Harmony XB5R - Expert Instruction Sheet - 01/2014
Contents
1. Designation Pushbutton Cap Color Reference Mass Type Pushbuttons including Plastic White 2 5 1 0 045 kg e aZBRT1 transmitter fitted with fixing collar 0 099 Ib e aspring return pushbutton head with clipped in cap Black ZB5RTA2 0 045 kg 0 099 Ib Green ZBSRTA3 0 045 kg 0 099 Ib white on green ZBSRTA331 0 045 kg background 0 099 Ib Red 2 5 4 0 045 kg 0 099 Ib White on red ZBSRTA432 0 045 kg background 0 099 Ib Yellow ZBSRTAS 0 045 kg 0 099 Ib Blue ZB5RTA6 0 045 kg 0 099 Ib Metallic White ZBARTAT1 0 085 kg 0 187 Ib Black ZBARTA2 0 085 kg 0 187 Ib Green ZBARTA3 0 085 kg 0 187 Ib I White on green ZBARTA331 0 085 kg background 0 187 Ib Red ZB4RTA4 0 085 kg 0 187 Ib White on red ZB4RTA432 0 085 kg background 0 187 Ib Yellow ZB4RTA5 0 085 kg 0 187 Ib Blue ZB4RTAG 0 085 kg 0 187 Ib Spring return mushroom head for ZBRT1 ZBRT2 Plastic Black ZB5RZC2 0 025 kg transmitters 0 055 Ib Pushbutton including Plastic Black ZBSRT C2 0 055 kg e ZBRT1 transmitter fitted with fixing collar 0 121 Ib e spring return mushroom head Rope Pull Switch Plastic Black ZBRP1 0 150 kg 0 331 Ib 16 00000000812 01 2014 XB5R Programmable Receivers The following figure shows the programmable receivers ZBRRA L N 24 240 L N 24 240 00 VAC DC2. 00000000812 01 2014 45 XB5R Relay Antenna Installation Introduction Observe the maximum distances between transmitter antenna and receiver see page 24 and the Mounting tips for antenna see page 26 Temporary Mounting This temporary mounting is used to search the best place for the antenna in order to enhance the radio signal Paste for temporary mounting not supplied NOTE For temporary assembly the breakable part of the antenna must not be cut off 46 00000000812 01 2014 XB5R Axial Cable Route 91 93 5 O 3 6 3 77 0 67 Nm M5 5 3 I b in 18 l x x B 65 67 2 5 2 6 25 min 00 2 min Dimensions including gasket Screws not supplied Radial Cable Route 00000000812 01 2014 47 XB5R Wiring Diagram The following figure shows the relay antenna wiring diagram for Harmony XB5R 5m 16 4 ft 0 34 mm 04 219 mm Blue 22 AWG N OV 24 240 Vac dc 1 500 mA from supplier Bussman reference GMA 500mA 250 V 0 5 A fast blow UL Control of Overvoltage to be provided after main service disconnect overcurrent device with a UL1449 TVSS device Transient Voltage Surge Suppressor Tested as type 2 6 KV 3 KA min with a MCOV Maximum Continuous Operating Voltage min rated to Phase to Phase voltage and a VPR Voltage Protection Rating of
3. 51 Compatability 52 Transmitter 53 LED Status 54 Output mode Monostable Bistable Stop Start Set Reset 56 Changing outputs from Monostable to Bistable for XB RFAO2 XB5RMA04 ZBRRA ZBRRD 59 Changing Outputs From Monostable to Stop Start for XB RFA02 XB5RMA04 ZBRRA 61 How to Teach Unteach Monostable Bistable or Set Reset Outputs for XB RFA02 XB5RMAO4 ZBRRA ZBRRC and ZBRRD 63 How to Teach Stop Start Outputs for XB RFAO2 XB5RMAO4 ZBRRA 65 Lock Unlock for XB RFA02 4 ZBRRA ZBRRC and 68 Chapter 4 Other Functions for Harmony XB5R 71 Other Functions Description 71 EIO0000000812 01 2014 3 Chapter 5 Harmony XB5R ATEX Products 75 5 1 Transmission 76 Presentation of ATEX Transmission Components 77 ID Registration sur n Gon cok 19 Assembly Disassembly and Mounting Instructions 81 XAWGRe EX Mounting Instructions 82 5 2 Reception Products 84 Presentation of ATEX Reception Components
4. ME O Unteach 1 The Q1 output will be active only 4s after the teaching procedure 2 The teaching procedure must be performed within 1min 30s 66 00000000812 01 2014 Preparing For Use How to Teach Q2 for Stop Start L 24 240 222292 121411222421 aul Some transmission may be lost The reception should be improved change the transmitter position to avoid obstacles reduce the distance between transmitter and receiver add a relay antenna aul No reception Solutions for having reception repeat the teach procedure reduce the distance between transmitter and receiver according to the datasheet add a relay antenna Exit 1 The Q2 output will be active only 4s after the teaching procedure 2 The teaching procedure must be performed within 1min 30s 00000000812 01 2014 67 Preparing For Use Lock Unlock for XB RFA02 5 04 ZBRRA ZBRRC and ZBRRD Introduction Lock enables to block the menus access by non authorized persons The functioning of the receiver is not affected Mechanical Lock Unlock The following diagram shows how to perform buttons mechanical lock mm in 1 5 lt 0 lt 2 0 06 lt lt 0 079 68 00000000
5. 85 ZBRA1DEX Mounting and Wiring Instructions 87 ZBRA1EX Mounting and Wiring Instructions 89 To FUNCION EE 65 s slog SE BRE a See oe ees 91 Functions of ATEX Components 91 EIO0000000812 01 2014 Safety Information i Important Information NOTICE Read these instructions carefully and look at the eguipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the eguipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This is the safety alert symbol It is used to alert you to potential 4 DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE
6. 222222 1 Selection button 2 Validation button The following table describes the characteristics of programmable receivers Designation Ouputs Receiver Voltage Reference Mass Programmable 4 PNP 24 Vdc ZBRRC 0 130 kg Receivers with 200 mA 0 287 Ib indicator light LED relays change 24 240 Vac Vdc ZBRRA 0 130 kg and teach button vers 0 287 Ib ZBRRD 0 130 kg 0 287 Ib 00000000812 01 2014 17 XB5R Harmony ZB5RZA0 and ZB4RZA0 Pushbutton Caps 4 7235 ZBA 331 2 7432 The following table describes the characteristics of the caps for the ZB5RZAO and ZBARZAO pushbuttons Cap Color Labeling Reference Mass White ZBA71 0 010 kg 0 022 Ib P black ZBA7137 0 010 kg 0 022 Ib T black ZBA7134 0 010 kg 0 022 Ib black ZBA7138 0 010 kg 0 022 Ib Black ZBA72 0 010 kg 0 022 Ib O white ZBA7232 0 010 kg 0 022 Ib white ZBA7233 0 010 kg 0 022 Ib Y white ZBA7235 0 010 kg 0 022 Ib P white ZBA7237 0 010 kg 0 022 Ib 18 EIO0000000812 01 2014 XB5R Cap Color Labeling Reference Mass Green ZBA73 0 010 kg 0 022 Ib white ZBA7331 0 010 kg 0 022 Ib white ZBA7333 0 010 kg 0 022 Ib white ZBA7335 0 010 kg 0 022 Ib Il white ZBA7336 0 010 kg 0 022 Ib Red ZBA74 0 010 kg 0 022 Ib O white ZBA74
7. 1 5 kV WARNING UNINTENDED EQUIPMENT OPERATION e Do not use this equipment in safety critical machine functions e Use appropriate safety interlocks where personnel and or equipment hazards exist e Install and operate this equipment in an enclosure appropriately rated for its intended environment Failure to follow these instructions can result in death serious injury or equipment damage 48 EIO0000000812 01 2014 XB5R Model ZBRA1 FCC USA and C Canada Compliance Statement This device complies with part 15 of the FCC rules and Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation of the device NOTE Schneider Electric is not responsible for any radio or tv interference caused by unauthorized modifications to this eguipment Changes or modifications not expressly approved by Schneider Electric responsible for compliance could void the user s authority to operate the eguipment Le present appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autorisee aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage 2 L utilisateur de l appareil doit accepter tout brouillage radio lectrique subi m me si
8. applications raise lower left right etc movements or safety applications emergency stop buttons etc The Harmony XB4 and XB5 wired pushbutton range or the XAC pendant control station range have to be used for these applications WARNING UNINTENDED EQUIPMENT OPERATION Do not use this equipment in safety critical machine functions Use appropriate safety interlocks where personnel and or equipment hazards exist Do not disassemble repair or modify this equipment Install and operate this equipment in an appropriately rated enclosure for its intended environment e Install properly rated fuses e Check that the control is not actived if the product falls during transit Failure to follow these instructions can result in death serious injury or equipment damage NOTE The rated fuses are indicated in the Receiver Wiring Diagram see page 44 10 EIO0000000812 01 2014 XB5R Figure A Transmission between 1 Transmitter and 3 Receivers NOTE One transmitter can be taught and can activate several receivers The number of receivers is not limited Figure B Transmission between 3 Transmitters and 1 Receiver NOTE One receiver can be activated by several transmitters The number of transmitters is limited 32 transmitters maximum EIO0000000812 01 2014 11 XB5R Presentation of Harmony XB5R Ready to Use Packages Illustration NOTE The following figures show for a
9. change the shape of conduit entries if needed 1 500 mA fuse from supplier Bussman reference GMA 500 mA 250 V 0 5 A fast blow NOTE The fuse must be installed outside the ATEX area or protected by Ex protection mode 88 00000000812 01 2014 XB5R ZBRA1EX Mounting and Wiring Instructions Mounting and Wiring Instructions ZBRA1EX 20 14 AWG 6 N 0V 24 240 Vac dc NOTE The cable gland must be tightened Step 2 and 3 NOTE Schneider Electric recommends to use sealing fittings with resin component instead of the cable gland to restrict the passage of gases vapors or flames from one portion of the electrical installation to another at atmospheric pressure and normal ambient temperatures 100000000812 01 2014 89 XB5R NOTE Schneider Electric recommends to use adapters instead of the cable gland to change the shape of conduit entries if needed 1 500 mA fuse from supplier Bussman reference GMA 500 mA 250 V 0 5 A fast blow NOTE The fuse must be installed outside the ATEX area or protected by Ex protection mode Models ZBRT1 ZBRTP enclosed in ZBRP1 FCC USA and IC Canada Compliance Statement This device complies with part 15 ofthe FCC rules and Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that ma
10. is used to address practices not related to physical injury EIO0000000812 01 2014 5 PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 6 EIO0000000812 01 2014 About the Book lt At a Glance Document Scope This documentation is a reference for the Harmony XB5R wireless and batteryless pushbutton Validity Note This documentation is valid for Harmony XB5R The technical characteristics of the devices described in this manual also appear online To access this information online Step Action 1 Go to the Schneider Electric home page www schneider electric com 2 In the Search box type the reference of a product or the name of a product range e Do notinclude blank spaces in the model number product range e To get information on a grouping similar modules use asterisks 3 If you entered a reference go to the Product datasheets search results and click on the reference that interests you If you entered the name of a product range go to the Product Ranges search results and click on the product range t
11. 01 2014 79 XB5R Transmitter Handybox ID Registration ZBRM01EX Rope Pull Switch ID Registration ZBRP1EX 80 00000000812 01 2014 XB5R Assembly Disassembly and Mounting Instructions ZBeRTAOEX and ZBRM01 EX Assembly To install transmitter and pushbutton refer to Transmitter and Pushbutton Assembly see page 28 ZB RTAOEX and ZBRMO1 EX Disassembly To disassemble refer to Transmitter and Pushbutton Disassembly see page 33 ZBRP1EX Mounting Instructions To mount a rope pull switch refer to Mounting Data for Rope Pull Switch see page 35 EIO0000000812 01 2014 81 XB5R XAWGR EX Mounting Instructions Button Box Assembly Models ZBRT1 ZBRTP enclosed in ZBRP1 FCC USA and IC Canada Compliance Statement This device complies with part 15 of the FCC rules and Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation of the device NOTE Schneider Electric is not responsible for any radio or tv interference caused by unauthorized modifications to this equipment Changes or modifications not expressly approved by Schneider Electric responsible for compliance could void the user s authority to operate the equipment 82 EIO0000000812 01 2014 XB5R Le p
12. 32 0 010 kg 0 022 Ib Yellow 2 75 0 010 kg 0 022 Ib Blue ZBA76 0 010 kg 0 022 Ib 00000000812 01 2014 19 XB5R Accessories ZBRMO1 ZBRM21 ZBRM22 ZBRACS XALDO2 ZBRA1 ZB5AZ009 The following table describes the characteristics of housing and accessories for XB5R Designation Description Reference Mass Empty plastic handy box for mobile 1 hole ZBRMO1 0 09 kg applications with wireless and batteryless 1 984 Ib pushbutton Empty plastic mobile box for mobile and fixed 1 hole ZBRM 1 0 109 kg applications with wireless and batteryless 0 240 Ib pushbutton 2 holes ZBRM22 0 110 kg 0 242 Ib Support for ZBRM21 ZBRM22 Plastic 2 5 0 064 kg Empty plastic box for embedded or fixed 1 hole XALDO1 0 136 kg transmitter 0 299 Ib 2 holes XALD02 0 193 kg 0 425 Ib 20 00000000812 01 2014 XB5R Designation Description Reference Mass Relay Antenna for increased distances 24 240 Vac Vdc ZBRA1 0 200 kg Cable 5 m 16 4 ft 0 440 Ib 1 Voltage LED 2 Reception Emission LED Mounting Base Plastic ZB5AZ009 0 006 kg 0 013 Ib Metallic ZB4BZ009 0 038 kg 0 083 Ib 00000000812 01 2014 21 XB5R 22 00000000812 01 2014 Chapter 2 Installation Purpose This chapter provides an overview of the Harmony XBS5R installation What Is in This Chapter This chapte
13. 812 01 2014 Preparing For Use Electronic Lock Unlock This procedure shows how to electronically lock unlock the receiver XBeRFA02 XB5RMA04 awe ZBRRA PWR L N 24 240 VACIDC N fo Mo M Ir M 1 1 2070 np rr ooooooQ 1214 11222421 ON X Flashing Mr ML Mz m m ID AE rp we Mar Mu Me ne m LEDs in sequence ALL Mao MI SMU SAU A Se 24 rer H 512 igi A S am igi sus iS a Mtr Nh 100000000812 01 2014 69 Preparing For Use 70 00000000812 01 2014 Chapter 4 Other Functions for Harmony XB5R Other Functions Description Total Reset and ID Reset procedure for XB RFA02 5 04 ZBRRA ZBRRC and ZBRRD Total Reset After a Total Reset the receiver is on factory setting All outputs are set to monostable function and all the registered ID are canceled ID Reset This function enables to cancel an ID without having the push button e g lost push button Only the transmitter ID is needed The ID cancelation does not effect the output function NOTE To reset an ID the last 3 digits are needed The fir
14. EIO0000000812 03 Harmony 5 Expert Instruction Sheet 01 2014 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instruct
15. Non ATEX Components ZBRP1EX ZBRT1 94 00000000812 01 2014
16. Yellow Sy Flashing Monostable 1 Bistable 0 0 Stop Start NOTE It is possible to store a maximum of 32 ID For example 32 ID on Q1 output and 0 ID on Q2 output or 22 ID on Q1 output and 10 ID on Q2 output can be stored on ZBRRA When trying to teach a 33rd all LEDs except the power LED flash guickly This 33rd ID is not taught A WARNING UNINTENTED EQUIPMENT OPERATION Do not leave the receiver without taught Stop button Failure to follow these instructions can result in death serious injury or equipment damage NOTE For the teach procedure the Stop buttons must be taught before the Start ones If you start by teaching a Start button without any Stop button taught all the LEDs flash For the unteach procedure all the Start buttons must be untaught before the Stop ones 00000000812 01 2014 65 Preparing For Use How to Teach 1 for Stop Start L N 24 240 Q Q _vacivc il il 0 Some transmission be lost No reception The reception should be improved Solutions for having reception change the transmitter position to repeat the teach procedure avoid obstacles reduce the distance between reduce the distance between transmitter and receiver according transmitter and receiver to the datasheet add a relay antenna add a relay antenna
17. e 2 This device must accept any interference received including interference that may cause undesired operation of the device NOTE Schneider Electric is not responsible for any radio or tv interference caused by unauthorized modifications to this equipment Changes modifications not expressly approved by Schneider Electric responsible for compliance could void the user s authority to operate the equipment Le pr sent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autoris e aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage 2 L utilisateur de l appareil doit accepter tout brouillage radio lectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement 34 EIO0000000812 01 2014 XB5R Mounting Data for Rope Pull Switch Rope Pull Switch Assembly BOTTOM Maximum weight of the rope 500 g 17 64 oz Maximum actuation force 100 daN 224 8 Ibf Maximum diameter of the rope 10 mm 20 39 in 25 2 17 7 Ib in Q 25 00000000812 01 2014 35 XB5R Mounting Instructions for ZBRM01 Handy Box Assembly Philips n 1 max a Except for ZB5RZC2 b Before performing step 9 remove plastic protection from each side of the magnet 36 00000000812 01 2014 XB5R Disassembly Location for Accessories Free space for your ide
18. e Check that the control is inactive if the product falls during transit Failure to follow these instructions can result in death serious injury or equipment damage ZBARTAOEX 2 5 ZBRMO1EX ZBRMO1BEX EIO0000000812 01 2014 77 XB5R ZBRP1EX XAWGR100EX XAWGR200EX The following table describes the ATEX transmitter characteristics XAWGR300EX Designation Type Zone Cap Color Reference Mass Plastic handy box Mining ZBRMO1BEX 0 100 kg Ex ib I Mb 0 220 Ib Gas Ex ib I I B T6 Gb Dust ExibI I I CT85 CDbIP65 Transmitter Metallic pushbutton Mining Without cap ZBARTAOEX 0 083 kg Ex ib I Mb 0 183 Ib Gas Plast hbutt Without ZBORTAOEX 0 043 k astic pushbutton Ex ib LLC T6 Gb ithout cap g 0 095 Ib Dust Plastic handy box ExibI I I CT85 C DbIP65 ZBRMO1EX 0 150 kg 0 331 Ib Rope pull switch ZBRP1EX 0 140 kg 0 309 Ib Button box XAW G 1 button box XAWGR100EX 0 500 kg 1 102 Ib XAW G 2 button box XAWGR200EX 0 550 kg 1 213 Ib XAW G 3 button box XAWGR300EX 0 700 kg 1 543 Ib NOTE The operating characteristics are same as non ATEX products 78 EIO0000000812 01 2014 XB5R ID Registration Transmitter ID Registration ZBeRTAOEX Transmitter Handybox ID Registration ZBRM01BEX Transmitter Pushbutton ID Registration XAWGReeeEX ZBeRTAOEX 00000000812
19. e user s authority to operate the equipment 00000000812 01 2014 41 XB5R Le pr sent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autoris e aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage 2 L utilisateur de l appareil doit accepter tout brouillage radio lectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement In USA our address and contact Schneider Electric 8001 Knightdale Blvd Knightdale NC 27545 919 266 3671 phone Receiver Dimensions M4 x 20 mm Tm 4 079 7 ot BB 70 5 91 5 3 60 2x 04 2x 00 16 in 2 JAWG 26 18 26 44 26 42 26 16 3 5 mm 0 14 in 42 EIO0000000812 01 2014 XB5R Receiver Mounting Positions 1 To enhance the signal reception respect the above positioning 2 In a metal cabinet the optimum place for the receiver is on the top and or near the holes This position avoids obstacles and enhances reception NOTE For XB RFA02 5 04 ZBRRA ZBRRC ZBRRD before disassembly for storage perform a total reset of the receiver memory The total reset is described in the Total Reset and ID Reset procedure see page 71 EIO0000000812 01 2014 43 XB5R Receiver Wiring Diagram Wir
20. hat interests you 4 If more than one reference appears in the Products search results click on the reference that interests you 5 Depending on the size of your screen you maybe need to scroll down to see the data sheet 6 To save or print a data sheet as a pdf file click Download XXX product datasheet The characteristics that are presented in this manual should be the same as those characteristics that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference EIO0000000812 01 2014 7 Related Documents Title of Documentation Reference Number Wireless and Batteryless Pushbutton Catalogue Module 36174 Package Instruction Sheet S1A57199 Receivers Instruction Sheet S1A57202 Transmitter with Metal or Plastic Head and Cap Instruction Sheet S1A57198 Relay Antenna Instruction Sheet S1A57194 Mobile Box Instruction Sheet S1A57210 ATEX Transmission Devices Instruction Sheet HRB29193 ATEX Reception Devices Instruction Sheet HRB41321 Rope Pull Switch Instruction Sheet S1B90581 You can download these technical publications and other technical information from our website at www schneider electric com Product Related Information The application of this product requires expertise in the de
21. indication purposes only Actual values depend on the thickness and nature of the material 24 EIO0000000812 01 2014 XB5R Installation Conditions Transmitter operating temperature 25 70 C 13 158 F Receiver operating temperature 25 55 C 13 131 F Transmitter protection level IP65 NEMA3 Receiver protection level IP20 Transmitter shock resistance IKO3 Mounting Tips 1 Metal structure 2 Wall NOTE To ease the radio transmission the best is to avoid obstacles Find the best place to install the transmitter and the receiver to have the minimum of obstacles 00000000812 01 2014 25 XB5R Mounting Tips for Antenna The antenna and the receiver are installed following their vertical axis NOT OK Obstacle The antenna is used to bypass the obstacle 26 00000000812 01 2014 XB5R NOTE The antenna should be placed before the obstacle The signal will be amplified before the obstacle to enable to go through it 00000000812 01 2014 27 XB5R Transmitter and Pushbutton Assembly Introduction Follow these steps to install the transmitter and pushbutton Step 1 Mounting on a panel This figure shows the diameter of the holes for ZB5R or ZB4R pushbuttons For all ZB5R heads except ZB5RZC2 30 1 18 1 6 0 04 0 24 1 6 0 04 0 24 28 EIO0000000812 01 2014 XB5R Ste
22. ing Diagram The following figures show the wiring diagrams for the Harmony XB5R Receiver Bau BE XB5RMB03 0 V N 0 v _ZBRRA 24 Vdc 1 24 240 Vac dc m 24VDC L N 24 240 VAC DC PWR Q1 Q2 JTL L O 0 antl OK I 12 14 11 12 14 11 22 24 21 N Imax 3A Imax 3A ZBRRC ZBRRD 24 1 2 fan Van de i ac dc 24VDC 2 L 24 240 AY VAC DC PWR PWR 2 LE Q1 02 02 03 4 Q4 T ai OK OK N 01 0203 04 121411222421 N Imax 200 mA Imax 3 A 1 125 mA fast blow fuse 2 500 mA fuse from supplier Bussman reference GMA 500 mA 250 V 0 5 A fast blow 3 Output contact ratings B300 Pilot Duty 3 A 240 Vac Resistive 4 Output contact ratings B300 R300 Pilot Duty 3 240 Vac Resistive UL Control of overvoltage to be provided after main service disconnect overcurrent device with a UL1449 TVSS device Transient Voltage Surge Suppressor tested as type 2 6kV 3kA min with a MCOV Maximum Continuous Operating Voltage min rated to Phase to Phase voltage and a VPR Voltage Protection Rating of 1 5 KV 44 EIO0000000812 01 2014 XB5R A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Disconnect all power before servicing eguipment e Use only the specified voltage when operating this equipment and any associated products Failure to follow these instructions will result in death or serious injury
23. ions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2014 Schneider Electric All rights reserved 00000000812 01 2014 Table of Contents Safety Information 5 About the 7 Chapter 1 Harmony XB5R Introduction 9 General Presentation of Harmony 10 Presentation of Harmony XB5R Ready to Use Packages 12 Presentation of XB5R Components 14 Chapter 2 Installation 23 General Installation Instruction for Harmony 24 Transmitter and Pushbutton Assembly 28 Transmitter and Pushbutton Disassembly 33 Mounting Data for Rope Pull Switch 35 Mounting Instructions for ZBRMO1 Handy 36 Mounting Instructions for ZBRM21 ZBRM22 Mobile Boxes 38 Mounting instructions For ZBRACS Support 40 Receiver Assembly and Disassembly 41 Receiver Wiring 44 Relay Antenna Installation 46 Chapter 3 Preparing For Use
24. is L N 24 240 VAC DC Z Monostable 2 flashes Q1 N Bistable 4 flashes 02 lt _ O S Start for Stop Start 4 flashes iil SR N Stop for Stop Start 2 flashes 12 14 11 22 24 21 100000000812 01 2014 55 Preparing For Use Output mode Monostable Bistable Stop Start Set Reset Monostable Output Factory setting for packages and for ZBRRA ZBRRC and ZBRRD Monostable ee 1 12 03 04 11 21 14124 12 22 01 02 o 03 04 11 21 14 24 E Bistable Output Only for XB RFA02 XB5RMA04 ZBRRA and ZBRRD Bistable L NIST 11 21 14 24 12 22 11 21 14 24 56 00000000812 01 2014 Preparing For Use Stop Start Output Standard Operation Only for ZBRRA Description for situations where Stop button does not have priority over Start button Stop Start m DEN EE 12 22 11 21 14 24 12 22 11 21 14 24 NOTE This function requires two transmitters Set Reset Output Only for ZBRRA ZBRRC and ZBRRD This output mode is active only when the ZBRT2 transmitter is used 11 21 14 24 12 22 11 21 14 24 EIO0000000812 01 2014 57 Preparing For Use NOTE 1 Release and push again to resynchronise 2 Push and release again to resynchronise Power outage and restore management If the duration of a power outage is less than the power supply filtering time approx 7 ms there will be no im
25. le brouillage est susceptible d en compromettre le fonctionnement EIO0000000812 01 2014 49 XB5R 50 00000000812 01 2014 Chapter 3 Preparing For Use Purpose This chapter explains how to prepare the Harmony XB5R for use What Is in This Chapter This chapter contains the following topics Topic Page Compatability Rules 52 Transmitter Types 53 LED Status 54 Output mode Monostable Bistable Stop Start Set Reset 56 Changing outputs from Monostable to Bistable for XB RFA02 XB5SRMA04 ZBRRA and 59 ZBRRD Changing Outputs From Monostable to Stop Start for XB RFA02 XB5RMAO04 ZBRRA 61 How to Teach Unteach Monostable Bistable or Set Reset Outputs for XB RFA02 XB5SRMA04 63 ZBRRA ZBRRC and ZBRRD How to Teach Stop Start Outputs for XB RFA02 XB5RMA04 ZBRRA 65 Lock Unlock for XB RFA02 5 04 ZBRRA ZBRRC and ZBRRD 68 EIO0000000812 01 2014 51 Preparing For Use Compatability Rules ZBRT2 transmitter is compatible with the following only e ZBRR receivers with firmware version 2 0 and higher e ZBRA1 relay antenna with firmware version 2 0 and higher e ZBRN access points with firmware version higher than 1 2 52 EIO0000000812 01 2014 Preparing For Use Transmitter Types ZBRT1 and ZBRTP Transmitters The radio message is sent when the button is pressed signalled by a click If the button is held down the message is not t
26. ll packages the transmitter and the receiver are already paired in Schneider factory 1 12 00000000812 01 2014 XB5R XB5RMB03 5 O 60000 0000 Transmitter Head Cap Non programmable receiver Set of 10 caps Transmitter Head Mobile box Programmable receiver Magnet could be glued on the box if needed CONOR ON DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Disconnect all power before servicing equipment e Use only the specified voltage when operating this equipment and any associated products Failure to follow these instructions will result in death or serious injury EIO0000000812 01 2014 13 XB5R Presentation of XB5R Components Transmitters 4 5 2 0 4 5 202 ZBRT1 ZBRT2 L UD 2 5 4 ZB4RZAO ZBRP1 14 00000000812 01 2014 XB5R The following table describes the transmitter characteristics Designation Pushbutton Cap Color Reference Mass Type Transmitter Only 1 frame sent at the push of the ZBRT1 0 025 kg button 0 055 Ib Transmitter Only 1 frame sent at the push of the ZBRT2 0 025 kg button 1 frame sent at the release of the button 0 055 Ib Spring return pushbutton heads for transmitter ZBRT1 Plastic Without cap ZB5RZAO 0 015 kg 0 033 Ib Metallic Without cap ZBARZAO 0 030 kg 0 066 Ib 00000000812 01 2014 15 XB5R
27. nostable e From Stop Start to bistable When changing the output from Monostable to Bistable or Bistable to Monostable the registered ID are not cancelled from the receiver memory EIO0000000812 01 2014 61 Preparing For Use L N 24 240 00 VAC DC 000000 121411222421 62 00000000812 01 2014 Preparing For Use How to Teach Unteach Monostable Bistable or Set Reset Outputs for XB RFA02 XB5RMA04 ZBRRA ZBRRC and ZBRRD Procedure This procedure shows how to Teach Unteach Q1 and Q2 outputs ZBRRA and 1 02 03 and Q4 outputs ZBRRC when using monostable or bistable outputs The icons shown have the following meanings LEDs Meaning Green N Yellow Flashing Monostable IL Bistable 6 0 Stop Start NOTE It is possible to store a maximum of 32 ID For example 32 ID on Q1 output and 0 ID on Q2 output or 22 ID on Q1 output and 10 ID on Q2 output can be stored on ZBRRA and ZBRRC When trying to teach a 33rd ID all LEDs except the power LED flash guickly This 33rd ID is not taught EIO0000000812 01 2014 63 Preparing For Use XBeRFA02 XB5RMA04 ZBRRA ZBRRD O N U il Some transmission may be lost No reception Sol
28. ntification ZBY0101T 8 x 27 mm 0 37 x 1 06 in Place for neck lanyard ZB5Reee 00000000812 01 2014 37 XB5R Mounting Instructions for ZBRM21 ZBRM22 Mobile Boxes Assembly ZBRMee 0 7 Nm 6 2 Ib in Pozidriv PZ1 4 5 mm 0 18 in 38 00000000812 01 2014 XB5R Disassembly ZBRMee Free space for your identification ZBY0101T 8x 27 mm 0 31 1 06 in EIO0000000812 01 2014 39 XB5R Mounting instructions For ZBRACS Support Assembly N ZBRACS XB5R Receiver Assembly and Disassembly Instructions Follow the steps in black for assembly Follow the steps in white for disassembly Models ZBRRA ZBRRC ZBRRD and XB RFB01 AM1 DE200 IEC EN 60715 AM1 ED200 LC 1 38 niam 15 15 EN 0 59 0 59 FCC USA and IC Canada Compliance Statement This device complies with part 15 of the FCC rules and Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation of the device NOTE Schneider Electric is not responsible for any radio or tv interference caused by unauthorized modifications to this equipment Changes or modifications not expressly approved by Schneider Electric responsible for compliance could void th
29. p 2 Attach the mounting base to the transmitter ZB5AZ009 ZB4BZ009 NOTE Please note and retain your transmitter ID You will need it for an ID reset The ID reset is described in the Total Reset and ID Reset Procedure see page 77 EIO0000000812 01 2014 29 XB5R Transmitter ID Registration 30 EIO0000000812 01 2014 XB5R Steps 3 4 and 5 Assembling Plastic Pushbuttons Plastic pushbuttons are assembled as follows 2 2 Nm 0 2 19 5 Ib in 1 8 E 1 0 ZB5Reee Free space for your identification Steps 3 4 and 5 Assembling Metallic Pushbuttons Metallic pushbuttons are assembled as follows ZBAReee EIO0000000812 01 2014 31 XB5R Step 6 Pushbutton Cap Assembly 32 00000000812 01 2014 XB5R Transmitter and Pushbutton Disassembly Plastic Pushbutton Disassembling Follow the four steps shown to disassemble the transmitter and the plastic pushbutton Had VO ZB5Reee Metallic Pushbutton Disassembling Follow the three steps shown to disassemble the transmitter and the metallic pushbutton ZB4Reee 100000000812 01 2014 33 XB5R Models ZBRT1 ZBRT2 ZBRTP enclosed in ZBRP1 FCC USA and IC Canada Compliance Statement This device complies with part 15 ofthe FCC rules and Industry Canada licence exempt RSS standard s Operation is subject to the following two conditions 1 This device may not cause harmful interferenc
30. pact on the receiver which continues normal operation Power outages longer than the filtering time cause the product to restart when power is back At restart the outputs will be in their initial states with LEDs off 58 EIO0000000812 01 2014 Preparing For Use Changing outputs from Monostable to Bistable for XB RFA02 5 04 ZBRRA and ZBRRD Procedure This procedure shows how to change Q1 and Q2 outputs from monostable to bistable The icons shown have the following meanings LEDs Meaning m SE Flashing Monostable 1 Bistable 00000000812 01 2014 59 Preparing For Use L N 24 240 OO VACIDC 12 14 11 22 2421 XBeRFA02 XB5RMA04 ZBRRA ZBRRD Exit 60 EIO0000000812 01 2014 Preparing For Use Changing Outputs From Monostable to Stop Start for XB RFA02 XB5RMA04 ZBRRA Procedure This procedure shows how to change from monostable to Stop Start for Q1 and Q2 The icons shown have the following meanings LEDs Meaning a On Flashing Monostable 0 Stop Start NOTE When changing the output from Monostable to Stop Start all the registered ID for this output will be automatically canceled from the receiver memory For information this also happens for the three following cases e From bistable to Stop Start e From Stop Start to mo
31. r contains the following topics Topic Page General Installation Instruction for Harmony XB5R 24 Transmitter and Pushbutton Assembly 28 Transmitter and Pushbutton Disassembly 39 Mounting Data for Rope Pull Switch 35 Mounting Instructions for ZBRM01 Handy Box 36 Mounting Instructions for ZBRM21 ZBRM22 Mobile Boxes 38 Mounting instructions For ZBRACS Support 40 Receiver Assembly and Disassembly 41 Receiver Wiring Diagram 44 Relay Antenna Installation 46 EIO0000000812 01 2014 23 XB5R General Installation Instruction for Harmony XB5R Maximum Distances gt Metal cabinet 100 m 328 1 ft 25m 82 025 ft lt i gt Metal cabinet 40 m 3a r 131 24 ft Transmitter Relay antenna Receiver Typical values that may be modified by the application environment Free field unobstructed NOTE e he range may be increased by adding antenna ZBRA1 e The range is reduced if the transmitter is placed in a metal box reduction factor approx 10 e Once wiring is complete test the product in all possible active areas while remaining within range The level of signal attenuation depends on the materials through which the signal will pass Glass window 10 20 96 Plaster wall 30 45 96 Brick wall 60 Concrete wall 70 80 96 Metal structure 50 100 96 Values for
32. ransmitted continuously The message is not sent when the button is released ZBRT2 Transmitter The radio message is sent when the button is pressed signaled by a click If the button is held down the message is not transmitted continuously A second radio message is sent when the button is released This message is not transmitted continuously It is transmitted once at the release of the pushbutton This transmitter is used only for the set reset output mode 00000000812 01 2014 53 Preparing For Use LED Status XBeRFAO2 XBSRMA04 and ZBRRA m Green ON POWER U OFF ON 5 Q2 0 5 ds Yellow ON E X 1min 305 wal OFF x Amin 30s rl alll Signal strength ZBRRC POWER D OFF MON 8 Green ON PWR 17 Q1 Lj Yellow ON e 25 01 02 Q3 Q4 OFF MON I OFF Il Signal strength al s E X 1min 306 X 1 30s 0 ZBRRD E Green ON PWR 12 POWER O OFF ON Q1 e e x al x al a e Q2 l H Yellow ON P H E X 1min 308 OFF ail E X Imin 306 Il Signal strength NOTE The signal strength LED indicates the value of the last signal received The time out for the LED is 1min 30s This LED could also be switched off by pressing once the selection button of the receiver 54 00000000812 01 2014 Preparing For Use Synthes
33. resent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autorisee aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage 2 L utilisateur de l appareil doit accepter tout brouillage radio lectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement EIO0000000812 01 2014 83 84 XB5R Section 5 2 Reception Products Overview This section describes the ATEX reception products What Is in This Section This section contains the following topics Topic Page Presentation of ATEX Reception Components 85 ZBRA1DEX Mounting and Wiring Instructions 87 ZBRA1EX Mounting and Wiring Instructions 89 00000000812 01 2014 XB5R Presentation of ATEX Reception Components ATEX Reception Components A DANGER HAZARD OF EXPLOSION These devices must be installed used and maintained in accordance with e Standard EN60079 14 Explosive atmospheres part 14 Electrical installations design selection and erection e Standard EN60079 17 Explosive atmospheres part 17 Electrical installations design selection and erection e Standard EN60079 31 Explosive atmospheres part 31 Eguipment dust ignition protection by enclosure e Standard NF C15 100 Low voltage electrical installations European equivalent IEC 60364 e Regulations governing set
34. sign and programming of control systems WARNING UNINTENDED EQUIPMENT OPERATION program install alter and apply this product Follow all local and national safety codes and standards damage Only persons with expertise in the design and programming of control systems are allowed to Failure to follow these instructions can result in death serious injury or equipment EIO0000000812 01 2014 Chapter 1 Harmony XB5R Introduction Purpose This chapter provides an overview of the Harmony XB5R What Is in This Chapter This chapter contains the following topics Topic Page General Presentation of Harmony XB5R 10 Presentation of Harmony XB5R Ready to Use Packages 12 Presentation of XB5R Components 14 00000000812 01 2014 XB5R General Presentation of Harmony XB5R Offer Presentation Harmony wireless and batteryless pushbuttons are used for remote control of a receiver relay using a transmitter pushbutton Control is via radio transmission the transmitter is equipped with a dynamo generator that converts the mechanical energy produced by pressing the pushbutton into electrical energy A radio coded message with a unique ID code is sent in a single pulse to one or more receiver s located several tens of metres away see figure A One receiver can also be activated by different transmitters See figure B This technology cannot be used for hoisting
35. st second and third digits must be entered as binary coded numbers in the receiver during the ID Reset procedure 00000000812 01 2014 71 XB5R For ZBRRA and ZBRRD XBeRFA02 ZBRRD XB5RMA04 L N 24 240 Example Q1 JL Q2 1 Mu MIU SMU ID 03B3412A reo gt KO o1 ID 03006832 Reset total Exit Result Reset ID Exit Example ID 03B3412A 24 Result Digit 1 72 EIO0000000812 01 2014 XB5R For ZBRRC L N 24 240 VAC DC Example 12 14 11 222421 Reset total Exit Reset ID Exit Example o Tui Nd 2 Digit 1 pe SS TITTI TTT mm mm mn Result ID 03006832 n Digit 1 00000000812 01 2014 73 XB5R XBeRFA02 XB5RMA04 74 00000000812 01 2014 Chapter 5 Harmony XB5R ATEX Products Purpose This chapter provides an overview of the Harmony XB5R ATEX products What Is in This Chapter This chapter contains the following sections Section Topic Page 5 1 Transmission Products 76 5 2 Reception Products 84 5 3 Functions 91 EIO0000000812 01 2014 15 XB5R Section 5 1 Transmission Produc
36. ts Overview This section describes the ATEX transmitter products What Is in This Section This section contains the following topics Topic Page Presentation of ATEX Transmission Components 17 ID Registration 79 Assembly Disassembly and Mounting Instructions 81 XAWGR EX Mounting Instructions 82 76 00000000812 01 2014 XB5R Presentation of ATEX Transmission Components ATEX Transmission Components A DANGER HAZARD OF EXPLOSION These devices must be installed used and maintained in accordance with e Standard EN60079 14 Explosive atmospheres part 14 Electrical installations design selection and erection e Standard EN60079 17 Explosive atmospheres part 17 Electrical installations design selection and erection e Standard NF C15 100 Low voltage electrical installations European equivalent IEC 6034 e Regulations governing setup of the zone or zones for which the devices were designed Failure to follow these instructions will result in death or serious injury WARNING UNINTENDED EQUIPMENT OPERATION Do not use this equipment in safety critical machine functions Use appropriate safety interlocks where personnel and or equipment hazards exist Do not disassemble repair or modify this equipment Install and operate this equipment in an appropriately rated enclosure for its intended environment e Install properly rated fuses
37. up of the zone or zones for which the devices were designed Failure to follow these instructions will result in death or serious injury WARNING UNINTENDED EQUIPMENT OPERATION e Do not use this equipment in safety critical machine functions e Use appropriate safety interlocks where personnel and or equipment hazards exist e Install and operate this equipment in an approprately rated enclosure for its intended environment Failure to follow these instructions can result in death serious injury or equipment damage 00000000812 01 2014 85 XB5R ZBRA1DEX ZBRA1EX The following table describes the ATEX receiver component characteristics Ex tb I I I C T85 C Db IP65 Designation Zone Reference Mass Relay antenna in plastic Dust ZBRA1DEX 1 000 kg 2 205 Ib protection Ex tb I I I C T85 C Db IP65 Relay antenna in glass Gas ZBRA1EX 3 100 kg 6 834 Ib protection Ex dIIC T6 Gb Dust NOTE The operating characteristics are same as non ATEX products 86 EIO0000000812 01 2014 XB5R ZBRA1DEX Mounting and Wiring Instructions Mounting and Wiring Instructions ZBRA1DEX N OV 24 240 Vac dc 91 3 58 1 2 Nem A 10 6 NOTE The cable gland must be tightened Step 2 and 3 00000000812 01 2014 87 XB5R NOTE Schneider Electric recommends to use adapters instead of the cable gland to
38. utions to improve the reception Solutions for having reception change the transmitter position to repeat the teach procedure avoid obstacles reduce the distance between reduce the distance between transmitter and receiver according transmitter and receiver to the datasheet add a relay antenna add a relay antenna Incompatibility detected ZBRT1 and ZBRT2 transmitters are taught on the same output 3 EE 1min 30s Exit 2 XO Q2 Teach 45 gt Q2 active 1 Exit 1 The Q1 Q2 Q3 or Q4 outputs will be active only 4 s after the teaching procedure 2 The teaching procedure must be performed within 1 min 30 s 3 The teach procedure on Q3 and Q4 outputs is the same The Q3 or the Q4 output must be selected and when the Q3 Q4 LED is flashing at 2 Hz the button can be taught 64 00000000812 01 2014 Preparing For Use How to Teach Stop Start Outputs for XB RFA02 5 04 ZBRRA Preliminary information By default the relay option is monostable Before proceeding change the relay option to Stop Start Changing Outputs From Monostable to Stop Start see page 61 for more information Procedure This procedure shows how to teach Q1 and Q2 outputs when using Stop Start outputs The icons shown have the following meanings LEDs Meaning E Green
39. y cause undesired operation of the device NOTE Schneider Electric is not responsible for any radio or tv interference caused by unauthorized modifications to this equipment Changes modifications not expressly approved by Schneider Electric responsible for compliance could void the user s authority to operate the equipment Le pr sent appareil est conforme aux CNR d Industrie Canada applicables aux appareils radio exempts de licence L exploitation est autorisee aux deux conditions suivantes 1 L appareil ne doit pas produire de brouillage 2 L utilisateur de l appareil doit accepter tout brouillage radio lectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement 90 EIO0000000812 01 2014 XB5R Section 5 3 Functions Functions of ATEX Components List of Components The following table shows the ATEX components and the functionally equivalent non ATEX components ATEX Reference Non ATEX Components ZB5RTAOEX ZBRT1 ZBARTAOEX ZBRT1 XAWGR100EX ZBRT1 EIO0000000812 01 2014 91 XB5R ATEX Reference Non ATEX Components XAWGR200EX ZBRT 1 XAWGR300EX ZBRT 1 ZBRA1EX ZBRA1 92 EIO0000000812 01 2014 XB5R ATEX Reference Non ATEX Components ZBRA1DEX ZBRA1 ZBRMO1EX ZBRT 1 ZBRMO1BEX ZBRT1 EIO0000000812 01 2014 93 XB5R ATEX Reference
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