MEASUREMENT INSTRUMENTS
Contents
1. 72X72 MM DIMENSION 600 KHZ SPEED READING 2 ROW 7 DIGITS DISPLAY COUNTING A AND B SIGNAL FUNCTIONAL EXTERNAL Z RESET INPUT FUNCTIONAL EXTERNAL HOLD INPUT QUADRATURE UP AND DOWN COUNTING 2 PIECES DOUBLE RELAY OUTPUT MAKE SELECTION ACCORDING TO SET 1 AND SET 2 PRESCALE CAN BE ADJUSTABLE 0 000001 UP TO 9999999 DECIMAL BETWEEN 1ST AND 6TH STEP POINT 5 VDC OR 12 VDC SENSOR SUPPLY OUTPUT 11 DIFFERENT OUTPUT CONTROL MODE ENTERING THE OFFSET VALUE PASSWORD SECURITY USER MANUAL INDEX T ECPBNICABBEATEUREBS ER AA MANEN en ek a NY e ee Poemata diete AK ue 1 2 CONNECTIONS C 2 3 DESCRIPTION OF FRONT PAN E fE use Be e eel eon e edat de e DA cole etn es 3 A DEVICE PROG RA NIMIN Gizem anma A 4 1 ENTERING SET VALUE TO DEVICE SOC m al li kilan oi 5 4 2 RELAYVOUTP UT IMO DEA GUID seansda ane daa abi idraki addan De alakaya bee ebbe adi 6 43 RELAY OUTPUT TIME TOUT a aa aa a ap aki malak bk a a yal daki imi alamama 6 AA RELAY OUTPUT POSITIONS QUT een ina aaa ila Sn bayaa adele lal a Pete ta aa 6 45 ENTERING OOF HYSTERESIS hyStete sioe ivt alla ik ia a bal ala lela 7 4 5 ENTERING OF CONSTANT COPnSt assured ma ma lam ola wal de vrbi dct dead a tv ede Rus 7 47 SELECTION OF POINT POSITION PONT adsint ge Cebu danla ela lam lila 7 4 8 ENTERING OF OFFSET VALUE offset esee eene nnne nennt ne2. RS 232 Optional COMMUNICATION PHYSICAL CHARACTERISTICS DIMENSIONS 72 x 72x 96 mm WEIGHT 300 gr MOUNTING Upper and lower legs are fixed to the clipboard RELATIVE HUMIDITY 9680 up to 31 C 9650 up to 40 C STORAGE TEMPERATURE 10 UP TO 60 C OPERATING o TEMPERATURE eee PROTECTION CLASS IP 60 Front Panel IP 20 Back panel DIMENSIONs 73 5mm EIE ic dH 5h51 73 5 mm 66 8 mm ouT2 Oo SET SET2 mm ouT1 PRG a 7mm 75 mm 14 mm Industrial Control Instrument Pano Dimension 69 mm 69 mm 2 CONNECTIONS Supply Voltage 24 VAC DC or 85 265 VAC L E35 Vdc or 12 Vdc N EN NEN GND EE Ground Eni CO NN 3 nou NC Hi N co Hm 3 e nom NC Ml MWA Input of Counting Signal HB Input of Counting Signal EZ Input of Reset Signal Ell Input of Hold Signal MM Ground of Sensor E m m m O N Oo Ui A U N HG m e O mm HIP HP v EE GND These outputs are optional These terminals are open if is not specified when ordering GOU ccc wc ccc rcc reece OU UUUUUU OU LOULOU MOU AOU LEU UL HOU UUUUUUUUUUUHUHU UHC UHA HNN SAFETY WARNINGS 1 Follow the instructions and warnings in the user guide 2 Please check the type of power supply before connects energy to the device 3 Please the device mounted on panel against dangers of fall snap shake during workin
3. When count value rises above the level of the SET 1 OUT 1 is active and then Relay is inactivate end of the TOUT 1 period If TOUT 1 term is selected as HOLD OUT 1 will be inactive when count value goes down below the level of the SET 1 and rises above the level of the SET 2 OUT 2 is active It will be inactive end of TOUT 2 period If TOUT 2 term is selected as HOLD OUT 2 is not active even to TOUT 2 time HOLD even if the count value is below the level of SET 2 value OUT 2 will be zero when count value reaches zero OFFSET Besides count value and outs will be reset when comes RESET 13 Out 08 RESET i l SET 1 OFFSET OUT 1 ri mo nn OUT 2 r Out 09 RESET SET 2 SETA ANJ AE OFFSET i I og I 1 OUT A La oi I e Out 10 RESET i SET 2 SETA 0 OFFSET OUT 1 OUT 2 While count value is below level of Set 1 Out 1 is active and then Out 1 is inactive when on top of it Out 2 is active when on top of SET 2 value and OUT 2 is inactive after reaching below the SET 2 value Count value and outs will be reset when comes RESET At this mode TOUT 2 should be selected as term OUT 1 is active during TOUT 1 period at count value exceeds the each value of the SET 1 and OUT 1 is inactive at the end of TOUT 2 period Count value and outs will be reset when comes RESET TOUT times should be selected as HOLD OUT 1 is active until count
4. parameter 4 DEVICE PROGRAMMING Enter to the menu and Changing Parameters For switch to programming mode while device operating mode push button Firstly SEE l s menu will appear on the screen Switch between program menus with Down dv and up e buttons PRG button is entered into for the menu to be changed Changes are saved with prg G button Return to operating mode with rst button If password protection is activated at device password must be entered If password is correct true message is displayed on the bottom line Also password is incorrect false is displayed 1 0 3 FE lr If Password is correct If Password is incorrect true false 4 1 Entering The Set Point to Device Set Menu is displayed firstly on the screen as prg button is pressed while operating mode Menu of Set 2 is displayed while down button is pressed The top row shows the name of the menu and bottom row also yellow marked selected value in menu content Set 1 set 2 allows controlling to out1 and out2 relays Move to the desired set point for setting The rightmost digit starts flashing when prg button is pressed Desired point is selected up and down button Used to prg button for Digits scrolling Shifted to the left for one step when each press of the button If pres the prg button when coming the rightmost digits positive or negative value will be asked Value is selected by up and down button then saved with pr
5. prg button at operating mode Found Tot rst menu with up down button and pressed to prg button then one of reset no reset choice at bottom row flashes Change to option with up down button and save choice with prg button then return to operation mode with rst button FAF r5E btn eso G ESEE 4 10 Reset With External Z Signal rst inpt Resetting at device screen can be done with by applied from outside external an encoder Z signal or a switch when external Z input is be activated While you make active the Z input select the edge you will make reset on You can select one of rising and falling edges If you don t want to use Z input select to noreset option In order to activate to Z input pressed to prg button at operating mode and found rst inpt menu with up down button When prg button is pressed options will flash and made the selection with up down button Then save it by prg button 0 0 Pain elimin 25 0 Q nar ESEE 4 11 Activating The Hold Input Hold While hold input is active value on the screen is fixed when the signal comes of hold input If signal of hold input isn t cut counting can not to be continued While you select the hold input also select the edge you will make reset on You can select one of rising and falling edges If you want to hold off Input select to off option In order to select to hold input pressed to prg button at operating mode and found hold menu with up down b
6. ce Hysteresis value s purpose is prevent from vibration of relay contacts when device reaches the set point After up to entered hysteresis value time pulls the relay contacts or release During hysteresis value nothing happens Therefore a negligible value must be selected In order to enter hysteresis value should be entered programming mode with prg button and found hys menu with up down button The right digit is flashing when pressed to prg button you can set wanted value with up down button Each press of the button moves to the left in a digit Then you can save them hYStErE ea pi 4 6 Constant Value const Const menu allows the show of sensors with different resolutions on the screen and determines the value of each edge pulse on the screen By way of example 0 025 constant value is entered to Const Menu for the 25 micron sensor or 0 005 constant value for 5 micron sensor So when sensor moves 100mm value of 100 is displayed on the screen In order to set to Conts Menu pressed to prg button while operating mode and ound to Const Menu with using up down button When pressed to prg button While being cons menu the right hand digit of bottom row flashes Set to wanted value with up down button Digit moves to the left while pressed to prg button Then pressed to prg button again this digit flashes Digit position is set with up down button You press again prg button the digit is continuously flashing Therefore the con
7. energy is cut off and resumes again when energy comes back Recording process will not be stored to device memory while Clear is selected and then value will start from zero In order to change data menu pressed to prg button at operating mode and found Data Menu with up down button Then saved it by prg button and returned with rst button to operating mode o JER en 10 4 17 Password Protection Code in Password security enables that unauthorized persons is prevented to change the parameters of the menu If Code in menu is on position you can enter to device s menu and password is reguired for any setting changes If the password is wrong you cannot change anything While code in menu is off the password protection is not active If Code in menu is on recode is added to menu titles In order to turn on Code in menu pressed to prg button at operating mode and found Secu Menu with up down button Then save it by prg button uu LadE in 25 0 G oF F When Code_in menu is on position recode is added to menu titles Recode menu enables identification of password to device Default password is 000 if you have not changed SENE EL E ee m When prg button is pressed at menu screen the right digit of bottom row flashes and change value with up down button When Pressed to prg button moves to the left in a digit So you can set the value with up down button and save them when pressed to pr
8. g 4 Make Sensor connections without energy on the device do not connect in any way during operation 5 Make sure that is shielded cables between device and sensor 6 Do not leave the device exposed to a heat source solar heater etc 7 ALC77 industrial control device is not suitable for use in the external environment Use only room conditions 8 Wipe with a damp cloth to clean the device do not use water thinner etc 9 Comply with the limit values specified in the technical specifications for relay outputs 10 The device cannot be changed by the user in the event ofa fault Please contact our technical service in case of failure CONNECTION OF THE INCREMENTAL ENCODER Encoder Supply o Encoder subb A Signal of Encoder B Signal of Encoder o f Signal of Encoder E IN DLSTEIAL C UNTER TiFE ALCT 7 Be 2856 war Gk LEE Relay i2e0 ox SA C E LDBtn DTaaha INCREMENTAL ENCODER CONNECTION OF THE INCREMENTAL LINEAR ENCODER lw oo Encoder Supply A signal of Encoder Y E Signal of Encoder Signal of Encoder B6 286 WAC WA amp En ke C pan Relay Zen va s2 Dee Detni O Tacho anaraw Ts sv D nv ANN afaxacay com Made m TUE SAS BDO b A INCREMENTAL LINEAR ENCODER ALC 3 DESCRIPTION OF FRONT PANEL ALFA A TENES 123456 2 ndustrial Control In st
9. g button If you do not want to save you can exit with esc button 4 2 Relay Output Modes Output Output menu enables different relay outs according to different set values There are 11 different output type For detailed information refer to Annex A part at the end of the manual In order to select output mode pressed to prg button at operation mode Found to output menu with up down button and pressed to prg button then bottom row choice flashes Assigned value with up down button and saved value by prg button Then return with rst button to operating mode L pud 4 3 Relay Output Time tout Tout menus allow role output times according to entered times If entered to time as zero writes hold on the screen Thus situated relays will be active during the set value is exceeded In order to entered output time if you press to prg button found tout1 or tout2 menus with up down button When pressed prg button the right digit of bottom row flashes Its value is set with up down button Each press of the button moves to the left in a digit Then you can save them Therefore point is fixed 4 4 Relay Output Positions out Out1 and out2 menus allow positions of the relays The relay is inactive at Nclose option active while reached set point And also yhe delay is active at Nopen option it will be inactive while reached set point 4 5 Entering Of Hysteresis hystere Hysteresis value can be entered using this menu to devi
10. g button at third digit So password is defined 11 4 18 Annex A Relay Output Graphic Out Menu Out 00 RESET l l SET 2 SET 1 e OFFSET OUT 1 OUT 2 Out 01 RESET i SET 2 SETA AA OUT 2 Out 02 RESET i i SET 2 SETA ANK e H OFFSET OUT 1 OUT 2 7 Out 03 RESET li I SET 2 SET 1 2 vin o Fi OFFSET i OUT 1 l OUT 2 While out mode is O zero don t observed any output at Out 1 and Out 2 In this mode when count value rises above the level of the SET 1 OUT 1 gives the out so Relay 1 is ON If TOUT 1 is selected Time of Relay 1 HOLD OUT 1 is active until count value falls bottom level of SET 1 When count value rises above the level of the SET 2 OUT 2 is give the out and If TOUT 2 is selected HOLD OUT 2 is active until count value falls bottom level of SET 2 TOUT 1 and TOUT 2 are selected as term OUT 1 and OUT 2 will active during this time In this mode when count value rises above the level of the SeT 1 OUT 1 is active and above the level of SET 2 OUT 2 is active Relays will be active even goes down below the set values without RESET Relays give outs during this time if entered times for outs Relays don t give outs until RESET When count value rises above the level of the SeT 1 OUT 1 is active and rises above level of the SET 2 OUT 2 is active So cou
11. n nnno nnne 8 4 9 RESET WITH BUTTON rst BEN eene Pu asal on hu pete n lise pF tu ob Eu ailede 8 4 10 RESET WITH EXTERNAL Z SIGNAL rst ipt o ere de ve a tare de De ere ec b e v tud 8 4 11 ACTIVATING THE HOLD INPUT hold eese nete nn nnne nonne 9 412 SELECTION OF HOED TYPE MOlGTY 0 oai ian ava tates eon is a Eoo E DE CHE Ianue eto 9 4 13 SELECTION OF SENSOR NPN PNP TYPE Senstyp cccccescccssscesssscsssesseecsscessssssseeecesseseeeees 9 4 14 SELECTION OF EDGE COUNTING COUYM YD ass re citas at dalan ds stew ak Eb a reb ria aaa 10 4 15 RETURN TO FACTORY DEFAULTS factory eee ener nnne nnne nnno nenne 10 4 16 KEEPING IN MEMORY WHENTHEPOWERFAILSDATA nnns 10 4 17 PASSWORD PROTECTION code in eere nnne nnmero nennen ne 11 4 18 ANNEX A GRAPHICS OF RELAY OUTPUT TYPES out menu eere 12 533 DATAPROTOCO NN alae 15 5 CERTIFICATE OF WARRANTY sanatsal en en amaaa male dwe apar eks a e n laa Be 16 1 TECHNICAL FEATURES ELECTRICAL CHARACTERISTICS 24 VAC DC 50 60 Hz il il ei 85 265 VAC 50 60 Hz POWER CONSUMPTION 5 5 VA 4 4 W Max SENSOR SUPPLY 5 VDC 100 mA for TTL Sensor VOLTAGE 12 VDC 100 mA for Push Pull Sensor CONNECTION 2 5 mm screw clemens A B Encoder Pulse Inputs 600 KHz speed reading INPUTS Z external reset Input Hold Input OUTPUTS 2 pieces 250 VAC 3A for Resistive Load Relay SERIAL
12. nt value will be fixed Even if encoder s pulse is at device without RESET count value does not change but count value and outs will be reset 12 Out 04 RESET SET 2 SET 1 0 OFFSET OUT 1 OUT 2 Out 05 RESET i SET 2 SETA Xf OUT 2 E E ri Out 06 RESET SET 2 SET 0 as OFFSET OUT 1 I OUT 2 Out 07 RESET SET 2 SET A 0 OFFSET OUT 1 l ri ri OUT 2 OUT 1 depends to OUT 2 and TOUT 2 should be selected as term When count value rises above the level of the SET 1 OUT 1 is active and rises above level of the SET 2 OUT 2 is active So count value will be fixed Outputs and count value will be reset at the end of TOUT 2 period Output 4 continues counting after level of set 2 value OUT 1 depends to OUT 2 and TOUT 2 should be selected as term When count value rises above the level of the SET 1 OUT 1 is active and rises above level of the SET 2 OUT 2 is active So count value will be fixed Outputs and count value will be reset at the end of TOUT 2 period When count value rises above the level of the SET 1 OUT 1 is active and rises above level of the SET 2 OUT 2 is active TOUT terms while selected HOLD there is no outputs even to count value falls bottom level of SET values Outputs will be reset when count value reaches zero OFFSET besides count value and outs will be reset when comes RESET
13. rument ALC44 device operates in 2 different modes Programming mode Specifies the function used during programming Operating modu Specifies the function used during operating Display and Position LEDs 1 7 Digit LED Display 9 2mm at Operating mode Indication of counting At programming mode Indication of program parameter 2 7 Digit LED Display 7mm at Operating mode Indication of Set value At programming mode Indication of program parameter Out 1 output LED position On while the power at Out 1 Out 2 output LED position On while the power at Out 2 Set 1 Led position On while Set 1 value is displayed in the bottom display Set 2 Led position On while Set 2 value is displayed in the bottom display Dun pw Button Functions 7 RESET Button at Operating mode Used to reset of counted value At programming mode Using to exit without saving the entered value of the parameter and return to the operation mode 8 PROG Button at Operating mode Used to return to the menu At programming mode Used to save and enter menu parameter value 9 Down Button at Operating mode Used to in the bottom display to show the value of Set 1 At programming mode Used to switch between the menus and decrease the value of the selected parameter 10 Up Button at Operating mode Used to in the bottom display to show the value of Set 2 At programming mode Used to switch between the menus and decrease the value of the selected
14. screen 4 guadrature mod is selected to more precise measurement In order to changed selection of edge counting pressed to prg button at operating mode and found countyp menu with up down button Option of bottom row will flash and made the selection with up down button Then save it by prg button and return with rst button to operating mode 0 0 3 fpe Lf 4 15 Return to Factory Defaults Factory Factory menu enables to return the first fabrication settings of device At this situated all device setting will change and for this reason important settings should be saved previously Device will require the password for returning to factory defaults and this password is 454 In order to return to factory defaults pressed to prg button at operating mode and found to factory menu with up down button When prg button is pressed at menu screen the right digit of bottom row is flashing and changed value with up down button When pressed to prg button moves to the left in a digit and you can set it as 454 and pressed to prg button So device will return to factory defaults O L m E 4 16 Keeping In Memory When The Power Fails Data Data menu enables to keep in memory the last value on the screen even if the energy is cut off and must be selected record for this option So the final value will be memorized when
15. stant value is entered in If you want to exit without saving you can back to operating mode with rst button fS 2 B 9 005 eu 4 7 Selection Of Point Position Point Resolution of the value shown on the display is set here This change is done by changing position of the point on the screen In order to changed position of the point pressed to prg button at operating mode and found point menu with up down button The point is flashing when pressed to prg button you can set position of the point with up down button Then you can save them with prg button Return to operating mode with rst button D Po ink 25 0 im 4 8 Entering Offset Value offset Offset value can be entered using this menu to device Returned to entered offset value when pressed to rst button or signal comes from Z input If offset value is zero and reset button is pressed zero will write on the screen Found offset menu with up down button and pressed to prg button then bottom row choice flashes Set to value with up down button and each press of the button moves to the left in a digit Then L L EE E 25 0 a you can save them 4 9 Reset With Button rst btn This menu allows becoming active RST button on the front panel While RST button is active the value of the on screen will be reset when pressed up down button for two times at operating mode or return to offset value In order to open RST button pressed to
16. utton When prg button is pressed options will flash and made the selection with up down button Gi oi PRG L 25 6 no Hold 4 12 Selection of Hold Type Holdtyp Holdtyp menu is selected counting in the background when value of on the screen is fixed while hold input is active The value of on the screen is fixed if hold signal is applied while count option is active When signal is interrupted continue to counted value In order to select hold type pressed to prg button at operating mode and found h type menu with up down button When prg button is pressed options will flash and made the selection with up down button Then saved it by prg button and Returned with rst Then save it by prg button button to operatin mode 4 13 Selection Sensor Type Npn Pnp Senstyp The used sensor type can be selected from this menu The sensor output signal is selectable as NPN or PNP In order to selected sensor type pressed to prg button at operating mode and fount S typ menu with up down button When prg button is pressed options will flash and made the selection with up down button Then save it by prg button and returne with rst button to operating mode 4 14 Selection Of Edge Counting Countyp This menu allows selecting the number counting of edge of Encoder A and B signals Counting option is 1 2 and 4 If incremental encoder is connected 1 is selected to see the pulse in terms of the value of the on
17. value reaches the value of the SET 2 and OUT 2 is inactive when reaches OUT 2 is active until count value reaches the value of the SET 1 and OUT 1 is inactive when reaches 14 5 DATA PROTOCOL Parameters of ALC77 RS 232 are as below There are no settings on the device Communication is one way towards the terminal device to the receiver Data s format RS232 EOL 16bit Data EOL End of Line Baud rate 57600 bps Data bits 8 Stop bits 1 Parity none 15 5 CERTIFICATE OF WARRANTY Product ALC77 85 265 VAC 1 24 VAC DC TTL LI Push Pull RS 232 LI Serial No This product is guaranteed for two years against manufacturing defects Conditions out of the warranty Mechanical damage Shipping damage Users error Other situations is covered by the manufacturer s warranty Signature and Stamp 16 tek ATEK SENSOR TECHNOLOGY A S AN Cevizli Mah Bagdat Cad Guven Sok No 11 TR 34846 Maltepe Istanbul TURKEY Tel 90 216 399 44 04 Fax 90 216 399 44 02 A Web www ateksensor com b lt E Mail info ateksensor com
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