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1. 29 S MANTENAN OE L guna ata Giba a aaa Ga hasa 31 5 1 Fuse Rating and Type uuu u aun i S 31 S 2 GISamii0susmk sa a u eceecr ee epee cerca roe h QT nays aS 31 Repair and Calibration a 32 Technical and Sales Assistance retenen nsen ren nees 32 Hipot Electrical Safety Testers A Warning A e THIS INSTRUMENT GENERATES AND DELIVERS A POTENTIALLY DANGEROUS HIGH VOLTAGE 5kV e BE EXTREMELY CAREFUL WHEN USING THIS INSTRUMENT e BE SURE TO READ THE PRECAUTIONS IN SECTION 3 BEFORE OPERATING These safety warnings are provided to ensure the safety of personnel and proper operation of the instrument e Read the instruction manual completely and follow all safety information before attempting to use or service this instrument e This instrument MUST be grounded before use e Only qualified personnel should use these testers International Electrical Symbols This symbol signifies CAUTION and requests that the user refer to the user manual before using the instrument AN High voltage risk of electric shock The voltage at the parts marked with this symbol may be dangerous Protective Conductor Terminal rh Ground Earth Terminal Hipot Electrical Safety Testers FOR THE UNITED KINGDOM ONLY The wires in this lead are colored in accordance with the following code Green Yellow Earth Ground Blue Neutral Brown
2. The field selected is underlined 3 Use the right arrow key to select the step Use the rotary knob to change the active step 1 1 1 2 1 3 1 6 The field selected lt gt is underlined Hipot Electrical Safety Testers Edit Save the Saved Steps 1 Follow the preceding procedure for Viewing the Saved Steps to select a step 2 Press the EDIT SAVE key to enter status EDIT 4 Use the FIELD key to change active parameter Use the arrow keys to change the setting in the field Adjust the underlined field with the rotary knob Hipot Electrical Safety Testers 5 Repeat steps 3 and 4 to adjust the parameter to the exact value e g 3 250kV 6 After setting all parameters press the EDIT SAVE key to enter the SAVE mode After the step is saved the status will automatically return to the EDIT mode EDIT SAVE 7 Repeat the procedure for Viewing the Saved Steps to select another step Hipot Electrical Safety Testers Starting a Test 1 Repeat the procedure for Viewing the Saved Steps to select a test or step 2 Press the STOP RESET button to enter the READY mode STOP RESET 3 Make sure the test environment is safe 4 Press the TEST button to start the test When in the TEST mode the CAUTION LED will flash STOP RESET Hipot Electrical Safety Testers 6 If the result of the test is good the Green PASS LED will light 7 If the result
3. AC TEST 50Hz Sets AC Hipot output frequency to 50Hz FREQUENCY 60Hz Sets AC Hipot output frequency to 60Hz Control mode from the front panel MODE 1 Mode 1 Reset first recommended press RESET button before test TEST CONTROL MODE 2 Mode 2 Press START button directly MODE MODE 3 Mode 3 REMOTE I O is enabled the start button is disabled MODE 4 Mode 4 Reserved Accepts and saves all parameters from UNLOCKED the test step and utility DATA LOCK LOCKED Locks out any changes to parameters from the test step and utility until unlocked CONT Calibrates the short circuit resistance of CALIBRATION test leads for test of continuity check 22 Hipot Electrical Safety Testers Edit Save Utility Functions 1 Follow the above procedure for Viewing Utility Functions to select a parameter 2 Press the EDIT SAVE key to enter the EDIT mode TEST FR0M MODE STE P 4 After setting this parameter press the EDIT SAVE key to enter the SAVE mode After the parameter is saved you will automatically return to the EDIT mode EDIT SAVE 5 Repeat the procedure for Viewing Utility Functions to select another parameter 23 Hipot Electrical Safety Testers 4 4 Structure of Stored Tests Steps You can store a total of 6 tests with up to 6 steps per test In addition to these six steps there is an additional step 0 0 for special testing The p
4. unless you are qualified to do so A Use original replacement parts only 5 1 Fuse Rating and Type If the fuse blows the product will not operate Try to determine and correct the cause of the blown fuse then replace the fuse with correct rating and type shown as below Line Line 100V 90 110V T 4 0A 220V 198 242V 2 0A 120V 108 132V 250V 230V 207 250V 250V WARNING Replace only with 250V fuse of the specified type and rating Disconnect the power cord before replacing the fuse 5 2 Cleaning e To keep the instrument clean wipe the case with a damp cloth and detergent e Do not use abrasives or solvents e Do not permit liquids or foreign matter to enter the Hipot 31 Hipot Electrical Safety Testers mr Repair and Calibration wa To ensure that your instrument meets factory specifications we recommend that it be submitted to our factory Service Center at one year intervals for recalibration or as required by other standards or internal procedures For instrument repair and calibration You must contact our Service Center for a Customer Service Authorization number CSA This will ensure that when your instrument arrives it will be tracked and processed promptly Please write the CSA number on the outside of the shipping container If the instrument is returned for calibration we need to know if you want a standard calibration or a calibration traceable to N I S T Includes Calibration Certific
5. must do to return an Instrument for Warranty Repair First request a Customer Service Authorization number CSA by phone or by fax from our Service Department see address below then return the instrument along with the signed CSA Form Please write the CSA number on the outside of the shipping container Return the instrument postage or shipment pre paid to Chauvin Arnoux Inc d b a AEMC Instruments Service Department 15 Faraday Drive Dover NH 03820 USA Tel 800 945 2362 Ext 360 603 749 6434 Ext 360 Fax 603 742 2346 or 603 749 6309 Caution To protect yourself against in transit loss we recommend you insure your returned material Note All customers must obtain a CSA before returning any instrument Note Be sure to keep the original packaging the box and the inserts of your Hipot Tester purchase You will need it to return the instrument for it s yearly calibration Hipot Electrical Safety Testers Table of Contents WAG a 1 asap Q ide aie asa ba Sq iSsuktaw aus ua ASS 3 International Electrical Symbols a 3 1 PRODUCT INTRODUCTION 5 Teds Dosonptiohay l y a an eae E el ade 5 T 2HOW 10 Ordera u ta sa tii ah alien tai ated 5 1 3 Front and Rear Panel Features 6 1 4 Operational Features nnt 9 2 SPECIFICATIONS tines seed oan hel nel taai aiaa 10 3 SAFETY PRECAUTIONS BEFOR
6. of the test is bad the Red FAIL LED will light and the buzzer will alert the operator To stop the alarm press the STOP RESET button again O A STOP RESET 8 Use the rotary knob to view the result of the group step by step Hipot Electrical Safety Testers Viewing Utility Functions The utility function enables the user to program the start up step in each test as well as custom modes or features described in the table on the next page 1 Press the UTILITY key to enter the UTIL mode UTILITY 2 Use the rotary knob or arrow keys to change the active parameter MODE STEP 1 TEST FROM 21 Hipot Electrical Safety Testers 3 Table of utility functions To change the display option under a given mode press EDIT and rotate the knob Press SAVE to store the option Parameter Option Description Frem The test mode procedure always begins STEP 1 from step 1 to the end of the group e g 3 1 3 6 4 1 4 6 TEST MODE The test mode procedure always begins From the with the selected step to the end of the present step group e g 3 3 3 6 4 3 4 6 DISABLE Disables the ARC detection function ENABLE amp Enables ARC detection and stops the ARC MODE STOP test when ARC is detected ENABLE amp Enables ARC detection and continues CONTINUE the test when the arc is detected ARC CURRENT Sets the current level of ARC detection 1 to 20mA
7. E OPERATION 12 3 1 Receiving your Shipment 12 EPAIA 2 aus u soe kue ku ku awas chee mbar s 12 3 3 Safety Notice 12 S24 EPyironrmenftu a a a Sapay asas ss 13 4 OPERATION METHOD 0 ccccceceeeeeeeeeeeeeeeeeseeeeeeeeseaeeesaeeseaeeseneees 14 421s Main DISp 8y eerren iania A aaa qaqapas aga kada 14 4 2 Table of Parameters u u 14 4 3 Preparing the Hipot Tester for Use 16 Viewing the Saved Steps 16 Edit Save the Saved Steps 17 Starting a Tests tasien an aeaa ae a ia aaa AEEA 19 Viewing Utility Functions u 21 Edit Save Utility Functions 23 4 4 Structure of Stored Tests Steps 24 4 5 Menu Parameter Setup 25 AC DC Withstanding Voltage Test VAC VDO 25 Continuous AC DC Withstanding Voltage Test 26 Insulation Resistance Test IR 27 Continuity Check CNT 28 Functions of the Remote Interface
8. Hipot Electrical Safety Tester Models H110 H115 H210 H215 USER MANUAL 0 AEMC A WARNING A e THIS INSTRUMENT GENERATES AND OUTPUTS A POTENTIALLY DANGEROUS HIGH VOLTAGE 5kV 6kV e BE EXTREMELY CAREFUL WHEN USING THIS INSTRUMENT e BE SURE TO READ THE SAFETY PRECAUTIONS IN SECTION 3 BEFORE OPERATING AEMC Hittin Limited Warranty V The Hipot Safety Testers are warranted to the owner for a period of 1 year from the date of original purchase against defects in manufacture This limited warranty is given by AEMC Instruments not by the distributor from whom it was purchased This warranty is void if the unit has been tampered with abused or if the defect is related to service not performed by AEMC Instruments For full and detailed warranty coverage please read the Warranty Coverage Card which is attached to the Warranty Registration Card Please keep the Warranty Coverage Card with your records What AEMC Instruments Will Do If a malfunction occurs within the 1 year period you may return the instrument to us for repair or replacement free of charge provided we have your REGISTRATION CARD on file AEMC Instruments will at its option repair or replace the faulty material If a registration card is not on file we will require a dated proof of purchase as well as your REGISTRATION CARD accompanied by the defective material REGISTER ON LINE www aemc com SSS Warranty Repairs What you
9. Live Phase As the colors of the wires in the power cord may not correspond with the color markings identified in your plug appliance proceed as follows The Green amp Yellow wire must be connected to the Earth terminal marked with the letter E or by the earth symbol or colored Green or Green amp Yellow The Blue wire must be connected to the terminal which is marked with the letter N or colored Blue or Black The Brown wire must be connected to the terminal marked with the letter L or P or colored Brown or Red If in doubt consult the instructions provided with the equipment or contact the supplier A suitably rated and approved HBC power line fuse should protect this cable appliance refer to the rating information on the equipment and or user instructions for details As a guide cable of 0 75mm should be protected by a 3A or 5A fuse Larger conductors would normally require 13A types depending on the connection method used e Use caution on any apparatus potentially high voltages and currents may be present and pose a shock hazard e Safety is the responsibility of the user e Always inspect the instrument and test cables prior to use Replace defective parts immediately with factory replacement parts only Hipot Electrical Safety Testers 1 PRODUCT INTRODUCTION 1 1 Description The AEMC Hipot Testers are designed for AC DC Withstanding Voltage Testing and Insulation Resistance Testing IR provid
10. PASS and FAIL TESTING 1 COMMON TESTING 2 START RESET FAIL 2 BACS FAIL 1 PASS 2 RESET Connecting RESET pin 1 to COMMON pin 3 will reset the tester provides the same functionality as the RESET button on the front panel START In status READY mode connecting TESTING pin 2 to COMMON pin 3 will start the test provides the same functionality as the TEST button on the front panel TESTING 1 TESTING 2 During test the TESTING 1 pin 4 and TESTING 2 pin 5 output pins will be shorted PASS 1 PASS 2 If the test passed the PASS 1 pin 6 and PASS 2 pin 7 output pins will be shorted FAIL 1 FAIL 2 If the test failed the FAIL 1 pin 8 and FAIL 2 pin 9 output pins will be shorted 29 Hipot Electrical Safety Testers REMOTE TESTER CONTROLLER REMOTE RESET pin 1 INTERFACE 7 START pin 2 J COMMON pin 3 TESTING pin 4 TESTING2 pin 5 ke PASS1 pin 6 PASS2 pin 7 FAIL1 pin 8 FAIL2 pin 9 ol a S ee The function keys on the front panel are disabled when any two pins on the rear panel for Reset Start or Common mode shorted Please check the remote control device 30 Hipot Electrical Safety Testers 5 MAINTENANCE The following instructions are for qualified persons only To avoid electrical shock do not perform any service other than the operating instructions contained in this manual
11. age during testing 10V step max All the parameters of CAC CDC are the same as VAC VDC except the testing time The testing of CAC CDC is not limited even if you program a time the ramp is still adjustable 26 Hipot Electrical Safety Testers Insulation Resistance Test IR e Press the MENU key to enter the MENU mode then use the rotary knob and arrow keys to select a step e Press the EDIT SAVE key to enter the EDIT mode The cursor enters the test mode field Use the rotary knob to select the IR mode Functions of FIELD key Test mode IR 3 Output voltage V X XXXkV Measurement upper limit Rmax XXXXMQ Measurement lower limit Rmin XXXXMQ Test time TEST X XXXs e Press the FIELD key to edit the next field which is output voltage Use the rotary knob to adjust the desired output voltage to 500V or 1000V e Press the FIELD key again to enter the next field which is measurement upper limit Use the rotary knob to adjust the desired upper limit of resistance The arrow keys adjust the knob s resolution 0 to 9999MQ e Press the FIELD key again to enter the next field which is measurement lower limit Use the rotary knob to adjust the desired lower limit of resistance The arrow keys adjust the knob s resolution 0 to 9999MQ e Press the FIELD key again to enter the next field which is test time Use the rotary knob to adjust the desired testing time Th
12. ate plus recorded calibration data Chauvin Arnoux Inc d b a AEMC Instruments 15 Faraday Drive Dover NH 03820 USA Tel 800 945 2362 Ext 360 603 749 6434 Ext 360 Fax 603 742 2346 or 603 749 6309 Or contact your authorized distributor Costs for repair standard calibration and calibration traceable to N I S T are available Note All customers must obtain a CSA before returning any instrument m Technical and Sales Assistance m If you are experiencing any technical problems or require any assistance with the proper operation or application of your instrument please call mail fax or e mail our technical support hotline Chauvin Arnoux Inc d b a AEMC Instruments 200 Foxborough Boulevard Foxborough MA 02035 USA Phone 800 343 1391 508 698 2115 Fax 508 698 2118 www aemc com Note Do not ship Instruments to our Foxborough MA address 32 GJ AEMC INSTRUMENTS Chauvin Arnoux Inc d b a AEMC Instruments 15 Faraday Drive Dover NH 03820 USA www aemc com 99 MAN 100227 v2 02 02
13. e Hipot A Secure Testing Never operate the Hipot on live circuits The instrument s ground earth terminal back panel should be connected in accordance with instruction The return lead must be connected to the sample under test before using the test probe Do not plug the high voltage test probe into the high voltage output terminal while the tester is ON Do not touch the metal tip on the test probe The operator should be in full control of the power by using the ON OFF switch or remote interface WARNING During testing do not touch the tested sample or any other object connected to the sample 3 4 Environment The normal ambient temperature range of this Hipot is from 32 to 104 F 0 to 40 C To operate the instrument outside this temperature range may result in damage to the Hipot Do not use the Hipot in places where strong magnetic or electric fields exist as it may cause erroneous measurements 13 Hipot Electrical Safety Testers 4 OPERATION METHOD 4 1 Main Display Storage Mode Output Voltage Current ARC Status m 1 1 VAC V 5 0001 0 kV MENU Imax 0 1 00 mA TEST 030 0s SS SS Tr pHFH Trip Current Limit Ramp Test Time Actual settings may differ at power up 4 2 Table of Parameters Storage Test Step Up to 6 tests can be stored each test may include up to 6 steps The first number indicates the test number while the second number indicates the s
14. e arrow keys adjust the knob s resolution 0 to 999 9s 27 Hipot Electrical Safety Testers Press the FIELD key again to return the first field which is test mode Press the EDIT SAVE key to save all the parameters When Rmin 0 or Rmax 0 it only appears measurement value without making value limit judgment Continuity Check CNT Press the MENU key to enter the MENU mode then use the rotary knob and arrow keys to select a step Press the EDIT SAVE key to enter the EDIT mode The cursor enters the test mode field Use the rotary knob to select mode CNT The output current is fixed to 0 100A Functions of FIELD key Test mode CNT 3 Measurement upper limit Rmax XXXXQ Testing time TEST X XXXs Press the FIELD key to enter the next field which is measurement upper limit Use the rotary knob to adjust the desired upper limit of resistance The arrow keys adjust the knob s resolution 0 to 1 2009 Press the FIELD key again to enter the next field which is test time Use the rotary knob to adjust the desired testing time The arrow keys adjust the knob s resolution 0 to 999 9s Press FIELD key again to return the first field which is test mode Press the EDIT SAVE key to save all the parameters 28 Hipot Electrical Safety Testers Functions of the Remote Interface The remote interface provides two inputs START and RESET and three outputs TESTING
15. e is present at the output 11 PLC remote conirol The 9 pin interface provides inputs START RESET outputs TEST PASS FAIL 12 Data lock function Front panel can be locked or unlocked by the UTILITY setup to prevent unauthorized changes to the setup Hipot Electrical Safety Testers 2 SPECIFICATIONS 15c 35 C lt 75 RH AC Hi Pot Specifications H110 H115 H210 H215 AC Voltage Range Voltage Step 100V to 5000V 5kV 5V step Voltage Regulation 1 of reading 5 counts Voltage Accuracy 1 of reading 5 counts above 500V Max Current 20mA 5kVAC Current Limit 0 10 to 20mA 0 01mA step Current Accuracy 1 of reading 5 counts DC Hi Pot Specifications H210 H215 DC Voltage Range 100V to 6000V 6kV Voltage Step 5V step Voltage Regulation 1 of reading 5 counts Voltage Accuracy 1 of reading 5 counts above 500V Max Current 7 5mA 6kVpc Current Limit 0 10 to 7 5mA 0 01mA step Current Accuracy 1 of reading 5 counts Insulation Resistance Specifications H115 H215 DC Voltage 500V or 1000V Resistance Range 1 to 9999MQ Resistance Accuracy 1 to 500MQ 5 of reading 501 to 2000MQ 10 of reading Note These instruments are not designed for continuous use at the maximum rating The test procedure will automatically stop when temperature over
16. ey to edit the next field which is output voltage Use the rotary knob to adjust the desired output voltage The arrow keys adjust the knob s resolution 0 100 to 5 000kV for VAC 0 100 to 6 000kV for VDC Press the FIELD key again to enter the next field which is measurement upper limit Use the rotary knob to adjust the desired upper limit of leakage current The arrow keys adjust the knob s resolution 0 10 to 20mA for VAC 0 10 to 7 5mA for VDC Press the FIELD key again to enter the next field which is measurement lower limit Use the rotary knob to adjust the desired lower limit of leakage current The arrow keys adjust the knob s resolution 0 10 to 20mA for VAC 0 10 to 7 5mA for VDC Press the FIELD key again to enter the next field which is ramp time Use the rotary knob to adjust the desired ramping time The arrow keys adjust the knob s resolution 0 to 999 9s Press the FIELD key again to enter the next field which is test time Use the rotary knob to adjust the desired testing time The arrow keys adjust the knob s resolution 0 to 999 9s Press FIELD key again to return the first field which is test mode again Press EDIT SAVE key to save all the parameters Continuous AC DC Withstanding Voltage Test CAC CDC The CAC CDC test is available only on the step 0 0 Like the traditional hi pot tester you can use the rotary knob and arrow keys to adjust the output volt
17. ing a safe and accurate test environment for the operator See section 1 4 for features to ensure a safe operation of high voltage testing and to protect the user from hazardous shock AEMC Electrical Safety Testers comply with the requirement of the electrical equipment amp appliance testing standard UL CSA and other international standards The testers can be used for withstanding voltage tests of the various types of electrical and equipment and components The testers include AC withstanding voltage test DC withstanding voltage test and insulation resistance test Model AC 5kV DC 6kV IR H110 Vv H115 v v H210 Y Y H215 Y Y Y 1 2 How to Order AC Hipot Tester Model H110 2117 81 AC Hipot IR Tester Model H115 2117 82 AC DC Hipot Tester Model H210 2117 83 AC DC Hipot IR Tester Model H215 2117 84 All models include the tester lead set with test probe US power cord 1 fuse 2A 250V and user manual Accessories HV Test Pistol Model SP02 2117 88 HV Test Lead 3m 9ft unterminated at one end 2117 89 Fuse set of 5 4A 250V 2117 90 Fuse set of 5 2A 250V 2117 92 Hipot Electrical Safe
18. load is detected Hipot Electrical Safety Testers Continuity Check Specifications Test Current 100mA 0 1A Current Accuracy 10 Detect Accuracy 0 19 12 ARC Detect Detect Current 1 to 20mA 1mA step Storage 6 tests 6 steps per test Remote Interface Type of Terminal 9 pin D sub connector Output Breakdown Voltage 350V Continuous Load Current 100mA General 120VAc Power Source 100V 220V 230V 10 50 60Hz selectable on the back panel C Operation Environment Indoor use altitude up to 2000m Ambient temperature 32 to 104 F 0 to 40 C Relative humidity 80 max Installation category II Pollution degree 2 Storage Temperature amp Humidity 14 to 158 F 10 C to 70 C 70 RH max Dimensions 17 56 L x 12 99 W x 5 87 H 446mm x 330mm x 149mm Weight Approx 26 5 lbs 12 kgs Hipot Electrical Safety Testers 3 SAFETY PRECAUTIONS BEFORE OPERATION 3 1 Receiving your Shipment Upon receiving your shipment be sure that the contents are correct Notify your distributor of any missing items If the equipment appears to be damaged file a claim immediately with the carrier and notify your distributor at once giving a detailed description of any damage 3 2 Contents Each Hipot Tester is shipped with 1 high voltage probe 1 return lead with retainer a US AC 110V power cord a user manual and product warranty registration card and an extra fuse for 220V
19. o start a test procedure 12 STOP RESET Button Press the red button to reset stop a test procedure 13 MENU Key When you press the MENU key the MENU mode becomes active and you can select setup functions 14 UTILITY Key When you press the UTILITY key the UTILITY mode is active and you can view all the utility setups 15 EDIT SAVE Key When you press the EDIT SAVE key the EDIT mode is active and you can edit the current step or setup Press the EDIT SAVE key again will save this step or setup Hipot Electrical Safety Testers 16 Rotary Knob If the EDIT mode is active turn the knob to increase or decrease the value of the active parameter If the MENU mode is active turn the knob to increase or decrease the active Step 17 LCD Backlight Adjustment Screwdriver adjustment for the LED backlight use a small insulated screwdriver 18 Buzzer Volume Adjustment Screwdriver adjustment for the buzzer volume use a small insulated screwdriver 19 CONTINUITY Terminal Continuity check output terminal 20 RETURN Terminal Test return terminal 21 Remote Interface The remote interface facilitates all of the functions via PLC control 22 Ground Terminal Connect Ground terminal to the earth ground 23 Fuse Holder with Voltage Selector To change AC source voltage pull the fuse holder and rotate it to the proper value select fuse accordingly 24 AC Plug Accepts
20. resentation of stored steps is Test Step The first number represents the test while the second represents the step as shown in the chart below Test Test Test Test Test Test Group 1 Group 2 Group 3 Group 4 Group 5 Group 6 Step 1 0 0 1 1 2 1 3 1 4 1 5 1 6 1 Step 2 1 2 2 2 3 2 4 2 5 2 6 2 Step 3 1 3 2 3 3 3 4 3 5 3 6 3 Step 4 1 4 2 4 3 4 4 4 5 4 6 4 Step 5 1 5 2 5 3 5 4 5 5 5 6 5 Step 6 1 6 2 6 3 6 4 6 5 6 6 6 The special test step 0 0 contains two types of tests CAC continuous AC output and CDC continuous DC output The function of CAC or CDC as the same as VAC or VDC except that the user can manually adjust the output voltage during the tests 10V per step The ramp may be set as well as the trip settings however the test will run until manually stopped or if a fault occurs 24 Hipot Electrical Safety Testers 4 5 Menu Parameter Setup AC DC Withstanding Voltage Test VAC VDC e Press the MENU key to enter the MENU mode then use the rotary knob and arrow keys to select a step e Press the EDIT SAVE key to enter the EDIT mode The cursor enters the test mode field Use the rotary knob to select mode VAC or VDC Functions of FIELD key Test mode VAC VDC J Output voltage V X XXXkV E Measurement upper limit Imax XX XxmA Measurement lower limit Imin XX XxmA Ramp time RAMP X XXXs Test time TEST X XXXs 25 Hipot Electrical Safety Testers Press the FIELD k
21. standard AC power line cords Hipot Electrical Safety Testers 1 4 Operational Features The HiPot Testers offer several additional features 1 2 3 4 5 6 7 8 9 No load setup of trip current and output voltage A safe way to setup trip current and output voltage without having the high voltage activated or the use of a load resistor A large 24 x 2 character LCD with adjustable backlight Provides a clear display of all test parameters including test step mode status output voltage trip current and test time Quick and easy setup from the front panel A user friendly interface provides a quick and easy way to set all parameters Electronic ramping and testing Digitally controlled ramping and test time Line and load regulation Linear amplifier and feedback control maintains the output voltage independently from load variations Selectable output frequency 50 60Hz operation is selectable through the UTILITY setup Adjustable ARC detect level ARC detect level can be programmed in the UTILITY setup Storage of up to 6 tests 6 steps for each test 6 tests with 6 steps each provides the user with a choice for testing different types of products Adjustable output voltage during test A special test mode in step 0 allows the user the ability to manually adjust the output voltage during test 10 Flashing high voltage indicator A flashing red LED warns that high voltag
22. supply 3 3 Safety Notice Testing Environment The working area must be isolated when high voltage testing is in progress A warning sign cautioning the presence of dangerous voltage should be clearly posted Checking the Line Voltage The Hipot can be supplied by any of the line voltages shown in the table below Before connecting the power plug to the AC outlet make sure the voltage selector on the rear panel is set to the correct position corresponding to the line voltage of the AC outlet Damage to the instrument could result if connected to the wrong AC line voltage A WARNING To avoid electrical shock the power cord protective grounding conductor must be connected to ground When line supply voltages are changed replace the fuses as shown below Line Line 100V 90 110V T4 0A 220V 198 242V T 2 0A 120V 108 132V 250V 230V 207 250V 250V WARNING To avoid personal injury disconnect the power cord before removing the fuse holder 12 Hipot Electrical Safety Testers A Operator s Precaution The Hipot tester supplies High Output Voltage and current To avoid injuries and possible fatal electric shock only qualified persons should operate the Hipot On the job training is required for the user to operate the Hipot safely Wearing metal jewelry when operating a Hipot is very dangerous Remove all metal jewelry before operating the Hipot Anyone who has a heart condition or a pacemaker must not operate th
23. tep Ex 3 1 means that the 1st Step in test number 3 is active Mode The functions include VAC AC Withstanding voltage test VDC DC Withstanding voltage test IR Insulation Resistance test CNT Continuity check The total available functions will change for different models Hipot Electrical Safety Testers Output Voltage Current for continuity Output voltage or current for each step AC Output voltage 0 100 to 5 000kV Output voltage 0 100 to 6 000kV Output voltage 500V or 1000V Output current 100mA Status MENU Browse and check the steps of each test EDIT Edit parameters SAVE Save parameters UTIL Browse and check system utility READY Ready for test TEST Testing PASS The result of the test is pass FAIL The result of the test is fail STOP Stop the test ARC Trip Current Limit Lower and upper limit of measurement Current measurement limit VAC amp VDC Resistance measurement limit IR amp CNT Imax Imin Rmax Rmin Ramp Test Time Ramp time and test time AC Ramp Test 000 0 to 999 9s DC Ramp Test 000 0 to 999 9s IR Test 000 0 to 999 9s Cnt Test 000 0 to 999 9s Hipot Electrical Safety Testers 4 3 Preparing the Hipot Tester for Use Viewing the Saved Steps 1 Press the MENU key to enter the MENU mode 2 Use the rotary knob to select the test number 1 1 2 1 3 1 0 0
24. ty Testers 1 3 Front and Rear Panel Features test STOP RESET C D UTILITY 4D Hipot Electrical Safety Testers 1 PASS Indicator LED The Green LED indicates test passage 2 FAIL Indicator LED The Red LED indicates test failure 3 Model number and description 4 Main Display LCD The LCD displays all messages setup conditions and test results 5 Left Arrow Key Press the arrow key to select the setting Adjustment is then made with the rotary knob 6 FIELD Key When in the EDIT mode the FIELD key will scroll through the function parameters 7 Right Arrow Key Press the arrow key to select the setting The adjustment is then made with the rotary knob 8 CAUTION Indicator LED During testing the Red LED above the high voltage output will flash to indicate that dangerous voltage is present 9 High Voltage Output Plug High voltage output terminal 10 Power Switch Press to turn the tester on and off 11 TEST Button Press the green button t
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