Operation Manual Automatic Screw Hopper
Contents
1. Unit mm 6 Warranty For users within Japan the effective term of warranty is 6 months after delivery Such warranty will not be applicable to purchases or users outside of Japan If any troubles should occur please contact your dealer After the warranty period repair services will be completed In the following cases the purchaser shall pay for parts and labor regardless of the terms of warranty CD Failure due to improper handling 2 Failure due to product modification or improper processing 3 Failure due to causes beyond control for example earthquake or fire 4 Failure attributable to any cause other than this product 5 Consumables Driving gear Driving motor and replaceable parts and replacement work expenses As a rule we keep performance parts for repair parts required to maintain the product function of this machine for 5 years after discontinuation of production After the lapse of the parts possession period some failures may be reparable Consult your dealer or our service section 13 9 How to set up Nejikura NJ 80F with FM 36 Note SR 80 amp NJ 80 doesn t need the stand FM 36 screw holes d M2 6 3 screws NJ 80F Accessory Screws to fix the stand NJ 80F Accessory Stand Put Nejikura on the stand Fix the stand to FM 36 with three screws 14 http www ohtake root cojp RAR AR Jb H L32. Japan Quality since 1968 Automatic Screw Hopper Brut OHTAKE NEJIKURA e SR 80 NJ 80 NJ 80F Operation Manual Read these instructions for the proper use of this machine After having read these instructions keep them in a convenient place so you or the operator can refer to them whenever necessary ATTENTION www ohtake root co jp is the only web site associated with our company We do not have any branches in China MPRA NE D www ohtake root co jp WY Tp HIE DWY HB Male Es ZI SAU SABA H ESTEE IA J ER www ohtake root co jp 234fE 00 HP 7 Frog WAL A Nd Z IAT RICCIER PSY BE Mr HRW L IE 5 ONF1 MAO01 Contents 1 Before you start P3 6 Specifications P 15 2 Note on operations gt P3 7 Assembly Dimensions P 16 3 Identifying each part P5 8 Warranty ss ssa P 19 4 Adjusting amp checking before use P8 9 How to setup Nejikura with FM 36 P 20 5 Troubleshooting rr P 12 To use the unit safely be sure to follow the instructions eThe following marks specify the extent of hazard and hazard evasion A WARNING This mark implies possibility of serious injury caused by the wrong handling in disregard of the instructions This mark implies possibility of the accidental injury or physical damage caused by the wrong handlin
3. Feeder LED turns on when the sensor functions Time adjusting screw supply amount An adjuster to regulate the amount of screw to be supplied It adjusts the rotating time of rotor m Hopper capacity of Nejikura The hopper of Nejikura can be filled with the screws up to its brim See photo 1 m Screw gate adjusting plate If the screw clogs at the screw gate of rotor lower the screw gate adjusting plate See illustration 1 AAN WARNING When you adjust the screw gate adjusting plate be sure to unplug the power source Illustration 1 Adjusting screws for screw gate adjusting plate 4 4 Adjusting amp checking before use 1 Adjusting screw sensor To keep an appropriate amount of screws in Automatic Screw Feeder ad just the screw sensor See illustration 2 How to adjust 1 Empty all the screw in Automatic Screw Feeder and turn on power switch 2 Turn on Auto Manual Changeover Switch of Nejikura and identify that the green lamp turned on 3 Turn the adjuster of screw sensor with a Philips screwdriver from MIN to MAX direction slowly and stop turning at the point where the LED starts to blink 4 After the above adjustment operate Automatic Screw Feeder and identify that LED lamp blinks in response to up and down movement of the scoo per of Automatic Screw Feeder 2 Adjusting rotor impeller rotating time To supply appropriate screws to Automatic Screw Feeder set the rotating tim
4. in the Nejikura hopper and screw gate Rotor does not rotate Screw or solid object is stuck between rotor and screw gate CORRECTIVE ACTION Fill Nejikura with screws Remove stucked screws 1 Turn on manual mode and press rotor rotating switch for about 5 seconds If you still can not remove solid object try following corrective action 2 Unplug AC power adapter and rotate rotor manually to reversal direction just a little and remove solid object 6 Specifications Power Input AC100V 50 60Hz Note diio dd Output DC12V 500mA eThe transformer type AC adapter attached with mensions NJ 80 NJ 80F 142 W X 191 D X188 H mm me mar aue has nominal output of DC12V 500 SR 80 142 W x 191 D X189 198 H mm mA during application it is designed to supply an shies ag leat aie DA paia WA In the case where a different type of adapter or exter Operation Manual 1 copy AC Adapter 1 unit nal power source is used it is recommended to use a Following Screw spill out prevention cover 1 unit 15V switching type adapter or regulated power sup accessories Below only for NJ 80F ply which can provide constant output at 15V Msi MAL eFor this machines purchased outside of Japan no Screws to fix the stand M2 6 X 5mm 3 pieces adaptor will be supplied with the feeder Please purchase separate adapter with quivalent output Compatible Tua 5o Me 0 specification as required screw size i i e Within the spe
5. the stabilized position looking at the level of a cover Refer to photo 3 Front height Side height adjustment plate adjustment plate Photo 1 Photo 2 Photo 3 Photo 4 The photograph above is with application of SR 80 The opposite position has the side height adjustment plate of the screw spill out prevention cover of NJ 80 and NJ 80F 6 5 Troubleshooting Please check the following items if problems occurred during operation If the problem is still not resolved please consult your dealer JN CAUTION Before you conduct the corrective action be sure to turn off power source switch SYMPTOM CAUSE CORRECTIVE ACTION The unit does not work No power source is supplied Identify if AC power adapter is despite power switch is turned properly connected on Automatic Screw Feeder Remove screw at stopper of is not working Automatic Screw Feeder Screw or solid object is stuck Remove solid object from rotor to rotor Failure of AC power adapter Contact your dealer Other problem Motor is running but rotor does Contact your dealer not work Automatic Screw Feeder con Position of screw sensor Readjust screw sensor tains enough screws but Neji is not set correctly kura keeps supplying screws SYMPTOM CAUSE A green lamp blinks while in use by automatic mode There are no screws in the Neji kura hopper No supply the screw is con Screw is stuck between rotor tained
6. OHTAKE ROOT KOGYO CO LTD mc RBM AE PE 7 lS 27 T 021 0902 27 Kanegasaki Hagisyou Ichinoseki Tel 81 191 24 3144 Iwate 021 0902 JAPAN Fax 81 191 24 3145 Tel 81 191 24 3144 Fax 81 191 24 3145 Quicher OHTAKE OHTAKE ROOT KOGYO is a trademark or registerd trademark of OHTAKE ROOT KOGYO CO LTD I Quicher 74 yF r TOHTAKE l OHTAKE ROOT KOGYO IX detit Xi JL HFILA ORBSEXIXASRPESERCU The specification and the design of a product may be changed without a preliminary announcement for improvement ARORO PRETTY TERE MEKKAH SCCA Usi Photocopy reproduction or publication of any part of this user s manual without permission is strictly prohibited by copyright law COMRRASO MELISSHO MMe BHMASCET as of November 2014 Copyright OHTAKE ROOT KOGYO CO LTD 2014 4E 11 RRG
7. Tnne Never touch the rotor while main power is turned on It may cause serious injury Screw inlet and outlet Tue Q Never insert your fingers into the screw inlet and outlet while the power is turned on Upper cover E CAUTION AN Do not remove the upper cover If a screw drops inside the machine it would clog the rotation and may cause break down of unit After work and out of operation When the unit is not used for a long time unplug the power adaptor from wall outlet 3 Name of components DC input jack Screw inlet cover Upper cover Rotor Screw gate adjusting plate Screw remnant sensor Height adjuster only for SR 80 This illustration above is for SR 80 For NJ 80 NJ 80F the location for DC juck and sensor accessories will be on opposite side 3 Switch Function D Power Power source switch red LED turns on 2 Auto Manual A changeover switch for the automatic and manual modes green LED turns on when it is in the automatic mode and off in manual mode 3 Manual A switch to supply the screws with the manual mode When it is in the manual mode press the blue switch to supply the screws to Automatic Screw Feeder This switch is unavailable in the automatic mode 4 Screw Lamp LED to show the empty screw in Automatic Screw Feeder 5 Sensor detecting screw amount in feeder An adjuster for the sensor responding from the amount of screws in Automatic Screw
8. cified range of screw dimensions screw engths of screws which cannot be compatible with the automatic screw hopper Please adjust the amount of Screw capacity Approx 800cc screws stored in the hopper so the supply of screws Possible number M2 3 X 5 About 20 000 screws can be more efficient of screw stored M3 0 x 6 About 5 600 screws e There may be additional changes or modifications to the machine which are not included in this operation Corresponding Automatic Screw Feeder manual SR H NSB NSR NSBI NSRI NSB NSR NSBI NSRI 2 NJ NJR NJ 80 2 NJ NJR FM 36 FME 36 NJ 80F 2 2 FM 36 FME 36 7 Assembly Dimensions NJ 80 with NJR 365 zs a 232 9 E 2 OOl o 6 ET IS 1 191 142 o FS a 1 1 N N i T t n Ss a a S i 13 as E Es e erre g e e d la ma Fr HR Vu lal IT II FF e e N y 50 2 00 PE umm o 7 S i si e i 1 e Om o 6 U N so Unit mm 10 SR 80 with NSR 275 5 116 227 ct
9. e of rotor with the timer See illustration 3 It will be easy to adjust the rotor impeller as seeing it through the screw supply port of Automatic Screw Feeder See illustration 4 How to adjust 1 Turn the timer adjuster from MIN to MAX direction slowly 2 The standard adjustment is to make the impeller moves clockwise from A to B as shown in illu 4 per turn Thereafter make the minor adjustment according to the actual flow of screws Note for the long size screws set the rotating distance wider than that of the standard 5 Scooper Illustration 2 mm Auto Wanual Manual Screw POW Illustration 3 Illustration 4 3 Minor adjustment 1 After the adjustments of screw sensor and rotating time specified in paragraphs 1 and 2 fill Nejikura with the screws 2 Operate the unit and check how it works Adjust the screw sensor and timer if it is necessary It is recommended to set the amount of screw in Automatic Screw Feeder small to avoid the clogging of screws Appropriate amount of screw E in Automatic Screw Feeder 4 Screw containing cover When mount the screw containing cover loose the screw of two height adjustment plates Refer to photo 1 Although a cover is inserted from this side of an Automatic Screw Feeder the adjustment plate of the side enters be tween a sensor and an Automatic Screw Feeder then Refer to photo 2 As shown in Fig 2 two adjustment plates are fixed after a set in
10. g in disregard CAUTION i f of the instructions eOther precaution marks rmos TT 6 ETT 1 Before you operationg the machine Check whether it conforms to the feeder with which the part number of Nejikura Check that the following accessories are supplied with Nejikura Nejikura Type Corresponding Automatic Screw Feeder Instruction Manual 1 copy AC Adapter 1 unit SR 80 NSB NSR NSBI NSRI Series Screw retaining Cover 1 unit NJ 80 NJ NJR Series Only for NJ 80F NJ 80F FM 36 FME 36 Series Stand 1 unit Weld bolt 2 unit gt Screws to fix the stand M2 6x5 3 unit For this machines purchased outside of Japan no adaptor will be supplied with the feeder Please purchase separate adapter with quivalent output specification as required 1 2 Note on operation In case of trouble WARNING If you run into any trouble using the unit turn off the power switch and unplug the AC power adapter If you keep using it with out corrections it may cause electric shock injury or fire Contact your dealer immediately Installation CAUTION Setup the unit on the flat and stable surface Unstable installation can cause falling overturning or breakdown of the unit and gt cause injury N warnine Do not operate the unit in the place where an flammable material or explosive gas may be present Screws not be used o Do not feed the nonstandard screws or screws stained with oil or dust Rotor
11. l o d se LEL ctl 131 191 aiqeisnipy 86 68 3i 5 El 90 OOo ie e Qm 1 Unit mm 11 NJ 80F with FM 36 348 8 Stl Y 142 TO li 8 8 U U e e D le J a 4 3 is lt N S 4 Je e a o T2 00 EU o s F O L E L L LJ 188 50 Sy 116 191 22 12
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