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IQL® Centaur with Emergency Back

1. SOLID IN LIGHTING IQL Centaur with Emergency Back up IQL Taurus with Emergency Back up User Manual IQL Centaur EM IQL Taurus EM IQL Centaur EM RB IQL Tauris EM RB With replacable batterypack With replacable batterypack SOLID IN LIGHTING ANN TMT Contents 1 e En Po a Age e e E E PE 2 Warranty AAPP 9 9 e 2 1 E A A A A P I wees 2 2 EE e ee ee O ee E ee ere E E eee 2 3 ON E E oe NE O E O A O E O E A E 3 Type Plate ciscscciccsassscctsccssdstnsccccssctsdsccssccscsscsastnssacdsdensasccdsccscasasscesesaccsesasacssaecnasasdsscasasacsscsscasess 4 Product Descrip ti OT ssassn 5 SPecIfiCaAIONS rr A AA ERS REK SEAS Asie Esi RenSEDeREsEn 5 1 als ata da bis ada patada da EE AEE A E EE ada cade E N A E E E EE E AN 5 2 Bansa A AAAA A 6 a sc ie cin OA 6 1 ie o ee ee ee ee ee a ee E ee eee 6 2 A o PR 0 E CP PO POCO A AAA 6 3 For IQL EM RB Mounting the Battery PACK scucssesccescsecsseccsanesescceateascsesepenesesecanesees penssenccenapecsseseses 6 4 a 1s aaa diia 6 5 Npe TOP specie ARON CAUONS ETEC 7 USE oinin a a a a a a Tal Se a EA AA A A A Tif Se pe er rer A o E E E ET Tie Wiley ely gsi enn eee rmn ee A II 7 4 aa e A pantie nnavandauctanvivas EEE 7 5 Eaa o ANENE E EP o E E 7 6 OE E a ended Zd E E O eo ee i E re A E Y 7 8 GA A N E E E E E E E A E E 7 9 For IOL EM RE CANINO te Battery PAC rie iio lavo 8 MAINTENANCE isisicisacscssassc
2. WARNING 1 The installation of the light fitting in an environment that does not match the specified ambient temperatures can have a strong negative effect on the life span of the light fitting 2 Choose the correct type of protection for the light fitting The protection device needs to be a fuse or a circuit breaker with at least 4 kA with a C characteristic 3 Determine the number of light fittings that can be installed in each group Consult the following table for this Installation protection B Type 10A C type 10A Inrush currents Peak duration When using 30 mA earth leakage switches provision must be made for a maximum of 30 light fittings on one switch 6 2 Assmbly 1 Take the light fitting out of the packaging 2 Inspect the light fitting for mechanical damage _ WARNING 1 The installation of the light fitting in an environment that does not match the specified w conditions can result in a dangerous situation WARNING 1 The installation of the light fitting in an environment that does not match the specified ambient temperatures can have a strong negative effect on the life span of the light fitting 3 Mount the light fitting e Ensure there is a reliable connection to the earthing system both with the external earthing point and with the connection in the light fitting junction box e Ensure that the cable gland is suitable for the dimensions of the type of cable that will be connected an
3. 230Vac 10 55 or 85 watt Universal Immediate 20 92 fitted as standard with a junction box type E012129 connection 6 power LEDs 18watt The autonomy of the system depends on the T ambient as follows HE 20 10 0 10 20 30 40 Hrs 1 45 2 20 2 45 3 00 3 20 3 30 3 45 Automatic charging and discharging cycle Charging within 12 hours LED status indication Automatic test function Standard placed in a junction box type E016169 Standard placed in a junction box type E016169 Mounted on a stainless steel plate 316L Receptacle female with M20 thread plastic 316L for LT version Connection cable of 250 mm with plug male on fixture plastic 316L for LT version Appr 550 IQL EM RB Min 740 Max 920 User Manual IQL with Emergency Back up 8 Version 6 4 201303 i TMT User Manual SOLID IN LIGHTING IQL with Emergency Back up 6 Installation 6 1 Preparation 1 Check that the light fitting will be installed in an environment that matches the ambient temperatures gas group and temperature class This data is included on the light fitting type plate WARNING 1 The installation and setting to use of the light fitting needs to take place before expiry of the w shelf life See 2 3 F WARNING 1 The installation of the light fitting in an environment that does not match the specified w conditions can result in a dangerous situation
4. with Emergency Back up 2 3 Shelf life The shelf life of batteries is limited At higher temperatures the batteries will self discharge quicker The fixtures are delivered with fully charged batteries To avoid permanent damage to the batteries by over discharging it is important to set the fixtures in service before the shelf life has expired The shelf life is largely determined by the ambient temperature see values shown in the following table Ambient temperature Shelf life Ta 20 C gt 9 months Ta 30 C gt 4 months Ta 40 C gt 6 weeks Also for fixtures already set in operation it is important that after a discharging cycle the fixtures are being powered before the above mentioned time limits have elapsed to prevent permanent damage to the batteries User Manual IQL with Emergency Back up 4 Version 6 4 201303 User Manual SOLID IN LIGHTING IQL with Emergency Back up 3 Type plate The type plate for the light fitting IMT bv C PASCALWEG 10A Ex KEMA O6ATEX0261 8 a POCC NL MJT14 800240 Hz 5 2 Ex me Il 14 VOLTAGE 6 TYPE CURRENT 7 Tamb REV 0 O SERIAL NO UNMANNED m YEAR OF CONSTRUCTION PC 9 J DO NOT OPEN WHEN ENERGIZED It contains the following information 1 Type Normal IQL55 EM IQL85 EM Normal with RB IQL55 EM RB IQL85 EM RB 2 Ambient temp Normal temperature range 20 C to 40 C 3 Serial number 4 Year of manufacture 5 Frequency AC
5. 50 60 6 Voltage 230Vac 10 7 Current 230Vac 55W 260mA 230Vac 85W 400mA 8 Marking II 2 GD Ex e mb II T4 T135 C IP66 For IQL EM 112 GD Ex de mb IIC T4 T135 C IP66 For IQL EM RB 9 Mechanical protection IP 66 10 Revision electronics version 1 1 Or 2 0 11 Unmanned 24 Vdc for unmanned situations User Manual IQL with Emergency Back up 5 Version 6 4 201303 IMT SOLID IN LIGHTING For IQL EM RB The replaceable batter User Manual IQL with Emergency Back up C Ex aa OSA TEX0261 ack has the following type plate IMT by PASCALWEG 104 A 4104 BG CULEMBORG MAE THE NETHERLANDS AAT ISOLATE MAINPOWER BEFORE REPLACEMENT TYPE A T Tamb WOLTAGE 5 SERIAL NO CURRENTT 6 7 YEAR OF CONSTRUCTION POT BATTERY COMPARTMENT DO NOT SHORT CIRCUIT DO NOT OPEN SEALED FOR LIFE It contains the following 1 Type 2 Ambient temp 3 Serial number 4 Year of manufacture 5 Voltage 6 Current 7 Mechanical protection 8 Marking User Manual information Repl Batt Pack IQL EM RB or Repl Batt Normal temperature range 20 C to 40 C 2011 xXx xx weeknr loading Unom 16Vdc Inom 1 2 A IP66 II 2 GD Ex d e mb IIC T4 T135 C IP66 IQL with Emergency Back up 6 Version 6 4 201303 ll MT User Manual SOLID IN LIGHTING IQL with Emergency Back up 4 Product Description The IQL EM and IQL EM RB light fittings have been designe
6. no 24 Vdc power supply to the and terminals unmanned switching Wen WARNING 1 The emergency lighting feature is only available when the battery pack is connected Lan WARNING 1 When the emergency lights have been switched on it is important to reapply the 230Vac 27 main power before the in 2 3 mentioned time limits have elapsed to prevent permanent damage caused by self discharging 7 3 Unmanned function In the offshore industry there are situations when a platform is partially or completely unmanned When leaving a platform a 24 Vdc voltage can be switched on This 24 Vdc voltage tells the light fitting that there is no one on board This means that no emergency lighting operation is required if the 230 Vac generator voltage is interrupted As soon as the 24 Vdc to the light fitting is switched off it switches to stand by mode immediately and will switch on the emergency lighting if the main power supply is interrupted 7 4 Functionality of the status LEDs The emergency light fitting has various status LEDs These LEDs are located on the ring where the main LEDs are mounted The LEDs have the following function Yellow The light fitting is carrying out the self test LED Green LED This LED indicates the battery charge status Flashing The batteries are charging Continuously lit The batteries are almost fully charged Off The light fitting is switched in an unmanned situation or there is no voltage
7. NG 1 Main Power needs to be shut off when battery pack is being replaced MIN WARNING 1 The white emergency lights should not be burning when battery pack is being replaced When a battery pack is being replaced it is important that Main Power is switched off and the emergency lights have stopped burning Disconnect the connector according to the instructions in paragraph 6 3 Dismount the battery pack Mount the new battery pack Connect the connectors according to the instructions in paragraph 6 3 Switch on Main Power only after making sure all is connected well 8 Maintenance The light fitting and battery housing are sealed for life and cannot be opened Consequently maintenance as laid down in the IEC 60079 17 standard is not applicable a visual inspection for correct operation will suffice WARNING 1 Opening the light fitting and or the battery housing completely voids the warranty 9 Recycling For recycling the light fitting agreements have been made with local bodies within the context of the WEEE directive Contact your local partner see the chapter Contact details The local partner will be responsible for further processing 10 Contact details IMT B V Pascalweg 10a 4104 BG Culemborg P O Box 88 4100 AB Culemborg THE NETHERLANDS Phone 31 0 88 12 69 100 Fax 31 0188 12 69 101 E mail sales imt eu For an up to date overview of all national and international contacts visit o
8. d for use in demanding conditions The characteristics of the IQL EM and IQL EM RB light fittings are e Approx 100 000 hours maintenance free operation for the lamps sealed for life vibration proof based on the principle of induction use of long life high power LEDs explosion safe model ATEX category 2 suitable for use in Zone 1 amp 21 back up function LEDs will go on during mains power failure For IQL EM RB light fittings are suitable for use in the following e replaceable battery pack by explosion proof connectors The IQL EM and IQL EM RB light fittings are suitable for use in the following e petro chemical industry offshore industry power stations general industry docks 1 See invoice for individual guarantee agreements 2 Risk of the presence of an explosive gas mixture or an explosive dust atmosphere during normal operations is high 10 tot 1 000 hours per year User Manual IQL with Emergency Back up 7 Version 6 4 201303 ii TMT SOLID IN LIGHTING 5 Specifications 5 1 General Housing Lens Colour recognition Mechanical protection Voltage Power Burning position Re ignition Cos Phi Connection Emergency Lighting Back up function Batteries For IQL EM RB Replaceable Battery Pack Connection with battery pack 5 2 Dimensions IQL EM User Manual IQL with Emergency Back up Corrosion proof steel 316L AISI Borosilicate glass Centaur Ra gt 80 Taurus NA IP66
9. d in case of an explosion proof lighting fixture is Ex e certified according to IEC 60079 7 This is necessary to ensure the IP protection and to be suitable for an hazardous environment WARNING 1 Ensure that there is no mechanical load applied to the light fitting during installation If excessive tension is applied to the mounting feet during installation such as when mounting on an uneven surface the spot welds on the mounting feet can be torn free from the light fitting 4 Route the connecting cable correctly through the cable gland Make especially certain that the cable gland is suitable for the dimensions of the type of cable that will be connected This is necessary to ensure the IP protection 5 Cut the cable to length 6 Connect the cable to the terminals The standard terminals in the junction box are suitable for a core diameter of 0 4 mm2 7 Connect the wiring in accordance with one of the situations see 6 4 Tips for specific situations 8 Check the connections that have been made User Manual IQL with Emergency Back up 9 Version 6 4 201303 i IMT User Manual SOLID IN LIGHTING IQL with Emergency Back up 9 Close the junction box WARNING 1 The installation must be carried out in accordance with NEN EN IEC 60079 14 6 3 For IQL EM RB Mounting the Battery Pack WARNING 1 The Main Power must be shut off when battery pack is being connected 1 Mount the battery pack to the const
10. d the main lamp are both supplied from a separate group the permanent supply will charge the batteries The switched supply is used to switch the main lamp on and off This assumes that both power supplies are interrupted in an emergency In this case the emergency lighting will be switched on WARNING Remove the jumpers fitted as standard between L LS and N NS The batteries and main lamp are connected to the same group Permanent phase Switched phase Common neutral If the batteries and the main lamp are both supplied from the same group the permanent supply will charge the batteries The switched supply is used to switch the main lamp on and off This assumes that both power supplies are interrupted in an emergency In this case the emergency lighting will be switched on WARNING Remove the jumpers fitted as standard between L LS User Manual IQL with Emergency Back up 12 Version 6 4 201303 tL TMT User Manual SOLID IN LIGHTING IQLO with Emergency Back up 7 Use 7 1Commissioning The main lamp in the light fitting can be used as soon as the installation is completed After installation the light fitting must be connected to a permanent power supply for at least 12 hours After this the batteries will be fully charged 7 2 Switching on the emergency lighting The emergency lighting is only switched on in an emergency lighting condition This condition means that there is no 230 Vac power supply and there is
11. e lighting level of the light fitting depends on the temperature and is therefore not covered by the guarantee If an IQL EM or IQL EM RB light fitting fails within the warranty period with the exception of the batteries IMT B V will supply a new light fitting with a comparable specification free of charge Before the guarantee can be confirmed a defective light fitting must be sent to IMT B V at the user s expense for inspection After this inspection the user will be informed of the result s See invoice for individual guarantee agreements 2 2 Life span The life expectancy of batteries depends greatly on the average ambient temperature Frequent charge and discharge cycles contribute to a longer life span When the QL lamp burns continuously for the IQL EM only this will ad 10 C to the ambient temperature which will influence life expectancy see below Ambient temperature Life expectancy With QL lamp burning continuously for IQL EM la S 20 gt 10 years 6 years Ta 30 C gt 6 years 2 5 years Ta 40 C gt 2 5 years J years Switching the light fitting with a semiconductor photoelectric cell or a semiconductor relay has no known effect on the life span of the light fitting It is expected that more than 70 of the original illumination power will be retained after 80 000 operating hours User Manual IQL with Emergency Back up 3 Version 6 4 201303 i il TMT User Manual SOLID IN LIGHTING IQL
12. n IP level of IP66 IP67 or IP68 in conformance with EN 60529 and in case of an explosion proof lighting fixture is Ex e certified according to IEC 60079 7 e When using metal glands use an earthing plate and locknut on the inside of the junction box e Ensure there is a reliable connection to the earthing system both with the external earthing point and with the connection in the light fitting junction box e Never open the light fitting housing e Never open the battery pack e Do not clean the light fitting with a high pressure steam or water jet This will avoid damage that falls outside the guarantee terms For IQL EM RB e When replacing the battery pack always make sure the Main Power is switched off and the emergency lights are out 2 Warranty 2 1 General The guarantee on the IQL EM and IQL EM RB series of light fittings is only applicable when the light fitting is used within the operational limits And counts for the fitting only not for the batteries for the batteries a 1 year warranty is applicable Operational limits are e The minimum and maximum ambient temperature for the IQL EM and IQL EM RB is 20 C to 40 C e The light fitting must be installed by a qualified person and in compliance with the installation instructions e Damage caused by incorrect installation accidents or external influences such as lighting strike and harmonic distortion not in accordance with EN 50055 are not covered by the guarantee e Th
13. on terminals L and N in the junction box Red LED This LED indicates an error code In the event of a failure the red LED flashes a number of times during a 40 second cycle The error code is indicated by the number of flashes These error codes are 1 flash System has reached end of design life span gt 87 600 hours 2 flashes Charging current is too high 3 flashes Battery voltage is too high 4 flashes Battery voltage is too low while the permanent power supply is present 5 flashes Internal circuit voltage is too high 7 5 Error contact In the event of an error situation the Normally Open NO contacts between the El and E2 terminals will close changes to a Normally Closed NC Lan WARNING 1 Contact your supplier if there is a malfunction If possible state the error code indicated by lt the red LED See the section Functionality of the control LEDs for an overview of the possible error codes 7 6 Error reset As soon as an error situation has been resolved either automatically or by manual intervention the light fitting must be reset A reset means that both 230 Vac supplies must be disconnected from the light fitting During this reset the indicator LED with an error message is reset and the error contact is switched back to being a Normally Open NO contact 7 7 Self test After the light fitting has been switched on for approximately 50 days both 230 Vac circuits are connected to a supply an au
14. or general lighting purposes EMC immunity requirements En Limits for harmonic current emissions equipment input current up to idas APUN and including 16A per phase EC type certificate number KEMA 06 ATEX0261 issued by Dekra Certification B V Utrechtseweg 310 6812 AR ARNHEM The Netherlands m ification numbe 0344 CulembB rg 2 uni 2011 IMT B V R L L M G Mignot Managing director User Manual IQL with Emergency Back up 15 Version 6 4 201303 i tL TMT SOLID IN LIGHTING TMT SOLID IN LIGHTING IMT B V Pascalweg 10a 4104 BG Culemborg P O Box 88 4100 AB Culemborg Tel 31 0 88 12 69 100 Fax 31 0 88 12 69 101 www imt eu sales imt eu
15. r supply is not connected to the battery charging circuit If only this power supply is connected the batteries will not be charged and the emergency lighting will be inoperable The batteries will discharge within a few months and get permanently damaged see 2 3 Connection for the so called unmanned function When 24 Vdc maximum 10 mA is connected to these terminals the emergency lighting will not be switched on when the 230 Vac voltage is interrupted El E2 Error output for the emergency electronics In an error situation a contact will be switched This is a voltage free NO contact suitable for a maximum voltage of 230 Vac and a current flow of 5 A 6 5 Tips for specific applications The system is permanently connected to the power supply During the installation it may be undesirable to allow the emergency lighting to switch on every time the permanent supply is switched off for example during testing To prevent this the jumpers can be removed temporarily from the terminal block Ensure that the jumpers are re fitted after completing the installation User Manual IQL with Emergency Back up 11 Version 6 4 201303 i IL TMT User Manual SOLID IN LIGHTING IQL with Emergency Back up The batteries and main lamp are each connected to a separate group O U mA OOJO O OJO Q N CLO nz OOO OJO QIO aC om O Permanent supply Switched supply If the batteries an
16. ruction within 25 to 35 cm of the lighting fixture 2 Make sure the MAIN POWER is switched off WARNING 1 Never open the battery pack Sealed for life Making the connection 3 Remove the protective caps of both parts 4 Insert the plug male from the fixture in the coupler female of the battery pack until the 1 stop Make sure the connectors are in the correct position See Fig A and B 6 Finally screw down the coupling ring tightly to establish the IP protection and the mechanical connection See E and F o 7 Then connect the protective caps together 8 Switch on Main Power Disconnecting Proceed the above in the reverse order to disconnect the plug and the coupler system Make sure Main Power is switched off and wait for the emergency lights to go out After disconnecting replace the protective caps The connectors are generally to be kept sealed User Manual IQL with Emergency Back up 10 Version 6 4 201303 I tL TMT User Manual SOLID IN LIGHTING IQL with Emergency Back up 6 4 Connections In the light fitting junction box there is a terminal block as shown in the illustration The following connections can be made L N Permanent connections for a 230 Vac power supply This power supply is used to supply the batteries so that they remain fully charged LS NS Connections for a switched 230 Vac power supply The main lamp is switched on and off with this supply This powe
17. sccnssisasenssaseuscecssusuaesacsderadeesscsncssasecdcasnassasensdessdssucesnssseuasecasaswancassceuans 9 2 SA oe AP ooo 10 Contact detalls cisciscssccscsscsscascsccssasassssccsanscssessacsasecesasanssecssaassdsensasscescsscssesserenaassascnsassasscescosces 11 EC Declaration OF CONTO RMIY score Copyright IMT B V All rights reserved No part of this User Manual may be copied redistributed published or changed without the prior written permission of IMT B V User Manual User Manual IQL with Emergency Back up IQL with Emergency Back up 2 Version 6 4 201303 i TMT User Manual SOLID IN LIGHTING IQL with Emergency Back up 1 Safety In order to use the product safely and optimise the life of the product the following instructions must be observed e Only qualified personnel may install the product e Work in accordance with locally applicable safety standards and regulations e Ensure that there is no mechanical load applied to the light fitting during installation If excessive tension is applied to the mounting feet during installation such as when mounting on an uneven surface the spot welds on the mounting feet can be torn free from the light fitting e Use all the mounting holes when installing the light fitting e Ensure that the cable gland is suitable for the dimensions of the type of cable that will be connected This is necessary to ensure the IP protection e Ensure that the cable gland used has a
18. tomatic self test is carried out During this test a number of parameters are checked such as the status of the batteries and the operation of the LEDs User Manual IQL with Emergency Back up 13 Version 6 4 201303 i TMT User Manual SOLID IN LIGHTING IQL with Emergency Back up During the test the yellow indicator LED is on If the Unmanned function is switched on during the test the test will be interrupted This test takes place roughly every 50 days This means that if there are multiple emergency light fittings installed in one location they are not all discharged at the same time so that the emergency lighting operation is guaranteed 7 8 Insulation test Installations in which IQL EM light fittings are installed can be checked with an insulation test For this test apply a maximum of 500 Vdc between earth and a phase or neutral connection WARNING 1 Never apply more than 500 Vdc between a phase and the neutral connection During production all light fittings have been subjected to a dielectric test 1500 Vac for 60 seconds for 230 Vac circuits and 500 Vac for 60 seconds for 24 Vdc circuits In addition the light fittings have also been subjected to an endurance test 7 9 For IQL EM RB Changing the Battery Pack Installations in which IQL EM light fittings are installed can be checked with an insulation test For this test apply a maximum of 500 Vdc between earth and a phase or neutral connection FIN WARNI
19. ur website www imt eu User Manual IQL with Emergency Back up 14 Version 6 4 201303 User Manual SOLID IN LIGHTING IQL with Emergency Back up 11 EC Declaration of Conformity The undersigned representing the company IMT B V Pascalweg 10a 4104 BG Culemborg The Netherlands Phone 31 0 88 12 69 100 herewith declares that the product emergency light fitting type IQL EM IQL EM LT IQL EM RB or IQL EM RB LT marked with Ex II 2 GD Ex e mb II T4 T135 C IP66 or Ex II 2 GD Ex d e mb II T4 T135 C IP66 for RB versions complies with the terms of the EC directive s including all applicable supplements 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres 2004 108 EC Electromagnetic Compatibility And with the provisions of the following standards and or technical specifications NEN 60079 0 2004 Electrical apparatus for potentially explosive atmospheres General requirements NEN 60079 7 2003 Electrical apparatus for potentially explosive atmospheres Increased safety e NEN 60079 18 2004 Electrical apparatus for potentially explosive atmospheres Encapsulation m NEN 60079 1 2004 Electrical apparatus for potentially explosive atmospheres Flameproof enclosures d Electrical apparatus for use in the presence of combustible dust part NEN 50281 1 1 1998 1 1 electrical apparatus protected by enclosures construction and testing EN 61547 1995 Equipment f

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IQL® Centaur with Emergency Back