i2 MX USER`S MANUAL - Virginia Panel Corporation
Contents
1. 6 flat head captive screws that hold the backshell together Torque screws to 2 in lbs 0 23 Nm Add engagement handle and screw Figure E FLAT HEAD CAPTIVE SCREWS 6 NOTE ITA Cable Assembly build up should be no more than 0 800 width for mounting on 0 800 centers CABLE EXIT 5 Slide the metal EMI braid up to first lip of cable clamp area and secure the band with Banding Tool Trim the metal braid back even with lip if necessary Figure F amp G NOTE For detailed instructions of Banding Tool use refer to the ess Banding Tool Part 910 121 202 Procedure Sheet A 6 Secure loose end of metal EMI braid with fiberglass tape to keep Figure E Install Second half of backshell EMI braid from protruding through heat shrink tubing Figure H 7 Slide sleeving up to wire exit end of cable clamp and secure with several passes of lacing tape woven through sleeving and metal braid Slide heat shrink tubing up to front flange of cable clamp and shrink in place Figure I amp J Figure F EMI braid Figure G EMI braid with band Figure H Fiberglass tape Figure l Sleeving Figure J Shrink tubing 5 2 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 6 VIRGINIA PANEL CORPORATION i2 MX CONTACT REMOVAL PART 310 130 XXX 410 130 XXX TOOLS REQUIRED Phillips Head Scre2. used replace the screws used to secure the keying pins with the screws included with the strain relief plate 3 Remove the ITA cover see Section 4 4 Using a Phillips head screwdriver secure a keying pin in the i2 MX ITA with the 2 56 screws provided Figure C Torque screws to 2 in lbs 0 23 Nm 5 Replace the i2 MX ITA cover see Section 4 RECEIVER E Figure B i2 MX receiver with keying pins SAME NUMERIC POSITION 4 Figure A i2 MX receiver and ITA mating faces In order to mate the connector the keying pin must be in the same numeric position in both the receiver and ITA Figure C i2 MX ITA with keying pins 8 3 For the most current information available visit www vpc com 11 11 15 i2 MX USER S MANUAL SECTION 9 VIRGINIA PANEL CORPORATION TROUBLESHOOTING ITA frame is not lined up when in the process of engagement with receiver This may indicate that the ITA is out of alignment or that a module is not mating with its intended mate e Remove and inspect the ITA for alignment e Check for foreign objects tools e Inspect the matching of modules Signal ITA Module to mate with Signal Receiver Module etc e The keying pin locations do not mate Forceful engagement of the Receiver and the ITA will result in serious damage to multiple parts of the system modules receiver ITA and contacts 9 1 For the most current information availabl
3. DISENGAGEMENT INSTRUCTIONS l Turn the engagement knob counter clockwise to the open disengaged position Figure A 2 Pull ITA straight back and remove NOTE For unbalanced load add force to the lower pin load during disengagement to prevent binding x om Se Figure A Disengaged i2 MX ITA and receiver Figure B Engaged i2 MX ITA and receiver 2 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 3 VIRGINIA PANEL CORPORATION i2 MX RECEIVER MOUNTING PART 310 130 XXX TOOLS REQUIRED Phillips Head Screwariver MOUNTING INSTRUCTIONS l Prepare the mounting surface using the dimensions provided in Figure A 2 Attach the i2 MX receiver to the panel with the provided 2 56 Phillips head captive screws Figure B Torque screws to 2 in Ibs 0 23 Nm A NOTE The dimensions shown reflect using a laser cutting or punch press process If using conventional machining processes the 3 49 88 65 mm dimension will be 3 69 93 73 mm and a 09 2 29 mm radius needs to be added to the corners 5 72 225 TYP 16 26 640 TYP 4X 2 56 UNC 2B THRU 1 27 OR Y 3 81 150 MINIMUM 050 TYP i 100 08 3 940 TYP inkl i 88 65 3 49 TYP 5N 1 60 R 06 TYP 4 32 10 16 17 TYP 40 TYP 18 80 a l 74 TYP TOLERANCE
4. Figure D shows the rear silkscreen that aides in indicating positions The front side mates with the i2 MX receiver The front has a polarizing feature which prevents the ITA and receiver from being engaged in the incorrect orientation Wires exit the i2 MX ITA through the 30 cable exit Figure C LOCKING TABS Figure A i2 MX ITA POSITION A1 INDICATOR POLARIZINC FEATURE TOP NUMERIC KEYING RECEPTACLE FRONT MATING SIDE ALPHA KEYING RECEPTACLE BOTTOM 30 CABLE EXIT Figure B i2 MX ITA front view Figure C i2 MX ITA side view Figure D i2 MX ITA rear view 1 2 For the most current information available visit www vpc com 11 11 15 i2 MX USER S MANUAL SECTION 2 VIRGINIA PANEL CORPORATION i2 MX RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT RECEIVER PART 310 130 XXX ITA PART 410 130 XXX ENGAGEMENT INSTRUCTIONS l Rotate the knob counter clockwise to the open disengaged position 2 Align the ITA with the receiver and push the ITA onto the receiver There will be about a 0 25 6 35 mm gap Figure A NOTE The i2 MX connector is polarized the ITA will not align if it is upside down NOTE The i2 MX ITA can be left in this position without engaging the system 3 Rotate the knob clockwise to engage Figure B NOTE For optimum performance and system longevity distribute the contact load evenly
5. Using a Phillips head screwdriver remove the two Phillips flat head screws that are holding the frame halves together For ITA use a Phillips head screwdriver to loosen the two captive screws on the back of rear frame Figure B 3 Pull halves apart 4 Remove module insert s i2 MX MODULE INSERT S INSTALLATION INSTRUCTIONS 1 For installing module insert s orient insert s as shown in Figure A and Figure C Place insert s ledge on flat surface shown in Figure D then Figure A Module insert install and removal put halves together and tighten with flat head screws using a Phillips receiver shown head screwdriver NOTE Receiver ITA frame halves are keyed to be placed together only one direction PHILLIPS d CAPTIVE SCREWS 2 ITA PIN Al UPPER RICHT RECEIVER PIN A UPPER LEFT FLAT SURFACE Figure C Module insert install and removal Figure D Module insert install and removal receiver shown receiver shown 7 For the most current information available visit www vpc com 11 11 15 i2 MX USER S MANUAL SECTION 7 VIRGINIA PANEL CORPORATION VTAC HSD RAIL S INSTALLATION REMOVAL INSTRUCTIONS PART 310 130 XXX AND 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver VTAC HSD RAIL S REMOVAL INSTRUCTIONS l If working with a receiver use a Phillips head screwdriver to remove strain relief by removing screws Figure A The ITA
6. in the incorrect orientation The front of the i2 MX receiver can be identified as the side with the latching feature Figure A Figure D shows the rear silkscreen that aides in indicating positions The front side mates with the i2 MX ITA Wires exit the i2 MX receiver from the rear side LATCHING FEATURE POLARIZING FEATURE POSITION A1 INDICATOR NUMERIC KEYING RECEPTACLE TIER A FRONT MATING SIDE ALPHA KEYING RECEPTACLE BOTTOM REAR WIRING SIDE Figure B i2 MX receiver front view Figure C i2 MX receiver side view POR Figure D i2 MX receiverrear view 1 1 For the most current information available visit www vp c com 11711715 i2 MX USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION i2 MX ITA PART IDENTIFICATION PART 410 130 XXX Figure B points out distinguishing features of the i2 MX ITA so that the top and bottom can be identified Features to look for are the numeric keying receptacle at the top and the alpha keying receptacle on the bottom When holding the i2 MX ITA the top can be determined when the letters and numbers are readable The top position is designated by a black marking around the upper slot in Tier A and Tier B module locations Figure B The front and rear of the i2 MX ITA are easily distinguished as shown in Figure C The front has a protruding guide plate with locking tabs Figure A and the rear has the knob
7. s Identifiers Figure D VTAC HSD Rail s install removal receiver shown 7 2 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 8 VIRGINIA PANEL CORPORATION i2 MX ACCESSORIES e RECEIVER STRAIN RELIEF ASSEMBLY PART 310 113 681 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS l Using the Phillips head screwdriver fasten the strain relief to the back wiring side of the i2 MX receiver with the 2 56 screws and nuts provided Figure A Place the nuts in the keying positions from the front side of the receiver NOTE If using the keying features replace the 2 56 nuts with the keying pins Figure B or LOLA Wy y 2 Torque screws to 2 in lbs 0 23 Nm m D pi NS n2 NOTE Four wiring ties are included with the strain relief for restraining wires x NAANAANANAAAANN AANANAAAAAAAN o Ai aia as V Figure A i2 MX receiver strain relief A ZL d MANOA U3 S3 33333333 Y3 Ey CRE NNNNNNNNNNANANAN 4 2 4 z AA Figure B i2 MX receiver strain relief with keying pins 8 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 8 VIRGINIA PANEL CORPORATION i2 MX ACCESSORIES e PROTECTIVE COVER PART 310 113 569 310 113 667 AND 410 112 924 INSTALLATION AND REMOVAL INSTRUCTIONS 1 Press the cover onto
8. the receiver or ITA until cover is held firmly in place Figure B 2 Toremove grasp rubber tab of cover and pull backwards with even force Figure C For EMI receiver protective cover grasp handle and pull backwards Figure D 3 Secure beaded chain lanyard to receiver or ITA on the bottom of frame with 4 40 screw Figure D Torque screw to 4 in Ibs 0 45 Nm NOTE Max temperature for protective cover is 40 C Figure A i2 MX receiver protective cover Figure B i2 MX receiver protective cover Figure C i2 MX ITA protective cover Figure D i2 MX EMI receiver protective installed cover 8 2 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 8 VIRGINIA PANEL CORPORATION i2 MX ACCESSORIES e KEYING PIN KIT RECEIVER AND ITA ASSEMBLY PART 310 113 461 The iSeries keying kit includes two pins and screws which provide six different keying options The i2 MX system is designed to accept two kits which increase the keying options fo 36 TOOLS REQUIRED Phillips Head Screwdriver ASSEMBLY INSTRUCTIONS l Determine the keying pin s desired orientation Figure A 2 Using a Phillips head screwdriver secure a keying pin in the i2 MX receiver with the 2 56 screws provided with the keying pin kit Figure B Torque screws to 2 in lbs 0 23 Nm NOTE If the strain relief plate Part 310 113 681 is being
9. S ARE XX 25 01 XXX 13 005 UNLESS OTHERWISE SPECIFIED PANEL MOUNTING DETAIL Figure A Recommended panel cutout Figure B Using the provided 2 56 Phillips head captive screws attach the i2 MX receiver to the panel 3 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION i2 MX ITA BACKSHELL REMOVAL PART 410 130 XXX TOOLS REQUIRED Phillips Head Screwariver Flat Head Screwariver 1 4 Nut Driver hollow shaft COVER REMOVAL INSTRUCTIONS l Disengage the ITA from the receiver 2 Using a flat head screwdriver remove the engagement knob screw and engagement knob Figure A 3 Using a Philips head screwariver loosen the four screws captive that secure the backshell to the ITA frame Figure B FRAME TO BACKSHELL SCREWS Figure B i2 MX backshell screws removal 4 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 4 VIRGINIA PANEL CORPORATION i2 MX ITA BACKSHELL REMOVAL PART 410 130 XXX COVER REMOVAL INSTRUCTIONS CONTINUED 4 Using a Phillips head screwdriver loosen the six screws captive that secure the backshell halves Remove the half with the screws Figure C 5 Using a nut driver remove nuts on the strain relief clamp then remove the clamp Figure DJ BACKSHELL SCRE
10. SV pp i2 MX USER S MANUAL TABLE OF CONTENTS SECTION 1 i2 MX PART IDENTIFICATION SECTION 2 i2 MX RECEIVER AND ITA ENGAGEMENT AND DISENGAGEMENT SECTION 3 i2 MX RECEIVER MOUNTING SECTION 4 i2 MX ITA BACKSHELL REMOVAL SECTION 5 i2 MX ITA CABLE ASSEMBLY AND BACKSHELL INSTALLATION INSTRUCTIONS SECTION 6 i2 MX CONTACT REMOVAL SECTION 7 i2 MX MODULE INSERT S INSTALLATION REMOVAL INSTRUCTIONS SECTION 8 i2 MX ACCESSORIES SECTION 9 TROUBLESHOOTING Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the most current revisions The information contained in these materials is subject to change For the most current information available visit www vpc com 11 11 15 i2 MX USER S MANUAL SECTION 1 VIRGINIA PANEL CORPORATION i2 MX RECEIVER PART IDENTIFICATION PART 310 130 XXX Figure B points out distinguishing features of the i2 MX receiver so that the top and bottom can be identified Features to look for are the numeric keying receptacle at the top and the alpha keying receptacle on the bottom When holding the i2 MX receiver the top can be determined when the letters and numbers are oriented as shown in Figure B The top position is designated by a black marking around the upper slot in Tier A and Tier B module locations Figure B The front and rear of the i2 MX receiver are shown in Figure C The front has a polarizing feature which prevents the ITA and receiver from being engaged
11. WS Figure C i2 MX backshell cover removal WIRE DIAMETER NUT lt gt 0 25 6 35 mm MAX U P STRAIN RELIEF CLAMP Figure D i2 MX strain relief Clamp removal 4 2 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 5 VIRGINIA PANEL CORPORATION i2 MX ITA CABLE ASSEMBLY AND BACKSHELL INSTALLATION INSTRUCTIONS PART 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver 1 4 Nut Driver hollow shaft Banding Tool Part 910 121 202 1 8 band s Dull Needle Wax Lacing Tape Silcone Tape Sleeving Scissors INSTALLATION INSTRUCTIONS l Plug Patchcords contacts into module Figure A 2 Assemble first half of backshell on ITA frame by securing captive screws through bottom of frame into backshell Figure B Torque screws to 2 in llos 0 23 Nm 3 Build up cable bundle diameter with silicone tape as necessary Flex wire bundle forward to create small service loop Secure bundle by tightening strain relief clamp Figure C FORMULA TO CALIGULA aii oe NN NUMBER OF WIRES IN A CABLE BUNDLE 2 2 2 B 1 2 V N d 2 N d N d B Wire Bundle N Quantity of d Outside Diameter Diameter Figure A Plug patchcords first wire type of first wire type N Quantity of d Outside Diameter second wire type of second wire type N Quantity of
12. d Outside Diameter nt wire type of nt wire type WIRE TYPE in mm WIRES BUNDLE in mm FRAME TO 26AWG 16878 4 0 043 1 09 mm 375 1 0 25 4 mm BACKSHELL 24AWG 16878 4 0 048 1 22 mm 301 1 0 25 4 mm EREN 22AWG 16878 4 0 054 1 37 mm 238 1 0 25 4 mm M27500 26ml2108 0 114 2 20 mm 99 1 0 25 4 mm Figure B Assemble first half of backshell M27500 24ml2t08 0 126 3 20 mm 43 1 0 25 4 mm M27500 22ml2108 0 140 3 56 mm 35 1 0 25 4 mm M27500 22ml1t08 0 087 2 21 mm 9 1 0 25 4 mm STRAIN RELIEF 22AWG 16878 4T P 0 108 2 74 mm 59 1 0 25 4 mm 24AWG 16878 4 T P 0 096 2 44 mm 75 1 0 25 4 mm NOTE Acceptable bundle dimension must be reduced when using sleeving and shrink tubing NOTE Wire diameter should be less than 0 25 6 35 mm GROOVE FOR CABLE EXIT CABLE EXIT PROTRUSION FOR GROOVE IN BACKSHELL Figure D Cable exit protrusion Figure C Silicone tape and secure 5 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 5 VIRGINIA PANEL CORPORATION i2 MX ITA CABLE ASSEMBLY AND BACKSHELL INSTALLATION INSTRUCTIONS PART 410 130 XXX INSTALLATION INSTRUCTIONS CONTINUED 4 Capture coble exit in grooves of backshell Figure C D Section 5 1 Place other half of backshell on ITA frame and secure with remaining two 2 pan head captive screws Secure the six
13. e visit www vpc com 11 11 15
14. riPaddle contacts per TriPaddle User s Manual Reference Part 610 110 108 NOTE Install Extract Micro Power contacts per the Micro Power User s Manual Reference contact Part 610 143 101 Install Ex tract Micro Coaxial contacts per the Micro Coaxial User s Manual Reference contact Part 610 141 XXX NOTE Install Extract Mini Power contacts per the Mini Power User s Manual Reference contact Part 610 115 124 Install Extract Mini Coaxial contacts per the Mini Coaxial User s Manual Reference contact Part 610 103 XXX NOTE Install Extract VIAC HSD Patchcords per the VTAC HSD User s Manual ASSEMBLY m c f MODULE INSERT PANEL MOUNTINC SCREWS Figure A i2 MX receiver separation J Wy Y V N Lux Mss s Od Dy MXN PANEL MOUNTINC SCREWS Figure B i2 MX ITA contact extraction 6 For the most current information available visit www vpc com 11 11 15 I2 MX USER S MANUAL SECTION 7 VIRGINIA PANEL CORPORATION i2 MX MODULE INSERT S INSTALLATION REMOVAL PART 310 130 XXX AND 410 130 XXX TOOLS REQUIRED Phillips Head Screwdriver i2 MX MODULE INSERT S REMOVAL INSTRUCTIONS l If working with a receiver use a Phillips head screwdriver to remove strain relief by removing screws Figure A The ITA will require removal of backshell first see Section 4 of this User s Manual PHILLIPS FLAT HEAD SCREWS 2 2
15. wdriver RECEIVER INSTRUCTIONS l Remove strain relief or keying pins Section 8 if needed 2 If mounted to a panel using a Phillips head screwdriver remove receiver from panel Figure A NOTE For VTAC HSD Patchcords skip steps 3 4 and 5 Extract VTAC HSD Patchcords per the VIAC HSD User s Manual 3 Using the Phillips head screwdriver remove the two flat head assembly screws from the back of the receiver Figure A 4 Separate receiver frame halves 5 Separate module insert halves NOTE Install Extract QuadraPaddle contacts per the QuadraPaddle User s Manual Reference contact Part 610 138 200 or contact Part 610 138 216 Install Extract TriPaddle con tacts per TriPaddle User s Manual Reference contact Part 610 110 101 NOTE Install Extract Micro Power contacts per the Micro Power User s Manual Reference contact Part 610 142 101 Install Extract Micro Coaxial contacts per the Micro Coaxial User s Manual Reference contact Part 610 140 XXX NOTE Install Extract Mini Power contacts per the Mini Power User s Manual Reference contact Part 610 116 112 Install Extract Mini Coaxial contacts per the Mini Coaxial User s Manual Reference contact Part 610 104 XXX ITA INSTRUCTIONS l Refer to Section 4 of this User s Manual for ITA Cover Removal Instructions NOTE Install Extract QuadraPaddle contacts per the QuadraPaddle User s Manual Reference contact Part 610 138 109 or610 138 112 Install Extract T
16. will require removal of backshell first See Section 2 of this User s Manual for instructions 2 After removing strain relief backshell use a Phillips head screwdriver to remove the two Phillips flat head screws that are PHILLIPS FLAT HEAD SCREWS 2 holding the frame halves together Figure A For ITA use Phillips head screwdriver to loosen the two captive screws on the back of the rear frame Figure B 3 Pull halves apart 4 Remove VTAC HSD Rail s VTAC HSD RAIL S INSTALLATION INSTRUCTIONS 1 Toinstall VTAC HSD Rail s orient rail s as shown in Figure A Figure C illustrates the identifiers to aid in orientation receiver rails shown The receiver rails are marked with RR receiver right and RL receiver left when viewing from mating face The ITA rails are marked with IR ITA right and IL ITA left when viewing from rear wiring side 2 Place rail s ledge on flat surface shown in Figure D then put halves together and tighten the two Phillips flat head screws using a Phillips head screwdriver NOTE Receiver ITA frame halves are keyed to be placed together Figure A VTAC HSD Rail s install removal receiver shown only one direction PHILLIPS CAPTIVE SCREWS Qj a x BLACK PIN AI INDICATOR RL RECEIVER RR RECEIVER LEFT TOP FLAT SURFACE BOTTOM Figure B ITA frame separation Figure C VTAC HSD Rail
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