User′s Manual
Contents
1. Fig 2 31 Front view of cooling opening Fig 2 32 Slide down the filter cartridge Remove the old filter and replace with a new one Fig 2 33 Restore the filter cartridge back to the front cover and push up to right position Fig 2 34 yy Fig 2 33 Remove the old filter Fig 2 34 Push back the filter cartridge PRC 4184 User s Manual 12 2 8 Power Supply Installation Please select a correct tyoe of power supply PS 2 type or redundant before you read through the right installation procedure Cm How to Install a Traditional PS 2 Power Supply Remove the four screws at the back of ORION 330A and place in the new power supply into the chassis Tight up the new power supply with screws through the Original holes Whichever traditional PS 2 type power supply AT or ATX please connect the power connector onto the backplane or mother board power socket Apply 4 pin power connectors from power supply to all storage devices Cm How to Install a Redundant Power Supply A redundant power supply has swappable and removable power module and is therefore different from a traditional one They thus need more space for modules to be swappable Here are the procedures for installing a redundant power supply into the system Take off the retention plate on the output rear holes of the power supply Apply the special wings metal part on the rear side of the power supply Secure the power supply on the chassis with screws2. Place the power connector AT or ATX onto the backplane or motherboard power socket to deliver power onto system 5 Make sure the LED Power ON HDD LED and system reset button on the chassis front panel are correctly connected with the right pins on SBC for IPC or motherboard 6 Apply 4 pin power connectors from power supply to all storage devices ge I a em How to Connect the ATX Power Supply and Create AT Power Function If users come across with an ATX PSU configuration where AT power function is expected simply short up the PS ON pin and GND pin on the 20 pin ATX power connector Once power on power supply will be ignited and deliver the power properly For industrial application with SBC and backplane involved there is a 4 pin ATX PSU conirol connector available for ATX function wiring Users may then short up pin 3 and pin 4 of this connector to meet up the same requirement of creating an AT function with only ATX PSU PRC 4184 User s Manual 13 2 9 Rack mounting PRC 4184 PRC 4184 makes a lot difference if mounted within a rack mount system as a completed station There are four securing holes on each side of PRC 4184 chassis A secure bar is required to install PRC 4184 into a rack mount system To install the securing bar pull out the inner securing bar out half way through move the track clipper up Fig 3 35 and pull out the bar completely Fig 3 36 Fig 2 35 Move the track clipper up Fig 2 36 Pull
3. PRC 4184 Rack mount Chassis User s Manual Portwell Inc 3F No 88 Sec 1 Nei Hu Rd Taipei Taiwan R O C Headquarter 886 2 2799 2020 Fax 886 2 2799 1010 http www portwell com tw ISO 9001 Email info mail portwell com tw AWS Chapter 1 Introduction sissisictcsscacinsct neincsctitindtedictnedtaboincehtaiuedietinesadeatusttst 2 1 1 Product DeSIQn CONCEP ccccccscssssesssssseseseeeeeeeeeeeeeeees 2 1 2 Product Specification ccccccccscceseseeeseeeeesssesseseeeeeeeeeeeeeeees 2 he JPLOGUCL PIQUIG indesseeat iene seein cain bet aR 3 1331 Foure ol PROAI Baone A R 3 1 3 2 Engineering Drawing s sssssnssssnnnsnunnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnne 3 Chapter2 System Configuration 0cccccccccccccccccccsc cts ctectscteeteeteeteees 4 2 1 Open the Systemie e aa 4 2 2 Remove the Card Retaane t osonro osiin ekigi 5 2 3 Install the Backplane or Motherboard cccccccsssseseeeeeeeees 6 2 4 Install the Storage DEVICES cccccccccccsssssssssesseseeeeeeeeeeeeeees 6 25 Stall Adon Gard sssrini a aieitesl tense seeseauwaadones 9 2 6 Secure Add on cards with Card Retainer 000008 10 2 Swap the Fans and Replace the Filter ceceeeeeeees 11 2 8 Power Supply Installation cccccccccccccsssssssseessssseeseeeeeees 13 2 9 Rack mounting PRC 4184 ccccccsssssseeeeeeesesseeeseeeeeeeees 14 Chapter 3 Operation Guides cccc
4. al 4 Fig 2 3 Lift up the top cover of chassis and Fig 2 4 Top inner overview of chassis remove it 2 2 Remove the Card Retainer The card retainer is designed to hold the add on cards into PCI ISA slots it is also used to hold SBC into PICMG slot for industrial application as a secure mechanism This card retainer is needed only in harsh environment where secure facility is required to prevent the card from dismounted Please remove the card retainer before you start system hardware installation To remove the card retainer please lift up the black knob at the end of the card retainer and bring up this end Fig 2 5 Fig 2 6 Users may then move the entire card retainer away by unlocking the other end antl i ELLIT leat iA n Fig 2 5 Lift up the knob on the card Fig 2 6 Lift up the card retainer to remove it retainer PRC 4184 User s Manual 5 2 3 Install the Backplane or Mother Board A standard PRC 4184 industrial chassis is shipped with ORION 330A power supply and PBP 14P4 backplane Users could ignore the following procedures and enjoy this standard product set However the following procedure is needed to configure your system if users need to change power supply or backplane replaced by mother board for different demands Please remove the connected power cable and take the backplane out Insert the target board backplane or mother board into the chassis house in screws into the holes available a
5. at are used to secure add on cards Users may remove the screws to allow the retention bar adjustable Find the best hole to seat the bar and properly adjust the bar to precisely and firmly touch the top of a target add on card Prepare all the retention bars for all the add on cards Fig 2 25 Card Retainer Fig 2 26 Plastic screw like retention bars Lock the card retainer on the chassis Fig 2 27 and balance it onto the other side Fig 2 28 PRC 4184 User s Manual 10 Fig 2 27 Lock card retainer back to Fig 2 28 Balance the other side of card chassis retainer Press down the knob to lock the card retainer Fig 2 29 Users may chop off the surplus part on the card retainer in order to restore the chassis top cover Fig 2 30 Fig 2 29 Lock card retained knob Fig 2 30 Chop off the surplus part of the retention bar 2 7 Swap the Fans and Replace the Filter The fans and filter of the chassis are swappable for cleaning Y Swap the Fans To swap the fans please shut down the system and take off the metal pare of the fan bracket to swap the 2 defective fans PRC 4184 User s Manual 11 Y Replace the Filter The filter will hold the dust while fans are operating If the airflow through the filter is not breezing smoothly as it was the filter needs to be replaced with a clean one To do so please open the front cover Fig 2 31 Slide down the filter cartridge attached to the front cover Fig 2 32
6. ccccccccccccccccececeeecneeneeteeneees 15 3 1 Function introduction of the Front Panel 000008 15 3 2 How to Operate the System cccccccccccesesssssssssessseeeeeeeeees 16 Appendix 1 Backplane PBP 14P4 ooo cccccccccccsccseceeeetseeteeens 15 Appendix 2 Power Supply ORION 330A ccccccceeeeeeeeee 23 PRC 4184 User s Manual Chapter1 Introduction 1 1 Product Design Concept PRC 4184 is the most cost effective 19 4U height rack mount chassis designed for various kinds of server computer telephony integration platform and tele communication applications This rugged sturdy full sealed and well ventilated steel chassis is specially designed to withstand heavy shock dust humidity trembling vibration and extremely high operating temperature in the harsh environment With many enhancements to meet the newest technology changes PRC 4184 is the best choice for your rack mount system integration 1 2 Product Specification e Construction Heavy duty steel Air Filter One removable front panel filter e Cooling Two 12cm ball bearing fans Disk drive space 3 x 5 25 1 x 3 5 drive space Indicators LED displays for power On Off and HDD e Keyboard connector PS 2 din connector on front panel and standard din connector on rear panel e Standard color Light gray and Black e Dimension 483 W x 177 H x 510 D mm 19 W x 7 H x 16 7 D e Wei
7. e remove the rear slot brackets Fig 2 20 and apply the add on cards onto the slots In the case of using industrial single board computer mount the SBC onto PICMG or ISA slot Fig 2 21 CPU memory and other device port such as parallel port bracket can be mounted at this stage on the convenience of users Fig 2 22 Remember to secure back the screws to safely hold these add on cards or SBC board Users may also apply the flat signal cable between the board and devices The same rule applies to power cable from power supply Fig 2 23 re AT i eka f WA ma F f i lipi HAH it I y HA f Mri y F r E Fig 2 21 A completion view of installing j Fig om A TIETE view of applying one SBC and one PCI VGA card parallel port cable on bracket PRC 4184 User s Manual 9 To enable LED indicator and switch over the front panel users may refer to the Mother Board or SBC manual to properly apply Reset Speaker Power LED and HDD LED cables onto the correct pins on board Fig 2 24 Fig 2 23 A completion view of applying flat Fig 2 24 Apply LED indicator switch cable signal cable IDE and FDD to SBC Mother board cables between SBC and device 2 6 Secure Add on Cards with Card Retainer Users may have removed the card retainer Fig 2 25 before installing add on cards By default there are four adjustable plastic screw like retention bars Fig 2 26 on the card retainer th
8. e the 5 25 drive bay front cover gently Fig 2 15 a _ Fig 2 15 Remove the 5 25 drive bay front Fig 2 16 Install 5 25 device into the 5 25 cover drive bay 6 Install the 5 1 4 device into the 5 1 4 drive bay and secure it with four side screws onto the bracket Fig 2 16 Users may also secure a 3 5 device over the 5 1 4 drive bay provided additional drive housing or mobile rack is available Please secure all devices onto the drive bay bracket All the additional screws to secure your devices are packaged in the accessory bag 7 A completed device bracket with devices should be looking like Fig 2 17 where one FDD and one CDROM devices are installed Fig 2 17 Device bracket installed with one Fig 2 18 Install the device bracket into the FDD and one CDROM chassis 8 Users may then house in the device bracket into the chassis Please note that it is necessary to slide in the right side of the bracket and left side thereafter Fig 2 18 PRC 4184 User s Manual 8 9 Mount back all the screws back including the grounding screw and a well seated device bracket with devices installed should looks like Fig 2 19 from front panel Make sure that all storage devices are wired with 4pin power connector from ORION 330A Fig 2 19 A completion view of the device Fig 2 20 Remove rear slot bracket bracket with devices installed 2 5 Install Add on Cards To install add on cards pleas
9. ght Net 16Kg Gross 20Kg Backplane PBP 14P4 AT ATX power connector PRC 4184 User s Manual 2 1 3 Product Figure 1 3 1 Figure of PRC 4184 1 3 2 Engineering Drawing PRC 4184 User s Manual 3 Chapter2 System Configuration A standard packaging of PRC 4184 should have the following parts a PRC 4184 chassis b ORION 330A power supply c PBP 14P4 passive backplane d Manual Accessory lf any of the above parts is missing please report to your supplier immediately The PRC 4184 can be configured in different manners based on the backplane and power supply unit that are applied A standard configuration procedure is listed below 2 1 Openthe System There are two screws on the rear side of the chassis to fix the top cover of PRC 4184 Just remove them and slide the cover out Lift up the cover and gently remove the top cover Fig 2 1 Fig 2 2 Fig 2 3 Fig 2 1 Remove the left screw from the Fig 2 2 Remove the right screw from the rear side of chassis rear side of chassis Please refer to the top overview after opening the top cover Fig 2 4 Users may easily find backplane PBP 14P4 and power supply unit ORION 330A ORION 330A is an AT power supply and by default ORION 330A is already well connected to PBP 14P4 backplane front panel On Off power switch and chassis fan Therefore there is only storage device to be wired up with power supply later on PRC 4184 User s Manu
10. nd then connect the power cable onto the board Please be sure that the size of the board is no larger than PBP 14P4 2 4 Install the Storage Devices 1 Users may customize the installation of storage devices Basically one 3 5 and three 5 25 device bays are provided Fig 2 7 ra Fig 2 7 Front view of drive bay three 3 5 Fig 2 8 Remove the 4 screws on the top of and one 5 25 drive bracket 2 Remove the 4 screws Fig 2 8 on the top of the drive bracket and the other one attached to the bottom of the chassis as drive bay grounding Fig 2 9 Take the drive bracket out of the chassis Fig 2 10 3 Remove the two side screws that hold the 3 5 drive bay front cover Fig 2 11 Remove the 3 5 drive bay front cover gently Fig 2 12 PRC 4184 User s Manual 6 Fig 2 9 Remove the drive bay grounding Fig 2 10 Drive bracket being removed screw from the chassis bottom from PRC 4184 Fig 2 11 Dismount the two side screws to Fig 2 12 Remove the 3 5 drive bay front remove the 3 5 drive bay front cover cover 4 Install the 3 5 device into the 3 5 drive bay and secure it with four side screws onto the bracket Fig 2 13 Fig 2 13 Install 3 5 device into 3 5 drive Fig 2 14 Dismount the two side screws to bay remove the 5 25 drive bay front cover PRC 4184 User s Manual 7 5 Remove the two side screws that hold the 5 25 drive bay front cover Fig 2 14 Remov
11. out the inner securing bar Fig 3 37 shows the top view of the inner securing bar Different securing bar allows different number of screws to be used for securing the bar onto the side of chassis Have all the screws firmly seated onto the right position Fig 3 38 Fig 2 37 Inner securing bar Fig 2 38 Installation of inner securing bar Users may then screw in the outer securing bar onto the rack mount chassis holder and thereafter PRC 4184 is ready to be rack mounted PRC 4184 User s Manual 14 Chapter3 Operation Guides 3 1 Function Introduction ofthe Front Panel Use the front panel key to open the panel cover You should see from top to bottom system reset button HDD active LED red Power LED green power switch and a PS 2 type keyboard connector Fig 3 1 7 Fig 3 1 Front panel of LED and switch Fig 3 2 Apply KBD at front PS 2 KBD din If connected correctly press Reset button will activate system reset If connected correctly Power LED will stay lit up green if you do not turn off the power switch If connected correctly HDD active LED will stay flashing red any time there is HDD access operation Fig 3 3 Apply KBD at rear PS 2 KBD din Fig 3 4 Apply KBD at standard KBD din You may adopt your system keyboard through the PS 2 keyboard port Fig 3 2 or the one provided on your SBC or mother board from the rear side Fig 3 3 Moreover if standard KBD connector is available over the target s
12. ystem board and PRC 4184 User s Manual 15 provided users have connected a 5pin KBD connection cable between SBC and backplane in industrial application the standard KBD connector on motherboard or backplane can then be used Fig 3 4 3 2 How to Operate the System For a successful operation users may go through the checklist given below before power on SBC and add on cards are well inserted onto backplane slots Flat cables for IDE FDD are well connected Power cables are wired up with storage devices IDE storage devices are properly configured with master slave characteristics Front panel LED and switch are lined up with SBC mother board pins Screws are firmly secured on drive bay bracket and add on card brackets Power supply is switched to proper AC power source if using other type of PSU KBD and mouse are hooked up with system board Additional peripheral cables are all tied up with proper devices or ports VGA card is connected with a CRT and CRT is powered and turned on SBC or motherboard has been loaded optimal BIOS setting OOANOODARWD mek PRC 4184 User s Manual 16
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