User`s Manual
Contents
1. max 540 min 66 Orkel A W 55 Orkel 10 12 WARNING SIGNS EXPLANATIONS 1 Do not operate the machine before you have read and understood the user s manual and the safety instructions 2 Stop the tractor s engine before cleaning adjusting or servicing the machine Remove the ignition key to prevent the tractor from being started by accident 3 Keep area between tractor and wrapper clear of people under coupling 4 Keep children away from machine when it is running Especially small children can do unforeseeable things 5 No person ever to stay behind the baler When opening the chamber a person can be hidden or squeezed between chamber and another object 6 Persons near the baler have to pay attention and hold distance when bale is released from the chamber Bales can roll several meters away from the baler especially when steep slope 7 When working with open chamber the chamber must be secured on both sides all the time 8 The net knife is very sharp Pay attention during loading of net rollers and during adjustment of the knife 9 Make sure that the PTO drive direction and the revolution speed of the tractor correspond to2. In the Details screen more information is displayed about each customer In addition to the number of bales you can also get information on the total use of additive average use of additive per bale and the amount of additive on the last bale Total time and time per bale 1s also displayed When you press the Clear button you delete the selected customer Reset counter makes it possible to reset all counters for the selected customer 38 95 Orkel When you press the Modify button you can change the customer s name amannman an 1 Hames LFH Bales Aa Additive volume A Litres Averades A A Litres Latest bale Hse Litres Time Ak min Per bale Amin As Created l i Used Last reset lrt 12 AEC Delete Cancel For writing you can use the buttons ABC ZYX and gt With ABC you can scroll forwards in the alphabet first with uppercase and then with lowercase letters The button ZYX scrolls backwards first lowercase then uppercase letters To select a letter press gt To make a space you need to press gt twice Press the Delete button to delete a letter Press the OK button to save The Cancel button takes you back to the menu without saving the changes Press Back button Press Calibrate button see next page 39 95 Orkel Calibrate settings ae ee ae Ga ee Calibute Timers Bale Pres and chamber sur
3. Oil lubricated from automatic lubrication system Adjustments 4 pieces at the baler s right hand side Adjust until the spring has a total length of 130 140 mm see fig Chain can be shortened by removing chain link half one time The next time the chain is too long it has to be changed o Important for effective life of drive chains Chains are parts that will be worn after a certain time where the life time is very much dependant on the quality of cleaning lubrication and correct tensioning The optimum result concerning bale density and lowest stress to the whole driving line is achieved by keeping the rotational speed high and steady at 580 600 RPM The usage of hand throttle to keep RPM steady is crucial Avoid stopping and starting the machine when chamber is full Stopping and starting the bale rotation with a full chamber gives enormous stress to the chains Note Avoid too low RPM as this gives extreme strain to the whole driving line inclusive chains 25 66 Orkel oues ay yoo A u ysnoyye juouayyip ase LZY pue Sev 40 s lqe Ja1depy jan GZ08S HU Hed S1osuas 19470 V S688 du Wed z lqe Jaydepy 65685 U Wed V YOSNIS 82688 du ed ajqed Jajdepy 85685 Au Ped 247 YOSNIS 8 s sind 1 N 620 yer Ns H 1 q A 960 YO WII PIM T N 1420 p so HUY LIH 662 pasojp 59 0 ejpung 222 uedosyeporepung 1602
4. 46 14 12 11 47 ge 2 8 7 55 B011 243 7 56 13 55 Orkel 18 3 Service L To ensure stable performance long lifetime and best economic result Orkel recommends that your machine is being serviced by Orkel or Orkel representative each 4000 bales or at least every year L18 4 Cleaning LTRegular cleaning is also an important contribution to obtain the best performance from the machine C When using high pressure washer it is important to avoid pointing the beam directly against electronic units or contacts LTLet the machine run for some minutes after washing to make sure bearings are being lubricated 18 5 Long time storage winter storage LTClean the baler thoroughly Cl After cleaning leave the baler running for approx 20 minutes to remove moisture and lubricate all bearings The speed has to be more than 300 RPM to ensure the lubrication pump is running lOpen and close the chamber a few times while the machine is running to secure that chains are being lubricated An alternative is to lubricate the chains manually C Lubricate all manual lubrication points Apply environment friendly oil to naked steel surfaces in chamber pick up and cutting device DEnsiling liquid pump if fitted has to be dismounted and stored in a frostproof place Control box has to be disconnected and stored in a dry frostproof place LTTo avoid corrosion silicon grease can be applied to electric contact
5. Remember always state the serial number when ordering spare parts This User Manual refers to combined balers with serial numbers from 20319001 Certain information in this User Guide is labeled with this sign and or by bold text Please pay special attention to this information il Yours sincerely Orkel AS 55 Orkel Table of contents Part 1 Introduction 1 1 General 5 1 2 Safety 2 Part 2 VVarranty Declaration of conformity 2 1 VVarranty 6 2 2 Declaration of conformity 8 Part 3 Connections 3 1 Electric 9 3 2 Hydraulic 9 3 3 Mechanic 10 Part 4 Settings 4 1 Height adjustment 11 4 2 Program settings 12 4 3 Mechanical settings 12 4 4 Hydraulic settings Part 5 Preparations prior to driving 5 1 Installing the wide film or net roller 13 5 2 Installing the wrapper film roller 14 5 3 Adding grease to the lubrication system 15 5 4 Adding oil to the chain lubrication system 15 5 5 Ensiling fluid 15 Part 6 Start up 6 1 Explanations to the control unit 16 6 2 Control routines 17 6 3 Driving 18 6 4 Blocking in pick up feeder unit 20 Part 7 Technical information 7 1 Electric system 21 7 2 Hydraulic system 21 7 3 Chamber pressure 21 7 4 Grass cutting system 22 7 5 HiT wide film system 23 7 6 Lubrication 24 7 7 Drive chains 25 7 8 Sensor scheme baler 26 7 9 Sensor scheme wrapper 27 7 10 Program menus 28 7 11Explanations to menu Baling programs 36 7 12Program menus continued 37 7 13Overlap How to adjust
6. gInssead 1 12 Buill 55 92 8 EZV dnd 027 uonoun 10SU S sso veo seo so LIH YUM 010Z DIY HEU Josuas 26 66 Orkel SZ088 Mu Hed Siosuas V Pa ev owe ov oo ren res sa avans LAA AZI ANN A O1 U09 WI O1 U09 11 0 8 Aouabjowg 8V ev LLY d umop 1 peo7 av we dev ev yn xew ajqeL raw e juozuou lqe seddes uonIso piw Jepeo7 zy leq Aq pejeanoe Jepeo7 Ly uu ua 10SU S OLOZ 1 ddelIm yeys JOSUIBS 27 66 Orkel 7 1 Program menu If program is not in the start menu press the cancel back button This screen menu shows an overview of the baling menus and information 03 043 09 13 33 BALINGL YA RPM gt ere Settings Knives F M 1 Pa up down 4 1 Indicator for net film Additive on off Customer qty of bales wa Column for chamber filling 1 77 From this menu the knives be lowered lifted additive turned off on and the pickup be operated from this screen When PTO has started you can also start net wide film tying Press Settings and you will enter this menu 09 03 09 13 33 EALINGI CA EZANEm 4 Sett ine M R Pickour Chamber Chamber pressure full level knives Additive 75
7. off the degree of stretching is decided by the position of sensor C35 66 Orkel 5 7 23 55 Orkel e 7 6 Lubrication system e Oil lubrication for drive chains o o Ordinary engine oil is recommended i e 10W 40 The chains are being automatically lubricated with a fixed amount of oil each time the chamber is opened The chains can profitably be manually lubricated from time to time Always see to that there is sufficient amount of oil in reservoir e Grease lubrication for bearings o o Arm Filter Suction area Eccentric Compression ring Pump piston Check valve Safety valve 10 Electric motor 11 Nipple for filling Always use grease type EP2 The pump provides continuous lubrication at all times when RPM exceeds 300 Lubrication is progressive One point after the other is lubricated Be aware that all points not necessarily have the same amount Ifalubrication point is clogged grease appears at the safety valve 9 Nipple for filling 11 must always be kept clean Even small foreign objects may cause major malfunctions Safety valve must always be kept clean to secure that any faults can be discovered Alvvays see to that sufficient amount of grease is present in reservoir Sketch showing Beka Max grease pump Reservoir 24 55 Orkel 7 7 Drive chains
8. 131 On Off Het tui Chamber pressure With higher pressure the bales become harder but at the same time there will be a greater strain to the components in the entire driving line The default factory setting is 8590 This is the recommended value for ordinary baling At 85 the chamber pressure is approx 135 bar 28 95 Orkel Chamber full level Cursor in the column indicates approx bale diameter I cm fig side 22 Net tying Here you can select manual or automatic start for net wide film tying fig side 22 Press Settings1 and you will enter this menu 17 12 88 16 27 202 Erm settindaz 7 5 R Pick un T Film Het revolutions revolutions External 14 Off a Film revolutions Here you can adjust the number of revolutions you want the film rolls to make during wrapping This is the number of revolutions made by the wrapping arm 13 revolutions of the tower makes 6 film layers on the bale Net revolutions Here you can adjust the number of net wide film revolutions on the bale This can vary between 1 5 and 5 depending on the conditions External Shows if the external outlet is on or off This outlet can be used as control power supply for work lamp or similar Load must not exceed 10A 29 95 Orkel Press Settings2 to enter this menu T 12 82 10 29 HICH Hrem Pl u STOP 2 Pick up Additive Additive amount Chaling
9. 18 66 Orkel When stop signal indicating full bale is visible and audible stop the propulsion and wait for some seconds before starting the net film tying This gives some extra compression to the bale before net or film is applied This also makes the applying of wide film work smoother When net film tying is in auto mode the tying will start automatically Stop signal picture4 Correctly shaped bale The whole width is evenly filled Picture 5 Faulty shaped bale Different diameter on the 2 sides Picture 6 Faulty shaped bale Lack of grass in the middle section Picture 7 19 55 Orkel 6 4 Blocking in pickup feeder unit From time to time you can experience that excessive amounts of grass may lead to blocking in the pickup and or the feeder rotor 1 06 12 OO Disengage knives lift and lower the pickup a couple of times to see if blocking loosens This may solve the problems in some cases If possible unload the bale from the chamber Stop PTO Push the button for reverse in the control unit Start the PTO carefully and let it run for just a very short period of time Check that the blocking has loosened Push the button for reverse to go back to normal rotational direction If this procedure is carried out while a bale is present in the chamber this will give some extra load to the driving line Check components like PTO axle safety clutch chains and chain tensi
10. 31715 full 2 0 l m 3 Settings In this menu the amount of additive can be adjusted Press Settings 3 and you will return to the start menu screen Press Menu button once and the Baler Wrapper menus appears 15 9 A 6A Het not at home Het knife ur Rear door closed Wrapper 1 Pick uF up rem S3 buar Additive Henu Het Het knife Bale chamber Fick ukr feed Down OFen Close Ur Down 30 Press Baler1 and the Baler2 screen menu is displayed 95 Orkel 15 A HA Knives UF Erm 1Zibar off Knives On Off Gresser Additiv Wrapper 1 Additive Hernu Here you can raise or lower the knives turn reverse on off run greasing manually it is automatic when the PTO starts and start stop the additive pump Please observe The additive pump automatically stops when rpm on PTO drops below 300 It then has to be started again manually Greaser starts automatically after a drop in the rpm Reversing can be performed from this menu However it must only be done with the PTO standing still and the tractor s power take off in neutral position See procedure for reversing on page 38 Press Baler 2 button and the Baler3 screen menu is displayed 13 2U 8 BA Bundle roller ofened ilm run OK ilm net knives not closed Bundle roller Enives Fen Close ben Close Wrareer i Additive Meru W belt ON OFF Please
11. 38 55 Orkel Part 8 Maintenance 8 1 Daily maintenance 45 8 2 Manual lubrication 46 8 3 Service 48 8 4 Cleaning 48 8 5 Long time storage 48 Part 9 Contact 9 1 Vital phone numbers 49 9 2 e mail and webpage 49 Part 10 Important safety instructions 10 1 Introduction 51 10 2 General safety instructions 52 10 3 Connecting and disconnecting 53 10 4 Adjustments 54 10 5 Maintenance and service 54 10 6 Lifting 55 10 7 Use 55 10 8 Transport 55 10 9 Parking 55 10 10 Dismantling 55 10 11 Warning signs labels 56 10 12 Warning signs Explanations 58 Part 11 11 1 Settings for Danfoss versions from 5 4Pd6 55 Orkel Part 1 Introduction e 1 1 General o This hiQ Smartbaler is meant for baling grass straw and hay and for these purposes only The bales will have a diameter of 1220 mm or more and a width of 1220 mm The bales might weigh 1000 kg or more o The hiQ Smartbaler has to be used accordingly to the instructions given in this manual o If you are in doubt regarding the range of use of the machine contact Orkel or your local Orkel representative 1 2 Safety o Before using the machine or doing any kind of work on the machine the important safety instructions section pages 40 47 has to be read and understood o Fire hazard Especially when baling dry material like dry grass hay or straw extra care has to be taken Under these conditions a fire extinguisher should always be at hand Eve
12. delay HiT knife delay Time from bundle rollers are closed until HiT Higher setting gives longer bundled end of film at end of knife is closed tying Number of pulses registered by C39 to correspond to 1 layer of net wide film Has to be changed when changing bale diameter 2s ls Chamber fast opening Off On On To secure that chamber opens fast to avoid damage to the wide film Net pulses round layer 4 100 Start baling PTO 0 540 rpm PTO alarm low 0 1500 rpm Level for cutting off chamber pressure to protect tractor from overload PTO alarm max 0 1500 rpm Needed RPM to activate start signal Activates alarm in control box 55 Orkel Serviceman Setting to ensure correct RPM is displayed in control box Value read by proxy sensor A25 when bale diameter is at maximum VO reas by 7 A25 when ramp Make changes if open slow starts too early or late end slow speed is activated Gear ratio 0 01 10 0 Refilling if chamber is opened 1 refilling even if chamber is empty at start Pressure control mode 0 7 5 Different modes of refilling chamber 2 Refilling during pressure release sequence no pto pressure 4 Refilling just prior to Net film tying 5 4 1 Refilling even if chamber is empty but not prior to tying Pressure control ki Pressure drop from chamber max pressure 2 40 bar 15 bar When pressure has dropped to this level the ACC refill function is activated
13. max the indicator in the column starts to fill When the indicator has reached full level tying can start either manually or automatically During net film tying the circle s outline gradually becomes thicker Below you can see what the screen looks like when tying is complete STOP O When the bale is being wrapped the inner circle is gradually filled The screen below indicates that the wrapping is half finished STOP 43 66 Orkel 7 14 Adjusting the film overlap 1 Oil has to be warm prior to adjustments 2 There are two different ways of adjusting the film overlap A Volume control valve at hydraulic block marked overlap see figure B VVrapper arm normal speed in menu Timers and Speeds 3 Start by adiusting the volume control valve This adiusts the speed of the vvrapper arm but should not be set too high as this vvill bring to small amount of oil to the vvrapper table 4 If correct overlap is not obtained this vvay the value vvrapper arm normal speed This setting controls the speed of the vvrapper table 5 if wrapping is not finished when next bale arrives the speed has to be increased Overlap has to be adjusted at the same time 6 If wrapping process stops and error message wrapper arm rotates too fast appears the setting wrapper arm max speed in timers and speeds has to be increased figure 1 A Volume control valve 66 Orkel 8 Mai
14. motor starts Bale loading Here you can select between manual or automatic loading of bales on to the wrapping table Film control Here you can activate or deactivate the sensors on the wrapping arms The sensors are deactivated during the testing of the wrapping function For normal baling we recommend that it always be set to ON Net control The sensors for net tying can be switched on off Please note You can reset the values in this programs by pushing default and accept by pressing Yes Programs will then be reset to the manufacturer s basic settings Please contact Orkel AS technical staff before performing this action 37 95 Orkel 7 12 Program menus continues From Start screen menu press Menu x 2 press Counters Counters settings 0000 Counters H Hame Bales Time Ak Emir Sum total Ak Emir Det ail SelectS5tatistEack Here customers are listed with an overview of the number of bales and baling time used When the Select button is pressed the marked customer is activated The active customer is indicated with an asterisk in the left of the screen By pressing the Details button more information is displayed munun Eman anan Lokutars H 1 Hame LFH Bales A Additive volume A Litres H cr H B Litres Latest bale BH a Litres Times Ak Emin Per bale Amin As Created ir 12 liz ei Last reset 17 12 Reset Madi f y Clear counter Back
15. must not be carried out until the work has been approved by Orkel To be continued next page 66 Orkel Documentation Orkel s warranty claim form must be used when contacting Orkel for any type of warranty repairs This form is found at Orkel s website www orkel no or can be sent by Orkel via email or regular mail on request The claim form must include information on Product type serial number purchase date and the date when the problem occurred A description of the fault and necessary actions to be taken Parts including the number of parts used and their part numbers if such parts are used Reference to an invoice or shipping note shovving the spare parts used The report must be sent to Orkel no later than 1 month after the repair has been carried out Orkel must state any objections against the claim within 1 month after receiving the claim Compensation Payment deadline The claim form invoice must be paid vvithin 2 months after receiving the claim Compensation limits Orkel compensates the material costs of the replaced parts products or components based on the information provided by the owner Orkel representative or Orkefs internal documents If the received claim form lacks documentation information or parts we will send an inquiry form The missing information or parts must be received by Orkel no later than 1 month after receiving the inquiry form All reports received by Orkel subsequent to the deadl
16. to be adjusted Set from Serviceman menu Set from Serviceman menu M v re minst 60 h yere enn stengt verdien Must be at least 60 above closed value 66 Orkel Pressure 50 96 110 bar Updates automatically 70 130 bar Less than 800 68 Servo FB 66 Orkel
17. 65 66 Orkel S rvi ARAL Refill is not done through shut off valve but Accumulator through free circulation valve pressure hose Boost mode Off On On Boost 0 255 7 Minimum pressure Boost mode is activated at the set level 0 1 Chamber valve delay 0 25 Time setting for shut off valves opening and closeing before chamber direction valves Net pause time 0 1 2s 158 Not in use if HiT unit is installed Chamber max pressure 100 180 bar Max pressure to chamber cylinders NEVER ABOVE 150 BAR Chamber pressure 250 bar fo sensor Chamber open control 0 1500 100 Defines the speed of chamber rear door Relative value value when slow speed is activated 0 01 2 0 7 1 25 m 7 l EN m ii Serviceman Bale chamber Servo maks Slow Speed valve One arm max speed Wrap arm max speed 200 800 200 800 08 09 09 1 100 96 10 60 o min 0 850 0 850 0 850 0 850 o 150 180 55 Orkel Minimum reading for servo Maximum reading for servo Wrapper arm speed when wrapping is continued with only one film roller Wrapper arm maximum speed Present position reading Reading when chamber is closed Reading when full bale Point for fast opening valve to close and slow speed to be activated Reading when chamber is open 67 Depending on distance between sensor and reading segment Minimum should be 50 If this is not obtained segment has
18. P button changes betvveen dark text on a bright background or a bright text on a dark background You can also adjust the date and time Set time unu nunun User settin s Control unit version Set 57 77 Woe 25 time af Terminal Wr akser 1 k Baler 1 4L Serug 1 4m CoPyYright c OY Sana E uIP Back 35 95 Orkel If the Menu button is pressed once more the start screen is displayed 7 10 Baling programs Explanations amber fu eye Chamber Pressure r Enives MANU Eniyes down 125 Additive MANU Het revolutions Ga ki Film revolutions 14 Het Lying AUTO Bale on loader delay iz DefaultsEack Adjustments in the baling programs can be performed here Please see explanations to this menu at the next page 36 55 Orkel Explanation to the menu Baling Programs Material Here you can switch between three programs two for grass and one for hay straw The other settings will change based on the program selected Chamber full level Indicates approx diameter on completed bale Chamber pressure Here you can adjust chamber pressure 85 means that the pressure in the baler is 135 bar In other words When the pressure in the baling chamber equals a hydraulic pressure of 135 bar the baling chamber will start opening and the column for chamber filling in the main menu will start rising Knives You can s
19. Z rkel User s Manual Orkel hiQ Smartbaler Round baler Year of manufacture 2011 amp Orkel Manufactured by Serial number Round baler Orkel AS Serial number Wrapper 7320 Fannrem gt kk 66 Orkel Congratulations on the purchase of your new Orkel hiQ Smartbaler Our machines are renovvned for their quality and strength and are designed for use in tough environments This is the result of continuous product development and thorough quality control prior to shipping the machinery We have conducted an assessment procedure in accordance with the Norwegian machinery directive DECLARATION OF CONFORMITY and the machine is CE labeled accordingly Plates stating the serial numbers are located at the front baler and on the left main frame wrapper Serial numbers must always be at hand when contacting the supplier to order spare parts or for other technical support Being the owner of the machine you must read this USER s MANUAL including the SAFETY INSTRUCTIONS before starting to use the equipment or before servicing the baler Read the User Guide carefully and get familiar with the requirements for machine safety use and maintenance and make daily service a part of your routine Check that this User s Manual matches your baler We require that the instructions in this User Guide are followed in order to maintain your personal safety and ensure the lifespan of the machine
20. ading to middle Possible to alter position Film release delay 7 time tor film cutt rsrduring film Possible to alter 1 Film release Number of revolutions before 1st film release Possible to alter 62 55 Orkel Timers and speeds 2 Film release 7 of revolutions before 2nd film Can be altered 3 Film release Number of revolutions before 3rd film release Can be altered Delay before activating wrap ending ramp length after the arm has passed sensor the last time before stop Wrap ending ramp delay Wrap ending ramp Time setting for wrapper arm slow speed length kis before stopping Film cutters ramp 0 10s l delay Film cutting time Film cutter closing time after wrapping is finished Can be altered If film breaks when wrapping starts this Slow wrapping 0 100 VVrapper arm slovv speed speed might be too high Fast wrapping 0 100 Note that this is the rotation speed of the Higher setting means more overlap Wrapper arm speed has wrapper table to be adjusted in menu serviceman 0 100 To be set equal to fast wrapping Can be altered tying sequence 63 66 Orkel 1 10 Number of pulses until bundle rollers opens at Higher setting gives longer bundled end of film at start of 1 start of film tying tying Check film run delay 5 AN 34 starts monitoring if Only in use when pre stretch is on 0 5s speeds Timers and Bundle roller open
21. ay time has passed Film rounds 0 100 number of rotations on wrapper arm 7 pounds a 4 of film applied to bale 13 Number of layers film or net in tying sequence also influenced by the setting net pulses Net rounds 1 EXT Off on Work light on or off Gras1 Gras2 3 different settings can be saved for different Hay straw materials Chamber full 125 140 128 132 Theoretical bale diameter at stop signal Lower when baling hay or straw Chamber pressure 0 100 Yo from chamber max pressure Lower when baling hay or straw Knives Off manu Auto Automatic or manual operation of knives Recommended full setting Knives down 123 139 Av Knives disengages when this setting is reached i cut 77777 wanted mine Ones layer gti thebals tis setting is set lower than chamber full setting edi Manual Auto na on Additive Autol Automatic or manual start stop of additive pump In auto the pump stops at start of tying or when lifting pickup NB Bundle rollers has to be spread manually before changing to net Degree of pre stretch is decided from the position of sensor On Ott Pill e on groli C35 Always off when tying with net 59 Baling programs Material Smartbaler modus Film Nett Choice between net or film tying Baling programs Additive 66 Orkel Feed time 0 25 2 5 s 0 25 0 5 57 for wide film Decides the time that Only when Pre stretch is off the
22. chamber The buttons at bottom of display is used for programming setting values 41 66 Orkel First sequence Close the chamber without oil flow Reading on chamber sensor should now be 50 100 see fig page 33 If this value doesn t correspond you have to make a mechanical adjustment to the sensor Press Closed new value is shown in the right column Press Save Yes Second sequence Move the chamber to open position approx 90 dgr angel Press Open Save Yes Please be aware that the chamber should not be lifted at its full range as this will make unnecessary stress to the hydraulic cylinders Third sequence open slow N A Press Back Press Timers and speeds Reset Bale chamber and Rear door open to original values ref page 33 Go to the Baler 1 menu Test the chamber settings by maneuvering the door up and down Also observe the open slow function at ramp end functions properly If necessary go to Calibrate Bale chamber and make new adjustments Sensor reading segment Approx position Op en Approx position Closed Chamber sensor A25 42 55 Orkel During operation 03 043 09 13 33 BALINGL Ya EVEN Settings PM a Pick urp T w Knives Additive On Off Het tui During operation the screen above is displayed With chamber pressure at
23. chine Note The blue line indicates treading of film and the red line indicates the treading of net Lower the front of the HiT unit using the lever e Set the desired number of film layers in the program Guide way film plastic Guide way net Orkel part 16162 66 Orkel 5 2 Installing wrapping film o o Unlock the upper film holder by lifting the locking handle see figure 1 Push the pre stretch unit against centre of the wrapper until it stays in open position by itself Push the lead bracket upwards and lock it Install the new roller bottom first Keep the upper end of the roller centred Move the bracket downwards Fix the roller in correct position by pushing down the locking handle Lead the film correctly in accordance with figure 2 Tie the two film ends together in centre and fasten the free ends down to the wrapping table Set the number of film layers in the program Pre stretch unit Bracket Locking handle 66 Orkel 5 3 Filling the automatic lubrication systems Fill the reservoir for oil lubrication chains with engine oil 10VV 40 Fill the reservoir for grease lubrication bearings with grease type EP2 Always put the protection back to the nipple after use to protect against dirt Both reservoirs have marks for minimum and maximum Always keep the level of filling between these marks Oil reservoir Nipple for grease filling Grease r
24. e creeds Back In the Calibrate screen you can calibrate the chamber and the settings for pressure speed and counters Timers and speeds displays the times and speeds settings for the program sequences Before making changes here it is required to write down the existing values Any changes must be carried out with the greatest care and preferably in consultation with technical expertise at ORKEL AS DE a a 5 a WrarPPer default 1 24 Pick ur MANLI Pressure control ACC OM Rear door oten delas A 535 Rear door oten time Hs Bale chamber ID A Rear door oten 935274 Rear door ofen rame end 48 14 Back Jig33 Press Back 40 66 Orkel 7 13 BALE CHAMBER CALIBRATION Press Bale chamber and the following screen is displayed Initial to the calibrating it is recommended to reduce the speed oil flow for chamber opening This is done from the Timers and speeds menu Reduce the values for Bale chamber and Rear door open to approx 6095 This values it is recommended to write them down has to be reset to original after the calibrating has been completed ref page 34 77 11 ee n en current position Kab Saved ren l values Bale chamber Close Maneuver chamber Last calibration 17 12 88 here Program set values here When calibrating the chamber use the buttons Bale chamber open and close on the right hand side of the display to open and close the
25. e is stopped Risk of injury While working inside the baling chamber the security valve located on the baler s front has to be closed after opening the chamber 1 Lower the knives by using the function in the control unit 2 Open the baling chamber and secure the door in open position 3 Stop the tractor s engine engage the parking brake and disconnect the PTO axle 4 Disconnect the security chain on lever for knife system 5 Turn the lever down about 90 degrees 6 Grab the visible rear end of the knife and remove it 7 Sharpen the knives using a suitable tool All grinding should be done at the plain side of the knife 8 Reinstall the knives 9 Turn the lever back to its original position and connect the security chain 10 Put the knives in cutting position by engaging the hydraulic system Lever for Knife system Security chain 22 7 5 HiT system The hit system is designed for tying grass bales either with wide film or net Note that the treading is different for net and wide film see page 13 or label at the machine Altering between net and wide film Menu baling programs smartbaler mode net or film Also note that when changing from wide film to net the bundle rollers have to be opened before changing to net in program and vice versa When using net the pre stretch in program should always be off When pre stretch is on note that default is
26. e kept clear at all times e Never remove material from machine when operating You may become entangled in moving rotor or rollers Material feeds into baler faster than you can react to release it e Never manually feed net into machine e Make sure that no person stays back side of the baler when opening the baler chamber and releasing the bale Lifting points are marked with 10 7 USE 10 8 TRANSPORT Maximum allowed speed is 25 km h during transport 10 9 PARKING The machine should stand on a flat surface and the vvheels blocked to prevent movement Uncouple hydraulic hoses and cables vvhen driving avvay vvith tractor 10 10 DISMANTLING e The centre of gravity of the machine will move according to the parts being removed Fix the parts sufficiently Always wear steel toe capped shoes and gloves e Ensure the lifting gear is adequate for the job e Take necessary fire precautions and observe safety instructions and safe working practices when using gas cutting or welding equipment e Be aware of sharp edges that may occur from cutting or grinding e Always follow safe working practices and observe good Health and Safety procedures e Recycle any materials removed from the machine Dispose materials gum electrical equipment oils and plastics in an approved man 55 10 11 WARNING SIGNS Orkel
27. elect between automatic or manual operation of the knives If automatic is selected you have the possibility to set a predefined ratio Knives down specifying where to lower the knives in the baling process in order to give the outermost layer without cutting of the grass This provides nicer bales and reduces the usage of netting A high ratio number means that the blades are lowered late on in the baling process The lower the number the earlier the blades are lowered Additive The acid can be controlled manually or automatically See the settings options for additive described above s 26 Smartbaler mode Choose between net or film Beware that before change is being made bundle rollers has to be driven to correct position from baler 3 menu Pre stretch Extra pre stretch can be turned on or off Feed time Feed time for film bundle rollers collected Net revolutions Here you can specify the number of revolutions for the net Film revolutions Here you can specify the number of revolutions for the wrapping arms in a wrapping sequence Net tying Here you can select manual or automatic start for net tying Bale on loader delay Here you can specify the delay from sensor signal until the fork starts lifting the bale on to the wrapping board Stop delay This setting is only active when automatic start of net tying is selected Here you can specify the delay from the STOP indication in the display indicating a full bale until the net
28. em Additive amount chale full 3 8 l m Measuring unit L Transfer Pune mode OFF a Back Amount of additive per bale Here you can adjust the total quantity of acid per bale Additive amount baling Here you can adjust how much additive the pump should feed during the filling process Additive amount bale full Here you can adjust how much the pump should feed at the end of the baling process These adjustments options provide effective management of the additive Press Back button Press Menu button and the first settings screen is displayed Baling Programs Counters Calibrate Herny Functions overview descriptions in more detail will follow later 34 95 Orkel Baling programs here you can select between three different baling programs two for grass and one for hay straw See below for more details In the Counters screen you can find the customer index Here you can register data for different customers See below for more details In the Calibrate screen you can run different calibration functions for the baler See below for more details Press Menu and the second settings screen is displayed User settings Fault memern Sensors Herny In Fault memory the last 30 error messages are listed The Sensor screen gives an overview of the status of all sensors Press User settings Here you adjust the display settings for brightness and contrast The N
29. eservoir 5 4 Ensiling fluid There are several brands of such pumps We recommend reading each manufacturer s manual for the actual type For pump type Prodevice PDH 10 there is a special program in the Control Box for operating this particular pump 66 Orkel 6 Start up 6 1 Explanations to the control unit Type ACC from program version 5 4Pd6 Structure INFORMATION FIELD MENU FUNCTION FIELD CANCEL BACK BUTTON SELECT BUTTONS MENU BUTTON o In the information field you can see information on the status of the baler the date time counter knives up or down and additive on or off The information in this field of the display will vary in the different main menus In the menu function field you can activate the different functions of the baler The functions can be activated by pressing the adjacent select button at the bottom or side of the display These buttons are impulse contact type so there is no need to press hard A sound signal indicates that a command has been accepted o When the Menu button is pressed you go to the next main menu o The Cancel Back button is used to exit a menu or to cancel an automatic function By pressing this button you return to the baler start screen Once electricity is connected to the control unit you have the option to choose your preferred language To reset the control box press menu button cancel button and upper right hand button simultaneously and hold
30. for 1 2 sec WARNING This must only be carried out when the machine is without load 16 55 Orkel 6 2 Control routines These controls are normally carried out by Orkel or other authorized personnel Check that the rotational speed RPM is registered in the display of the Control Box Check that the pump for grease lubrication of bearings is rotating and that the bearings are being lubricated Check that the oil lubrication for chains has normal function Check for unpleasant sounds or irregular functions Let the machine run without load for at least 20 minutes at first start up before it is put to work Stop the machine and make sure there is no excessive heat in any bearing If any irregularities are discovered on any of these points stop the machine immediately and contact Orkel Technical Department 66 Orkel 6 3 Driving technique Start the PTO while tractor engine is idling Also engage the hydraulic system if Load Sense is not in use Gradually increase to 580 620 RPM 540 pto or 820 850 RPM 1000 pto When correct rotation speed is obtained a text baling 1 and an arrow symbol will appear in display This indicates that the machine is ready for baling and that the propulsion can start The quality of the bale depends a lot on the driving technique and the driving pattern The way to plan the driving pattern is dependent on the amount of grass and weather the grass swath is wide or narrow If there is n
31. ine will be rejected unless otherwise agreed Consequential damage Consequential damage is not covered by this warranty Transportation damage Any complaints must always be directed to the transport company who caused the damage Returning damaged components Components must be returned to Orkel upon request or should be kept stored for a minimum of 6 months Orkel might require photographs of the damage before and after the alteration of the component in each case A photo of the damaged part should be included with the warranty claim form as required documentation Refund of shipping costs Orkel will recommend a transport company and a return date Any shipping costs exceeding this level will not be refunded Orkel AS Magne Sletvold Warranty Manager 55 Orkel 2 2 DECLARATION OF CONFORMITY Orkel AS N 7320 Fannrem Hereby declare that the following product Orkel hiQ Smartbaler round baler with baler serial number s and wrapper serial number sacs spec sena asas is covered by this declaration and in conformity with the following standards or other normative documents NS EN 12100 2003 NS EN 292 1 1991 NS EN 292 2 1991 NS EN 704 1999 In accordance with the MACHINERY DIRECTIVE 2006 42 EC 98 37 EU Fannrem February 2011 Leif Haugum Project Engineer 55 Orkel Part 3 Connections 3 1 Elec
32. jla ian T e See to that distance a is sufficient to handle necessary free motion vvhen operating the machine in hilly conditions and that distance b is as long as possible e Lubricate the axle in accordance with the manufacturer s instructions Please see separate manual for PTO axle e For instructions regarding height adjustments please see next page 66 Orkel 4 Settings e 4 1 Height drawbar adjustment e To obtain optimized utilization of the baler s qualities it is vital that this adjustment is carried out in a correct way e Preparations o The baler has to be attached to the tractor o Tractor and baler has to be placed on flat ground o Air pressure in tires has to be set to 1 Bar e Procedure 1 Adjust Pick Up wheels until the pickup springs have a 5 cm distance to the ground 2 Place a jack under the baler see picture 1 and lift a little bit just to unload weight 3 Loosen the fastening bolts for drawbar 4 Loosen the locking nuts on adjustment bolts 5 Lower the Pick Up until wheels are touching the ground 6 Adjust with the jack until 2 3 cm remains before the cylinder reaches bottom See picture 2 7 Tighten the drawbar s fastening bolts to a torque of 574 Nm 8 Note Retighten these bolts after a short time of driving 66 Orkel 4 2 Program settings L These settings are normally set correctly from the Orkel factory LIIf changes are necessary this will be carried out by Orkel service
33. justing the knife 10 5 MAINTENANCE AND SERVICE When working on the machine always disengage the PTO drive stop tractor motor and remove the key wait until all moving parts have stopped Prior to carrying out a major service or repairs to the machine it should be thoroughly cleaned or washed down if necessary The machine should stand on a flat surface and the wheels blocked to prevent movement To facilitate ease of cleaning the side panels may be removed The rollers may be moved slowly by engaging the power shaft to move them to the required position for work to be carried out Before doing this the machine must be clear of all personnel and in the sole charge of person carrying out the work The protection cover for bearings has to be frequently cleaned especially after baling wet grass When the chamber is open the strong back must be in locked in place on both sides at all times The baler must be hitched securely to the tractor to ensure stability If working with cutting or grinding equipment the area must be clean and dry Fire precautions should be taken Before welding on the machine it should be completely disconnected from the tractor and the electrical net string controller should be removed 54 66 Orkel 10 6 LIFTING Only use lifting gear with sufficient capacity to lift the machine K e Keep children and spectators off and away from machine when operating The area around the machine should b
34. k when no other function is running of max oil flow when functions are operated manually If arrow down is pressed down for more than 2 sec pickup goes to float position Pressure build up cycle which activates chamber pulsing 61 O Off 1 On Auto1 pickup Auto2 Pickup goes up when tying starts and down when chamber closes Timers and speeds Time from net film is cut until bale is unloaded Possible to alter Rear door open delay Time from chamber open until oil supply to eylinders stop Bale chamber 0 100 85 Chamber rear door closing speed Possible to alter 0 100 85 95 Chamber rear door opening speed until rear P seibl dalar door open ramp end Chamber rear door speed at last part of Possible to alter Decrease if speed is too high as this may Rear door ramp end opening sequence cause major damage to the machine Loader 0 100 62 Loader speed Possible to alter Table up time 0 5 3 s 2s Possible to alter unloaded Table down time 1 4 s 2 5 s Time serung for table down when bale is Possible to alter unloading Table down 0 5 3 s ls Time from unload finished until table returns Possible to alter to middle position 2 middle 0 100 table speed from loading to middle position KEPI moves 190 Slowly message might appear Table down 0 100 Table unloading speed Possible to alter bleup up 0 100 Table speed from unlo
35. lear at all times Do not wear loose or baggy clothing when working on the machine and keep hands feet and clothing away from moving parts Stop tractor engine before removing guards and shields Keep all guards and shields in place and do not change them Do not drive faster than 30 km h with the machine It is not allowed to stay on the machine when operating Make sure that the PTO drive direction and number of revolutions of the tractor correspond to the machine s Use ear protection if the noise of the machine is too high when using a tractor without cabin Keep area between tractor and baler clear of people under coupling and uncoupling Never remove material from machine when operating Never manually feed material twine net or crop into machine Stop tractor engine and remove the key before unblocking pick up Before starting ensure the machine is clear of people and all tools and loose objects have been removed and correctly stowed Do not do service or pull out hydraulic hoses when hydraulic system is under pressure The owner is responsible for making information available to the operator on the safe use and proper maintenance of this machine CHILDREN UNDER 16 YEARS OF AGE MUST NEVER OPERATE THE MACHINE 52 55 Orkel 10 3 CONNECTION AND DISCONNECTION Keep people away from area between tractor and baler during connection and disconnection Squeezing hazard Disconnection has to take place on plain gr
36. n safety and that of others may be in the vicinity Scope of use of machine The Orkel hiQ Smartbaler can only be used for baling grass hay and straw Before operating adjusting or servicing the machine it is important that users manual inclusive safety instructions are carefully read and understood by those directly concerned This operator s manual should be regarded as part of the machine and has to follow it all time Suppliers of both new and used machines are advised to retain documentary evidence that this manual was provided with the machine The manual serves to enable the user to 1 Understand how the machine operates 2 Be able to operate it safely without hazard to either the operator or persons in the vicinity 3 Be able to successfully use the machine to its full potential Failure to follow the safety instructions can result in death or serious injury 51 55 Orkel 10 2 GENERAL SAFETY INSTRUCTIONS Before working maintenance cleaning disassembly of parts adjustment on the machine Disengage the PTO drive clutch Stop the tractor engine activate the hand break and remove the key to prevent the tractor from being started accidentally Thoroughly read and understand the relevant chapter in the user s manual Do not start the tractor before all persons are in safe distance to the machine Keep children and spectators off and away from machine when operating The area around the machine should be kept c
37. n more hazardous is dry material mixed with oil 66 Orkel Part 2 Warranty Declaration of conformity J e 2 1 Warranty Terms for end user Orkel AS vvarrants this machine against manufacturing defects for a period of 12 months from the date of delivery to the end user The vvarranty is limited to 1 The present value of the machine based on the maintenance performed use and condition 2 The value of the damaged components 3 VVork hours calculated by Orkel AS 4 VVarranty repairs must only be carried out with the permission of Orkel AS VVith the exception of the above conditions Orkel AS shall be under no circumstances responsible for damage circumstantial damage to third parties that may be caused by the machine Important Ordinary vvear and tear to rubber paris tyres hydraulic hoses blades chains or bearings is not covered by the vvarranty As regards the povver transmission shaft the supplier s vvarranty regulations apply see separate information concerning the shaft The use of non genuine parts incorrect use and or insufficient maintenance of the machine will lead to the cancellation or invalidation of the aforementioned warranty For machines with factory mounted fully automatic greased bearings a 5 year warranty maximum of 50 000 bales applies from the delivery date to all slide bearings bushing for rolls based on the follovving Breakage to the slide bearing bushing is defined as ma
38. ntenance 8 1 Daily maintenance and inspection Check amount of grease in grease reservoir Refill if necessary Inspect the safety valve on grease pump Visible grease on the valve indicates malfunction clogging in the system Check amount of oil in oil reservoir Refill if necessary Lubricate the PTO axle Check vital bolt connections Have special attention to bolts for vvheels dravvbar and pickup fastening points Retighten if necessary Inspect cutting knives and sharpen if necessary This is important to obtain effective cutting and optimal fodder quality Sharp knives also require reduced need of power Check air pressure in all tyres Check all lights and all electric functions Inspect the hydraulic system for leaks Test the functions Check the tension of the drive chains Retighten if necessary Clean the steel rollers on wrapping table Remove all grass remains between rollers and belt Repeat several times each day Lubricate the chamber hinges each 400 500 bales Check the chamber locking system see page 19 Clean the ensiling fluid pump by flushing it with clean water Do this at least after every day of use Lubricate all manual lubrication points accordingly to schedule on next page 45 66 Orkel 8 2 Manual lubrication List of all manual lube points on the machine We recommend all points being lubricated each day See chart next page for location of lubrication points Baler G
39. oners for damage When the problem is solved start PTO engage the cutting knives and continue the baling 20 66 Orkel 7 Technical information Orkel hiQ 7 1 Electrical system Control system Control unit Type Operating voltage Acceptable voltage tolerance Connection Fuses Sensors types Sensor distances 7 2 Hydraulic system Type Oil supply Oil supply requirement Load Sensing LS 7 3 Chamber pressure ACC 12V earthed system 12 V minimum 10 V maximum 16 V Directly from battery not from starter dynamo or others 40A 15A 10A A 25 Proximate sensor Part nr 58958 A 27 Pressure sensor Part nr 58959 All other sensors 818 mm Part nr 58025 Film control A11 and A12 1 0mm All other sensors 2 0 4 0mm Hydac From the tractor Min 60 l min at constant flow No Load Sensing To take advantage of LS the signal hose from LS valve has to be connected to the LS block of the tractor and LS has to be turned on setting 1 in the baler s program The chamber pressure is set in the baler s control unit To protect the machine from overload never exaggerate the chamber pressure 21 55 Orkel e 7 4 Cutting device To ensure good cutting always be sure to have sharp cutting knives Sharpen the knives often e Changing knives Risk of injury While working on the cutting system extra care must be taken Always use protective gloves and see to that the tractor engin
40. ot much grass present in the swath 1 2 bales per decare and the width of the feeder cannot be filled out it is advised to move determined from side to side in sections of 10 20m but not in a S pattern See figure 1 This has to be done to obtain an even filling on the full width of the bale see picture 5 6 and 7 and to ensure good cutting Driving from side to side is less relevant when the amount of grass in the swath is higher 3 4 bales per decare and the feeder width is filled sufficiently Driving pattern Figure 1 Driving speed should be adapted to the amount of grass At normal amounts of grass the speed could be up to 8 10 km h at start to obtain a rapid start of filling the chamber with grass At small amounts of grass the driving speed can be relatively high 10km h or a little higher as the cutting device achieves a better cutting with a certain amount of grass in the feeder rotor At large amounts of grass or when more swaths are collected to one the speed should not exceed 5 7 km h at start When column for chamber filling see fig 2 is starting to get filled the speed should be lowered significantly to obtain a good compression of the bale The last few meters the speed should be as low as 3 4 km h with normal grass amount and even slower when there is more grass This also protects the driving line from unnecessary and excessive loads during the baling process column for chamber filling figure 2
41. ound and the baler has to be parked in a stable position to prevent overturn Make sure that the PTO direction of rotation and rotation speed rpm of the tractor correspond to the machine s settings Wrong direction or rpm can lead to serious damage to the machine Ensure that the hydraulic couplings are clean and undamaged before connecting and activating the hydraulic system Before starting ensure the machine is clear of people and all tools and loose objects have been removed and correctly stowed When PTO shaft is removed from the tractor it must be secured to the baler with the chain provided to prevent accidental damage Stop tractor engine and ensure that there is no pressure on the hydraulic system when disconnecting Oil can penetrate through human skin and cause inflammation Use eye and skin protection to protect from oil contact Disconnect hydraulic hoses and electric cables before moving the tractor away 53 55 Orkel 10 4 ADJUSMENTS When adjusting machine always disengage the PTO drive stop tractor motor and remove the key wait until all moving parts have stopped Sharpening knives The condition of the knives should be checked after sharpening and at regular intervals When working under the machine and in particular the pick up the depth wheels should be fully extended to enable them to act as stands The net is cutted with a sharp knife Pay attention under loading the net and ad
42. personnel during start up service or CTF further adjustments are needed please contact your dealer or Orkel Technical Dept or see this manual s section 7 2 Settings in Baling programs page L See also this manual s section 6 1 explanations to the Control Box page 4 3 Mechanical settings LTThese settings are normally set correctly from the Orkel factory LIIf changes are necessary this will be carried out by Orkel service personnel during start up service or LIIf further adjustments are needed please contact your dealer or Orkel Technical Dept or find additional information in this manual 4 4 Hydraulic settings LTThese settings are normally set correctly from the Orkel factory LIIf changes are necessary this will be carried out by Orkel service personnel during start up service Tf further adjustments are needed please contact your dealer or Orkel Technical Dept or find additional information in this manual 45 Orkel 5 Preparations prior to driving 5 1 Installing wide film or net to the HiT system Lever Lift the front of the HiT unit by operating the lever on the front right hand side Film or net roller is easiest installed from the side of the baler See to that the roller is installed with the free end of net or film pointing upvvards in front Lead the film or net as shown in sketch as seen from the left hand side This sketch can also be found as a label on the left hand side of the ma
43. rease 17 nipples Chamber hinges 2 on left and 2 on right Cylinder for bundle rollers 2 Cylinder for HiT knife 2 left side Cylinder for tension arm 2 left side Cylinder fastening points on chamber cylinders 2 right 2 left Safety clutch 1 right PTO axle See manufacturer s instructions 2 8 NOM TS O RP NOU BWN K Oil spray Chains for HiT unit e Free vvheel coupling on main axle from gearbox Use oil type 10 VV40 and pump it through the holes at the side of the coupling housing 9 Wrapper Grease 30 nipples 8 Bogie 1 right 1 left From time to time when lubricating these points the baler should be lifted with a jack to secure a proper distribution of grease in the bushings 9 loader cylinders 2 right 2 left 10 Hinges for loader 1 right 1 left 11 Bearings for rollers on wrapping table 2 right 2 left 12 Wrapping table cylinder 2 left 13 Wrapping table hinges 1 right 1 left 14 Hinges for film cutters 5 right 5 left 15 Hinges for emergency stop arm 1 right 1 left Add some grease to the centre roller of the film cutter and to the guiding bolts on the counter bar Oil spray e Chain for wrapper arm rotation e Chain for wrapper table rotation right e Plastic guide rollers on wrapper table remove cover in Centre 2 right 2 left e Bearings on film cutters 6 right 6 left e For location of lubrication points please see next page
44. s Cl Inspect the machine for damages or defects If necessary order needed spare parts LTOrder service from Orkel or Orkel Representative 48 66 Orkel Part 9 Contact information 9 1 Telephone numbers Orkel AS 0047 72 48 80 00 For assistance outside normal opening hours weeks 18 32 Parts department 00 47 913 23511 When shipping parts after normal opening hours an extra fee will be added Technical assistance 00 47 72 48 80 66 9 2 e mail and webpage e mail orkel orkel no VVebpage www orkel no 49 10 SAFETY INSTRUCTIONS CONTENTS 10 1 INTRODUCTION 10 2 GENERAL SAFETY INSTRUKTIONS 10 3 COUPLING AND UNCOUPLING 10 4 ADJUSTMENTS 10 5 MAINTENANCE AND SERVICE 10 6 LIFTING 10 7 USE 10 8 TRANSPORT 10 9 PARKING 10 10 DISMANTLING 10 11 WARNING SIGNS LABELS 10 12 EXPLANATIONS TO WARNING SIGNS 50 95 Orkel Page 51 51 52 53 53 54 54 54 54 54 56 58 55 Orkel Safety instructions for Orkel hiQ Smartbaler 10 1 INTRODUCTION Danger of severe injury is present if the machine is not being handled accordingly to descriptions in user s manual and or the safety instructions Whilst all care and attention has been taken in the design and production of this Orkel machine as with all machinery there remains a certain amount of risk to personnel whilst the machine is in use It is strongly recommended that users and operators take all possible precautions to ensure both their ow
45. see explanation to this menu on the next page 31 95 Orkel Bundle roller Open and Close The arms for bundle rollers can be driven manually These arms have to always be manually driven to correct position before changing program from net to film or opposite Changing from net to film Close Changing from film to net Open You can change between Baler1 Baler2 and Baler3 without leaving the menu Press Wrapper1 and the VVrapper1 screen menu is displayed 16 1 8 68 Loader on the way Bale not in loader Baler 2 Additive Hernu Loader Table Film cutter Down Town penr Close Here you can lift and lower the loader lift and lower the wrapping table and open close the film cutters 32 95 Orkel Press Wrapper1 button and the Wrapper2 screen menu is displayed 16 11 6 648 Baler 2 WrearrPer arm at home Wearing B Bremin Additive Henu Wrackrin9 Film cutter Home Slow Fast AUTO OFen Close Here you can arrange the wrapping arms in their starting position they can be run slowly or normally and you can start an automatic wrapping sequence You can also open and close the film cutters It is possible to switch between the Wrapper1 and Wrapper screens 33 Press Additive button and the additive screen is displayed 95 Orkel 0 Reditius Live dosing mode Em Amount af additive Per bale Additive amount baling Zib l
46. terial thickness of less than 0 2 mm VVorking hours for replacement are not included This warranty only applies if regular inspections and maintenance have been carried out according to the instructions outlined in this User Gulde Extent and terms of the warranty The vvarranty covers the follovving situations Repair of faults caused by faulis in the construction materials componenis production mounting alterations made by the factory or similar faulis Faults and defects discovered before or after the product has been delivered to the customer The product will be replaced or repaired as soon as possible should a production or construction fault occur that potentially could represent a safety risk The terms of the warranty are not applicable if the defect fault is caused by The product has not been handled according to the instructions provided by Orkel The product has not been serviced according to the instructions The product has been modified The product has been installed or repaired not corresponding to the instructions provided by Orkel Non genuine paris or standard components not approved by Orkel has been used Warranty work Warranty work can only start after on a specific agreement with the Orkel warranty representative Warranty work can be carried out by either by the customer an Orkel dealer or other workshop pre approved by Orkel If troubleshooting and repairs are estimated to more than 3 hours repairs
47. the machine Faulty revolution speed can cause damage The machine is built for 540E 750 or 1000 RPM 10 Do not enter net roller area when the unit is rotating When net goes into the baling chamber the net roller rotates extremely fast 11 Chains and sprockets inside cover Do not touch when machine is running 12 Serious injury might occur if you work in the pick up or feeding units when the machine is operating Keep away from all moving parts 13 Use parking chocks when parking the machine 14 Keep away from the PTO shaft while the driving line is engaged Do not wear loose or baggy clothing Ensure all protections are in place and correctly secured at all times Ensure shaft length fits to tractor and machine 15 Lifting points for fork lift 16 Never start the P T O axle when the reversing key it s still fitted to the shaft 17 Safety distance 5 meters No persons allowed closer than 5 meters from the machine when machine is in operation 18 Hazard of injury The film cutter film holder has sharp knife and opens and closes with heavy pressure 58 66 Orkel 11 1 Settings for hiq Smartbaler with Danfoss and program versions from V5Pd6 Settings 1 Chamber pressure 0 100 from chamber max pressure Lower when baling straw Chamber full 125 140 128 132 Theoretic bale diameter at stop signal Lower when baling straw Can be changed by user Net film tying starts automatically at stop and Net tying Manual Auto del
48. tric connections o The power supply cable supplied by Orkel has to be connected to the tractor s battery This cable is then connected to the equivalent cable on the baler This is the only approved way for connecting electric supply to the baler o The control cable has to be connected between the control unit and the equivalent cable at the baler o The lighting cable from the baler then has to be connected to the lighting output at the tractor e 3 2 Hydraulic connection o Connect the brake hose of the baler to an approved brake outlet at the tractor o Connect the pressure and return hoses to the tractor Note that the return hose has to be connected in a way that secures minimal back pressure max 3 bar o If the tractor is equipped with LS Load Sensing hydraulics the signal hose from the baler s LS valve has to be connected to the LS distributor block of the tractor Additionally to be able to take advantage of the LS the function Load Sense has to be turned on 1 in the program of the baler o The pickup is normally operated from the control unit However a separate hose could be connected to the tractor The pickup will then be operated by the tractor hydraulics e 3 3 Mechanical connections o Connect the baler s drawbar to the pulling device on the tractor o For installation of the PTO axle please see next page 55 Orkel e 34PTO axle o Install the axle and adapt to correct length see figure
49. v belt is engaged Net rounds Number of layers of film net 9 rounds 4 layers 13 rounds 6 layers 17 rounds 8 Net film tying starts automatically at stop and delay time has passed Also influenced by net pulses Net tying Manual Auto Manual time from sensor A1 is activated by bale Bale ik loader delay until loading starts Stop delay Time from stop to film net tying starts Monitoring for empty or broken film on wrapper Net control Off On Monitoring for empty r broken net wide Sensor C39 Off when simulating film in tying unit Amount of additive per This setting is only optional when dosing Calculation is made from the average baling time for the 0 101 31 eyn bale mode is L last 10 bales 5777 0 101 7 UCU Amount of additive during baling Only when dosing mode is lpm Film control Off On Sensors A11 and A12 Off when simulating 60 Transfer pump mode Press both Fail safe mode corner buttons to reach this extra menu Fail safe speed VVrapper default Pressure control ACC Timers and speeds Off On 0 100 2 3 bar 1 1500 0 01 2 0 01 2 0 01 2 A B C 0 1 0 100 0 100 Manuell Auto1 Auto2 Manual 66 Orkel If pump is used to transfer additive from barrel or similar Saves 3 different settings for different materials Turns LS load sense On Off of max oil flow through the hydraulic bloc
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