Gas Scooter Owner`s Manual
Contents
1. Variable 5peed Twist Throttle Front amp Rear Brakes EPA Certified Engine 10 Aluminum Mag Wheels Dual Magneto External Charging 5ystem Smart Charger amp Tool Kit Included Month X Treme Warranty 1 Yr Engine 1 Year Battery Warranty Depends on Rider Weight and Terrain PACKAGE CONTENTS Your X Treme XG 470 comes with the following items in the box Please locate all of the following The X Treme XG 470 Gas Scooter Trunk amp Trunk Rack amp Mounting Hardware Battery Charger Fuel Tank and lines Tool Kit Gas Oil Mixing Bottle 10Amp Fuse Handlebar Clamp User Manual SO oo Eos OI ax GETTING STARTED Perc read and understand these instructions and the OPERATING PROCEDURES section prior to starting or riding your XG 470 Assembly 1 Carefully remove the XG 470 from the box 2 Locate the Handlebar Clamp Fig 1 Slide the clamp up onto the T handlebar Fig 1 3 Insert the T handlebar onto the front fork 4 Line up the handlebar on the fork and Insert the metal key into the back of the t handlbar then slide the clamp down over the key and secure the two bolts on the clamp until tight Fig 4 Page7 Fig 7 Fig 7a 10 11 Install the enclosed Rear Fender bolts to secure the fender to the frame There will be one for the rear of the fender and two for the front Next install the fuel tank and fuel lines Fig 5 First run the fuel lines2. X Treme Electric Scooters XG 470 Gas Scooter Owner s Manual Revised 10 10 2009 PLEASE BE SAFE WHEN RIDING ALWAYS WEAR A HELMET AND OBEY ALL LAWS Pagel o IMPORTANT THIS IS A 2 CYCLE ENGINE IT REQUIRES A MIXTURE OF GAS AND 2 STROKE ENGINE OIL You must always use a gas oil mixture FAILURE TO DO SO WILL VOID YOUR WARRANTY Use 32 1 Gas Oil Mixture 4 oz of oil for every gallon of High Octane gasoline Tanaka Perfect Mix or similar quality 2 Cycle Engine Oil is recommended Oil can be purchased from your local X Treme Dealer Outdoor Power Equipment Dealer or a Power Sports Dealer High Octane Fuel recommended 90 octane or higher Failure to follow these INSTRUCTIONS will VOID YOUR WARRANTY This PRODUCT IS NOT INTENDED FOR EXTREME or OFF ROAD Use Please take care of your XG 470 DO NOT JUMP or ABUSE THIS PRODUCT DO NOT RIDE IN WET ICY CONDITIONS Failure to follow these instructions will VOID YOUR WARRANTY If you have any questions please contact X Treme customer service on the web at www x tremescooters com Page2 IMPORTANT PLEASE READ THIS BEFORE USING THIS PRODUCT READ THIS FIRST WARNING This product does not conform to Federal Motor Vehicle Standards and is not intended for operation on public streets roads or highways Serious injury can result from the unsafe operations of this product Operator can minimize these risks by using certa
3. OPERATING PROCEDURES Starting Bi Push the primer bulb 3 5 times to ensure gas it reaching the carburetor Set the CHOKE LEVER to the CLOSED UP position Pull the recoil starter handle briskly making sure to keep the handle in your grasp and not allowing it to snap back Once the engine is running move the CHOKE LEVER to the RUN DOWN position Note At this stage if the engine does not start repeat the starting procedure Stopping After starting the engine allow the engine 2 3 minutes to warm up prior to riding Gradually decrease the engine speed to an idle speed and press the stop switch on the handlebar tube MAINTENANCE RECOMMENDED TOOLS To adjust and service the X Treme XG 470 you will need the following tools Allen Wrenches 3 4 5 6 mm Wrenches 10 13 mm Open end wrench Large Adjustable Crescent Wrench opark Plug Sockets Philips Head Screwdrivers Oil Grease or Lubricant CARBURETOR ADJUSTMENT WARNING Never start the engine without the complete clutch cover assembled Otherwise the clutch can come loose and cause personal injuries In the Carburetor fuel is mixed with air When the engine is tested at the factory the Carburetor is basically adjusted Further adjustment may be required from time to time depending on climate and altitude The Carburetor has two possible adjustments 1 Idle speed adjustment 10 2 Air Fuel Mixture adjustments Note Standard idle RPM i
4. from the right side of the scooter under the fender to the left side of the scooter to the engine and locate the carburetor Connect the clear line return fuel line to the carburetor attaching it to L shaped smooth nipple Attach the black line feed fuel line to the carburetor attaching it to the ribbed nipple Fig 6 Next mount the fuel tank to the scooter frame using the two enclosed bolts Fig 6a Disregard the top mounting bracket on the fuel tank as it is not necessary for this model of scooter Seat and Seat post mounting Locate the upper and lower seat posts as shown Fig 7 Attach the upper seat post short post to the seat and tighten the seat mounting bracket Fig 7a Using one of the two enclosed seat post clamps slide the clamp over the seat post receiver then insert the lower seat post Tighten clamp as necessary Slide the second seat post clamp over the lower seat post and insert the upper seat post with seat attached Adjust the seat to the desired height and tighten the clamp Fig 8 Attach the trunk rack to the seat post at the desired height Tighten the nuts bolts Next attach the trunk to the rack using the enclosed rubber washers and nuts bolts Fig 8 Fueling This is a two stroke engine Only run the engine using a mixture of gasoline and 2 cycle engine oil PLEASE READ OPERATING PROCEDURES BEFORE FUELING 1 eS SOC gee Mix fuel minimum 90 octane and 2 cycle engine
5. oil in separate container Use Tanaka Perfect Mix or a quality 32 1 2 cycle oil Make sure the fuel is well mixed by shaking the container Make sure that the engine is off Slowly open the GAS CAP so that possible over pressure disappears Clean the tank cap area to make sure that it is free from excess dirt and debris Make sure that no dirt falls into the gas tank Pour pre mixed Gas Oil mixture into the GAS TANK Do not overfill After fueling replace the GAS CAP and tighten idin Make sure that all of the exposed bolts and screws are tightened Raise the kickstand to its upright position Make sure the engine is running Put one foot on the deck of the XG 470 while pushing off with the other foot gently rotate the THROTTLE GRIP on the right side of the handlebars The XG 470 will begin to move on its own power Control your speed by rotating the accelerator grip The more you rotate the faster you will go Braking 1 2 To brake release the THROTTLE GRIP and depress the BRAKE LEVERS on the left right side of the handlebars Gradually decrease the engine speed to idle and press the kill switch n located just to the left of the throttle grip This will turn the engine FF TRANSPORTING STORAGE Your XG 470 is easily disassembled for compact storage or transporting by removing the lower handlebar clamp and pulling the handlebar out of the front fork then removing the seat post from the scooter Page9
6. S 22 2 QUICK REFERENCE REND ERE 4 TABLE OF CONTENTS Pai Bet aen audes 5 GETTING TO KNOW YOUR X TREME 470 6 PACKING GONTEN US au 7 GETTING STARTED ts uo SEE 7 Y eaea aE see 7 GAS TANK 8 gu BC LT 9 RIDIN eisiari e C 9 TRANSPORTING AND 9 OPERATING PROCEDURE Sorrenti 10 SARANG E 10 MAINTENANCE ROE 10 RECOMMENDED 10 CARBURETOR 10 US PRENNE 12 TIRES AND WHEELS ER ERPEARNI DIA 14 ADJUSTING THE HEAD 14 ADJUSTING THE 0 020 2 14 MAINTENANCE 15 OTHER QUESTIONS usus un eet er 16 GENERAL INFORMATION TECH SUPPORT 16 Page5 GETTING TO KNOW YOUR X TREME XG 470 Page6 2 Stroke 49cc Gasoline Engine Electric Start amp Back Up Pull Starter 30 MPH Top 5peed 20 Miles Per Tank Trunkbox Equipped Adjustable Seat
7. ation or Parts Visit www x tremescooters com For Technical Support or Assistance Visit www x tremescooters com support Page 16
8. eak until they are broken in This is normal and will not affect the function or performance of the brakes With continued use the squeak should go away TIRE AND WHEELS Tire Pressure The tire must be inflated to a maximum of 50 P S I It is also recommended to use a tube additive like Slime purchasable from any motorcycle shop to avoid inconvenient punctures ADJUSTING THE HEAD UNIT The head unit should come adjusted from the factory However riding on rough terrain and general use may cause the head unit to become loose over time It may be necessary to adjust the head unit from time to time To adjust the head unit 1 Rotate the handle bar to expose the HEAD UNIT 2 Using a large adjustable wrench gently turn the BEARING LOCK clockwise to tighten DO NOT OVER TIGHTEN OR IT WILL DAMAGE THE BEARINGS la ADJUSTING THE CHAIN The chain will come adjusted from the factory However it may be necessary to adjust the sprockets from time to time The chain must be well aligned onto the sprockets in order to avoid uneven wear This will result in shortened chain life How tight should the chain be B lf the chain is skipping or jumping on the sprockets this is too loose and may be harmful Pagel4 B f the chain is making a humming sound when the wheel is turning this is too tight and may cause the chain to snap B The correct tension is achieved by adjusting the chain from its loose position to when it becom
9. ed before starting engine Stop engine before removing the fuel cap It is recommended that you empty the fuel tank prior to shipping or storage to prevent fuel leaks B Donotstore your X Treme XG 470 near open flames furnaces electric motors or switches Maintenance B Maintain your X Treme XG 470 as recommended in this Product Handbook B Disconnect the spark plug cap before performing any engine maintenance except for carburetor adjustments B Keep others away while making carburetor adjustments B Use only quality replacement parts as recommended by the manufacturer Transportation and Storage B Allow the engine to cool empty the fuel tank before transportation or storage B It is recommended that you empty the fuel tank prior to shipping or storage to prevent fuel leaks B Clean the X Treme XG 470 carefully and store in a cool dry place Product Safety B Keep hands and feet away from moving parts B Inspect the entire product prior to each use Replace damaged parts Check for fuel leaks and make sure all fasteners are in place and securely fastened B Replace all parts that are cracked chipped or damaged before use B Use only parts and accessories that are recommended by the manufacturer If a situation arises that is not covered in the manual proceed with caution and use good judgment Contact your dealer or X Treme www x tremescooters com support if you need further assistance Page4 TABLE OF CONTENT
10. either side of the handlebar Squeezing the BRAKE LEVER with your left hand activates the rear brake and squeezing the BRAKE LEVER with your right hand activates the front brake Make sure to release the THROTTLE GRIP when engaging the brakes Practice braking on a smooth dry surface to get used to the feel of the braking system Braking distance is affected by wet conditions and loose and uneven riding surfaces 12 Adjusting the Brakes The Brakes on the XG 470 should come fully adjusted from the factory However it may be necessary to adjust the brakes from time to time Pagel13 To adjust the brakes For brakes that are adjusted too tight 1 Loosen the tension screw on the left hand brake lever by rotating it counter clockwise until the wheel spins freely Fig 12 For brakes that are adjusted too loose 1 Tighten the tension screw on the left hand brake lever by rotating it clockwise until the wheel has a slight drag Fig 12 For further adjustment locate the adjustment screw on the rear brake hub located on the rear wheel For brakes that are adjusted too tight 1 Loosen the tension screw on the rear brake hub by rotating it clockwise until the wheel spins freely Fig 13 For brakes that are adjusted too loose Tighten the tension screw on the rear brake hub by rotating it counter clockwise until the wheel has a slight drag Fig 13 Squeaky Brakes The brakes may squ
11. es lightly tense To tighten the chains Slightly loosen the two axle bolts on both sides of the rear wheel Fig 14 Then slowly adjust the two adjusting screws on each side of the rear tire Fig 15 until chain reaches the proper tension Photos vary Occasionally rotate the rear wheel to make sure chain is aligned Finally lock and tighten the rear axle bolts prior to riding Photos vary MAINTENANCE SCHEDULE Proper care of your X Treme XG 470 will insure optimal performance and longer life span The following are a few maintenance suggestions that will keep your X Treme XG 470 running in top condition Daily Maintenance Perform each time you ride your XG 470 B Clean the exterior of the unit with a soft damp rag B Check that all nuts and bolts are securely tightened Weekly Monthly Maintenance B Check the pull starter especially the cord and return spring B Remove the spark plug and check the electrode gap Adjust it to Pagel5 0 6mm or change the spark plug B Clean the cooling fins on the cylinder head and check that the air intake at the starter is not clogged B Clean the air filter OTHER QUESTIONS For additional questions service instructions further information and important phone numbers please go to the X Treme website at www x tremescooters com Thank you for purchasing an X Treme XG 470 and please tell your friends how much fun you re having on the X Treme XG 470 For General Inform
12. in safety equipment such as safety helmet goggles gloves elbow and kneepads and appropriate footwear DO NOT operate this product in traffic on wet frozen oily or unpaved surfaces or under the influence of drugs and or alcohol Avoid uneven surfaces potholes surface cracks and obstacles DO NOT use a water hose to clean this product See Product Handbook for more information This product is recommended for riders 16 YEARS OF AGE and older SAFETY Persons without excellent vision balance coordination reflex muscle and bone strength and good decision making capabilities should not use this product Minors without adult supervision should not use this product Persons unwilling or unable to take responsibility for their own actions should not use this product e The user of this product assumes ALL risks associated with its use To minimize these RISKS the user must wear safety helmet goggles gloves elbow and kneepads and appropriate footwear Never start the engine inside a closed room or building Breathing exhaust fumes can be fatal Page3 eiue giia SAFETY GUIDE Fuel Safety Mix and pour fuel outdoors away from sparks or flames Only use a container approved for fuel Do not smoke or allow smoking near the X Treme XG 470 while working on the engine or while the engine is running Wipe up and clean all fuel spills before starting the engine Move at least 10 feet away from where you fuel
13. s about 2500 3000 RPM wARNING Idle Speed Adjustment 1 Start the engine 2 Usingalong Philips head screwdriver gently turn the top screw clockwise until the XG 470 starts to move forward Fig 9 3 Then back out by turning the screw counterclockwise until the XG 470 stops Correct idle speed is obtained when the engine runs smoothly just below the RPM when the XG 470 starts to move Air Fuel Mixture Adjustment 1 Start the engine 2 Using along standard screwdriver and while holding the throttle wide open turn the bottom screw with spring clockwise as far as possible then back out 1 amp 4 to 1 amp v2 turns until the engine runs smoothly When the engine is idling under no circumstances should your XG 470 be moving If the XG 470 continues to move after idle speed adjustment contact X Treme or your local X Treme service center Pagell Cleaning the Air Filter It is a good idea to occasionally clean the air filter to insure optimum performance To clean the air filter 1 Using a Philips head screwdriver remove the carburetor cover by turning the cover screw counter clockwise Fig 10 2 Remove and clean the air filter the spongy material on top of the air intake with a damp rag Fig 11 3 Put the air filter back into its original position and replace the cover BRAKING SYSTEM The XG 470 uses both front wheel and rear wheel Hub Brake systems activated by hand levers on
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