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1. lll l l l l l HF OF HF HF HF HH HH ee HH o SS SS 9 HF HF HH HH HH HH HO HF HF l el lll 000099 HH HHH HH HD HHH HH OH HF HHH HH HH HH HH HHH HH HHH HH HH HHH 1 HF FH HH HH HH HH HH 4 FH HHH HO HHH er K 4 OFF HF l e e e SE SE SE SE ee oo LPOOo o o o o ossos 9 1 0 4 FFF HF HF HF HH HH He HH 6060090 oo Poo ll 0 o 4 HHH HH HH HH HH He ee o o o el l ll i e lel ll 1 0 e HHH HH HH HHH HH we ee ww e e e e E oo ZU E E n n nM nl U60 e e Looo o o lel cc 6 HF 6 6 HF HH HH ll HHH HH e el ee OFF HF HH OH HH HH HH HH e HHH HHH HH HH ee ee e e e e l l lele le cel e 4 6 6 6 4 6 6 oe ee He2. Slee alee 08 Conical Head 09 5mm 0 197 internal Zetec PA TOFD Fig 98 Probe holder button selection NOTE Additional probe holder pivot button types available contact Jireh Industries Ltd on page i 6 5 Variable Components 6 5 1 Frame Bars Part Length Part Length BG0038 05 5em 1 969 s BG0038 10 10cm 3 937 BG0038 15 15cm 5 906 Ss BG0038 20 20cm 7 874 ES BG0038 25 25cm 9 843 BG0038 30 30cm 11 811 BG0038 35 35cm 13 780 BG0038 40 40cm 15 748 gt BG0038 45 450m 17 717 BG0038 50 50cm 19 685 BG0038 55 55cm 21 654 AA Fig 99 Frame bar selection PAGE 33 of 35 BG0089 Rev 01 7 Limited Warranty WARRANTY COVERAGE Jireh Industries warranty obligations are limited to the terms set forth below Jireh Industries Ltd Jireh warrants this hardware product against defects in materials and workmanship for a period of THREE 3 YEARS from the original date of purchase If a defect exists at its option Jireh will 1 repair the product at no charge using new or refurbished replacement parts 2 exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product or 3 refund the purchase price of the product
3. Pivot Buttons 4 5 1 Probe Holder Setup Fig 26 Attach to frame bar Fig 27 Adjust on frame bar 1 Rotate the probe holder adjustment knob and attach probe holder to a frame bar Fig 26 2 Use the probe holder adjustment knob to position the probe holder along the frame bar Fig 27 Fig 28 Adjust swing arm Fig 29 Place pivot buttons PAGE 10 of 35 3 Use swing arm knob to position the swing arm Fig 28 TIP The swing arm is typically used to adjust TOFD center to center distance relative to the phased array probes on a four probe configuration Fig 28 4 Using the supplied 3 8 wrench Fig 2 place the pivot buttons as required Fig 29 TIP If narrow scanning footprint is required use pivot button holes closest to the yoke Wedge pivoting may be impeded when closer to the yoke Fig 30 Adjust probe holder arms Fig 31 Place wedge 5 Loosen the probe holder arm adjustment knob Fig 30 and remove outer probe holder arm from yoke 6 Adjust inner probe holder arm as required to best centre the probe on the yoke s pivot axis Fig 30 TIP The probe holder yoke can accommodate many different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis to reduce wedge tipping when scanning Position the inner probe holder arm accordingly with the centre of the yoke Fig 30 7 Position the wedge on the inner
4. 3 mm hex driver Fig 2 3 8 wrench The 3 mm hex driver Fig 1 is sufficient for all typical operations and adjustments of the STIX The 3 8 wrench Fig 2 is used to remove and install buttons on the probe holders 1 3 2 Optional tools Some specialized adjustments require tools that are not included with this kit A ha Fig 3 1 5 mm Fig 4 2 mm Fig 5 2 5 mm Fig 6 3 mm hex wrench hex wrench hex wrench hex wrench 1 3 3 Maintenance General cleaning of components is important to keep your system working well All components that have no wiring or cables are completely waterproof Components can be washed with warm water dish soap and a medium bristle brush Before using the scanner ensure all connectors are free of water and moisture NOTE All components with wiring cables or electrical connections are splash proof However these components are NOT submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components JIREH PAGE 2 of 35 design create innovate G fe e7 fe O N Two Probe Phased Array 2 1 Fig 7 Two probe phased array configuration Four Probe 2 2 Fig 8 Four probe configuration BG0089 Rev 01 n m we e m LLI Y lt C ae Four Probe Cantilever 2 3 Fig 100 Four probe c
5. User Manual Manual Magnetic Scanner JIREH de ate te innov sign crea Safety Warnings Precautions KEEP THIS MANUAL DO NOT LOSE THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT PASS ON TO SUBSEQUENT OWNERS Ensure any amendments are incorporated with this document DANGER The STIX is designed for a specific use Using the STIX outside of its intended use could cause damage to the product Read and understand this manual before using WARNING Can be harmful to pacemaker and ICD wearers Stay at least 25 cm 10 away WARNING Do NOT operate scanner in an explosive environment Do NOT operate scanner in the presence of volatile substances The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately DISTRIBUTOR MANUFACTURER Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 Phone 780 922 4534 Fax 780 922 5766 www jireh industries com PAGE i of iv BG0089 Rev 01 Table of Contents 1 2 3 4 A te 1 1 1 Product information cc 1 1 1 1 Intended use inniinn 1 1 1 2 Performance specifications cinco 1 1 1 3 Operating environment 1 2 Definition of symbols 1 3 Hardware 1 3 1 Included tools AAA Qe a AWA WAA 582 WARA ANA 2 1 3 2 Optional tools ee 1 3 3 MAINTENANCE Sexes cece ets easels a nee ae Configu
6. 4 4 HF HF HH HHH HOH lll 4 HF HF HH HH HH He HH HH 0 0 2 0 0 29 e e e MIRE FFF FF HF HF HF 2 2 e e ele ee e e o o o Gesign create innovate 4 4 FF HF HF HH HF HH HF HH oe HH HH Hw 0 e i eee eee eee ss o Jireh Industries Ltd HH HHH HHH HH HH e e 53158 Range Road 224 ee eH HF ow Ardrossan Alberta e O0O0000101 0000 0 Canada eee Fe ee He HH eH p ele a Go le e ev a ie ak Sk ea ean a DEKE HF HF 4 4 OF A HHH HH HH OH HH 780 922 4534 E E EEE eo bo eo 4 h industri eee ee eee eevee eee Jire Indus nes com e e e SE SE ZE SE SE e ooo ooo o e e e e 0 o lll e e e SE SE LP9 oooo o oo lt s co Peer
7. Fig 19 Tighten handle 1 Pull the ratchet lever away from the base of which it is connected Fig 17 2 Continue to pull while rotating the lever in the appropriate direction Fig 18 3 Release the lever and utilize the new tightening position Fig 19 H PAGE 8 of 35 design create innovate 4 2 Frame Bar Frame bars Fig 20 are used to mount probe holders probe positioning systems and other accessories see Frame Bars on page 33 Frame bars are available in a variety of Fig 20 Frame bar lengths 4 3 Encoder Fig 4 4 The spring loaded encoder wheel provides vertical travel while maintaining contact pressure to the scan surface To install the encoder follow these steps 21 Attach to frame bar Fig 22 Tighten knob Fig 23 Place on scan surface Loosen the encoder s dovetail jaw and mount to the frame bar Fig 21 Tighten the encoder knob Fig 22 3 Spring tension maintains encoder contact with the scan surface Fig 23 Pivot Buttons Available in a variety of shapes and sizes fitting various wedge dimensions Use the supplied 3 8 wrench Fig 2 to remove and install pivot buttons Fig 24 Fig 24 Pivot buttons PAGE 9 of 35 BG0089 Rev 01 Slip Joint Probe Holder Frame Bar Probe Holder Adjustment Knob Latch Swing Arm Knob Yoke Probe Holder Arm Adjustment Knob Probe Holder Arm Arm Clamp Screw IJOTMOOW gt a
8. arm adjustment knob and the arm clamp screw PAGE 14 of 35 Fig 46 Position swing arm Fig 47 Install yoke to swing arm 5 Loosen the swing arm knob and slide the swing arm to the opposite end of the probe holder bracket Fig 46 or preferred position Tighten swing arm knob 6 Using the 3 mm hex driver screw the yoke pivot screw into the opposite side of the probe holder swing arm Fig 47 Ensure the yoke is level to avoid issues with the plunger set screw Fig 48 Reversed probe holder PAGE 15 of 35 BG0089 Rev 01 4 6 Vertical Probe Holder Latch Probe Holder Adjustment Knob Vertical Adjustment Knob Pivot Buttons Probe Holder Arms Yoke Probe Holder Arm Adjustment Knob Transverse Adjustment Screw I Oln MOOD gt Frame Bar 4 6 1 Probe Holder Setup To mount a UT wedge in the probe holder follow these steps Fig 49 Vertical probe holder Fig 50 Adjust on frame bar Fig 51 Vertical adjustment Fig 52 Place buttons 1 The probe holder adjustment knob allows the probe holder to be attached to a frame bar as well as horizontal positioning on a frame bar Fig 50 2 Vertical adjustment knob allows the vertical probe holder height adjust ment Fig 51 3 Position the pivot buttons where necessary When a narrow scanning footprint is required use the pivot button holes closet to the yoke Fig 52 TIP Probe pivoting may be impede
9. longitudinal adjustment indicator markers Fig 65 PAGE 19 of 35 BG0089 Rev 01 4 6 5 Probe Holder Left Right Conversion To reverse the probe holder follow these steps NOTE To perform this operation the 1 5 mm hex wrench Fig 3 is required gt Fig 66 Unscrew yoke pivot screw Fig 67 Remove probe holder arms 1 Ensure the probe holder is in latched upper position Fig 56 2 Using the supplied 3 mm hex driver Fig 1 unscrew the yoke pivot screw and remove yoke Fig 66 3 Loosen the probe holder arm adjustment knob and the arm clamp screw Slide the probe holder arms off the yoke Fig 67 Fig 68 Flip yoke and reverse arms Fig 69 Attach arms amp move buttons 4 Flip the yoke 180 and reverse the probe holder arms Fig 68 5 Place the pivot buttons on the inside of the probe holder arms Fig 69 us ing a 3 8 wrench Fig 2 JREH PAGE 20 of 35 design create innovate WA pp AA Fig 70 Screw yoke to opposite side Fig 71 Lower 90 stop post 6 Mount the yoke to the opposite side of the base using the supplied 3 mm hex driver Fig 70 TIP Keep the yoke level with the base as to ensure no conflicts with the plunger set screw attached to the yoke 7 Locate the recessed 1 5 mm screw on the bottom of the probe holder Unscrew the stop post without removing until it has cleared all obstructions Fig 71 Fig 72 Raise oppos
10. the black wing knob and sliding the wheel block s dovetail nut onto a frame bar Fig 13 Tighten the black wing knob Fig 14 NOTE Magnetic wheels may lose their magnetic properties if heated above 175 F 80 C 4 1 1 Wheel Installation 1 Locate and position the threaded side of the mag netic wheel to the outside of the scanner 2 Screw the magnetic wheel along the entire length of the axle 3 Grip the magnetic wheel by hand and using the sup plied 3mm hex driver Fig 1 tighten the magnetic wheel i i to the axle Fig 15 Fig 15 Wheel installation PAGE 7 of 35 BG0089 Rev 01 uJIRE 4 1 2 Wheel Removal 1 Tightly grip the magnetic wheel to be removed Using the 3mm hex driver loosen See li the magnetic wheel from the j axle Fig 16 TIP When the brake is engaged and the scanner is moved this may loosen the wheels from the axle Grip the magnetic wheel tightly and retighten to the axle with the 3mm hex driver Fig 16 Wheel removal WARNING maenetic MATERIAL The stabilizer wheel uses a magnetic wheel People with pacemakers or ICD s must stay at least 25 cm 10 away 4 1 3 Ratchet Lever The rachet levers lock the brakes of the STIX system Occasionally movement of the lever s locking position is required The lever placement can be adjusted by following these steps A gt Fig 17 Pull ratchet handle Fig 18 Rotate handle
11. 1 Ensure the probe holder is in the upright latched position Fig 33 2 Lift probe holder slightly and press the latch button Fig 37 to release the probe holder the full 45 degrees 3 Insert the short arm of a 3 mm hex wrench into the 3 mm slot Fig 38 e Fig 39 Insert hex wrenches Fig 40 Press 3 mm hex wrench down 4 Place the 2 mm hex wrench into the force adjustment screw Fig 39 5 Lightly press the long arm of the 3 mm hex wrench down Using the 2 mm hex wrench loosen the force adjustment screw but do not remove it Fig 40 6 Gently apply pressure on the long leg of the 3 mm hex wrench until the force adjustment marker lines up with the desired spring tension While keeping the markers in line tighten the force adjustment screw Fig 41 PAGE 13 of 35 BG0089 Rev 01 4 5 4 Slip Joint Probe Holder Left Right Conversion To reverse the probe holder follow these steps Fig 42 Unscrew yoke pivot screw Fig 43 Remove arms 1 Unscrew the yoke from the swing arm Fig 42 2 Loosen the probe holder arm adjustment knob and arm clamp screw Slide the arms from the yoke Fig 43 Fig 44 Flip yoke and reverse arms Fig 45 Attach arms and move buttons 3 Flip the yoke 180 and reverse the probe holder arms Fig 44 4 Place the pivot buttons on the inside of the probe holder arms Fig 45 using a 3 8 wrench Fig 2 Slide the arms onto the yoke and tighten the probe holder
12. A replacement product part assumes the remaining warranty of the original product or ninety 90 days from the date of replacement or repair whichever provides longer coverage for you When a product or part is exchanged any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number This number will be used to process and track your product Jireh is not responsible for any damage incurred during transit EXCLUSIONS AND LIMITATIONS This Limited Warranty applies only to hardware products manufactured by or for Jireh Industries This warranty does not apply a to damage caused by accident abuse misuse misapplication or non Jireh products b to damage caused by service including upgrades and expansions performed by anyone who is not an Jireh Authorized Service Provider c to a product or a part that has been modified without the written permission of Jireh Jireh Industries Ltd 53158 Range Rd 224 Ardrossan AB T8E 2K4 Canada PH 780 922 4534 Fx 780 922 5766 www jireh industries com PAGE 34 of 35 All brands are trademarks or registered trademarks of their respective owners and third party ent
13. antilever configuration N a e lt LLI o lt C as 3 Operation 3 1 STIX setup on a scan surface 1 Mount the appropriate phased array and TOFD wedges to the probe holders see Slip Joint Probe Holder on page 10 Fig 10 Attach probe holders to configuration 2 Assemble the appropriate configuration Fig 10 Attach the slip joint probe holders to the frame bar where appropriate 3 Ensure the brakes are locked on the wheel blocks see Wheel Block with Handle on page 7 PAGE 5 of 35 BG0089 Rev 01 Fig 11 Place on scan surface 4 Place the configured STIX on the scan surface Fig 11 TIP Use caution when placing equipment on the scan surface The magnetized wheels can cause the assembly to lurch towards the metal suddenly Fig 12 Prepared for scanning 5 Lower probe holders to the scan surface see Probe Holder Adjustment on page 12 Release both brakes to begin scanning procedure PAGE 6 of 35 design create innovate 4 Component Overview 4 1 Wheel Block with Handle The wheel block with handle provides stability and braking to the STIX system Fig 13 Attach to a frame bar Fig 14 Tighten knob The ratchet lever located on the wheel block operates a brake see Ratchet Lever on page 8 Four mounting points for cable management are located on the wheel block handle see Vertical Probe Holder on page 16 Attach a wheel block by loosening
14. d when closer to the yoke PAGE 16 of 35 il Fig 53 Adjust inner arm Fig 54 Adjust outer arm Fig 55 Tighten arm knob 4 Position the wedge on the inner probe holder arm Fig 53 TIP The probe holder yoke can accommodate many different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis This can reduce wedge tipping when scanning Position the inner probe holder arm accordingly Fig 53 using the supplied 3 mm hex driver Fig 1 5 Loosen the probe holder arm adjustment knob Fig 54 and slide the probe holder arm along the yoke pinching the wedge in place 6 Tighten the probe holder arm adjustment knob Fig 55 4 6 2 Probe Holder Vertical Adjustment To adjust the probe holder vertically follow these steps A xa Fig 57 Lower toward scan surface Fig 56 Latch probe holder 1 Ensure the probe holder is in the latched upper position Lift the probe holder until the latch is fully exposed and snaps out to lock Fig 56 PAGE 17 of 35 BG0089 Rev 01 2 Loosen the vertical adjustment knob and slide the probe holder down until the wedge is approximately 6 mm above inspection surface Fig 57 3 Tighten the vertical adjustment knob Fig 57 Fig 58 Press button Fig 59 Lower toward scan surface 4 Lift the yoke slightly and press the latch button Fig 58 then slowly lower towards scanning surface to apply spr
15. f 35 6 3 Probe Holders 6 3 1 Slip Joint Probe Holder Parts 6 SEE642 YokeStyle 8 PH0011 X_ Pivot Button Style See 6 4 3 Fig 94 Slip joint probe holder parts PAGE 31 of 35 BG0089 Rev 01 6 3 2 Vertical Probe Holder Parts ie i j Hil PHS028 Vertical Probe Holder Subassembly PHO082 Probe Holder Arm Adjustment Knob Arm Style 6 Description PH0011 X Pivot Button Style See 6 4 3 SEE 6 4 1 Yoke Style MD050 010 Arm Clamp Screw SHCS M4x0 7 X 10mm SST Fig 95 Vertical probe holder PAGE 32 of 35 6 4 Probe Holder Components 6 4 1 Probe Holder Arm Style Arm Style Part Arm Style Part Number A Standard PH0090 B Short PH0089 C Long PH0099 D Standard Drop PH0093 E Short Drop PH0092 Fez SS F Long Drop PH0094 Standard E FE G ExtracDiop PH0096 H Short Extra Drop PH0095 Fig 96 Probe holder arm selection 6 4 2 Holder Yoke Style Yoke Style Part Length Yoke Style Part Length S Standard PHS017 6 27cm 2 470 E W Wide PHS027 7 78cm 3 064 Fig 97 Probe holder yoke selection 6 4 3 Pivot Button Style Pivot Hole Size Wedge Type Pivot Hole Size Wedge Type 01 8 0mm 0 315 Olympus PA 02 5 0mm 0 197 Olympus TOFD 03 2 7mm 0 106 Sonatest DAAH PA 04 9 5mm 0 375 E 06 3 0mm 0 118 07 2 3mm 0 090
16. ig 84 WARNING maenetic MATERIAL The magnetic wheel kit produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 away PAGE 25 of 35 BG0089 Rev 01 4 9 Pre Amp Bracket The pre amp bracket mounts to any r dovetail groove to hold a pre amp Compatible with most standard pre amps use the adjustable screw mounting channel on the bottom of the bracket to attach a pre amp The pre amp bracket may also be ordered with velcro straps which are used to hold the pre amp ig 86 Place pre amp and wrap velcro Fig 87 Mount bracket on a frame bar PAGE 26 of 35 5 Troubleshooting Problem Possible Cause Solution 1 Encoder not Instrument not Refer to instrument s documentation functioning properly setup regarding proper setup Issue with encoder Contact Jireh Industries for repair see Jireh Industries Ltd on page i 2 Insufficient Scanner not set Reconfigure the scanner as per instructions probe contact properly see Probe Holder Adjustment on page 12 3 Magnetic Brakes are engaged Ensure the brakes are unlocked when using wheels the scanner see Wheel Block with Handle on become page 7 loose PAGE 27 of 35 BG0089 Rev 01 6 Spare Parts To order accessories o
17. ing pressure to the wedge Fig 59 TIP If less spring force is desired refer to step 2 and place the wedge approximately 20 mm above inspection surface 4 6 3 Probe Holder Transverse Adjustment To adjust the probe holder s transverse angle follow these steps 1 Ensure the probe holder is in latched upper position Fig 56 PAGE 18 of 35 2 Using the supplied 3 mm hex driver loosen the transverse adjustment screw Fig 60 and rotate the yoke about the vertical shaft achieving the desired angle 3 Tighten the transverse adjustment screw Fig 61 To return the transverse adjustment to neutral 90 The probe holder must be in the latched upper position Fig 56 Rotate the yoke until the stop post contacts the base of the probe holder Fig 62 Then tighten the transverse adjustment screw 4 6 4 Probe Holder Longitudinal Adjustment To adjust the probe holder s vertical angle for longitudinal scanning follow these steps Fig 63 Loosen 3 mm screw Fig 64 Rotate to position Fig 65 Line up markers 1 Ensure the probe holder is in latched upper position Fig 56 2 Using the supplied 3 mm hex driver Fig 1 loosen the longitudinal adjust ment screw Fig 63 3 Rotate the main body of the probe holder until it is at the desired angle Fig 64 4 Tighten the longitudinal adjustment screw Fig 64 To return the longitudinal adjustment to neutral 90 Line up the
18. ite 90 stop post 8 Raise the stop post on the opposite side until the side of the post clearly contacts the 90 stop point on the probe holder s base Fig 72 PAGE 21 of 35 BG0089 Rev 01 4 7 Cable Management System Fig 74 Cable management 4 7 1 Zipper Tube Dovetail Mount Multiple dovetail mount locations are available on the wheel block handles To attach a zipper tube for cable management follow these steps Fig 75 Cable management PAGE 22 of 35 1 Loosen the knob on the zipper tube dovetail mount Attach the mount onto the dovetail link Fig 75 1 2 Once centred on the dovetail link tighten the zipper tube s knob Fig 75 2 4 7 2 Zipper Tube Setup The zipper tube option is offered in a variety of lengths and provides a means of bundling and protecting cables and hoses that run to the scanner Fig 76 Insert cables and hoses Fig 77 Zip up to close 1 Open the zipper tube Begin at the tube s dovetail mount and place the cabling in the tube Fig 76 Fig 78 Zip opposite end Fig 79 Flexibility 3 Once the cable is placed the entire length of tube bring the zipper from the tubes opposite end meeting at any point in the middle Fig 78 4 When necessary the two zippers may be opened to allow any cables to exit the tube anywhere between the ends Fig 79 PAGE 23 of 35 BG0089 Rev 01 4 7 3 Clamp Setup If the tube becomes disconnected from the zip
19. ities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice 2014 Jireh Industries Ltd PAGE 35 of 35 BG0089 Rev 01 i l 06000 4 doo o e SS SS o e e EE e l l l cc cc HHH HHH HHH ee we ll lel l SS HF He eH He HHH HH lll lel we 6 6 6 6 4H Ho oH eH e HHH HHH HHH HH HH ee ee o e e e e e SE l el SS cc a e e e POLO elel elel cc cc 4 6 l HF HH HH He eH 0 0 0 HHH HHH HH oH ee ee ee lt 0 0 e e e lll e e E eee Lo o oo o o o a ko lll e 4 ll l l l l l l e e ll l l el l l ll HF HF lS HF HF HH HH HH HH HH FHF HF HF HF FH HH HH HH e e e
20. per tube dovetail mount follow these instructions to re attach the tube and dovetail mount 1 Loosen the clamp screw using the supplied 3 mm hex driver 2 Slide the clamp around the tube first and then slide the tube around the outside of the zipper tube dovetail mount Fig 80 Align the zipper opening and the zipper tube dovetail mount opening 3 Slide the clamp over the tube and zipper tube dovetail mount pinching the tube in between Fig 81 4 Tighten the clamp screw Fig 82 Fig 82 Tighten clamp screw PAGE 24 of 35 design create innovate 4 8 Magnetic Wheel Kit Two sets of the magnetic wheels can be used with the STIX thus doubling the magnetic force NOTE Magnetic wheels may lose their magnetic properties if heated above 175 F 80 C To install additional magnetic wheels follow these steps Fig 83 Screw on additional magnetic wheel Fig 84 Tighten with 3mm hex driver Ensure the four existing wheels are tight see Wheel Installation on page 7 2 On the magnetic wheel to be attached locate the threaded side of the magnetic wheel orient the threaded side towards the scanner 3 By hand grip the wheel already attached to the wheel block Overcome the magnetic resistance to screw the additional wheel to the axle of the wheel block Fig 83 4 Steadily hold the newly added magnetic wheel insert the 3 mm hex driver into the axle and tighten the additional wheel F
21. probe holder arm Fig 31 8 Slide outer probe holder arm along the yoke pinching the wedge in place 9 Tighten probe holder arm adjustment knob Fig 32 PAGE 11 of 35 BG0089 Rev 01 4 5 2 Probe Holder Adjustment To adjust the probe holder follow these steps Fig 33 Lift to Latched position Fig 34 Lower to scanning surface 1 Ensure probe holder is in latched upper position Fig 33 If the probe holder is already latched it will only move within the slip joint adjustment range and have no spring tension 2 Push the probe holder yoke down toward inspection surface until the wedge is approximately 6 mm 4 above the inspection surface Fig 34 A Fig 35 Lift and press latch button Fig 36 Spring loaded scan position 3 Lift probe slightly and press latch button Fig 35 to apply spring pressure to the wedge 4 Gently lower probe holder and wedge to the scanning surface Fig 36 4 5 3 Probe Holder Force Adjustment It is possible to adjust the tension of the probe holder spring NOTE To perform this operation the 2 mm hex wrench Fig 4 and 3 mm hex wrench Fig 6 is required z When configured correctly these Light 1kg a settings exert the indicated spring Medium 2 kg 4 lbs force on the Probe Heavy 3 kg 6lbs PAGE 12 of 35 To adjust the probe holder s force follow these steps NOTE Do not perform this operation on scanning surface
22. r TUDE ii a 30 6 3 Probe Holders census 31 6 3 1 Slip Joint Probe Holder Parts cinco 31 6 3 2 Vertical Probe Holder Parts 6 4 Probe Holder Components ements 6 4 1 Probe Holder Arm Style ccoo 6 4 2 Holder Yoke Style s 6 4 3 Pivot Button Style cc cc 6 5 Variable Components 6 5 1 Frame Bare 7 Limited Warranty iii PAGE iii of iv BG0089 Rev 01 PAGE iv of iv 1 Introduction 1 1 Product information 1 1 1 Intended use The STIX is a manual magnetic scanner with trailing encoder and magnetic wheels lt is designed to translate phased array and TOFD probes around ferrous piping and vessels 1 1 2 Performance specifications Minimum Maximum Pipe Tube Range Outer Diameter 10 16 mm 4 Flat Pipe Tube Range Inner Diameter 152 4 cm 60 Flat Umbilical Length Standard Kit 5 m 16 4 X Axis Encoder Resolution 9 06 counts mm 230 0 counts inch 1 1 3 Operating environment The STIX is designed for use in industrial environments that are between 20 C and 50 C 1 2 Definition of symbols Instructions to look here or to see this part Denotes movement Instructing user to carry out action in a specified direction Indicates alignment axis can also indicate insertion or movement of parts A Alerts user that view has changed to a reverse angle PAGE 1 of 35 BG0089 Rev 01 1 3 Hardware 1 3 1 Included tools O Fig 1
23. r replacement parts for your STIX system contact Jireh Industries Ltd on page i NOTE These drawings are for parts order This is not a list of kit contents 6 1 STIX Kit Components PARA tg eee fa gs ON O si Fig 88 STIX kit components PAGE 28 of 35 6 BrSs031 __ Magnetic Wheel 8 BTow72 DovetalNut 9 EA079 Knob Fig 89 STIX kit components cont 6 1 1 Encoder Connector Style aaa Company Instrument ie Company Instrument B Olympus OmniScan MX Zetec ZIRCON TOPAZ G Sonotron Isonic Cc Olympus Focus LT Zetec Z Scan M GE USM Vision D Olympus OmniScan MX2 OmniScan SX U Sonatest VEO PRISMA F TD Focus Scan Handy Scan Pocket Scan V Pragma PAUT 16 128 PragmaLite Fig 90 Encoder style NOTE Additional encoder connector styles available contact Jireh Industries Ltd on page i 6 2 Accessories 6 2 1 Magnetic Wheel Kit BOM ID Part Description 1 BTG014 Magnetic Wheel Kit Fig 91 Magnetic wheel kit PAGE 29 of 35 BG0089 Rev 01 6 2 2 Pre Amp Bracket BOM ID Part Description 1 CES029 Pre Amp Bracket 2 CES029 V Pre Amp Bracket with Velcro Fig 92 Pre amp bracket 6 2 3 Zipper Tube Part Description CES044 5 Zipper Tube 5 m length CES044 10 Zipper Tube 10 m length Fig 93 Zipper tube PAGE 30 o
24. rations oo ccsosssmnssnsnsnnnsinsinnnnnnnninnnnnnnnnsnnsn 3 2 1 Two Probe Phased Array cc 3 2 2 Four Probe add ic 3 2 3 Four Probe Cantilever cc 4 Operation A ence renee 3 1 STIX Setup ON a SCAN surface cc 5 Component Overview sommes 7 4 1 Wheel Block with Handle Ni 4 1 1 Wheel Installation ccoo nc T 4 1 2 Wheel Removal ii 8 4 1 3 Ratchet Levet i 50x2 6x0 ic k d r Hek ki nah e nede 8 4 2 Frame Bar ca 9 4 3 Encoder 9 4 4 Pivot Buttons on snnnnnnnnnnnunuininunnnninninnnninnne 9 4 5 Slip Joint Probe Holder cocoa 10 4 5 1 Probe Holder Setup iii ii 10 4 5 2 Probe Holder Adjustment cinc 12 4 5 3 Probe Holder Force Adjustment 4 5 4 Slip Joint Probe Holder Left Right Conversion 4 6 Vertical Probe Holder 4 6 1 Probe Holder Setup 4 6 2 Probe Holder Vertical Adjustment cinco 4 6 3 Probe Holder Transverse Adjustment 4 6 4 Probe Holder Longitudinal Adjustment cinco 19 4 6 5 Probe Holder Left Right Conversion cinco 20 PAGE ii of iv 4 7 Cable Management System cc 22 4 7 1 Zipper Tube Dovetail MOUntt ccoo 22 4 7 2 Zipper Tube Setup ac 23 4 7 3 Clamp Set P k dla A 24 4 8 Magnetic Wheel Kit 25 4 9 Pre Amp Bracket nc acc 26 5 Trou ublesh oting coi it 27 6 Spare Parts ccm 28 6 1 STIX Kit Components 28 6 1 1 Encoder Connector Style ecen 29 6 2 Accessories ooo 29 6 2 1 Magnetic Wheel Kit 29 6 2 2 Pre Amp Bracket ici 30 6 2 3 Zippe
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