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        Technical Manual for IDEal Micro Irrigation Systems
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1.     Type of Kit Length of 16mm Lateral at Different Pressure Heads  Tank Height   1 m Head 1 2 m Head 1 4 m Head 1 6 m Head 1 8 m Head  IDS20 20 23 27 31 35  IDS100 19 22 27 30 35  105500 19 21 26 29 34  1051000 19 20 26 29 33                         6 2 Connecting additional kits to the same water source  Instead of changing the lateral lines  a larger area can be irrigated by combining kits  Up to four kits can be easily  combined with a single water source  provided the source has enough capacity to provide adequate water for all of  the kits  The following table shows the additional area that can be obtained by adding kits        Table 6 2 1  Total irrigation area when combining multiple kits                      Type of Kit Area with          Area with two   Area with Area with  kit  m   kits  m   three kits  m     four kits  m    IDS20 20 40 60 80  105100 100 200 300 400  105500 500 1000 1500 2000    051000 1000 2000 3000 4000                      Technical Manual   15       IDEal MICRO IRRIG       ION SYSTEM       UST       MIZATIO       6 3 Designing a customized system using simple rules     6 3 1 Design Inputs    IDEal Drip System kits are designed to provide high irrigation efficiency and uniform distribution of water and  nutrients for high value crops as compared to conventional flood irrigation systems  If a larger system is required  by the farmer  it can be designed within the allowable discharge variation limit by using the following procedure   The inputs re
2.    TECHNICAL MANLIAL    FOR    IDEAL    MICRO IRRIGATION SYSTEMS                  dus          TABLE OF CONTENTS    1  DntrodtcthO                                         1  2  Advantages of IDEal Micro Irrigation       ooooocooooooooc 2  3  Basic Components of IDEal Drip System     ooooooooooooooooox 3 5       4  Basic components of IDEal Sprinkler System     5  Types of IDEal Micro Irrigation System                                      9  5 1 IDEal Drip Systems   5 2 IDEal Sprinkler Syste          6  Customization of IDEal Micro Irrigation System                6 1 Adjusting Length of Lateral Pipe            15   6 2 Connecting Additional Drip Kits to the Same Sourc    15   6 3 Designing a Customized System Using Simple Rule  16  6 3 1 Design Inputs  16  6 3 2 Design Output    16  6 3 3 Survey        6 3 4 Water Requirement    6 3 5 Operating Time Irrigation Schedule          6 3 7 Design of Lateral    6 3 8 Design of Sub main   6 3 9 Design of Mainline    6 3 10 Selection of Filter  ET  6 3 11 Selection of Pump Total Head Requirement          7  Installing and Commissioning          8  Maintenance and Troubleshooting of IDEal Micro Irrigation System                   28  9  Frequently asked               8                  2     eser rennen      26 27  Appendix A     Flow and Friction Loss for Lateral Pip  Flow and Friction Loss for Sub main Pipe     GLOSS ALY RT EE TEE 30    ST       DU OT          1  Introduction    Whatis Micro Irrigation   Slow  amp  regular applicatio
3.    Use of IDEal Micro Irrigation  System on undulated area    If there are terraces formed on hill slopes or  undulated area  one or more drip kit should cover a  single terrace  which is evenly leveled  A separate  kit should be used for a terrace on the upward or  downward side  Operate one terrace at a time to get  uniform application  If more terraces have to be  irrigated at a time then the flow for downward  terraces should be decreased with the help of a valve  or orifice so that an equal quantity of water is  supplied to each terrace        Length of micro tube    For vegetables where micro tubes are provided on  both sides of the lateral  it should be sufficient to  reach each row  For widely spaced crops it should  confirm to required discharge at a given pressure  head           Damage to lateral pipes due to  rodents  etc     Lateral pipe should be cut and damaged portion  removed  Re connect the lateral with the help of the  connector        Theft of IDEal Micro Irrigation  System    Try to bury the maximum length of pipes under the  ground  The lateral and sub main pipes being  perforated with holes will be less prone tor theft        Shifting of micro tube system at  the end of the season    After the crop has been harvested  the drip system  should be stored properly so that it is not damaged  mechanically or by rodents in the store   field   Hanging it on a wooden pillar can protect it from the  rodents        Use of IDEal Micro Irrigation  System for differe
4.  78   0 51 8 47   0 95   30  75  1 36   0 01 2 71   0 05 4 07   0 16 5 42   0 35 6 78   0 64  36   90  1 13   0 01 2 26   0 04 3 39   0 11 4 52   025 5 65   0 47             a                               AVERAGE PRESSURE HEAD   2 00 m  q  7 46   12  30  414  0 05 8 29   0 36   12 43   1 11 16 58   2 45   20 72   453  18   45  2 76   0 03 5 53   0 18 8 29   0 55 11 05   1 21 13 81   2   24   60   2 07 0 02 414   0 11 622   0 33 8 29   0 73 10 36   1 35  30  75   1 66   0 01 3 32   0 07 4 97   022 6 63   0 49 8 29  36  90  138  0 01 2 76   0 05 4 14   0 16 5 53   0 36 6 91                      AVERAGE PRESSURE HEAD   3 00 m  q  9 91                    12  30 0 09   11 01   0 60   16 52   1 83   22 02   4 03   27 53  18   45 0 04 7 34   0 29 11 01   0 90   14 68   1 98 18 35  24   60 0 03 5 51   0 18 8 26   0 54   11 01   1 20   13 76  30 75 0 02 4 40   0 12 6 61   0 37 8 81   0 81 11 01  36   90 0 01 3 67   0 09 5 51   0 27 7 34   0 59 9 18                                                    Technical Manual   28    APPENDIX       Table A 2  Flow and friction loss for 63 mm sub main pipe     Lateral SUB MAIN LENGTH   METERS  m      Spacing 20  m 30  m 40  m 50  m 60  m     SUB MAIN FLOW   Ipm and HEAD LOSS   m   Inch   cm             Ipm m   Lpm m      m Ipm m  AVERAGE LATERAL FLOW  04 0         24  60  2 22   0 04   4 44   0 24   6 67  0 75   8 89   1 65   11 11 3 04     30  75 1 78   0 02   3 56   0 17   5 33   0 51  7 11 1 11 8 89   2 06     36   90  1 48   0 02   2 96   0 
5.  is then planned  connecting all the sub mains by taking the shortest possible route  The length of the main pipe can be determined  based on the flow rate so that frictional head loss is within specified limits and total pressure head required for the  system is within pump   water source capacity  Reference Table 6 3 9 to find the appropriate length for the main  pipe  If there is no pump  then the pump requirement is worked out from total discharge and pressure head required  for the system  Depending on the flow rate and water quality  a suitable filtration device is selected  The total  quantity of all the components is calculated from the layout to prepare a cost estimate        6 3 3 Survey   The following survey inputs are required to prepare an accurate layout of any area  size  shape and slope  for  design of micro irrigation system     A B             Technical Manual   16                   F IDEal MICRO IRRIG       MIZATIO ION SYSTEM       Straight distance between points at the corners  e g  AB  BC  CD  amp  DA      can be measured with a tape ina  straight line with corner points duly identified by setting down stones or sticks     Angle at the corner  For a three cornered area  distances of three of the sides is sufficient to make the  layout  For a four cornered area  any one angle has to be measured along with distances of all sides  For a  five cornered figure  two consecutive angles are required and so on for multiple sides  A distance of 10  meters is mark
6.  procure a pump from  the market  the required flow and total head should be mentioned to the supplier   manufacturer so that he can  select a suitable model from the same or lower horsepower category        Technical Manual   23    INSTALLATION  amp  COMMISSIONIN    7  Installation  amp  Commissioning    Installation of IDEal Micro Irrigation Systems is a very simple process  Itcan be divided in to three stages   1  Installing water source  bucket  barrel  tank  pump  etc     2  Laying of pipes and emitters   micro tubes   setting up sprinklers   3  Commissioning    If there is no overhead tank then a water source must be created  i e  a bucket  barrel  tank  etc   It has to be installed  above ground level on a stable support platform at the required height to achieve minimum pressure requirements  for the system  minimum 1 meter   The system then can be connected to the water source  Micro sprinkler and  overhead sprinkler kits can be directly connected with the equivalent discharge outlet of a pump or water supply  system  Make sure that the control valve and filter are connected to the system through the main line     For drip systems  lateral pipes are laid on the ground in a straight line or along the plant rows  Emitters   micro   tubes are pre fixed on the lateral  They are placed at equal spacing so that plants receive a uniform amount of  water  For sprinklers  stakes are used to place them properly  Care should be taken so that dirt  sand etc  does not  enter into
7.  the pipes while making connections     Before operating the system  end caps at the end of the laterals and sub main are released so that if there is dirt in  the pipes it is washed away and air is also driven out  Open the control valve and let the water flow freely through  the pipes for some time  flush the system   Then close the end caps and ensure that water is coming out from each  emitter        In general  the following activities are involved in the installation of IDEal Micro Irrigation Systems   1  Study installation sketch   2  Give layout for water tank   filter platform and trenches for pipes if required   3  Check components in the kit   material at site as per the list of materials in the user manual   4  Install water storage tank and filter on the platform   5  Connect filter to the water source   pump and the main line   6  Lay out the main line  sub main and lateral pipes   7  Cover the pipe trenches if required    8  Place   fix the emitters   sprinklers  if microtubes require inflated lateral pipes then fill the pipes with water  then punch holes and fix microtubes     9  Start the pump  Open the valve and fill the pipes with water  10  Release all end caps  flush valves to clean the sytesm of dirt  11  Check pressure and discharge and ensure all emitters are working    12  Operate according to schedule    Technical Manual   24    MAINTENANCE  amp  TROUBLESHOOTIN    8  Maintenance  amp  Troubleshooting  The biggest problem of any micro irrigation syste
8. 1   17 78   5 54   22 22   10 24  48   120  3 33   0 07   6 67   0 50   10 00   1 52   13 33   3 35   16 67   6 19    AVERAGE LATERAL FLOW  Q 14 0 Ipm   24  60  7 78   0 33   15 56   2 19   23 33   6 69   31 11   14 75   38 89   27 25  75   6 22   0 22    12 44   1 48   18 67   4 53   24 89   9 98   31 11   18 44  36  90  5 19   0 16   10 37   1 08   15 56   3 29   20 74   7 26   25 93   13 40  48   120   3 89   0 10  7 78   0 65   11 67   1 99   15 56   4 39   19 44   8 10                                                                                  w           Technical Manual   29    OSSARY                                                                                  Abbreviation Description  IDE International Development Enterprises  IDS IDEal Drip System  ISS IDEal Sprinkler System  IMS IDEal Micro Irrigation System  ET Evapo transpiration  hp Horse Power  LPH Liter per Hour  LPS Liter per Second  LPH per meter Liter per hour per meter  ha Hectare  ft Feet  inch Inches  mm Millimeter  cm Centimeter  m Meter  Sg m Sguare meter  PVC Polyvinyl chloride  PE Polyethylene  HDPE High Density Polyethylene  LDPE Low Density Polyethylene  LLDPE Linear Low Density Polyethylene   REFERENCES    Adhikari  Deepak  2000 Simplified and Low Cost Drip Irrigation Manual  International Development  Enterprises  Kathmandu  Nepal     Keller  Jack and Ron Bliesner  2000  Sprinkler and Trickle Irrigation  ISBN  1 930665 19 9  Blackburn  Press  Caldwell  New Jersey     Proceedings of Drip a
9. 12  4 44   0 37   5 93   0 81 7 41 1 50     48   120    1 11   0 01 0 07   3 33   0 22  4 44   0 49   5 56   0 90                                          AVERAGE LATERAL FLOW  Q  6 0 Ipm  24   60  3 33   0 07   6 67   0 50   10 00   1 52   13 33   3 35   16 67   6 19    67   0 05   5 33   0 34   8 00   1 03   10 67   2 27   13 33   4 19  36   90  2 22   0 04   4 44   0 24   6 67   0 75   8 89   1 65   11 11   3 04  48   120   1 67   0 02   3 33   0 15   5 00   0 45   6 67   1 00   8 33   1 84                 LATERAL FLOW  08 0 Ipm                             24  60 0 12   8 89   0 82   13 33   2 51   17 78   5 54   2222   10 24    30  75 0 08   7 11   0 56   10 67   1 70   14 22   3 75   17 78   6 93    36   90 0 06   5 93   0 41   8 89   1 24   11 85   2 73   14 81   5 03  48   120 0 04   4 44   0 24   6 67   0 75  8 89   1 65   11 11   3 04       AVERAGE LATERAL FLOW  Q  10 0        24  60  5 56   018  11 11   1 22    16 67   3 71   22 22   8 19   27 78   15 12    30   75  4 44   0 12   8 89   0 82   13 33   2 51  17 78   5 54   2222   10 24    36   90  3 70   0 09   7 41   0 60   11 11   1 83   14 81   4 03   18 52   7 44    48   120  2 78   0 05   5 56   0 36   8 33   1 10   11 11   2 43   13 89   4 50                          AVERAGE LATERAL FLOW  Q  12 0        24  60  6 67   0 25   13 33   1 67   20 00   5 11   26 67   11 27   33 33   20 81  30  75  5 33   0 17  10 67   1 13   16 00   3 46   21 33   7 62   26 67   14 08  36   90  4 44   0412  8 89   0 82   13 33   2 5
10. 155360 155576   Microsprinkler    Impact  Mini  Mini  Kit  Sprinkler Sprinkler Kit    Sprinkler Kit    Kit    Area Coverage   144m  288 m  360 m  576 m   with no shift With no shift   With no shift With no shift   one use   one use   one use   one use    Type of Emitter   Micro Sprinkler   Sprinkler Mini Sprinkler   Mini Sprinkler   No  of Emitters   16 2 10 16     Sprinklers   Emitter Spacing   3m 12m 6m 6m   Type of Lateral   LLDPE 16mm   LLDPE 32 LLDPE 16 mm   LLDPE 16 mm  O D  mm O D  OD  O D    Lateral Length 3m 24m 3 m on one side   9 m on one side   ofthesubmain   of the submain         of Laterals  4 1 10 8   Lateral Spacing   3 2 6m 6m   Sub Main Size   LLDPE 16mm     LLDPE 48 mm   LLDPE 48 mm  O D  O D  O D    Sub main 2   30m 25m   Length   Filter Screen Filter 16     Screen Filter 32   Screen Filter 32  mm size mm size mm size   Operating Head   5m 10m 10m 15m  10 15m 10      15      Emitter Flow 30 401     900 1200 Iph   200 300 Iph 200 300 Iph            of crops Vegetables  Flowers and other closely spaced crops like Onion and  Garlic        Technical Manual 12                   5 2 1 IDEal Micro Sprinkler Kit   ISS144       Microsprinkler  Coverage    5 2 2 IDEal Impact Sprinkler Kit   ISS288       Technical Manual   13       TYPES OF IDEal MICRO IRRIGATION SYSTEM    5 2 3 IDEal Mini Sprinkler Kit   ISS360       5 2 4 IDEal Mini Sprinkler Kit   ISS576       Technical Manual   14          MIZATIO ION SYSTEM       F IDEal MICRO IRRIG       UST       6  Customiza
11. 89 6 97 5 86 4 60 3 87 3 38  4 00 13 86 12 13 10 87 8 52 7417 5 62 4 73 4 14       Technical Manual   19       F IDEal MICRO IRRIG       ION SYSTEM       UST       MIZATIO       6 3 7 Design of Lateral   In most ofthe drip systems LLDPE laterals of 12 mm to 16 mm size are used  An important point to consider while  designing the lateral pipe is the slope of the field  If the average slope of the field is less than 3  in the direction of  the lateral  laterals can lie along the slope  However  if the slope of the field is more than 3   laterals should be  used along the contours  Additionally  friction loss along the laterals must stay within the allowable limit  This  limits the length laterals can be along each side of the sub main line  The desirable limit for emitter flow variation  is less than 1096  but depending on the crop  variation of 10 to 20  is acceptable  For 10  variation in discharge   approximately 20  variation in the available head is acceptable  Taking into consideration all of these limitations   the maximum allowable length of laterals can be calculated from flow equations like the Hazen Williams  equation  usingC 150     535Q  L                  where     is pressure loss due to friction           is total discharge of lateral  Ips    L is length of lateral  m    and D is inside diameter  cm      To cover the range of emitter discharge and spacing  a parameter called Specific Discharge Rate  SDR  is used  It  is actually flow per unit length of the later
12. An  example of one of these  technologies is the low cost IDEal  Drip System  consisting of a  network of plastic pipes with  3 emitters  The emitters deliver water  directly to the root zone in quantities  that approach the consumptive use  of the plants  Most of the  components in a typical low cost  4 micro irrigation system are   manufactured from polyvinyl  chloride and various types of polyethylene and polypropylene  The manufacturing technology is based on a  simple extrusion or injection molding process  Because of this  manufacturers of plastic pipes can easily adapt the  technology to the needs of the smallholders and enable them to cultivate high value cash crops with small amounts  of water to increase their income  With the use of the technology  smallholders are able to increase their income up  to two to three times what they make from traditional crops  With available water  farmers can also increase their  productive area when using IDEal Micro Irrigation Systems        This manual aims at providing skills and knowledge to support an ever growing network of institutional efforts  for the dissemination of IDEal Micro Irrigation Systems  It can also be used for in group training courses for  professional   technical staff of implementing organizations  supply chain participants and the training of farmers  onthe technology     Technical Manual   1    S OF IDEal Micro Irrigation Sys       2  Advantages of IDEal Micro Irrigation Systems  IMS   Some of the major a
13. Design of thesub main   The sub main pipe is designed similarly to the lateral lines because it is also a perforated pipe whose discharge  reduces along the length of the pipe  Depending on the flow rate  various sizes of PVC   HDPE   LLDPE pipes are  used as sub main pipes in micro irrigation system  For IDEal Drip System klits  16 mm  32 mm and 48 mm Lay  Flat LLDPE pipe is used for the sub main pipe  The calculation of the allowable length at different pressure heads  and flow rates for 32 mm  48 mm  63 mm and 75 mmis given below        Lateral SDR  Iph m  x Length of the lateral  m   Sub main SDR  Iph m                                                         Spacing between two laterals  m     Total Discharge from the Sub main  Iph     Length of the sub main  m     Table6 3 8A Allowablelength of 32 mm  amp  48 mm pipes  m                                   Submain Available Pressure Head  SDR Im 2m 3m 5m 10m 15m   Iph m   32  48  32  48  32  48  32  48  32  48  32  48  mm   mm   mm   mm   mm   mm   mm   mm   mm   mm   mm   mm  20 40  60  50  50  60  75  70  90  80  120  100  150  40 25  30  30  40  40  50  50  60  60  90  70  120  80 15  20  20  30  25  30  30  45  40  60  50  80  150 07 10  110  15 15  20  20  30  25  40  30  50  300 04  07  06  10  13 17 18  25  22  30  27  40                                           Table 6 3 8   Allowable length of 63 mm  amp  75 mm pipes  m                                   Sub main Available Pressure Head  SDR Im 2m 3m 5m 10m 15m   
14. E pipe to  supply water to the lateral pipes  Lateral pipes are connected to the  sub main pipe at regular intervals  The size of pipe depends on the  flow rate of water in the system        5  Lateral  Pipes made of LLDPE or LDPE placed along the   rows of the crop on which emitters are connected to provide GEM  water to the plants directly  The lateral pipe size is from 16 mm to   32 mm in most IDEal Sprinkler Systems     6  Sprinkler Head  A device through which water is emitted near the plant  There are three types of sprinklers  as given below     i  Micro Sprinkler  It has a small rotating device to spray  water as light precipitation  It covers an area with radius of  3 4 meters  Operating pressure required is 5  10 meters     Micro Sprinkler Head    ii  Mini Sprinkler  It has a small rotating device to spray  water as light precipitation  It covers an area with a radius of  6 8 meters  The operating pressure required is 5 15 meters     Mini Sprinkler Head    iii  Impact Sprinkler  It is made of metal or plastic and has a spring  which makes the hammer move  rotating the sprinkler  It covers an  area with a radius of 10 12 meters and operating pressure required is  10 20 meters        Technical Manual   7       7  Fittings  amp  Accessories  Various fittings required in IDEal sprinkler system are described below     i  Tee Connector  Tee connectors of various sizes are required in ISS to  connect a branch to the main pipe  the main pipe to sub main pipes  the  lateral 
15. Iph m   63  75  63  75  63  75  63  75  63  75  63  75  mm   mm   mm   mm   mm   mm   mm   mm   mm   mm   mm   mm  50 30 40 50 80 100 120  100 10  30  25  45  30  55  50  70  60  80  80  100  150 05 115  15  25  20  40  30  50  40  60  60  80  200 10  05  15  10  20  20  35  30  45  40  65  300 10 105  15  10  25  20  35  25  45  400 10  05  15  10  25  15  25  500 10  05  15  10  15                                                  Flow        friction loss tables given in Appendix         Technical Manual   21          USTOMIZATIO    6 3 9 Design of Main Line   Design of the main line involves determining the diameter of the pipe and class   thickness  It depends upon flow  rate  operating pressure and topography  As per the irrigation scheduling of the sub main units  the main line flow  can be determined by selecting the sub mains that will operate concurrently  The main line size is selected so that  allowable pressure variations due to frictional losses are within the limit for the economic pipe sizing  Frictional  head loss can be calculated using the Hazen Williams equation as given below        F IDEal MICRO IRRIG       ION SYSTEM    15 27    L    pim  where H  is pressure loss due to friction  m    Qis total discharge in the pipe  Ips    Lis length of pipe  m    and D is inside diameter  cm      The following table gives main line sizes for different flow ranges and resulting frictional head losses for 10 m of  pipe     Table6 3 9 Flow rangeand frictionalloss for var
16. a hole in the sub main  pipe from the top     v  Metal Punch  It is used along with the wooden guide to punch a hole  on the top of the sub main pipe in order to connect the take off tee to the  sub main pipe     Technical Manual   5       4  Basic Components of IDEal Sprinkler Systems  ISS        Notation  Water Source   Pump  Filter    Main Pipe  Sub Main Pipe  Lateral Pipe  Mini Sprinkler    Snee  ng        1  Water Source   Pump  The IDEal Sprinkler System uses a pump or gravity  pressure to operate the sprinklers  The water source can be an overhead tank  placed at a minimum of 5 10 meters above ground level  a spring running  downhill  ora well with apump        2  Filter  The filter ensures that clean water enters the system  There are different  types of filters   screen  media and disc  Different sizes of filters are also available   and the appropriate size depends on the flow rate of water in the system  Both micro  sprinkler heads and mini sprinkler heads have small nozzles  so they require filtered  water in order not to clog  On the other hand  an impact sprinkler head has a larger  nozzle and if the water is relatively clean  a filter may not be required     3  Mainline  Pipe made of PVC or PE to convey water from the  source to the sub main line  PE pipe material is normally made from  HDPE  LDPE  and LLDPE  The size of pipe required depends on the  flow rate of water in the system        Technical Manual   6       4  Sub main  Made of PVC   HDPE   LDPE   LLDP
17. al  It can be calculated as given below     Emitter flow rate  Iph  Discharge from lateral  Iph   Lateral SDR       Iph m  Spacing between two emitters  m  Length of lateral  m        The following tables give allowable lengths for 8 mm  12 mm  14 mm  amp  16 mm pipe at different pressure head and  ateral flow rates     Table6 3 7 Allowablelength of 14 mm and 16 mm pipes  m                                                                                Lateral Available Pressure Head  SDR Im 2m 3m 5m 10m 15m   Iph m   14   16   14   16   14   16   14   16   14   16   14   16   mm   mm   mm   mm   mm   mm   mm   mm   mm   mm   mm   mm  1 0 40  50  45  60  60  80  80  100   120   150   150   180  2 0 30  40  35  50  45  60  60  80  80  100   100   120  4 0 25  30  30  40  35  40  40  50  50  60  60  75  6 0 15  20  20  25  25  30  30  40  40  50  50  60  10 0 10  12  12  15  15  20  20  25  25  35  35  45  15 0 08  10 110  12  12  15  15  20  20  30  30   35  20 00 04  08  05  10  10  12  10  15  15  20  20  25   Note     The above figures are for flat land  zero slope   Pipe length adjustments must be made if the slope is above zero   Use lateral pipes along the contour line and shorter sub main pipe against the slope and longer sub main down the  slope so that discharge variation is within desired uniformity levels   Flow and friction loss tables are given in  Appendix A      Technical Manual 20             UST       MIZATIO       F IDEal MICRO IRRIG       ION SYSTEM    6 3 8 
18. ation  expected canopy  rainfall  evapo transpiration  etc     Soil details  The details of soil quality visible to the naked eye should be noted including heavy soil or light  soil depending on soil texture   proportion of clay  silt  amp  sand   If a soil analysis report is available it should  be enclosed with the survey report or the farmer should try to have it analyzed at a local laboratory     Permanent details of the land  Location of farm house  large trees  rocks  etc  should be marked by taking  angular measurements from a minimum of two points so that they can be plotted accurately on the survey  plan     Survey Plan  From the above information  a plan of the area surveyed can be prepared on a 1 1000 scale  For  smaller areas  an appropriate scale can be used depending on the size of the area  The drip system layout can be  prepared on this plan and then it can be used for installation        Technical Manual   17    CUSTOMIZATION OF IDEal MICRO IRRIGATION SYSTEM       6 3 4 Water Requirement   The water requirement of plants depends on many factors viz  temperature  humidity  soil type  wind velocity   growth stage  shade   sun  etc  Plants absorb soil moisture and transpire it to the atmosphere during the process of  photosynthesis  Some amount of water is retained in the plant tissue and the rest of the soil moisture gets  evaporated to the atmosphere  Drip irrigation involves frequent application of water  even on a daily basis   Therefore  water requirement o
19. dvantages of IMS are given below       Affordability  IMS is available in affordable sizes from local suppliers at prices lower than other  available irrigation systems       Improved Yield  Slow and regular application of water and nutrients uniformly to all plants improves  product quality and uniformity  and increases yield       Water Saving  Water savings are 50   compared to traditional irrigation methods  This means that when  using IMS  a farmercan irrigate more crop area per unit of water used       Labor Saving  Less laboris required for irrigation  weeding  and fertilizer application compared to  traditional production methods       Fertilizer Saving  Fertilizer losses        minimized with IMS  reducing fertilizer costs       Energy Saving  Most of the IMS are gravity operated systems or operated with low horsepower pumps   reducing energy demand for irrigation       Difficult Terrain  IMS can be used on undulated terrain  hilly areas  where irrigation by traditional  methods is difficult     Tolerance to Salinity  Due to slow and regular application of water by IMS  concentration of salts in the    root zone is reduced and by micro leaching salts are kept away from the root zone       Improved Crop        Disease Control  Regular irrigation ensures timely inter culturing operations and  spraying  allowing better control over potential crop diseases  It also reduces the incidence of diseases  common with flood irrigation       Reduced Cultivation Cost  Slow and re
20. e kits can be upgraded or combined to form larger systems by using additional  fittings and accessories  The three main kit types are drip kit with microtube as emitter  drip kit with built in  dripper  and shiftable sprinkler kit     5 1 IDEal Drip Systems  Table 5 1 1 IDEal Drip System Models and Specifications    Specification IDS20 IDS100 105500 1051000   Family  Vegetable  IDEal Drip  IDEal Drip Kit  Nutrition Kit    Garden Kit  Kit 500 m  1000 m           Area Coverage  Type of Emitter Micro tube Micro tube Micro tube Micro tube 1 2  1 2 mm I D   1 2 mm LD   1 2 mm I D  mm I D   25 cm             25 cm long 25 cm long 25 cm long long  No  of Emitters    50 300 1500 3000  Micro tubes  Emitter Micro    40cm 30 cm 30cm 30 cm    tube Spacing  Type of Lateral LLDPE 16 LLDPE 16 LLDPE 16 LLDPE 16 mm                         mm O D  mm O D  mm O D  O D   Lateral Length 5 0m 10m 12         each   16 m on each side  side of the sub main  No  of Laterals 4 10 20 60  Lateral Spacing lm 1m lm 1m  Type of Sub  LLDPE 16 LLDPE 16 LLDPE 48 LLDPE 48 mm  Main mm O D  mm O D  mm O D  O D   Sub main Length   4m 10m 25m 35 m  Filter Screen Filter   Screen Filter   Screen Filter   Screen Filter     16 mm inlet    16 mm inlet    32 mm inlet    32 mm inlet  amp    amp  outlet size     amp  outlet size     amp  outlet size    outlet size                          Operating Head     1 meter 1 meter 1 5 meter 1 5 meter  Height of Tank  Emitter Flow 3 2 Iph 2 8 Iph 2 4 Iph 2 2 Iph   microtube as  emi
21. ed from the corner on each line  forming the angle  and then a tie length is measured between  these points  To determine the corner angle  use the following equation     Tan  angle    Length of opposite side   Length of adjacent side    Elevation  Slope ofthe ground surface may be judged with the naked eye for small plots wherever possible  and taken into consideration while designing the drip system  If the ground surface is too undulating and  the slope is difficult to judge  levels should be taken with a leveling instrument and contours drawn on the  map to make a proper design of the drip system     Water Source  Position of water source  tank  well  reservoir  pond  river  stream  existing pump  pipeline   etc   should be marked on the map and the following details noted   a  Size  volume  flow rate  and height above ground level or depth from ground surface or water  source   b  Pump details for the existing pump including suction  delivery  actual discharge  amp  head  operating  time  pump HP  expected discharge  amp  head   c  Quality of water  impurities in water  algae  sand  silt  etc   If a water analysis report is available  it  should be enclosed with the survey report or if possible the farmer should try to have it analyzed at  alocal laboratory     Agro climatic details  The details of existing or future cropsshould be noted including specific areas  crop  spacing  plant to plant distance x row to row distance   number of plants and number of rows  crop  dur
22. equirement of Micro  Irrigation System    It will depend on climate  soil  crop  etc   Approximately it can be equal to the evapo   transpiration multiplied by the canopy factor or  percent wetted area        Expansion   Customization of Kit    Lateral pipes can be increased in length as shown in  table 5 1  Alternately  additional kits can be attached  to the same water source        Life of components    The life of most plastic components is a minimum of  five years  It can last up to ten years if maintained  properly        Water saving    Most drip systems save water application up to 5096  as compared with traditional systems        Spacing of micro tube   emitters    micro sprinklers   mini sprinklers    impact sprinklers    For closely spaced crops like onion or garlic drippers  should be close enough to form the wetting strip   between 30 to 45 cm   For widely spaced crops  one  or more drippers can be used per plant depending on  plant spacing and wetting required    ormally  sprinklers are space at radius of coverage  area of the wetting pattern for better uniformity           Water storage required    The capacity of water storage for a gravity system  should be equal to one day retention of the daily  water requirement  It can be less if the frequency of  water filling is higher or continuous        Root development when using  drip irrigation           roots have a tendency to reach for moisture   Therefore  the roots are very well developed when  using drip irr
23. f the plant per day is equivalent to the rate of potential evapo transpiration per day   Evapo transpiration is the quantity of water transpired by the plants plus the quantity of water retained in the plant  tissue and water evaporated from the soil surface  The reference values for evapo transpiration are normally  available fora particular area at the nearest meteorological observatory     Water requirement can be calculated as   WR  Liters per day    ET x Kc x Cp x Area  where  ET is evapo transpiration  mm per day   Kc is crop factor  Cp is canopy factor  Area in sq  meter    If specific crop factor values are not available  then it can be assumed as one   The canopy factor is the percentage of area covered by plant canopy  foliage   It varies according to the growth  stage of the plant     The area for orchards is the multiplication of the distance from plant to plant  m  and distance from row to row  m    Forrow plantation  the unit area can be taken to calculate water requirement     Example  Calculate peak water requirement for grapes planted at the spacing of 2 m by 2m  Assume peak ET for  the area as 6 mm per day  crop factor for grape 0 8 and canopy factor 0 8     6x0 8x0 8x2x2  15 4 liters per day per plant    Peak water requirement per day    It is called peak water requirement because it is calculated on the basis of the highest rate of evapo transpiration  which normally occurs in the high temperatures and windy conditions of summer  However  daily water  requ
24. gular application of water keeps an optimum soil water air ratio  in the soil which is essential for healthy plant growth  It also reduces the need for frequent inter culturing     weeding  etc  Combined with the above mentioned savings  cultivation costs on the whole are reduced       Application to Variety of Crops  A number of different crops can be irrigated using IMS including  vegetable crops  fruit crops  commercial cash crops  flowers  etc     Technical Manual   2     WMOMENTS Of       No  Notation    Water Source  Control Valve   Filter   Main Pipe   Sub Main Pipe  Lateral Pipe  Micro tube   Emitter  Baffle   Dripper   8  Vegetable bed    SUO de Se BE ER       ABCD Area for Expansion       1  Water Source  The IDEal Drip System is a low pressure system that uses gravity  to increase water pressure  The water source can be an overhead tank placed at a  minimum of one meter above ground level for smaller systems up to 400         area  For  larger systems  the height of the tank should be increased  If the height of the tank is  not increased  the system can be connected to a pump that lifts water from sources  such as a well  farm pond  storage tank  or a stream   canal  A manually operated  pressure pump also can be used to lift water from a shallow water table  up to 7  meters  and used for the system                 Technical Manual   3    bey pen LS       2  Control Valve  A valve made of plastic or metal to regulate required  pressure and flow of water into the s
25. igation  Micro Irrigation Systems  provide the proper soil air water ratio for root  respiration        Application of drip to existing  plants    Micro Irrigation System can be applied to existing  plants for better yield  Care should be taken if  moisture stress is required by some crops to induce  flowering              Water application at the time of  sowing    It is better to provide enough water to form complete  wetting so that all the seeds seedlings have access to  moisture        Reasons for increase in yield    quality          Since water is given at regular but frequent intervals  and at a required quantity as compared with  traditional systems  plants have better metabolism  and produce a better crop in terms of both quality  and quantity  The soil water air ratio is also  favorable for most cash crops  Micro Irrigation  keeps the soil warmer than conventional irrigation           Technical Manual   26    9  FREQUENTLY ASKED QUESTIONS ON IDEal MICRO IRRIGATION SYSTEMS    contd          EQUENTLY       KED QUESTIONS ON IDEal MICRO IRRIGATION          Question    Answer       Pressure head required for IDEal  Micro Irrigation Kits           pressure head or height of water source will  depend on the area covered or distance of remotest  emitters from the source  Approximately 1m for 100  sq m   1 5 m for 500 sq m  and 2 m for 1000 sq m   For Micro and Mini Sprinklers minimum operating  pressure is 5 m  For impact sprinklers minimum  operating pressure is 10 m     
26. ious main line pipe sizes                                        Pipe Size 16 20 25 32 40 50 63 75   Outside   diameter    mm    Flow Range 0 01    0 07    0 15    0 25    0 50    1 00    2 00    3 50    Ips  0 07 0 15 0 25 0 50 1 00 2 00 3 50 5 00  Friction Loss  0 01    0 10    0 13    0 10    0 10    0 11    0 11    0 13    m per 10 mof   0 35 0 38 0 32 0 32 0 30 0 40 0 32 0 30  pipe length        6 3 10 Selection of Filter  The filtration requirement depends on the size of the flow path in the emitter  quality of water and flow in the  mainline  IMS Kits use screen filters because water is stored in a storage tank  For large systems  depending on  water quality  different filters or combination of filters can be used  For large flow requirements filters can be  connected in parallel using manifolds so that pressure loss across the filters is within limits  Four types of filters  are mainly available in different sizes  filtration area  as described below        1  Screen  Mesh  Filter  It is made of plastic or metal and different sizes are available for different flow rates    from 1 m    hr to 40 m    hr  It is used for normal water with light inorganic impurities  It is also called a  surface filter     2  Sand  Media  Filter  It is made of M S  metal and available in different sizes similar to the screen filter  It is  used for water with suspended particles and organic impurities like algae  Either sand or gravel can be used  asthe media for filtration  It is also cal
27. irements will depend on the daily rate of evapo transpiration which is less during winter and higher in  summer     The drip system has constant discharge at the given pressure  Therefore  operating time can be varied to provide  therequired amount of water depending on the season     6 3 5 Operating Time   Irrigation Schedule  Operating  irrigation  time is the duration of irrigation system operation that provides the required amount of  water for the plants  It can be calculated as follows     Water requirement  liters per day   Irrigation time  hrs   day          Application rate  liters per hour   Example 1  Calculate irrigation time for a papaya tree with daily water requirement of 10 liters per day per plant and  provided the microtube system with a discharge rate of 4 liters per hour     10  Irrigation time  hrs                       2 5 hrs day  4    Example 2  Calculate the irrigation time required for a 100 sq  meter vegetable plot with a daily water requirement of 400  liters and a microtube system discharge rate of 200 liters per hour     400  Irrigation time  hrs   day            2 hrs          Technical Manual   18 200    CUSTOMIZATION OF IDEal MICRO IRRIGATION SYSTEM       6 3 6 Selection of Emitter   The emitter is the most important part of a drip system because it delivers water at the desired rate to the plant and  maintains water application uniformity over the entire irrigated area  An emitter should match particular field  conditions including type of cr
28. led a depth filter  and is used in series with the screen filter     3  DiscFilter  Itis made of plastic and has round discs with micro water paths  staked together in a cylinder so  that impurities can not pass through the discs  It combines surface and depth filters     4  Hydro cyclone  It is made of M S  metal and has a conical shaped cylinder to give centrifugal action to the    flow of water so that heavy impurities settle  It is used in conjunction with the screen filter to filter sandy  water along     Technical Manual   22          UST       MIZATIO       IDEal MICRO IRRIG       ION SYSTEM    6 3 11 Selection of Pump   Total Head Requirement  The head  pressure  required at the inlet of the mainline or filter is calculated as follows     Head  m    Operating pressure  m    Mainline friction loss  m    fittings loss  m     Filter loss  m        Elevation difference  m      Fora centrifugal pump       total head requirement is calculated as follows   Total Head  m    Suction head  m    Delivery head  m    Operating pressure  m     Mainline friction loss  m    fittings loss  m    Filter loss  m       Elevation difference   m      The horsepower requirement is calculated as follows     Flow  Ips  x Total Head  m   Horsepower  HP          75 x Motor efficiency x Pump efficiency    Efficiency of the motor and pump differ for different makes and models  Approximate motor efficiency can be  assumed at 80  and pump efficiency at 75  for a mono block pump  However  in order to
29. m is clogging of emitters  IDEal Micro Irrigation System Kits  use very simple emitters that are less prone to clogging due to a wider flow path  Therefore  it requires less  maintenance than other drippers  However  periodic and preventive maintenance is essential for smooth system  function  The following general checks can be carried out periodically depending on the local condition and water  quality    1  Clogging of emitters   micro sprinklers and wetting pattern   2  Placement of emitters   micro tubes   micro sprinklers   3  Leakages in pipes  valves  filter  fittings  etc    4  Flushing  amp  cleaning of filter by opening and cleaning the screen    5  Flushing of sub main  amp  laterals by releasing the end caps    Apart from physical impurities that can be sep        arated by using a screen filter  there are dissolved chemical  mainly  salts  impurities and also biological impurities like algae  bacteria  etc  present in some water sources  If the  dissolved salts are more concentrated  they can accumulate and clog the emitters  Hydrochloric acid can be  applied to the emitters to flush the salts  If bacteria or algae clogs the system  chlorine treatment in the form of  bleaching powder  2 mg per liter  can be added to clean the emitters and inhibit slime growth  Some common  problems faced by micro irrigation systems  causes and trouble shooting required are given in the following  tables           Table8 1 1 Troubleshooting potential system problems for IDEal Mic
30. n of water directly to the root zone of plants through a network of economically designed  plastic pipes and low discharge emitters     Whatare IDEal Micro Irrigation Systems  IMS     IDEal Micro Irrigation Systems encompass low cost drip and sprinklers  IDEal systems are assembled and  packaged for small plots along with user friendly instruction manuals that enable small holders to cultivate  commercial crops  In other words  micro irrigation can maximize crop productivity and protect the environment  through conserving soil  water and fertilizer resources  while also increasing farmer income     However  a majority of smallholders in developing countries are deprived of this technology due to its high capital  cost and non adaptability to small land holdings  Until recently  it has been too expensive to be affordable for poor  families and too large for tiny plots of land  International Development Enterprises  IDE   a non profit  development organization  has overcome this problem by developing a range of small  easy to use  and affordable  micro irrigation kits  IDEal Micro Irrigation Systems allow the production of high value crops with less time and  money than traditional ways of  cultivating and irrigating    commercial crops     4 IDE has been working on low cost  micro irrigation technology in India  and Nepal since 1995  These  products are sold as ready to use  kits  assembled and packaged so that  they can be moved off the shelf   installed and used by farmers  
31. nd Sprinkler Workshop 1994  Jalgaon  M S    India   Proceedings of Micro Irrigation Congress 1995  Orlando  FL  USA     Suryawanshi  Sudarshan  2000  Affordable Micro Irrigation Technology  International Devleopment  Enterprises  Delhi  India     Technical Manual   30                    NN              INTERNATIONAL DEVELOPMENT ENTERPRISES       10403  WEST COLFAX  SUITE 500  LAKEWOOD       80215  USA    TEL  303 232 4336 WWW IDE INTERNATIONAL ORG    9 SUNSET    
32. nt crops                 spacing of most vegetable crops is the same or  in multiples of the minimum  Therefore  the drip kit  can be utilized for various spacing of crops           Technical Manual   27    TEMS    APPENDIX       Table A 1 Flow and friction Loss for 16 mm lateral pipe with 25 cm long microtube  ROW LATERAL LENGTH   Meters  m                 Mita 10 20 30 40 50  Spacing LATERAL FLOW   Ipm and HEAD LOSS   m  Inch   cm   Ipm m Ipm m Ipm m Ipm m lpm m       AVERAGE PRESSURE HEAD   0 5 m  q  2 84   12  30  1 58   0 01 3 16   0 07 4 73   0 21 6 31   0 45 7 89   0 84  18  45  1 05   0 00 2 10   0 03 3 16   0 10 4 21   0 22 5 26   0 41  24   60  0 79   0 00 1 58   0 02 2 37   0 06 3 16   0 13 3 94   0 25  30  75  0 63   0 00 1 26   0 01 1 89   0 04 2 52   0 09 3 16   0 17                   36   90  0 53   0 00 1 05   0 01 1 58   0 03 2 10   0 07 2 63   0 12       AVERAGE PRESSURE HEAD   1 00 m  q  4 59   12  30  2 55   0 02 5 10   0 16 7 65   0 48 10 20   1 05 12 75   1 94  18   45  1 70   0 01 3 40   0 08 5 10   0 23 6 80   0 52 8 50   0 95  24  60  1 28   0 01 2 5 0 05 3 83   0 14 5 10   0 31 6 38   0 58  30  75  1 02   0 00  04   0 03 3 06   0 10 4 08   0 21 5 10   0 39  36   90  0 85   0 00 N 0 02 2 55   0 07 3 40   0 15 4 25   0 28    AVERAGE PRESSURE HEAD   1 5 m  q  6 10   12   30  3 39   0 04 6 78   0 26 10 17   0 78 13 56  172 16 94   3 18    18   45  2 26   0 02 4 52   0 13 6 78   0 38 9 04   0 85 11 30   1 57   24  60  1 69   0 01 3 39   0 08 5 08   0 23 6
33. op  spacing of the plants  terrain  water requirement  water quality  operating time   pressure head  etc  Some of the criteria that can be applied to the selection of dripper are given below        1  Reliability against clogging and malfunctioning   2  Emissionuniformity   3  Simpletoinstall and maintain   4  Pressure compensation in case of undulated terrain  5  Percentage area wetted   6  Flowrate   7  Operating pressure    8  Cost    Table 6 3 6 A  Types and application of major type of emitters to different crops                               Type of Emitter Flow Rate Operating Application to type of   LPH  Pressure  m    crop and terrain   Micro tube  Online 1 10 1 10 Vegetable and fruit  dripper  Inline drippers  crops on flat terrain  Self or Pressure 1 10 10 30 Vegetable and fruit  compensating dripper crops on uneven land  Line source tube   Thin   1 5 1 15 Long row crops  walled Tape  Micro Sprinkler   Micro   20 100 5 50 Vegetable and nursery  Jet crops  Mini Sprinkler 500 1000 10 20 Closely spaced crops             Table 6 3 6 B  Flow rate for different lengths of microtube at different pressure head                                     Pressure Length of Microtube  m    Head 0 20 0 25 0 30 0 45 0 60 0 90 1 20 1 50    m    0 50 3 23 2 83 2 54 1 99 1 67 131 1 10 0 97  1 00 525 4 59 4 12 3 23 272 2 13 1 79 1 57  1 50 6 98 6 10 5 47 4 29 3 61 2 83 2 38 2 08  2 00 8 53 7 46 6 69 5 25 441 3 46 2 91 2 55  2 50 9 98 8 73 7 82 6 13 5 16 4 05 3 40 2 98  3 00 11 33 9 91 8 
34. pipes to sub main pipes  etc  The tee connectors can be either the  equal tee or reducing tee type including 12mm x 12mm  16mm x 12mm   16mm x 16mm  25mm x 12mm  and 32mm x 12 mm     ii  Straight Connector  The straight connector is also called a joiner and is  UL required to connect pipes  It can be either the equal joiner or reducing joiner  including 12mm x 12mm  12mm x 16mm  25mm x 32mm  32mm x 40 mm  and  40mm x 50mm   iii  Take Off Tee  Itis used to connect the lateral pipes to the sub main pipe in  larger systems  It is fixed in the wall of sub main pipe with the help of a rubber    washer called a gromate  It is available for different sizes of lateral pipes    including 12mm and 16mm        iv  Wooden Guide  It is used to protect the bottom of the sub main  pipe while the metal punch is used to punch a hole in the sub main  pipe from the top     v  Metal Punch  It 15 used along with the wooden guide to punch a hole  on the top of the sub main pipe in order to connect the take off tee to the  sub main pipe     vi  Stakes Tripod stand  Micro sprinklers and mini sprinklers  are mounted on 12 inch or 18inch long plastic stakes and  connected to the lateral pipes through an extension pipe  Impact  sprinklers are mounted on a metal tripod stand        Technical Manual   8             5  IDEal Micro Irrigation System Models   Standard packaged kits were developed based on different irrigation areas  number of plants and type of crops of  interestto smallholder farmers  Thes
35. quired to make an effective customized drip micro irrigation system are as follows        1  Layout ofthe area   2  Details of the water source and soil type   3  Agronomic details  plant spacing  crop period  season  canopy  etc    4  Climatic data  rainfall  temperature  evapo transpiration  etc      By using this information  a complete drip micro irrigation system can be designed which will give the following  outputs     6 3 2 Design Outputs   1  Detail layout of the system in the field  2  Emitter selection and placement  3  Size and length of mainline  sub main and lateral pipes  4  Pumping and filtration requirement  5  Operating schedule for irrigation   6  Material and cost estimate    System design starts with selection of the suitable emitter depending on type of crop  water requirement  operating  time  soil type  and water quality  The length and size of lateral lines are determined based on the lateral line flow  rate  field size  etc as shown in Table 6 3 7  Similarly  the size and length of the sub main pipe is determined  Each  sub main is an individual unit with its own control valve  The whole area is then divided into different sub main  units and the number of sub main units that can operate at any one time is based on the existing pumping   water  source capacity  Sections should be designed such that the discharge is similar for all the sections  To determine the  appropriate length of the sub main pipe  reference Tables 6 3 8A and 6 3 8B  The mainline
36. ro Irrigation Systems          Problem Cause Troubleshooting   Micro tube     Clogging due to 1  Take out micro tube from lateral pipe and shake it  micro impurities in or blow it so that the dirt or trapped air comes out  If  sprinkler   water or air it is a different type of emitter   micro sprinkler   emitter not bubble in micro    open it and clean it with a needle so that dirt is  delivering tube removed  Then fix the emitter and check it is   water  working     2  Check the filter screen and gasket for any possible  leakage and if required  replace them   Leakage in Cut in pipe due to   Cut the pipe at the place of damage and connect it by                lateral  sub    mechanical using joiner   connector  For large diameter pipes  if  main or main   damage  rodents    joiners are not available then a service saddle can be  pipe etc  used    Leakage in Pipe expansion or   Cut the pipe end for the expanded portion and insert  fittings of frequent use the fitting in it again  If the fitting is too loose for the  lateral pipe  pipe diameter it can be adjusted by heating it   Reduced 1  Caked filter 1  Clean the filter screen    flow of water   2  Pipe leakage 2  Repair pipe leakage as mentioned above                 from emitter    3  Openendcap   3  Tighten the end        Technical Manual   25       9  Frequently Asked Questions on IDEal Micro Irrigation Systems    Table 9 1 1 Answers to questions about IDEal Micro Irrigation Systems       Question    Answer       Water r
37. rom the micro tube is directly proportional  to the operating pressure and inversely proportional to its length  The  operating pressure that is required can be as low as 1 5 meters     ii  Drip Tape   Built in Dripper  It has built in drippers   outlets on  the lateral line which give a continuous wetting strip  It is mainly used  forrow crops  The operating pressure required is from 1 5 meters     8  Fittings  amp  Accessories  Various fittings required in IDS are described below        i  Tee Connector  Tee Connector  Tee connectors of various sizes are    required in IDEal Drip Systems to connect a branch to the main pipe  the   main pipe to sub main pipes  the lateral pipes to sub main pipes  etc  The tee   connectors can be either the equal tee or reducing tee type including 12mm x   12mm  16mm x 12mm  16mm x 16mm  25mm x 12mm  and 32mm x 12   mm   ii  Straight Connector  The straight connector is also called a joiner and is           required to connect pipes  It        be either the equal joiner or reducing joiner   including 12mm x 12mm  12mm x 16mm  25mm x 32mm  32mm x 40 mm  and   iii  Take Off Tee  Itis used to connect the lateral pipes to the sub main pipe in   larger systems  It is fixed in the wall of sub main pipe with the help of a rubber   washer called a gromate  It is available for different sizes of lateral pipes   including 12mm and 16mm       iv  Wooden Guide  It is used to protect the bottom of the sub main  pipe while the metal punch is used to punch 
38. tion of IDEal Drip Irrigation System   IDEal Drip System Kits have standard sizes and are have a base design for small plots with fixed dimensions   However  farmers often have plots of varied size and dimensions  Therefore  IDEal Drip System Kits can be  customized for a particular plot or adjusted to increase or reduce the in row spacing or between row spacing  according to the farmer s need  Itcan be done in following ways     1  Adjusting the length of the lateral pipes  2  Connecting additional kits to the same water source  3 Designing a customized system using simple rules    6 1 Adjusting length of the lateral pipe    Using an IDEal Drip System Kit fora smaller area than the specified size can be done easily by closing the emitters  or reducing lateral   sub main length by using an end cap  To use the kit for a larger area  increase the lateral line  length or connect additional lateral lines to the sub main pipe  Make sure to increase the pressure head  height of  water tank  to provide enough pressure for the increased lines  To increase the pressure and ensure water  distribution uniformity  follow the guidelines of the table below  The table gives the maximum length the lateral  lines can be with certain pressures for each kit  Water storage or frequency of storage tank filling will also need to  be increased to account for the additional water required with increased area     Table 6 1 1  Appropriate length of lateral lines according to pressure                  
39. tter   Emitter Flow 4 0 Iph   meter   4 0 Iph   meter   4 0 Iph meter   4 0 Iph   meter   built in dripper   Water Storage 20 liters 200 liters 1000 liters 2000 liters  Crops Vegetable crops such as Vegetable crops such as tomato   tomato  eggplant  onion  eggplant  onion  cabbage  rape  cabbage  rapeseed  paprika  seed  paprika  cauliflower  garlic   cauliflower  garlic  watermelon  cucumber  lettuce   watermelon  cucumber  lettuce    etc  Fruit crops such as banana   etc  papaya  pomegranate  citrus   mango  etc   with required  modifications              Note  The spacing given above for emitters and lateral pipes is recommended spacing for many vegetable  crops  Different spacing of emitters and lateral pipes can be used based on plant and row spacing of fruit  and vegetable crops grown in particular region              Technical Manual   9       TYPES OF IDEal MICRO IRRIGATION SYSTEM    5 1 1 Family Nutrition Kit 20 m2   IDS 20       5 1 2 Vegetable Garden Kit 100 m    IDS 100       Technical Manual   10       2  LLI          gt   uU     L      lt                             2             LL       uU  LLI        gt        5 1 3 IDEal Drip Kit 200 m2   IDS 200          5 1 4 IDEal Drip Kit 500 m    IDS 500    5 1 5 IDEal Drip Kit 1000 m    IDS 1000       Technical Manual   11             5 2 IDEal Sprinkler Systems    Table 5 2 1 IDEal Sprinkler Systems Models and Specifications                                                                   Specification ISS144 155288 
40. ystem  There are valves of various  sizes depending on the flow rate of water in the system        3  Filter  The filter ensures that clean water enters the system  There are  different types of filters   screen  media and disc  Different sizes of filters  are available depending on the flow rate of water in the system        4  Mainline  Pipe made of poly vinyl chloride  PVC  or  polyethylene  PE  to convey water from the source to the sub   main line  PE pipe material is normally made from high density  polyethylene  HDPE   low density polyethylene  LDPE  and  linear low density polyethylene  LLDPE   The size of pipe  depends on the flow rate of water in the system        5  Sub main  Made of PVC   HDPE   LDPE   LLDPE pipe to  supply waterto the lateral pipes  Lateral pipes are connected to the  sub main pipe at regular intervals  The size of pipe depends on the  flow rate of waterin the system        6  Lateral  Pipes made of LLDPE or LDPE placed along the    rows of the crop on which emitters are connected to provide j   water to the plants directly  The lateral pipe size is from 12 mm   to 16 mm in most IDEal Drip Systems     Technical Manual   4    WMOMENTS Of       7  Emitters  A device through which water is emitted at the root zone of the plant with required discharge   Different types of emitters used in IDEal Drip Irrigation Systems are described below     i  Miero tube  Straight or curled LLDPE tube with an inner diameter ranging  from 1 to 1 2 mm  The discharge f
    
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