PQ-59 User Manual - ENG-H08M000331-110418
Contents
1. HOT LABEL UPPER PART LABEL USE OF ORIGINAL WELDED TEMPLATES LABEL EURO POWER CABLE 230V TAPER LOCKING RINGS ANSI B27 7 8 TONG OPENING LEFT SPRING COD 4FK1183A TONG OPENING RIGHT SPRING COD 4FK1183A HANDLE PIN SPACER P 0024000 PIN FOR SPRING HANDLE COVER 702002 PQ PF P 0283000C HEATING CARTRIDGE PQ 58 PQ 59 120V PLATE FASTENING SCREW PTFE CARBON INSULATING BUSH SELF THREADED SCREW UNI 6955 ST3 5 X 16 C H LOWER HANDLE PQ 59 LOWER WELDING PLATE PQ 59 SENSOR NTC 220 KOHM OPERATION INDICATOR UPPER HANDLE PQ 59 USA VERSION UPPER WELDING PLATE PQ 59 WITH SEAT FOR THERMOSTAT THERMOSTAT PQ 59 EAW COL02 Habasit Italiana S p A Via del Lavoro 50 PQ 59 6 120V H08D007205 Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 H08D007205 PQ 59 6 120V POS QT Y 1 1 CO MD AIN 11 12 13 14 15 16 17 20 22 23 26 27 28 29 Lech ech Lech eS ee ee ee i a Na lech IN i CODE H080704007 H080704756 H080708000 H080708001 H080708002 H080700004 H080700003 H080700017 H080700007 H080702002 H080703503 H080700019 H080702013 H080701011 H08D007203 H08D000014 H080709514 H08D007201 H08D007204 H08N050180 User and maintenance manual PQ 59 DESCRIPTION USA POWER CABLE 120V POWER CABLE GLAND HOT LABEL UPPER PART LABEL USE OF ORIGINAL WELDED TEMPLATES LABEL TAPER LOCKING RINGS ANSI B27 7 8 TONG OP2. 248 F to 190 C 374 F The heating plate temperature is adjusted by an electronic circuit Each heating plate is equipped with a replaceable electric heating element the lower heating plate is even equipped with a thermal sensor the upper one with a safety thermostat The activation of the hot pressing device is indicated by a light indicator located on the handle Press PQ 59 can work within a temperature range from 120 C 248 F to 190 C 374 F which can be adjusted by using the trimmer located on the upper handle side The temperature tolerance compared to the set point is of 3 C 5 4 F 4 1 Operative mode of the led indicator Located on the upper handle the led indicator indicates the operation status of the press press in heating mode red light Set point reached and thermostation green light switches on when the control gives power to heaters In case of overheating beyond safety limits the safety thermostat intervenes by opening the contacts and the green led starts flashing with an on off frequency of 1 sec See chapter 5 5 Malfunctioning for relative information 5 Commissioning Ensure the voltage specified on the rating plate 5 corresponds to the connected voltage The tool indicating 230 V can be also connected to the 220 V mains As well as for the 120 V version 110 V power supply is tolerated Ensure the metal pressing plates 4 are clean Verify the heating plate temperature The
3. die cutting Habasit tapes and belts with a width up to 60 mm 2 36 in and thick 3 mm 0 12 in for Flexproof finger joint It is suitable for the Habasit standard finger geometry Habasit Italiana S p A Via del Lavoro 50 i 31016 Cordigan __ Ge and maintenance manual Tel 39 0438 9113 Q 59 F Fax 39 0438 912374 Author MA Page 23 of 27 Issue 04 2011 Replaces with a pitch of 6x30mm or 8x30 mm different cutting heads to be defined when ordering Die cutting is performed by moving the blade carrier cart on a indexed guide rail with accurate finger cutting and consequently an ideal joint resistance AF 61 is suitable to produce small large quantities of spindles and machine belts off pre cut coils gt illustration 9 AF 61 8x30 Flex 8x30mm article code HO80690710 AF 61 8x30 Flex 8x30mm article code H080690715 Illustration 9 Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 User and maintenance manual SECH habasit gy 11 Wiring diagram 11 1 Wiring diagram PQ 59 8 230V 230Vac Euro plug Neutral NTC Temperature sensor NTC M1 4 poles power clamp R1 Lower plate heater M2 Output connection 4 pole clamp R2 Upper plate heater No Neutral line T Safety thermostat Habasit Italiana S p A Via del Lavoro 50 i ce manual 1 31016 Cordignano TV a SEH maintenan Tel 39 0438 9113 Q habasit B
4. temperature is preset in the factory at 190 C 374 F If a lower temperature is required the temperature adjuster can be adequately set see 5 2 Measuring the temperature of the plate The operation safety is ensured if handle 1 with light indicator 2 is facing upwards cable connection on the upper handle For the fixed operation place hot pressing device PQ 59 on a stable and heat resistant surface Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV SR maintenance manual i Tel 39 0438 9113 Q habasit Fax 39 0438 912374 g During work breaks place the hot pressing device on a plane surface with the O Do not hang the hot pressing device by using the connection cable marked side facing upwards if still connected to the mains 6 Hot pressing of belts tapes For Hamid machine tapes gt manual 32103 and welding parameters for single products For spindle tape W 8 W 16 gt manuals 32110 32111 and welding parameters for single products For Hamid machine tapes manual 32103 and welding parameters for single products For spindle tape W 8 W 16 gt manuals 32110 32111 and welding parameters for single products Connect the power cable and pre heat the hot pressing device for about 5 minutes Light indicator 2 will change from a continuous light during heating up to intermittent light as soon as the set temperature is reached Do not
5. touch the hot pressing area 3 Keep water and fusible materials away from the device Open the hot pressing device by applying pressure on handles 6 place the guide rail by using the belt tape ends located in the hot pressing device as described in the relative manual see also chapter 9 Close the hot pressing device Once the prescribed pressing time is over remove the guide rail and let it cool under pressure in an appropriate device chapter 11 After use unplug the hot pressing device from the power supply and let it cool completely before storing it in its packaging Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV SR maintenance manual i Tel 39 0438 9113 Q habasit Bg Fax 39 0438 912374 e 7 Maintenance Keep the hot pressing device always clean Regularly clean the pressing plates and remove material residuals Always clean the press with the device unplugged from the mains by using a moist or A solvent dampened cloth Do not connect the press to the mains until the it is completely dry Periodically ensure the power cable and the socket do not present any defects damaged insulation etc if so remove or replace them with spare parts of the same type 7 1 Measuring the temperature of the plate Once a month ensure the process temperature of the heating plate is correct This operation must be carried out indoors protected fro
6. 0 C 392 F The press is not working correctly Switch off the press by disconnecting Flashing with a the plug and wait until it cools below 100 C 212 F In this way the alarm frequency of 1 sec iS reset Power the press and ensure it is operating correctly green light In case the safety thermostat opens the contacts unplug the power cable and wait until it cools Then power the press and verify its operation if the problem persists contact your dealer for after sales service Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 User and maintenance manual SECH habasit gy 7 5 Ordering accessories spare parts Spare parts and accessories can be ordered directly to the manufacturer at the following address Habasit Italiana S p A Via del Lavoro 50 31016 CORDIGNANO TV Tel 39 0438 9113 Fax 39 0438 912374 E mail info habasit it Internet www habasit com Please specify clearly the code of the ordered components Indicate codes according to section 8 3 Drawings Assembly of the press and if possible the voltage required for the connection to the mains Spare parts of different brands non conforming to Habasit specifications are not allowed ZN Habasit declines any responsibility for the consequences of using Habasit non original spare parts 7 6 Guarantee All tools are subject to an accurate final cont
7. 17 8 H080672112 30 mm H080672030 2 H080672108 35 mm H080672035 40 mm H080672040 50 mm H080672050 N 2 blocking devices are required for each guide rail Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 User and maintenance manual PQ 59 i habasit Adjustable width guide rails for welding from 25 to 50 mm inclusive of 1 covering plate for tapes with widths of 25 30 40 45 and 50 mm and 2 metal blocking devices H080672201 or from 1 2 to 2 inclusive of 1 covering plate for tapes with widths of 1 2 3 4 1 1 1 4 1 1 2 1 3 4 and 2 and 2 metallic blocking devices H080672202 Use Habasit guide rails only In particular avoid using metallic guide rails because they could damage the hot pressing device Scissors for cutting to length AQ 40 H080690020 Flexproof AF 102 cutter HO80690060 Flexproof AF 61 cutter e Flex 8x30 H080690710 e Flex 6x30 H080690715 CD 60 cooling tong 31080690030 Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV Geet and maintenance manual Tel 39 0438 9113 Q 59 habasit Bg Fax 39 0438 912374 2 General description of the machine 3 Illustration 1 Illustration legend 1 and 2 Top side of the hot pressing device Light indicator Hot pressing area Pivoting metal heating plates Rating plate Heat insulated handles Adjustment potentiometer
8. ENING LEFT SPRING COD 4FK1183A TONG OPENING RIGHT SPRING COD 4FK1183A HANDLE PIN SPACER P 0024000 PIN FOR SPRING HANDLE COVER 702002 PQ PF P 0283000C HEATING CARTRIDGE PQ 58 PQ 59 120V PLATE FASTENING SCREW PTFE CARBON INSULATING BUSH SELF THREADED SCREW UNI 6955 ST3 5 X 16 C H LOWER HANDLE PQ 59 LOWER WELDING PLATE PQ 59 SENSOR NTC 220 KOHM OPERATION INDICATOR UPPER HANDLE PQ 59 USA VERSION UPPER WELDING PLATE PQ 59 WITH SEAT FOR THERMOSTAT THERMOSTAT PQ 59 Habasit Italiana S p A Via del Lavoro 50 User and maintenance manual 31016 Cordignano TV Bee Tel 39 0438 9113 PQ 59 habas A Fax 39 0438 912374 Author MA Page 21 of 27 Issue 04 2011 Replaces 10 Required accessories 10 1 Guides blocking devices e These accessories are required for producing perfect fusion joints The width and number of guide rails to be used depend on the width of the used tape and on the machine system requisites e Once the tape ends have been placed into the corresponding guide rail of fixed width illustration 3 or adjustable width illustration 4 and fastened with the covering plate the two blocking devices are applied sidelong to prevent the tape from moving during the hot pressing process e Place the guide rail exactly at the centre of the open hot pressing device and close it illustration 5 This ensures uniform distribution of the heat to the guide rail and joint Illustration 3 Illustration 4 Illu
9. Habasit Italiana S p A ia del Lavoro 50 V 1 31016 Cordignano TV Geet and maintenance manual i Tel 39 0438 9113 55 Q 59 habas LA Fax 39 0438 912374 e F f 27 Hot pressing device PQ 59 User and maintenance manual CONTENTS 0 PRELIMINARY REMARKS i cccsiccssnnnssncenessasssnnnnescentnannssnnnaeenaphananesnnanesesetadannannnnionsptananacnheanensntaannasnnmanan ste 3 1 GENERALINFORMATIONI ili ire 3 1 1 APPLICATION PRO RR I A E A E RR I 3 1 2 SAFETY INDICATIONS EE 3 EC General e et EE 3 T22 Safety precaulionNs gt c3 siria Aia Aaa 4 1 29 IMPIOPERUSe iii iaia ilaria leale linea 4 1 3 CE CONFORMITY DECLARATION csacecvscdecnavtincnstendesnensdeacuevsicecucetnenedetenecancedeaadedateacndeangnededetedeneuedencdereedess 4 LA CESPEATE TEE 6 1 5 SUPPLY TERMS EE 6 1 6 leie 6 2 GENERAL DESCRIPTION OF THE MACHINE iii 8 3 TECHNICAL DATA ii ai 9 4 OPERATION MODE snes cicscivunasesncnndcncdeanasesncadacssnhunasnanannise chtanannguanndcnshhunasngnannieesilanabaguiendennikunanegnameidncneanain 10 4 1 OPERATIVE MODE OF THE LED INDICATOR ebe Seege eebe Seegen 10 5 COMMISSIONING E 10 6 HOT PRESSING OF BELTS TAPES uiii iii 11 L MAINTENANG E 12 7 1 MEASURING THE TEMPERATURE OF THE PLATE eneses eneses eneses eneses esen en nsns nn ennnen ennnen ennnen 12 7 2 ADJUSTMENT OF THE THERMOSTAT cccccccccececeseceseseeeseseeeeeseeesesesasesese
10. el certificato n 40012165 e quindi risponde alla 40012165 and is consequently in conformity with direttiva europea 2006 95 CE the european directive 2006 95 CE Il Fascicolo Tecnico viene conservato presso The Technical File is stored at HABASIT ITALIANA S p A Via del Lavoro 50 31016 Cordignano TV ITALY Cordignano Il Direttore Generale Il Responsabile della Divisione Macchine General Manager Head of Machines and Tools Department Ugo Passadore Matteo Mapelli Habasit Italiana S p A Via del Lavoro 50 User and maintenance manual 31016 Cordignano TV I PQ 59 Tel 39 0438 9113 Q habas F Fax 39 0438 912374 e MA Page 6 of 27 04 2011 1 4 CE plate The CE plate has been placed on the machine body Made in Italy habasit erial No 10080040 1 5 Supply terms Q ty Article 1 Hot pressing device PQ 59 is packed in a box 1 User manual 1 6 Accessories available bg Also see chapter 11 Fixed width guide rails for welding inclusive of covering plate 6 mm H080672006 3 8 H080672113 8 mm H080672008 1 2 H080672101 10 mm H080672010 5 8 H080672114 11 mm H080672011 3 4 H080672102 12 mm H080672012 7 8 H080672109 13 mm H080672013 1 H080672103 14 mm H080672014 11 8 H080672110 15 mm H080672015 11 4 H080672104 16 mm H080672016 13 8 H080672105 18 mm H080672018 11 2 H080672106 20 mm H080672020 15 8 H080672111 22 mm H080672022 13 4 H080672107 25 mm H080672025
11. ence in their field to be able to reckon and prevent danger They are aware of the relative dispositions and safety regulations 13 CE Conformity declaration Together with the machine HABASIT ITALIANA Spa has provided the CE conformity Declaration according to the European Directive 2006 95 EC Attachment III B Habasit Italiana S p A Via del Lavoro 50 User and maintenance manual 1 31016 Cordignano TV __ P Tel 39 0438 9113 555 Q 59 Fax 39 0438 912374 DICHIARAZIONE DI CONFORMITA Leen Be DECLARATION OF CONFORMITY b 2006 95 CE Allegato Ill B C habasit 7A Noi We HABASIT ITALIANA S p A Via del Lavoro 50 l 31016 Cordignano TV ITALY dichiariamo sotto la nostra esclusiva responsabilit declare under our sole responsibility che il prodotto that the product Dispositivo di pressatura a caldo Hot pressing device Modello Series PQ 59 6 PQ 59 8 is in conformance with the following harmonized conforme alle seguenti norme armonizzate i standards DIN EN 60335 1 VDE 0700 1 2007 02 EN 60335 1 2002 A11 A1 A12 corr A2 2006 DIN EN 60335 1 A13 VDE 0700 1 A13 2009 05 EN 60335 1 A13 2008 DIN EN 60335 2 45 VDE 0700 45 2009 02 EN 60335 2 45 2002 A1 2008 DIN EN 62233 VDE 0700 366 2008 11 EN 62233 2008 DIN EN 62233 Ber 1 VDE 0700 366 Ber 1 2009 04 EN 62233 Ber 1 2008 Riconosciute dall istituto tedesco VDE con rilascio Recognized by the German VDE certificate n d
12. g Fax 39 0438 912374 e 11 2 Wiring diagram PQ 59 6 120V 120Vac USA plug Neutral NTC Temperature sensor NTC M1 4 poles power clamp R1 Lower plate heater M2 Output connection 4 pole clamp R2 Upper plate heater No Neutral line T Safety thermostat Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV User and maintenance manual Tel 39 0438 9113 553 PQ 59 habasit Bg Fax 39 0438 912374 12 A1 Preventive Maintenance Checklist Responsible A Machine operator B Maintenance technician Operations to be carried out Performance Spare part code for further information and reference numbers see user manual no 36007 periodical monthly Evaluation criterion Cleaning 1 i 1 1 _ Clean the pressing device after use by removing residues pee ee E ____ _ eee Inspect the power cable ed i il _ i 2 1 Examine the cable and plug to ensure they do not have defects damaged ingu atan GE connections Ta a r9 rT_ ar 3 Measuring the temperature of the heating plates EE 3 1 Proceed as indicated in the user manual 36007 section 5 2 fi STEE EE DEE o O Observations and notes Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV User and maintenance manual Tel 39 0438 9113 553 PQ 59 habasit Bg Fax 39 0438 912374 g 13 A2 Summery form of preventive maintenance operations Machine type Machine no Commissioning date Opera
13. h the standards in force It is assumed that all assembly maintenance and repair operations as well as the hot pressing device correct operation are carried out by qualified personnel or supervised by reliable skilled specialists Due to limited space these instructions cannot cover every aspect regarding operation maintenance or repairs Indications provided in this manual regard the use of machines by qualified personnel In case of doubts or for further details contact the manufacturer see chapter 1 4 1 2 Safety indications In this operation manual the symbols of WARNING and NOTE are found These symbols indicate danger or special indications to observe WARNING If disregarded serious injuries and or damages may occur A NOTE It indicates an important and not obvious technical information even for skilled personnel 1 2 1 General instructions ZN Read all warnings regarding danger and relative instructions Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV SR maintenance manual i Tel 39 0438 9113 Q habasit Bg Fax 39 0438 912374 e In case danger warnings and relative instructions are disregarded electric shocks fire and or serious accidents may occur The mains connection plug of the tool must be suitable to the grip Do not apply any modification to the plug Do not use adapter plugs Not modified and suitable plugs reduce the risk
14. iences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN THIS ALSO APPLIES TO PROCESS RESULTS OUTPUT MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS DAMAGES CONSEQUENTIAL DAMAGES AND FURTHER REACHING CONSEQUENCES This use and maintenance manual and its attachments are translated from original language Italian Habasit Italiana S p A Via del Lavoro 50 P 31016 Cordignano TV Geet and maintenance manual Tel 39 0438 9113 Q 59 habas A Fax 39 0438 912374 Hot pressing device PQ 59 Attachments Habasit Italiana S p A Via del Lavoro 50 9 Spare parts PQ 59 8 230V H08D007206 Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 H08D007206 PQ 59 8 230V POS QT Y 2 1 ONO on E 11 12 13 14 15 16 17 20 22 23 26 27 28 29 Lech ech Lech ee Se ee lech IN ee AIN CODE H080704756 H080708000 H080708001 H080708002 H080300203 H080700004 H080700003 H080700017 H080700007 H080702002 H080703503 H080700019 H080702013 H080701011 H08D007203 H08D000014 H080709514 H08D007201 H08D007204 H08N050180 User and maintenance manual PQ 59 DESCRIPTION POWER CABLE GLAND
15. l Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 User and maintenance manual PQ 59 i habasit 13 A2 SUMMERY FORM OF PREVENTIVE MAINTENANCE OPERATIONS rnn 27 Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV SR maintenance manual Tel 39 0438 9113 Q habasit Fax 39 0438 912374 0 Preliminary remarks PQ 59 is a hot pressing device for joining spindle tapes and Habasit machine belts with a width up to 50 mm and a thickness of 3 6 mm with the Quickmelt or Flexproof method With additional cooling tong and a guide rail with a suitable width for your application a joining system is obtained which allows to replace a tape within a few minutes PQ 59 press has been improved compared to the previous model PQ 58 as for the new electronic control and a safety system for overheating that bases on a safety thermostat which is installed on the welding upper plate 1 General information 1 1 Application The hot pressing device PQ 59 has been designed for Flexproof or Quickmelt manual and mobile hot pressing of Habasit machine tapes made with Hamid range and W 8 W 16 spindle tape with Quickmelt and Flexproof systems Tapes can reach a width up to 50 mm 2 inches and a thickness up to 3 6 mm 0 14 inches Hot pressing device PQ 59 has been designed according to approved technical principles with an advanced technology and in compliance wit
16. m draught and with a room temperature between 18 and 25 C Fasten the temperature sensor between heating plates 4 and heat it for 5 minutes Both plates are thus measured jointly Heat the press for at least 5 minutes The operating temperature is reached when the electronic control unit switches on and off the heating in short intervals green light indicator 2 will flash according to the on and off phases of heaters activation The temperature probe inserted between the two plates will indicate the set point temperature If the temperature is not correct intervene on the trimmer located on the upper handle by adjusting the temperature Wait 5 minutes in order to stabilise the system and verify the value and tolerance of 3 C 5 4 F on the temperature indicator 7 2 Adjustment of the thermostat All interventions on the hot pressing device that involve electric components must be carried out only by specialised personnel ZN Observe local standards regarding the required training for such personnel PQ 59 can operate within a temperature interval from 120 C 248 F to 190 C 347 F If the measured temperature deviates from the set value it must be adjusted as follows see also chapter 5 2 Remove cover screw 8 from adjustment potentiometer 7 Move the adjustment potentiometer of heating control unit 7 by using an insulated screw driver rotating it slightly e clockwise in order to raise the temperat
17. of electric shock Store the tool in a place repaired from rain and humidity Water penetration in the tool enhances the risk of electric shock Do not use the cable for purposes others from those indicated and do not use it to carry or hang the tool or to remove the plug from the socket Do not approach the cable near heat sources oil cutting edges nor to moving parts of the machine Damaged or tangled cables increase the risk of electric shocks 1 2 2 Safety precautions Do not use the tool if tired or under the effect of drugs alcoholic beverages and medicines Always wear individual protection devices as well as protective gloves When the tool is not used it must be stored out of reach of children Do not allow not trained personnel or that have not read the instructions to use the tool 1 2 3 Improper use Hot pressing device PQ 59 has been designed exclusively for applications described in this user manual An improper use and an application for different purposes than those described in the instructions are not allowed ZN Habasit declines any responsibility for the consequences of an improper use Observe all assembly operation and maintenance indications of the machine as well as all technical data This will avoid any problem damage to persons or objects The term QUALIFIED PERSONNEL refers to persons authorised to carry out the required work These persons must be adequately trained and have such an experi
18. of the heating controller Cover screw of trimmer potentiometer ONOORWN Illustration 2 Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 User and maintenance manual SECH habasit gy 3 Technical data Value Features UM ELECTRIC Nominal power voltage Overall installed power PNEUMATIC Compressed air pressure bar min 5 Max 6 PRODUCTION Belt maximum width mm inc 50 2 0 Belt max thickness mm inc 3 6 0 14 Flexproof finger max length mm inc 35 1 4 Closed belt minimum length mm inc 250 10 Maximum deviation of the heating plates C F 3 5 4 Heating time at 190 C 374 F min 5 OVERALL DIMENSIONS Dimensions length height x depth 280L x 120H x 70W 11L x 2 8W x 4 7H WEIGHTS Net weight kg libbre 0 83 1 85 Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV SR maintenance manual i Tel 39 0438 9113 Q habasit Bg Fax 39 0438 912374 g 4 Operation mode The hot pressing device PQ 59 operates according to the pressing tongs principle to open the heating plates pressed together by springs apply substantial pressure to both handles Hot pressing device PQ 59 works with a pressing temperature of 190 C 374 F preset in the factory even if the temperature can be adjusted within a range from 120 C
19. rol Pressing devices are guaranteed for 1 year in case of material and manufacturing faults providing that they are used correctly 7 7 Technical advice Our experts are available for any advice For technical inquiries regarding the operation and conditions of the hot pressing device contact the manufacturer at the above mentioned address Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 User and maintenance manual PQ 59 i habasit 8 After sales technical assistance Habasit Italiana S p A technical assistance is available to answer to your requests and may be found at the following address Habasit Italiana S p A Via del Lavoro 50 31016 CORDIGNANO TV Tel 39 0438 9113 Fax 39 0438 912374 E mail info habasit it Internet www habasit com Product liability application considerations The proper selection and application of Habasit products including the related area of product safety is the responsibility of the customer All indications information are recommendations and believed to be reliable but no representations guarantees or warranties of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and exper
20. seseeasasesesesesasesesesesesasesesesesesesenasass 12 7 3 REPLACEMENT OF THE POWER CABLE ennnen eneses ennnen enen nn ennnen ennnen 13 7 4 MALFUNCTIONING ie 13 7 5 ORDERING ACCESSORIES SPARE PARTS rnrn rnrn rnrn rnrn EnEn rnEnnn EnEn nn nanana ennnen 14 7 6 GUARANTEE E 14 TI TECHNICALADVIC I e reaa E EEEa aE aiE 14 8 AFTER SALES TECHNICAL ASSISTANCE iii 15 9 SPARE A RT 17 PQ 59 6 120V H08D007205 ilo 19 10 REQUIRED ACCESSORIES 21 10 1 GUIDES BLOCKING DEVICES tate attk ktkt unten ttt AAA AA AEAEE EAEEREN ARAE EEEEEAER AEREE EAEEREN AEREE EEEA ERRER EEEE 21 10 2 COOLING TONGCD 60 EE SEENE EEESENSE EEEE EEEREN SEEE EEEEESEEEE EEEE EEES EE EEEE 22 10 3 PREPARING DEVICES ccccccseseseseseseeeseeeseeeeeeeeceseeeeeeseseseeeseseseseseeesesesesesseeseseseseseseeeseseseseeaseeeseeeeeeees 22 10 3 1 Scissors for cutting to length AC A0 22 10 3 2 Flexproof cutter AF 102 ail isis tiles i DDL ila Lila 22 10 3 3 Flexproof cutter AP 61 EE 22 11 WIRING DIAGRAM uon iii 24 11 1 WIRING DIAGRAM PQ 59 8 230V i 24 11 2 WIRING DIAGRAM PQ 59 6 120V eeeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeeseeeeeeeseneaeeeseneeeeeseeeaeeesenaeeeseenaees 25 12 A1 PREVENTIVE MAINTENANCE CHECKLIST cccccceseesseeneeceeeeeeeeeseeneeeeeeseeeenaneeeeeeeeseeeeeeneneenees 26 Habasit Italiana S p A Via de
21. stration 5 Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV Geet and maintenance manual i Tel 39 0438 9113 Q 59 habasit Bg Fax 39 0438 912374 e 10 2 Cooling tong CD 60 e Cooling tong CD 60 is designed for the rapid cooling of the joint when this is still inside the guide rail gt illustration 6 Once the specified pressing time is over the cooling tong must be fastened on the guide rail as soon as possible e f repeatedly used the cooling tong heats It can be cooled by immerging it in cold water Illustration 6 10 3 Preparing devices 10 3 1 Scissors for cutting to length AQ 40 Scissors for cutting to length AQ 40 allow the accurate cutting of tapes at an angle of 60 These scissors can be used to cut to length tapes up to 40 mm 1 57 inches width and 3 mm 0 12 inches thick illustration 7 10 3 2 Flexproof cutter AF 102 Flexproof cutter AF 102 is used to prepare finger cutting Habasit machine tapes with a width up to 100 mm and thick 2 mm for Flexproof finger joints The device is suitable for the standard Habasit 8 x 30 mm finger geometry The tape is placed and blocked on an aluminium surface Fingers are then manually cut The cutter is placed on the surface with a pin inside a row of grooves the angle is given by a guiding block fastened to the cutter illustration 8 Illustration 7 Illustration 8 10 3 3 Flexproof cutter AF 61 The AF 61 is a device used to prepare
22. tions to perform see checklist control performed control performed control performed control performed subseque subseque subseque subseque nt 2 1 Verify any damages of the cable 3 1 Measure the heating plate temperature daily operations not registered check date check check check date Observations repairs
23. ure e counterclockwise in order to low the temperature After 5 minutes measure the temperature of the plate and repeat the operation if required Re cover adjustment potentiometer 7 with appropriate cover screw 8 Habasit Italiana S p A Via del Lavoro 50 P 1 31016 Cordignano TV SR maintenance manual Tel 39 0438 9113 Q habasit Fax 39 0438 912374 383 F Excessive temperatures may damage the hot pressing device or activate the O During the adjustment phase ensure the temperature does not rise above 195 C safety thermostat 7 3 Replacement of the power cable Periodically verify the power cable In case it is damaged replace it with the same type HO5 RNF Special equipment is required to be sure that this repair is carried out exclusively by trained personnel carried out only by specialised personnel O All interventions on the hot pressing device that involve electric components must be Observe local standards regarding the required training for such personnel 7 4 Malfunctioning The led indicator shows the operation status of the press Status of the Description indicator The press is heating the plates the set point temperature has not been ON red light reached yet The temperature of the press is stabilising the led activation corresponds Flashing green light to the heaters activation Over temperature The temperature has risen beyond 20
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