48" - 60" Heavy Duty Split Frame Manual
Contents
1. ob ee ade Be anole 11 Chapter 4 Assembly Disassembly and 13 Storms tbe aed poor OE wk REA 14 Environmental Requirements 4 4 18 Long Term Storage 505 awe ee 19 SHIPPING Un b o ER ade diac sid oe aoe eee ee ee 19 Chapter 5 Operating Instructions 21 Frame ei ek KC EE 21 Splitting and Closing Frame 21 Mounting The Frame on the Workpiece 24 Connecting POWer a See ie aa 27 POWER 43 8 Vos ete ae RR HAC RO d anc ee e ADR FR oe a 27 Hydraulic Sede REV bene gud 28 Tracking Slide Set UP ashes ves xS RN ENSEM PX RSEN EN 31 Slide Set Up for Cutting and Beveling 32 Slide Set Up for Offset Cutting 2 2 ome F ES HUE RR STER E 35 Operationen cyte a ALO ec p oe te 35 Maintenance Notes S es quce aet tea des Hewes etre Goto 36 Chapter 6 Routine Maintenance2. 37 LubricaliOd beide ERE wes 37 18611585 tot ane Uf pue 38 Heavy Duty Split Frame Chapter 7 Service and Repair 39 Adjusting she Bearings Se eee 39 Chapter 8 Parts Lists and Drawings 45 Chapter 9 ACCOSSOMES eR Rees ACCESSORIES RR 59 Recommended Spares 2 2 2 eee tea wine eda Ga ES 60 Chapter 10 Ordering Information 61 Ordering Replacement Parts 61 Informallom MUERE n 61 Warranty Information Ei RE E E E RE 62 Retr Goods Address Geek wie ee ee qe lex e RE e VE 62 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 1 About This Manual Chapter 1 About This Manual PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the heavy duty split frame with O D tracking slides It includes instructions for set up operation and maintenance It also contains parts lists and diagrams and troubleshooting
3. 26 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions CONNECTING POWER Pneumatic Power T Install the air motor on the motor mount as shown in Figure 5 12 2 Adjust the clearance between the pinion gear and the rotating frame gear using the pinion clearance adjust ment screw see Figure 5 13 The pinion gear should be as close as possible to the frame gear without bind ing Figure 5 10 Install the air motor on the frame and tighten the two bolts underneath that secure it The air supply 27 should provide 95 cfm 2690 lpm Maximum pressure should be no more than 90 psi 1300 bar Use the following 27 tools to attach and adjust the air motor 3 4 socket to tighten the motor mounting bolts and the pinion clearance set screw 1 2 socket to turn the pinion clearance adjustment screw E H Wachs Company Part No 06 113 MAN Rev 0 1006 27 Chapter 5 Operating Instructions Heavy Duty Split Frame Use the following tools to attach and y adjust the hydraulic motor 3 4 socket to tighten the motor mounting bolts and the pinion clearance set screw 1 2 socket to turn the pinion clearance adjustment Screw 227 Mounting bolts Pinion clearance Pinion clearance set screw adjustment screw Figure 5 11 Two bolts fasten the air motor mount to the frame To set the pinion clearance loosen the
4. 38 5r01b00 BEARING 1 03 010 016 HINGE MAIN 4 03000 en 38 51 024 00 BEARING GUIDE 1 05010200 RATCHELHNGE 2 05316201 LOCKFRAME 38 38 2 2 4 24 2 1 1 1 1 1 1 2 12 03 010 080 03 010 081 03 010 082 90 050 07 SHCS 1 4 20 x 3 4 LNG COVER PINION HOUSING 90 070 07 SHCS 3 8 16 x 3 4 LNG MOTOR HYDRAULIC HOUSING PINION 90 091 18 90 095 03 HHCS 1 2 13 x 1 3 4 LNG GRADE 8 9 NUT 1 2 20 JAM HOUSING PINION 90 075 00 NUT 3 8 16 JAM HOUSING PINION 90 095 52 WASHER 1 2 SAE 2 HOUSING 1 ADJ LOCATING PIN 90 086 10 DOWEL PIN 7 16 DIA x 1 LNG HOUSING PINION 03 010 202 PIN LOCATING ADJUSTABLE HOUSING PINION 90 059 48 03 010 203 09 025 00 09 026 00 09 027 00 WDREF KEY 1 4 x 1 SHAFT MOTOR MOTOR QD FEMALE QD MALE DUST CAP MALE QD DUST CAP FEMALE QD NIPPLE 1 2 HEX HP BALL VALVE SSS 3 8 16 X 3 4 OVAL POINT PIN LOCATING ADJUSTABLE SSS 3 8 16 X 1 2 GEAR PINION 09 028 00 90 098 58 02 215 00 90 074 17 90 074 05 a 2 2 c 25 2 2 2 co 2 a po 5 5 2 2 46 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and
5. 03 010 136 03 010 138 03 010 225 90 098 58 03 010 226 03 010 227 03 010 137 90 050 30 90 055 06 90 055 03 09 025 00 09 026 00 09 027 00 09 028 00 PIN 7 16 x 1 DOWEL PIN 7 16 x 1 1 2 DOWEL AIR CADDY WELDMENT SPACER FLOW CONTROL NIPPLE 1 2 HEX HP ELBOW 1 2 MPT X 3 4 16 SAE 37 X 90 DEGREE TEE 3 4 16 SAE 37 X 1 2 MPT X 1 2 MPT HOSE ASSEMBLY SHCS 1 4 20 X 3 NUT 1 4 20 NYLOCK WASHER 1 4 FLAT QD FEMALE QD MALE DUST CAP MALE QD DUST CAP FEMALE QD CLAMP LEG MOUNTING BLOCK CLAMP LEG MOUNTING BLOCK EN Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and Drawings 3648 heavy duty split frame E H Wachs Company Part No 06 113 MAN Rev 0 1006 50 Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame Wb WONYR SSNRH OIO EOO 200 010 lt 0 710 010 0 910 010 70 100 010 lt 0 Frame components 51 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame Tracking slide components 1 of 2 52 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame 202394 100 1 3015 9 32 81 00 Tracking slide components 2 of 2 53 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and D
6. E H Wachs Company 600 Knightsbridge Parkway Lincolnshire IL 60069 www wachsco com Heavy Duty Split Frame User s Manual E H Wachs Company Part No 06 113 MAN Rev 0 1006 October 2006 Revision History Original October 2006 Copyright 2006 E H Wachs Company All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs Company Table of Contents Chapter 1 About This Manual 1 Purpose of This Mantal s j v5 back baa pea eee Hee HE E PIENE AR 1 How to Use The Manual ek onc UC DARE Pa 2 Symbols and Warnings 2 Manual Updates and Revision Tracking 3 Chapter 2 Safety 5 eso 5 Operator Safety setei EE E ee RR C EXISTE 5 Protective Equipment Requirements 6 Safety Labels Lom de dA DL 6 Machine Safeby ae ee OA dete E PORRO gu E RERERERUVEMREE AS 7 Chapter 3 Introduction to the Heavy Duty Split Frame 9 Usage and Applications vertex bue wx ORE MESE A VENE 9 Mechanical Overview sev ERR a p RR S DURER I RO E RR RU RUP UE RUE S Rr cg 9 Lrecos Jeep
7. Repeat steps 16 18 for bearing 2 then 3 and 4 in order See Figure 7 5 After these four bearings re align the rotating and sta tionary rings and swivel the frame locking levers back to the locked positions If the levers cannot be fully seated in the locked position loosen bearings 1 4 and repeat steps 16 18 Do not proceed until the bear Position the split 27 frame so that the section you are working on hangs over the edge of the work surface You will need to access the bearing you are adjusting from both sides of the frame Depending on the 21 size of the split frame there may be a different number of bearings than shown in the diagram Follow the general pattern of tightening opposite pairs then moving to another pair approximately 90 around the frame Use a 7 8 socket 27 to tighten the Nylock nuts E H Wachs Company Part No 06 113 MAN Rev 0 1006 43 Chapter 7 Service and Repair Heavy Duty Split Frame Do NOT force the bearing tight against the groove f 21 22 23 24 25 26 ings are adjusted so that the locking levers will seat properly Starting with bearing 5 use the 1 4 hex wrench to turn the eccentric shaft counter clockwise until you can feel the bearing just touch the groove While hold ing the bearing in this position tighten the Nylock nut on the back of the stationary ring Repeat step 21 for the remaining bearings in orde
8. and Storage Heavy Duty Split Frame Figure 4 8 Secure the split frame in the case using the four straps provided ENVIRONMENTAL REQUIREMENTS The heavy duty split frame can be used in any industrial environment The machine can be used for dry cutting or with coolant applied to the workpiece 18 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage LONG TERM STORAGE If you will be storing the heavy duty split frame take the following steps to prepare it Make sure the machine is thoroughly cleaned and cleared of chips and debris Spray the machine with a rust preventative Add a desiccant to the storage case e Always store the machine and its accessories in the stor age case provided SHIPPING The heavy duty split frame should be shipped in its storage case Make sure all components are correctly positioned and fastened in the case and securely fasten the case lid E H Wachs Company Part No 06 113 MAN Rev 0 1006 19 Chapter 4 Assembly Disassembly and Storage Heavy Duty Split Frame 20 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Chapter 5 Operating Instructions FRAME SET UP Splitting and Closing the Frame Align the rotating and stationary rings so that the split points are aligned 5 Figure 5 1 Tu
9. leak ing lubricant rusted components and any other physical conditions that may affect operation Properly maintain ing the machine can greatly decrease the chances for injury ALWAYS READ PLACARDS AND LABELS Make sure all placards labels and stickers are clearly legible and in good condition You can purchase replacement labels from E H Wachs Company KEEP CLEAR OF MOVING PARTS Keep hands arms and fingers clear of all rotating or moving parts Always turn machine off before doing any adjustments or service In This Chapter OPERATOR SAFETY SAFETY LABELS SAFETY PRECAUTIONS MACHINE SAFETY Look for this sym AN bol throughout the manual It indicates a personal injury hazard E H Wachs Company Part No 06 113 MAN Rev 0 1006 Chapter 2 Safety Heavy Duty Split Frame SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the machine KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Protective Equipment Requirements WARNING Always wear impact resistant eye pro tection while operating or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regu
10. relation to the slide CAUTION Do not operate the split AN frame with a single parting tool only A beveling tool or second part ing tool is required to keep the parting tool from binding in the cutting groove WARNING Keep hands and clothing clear of the machine while operating it E H Wachs Company Part No 06 113 MAN Rev 0 1006 35 Chapter 5 Operating Instructions Heavy Duty Split Frame If the beveling blade contacts the y pipe before the parting blade stop the machine and adjust the slides by turning the star wheel CAUTION Watch the tracking AN wheels to make sure that they stay clear of chips 3 Ifusing hydraulic power open the flow valve on the hydraulic motor If you are using the hydraulic flow control valve slowly move the flow control lever on the valve to provide power to the motor At the maximum flow of about 15 gpm the split frame will rotate at approxi mately 8 7 RPM Make sure that both star wheels are engaging the trip s on every rotation Use coolant on the cutting surface to improve cutting and extend tool life As the tools penetrate the pipe surface watch to make sure both slides are advancing at the same rate Depending on the type of material being cut the difference in resistance on the two tools may cause one to advance more slowly If one slide is advancing too rapidly slow the machine to the slow est speed possible and retract th
11. 00 220 60 C S N AWW do 00 920 60 2 8 dO 00 420 60 2 4 1V14 YSHSVM 20 990 06 S N 08 1 LAN 90 550 06 Z S N X 08 1 SOHS 0 lt 050 06 Z S N ATIS8N3SSV ISOH 161 010 60 Z 9 33L 222 010 50 moga 928 010 60 v 2 1 3 lddlN 86 860 06 1 422 010 60 5 8 1 010 0 2 S N LN3IAQT3M AQQVO 961 010 60 40538 N d ALO 43M Chapter 8 Parts Lists and Drawings E H Wachs Company Part No 06 113 MAN Rev 0 1006 56 Heavy Duty Split Frame Chapter 9 Accessories Chapter 9 Accessories This chapter lists accessories and recommended spares for In This Chapter the heavy duty split frame See Chapter 8 for information on ACCESSORIES ordering replacement parts and accessories RECOMMENDED SPARES ACCESSORIES e Speed control valve for use with hydraulic power units without built in flow control See Figure 9 1 Figure 9 1 The flow control valve is used to set the cutting speed of the HDSF when there is no flow con trol on the hydraulic power unit E H Wachs Company Part No 06 113 MAN Rev 0 1006 59 Chapter 9 Accessories Heavy Duty Split Frame RECOMMENDED SPARES Table 1 lists the recommended spare parts for stocking Table 1 Part Description Part Number Qty Part
12. 010 034 RETAINER SPRING 2 03 010 038 STARWHEEL 2 03 010 043 BLOCK FEED SCREW 1 03 010 047 HOLDER COMBINATION TOOL 2 03 010 206 BEARING 75 x 875 x 50 LG SLEEVE TRACK BAR END PLATE SLIDE __ 03010208 BEARING 1 003 x 1 253 x 1 0 LG SLEEVE SLIDE 2 03 010 210 BEARING 750 x 1 00 x 75 LG NEEDLE TRACKING ROLLER FEED SCREW BLOCK SPRING RETRACT 6 03 010 213 WASHER 75 x 1 25 x 063 THRUST FEED SCREW 4 03 010 214 WASHER 50 937 x 032 THRUST SPRING RETRACT 4 03 010 215 WASHER 1 0 X 1 75 x 058 THRUST TRACKING WHEEL FEED SCREW RING 937 x 021 W 1 0 RETAINING SPRING RETRACT RING 585 x 025 W O D RETAINING PIN SLIDE COUPLING 4 03 010 219 SPRING 1 795 x 1 271 x 6 LG SLIDE FEED SCREW 1 90 800 40 WRENCH LARGE HEX KEY SET TRACK BAR END PLATE 6 9007010 J SHOS 816xt lG O TOOL HOLDER 90 070 12 SHCS 3 8 16 x 1 1 4 LG TOOL RETAINING PLATE 90 070 15 SHCS 3 8 16 x 1 1 2 LG TOOL HOLDER 6 9007 SHCS3816x134 LG O TOOL HOLDER BEVEL TOOL GUIDE BAR MOUNT 8 FHCS 3 8 16 x 1 LG FEED SCREW BLOCK 4 90 091 12 HHCS 1 2 13 x 1 1 4 LG GRADE 8 9 GUIDE BAR HHCS 1 2 13 x 1 1 2 LG GRADE 8 9 SLIDE CLAMP 5 1 2 13 x 4 LG FULLY THREADED GRADE 8 9 TOOL SLIDE RETRACT SSS 5 16 18 x 1 2 LG TRACKING BAR 4 90 066 07 PIN 5 16 x 3 4 DOWEL TOOL SLIDE STARWHEEL WASHER 1 2 HARDENED 12 SLIDE CLAMP 4 GUIDE BAR E H Wachs Company Part No 06 113 MAN Rev 0 1006 48
13. Wachs Company Heavy Duty Split Frame Chapter 7 Service and Repair Chapter 7 Service and Repair The heavy duty split frame is a durable system with little required maintenance This chapter contains information on performing machine adjustments and service ADJUSTING THE BEARINGS You should adjust the bearings in the split frame if you can feel play between the rotating and stationary rings To check for play lay the assembled split frame on a work surface with the rotating ring down Push back and forth on the sta tionary ring if it moves the bearings need to be adjusted according to the following procedure 1 the split frame on the work surface with the rotat ing ring up 3 Remove the tool slides if necessary 3 Align the rotating ring with the stationary ring so that the split points are aligned In This Chapter ADJUSTING THE BEARINGS Required tools 21 1 4 3 8 hex wrench 7 8 socket wrench 1 1 8 socket wrench E H Wachs Company Part No 06 113 MAN Rev 0 1006 39 Chapter 7 Service and Repair Heavy Duty Split Frame Figure 7 1 Turn the rotating ring so that the split lines on both rings are aligned 4 Set the frame locking lever on both sides of the frame Figure 7 2 Swivel the frame locking levers toward the outside of the frame to lock the stationary and rotating rings together 40 Part No 06 113 MAN Rev 0 1006 E H
14. instructions to help you order replacement parts and per form user serviceable repairs Before operating the split frame you should read through this manual and become familiar with all instructions At a minimum make sure you read and understand the following chapters e Chapter 1 About This Manual e Chapter 2 Safety e Chapter 3 Introduction to the Heavy Duty Split Frame e Chapter 5 Operating Instructions e Chapter 9 Accessories If you will be performing service or repairs make sure you read and understand these chapters Chapter 1 About This Manual e Chapter 4 Assembly and Disassembly e Chapter 6 Routine Maintenance e Chapter 7 Troubleshooting and Repair You will also want to refer to Chapter 8 Parts Lists and Drawings In This Chapter PURPOSE OF THIS MANUAL HOW TO USE THE MANUAL SYMBOLS AND WARNINGS MANUAL UPDATES E H Wachs Company Part No 06 113 MAN Rev 0 1006 Chapter 1 About This Manual Heavy Duty Split Frame Throughout this manual refer to this column for warnings cautions and notices with supplementary information How TO USE THE MANUAL This manual is organized to help you quickly find the infor mation you need Each chapter describes a specific topic on using or maintaining the equipment Each page is designed with two columns This large column on the inside of the page contains instructions and illustra tions Use these instructions to operate and maintain t
15. set screw and turn the adjustment screw Re tighten the set screw Attach the air line to the connector on the air motor Hydraulic Power 1 2 Install the hydraulic motor on the motor mount as shown in Figure 5 12 Adjust the clearance between the pinion gear and the rotating frame gear using the pinion clearance adjust ment screw see Figure 5 13 The pinion gear should be as close as possible to the frame gear without bind ing 28 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Figure 5 12 Install the hydraulic motor on the frame and tighten the two bolts underneath that secure it Pinion clearance Pinion clearance set screw adjustment screw 27 Mounting bolts Figure 5 13 Two bolts fasten the motor mount to the frame To set the pinion clearance loosen the set screw and turn the adjustment screw Re tighten the set screw E H Wachs Company Part No 06 113 MAN Rev 0 1006 29 Chapter 5 Operating Instructions Heavy Duty Split Frame Connect the hoses from the hydraulic power unit HPU to the flow control valve assembly as shown in Figure 5 14 Connect the hoses from the hydraulic motor on the split frame to the flow control valve assembly as shown in Figure 5 14 Pressure hose from power unit Pressure hose to HDSF Flow bypass circuit Return hose to power unit Return hose from HDSF Fi
16. will tighten them when you finish posi tioning the slide The parting tool slide can be 27 mounted at either slide position on the frame Use a 1 1 8 inch open end wrench 27 to turn the jacking nut Slide Set Up for Cutting and Beveling 1 Position the slide mounting blocks for the parting tool slide on the split frame rotating ring and insert the mounting bolts as shown in Figure 5 16 Figure 5 16 Install the slide mounting blocks on the rotating ring Leave the mounting bolts loose 2 Mount the parting tool slide onto the rotating ring by sliding the base plate into the channels on the under sides of the slide mounting blocks Leave the mount ing bolts loose 3 Tum the jacking screw on the parting tool slide so that the end plate is all the way forward toward the bar guides Turn the nut back one turn 32 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions End plate Figure 5 17 Turn the slide jacking nut to retract the end plate all the way back fully compressing the springs After fully retracting turn the nut back one turn 4 Push the slide all the way toward the pipe until the tracking wheel contacts the pipe surface 5 Tighten down the bolts on the mounting blocks until Use a 3 4 inch they are just snug enough to keep the slide from mov 27 socket wrench to ing freely Do not tighten them completely the slide tig
17. 14 Repeat Steps 11 13 for the beveling tool slide 15 Install the trip assembly on the stationary frame WARNING Keep hands and clothing clear of the machine while operating it 16 Using the air motor rotate the frame to position one of the star wheels over the trip assembly 34 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions 17 Loosen the trip locking lever Using the trip adjust ment knob slide the trip toward or away from the frame to position it beneath the star wheel Trip lock lever Trip adjustment knob Figure 5 19 Loosen the trip lock lever and slide the trip adjustment knob to position the trip beneath the star wheel on the slide Slide Set Up for Offset Cutting Follow the same procedure as the previous section for installing both slides When you install the beveling tool slide insert a parting tool instead of a beveling tool The beveling tool slide is designed to hold a parting tool with a 1 16 offset from the tool in the parting tool slide This will result in a cut 1 16 wider than the cut made by a single parting tool OPERATION Power on the hydraulic power unit or air compressor supplying power to the machine 2 Ifyou are using air power engage the air motor to start the machine Adjust the speed with the air motor controller The height of the 27 trip is not adjust able It is fixed in
18. Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame 03 010 063 HOUSING FEED TRIP 03 010 064 RETAINER FEED TRIP 03 010 065 BLOCK TRIP POSITIONING 03 010 066 BLOCK TRIP MOUNTING 03 010 228 SPRING 329 x 211 x 2 LG TRIP 03 010 229 T NUT 625 SLOT x 1 0 WIDE x 1 2 13 THD TRIP MOUNT 03 010 230 HANDLE BLOCK TRIP POSITIONING 20 033 00 KNOB 3 90 091 20 HHCS 1 2 13 x 2 LG 2 TRIP MNT 1 TRIP HSG 90 074 10 SSS 3 8 16 X 1 LNG KNOB 3 90 095 54 WASHER 1 2 HARDENED 2 TRIP MNT 1 TRIP HSG 90 046 06 90 086 10 03 010 070 PIN 3 16 x 5 8 DOWEL PIN 7 16 x 1 DOWEL HOUSING CLAMP LEG REV a TRIP PIN TRIP MOUNTING BAR 03 010 071 03 010 075 SCREW CLAMP LEG FOOT ASSEMBLY o 03 010 073 03 010 222 BLOCK CLAMP LEG MOUNTING WASHER 1 0 x 1 562 x 063 THRUST CLAMP LEG 03 010 223 90 800 63 RING 1 00 x 042 W O D RETAINING WRENCH 1 2 RATCHET LEGS CLAMP LEG 90 800 37 90 800 32 EXTENTION 1 2 x 5 LG SOCKET SOCKET 1 1 8 SIX POINT x 1 2 CLAMP LEG CLAMP LEG 90 091 41 90 095 54 HHCS 1 2 13 x 4 LG GRADE 8 9 WASHER 1 2 HARDENED CLAMP LEG MOUNTING BLOCK CLAMP LEG MOUNTING BLOCK 2 031 41 4 519 1 2 1 1 1 1 2 2 2 4 2 2 2 2 90 086 10 90 086 15
19. Drawings 3648 Split Frame 4 8 leg mount STATIONARY RING 48 ID 49 SEAL FELT WIPER RATCHET HINGE OO 2 LOCK FRAME WASHER 1 2 SAE NUT NYLOCK 1 2 13 3 4 10 x 2 1 4 HHCS Gr 8 7 8 9 x 3 1 4 HHCS Gr 8 a a 2212 11 21 7 8SAE WASHER 1 NUT NYLOCK 7 8 9 5 16 18 x 1 2 BHCS Saas ___________ NUT NYLOCK 9021551 3 4 X 3 SHOULDER SCREW 90 215 51 3 4 SAE WASHER 90 205 59 5 8 SAE WASHER 3 4 10 X3 SSS ed FHCS 1 2 13 x 1 1 WASHER X TRA THICK STAINLESS 1 90 072 07 BHCS 3 8 16 X 3 4 HOUSING PINION COVER PINION HOUSING 1 GEAR PINION MOTOR PNEUMATIC 4 SHOS 5 16 18xX3 4 LNG 4 J SHOS 1 4 20 x 34 LNG 2 5 1 2 13 x 1 3 4 LNG GRADE 8 9 NUT 1 2 20 JAM NUT 3 8 16 JAM WASHER 1 2 SAE _________ m _________ _ DOWEL PIN 7 16 DIA x 1 LNG _________ a S oe Ke PIN LOCATING ADJUSTABLE WDRF KEY 1 4 x 1 GEAR SSS FLAT POINT 3 8 16 X 1 LNG SSS CUP POINT 3 8 16 X 3 4 LNG 66 100 00 CONTROL SPEED 02 106 00 OILER AIRLINE 90 098 01 NIPPLE 1 2 NPT 1 E H Wachs Company Part No 06 113 MAN Rev 0 1006 47 Heavy Duty Split Frame Chapter 8 Parts Lists and Drawings 408 010 081 CLAMP SLIDE 4 03 010 032 BAR GUIDE 03 010 033 MOUNT GUIDE BAR 4 03
20. Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Company Retain the owner s registration record and warranty card for your information RETURN GOODS ADDRESS Return equipment for repair to the following address E H Wachs Company 600 Knightsbridge Parkway Lincolnshire Illinois 60069 USA 62 Part No 06 113 MAN Rev 0 1006 E H Wachs Company
21. Wachs Company Heavy Duty Split Frame Chapter 7 Service and Repair There are four swing latches at each split point two on the top rotating side of the frame and two on the bottom stationary side of the frame Loosen all eight swing latch nuts and swing the latches out of their channels Figure 7 3 The photo shows the swing latches on the stationary ring side of the frame Loosen the nuts and lift the latches out of their channels Turn in the frame jacking screws on both split points to separate the two halves of the frame Once the frame is separated turn the jacking screws back out all the way f latch nuts f screws Use a 1 1 8 inch socket wrench to loosen the swing Use a 3 8 hex wrench to turn the frame jacking E H Wachs Company Part No 06 113 MAN Rev 0 1006 41 Chapter 7 Service and Repair Heavy Duty Split Frame Perform steps 9 12 for both halves of the ring Check the condition of all 27 bearings and replace any components that are worn or damaged 10 11 12 13 14 L5 Figure 7 4 Turn the frame jacking screw into the block to separate the frame at the split point Pull the two halves of the frame apart Swing the frame locking lever toward the inside of the frame to allow the rotating ring to turn On each half of the frame turn the rotating ring out of the stationary ring and remove it Turn the stationary ring over t
22. X S329NYM1101 TVNOISNINIO 0 01 NOSIO ON 038 3WVN 183112 16 owen ONIG3NON3 5 0 6 01 OINM3d SHOVM 02 SHOVM H 3 JHL NOYA IN3SNOD 1nOHLIM 3504804 M04 0350 38 01 LON SI SNIGNVLSH30NN 3HL HLM 02 SHOVM 3 JHL A8 Q3LINBnS ONY 30 JHL SI N9IS3O 30 TUDNA JHL SNIGMIONI SIHL 23210 POW SSID Odd 0 6 11 9NFT33HM 09 SHOVMH 3 080 010 450 Drive Components 55 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame 03 SHOVM H 3 JHL WOM4 IN3SNOO 1y 010 20 si x ANOHLIM ANY 0351 38 OL LET 1ON SI JVHL ONIONVISN3ON 3Hl HLM RETOR OSNA 00 SHOVM H 3 JHL 8 GALUINANS ONV 40 3HL SI N ISIA 30 FIdIONId ani IHL ONIMVEG SIHL 391LON Q310N SV mam ON 103fOMd 1 12345 SHOVM INUL 1 ON 038 1 3WVN LN3ND MOBO SLIT Odd 742246 Oe SHOWN a SHOVM 3NON jSOH 38 8 f m N amp O L38M 5 Le OL HI9N31 35 E Assad 0 31VIN34 dvd LSNA 00 820 60 S N 50 33055349 dvo 1600
23. e with the revision history in your manual This will help you make sure you have all current information You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include revised sections of the manual when we return the equip ment to you Remove the old chapters from your manual and replace them with the revised chapters Current versions of E H Wachs Company manuals are also available in PDF for mat You can request an electronic copy of this manual by emailing customer service at sales wachsco com E H Wachs Company Part No 06 113 MAN Rev 0 1006 Chapter 1 About This Manual Heavy Duty Split Frame 4 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 2 Safety Chapter 2 Safety The E H Wachs Company takes great pride in designing and manufacturing safe high quality products We make user safety a top priority in the design of all our products Read this chapter carefully before operating the heavy duty split frame It contains important safety instructions and rec ommendations OPERATOR SAFETY Follow these guidelines for safe operation of the equipment READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin INSPECT MACHINE AND ACCESSORIES Before starting the machine look for loose bolts or nuts
24. e slide slightly using a socket on the star wheel If you are operating with the split frame horizontal cutting a vertical pipe you may have to clear chips from the track ing wheels Use compressed air to blow the chips out as the slides pass or stop the machine and brush the chips out of the wheel assembly Maintenance Notes Every 8 hours of operation remove and clean the tracking wheel and bearings on both slides 36 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 6 Routine Maintenance Chapter 6 Routine Maintenance The heavy duty split frame requires minimal maintenance Follow the lubrication guidelines in this chapter Clean the slides of all chips and debris after each use Make sure that all chips are cleared from around the tracking wheel LUBRICATION Before each machining operation lubricate the slide rods on both slides Lubricate the slide rods using conventional grease Figure 6 1 Lubricate the slides before each machin ing operation In This Chapter LUBRICATION TOOL INSERTS E H Wachs Company Part No 06 113 MAN Rev 0 1006 37 Chapter 6 Routine Maintenance Heavy Duty Split Frame Apply standard grease to all grease fittings on the split frame every time you use the machine TOOL INSERTS Check the sharpness of the tool inserts frequently Replace dull inserts as necessary 38 Part No 06 113 MAN Rev 0 1006 E H
25. each split point in to separate the halves of the ring Turn the screws until the dowel pins that align the halves are fully out of their holes Figure 4 4 Turn the frame jacking screw into the block to separate the frame at the split point E H Wachs Company Part No 06 113 MAN Rev 0 1006 Chapter 4 Assembly Disassembly and Storage Heavy Duty Split Frame Store the rings in Attach a crane to one half of the ring using lifting the case with the 27 straps Lower the ring half into the crate in the posi rotating ring side tion shown in Figure 4 5 down Figure 4 5 Put the first half of the ring into the crate as shown The ends of the ring should rest on the sup port blocks in the corners 6 Attach the crane to the other half of the ring using lift ing straps and lower it into the crate as shown in Figure 4 6 Figure 4 6 Put the second half of the ring into the crate and position it on the taller mounting blocks 16 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage 7 Put the flow control assembly in the case alongside the split frame Figure 4 7 Put the flow control assembly along the side of the case Strap the split frame to the eye bolts on the bottom of the crate using the provided straps as shown in fig E H Wachs Company Part No 06 113 MAN Rev 0 1006 17 Chapter 4 Assembly Disassembly
26. gure 5 14 Connect the flow control valve as shown between the HPU and the split frame motor Set the flow lever on the flow control valve to 0 and set the flow lever on the motor to the closed position To operate the split frame open the flow valve on the hydraulic motor then move the flow control lever on the control valve to increase the flow 30 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Flow control lever in 0 position Figure 5 15 Move the flow control lever down to open flow to the hydraulic motor TRACKING SLIDE SET UP The tracking slides provide uniform cutting and beveling on pipes that are out of round or in situations where the split frame is not centered on the pipe The spring tensioned tracking mechanism allows radial motion perpendicular to the side of the pipe of up to 1 2 inch keeping the cutting tool on the pipe at all times and compensating for a maxi mum 1 inch out of roundness Two tracking slides are provided One includes a tool fitting for a parting tool the other can hold either a parting tool or a beveling tool You can use these slides to perform a cut ting and beveling operation or an offset severing operation with two parting tools E H Wachs Company Part No 06 113 MAN Rev 0 1006 31 Chapter 5 Operating Instructions Heavy Duty Split Frame Do not tighten the mounting bolts yet 27 You
27. he equipment The narrower column on the outside contains additional information such as warnings special notes and definitions Refer to it for safety notes and other information SYMBOLS AND WARNINGS The following symbols are used throughout this manual to indicate special notes and warnings They appear in the out side column of the page next to the section they refer to Make sure you understand what each symbol means and follow all instructions for cautions and warnings This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTE This symbol indicates a user notice Notices provide additional information to supplement the instructions or tips for easier operation Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 1 About This Manual MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals with improved opera tion or maintenance procedures or with corrections if nec essary Revised chapters will be available for customers If you receive revised chapters for your manual remove the old chapters from your binder and replace them with the new chapters When a manual is revised we will update the revision his tory on the title page and at the bottom of the pages in the revised chapters It is important to put the current title pag
28. he frame jacking screws on the split point oppo Use a 3 8 inch hex site the hinge to separate the two halves of the frame 27 wrench to turn the Make sure the dowel pins are fully retracted from the frame jacking other side of the frame Turn the frame jacking screws the split point with the hinge to separate the frame Make sure the dowel pins are fully retracted E H Wachs Company Part No 06 113 MAN Rev 0 1006 23 Chapter 5 Operating Instructions Heavy Duty Split Frame CAUTION Make sure the halves of the ring do not close again while operating the jack The dowel pins could bind and break if they are in the alignment holes while you are opening the ring WARNING Make sure that no one is near the split frame while operating the lift Figure 5 5 Turn the frame jacking screw into the block to separate the frame at the split point 7 Operate the frame jack to pull the sides of the hinge together Open the frame as far as necessary to install it on the workpiece Mounting The Frame on the Workpiece 1 Liftthe split frame into position over the workpiece 2 Tum the frame jacking screws back out to allow the split points to close 3 Reverse the ratchet on the frame jack Operate the jack to close the hinge 4 Push the swing latches back into their channels at all four locations and tighten the nuts to secure the split points 5 Screw the clamping pads all the wa
29. hten the will need to move when you run the machine to set the mounting bolts high point 6 Repeat Steps 1 5 for the beveling tool slide 7 Release the frame locking levers to allow the rotating ring to turn WARNING Keep hands and clothing clear of the machine while operating it 8 Engage the power and slowly drive the frame around the pipe one complete rotation As the tracking wheel on each slide travels over the surface of the pipe it will push the slide back so that it is in position to con tact the pipe at the high point the location where the clearance is least Without moving the slides securely tighten the bolts E H Wachs Company Part No 06 113 MAN Rev 0 1006 33 Chapter 5 Operating Instructions Heavy Duty Split Frame on the slide mounts 10 Turn the jacking nuts on both slides back until the end plate almost touches the bar guide Jacking nut End plate Close this gap to about 1 16 Figure 5 18 Turn the jacking nut back until the end plate is almost fully retracted There should be about 1 16 clearance between the endplate collar and the Jacking nut post Use a 1 1 8 inch 11 Turn the star wheel on the parting tool slide to fully socket wrench to retract the tool mount away from the pipe turn the star wheel 12 Insert the tool into the tool mount 13 Turn the star wheel to drive the tool toward the pipe until the blade is 1 16 from the pipe surface
30. ing Tool 43 711 01 37 5 Beveling Tool 53 703 00 Optional Parting Tool 60 711 01 Facing Tool 52 701 01 Tool Holders 03 010 710 1 03 010 711 1 03 010 712 1 60 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 10 Ordering Information Chapter 10 Ordering Information To place an order request service or get more detailed information on any E H Wachs Company products call us at one of the following numbers US 800 323 8185 International 847 537 8800 ORDERING REPLACEMENT PARTS When ordering parts refer to the parts lists in Chapter 8 Please provide the part description and part number for all parts you are ordering REPAIR INFORMATION Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equip ment please include the following information e Your name company name e Your address e Your phone number A brief description of the problem or the work to be done Before we perform any repair we will estimate the work and inform you of the cost and the time required to com plete it In This Chapter REPLACEMENT PARTS REPAIR INFORMATION WARRANTY INFORMATION RETURN GOODS ADDRESS E H Wachs Company Part No 06 113 MAN Rev 0 1006 61 Chapter 10 Ordering Information Heavy Duty Split Frame WARRANTY INFORMATION
31. ion to the HDSF Chapter 3 Introduction to the Heavy Duty Split Fram Read this chapter carefully to become familiar with the In This Chapter components of the heavy duty split frame USAGE AND APPLICATIONS MECHANICAL OVERVIEW ACCESSORIES USAGE AND APPLICATIONS The heavy duty split frame is a pipe cutting and beveling machine using outside diameter O D tracking slides for even efficient cutting of pipes that are out of round or that are not centered within the frame of the machine The split frame is available in various sizes each with a pipe size range of 12 inches in diameter The machine is supplied with a custom storage case to hold all components and accessories Keep the split frame stored in its case when it is not in use MECHANICAL OVERVIEW Figure 3 1 illustrates the components of the heavy duty split frame Figure 3 2 shows one of the tracking slides Figure 3 3 shows one of the machine s clamping legs Refer to these figures during set up instructions for identifying the parts of the machine E H Wachs Company Part No 06 113 MAN Rev 0 1006 9 Chapter 3 Introduction to the HDSF Heavy Duty Split Frame Splitting jack frame Rotating ring top Stationary ring bottom Slide mounting position Split point Slide mounting position Split point Clamping pad Clamping leg Figure 3 1 The photo illustrates components of the 4660 48 inch to 60 inch pipe heavy duty split frame Tool holde
32. la tions Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occu pational and Educational Eye and Face Protection Z87 1 is available from the American National Standards Institute Inc 1430 Broadway New York NY 10018 CAUTION Personal hearing protection is recom mended when operating or working near this tool Hearing protectors are required in high noise areas 85 dBA or greater The operation of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI 512 6 Hearing Protectors SAFETY LABELS There is no safety labeling on the heavy duty split frame Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 2 Safety MACHINE SAFETY To avoid damaging the heavy duty split frame follow these usage guidelines e Lubricate the machine according to the recommenda tions in Chapter 6 Before starting the machine make sure the star wheel is aligned as described in Chapter 5 E H Wachs Company Part No 06 113 MAN Rev 0 1006 7 Chapter 2 Safety Heavy Duty Split Frame 8 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 3 Introduct
33. o access the bearing nuts on the back Using a 7 8 socket loosen the Nylock hex nut on each bearing just enough to allow the eccentric shafts to rotate smoothly Turn the ring back over Rotate all eccentric shafts so that the notch in the bear ing surface points toward the inside of the ring Slide the rotating ring back into the stationary ring and reset the frame locking lever Reassemble the two halves of the frame aligning the dowel pins into the corresponding alignment holes Set all eight swing latches back in their channels and tighten them to secure the frame Release the frame locking lever to allow the rotating ring to turn 42 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 7 Service and Repair 16 17 18 19 20 Turn the rotating ring so that you can access bearing 1 shown in Figure 7 5 through the bearing access hole in the rotating ring NOTE depending on the size of the split frame you may need to use the motor drive to turn the frame Figure 7 5 Tightening order of bearings in split frame View is looking down onto rotating ring Insert a 1 4 hex wrench through the bearing access hole and turn the eccentric shaft of the bearing clock wise until the bearing feels fully seated in the groove Hold the eccentric shaft at this position with the wrench On the back of the stationary ring tighten the Nylock hex nut for bearing 1
34. r After adjusting each pair of opposite bearings set the frame locking levers to make sure they fully seat If the levers do not seat re do the adjustment of the pair of bearings just completed Go back to bearing 1 and turn the eccentric shaft back counter clockwise until it just touches the groove While holding the bearing in this position tighten the Nylock nut on the back of the stationary ring Repeat step 23 for bearings 2 through 4 Check that locking levers seat after each pair of bearings After adjusting all bearings check that the rotating ring turns freely on the stationary ring If it doesn t repeat steps 21 24 Looking through the alignment pin hole turn the rotating ring through one full revolution and make sure each bearing turns with the machine If they don t repeat steps 21 24 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and Drawings Chapter 8 Parts Lists and Drawings Refer to the parts lists and drawings in this chapter for ordering and maintenance You can call E H Wachs Company service at 800 323 8185 for assistance in ordering E H Wachs Company Part No 06 113 MAN Rev 0 1006 45 Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame ROTATING RING 60710 E i 050100020 STATIONARY RING 6010 SSCS _ no SHAFT EGGENTRIG 38 51 017 00 SHAFT ECCENTRIC
35. r End plate Jacking screw Star wheel Tracking wheel Bar guides Figure 3 2 The photo shows the components of the O D tracking slide 10 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 3 Introduction to the HDSF Clamping leg position notches Clamping pad Clamping pad alignment rod Figure 3 3 The photo illustrates the parts of the clamping leg There are eight legs used on the HDSF 4860 machine ACCESSORIES Speed control valve for use with hydraulic power units without built in flow control See Figure 3 4 E H Wachs Company Part No 06 113 MAN Rev 0 1006 11 Chapter 3 Introduction to the HDSF Heavy Duty Split Frame Pressure hose from power unit Pressure hose to HDSF Flow speed control lever Flow bypass circuit Return hose to power unit Return hose from HDSF Figure 3 4 The flow control valve is used to set the cutting speed of the HDSF when there is no flow con trol on the hydraulic power unit 12 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage Chapter 4 Assembly Disassembly and The major components of the heavy duty split frame are factory assembled and ready for set up The machine is split apart and packaged in a custom case for shipping and stor age as shown in Figure 4 1 Depending on the size of the split frame the way the components are ar
36. ranged in the case may be different Figure 4 1 The heavy duty split frame is stored and shipped in a custom built case See the Set Up section of Chapter 5 for instructions on opening the ring for mounting it on a workpiece In This Chapter STORING THE HDSF ENVIRONMENTAL REQUIREMENTS LONG TERM STORAGE SHIPPING E H Wachs Company Part No 06 113 MAN Rev 0 1006 Chapter 4 Assembly Disassembly and Storage Heavy Duty Split Frame Keep the flow control valve 27 assembly out of the crate until you have stored both halves of the HDSF ring STORING THE HDSF Split the machine into halves before putting it into the stor age case Reverse this procedure to remove the machine from the case 1 Remove the slides trip assembly and hydraulic motor from the machine Store them in the case as shown in Figure 4 2 Hydraulic motor Jack Trip assembly Figure 4 2 Store the smaller components of the machine in the bottom of the storage case 2 Rotate the rotating ring until the split points on both rings are aligned 14 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage Figure 4 3 Turn the rotating ring so that the split lines on both rings are aligned 3 Swivel the frame locking levers in toward the center of the machine to lock the rotating and stationary rings together 4 Tum the frame jacking screw on
37. rawings 01 010 0 ON 03130395 5531 5 3 SIOF X 00 TL 010 XX NIN SIF S319NV GOOF XXX S39NV33101 IVNOISN3MIGQ 702 SHOVM 3 JHL NOUS IN3SNOO 350484 04 0360 38 OL LON SI LI IVHL ONIONVISH3ONn AHL 09 SHOVM H JHL A8 Q31LIMBnS ONY 30 Abi3dOMd 3Hl SI NOIS30 30 ONIMVNQ SIHL 3210 117 ON 103 084 1 12345 SHOVM 41027 SLID Odd 710206 co s oi OolNN3d m 11 SNFI33HM ON 038 INNO 0 S 01 1 anuas SHOVM 05 SHOVM HJ e e 05 20 9 0 010 lt 0 40 0 TAMOG Z L L X 91 4 ub X 94 2 Q3N3QMWVH 2 L H3HSVM 6 8 3QV9 97 X 1 2 SOHH 91 980 06 01 980 06 9 660 06 1 160 06 1 29 200 X 00 L ONIN 620 010 60 16 1 690 X 2991 NMOHS LON SleVd 266 010 60 L0 TEU 578040129 Wachs Company Part No 06 113 MAN Rev 0 1006 54 Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame EL 53 0 01 010 00 SO9NIMV3Q SLYVd 53 140 ON 193fOHd 719385 SHOVM JUL 103084 031312345 SS3INn SNOUOVM3 610 X 00 WL XX NIN SLE STIONY GOOF XX
38. rn the rotating ring so that the split lines on both rings are aligned 2 Swing the frame locking levers toward the inside of the frame to lock the stationary and rotating rings together 3 Attach the hinge and the jack to the hinge side of the frame The hinge side has two threaded holes as In This Chapter FRAME SET UP CONNECTING POWER TRACKING SLIDE SET UP OPERATION Required tools 27 3 8 hex wrench 1 2 socket wrench 3 4 socket wrench 7 8 socket wrench 1 1 8 socket wrench 1 1 8 inch open end wrench E H Wachs Company Part No 06 113 MAN Rev 0 1006 21 Chapter 5 Operating Instructions Heavy Duty Split Frame Use a 1 1 8 inch socket wrench to loosen the swing f shown in Figure 5 3 Figure 5 2 Attach the hinge and the jack to the split point Figure 5 3 The hinge side of the frame has two threaded holes for attaching the hinge 4 There are four swing latches at each split point two on the top rotating side of the frame and two on the bottom stationary side of the frame Loosen all eight latch nuts swing latch nuts and swing the latches out of their channels 22 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Figure 5 4 The photo shows the swing latches on the stationary ring side of the frame Loosen the nuts and lift the latches out of their channels Turn t
39. y into the clamping legs using a socket wrench inserted through the back of each clamping leg 24 Part No 06 113 MAN Rev 0 1006 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Figure 5 6 Use a 1 1 8 socket inserted through the back of the clamping leg to screw the clamping pads all the way back Set the position the clamping legs for the size of the IMPORTANT pipe you are cutting With the leg clamping blocks 27 Set all eight clamp loosened move the leg to the desired position and ing legs at the rotate it to set the position pin into one of the notches same position notch on the leg Position notches Position pin Figure 5 7 The position notches in the leg fit onto the pin in the inside clamping block The notches are 1 apart E H Wachs Company Part No 06 113 MAN Rev 0 1006 25 Chapter 5 Operating Instructions Heavy Duty Split Frame Figure 5 8 After positioning the leg tighten the clamping block bolts to secure it 7 Inserta 1 1 8 socket through the back of each clamp ing leg and adjust them so that the pads are just touch ing the pipe Figure 5 9 Tighten the clamping pads using a 1 1 8 socket inserted through the back of the clamping leg 8 Securely tighten all clamping legs to firmly affix the frame to the pipe 0 Remove tension on the lift slowly making sure the ring does not shift Remove the lift chains or straps
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