OMRON STI F3SJ Series Overview
Contents
1. in position each time by an operator and then a turntable or positioning robot moves the workpiece to the area where the work is done A limit switch or other means is used to detect when the robot is in a safe position and muting is then applied Sti TECHNOLOGY www sti com info O m RO N D17 AUTOMATION amp SAFETY D18 F3SJ Safety Light Curtains Overview continued Function List Functions that can be used on F3SJ are shown as follows For details refer to the User s Manual Can be used i 4 i ET ADVANCED X Cannot be used Basic functions Self test function External test function External device monitoring function Interlock function Auxiliary output function Muting function Cannot be used during muting Functions for individual applications Floating blanking function Warning zone function Use of setting tools Wiring mounting related function Convenient for calculating safety distance Indicator related functions Muting error display SYSMAC i SAFETY Sti E INNOVATION www sti com info O m RO N AUTOMATION amp SAFETY Overview continued Function List continued Self test Function A self test is performed to check for errors when the power is turned ON Also the self test is regularly performed within the response time while operating External Test Function This function stops the transmitter emissions using an external signal2. light curtain for your application environment without paying for unused functions e For simple and affordable hand protection The EASY type F3SJ E e For simple hand protection series connection and muting functions The BASIC type F3SJ B e For finger protection series connection complex blanking and muting functions The ADVANCED type F3SJ A e AII a HE E m j I oz I EASY type a F a F3SJ E Ee v i ul NEW l I i BASIC type I F3SJ B i i O M a Ea E E m O O O O O O O O O O O O O O O O O ee I moe O a eS a a E E EE EHE HHE HE EHEHE EHE E H ADVANCED type F3SJ A eames E Intrusion detection ON OFF OMRON D6 Sti TECHNOLOGY www sti com info AUTOMATION amp SAFETY F3SJ Safety Light Curtains Overview continued Applicable Standards EN ISO 13849 1 Category 4 PLe IEC 61496 1 2 Type 4 IEC 61508 1 to 3 SILS Series Connection Warning Zone Global Support Complex Muting Series Connection Global Support Simple Muting Easy to View Diagnostics Global Support Fast Installation Easy to View Diagnostics Blanking PC Setting Tool Finger Protection a Pf t For stand alone devices A new standard of For special purposes including finger Safety Light Curtain rotection EASY type F3SJ E a p Can be used for simple hand intrusion BASIC type F3SJ B ADVANCED type F3SJ A detection Mounting now takes less than The muting function all
3. the muting sensors and detection zone Partial Muting Function Partial muting function secures safety without enabling muting except for beams when a workpiece passes Position Detection Muting A limit switch or other means is used to detect when the robot is in a safe position and muting is then applied Fixed Blanking Function Fixed blanking function disables a specific beam of the F3Su This function keeps safety output ON even when part of machinery equipment exists within a detection zone Floating Blanking Function Floating blanking function increases the diameter of the F3SJ s detection capability and turns OFF the safety output when multiple objects are detected When there is a moving object with a fixed width in the detection area that we do not want to detect the detection function can be disabled Warning Zone Function When an individual enters a warning lamp lights or buzzer sounds without stopping the equipment by dividing the detection zone into the detection zone and a warning zone Setting Tool The following setting tools Sold separately can be purchased in order to change or confirm various F3SJ A parameters e F39 MC21 Setting Console e F39 GWUM SD Manager Setting Support Software for the F3SJ Series Connection Function Up to 3 sets of the F3SU Bs or up to 4 sets of F8SJ As can be series connected Series connection allows them to be used as a safety light curtain requiring only one set to be wir
4. It can be used to verify that a safety system should properly stop when F3Su is interrupted External Device Monitoring Function This function detects malfunctions such as welding in exter nal relays or contactors that control the hazardous part of a machine This function constantly monitors that a specified voltage is applied to the receiver s external device monitoring input line and the system enters lockout state when an error occurs The relay s operational delay can be up to 300 ms without being evaluated as an error For example if the normally closed N C contact does not close within 0 3 s after the safety outputs turn from ON to OFF and a specified voltage is not applied to the external device monitoring line it is evaluated as an error and the system enters a lockout state To utilize this function properly use safety relays and contactors that have force guided or mechanically linked contact structure Interlock Function The F3SJ turns the safety outputs OFF when its power is turned on or its beam is interrupted and holds this state until reset input is applied This state is called interlock Two methods can be used to reset the interlock state auto reset that automatically turns control outputs ON when the interrupting object is removed and manual reset mode that keeps control outputs OFF until a reset signal is provided if the interrupting object is removed Auto Reset When the interrupti
5. Safety Light Curtains i ppeed set i F3SJ Overview For full product information visit www sti com Use the SpeedSpec Code or scan the QR Code for quick access to the specific web page Introducing the F3SJ Series Three Versions available to meet your exact safety needs All versions conform to the latest Type 4 PLe and SIL3 requirements F3SJ E EASY type F3SJ B BASIC type F3SJ A ADVANCED type Easy simple and affordable hand Basic simple hand protection and Supports finger protection and com protection muting functions plex blanking and muting functions Sti Siew OmMmRON Sti TECHNOLOGY www sti com info D5 AUTOMATION amp SAFETY F3SJ Safety Light Curtains Overview continued Offering the best selection of safety light curtains for your guarding needs Three F3SJ types allow easy selection for your application Omron s new STI F3Su series of safety light curtains offers a tailored approach for a variety of production environments Conventional safety light curtains offer full featured models even when only simple intrusion detection is needed The F3SJ series offers a product range that allows you to choose the best product according to your application needs The EASY type has been added for simple hand detection while the BASIC type adds the potential for series connection and simple muting functions The F3SJ series now allows you to select the best safety
6. appropriate When the workpiece is stopped When the input sensor is installed incorrectly When the workpiece speed is too slow Si e OMRON Sti TECHNOLOGY www sti com info D15 AUTOMATION amp SAFETY D16 F3SJ Safety Light Curtains Overview continued Providing multiple functions to cope with various safety requirements Series connection up to 10 meters Very convenient daii Sensors with protective heights of up to nearly 2 5 meters are available for applications that involve large sized workpieces And if you need to make changes in the future you can always extend the protective height with series connections Up to four sets or 400 beams can be series connected and with series connection cables up to 15 meters in length applications can cover a wide area Series connection cable up to 15 m long 25 mm j lt _ Lai 20 mm gap between end beams when connected side by side Approx 2 5 m 100 beams E a For F3SJ A Tool for setting parameters and checking the system status SD Manager PC Setting Support Software For Fasu a F3SU A F39 JCOA A W Single end Connector Cable a or Branch Connector F39 JCOB Le wR Double end ii Connection cable Connector Cable All parameters can be set and the system status can be checked 7 with a personal computer In addition to making it easy to monitor F33 GWUM m the beam alignment the ambient inciden
7. easier Simple yet very optimal Reduced wiring quick mount brackets and easy to view align ment beams all add up to cost savings Additionally with one fixed response time it is now easier to calculate the safety distance Sti Ee oOmRon D8 Sti TECHNOLOGY www sti com info AUTOMATION amp SAFETY F3SJ Safety Light Curtains Overview continued i Global ii f Easy to View Support ih wit f Diagnostics Global Support Easy to view Diagnostics OMRON Automation and Safety will support you through our These indicators enable you to intuitively know the status and global network cause of any error allowing faster installation while reducing machine down time oOmRon Sti TECHNOLOGY www sti com info D9 AUTOMATION amp SAFETY F3SJ Safety Light Curtains Overview continued Fits any site equipped with muting functions and series connection Use the BASIC type Ea In addition to the simple functions inherited from the EASY type such as global support easy to view indicators the BASIC type includes series connection and simple muting functions This enables the BASIC type to satisfy installations that require multiple safety light curtains E a L p a kge 1 P im el Yi Ff w a ir a i i a fo i r F 7 ita ar Sti in OMRON E SAFETY a D10 Sti TINNOVATION www sti com info AUTOMATION amp SAFETY Overview contin
8. ed to a control ler and preventing mutual interference onm RON D19 AUTOMATION amp SAFETY
9. nes All settings can be done via an easy to use software tool This tool simplifies installations that were previously complicated again our way of reducing cost and increasing productivity Tool for setting parameters and checking the system status With the ADVANCED type F3SJ A SD Manager all parameters can be set and the system status can be checked with a personal computer Complex settings are now simple to configure SYSTleal E SAFETY a Sti TINNOVATION www sti com info e Detection capability 14 mm Finger Protection Detection capability supports finger protection Even if the distance from the hazard is short we have prepared a lineup that in cludes safety light curtains with a detection capability of 14 mm OMRON AUTOMATION amp SAFETY Overview continued Versatile muting function possible Equipped with partial muting that disables only the beams where a workpiece passes through and posi tion detection muting that disables the beams while detecting the position of a machine or robot Position detection muting SMUSmMALC E SAFETY TECHNOLOGY amp INNOVATION F3SJ Safety Light Curtains The blanking function Setting up a warning zone disables specific beams of to prevent unnecessary the Safety Light Curtain stoppage If a part of the mechanical equip Under normal use if an intrusion ment is within the detection zone of occurs in the safety zone the machine
10. ng object is removed from the detection zone the safety outputs automatically turn ON Auto reset is used on machines where a worker is not able to enter the area between the detection zone and the hazardous part of the machine Manual Reset When a reset input is given while no objects are in a detection zone the safety outputs turn ON This allows the machine to be manually reset using a reset switch after ensuring safety oreventing unexpected startup Auxiliary Output Function The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a programmable controller Muting Function Muting function temporarily disables safety function of the F3Su keeping safety output ON even if beams are interrupted This makes it possible to install safety light curtains for material transfer carriers enabling both safety and productivity SMUSmMALC i SAFETY TECHNOLOGY amp INNOVATION www sti com info F3SJ Safety Light Curtains Override Function The override function turns the safety outputs ON when the muting start condition is not satisfied If a workpiece stops while passing through the F3SJ causing a muting error the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection field of the F3SJ However the override function will mute the safety outputs of the F3SJ so that the conveyor can be restarted to move the workpiece out of
11. ows use of The detection capability supports finger half the man hours that conventional the safety light curtain in a variety of protection through use of 14mm resolution models take manufacturing environments The ADVANCED type has a wide variety of Despite its simplicity the EASY type is a The flexible mounting supports up to UUN ane Pian CUn NOMS OIN IERSE highly reliable safety light curtain three sets of series connected sensors productivity SYsmatlL Gil Eie oe OMRON AUTOMATION amp SAFETY F3SJ Safety Light Curtains Overview continued Implementation cost reduction with 1 2 the mounting time Start with the EASY type Comparison with existing Omron products The EASY type safety light curtain is well suited for straight forward on off detection applications By carefully selecting the available functions we have reduced man hours necessary for installation by approxi mately 1 2 when compared with existing STI models Reduced installation time means added savings to your project s budget start with the EASY type a PS r Easy to view blue LEDs make a beam adjustment easier A only need simple functions mounting time ba Existing Mounting Time l models Machine safety first narrowed down to the 1 2 the mounting time simplest functions Fixed response time makes calculation of the Upon detection of personnel the machine stops safety distance
12. sping the lower body mounting is concluded TOP LED lights up when the upper end is correctly receiving light Top and bottom blue LEDs EASY BASIC enabling beam alignment Simple positional alignment can be done using the blue LEDs at the top TOP and bottom BTM of the emitter and receiver With the blue LEDs ON you can see at a glance that the beams positions are correctly aligned BTM LED lights up when the lower end is correctly receiving light SYSMAC E SAFETY Sti E INNOVATION www sti com info O m RO N AUTOMATION amp SAFETY F3SJ Safety Light Curtains Overview continued l EASY Easy to understand diagnostics EXD Light curtain status can be immediately determined as the LED will light to indicate the status or possible error AS a result there is no need to refer to a manual for the meaning of the diagnostics Communication error EASY BASIC type Input error BASIC type Power indicator Lockout indicator Power indicator mitter turns ON blinks mitter turns ON Receiver Receiver Stable state indicator blinks Industry First Error indication while muting is in progress The days of searching through user manuals to find the cause of certain muting errors are long gone Now these errors and their causes can be well understood Muting error indicator blinks two times Muting error indicator Emitter blinks four times When the workpiece speed is not
13. status to other operators should be connected to the F3Su ADVANCED Equipped with two muting functions F3SJ Safety Light Curtains Example of a muting key cap for F8SJ A Built in muting function No controller required Simply attach the Key Cap sold separately to the sensor Key caps for muting F39 CN6 F39 CN10 for F3SJ A for F3SJ B The Safety Light Curtain can be disabled when an AGV carrying a workpiece passes through With F3SJ A the muting function temporarily disables the Safety Light Curtain when an object must pass through the detection zone such as when supplying a workpiece to your equipment Partial muting which further heightens the level of safety and position detec tion muting which allows muting when the safety status can be determined by the position of a machine such as a robot have been newly added to the muting function Partial muting Partial muting raises safety by muting only the beams of the Safety Light Curtain in the area where the workpiece passes through while preventing muting in all other areas The Safety Light Curtain beams in all areas other than where lt the workpiece passes through are constantly ON aa a e a Only the beams of the Safety Light Curtain that would be interrupted by the workpiece are muted SMUSmMALC Position detection muting This is used in applications where the workpiece is set
14. t light intensity can be SD Manager displayed in bar graph form for an easy check of the system status PC Setting Support Software The SD Manager PC Setting Support Software helps reduce the time required for installing and troubleshooting the Safety Light Curtain Beam alignment is easier The ambient incident light The error log can be displayed intensity can be checked ile itz l a isa oe m a The incident light level can be The incident light level when the light The cause of the errors and displayed in a bar graph for each emission of the Safety Light Curtain is countermeasures are beam stopped is displayed in a bar graph both displayed SYVYsmatlL_ i SAFETY Gti Tensiecy www sti com info on RON AUTOMATION amp SAFETY Overview continued Achieving muting function BASIC ADVANCED without a controller The muting function temporarily disables the light curtain when an object must pass through the detection zone such as when supplying a workpiece to your equipment In the past this function required a dedicated muting controller but now it is built into the F3SJ To use the muting function purchase the Muting Key Cap for FSSJ B F39 CN10 and for F8SJ A F39 CN6 sold separately The muting function is enabled simply by replacing the Unit s cap with this Key Cap In addition a muting sensor that determines the muting timing as well as a muting lamp that alerts the muting
15. the Safety Light Curtain the relevant will stop immediately However use of beams can be disabled This is pos a warning zone will only notify the op sible not only with non moving parts erator that an intrusion has occurred but also with moving parts This can be used to prevent careless ness resulting in machine stoppage on the part of the operator Warning Zone U g Fixed blanking Dividing the zone between series connected sensors Warning E Zone EEUE n Floating blanking A single sensor zone can also be divided www sti com info on RON D13 AUTOMATION amp SAFETY D14 F3SJ Safety Light Curtains Overview continued Providing ease of use and ease of mounting through ingenuity EASY In pursuit of fast easy mountable brackets oo Omron has developed quick mount brackets which speed mounting to aluminum framing and reduce mounting time in half when compared with existing models This unique design allows for smooth horizontal movement beam alignment is easy Configured to freely rotate the main body of the sensor Set the main sensor body Fix the circular fixtures to Slide the lower bracket into the quick mounting the surface of the aluminum up towards the lower bracket Use the clamps to frame and set the upper circular fixture and tightly tightly clamp the upper body bracket onto the upper clamp the lower body of of the sensor while lightly circular fixture the sensor Once done cla
16. ued Series Connection Up to three sets connected in series It is possible to connect up to three sets of safety light curtains in series These sensors can be placed ina U shaped or L shaped pattern with a single power line thus requiring less wiring SMUSmMALC E SAFETY TECHNOLOGY amp INNOVATION Instant visibility of process trouble during muting The BASIC type includes a muting function which temporarily disables the safety light curtain when a work piece passes through In the event of any trouble occurring the error can be instantly recognized from the pattern of the LED indicators allowing for a fast solution www sti com info Global Sa Easy to View Diagnostics F3SJ Safety Light Curtains Functions inherited from the EASY type Simple functions such as universal power voltage specification easy to view diagnostics and fixed response time have been inherited from the EASY type As a result expect reduced work hours at each stage of use from design and installation to operation OMRON AUTOMATION amp SAFETY D12 Overview continued F3SJ Safety Light Curtains Multi functional for special applications such as finger protection Select the ADVANCED type The detection capability supports finger protection through use of 14 mm resolution The ADVANCED type is equipped with various func tions such as blanking muting and the programing of warning zo
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