TP03 User Manual 3-2015 V14
Contents
1. JE 4 esou oi neJp u suoneoi dde 18410 Aue JO pesn jou pjnous pue sjueujeJinbeJ joo SIlool H uo peseq joo pesn ol SI yeyo siu eoueuuoJied oo SJNSUS 2 q21d999e e einsseid oJnssoJd UINJSJ daay SUOI epueuuulooa8J 25941 wdi Jed Jed suoyef uo peseq 9504 2504 SMOUS 1 ou yeyo 941 N9119 03 JOO STANLEY 8 TP03 User Manual HTMA EHTMA REQUIREMENTS HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPE TYPE II TYPERR TYPE III Flow Range 4 6 gpm 7 9 gpm 9 10 5 11 13 gpm 15 23 lpm 26 34 lpm 34 40 lpm 42 49 lpm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar2. HYDRAULIC TRASH PUMP 4 i cann I M USER MANUAL Safety Operation and Maintenance 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 58555 3 2015 Ver 14 DECLARATION OF CONFORMITY STA N L EY UBEREINSTIMMUNGS ERKLARUNG DECLARATION CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA the undersigned Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder bestatige hiermit erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Trash Pump Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo TP0300301 TP0300301D TP0300303 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in Ubereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformita con Directiv
3. Pump will not start No hydraulic fluid flow or Turn on power unit and check that 7 9 gpm 26 pressure 34 Ipm at 1500 2000 psi 105 140 bar is available at the trash pump Defective couplers Check the couplers by connecting them together with the hydraulic power supply operating and with the control valve in the ON position The power supply should operate without loading from the couplers Impeller jammed with debris Clean the pumping chamber Impeller rubbing against wear Check and adjust the impeller clearance plates Defective power module Repair or replace the power module Poor pump performance Hydraulic flow reversed Check that the hoses are correctly connected to the pump motor ports The female coupler should be connected to the IN port The return fluid must never flow through a reversing valve Improper hydraulic fluid flow Check that 7 9 gpm 26 34 Ipm at 1500 2000 psi 105 140 bar is available at the trash pump A 20 decrease in flow can result in a 50 decrease in pump performance 8 gpm 30 is the best circuit flow Trash pump submersed in Lift the pump from the bottom of the hole or sediment chamber Use a flat support under the pump if necessary Trash pump inlet restricted Remove restriction and thoroughly clean Discharge hose kinked or Straighten the hoes If the hose must bend at the restricted top of the hole use a piece of split rigid conduit with
4. e Donot wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury STANLEY Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause dam age to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Do not put your hands or any other body part under the volute while the trash pump is running Do not lift the trash pump by pulling on the hydrau lic hoses Use a suitab
5. 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 KW 3 73 KW 5 22 kW 4 47 KW temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter uu 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm or di crip ides dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC S
6. is still limited to the tool for example a percussive tool has the same depth limitation whether ROV or diver operated Recommended Hose Diameters Peart Ti nr STA N L EY TP03 User Manual 4 17 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
7. large diameter of the expanded hose This keeps the hose from kinking Use a 90 3 inch pipe elbow on the trash pump outlet if necessary Discharge hose too small Use a 3 inch diameter hose Water lift too high Lower the outlet end of the discharge hose Impeller worn or damaged Check impeller for damage and excessive wear Replace if necessary Wear plates worn or damaged Check wear plates for damage and excessive wear Replace if necessary Hydraulic fluid in discharge Motor shaft seal failure Replace the motor shaft seal flow Ensure power unit is delivering 7 9 gpm 26 34 lpm STAN L EY TP03 User Manual lt 13 14 TP03 User Manual 0 01 0 AM 450 gpm 1688 Ipm Ve 31 Ibs 14 kg Height over handle ____ 16 5 in 42 Eg aired 14 in 35 5 WII 16 in 41 cm mic MR 1500 2000 psi 105 140 bar FOR NE bee 7 9 gpm 26 34 Ipm IUCN 9 gpm 34 Ipm ON OA 1 2 in NPTF CONNECT Sizeand Type 1 2 in Male Pipe Discharge Diameter a T in 76 2 mm Camlock _ in 76 2 mm OS Ter OC HTMA Type II ATMA CESS HE 9 gom 2000 psi EMMA EN 30 lpm 138 bar ad EE m 85 dBA 1m iere e eee EEE EEE EE EESE N A ACCESSORIES Description Part No Adapter 3 NPT 3 in Camlock Male an DEC RES
8. ATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE INACCORDANCE WITH AGE rec otc IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG OVL SIHL 34AONW3 H LON OG SEE OTHER SIDE SEE OTHER SIDE Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY AFTER EACH USE STORE IN A CLEAN DR
9. AUTION Operation Overview DO NOT USE HYDRAULIC TOOLS UNDER WATER THAT ARE NOT DESIGNATED AS AN UNDERWATER MODEL OR THIS WILL RESULT IN DAMAGE TO THE TOOL Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below F d ul Is th licati accumulator PSI or underwater hydraulic tools the applications are max increase 40 broken down into four quadrants depending on PSI for every 100 type of tool and method of operation Tools Breakers Tools Grinders Hammer Drills and Saws Chain Saws Chipping Hammers The types of tools are percussive and rotational each with different characteristics allowing for dif ferent depth operation With percussive tools the nitrogen accumulator PSI must counter the in crease in ambient pressure found at lower depths Since there is a maximum PSI for percussive tools they are limited to certain depths Rotational tools do not have accumulators and thus capable of deeper depths Max Depth 1000 Max Depth 500 Reference hose limitations due to sizing guide below accumulator PSI max increase 40 PSI for every 100 The methods are broken into diver operated or remote operated vehicle ROV ROV s can reach lower depths and with an on board hydraulic power source that is depth compensated can operate hydraulic tools at depths of thousands of feet ROV operation
10. INJURY The safety tag P N 15875 at right is attached to the tool when shipped from IMPORTANT IMPORTANT the factory Read and understand the safety instructions listed on this tag before READ OPERATION MANUAL AND READ OPERATION MANUAL AND Mp SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS removal We suggest you retain this tag and TOOL BEFORE USING IT TOOL BEFORE USING IT attach it to the tool when not in use USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE OPERATION MANUAL OPERATION MANUAL TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR TOOL OPERATOR SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size 6 TP03 User Manual STAN L EY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner t
11. OOL BEFORE PRESSURING SYSTEM CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE SYSTEM PRESSURE HOSE MUST ALWAYS BE CON RE PLAC D ECALS F HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE NECTED TO TOOL IN PORT SYSTEM RETURN HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR MUST ALWAYS BE CONNECTED TO TOOL OUT PORT RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY REVERSING CONNECTIONS MAY CAUSE REVERSE TH EY BECOM E WO RN OR DEPARTMENT INSTRUCTIONS TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DAMAGED REPLACEMENTS TION INTO THE BODY OR CAUSE OTHER SEVERE DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY AR E AVAI LAB L E F RO M DO NOT EXCEED SPECIFIED FLOW AND PRESSURE THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA YO U R LOCAL STAN L EY CAUSES LEAK OR BURST KEEP BYSTANDERS CLEAR OF YOUR WORK AREA DO NOT EXCEED RATED WORKING PRESSURE OF D STRI B UTO R HYDRAULIC HOSE USED WITH THIS TOOL EXCESS Bre TOOT HAND AND MEAD PRO PRESSURE MAY CAUSE A LEAK OR BURST TO AVOID PERSONAL INJURY OR EQUIPMENT CHECK TOOL HOSE COUPLERS AND CONNECTORS ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY YOUR HANDS CONTACT WITH A LEAK MAY RESULT TRAINED PERSONNEL IN SEVERE PERSONAL
12. UR ne nan de a 52720 Lay Flat Discharge Hose in x 25 ft with Camlock Fittings 4 56761 STANLEY LO N Z A LL e Z lt I gt Gc lt O QUICK LINK P N 73577 TP03 User Manual 4 15 STANLEY m Z O M PART NO QTY DESCRIPTION Key LOCKWASHER 1 4 1 0 GPM STICKER COUPLER 3 8 FEM 1 2NPT COUPLER 3 8MALE 1 2NPT NYLOCK NUT 3 8 16UNC 05152 1 STANLEY STICKER ADAPTER 12 SAE X 1 2 NPT IMPELLER ASSY TP03 GASKET MOTOR ADAPTOR PLATE BASE PLATE HHCS 1 4 28UNF X 750 SST CIRCUIT TYPE D STICKER 19534 6 HEX FLANGE BOLT 3 8 16 X 1 73067 URETHANE BOWL YELLOW 5130 URETHANE BOWL TP0300303 ARMY MODEL ONLY 21978 CAPSCREW 3 8 16 X 1 75 22294 WASHER 1 OD X 1 4 ID SST 73504 HYDRAULIC MOTOR PLATED Jihostro 2014 Series STICKER CE 25MM COUPLER STICKER STICKER MANUAL 38701 3 CAPSCREW 1 2 13 X 2 5 HEX JAM NUT 1 2 13UNC 25 07882 ADAPTER 10 SAE X 1 2 NPT MALE iS ah ae 73431 1 SEALKIT JIHOSTRO 2014 SERIES MOTOR ONLY FOR P N 73504 MOTOR SERIAL 031315004 AND UP 173434 OUTPUT SHAFT FOR P N 24381 MOTOR ONLY 73576 CARRYING HANDLE SEE EXPLODED VIEW NO N NO DOT EE N a 5 CD I 16 TP03 User Manual STANLEY UNDERWATER MODELS ONLY A C
13. Y AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC Ee OTHER SIDE p EIQUE n Pn SEE OTHER SIDE OVL SIHL AAOWSY LON OG lt 2 I gt zZ Shown smaller than actual size STAN L EY TP03 User Manual 4 7 HYDRAULIC CIRCUIT RETURN PRESSURE SYOLONGNOD 1 21412313 YVAN ASN LON OQ P EJg 19614 10 pIEJg 9JIM 9S0H DOUANES 1 0 ounssaJd SuolloeuuooD eoid aunbi lt lt lt MOTH 1 MOT4 gt gt gt E GL 0 dn OG 0 dn 8 EL OL 06 0 00 00L O 6L 9019 syonJL jeyong ANN 104 plesg 4 esoH SAHINPUOI UON Jeleuueld 9PISUI RETURN PRESSURE LIST IVS Aq yoy 195 se suoneoyioads jeeui 5llneJpAU Bunes 181191 5 5llneJpAU
14. YSTEM mE A A A A Flow Range 3 5 4 3 gpm 4 7 5 8 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 lpm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STAN L TP03 User Manual 4 9 PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge make sure the hydraulic power source develops a flow of 7 9 gpm 26 34 at 1500 2000 psi 105 140 bar 2 Make certain that the power source is equipped with a relief valve set to open at 2150 2250 psi 150 155 bar maximum 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar 4 Make sure the trash pump inlet is clear of debris Remove any obstruction before operating CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections IMPORTANT Do not connect pressure to the return port Motor shaft seal limit Is 250 psi 17 bar 2 Connect the hoses from the hydraulic power source to the couplers on the trash pump or trash pump hose
15. e Standards No Approved body Richtlinie Standards Nr Prufung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato EN 809 2009 Machinery Directive 2006 42 EC 2006 EN ISO 3744 2010 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 5 11 Signature Unterschrift Signature Firma Firma he Position Position Fonction Cargo Posizione Divector of Product Development 2 gt TP03 User Manual STAN L EY DECLARATION FONN NM 2 FET PUSS 4 ETTE TON es em cece eee D tee eee eee D TOOLS IG Wwpc m 6 7 HERE NENNE 8 FIGURE T TYPICAL ROSE CONNECTIONS costes 8 ME REE hj 9 ER 10 TOOL PROTEC HONS CAR E ac ee 12 68 cm 13 JIPE CIFICA TION E 14 ACOE O IRIE ersa E _ 14 TPOS PRPBLISTR ees leet s
16. e conditions the liquid being pumped might be slowed enough so it can no longer push particles in the liquid If this happens particles can accumulate in the pumping chamber causing fur ther restriction The impeller then acts as a grinding wheel which causes accelerated trash pump wear Reduced liquid flow can be caused by the following The trash pump sinks into solids at the bottom of the hole e The end of the outlet hose is too high causing an excessive lift height for the column of liquid being pushed by the trash pump This slows the flow of liquid to a level where it can no longer carry solids e The flow and pressure of hydraulic fluid to the trash pump is too low which reduces impeller speed A 20 percent decrease in hydraulic fluid flow can reduce pump performance by 50 per cent When operating at reduced hydraulic flow and pressure the end of the outlet hose should not be more than 30 ft 9 m above the liquid NOTE It will not damage the pump to operate it dry STANLEY 5 When pumping is complete set the hydraulic control COLD WEATHER OPERATION valve to the OFF position Lift the trash pump from the work area using the rope or cable to avoid dam age to the hoses or couplers If the trash pump is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centi
17. ert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 TP03 User Manual STAN L Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cau
18. eu 15 WA 16 UNDERWATER TOOLS DEPTH GUIBELINE eee ee eee en ere eee 17 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an au thorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN L EY TP03 User Manual lt 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety al
19. le line fastened to the trash pump handle Do not point water discharge toward bystanders TP03 User Manual lt 5 CAUTION 7 9 GPM 26 34 LPM DO NOT EXCEED 2000 PSI 140 BAR DO NOT EXCEED SPECIFIED FLOW OR PRESSURE Sta n ey H yd rau IG too 5 USE CLOSED CENTER TOOL ON CLOSED CENTER Division of the Stanley Works SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN 3810 SE Naef Road AND OUT PORTS IMPROPER HANDLING USE OR OTHER Milwaukie OR 97267 MAINTENANCE OF TOOL COULD RESULT IN ALEAK BURST OR OTHER TOOL FAILURE CONTACT AT ALEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO 05152 OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY 28788 Stanley Logo Decal Manual Decal 03786 CE Only GPM Decal 30 LPM 138 BAR EHTMA CATEGORY 28322 11207 CE Decal CE Only Circuit Type D Decal CE Only 28786 Coupler Decal NOTE THE INFORMATION LISTED DANGER DANGER ON THE STICKERS SHOWN M U ST B E L EG B L E AT AL L FAILURE TO USE HYDRAULIC HOSE LABELED AND CER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC NOT ABUSE HOSE DO NOT USE KINKED TORN OR TI M E S TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HOSE DEATH OR SERIOUS INJURY MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON BEFORE USING HOSE LABELED AND CERTIFIED AS NON NECTED TO THE T
20. s It is a good practice to connect return hose first and disconnect it last to minimize or avoid trapped pressure within the trash pump motor NOTE If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the trash pump is the inlet pressure coupler PUMP OPERATION 1 Observe all safety precautions 2 Attach a 3 inch 76 mm diameter hose to the pump outlet For best performance keep the discharge hose as short as possible and lay it out to avoid sharp bends or kinks 10 TP03 User Manual 9 Do not attach a nozzle to the outlet end of the dis charge hose For high pressure water pumping use a Stanley SM20 or SM50 and nozzle The is designed for high GPM water flow at low water pres sure head Attach a rope or cable to the trash pump s handle Lower the trash pump into the liquid to be pumped Do not raise or lower the trash pump by its hoses or couplers to avoid damage to the hoses or couplers IMPORTANT Never point the hose at bystanders Turn on the hydraulic power source Watch for sol ids in the liquid being pumped If solids are exces sive the discharge flow might decrease If this hap pens stop the pump and check for the cause of the problem Under som
21. stokes before use IMPORTANT Damage to the hydraulic system or pump motor seals can result from use with fluid that is too viscous or thick Observe the following for trash pump protection and care 6 The trash pump must maintain a minimum impeller speed in order to move solid particles through the pump While pumping liquids containing large sol ids monitor the flow from the outlet of the fire hose If it begins to slow turn off the hydraulic power source and lift the trash pump from the work area Disconnect the hydraulic hoses and clean at the wa ter hose and the pumping chamber IMPORTANT Pumping liquids with a solids to liquid ratio greater than 30 percent solids to 70 percent liquid will cause accelerated impeller wear 7 To maintain optimum performance it is good prac tice to periodically inspect the impeller for wear or damage This is especially important following the pumping of liquids containing sharp abrasive solids STAN L EY TP03 User Manual lt 11 NOTICE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dr
22. tions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The models Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and un derstand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions e Establish a training program for all operators to en sure safe operations Do not operate the tool unless thoroughly trained or under the supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Do not operate this tool without first reading the Op eration section e Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Never operate the tool near energized transmission lines Know the location of buried or covered ser vices before starting work
23. ube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPER
24. y space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow or pressure refer to Specifications in this manual for correct flow rate and pressure If specifications are exceeded rapid failure of the internal seals may result 12 TP03 User Manual Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended STANLEY If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the cor rect hydraulic flow and pressure as listed in the table Use a flowmeter know to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION
Download Pdf Manuals
Related Search