BENCH SANDER 375W
Contents
1. open end spanner e Push the sanding belt up in the position desired e Fasten the two nuts again e The workpiece can now rest on the worktop instead of on the sanding belt e The work plate which is used for the sanding disc can now be pushed with the shaft into the hole of the machine frame at the left side of the sanding machine e Fasten the bolt at the back of the machine e The work plate can now be used as support for the sanding of the work piece against the sanding belt 4 Putting the machine into operation Switching On Off e Press the switch into position 1 to put your sanding machine into operation e To switch off the machine the same switch needs to be pressed to position 0 e Always keep the mains cable away from moving parts e There is no need to apply any pressure with the workpiece because this only slows down the speed of the sanding disc Sanding The sanding belt and disc supplied with this sanding machine are suitable for the sanding of metal wood or synthetic surfaces The workpiece should always be held firmly during sanding No extra pressure is needed Guide the work piece up and down over the sanding belt in order to prevent the sanding belt and plate from wearing through in one place Round objects can be sanded at the ends of the sanding belt Work pieces which are longer than the sanding machine can be sanded by removing the fence NB To prevent splintering wood always needs t2. 4005 EN 55014 1 EN 55014 2 16 EN 51044 1 EN 50144 2 EN 61000 3 2 EN 61000 3 3 2006 42 EC 2006 95 EC 2004 108 EC 2002 96 EC 2006 95 EC Zwolle 01 05 2014 W Dekens CEO Mactool Industrial BV It is our policy to continuously improve our products and we therefore reserve the right to change the product specification without prior notice Mactool Industrial BV Lingenstraat 6 8028 PM Zwolle The Netherlands 13
3. 56 402840 Mitre gauge 64 65 68 10 FE A pido ee KY OO 1 1 ney ar LEZ NS 3 4 1 EJ GENERAL SAFETY INSTRUCTIONS Warning Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Save these instructions 1 a b 2 ns 3 mu 12 Work area Keep work area clean and well lit Cluttered and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gasses or dust Power tools create sparks which may ignite the dust of fumes Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs which earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not a
4. BENCH SANDER 375W THE PRODUCTS OF CHOICE BGM4005 Fig 3 4 7 TA 0 e x Fig 4 Fig 5 BENCH SANDER BGM4005 Thank you for buying this Rhyas product By doing so you now have an excellent product delivered by one of Europes leading suppliers All products delivered to you by Rhyas are manufactured according to the highest standards of performance and safety As part of our philosophy we also provide an excellent customer service backed by our comprehensive Warranty We hope you will enjoy using this product for many years to come The numbers in the following text refer to the drawing on page 2 4 Read the operating instructions D carefully before using this device Familiarize yourself with its functions and basic operation Service the device as per the instructions to ensure that it always functions properly The operating instructions and the accompanying documentation must be kept in the vicinity of the device Description This machine combines all the advantages of a horizontal and a vertical belt sander with those of a disc sander Its sturdy construction in cast iron and steel makes the machine suitable for every sanding job Contents Technical specification Safety instructions Before putting the machine into operation Putting the machine into operation Maintenance 1 Technical specification Machine data
5. O1 R ND Voltage 230 V 50 Hz Power input 375 W 52 30 min No load speed sander belt 276 m min No load speed sander disc 1450 min Sanding belt size 915 x 100 mm Sanding disc size 150 mm Weight 16 5 kg Lpa Sound pressure level 79 3 dB A Lwa Sound power level 92 3 dB A S2 Maximum period of operation with a capacity of 375 W Vibration level The vibration emission level stated in this instruction manual has been measured in accordance with a standardised test given in EN 60745 it may be used to compare one tool with another and as a preliminary assessment of exposure to vibration when using the tool for the applications mentioned e using the tool for different applications or with different or poorly maintainted accessories may significantly increase the exposure level e the times when the tool is switched off or when it is running but not actually doing the job may signifi cantly reduce the exposure level Protect yourself against the effects of vibration by maintaining the tool and its accessories keeping your hands warm and organizing your work patterns List of parts Fig 1 6 Machine frame Motor Roller stop and parallel stop Clamping handle Transport roller Sanding belt On off switch Fence Drive roller 10 Aluminium disc 11 Sanding disc 12 Work plate 13 Mitre scale 14 Supporting arm em OS NS 2 Safety instructions Explanation of the symbols A A Denotes risk of p
6. buse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Always use tool in conjunction with a residual circuit breaker device Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while Operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries C 4 u Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected si
7. e sanding belt see drawing If no direction is indicated the sanding belt must be placed in such a way that the elevated part of the seam is placed into the turning direction of the belt So it is very important that the sanding belt is placed in the correct way The machine uses standard 100 x 915 mm sanding belts nr 7 e Remove the plug from the mains socket e Push the clamping handle completely to the right to take away the tension of the transport rollers Fig 1 14 e Push the sanding belt along both of the transport rollers starting from the back of the machine e Push the clamping handle completely to the left Now the sanding belt should be completely tight e Turn the transport roller exactly in a right angle to the direction of the sanding belts with the use of the winged nut at the right roller The direction of running of the belt is adjusted correctly if the sides of the sanding belt are running parallel to the bearing plate The sanding disc Paper or velcro plates are used for the sanding disc The standard diameter is 150 mm The plates are self adhesive Vertical placing of the sanding belt For more flexibility of the sanding belt its bottom side can be used because there is no bearing plate For an easy reach of this bottom side the sanding belt can be placed in vertical position e Loosen the two nuts at the front of the sanding machine around the left transport roller shaft with the use of an
8. e type of battery pack may create a risk of fire when used with another battery pack EN We declare under our sole responsibility that this product is in conformity with directive 2011 65 EU of the European parliament and of the council of 9 June on the restriction of the use of certain hazardous substances in electrical and electronic equipment is in conformity and accordance with the following standards and regulations 6 Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns of a fire Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritations or burns Service Please use a qualified expert who uses original replacement parts to repair your power tool This will ensure proper functioning of the power tool Caution The use of any accessories or additional tools other than those recommended in this manual may lead to an increased risk of injury Only use original replacement parts DECLARATION OF CONFORMITY BGM
9. er tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in hazardous situation 5 CE Damaged switches must be replaced at a customer service repair centre Do not use power tools that cannot be switched on and off Do not leave power tools unattended while they are switched on Always switch off the tool and wait until it has come to a full standstill before leaving If the mains cable has been damaged it must be replaced with a special mains cable These can be obtained from the manufacturer or the manufacturer s customer service department The mains cable may only be replaced by the manufacturer the manufacturer s customer service department or equally qualified persons Battery tool use and care Ensure the switch is in the off position before inserting battery pack Inserting the battery pack into power tools that have the switch on invites accidents Recharge only with the charger specified by the manufacturer A charger that is suitable for on
10. ersonal injury loss of life or damage to the tool in case of non observance of the instructions in this manual Indicates electrical shock hazard Wear ear and eye protection of Keep bystanders away Special safety instructions e The following points need to be checked e Do the connecting voltage of the machine correspond with the mains voltage e Are the mains lead and the mains plug in a good condition strong without ravels or damages e For functional reasons the turning parts of this machine are not covered Therefore it is of utmost importance to be careful Hold the workpiece firmly to prevent it from slipping from your hands Never touch the sanding surfaces of a working machine with your hands e Avoid the use of long extension cables e fnecessary secure the sanding machine with screws wear a dustmask Before you operate the machine e Always keep the mains cable away from moving parts of the machine e Use safety goggles e Use a dust mask Electrical safety When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire electric shock and personal injury Read the following safety instructions and also the enclosed safety instructions A Replacing cables or plugs Immediately throw away old cables or plugs when they have been replaced by new ones It is dangerous to insert the plug of a loose cable in the wall outlet Always c
11. heck that the power supply corresponds to the voltage on the rating plate Using extension cables Only use an approved extension cable suitable for the power input of the machine The minimum conductor size is 1 5 mm When using a cable reel always unwind the reel completely Immediately switch off the machine when e Excessive sparking of the carbon brushes and verticiliosis in the collector e Interruption of the mains plug mains lead or mains lead damage e Defect switch e Smoke or stench of scorched isolation 3 Before putting the machine into operation Installation Avoid the use of long extension cables If necessary secure the sanding machine on a working bench with help of screws through the holes in the feet of the machine frame Do not forget to leave enough space around the machine for the workpieces to be sanded Assembly e Putthe machine frame on its head and press the four rubber stops into the foot of the frame e Machine frame aluminium disc 10 and work plate 12 are supplied in separate packaging e Push the aluminium disc on the shaft and fasten the disc with the socket bolt in the side of the disc Fig 2 4 e Place the work plate 12 with the shaft in the machine frame and secure the work plate with the bolt in the side of the machine frame Check with a 90 sash angle on the work plate and against the sanding disc if the angle is exactly 90 Fig 5 e Ifnecessary adjust this angle
12. ler Periodic maintance of the belt sander will prevent unnecessary problems Cleaning Never use water or other agressive liquids to clean the machine Clean the machine by brushing it with a brush Keep the ventilation slots of the machine clean to prevent overheating of the motor Lubrication There is no need to lubricate the transport rollers of the machine Faults Should a fault occur e g after wear of a part please contact the service address on the warranty card In the back of this manual you find an exploded view showing the parts that can be ordered Environment To prevent damage during transport the appliance is delivered in a solid packaging which consists largely of reusable material Therefore please make use of options for recycling the packaging XK locations Faulty and or discarded electrical or electronic apparatus have to be collected at the appropriate recycling Warranty For the warranty conditions read the warranty card at the back of these instructions for use The product and the user manual are subject to change Specifications can be changed without further notice Spare parts list BGM4005 No Description Position 402832 Aluminium disc 5 800210 V belt 12 402833 Motor pulley 13 402834 Driven pulley 14 402835 Rubber foot 28 402836 Switch 31 806201 Bearing 6201 zz 43 402837 Idler roller 44 402838 Adjustment bolt 48 49 402839 Driver roller
13. o be sanded in the longitudinal direction of the grain To treat a very soft surface there is a very handy method to bring the particles to the surface This is done as follows wet the already sanded surface with a cloth or sponge and let it dry well Some wood fibres will swell up more than others which leads to a rougher surface than before Now the higher particles are treated with fine sanding paper the result is a remarkably smooth surface This method should not be applied with varnished wood however because the varnish may come loose because of the moisture 5 Maintenance Make sure that the machine is not live when carrying out maintenance work on the motor BE The Rhyas machines have been designed to operate over a long period of time with a minimum of maintenance Continuous satisfactory operation depends upon proper machine care and regular cleaning Malfunction Below we have listed a number of possible causes and corresponding solutions in case the machine does not function as it should The electromotor gets hot e The cool ventilation slots in the motor are stopped up with dirt e Clean the cool ventilation slots e The motor is defective e Have your sanding machine repaired checked at your local Rhyas dealer The connected machine does not work e Interruption in the mains connection e Check mains connection for fracture Have your sanding machine repaired checked at your local Rhyas dea
14. tuations Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Use clamps or a vice to hold work It s safer than using your hand and it frees both hands to operate tool Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the pow
15. with the calibration indicator e The mitre scale 13 which is also supplied separately can be placed on the work plate 12 With the use of this mitre scale the angle of grinding can be determined precisely e The fence 8 for the belt sander can be placed behind the uppermost bolt of the V belt guard In this way the workpiece can be held firmly against the belt without great hazards To prevent the workpiece or your fingers from getting caught between the work plate 12 and the sanding disc 11 the space between work plate 12 and sanding disc 11 must not exceed 1 6 mm A The choice of sanding paper With coarse sanding paper P 60 generally most of the material can be removed and fine sanding paper P 150 is then used for finishing An uneven surface is first treated with coarse sanding paper and sanded until it is even Subsequently medium coarse sanding paper P 100 is used to remove the scratches caused by the first type of paper used Fine sanding paper P 150 is used for finishing The sanding needs to be continued until the surface is smooth The placing of the sanding paper Fig 6 9 When the sanding machine is held with the sanding disc turned towards you the sanding belt moves from right to left along the upper part of the machine Because of this turning direction the workpiece will be pressed against the right side of the fence An arrow on the inside indicates the right direction of running of th
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