TOSHIBA - ElectricalManuals.net
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1. 22 Warnings 23 Faults 26 Storage of UPS Equipment 29 Disposal 29 Preventative Maintenance Parts Replacement 30 Preventative Maintenance 30 Parts Replacement 30 Appendices 31 A Specifications 31 B Fan Speed Control 32 C System Overload Rating 33 D Parallel Operation 34 E Bypass Undervoltage Overvoltage 35 F U2. Display State UPS Display Status and Operating Condition Operation Mode Normal Battery Backup Bypass TOSHIBA 15 Notes Parallel operation occurs when input power is present but inadequate to fully power the connected load The batteries are used to supplement the AC input power The UPS will return to normal operation when full input power returns Alarm State Alarm will sound for 1 second at 10 second intervals LED State On Line On AC Input On Battery On 20 to 100 On see note 1 Display State UPS Display Status and Operating Condition Operation Mode Parallel Operation All other display conditions constitute either a warning or a fault condition These conditions are explained in the section titled Troubleshooting page 22 in the charts on Warnings and Faults Note 1 The level meter which consists of the LEDs labeled 20 through 150 will light according to the current amount of load connected As the load exceeds one level the next level will begin to blink increasing the blink rate as the load increases until that full percentage is reached For example if the unit is loaded to 40 of maximum output power the 20 and 40 LEDs will be lit If another small load is added increasing the load to 45 the 60 LED will begin to blink If a little bit more load is added so that the total load becomes 50 the 60 LED will blink faster This will continue until enough load is add
3. sabotage installation contrary to TIC s recommendations or specifications Published Operation Manuals also if serial numbers have been altered defaced or removed 2 Repair or replacement of a defective UPS UPS part and or BATTERY does not extend the respective original warranty period All defective UPS UPS parts and or BATTERIES shall be the property of TIC upon replacement 3 This warranty shall constitute the sole and exclusive remedy of all purchasers and users of the UPS UPS part and or BATTERY TIC s responsibility for UPS UPS Parts and or BATTERY shall not exceed one times the net UPS and or BATTERY purchase price TIC HEREBY EXPRESSLY DISCLAIMS ALL OTHER EXPRESS STATUTORY AND IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TOSHIBA 39 PROCEDURE User must contact TIC via e mail upsservice tic toshiba com or phone 1 800 231 1412 no later than 90 days after User s discovery of occurrence or defect in UPS UPS part and or BATTERY but in no event after the expiration of the respective warranty period Subject to the limitations of this policy and product type TIC service or TIC service representative shall repair replace the UPS part warranted hereunder without charge for material labor If TIC determines that the requested repair is not covered under this limited warranty policy then TIC shall advise customer and quote cost of repair
4. For full and total isolation a full isolation option cabinets is required TOSHIBA 37 Appendix G Weights and Dimensions Module Module Weight Shipping Weight Model No Pounds Kilograms Pounds Kilograms UF1A1A015C6 26 12 31 14 UF1A1A015C6T 46 21 51 23 UF1A1A024C6 30 14 35 16 UF1A1A024C6T 50 23 55 25 UF1 BC 087 51 23 56 25 TOSHIBA 38 TOSHIBA INTERNATIONAL CORPORATION LIMITED WARRANTY POLICY 48 contiguous U S States Canada Mexico UNINTERRUPTIBLE POWER SUPPLIES UPS TOSHIBA INTERNATIONAL CORPORATION TIC warrants that the 1700 Series Uninterruptible Power Supplies UPS and Uninterruptible Power Supply Battery BATTERY external battery cabinet sold by TIC to the end user User shall be free of defects in material and workmanship UPS Unit Battery Series Capacity Warranty1 On Site2 Warranty1 On Site2 Toshiba Dispatch 1700 1 5 2 4 kva 36 months No Depot 24 months No Depot M F 8AM 5PM CT Note 1 The warranty period begins from the shipment date The shipment date is determined by the date on the TIC Bill of Lading Note 2 For the 1700 Series the warranty applies if the unit is sent and returned paid for by the user to from the Toshiba plant or a Toshiba designated Authorized Service Center If any UPS part of UPS and or BATTERY fails to conform or is defective then TIC will repair or replace it at TIC s option LIMITATIONS AND EXCLUSIONS
5. this option RS 232C RS 232C serial communication interface is a standard feature provided through a DB9 female connector located on the backside of the UPS see Electronics Module Layout page 9 This interface allows control of the UPS from a personal computer see the Communication Option User Manual for a list of the data available from the UPS via the RS 232C communication link Option Card Slot The option card slot is a standard feature An optional network adapter card slides into the slot which is located on the back of the electronics module figure 1 page 9 This optional interface allows the UPS to be monitored across the network or from any point on the Internet refer to the Communication Option User Manual for a more detailed explanation of this option Troubleshooting Warnings and Faults are those abnormal conditions that can occur and could cause the unit to stop normal operation These conditions are detected by the protective circuitry in the unit The UPS Warning Fault lamp will light red when a warning or fault occurs Troubleshooting involves monitoring the LED s on the front panel and then interpreting the readout by using the warning and fault mode display charts that follow Warning Fault Modes All warnings will cause the red Warning Fault LED to flash All faults will cause the red Warning Fault LED to light continuously Some warnings and most faults will cause the UPS to transfer to bypas
6. to the RUN position C Reset Battery Installed Date This should be done whenever a new battery pack is installed Press the function control button The unit is now ready to reset the battery installed date This is indicated by the Battery LED turning on Once this mode has been entered press and hold the function control button to reset the battery install date to the current date The UPS will indicate that the date has been reset by blinking the Battery LED for a short time after which the UPS will return to bypass operation To return the system to normal operation switch the RUN STOP switch back to the RUN position Note It is not necessary that the unit s internal clock be set to the correct date The UPS will track time relative to the battery installation date If it is desired to set the date this can only be done through remote communication For instructions on performing this operation refer to either the UPSmart or Remote Eye II manual depending on the type of remote communication being used TOSHIBA 20 Fixed Frequency Mode The 1700 Series UPS has the option of operating in a fixed frequency mode Normally the UPS operates in the frequency auto detect mode If a specific output frequency is required i e 50Hz or 60Hz the UPS can be set at the factory to supply the desired frequency regardless of the input frequency input frequency must be within allowable limits see Specifications on page 32 For a unit alr
7. AGREEMENTS RELATING TO THIS SUBJECT TOSHIBA 40 Notes TOSHIBA 41 Notes TOSHIBA 42 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 Tel 800 231 1412 Fax 713 466 8773
8. PS to be operated for 4 hrs to ensure that the batteries are fully charged 2 Stop the unit see Stopping the UPS on page 13 3 Place the unit s Input Breaker switch in the off position see Electronics Module Layout page 9 Storing 1 Store within a temperature range of 20 to 40 C 4 to 104 F 2 For best results store the UPS in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 21 C 70 F Higher ambient temperatures cause UPS batteries to need recharging more frequently Recharging requirements during storage Recharging the batteries requires that the battery module be connected to the UPS and the UPS must have AC input power available The UPS can be in either the on line or bypass mode See Starting the UPS page 12 and Battery Recharge Time page 18 1 If stored in an ambient temperature less than 20 C 68 F recharge the batteries every 9 months 2 If stored in an ambient temperature of 20 to 30 C 68 to 86 F recharge the batteries every 6 months 3 If stored in an ambient temperature of 30 to 40 C 86 to 104 F recharge the batteries every 3 months Disposal Please contact your local environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the en
9. Recharge Time page 16 Startup on Battery Button Function Control Button TOSHIBA 13 Starting on DC Power If no AC power source is available the UPS can be started from battery power The length of UPS operation time on battery power depends on the number of attached battery modules and the amount of load the UPS is supporting To start the UPS from battery power follow these steps Step 1 Make sure the RUN STOP switch is in the STOP position figure 1 page 9 Step 2 Press the Startup on Battery button The UPS will beep indicating that AC power is not available and the Startup on Battery mode has been activated Step 3 Switch the RUN STOP switch to the RUN position This must be done within 5 seconds of the Startup on Battery mode activation for the unit to startup using batteries Once the unit has started the On Line LED will light indicating that the inverter is running and power is available at the output receptacles If the RUN STOP switch is not switched to the RUN position within those 5 seconds the unit will return to shutdown mode Stopping the UPS There are two ways of turning the UPS off switching from on line to bypass mode or completely shutting down Option 1 The first option is to place the UPS into bypass mode Bypass mode means that if there is AC power available the UPS will route power directly from the input source to the connected loads without any conditioning The UPS in
10. Repair charges shall be based on service parts price and prevailing service charges at the time of repair If the case in process is a BATTERY stand alone and or cabinet TIC will use its published Battery Diagnostic Document to evaluate warranty applicability First TIC will make sure that the storage maintenance installation and operating conditions were met then the BATTERY capacity will be tested in accordance with the performance test guidelines IEEE Std 450 If the BATTERY fails to deliver 70 of its rated capacity it shall be deemed defective and be replaced Either float or cyclic service will be used to determine the warranty credit as per published Battery Diagnostic Document The typical credit applied will be as in the following table Credit for Replacement Battery When Approved Warranty Time from Shipment UPS Batteries Cost to Customer months Credit List Price 0 24 100 0 25 30 55 45 31 36 45 55 37 42 35 65 43 48 25 75 49 54 15 85 55 60 5 95 MODIFICATIONS No representative salesperson agent distributor or employee of TIC is authorized to modify any of the terms of this warranty unless modifications are made in writing and signed by an authorized TIC officer THIS WARRANTY REPRESENTS THE ENTIRE AGREEMENT BETWEEN TIC AND USER WITH RESPECT TO THE SUBJECT MATTER HEREIN AND SUPERSEDES ALL PRIOR OR CONTEMPORANEOUS ORAL OR WRITTEN COMMUNICATIONS REPRESENTATIONS UNDERSTANDINGS OR
11. TOSHIBA 1 TOSHIBA User Manual Uninterruptible Power System 1700 Series Single Phase 1 5 2 0 2 4 kVA TOSHIBA 2 TOSHIBA 3 IMPORTANT NOTICE The instructions contained in this manual are not intended to cover all of the details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void UL CUL listing Unauthorized modifications also can result in personal injury death or destruction of the equipment UNINTERRUPTIBLE POWER SUPPLY If additional information or technical assistance is required beyond what is incl
12. This limited warranty shall not cover the UPS UPS part or BATTERY during their respective warranty periods if the following storage maintenance installation operating conditions are not met throughout the warranty periods 5 conditions below VALVE REGUALATED LEAD ACID VRLA BATTERIES FOT TOSHIBA UPS REQUIRED OPERATING CONDITIONS 1 Temperature Annual Average Temperature 25 C 77 F Temperature per cell lt 32 C 89 F for more than 30 days Discharge time Maximum Number of Cycles 24 months 30 minutes 69 15 minutes 86 10 minutes 110 2 Maximum number of full charge discharge cycles 5 minutes 130 VALVE REGUALATED LEAD ACID VRLA BATTERIES FOT TOSHIBA UPS INSTALLATION AND MAINTENANCE CONDITIONS 3 Storage While UPS is in transit or storage it must always be in suitable temperature see condition 1 4 External Batteries Parallel battery string applications must be approved by TIC in writing 5 Idle Batteries User must recharge the batteries if not in use charged for more than 6 months 1 This Warranty does not cover damage or defect caused by misuse improper application wrong or inadequate electrical current voltage frequency inadequate connections inadequate water or drain services user negligence repair by non Toshiba designated personnel accident during shipment tampering alterations a change in UPS and or BATTERY location or application exposure to the elements acts of God theft
13. UPS should not be powered up until this entire manual has been reviewed TOSHIBA 9 2 The input power source voltage must be within 10 to 30 of the rated input voltage The input frequency must be within the rated input frequency range Voltages and frequencies outside of the permissible tolerance range may cause internal protection devices to activate 3 The UPS should not be used with a load whose rated input is greater than the rated UPS output 4 Do not use the UPS to provide power to motors that require high starting current or that require a long starting time such as vacuum cleaners and machine tools unless appropriate sizing is done by a Toshiba applications engineer or other qualified personnel 5 Do not insert metal objects or combustible materials in the unit s ventilation slots 6 Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS External Layout Electronics Module Figure 1 Electronics Module Layout TOSHIBA 10 Battery Module UPS Connections Standard Module Connections The illustration on the following page shows the proper assembly of the two modules that make up the standard unit If additional battery modules are being installed with the standard unit see page 20 For all other option modules see page 21 Note No more than three modules should be stacked on top of each other for any configuration Figure 2 Battery Module Layout TOSHIBA 11 Standar
14. ad Shed Function 16 Battery Recharge Time 16 Battery Check Function 17 The Function Control Button 17 Fixed Frequency Mode 20 Adding Additional Battery Modules 20 Other Option Modules 21 Communication Interface 22 Remote Contacts 22 RS 232C 22 Option Card Slot 22 Troubleshooting 22 Warning Fault Modes
15. d The two lines shown on the graph represent the upper and lower limits of the breaker response The response of a particular breaker could fall anywhere between these two lines If the load capacity of the breaker is exceeded the breaker will trip shutting down both the UPS and the attached loads If the breaker s capacity is not exceeded the unit will continue to operate in the bypass mode until the applied load is reduced When the load on the UPS is reduced to within the specified limits the UPS will automatically return to On Line mode TOSHIBA 34 Appendix D Parallel Operation The 1700 Series UPS offers a standard feature that allows the unit to operate with very low input voltage without de rating the output power If the input voltage drops below a certain point the unit will switch to parallel mode Parallel mode means that the unit is using the available input voltage and supplementing with battery power Because battery power is being used the time the unit can operate in parallel mode is limited However the time will be longer than that available when the unit is operating on battery power alone The point when the UPS will enter parallel mode will vary depending on the output load The following graph shows the various stages based on full output load and 75 output load As shown by the graph the lower the output load the lower the input voltage can go before parallel mode is activated However the minimum input voltag
16. d Module Connections cont d If two modules are to be stacked on top of each other they should be interlocked to reduce the chances of the top module being knocked over Modules do not have to be stacked for the system to operate The following steps will guide the user through the process of assembling and connecting the modules Step 1 Place the electronics module on top of the battery module so that the six round feet on the bottom of the electronics module fit into the matching keyhole slots on the top of the battery module Step 2 Slide the upper unit forward This will cause the two units to lock together In order to unlock the units lift up on the top module and slide it back This will release the interlock figure 3 Step 3 Connect the input power cord figure 4 to the AC power source If no AC power source is available go to step 5 Step 4 Switch the input breaker to the on position figure 1 page 9 Step 5 Plug the battery cord coming from the battery pack into the blue battery plug located on the back of the electronics module figure 4 Attention If the battery cord is not plugged into the battery plug the UPS will not be able to provide backup power in the event of a loss of AC input power Figure 3 Module Interlock CAUTION Battery modules present a lifting hazard The battery module for this unit weighs approximately 60 lbs Two person lift is required to avoid injury Figure 4 Power Co
17. e will always remain at 50 60VAC for a 120VAC system TOSHIBA 35 Appendix E Bypass Undervoltage Overvoltage When the 1700 Series UPS is in bypass mode and bypass is disabled the undervoltage and overvoltage limits are restricted to 10 of the rated input voltage If the input voltage is outside of this voltage window the UPS output will be turned off There is a 5 hysteresis associated with both the upper and lower limits This means that once output has been turned off the input voltage will have to be within 5 of the rated input voltage before the output will be turned on When the UPS is first started if the RUN STOP switch is in the STOP bypass position the unit will start in the on line mode for 1 second before switching to bypass mode If the input voltage is out of range the UPS will turn off the output after 1 second rather than switching to bypass The overvoltage and undervoltage limits can be turned off by the user if desired see Function Control Button section 3 Programming mode part B page 18 If bypass is enabled the bypass voltage window will not be restricted In the bypass enabled state whatever voltage appears on the input will be passed on to the output This helps to ensure that the UPS output will never be turned off however very high or low voltages could be passed on to the attached equipment TOSHIBA 36 Appendix F Unit Configuration Options The following chart shows the con
18. eady in use the output frequency can be set through software For instructions on setting the output frequency through software please contact Toshiba at 800 231 1412 or by e mail at toshibaups tic toshiba com It is important to note that when the UPS is operating with a fixed output frequency output is disabled in bypass The bypass enable disable option described in the preceding section on the programming mode does not change the bypass setting in the case of a fixed frequency mode unit Adding an Additional Battery Module Figure 5 shows the standard unit with the expansion battery module added The expansion battery module differs from the standard battery module in that it has an additional battery input connector on the back To install an expansion battery module follow these steps 1 Unplug the standard battery module unlock and remove the electronics module 2 Lock the expansion battery module on to the battery module Connect the standard battery module to the expansion battery module 3 Lock the electronics module on to the expansion battery module Connect the expansion battery module to the electronics module It is not necessary to stack the modules for the system to operate Refer to the section entitled UPS Connections Standard Module Connections on page 10 for an explanation of how to lock and unlock the modules Figure 5 Expansion Battery Module TOSHIBA 21 Other Option Modules There are a
19. ed capacity and the model number specified on the nameplate conform to the order specifications Installation Precautions CAUTION 1 Install the unit in a well ventilated location allow at least 10 cm 4 inches on all sides for air ventilation and for maintenance 2 Install the unit in a stable level and upright position that is free of vibration 3 Install the unit where the ambient temperature is between 32 and 104 F 0 and 40 C 4 Do not install the UPS in areas that are subject to high humidity 5 Do not install the UPS in a location that will cause direct sunlight to shine on the unit 6 Do not install the UPS in areas that are subject to contamination such as high levels of airborne dust metal particles or flammable gas 7 Avoid installation near sources of electrical noise Always make sure that the unit earth ground is intact to prevent electrical shock and to help reduce electrical noise 8 Do not install where water or any foreign object may get inside the UPS 9 This UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating close by If such interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than that of the affected equipment Operating Precautions CAUTION 1 The
20. ed to equal 60 of the maximum output power at which time the 60 LED will stop blinking and light continuously Note 2 The level meter described in note 1 above also displays the remaining battery time when the unit is in backup mode If the batteries are fully charged when the unit switches to backup mode the 20 through 100 LEDs will light As the batteries begin to discharge the LEDs starting from the top will blink rapidly then slowly and will then turn off as the battery time runs down For example if the unit has been running on battery power and there is 90 battery capacity remaining the 20 through 80 LEDs will be lit and the 100 LED will be blinking TOSHIBA 16 System Reset The UPS is reset by moving the RUN STOP switch from RUN to STOP and then back to RUN Use this reset procedure to transfer from bypass back to inverter after a fault occurs Some faults can only be cleared by shutting the UPS down waiting for all LED s to go off and then restarting the UPS see Troubleshooting page 22 Battery Backup Time The exact amount of backup time provided will vary depending on the UPS model being used number of batteries condition of the batteries and other factors However the chart below gives the times that can be expected from the standard units with batteries in good condition For greater backup time an additional battery module may be added to the standard unit Only one additional battery module may be added to the
21. ery Battery Shutdown DC Bus Over Current TOSHIBA 27 Description and Resolution These faults indicate an internal problem with the UPS Contact your Toshiba UPS service representative at 1 800 231 1412 Alarm State Alarm will sound for 1 2 second at 1 2 second intervals LED State AC Input On Warning Fault On 40 On AC Input On Warning Fault On 60 On AC Input On Warning Fault On 80 On Display State Faults Fault DC Bus Over Voltage DC Bus Voltage Imbalance Output Under Voltage TOSHIBA 28 Description and Resolution These faults indicate an internal problem with the UPS Contact your Toshiba UPS service representative at 1 800 231 1412 Alarm State Alarm will sound for 1 2 second at 1 2 second intervals LED State AC Input On Warning Fault On 100 On AC Input On Warning Fault On 150 On Display State Faults Fault Output Over Voltage System Over Heat Flashing LED LED lit continuously TOSHIBA 29 Storage of UPS Equipment General Guidelines If the UPS equipment is to be stored the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before Storing 1 Allow U
22. etailed explanation of Bypass Undervoltage Overvoltage see appendix E TOSHIBA 32 Appendix B Fan Speed Control The fans in the 1700 Series will operate at any of four different speeds depending on the environment and system conditions In the first stage the fans are off As the load and or the ambient temperature increase the fans will subsequently go to low medium or high speed as required The temperature reference given on the graph above refers to the temperature inside the UPS There will typically be a 5 C difference between the internal and external temperature The 10 hysteresis shown is to ensure that the unit will not oscillate between fan speeds When the output power reaches a level that requires the fan speed to increase the load will have to be reduced 10 below that level before the fan speed will return to the lower speed Anytime the unit is operating from battery power or any DC supply the fans will operate at high speed TOSHIBA 33 Appendix C System Overload Rating The 1700 Series UPS is capable of supporting short duration overloads When operating in the On Line mode output overloading of 125 of the rated output current can be supported for 1 minute and 150 for 30 seconds If the overload continues the unit will switch to bypass mode When in bypass mode the 1700 Series overload capacity is limited by the input breaker The following graph shows the response of the breaker depending on the applied loa
23. f the unit is operating in Bypass mode and an input overvoltage condition occurs the Warning Fault LED will flash along with the 40 LED The unit will shutdown The AC Input LED will also be on Note 3 If the unit is operating in Bypass mode and an input frequency regulation condition occurs the Warning Fault LED will flash along with the 60 LED The unit will shutdown The AC Input LED may also be on TOSHIBA 26 Description and Resolution Battery pack is not connected or needs replacement as soon as possible After replacing the batteries the battery timer must be reset see The Function Control Button page 17 Failure to replace the battery pack could result in danger to the user and failure of the system to provide backup power The battery power of the unit has been exhausted The unit will shutdown or switch to bypass according to settings Batteries must charge before backup power will be available For charging times see page 16 This fault indicates an internal problem with the UPS Contact your Toshiba UPS service representative at 1 800 231 1412 Alarm State Alarm will sound for 1 2 second at 1 2 second intervals Continuous alarm Alarm will sound for 1 2 second at 1 2 second intervals LED On Line On AC Input On Warning Fault On Battery On Warning Fault On Backup On AC Input On Warning Fault On 20 On Display State Faults Fault Replace Batt
24. fications Model Number UF1A1A015C6 T UF1A1A024C6 T Capacity 1500VA 1 05KW 2400VA 1 68KW Input voltage1 Single phase 120VAC 20 to 50 Input frequency 45 to 65 Hz Input capacity 1500VA 2400VA Input Input power factor Approximately unity 0 95 to 1 0 Input voltage2 Single phase 120VAC 10 Output voltage Single phase 120VAC Bypass Overload rating See appendix C Output voltage Single phase 120VAC Output voltage regulation Within 3 steady state Output frequency 50 60 Hz 0 5 in free running mode line sync range 1 Rated load power factor 0 7 Rated output current rms 12 5A 20A Inverter overload capacity 125 for one minute 150 for 30 seconds Output Crest factor 2 5 at full load Type 12V flame retardant sealed lead acid Battery backup time fully charged 0 7 power factor 25 C 77 F 13 minutes at full load 7 minutes at full load Battery Configuration 2 strings in parallel 4 batteries per string Operating temperature 0 to 40 C 32 to 104 F Altitude Up to 1000m 3000 ft above sea level Environment Efficiency 86 Note1 Below 77 input voltage unit may begin parallel operation supplementing input power with battery power The point at which parallel operation begins is load dependant for a detailed explanation of Parallel Operation see appendix D Note2 Input voltage range is limited in bypass for load protection For a d
25. figuration options for each base model UPS Model Number Description Available Option Modules Description UF1 BC 087 48V battery module UF1 EBC 087 Extended runtime 48V battery module UF1 IO 015 6BG 208V input 240V 120V output transformer module UF1 IO 015 6AA 120V input isolation transformer module UF1A1A015C6 1500VA Electronics Module UF1 IO 015 6EE 230V input 230V output transformer module UF1 BC 087 48V battery module UF1 EBC 087 Extended runtime 48V battery module UF1 IO 015 6BG 208V input 240V 120V output transformer module UF1A1A015C6T 1500VA Electronics Module with internal isolation transformer UF1 IO 015 6EE 230V input 230V output transformer module UF1 BC 087 48V battery module UF1 EBC 087 Extended runtime 48V battery module UF1 IO 024 6BG 208V input 240V 120V output transformer module UF1 IO 024 6AA 120V input isolation transformer module UF1A1A024C6 2400VA Electronics Module UF1 IO 024 6EE 230V input 230V output transformer module UF1 BC 087 48V battery module UF1 EBC 087 Extended runtime 48V battery module UF1 IO 024 6BG 208V input 240V 120V output transformer module UF1A1A024C6T 2400VA Electronics Module with 1500VA internal isolation transformer 1 UF1 IO 024 6EE 230V input 230V output transformer module Note 1 1500VA internal isolation transformer only provides isolation on two output receptacles and 12 5A of output current
26. itions that may cause serious injury or death if the proper precautions are not observed 2 Explosion warnings The explosion warning symbol is an explosion mark enclosed in a triangle The explosion warning symbol is used to indicate locations and conditions where molten exploding parts may cause serious injury or death if the proper precautions are not observed TOSHIBA 6 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for the 1 5 and 2 4kVA 1700 Series Toshiba UPS These instructions should be followed during the installation and maintenance of the UPS and its batteries The maximum ambient temperature in which this UPS unit should be operated or stored is 104 F 40 C The batteries for the Toshiba 1700 Series 1 5 and 2 4kVA UPS are housed in a self contained battery module This module should not be opened under any circumstances To replace the batteries a new module should be obtained from your local Toshiba representative or contact the Toshiba UPS marketing department toll free at 800 231 1412 When changing battery packs be sure to use the proper model unit CAUTION Misuse of this equipment could result in human injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment DANGER Do not dispose of the battery module in a fire The batte
27. lt Flash 80 Flash AC Input On Warning Fault Flash 100 Flash Display State Warnings Warning Low Battery During Battery Backup Current Limit Over Current Ambient Over Heat TOSHIBA 24 Description and Resolution This warning can be caused by the same conditions listed for ambient overheat Another possible cause would be a problem with the battery module which could prevent the unit from providing backup power This warning will occur if the input voltage drops below the minimum allowable voltage The UPS will supplement the input power with battery power for as long as possible When the batteries are exhausted the unit will shutdown This warning will occur if the input voltage exceeds the maximum allowable voltage The UPS will switch to battery backup When the batteries are exhausted the unit will shutdown or switch to bypass according to selected settings Alarm State Alarm will sound for 1 second at 15 second intervals Alarm will sound for 1 2 second at 10 second intervals Alarm will sound for 2 1 2 second beeps at 10 second intervals LED State On Line On AC Input On Warning Fault Flash Battery Flash 20 to 100 On according to current amount of connected load On Line On Warning Fault Flash Battery On Backup On 20 to 100 On according to current battery capacity On Line On AC Input On Warning Fault Flash Batter
28. lways means to hold until the unit gives audible feedback The unit will give an audible feedback indicating the unit is in programming mode If at anytime while the UPS is in the programming mode there is one minute of inactivity the UPS will automatically exit the programming mode and return to bypass operation A Load Shed The backup LED will light indicating the UPS is now ready to make changes to the load shed settings see The Load Shed Function page 16 for an explanation of load shedding To accept this option press and hold the Function control button For the next option go to step B A 1 The UPS comes from the factory set so the load shed receptacles function for the full battery backup time Pressing the Function Control button will change the setting for the load shed level The LEDs on the right side of the display will light to indicate the current setting for the load shed level For example since the default factory setting is for no load shed the first time the option is accessed no LEDs will be lit Pressing the button once will cause the 20 LED to light This would indicate that the load shed receptacles should be turned off when there is 20 battery power remaining Pressing the Function Control button successive times will increase the load shed level in 20 increments continuing to press the button will cycle back to no load shed A 2 Once the option is set to the desired level press and hold the Functi
29. nit Configuration Options 36 G Weights and Dimensions 37 Warranty Policy 38 TOSHIBA 5 GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in two different ways 1 Danger warnings The danger warning symbol is an exclamation mark enclosed in a triangle that precedes the large bold letters spelling the word DANGER The Danger warning symbol is used to indicate situations locations and conditions that exist and can cause serious injury or death DANGER 2 Caution warnings The caution warning symbol is an exclamation mark enclosed in a triangle that precedes the large bold letters spelling the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage CAUTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warnings The electrical warning symbol is a lightning bolt mark enclosed in a triangle The electrical warning symbol is used to indicate high voltage locations and cond
30. nnections TOSHIBA 12 Operating the UPS Display Panel Layout ON LINE green lamp Lights green when the UPS s inverter is supplying power to the load AC INPUT green lamp Lights green when normal AC input power is being supplied to the UPS unit WARNING FAULT red lamp Lights red when the UPS unit is experiencing an abnormal condition BATTERY red lamp Lights red to indicate that a condition exists that is affecting the batteries Starting the UPS System Once the modules have been connected as shown in the preceding section UPS Connections page 10 the UPS system is ready to be started There are two ways to start the system from AC input power if present or from batteries If not already done switch the input breaker on figure 1 page 9 If the AC Input LED is lit proceed on to Starting when AC power is available If the LED is not lit there is no AC power available If the unit is to be started when AC power is not available proceed to Starting on DC power Starting When AC Power is Available If the system is being started with AC input power the system is started by switching the RUN STOP switch to the RUN position RUN 1 STOP 0 When the RUN STOP switch is in the RUN position both the AC Input and the On Line LEDs should be lit When the unit is started with AC input power it is advisable to allow time for the batteries to fully charge before any load is connected see Battery
31. number of other optional modules that can be ordered for the 1700 Series UPS system Table 3 shows the available option modules For information about options not listed here contact Toshiba s UPS Marketing Department at 800 231 1412 or by e mail at toshibaups tic toshiba com Table 3 Option Modules Part No Description Input Voltage Output Voltage UF1 IO 0XX 6BG Dual Transformer Module 208V 240 120V UF1 IO 0XX 6AA Single Isolation Transformer Module 120V 120V UF1 IO 0XX 6EE Dual Transformer Module 230V 230V The XX in the part number is replaced by the kVA rating of the system i e 2 4kVA 024 Figure 6 shows the standard 1700 series UPS with an optional input isolation transformer module UF1 IO 024 6AA Installation of the input transformer requires the input power cord from the electronics module to be plugged into the transformer module The transformer power cord is plugged into the power source This is an example of how the option modules work An instruction sheet is included with each module that shows how to connect each particular module Figure 6 Isolation Transformer Module TOSHIBA 22 Communication Interface Remote Contacts IBM AS 400 The remote contacts interface is a standard feature It is provided through solid state relays with contacts through a DB9 male connector located on the back of the UPS refer to the Communication Option User Manual for a more detailed description of
32. odule 1500 VA 3 hours 7 hours 2000 VA 3 hours 7 hours 2400 VA 3 hours 7 hours Recharge times are to 90 full capacity Fan Speed The 1700 Series UPS has variable speed fans The fan speed will vary depending on a number of factors As the load placed on the UPS increases the fan speed will increase The temperature of the environment the UPS is operating in can also cause the fan speed to increase Finally when the unit is operating in battery backup mode the fans will operate at higher speeds For a more detailed explanation of the variable speed fan function refer to appendix B Battery Check Function During startup the UPS will perform an automatic Battery Check to detect whether a problem exists in the battery circuit If a problem is detected during the test the Battery LED and the Warning Fault LED will flash and an audible alarm will sound If a problem is indicated check to be sure that the battery plug is correctly connected to the electronics module Pressing the Function Control button will cause the UPS to check the batteries again If the batteries pass the test the unit will return to normal operation If the batteries fail the test again they should be allowed to charge see Table 2 Battery Recharge Time and the test should be performed again If the batteries continue to fail the tests the battery module should be replaced It is important to note that when the UPS has detected bad batteries
33. on Control button This will save the new load shed level setting The UPS will indicate that the value has been stored by blinking the LEDs After blinking the LED for a short time the UPS will exit the programming mode and return to bypass operation To TOSHIBA 19 return the system to normal operation switch the RUN STOP switch back to the RUN position B Bypass Enable Disable Press the function control button The unit is now ready to change the bypass enable disable option This is indicated by the backup LED turning off and the 150 LED turning on This setting determines whether the UPS will go to bypass in the case of an input overvoltage fault for further explanation of Bypass Overvoltage Undervoltage see appendix E To change this setting press and hold the function control button For the next option go to step C B 1 This setting is set to disable bypass at the factory Pressing the function control button causes the 100 LED to light indicating bypass has been enabled Pressing it again will change it back to disabled and the 100 LED will go off B 2 Once the option is set as desired press and hold the function control button to save the setting The UPS will indicate the setting has been saved by blinking the LED s The LED s will continue to blink for a short time after which the UPS will exit programming mode and return to bypass operation To return the system to normal operation switch the RUN STOP switch back
34. ries inside may explode CAUTION Do not open or mutilate the battery module Released electrolyte is harmful to the eyes and skin and could be toxic CAUTION This unit contains sealed lead acid batteries Lack of preventative maintenance could result in batteries exploding and emitting gasses and or flame CAUTION Failure to replace the battery pack in accordance to the maintenance schedule may cause the batteries inside to crack possibly releasing electrolytes from the battery and resulting in secondary faults such as odor smoke and fire TOSHIBA 7 INSTRUCTIONS IMPORTANTES CONCERNANT LA S CURIT CONSERVER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la s curit ATTENTION Une batterie peut pr senter un risque de choc lectrique de br lure par transfert d nergie ATTENTION Pour le remplacement utiliser le m me nombre de batteries du mod le suivant ATTENTION L limination des batteries est r glement e Consulter les codes locaux cet effet TOSHIBA 8 Inspection Installation Inspection of the New UPS Equipment Upon receipt of the UPS a careful inspection for shipping damage should be made After Unpacking 1 Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipment keep all original packing materials for return to shipping agent Warranty will not apply to units damaged during shipment 2 Check to see that the rat
35. s mode In many cases after the condition that caused the fault is corrected the unit will automatically transfer back to normal mode For those cases where the unit does not transfer back automatically use the System Reset procedure to transfer the UPS back to normal mode see System Reset page 16 If the system faults again after being reset contact your Toshiba UPS service representative at 1 800 231 1412 TOSHIBA 23 Description and Resolution The batteries are more than 70 depleted The warning will continue until either the batteries become completely exhausted or AC input power is restored A current limit warning is typically a sign of misapplication The load may not be appropriate for UPS support For further explanation contact your Toshiba UPS service representative at 1 800 231 1412 The temperature of the UPS operating environment is too high Causes of this condition include allowing the room temperature to exceed 104 F 40 C a blocked vent or direct sunlight on the unit The unit will transfer to bypass until the temperature is reduced Alarm State Alarm will sound for 1 second at 5 second intervals Alarm will sound for 1 2 second at 1 second intervals Alarm will sound for 1 second at 15 second intervals LED State On Line On Warning Fault Flash Battery On Backup Flash 20 40 On Depending on remaining battery capacity AC Input On Warning Fau
36. standard unit For longer runtime options contact your Toshiba sales representative or the Toshiba marketing department at 800 231 1412 or by e mail at toshibaups tic toshiba com Table 1 Backup Time UPS Model With 1 Battery Module Full Load Half Load With 2 Battery Modules Full Load Half Load 1500 VA 13 min 35 min 35 min 90 min 2000 VA 10 min 25 min 25 min 60 min 2400 VA 7 min 20 min 23 min 50 min Times given are approximate and will vary depending on the age of the batteries the ambient temperature the number of previous discharges and the type of load Load Shed Function The 1700 Series includes a load shed function During battery backup operation this function allows the load connected to two of the receptacles figure 1 page 9 to be turned off in an effort to conserve power for more critical loads The battery level at which these receptacles will be turned off or shed can be set by the user see The Function Control Button page 17 By default this feature is configured so that the receptacles will remain on for the full battery backup time available no shedding Battery Recharge Time The following table gives estimates on time required to recharge the UPS s batteries The recharge time may vary depending on the ambient temperature the age of the batteries and other factors TOSHIBA 17 Table 2 Battery Recharge Time Unit Standard Unit With Expansion Battery M
37. the battery backup mode is disabled The unit will continue to operate and provide clean power but as there is no battery power available the unit cannot provide backup power if input power is lost The Function Control Button The function control button is located on the display panel see Display Panel Layout page 12 This button is used to perform several different UPS operations including initiating self test providing programming options and silencing the alarm A brief description of each function follows along with a step by step guide to accessing each function 1 Self Test In order to perform a self test the UPS must be operating in the normal mode see UPS Display Status and Operating Condition page 14 To initiate the self test simply TOSHIBA 18 press and hold the Function Control button until the battery LED begins flashing The self test performs the same battery check described above 2 Alarm Silence The alarm silence feature is used to stop the audible alarm from sounding Any time the audible alarm is sounding pressing the Function Control button will silence the alarm 3 Programming Mode There are three programming options load shed bypass enable disable and reset battery installed date In order to enter the programming mode the UPS must first be operating in Bypass mode without faults see Stopping the UPS Option 1 page 13 Then press the Function Control button Press and hold a
38. uded in this manual contact Toshiba s marketing department by calling toll free 800 231 1412 by e mail at toshibaups tic toshiba com or write to Toshiba International Corporation 13131 W Little York Road Houston TX 77041 9990 Please complete the following information for your records and to remain within this equipment manual Model Number Serial Number Date of Installation Inspected By October 2003 Part no 50124 001 TOSHIBA 4 TABLE OF CONTENTS SECTION PAGE Disclaimer 3 Table of Contents 4 General Safety Instructions 5 Important Safety Instructions 6 7 Inspection Installation 8 Inspection of the New UPS 8 Installation Precautions 8 Operating Precautions 8 External Layout 9 Electronics Mod
39. ule 9 Battery Modules 10 UPS Connections 10 Standard Module Connections 10 Operating the UPS 12 Display Panel Layout 12 Starting the UPS System 12 Starting when AC Power is Available 12 Starting on DC Power 13 Stopping the UPS 13 UPS Display Status and Operating Condition 14 System Reset 16 Battery Backup Time 16 Lo
40. verter is off during this state but the attached loads do not lose power during the transition To place the UPS into bypass mode switch the RUN STOP switch to the STOP position This mode is most often used manually during maintenance and programming operations or automatically upon the occurrence of an internal UPS fault For more information concerning bypass mode see appendix E Option 2 The other option is to turn the UPS off completely This means that in addition to the UPS s inverter shutting down all power will be stopped to any equipment attached to the UPS To shut the UPS down completely switch the RUN STOP switch to the STOP position Then switch the input breaker off figure 1 page 9 Once the input breaker has been switched off all the LEDs should turn off If the RUN STOP switch is in the RUN position when the input breaker is switched off the unit will switch to battery backup mode The unit will continue to run for as long as the available battery reserves can support the connected loads TOSHIBA 14 Notes The unit will return to normal operation mode when AC power is restored Battery backup is not available Alarm State Alarm is off Alarm will sound for 1 second at 10 second intervals Alarm is off LED State On Line On AC Input On 20 to 100 On see note 1 On Line On Battery On Backup On 60 to 100 On see note 2 AC Input On 20 to 100 On see note 1
41. vironmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 800 231 1412 for more information about recycling TOSHIBA 30 Preventive and Scheduled Maintenance Parts Replacement Preventive Maintenance Toshiba s 1700 Series of UPS systems have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations from the exterior of the unit especially around ventilation openings Schedule authorized Toshiba service centers to perform internal parts inspections annually or call a Toshiba UPS service representative at 1 800 231 1412 CAUTION Proper maintenance of the battery system of this unit is essential to the safety and reliability of the UPS system Parts Replacement The following list shows intervals for periodic maintenance and replacement of certain UPS parts 1 Battery Module Replacement should be done once every 3 to 5 years at a minimum 2 Output Fuses Replace once every 7 years always replace fuses with same fuse type and rating 3 Cooling fan Replace once every 3 years Fan replacement must be done by Toshiba authorized service personnel TOSHIBA 31 Appendix A Speci
42. y On Backup On 20 to 100 On according to current battery capacity Display State Warning cont d Warning Battery Over Heat Input Under Voltage On Line mode see note 1 Input Over Voltage On Line mode see note 2 TOSHIBA 25 Description and Resolution The input frequency is outside specified limits The UPS will switch to battery power The UPS will return to normal operation if the frequency returns to within an acceptable range Otherwise the UPS will shutdown when the batteries are depleted The connected load exceeds the UPS power rating Reduce the load attached to the UPS The unit will automatically return to normal operation Alarm State Alarm will sound for 3 1 2 second beeps at 10 second intervals Alarm will sound for 1 second at 15 second intervals LED State On Line On AC Input On Warning Fault Flash Battery On Backup On 20 to 100 On according to current battery capacity AC Input On Warning Fault Flash 150 Flash Display State Warnings cont d Warning Input Frequency Regulation On Line mode see note 3 Output Overload Flashing LED LED lit continuously Note 1 If the unit is operating in Bypass mode and an input undervoltage condition occurs the Warning Fault LED will flash along with the 20 LED The unit will shutdown The AC Input LED may also be on if some AC voltage is still present Note 2 I
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