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AVANTI SERVICE LIFT User`s, Installation and

1. OOOOOOOO OO OO OOOOOOO OO OOO OOOOOO OO OOOO OOOOO OO OOOOO OOOO OO OOOOOO OOO O OOOOOOO OO User s Installation and Maintenance Manual E04 RO1 7 Optional for CE versions Not available for AECO version 15 3 7 2 Full sliding door 064 LA By i A o o q OOOOOOOOOOD OOOOOOOOOO OOOOOOOOO OOOOOOOOO OOOOOOOOOO0 6O0O0D0OOOOOO OOOOOOOO OODOOOOO OOOOOOO OOOOOOO O OOOOOO O ODOOOO O O OOOOO O OOOOO O OO OOOO OO OOOO OO OO OOO OO OO OO 000 OOO 6000 _ OOOO 9999 OOO OO O OG OO OO 0000 OO OO OOOOO O OOOOO O OOOOOO0 ODOOOO OOOOOOO 000000 OOOOOOOO OODOOOOO OOOOOOO OOOOOOO OOOOOO0 0 ODOOOO O O OOOOO O OOOOO 660606 80 OOOO OO OO OO 00 OO GOO OO QOO O OOO eoo o 999 OOOO 0000 OOOO
2. 09300000 0200020 e 0200000 0202020 00 202020 B A 02020209 0200000 5 9 09020900 8292020 gt offe 09093000 05000005 0398009 elle 0902020 050 00 0000020 10205020 0202090 0202020 E eee 00200000 O o 1 mx CX MEE 0 0 0 gt ee E F 0202020 0202020 D 0007000 0007000 le 0 000 00 0 0 959996959595969 959596959595969 _ 2e2 900200090 0000002 899 S207 968999999 00898580859 898 0200000 0050 0 980 90809 00809090007 90809 808 09 009000 909 508080909990 909 5090808 00 205060 9095952 989 0893999 0000000000009 0595950 O59 0505050 0202050 809 959569680 080909090900090 gt 095693888 909 OGO GOGG 09 9090909 0090909020000 2940896 90 CROCO CI 990 099809 90809090909 080 203080 090 99 99909 5080805 908099999 6999e9 90969 90 OCD 0500 0 990 0809 0808080 2080800 0858080 2880 e 0 00 070 00 980 09 0090809090800 909 0090803080800 90 090 9000000 02000000 090 000000000000000 000009000900000 090 0 0 0000 ooroo 4 10 000 00 0 07000 0 o o 0202090 L 060525262626 25 092595959 595950 260 9 96009099 986 og 9689898989899 969999898989 985 0202070
3. BOTTOM MECHANICAL STOP 0000000 0000000000000 0000000000000000000 2 BOTTOM OBSTRUCTION DEVICE BOTTOM OBSTRUC TION SWITCHES X2 3 17 Emergency top and bottom limit switch The emergency top and bottom limit switch interrupts the control if top limit switch or top obstruction switches fail or if bottom limit switch or bottom obstruction switches fail This switch is triggered by the bottom limit plate and top limit plate located at bottom and top platforms respectively To release the switch at bottom platform temporarily remove the switch lever put the lever back afterwards and verify adjustment To release the switch at top platform perform manual descent some metres TOP LIMIT SWITCH EMERGENCY TOP AMD BOTTOM LIMIT SWITCH 21 BOTTOM LIMIT SWITCH TOP LIMIT PLATE PLATFORM SWITCH gt SAFE ZONE PLATE 3 18 Top and bottom mechanical stops Top and bottom mechanical stops are installed on the ladder and act as travel limits Optional for CE versions Not available for AECO version 2 Optional for CE versions Mandatory for AECO version Mandatory for CE versions Optional for AECO version
4. 34 oe a et eee el Se ae be ee Se 34 OATI Gear OX c2 222322235 223 3874 5 292 8 2 34 6 4 7 2 Centrifugal brake 0 cc es 34 D 5 7 9 Motor Drake cute ee bea Bae wens eee eA 34 6 5 Ordering spare ee ees 34 T JEOUDIESNOOUNG CA UR EROR 35 GS eee RO 36 OF OAD oeer rege hens bonehead eee the IP 36 8 2 Installation accessories 36 8 9 SECHONG 36 9 InSDOClOPFLs adc ncn stern C es 36 SOAGE an thao eee he ne ae a 37 10 1 Before installation of service lift WTG tower 37 10 2 After installation of service lift WTG tower 37 10 3 During WTG tower 37 10 4 After service lift is put into Service 0 ee es 37 1T WIStANaviONs cone edad cd EE RC QE eee wens E de 37 11 1 ara Rx ERE KORR eee Xx 37 GAUTION ON ose oer e
5. ALIGNMENT STICKER 2 There is an alignment sticker for each tower platform Stick the sticker on right ladder stile at a height of 1 5 m from each platform and with triangle pointing to the left 3 For top platform and for ring shape platforms stick the sticker on right ladder stile at 0 9 m under each platform and with triangle pointing to the left 11 8 Two runs without grease on the rack 1 Once the installation is complete and before applying the grease on the rack ascend and descend the service lift along the complete travel path two times This way any metal swarfs coming from the galvanised rack will be removed 2 Remove the pinion covers and clean off the metal swarfs 3 Put back the pinion covers 4 Grease the rack 12 Disassembling The disassembling shall be done following the installation instructions but in reverse order The disposal shall be done in accordance with local authority regulations Not available for CE versions Mandatory for AECO version User s Installation and Maintenance Manual E04 R01 41 13 Inspection before first use An inspection shall be carried out before the first use of the service lift The inspection before first use shall only be performed by AVANTI or by qualified personnel authorised by AVANTI The inspection before first use shall be performed following the instructions of chapter 6 4 Annual inspection and filling
6. in the Appendix Inspection checklist and the Appendix mm anm C Inspection log sheet for future possible reference 42 AVANTI Service Lift for Wind Turbines E04 RO1 Appendix A Adjustment of the overload limiter The adjustment of the overload limiter shall be done only by 7 Once the no load setting is set AVANTI or qualified personnel authorised by AVANTI and the display shows NC which e following the steps described below means number of cells 8 Press the P button A 1 Workflow The display should show 4 Informational note this value should be set 4 from factory 8 1 If the display shows 4 press the P button to confirm 8 2 If the display shows a value different to 4 correct it by pressing the UP Arrow button and finally confirm by pressing the P button 9 The display shows AL2 which is the top overload limit to be set A 2 Buttons The P button is used to 10 Press the P button The display shows the triggering confirm the value and to limit of the overload limiter continue to the next step It must be 265 kg The UP Arrow button is 10 1 If the display shows 265 used to change the value press the P button of a parameter The display shows Finally press the P button The display shows 0 The process is finished 10 2 If the display does not show 265 press the butto
7. N PA TK 777 e The main frame is welded steel structure The traction and guiding systems are bolted to the main frame 3 8 Main frame 17 User s Installation and Maintenance Manual E04 RO1 Main frame 2 Guiding rollers top 5 Traction system 2 Motor groups 3 Guiding rollers bottom 6 Anti derailment brackets 7 Pinions 4 Evacuation ladder 8 Counter guiding rollers 1 3 9 Controls 3 9 1 Bottom platform control box CE Call only configuration CE Send and call configuration 1 S 6 arm 5 E X 2 Buh 8 H 3 2 7 4 AECO configuration 5 2 6 7 8 3 9 4 10 1 ON OFF MAIN SWITCH 7 EMERGENCY STOP BUTTON Press to interrupt any control function Turn pull to reset the 2 UP DOWN LIGHTS GREEN control after necessary verifications Lights up when the lift is going up or down respectively 8 UP BUTTON Press and hold UP button to send the lift to the top platform 3 DOWN BUTTON Press and hold DOWN button to call the lift to the 9 RESCUE BUTTON bottom platform Press this button to enable send and call functions in case of rescue This selector is sealed and is for emergency use only 4 HOUR COUNTER 10 MANUAL MODE LIGHT 5 FAULT LIGHT RED Lights up when the MANUAL AUTO selector of the cabin control Lights up when there is an activated switch on the
8. their screws properly tightened Are the steps and handles properly placed Are their screws properly tightened oo d 38 Not applicable to the daily inspection Is the cabin free of damages and cracks after _ performing the dynamic test on the electromagnetic brakes 4 GUIDING SYSTEM OK Not OK ISSUE DESCRIPTION Is the outer surface of the guiding rollers uniform and free of damage e wear ofthe surface of the guiding rollers less than 2 mm 0 Is the wear of the surface of the counter guiding rollers less than 1 mm oo 44 AVANTI Service Lift for Wind Turbines E04 R01 4 4 the guiding rollers properly installed 4 5 15 the guiding ladder free of damage and properly installed 4 6 the connecting screws between the ladder sections properly tightened Are the connecting screws between the ladder sections and the ladder rack anchorages properly tightened A N 4 8 15 the rack of each ladder section free of damages and within allowed wear limits BH 9 Is the rack properly lubricated Are the connecting screws between the ladder anchorage and the tower support brackets properly tightened Only applicable to the inspection before the first use Is the distance between the rack dents of 2 consecutive ladder sections between 48 70 and 50 70 mm A A 11 4 12 Are the ladder anchorages free of damages e g cracks Are the rest platforms properly installed and free of da
9. 908090909 909090809 086 090 0000000 09 909 9680899 90809990 9690969 0909 90 e e 990 58580 90809 50809090959 90909 508080 205050 968 869580 909 5080809999805 909 5090809 908 I 05000900 o Ca8aSo8o8a8 8o o 059 6050 090 050900 00809080960 008080 0900 0808080 9080800 o8o8080 2880 1 986 o9 5080808080809 200 5090908099805 70 690 000000000000000 000090009000000 096 e oe LL 9 9 0 0 0 0 00000 00000 00 000 gt 09393900 8 0999 0 0 8 0 8 OG OO OG 070 00 o e e 930 00 8200000 00900230 920000000 2560554 2226000 00500000 amp 020 000 o o 0 o 0 00 00 000900 00070 0 00 0 0702070 ans 0006 0000 00000 000 09 G0 B80 0 00 0502050 9 OO 0 0 0 90 90209025 8 8 618 6 0000 0 C00 670 0 00 0205020 000 seg 9 09690000000909 o 908 E 90059505 959505352 96050069 Sore e ene 00000959 000000 866 800 98889090 02920 903699989 088 998 1 CC CC 93600952 0500050000 BC RR 02002000 90900090 U 958 9858805 969 09920859990 282 533289 986 S808 29959388 8380939 29993800 29859090 29390990 SSD Es O 388 2020787070 009060 0 2 0 09090000 0202000 90900606 898
10. 2 Not available for CE versions Optional for AECO version Optional for CE bucket type version Mandatory for CE full sliding door version Mandatory for AECO version 3 19 Traction system The traction system is rack and pinion type The system has two motor group working on the same rack They are installed on the main frame of the cabin Each motor groups has a centrifugal brake a gear box a pinion and a brake motor Each motor brake includes a manual release lever allowing a manual descent in absence of electric current PINION GEAR BOX CENTRIFUGAL BRAKE It allows to descend with a controlled speed in case of emergency MOTOR HAND LEVER For manual descent 3 20 Guiding and anti derailment system The service lift is guided along the stiles of a ladder by means of ten guiding rollers An inductive sensor detects the presence of the stile If the stile is not detected bigger distance than setting control is interrupted avoiding derailment of the service lift A The service lift features two anti derailment brackets that prevent derailment if guiding After a short circuit check that the inductive sensor and its light work properly GUIDING ROLLERS ANTI DERAILMENT BRACKETS 0g P09 0000522 Or 0 y 9002000000 92090509525 0 3 21 Overload limiter The overload detection system prevents any movement of the service lift in the event of an overload In case of an overlo
11. 40 AVANTI Service Lift for Wind Turbines E04 RO1 11 4 Assembly on site After the tower sections are erected 1 Climb to the second tower flange 2 While descending to the previous tower flange loosen connection bolts between the ladder rack anchorages from the tower support brackets 3 Lower down the loose ladder section until it contacts the previous ladder section so that no gap exists 4 Tighten the connection bolts between the ladder sections see Fig 9 5 Using two calibrated rods of 12 mm check that distance between ladder sections dents is 49 7 1 mm Fig 9 6 While climbing up tighten the connecting screw M12 between the ladder rack anchorages and tower support brackets with a torque of 12 N m for CE 50 N m for AECO see Fig 10 Check that the gap between each connecting screw M12 and the top end of its corresponding oblong hole at least 5 mm 7 Climb up to next tower flange and repeat actions 2 to 5 until there are no gaps between the ladder sections 8 Check that gap between anti derailment bracket and ladder stile is 4 mm Fig 11 9 With the service lift at bottom platform 9 1 For bucket type adjust the bottom mechanical stop so that it is possible to open the double door just above the L fence railing The service lift must stop when obstruction device reaches the bottom mechanical stop see Fig 11 9 2 For full sliding door
12. Bottom platform to junction box Top platform to junction box Travelling cable Travelling cable weight approx Ladder rack Mast versions AECO version 530 x 30 x 1489 mm 530 x 30 x 2978 mm 530 x 30 x 1489 mm 530 x 30 x 29 8 mm Weight per piece 15 kg 30 kg 15 kg 30 kg Attachment distance 1 per mast section max 3000 mm 1 per mast section max 2100 mm T X Note Optional for CE versions LA H V ECO Not available for AECO version User s Installation and Maintenance Manual E04 RO1 11 3 5 Service lift overview 3 5 1 Bucket type ICM X MEN 5 97 7 A NS U 9900000000000009 OOOOOOOOOQ9OSOOOOO 0000000000 7 OOo OOOOOOOO 000020200020 OOOGOOOOOOOOOOSOOOQ9S OOOOOOQ OO OQQoOoOOOOOOOQOOOQOG OOOOOOOOOOO OO OO 000 OOOOOOOOOOOOOOQ9OQ0 2662 GEO O0OO09990 2000 OOOOOOOOOOOOOOOOO OOOOQOOO OOOO OOOO OOOOO 29999 OOOOOOOOOOOOOO 9OO 29030 OOOOO OOOOO 37909 OOOOOO OOOOOOOOOO0O0O0O0O09OO OOOO9O9 OOOOOO 0000000 OOOOOOOODOOOOOO9OO O 0000000 OO 00000000 OOOOOOQOD0OOOOOOOCOOO 9eoOoooOoo9Gce OoOOOOOOO 2 200000000 OOOOOOOOOOOOOOOOO0 3829998909 OOOOOOOO 0000000 OOOOOOOOOOOOOOOOO 82800889 0000000 929 OOOOOOOOOOOOOOOOO 000000000 0202000 QOO OOOOOOOOOOOOOOOOO 2000002020000 OO OO 020202020200 OOOOOOOOOOOOOOOOO OOOOOOOOOOOOO OOOO
13. D is between 57 and 58 mm If D is not OK the shafts of the counter D guiding rollers need to be revised DIMENSION MINIMUM mm MAXIMUM mm o s 6 4 2 4 Lubricate the rack Check that the lubricant on the rack and pinions is in proper conditions If the lubricant is not in proper conditions proceed as follows 1 Place the lift at the bottom platform and disconnect the power supply 2 Clean the old lubricant off the rack and pinions 3 Use a grease gun and a zipper sleeve to lubricate the low pinion through the lubricating nipple LUBRICATING NIPPLE 4 Turn on the power supply and enter the lift 5 Remove the female adaptor form the grease gun and connect the gun to the lubricating hose Its location is indicated by means of a lubricating point sign 32 AVANTI Service Lift for Wind Turbines E04 RO1 6 Apply lubricant to the top pinion from inside the cabin throughout the ascent f Repeat the lubrication throughout the descent 8 If necessary clean the excess of new lubricant off the rack The type of grease shall be KRAFFT KGP 2M or equivalent For low temperature use LUBEKRAFTT KMG or equivalent 6 4 3 Guiding rollers and counter guiding rollers o Clean and lubricate the rack every time you replace a section of the ladder If use is more severe it will be necessary to lubricate more often 1 Check that the outer surface of the rollers is uniform and
14. Wisconsin 53151 P 1 262 641 9101 F 1 262 641 9161 India Avanti Wind Systems India Private Ltd Old No 28 New No 41 Vellala Street Aiyanambakkam Chennai 600095 Tamil India P 91 44 6455 5911 Brazil Avanti Brazil Sistemas E licos S L Rodovia BR 116 Km21 Fortaleza Ceara 55 85 9671 6336 www avanti online com info avanti online com
15. descent is possible 1 m i a 56 AVANTI Service Lift for Wind Turbines E04 R01 Appendix F Test and adjustment of the electromagnetic brakes The test and adjustment of the electromagnetic brakes shall be done only by AVANTI or qualified personnel authorised by AVANTI and following the 9 steps described below 1 Readjust the overload limiter to allow to carry 315 kg in the cabin To do so follow the instructions of the Appendix A Adjustment of the overload limiter of the manual but inserting a value of 320 instead of 265 2 Load the cabin with 315 kg 12596 of its rated load 3 Release one of the 2 motor brakes by actuating its manual descent actuator 4 While keeping the brake open press and hold the DOWN button and stop after 3 m The brake shall stop and hold the lift the lift shall not slide down 5 If the brake fails to stop and hold the lift go to point 9 6 Repeat the test with the second motor brake If the second brake fails to stop and hold the lift go to point 9 T Unload the cabin 8 Readjust the overload limiter to allow to carry 250 kg in the cabin To do so follow the instructions of the Appendix A Adjustment of the overload limiter of the manual The process is finished 9 Measure the thickness of the brake disc Replace the brake disc if needed E E N C p 10 Measure the gap between the magnetic body and the anchor plate Adjust the ga
16. Press and hold the UP and OK buttons simultaneously two hand controls to ascend Egress from service tool kit is done in reverse order 9 ON 9 S b 9 54 AVANTI Service Lift for Wind Turbines E04 RO1 ecocooooooooooo eoooooooooWoo amp eocooooooooooooco0 poes o ooooeoooccocooooooooo ooooooo cooo oooooovcooovoocoocoooo0 oooooooo 99e VO 099090 Vp OLe L980 Se ads Qi oco Reinforcement for installation of service tool kit E 11 Instructions for use at intermediate and top platforms To egress to intermediate and top platforms from service tool kit 1 Level service lift roof with platform floor 2 Attach second fall arrest equipment to guiding ladder 3 Release first fall arrest equipment from service anchor point 3 Climb over service tool kit fence and overpass platform fence as specified by manufacturer 4 Release fall arrest equipment from guiding ladder To access the service tool kit from intermediate and top platforms 1 Attach fall arrest equipment to guiding ladder 2 Overpass platform fence as specified by manufacturer and climb over service tool kit fence 3 Attach second fall arrest equipment to the service anchor point 4 Release fall arrest equipment fro
17. f provided Does the platform switch S18 sit and function properly 2 20 If provided Does the door guard locking switch 519 3 sit and function properly T Are the anti derailment brackets properly installed and tightened LT me If provided Do the send and call buttons of the bottom platform control box respond with delay when actuated Does the buzzer from the cabin control box sound during this 28 Not applicable the daily inspection When the inductive sensor is distanced more than LTD 7 mm from the ladder stile does it interrupt control and does the light red of the inductive mt Not applicable to the daily inspection When the inductive sensor is distanced between 4 gt jand 7 mm from the ladder stile does it enable control and does light Not applicable to the daily inspection Is the gap between the inductive sensor and the ladder stile between 4 and 7 mm 3 CABIN OK Not OK ISSUE DESCRIPTION Are all the assembling screws of the cabin properly mounted and tightened T 34 Does the bottom obstruction device compress when pushed and decompress when _ l _ released Are its guiding shafts clean and lubricated 35 Does the top obstruction device compress when pushed and decompress when released lt lt lt lt l its guiding shafts clean and lubricated 36 Are the anchor points free of cracks and dents Do they have no permanent deformation oo S
18. 0 1706 356 442 USA Avanti Wind Systems Inc P 1 262 641 9101 India Avanti Wind Systems PL P 91 44 6455 5911 Brazil Avanti Brazil Sistemas E licos S L P 455 85 9671 6336 Manufactured Under Process Patent NO 8 499 896 Registered in Europe Contents Page T united Waranty ee ee RC e dic E 7 2 aw heel ae ee adem Peewee ees 8 Ele 8 2 2 Oy MDO cars cea ee be Se ein eek Oe es ee ee eee se 8 ea eae ha oe E 9 3 DGSCrIDUON acida d diae 066 RC e i ee we ee eee eee ae eo PEERS 10 PUDO SG Osa ee bn es A ee ee roe WURDEN DA Se Y cp See be ae 10 Oe DOOD esse 92 927A eed SUR bee baad be eee eee Sees 10 S ENXCIUSIODS eaa Sees eee eee ee d Rod e 10 3 4 Technical SOECHICATIONS RC ee 11 3 5 Service lift overview 1 0 eee 12 3 6 General arrangement of Pegasus lift inside a generic wind turbine tower 14 3 7 Service lift dimensions 00 eee 15 ew 383088 e 17 o9 COOP OLS a ae ere ew ROC EROS Y eae eos mE EP RE RS ee eee 18 3 9 1 Bottom platform control sneen enn ees 18 3
19. 49 mm 6 3 3 Functional inspection Check that the safeties are in place and working 6 3 3 1 BOTTOM PLATFORM CONTROL BOX 1 Main switch ON OFF Turn the ON OFF electric isolator on the bottom platform control box to the OFF position The green light shall be OFF The service lift shall not run Turn it ON the green light shall be ON PRIMITIVE LINE 2 Emergency stop button The service lift shall not The pinion replacement criteria is shown in the table move UP DOWN Release the emergency stop button below and drive the lift UP approximately 1 m 3 Press UP DOWN buttons on the control box The lift DIMENSION NEW PINION mm REPLACEMENT should travel upwards or downwards CRITERIA mm 1 ON OFF selector Turn the ON OFF selector on the cabin control box to the OFF position The green light 6 4 2 Ladder rack shall be OFF The service lift shall not be able to run The personnel shall inspect the full length of the ladder by climbing Turn it ON the ready light green shall be ON 9 along the ladder The service lift shall be able to run 2 Emergency stop button Press the emergency stop 1 Check that the rack is free from deterioration button The service lift shall not move UP DOWN damage or abrasion Release the emergency stop button and drive the lift 2 Check that the ladder has no cracks dents or UP approximately 1m damages 3 Fault light Press the emergency stop button the The detailed instructions of
20. ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY FITNESS FOR A PAR TICULAR PURPOSE NON INFRINGEMENT SATISFACTORY QUALITY COURSE OF DEAL ING LAW USAGE OR TRADE PRACTICE ARE HEREBY EXCLUDED TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW AND ARE EXPRESSLY DISCLAIMED BY AVANTI IF PURSUANT TO ANY APPLICABLE LAW TO THE EXTENT AN IMPLIED WARRAN TY CANNOT BE EXCLUDED AS PROVIDED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY IS LIMITED IN TIME TO THE SAME DURATION AS THE EXPRESS WARRANTY PERIOD SET FORTH ABOVE BECAUSE SOME STATES DO NOT PERMIT LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES THIS MAY NOT APPLY TO A GIVEN CUSTOM ER THIS LIMITED WARRANTY GIVES CUS TOMER SPECIFIC LEGAL RIGHTS AND CUSTOMER MAY HAVE OTHER LEGAL RIGHTS UNDER APPLICABLE LAWS This disclaimer shall apply even if the express warranty fails of its essential purpose In any cases of dispute the English original shall be taken as authoritative User s Installation and Maintenance Manual E04 R01 7 2 Introduction 2 1 Observations Only trained people may use this lift This manual must be available to staff at all times during installation maintenance and operation Additional copies are available from the manufacturer upon request All measurements are indicative only and subject to change without notice The pictures and sketches in this
21. E Serial traction system 2 0 Lift ne 7 Tower Total hours of operation Address of installation Serial n ladder rack fo TRAVEL ZONE OK Not OK ISSUE DESCRIPTION 2 CONTROL amp SAFETY DEVICES OK Not OK ISSUE DESCRIPTION Is the cabin control box without dents cracks and disparities Ba Do the UP DOWN iid of the platform control boxes light up when lift l _ ascends descends respectively Do all emergency stop buttons interrupt lift control when activated Li tf l Do the bottom obstruction switches interrupt descent when activated T Do the top obstruction switches interrupt ascent when activated If provided Does the top floating frame switch sit and function properly 2 If provided Does the bottom limit switch sit and function properly If provided Does the top limit switch S1 sit and function properly oo o 211 Does the emergency top and bottom limit switch S13 function properly Is it properly ooo adjusted at top and bottom platforms Does the bottom cabin hatch switch sit and function properly o 2 13 Does the bottom obstruction hatch switch sit and function properly oo o Does the fault light red light up when a safety switch is triggered Verify with all the switches Does the fault light red light up when an emergency stop button is triggered 2 17 If provided Does the platform light green light up when the service lift is at a platform a o 218
22. OOOO OOOO OOOO OOOO OOOO 0000 Q000 0000 QOO 900 000 600 OO OO 00 OOOO OO f 99000 00000 O ODOOOO 99002000 0000009 0090000 OODOOOOO OOOOOOOO00 OOODOOOOOO LO OOOOOOOOO OOOOOOOOO CO d 00000000 OD 40 4 q 996 2642 30000000000 0 0 0 052 0 0 GO 8 0 0 0 6 5 62 9 3G OQ 900090 2025200 20 MCROMCMOMCM 6 O9 0 O Xu rar 5 16 AVANTI Service Lift for Wind Turbines E04 RO1 OOOOOODO 00000000 O OOOOODO 0000000 OO OQO OOOOOO OOOO 89900 00000 oo OQOOOO 000000 OO OO OOOQOOO OQOOOOOO 00000000 OQOOOOOOOO OQOOOOOOOO OQOOOOOOOO OQOOOOOOO
23. amp 5 6 sees t ee oe eee COH 299 97 HN LS L 6 6 5 e The dimensions of the clear opening are 640 x 400 mm A switch interrupts control if the hatch is open or not properly closed In this case the fault light illuminates The top hatch is mounted over a top floating frame If a person stands on the top floating frame a switch is triggered and control is interrupted This prevents misuse of the service lift e g persons riding on top TOP HATCH SWITCH TOP HATCH SWITCH ACTUATOR oe Ww eret SK Or noo aot SQ OO Se FOO Oh GOO cae OOF OOF OU GOO ee Qe PRN 9 299 TOP FLOATING FRAME TOP FLOATING FRAME SWITCH TOP STRUCTURAL FRAME 3 14 Bottom hatches The bottom cabin hatch and the bottom obstruction hatch consist of a perforated sheet that open inwards and outwards respectively They are used in case of evacuation A corresponding switch interrupts control if one these hatches is opened or not closed properly In this case the fault light of the cabin control box illuminates The dimensions of the clear opening are 600 x 400 mm BOTTOM OBSTRUC CAD 1 CABIN TION HATCH SWITCH ACTUATOR BOTTOM CABIN
24. and documents The following documents signs and stickers are supplied with the service lift and shall always be available Document Position Underneath the cover of the bottom On the front side of the cabin On the front side of the cabin Inside the cabin Inside the cabin Inside the cabin On the motor cover On the cabin control box On the cabin control box 3 26 Internal light The service lift is equipped with a light inside the cabin When service lift is connected to power supply this light illuminates at all times The internal light is battery packed in order to illuminate the inside of the cabin in case of a power failure When fully charged it will last at least for 30 minutes The internal light has a flexible cable and hangers that allow to place it where convenient during maintenance tasks 26 AVANTI Service Lift for Wind Turbines E04 R01 3 27 Warning lights A set of warning lights is mounted on the top and on the bottom of the service lift The flashes warn that the service lift is moving 3 28 Platform fences The platform fences protect users from falling through the service lift hole at platforms These platform fences shall comply with e EN 14122 3 for Pegasus CE bucket type version They shall have non slip rails or steps facilitating access to the lift and to the guiding ladder from the platforms and shall have no doors e EN 14122 3 for Pegasus CE full sliding door
25. are properly mounted so that service tool kit activates the top obstruction device roof a Turn NORMAL SERVICE selector of cabin control box to NORMAL position controls of 1 3 i cabin control box do not function And controls of service control box do not function m Turn NORMAL SERVICE selector of cabin control box to SERVICE position controls of 1 4 cabin control box do not function And controls of service control box function 15 Insert around 40 kg inside the cabin controls of service control box do not function Then remove the 40 kg 16 Press and hold UP and second hand buttons simultaneously two hand controls ascent is possible 2 m e 1 While triggering service top limit switch S1 1r press and hold UP and second hand buttons simultaneously ascent is not 0 While triggering service emergency top limit switch S13r press and hold UP DOWN and second hand buttons simultaneously ascent descent is not possible 24 Press emergency stop button of service control box and press and hold UP DOWN and second hand buttons simultaneously ascent descent is not possible 22 Pull to release emergency stop button and press and hold UP DOWN and second hand buttons simultaneously ascent descent is possible 0 5 m If provided Door guard locking switch 519 3 sits and functions properly 7 E 19 Press and hold DOWN and second hand buttons simultaneously two hand controls 7
26. attach the shock absorber to the tower anchor 2 Open the hatch 3 Attach the shock absorber to the cabin anchor point 4 Release the fall protection device or shock absorber from the tower anchor point to enter the cabin 5 Climb inside the cabin holding the handles and the cabin main frame ladder as support 6 Close the hatch To exit the cabin 1 Attach the shock absorber to the cabin anchor point 2 Open the hatch Climb out of the cabin using the handles 2 and the cabin main frame ladder as support 4 Attach to the fall protection system or attach the shock absorber to a tower anchor point 5 Release the shock absorber on the cabin anchor point 6 Close the hatch WTG manufacturer must ensure that access to the top platform or nacelle can be done safely to avoid risk of falling 4 8 Lateral windows 3 To open a window 1 Remove cabin trapped key from cabin key lock 2 Insert window trapped key in the window key lock 3 Turn the window trapped key clockwise 4 Pull the window knob downwards to open the window To close the window 1 Pull the window knob upwards to close the window 2 Push and turn anticlockwise the window trapped key 3 Release the window trapped key 4 Insert the cabin trapped key in the cabin key lock 4 9 Emergency stop button Release the UP DOWN buttons and the service lift should stop If it does not push the emergency stop button and all controls should be d
27. cabin Free working space W x D 583 x 500 mm E 3 Dimensions Space inside the service tool kit is limited to one user only E 4 Cabin control box When service tool kit is supplied the cabin control box features a NORMAL SERVICE selector CE cabin control box with service tool kit configuration PLATFORM LIGHT GREEN OVERLOAD LIGHT YEL FAULT LIGHT LOW RED RED READY LIGHT GREEN AECO cabin control box with service tool kit configuration UP DOWN BUTTONS ON OFF SELECTOR REEN NORMAL SERVICE EMERGENCY SELECTOR STOP BUTTON OVERLOAD LIGHT READY YELLOW BUZZER LIGHT AND CALL OPERATIONS FAULT LIGHT PLATFORM RED LIGHT GREEN A ON MANUAL AUTO UP DOWN 4 SELECTOR BUTTONS LI NORMAL SERVICE E a SELECTOR TRAPPED KEY 2 SELECTOR BUZZER FOR SEND AND CALL OPERATIONS EMERGENCY 1 STOP BUTTON ID ON OFF SELECTOR BYER E 5 Cautions Only one user on service tool kit is allowed During service tool kit travelling no person is allowed inside the cabin During service tool kit travelling user shall constantly verify that travel zone is free of obstacles During service tool kit travelling user shall be attached to service anchor point at all times During service tool kit travelling user shall use both hands to actuate the two hand control buttons During service tool kit travelling user shall not exten
28. cable 5 Anchorages 6 Junction box 7 Intermediate arm for electric cable 8 Intermediate platform 9 Travelling cable 10 Bottom platform 11 Ladder rack 14 AVANTI Service Lift for Wind Turbines E04 RO1 3 Service lift dimensions 3 7 1 Bucket type 2642 1123 996 Ca H Ly g O0 0 0 O0 0 0 0 et 680000000 9059909960690 GQ9o60 000600000000008G60 MMMM MM MOM OM MMM 9 MOM 2295 2850 OOOOOOOOOOOOOO 00000 OOOOOOOOOO OOOOOOOOOOOOOOOO OOOO 8 00000000000000000 OOOOOOOO OOOOOOO OO OO OO OOOOOO 0000909000 o 00000000
29. disconnect the electric current A buzzer is included on the cabin control box The send and call buttons of the platform control boxes have a delayed response function This way persons next to or inside the cabin are warned of imminent movement of service lift and can act accordingly Optional for CE versions Not available for AECO version 2 Optional for CE bucket type version Mandatory for CE full sliding door version and for AECO version Optional for CE versions and for AECO version Not available for CE versions Mandatory for AECO version User s Installation and Maintenance Manual E04 RO1 19 3 9 3 Top platform control box CE Call only configuration 1 UP DOWN LIGHTS GREEN They light up when the lift is going up or down respectively 2 READY LIGHT GREEN It lights up when the box has electric current 3 UP BUTTON Press and hold the UP button to call the service lift 4 FAULT LIGHT RED It lights up when there is an activated switch on the safety circuit i e an open door emergency stop button pressed open hatch or the ON OFF selector of the 3 9 4 Mid tower junction box CE Call only configuration CE Send and call configuration AECO Call only configuration cabin control box is not in the ON position 5 EMERGENCY STOP BUTTON Press to interrupt any control function Turn pull to reset the control after necessary verifications 6 UP DOWN LIGH
30. during normal use 7 To manipulate switches or safeties 8 To disattach trapped key from wire rope 9 To have a second trapped key 4 3 Operation from inside the cabin 1 Turn the ON OFF main switch of the bottom platform control box to the ON position 2 Open the door climb the fence railing and go inside the cabin and close the door 3 Turn the ON OFF selector of the cabin control box to the ON position 4 To go up or down press and hold the UP or DOWN button as needed 4 4 Operation from bottom platform To send or call the service lift from the bottom platform control box 1 Check that the ready light is illuminated 2 Check that the fault light is not illuminated 3 Press and hold the UP or DOWN button 4 5 Operation from top platform To send 3 or call the service lift from the top platform control box 1 Check that the ready light is illuminated 2 Check that the fault light is not illuminated 3 Press and hold the UP or DOWN 3 button Coordinate send or call actions between personnel by means of walkie talkies The transportation of persons is forbidden if the operation is controlled from the platforms 4 6 Landing alignment The service lift can be landed at any platform totally aligned to permit safe egress and ingress To do so 1 Travel to desired platform bottom intermediates and top one 2 Locate the service lift so that alignment sticker of inside the cabin ove
31. manual may not reflect the product aesthetics colours arrangement precisely This has no impact on the function or safety e 2 2 Symbols Symbol Signal word Meaning Possible injury if not observed Safety instructions DANGER DANGER CAUTION Additional instructions ATTENTION e 1 IMPORTANT A VERSION IMMEDIATE or possibly imminent danger IMMEDIATE or possibly imminent danger of hazardous voltage Potentially hazardous situation Potentially dangerous situation Useful tips for optimum working procedure Differentiation between CE Death or severe injury Death or severe injury Light injury or material damage Damage to equipment or workplace None versions and AECO version Reference to written specification documentation 8 AVANTI Service Lift for Wind Turbines E04 R01 2 3 Cautions Use and daily inspection of the service lift shall only be performed by AVANTI or personnel authorised by AVANTI hired by the employer for the job at hand Installation and maintenance of the service lift shall only be performed by AVANTI or qualified personnel authorised by AVANTI hired by the employer for the job at hand Additionally these tasks may be per formed by qualified personnel authorised by a trainer authorised by AVANTI The personnel must be at least 18 years of age The staff must be familiar with the relevant accident prevention instructions and must have received proper
32. service lift inspections with the local authority and comply with the standards specified Optional for CE versions Mandatory for AECO version User s Installation and Maintenance Manual E04 R01 9 3 Description 3 1 Purpose The service lift purpose 15 to transport persons plus their tools and equipment to the most convenient height for performing work in wind turbine generators WTG use Is limited to personnel authorised by AVANTI holding the relevant training certificates The access to the WTG and consequently to the service lift is controlled and forbidden to public access The service lift is used primarily to transport technicians their tools and spare parts from the bottom platform or lowest accessible point to the top platform or highest accessible point It is also used to access intermediate platforms where inspection and service of WTG connecting bolts and other equipment is made 3 2 Scope This manual contains instructions for three different versions of the Pegasus lift e Pegasus CE bucket type version and Pegasus CE full sliding door version which are certified to Machinery Directive 2006 42 EC e Pegasus AECO version which is certified to ASME 17 7 B44 7 2007 The scope of the certificate is arack and pinion service lift aladder mast e the necessary accessories to allow the connection to the WTG and the control and safety functions described in the
33. the instructions 5 Anchor Point marking is clearly readable Is the Anchor Point in good condition to be used Signature of competent Yes Needs Repair Replace SSS Ss Name of competent in capital letters Date If the AVANTI LIFT ANCHOR POINT is found not OK it must be removed replaced by a new AVANTI LIFT ANCHOR POINT The result of the periodic examination must be recorded in the Registration form of anchor 50 AVANTI Service Lift for Wind Turbines E04 RO1 D 7 Inspection log sheet Identification no Avanti Wind Systems A S DK 3400 Hiller d Tel 45 48 24 90 24 Fax 45 48 24 91 24 www avanti online com User s Installation and Maintenance Manual 4 R01 51 Appendix Service tool kit E 1 Description The service tool kit is an optional portable tool that allows a user to ride on top of the service lift in order to perform installation and service tasks along the travel zone During erection of WTG installing WTG power supply and auxiliary cables running close to the lift e Maintenance tightening and verifying torque of WTG flange bolts e Repair replacing components which are accessible from the lift lights junction boxes and cables Top limit Emergency switch 1 18 Service control stop limit box with switch 13R up down amp Perforated sheet emergency stop button Railings with non slip surface for access and egress to the ladder Railings with non
34. training in these Personnel are obliged to read and understand this User s Manual Personnel shall wear PPE safety helmet full body harness shock absorber lanyard gloves safety shoes and a slider compatible with the safety line of the ladder at all times A copy of the User s Manual must be handed out to the personnel and must always be available for reference If more than one person is entrusted with one of the above tasks the employer shall appoint a supervisor in charge of the operation Self locking nuts must be used at all times The screw must extend from the nut by at least half of the thread diameter The nut may not be used once it has become possible to loosen by hand If any damage or faults are found during operation or if circumstances arise which may jeopardize safety immediately interrupt the work in progress and notify the supervisor or employer All tests repairs of electrical installations may only be performed by AVANTI or qualified personnel au thorised by AVANTI All repairs to the traction braking and supporting systems may only be performed by AVANTI or quali fied personnel authorised by AVANTI If any supporting parts are repaired or replaced the operational safety of the system must be tested and verified by AVANTI or qualified personnel author ised by AVANTI Only original fault free parts may be used Use of non original parts will render the AVANTI s warranty void and any
35. type approval invalid No modification extension or reconstruction of the service lift is allowed without the AVANTI s prior written consent No warranty is provided against damage resulting from reconstruction or modification of equipment or use of non original parts which are not approved by AVANTI Before using the lift perform an inspection by AVANTI or qualified personnel authorised by AVANTI Service lift must be inspected at least once a year by AVANTI or qualified personnel authorised by AVANTI In case of high operating frequency or severe condi tions of use more frequent inspection is required Service lift is designed for a lifetime of 20 years with an operating frequency of approximately 12 5 h year 250 h in total Service lift may not be used by persons who are under the influence of alcohol or drugs which may jeopardize working safety Service lift shall ONLY be used when the turbine is not generating power All wind farm site specific rules must be followed Service lift shall not be used during inclement weather including wind speeds over 18 m s Personnel shall be equipped with a wired or wireless two way communication device that shall be connected to a location staffed by authorised personnel Personnel shall be equipped with portable lights of minimum 200 Ix i e flashlights or headlamps Avoid injury follow all instructions gt The tower owner must verify the need for third party
36. 0000000 2000000000 7000000070 03050900 0000060000 05053050 05050 3 H 985 98980800 ot 000000909 20 9 o 898980 980 b 000 020707070 00000 00000 00 800 90 96 0900899 080 00202909900 2009680 OO 4 6909595 2090902090 95993993 95939930 9399030 9095950 2090960 308 8280 098 SN 22398 o9 880 900 82390960 26959659 0505000000 020202020 acota 90900 28069690 5 ooooo ooooo 00000 ooo m It consists of two perforated sheets that slide horizontally 3 10 2 1 Guard locking configuration 3 10 2 Full sliding door ing sys 9999999 999 999990 395999999 99999999999 SS 3999999 9935938 9999999999589 99999909 9599996 S99999999999999 899999999 9393898 00000000000000000 0000000000 8 asa gt o 90222 20 T OA 2 22590 225 00 00 90 9929 2959595959595 3 GUARD LOCKING SYSTEM TERNAL MANUAL RELEASE OF tored by the guard PLATE 3 GUARD LOCKING SWITCH 519 3 2 SAFE ZONE PLATFORM SWITCH 518 2 IS d tch 819 3 2 Permits door to be opened
37. 00000000000000000000000 000000000000000000000000000000 000000000000000000000000000000 fj 000000000000000000000000000000 000000000000000000000000000000 ON 000000000000000000000000000000 No 00000000000000000000000000 000000000000000000000000 000000000000000000000 00000 N OY 200 20000 0000000000 9 5 amp 500000000 amp 0000000 Y 0000000 LX amp 0000000 000000000000 095000000000000000 0000000000000000 00000000000000 000000000000 0000000000 vin 00000000 000000 AY 000 00000 0000000 000000000 z V 00000000000 WY Noocococoooo See eO eM eS SS SUES Se BS N 00000000000 Oe Sate lt lt GNO eO e OO N 100000000000 NO lt gt SO WAY 00000000000 DAS DAS Cea SVS FSR QUO 100000000000 S ttes SS 00000000000 100000000000 100000000000 00000000000 300000000000 100000000000 00000000000 00000000000 W 0000000000000000 OOOOOOOOOOOGOOOOO OOOOOOOOOO OGOooOoOOOOOOOOOOOO9 OOOOOOOOOOOOOOOQ 000000000 2 4 OGQOOOOOOOOOOOOOOQ 9 0000000000090 A A 00000000 OO OOCOQOOOOOOOOOO00009 000000002000 OO OO OOOOOQOO 4 e 000 00000000000000000 g9goo 22929290 0000 00000000000000900 OOOO OOOO 00000 OOOOOOOOOOOOOO9OO OOOOO OOOOO OOOQO 000000
38. 899 6689898080 20890 080808980 208 898 000 0 0 00000 900 00 O0 OO OO O e 600 000000000000000 000000000050000 696 050005900 7000200960 0000000 92020239 0000000006 9 070 95959595 0505050 MN 6099909820 2300090 958909000 080705050 509 t 20300000 20300000 9056505049 2000005949 Ecco 2000005900 0000005000 80099009 e E oe ooo 0 0 0 9 0909989808980 o 809 00 o 05000 990 S80 8808020 08580 0028020809 089 o9 8580 0906009 0999880 2960090 0 05090 990 08080 05500 gog090909o9 90909 58a A 0205050 050500 939 08999890 8898989898989 08828959 909 A 09090 5 2958558900 9000092550 20020505000 90092050200 20000000000 fF 99808900 EE 388 898567 8980 658959559 0999890 0893 398 888900 299090 09 29 090 000 290990 0707070 0705020 A 090 0 08989999999o 999 09090809090 00 O99 7920580000 000090600 000702900 9506505 29205000007 90000009 60205000 906 000000000000000 020000003000020 Ml 000006 800030590 959000006 0900800 600000080 80009000 03030000 09005980 e 5 L 988808080 99858080 000002000 080020508 980850 DU po D EM i o o EE ON ON E 2020202020 9000000000 2020000 900000058 90000500 0000502 289 388000 88338 52 09888 398 700
39. 9 2 Cabin CONUC BOX ax swa ete es pan ied E 19 3 9 3 Top platform control DOX usu pew hacia RC Ree CR e RO 20 3 9 4 Mid tower junction ee ees 20 Service litt GOONS 205 38 23 93 9 848 10 378 be Behe een ee be eed eee sees 21 Suede mRETTCECT 22 12 BOHOM Da EO uc saca cochon eh RON ake a ee 23 3 13 safety STOD 2a cs oom ee CR HAC E Red CR CO Wa OR Se RC e 23 S14 Bottom Safely SIOP Ged dco b ee Ow os ee E 23 3 15 Top obstruction device we xx eens eee eK ee eb RE XC eet ee dee E KLAR CA ACA CUR RO Eee SCR AC CR RC 24 3 15 1 Frame COMIGUIATION Re CR Rn DR 24 3 15 2 FOOT COMMGUIATION sca cnra Sw RE V eae OR CRI nc ee ew ee 24 3 16 Bottom obstruction device 0 ee cee eee eee eee eee eee nee eens 24 3 16 1 Without bottom limit switch 24 3 16 2 With bottom limit switch configuration 24 3 17 Emergency top and bottom limit switch 0 0 00 cc ee 24 3 18 and bottom mechanical stops ce ee 24 3219 AKACHON rae De he rana ee eee e eos 25 3 20 Guiding and an
40. CE full sliding door version Not necessary for CE bucket type version Mandatory for AECO version if send or call function is provided Not available for CE versions Mandatory version User s Installation and Maintenance Manual E04 RO1 35 Breakdown The service can descend but cannot ascend B2 TOP OBSTRUCTION DEVICE is activated B3 INDUCTIVE SENSOR is activated B4 If provided Top limit switch is activated a Top limit switch is defective or not connected b Top limit switch is activated The service lift can ascend but cannot 2 defective descend b activated C2 Bottom obstruction switches are a defective b activated C3 The service lift is stuck on an obstacle 01 Motor is damaged The service lift can ascend and descend but motor hums loudly 8 Transport The transport conditions shall be agreed with customer If special transport requirements are needed customer must specify them to AVANTI prior to delivery The following conditions shall be considered 8 1 Cabin Land transport rear support over pallet non stackable Dimensions 3000 x 800 x 1200 mm e Sea transport package using wooden box and plastic shrink on a pallet Dimensions 3000 x 800 x 1200 mm 8 2 Installation accessories The installation accessories other than mast sections rest platforms power cable etc are supplied on a European pallet 36 AVANTI Service Lift f
41. HATCH SWITCH BOTTOM OBSTRUC TION HATCH ACTUATOR Optional for CE versions Not available for AECO version User s Installation and Maintenance Manual E04 R01 23 3 15 Top obstruction device 3 15 1 Frame configuration The top obstruction device frame interrupts ascent if 1 lt encounters an obstacle 2 reaches the top platform Descent 15 still possible i e to remove the obstacle TOP OBSTRUCTION SWITCHES x2 TOP 3 15 2 Roof configuration The top obstruction device roof interrupts control if it encounters an obstacle The top limit switch interrupts ascent if the service lift reaches top platform TOP OBSTRUCTION DEVICE ROOF 2 TOP OBSTRUCTION SWITCHES X4 TOP LIMIT PLATE TOP LIMIT SWITCH 3 16 Bottom obstruction device 3 16 1 Without bottom limit switch configuration The bottom obstruction device interrupts descent if 1 It encounters an obstacle 2 reaches the bottom platform Ascent is still possible i e to remove the obstacle 3 16 2 With bottom limit switch configuration The bottom obstruction device interrupts descent if it encounters an obstacle The bottom limit switch 4 interrupts descent if the service lift reaches the bottom platform 24 AVANTI Service Lift for Wind Turbines E04 RO1 BOTTOM LIMIT PLATE BOTTOM LIMIT SWITCH y
42. O OQOOOOOOOO OQOOOOOOOO OOOOOOOOOO OQOOOOOOOO OOOOOOOOOO OQOOOOOOOO OOOOOOOOOO Qoooooooo ooooooooO O OOOOOOOO OOOOOOOO O OQ OOOOOOO OOOOOOO OO OQO OOOOOO OOOOOO OOO OQOO OOOOO OOOOO OOOO OQOOO OOOO OOOO OOOOO OQOOOO OOO OOO OOOOOO OQOOOOO OO OO OOOOOOO OQOOOOOO OOOOOOOO OQOOOOOOO OOOOOOOOO OQOOOOOO OOOOOOOO OO OO OOOOOOO OQOO OOOOO OOOOO OOOO 0 OOOOOO E OQ OOOOOOO OO O OOOOOOOO 00000000 O f OOOQOOOO OOOOOOOO OQ OOOOOOO OOOOOOO OO 299 9090000 OOOOOO o OQOO OOOOO o OQOOO OOOO 00000 o OQOOOO OOO OOO OOOOOO 2200000 OO OQOOOOOO 2 Optional for CE versions Mandatory for AECO version 2 If top obstruction device frame 2 is installed height is 2850 mm 3 Optional for CE versions Not available for AECO version DD 22909008383 N Pa KA mon N nnnm 5 SR Sy 2 CC d ERR V Sa 9 SS IS 27 o _ NN AN NC CU li 5 L d LL eR Q M J V lt 7
43. OOO9 ooOoOOOOOOOOOOOOOOO OOOOOOOOOOOOOOO 999900909 00000000 V 0000000000 000000000000 00000000000000 0000000000000000 000000000000000000 00000000000000000000 00000000000000000000 00000000000000000000 00000000000000000000 77 00000000000000000000 00000000000000000000 00000000000000000000 00000000000000000000 Ne 0000000000000000 00000000000000 94 000000000000 0000000000 0000000000 00000000 000000 0000 00 9000000000 00000000 000000 AN dev ion ints for PPE x2 d front Bottom cabin hatch Anchor Bottom obstruct Internal light 2 6 7 8 9 10 device Double door Main frame Cabin con Top hatch Optional for CE 1 Top obstruction frame 2 3 4 ights x2 2 ing version 11 Warni vailable for AECO trol box 5 ns Nota Versi ns Mandatory for AECO version Versi 2 Optional for Pegasus CE 12 AVANTI Service Lift for Wind Turbines E04 RO1 3 52 Full sliding door 0000 000000 00000000 0000000000 000000000000 00000000000000 0000000000000000 000000000000000000 00000000000000000000 0000000000000000000000 000000000000000000000000 00000000000000000000000000 0000000000000000000000000000 000000000000000000000000000000 000000000000000000000000000000 000000000000000000000000000000 000000000000000000000000000000 0000000
44. OOOOOOOOOOOOOOQ9OO 000000 0000000 00000000000000000 209990909 0000000 00000000 OOOOOOOQOOOOOO9OO oooooooo 00000000 OOOOOOOOOOOOOOOOQO 99oooooo 00000000 000000000 QOOOQOOOOOOOOOOOO QOOOOOOOOOOOOOOgQoOO OOOOOOOOOQOQ 6 4 d ec Ice dev hatch ion 7 Bottom cabin 8 Bottom obstruct device ion Top obstruct roof 1 ight 1 9 Internal 2 Top hatch 1 ing lights x2 indow 2 10 Warn door iding frame 3 Full sl 11 Front w Main 4 12 Top obstruction device frame 3 Optional for CE versions Mandatory for AECO version trol box 2 Optional for CE versions and for AECO version in con Cab 6 Anchor po 5 ints for PPE x3 3 Optional for CE versions Not available for AECO version 13 User s Installation and Maintenance Manual E04 R01 3 6 General arrangement of Pegasus lift inside a generic WTG amp VV AN WENN AVIV Ma SA SA VINE X Wale Wa TA Ch UN d j j 4 CN ZS NA ANA 7 AUN V N VA X 10 INTERMEDIATE ARM FOR ELECTRIC CABLE 1 Top platform This bracket is screwed to one of the anchorages 2 Top mechanical stop of the installation It is installed above the middle of 3 Rest platform the tower height in order to allow the proper reeving 4 Pegasus service lift of the electrical
45. OR POINT need to be familiar with the installation section of this manual It s essential to the safety that the user always attach the energy absorber as high as possible above his her position to minimize the fall distance most possible in case of a fall The position of the anchor point 1 crucial for fall arrest the height of the fall elongation of lanyard and energy absorber or pendulum movement of the user should be considered in order to minimize the risk of impact in obstacles in case of a fall It s prohibited for the user to do many modifications or use non original Avanti components when assembling AVANTI LIFT ANCHOR POINT He use of demounted AVANTI LIFT ANCHOR POINTS or parts is not allowed Any changes or other uses beyond this manual are strictly forbidden Any changes or other uses beyond this manual are strictly forbidden This documentation must be kept in the service lift for the purpose of subsequent examinations of the anchor device If there are any doubts to the safety of the AVANTI LIFT ANCHOR POINT or it isn t proper fixed deform or damaged with cracks or similar incompatible harms it may never be used Please contact the manufacture immediately In case of corrosion the anchor immediately needs to be removed Only to be used for fall arrest not to hoist or hang in goods or similar Before attaching in the ANCHOR POINT the user needs to check it is sitting fixed and screws are sitting tight and pro
46. Original instructions VANTI Established 1885 AVANTI SERVICE LIFT User s Installation and Maintenance Manual Model Service Lift PEGASUS CE certificate of Pegasus CE versions EC Directive 2006 42 EC Article 12 Paragraph 3b Machinery Certificate Registration No 01 205 0823 14 B Certification body for machinery NB 0035 of TUV Rheinland Industrie Service GmbH hereby certifies the company AVANTI WIND SYSTEMS S L Pol Ind c Los ngeles n 88 E 50196 La Muela Zaragoza Espafia Conformity of the product Vertical Platform Service Lift Inside Wind Turbine Systems Type PEGASUS 250 kg Modification additional basket tool kit Technical data Ident No 20LP0001 Type of drive Electric Pinion Rack Max Lifting height 150 m Max load capacity 250 kg 2 People Max Lifting speed 0 33 m s with the requirements defined in Annex to Directive 2006 42 EC on machinery and amending Directive 95 16 EC of the European Parliament and the Council in May 2006 on the approximation of laws regulations and administrative Member States relating to machinery Proof has been furnished on the basis of an EC Type Examination Report No AE COL 00022 12 from 03 02 2014 and is valid subject to compliance with the requirements stated in this document This certificate is valid until 17 09 2018 sand X ED Certification body Notified under No 0035 we Head Certif
47. T BUTTONS GREEN Press and hold UP DOWN light buttons to ascend or descend the service lift respectively UP DOWN light buttons light up when the lift is ascending or descend ing respectively 7 PLATFORM LIGHT GREEN It lights up when lift reaches the top CE Send call configuration AECO Send and call configuration platform 8 DOWN BUTTON Press and hold the DOWN button to send the service lift The send and call buttons have a delayed reponse function A buzzer is included on the cabin control box This way persons next to or inside the cabin are warned of imminent movement of service lift and can act accordingly AECO configuration 1 10 pin connector for electrical round cable To connect to top platform control box 2 Connector for travelling flat cable To supply electric power to the cabin 3 Connector for electrical round cable To connect to bottom platform control box 4 12 pin connector for electrical round cable To connect to top platform control box 5 Connector for control signal To connect to bottom platform control box 6 Connector for control signal To connect to top platform control box CA Optional for CE versions and for AECO version 20 AVANTI Service Lift for Wind Turbines E04 RO1 3 10 Service lift doors 3 10 1 Double door Main access to the service lift is done through the double door system installed on the front The system consists of two
48. WTG shall be considered in order to guarantee a safe evacuation from WTG in case of emergency The WTG manufacturer s risk assessment LLI shall include a service lift integration study E lt a The service lift must not be used outdoor or STOP in potentially explosive atmospheres 3 4 Technical specifications Service lift versions version Full sliding door 19 4 m min 10 50 Hz 17 4 m min 10 60 Hz 17 4 m min 10 60 Hz Working load limit N persons max 250 Kg 2 Persons 250 Kg 2 Persons Travelling height Operating 10 C to 60 C 10 C to 60 C temperature Survival temperature Power supply 3 kW 16 3 kW 16 3 Phase 400V 50Hz 60Hz 3 Phase 400V 60Hz IP protection NEMA type min IP 54 Type 4 Control voltage 24 VAC 24 VAC Note for special working conditions check with the manufacturer Traction system versions AECO version Power 5 RW Rack Pinonmodue Dimensions 220 225 580 220 225 580 Startourrent SENERE BBA Cabin version Outer dimensions WxDxH 1 996 777 2850 Inner dimensions W x D x H Door opening of bucket type W x H 920x1100mm Door opening of full sliding door W x H Top hatch dimensions W x D Bottom hatch dimensions W x D Lateral windows dimensions W x H 280 810 o Power amp Control cable CE versions AECO version Type
49. ad the overload light yellow lights up This system consists of a floating floor with four load cells The load cells send the load signal to the electronic equipment of the cabin control box BOTTOM CABIN HATCH 3 22 Manual descent system Each motor group features a hand lever that allow manual release of the motor electromagnetic brake Once the motor brakes are released the service lift descends with a controlled speed limited by the centrifugal brake installed in each motor group Push hand levers upwards and downwards at the same time to perform manual descent and always look through the perforated sheet holes 3 23 Rest platforms There is a rest platform at least every 6 metres The rest platforms are attached to the ladder on the ladder section connection Rest platforms are self folding using torsion springs so they do not interfere with the cabin movement when they are not used User s Installation and Maintenance Manual E04 R01 25 3 24 Anchor points for PPE The service lift is equipped with two anchor points inside the cabin in bucket type version and three anchor points in full sliding door versions In case of evacuation the evacuation procedure must be followed see Appendix A Safety measures TOP ANCHOR POINT S BOTTOM kal ANCHOR POINT Each anchor point may only be used by one user simultaneously 3 25 Information signs
50. ae Gee ees Oe ee Roe ees cae een ee 38 11 3 Assembly in towerfactory llle ees 39 11 33 TOP tower SECON s iritira 8405504 6 39 11 3 2 Intermediate tower sections 0c ee nh nn 39 11 3 3 Bottom tower section uu ics uc ien bee CR 39 11 4 Assembly SINC nec 3c pon ee ee whe ee Se ee 40 11 5 Electric adjustment Site 1 ees 41 11 6 Alignment labels installation es 41 12 doe ewe MES ESOS hae es a aq ee we RAV RD kee 41 13 Inspection before first use 523i cie 42 Appendix A Adjustment of the overload limiter eere 43 Appendix B Inspection checklist eeeeeee RR IR 44 Appendix Inspection log 47 Appendix D AVANTI service lift anchor 48 Appendix Service tool kit amp 52 uu uar aci 52 Appendix Test and adjustment of the electromagnetic breaks 57 6 AVANTI Service Lift for Wind Turbines E04 RO1 1 Limited Warranty AVANTI Wind Systems A S warrants that commencing from the date of shipmen
51. all necessary parts and tools are available and fully functional Prior to installation ensure that platform holes are protected with fences Wear PPE for protection against falls if falling height is higher than 2 m Installation shall be performed by AVANTI or qualified personnel authorised by AVANTI The customer must define the maximum allowable wind speed ensuring safe installation At the end of the workday security measures must be taken to put the elevator out of service and make the ladder accessible Place a warning sign SERVICE LIFT OUT OF SERVICE DO NOT USE Optional for CE versions Mandatory for AECO version 1 3 Assembly in tower factory 4 Install the top mechanical stops and the top limit 1 31 Top tower section plate see Fig 4 and installation drawing Use 15 1 Install and adjust upper ladder section at the N m torque for M8 and 50 N m for M12 top of the top tower section see Fig 1 and installation drawing Use 15 N m torque for M8 and 50 N m for M12 Fig 4 11 3 2 Intermediate tower sections 1 Install and adjust upper ladder section at the top of the intermediate tower section see Fig 1 and installation drawing 2 Install the rest of the ladder sections from top to Fig 1 os d bottom see Fig 2 2 Install the rest of the ladder sections from top to bottom see Fig 2 3 Install the rest platforms approximately every 9 m see Fig 3 and installation drawing 4 Install t
52. and bebe CRY Y ERICH ERROR CRACK Wa ORA RS CAR 27 4 8 Lateral WIDOOWS s ec osc ew bee i ee naci eed a ee enews 28 4 9 Emergency stop sesse ees tm Ce E aci eee m ems 28 4 10 Manual operation anassa annann ehh 28 RESE DIGLIONINGS RE GSR SOs ACE SO ORE On A oC HR ES 938 28 4 12 Service jadder bebe M Qo REOR oS eee ede 28 User s Installation and Maintenance Manual E04 R01 5 5 OutOPfService ccc ee ees 29 Mantenan iuis rand RR 8 be eee ed eee dee a b CS Fee ee RE ees 30 6 1 Maintenance hoo Rc Re ee Ex ee OE Ree ee es 30 CAUUON RETIRER ERR EE CIE TS TI oe ek Oa ees eee E oe wees Gen 30 5 3 Dally INSPCCTON Se ee Ga 30 6 4 Anal INSPCCUON us Re be ewe e 31 PONS se ROUEN SUN d E ER eas Uc esu cei i a a e 31 5 0 2 Ladder fdO casas pee be ec UR 31 6 4 3 Guiding RE ER ES ceeded come xD EA Re eed E EUR edo cease 32 6 4 4 Anti dearilment 33 6 4 5 Torques assurance 2 AC OR 33 6 4 6 Overload static and dynamic
53. atform 2 With the safety of all your PPE push down the rest platform with your foot 3 Once platform is properly supported on the rung stand over it with both feet 4 The rest platform returns to its folded position once it is not in use Always wear all the PPE and attach the fall protection device to the fall protection rail system of the ladder User s in a rest platform MUST ALWAYS BE attached safely to the fall protection system 4 12 Service ladder The service lift uses a ladder as support and guide In case of failure of the lift this ladder is used to evacuate people see Appendix A Safety measures Optional for CE versions Mandatory for AECO version 2 Applicable to CE bucket type only Optional for CE versions Not available for AECO version Applicable to AECO version only 5 Out of Service 1 Securing the service lift Bring the service lift all the way down until the lift reaches bottom platform 2 Turn off the main switch to prevent inadvertent operation of the lift Turn the main switch to the OFF position Power supply is now interrupted Mark the lift OUT OF SERVICE and padlock as necessary Contact AVANTI or qualified personnel authorised by AVANTI OUT OF SERVICE User s Installation and Maintenance Manual E04 R01 29 6 Maintenance A maintenance is required and necessary e To avoid premature wear e To prolong the lifetime of the machine e To maintain the
54. contact AVANTI The maximum load that can be transmitted in service from the anchor device to the structure is 22 2 KN in 15 vertical direction The maximum deflection of the anchor point that can occur in service is 10mm AVANTI LIFT ANCHOR POINT is tested and approved only to be mounted on AVANTI lifts This manual always needs to be represented in language of sale and provided for use by all technicians Activities at height are dangerous and may lead to severe injury or even death Gaining an adequate apprenticeship in appropriate techniques and methods of protection is important and is your own responsibility D 2 Danger The AVANTI LIFT ANCHOR POINT is for the use of one person only It is strictly forbidden to carry out work if the person is in unfit mental or physical condition Climbing and working under the influence of alcohol drugs or any medication which can interfere with the safety are also much prohibited Observations Only to be used by instructed workers Instructed workers must be aware instructed and prepared to utilize site rescue plans Only to be used for preventing vertical fall 48 AVANTI Service Lift for Wind Turbines E04 RO1 Users are obliged to read and understand this User Manual Further they need to be proper equipped and instructed with the use of the necessary fall arrest equipment and emergency procedures in case of injury or sudden illness Users going to install AVANTI LIFT ANCH
55. d body parts beyond the service tool kit perimeter During service tool kit travelling no person is allowed at platforms located over it Optional for CE versions and for AECO version 2 Not available for CE versions Mandatory for AECO version E 6 Information signs and documents The following information signs and documents are supplied with the service tool kit and shall always be available Location Document Standing on top only with service tool kit sticker Electrical hazard warning sticker Pull to release sticker Service tool kit quick guide Standing on top only with service tool kit sticker Evacuation guide and safety measures of service tool kit for Pegasus 7 General Oniy use the service tool you have received instructions abouthow Operating the service tool kit Wear PPE at al times safety helmet ful i 5 Close the an f i Sachse i i L i 2 4 w i Evacuation guide of service tool kit Electrical hazard warning sticker E 7 WTG integration requirements Special attention shall be given to the integration of the service tool kit in the WTG WTG General integration requirements Top surfaces of horizontal railings shall feature non slip treatment E 8 Service top limit plate The service top limit switches override those ones on the cabin They are activated by a service top limit plat
56. e which shall be installed on the ladder so that top obstruction device roof is at least 2500 mm from overhead tower components when the service lift reaches its maximum top travel Overhead tower components Service top limit switch S1 1R Emergency service top Service limit switch top limit S13R plate L T 2500 mm min Top obstruction Boon Service tool kit e p shall be mounted 1 ESSEN 2 on lift at bottom 00000000 00000000 o sl oo 0000000 0000000 eo ple ooo 000000 000000 000 889050099 000000 900 989905599 00050 0900 060000 000 000 000000 5 E 9 Installation The preassembled set be entered through the tower door The service tool kit is installed on the top of the cabin and fastened with bolts through lifting eyes 1 Remove the extension roof 3 Position the preassembled structure over the service lift root 4 Insert the bolts through the vertical profiles the three lifting eyes and the reinforment for installation 5 Tight the bolts with nuts 6 Connect service control box to the cabin control box 7 Turn the NORMAL SERVICE selector of the cabin control box to SERVICE position Disassembling 15 done in reverse order After the service tool kit has been disassembled from the service lift perform an insp
57. e with M12 bolts A2 70 tighten with a torque of 50 N m in the tower factory but with a torque of 12 N m for CE 50 N m for AECO on site once the tower has been erected and before the cabin is going up Reaction forces on connection bolts must be considered in the design of the tower brackets This information may vary with the installation characteristics Contact AVANTI to get the information LADDER RACK ANCHORAGE 12 40 2x TORQUE 12 N M FOR CE 50 N M FOR AECO 770 gt gt gt gt gt gt gt gt 38 AVANTI Service Lift for Wind Turbines E04 RO1 11 1 4 WTG electrical supply requirements Electrical supply requirements Version Fer Power Supply Type 3 Phase PE N 3 Phase PE reme sozeonz _ 11 1 5 Other requirements The WTG manufacturer must provide any other means necessary to ensure the safe use of the service lift according to AVANTI recommendations and its own risk assessment for the integration that shall include items which are not under AVANTIS scope 11 2 Cautions on site All installation process must be made according to the installation drawing supplied by AVANTI Prior to installation check the instructions and drawings Prior to installation ensure that building sections involved will be able to withstand the service lift loads Prior to installation ensure that
58. ection filling in the Appendix B Inspection checklist and the Appendix C Inspection log sheet After the service tool kit has been disassembled from the ser vice lift remember to remove the lifting eyes and the reinforce ment for installation and to install the extension roof Optional for CE versions Mandatory for AECO version User s Installation and Maintenance Manual E04 R01 53 Fixing bolts s Lifting Eyes 7 e I Nd G v RIAN XR ore gt 009 CODI SAI DA SD SONS SONS Disassembling is done in reverse order When standing on top of cabin installer shall be attached to safety ladder by means of the fall arrest equipment Use a hand winch attachable to the ladder to safely elevate preassembled service tool kit over service lift After installation of the service tool kit and before LLI use an inspection must be performed following SEE ER the E 15 Inspection checklist and results shall be recorded in Appendix C Inspection log sheet E 10 Instructions for use at bottom platform To access service tool kit from bottom platform 1 Level service lift floor with platform floor 2 Climb up the internal cabin ladder 3 Open top hatch and climb through it using the lateral non slip railings of the service tool kit 4 Close the top hatch 5 Hook your fall arrest equipment to the service anchor point 6
59. ed 4 Carry out the annual inspection by following the instructions of D 5 Inspection and filling in the D 6 Inspection checklist and the 0 7 Inspection log sheet for future reference User s Installation and Maintenance Manual E04 R01 49 D 5 Inspection After installation An inspection must be carried out by a competent person following the inspection form in this manual Before use Each time using the AVANTI LIFT ANCHOR POINT the user inspects the ANCHOR visual and manually by twisting pulling Check the parts are properly fixed and free of deformities damages cracks or similar unacceptable defects D 6 Inspection checklist Anchor 1 Lift structure does not show any deterioration Periodical examination A periodic examination at least every 12 month is essential for the safety of the AVANTI LIFT ANCHOR POINT The examination must be performed by a competent person following the inspection form in this manual For the AVANTI LIFT ANCHOR POINT the competent person authorized in writing by AVANTI only needs to be trained in any metallic component covered by the European American standard norms for fall arrest equipment Avanti Lift Anchor Point OK not OK 2 Anchor Point locking screws are fully inserted and tightened with 15 N m 3 Anchor Point does not show cracks deformities corrosion or other damages 4 Anchor Point installed on the lift structure according to
60. free from damage 2 Check that the control dimension E is between 48 and 50 mm on each counter guiding rollers 3 Check that the control dimension F is between 46 and 50 mm on each guiding rollers DIMENSION NEW COUNTER GUIDING REPLACEMENT CRITERIA ROLLER mm mm NEW GUIDING REPLACEMENT ROLLER mm CRITERIA mm DIMENSION E amp F 6 4 4 Anti derailment brackets Check that the gaps between the anti derailment brackets and the ladder stiles are within the ranges described in the following table DIMENSION MINIMUM mm MAXIMUM mm Anti derailment brackets 6 4 5 Torques assurance AN Check the tightening torque of all the screw connections using an approved and calibrated torque wrench in each of the following cases 1 In the tower factory during the assembly of the ladder section to the tower section 2 On site during the pre commissioning and in each annual inspection The correct tightening torque of each screw connection is listed the following tables Motor group JOINT METRIC All the screw connections listed in the following tables shall be marked to indicate their position once the final tightening torque is applied TORQUE Nem ASSEMBLY IN TOWER FACTORY Motor group eme 3 Motor as is ASSEMBLY ON SITE Gear box TORQUE Nem ASSEMBLY IN TOWER FACTORY Fall protection an ee oas Roller s
61. gap to tower parts The service lift must have an air gap of at least 25 mm around it along the tower to avoid collision with tower components and to avoid finger trapping The wind tower manufacturer must verify this as part of the integration process not only in the static position but also considering possible movement of components inside the tower as a consequence of the tower sway US Cr Og Optional for CE versions Mandatory for AECO version 2 Not available for CE versions Optional for AECO version User s Installation and Maintenance Manual E04 RO1 37 The gaps on the loading side of the service lift shall conform to applicable requirements of 5 11 of ASME A171 2013 CSA B44 13 Service lift Less than or equal to 65 mm 2 5 in Between 90 mm 3 5 in and 150 mm 66 in Platform fence la Platform floor Greater than or equal to 25 mm 1 in The components subjected to possible movement inside the tower may include but are not limited to dampers cables doors hatches etc The service lift needs a gap of 500mm below the lowest landing area to accommodate the bottom buffers 11 1 3 Tower support brackets The ladder rack is attached to the tower structure at a distance of max 3000 mm The tower support brackets must be so designed that the ladder rack anchorages can be mounted The connection between the tower support brackets and the ladder rack anchorages is don
62. hafts 2 os os Counter roller 12 structure 7 Anti derailment brackets 1 0 30 30 ASSEMBLY JOINT METRIC ON SITE guide shafts Main Nt E PA i E A EFE TETTE Hite ES T E J X Wc FEE T y fy ES T r T m Mandatory for CE versions Not applicable for AECO version User s Installation and Maintenance Manual E04 R01 33 TORQUE Nem Ladder ASSEMBLY IN ASSEMBLY TOWER ON SITE JOINT METRIC 12 50 50 Rung U bolts Rest platforms 1 2 50 50 attachment Ladder anchor 12 for CE ages Tower 12 50 50 for AECO brackets 12 Rung fittings nee 13 Ladder Top ae ut Ladder Bottom EI LI F AA f i ng 2 7 Aj th TM bff Hi ig H 7 A 3 069900 0 0000000000000 eel 6 4 6 Overload limiter 1 Introduce 250 kg inside the cabin 2 Press and hold the UP button The lift shall ascend 3 Introduce 25 kg more 275 kg in total inside the cabin 4 Press and hold the UP button The lift shall not ascend and the overload light yellow shall light up 5 If any of the previous steps is unsatisfactory readjust the overload limiter by following the instructions of the Appen dix A Adjustment of the overload limiter 6 4 7 Motor group 6 4 71 Gear b
63. he electric cable arm support see Fig 5 and installation drawing AZ 4 Fig 2 3 m see Fig 3 and installation drawing 5 If platform switch on service lift is provided install a safe zone plate on the ladder at each platform 11 3 3 Bottom tower section 1 Install and adjust upper ladder section at the top of the bottom tower section see Fig 1 and installation drawing Optional for CE bucket type version Mandatory for full sliding door version Optional for AECO version Fig 3 User s Installation and Maintenance Manual E04 R01 39 2 Install the rest of the ladder sections from top to bottom see Fig 2 3 Install the rest platforms approximately every 9 m see Fig 3 and installation drawing 4 Position the cabin inside the bottom tower section ensuring that bottom guiding rollers are aligned with a ladder support see Fig 6 Fig 6 Mount the guiding rollers shafts into the STOP correct holes green shafts into green coloured holes and orange shafts into orange coloured holes GREEN LABEL AND SHAFT PND Cn V RST c ORANGE SE LABEL CR AND M we SHAFT RAS 2 5 Install the bottom mechanical stop and the bottom limit plate see Fig 8 and installation drawing It is also possible to install the cabin and bottom mechanical stop on site Service lift can be used during installation
64. hed to the ladder i e pinions are engaged with rack and rollers and anti derailment brackets are mounted Close top and bottom holes of WTG tower sections with covers to prevent water entry 10 3 During WTG tower erection During the erection of the WTG tower sections and while there is risk of rain entry protect the service lift with wrapping film to prevent water entry If WTG tower erection is left uncompleted close the top hole of the WTG tower section with a cover In case that the inside of the WTG tower sections is washed protect the service lift with wrapping film to prevent water entry 10 4 After service lift is put into service If the service lift is not going to be used for a long period of time e Clean all the parts of the service lift using non abrasive brushes e Clean the pinions and racks thoroughly and grease them to prevent corrosion Before using the service lift if it has not been used for a long period of time e Clean all the parts of the service lift of accumulated dust e Grease the shafts pinions and rack 11 Installation 11 1 WTG requirements The following information is necessary for the correct integration of the service lift inside a wind turbine tower 11 1 1 Height and angle The service lift can be installed on towers up to 150 m high and with a maximum inclination angle to the ladder axis of 2 and of 0 5 for every 3 m of ladder 11 1 2 Lift holes at platforms and air
65. hinged doors that open outwards This door can be opened at any time A safety switch monitors the closed function and interrupts control if the door is opened When the door is open user s MUST BE attached with the shock absorber to an anchor point A mechanical lock is also installed to lock the doors together to the fixed front From outside turn the key clockwise to open the door and anticlockwise to close it From inside turn the lever anticlockwise to open the door and clockwise to close it MECHANICAL LOCK SAFETY ACTUATOR AND DOOR SWITCH If the doors are not closed properly the fault light illuminates The steps inside the cabin are provided with non slip surface in order to prevent the risk of falling HANDLES 1130 STEPS 1165 Optional for CE versions Not available for AECO version User s Installation and Maintenance Manual E04 R01 21 r dows Bucket type with WIn i dows WIn Bucket type without
66. ier f 9 4 N m K Berlin 28 02 2014 Eberhard Frejno T V Rheinland Industrie Service GmbH Alboinstra amp e 56 12103 Berlin TUVRhei n land Telefon 49 0 30 75 62 1557 Fax 49 0 30 75 62 13 70 Genau Richtig Date of issue Valid thru AECO certificate of Pegasus AECO version LIFTINSTITUUT CERTIFICATE OF CONFORMANCE Acting under ASME A17 7 1 C SA B44 7 1 issued by Liflinstituut B V idanlification number ANS 330842 Accredited Elevatar Egzcalalor Certification Organization Certificate Description of the product Type Model no Name and address of the manufacturer Name and address of the certificate holder Certificate issued on the basis of the following requirements Test laboratory location Date and number of the laboratory report Date of verification of conformance Annexes with this certificate Additional remarks Conclusion Issued in Amsterdam 27 10 2014 27 10 2017 Certficatian system 3 according lo 150 Guide 67 2004 NA14 0842 1004 018 01 Revision no 1 Wind Turbine Elevator Pegasus L Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles n 88 Nave 1 50198 La Muela Zaragoza Spain Avanti Wind Systems A S Rennevangs All 6 3400 Hillerad Denmark ASME A17 7 2007 CSA B44 7 07 I 4 Elevator Systems Avanti Wind Systems SL None June 2013 Septembe
67. isabled Turn pull the emergency stop button to reset the control 28 AVANTI Service Lift for Wind Turbines E04 R01 gt 4 10 Manual descent In case of power failure or an operation fault a controlled descent without power can be performed To do so 1 Remove the seals of the hand levers of the motor brake 2 Check that there are no obstacles or person on the way 3 Push the top and bottom hand levers simultaneously downwards and upwards respectively The service lift will start descending 4 To stop simply loosen the hand lever A buzzer will sound during manual descent The manual descent shall only be performed if it is strictly necessary During the manual descent the door and hatches of the lift shall be kept closed Always look through the perforated floor of the cabin to see if anyone is standing on the ladder Use the walkie talkie to report about the manual descent During the manual descent stop the service lift just before reaching the bottom platform floor This way the bottom obstruction device will not get damaged The manual descents shall be of maximum 30 m Between two consecutive manual descents the user shall wait minimum 10 minutes for centrifugal brakes to cool down This way the premature wear of the centrifugal brakes will be prevented 4 11 Rest platforms If use of rest platforms is needed 1 Climb up on the ladder to be one step above the rest pl
68. latform switch S18 is provided the light lights up when the lift reaches any platform 3 UP DOWN BUTTONS Press and hold the UP or DOWN button to ascend or descend respectively 4 OVERLOAD LIGHT YELLOW It lights up when the cabin is overloaded 5 EMERGENCY STOP BUTTON Press to interrupt any control function Turn pull to reset the control after neces sary verifications 6 ON OFF SELECTOR GREEN It lights up when all the switches of the safety circuit are deactivated and the ON OFF selector is at the ON position Select the ON position to enable control from the lift Select the OFF position to interrupt control from the lift 7 CABIN KEY LOCK 8 READY LIGHT GREEN It lights up when the box has electrical current and all the switches of the safety circuit are deactivated 9 TRAPPED KEY LOCK Insert the trapped key and turn to ON position then the control box has electric current 10 MANUAL AUTO SELECTOR GREEN 4 It lights up when the box has electrical current and all the switches of the safety circuit are deactivated Turn to the MANUAL position to enable control from the cabin control box and to interrupt control from the platform control boxes Turn to the AUTO position to enable control from the platform control boxes and to interrupt control of the cabin control box 11 ON OFF SELECTOR 4 Select the ON position to connect the electric current Select the OFF position to
69. level of safety which the service lift was designed and manufactured to 6 1 Maintenance planning mE Perform the inspections filling in the Appendix Inspection checklist and the Appendix C Inspection log sheet for future reference Frequency Performedby Inspection checklist reference eee Control and safety devices Guiding system Components Daily Supervisor e 30 AVANTI Service Lift for Wind Turbines E04 RO1 60600 6 2 Cautions Before any maintenance operation check that the service lift is out of service If any faults occur during work Stop working If required secure the workplace and Rectify the fault Make sure that nobody is exposed to danger below the service lift for instance from falling parts Before any maintenance task ensure that walking way surfaces are dry and not slippery During maintenance tasks personnel shall e Wear at least the following PPE fall arrest equipment when falling height is more than 2 m hand gloves helmet safety glasses and working gear e Place service lift at bottom platform and disconnect power supply Use an electricity measuring tool when performing inspection of electrical components Use a hand winch attachable to the ladder when handling big heavy loads and shall be performed at least by 2 persons e The panel parts shall be removed to facilitate access to confined spaces e The guiding rollers sha
70. lift is in operation 2 The service lift is free of objects 3 No objects are located on the top of the cabin 4 Electrical system is properly insulated E The ladder and rest platforms must be used only for evacuation or when the service lift is out of service In the bucket type version users inside the cabin shall be attached to an anchor point when door is open In full sliding door version users inside the cabin shall be attached to an anchor point at all If the MANUAL AUTO selector on cabin control box is provided After using service lift and before exiting the WTG the MANUAL AUTO selector of cabin control box shall be turned to the AUTO position This way it will be possible to call the lift from top platform if necessary OP 4 2 Prohibited uses The following prohibitions shall be observed when using the service lift The consequences of not following them are extremely hazardous to the physical integrity of the users gt It is prohibited to 1 Use the service lift beyond its intended purpose 2 Operate the lift without following the safety warnings and operating instructions 3 Load the service lift more than its rated load 4 Try to repair machine components Only personnel from AVANTI or qualified personnel authorised by AVANTI are allowed to perform service on the service lift 5 To travel on service lift roof 6 To use the emergency manual release of door lift or fence doors
71. ll be replaced one by one Use a cable grip when replacing travelling cable e Keep service lift doors closed when using a 3 step ladder Only AVANTI or qualified personnel authorised by AVANTI shall perform electrical installation tasks 6 3 Daily inspection performed by personnel authorised by AVANTI If there is more than one user the employer shall appoint a e supervisor in charge of the daily inspection Daily inspection of the service lift shall only be 6 3 1 Travel zone 1 Ensure that there are no obstacles within the service lift s travel zone which may obstruct the travel of the cabin or hit the cabin 2 Ensure that the ladder rack is solidly and safely fixed 6 3 2 Visual inspection 6 4 Annual inspection 1 Check that the service lift components are mounted in accordance with the specifications and without any Annual inspection may only be performed by noticeable defects or missing components AVANTI or qualified personnel authorised by AVANTI 2 Check that the traction system ladder rack amp pinion is not damaged or jammed 6 4 1 Pinions 3 Check that the guided system is not damaged or Check that the pinions are free from deterioration jammed damage or abrasion 4 Check that the two motor groups are in good Measure the wear limit of the pinion on the primitive line conditions and not damaged and at 3 different points each separated 120 The A dimension shall be between 26 49 and 27
72. ltage to the electromagnetic brakes b Check the springs C Check the brake disc d Regulate the brake disc A9 MAGNETIC THERMAL a Rearm CONTROL b If repeated contact AVANTI A10 CONTROL DIFFERENTIAL a Rearm b If repeated contact AVANTI A11 OVER VOLTAGE a Rearm PROTECTION b If repeated contact AVANTI A12 EMERGENCY TOP AND BOTTOM LIMIT a At top platform perform manual descent until the switch is SWITCH is activated RA b At bottom platform disassemble the bottom plate safe zone until the switch is released C Check the position of the safe zone plates d Check the top and bottom mechanical stop position A13 OVERLOAD a Test and if possible reduce the load until overload lights stops overload light illuminates illuminating b If repeated contact AVANTI 14 If trapped key system is provided the Insert the key and turn it to the ON position trapped key is not present or the trapped key Switch is in the OFF position A15 If guard locking system of fences is Test repair defective components provided the guard locking switch is defective A16 If the differential controller is provided a Open the cabin control box the differential controller is tripped b If any of the red lights of the differential controller is lighted up have AVANTI or qualified personnel authorised by AVANTI adjust the differential controller Guard locking or trapped key systems are mandatory for
73. m guiding ladder E 12 Safety measures If lift is stopped between platforms with unconscious per son on service tool kit 1 Climb up to the lift 2 Check that victim has no body parts extending through service tool kit perimeter 3 Enter the cabin through the bottom hatches 4 Perform manual descent to the closest platform 5 Use a hand winch attached to a ladder to elevate the vic tim over service tool kit and to place him on platform floor E 13 Maintenance planning Frequency Performed by Components Daily Supervisor Control and safety devices of service tool kit only when mounted User s Installation and Maintenance Manual E04 R01 55 E 14 Troubleshooting Breakdown Cause Solution The service tool It overrides cabin control box Use service control box kit cannot esa Service emergency top limit Perform manual descent from escend switch S13r is activated inside the cabin until switch is released Service tool kit Service top limit switch S1 1r Descend service tool kit until can descend but is activated switch is released cannot ascend E 15 Inspection checklist 1 CONTROL amp SAFETY DEVICES OF SERVICE TOOL KIT OK Not OK ISSUE DESCRIPTION T Top limit plate is placed so that top obstruction device roof is at least 2500 mm from the overhead tower components when the service lift reaches its maximum top The lifting eyes the reinforcement for installation and the fixing bolts
74. mages Do they unfold automatically 14 Is the gap between each connecting screw M12 and the top end of its corresponding oblong hole at least 5 mm 5 DOORS AND HATCHES OK Not OK ISSUE DESCRIPTION 5 1 Do the bottom and top hatches open and close properly A 13 A 5 2 15 the door properly mounted and tightened to the cabin 3 6 ELECTRICAL SYSTEM OK Not OK ISSUE DESCRIPTION Are all the electrical cables free of squeeze marks Are their isolations present and free of Does the door open and close smoothly D un D 3 o UD 6 2 Are the electrical cables laid and fixed with cable ties ensuring that there is no slack 6 3 15 the sealing of the control boxes in order 6 If provided Is the travelling cable free of squeeze marks Is the isolation of the cable present and free of damages 65 If provided Is the hanging cable free of squeeze marks Is the isolation of the cable a present and free of damages Are all the electrical plugs correctly mounted and connected Are the plugs free of dents cracks disparities and loose screws 6 7 If provided Is the mid tower electrical cable support properly installed and tightened ff se sme mon dato LI 7 ELECTRONIC SYSTEM OK NotOK ISSUE DESCRIPTION If Are the 3 sealing stickers of the differential controller not manipulated a 72 If provided Do the serial numbers of the 3 sealing stickers coincide with those writte
75. manual The accessories include ladder supports ties to the tower brackets rest platforms mechanical stops safe zone plates platform control boxes and other electrical equipment It also includes the hardware necessary to make the connec tions stickers and warning signs e and the platform fences The ladder sections their supports related acces sories and platform fences may be assembled to the tower in the WTG factory and supplied later on site for final installation The service lift is supplied pre assembled and may be supplied to the WTG factory or on site directly Final assembly adjustment installation and verification of the service lift shall be made on site 10 AVANTI Service Lift for Wind Turbines E04 RO1 3 3 Exclusions A declaration of conformity of the complete system integrated in the WTG can only be issued after the system has been fully incorporated In case the necessary information for the evaluation is not supplied to AVANTI a declaration of incorporation shall be issued In such case equipment with missing information shall be specifically out of the scope of the certificate but will be needed for the safe integration and use of the service lift The WTG manufacturer will be responsible for ensuring full compliance of the system once integrated in the tower To do so the instructions and WTG requirements stated in this manual shall be observed For example the emergency lighting along the
76. n The display shows NO 10 2 1 Press the UP Arrow button The display shows SI 10 2 2 Press the P button The display shows a dot next to A 3 Instructions 1 Switch ON the lift and open the cabin control box The display shows 0 the third digit 2 Press and hold the P 10 2 3 Press Ine UP Arrow button for 2 or 3 seconds button to modify the value of the third digit as needed until the display shows 10 2 4 Press the P button The display shows a dot next to the second digit 10 2 5 Press the UP Arrow button to modify the value of the second digit as needed 10 2 6 Press the P button The display shows a dot next to the first digit 10 2 7 Press the UP Arrow button to modify the value of the first digit as needed 3 Press the P button The display shows tr 4 Press the P button The display shows NO 5 Press the UP Arrow button The display shows SI 6 Press the P button The display shows SI It is flashing You have 10 seconds to get out the lift Then the lift measures the weight of the empty cabin Ms 10 2 8 Finally press the P button se FEN Senor moutz Sam The display shows 0 0 The process is finished User s Installation and Maintenance Manual E04 R01 43 Appendix B Inspection checklist Date Serial n traction system Name of competent o 0 0
77. n in the Appendix C Inspection log sheet If provided Does the differential controller function properly Perform the functionality tests 8 TRACTION SYSTEM OK NotOK ISSUE DESCRIPTION 8 1 Are the 4 fixing bolts the washers and the nuts present Are they tightened so that there ff are at least 2 threads of the bolt sticking out past the nut Are the motor groups properly installed and tightened to the main structure a 8 5 Does the manual descent system function when activated Do the motors sound normal during travel ER Is each electromagnetic brake able to stop and hold the service lift when the dynamic test is performed NE IN provided ded See Appendix G Test and adjustment of the electromagnetic brakes 8 8 Are the pinions free of damages and within allowed wear limit If the hour counter reads 90 hours or more since the last inspection of the centrifugal brakes Is the thickness of the brake linings more than 1 5 mm 9 OVERLOAD LIMITER OK Not OK ISSUE DESCRIPTION Does the overload limiter NOT trigger when the lift is loaded with 250 kg If it does trigger adjust it as described in Appendix A Adjustment of the overload limiter N Does the overload limiter trigger and does the overload light yellow light up when the lift is loaded with 275 kg If not adjust it as described in Appendix A Adjustment of the overload limiter mia User s Installation and Mainte
78. nance Manual E04 R01 45 If if provided Is the trapped key properly secured to the cabin with a chain or wire rope gt If provided Is the trapped key lock properly tightened to the platform fence Is it fully functional If provided Is the trapped key switch of the cabin control box fully functional If provided Is the guard locking lock properly tightened Does it function properly provided Is the guard locking switch of the platform fence door properly adjusted and Does ee service lift pass freely through all platform openings without hitting the WTG 1 platform floors and platform fences 2 Do the platform fences fulfil specifications for proper mounting 123 Are the bolts of platform fences properly tightened so that there are least 2 threads of the bolt sticking out past the nut 12 4 Are the call controls of top and bottom platform control boxes fully functional If provided Are the send controls of top and bottom platform control boxes fully functional 12 6 Are the bottom and top mechanical stops properly installed and tightened 12 7 the bottom and top limit plates properly installed and tightened 12 8 If provided Are the safe zone plates properly installed and tightened Are ai the information signs and documents present and legible For example Max load and PPE stickers If pro
79. only when service lift is 9 BW RSs SS Wag g SEES S R SSS Se SRS S SS GR 5 OS Q X z tored by the platform switch S18 2 which is triggered by the safe zone plates is moni ble to manually release the guard lock tem in order to open the door between platforms for maintenance tasks or installation of WTG parts EXTERNAL MANUAL RELEASE OF 0000998 90000000 299299909 20000000 cooeeo 0000000 299999 990090 9999 999000 3009 0000 0000 00000 we 9090000 00 00 0000000 o o 00000009 ing swi is opening con levelled with a platform This levelling condition lock Prevents service lift to travel if the door is open 090000000 2o 0090009000 6 4 4 96 o H v7 4 ANS GUARD LOCKING SYSTEM is possi It features a guard locking system that e ft may fea ble from the ice ility In IS accessi lly the serv improve visi Optional for CE bucket type version Mandatory for CE full sliding door version Optional for AECO version 2 Not available for CE full sliding door version Mandatory for AECO version 2 Mandatory for CE full sliding door version Not available for AECO version 2 Op
80. or Wind Turbines E04 RO1 C1 If provided Bottom limit switch is Solution B1 The service lift is stuck under an obstacle Carefully move the service lift downwards and remove the obstacle b Test the operational safety of the affected platform components Inform the supervisor a Check the springs b Move the lift down until the top obstruction switches are released a Check section ladders b Check the status LED a Test the top limit switch connection function Replace if necessary b Descend the service lift until the top limit switch is released a Test the bottom limit switch connection function Replace if necessary b Ascend service lift until bottom limit switch is released a Test the bottom obstruction switches connection function Heplace if necessary b Ascend service lift until bottom obstruction switches are released a Carefully move the service lift upwards and remove the obstacle b Test the operational safety of the affected platform components Inform the supervisor Contact AVANTI 8 3 Mast sections Mast sections are supplied on a pallet Dimensions 1500 x 800 x 1000 mm 9 Delivery inspection Check the delivery against shipping lists and look for transport damages Should there be any damage report it to the responsible transport insurance company within 24 hours from the date of arrival of the goods Other claims should be made to AVANTI rep
81. ox 1 Visually check for oil leaks If an oil leak is found AVANTI or qualified personnel authorised by AVANTI shall check 2 If needed replace the gasket of the gear box cover and re fill with oil as needed 3 Then close the cover of the gear box and apply the correct torque to the screws 6 4 7 2 Centrifugal brakes If the hour counter reads 90 h or more since the last inspection of the centrifugal brakes follow the steps below 1 Open the motor cover 2 Dismount the bottom motor from the centrifugal brake 3 Extract the brake hub from the brake housing 4 Replace brake linings if their thickness less than 1 5 mm 5 Insert the brake hub back in the brake housing 6 Mount the bottom motor on the centrifugal brake f Repeat the previous steps with the top motor 8 Close the motor cover Record the thickness measurings and the hour counter reading in the Appendix C Inspection log sheet The detailed instructions of the adjustment ofthe motor brakes are available from AVANTI upon request This operation shall be done only by AVANTI or qualified personnel authorised by AVANTI and following the centrifugal brake manufacturer instructions 6 4 7 3 Electromagnetic brakes The test and adjustment of the electromagnetic brakes shall be done only by AVANTI or qualified personnel authorised by AVANTI and following the steps described in the Appendix F Test and adjustment of the electro magnetic brakes 6 4 8 Obstr
82. p if needed Between 0 3 and 0 4 mm 11 Measure the gap between the magnetic body and the handle Adjust the gap if needed Between 1 and 1 5mm 12 Repeat the measurements with the second electromagnetic brake 13 After replacing or adjusting repeat the dynamic tests go to point 3 RE The detailed instructions of the adjustment of the electromagnetic brakes are available from AVANTI E es upon request Workflow User s Installation and Maintenance Manual E04 RO1 57 45541272 Pegasus Lift manual EN 4th CE AECO Edition 10 2014 Revision 2 11 11 14 Australia Avanti Wind Systems PTY LTD 203 Blackburn Rd MT Waverley VIC 3149 P 61 0 7 3902 1445 F 61 0 7 3902 1252 China Avanti Wind Systems Building 4 No 518 Gangde Road XiaokunshanTown Songjiang District 201614 Shanghai P 86 21 5785 8811 F 86 21 5785 8815 Denmark Avanti Wind Systems A S R nnevangs All 6 DK 3400 Hiller d P 45 4824 9024 F 45 4824 9124 Germany Avanti Wind Systems GmbH Max Planck Str 10 25335 Elmshorn 49 0 41 21 7 88 85 0 F 49 0 41 21 7 88 85 20 Spain Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 50198 La Muela P 34 976 149524 F 34 976 149508 UK Avanti Wind Systems Limited Caldershaw Business Centre Unit 29 Ings Lane Rochdale OL12 710 P 44 0 1706 356 442 USA Avanti Wind Systems Inc 5150 5 Towne Drive New Berlin
83. per If AVANTI LIFT ANCHOR POINT has arrested a fall it may never be used again Part must be removed from ser vice immediately D 3 Marking Marking on Lift Anchor point plate AVANTI product European American standard number EN 795 2012 ANSI 2359 1 2007 AS NZS 1891 4 2009 MAXIMUM 1 USER PO YYYY P N 45512195 number After installation marking shall be completely accessible otherwise additional marking near the anchor device will be necessary D 4 Installation The installation must be performed by a competent person following the instructions of this manual AVANTI LIFT ANCHOR POINT is tested and approved only to be installed on AVANTI lift AVANTI LIFT ANCHOR POINT made from AISI 304 Steel has to be screwed with two bolts DIN 933 A2 70 M12 mm 4 washers DIN 125A 4 and self locking nuts DIN 985 A4 M12 In case of doubt please contact AVANTI Before installing the AVANTI LIFT ANCHOR POINT in heights assure to be proper secured against fall from height by using relevant fall arrest equipment LIFT ANCHOR POINT AISI 50 CAPACITY 22 2KN Material and Capacity rating Unique identification number AVANTI LIFT ANCHOR POINT 1 Fix the anchor point to the structure using the supplied hardware as shown in the picture below 2 Torque the nuts with 15 N m 11 Ib ft 3 Make sure the Anchor is fully seated and properly tighten
84. r 2014 Certificate of Conformance Report no 14 0842 1004 018 01 Rev 1 For GESRs SPs and other information see supporting report The Elevator System meets the requirements of the ASME AT17 2007 B44 7 07 taking into account any additional remarks mentioned above SS ing A J van Ommen Manager Business Unit Certification Liftinstiluut BW Buikslotermaerplein 381 BOX 38027 1020 MA Amsterdam Natherlands www liftinstiuutcom Registered al the under number 34157363 F23 05 01 vid Date of publication 4th CE Edition 10 2014 Revision 2 11 11 14 Manufacturer Avanti Wind Systems SL Avanti Wind Systems Inc Avanti Wind Systems Poligono Industrial Centrovia 5150 Towne Drive Building 4 No 518 Calle Los Angeles n 88 Nave 1 New Berlin Gangde Road XiaokunshanTown 50198 La Muela Zaragoza Wisconsin 53151 Songjiang District 201614 Shanghai Spain USA China P 34 976 149 524 P 1 262 641 9101 P 86 21 5785 8811 F 34 976 149 508 F 1 262 641 9161 F 86 21 5785 8815 E info avanti online com www avanti online com QUALITY MANAGEMENT Sales amp Service Australia Avanti Wind Systems PTY LTD P 61 0 7 3902 1445 China Avanti Wind Systems P 86 21 5785 8811 Denmark Avanti Wind Systems A S P 45 4824 9024 Germany Avanti Wind Systems GmbH P 49 0 41 21 7 88 85 0 opain Avanti Wind Systems SL P 34 976 149 524 UK Avanti Wind Systems Limited P 44
85. resentative within the same period 10 Storage The storage conditions shall be agreed with customer If special storage requirements are needed customer shall specify them to AVANTI prior to delivery The following conditions shall be considered 10 1 Before installation of service lift on WTG tower section Keep the service lift in its original packaging until it is mounted on the WTG tower section Avoid direct contact of package with floor by placing a pallet under it Position the pallet on a stable ground Store the service lift in a dry place and protected from rain i e in roofed areas In corrosive environments i e near the sea or in foggy places store indoors Store in a clean and ventilated place free of negative influences of chemical and water vapours or other corrosive substances Store between 30 C and 80 C survival temperature If possible avoid sudden temperature changes Handle the service lift with care and store in a safe place in order to avoid unintended damages Do not stack Should any of these conditions not be maintained the service lift could be spoilt with dirt or other substances which could start corrosion before even the service lift is put into operation Store the package so that its labelling is clearly readable 10 2 After installation of service lift on WTG tower section After installing the service lift in the WTG tower section confirm that the service lift is properly attac
86. rlaps alignment sticker of the ladder 2B If a platform switch is provided locate service lift so that platform light of cabin control box illuminates 3 Exit from cabin can be done safely 4 7 Enter and exit cabin 4 71 Bucket type To enter the cabin 1 Open the door and attach the shock absorber to the cabin anchor point 2 Climb the fence railing holding the handles 3 Climb down using the cabin steps To exit the cabin 1 Attach the shock absorber to the cabin anchor point and open the door 2 Climb up the cabin using the cabin steps and holding the handles 3 Climb down the fence railing to the platform Not applicable to CE versions Mandatory for AECO version 2 Optional for CE versions Mandatory for AECO version Optional for CE versions and for AECO version Ss 2 Optional for CE bucket type version Mandatory for CE full sliding door version and for AECO version Optional for CE versions Not available for AECO version User s Installation and Maintenance Manual E04 RO1 27 4 7 2 Full sliding door To enter the cabin 1 Open the door 2 Enter the cabin 3 Attach the shock absorber to the cabin anchor point 4 Close the door To exit the cabin 1 Open the door 2 Exit the cabin 3 Release the shock absorber from the cabin anchor point 4 Close the door 4 7 3 Bottom hatch To enter the cabin 1 Climb the ladder attached to the fall protection system or
87. safety circuit POX is left in MANUAL position i e Open door emergency stop pressed open hatch or the ON OFF buttons of the cabin control box is not in the ON position The send and call buttons have a delayed reponse function A buzzer is included on the cabin control box This way persons next to or inside the cabin are warned of imminent movement of 6 READY HIGHT GREEN service lift and can act accordingly Lights up when the box has electric current Optional for CE versions and for AECO version 2 Not available for CE versions Mandatory for AECO version 3 Not available for CE versions Optional for AECO version 18 AVANTI Service Lift for Wind Turbines E04 RO1 3 9 2 Cabin control box Cabin contro box inside the cabin has control priority over control boxes at platforms CE without lateral windows configuration CE with lateral windows configuration oe 1 FAULT LIGHT RED It lights up when there is an activated switch of the safety circuit i e a door or hatch is open an emergency stop button is pressed the ON OFF selector is at the OFF position or a limit switch is activated 2 PLATFORM LIGHT GREEN It lights up when the lift reaches the bottom or top platform If the top obstruction device frame is provided the light lights up when the lift reaches the bottom or top platform or when the bottom or top obstruction devices are activated If the p
88. slip surface for access and egress to the ladder Standing on top only with service tool kit Service anchor Toeboard sticker point 1 When STK is mounted on lift the top obstruction device roof is compressed and therefore activated consequently control is interrupted 2 When STK is mounted on lift and service control box is connected the controls of cabin control box and platform control boxes are overridden but the controls of service control box are still not operational 3 When STK is mounted on lift service control box is connected NORMAL SERVICE selector of cabin control box is turned to SERVICE position and MANUAL AUTO selector 2 is turned to AUTO position the controls of cabin control box and platform control boxes are overridden the controls of service control box are operational and the rated load inside the cabin is decreased from 240 kg to 30 kg This way it is not possible to travel inside the cabin when STK is installed The connection of the service control box does not override any safety if any hatch door or limit switch or emergency stop button is activated no travel will be possible There are three controls available on the service control box UP and DOWN buttons and an emergency stop button Horizontal railings have non slip surface 52 AVANTI Service Lift for Wind Turbines E04 R01 E 2 Technical specifications Service tool kit Max n persons inside the
89. sonnel authorised by AVANTI consult AVANTI or qualified personnel authorised by AVANTI The wiring diagram is placed in the traction If these steps do not identify the cause and rectify the fault hoist s power cabinet Cause Solution 1 The fixed EMERGENCY Turn this button clockwise until it moves out to deactivate it STOP button is activated A2 Rack or pinions are damaged a Check the damage b Evacuate the cabin The service lift is stuck on a Remove the obstacle an obstacle Test the operational safety of affected tower sections C Inform the supervisor The service lift cannot ascend nor descend A4 Power failure a Turn the main switch to ON a Main switch is set to OFF Find the cause and wait for the power to return b Grid voltage is interrupted c Test and if necessary repair the supply cable fuses and Supply between grid connection and control is or wiring from the control box interrupted DANGER A5 Two phases are changed in the supply Have AVANTI or qualified personnel authorised by AVANTI switch the two phases in the plug Attempting to SKS ft will The hatches or door switches are triggered Check that door and hatches are properly closed jeopardize work safety A7 Motor thermal protection a Rearm b If repeated contact AVANTI ELECTROMAGNETIC BRAKES do not open a Check vo
90. t to the Customer and continuing for a period of 365 days thereafter or the period set forth in the standard AVANTI warranty the Product described in this Manual will be free from defects in material and workmanship under normal use and service when installed and operated in accordance with the provisions of this Manual This warranty is made only to the original user of the Product The sole and exclusive remedy and the entire liability of AVANTI under this limited warranty shall be at the option of AVANTI a replacement of the Product includ ing incidental and freight charges paid by the Customer with a similar new or reconditioned Product of equivalent value or a refund of the purchase price if the Product is returned to AVANTI freight and insurance prepaid The obligations of AVANTI are expressly conditioned upon return of the Product in strict accordance with the return procedures of AVANTI This warranty does not apply if the Product i has been altered without the authorization of AVANTI or its authorized representative ii has not been installed operated repaired or maintained in accordance with this Manual or other instructions from AVANTI iii has been subjected to abuse neglect casualty or negligence iv has been furnished by AVANTI to Customer without charge or v has been sold on an AS IS basis Avanti service lift Product Except as specifically set forth in this Limited Warranty
91. the measuring procedure of the rack and fault light red of the cabin control box shall be ON LH pinions are available from AVANTI upon request 4 Top and bottom hatch Open the hatch the fault light red shall be ON and the lift shall not move UP 6 4 2 1 Wear limit DOWN 1 Using a calibrated rod of 12 mm h6 check that the 5 Service lift door Open the door the fault light red dimension control B is between 33 39 and 34 59 mm shall be ON and the lift shall not move UP DOWN 2 Repeat this measurement on each mast section 6 Drive the service lift DOWN until the bottom ob struction device hits the bottom mechanical stop The lift shall stop W 7 Drive the service lift UP until the top obstruction device hits with the top mechanical stop The lift shall stop 8 Pull down the top hatch handle until the roof switch is activated the fault light red shall be ON and the lift shall not move User s Installation and Maintenance Manual E04 R01 31 The rack replacement criteria is shown in the table below DIMENSION NEW RACK mm REPLACEMENT CRITERIA mm 6 4 2 2 Tolerance between 2 consecutive ladder sections Using 2 calibrated rods of 12 mm h6 check that the distance between the dents of 2 consecutive ladder sections is between 48 7 and 50 7 mm C DIMENSION MINIMUM mm MAXIMUM mm 6 4 2 3 Looseness limit To evaluate the looseness check of control dimension
92. ti derailment 25 3 21 Overload limiter eae ee be ew Red be wee eee ee ee 25 3 22 Manual descent 25 3 23 Rest platforms fa accu oye nmn E bec ew a di aU pu Vea e Paes Ap ONUS RC dre 25 9 24 Anchor BOIDIS for PPE ees eh Bee D ee 26 3 25 Information signs and documentS 0 00 cee ee 26 3 20 Merna oN Rohe Oe Eee oe hee Oe FARS 26 Meee et eee ed ees 26 9 20 pees REESE ca ee eee ease 26 3 29 Differential controller 2 0 es 26 LIP Operation EEETRSTIQORIEO 11 2171 ceded tae eae 27 ese sug oxen ae ern ore Bee ee eee ee 27 4 2 Prohibited uses 2 ee ew Rcx x SCR M ee ees 27 4 3 Operation from inside the Cabin 0 ees 27 4 4 Operation from bottom platform ce ees 27 4 5 Operation from top 27 4 6 27 4 7 Enter
93. tional for CE bucket type version 9 Optional for CE full sliding door version Optional for AECO version Optional for CE versions Mandatory for AECO version 22 AVANTI Service Lift for Wind Turbines E04 RO1 de and the outside of the cab de the cabin Add ture front windows to 3 10 2 2 Interlock without monitoring configuration It features an interlock without monitoring that does not allow the door to be opened involuntarily In order to open the door the user must actuate a The service lift features perforations that allow visibility manual release button which 3 11 Front windows insi insi 3 12 Lateral windows Optionally the service lift can be equipped with lateral windows These windows facilitate service tasks of tower internals from inside the cabin In order to open a window the cabin trapped key must be removed and the window trapped key must be used Both trapped keys are attached to the same wire rope this way service lift cannot travel if a window is open WINDOW KNOB CABIN KEY LOCK WINDOW KEY WINDOW TRAPPED KEY WIRE ROPE CABIN TRAPPED KEY Cabin trapped key and window trapped key shall be attached to the same wire rope at all times 3 13 Top hatch The top hatch consists of a double hinged sheet that minimizes necessary space to open it This hatch is used to evacuate the service lift or to access the top platform E 1 E ELLE i
94. uction devices Clean and lubricate the guiding shafts of the top and bottom obstruction devices in order to guarantee that the obstruc tion devices compress and decompress properly 6 4 9 Differential controller 1 Open the cabin control box 2 Check that the 3 sealing stickers of the differential controller have not been manipulated and that their serial numbers coincide with those written in the Appendix C Inspection log sheet If any of the sealing stickers has been manipulated the differential controller needs to be adjusted Sealing sticker OK Sealing sticker NOK The detailed instructions of the adjutment of the differential controller are available from AVANTI upon request 6 4 10 Bottom and top mechanical stops 1 Check that the bottom and top mechanical stops are not bent 2 If the mechanical stops are bent fix them and revise the bottom top and emergency limit switches thoroughly 6 5 Ordering spare parts Only original parts must be used Spare parts list is available from AVANTI upon request that the gear box is proper conditions 34 AVANTI Service Lift for Wind Turbines E04 RO1 Not available for CE versions Mandatory for AECO version 7 Troubleshooting All tests and repairs to the electric components shall Repairs to the motor group and to the system s be performed by AVANTI or qualified personnel supporting components shall be performed by authorised by AVANTI AVANTI or qualified per
95. version They shall feature a fence door monitored by a guard locking system or a trapped key system preventing any movement of the lift if the fence doors are not closed and locked 5 11 of ASME A17 1 2012 CSA B44 13 for Pegasus AECO version Given that call function 15 included the fence doors shall be monitored by a guard locking system or a trapped key system preventing any movement of the lift if the fence doors are not closed and locked 3 29 Differential controller 2 The service lift is equipped with a differential controller that interrupts control after 1 second in case of a motor malfunction i e a motor is not working or the motors are rotating at different rom or in case of a safety switch malfunction i e the lift encounters an obstacle and the obstruction and limit switches do not work The differential controller is located inside the cabin control box and it is sealed to avoid uncontrolled ma nipulation It has a green light to indicate that no mal function is detected If any of the red lights are lit up the differential controller has tripped and hence interrupted control Differential Controller nt Imm 0A 1A 0 5 Reset Optional for CE versions Mandatory AECO version 2 Not applicable to CE versions Mandatory for AECO version 4 Instructions for use 4 1 Cautions Aspects to consider for a good use of the service lift 1 No person is on the ladder when the service
96. vided Are the alignment stickers present on each platform and inside the cabin 16 lift stops aligned to each of the platforms 14 1 Is the service lift installation in overall good operational condition pt competens in capital letters Signature of competent s 13 1 Competent inspection may only be performed AVANTI or qualified personnel authorised AVANTI Every 12 months competent inspection has to be camed out and the Appendix B Inspection checklist a and the Appendix C Inspection log sheet must be completed for possible future reference ER 46 AVANTI Service Lift for Wind Turbines E04 RO1 uon edsu 5 xipueddy User s Installation and Maintenance Manual E04 R01 47 Appendix D AVANTI lift anchor point D 1 Caution AVANTI LIFT ANCHOR POINT is an anchor point used for protection against falls from heights intended for use with a full body harness approved according to EN 361 or Z359 1 2007 as applicable Connection to the LIFT ANCHOR POINT is only allowed by using self closing connectors according to EN 362 or Z359 1 2007 as applicable Use in connection with other equipment than specified may be potentially dangerous User shall be equipped with a means of limiting the maximum dynamic forces exerted on the user during the arrest of a fall to a maximum of 6KN In case of doubt please
97. without bottom limit switch configuration adjust bottom mechanical stop so that cabin floor is lined up with platform floor 9 3 For full sliding door with bottom limit switch configuration 3 adjust bottom limit plate so that cabin floor is aligned with platform floor Applicable to CE bucket type version 2 Applicable to CE full sliding door version Optional for AECO version Optional for AECO version 11 5 Electrical connections on site Electrical connections must be made in accordance with EN 60204 1 for CE versions and in accordance with UL 508A for AECO version 1 Install the top and bottom platform control boxes and connect the cable connections and the electrical boxes 2 Use cable ties to attach the fixed cable to the tower internal See Fig 12 Fig 12 3 Conect power supply cable POWER CABLE SUPPORT POWER CABLE 11 6 Differential controller The differential controller is already mounted inside the cabin control box The detailed instructions of the adjustment of the differential controller are available re sitae from AVANTI upon request 11 7 Alignment stickers installation 1 Stick the alignment sticker inside the cabin next to the grid of holes at a height of 1 5 m from cabin floor 0090000 O_O 0 0 0 000 0 0 4 0000000008000 O

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