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L-849 Voltage/Current, Style A and E

1. NOTES 1 WIRE NOS amp SIZES 5XX WIRE 18AWG 600V 200C WHT 89A0073 9 7XX WIRE 20AWG 600V 200C WHT 89A0004 9 LED PANELS 4 STRINGS TO EACH PANEL A D 9XX WIRE GND 14AWG GRN YEL 600V 105C 89A0163 4 2 INPUT TERMINAL BLOCKS 14 17 ARE 20 6 AWG BLOCKS 701A 703B 3 FOR SECONDARY UNIT WIRE J6 JUMPERS AS SHOWN ROTARY SWITCH IS NOT USED ALSO ADD A B 30K 5W RESISTOR PER MODIFICATION DWG BOX BELOW 702A p B B B B B B Biss 4 FOR L 849E ONLY REMOVE HARNESS JUMPER FROM TB1 4 TO 7 a
2. NOTES 1 WIRE NOS amp SIZES 5XX WIRE 18AWG 600V 200C WHT 8940073 9 LED PANELS 4 STRINGS TO EACH PANEL A D 7XX WIRE 20AWG 600V 200C WHT 8940004 9 9XX WIRE GND 14AWG GRN YEL 600V 105C 89A0163 4 701A 703B 2 INPUT TERMINAL BLOCKS 14 16 ARE 20 6 AWG BLOCKS CI A A A A A A A A 3 FOR SECONDARY UNIT WIRE J6 JUMPERS AS SHOWN A B A 30B ROTARY SWITCH IS NOT USED ALSO ADD 30K 5W RES B B B B B B p PER MODIFICATION DWG BOX c D 5 C 5 5 5 C 4 FOR L 849E ONLY REMOVE HARNESS JUMPER FROM TB1 4 TO 7 LED P
3. LED FLASHER BOX 1 LED FLASHER BOX 2 PRIMARY SECONDARY 5A _ _rmmn o I x olZlazi B giziZ uu 2 60258 5 9 2 z E E E 5 915915 lt lt g 915915 lt lt Fail Indicator 210210 5 555 gt 275 21020 glp ml gt gt 2 MAX vu 5 Ge zzzi 55 250VACIDC Ari Qo amp zu E r9 eig E 74 x 5 E z E amp 5 6 a i i v O QN o sc u duo oloje N do 77 aA Erb Sa cal 62 5 A er T m mm m m m m m m m m m m m mmm Example of Fail Indicator EN M eyes eyes 2 a using internal Fail Relay 77 LEE TO L 830 TO L 830 ISOLATION TX ISOLATION TX 200W 200W NOTES CONTROLLED COPY 1 Ground each individual control cabinet at dupicaton o tis document in holo or atis prohibit external earth ground lug as indicated in installation iss section of instruc
4. 7 8 80 223 5mm P 16 00 406 4mm o o SEE NOTE 4 A A Wc 4 68 NEED 40 FEET 35 0 SEE 2 ER M PRIMARY SECONDARY 20 00 508 0mm ta i i SEE NOTE 1 d 18 11 460 0mm 6G s le o o o o o BoP ponza sb a L 867 BASE CAN LL LL ad an SEE NOTE 5 P PEE CX x a Ne 8 in 6 in RUNWAY 203 2 mm 152 4 mm E EN EN 6 in 304 8 mm 152 4 mm RUNWAY THRESHOLD 24 in 6 below frost 2 E OO 609 6 REIL a THRESHOLD 3 SEE NOTE 3 NT LIGHTS BEAM AXIS L 20m Ss 15 508 0 mm TYPICAL REIL LAYOUT CABINET MOUNTING NOTES 1 OPTIONAL BASE FLANGE SHOWN FOR REFERENCE ONLY 2 USE 2 INCH RGS FEMALE COUPLING IF BASE FLANGE NOT USED 3 2 INCH ELBOW FOR EXTERNAL WIRES 4 THE OVERALL HEIGHT OF THE OPTICAL ASSEMBLY SHALL NOT EXCEED 34 INCHES 5 BASE CANS NEEDED ONLY ON SERIES CIRCUIT POWERED REIL TO HOUSE ISOLATION TRANSFORMER SEE DRAWING 43A3320 C FOR WIRING DETAILS 6 ADB AIRFIELD SOLUTIONS LED L 849A E REIL XXXXXXXX CONTROLLED COPY Unauthorized duplication of this document in whole or part is prohibited Initialed in RED ink below indicates authorized cop
5. nnne 12 3 1 10 2 Connector Plug and Jack Checkout 13 3 1 11 Safety Switch Checkout sssssssseeeeeeeeenren eene 13 3 1 12 Initial Startup and Preliminary 13 3 1 12 1 Startup Procedures 1 ere t a ie E RETE RENE 14 4 0 ohio Meli uA fiet 17 4A Operational Mode S eisite ete eL D ER eur et 17 4 2 Operating Procedures sessssessssseeseeeeenenene nennen nennen nnns 18 4 2 1 REIL Startup Procedure i isisisi ts iernare epoi ia iaia iari Beasia 18 4 2 2 Changing Step Modes Primary only 18 4 2 3 Shutdown Procedure sesenta 18 5 0 Maintenance and e 19 571 Maintenance Schedule vey e tec ierra lead ae teed nire t 19 5 1 1 Replacing LED PCB Assembly sesssseeeeeeee 19 2012 ADB Airfield Solutions All Rights Reserved TOC L 849 Voltage Current Style A and E 96A0381 Rev L TOC 11 26 12 551 2 Troubleshooting csiis 2 2 eee eara riore eae tesa cue eed 20 6 0 Parts o eee ie eR e UE 25 6 1 849A E REIL Ordering Code Numbering System 25 6 1 1 Control Panel Assembly Part Numbers
6. 26 6 1 2 Optical Assembly Part Numbers sesssssseeeeeenen eene 27 6 1 3 L 849V I Style A E Assembly Part Number 28 6 2 N merical Parts Lists 5 2 nee tore dip d Ur e TRE T CS 29 PO Schematics 31 Document Date 12 2010 38 iv 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 1 0 Safety 1 1 To use this equipment safely 1 1 1 Additional Reference Materials 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Storage L 849 Voltage Current Style A and E Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate WARNING A Read installation instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing
7. 44 7107 1 i LED Flasher Power Supply 4 Assembly 44A6745X1XX current Control Board 0 44A6724 C Current p gO T n Lightning Arrestor 275VAC 32A00 Qty 2 c Fuse F1 to F4 gt qj SeeTable 14 for part numbers Rotary Switch Assembly 44 6166 Switch DPDT 10A 45A0267 6 1 2 Optical Assembly The main components of the optical assembly are identified below See the numerical parts Part Numbers list for detailed description of parts Figure 17 Optical Assembly Components 44A6723 60A3290 2 2012 ADB Airfield Solutions All Rights Reserved 27 L 849 Voltage Current Style A and E 849A E REIL Ordering Code Numbering System 6 1 3 L 849V I Style A E Assembly Part Number 96A0381 Rev L 11 26 12 The main assembly 44A6726 XXXX is composed of an integrated head and power supply enclosure a single or dual leg assembly and a frangible coupling for each leg as identified below Figure 18 M PRIMARY 5 SECONDARY 1 AVIATION ORANGE STEEL ENCLOSURE 2 STAINLESS STEEL E HOUT ARCTIC SINGLE LEG MOU K DUAL LEG MOUNT HOUT CURRE CLOSURE NOT PAINTED T TING ING T MONITORING 2 0 FLASH HEAD INTEGRATED WITH ENCLOSURE 1 WITH ONE STEP CURRENT MONITORING c V Complete Assembly Single Leg Mounting Shown Gasket 63A1104 Front Glass Assembly 63A1098 1 1 CURRENT DRIVEN
8. Rotary Switch Position Remote Control Panel Operational Results Primary Cabinet Setting P OFF All Settings System off no flashing ON Any Flashers operate REMOTE OFF System off no flashing REMOTE ON low medium high Flashers operate Figure 8 Example allowed current settings for 3 step REIL L 849 E Current Current 6 6A 6 6A al HI Note Not Used MED 34A LOW MED Not Used LOW B1 B2 B3 CCR Output B1 B2 B3 B4 B5 3 Step 3 Step CCR Output 2012 ADB Airfield Solutions All Rights Reserved B4 The current range between steps must be the same therefore the REIL steps will be setup for B1 B3 B5 or grouped together such as B1 B2 B3 BS 17 L 849 Voltage Current Style A and E Operating Procedures 4 2 Operating Procedures 4 2 1 REIL Startup Procedure 4 2 2 Changing Step Modes Primary only 4 2 3 Shutdown Procedure 18 96A0381 Rev L 11 26 12 This subsection provides information on the L 849A E V voltage driven procedure See Figure 9 and the guidelines below 1 Setthe ON OFF switch S1 on the input module in both the Primary and Secondary control cabinet to the ON position 2 Setthe rotary control switch in both control cabinets to either REMOTE position for remote voltage only or current sensing operation ON position for local operation 3 Make sure that both control cabinet doors are properly clos
9. 2 5 5 C 5 C 703A 701B LED PANEL CONNECTOR PLUGS WIRING SIDE TMA p B D B p INPUT WIRING TABLE sls lol alt zu 3 3 2 5 z aa 120 240V 5 5555 ixi 542 TO T1 1 BLK NOTE 240VAC IS nnnm nana PRESENTFROM EDITI TO PS1 J1 2 L TO PS1 J2 553 544 TO K1 1 TB1 14 TO 1 15 iE Ho TO 52 2 554 im ages 240V 90 5x TOTBI3 TOPS3 J2 555 xag 52 ggigigijalsia em Tuum ITOPS4 J2 556 dins y gz g o 4 eo BD d 2 gt N ra 944 o 01543 855666666 B 1 1 qoa 12345678 12 2 a LN PS1 PRIMARY ROTARY SWITCH J4 J7 J8 J9 J2 8 CONNECTIONS FOR L 849A K1 4446545 J2 jm Aa 7 CURRENT ADJUST 87 7 O 521 s22 ah slo o PRIMARY ROTARY SWITCH X 2 Alc Q2 J1A 8 515 CONNECTIONS FOR L 849E ell a 521 m 7 3c O3 SWITCH STOP SETTINGS pi m Q 9 TO FCB J2 1 9 i 522 C ND BETWEEN 3 amp 4 8 8 Y 55 521 522 m SWITCH STOP SETTINGS 8885 MSER 7 T T 6 o o 0 4G 223 520 OJ2 L849E BETWEEN 1 amp 12 XN 20 515 7 z 3G 523 S13 AND BETWEEN 5 amp 6 J1 432 8 BOTTOM SIDE FLASHER CONTROL BD 11 22 521 llis LN PS2 N 44A6724 JG 515 1017 44A6545 O8 T ma FOR SECONDARY UNITS ONLY 4 5 ADD 30K 5W RESISTOR ACROSS TO PS1 J1 1 N L i TB S 9 amp
10. User Manual 96A0381 Retain for future use Rev L 11 26 12 ETL Certified to FAA Specification AC 150 5345 51 latest version and LED Performance Requirements per FAA Engineering Brief 67 j d 2 Ep Eo ECBOS CORLL COLLE 62 63 azi L 849 Voltage Current Style A and E LED Runway End Identifier Light REIL Airfield Solutions L 849 Voltage Current Style A and E 96A0381 Rev L 11 26 12 Disclaimer This manual could contain technical inaccuracies or typographical errors ADB Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB Airfield Solutions to notify any person of such revision or change Details and values given in this manual have been compiled with care They are not binding however and ADB Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to which this manual refers will not infringe any third party s patents or rights Warranties LED Products of ADB Airfield Solutions manufacture are guaranteed against mechanical electrical and physical defects for a period of four years after the date of installation and are guaranteed to be merchan
11. S i UE WEE SE rucos TelePhone 614 861 1304 Fax 614 864 2069 0 0 2 i rm il ADDED JUMPER 571 AND BE DRAWING TITLE K DOOR ADDED L 849A PRI SW WIRING L 849A E CURRENT LED FLASHER CTRL 43A3319 EXT C LED FLASHER L 849A E EXT CURRENT WIRING DIAGRAM X _ _ m PRODUCTION RELEASE a 2 INTERNAL WIRING DIAGRAM MALUI BLU NET PLATE ASSY GUY TERM mesi enpad PRI amp SEC WIMONITORING mE DL Bie FOR SECONDARY UNIT SEE RES MOD ey get regen atc e Ue RELATED DOCUMENTS 43A3319 INT C 34 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 Figure 23 L 849 A E Runway End Identifier Lights Typical Installation Details L 849 Voltage Current Style A and E Schematics CAUTION CHARACTERISTICS FOR EACH UNIQUE AIRFIELD APPLICATION THIS DRAWING IS ONLY INTENDED FOR USE AS GENERAL AIRFIELD SYSTEM DESIGN GUIDANCE THE DESIGNER MUST VERIFY DESIGN WITH LOCAL CODES AND VARYING REFERENCE DOCUMENTATION EXTERNAL WIRING VOLTAGE 43A3320 V EXTERNAL WIRING CURRENT 43A3320 C L 867 BASE CAN SEE NOTE 5 SEE WIRING DETAILS ON DRAWING 43A3319 EXT C OR 43A3319 EXT V 40 35 0
12. operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit NFPA 70B Electrical Equipment Maintenance NFPA 70E Electrical Safety Requirements for Employee Workplaces ANSI NFPA 78 Electrical Standards for Metalwork
13. 10 J3 4 p eis A 5 87654321 10987654321 91100822 i i i vores 2 CURRENT SENSING OPTION J6 JUMPERS 3 FOR Misa i 542 a CONNECTION OOOOCOCM SECONDARY UNIT i 88 5 4 BLACK 1 io GRY 0 CONNECTIONS m Jon jon jon 5 B S88 BESBE gt NO ROTARY SWITCH 9 J1 RED BLK gt zu 2 9 532 Q PS3 RED 3 U gt A 8 VIO 531 UNE zm 20 4446545 02 8 c LINE i i BLACK 4 7 BRN 534 534 35 AED 120V4 8 i 5 6 BLUE TO FCB J2 3 rm 88 H JUMPER FOR L 849A u n i WIRES TO 068 REMOVE FOR L 849E i 1 DOOR INTERLOCK SWITCH i PS4 PULL OUT TO OVERIDE x i s 44A6545 J2 Om g m dm E MAIN PWR S3 gg 4 E F2 RED S1 SERVICE POSITION ON eleg S ps LINE v fos 541 537 DOOR OPEN OFF 288 s s 88889 8 88 8 eas wl amp c M V1 V2 4A SB 2 1 DOOR CLOSED ON A TEL z 2 LTO FCB J2 4 B n 538 1 2 516 gt lt lt Zs8 gt 2 ut 8 MET No 959 58 gt CONTROLLED COPY so F1 5 20722 5 55 PANEL GND _ __ 500 i e 2 2 S Bog Qo REBA Mov di donme i le rpa aprann santia 5 V 5 4 EIE E O5 5 lt CURRENT SENSE H 3228 cuGtoco JLC sopoven ay TN 9 4A SB E a f Y gt CONNECTIONS REVISED GND W
14. 2 2 LTAGE DRIVEN 50 60Hz 240VAC 10 OR 120 240 V 2 Frangible Coupling A HIGH INTENSITY ONE BRIGHTNESS STEP 62B0064 E THREE BRIGHTNESS STEPS Table 13 Other Main Assembly Parts Part Number Description Quantity Notes 45A0269 Interlock Switch SPST 10A ON OFF ON 1 Shown in Figure 15 7740009 Compression Coupling 2 EMT 2 For Dual Leg Mounting Option 44B0180 Frangible Coupling 2 EMT 2 For Dual Leg Mounting Option 28 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 6 2 Numerical Parts Lists L 849 Voltage Current Style A and E Numerical Parts Lists Table 14 REIL A E Parts Current Powered Part Description Quantit Notes Number 32A0032 Lightning Arrestor 275Vac 4 44A6724 Control Board Assembly 1 eun on voltage powered RETE 44A6724 C Control Board Assembly 1 m powered REIL 44A6545 LED Flasher Power Supply Assembly 2 44A6631 Power Supply Assembly PS5 1 Mm on Current Powered REIL 53A0429 Solid State Relay 24 250Vac 5 24Vdc 1 eus powered 45A0269 Interlock Switch Door SPST 10 1 62B0064 2 inch frangible coupling 1 Used on single leg units only 77A0009 Compression Coupling 2 EMT 2 Used on dual leg units only 44B0180 Frangible Coupling 2 EMT 2 Used on dual leg units only Fuse Panel F1 and F2 10A SB 4 a newer ea REIS F
15. 43230 USA right to make changes and improvements to its products and assumes no responsibility for making Telephone 41 614 861 1304 these modifications on any equipment previously sold Fax 1 614 864 2069 5 96A0381 2012 ADB Airfield Solutions All Rights Reserved Document Date 12 2010
16. OFF position L 849V Turn the CCR off Put the ON OFF switch in both control cabinets in the OFF position Put the external circuit breaker in the OFF position 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 5 0 Maintenance and Repair 5 1 Maintenance system L 849 Voltage Current Style A and E Maintenance and Repair This section provides preventive maintenance for L 849 Runway End Identifier Lights REIL WARNING A Read the instructions in their entirety before starting any maintenance activities Disconnect power to the lighting circuit before attempting to make any electrical repairs Coordinate a power outage with air traffic personnel before turning off power to the airport lighting system Allow only qualified personnel to perform the following tasks Observe and follow the safety instructions in this document and all other related documentation To keep the L 849 REIL system operating efficiently follow a preventive maintenance Schedule schedule Refer to Table 9 Table 9 L 849 REIL Maintenance Interval Maintenance Task Action Daily Check LED operation and flashing sequence If flashing malfunctions follow Trouble Shooting Procedures in Section 6 Bi thi Check operation of controls If controls malfunction replace controls imon Check cleanliness of front glass If dirty clean front glass as required Check operation of interlocks If interlocks m
17. completed and check them for proper functioning prior to returning power to the circuit 3 1 L 849A E REIL Refer to Table 3 for required equipment that is supplied Refer to Table 4 for required Required Equipment equipment that is not supplied Refer to the Parts section for ordering information Table 3 Required Equipment Supplied Description Quantity REIL system 1 Instruction manual 1 per order Table 4 Required Equipment Not Supplied Description Quantity Wire input power AWG 16 600V min assuming distance is 600 feet or less See As required Table 5 if distance 2600 feet Wire remote control AWG 16 minimum 600 V As required Wire interconnection individual control cabinets AWG 16 minimum 600 V As required Remote control device As required Ground rods and AWG 6 solid copper ground wire As required External circuit breaker for voltage powered REIL 1 Base pads cement for mounting cabinets As required Silicone grease for pipe thread installation As required Conduit elbow 2 in 50 8 mm diameter 2 Conduit elbow coupling to attach frangible coupling to elbow 2 Base flange 6 in 158 75 mm diameter Not required if conduit elbow coupling is 2 used 62B0107 L 867 base 16 in 406 4 mm diameter 1 2012 ADB Airfield Solutions All Rights Reserved 5 L 849 Voltage Current Style A and E L 849A E REIL Required Equipment 3 1 1 Unpacking 3 1 2 Specific Site Information 9
18. control cabinets perform the following procedure NOTE A customer supplied external circuit breaker should be separately mounted to the input power supply lines 1 Install a customer supplied 2 inch 50 8 mm conduit elbow in the concrete pad for external wiring routing into the bottom mounting hub of the cabinet NOTE Depth of the concrete foundation should be a minimum of 6 in 152 4 mm below frost line 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 2 L 849 Voltage Current Style A and E L 849A E REIL Required Equipment Install a customer supplied 2 inch 50 8 mm threaded coupling on the threaded end of the conduit elbow NOTE Make sure the coupling is installed level and square with the concrete pad Level by adjusting slip fitters on pipe extending downward from cabinet An alternate method is to use a 6 1 4 inch 158 75 mm base flange and bolt the flange to the concrete pad over the conduit elbow flush with top of pad When the base flange is used make sure the flange can be installed level with the concrete pad Use shims on the flange if further leveling of unit is required Make sure the conduit is flush with the top of the concrete pad 3 4 Coat the threaded end of frangible coupling with silicone grease and thread onto base flange or conduit elbow coupling Loosen the hex head screws in the mounting hub and mount cabinet on frangible coupling Place a level on top o
19. fall BN C P uC o M I Qu ey Cl o em iS 000000000 EN CONTENTS STATIC SENSITIVE e CO TRANSFER ESO PACKAGING m NA J3 J1 o S NOTE amp 3 z Table 12 Control Board Controls and Indicators ID Name Indication Description D1 Trigger Driver 1 Green Activated on the Primary Unit only Flashes when a trigger pulse is output from the Primary Unit D6 Trigger Driver 2 OFF Not used for REIL applications D7 Trigger In on the Secondary Unit only Flashes when a trigger pulse is received from the Primary D2 Remote On Green when a Remote On command has been input into the unit D3 Remote Hi Green llluminates when a Remote High intensity command has been input into the unit llluminates when a Remote Medium intensity command has been input into the unit D4 Remote Med Green Not used in a Style A REIL llluminates when a Remote Low intensity command has been input into the unit D5 Remote Low Green Not used in a Style A REIL D16 PS1 Green Illuminates when power is being output to LED Power Supply PS1 when power is being output to LED Power Supply PS2 025 52 Green Not used in a Style A REIL 22 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L L 849 Voltage Current Style A and E 11 26 12 Maintenance Schedule ID Name Indication Description l
20. from 1 to 7 Set SW1 to zero if the external failure indicator is not used NOTE Changing Step Modes Primary only Only the Primary Unit requires programming Changing from a 3 step setting to a single step setting Press the CURRENT ADJUST button SET HIGH for 4 seconds The HIGH LED will blink for 2 seconds and turn off Changing from a 1 step setting to a 3 step setting Press the CURRENT ADJUST button SET LOW SET MED and SET HIGH buttons simultaneously for 4 seconds The LOW MED and HIGH LEDs will blink for 2 seconds and then turn off 2012 ADB Airfield Solutions All Rights Reserved 13 L 849 Voltage Current Style A and E L 849A E REIL Required Equipment 96A0381 Rev L 11 26 12 3 1 12 1 Startup Procedures Turn the Primary unit ON followed by the Secondary unit Check the L 849 REIL system in all modes of operation Refer to REIL Startup Procedure in the Operation section Check the remote control operations if used For current sensing set the activation levels as follows L 849 A One Step see Figure 11 Changing from a 3 step setting to a single step setting Press the CURRENT ADJUST button SET HIGH for 4 seconds The HIGH LED will blink for 2 seconds and turn off Set the constant current regulator CCR to the step setting where REIL operation is desired On the LED REIL control board 44A6724 in the Primary Unit turn the rotary switch to the Remote position Push the SET HIGH push b
21. not genuine ADB Airfield Solutions replacement parts Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards Using materials or auxiliary equipment that are inappropriate or incompatible with ADB Airfield Solutions equipment Allowing unqualified personnel to perform any task CAUTION If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can result in injury or equipment damage 2012 ADB Airfield Solutions All Rights Reserved 1 L 849 Voltage Current Style A and E To use this equipment safely 1 1 4 1 Operation 1 1 4 2 Material Handling Precautions 1 1 4 3 Action in the Event of a System or Component Malfunction 1 1 4 4 Maintenance and Repair 1 1 4 5 Operation of Overloaded Regulators 96A0381 Rev L 11 26 12 A WARNING Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of system components and their operation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and cove
22. other wiring disconnects for proper mating Check all terminal board connections for tightness Check the Primary and Secondary cabinets and flash heads for complete closure and latching making sure that the interlock safety switches are depressed WARNING Before applying power to any part of the system carefully read and observe at all times the safety instructions in the Safety section in this manual Refer to the guidelines below upon initial startup and preliminary testing In each LED L 849 REIL control cabinet insure that the control switches are to OFF Turn on power to the REIL engage external circuit breaker for voltage powered applications or turn on CCR for series circuit powered applications and verify that the following is present on TB1 in the control cabinet L 849I Place a clamp on ammeter probe around TB1 14 Insure 2 8 to 6 6A for 5 step CCRs or 4 8A 6 6A for 3 step CCRs is present and matches the CCR step setting L 849V For 120 240Vac powered REILS the following voltages are present in each cabinet TBI 14 to TBI 16 120Vac TBI 15 to TBI 16 120Vac TBI 14 to TBI 15 240Vac For 240VAC powered REILS verify the following voltage is present in each cabinet TBI 14 to TBI 15 240Vac If the optional external failure indicator is used set the Misfire Threshold switch SW1 on the Flasher Control Board to the desired consecutive misfire alarm level SW1 may be set
23. tt etai CUPS 4 2 2 1 1 of Operation Overview seen 4 3 0 Installation Gee HIER ee E 5 3 1 L 849A E REIL Required Equipment sen 5 3T UNPACKING ssi a desti cette rto rc rete ei Proud het 6 3 1 2 Specific Site Information essen 6 3 123 Tools and Test Equlpmient eei tte 7 3 1 4 Installation of the Control Cabinets 7 3 1 5 Mouriting Options tercer ecce du tain 7 3 1 6 Mounting Cabinets esses enne nnne nnne nnne nnn 8 3 1 6 1 Mounting the Cabinets essen 8 3 1 6 2 Series Circuit Connection Installation 10 3 1 6 3 For L 849V voltage powered REILS with current sensing 10 3 1 7 Aiming the Flash Heads seem 10 3 1 7 1 Horizontal Aiming Adjustments 10 3 1 7 2 Vertical Aiming Adjustment see 10 3 1 8 Electrical Connections sessesesseseeeeeeeenneeneeen nennen 11 3 1 8 1 Grounding the Units Reiner pte tirer per Pte cce epp 11 3 1 8 2 Cabinet and Remote Control Wiring 11 3 1 9 240Vac Powered 12 3 3 10 Iristallatiori CheckoUt eed Duden t 12 3 1 10 1 Wiring Checkout
24. 0044 drawings JC JG All L Update drawings parts and schematics JC BE 12 06 12 2012 ADB Airfield Solutions All Rights Reserved L 849 Voltage Current Style A and E 96A0381 Rev L Record of Change 11 26 12 iv 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 L 849 Voltage Current Style A and E TABLE OF CONTENTS L 849 Voltage Current Style A and E i a RECOrd of Ghiange de cic tec ee ee iii 1 0 snc bat deg ad Ben da noi ea tbe dedit 1 1 1 To use this equipment safely 1 1 1 1 Additional Reference Materials 1 1 1 2 Qualified Personnel prisne r ah pended iain daa 1 WTS Intended Use obtener eem eo 1 1 T1 4 St0rag6 Deu pne a ete egesta ear er Siete 1 AWA A Operation oe Rie HR Um Rb pa S 2 1 1 4 2 Material Handling Precautions 2 1 1 4 3 Action in the Event of a System or Component Malfunction 2 1 1 4 4 Maintenance and Repair een 2 1 1 4 5 Operation of Overloaded 2 2 0 Introduction EEEE eade ee UG RE ED 3 2 1 iet ERREUR S 4 2 2 Theory Of Operation natem exi eie eere eben dons 4 2 21 Gehetal en meret
25. 2 Problem 1 No flashing in either individual control cabinets Table 10 Possible Cause No input power L 849 Voltage Current Style A and E Maintenance Schedule REIL Troubleshooting Procedures Solution L 849V Check voltage at terminal block TB1 terminals 14 and 15 L 849l Verify input current is present at TB1 terminals 14 and 15 Blown fuse F1 or F2 in Primary Cabinet Replace fuse Determine why fuse has blown and repair L 849V External circuit breaker trips each time it is turned on Lightning arrestor V1 or V2 is shorted Replace lightning arrestor No power to Flasher Control Board Fuse F3 blown Replace F3 2 One individual control cabinet flashes but the other one does not Secondary unit is turned off Blown F1 F2 or F3 fuse in non flashing unit Turn Secondary unit ON Replace fuse Determine why fuse has blown and repair LED Optical Assembly defective Replace Optical Assembly Current driven REIL Failed Power Supply PS5 Verify that 240VDC is present at PS5 terminals E5 to E6 Replace power supply if correct voltage is not present Flasher Control PCB failed Replace PCB Loose external wire connection With the power off and using an ohmmeter check continuity of each wire 3 Light flashes intermittently Flasher Control PCB failing Replace Flasher Control PCB LED Optical Assembly failing Replace the assembly
26. 31 Power Supply Assembly PS5 1 Bu Fowered REIL 62B0064 2 inch frangible coupling 1 Used on single leg units only 77A0009 Compression Coupling 2 EMT 2 Used on dual leg units only 44B0180 Frangible Coupling 2 EMT 2 Used on dual leg units only Fuse Panel F1 and F2 10A SB 4 P on current powered BET See table 6 3 Fuse Panel F3 2A SB 2 a on current powered REIL Fuse Panel F4 1A SB 2 47A0017 Fuse Control Board F1 1A SB 2 Fuse Flasher Power Supply Board F1 47A0215 1A SB 4 Table 17 S1 Panel Assembly Fuses Fuse Current Driven Voltage Powered Quantity F1 4740026 4740078 F2 4740026 4740078 F3 47A0049 47A0004 2 F4 47A0017 47A0017 2 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 7 0 Schematics Figure 19 L 849 Voltage Current Style A and E Schematics L 849A E LED Flasher REIL CTRL Box External Wiring Diagram Voltage Driven LED FLASHER BOX 1 LED FLASHER BOX 2 Table 1 External Pow
27. 4 6745 1 current 3540539 voltage only Power Supply Assembly PS5 44A7107 1 current only not shown Control Board 4446724 Voltage 44A6724 C Current Lightning Arrestor 275VAC 32A0032 Qty 22 Knob 61A0340 2 Rotary Switch Assembly 44A6166 Switch DPDT 10A 45A0267 Fuse F1 to F4 SeeTable 14 for part numbers NOTE See the Numerical and Spare Parts List for part numbers for full description on each of the labeled parts The same control panel is used in each individual control cabinet 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L L 849 Voltage Current Style A and E 11 26 12 849A E REIL Ordering Code Numbering System Figure 16 Control Panel Assembly duel leg current unit shown 44A6730 XXXX Complete Panel Assembly Ref Elevation Ref Interlock Switch Power Supply Assembly PS5 Aaiuetment
28. 4 Operates in Local control but not In Remote Fuse F4 blown No 120VDC is present for remote control signals Replace F4 Determine reason for short in external remote control circuitry 5 Light output is dimmer in one of the Flashers One of the LED Power Supply PCBs PS1 PS2 PS3 or PS4 has failed On the suspected failing board verify presence of 70VDC 5VDC at J2 4 to Replace board if voltage is incorrect Table 11 Protection Devices Device Designation Value Function On Off Switch S1 Incoming power switch red if input power is present 51 Panel Fuse F1 F2 ROM Incoming power protection P N 47A0026 P N 47A0017 2012 ADB Airfield Solutions All Rights Reserved 5 2A 250V Slow Blow S1 Panel Fuse F3 Protection on the 240VDC output of Power Supply PS5 47 0049 1A Slow Blow 51 Panel Fuse F4 120VDC remote control source protection P N 47A0017 2A 250V Slow Blow 51 Panel Fuse F1 F2 Incoming power protection P N 47A0049 2A 250V Slow Blow 51 Panel Fuse F3 Protection on the 120Vac secondary of T1 terminals 6 7 9 P N 47A0004 1A Slow Blow 51 Panel Fuse F4 120VDC remote control source protection 21 L 849 Voltage Current Style A and E Maintenance Schedule __ Control Board Fuse 96A0381 Rev L 11 26 12 Function 1A 250V Slow Blow 3AG P N 47
29. 6A0381 Rev L 11 26 12 Description Quantity L 823 connector male and female kit 1 L 823 male secondary splice kit As required Level 1 Padlock for control cabinets if required 2 Table 5 External Power AWG Wire Size Distance between Individual Control Cabinet AWG Wire Size L 849V l A E L 849V l A E a Feet Meters Minimum 1400 427 12 900 275 14 600 183 16 The equipment is shipped ready for installation Handle equipment very carefully to prevent component damage Unpack the carton upon receipt and check the contents and their condition Note any exterior damage to the carton that might lead to detection of equipment damage If you note any damage to any equipment file a claim with the carrier immediately The carrier may need to inspect the equipment Site information is provided in the airport project plans and specifications The installation must conform to the applicable sections of the National Electric Code and local codes Refer to the guidelines below when preparing the site See Figure 2 Each L 849 REIL light unit should be placed in a line with the runway threshold at 40 feet 12 2 m from the runway edge A tolerance of 100 feet 30 4 m upwind and 30 Feet 9 1 m downwind with respect to being in line with the threshold is permitted The light units shall be equally spaced with respect to each other from the runway threshold See FAA Advisory Circular AC 150 5340 30 for additiona
30. A0017 Incoming power protection on the Control Board 4746724 or 47A6724 C Flasher Power Supply F1 2A 250V Slow Blow Incoming power protection on the Flasher Power Supply Board Board Fuse 5x20mm 47A0215 4746545 Figure 11 Flasher Control PCB 44A6724 Operation D23 LED Fault Power On LED X J4 J2 O 024 on os 5 E a p 026 ell S D28 p 9 H CURRENT ADJUST ie a 030 re ee B 000 d Hs B gH gespart pence S E J6 5 5 a PW Li 7L PS1 PS4 i n PC On LEDs D19 HBSBBBBSBBRBH ql Remote mts ed aePeefeses DUDDDDDD Indication LEDs D20 m qu F s 2 000 we p 9 UD 82 Fo ao Misfire COR Fe immi c BE BONN Trigger LEDs Threshold Deus AOA SW1 sg 0 SLE vee 08 Y Flo Flo ae 29007 DD Lg uuu QEE s CARTELES o 5 E X s B Gul i ae
31. ANEL CONNECTOR gt C C 7 C C C C quar 5 WIRE PRIMARY SWITCH FOR EITHER L 849A OR L 849E PLUGS WIRING SIDE 704A 702B D D D D D D D D g 542 TO PS5 E8 w TO PS1 J2 553 543 TO F3 AAA TB4 3 TO PS2 J2 554 585 gius 000 PRIMARY ROTARY SWITCH WOOO0000 HO Bo 8 o CONNECTIONS FOR L 849A 12 Tu 678 n M NIS TEFIE LN 51 870 J8 J2 360 44 6545 2 5 50 521 522 LM J 1 A CURRENT ADJUST om X 410 O2 serow serme 2 40 521 53 sm x3 E 215 Ol s SET SWITCH STOP SETTINGS 5 515 PRIMARY ROTARY SWITCH L4 50 a 20 522 C S m FOR 3 POS 80 CONNECTIONS FOR L 849E n 1 Q5 L849A BETWEEN 1 amp 12 870 B Ol6 B AND BETWEEN 3 amp 4 E 3 elo 15 TO FCB J2 1 J6 T A 2 5 921 522 m 1 glass 515 4058 mm 2 523 J1A1 8885 ES BOTTOM SIDE _ F C B 2 3 S20 220 e 1 SET SWITCH STOP J1 i a g SETTINGS FOR 5 POS FLASHER CONTROL BD 2 1m 2 S21 55 2 L849E BETWEEN 1 amp 12 LN PS2 44A6724 C Je ole 9199 AND BETWEEN 5 amp 6 au 515 5 446545 2 Om BOTTOM SIDE Ko By ei a INSTALL JUMPER FOR J3 J1 5 NON CURRENT SENSE TUUM mar ree TOFCBJ22 5 OPTION 2 28 8 8 ale 58 BN B geg J6 JUMPERS 3 FOR 55 44 7107 1 m SECONDARY UNIT i LN E S CONNECTIONS i PS3 n i 543 LINE
32. Control Cabinet GERI Ed URS PRESENT FROM TB1 14 ala NEW DWG NO Neutral 9 S E E 9 c DWG CLARIFICATIONS BE 11 07 DRAWING TITLE x 2 8 SEE 43A3320 V B REMOVED PG 2 MALSR BE 100CTO7 L 849A E LED FLASHER REIL 5925 8 A LL NEN IAS 4349188 SE CTRL BOX EXTERNAL WIRING DIAGRAM ASSOCIATED DRATINGS DRAWN EY DRAWN DATE VOLTAGE DRIVEN BE 14MARO7 SCALE SHEET NUMBER information contained on this drawing is to be used expressly in accord with pur N A 10F1 excepta ADE Aled Solis Mer v Er Copyright 2007 43A3319 EXT V E 2012 ADB Airfield Solutions All Rights Reserved 31 L 849 Voltage Current Style A and E 96A0381 Rev L Schematics 11 26 12 Figure 20 L 849A E Voltage LED Flasher CTRL Box Internal Wiring Diagram
33. IRETO 14AWG BE S1 SHOWN IN THE OFF POSITION zt p 2137 FUSE CHANGE SEE ECO BE 220 ul BOX GND E ADDEDROTARYSW A WIRING BE t0DECOS a ADB Airfield Solutions D __ CLARIFICATIONS AND BE 150CTO7 977 Gahanna Parkway Columbus Ohio 43230 Q e NEW DWG Telephone 614 861 1304 Fax 614 864 2069 T D FP Y P ki M x x x T T D _ DWG CLARIFICATIONS BE 110CTO7 g B B B E gp E E g g p B 1777 ADDED SWITCH STOP SETTINGS 05SEPO7 DRAWING TITLE DOOR GND CHOD JUMPER NOTE L 849A E VOLTAGE LED FLASHER CTRL 43A3319 EXT V LED FLASHER L 849A E EXT VOLT WIRING DIAGRAM Ne A PRODUGTION RELEASE BE 20APR07 BOX INTERNAL WIRING DIAGRAM 44A6557 LED FLASHER REIL FINAL ASSY T B 1 SEE NOTE 3 GIY TERM BLK rev emet PRI 8 W amp W O MONITORING 44A6560 LED FLASHER COMPONENT PLATE ASSY JUMPER FOR REMOTE TEST ONLY GSOORTEDDRAVOS Lad ped x dd Doc ELATED DOCU M ENTS REMOVE WHEN DONE SEE INPUT WIRING TABLE amp NOTE 2 SEE 43A3319 V a NAS 10F 1 43A3319 INT V H 32 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L L 849 Voltage Current Style A and E 11 26 12 Schematics Figure 21 L 849A E LED Flasher REIL CTRL Box External Wiring Diagram Current Driven
34. IT 6262 62 62 2 T i NOTE The L 867 baseplate that the assembly is mounted on is not a part of the REIL assembly Refer to Table 1 for the L 849 optical assembly type and style Table 1 Optical Assembly FAA Type Style Power Optical Assembly L849 A 2 8A 6 6A Unidirectional 1 Brightness Step high intensity L849l E 2 8A 6 6A Unidirectional 3 Brightness Steps low medium high intensity 240 Vac 2 wire or L 849V A 120 240Vac 3 wire 10 Unidirectional 1 Brightness Step high intensity 50 60Hz 240 Vac 2 wire or L 849V E 120 240Vac 3 wire 10 50 60Hz Unidirectional 3 Brightness Steps low medium high intensity 2012 ADB Airfield Solutions All Rights Reserved 3 L 849 Voltage Current Style A and E Specifications 2 1 Specifications 2 2 Theory of Operation 2 2 1 General 2 2 1 1 Theory of Operation Overview 96A0381 Rev L 11 26 12 Table 2 L 849 Style A E Assembly L 849V 120 240Vac 10 60Hz 3 wire Power Rating L 849V 240Vac 10 50 60Hz 2 wire L 8491 2 8 6 6 A from a Constant Current Regulator LED Clusters LED F Average Life 50 000 hours L 849V l A Intensity 15 000 cd High Intensity Candelas Tees Photometric 5 Output L 849V l E Medium Intensity 1 500 cd Candelas Low Intensity Candelas 456 Flash Rate 120 flashes per minute with less than 196 misfiring no consecutive
35. Off Control gt i Remote 120 0 Remote 120VDC TER Reet eased eod Remote Control Switch or Relay Contact supplied by others Shall not be used if optional current sensing is present External circuit breaker supplied by others i EUM 120 Vac 0 Oo 240VAC OR 120V 240VAC 10 50 60Hz aN me ac connected to transformer or power o 5 adapter See Input Wiring Table A ES 1 Ground each individual control cabinet at Referto Table 1 for external earth ground lug as indicated in installation AWG size All wires 600V section of instruction manual 2 TB1 terminal blocks 18 amp 19 added for monitoring option only 3 Unless otherwise specified all wires are 16 AWG 600V Optional Power Adapter Connections for Legacy Installations IN PUT WI RI N G TABLE ADB recommends using Current Powered REIL without Power Adapter CONTROLLED COPY alp E 92 2121510 2 5 gt 2 Unauthorized duplication of this document in whole or part is prohibited olo olo Initialed in RED ink below indicatesauthorized copy 8 APPROVED BY DATE _ wee Runway Lighting Loop E eje wea zzii zzi ADB mm L1 120 Vac FJFJFIE EIRE E ADB Airfield Solutions 120 240V 240V E ene Logo JC vent TS 614 861 1304 Fax 614 884 2069 To Master Individual 12 120 Power NOTE 5 z DWG CLARIFICATIONSAND BE 1 e E
36. alfunction replace interlocks Monthly Check for vegetation or other obstruction near LED engine Use herbicide or manually to remove vegetation Semi Annually Check cabinets for cleanliness and moisture If cabinets are moist wipe dry Check seals on enclosures Replace worn or deteriorated seals Check electrical connections and terminal block contacts for tightness If connections are loose repair or replace Check cabinet vertical and horizontal alignment Realign cabinet if needed Check wires for cracks and deterioration If wires are cracked or deteriorated replace wires Check for rigidity of support structures Tighten all mounting hardware Annually 5 1 1 Replacing LED PCB Assembly Verify incoming power is within tolerance Calibrate or repair power distribution equipment if needed Check insulation resistance of external interconnection wiring If reading is less than 50M ohms at 1000VDC replace wiring Check resistance of grounding system If resistance is greater than 25 ohms to earth take steps necessary to lower resistance Check need for painting Touch up any painted surface To remove and replace the LED PCB Assembly see Figure 10 and then proceed as follows NOTE Individual LED s cannot be replaced 1 Turn the power off in the control cabinet by placing the On Off service switch in the OFF position or by disengaging the e
37. crease the angle Verify the angle by viewing the vertical adjustment scale 3 When desired vertical angle is obtained tighten the jam nut Once the jam nut is tight verify angle by checking the scale Check the alignment pointer on the scale to verify that the required vertical angle is correct Repeat the adjustment procedure if the angle is not correct WARNING Read the instructions in their entirety before starting installation Disconnect power to the lighting circuit before attempting to make any electrical connections Coordinate a power outage with air traffic personnel before turning power to the airport lighting system off See Figure 19 thru Figure 22 in the Schematics on page 31 for external wire connections to the flash units NOTE All electrical wiring shall be made in accordance with the National Electrical Code and the local regulator authority Wiring between the flash head and the individual control cabinet is connected and supplied with unit Proper wire size information for the external connections is given in Figure 19 thru Figure 22 NOTE It is recommended that external lightning arrestors be added to incoming power lines as local conditions require WARNING Read installation instructions in their entirety before starting installation Pipe straps shall not be used for grounding purposes Ground connections and lugs shall be the best commercial type Ground the Primary and Secondary units by c
38. cs 588 NO ROTARY SWITCH 65 E E 1 Tar ope d E oS 5947 6559 308 0308 iz 865 LINE S z amp 5 wo FERRITE CORE Ly qT z 1542 i JUMPERS 2 FOR L 849A 88 PREVIOUSLY 6825 i 532 WIRES REMOVE BOTH FOR L 849E FCB J 1 LN J e PS4 jM ET 44A6545 J2 om DOOR INTERLOCK SWITCH MAIN PWR RED S1 F118 F298 3 3 8 p PULL OUT TO OVERIDE 4 4 lt 9 g RED WINDOW IS DOWN 55 J T S3 S1 SHOWN IN THE ON POS a ss ss s 5888 8 88 e co tl FCB J2 4 z 2 J SERVICE POSITION N O ON 516 541 BIS BIS 2 0 2 z e O ziz vu uv oa Q 2 5 2 ac Pa e e z z E 8 539 a oe JUMPERS 9152 E u a amp PANEL GND CONTROLLED COPY B p x lt lt Jeol o e e uL 72 c e 1 3050 REVISED PS5 PART BE 05JAN11 APPROVED BY DATE o o DOOR CLOSED N O ON 2 PLCS 518 0 4 5 ADDED FERRITE CORE DTR 18AUG10 z gt G REVISED GND WIRE TO 14AWG BE 06NOVO9 A D B 5 9 BOX GND F 1890 BE 5 ES o E 1890 PS CONNECTIONS ADB Airfield Solutions t o loin oole e on vc D 2005 CORRECTEDPCBNO TO C BE 14aucos 977 Gahanna Parkway Columbus Ohio 43230 HL eec een
39. d Secondary Units Make sure all components in the enclosures are in place and fastened to the panel assembly The ON OFF service switch in the cabinets should be in the OFF position If all components are in place close the door and tighten the bolts The standard mounting method is with a single leg See Figure 3 and Figure 4 for mounting instructions An optional two leg mounting system is available see Figure 23 2012 ADB Airfield Solutions All Rights Reserved 7 L 849 Voltage Current Style A and E L 849A E REIL Required Equipment 3 1 6 Mounting Cabinets 3 1 6 1 Mounting the Cabinets 96A0381 Rev L 11 26 12 Figure 3 L 849V l REIL Standard Single Leg Mounting Configuration NOTE Mount the LED L 849 REIL cabinet directly onto the existing frangible coupling supplied with the assembly Figure 4 is given only as guide Check local codes and the airport project plans and specifications for installation requirements See FAA AC 150 5345 30 for additional mounting instructions Not shown is the L 867 base can to house the L 830 or L 831 isolation transformer for current driven applications Figure 4 Single Leg Control Cabinet e d x 1 4 it mr 2 y y Ns 5 1 L 849 Assembly not shown 4 Use Two Inch Threaded Coupling if Flange Not Used 2 Two Inch Elbow for External Wires 5 Concrete Foundation 3 Frangible Coupling supplied 6 To install the L 849 REIL
40. e Primary unit if optional current sensing is used 2012 ADB Airfield Solutions All Rights Reserved 11 L 849 Voltage Current Style A and E L 849A E REIL Required Equipment 96A0381 Rev L 11 26 12 Table 6 L 849A E V I TB1 Terminal Functions Control Cabinet 1 amp 2 Terminal Function Note TB1 1 Failure Indication Relay N O Contact TB1 2 Failure Indication Relay Common Contact TB1 3 Failure Indication Relay N C Contact TB1 4 Remote Control Identification ON TB1 5 Remote Control Low A TB1 6 Remote Control Medium TB1 7 Remote Control High A TB1 8 Remote Control 120Vdc Source TB1 9 Remote control 120Vdc Return TB1 10 Trigger Input TB1 11 Trigger Output TB1 12 Spare TB1 13 Spare TB1 14 VAC Input TB1 15 VAC Input TB1 16 Neutral TB1 17 Earth TB1 18 Current Monitoring Option TB1 19 Current Monitoring Option NOTE A L 849V I E Only NOTE B Used if optional current sensing is present 3 1 9 240Vac Powered REIL split or 240Vac single phase power supply Perform the procedure below if power for the REIL system is provided from a 120 240 Vac To install 120 240 Vac or 240Vac powered REIL perform the following procedure 1 4 This subsection describes procedures for installation checkout See Figures in the Wiring Schematics section 3 1 10 Installation Checkout 3 1 10 1 Wiring Checkout Install interconnecting and c
41. ed to activate interlock switch 53 on the door 4 f remote operation make sure that the remote control switch is set to the REMOTE position NOTE For the voltage powered L849 REIL The system should start flashing when the external circuit breaker is in the ON position supplying power to both control cabinets For the current powered L849 REIL The system should start flashing when the series circuit is energized for both units at the desired current step set in the procedure in Initial Startup and Preliminary Test on page 13 Figure 9 Switch and Fuse Panel L 849V A shown ON z amp OFF st F1 F3 ON Primary Unit REMOTE OFF OFF S1 Changing from a 3 step setting to a single step setting Press the CURRENT ADJUST button SET HIGH for 4 seconds The HIGH LED will blink for 2 seconds and turn off Changing from a 1 step setting to a 3 step setting Press the CURRENT ADJUST button SET LOW SET MED and SET HIGH buttons simultaneously for 4 seconds The LOW MED and HIGH LEDs will blink for 2 seconds and then turn off NOTE Only the Primary Unit requires programming Secondary Unit When it is necessary to shut down the control cabinets open the cabinet door and place the ON OFF switch to the OFF position The switch is located in the upper right hand corner of the cabinet enclosure behind the door When the entire system is to be shut down L 849 Put the ON OFF switch in both control cabinets in the
42. er AWG Wire Size EX Distance from Transformer Minimum AWG Wire dr C PRIMARY SECONDARY to Master Individual Control Cabinet Size to Use md 1400 10 on zl al z 1 gt ulu TE 85955 1 8 0215 5 5 82 l l l sjalu E 900 Feet 12 gt gt Az 5 lt gt 2 gt all lt gt 2 Fail o 5 2 2 11 151 5 2 a MAX Indicator zzz MEM QE PO 97 o o 600 Feet 14 250VACIDC C E 9 lt lt mE z 55 SA 85 SE 400 Feet 16 m bog a E a E i sales ele nle 5 2 2 seize 22W _ 2 NOTE If power adapter is used use AWG 12 600V lt lt lt et Example of Fail Indicator PRPREPRBRRBRERRPRPREPRRP NOTE 2 B BBERBBERBBEBBERBB using internal Fail Relay QTY Lud L 849A Hi Intensity L 849E SWITCH WIRING SWITCH WIRING pvc Remote High Remote High Control i ig ontrol S Remote Medium and High B Ramae Optional Current Sensing Connection ani ontrol Remote On Off 3 o Remote On Low Off L 830 1 6 6 pp L 831 2 20A Remote On Remote On Control Low
43. erlock systems periodically to ensure their effectiveness Donotattempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with electrical equipment A WARNING Operation of a Regulator while overloaded at any step may result in equipment failure or equipment damage 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L L 849 Voltage Current Style A and E 11 26 12 Introduction 2 0 Introduction WARNING Read the instructions in their entirety before starting installation This section provides an introduction to the ADB FAA Type L 849V voltage and current Style A and E REIL with LED optical flash heads See Figure 1 The ADB FAA Type L 849V voltage and current Style A and E REIL with LED optical flash heads consists of two unidirectional light units one located on each side of the runway Each REIL assembly utilizes an integrated head and power supply The Primary REIL assembly controls operation of the Secondary REIL assembly Remote control signals are connected only to the Primary assembly These light units flash twice a second to provide a visual indication to pilots of the runway threshold during an approach for landing Figure1 REIL ASSEMBLY Spee 6252 S 5 fe x 1 e a E amp DID
44. f the cabinet Level by adjusting slip fitters on the pipe extending downward from the cabinet Tighten the hex head screws in the mounting hub against the frangible coupling when the cabinet is level NOTE To properly aim the light unit each cabinet must be level and parallel to the runway centerline when the cabinets are installed T 2012 ADB Airfield Solutions All Rights Reserved Tighten the hex head screws against the hub L 849 Voltage Current Style A and E L 849A E REIL Required Equipment 3 1 6 2 Series Circuit Connection Installation 3 1 6 3 For L 849V voltage powered 5 with current sensing 3 1 7 Aiming the Flash Heads 96A0381 Rev L 11 26 12 For L 8491 series circuit powered REILS install a L 867 base can to house the L 830 or L 831 isolation transformer See Figure 23 for details For L 849V voltage powered REILS that use current sensing for remote control install a L 867 base can next to the Primary enclosure See Figure 23 for details 3 1 7 1 Horizontal Aiming The horizontal axis of the light beam can be adjusted at a maximum angle of 15 degrees from Adjustments runway center line To adjust the horizontal setting perform the following procedure Figure 5 Horizontal Aiming Horizontal Aiming Scale and Hex See Figure 5 Locate and loosen the hex head cap screws on horizontal aiming bracket found on both outside ends of the enclosure Manually rotate the head a
45. g the REIL Allow only qualified personnel to perform the following tasks Observe and follow the safety instructions in this document and all other related This section provides instructions for operating the L 849A E Voltage Current REIL The L 849 REIL system may be operated by local or remote control Remote control is by Switch or radio receiver decoder unit For maintenance purposes a rotary selector switch is provided inside the Primary individual control cabinet for local control 4 1 Operational Modes Refer to Table 7 and Table 8 A rotary selector switch is in the L 849A E Voltage Current individual control cabinet L 849 style A has 3 settings REMOTE OFF and ON and the L 849 style E has 5 settings REMOTE OFF LOW MEDIUM and HIGH These settings control the flashing lights locally or turn control of the lights over to a remote location The REMOTE setting on the rotary selector switch turns control of the system over to a remote control system that can turn the flashing lights on or off Table 7 L 849 Voltage and Current Style A REIL Modes of Operation Rotary Switch Position Primary namely Control Pane Operational Results Setting Cabinet OFF All Settings System off no flashing ON All settings Flashers operate REMOTE OFF System off except when current sensing is present REMOTE ON Flashers operate Table 8 L 849 Voltage and Current Style E REIL Modes of Operation
46. hird parties for damages losses costs or expenses incurred by purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product ADB Airfield Solutions shall not be liable against any damages arising from the use of any options or parts other than those designated as approved products Copyright 2012 by ADB Airfield Solutions All rights reserved ii 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 a 1 Record of Change L 849 Voltage Current Style A and E Record of Change Page Rev Description EC No Checked Approved Date All A Released manual for certification N A WT WT 9 18 07 All B Released manual for production 1858 WT JR WT 12 13 07 Schematics C Corrected external wiring diagram 1900 JC JC 2 29 08 on page 31 descriptions Parts on Added description to PC Assembly page 25 D 44 6724 1903 JC JC 3 11 08 Parts on E Added Stainless Steel enclosure no paint 1987 JC JC 6 20 08 page 25 to ordering code All F General editorial updates 2061 ER DR 9 17 08 Section 5 6 G Drawing updates added 2 leg current to 2130 DR RW 42 11 08 and 7 parts Install Diag H Update install diagram to match FAA 2355 ER GM 09 09 09 4 4 2 Updated setting the operational modes 2881 JR RS 10 18 10 7 1 7 5 J Updated Drawings and start up procedures 2253 JC JG 05 17 11 Parts K updated parts and 177A
47. ing Machine Tools OSHA 29 CFR Part 1910 Occupational Health and Safety Standards National and local electrical codes and standards The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of tne company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices WARNING Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual ADB Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard unintended applications of its equipment This equipment is designed and intended only for the purpose described in this manual Uses not described in this manual are considered unintended uses and may result in serious personal injury death or property and equipment damage Unintended uses may result from taking the following actions Making changes to equipment that are not recommended or described in this manual or using parts that are
48. l installation requirements The beam centerline of each light unit is aimed 15 degrees outward from a line parallel to the runway centerline and inclined at an angle of 10 degrees above the horizontal f REILs are used with VASI 2 install REILs 75 feet from the runway edge 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 3 1 3 Tools and Test Equipment 3 1 4 Installation of the Control Cabinets 3 1 5 Mounting Options L 849 Voltage Current Style A and E L 849A E REIL Required Equipment Figure 2 Typical Layout for REIL 40 FEET 35 0 1 ac RUNWAY CENTERLINE TYPICAL REIL LAYOUT LIGHTS a o x e ra E 40 FEET 35 0 Conventional tools and test equipment used by general and electrical contractors should suffice for installation However a true RMS multi meter such as a Fluke 87V or equivalent and a clamp on amp probe should be available A waterproof shroud is needed if a cabinet door has to be opened in extremely inclement weather Unpack the individual cabinets and open the cabinet doors by depressing the red button at the bottom of the door lever and then insert a medium width bladed screw driver in the slot and rotate the screwdriver counter clockwise and turn the handle approximately 1 4 turn clockwise to unlock and open the door NOTE The ADB LED L 849V I A and REIL uses the same enclosure for both the Primary an
49. lluminates when power is being output to LED Power Supply PS3 D27 PS3 On Green Not used in a Style REIL llluminates when power is being output to LED Power Supply PS4 D29 PS4On Green Not used in a Style A REIL Position 0 Turns off fault tracking produces no fault indication SW1 Misfire Threshold _ Position 1 7 sets the fault count which is the number of misfires per 100 consecutive flashes Misfires beyond the switch setting will activate the output fault contact closure and will illuminate LED D23 D23 LED Fault Green Dependant on the position of SW1 illuminates on the fault count selected Low intensity Current Sensing adjustment control SW2 Low Not used in a Style A REIL Medium intensity Current Sensing adjustment control SW3 Not used in a Style REIL SW4 High High intensity Current Sensing adjustment control D18 Low Green llluminates when the circuit is operating in the Low current setting and operating within the proper current range Not used in a Style A REIL llluminates when the circuit is operating in the Medium current setting and operating within the D19 Medium aaan proper current range Not used in a Style A REIL D20 High Green llluminates when the circuit is operating in the High current setting and operating within the proper current range D21 Power On Green llluminates when the 5VDC power supply is operating properly on the Control board Figure 12 Current D
50. ntact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing A WARNING Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual A WARNING Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Useonly approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards Check int
51. o service Figure 10 LED Engine PCB Replacement Remove 16 screws to remove the front Removal of all 4 LED Panel Assemblies can be accomplished by removing the 4 screws found in the corners of the LED mounting panel 3 Removal of each individual LED panel assemblies can be accomplished by removing the 6 screws securing the LED panel to the mounting panel This section provides troubleshooting information for the L 849V I Style LED Runway End Identifier Lights REIL system This information covers only the most common problems that may be encountered If the problem cannot be solved with the information given here contact the ADB Airfield Solutions Service department for assistance WARNING A Read the instructions in their entirety before starting any repair activities When it is absolutely mandatory that the door interlock be bypassed to trace a fault or correct a malfunction authorized maintenance personnel may perform the bypass by pulling the interlock out toward you for the specific test to be made Immediately after completing the test the interlock shall be restored to working condition When the current sensing option is present turning the rotary switch S2 to OFF does not remove power to the flashers unless both the ON OFF switch S1 is turned to OFF and the CCR connected to the isolation transformer is also turned off 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 1
52. oject plans and specifications for the specific installation instructions Also see FAA AC 150 5340 30 WARNING Read the instructions in their entirety before starting installation Refer to the FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aids Facilities for instructions on safety precautions Observe all safety regulations To avoid injuries always disconnect power before making any wiring connections or touching any parts Refer to FAA Advisory Circular AC 150 5340 26 Become familiar with the general safety instructions in this section of the manual before installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is
53. one 44 0 1455 883130 Phone 49 911 9239 1287 Fax 44 0 1455 883179 Fax 49 911 2852 582 Other addresses ADB ADBN V Airfield Solutions ADB Airfield Solutions Ltd Asia Pacific Regional HQ Leuvensesteenweg 585 5500 North Service Road Suite 1108 Unit C 9 3 1 Level 9 Block C B 1930 Zaventem Burlington Ontario L7L 6W6 Mines Waterfront Business Park Belgium Canada No 3 Jalan Tasik Phone 32 2 722 17 11 Phone 1 905 331 6887 The Mines Resort City Fax 32 2 722 17 64 Fax 1 905 331 9389 43300 Seri Kembangan Selangor info ado adb air com Malaysia www adb air com ADB Airfield Technologies Ltd Phone 603 8941 4868 01A Unit 9F LSH Plaza Fax 603 8942 4869 8 Wangjing Jie Chaoyang District Beijing 100102 ADB Airfield Solutions Netherlands P R China Prinses Beatrixlaan 614 Phone 86 10 8476 0106 Office D3 14 Fax 86 10 8476 0090 2595 BM Den Haag The Netherlands ADB N V Phone 31 0 70 304 3611 Dubai Silicon Oasis Fax 31 0 70 333 8094 Wing D Office D 309 P O Box 341218 ADB Airfield Solutions Ltd United Arab Emirates 2nd Floor 3 Rivonia Village Phone 971 4372 4970 Cnr Mutual Road and Rivonia Boulevard Fax 971 4372 4975 South Rivonia 2128 ADB N V S A South Africa 39 47 Boulevard Ornano Phone 27 11 234 6768 93200 Saint Denis Fax 27 11 234 6739 ADB Airfield 977 Gahanna Pkwy The information contained in this document is subject to change without notice ADB reserves the Solutions USA Columbus Ohio
54. onnecting a No 6 bare solid copper wire at the earth ground lug provided inside the cabinets and route the wire through the conduit to the grounding rod The ground resistance shall not exceed 25 ohms with the power feeder neutral disconnected If necessary additional ground rods shall be installed and interconnected to obtain the required resistance The ground wires shall be connected to the ground rods by either an exothermic process Erico Products Corporation Cadweld Burndy Corporation Thermoweld or equivalent or by brazing Refer to the guidelines below when wiring the cabinet and the remote control For L 849 REILs install interconnecting power and control wiring AWG 16 minimum 600 V between terminal block TB1 in each cabinet See Figure 19 and Figure 22 Make remote control circuitry connections AWG 16 minimum 600 V to Primary terminal block TB1 in both cabinets See Figure 19 for L 8491 series circuit powered applications See Figure Figure 22 for L 849V voltage powered applications NOTE When the current sensing option is used on L 849V REILS remote control is not possible and TB1 terminals 4 through 8 are not used Check for proper installation and firm connections ForL 849l series circuit powered REILS connect a 200W isolation transformer as shown in Figure 22 e ForL 849V voltage powered REILS connect 120 240Vac 3 wire or 240Vac 2 wire to TB1 as shown in Figure 19 Connect an isolation transformer to th
55. ontrol wiring as specified in Control Cabinet and Remote Control Wiring in this section Connect the 120 240Vac or 240Vac power supply lines to a customer supplied external circuit breaker if required Disengage the circuit breaker and connect power supply lines from the circuit breaker to terminal block TB1 terminals labeled VAC IN 1 and VAC IN 2 in the cabinet Tighten all connections Refer to the guidelines below when checking out wiring All grounding connections to equipment housing structures and ground rods shall be thoroughly checked The ground resistance of all ground rods shall be within the limits specified in project plans and specifications WARNING All power should be off while resistance checks are being made A potential of 240 Vac may be present which can be lethal 12 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 3 1 10 2 Connector Plug and Jack Checkout 3 1 11 Safety Switch Checkout 3 1 12 Initial Startup and Preliminary Test L 849 Voltage Current Style A and E L 849A E REIL Required Equipment All power and control wiring shall be carefully and thoroughly verified Using an ohmmeter check all wires to make sure that proper connections are made CAUTION If the system is turned on and wiring is connected improperly all or part of the system can be damaged and void the warranty Carefully check all connections plug and jack connections and
56. re to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB Airfield Solutions sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed Trademarks General notice other product names used here are for identification purposes only and may be trademarks of their respective companies Proprietary Information This information carrier contains proprietary information which shall not be used for other purposes than those for which it has been released nor be reproduced or disclosed to third parties without the prior written consent of ADB Airfield Solutions No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical photocopy recording or otherwise without the prior written permission of ADB Airfield Solutions No patent liability is assumed with respect to the use of the information contained herein Neither is any liability assumed for damages resulting from the use of the information contained herein ADB Airfield Solutions shall not be liable to the purchaser of this product or t
57. rightness step see 96A0361 E Three brightness steps 1 The current sensing option provides ON OFF control L 849 Style A Style C or 3 step intensity control L 849 Style E of the REIL system depending on the current level in the series lighting circuit The L 8491 powered by CCR doesn t require a separate isolation transformer The input current from the isolation transformer that powers the Primary cabinet is also used for current sensing control The current sensing input of a L 849V voltage powered can be connected to 6 6A or 20A series circuits with an appropriate 6 6 6 6A or 20 6 6A isolation transformer 2012 ADB Airfield Solutions All Rights Reserved 25 L 849 Voltage Current Style A and E 96A0381 Rev L 849A E REIL Ordering Code Numbering System 11 26 12 6 1 1 Control Panel The following main control panel components are identified below See numerical parts list Assembly Part Numbers for detailed description of parts 26 44A6730 X X X X L 0 W OUT MONITORING WITH MONITORING SINGLE STEP While 1 2 CURRENT DRIVEN VOLTAGE DRIVEN Ho M PRIMARY S SECONDARY Figure 15 Control Panel Assembly single leg voltage shown 44 6730 Solid State Relay K1 5340429 Ref Elevation Ref Interlock Switch Complete Panel Assembly voltage only Adjustment Knob 45A0269 LED Flasher Power Supply Assembly 44A6545 44h6745X2XX voltage Transformer T1 240 to 120 24Vac 4
58. riven Type A E LED REIL Interior Assembly PS1 Current Driven Power Supply PCB 44A6545 44A7107 1 6 6 A input 240 Vdc output Flasher Control PCB 44A6724 C Maintenance S1 Panel Assembly for the Primary 2012 ADB Airfield Solutions All Rights Reserved 23 L 849 Voltage Current Style A and E 96A0381 Rev L 11 26 12 Maintenance Schedule Figure 13 Voltage Driven Type A E LED REIL Interior Assembly 5 1 5 5 24 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L L 849 Voltage Current Style A and E 11 26 12 Parts 6 0 Parts To order parts call ADB Airfield Solutions Customer Service or your local representative Use the parts lists and the accompanying illustration to describe and locate parts correctly 6 1 849A E REIL Figure 14 Ordering Code Number Chart Ordering Code REIL X X X X X0 X0 Numbering System L ENCLOSURE TYPE 1 Steel painted aviation orange 2 Stainless Steel not ETL certified ENCLOSURE MOUNTING 1 Single Leg recommended for voltage powered w o current sensing only 2 Two Legs FLASH HEAD MOUNTING 0 Integrated with enclosure 1 Separate mounting on a 2 inch EMT Style C only see 96A0361 L CURRENT SENSING OPTION 0 Without 1 With POWER 1 L 8491 current driven 2 L 849V voltage driven STYLE A High Intensity one brightness step C Low Intensity one b
59. rs Make sure all devices are fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Usethis equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON CAUTION This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in co
60. skips over average life Operating Temperature 40 to 55 C 40 to 131 F Range Wind Velocities up to 150 knots 173 mph 278 km h Relative Humidity 0 to 100 Altitude Sea level to 10 000 ft 3000 m Dimensions 20 x 16 x 8 inches 508 x 406 x 203 2 mm enclosure L x H x D Weight 46 lbs each unit Photometric output is within a beam pattern of 10 degrees vertical by 30 degrees horizontal for each flasher tolerance of 50 in effective intensity The effective intensities are maintained when operated within the operating temperature range listed The L 849 REIL with LED cluster flashing light system provides a visual indication of the runway threshold to pilots during an approach for landing The system is composed of two flashers that operate simultaneously to produce short duration flashes twice a second The REIL system may be operated either by local or remote control The L 849A operates at high intensity and the L849E operates at low medium or high intensity The L 849 LED systems consist of an individual control cabinet with an integrated flash head The electronic package housed in the control cabinet is the same for both flash heads 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 L 849 Voltage Current Style A and E Installation 3 0 Installation This section provides instructions for installing the L 849 Runway End Identifier Lights REIL Refer to the airport pr
61. ssembly and orientate the beam axis of the flash head to the desired angle to a maximum of 15 degrees outward from a line parallel to the runway centerline Ref Figure 2 Hand tighten the hex screws and then check the new setting by verifying that the alignment pointer is set at the required horizontal angle Loosen the hex head screw and repeat the adjustment procedure if the angle is not correct If horizontal setting is correct ensure that the screws are tight to lock the head at the desired angle 3 1 7 2 Vertical Aiming The vertical axis of the light beam can be adjusted upward at a maximum angle of 15 degrees Adjustment above the horizontal To adjust the vertical setting perform the following procedure Figure 6 Vertical Aiming 10 Vertical Aiming Adjustment Scale Vertical Aiming Adjustment Knob See Figure 6 Open the enclosure door and find the vertical aiming scale located in the upper left hand corner inside the enclosure Next locate the adjustment screw knob 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 3 1 8 Electrical Connections 3 1 8 1 Grounding the Units 3 1 8 2 Cabinet and Remote Control Wiring L 849 Voltage Current Style A and E L 849A E REIL Required Equipment located inside in the upper center of the enclosure Loosen the jam nut located behind the knob 2 Rotate the vertical adjustment screw knob CW to increase the angle and turn CCW to de
62. table and fit for the ordinary purposes for which such products are made ADB Airfield Solutions will correct by repair or replacement at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB Airfield Solutions reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions further reserves the right to require the return of such goods to establish any claim ADB Airfield Solutions obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repaired product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB Airfield Solutions liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee a
63. tion manual 2 All wires 16 AWG 600V ADB Airfield Solutions E 3228 CHGLOGO JLC 14APR11 977 Gahanna Parkway Columbus Ohio 43230 Telephone 614 861 1304 Fax 614 864 2069 DWG CLARIFICATIONS AND BE 150CTO7 NEW DWG NO c DWG CLARIFICATIONS BE 110CT07 DRAWING TITLE SEE 43A3320 C B REMOVED PG 2 MALSR BE 100CT07 L 849A E LED FLASHER REIL _A_ __ PRODUCTION RELEASE BE S97 CTRL BOX EXTERNAL WIRING DIAGRAM ere CURRENT DRIVEN m Information contained on this be used expressi EE with pur TOU AE ORS pose for which it was submitted Any disclosure of this information is strictly pro DRAWING NUMBER REV cer ea ADE Solutions Inc may otherwise agree in writing 4 3 A3 31 9 E XT C E 2012 ADB Airfield Solutions All Rights Reserved 33 L 849 Voltage Current Style A and E 96A0381 Rev L Schematics 11 26 12 Figure 22 L 849A E Current LED Flasher CTRL Box Internal Wiring Diagram PRI amp SEC W Monitoring
64. to the HIGH intensity setting verify that the HIGH LED 020 is lit Set the CCR to the desired intensity setting verify that the desired intensity LED Dxx is lit NOTE Only the primary unit is programmed The secondary unit must not be programmed 14 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L L 849 Voltage Current Style A and E 11 26 12 L 849A E REIL Required Equipment Figure 7 Examples of allowed current settings Current Current Not Used 27 Hi 6 6A T Not Used MED LOW HI Not Used MED Not Used LOW B1 B2 B3 B4 B5 3 Step B1 B2 B3 B4 B5 4 CCR Output CCR Output Td NOTE The current range between steps must be the same i therefore the REIL steps will be setup for B1 B3 B5 or grouped together as shown in the top two graphs MED 34A Not Used LOW B1 B2 B3 B4 B5 3 Step CCR Output 2012 ADB Airfield Solutions All Rights Reserved 15 L 849 Voltage Current Style A and E 96A0381 Rev L L 849A E REIL Required Equipment 11 26 12 5 D al D gt 16 2012 ADB Airfield Solutions All Rights Reserved 96A0381 Rev L 11 26 12 4 0 Operation End Identifier Lights REIL L 849 Voltage Current Style A and E Operation This section provides instructions for operating the L 849A E Voltage Current V I Runway WARNING documentation Read the instructions in their entirety before operatin
65. use Panel F3 2A SB 2 on current powered REIL E RS Fuse Panel F4 1A SB 2 Fuse Panel F1 and F2 4A SB 4 mis on voltage powered Fuse Panel F3 2A SB 2 Used on voltage powered REIL only 47A0017 Fuse Control Board F1 1A SB 2 47A0215 Fuse Flasher Power Supply Board F1 4 1A SB Table 15 REIL A E Parts Voltage Powered Part ute Number Description Quantity Notes 32A0032 Lightning Arrestor 275Vac 4 44A6724 Control Board Assembly 1 xs on voltage Powered REIL 44A6545 LED Flasher Power Supply Assembly 1 62B0064 2 frangible coupling 1 Used on single leg units only 77A0009 Compression Coupling 2 EMT 2 Used on dual leg units only 44B0180 Frangible Coupling 2 EMT 2 Used on dual leg units only Fuse Panel F4 1A SB 2 See table Fuse Panel F1 and F2 4A SB 4 s on voltage powered RET 6 3 Fuse Panel F3 2A SB 2 Used on voltage powered REIL only 47A0017 Fuse Control Board F1 1A SB 2 47A0215 Fuse Flasher Power Supply Board F1 4 2012 ADB Airfield Solutions All Rights Reserved 1A SB 29 L 849 Voltage Current Style A and E Numerical Parts Lists 30 96A0381 Rev L 11 26 12 Table 16 REIL A E Parts Current Powered Part Se N mber Description Quantity Notes 32A0032 Lightning Arrestor 275Vac 4 44 6724 Control Board Assembly 1 RE om current powered REIL 44A6545 LED Flasher Power Supply Assembly 1 44A66
66. utton for 4 seconds The LED D20 will light for 2 seconds and turn off Release the button The board is now programmed for the desired current to activate the unit The REIL will shut off at lower current steps NOTE Only the primary unit is programmed The secondary unit must not be programmed L 849 Three Step see Figure 11 Changing from a 1 step setting to a 3 step setting Press the CURRENT ADJUST button SET LOW SET MED and SET HIGH buttons simultaneously for 4 seconds The LOW MED and HIGH LEDs will blink for 2 seconds and then turn off Set the constant current regulator CCR to the highest step setting where Low intensity REIL operation is desired On the LED REIL control board 44A6724 in the Primary Unit turn the rotary switch to the Remote position Press and hold the SET LOW Switch SW2 for 4 seconds The Low LED D18 will flash Set the CCR to the highest step setting where Medium intensity REIL operation is desired Press and hold the SET MEDIUM Switch SW3 on the Flasher Control Board for 4 seconds The Med LED D19 will flash Set the CCR to the highest step setting where High intensity REIL operation is desired Press and hold the SET HIGH Switch SW4 on the Flasher Control Board for 4 seconds The High LED D20 will flash Set the CCR to the LOW intensity setting verify that the LOW LED D18 is lit Set the CCR to the MEDIUM intensity setting verify that the MEDIUM LED D19 is lit Set the CCR
67. xternal circuit breaker De energize and lockout incoming power 2 Remove the screws that secure the Optical Glass Assembly to the front of the enclosure 3 Remove the Optical Glass Assembly and gasket from the enclosure Disconnect the leads to the LED Panel Assembly CAUTION A Note the polarity of each individual LED panel before removing any panel Polarity is marked on the face of the LED PCB If all four 4 individual LED Panel Assemblies are to be replaced replace one panel assembly at a time 4 Remove the LED Panel Assembly 2012 ADB Airfield Solutions All Rights Reserved 19 E 5 5 D 5 L 849 Voltage Current Style A and E Maintenance Schedule 5 1 2 Troubleshooting 20 96A0381 Rev L 11 26 12 5 Remove the faulty individual LED panel if more than one is faulty remove one at a time See Figure 10 6 Install the new LED Panel Assembly insuring that the polarity is the same as the removed panel Reconnect the power leads to the panel assembly 7 Apply 67A0033 Thermal joint Compound between the LED PCB and the mounting plate 8 Before reinstalling the Optical Glass Assembly check the gasket for any signs of deterioration such as cracks or tears If the gasket is damaged replace with a new gasket 9 Install all of the mounting screws used to fasten the Optical Glass Assembly to the enclosure face Ensure that all screws are tight 10 Restore power to return the unit t
68. y INITIAL amp DATE ADB Airfield Solutions 977 Gahanna Parkway Columbus Ohio 43230 Telephone 614 861 1304 Fax 614 864 2069 E 2253 REPAIR EXTERNAL WIRING NOTE JEG 17MAY11 D 2253 SEE EC JEG 16MAY11 DRAWING TITLE c L 849 A E RUNWAY END IDENTIFIER LIGHTS B 3228 UPDATE LOGO JLC 26 TYPICAL INSTALLATION DETAILS A PRODUCTION RELEASE JEG 220 07 ASSOCIATED DRAWNGS DRAWW EY DRAN DATE JIM GAFFNEY 220CT07 Al information contained herein including illustrations specifications and dimensions is believed to N A 10F1 sock and wena fepe desee immane DRAWING NUMBER Rev Sat ortis cos ae ADE Arn Soon neta uric sen lo ing Con 07 ADB Ara 11740044 2012 ADB Airfield Solutions All Rights Reserved 35 L 849 Voltage Current Style A and E 96A0381 Rev L Schematics 11 26 12 36 2012 ADB Airfield Solutions All Rights Reserved L 849 Voltage Current Style A and E User Manual Registered office France Phone 33 1 4922 9250 ADB ADB Airfield Solutions LLC Fax 33 1 4922 9255 Unit 44 Business Innovation Centre 977 Gahanna Parkway Binley Business Park Columbus OH 43230 ADB Airfield Solutions GmbH amp Co KG Harry Weston Road USA Von der Tannstr 31 Coventry CV3 2TX Phone 1 614 8611 304 90439 N rnberg United kingdom Fax 1 614 8642 069 Germany Ph

L-849 Voltage/Current, Style A and E

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