Soft starter with torque control ADX
Contents
1. O L FU1 N AD r KM ef Al a I LHH E Z iE D A K2 K K4 l t amp B6a 4 t amp 2S a M E Nee we of ee N NI tL og PRB Bpom OEE P N N N Q a a a O 1 N 7 y o 10VI FU1 Include quick fuses in the case of type 2 coordination IMPORTANT The eventual power factor correction bank must be switched on at the end of the starting phase and switched off before the stopping or deceleration phase For the KM1 contactor control use the K2 relay which has Up to speed setup default Starting with one direction of running line contactor and free wheel or soft stopping Li L2 L L N ey X x pn Q 5 o T eu DUD se A i K a KM1 hE JKM Am TON D i 2 PRC T K1 A K3 K l 2 a TEE u E a d Z a oO N ee T T Ang f7i sis t 2l 15 1 E 8 a Cn NY l mF a H SOV FU1 Include quick fuses in the case of type 2 coordination N B The K1 relay must have Motor powered function assignment which is also its setup default Document ref Ma1087b1 gb doc P 8 30 electric Starting with one direction of running line contactor free wheel or soft stopping and device for direct on line motor starting in case of starter fault for starters with integrated bypass only 213 N SA2 Cam Switch Se _ Position 1 Normal operation2. _ Position 2 eiO el _ Closing of bypass contactor _ Position 3 ne xa a2 Te iA _ Closing of bypass and line ER a a alo KMI pea contactors PRO 24 ST NO N gt N i FU1 Include quick fuses in the case of type 2 coordination N B The K1 relay must have Motor powered function assignment which is also its setup default Starting with bidirectional running free wheel or soft stopping and delay interval at reverse runnin B N NN Kmi A ae KM 382 F KM2 P4 D4 R F T 0 20 mA z N A N NO FU1 Include quick fuses in the case of type 2 coordination N B The K1 relay must have Motor powered function assignment which is also its setup default Document ref Ma1087b1 gb doc P 9 30 electric Starting with one direction of running line contactor and braking KM1 A AO Sa k 5 N 2 i PRO U T al N A N nia ST OS z O NJAL N A Z B Te K K K K4 E o KM1 i KM2 7 C A L A o 6 7 E zi O7 N 7 T z f in ae vo 0 10VDC e FU1 Include quick fuses in the case of type 2 coordination e N B The K1 relay must have Motor powered function assignment which is also
3. S yes no es es No contact closing or opening of bypass contactor Imminent motor protection tripping Ea es es es es es es es es lt iq wn lt n lt 4D wn lt wn lt wn lt 49 n lt wn Imminent starter protection tripping A14 Motor thermal protection trip Motor thermal protection tripping starter integrated or via PTC sensor Starter thermal protection tripping A16 External alarm Alarm disabled To enable set parameter P27 Alarm signal at PROG IN programmable input eee Incorrect I O connections r a asennon Shorted SCR or main contacts of bypass contactor welded i Starter heatsink temperature sensor malfunction or faulty yes lt iq wn lt wn lt iq 92 lt wn lt iq wn lt 49 n mm O y y y y y 23 O mm O lt D gt DS D gt O A20 Incorrect date time 10 y Backup battery dead Replace the battery and adjust the clock setup mm D gt D gt A21 System error CODE __ 11 yes yes Control card malfunction A22 Line voltage too low Alarm disabled To enable see P58 forward yes yes yes Power line voltage below preset value A23 Line voltage too high Alarm disabled To enable see P59 forward yes yes Power line voltage above preset value yes D gt EE A24 Motor current too low Motor current lt 10 ln In preset rated motor current A25 Motor not connected y Motor connection
4. The 100 torque value indicated in the graph is referred to the one detected during the motor running The end of the deceleration ramp is established by P05 Threshold for end of the deceleration If adjusted to OFF no deceleration ramp will be conducted if P16 Braking time is set at OFF too a free wheel stopping will then take place P05 Threshold for end of deceleration default 20 It determines the torque value for the end of the deceleration This Th threshold is directly related to the torque value detected during motor 100 running Deceleration is not considered if parameter P04 Deceleration ramp is regulated to OFF t lt 120s P05 20 P 04 deceleration Document ref Ma1087b1 gb doc P 15 30 electric Advanced menu Code Default P10 Motorthermal protectionenable 1 OFF ON ON P11 Starting thermal protection class 2 10A 10 15 20 25 30 35 40 10 P12 Running thermal protection class 2 10A 10 15 20 25 30 10 P14 Starting booster voltage OFF 50 100 Ue OF Z __ P45 Brakingtorque 00 OH Braking time OFF 45s 7 Advance braking time OFF 30s Alarm resetting command STOP input opening START input closing Both STOP function assignment Programmable input STOP input opening STOP Free wheel stopping External alarm Motor preheat Local control Alarms inhibit Manual resetting of motor thermal STOP protection Keypad lock Se
5. 1 2 W resistor across the terminals P27 PROG IN function assignment default Free wheel stopping Local control _ Alarms inhibition Motor thermal protection manual resetting 2 A Delivers a small preheating unidirectional current to the motor windings at modulated intervals every 10 seconds In this way the motor thermal state is maintained between 0 and 10 Inhibits all remote control functions commands setup display etc Inhibits all alarms indistinctly which prevent motor starting and disable the torque control In this case the starting time At the contact closing the thermal status of the motor is forced to 100 if this value is higher If the protection trips it also accomplishes the resetting In this way the alarm resetting can be possibly made via the STOP command This function makes it possible to start two motors with different characteristic data or a single motor with double winding two speed or Dahlander As for Second Motor function but with the difference that when passing from one configuration to another the thermal Status used for temperature protection is reset returning to cold status i e 0 0 10V analog input assignment or 0 20mA with 500Q 1 2 W resistor on analog input for the acceleration and deceleration ramps Analog signal connection across terminals 4 and 6 2 10V analog input assignment or 4 20mA with 500Q 1 W resistor on analog input for the acceleration and dec
6. 30 to 70 C temperature 95 humidity without condensation or dripping Miscellaneous Degree of protection ADX0022BP ADX0126BP ADX 0017B ADX0125B ADX 0150BP ADX 0231BP ADX 0142B ADX 0245B ADX 0310 ADX 1200 Pollution degree ADX 0022BP ADX0231BP ADX 0017B ADX0245B ADX 0310 ADX 1200 Continued on following page gt Document ref Ma1087b1 gb doc P 24 30 electric Continuation from previous page Power supply connections Conductor section min max ADX 0022BP ADX 0048BP ADX 0017B ADX 0045B ADX 0058BP ADX 0126BP ADX 0060B ADX 0125B Fixed 16 50mm B OAWG 5Nm 43lbin ADX 0150BP ADX 0142B __Copper busbar 5x20mm_ 18m 156bin M8 ADX 0196BP ADX 0231BP ADX 0190B ADX 0245B Copper busbar 5x25mm S Nm 300bin M10 ADX 0310 ADX 0365 Copper busbar 40x5mm Nm 300LBin M10 ADX 0470 ADX 0640 Copper busbar 40x10mm 5Nm 4OLBin M12 ADX 0820 Copper busbar 2 30x10mm 3Nm 300LBin M10 ADX 1200 Copper busbar _ 2 40x10mm 3Nm 300LBin M10 Auxiliary supply connections Conductor section min max ADX0022BP ADX0126BP ADX0017B ADX0125B 18 Ibin ADX 0150BP ADX 0231BP ADX 0142B ADX 0245B 7 Ibin Control input and output and bypass connections Type of terminal Conductor section min max Tightening torque ADX 0310 ADX 1200 0 5 2 5mm 24 2 AWG 7 Ibin Control inputs and outputs connection Type of terminal
7. 315FM FWJ 350A FWH 500A 500FMM FWJ 500A FWH 500A 500FMM FWJ 500A FWH 600A 550FMM FWJ 600A 63FE 100FE 140FEE 160FEE 180FM 200FM 280FM 280FM 315FM 500FMM 500FMM 550FMM 51 ADX0068BP 68 BF80 51 ADX0082BP BF95 BF80 100 4 Quek fuse type for SCR protection ADX Starter Starter Line Bypass Braking FU1 fuses 1 160 160 200 250 250 os f amp pe a O fe Pe O 51 ADX0092BP B115 a BF95 125 Ce fe ee ee le order code current le contactor contactor contactor AM 660V A 3 pole type 3 pole type A Bussman Brush Bussman _51 ADX0060B 60 80 160FEE FWH150B 160FEE FWP 150A FWJ150A 80 180FM__ FWH 175B 180FM_ FWP 175A FWJ 175A B250 4 Quek fuse type for SCR protection ADX starters predisposed for external by pass Starter Starter Line Bypass Braking Q1 fuse FU1 fuses 1 order code current le contactor contactor contactor AM 415V 660V Brush Bussman Brush Bussman A A 51 ADX0568 568 B630 B500 B400 630 1100F4M_ FWH 1200A 1100F4M_ FWJ 1200A 51 ADX0640 640 B630 B500 B400 800 1250F4M_ FWH 1200A 1250F4M_ FWJ 1200A DO e aa FWJ 1400A FWJ 1600A B6301000 Beso 2 FWH 1400A Lee as 51 ADX1200 1200 B1250 B630 B1000 1 Quck fuse type for SCR protection 2 Contact Lovato Customer Service tel 39 0354282422 FWH 1600A Document ref Ma1087b1 gb doc P 26 30 electric STARTER CHOI
8. The two thresholds can intersect each other and in this way the motor can be started at the maximum threshold and stopped at the minimum one or else started at the minimum threshold and stopped at the maximum one T Motor operation is always subordinated to normal Start Stop commands P35 ON relay temperature PROG IN default OFF and P36 OFF relay temperature PROG IN default OFF These functions are enabled when the analog input is adjusted to PT100 Start Stop The ON and OFF thresholds define a temperature range within which the relay will energise The two thresholds can intersect each other and in this way the relay can be energised at the maximum threshold and de energised at the minimum one or else energised at the minimum threshold and de energised at the maximum one Functions menu Default P40 Keypad motor contol J o oo OFON P41 STARTcommanddelay OFF 1 205s OR P42 Automatic alarms resetting J CFIA P44 Torquecontol OOOO PN P45 Maximum torque limit OFF 10 200 Tn P46 Torque control compensation 50 150 _ J 1000 P49 Maximum startingtime OFFI 10 10008 OFF S P50 Phasesequence OFF L44243 L3 L2L1 Jo OF P51 Currentasymmetry o OFF 1 25 FR P52 Currentthreshod OFF 50 300 I1 o OE P54 Service expiry o Jooo OFF 0 50 000h OOE P55 _ RS232 serial communications Baud rate 4800 9600 19200 GO P56 R522 soral communicators address iao ooo O P58 Minimum voltage threshold OFF 170
9. as given in the figure below on the right CIE Ore r Document ref Ma1087b1 gb doc P 4 30 electric The calculation of the free external panel surface needed in relation to the power dissipation is given by the following formula a F K eAt whereas S Free external panel surface sides front top given in m P Total dissipation inside the cabinet starter and eventual other devices given in W K Heat dissipation coefficient for example K 5 5 is the coefficient for paint finish sheet steel At Difference between ti and ta temperatures given in C ti Internal cabinet temperature given in C ta Ambient temperature around the enclosure given in C Example Calculation of surface e Internal heat to dissipate 400W e Maximum internal temperature 55 C Ambient temperature 40 C At 55 C 40 C 15 C S a 4 85m 5 5015 _ sIf ever the cabinet size should result too large a forced cooling system consisting of ventilation fans can be considered The following formula provides a good estimate of the fan power to consider 3100 eP V s At whereas 3100 Multiplying coefficient applied to forced ventilation systems V Volume of the required air given in m h P Total dissipation inside the cabinet starter and eventual other devices given in kW At Difference between ti and ta temperatures given in C ti Internal cabine
10. belts If the torque value is lower than the preset value after the P48 Minimum torque tripping delay the alarm A09 Motor load Z mo ysiereuis too low is generated The tripping delay is revoked if the 80 ee 10 torque increases to a value 10 of the preset one E 7 _ 100 20 N DE Z SE a 7 P 48 P 48 Motor VLE P48 Minimum torque tripping delay default 10s ZZZ Motor stop The tripping is delayed when the torque is lower than Motor run parameter P47 Minimum torque threshold The tripping delay is revoked when the torque increases to 10 of the preset value P49 Maximum starting time default OFF A control is made so the motor starting time is not longer than the preset value in other words to verify if any mechanical part has not undergone any change because of wear or malfunction that could possibly prevent the correct starting of the equipment A interval longer than the preset value will cause alarm A10 Starting time too long to trip Document ref Ma1087b1 gb doc P 21 30 electric P50 Phase sequence default OFF The phase sequence of the power supply is checked that is if the direction of the motor rotation is correct The L1 L2 L3 setting corresponds to forward rotation while L3 L2 L1 to reverse A sequence other than the preset one will cause alarm A03 Incorrect phase sequence to trip P51 Current asymmetry default OFF It controls current a
11. normal Start Stop commands electric P 19 30 Document ref Ma1087b1 gb doc P29 Start motor PROG IN threshold default OFF and P30 Stop motor PROG IN threshold default OFF These functions are enabled when the analog input is adjusted to 0 10V or 2 10V Start Stop The Start and Stop thresholds define an input signal range within which the motor will operate The two thresholds can intersect each other and in this way the motor can be started at the maximum threshold and stopped at the minimum one or else started at the minimum threshold and stopped at the maximum one Ti Motor operation is always subordinated to normal Start Stop commands P31 ON relay PROG IN threshold default OFF and P32 OFF relay PROG IN threshold default OFF These functions are enabled when the analog input is adjusted to 0 10V or 2 10V Start Stop The ON and OFF thresholds define an input signal range within which the relay will energise The two thresholds can intersect each other and in this way the relay can be energised at the maximum threshold and de energised at the minimum one or else energised at the minimum threshold and de energised at the maximum one P33 Start motor temperature PROG IN default OFF and P34 Stop motor temperature PROG IN default OFF These functions are enabled when the analog input is adjusted to PT100 Start Stop The Start and Stop thresholds define a temperature range within which the motor will operate
12. not detected at starting 1 K4 global alarm relay normally energised not programmable Decelerated stopping only if programmed Automatic alarms resetting only if enabled by P42 Automatic alarms restarting The motor is not affected by alarm conditions if stopped otherwise the above given are valid The motor restarts if alarm conditions have terminated e g 2 wire control The alarm message lasts for 10 seconds The starter requires repair service yes yes yes yes yes yes yes yes yes yes yes no no yes yes yes yes yes yes no yes yes yes yes es lt lt rap rap N N lt J 5 The Motor thermal warning is activated three minutes before the motor thermal protection tripping This alarm is disabled during starting and stopping stages This alarm is also not possible in the event of protection by means of PTC sensors The starter requires repair service Consult commands menu for SCR testing The starter requires repair service but can still operate In these circumstances the cooling system remains permanently switched on The battery is inside the starter Before any replacement disconnect the power and auxiliary lines To have access to the battery loosen the 4 fixing screws of the cover Type of battery CR2032 Lithium 3V not rechargeable Contact Lovato Customer Service tel 39 0354282422 Document ref Ma1087b1 gb doc P 13 30 electric Motor thermal protection The 7 screen show
13. opening It defines the origin of the alarms resetting P19 STOP function assignment default STOP Motor thermal protection manual resetting 2 Second motor t s r Delivers a small preheating unidirectional current to the motor windings at modulated intervals every 10 seconds In this way the motor thermal state is maintained between 0 and 10 At the contact closing the thermal status of the motor is forced to 100 if this value is higher If the protection trips it also accomplishes the resetting In this way the alarm resetting can be possibly made via the STOP command This function makes it possible to start two motors with different characteristic data or a single motor with double winding two speed or Dahlander As for Second Motor function but with the difference that when passing from one configuration to another the thermal Status used for temperature protection is reset returning to cold status i e 0 CAUTION A 1 The use of the Alarms Inhibition function revokes warranty conditions of the starter Use it only when strictly indispensable 2 The use of the Motor Thermal Protection Manual Resetting function modifies the motor thermal protection tripping and can cause dangerous motor overheating P20 P21 and P22 K1 K2 K3 output function assignment K1 default Motor powered K2 default Up to speed K3 default Braking Braking contactor electric The relay energises either for the peri
14. using one of the following methods normal cable RS232 RS485 converter drive modem or GSM modem The direct communication by cable must be restricted to use during the starter setup phase only Main software characteristics Setup parameters transfer ADX PC Adjustment of each setup parameter Setup parameters transfer PC gt ADX Virtual ADX keypad operated by mouse with the possibility of motor starting and stopping Torque and current graphs at motor starting and stopping Readings display in numerical and graphical format Display of data messages and the last 20 alarm event conditions with date and time entry Modem or GSM modem setup with the possibility to enable the ADX Auto call function N B The Auto Call function allows the ADX starter to autonomously communicate with a remote PC or to send a message to a mobile cellular telephone SMS Send Message Service or E mail address VVVVVV VV Document ref Ma1087b1 gb doc P 7 30 electric WIRING DIAGRAMS The following diagrams illustrate typical wiring layouts and are suitable for all of the ADX starter types unless indicated otherwise It is advisable to use the same connecting typology for particular applications requiring a special wiring diagram or contact Lovato Customer Service tel 39 0354282422 if necessary Starting with one direction of running and free wheel or soft stopping
15. 760 J OF P59 Minimum voltage tripping delay AOS o 5 O P60 Maximum voltage threshold 170 760 0FF_ OF __ P61 Maximum voltage tripping delay AOS o 5 O P62 Serial communication protocol Lovato Modbus RTU Serial communication parity None Even Odd P40 Keypad motor control default OFF The START and STOP commands are keypad enabled The keypad control operates only if the STOP input is connected to 24V The motor starting is obtained by pushing the START key for two seconds Document ref Ma1087b1 gb doc P 20 30 electric P41 START command delay default OFF The motor starting command is delayed to It is important to use this function with a 2 wire start control P42 Automatic alarms resetting default OFF This function is used in all unmanned applications with a 2 wire motor start control In circumstances caused by A01 A02 A04 A06 A9 A22 A23 or A24 alarm conditions and after the P43 Automatic alarms resetting time delay has lapsed the automatic alarms resetting will take place and the motor will be Started as a result During alarm conditions the display alternately shows the alarm instated and the time remaining before the automatic resetting takes place P43 Automatic alarms resetting time delay default 1 This parameter defines the time delay between any alarm which has caused the motor to stop and the subsequent automatic alarms resetting P44 Torque control d
16. C1 250VAC AC15 2A 250VAC DC13 0 5A 50VDC C 250 VDE0110 1500VA maximum 100mA at 24VDC minimum Bypass contactor command for starters without integrated bypass only Control voltage 208 240VAC 10 based on auxiliary supply 1 5A 250VAC AC15 5A 250VAC AC Analog output associated with current torque thermal status or power factor readings Output current 0 20mA or 4 20mA 0 10V with 500Q 1 12W resistor on the output configured as 0 20mA Load impedance 0 850Q max Full scale 50 500 of range selected Linearity 2 Repeat accuracy 1 Communication lines RS232 serial interface for set up and service maintenance Baud rate 4800 9600 and 19200bps selectable connecting cables maximum 3 meters long RS485 serial interface for remote keypad Baud rate 9600bps fixed connecting cable maximum 3 meters long Starter remote control By galvanically isolated RS232 RS485 converter drive modem or GSM modem connected to RS232 port Operating limits Operating temperature Storage temperature Climatic sequence Z ABDM Method 1 Dry hot dry humid cold and dry humid Altitude 1000m without derating Over 1000m derate the starter current 0 5 per 100m Operating position On vertical plane with a maximum 15 inclination N B Inclinations up to 45 are admissible but only momentarily 10 to 45 C Maximum temperature 55 C between 45 and 55 C derate the starter current 1 5 per C 30 to 70 C
17. CE The following table is an indication for the starter choice in relation to the motor power and the supply voltage It is highly recommended to select the starter in relation to the nameplate rated motor current and the type of duty The data given in this table is referred to 4 pole motors standard duty and ambient temperature no higher than 45 C N B For use at higher temperatures up to a maximum of 55 C derate the starter current by 1 5 per C Selection table for ADX BP starters 4 pole motor standard duty 45 C ambient temperature ta Starter rs 51 ADX0022BP 51 ADX0034BP 51 ADX0048BP 51 ADX0058BP 22 34 48 58 82 92 114 126 150 196 231 550 600V KW kw KW HP 55 5 Lo 10 Oo 15 ie 20 20 25 6 30 40 40 90 50 110 100 7m fT 15 KW HP HP HP 5 5 75 10 7 10 10 2 15 f 5 5 20 2 0 105 le 20 5 4 25 0 5 3 32 5 30 5 9 4 a 5 ae a ee 5 90 50 OH 55 10o 10 6 7 f 10 5 132 132 160 0 5 0 10 11 15 15 0 5 2 30 2 30 30 0 37 50 5 55 T5 T5 T5 Nota le Starter rated current Selection table for ADX and ADX B starters 4 pole motor heavy duty 45 C ambient temperature ta Starter a 51 ADX0017B 17 51 ADX0030B 30 51 ADX0045B 45 5 85 7 110 125 142 190 245 310 365 470 568 640 820 1200 Rated voltages according to UL clas
18. Conduction section min max Tightening torque 7 Ibin Version ADX0022BP ADX0126BP Base structure of extruded aluminium Sidings and cover of anodised aluminium Upper and lower closings and control ADX0017B ADX0125B unit holder top of Cycolac 157 thermoplastic Base structure of extruded aluminium Sidings and cover of epoxy finish sheet steel ADX 0150BP ADX 0231BP ADX 0142B ADX 0245B Base structure sidings and cover of epoxy finished sheet steel ADX 0310 ADX 1200 N B Control unit holder top of Cycolac S157 thermoplastic material Reference standards revisions Conducted emission immunity CISPR 11 irradiated emission immunity CISPR 11 electrostatic discharge immunity EN 61000 4 2 conducted emission immunity EN 61000 4 6 irradiated immunity EN 61000 4 3 fast transient burst immunity EN 61000 4 4 and surge immunity EN 61000 4 5 Shock test IEC 60068 2 27 vibration test IEC 60068 2 6 climatic sequence Z ABDM IEC 60068 2 61 relative humidity IEC 60068 2 3 and ambient pollution IEC 60664 Specific technical characteristics for ADX BP starters with integrated by pass data referred to 45 C ambient temperature ta Starter Starter Auxiliary supply voltage Power dissipation Cooling Maximum Terminals order code Dissipation Consumption start dec 3 By pass 4 system cable section ou A W 1 VA 1 In rush VA 2 WIA W ta 45 mm mm 51 ADX0022BP 22 n 2 83 36 65 Nawa 6 N
19. ISTEC ADX GB I87 GB 02 05 ull LOVATO TF ll ia OW ATO a SOFT STARTER WITH TORQUE CONTROL ADX electric F j ERT For three phase induction motors squirrel cage i perean ADX BP Standard duty 22A to 231A with integrated bypass incorporated LOVATO ELECTRIC S P A ADX B Severe duty 17A to 245A with integrated bypass incorporated 24020 GORLE BERGAMO ITALIA VIA DON E M AA 19 ADX Severe duty 310A to 1200A predisposed for external bypass TEL 035 4282111 TELEFAX Nazionale 035 4262200 TELEFAX International 39 035 4282400 Web www LovatoElectric com J USER S MANUAL C E mail info LovatoElectric com Rev 08 January 2005 INDEX INTRODUC TION caiene aer E E EE EE 2 ENEAS Aiae o AA E EA A E E EOE A EE A E E ER 2 Users manual revision NUMO eet een tn a en ne ae ea a eee ee eT 2 New functions of the ADX starter respect with the previous ONG ccccccscscsssscscssssssssecscsesecscsesecsesececsesessesessesesassesessesesessesesassesasaesesassesesaeeesasseeesass 2 SS VOIDS MISO iM MiS Mandal eses E AANA 2 PRESENTATION coana es sutniacs Veaccutee atu eeu canees tives oud corneaanasvayersenmecsiuesanieatcseecens eeaeeusesaeet 3 Starters for standard duty with integrated bypass ccccesssssssscssssssessscsssssesecscssssscsesesesassesesesasscssuesesasacecsesasacseeescesasaeeesesasaeaeeesesasaeeesasasaeeeeasasaness 3 Starters for severe duty with integrated bypass cccssssssessss
20. abled beforehand It is important to use this function during the setup phase only KEYPAD DISPLAY DOUOODL OU POWER LED indicates the presence of the auxiliary supply voltage RUN LED denotes the motor is running During acceleration and deceleration this LED is flashing FAULT LED indicates alarm conditions and the relative output relay is enabled too The ENTER START key is used to confirm operations of the logged data or if setup enabled to command the motor starting The RESET STOP key is used to enter and exit the setup menus to cancel operations from the data log to reset alarms and if setup enabled to command the motor stopping PREVIOUS and NEXT keys are used to access the readings to choose the menu and to select the parameter Y and A keys are used to modify the setup parameters and to access additional information relating to each screen The LCD display shows the readings operating status alarms data and parameters It is automatically backlit by pushing any of the keys or in alarm conditions It switches off after 4 minutes from the last event which caused its switching on Display contrast is keypad adjusted Choice of language To select the required language proceed in the following way E E E E E N Press the RESET STOP key for 3 seconds to enter the setup menu Press the NEXT key until the Language menu is displayed Eventually use the PREVIOUS key to inversely scroll the menus Push the ENTER START ke
21. c Auxiliary power supply connection The auxiliary power supply 208 240VAC 10 50 or 60Hz must be connected to terminals marked with the letters L and N only CAUTION Never connect the earth wire to terminal D Terminal D is solely used to switch the bypass contactor to exclude the power circuit during starter fault conditions The motor can be possibly started direct on line by means of the line contactor in these circumstances See the application wiring diagram on the following pages I O Connections E E E DUOCOCDL pe eS Make power connections with cables having a cross section adequate to the motor current To have access to the input and output connections as indicated in the figure below push the protection cover slightly upwards and then remove it The inputs of terminals 2 START 3 STOP and 4 PROG IN can be directly controlled by the positive static outputs of the programmable logic controls PLC In this case terminal 6 OV must be connected to the negative terminal of the PLC The STOP input can be programmed for other functions if it is not used See parameter P 19 STOP function assignment in the advance setup menu PROG IN is a programmable multifunction input See the following section giving the various use capabilities The K1 K2 and K3 outputs are programmable relays and each have one free normally open contact The K4 output is a global alarm relay normally energised and im
22. class during the starting phase can be considered with respect to the running one for a improved protection for heavy motor duty g The protection class programmed for the running phase is used during the deceleration ramp too 10000 t s 1000 100 Class 10 Class 10A Class 2 0 1 200 300 400 In 500 600 700 t 10000 s 1000 100 as Gn E E E Class 40 Class 35 Class 30 Class 25 Class 20 Class 15 Class 10 1 Class 10A Class 2 100 0 1 Ei id 200 in 300 400 500 600 700 Tripping curves at cold state P13 Motor thermal protection resetting default 120 It establishes the level of the thermal status below which the motor thermal protection can be reset P14 Starting booster volta e default OFF Tripping curves at hot state The booster is required to impose a high torque to the motor at the initial starting interval The booster duration is fixed at 5 cycles corresponding to 100ms at 50Hz and 83ms at 60Hz The booster is used when the initial acceleration torque is insufficient to ove
23. cond motor 8 Second motor t s r 8 OFF Motor powered Up to speed Braking Programmable output Current limit Service required Cascade starting PROG IN Motor powered thresholds Alarm A OFF Motor powered Up to speed Braking Programmable output Current limit Service required Cascade starting PROG IN Up to speed thresholds Alarm A OFF Motor powered Up to speed Braking Programmable output Current limit Service required Cascade starting PROG IN Braking thresholds Alarm A STOP input opening a gt P23 ctive power P25 Analogoutputfullscale 8 00 OA P26 Analogoutputrange 0 20mA 4 20mA 20MA O P27 PROG IN function assignment OFF Free wheel stopping External alarm Motor preheat Local Programmable multifunction input control Alarms inhibit Manual resetting of motor thermal protection Cascade starting Keypad lock Second motor 8 Free wheel stopping A See note 2 for Second motor t s r 8 0 10V ramp 2 10V ramp 0 10V Start 0 20mA and 4 20mA input Stop 2 10V Start Stop PT100 Start Stop PTC protection P28 RampdeadzonePROG IN 3 CFF 1 100 OOE P29 Start motor threshold PROG IN 4 COFF O0 10V A 500Q 1 2 W resistor connected in parallel to the analog output transforms the input configuration from 0 10V or 2 10V to 0 20mA or 4 20mA 3 This parameter is activated when the analog input is programme
24. d as 0 10V or 2 10V ramp only N B The usual starting command must be indispensably performed to complete this function 4 This parameter is activated when the analog input is programmed as 0 10V or 2 10V Start Stop N B The usual starting command must be indispensably performed to complete this function 6 This parameter is activated when the analog input is programmed as P1100 Start Stop N B The usual starting command must be indispensably performed to complete this function 7 This parameter is activated when the analog input is programmed as PT100 Start Stop 8 For information on how to use this function contact Lovato Customer Service tel 39 0354282422 Document ref Ma1087b1 gb doc P 16 30 electric P10 Motor thermal protection enable default ON Common enabling of thermal protections programmed with parameters P11 and P12 If programmed to OFF for example with cascade starting of more than one motor with the same starter both protections are disabled The thermal protections are also disabled when the multifunction input is progammed for PTC protection P11 Thermal protection class during starting default 10 and P12 Thermal protection class during running default 10 The thermal protection class of the motor is selected according to the type of application As a standard Class 10 is normally used while class 20 30 etc is considered for heavy motor duty conditions A higher protection
25. e events are logged with date and time entry This data can be displayed at the 10 screen Table of alarms alarm relay immediate decelerated All three phases absent at starting command One of the phases failed at the starting command or during motor running y A03 Incorrect phase sequence 4 Alarm disabled To enable set parameter P50 e Phase sequence different than preset one Frequency of power line voltage is out of limits r ET AE E ennnen T Voltage too low or power loss longer than the tolerated period of time A06 Current asymmetry Alarm disabled To enable set parameter P51 yes Asymmetry higher than preset value for a period of time gt 10sec A07 Overcurrent tripping y ADX BP Current gt 450 le rated starter current for a time gt 200msec during starting ADX and ADX B Current gt 550 le rated starter current for a time gt 200msec during y reset 3 lt iq n gt Cc r o 3 9v O yes DS O yes lt wn yes DS O mm gt 5 cE lt D gt yes yes yes no starting A08 Locked rotor lt 49 n D gt O Current gt 500 ln rated motor current for interval gt 200ms during motor running Es A09 Motor load torque too low Alarm disabled To enable set parameter P47 Motor load torque less than preset value A10 Starting time too long Alarm disabled To enable set parameter P49 Starting time longer than preset value es es
26. efault ON Torque control is disabled with cascade starting or when more than one motor rating is different than the starter power Whenever the torque control is disabled the starting is conducted in voltage ramp for which the initial acceleration and end of deceleration voltages are determined respectively by parameter P02 Initial acceleration torque and parameter P05 Threshold for end of deceleration P45 Maximum torque limit default OFF ta This parameter limits the maximum torque value during acceleration It is used whenever the mass inertia is exceptionally large which could cause difficulties to the transmission system such as belt slipping or possible breaking of mechanical parts J 80 100 7 0 ioe T t s Acceleration P 03 P46 Torque control compensation default 100 Motors of the same power rating can deliver different torque values than the presumed because of different manufacturing standards Under these circumstances it is useful to adjust this parameter to obtain optimum supply Values higher than 100 are set when the acceleration results unsteady during the initial phase and abrupt at the final stage Contrarily values lower than 100 are set when the acceleration is abrupt during the initial phase and unsteady at the final stage P47 Minimum torque threshold default OFF It is normally used as protection against dry pump running Tn and to detect the breaking of driving
27. eleration ramps Analog signal connection across terminals 4 and 6 0 10V analog input assignment or 0 20mA with 500Q 1 W resistor on analog input for motor Start Stop commands and or output relay energising de energising Analog signal connection across terminals 4 and 6 2 10V analog input assignment or 4 20mA with 500Q 1 W resistor on analog input for motor Start Stop commands and or output relay energising de energising Analog signal connection across terminals 4 and 6 Analog input assignment for PT100 temperature sensor for motor Start Stop commands and or output relay energising de energising PT100 connection across terminals 4 and 6 Analog input assignment for PTC temperature sensor PTC connection across terminals 4 and 6 CAUTION 1 The use of the Alarms Inhibition function revokes warranty conditions of the starter Use it only when strictly indispensable 2 The use of the Motor Thermal Protection Manual Resetting function modifies the motor thermal protection tripping and can cause dangerous motor overheating P28 Ramp dead zone PROG IN default OFF This function is enabled when the analog input is regulated to 0 10V or 2 10V ramp It defines the inaccessible initial ramp range where the motor is stopped A 20 adjustment must be intended as the ramp will operate when input voltage is 22V or 23 6V depending on the respective 0 10V or 2 10V input assignment T Motor operation is always subordinated to
28. ensor resistance returns to a value as per standards prescriptions I The programmed PROG IN input for the PTC connection disables the thermal protection programmed via P11 and P12 us a parameters Starter thermal protection The heatsink temperature and the thermal status of the starter are given in the 8 screen When the bar graph reaches the maximum value the alarm A15 Starter thermal protection trips The resetting is automatic once the starter temperature decreases to an acceptable level Press the W key to see the warning and protection thresholds Instead for the starter ADX0310 or bigger press A to verify the heatsink temperature of the three phases Auxiliary 24VDC short circuit protection When this alarm trips it is imperative to immediately remove the cause When the short circuit is removed the 24VDC supply is automatically reset and the alarm resetting can then be made SETUP The setup can only be made at stopped motor by means of the keypad or via personal computer The following elements are needed for PC set up PC ADX connecting cable and remote control communications software see the order codes on the last page of this document For keypad set up the following operations are to be sequentially conducted Press the RESET STOP key for 3 seconds to access the setup Press PREVIOUS or NEXT to select Basic Advanced Functions Commands Choice of language or Clock menus Press ENTER START to have access to the
29. er eaten ee ener ere 24 TECHNICAL CHARACTERIST ICS accuses cozacacscanavonaneaactncsecnncavasuecteasvsuatoveyaustsnsceavsetassaesunaesuetisssssetenizavetueiaceeteniennetuensnuanneniesiati ust 25 I CONG Ee tartare E A A E A E E E A A E A A A 28 Overalldimensions and WEIGING sssecersncencerenioitu minan NA N 30 ORDER CODES cria E A E asancuisesunseestecuseivesvarbentzeecussesaate 31 S O E E AE E A EE 31 PRION OU Ol AEE EE EE EEE E T EEEE ATTE AA A T A EEE EE E E E E EEE EE 31 IMPORTANT Technical descriptions and data given in this document are accurate to the best of our knowledge but can be subject to change without prior notice so no liabilities for errors omissions or contingencies arising therefrom are accepted Moreover the starter should be set up and used by qualified personnel and in any case in compliance to current installation standards to avoid damages or safety hazards Document ref Ma1087b1 gb doc P 1 30 electric INTRODUCTION Preliminary controls Q Remove the starter from the carton packing and verify if there is any external damage to the starter eventually caused during transport Q Check if the starter reference given on the identification label corresponds to the transport document as well as the purchase order N B The RS232 interface connection cable and the software disks for PC setup are not included in this supply but can be ordered separately see last page of this documentation User s manual
30. eset value P62 Serial communication protocol default Lovato Selects the communication protocol used on the RS232 port It is possible to choose between the Lovato proprietary ASCII protocol and the Modbus RTU protocol To use the Lovato Remote control PC software and or modem communications it is necessary to set Lovato protocol P63 Serial communication parity default None Enables parity check on the RS232 port To use Lovato protocol and Adx Remote control PC software it is necessary to set this parameter to None Document ref Ma1087b1 gb doc P 22 30 electric Commands menu C08 Test with smaller motor 2 Permits the verification of the power circuit by starting a motor having a current rating lower than the foreseen one SCR test 3 Control for eventual shorted SCR on L1 T1 L2 T2 L3 T3 phases kWh meter resetting Resetting of motor energy consumption meter CAUTION 1 This control modifies the motor thermal protection tripping and can eventually cause dangerous motor overheating conditions 2 The starting is forced in voltage ramp during the test with a low power motor This command is automatically disabled when the starter power is removed 3 Before conducting the test make sure the bypass contactor does not have welded contacts The test can be conducted with the motor connected and no consent to motor starting Clock menu poe Vea 19902089000 p Moh et po Day 8298084 Hours S S R S O Mi
31. factor motor torque power motor thermal status heatsink temperature etc Message display Operating status alarms and events with date and time Keypad controls Alarms reset logged data and events SCR testing and motor starting and stopping if setup enabled Multilanguage Italian English French Spanish DOUOUDDL Control functions Start Stop control Via digital inputs ramp analog output and control threshold Starting method Torque and current control Stopping method Free wheel deceleration with torque control and dynamic braking Data acquisition and logging Operating hours of the motor and hours remaining before equipment service maintenance Malfunction diagnostics Time sequential logging of the last 20 alarms and or events each with relative time and date in a retentive memory SCR and bypass contactor control Fault detection and operating test at stopped motor VY ODOUUOOODOD rotections Auxiliary supply Voltage too low Power supply Phase failure phase sequence and frequency out of limits Motor High temperature locked rotor current asymmetry starting too long and minimum torque Starter High temperature overcurrent SCR and bypass contactor malfunction Inputs and analog output 24VDC short circuit static protection OUOUDL Starters with integrated bypass ADX BP Standard duty Designed for standard duty During the acceleration phase it can erogate starting currents up to 350 of rated starter cur
32. ights Starter Dimensions mm Fixing mm order code L H P A B 91 ADX0022BP 157 372 223 131 357 i 51 ADX0048BP 157 372 223 131 357 i 4 S1 ADX0030B 157 372 223 131 357 8 i B x _ order code L H P A B 54 ADX0150BP 273 600 285 230 560 28 51 ADX0142B 273 600 285 230 560 28 Starter Dimensions mm Fixing mm order code L H P A B 51 ADX0310 640 600 380 620 400 50 51 ADX0365_ 640 600 380 620 400 50 51 ADX0470_ 790 650 430 770 450 90 51 ADX0568_ 790 650 430 770 450 90 450 830 92 H Document ref Ma1087b1 gb doc P 29 30 electric ORDER CODES Soft starters Order code Description 51 ADX0022BP Starter with by pass for standard duty 11 22A 208 500VAC 51 ADX0034BP Starter with by pass for standard duty 17 34A 208 500VAC 51 ADX0048BP Starter with by pass for standard duty 24 48A 208 500VAC 51 ADXO0058BP Starter with by pass for standard duty 29 58A 208 500VAC 51 ADXO068BP Starter with by pass for standard duty 34 68A 208 500VAC 51 ADX0082BP Starter with by pass for standard duty 41 82A 208 500VAC 51 ADX0092BP Starter with by pass for standard duty 46 92A 208 500VAC 51 ADX0114BP Starter wi
33. its setup default 1 CAUTION The Braking function is combined to K3 output relay as default An incorrect setting of the K3 relay will seriously damage the starter Adjust the braking torque via P15 parameter and the relative time with P16 parameter Starting with one direction of running and free wheel or deceleration stopping for starters with external bypass only L1 L L x 5 r F il AS L L K Fa o Dae PRO ij a _ m ai O KI K2 K3 K4 aie Aae TO o TAS lt amp S588 2B Eas N M N ail SO is fie ee N N NN uU y sa wy Ee EE ee lt 1 N ma O D A a 1 2 3 s 6 7 8 9rol11 12 13 14 15 16 f2 3 4 s 6 FU1 Include quick fuses in the case of type 2 coordination AN 1 CAUTION The KM1 contactor control current should be lt 1 5A in AC15 category Document ref Ma1087b1 gb doc P 10 30 electric MOTOR STARTING AND STOPPING The motor starting is obtained through the START and STOP inputs available on the plug in terminal block The connection of both inputs to the 24 causes the starting while the stopping is switched off For start and stop push button starting contemplate the application wiring diagrams given in this document The disconnection of the STOP input from 24V causes the alarms resetting N B The motor start stop controls can be made through the keypad if setup en
34. me ST 51 ADX0034BP 51 ADX0048BP 51 ADX0058BP 51 ADX0068BP 68 39 15 6eo 35 291 375 22 Forced 2 Nome _ 51 ADX0082BP 51 ADX0092BP 51 ADX0114BP 51 ADX0126BP 51 ADX0150BP 106 53 51 ADX0196BP 51 ADX0231BP 1 The indicated data are maximum values with fan on if any and refer to 240VAC voltage value The value between brackets is the consumption with fan switched off 2 In rush power at by pass contactor closing 3 Starter power dissipation during starting and deceleration if preset 4 Starter power dissipation when motor running with bypass closed and starter rated current Specific technical characteristics for ADX B starters with integrated by pass data referred to 45 C ambient temperature ta Starter Starter Auxiliary supply voltage Power dissipation Cooling Maximum Terminals order code Dissipation Consumption start dec 3 By pass 4 system cable section A W 1 VA 1 In rush VA 2 WIA W ta 45 mm 51 ADX0017B 51 ADX0030B 51 ADX0045B S1 ADX0060B 6o 39015 60 35 29 51 ADX0075B 75 39015 60 35 29 51 ADX0085B 51 ADX0110B 110 39015 6035 273 51 ADX0125B 125 39015 60 35 273 51 ADX0142B 142 59 21 106 53 532 51 ADX0190B 190 56 5 18 5 80 27 380 51 ADX0245B 1 The indicated data are maximum values with fan on if any and refer to 240VAC voltage value The value between brackets is the consumption with fan switched off 2 I
35. motor running can be used for the contactor control Document ref Ma1087b1 gb doc P 3 30 electric MOUNTING AND INSTALLATION 0 Install the starter on a vertical plane The vertical position is essential to obtain an appropriate cooling air circulation A maximum 15 inclination is admissible Q The starter must be installed in a clean environment free of electrically conductive dust dry humid or containing particles such as carbon fibres salt etc and water Leave sufficient space around the starter for adequate airflow imperative for effective cooling see the figure below on the left O Whenever the starter is mounted in an IP54 enclosure or cabinet with poor ventilation or cooling a fan may be required and positioned in the lower section of the enclosure see the figure below on the right It avoids hot spots and the eventual tripping of the SCR protection OY Check the thermal operating conditions of the starter by displaying the starter temperature and the thermal protection tripping thresholds on the keypad Tr Plastic enclosures are not suitable since provide poor heat dispersion GINS oe aa i per F C G OOO t lt 45 ca 50mm 100mm UO Assure for adequate airflow inside the enclosure or cabinet either by means of simple louvers as shown in the figure below on the left or ventilation fan with relative filter
36. n rush power at by pass contactor closing 3 Starter power dissipation during starting and deceleration if preset 4 Starter power dissipation when motor running with bypass closed and starter rated current Specific technical characteristics for ADX starters predisposed for external by pass connection data referred to 45 C ambient temperature ta Starter Starter Auxiliary supply voltage Power dissipation Cooling Maximum Terminals order code current le Consumption Dissipation Start dec 2 system cable section A VA 1 W 1 W A mm mm 51 ADX0310 51 ADX0365 51 ADX0470 51 ADX0568 51 ADX0640 51 ADX0820 Document ref Ma1087b1 gb doc P 25 30 electric 51 ADX1200 1200 180 15 142 8 4 2 pos40x10 1 The indicated data are maximum values with fan on if any and refer to 240Vac voltage value The value between brackets is the consumption with fan switched off 2 Starter power dissipation during starting and deceleration if preset Recommended additional components BP starters with integrated by pass Starter Starter Line Bypass Braking Q1 fuse FU1 fuses 1 order code current le contactor contactor contactor A 3 pole type 3 pole type 25 40 63 51 ADX0058BP BF65 BF50 660V Bussman Brush Bussman FWH 60B 63FE FWJ 60A FWH 100B 100FE FWJ 100A FWH 150B 140FEE FWH 150B 160FEE FWJ150A FWH 175B 180FM FWJ 175A FWH 200B 200FM FWJ 200A FWH 275A 280FM FWJ 250A FWH 275A 280FM FWJ 300A FWH 325A
37. nicate with the starter In case of remote control where the communications are made through a RS232 RS485 converter drive galvanically isolated up to 31 starters can be connected to the same RS485 line Using special signal repeaters a total of maximum 255 devices can be connected on the same bus To avoid communication conflict each starter must have its own address so only one starter answers the call with the PC request P57 Modem communication default OFF Enables communications via modem or GSM modem P58 Minimum voltage threshold default OFF Alarm A22 Line voltage too low is originated if a voltage value of the power line is detected below the preset value for more than the time preset by P59 Minimum voltage tripping delay P59 Minimum voltage tripping delay default 5 Delays the tripping when the voltage is lower than P58 Minimum voltage threshold The delay is reset when the voltage of the power line is equal to or higher than the preset value P60 Maximum voltage threshold default OFF Alarm A23 Line voltage too high is originated if a voltage value of the power line is detected above the preset value for more than the time preset by P61 Maximum voltage tripping delay P61 Maximum voltage tripping delay default 5 Delays the tripping when the voltage is higher than P60 Maximum voltage threshold The delay is reset when the voltage of the power line is equal to or lower than the pr
38. ns interface ports The connecting cables directly plugged in to these ports must be 3m long only The RS485 interface is used for the remote keypad connection only The RS232 interface is normally used for communications with personal computer PC modem or GSM modem The PC communication can be made by normal cable RS232 RS485 converter drive modem or GSM modem The RS232 interface combined with the RS232 RS485 drive galvanically isolated can communicate with the remote keypad at considerable distances too Remote keypad Q m E E The remote keypad operates exactly as the one integrated on the starter except for the start and stop commands of the motor which are permanently disabled Functions have been included to transfer parameters operating data and or events alarms with date and time entry between the keypad and starter memory The keypad can be connected to the RS485 port by means of the 3 meter long cable standard supplied For major distances it can be connected to the RS232 port through the galvanically isolated RS232 RS485 converter drive The connecting cables for the RS485 port and the galvanically isolated RS232 RS485 drive can be supplied by LOVATO see the last page of this document Setup and remote control software E E Q E The setup and remote control can be made from a personal computer connected to the RS232 port of the starter The connection to the ADX RS232 port can be completed
39. nt parameter number at M02 to indicate that the setting refers to the Second motor function Document ref Ma1087b1 gb doc P 14 30 electric P00 Rated motor current default 50 Rated motor nameplate current to be between 50 and 105 or 115 rated starter current depending on the brand of the motor Rated current values lower or higher than 100 le respectively increase or decrease the adjustment range of P01 Current limit P01 Current limit default 300 Maximum current that the starter can delivery durino the starting phase expressed as of the rated motor current Based on the type of starter the maximum current limits can vary as indicated below ADX BP 350 le ADX e ADX B 500 le For rated motor currents lt 100 le the current limit ILt can be programmed at higher values than the previously stated limits The maximum programmable current limit ILt is determined by the formula ILt max starting le e le In but in any case not higher than 700 ln for types ADX BP or 720 ln for types ADX and ADX B P02 Initial acceleration torque default 10 sleration ramp e J S J S J PA S Pa f P03 Acceleration ramp default 10 Tn Given in seconds determined by the torque acceleration ramp that is torque 100 increase per unit of time Acceleration 10s P04 Deceleration ramp default OFF Given in seconds determined by the torque deceleration ramp
40. nutes o d YO S A Seconds YO S O 4 When an incorrect date is detected the clock will automatically reset to default values Document ref Ma1087b1 gb doc P 23 30 electric TECHNICAL CHARACTERISTICS Auxiliary and power supply Motor supply voltage Ue ADX 0022BP ADX 0231BP ADX 0017B ADX 0245B 208 500VAC 10 ADX 0310 ADX 1200 208 415VAC 10 440 690VAC on request Rated motor current le eer ADX 0310 ADX 1200 50 115 le Auxiliary supply Us 208 240VAC 10 Plug in 250mA T slow blow N B Protection to internal bypass and ventilation system are excluded lt 25ms at 208VAC 50 or 60Hz 5 self configurable Digital inputs 24VDC 10 11mA at 24VDC Input voltage of logic status 0 and 1 lt 5V logic status 0 and gt 12V logic status 1 28VDC 50ms Analog input 0 10V 0 20mA or 4 20mA with 500Q 1 AW resistor connected in parallel to input 0 10V gt 100 kQ 2 Analog input PT100 2 wire compliant to DIN 43760 50 to 250 C 5 C max Value of the accuracy related to connecting cables must be added to this rate value Analog input PTC Type of sensor Total resistance Tripping resistance Resetting resistance Compliant to DIN 44081 lt 1 5 KQ at 25 C 2 9kO 1 6 kQ Output relay contacts Rated thermal current Ith Maximum switchable voltage Maximum capacity Insulation category Rated voltage Switchable capacity 5A 250VAC A
41. od set at the STOP command if P16 Braking time is enabled or at the end of the deceleration ramp if P4 Deceleration ramp is enabled Otherwise it energises for the preset time after the P17 Prebraking time and then the motor starting begins 0 The output relay is energised if P52 Current threshold parameter is enabled and only when the current passes the value set for the time longer than fixed by parameter P53 Current threshold tripping delay It de energises when the current falls below a value equal to 10 of the set limit Document ref Ma1087b1 gb doc P 18 30 P23 Bypass contactor This parameter is adjusted to ON as default in starters with integrated bypass In case of frequent startings the bypass can be disabled but an upgraded starter must be considered In starters without bypass it is set at OFF as default It must be however adjusted to ON whenever the external bypass contactor is installed P24 Analog output assignment default Current An analog output signal is provided proportional to one of the digital measurements available current torque thermal status power factor and active power P25 Analog output full scale default 100 It defines the full scale value of the selected measurement P26 Output analog configuration default 0 20 The type of analog output is established either as 0 20mA or 4 20mA When the 0 10V output is required configure it as 0 20mA output and connect a 5000
42. parameters Press PREVIOUS or NEXT to select the parameter Press V or A to change the parameter value Press RESET STOP to store the parameter changes to exit the relative menu and to return to the menu choice screen Press RESET STOP again to exit setup and return to the main screen E DOUOOUDL i i5 The ENTER START key is used to confirm a certain operation in the COMMANDS menu while RESET STOP cancels one Basic menu Default POO Rated motor currentIn ooo o 50 105115 e 2 100 le Starting current limit ILt 3 150 700 In max 350 le 150 720 In max 500 le P02 Initialaccelerationtorque O o oa CE A OFF P04 Deceleration ramp OFF 1 120s OFF P05 Threshold at the end of deceleration 0 100 Tn In Rated motor current The maximum current adjustment of the starters is 105 le with bypass or 115 le without bypass le Starter nameplate current ILt Maximum starting current The maximum programmable current is 350 le for ADX BP while it is 500 le for ADX and ADX B ILt can be higher than the above given limits only when In lt le Basic set up second motor This menu can be viewed only with P27 set as Second motor and shows the same codes as the basic Set up menu It is used to set the characteristic data of the second motor or of the second winding in the case of of double winding motor two speed or Dahlander 7 During programming the display shows the alternating curre
43. pass function must be enabled by programming ON at parameter P23 Bypass contactor in the ADVANCED menu The by pass contactor closes when the motor is running and opens at the stopping command Recommendations Q The starter supply must be disconnected whenever any intervention on the electrical and or mechanical part of the equipment or system is necessary A disconnecting device such as load break switch line contactor etc must always be included to cut off the power supply Do not use the starter to drive supply transformers of the motor Do not install the starter in ambient with explosives or inflammable gases Do not install the starter near heat sources Do not use insulated enclosures since provide poor heat dispersion Adequate short circuit protection of the starter SCR s can be provided only by means of quick fuses consult the technical characteristics section for a correct choice DOUOOUDL The SCR s are not affected by short circuit overload or overvoltage when the bypass contactor is closed i e during running Power factor correction Whenever power factor correction capacitors must be installed in the circuitry they must be connected upstream of the Starter along with a suitable contactor and protection fuses The capacitors must be switched on only when the starting phase is terminated and then switched off before the stopping phase begins One of the relay outputs programmed for Up to speed
44. plements one normally open and one normally closed contacts The output relay contacts are not energised The 24VDC voltage available at the terminals can be used to supply externally installed devices with current consumption lt 10mA In case the analog output is not required available current is lt 30mA RS485 serial interface port for remote display keypad RS232 serial interface port for general purpose PC etc Control inputs and analog output Relay outputs PROG IN multifunction input connections The PROG IN input can be used as a digital or analog type of input See P27 PROG IN Function Assignment parameter along with the following ones P28 to P36 under the Advanced Setup section Connection as digital input Connection as 0 10V analog input Connection as 0 20mA or 0 4 20mA analog input OG IN PROG CAUTION The analog input impedance of 120Q instead of 100k has inverse polarity IMPORTANT The resistor connected across Be sure of the polarity since an incorrect terminals 4 and 6 must be a 500Q connection can damage the device 1 AW type generating the signal Document ref Ma1087b1 gb doc P 6 30 electric Connection as PTC motor protection Connection as PT100 temperature sensor analog input analog input RS232 and RS485 serial communications interface E OUOUO The starter is equipped with two non insulated serial communicatio
45. r servere duty 284 568A 208 415VAC 1 51 ADX0640 Starter predisposed for external by pass for servere duty 320 640A 208 415VAC 1 51 ADX0820 Starter predisposed for external by pass for servere duty 410 820A 208 415VAC 1 51 ADX1200 Starter predisposed for external by pass for servere duty 600 1200A 208 415VAC 1 Higher voltages on request Remote control PC ADX remote control software on CD Rom complete with connecting cables 5102 5105 51C7 and 51C3 for 51ADXSW ad 0 550 communications via RS232 Analog modem or GSM modem 9102 PC lt gt ADX connecting cable 1 8 meters long 0 090 5105 ADX lt gt Analog modem 1 connection cable 1 8 meters long 0 111 PC lt gt Analog modem 1 connection cable a 51C7 ADX lt gt GSM modem 1 connection cable 1 8 meters long 0 101 1 For the choice of a modem consult our website www lovatoelectric com bibli2_2_gb htm Remote control for LOVATO devices 2 RS232 RS485 opto isolated converter drive 38 400 Baud rate max automatic or manual TRANSMIT line supervision 220 240VAC 10 supply possible kkk 51C3 PC lt gt GSM modem 1 connection cable 1 8 meters long 0 210 4PX1 RS232 RS485 opto isolated converter drive 220 240VAC supply predisposed for 110 120VAC supply 2 0 600 110 120VAC on request Use the connecting cable supplied with the modem Document ref Ma1087b1 gb doc P 30 30 electric
46. rcome the static friction electric The boost must be used only when strictly indispensable The voltage is supplied to the motor without current limit during the boost stage It is therefore imperative to be absolutely sure when this prarameter is going to be used always begin at the low value adjustment and then gradually increase it Document ref Ma1087b1 gb doc A Un gt JS 100 Acceleration 50 ramp g Acceleration ramp 100ms P 17 30 P15 Braking torque default 50 The direct current of the dynamic braking applied to the motor windings during the prebraking or actual braking phase H Refer to the application wiring diagram for the braking given in this document P16 Braking time default 0FF It fixes the length of time for braking from when the STOP command is given or from the end of the deceleration if enabled The exact stopping time of the equipment can not be adjusted and it exclusively depends on equipment inertia and the braking Ls current P17 Prebraking time default OFF It determines the length of time for the prebraking once the START command is given but before the acceleration ramp It is used to stop the motor if it is rotating in the inverse direction to the starting one E The exact stopping time of the equipment can not be adjusted but it exclusively depends on equipment inertia and the braking current P18 Alarms reset command default STOP input
47. rent With motor current ratings lower than rated starter current it can erogate currents up to 700 of the rated motor current It includes a by pass contactor which closes when the motor is running and opens at the stopping command In cases with frequency startings and the closing time of the by pass contacts is reduced to a few seconds it can be conveniently disabled The disenabling can be obtained by programming OFF at partmeter P23 BY pass contactor in the ADVANCED menu Starters with integrated bypass ADX B Severe duty Designed for severe duty During the acceleration phase it can deliver starting currents up to 500 of rated starter current With motor current ratings lower than rated starter current it can erogate currents up to 720 of the rated motor current It includes a by pass contactor which closes when the motor is running and opens at the stopping command In cases with frequency startings and the closing time of the by pass contacts is reduced to a few seconds it can be conveniently disabled The disenabling can be obtained by programming OFF at partmeter P23 BY pass contactor in the ADVANCED menu Starters without integrated bypass ADX Severe duty Designed for severe duty This versions has the same features as the ADX B types It is predisposed for the connection of an external by pass contactor For the command of the by pass the starter has a dedicated normally open N O contact The by
48. revision number It is advisable to always use the manual included with the unit to have knowledge and access of new functions of the ADX soft starter This manual is valid for starter software revision no 16 or higher displayed when voltage is applied New functions of the ADX starter respect with the previous one 1 Manual update for addition of the new ADX BP series Symbols used in this manual There are notes given in this manual which require a particular consideration and reading These are indicated by the following symbols Indicates special notes Denotes particular Implies caution because lic for the user attention for general of dangerous voltage for starters USE Document ref Ma1087b1 gb doc P 2 30 electric PRESENTATION The ADXsoft starter has been designed according to Worst case methodology that takes into consideration the worst operating conditions The design includes the use of electronic components of the latest generation multilayer circuits SMD s Flash microprocessor high noise immunity devices and advanced assembly technologies providing the starter with both excellent reliability and an ultimate performance level some of the operational characteristics of the starter are given below Operating functions Display keypad LED indication POWER RUN and FAULT Parameter setup Menus Basic Advanced Functions Clock and Commands Readings display Voltage current power
49. rting time 20s 10s 60s 30s 20s 10s 51ADX0017B 283 4s 9 10 N M M M M 51ADX0045B 12 2 18 33 32 8 amp 8 M M M M M M St ADxO060B 28 5o 7z 12 1 a n M M M M S1ADXO07SB 28 50o 72 2 12 1 N M M M M 51ADX0110B8 28 45 4 amp 5 amp 1 amp N M M M M M 51ADX0125B_ 283 4s 4 o 4 n nn m M M M le Starter rated current N A Not available ADX Maximum number of startings hour S4 cycle 50 duty cycle at 45 C ambient temperature ta Without BYPASS With external BYPASS Starter Starting current Starting current order 250 le 300 le 350 le 400 le 450 le 500 le 250 le 300 le 350 le 400 le 450 le 500 le code Starting time Starting time 60 30s 20s 10s 5s 5 60s 30s 20s 10s 5s 5s StADXOB6S 6 9 2 u 8a MM M N M M M M 51ADX0470 6 7 u 3 2 MM M MN M M M M 51ADX0o568 6 7 0 2 8 M M N M M M M 51ADX0640 4 5 7 9 4 M M MN M M M M 51 ADX0820 4 5 7 B8 M M MN M M M M 51ADX1200 3 4 e 8 0 Mm M M M M M M le Starter rated current N A Not available Document ref Ma1087b1 gb doc P 28 30 electric Overall dimensions and we
50. s the thermal status of the motor in both numerical and graphic format for conventional reasons it is indicated as 100 when the motor is steadily running at rated current At current conditions gt 112 ln In rated motor current the thermal status will reach the maximum accepted value corresponding to 140 and the relative alarm tripping A14 Motor thermal protection trip will take place The tripping times in relation to the overload are defined in the tables given on the following pages When the motor is stopped the thermal status will reduce to zero within the defined time but is always dependent on the preset thermal protection class The motor thermal protection alarm resetting is possible when the thermal status decreases to a value equal to or lower than the value imposed by parameter P11 Motor thermal protection reset which default value is 120 This can be modified on the basis of specific requirements without causing any change to the tripping times i 1o The thermal memory correctly operates also if the starter is not supplied Motor thermal protection by means of PTC sensor The starter has a programmable PROG IN input for the connection of the motor protection PTC sensor The tripping and resetting values of the protection comply to DIN 44081 standards The protection tripping causes A14 Motor thermal protection alarm conditions and the subsequent motor stopping The alarm resetting is possible only when the PTC s
51. sification 220 240V 550 600V OKW O 9 185 18 5 10 20 30 40 50 15 HP 4 o 10 75 L220 2 11 30 15 40 105 le 18 5 a 22 60 30 5 37 37 75 132 280 355 40 440 6o f 20 250 40 50 440 50o 60 f 8o 250 300 f 500 60 60 710 80 f 1000 4 450 750 90 KW _ 15 48 2 0 0 r O I 485 p45 5 5 75 ee Oo ae 15 22 30 37 45 55 15 T5 HP 60 60 ol Sz KW p90 10 132 132 3 5 1 5 10 10 15 15 20 20 25 25 30 30 40 40 40 40 50 T5 T5 300 350 400 500 110 132 160 200 250 355 115 le N 1050 PNB le Starter rated current electric Document ref Ma1087b1 gb doc P 27 30 ADX BP Maximum number of startings hour S4 cycle 50 duty cycle at 45 C ambient temperature ta Starting current Starting current 250 le 300 le 350 le 250 le 300 le 350 le Starting current Starting current 30s 15s 10s 30s 15s 10s 51 ADX0082BP 44 47 49 NA NA NA 51 ADX0150BP NA 51 ADX0196BP NA NA 51 ADX0231BP Attenzione le Rated starter current N A Not available ADX B Maximum number of startings hour S4 cycle 50 duty cycle at 45 C ambient temperaturefta Enabled BYPASS integrated or external Disabled BYPASS Starter Starting current Starting current order 250 le 300 le 350 le 400 le 450 le 500 le 250 le 300 le 350 le 400 le 450 le 500 le code Starting time Sta
52. sneagenscanientevencensuaneenenneneenae 11 TIC EE a erates E A sete tetectoc er NA tebe aceon E AS ETN A A A 11 Readings and data display s sscisisssrsisisinsisrssninsesaisionssnnsesisisnusininsasasaan inaina sieaa tenuetteracaactecsenaadenidireacialasieaenntasdinsttcabeaeiisadantensnduersdaniasshanduiina iti 11 OPERATING STA TUS risiini aaisen riaa icik a Nanda Rinki 12 EVEN ES comariana E a 12 PPR e E E E N E A A 13 Notorinermnmal MOE Oes ee ene E AE A EE A A NEE EAA 14 Motor thermal protection by means of PTC Sensor cccccsscssssscssssssssssssscssesssessesscsesssessvscsssesesacsesesesacassssesesacacessesasacaesesesasacessesavacaseesevavsvasasensesas 14 me CBU Re e 0 ae ie hn et A E een ae ae ee ee a ee ee 14 Auxiliary 24VDC short circuit OMe GOIN ape acesasesceesssccacesenesaciscaesaciasseeaceteesacessicuarecstecayese sus siutesncntes aoavetoueuacesasaqeressiceaswsesuaressteeanosicaretoneuneuasceeeees 14 SETUP rac cscuca eee re ceceruc cute vec ese cacueivevamulte es seusus ce cats au eutccescnu saan sitet cu eecsd sauestevvain ae uetaetaey eid teueucseeceorsan sv aeiaeeeeee steer atin eee 14 Ba PIN access E E E eases 14 PRON ANCE Cl FIG NU ssisrnsian E N E E ekonaunaaiesonstadonivaesdpiabanieanivouupiesaitione 16 PHU CONS GINS e ede riescpnecroresan se nenenna en A E E E E 20 Commands MENU accents E E ne banen a eaaecenbnae eames ec anaec tee cteeananeenases 24 Go e a1 10 epee ee ee tree et eon ee teenie creer cone E ete eRe eee ee et en
53. sssssescsssesesecscsssesesecsssesesesecsssesesesasecsesesasasaeeesesasacseeesasasseeesecasseaeeesesasseeeacasaeetensasaeess 3 Starters for severe duty without integrated bypass ccessssssssssssssessssssssesssescssessssscsssssesacscsssesesscsesesesacacsssesauacsesesesacacessesavacaeeesesacaeeseesavaeesersesaeass 3 MOUNTING AND INSTALLATION bieisciseisceseticesssaacivosscisctssaiceenasteansaseacsasseavsineasateiscavesess sienna senueenasinennetreanetne nieces 4 Auxhary DOwer SUDI CONNEC anneren EN T eent ee A eee eee ee eee eee ee 6 AG Oo plete 6 paar nee eee nee ee cere eee rere ane Oe ee eee ee eee re eee ee ee ee ee eee ee 6 PROG IN mulinon input CONneClONS serren Peter retire S E SAN reat Ne et eres eee ere eee ee meee 6 RS232 and RS485 serial COMMUNICATIONS interface ccssesesesssssssseccscscssssseececscsesesesevscsesesesavscsesesesacsusesesasacecsesavacseeesesasaceeeesesasaeeesasasaveteesasasatenes 7 FR SITIONS Keypad sacerdo erren E E aA EERE ENEE TEE EES See kde ainsi dei eE ns Hodson dedi EEE T Setup and remote Control SONWaATE ene ene mn ert ene eee ue Rn ser ene NAE a ee me ee eee ee ee eee eee eee 7 WIRING DIAGRAMS ieee scssca cites tcc as ecAecccrs EE E cine 8 MOTOR STARTING AND STOPPING siccccscsciscicsiscvceicostaveceindcceicsivacnsevatuceiasttasnepindaceiaaraashsunaiveabentaavvengatazaveasscsesaeuiceaGenitarecneeduneienaanh 11 EP DISPEAT cirenean nes usecsctsmeaansenuesamecsec aecavecanshaiicceecnusttnaicnuesaesieeesoeuanueshe
54. stment I3 3 7 6 screen Motor torque and relative bar graph AGT 8 7 8 screen Starter thermal mans SITIAIRIT E R NOTE Press the W key to display warning and protection tripping thresholds For ADX0310 to ADX1200 types push the A key to display the heatsink temperature of each phase 10 screen Event log x xX KX EVENT L O G XxX PIRIEIS IS EIN TER NOTE After having depressed ENTER push the A key to see the relative entry date and time then press Y to see the remaining part of the event log text 12 screen Energy meter L C D C O IN T R A S T E Ni E R G Y MET E R 1 9 1412 ki Wih NOTE Pressthe A key to view the date and time of the metering start subsequent to last resetting continued on following page Document ref Ma1087b1 gb doc P 11 30 electric continuation from previous page 13 screen Motor hour meter 14 screen Service expiry MOTOR P O W E R E D S E R V I C E EIX P I R Y 51 4 2 117 9199 919 1 2 4 3 15 screen Inputs outputs status 16 screen Programmable input function PROG IN O FIF OPERATING STATUS The relative messages of the starter operating status listed below are displayed in the second line of the 1 screen Table of operating status Description Power voltage supply is not available Preheating of motor windings Starter ready for running Dela
55. symmetry An asymmetry higher than the preset value for a period fixed longer than 10 seconds causes alarm A06 Current asymmetry to trip P52 Current threshold default OFF The output relay is energised if the current is higher than the preset value for a period longer than parameter P53 Current threshold tripping delay The relay de energises when the current value decreases to 10 of the preset value This function is enabled when the motor is Hysteresis 10 running The relay is regulated by parameters P20 P21 or P22 80 20 P53 Current threshold tripping delay default 10s This parameter delays the tripping when the current is higher Motor IA than P52 Current threshold The delay is reset when the ZZ Motor stop current decreases to 10 of the preset value consult P20 P21 and P22 Motor run P54 Service expiry default OFF The output relay is energised when the service counter reaches Zero It is de energised with the command C02 Service counter resetting which also simultaneously resets the counter l ia The relay must be adjusted through parameters P20 P21 or P22 P55 RS232 serial communications Baud rate default 9600 Choice of the transmission speed P56 RS232 serial communications address default 1 Choice of the starter serial communications address The personal computer must send the address corresponding to the preset one to commu
56. t temperature given in C ta Ambient temperature around the enclosure given in C Example Calculation of the fan power required for cooling equipment with the following characteristics Internal heat to dissipate 0 4kW e Maximum internal temperature 55 C Ambient temperature 40 C At 55 C 40 C 15 C yo e 15 Bear in mind The air intake and outlet are to be situated as far apart as possible If air filters are used a 15 20 increase of the fan capacity is required to compensate for loss because of eventual dirt accumulation on the filter element 0 Incase the starter remains without supply for long periods of time and to avoid inconveniences owing to condensation a heating system is necessary and to be powered when the starter is switched off The heating anticondensation system normally contemplates 0 2 0 5W power per dm of the enclosure Generally the starter maintains a sufficient internal temperature when switched on to avoid risks of condensation _ Incase the motor starting is irregular that is a jerky acceleration inductances must be connected in series with the power supply of the starter This problem takes place when more than one soft starter or AC motor drive are connected in the same circuitry In these circumstances and in absence of mains inductances it is good practice to avoid simultaneous acceleration and or deceleration of various motors Document ref Ma1087b1 gb doc P 5 30 electri
57. th by pass for standard duty 57 114A 208 500VAC 51 ADX0126BP Starter with by pass for standard duty 63 126A 208 500VAC 51 ADX0150BP Starter with by pass for standard duty 75 150A 208 500VAC 51 ADX0196BP Starter with by pass for standard duty 98 196A 208 500VAC 51 ADX0231BP Starter with by pass for standard duty 115 5 231A 208 500VAC 51 ADX0017B Starter with by pass for servere duty 8 5 17A 208 500VAC 51 ADX0030B Starter with by pass for servere duty 15 30A 208 500VAC 51 ADX0045B _ Starter with by pass for servere duty 22 5 45A 208 500VAC 51 ADX0060B _ Starter with by pass for servere duty 30 60A 208 500VAC 51 ADX0075B _ Starter with by pass for servere duty 37 5 75A 208 500VAC 51 ADX0085B Starter with by pass for servere duty 42 5 85A 208 500VAC Starter with by pass for servere duty 62 5 125A 208 500VAC 51 ADX0142B Starter with by pass for servere duty 71 5 142A 208 500VAC Starter with by pass for servere duty 95 190A 208 500VAC 51 ADX0245B Starter with by pass for servere duty 122 5 245A 208 500VAC Starter predisposed for external by pass for servere duty 155 310A 208 415VAC 1 51 ADX0365 Starter predisposed for external by pass for servere duty 182 5 365A 208 415VAC 1 51 ADX0470 Starter predisposed for external by pass for servere duty 235 470A 208 415VAC 1 51 ADX0568 Starter predisposed for external by pass fo
58. y lapsing for start command Boost voltage Motor acceleration Current limit Current limitation during acceleration Torque limitation during acceleration Motor up to speed and running Bypass contactor closed Current tripping threshold Preset current threshold reached Deceleration ramp Motor deceleration Motor braking Braking before the motor starting Protections inhibited All protections are inhibited by external control Remote control for free wheel stopping Alarm condition Motor stopped because of programmed stop threshold at analog input EVENTS The events are operating status and operations of the starter which are logged with date and time entry The 10 screen can display this data Both alarms and events conditions are logged Code 01 m oO 3 E07 E11 E13 m 17 SCR test conducted SCR test conducted E21 23 Modem line active Remote number reached and communication activated Start with protections inhibited Start with protections inhibited Document ref Ma1087b1 gb doc P 12 30 electric ALARMS A message is displayed whenever there are alarm conditions the K4 alarm relay simultaneously trips and the eventual motor stopping takes place as indicated in the table The reading screens can be displayed by using the PREVIOUS and NEXT keys but without necessarily resetting the alarm The display will automatically show the alarm if no key is pushed for 10 seconds These alarm conditions along with th
59. y to enter this menu Use the V and A keys to set the language required Press the RESET STOP key to exit the Language menu Push the RESET STOP key again to exit setup and return to the normal display B For the setup data adjustment consult the Setup section Readings and data display Useful information concerning the soft starter is displayed during the setup and whenever there is a motor or starter malfunction Q E Press the PREVIOUS or NEXT key to access one of the screens illustrated below Press the RESET STOP key for the 1 screen display N B The 1 screen shows the starter operating status in the second line 1 screen Voltage current torque and status 2 screen Active and apparent power power factor 415V 3 7 4 A 9 7 K W KIV A P F U P T O SPEJE D 1 9 9 2161 19 0 1714 pereen E line valages Screen E line motor curen 5 screen Motor current and relative bar graph C UIR RENT NOTE Pressthe A key to see the maximum current value of the last starting or the Y key of the deceleration or both A and W for the current value during the running 7 screen Motor thermal status T H E R M S TI AITE NOTE Pressthe A key to see the tripping time of the motor protection 9 screen Clock calendar DAJTE 1 This screen is not displayed if the PTC protection is contemplated T M E 0 1 4 11 screen LCD contrast adju
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