CW991 - YUDO EU
Contents
1. 1357 1226 740 Unit mm gt CW991 9 1600 1515 1550 Hot Runner Temperature Controller User Manual 4 Caution and Instructions for safety 4 1 Main risk element and prevention e The Risk by electric and electric shock Be sure that currents can be flowing on the product because the controller is using 220Vac or higher and larger voltage in order to control heaters of mold so it cause injury and even death when you touch on the side flowing currents accidently Read all of general safety instructions closely please be informed and take prevention measures for all of the accident can be cause while operating and maintenance Do not handle the controller with wet hands Otherwise it can cause AN electric shock or severe injury Turning the controller2. CW 991 59 CW991 Hot Runner Temperature Controller User Manual I 14 Operation Examples 1 User Login 2013 04 03 14 19 28 J Jl O 6 A E tri a u mee a Se Fe P 4 A y F PE EEC ELL 1 Select Login User Between User and Admin 2 Enter Password Enter the password according to selected user 2 Mold File Setting Touch Mold File 2 Select Mold File Select the desired file from Mold File list Touch Load Button 3 Data Setting 2013 04 03 ae 49 45 Data Setting 1 O re Zone ON OFF Switch on the desired zone 2 Change target temperature SV Enter the desired temperature value on each zone 3 T C Typel 2 page Select thermocouple type between K CA and J IC Be sure that the same specification as mold thermocouple type 4 Temperature Monitoring 2040405 14 35 02 CTA 24 0 002 25 6 003 25 3 004 aia os 200 ry 202 e an 25 omea e 207 7 007 207 3008 3960091 207 1010 987 1011 208 9 012 207 Onica 208 0xken 209 0rew 210 0 ca 217 0nmcen 212 0nica o a o 8 E o g oe 25 1 013 24 9 014 25 3 015 24 4016 249017 25 1 018 f a oi Se aE lib ope cone reopen cope CAD y 221 0 ea dca o y Y 1 RUN Operate to raise the temperature CW 991 61 CW991 Hot Runner Temperature Controller User Manual 62 CW 991 1 Input Specif
3. Name card example Maintenance worker consists of one person at least and the name team of maintenance worker who can handle locking device has to be shown on the tag 4 3 Check List Read all of these instructions before connecting power and turning on the system Follow all warnings and instructions mentioned on this manual Our company does not take responsibility at all if you use it Contravening or mishandling If It is low temperature as less than 10 C 50 F Warm up the controller for more than 30 min Need regular repair to use the controller continuously and safely e Some components have their own product Lifecycle e Warranty period is 1 year in normal condition e Input socket has danger of electric shock Must not contact with body and goods which is applying an electric current Be sure that all of the cables power cables thermocouple cables and input power cables are free from wear or damage e Establish locking device in case of maintenance this product e To prevent Breakage or trouble this product Be sure that the input power is rated and sequence of phases is correct e Check that the system is completely disconnected from the power source CW oles CW991 Hot Runner Temperature Controller User Manual e Do not modify the controller or insert in genuine parts e Do not disassemble or modify the controller lt may cause malfunction or injury e Ch
4. User Manual ona 1 Q9001 2008 English ORIGINAL VERSION CW991 Hot Runner Temperature Controller User Manual 2 CW991 Thank you for using YUDO product Integrated Control System e Available to control the temperature and the Sequence Injection Timer e Available to manage the injection condition for each mold as well the files and log e The central control system for multi CW991 through the network Easy To Use e User friendly Color Touch LCD equipped with MMI To prevent the error setting the authority code is provided to each user Customization e The optimized zone for the wide variety of injection environment e Available to provide the special function upon customer s request Reliability e 15 criteria internal safety inspections e CE certification UL approved CE 1509001 2008 J a l Check Point Delore ise so s ecx elwesii ew ew ws 4 1 Appearance Checkup Safety Sign Configurations and Dimensions Caution and Instructions for safety 4 1 Main risk element and prevention 4 2 Safety Measures 4 3 Check list Installation and Operation lt lt mes ews 5 osx Home Screen a w OM ee AA E Hh IR CRC a a ew ee 4 12 l Login Screen SO my ek ol ee Oe ee a e o On ge yp a 14 Temperature Controller Menu Screen tt tt tt 18 Temperature Monitoring Screen ss tt tt tt O 1 Bar View Screen 2 Text View
5. A Up Down Move on to previous or next page CW 991 35 CW991 Hot Runner Temperature Controller User Manual Error code table Explanations Fuse Open AC frequency abnormality No Error message 1 Fuse Fuse Error 2 AC Er AC Error 3 AL H Alarm High 4 AL L Alarm Low Actual temperature exceeds set point of alarm high Actual temperature drops down set point of alarm low 5 HT Op Heater Open 6 HT St Heater Short Heater Open The heater connection is broken Shorted Heater The heater is shorted or exceeds the maximum rating of the module Thermocouple Reversed The T C connection is wired to at some point Thermocouple Pinched The T C is pinched or the controller thinks it is pinched Thermocouple T C Open The T C connection is broken 7 TC Re TC Reverse 8 TC St TC Short 9 TC Op TC Open 10 Rj Er RJC Error 11 AD Er ADC Error 12 GR St GND Fault Internal temperature sensor of controller unit failed Analog Digital converter error in controller unit Current detection failed 13 Ca Er Calib Error Calibration problem 14 CT Er CT Error 15 Tr St Triac Short 36 CW 991 CT current problem Triac problem occur CE 09001 2008 11 Data Setting Screen e This screen is for changing the data of each zones Individual zone selected range of zones all zones and random selected zones can be ch
6. CW991 Hot Runner Temperature Controller User Manual I 4 Login Screen The screen according to login level The Login Methods are Quick Start Without tap password in 7 Select User Selection 2 User Ga ron e Login result is displayed at the bottom right on login button 2013 04 03 About the buttons Quick Start Use Controller immediately without enter password O O When Login through Quick Start function use of some function is limited as login by general user User When displays the keypad button which can login by a general user Enter user password and click Enter button A Password 1234 Use of some function is limited when login by general user CE 09001 2008 A Admin When displays the keypad button which can login by w Admin Enter Admin password and click Enter button Password yudo2010 Admin password is alterable when change the password must remember or take a Memo password certainly E Select User Selection Another button to login by registered general user When press the button displays registered general user lists and choose one of users Put password in input box and click Enter button then use controller by selected user Use of some function is limited when login by general user The name of user and password are alterable thereby login by Admin CW SOI E CW991 Hot Runner Temperatur
7. RJC Offset 00 C Language English File Init OFF CE 09001 2008 F To select Degree C or Degree F as required PV Offset To change the offset value in order to match between the display temperature and the actual temperature _ when occur temperature discrepancy Decimal Point This function is when do not want to see below decimal point of temperature value ON Show the point OFF Do not show the point RJC Reference Junction Compensation RJC is sensor for measuring controller inside temperature When the trouble or abnormality is happened in this inside temperature sensor Change this button as MANL you can use as entering any value on RJC control edit screen When It s AUTO mode use inside temperature as it Is RJC Preset This is edit screen for entering temporary value when the trouble or abnormality is happened in this inside temperature sensor It can be entered only if RJC button is selected as MANL RJC Offset To change the offset value of internal temperature sensor of controller unit in order to calibrate temperature discrepancy Language To set the language File Init File Initialization To initiate all variables of loaded Mold File Timer setting values for Sequential Value Gate Controller are not initiated CW 991 45 CW991 Hot Runner Temperature Controller User Manual Auto Stby After checking injection signal from Injection
8. Robot Stop Robot Time ON 10 S About the buttons Overshoot Overshoot means in the process of temperature Over Shoot ae a rising indicating temperature is exceeded set up temperature to the max This edit screen can control overshoot minutely 1 00 C Overshoot Time CW 991 47 CW991 Hot Runner Temperature Controller User Manual M CTL T C Range po T C Time o 5 Robot Stop ON Fl Fal EA Robot Time 10 5 48 CW 991 M CTL To set the maintenance range of set value Sensor Range When the temperature rising If it does not move up to present temperature value at a set time It is detected as T C sensor short At this time It is the edit screen to enter the set range of temperature Sensor Time When the temperature rising If it does not move up to present temperature value at a set time it is detected as T C sensor short At this time It is the edit screen to enter the set time Robot Stop To stop robot operation when errors occur by connecting with equipment made by YUDO To use the function all the cables for controller are needed and the Buzzer button on Data Setting Screen page 2 has to be set by ON Robot Time To set the time to stop the operation of YUDO s Robot It is operated after duration setting value when errors occur on controller CE 09001 2008 12 Timer Screen Optional This is screen fo
9. Select button and checking Mold The error message will be indicated on bottom side when you touch verified line Please refer to error code table to see Error code on Error Log Screen 000 2043 04 03 011126 012124 Error Zone006 11 6 gt MT Op About the buttons All Progress Mold confirmation for all zones Selection Progress Mold confirmation just for selected zone Touch Zone number for selecting indicated zone Initialization Delete Mold identify contents on current screen return to initial status for selected zone Stop Stop Mold confirmation This button will work during Mold confirmation E EEE CW 991 33 CW991 Hot Runner Temperature Controller User Manual Close Close Close Mold Check Screen back to Home Screen A Up Down Move to next unit of 24 zone O 001 1 1 Zone number You can select indicated zone number by touching this button for Mold confirmation If you touch it again the button will be reacted 34 CW 991 CE 1509001 2008 10 Error Log Screen e The Error Log Screen allows you to view errors that have occurred e Activating buzzer sound when errors occur on controller or Mold O 2013 04 03 14 46 29 tee About the buttons O s Delete all Delete all logged error information a e Eo Buzzer off Turn off the buzzer when activating buzzer sound Close Close Back to previous screen
10. This button is just visible when login level is Admin Boost MV lt is edit screen for entering output rate when is Boost MV activating as boost mode _ 0 This button is just visible when login level is Admin EX Boost SV 250 C Boost Time 10sec Boost MV 100 Set Temperature 200 C Zone 1 Activate as Boost mode until at the point of Boost SV Zone 2 Activate as Boost mode for Boost time Boost SV 250 C Zonel 200 C Boost Time 10Sec Time CW 991 39 40 CW 991 CW991 Hot Runner Temperature Controller User Manual 2 Data Setting Screen Page 2 2013 04 03 14 50 11 Output Type TIC Type TIC Reverse Buzzer Buzzer Time ee KEN OFF ON os AL High AL Low Soft Start Auto Tuning PV Filter 0 0 Cc 0 0 C _ Always _ Aways 1 PID_P PID_1 PID_D AJT Gain 200 C 100 0 S 250 S 100 Es gt A T Mode Quick z pro SUPPLY ar e mm About the buttons Output Type lt is the how to heat up heater Output types ZCC ZCC2 PAC Auto PAC 60Hz PAC 50Hz f the button is touched output type changes in following order x Cannot change while the controller is working Output Type ZCC ZCC PAC PAC PAC Zero Cross Control PAC Phase Angle Control Auto Automated Input Frequency detection 60Hz Fix Input Frequency as 60Hz 50Hz Fix Input Frequency as 50Hz n an aAa aa TIC Type KICA TIC Rev
11. 4 sec Delay2 time b sec Open2 time 6 sec If injection start signal is on close valve gate for 3 sec then open valve gate for 4 sec After that close valve gate for 5 sec then open valve gate for 6 sec Finally close valve gate Gate Open Gate Open 3 Sec 7 Sec 12 Sec 18 Sec 20 Sec Signal On Signal Off t1 Delay1 Time t2 Open1 Time t3 Delay2 Time t4 Open2 Time CW 991 51 52 CW 991 CW991 Hot Runner Temperature Controller User Manual a Time Unit 1 sec To set the time unit of relevant channel in 1 seconds 01 Time Unit 0 1 sec To set the time unit of relevant channel in 0 1 seconds em Time Unit 0 01 sec To change the time unit in floating point scale which displays one hundredth of 1 sec e Solenoid Valve Output voltage Indicators Remarks Solenoid output cable is not connected Or Fuse Error in Timer Solenoid output voltage is 24VDC Solenoid output voltage is 110VAC Solenoid output voltage is 220VAC xX Caution Be sure that Solenoid valve output voltage is same with input voltage of Mold solenoid valve If they are not same it may cause damage or malfunction CE 09001 2008 13 Additional Function Screen e This is the screen for Memo Time Setting Help Data Check System Log Login Setting Firmware Version etc o About the buttons ey Memo Move on to Memo Screen for recording Work history amp
12. OK After selecting file and pressing this button Move on to ES Memo Screen which you select The content displays on Memo Screen Canal Cancel Back to Memo Screen O A K7 Up Down Move to the next or previous page CW 991 55 56 CW 991 CW991 Hot Runner Temperature Controller User Manual 2 Time Setting Screen To set present time or date About the buttons OKW OK To change present time or date for entered in the Change time data Cancel Cancel Back to Additional Function Screen 3 Helo Screen e To obtain simple information of each screen e When you touch buttons each simple information appears CA 2013 04 03 Hep O bees MOL O nea Bar view Show the operating result as bar type Text view Show the operating result as text type Digital view Show the operating result as rectangle type Trend view Show the Operating result as the continuous line Picture view Show the Operating result on the Mold image About the buttons Close Close Back to Additional Function Screen 09001 2008 4 Data Check Screen e To check sensor type output of zones setting temp etc To change total zone number if you login by admin level 2013 04 03 ec About the buttons Al All Move to Date Setting Screen for inputting same value on all zone Range of zones Input starting zone number and finishing zone
13. others g Time setting Move on to Time Setting Screen for setting gt present time fo Help Move on to Help Screen for obtaining some information ne of each screen Y Data check Move on to Data Check Screen for checking some data Sensor type Output of zones setting temp etc System log Move on to System Log Screen for checking system and zone changes of information i Login setting Move on to Login Setting Screen for changing password of users or admin iD Firmware version Move on to Firmware Version Screen for checking Software version or firmware of controller is CW 991 53 y 54 CW 991 CW991 Hot Runner Temperature Controller User Manual 1 Memo Screen e To write and edit memo such as work history or other information 00 00 2013 04 03 15 01 09 o About the buttons Open Move on to Memo File Selecting Screen for finding existing memo New file To make a new memo initialization current signed memo after checking whether save the memo or not Save Save signed memo Close Move on to Additional Function Screen Clear Clear Clear signed contents O CE 09001 2008 1 1 Memo File Selecting Screen e To check saved memo list e To open or delete the saved memo 2013 04 03 15 02 44 1 2 3 4 5 6 7 8 9 10 42 About the buttons Dette Delete Press this button to delete file after selecting file
14. Screen which is saved the recent mold file lists Load the Mold file on Recent file screen Mold Check Move on the screen which can check controller or Mold Condition This button is visible when login level is Admin Error Log Move on Error Log Screen to check the past record Errors File Move on File Screen to load Mold files amp file management Additional Function Move on Additional Function Screen to set up Current Time Memo Password change 09001 2008 7 Temperature Monitoring Screen e To select the desired screen among Text Bar Trend Picture and Digital View Screen 11013 04 03 14 23 09 About the buttons Bar View Move on Bar View Screen which displays Temperature Monitoring sign as Bar graph form EERE Text View Move on Text View Screen which displays Temperature Monitoring sign as Text form 2 Digital View Move on Digital View Screen which displays So Temperature Monitoring sign as same form of Box a Trend View Move on Trend View Screen which displays Temperature Monitoring sign as connected line _ Picture View Move on Picture View Screen which displays ES Temperature Monitoring sign on background image CW991 Hot Runner Temperature Controller User Manual 1 Bar View Screen e The data is displayed in a Bar graph format e To see heating condition through the color of Bar
15. Value Preceding Derivative PID 0 500 C 32 932 F If value is 0 C output changes between On 100 and Off 0 0 3 600 sec 0 3 600 sec 0 1 50 0 C 32 18 122 F Quick Full Auto Tuning Enter PID value directly or change A T Gain 1509001 2008 500 C 32 932 F Alarm High Relative Alarm Low Relative 500 C 32 932 F Alarm Range Alarm Type Hysteresis Range Running RUN STOP the controller BOOST Run or Stop Duration Target Temperature Output rate STANDBY Duration Target Temperature Manual Run Change input PV and output Synchronization Synchronize PV Self Diagnosis Diagnosis Method Ground Fault Triac Short Heater Open Short Sensor Reverse Burnout Short RJC ADC Fuse AC Calibration CT 5 Timer Specifications Optional Input Injection Signal 24Vdc 110Vac 220Vac Voltage 85 264Vac DC 24Vdc Max 100mA X 16CH AC 110Vac Max 1A X 16CH 220Vac Max 1A X 16CH A Mode Set Delay 1 time B Mode Set Delay 1 Open 1 times C Mode Set Delay1 Open1 Delay2 Open2 times Misc Setting Time Unit 0 00 999 sec Independent running Detect and display Solenoid Value output voltage Open all valve gates or individual valve gate X CW991 Standard 48 zone model use 8 channels Output Relay System Rule Mode 6 Environment Specifications Operating Temperature Operating Humidity Storage Temperature Insulation Resistance Permissive Signal of TC Resistance Withstan
16. You can monitor Current temperature by line graph e You can select zones by touching Select and Random Selection button e By pressing check mark at the top of graph the relevant zone can be showed hid e Max 12 zones can be shown on the screen e You can change color of lines and range of Y axis Oo 0 00 2013 04 03 14 36 14 wo Ws Ve Vr Ve Vs Va Fn F 2012 06 10 17 08 02 o About the buttons D k Random Selection Move on to randomly selection screen Max 12 zones can be selected Range of zones To enter start and finish number of selecting O 48 ie a zone The finish zone number isn t over the total zone number Select Only zones from Range of zones starting zone to iti ending zone are shown Max 12 zones can be selected and they are shown from starting zone in order CW 991 27 28 O O O CW 991 CW991 Hot Runner Temperature Controller User Manual Reset Delete all graph on screen and show line graph again color and range of Y axis Temperature Monitoring To move and select the different style of Temperature Monitoring Screen setup Set up Move on to Trend View Setup Screen for changing 4 1 Trend View Setup Screen e You can change line color and range of Y axis on this Trend View Screen For changing line color touch a checking mark on upper line and then lower line The color will be changed to lower line color About the
17. buttons oR Ok Apply changed information on Trend View Screen Canc l Cancel Move on to Trend View Screen with ignoring changed information 09001 2008 5 Picture View Screen e This screen is temperature monitoring screen which can check indicated zone by adding it on background image e This screen allows you to add and delete zones on the image e To select background image by touching File button 2013 04 03 14 38 42 About the buttons D File Move on to selection screen for selecting Mold image which you can use background image of current screen Delete Show background image of current screen as an empty screen Add To add user selected zones on the image by touching Asa Add button If executive keypad for number appears enter desired zone number press enter key and point the location To relocate the user selected zone by dragging the zone box Equal number can not display overlapping D Delete Delete To delete user selected zones on the image by selecting the target zone and touching Delete button CW991 Hot Runner Temperature Controller User Manual a Delete all To delete all zones on background image spe eee Left Right Move on to Picture View Screen Max 6 pages can be shown You can see current page number 1 on bottom of Picture view Temperature monitoring Move on to changing screen for differen
18. graph even if separate with touch panel e Green portion of bar shows the range of ideal temperature control and Yellow color shows warning section e Gray portion of bar shows deactivated zone e Black line of bar shows the set values of alarm high and low e Blue line of bar shows target temperature 0000 O gt 2013 04 03 2144 33 06 Hi C m 3 T a m ii 1 i P i I _ Pra 4 i y i About the buttons PV To view actual temperature Pv PV on text box below bar graph Bar Graph is not changed in itself SV To view target temperature sv SV on text box below bar graph Bar Graph is not changed in itself CE 09001 2008 come Current To view current Current on text box below bar graph Bar Graph is not changed in itself Output To view output rate Output Output on text box below bar graph Bar Graph is not changed in itself Boost Boost By touching Boost button Operates Boost mode which is for rising target temperature rapidly Boost Mode is operating toward established temperature by configured time and output rate Activate during operation only Standby To move Standby mode star Standby mode is for protecting time loss and saving energy to keep right temperature If user wants to take a break fall setting temperature to Standby temperature lower temperature and keep the proper temperature When the confi
19. number lt cannot be over total zone number Select Move to Data Setting Screen for select partial zone Close Back to Additional Function Screen A K7 Up Down Move to the next or previous zone of 6 unit CW 991 57 58 CW 991 CW991 Hot Runner Temperature Controller User Manual 5 Login Setting Screen e To change user and admin name amp password on this screen e Only Admin level allow to use Login Setting Screen x Caution If you want to change Admin s password you must memorize it after changing it Because Admin password cannot confirm it after changing password Please do not expose Login Setting Screen to general user Password can be spilled 2013 04 03 15 06 55 About the buttons USERI User You can change user name on the list by touching this button Password You can change user password by touching this button OK Move to previous screen after saving changed information Cancel Move to previous screen after ignoring changed information CE 1509001 2008 6 Firmware Version Screen e To check firmware and software version The displayed number on screen is indigenous ID of Unit O 2013 04 03 15 07 33 Timer Ver 2 01 S W Ver 3 09 2013 04 02 Heat 19 9 02 03 04 05 06 07 08 About the buttons O Close Close Back to Additional Function Screen
20. 00 060 0 0 CA 2013 04 03 14 35 02 Diala view sc view Pa s 240002 256003 25 3 004 24 8005 24 9 006 200 e 202 E 203 re 204 e 205 e 207 7 007 f 207 3 008 39 6 009 207 1010 97 1011 208 9 012 207 0 Keay 208 0 xica 209 0Kcay 210 0xicay 2117 0 Kea 212 0 kca o de g 8 q 8 DA 25 1 013 24 9 014 25 3 015 24 4 016 24 9 017 25 1 018 E E gt a a a TC Op 019 TC cope TC ane 024 21900772200 CA 221 0 A O ICR About the buttons 24z Zone view To change displayed zone number By press the button i Random Selection To move Random Selection Screen which can select zones randomly Al All To move Data Setting Screen which can enter the same value in all zones 24 CW991 CE 09001 2008 Range of zones To enter start and finish number of selecting zone The finish zone number isn t over the total zone number Select To move Data Setting Screen which can enter the same li value from start number to finish number selected in Range of zones Boost By touching Boost button Operates Boost mode Boost which is for rising target temperature rapidly Boost Mode is operating toward established temperature by configured time and output rate Activate during operation only Standby Activate on standby setting temperature during sey configured time only To move Standby mode Activate during operation only na Up Down Move on to next
21. 2205 6677 e mail yudotwldyudotw com tw SINGAPORE YUDO WANCO PTE LTD Tel 65 6264 1166 e mail salesldyudowanco com sg PHILIPPINES YUDO WANCO PHILIPPINES INC Tel 63 949 307 1950 e mail colinleeldyudowanco com sg THAILAND YUDO WANCO THAILAND CO LTD Tel 66 2 174 7236 40 e mail salesldthaiwanco com MALAYSIA MAWANCO SDN BHD KL office Tel 60 3 8945 2127 e mail salesldmawanco com my MAWANCO SDN BHD JB office Tel 60 7 8635 704 e mail ckchengldmawanco com my AUSTRALI INDONESIA T YUDO INDONESIA el 62 21 29083283 mail jonnsonldyudowanco com sg T GAYA STEEL Tel 62 21 89832277 e mail gayasteelldnaver com AUSTRALIA STM AUSTRALIA PTY LTD Tel 6139805 9510 e mail salesldstm net au NEW ZEALAND STM SALES LTD Tel 64 9 8206454 e mail sales astm net au 10 Uo SYRIA SAWAS TRADING GROUP Tel 963 21 2254756 e mail swscoldscs net org ISRAEL ASI AFASPEM ISRAEL LTD Tel 972 4 6802770 e mail hrmoldsldnetvision net il IRAN YUDO IRAN Tel 98 21 22066506 7 e mail infoldyudo ir xml JAPAN V w Headquarters O Plant m Subsidiary A Sales Office Agency ye ZEALAND A UDO INC Head Office Tel 1 614 873 1300 e mail yudofdyudousa com Western Territory Sales Office Tel 1 805 480 4922 e mail cescalanteldyudousa com Central Territory Sales Office Tel 1 630 529 7487
22. 4 CW991 48 CW991 72 CW991 96 CW991 108 CW991 120 Serial Number Applicable EC Directive EC Machinery Directive 2006 42 EC Applicable Harmonized Standards EN ISO 12100 2010 EN 60204 1 AC 2010 Applicable National Technical Standards And Specifications Rated input 220 380 Vac 3 Phase 50 60 Hz 100 225 A Rated frequency 50 60 Hz Temperature Range 0 500 C IP Degree 20 A 1 C 25 50 kA Date Authorized Signature Title of Signatory 09001 2008 2006 42 EC Annex II The name and address of the person authorized to compile the technical file who must be established in the Community Contact person Company Address Phone Fax CW 991 65 66 et CW991 Hot Runner Temperature Controller User Manual Global Network INLAND NETHERLANDS e RUSSIA Cin AN spi FRANGE E SOUTHA ASIA amp OCEANIA VIETNAM CHINA OA VAN HOA COMPANY LTD UDO TRADING CO LTD anoi office UDO HONG Tel 86 769 8539 4466 e mail info dyudo com cn el 852 2344 5180 mail yuko josephldyudohot com ochiminh office Tel 84 938 36 23 77 H Tel 84 43 78 77 179 e ONG ENTERPRISE CO LTD o E t os D ning mail suzhouldyudosuzhou com UDO SHANGHAI OFFICE Tel 86 574 8711 3033 0 QINGDAO Tel 86 532 8765 1698 e mail infoldyudohotrunner
23. Screen 3 Digital View Screen 3 1 Random Selection Screen 4 Trend View Screen 4 1 Trend View Setup Screen 5 Picture View Screen 5 1 Image Selection Screen 8 Recent Screen E E ERA AA AAA w ww OS AR AS ew ow 32 O Mold Check Screen A ae ee OS 33 10 Error Log Screen A AA E RC E A ms 35 11 Data Setting Screen tt 87 1 Data Setting Screen Page 1 2 Data Setting Screen Page 2 3 Data Setting Screen Page 3 4 Data Setting Screen Page 4 12 Timer Screen Optional AQ 13 Additional Function Screen a wos wow 4 ee we bg 1 Memo Screen 1 1 Memo File Selecting Screen 2 Time Setting Screen 3 Help Screen 4 Data Check Screen 5 Login Setting Screen 6 Firmware Version Screen ta GontrollerSpecilicalOns se tens emoet ae te s DA 1 Input Specifications Output Specifications Data Communication Protocol System Specifications Timer Specifications Optional Environment Specification 2 3 4 Y Om ON 0 PO TH A wer ow we 2 3 4 5 6 CW 991 3 CW991 Hot Runner Temperature Controller User Manual l 1 Check Point before use Only persons with a thorough knowledge of the system s operation and capabilities should operate the system Also keep this user manual with processor so that he or she can refer to this manual e Our policy is one of continuous improvement and we reserve the right to alter product specifications at any time
24. Time that reach target temperature is long than Quick tuning and is stable compares Quick tuning x Therefore the default set point is highly recommended CW 991 43 CW991 Hot Runner Temperature Controller User Manual 3 Data Setting Screen Page 3 2013 04 03 14 51 52 Heater Sync CIF PV Offset Dec Point OFF C E On RJC s Offset i 26 0 09 s K i Init Auto ai Auto SV Auto E T 1 E a E we About the buttons PV Sync To determine whether to rise temperature or not after standing for temperature rise of latest zone If the button on ON the Data Setting Screen page 1 is off it is inoperative even though it is turned on PV Sync Heater Sync This is the function when the temperature sensor Heater Syne of particular zone has some problem temporarily refer to OFF output rate of other zones and put Heater output out It s edit screen to enter the other zone number which is working ordinarily and heater capacity is the most similar to the zone The inputted zone number is saved until power is OFF EX Errors occur on T C of zone 7 If heater capacity of zone 8 is most similar with zone 7 Setting After touching the Heater Sync button of zone 7 input number 8 If the ON OFF button is OFF on zone 7 change to ON 44 CW 991 l CIF T 1 i PV Offset oo C Dec Point ON RJC A RJC Preset
25. ady to operating channel when manually rra open the selected channel Select and Clear is possible while operating channel manual open But Cannot be selected the OFF mode channel OFF OFF To switch the valve gate control relevant channel off A Mode To run A mode If injection start signal is on remain valve gate closed for Delay 1 time and then open valve gate until injection signal is off EX Injection signal 10 sec Delay1 time 3 sec If injection start signal is on remain valve gate closed for 3 sec Then open valve gate for 7 sec Finally close valve gate Gate Open 3 Sec 10 Sec Signal On Signal Off t1 Delay Time 50 CW 991 CE 09001 2008 B B Mode To run B mode If injection start signal is on remain valve gate closed for Delay1 time Then open valve gate for Open1 time Finally close valve gate EX Injection signal 10 sec Delay1 time 3 sec Open1 time 4 sec If injection start signal is on remain valve gate closed for 3 sec Then open valve gate for 4 sec Finally close valve gate Gate Open 3 Sec 10 Sec Signal On Signal Off t1 Delay Time t2 Open Time Even though Open time is 9 sec close valve gate when injection signal is off regardless remaining open 1 time ce C Mode To run C mode To run B Mode Delay1 Open1 time and B mode Delay2 Open2 time sequentially EX Injection signal 20 sec Delay time 3 sec Opent time
26. anged Blue zone indicator at top middle corner shows the selected zone s as below Individual Zone Zone Number 2 All Zones Zone ALL 3 Range of Zones Start Zone number End Zone number 4 Random Selection Zones Rnadom 1 4 6 8 Current page number 1 of screen is shown at the top left next to Data Setting phrase If all zones are selected the setting values of zone 1 are displayed If a range of zones are selected the setting values of start zone are displayed f random of zones are selected the setting values of tallender zones are displayed 1 Data Setting Screen Page 1 0 0 2013 04 03 14 49 45 tee ie isa Name Vatue isa 200 0 e SV Boost Time pa MV 100 0 a 2600 30 100 0 Rae About the buttons Close Close Move on to previous screen by touching Close Button CW 991 37 38 o 3 o Al CW 991 CW991 Hot Runner Temperature Controller User Manual ID No 14 ON OFF E j Name ZONE 1 Name App OF SViset vatue 200 0 C Stby SV 100 0 C Left Right To move the next Data Setting Screen If you Login via Quick start User or User Selection It wouldn t move because there s no further page Up Down Move on to the previous or next zone Up Down arrow buttons are visible if an individual zone is selected ID No IID Identif
27. at fast heat up Therefore this function warms up the system gradually It has 3 modes Always Off and 1 Time When press this button operation changes progressively Always Performance the function as often as operation OFF Do not performance Soft Start function 1Time After permitting power to controller proceed just once CW 991 41 42 CW 991 CW991 Hot Runner Temperature Controller User Manual Auto Tuning Always PV Filter PID_P 20 0 C qi 100 0 PDD 250 Auto Tuning To calculate the optimal PID values automatically by the controller Auto Tuning Modes Always Off 1 Time If press this button change mode step by step Xx Therefore the default set point is highly recommended PV Filter To change duration of average actual temperature The actual temperature is the average temperature for the above given duration PID_P Proportional Integral Derivative_Proportional To change the set point of proportional bandwidth used in PID control If the set point of proportional bandwidth is high the actual temperature reaches to the target temperature SV slowly because of less output Unless the actual temperature reaches to the target temperature SV fast because of more output However low set point may cause hunting fluctuate up and down periodically x Therefore the default set point is highly recommended PID_I Prop
28. cident to the minimum Do not damage locking device by yourself During stopping operation it can shut the function operated out from the power flowed accidently In case insert power to controller installed locking device it can cause serious situation as well as possibility to damage controller O The locking device has to be handled by trained worker only and it has to be confirmed operation of locking device is working properly e Locking device 4 Tag The purpose to install locking device is protection for maintenance worker from the risk caused by unexpected power Inserting The purpose of Tag is notification showing maintenance to other worker in order to get safety from the risk caused by unexpected power Inserting Maintenance worker has to notify the maintenance prior to the beginning work by tag hanging O Install the locking device after stopping operation of controller and checking if the controller power is off e Locking device amp Tag Installation guide During maintenance install locking device as follow 1 Stop the operation if the controller is working 2 Turn the main power off 3 Pull the handle of main power switch 4 Put the locking device in a gap when you pull the handle 5 To notify maintenance to workers hang the tag with locking device 8 CW 991 09001 2008 concen No one except following person should touch this nameplate or hock
29. ck Power Thermocouple cables specifications Connector size no of pins 5 Using an Ohmmeter check the resistance and isolation of power cables Check the open thermocouple cables 6 Connect power thermocouple cables to the mold only after the mold is loaded on the injection molding machine 7 Connect the controller to the power source if the power source and controllers main input power are same Controllers main input power is shown on the label on the backside of controller cabinet If you find the differences between actual main input power and power shown on the label contact an authorized representative Unless it may cause damage to controller units and or malfunction of controller 8 Check that the earth ground connection is in good condition Ensure the system and the mold have the same ground reference Unless Noise may cause damage to fuse and or Triac and it may cause injury Also short circuit and electric shock accident can be occurred 9 Switch the controller ON 10 Enter the password Then select and load the required Mold file 11 Verify the target zones On Off status Switch the target zones ON if they are not 12 Enter the target temperatures SV Set Value 13 Select the RUN button to run the system 14 Verify whether the actual temperatures PV Present Value reach to the target temperatures SV A guide to Hot Runner Temperature Controller e CW991 is an advanced multi channel high pr
30. com hk e mail wanco_vietnam dhcm fpt vn UDO TIANJIN OFFICE el 86 22 5839 9351 JAPAN e mail tianjin yudo com cn UDO JAPAN CO LTD YUDO SUZHOU H R S CO LTD Tel 8135714 4801 Tel 86 512 6504 8882 e mail yujaldyudojpn co jp Kyushu Office Tel 81 92 473 4808 Tel 86 21 5138 6422 e mail yujaldyudojpn co jp e mail shanghaildyudosuzhou com Nagoya Office UDO NINGBO OFFICE Tel 8152 745 0361 e mail yujaldyudojpn co jp INDIA UDO HOT RUNNER INDIA PVT LTD boldyudosuzhou com TRADING CO LTD e mail qingdaoldyudoqingdao com Tel 91 250 3200922 YUDO QGINGDAO TRADING CO LTD e mail sales mumbaildyudo co in WEIHAI OFFICE Delhi Branch Office Tel 86 631 5672 582 Tel 91 120 454 9076 e mail wh yudogingdao com e mail service delhildyudo co in UDO QINGDAO TRADING CO LTD Pune Branch Office DAILIAN OFFICE Tel 91 7798884634 Tel 86 131 3002 3765 e mail sales pune dyudo co in CW 991 e mail di yudogingdao com UNSHAN YUDO SUNS CO LTD Tel 91 8939625089 Tel 86 512 5791 0286 Chennai Branch Office e mail sales chennaildyudo co in THAILAND a f A te o e KORE YN CHINA y BLADESH ag J TAIWAN DW y 0 VIETNAM 2 PHILIPPINES Je O a 5 INDONESIAca lt BANGLADESH YUDO BD PVT LTD Tel 88 02 9014 632 e mail palasldyudohot com TAIWAN YUDO CO LTD TAIWAN BRANCH Tel 886 2
31. d Voltage Vibration Resistance Impact Resistance Magnetic Effect Warming up Time Net Weight Model CW991 PRO CW991 Slim CW991 Standard 0 50 C 32 122 F 20 90 RH Non condensing 25 70 C 13 158 F 500Vdc Over 20MQ Input Power Field Ground Input Output Field Ground Less than 2500 1 500Vac 50 60Hz 1min Input Power F G Input Output F G Input Output Input Power 10 55Hz Bandwidth 0 75mm 3 directions 4 swings 5 min swing 147m 3 directions 3 times Below 400 AT m Over 30 min Zone no Max Weight Remarks 72 Below Max 175kg 2 108 Below Max 240kg 6 Zone Unit Max 2 6kg 24 Below Max 80kg Input power cable 48 Below Max 115kg Max 1kg 1m 72 Below Max 135Kg 96 Below Max 175kg 120 Below Max 200kg 63 64 CW 991 Ho U 7 a CW991 t Runner Temperature Controller ser Manual EC Declaration of Conformity according to EC Machinery Directive 2006 42 EC We herewith declare Yudo Co Ltd 169 4 Gujang Ri Paltan Myun Hwasung Si Gyeonggi Do 445 922 Republic of Korea that the following machine complies with the appropriate basic safety and health requirements of the EC Directive based on its design and type as brought into circulation by us In case of alteration of the machine not agreed upon by us this declaration will lose its validity Machine Description Temperature Controller Hot Runner Temperature Controller Machine Type CW991 2
32. e Controller User Manual l 5 File Screen This screen is for Mold File management File Copy Delete and Rename etc and loading Mold File e This screen provides brief information on the selected file and preview of image file 00000 0 2013 04 03 14 20 05 O 0 120 File Create Date 201304102 17 50 Last Edit Date 2012110106 14 42 About the buttons usa USB Use for Check 4 Copy Mold File or Image File in top folder This button is reversed if press Mold Folder Button and displays Mold File or Image File If do not insert USB memory this button becomes inactivation Load Load the selected Mold File and move onto the next screen Shows the selected Mold File name at the bottom of Mold File button O New Create new Mold Folder a Copy Copy the selected file And Cancel Copy mode thereby selects copy button Copy Ready Display MY 16 CE 1509001 2008 Paste Through Copy Button Paste the copied file to selected Paste Mold folder To use Paste Mode Copy Ready Display should be showed on Copy button Rename Open keyboard by touching Rename button Rename Change file name by using keyboard Only Mold File name can be change Select desired Mold File before touching button Delete Delete the selected Mold Folder Mold File and Image Delete File Select desired Folder or File Delete is possible in occasion that log in a
33. e mail ksalemildyudousa com Mid Western Territory Sales Office Tel 1440 834 0167 e mail rkillbumfdyudousa com Southern Region amp Peta Business Sales Office Tel 1214 774 4556 e mail mcullenfdyudousa com U K YUDO UK LTD Tel 44 1989 763423 e mail enquiries dyudo co uk CZECH YUDO CZ Tel 420 724 358 612 e mail infoldyudo cz r RUSSIA 000 YUDIX Tel 7 495 723 5221 e mail commercialldyudo su AMERICA amp EUROPE 8 AFRICA PORTUGAL YUDO EU SA Tel 351 244 570 390 e mail generalldyudoeu com FRANCE YUDO FRANCE Tel 33 2 3261 3218 e mail yudofrdyudoeu com SPAIN YUDO IBERICA S L Tel 34 93 715 81 22 e mail ysp gavilarldyudoeu com ROMANIA ROMOULD YUDO ROMANIA Tel 40 213 272 115 e mail yudoro niculdyudoeu com TURKEY YUDO TURKEY Tel 90 212 320 95 63 e mail infoldyudo com tr ITALY YUDO ITALY SH Tel 39 299 551 78 e mail giovanni pasolini yudoitaly com A aa USA A CHILE GERMANY YUDO GERMANY GmbH Tel 49 711 707 30370 e mail infoldyudo germany com NETHERLANDS YUDO BENELUX Tel 31 0 13 5705252 e mail bvbuerenldmouldservice nl SLOVAKIA YUDO SLOVAKIA s r o Tel 421 335 333 363 e mail ykleeldyudostar com POLAND EUROTECH HOLDING Sp z 0 0 Tel 48 22 843 05 79 e mail officeldeuroitech com FINLAND YUDO Nordic Oy Tel 358 3 616 1847 e
34. ecision hot runner temperature controller designed for nozzles and manifolds equipped with personal computer for temperature control Wide color screen Touch Panel equipped with MMI Man Machine Interface makes it possible to user friendly interface CW 991 11 CW991 Hot Runner Temperature Controller User Manual l 3 Home Screen 2013 04 03 14 19 10 YUDO intelligent Temperature Controller O 000 0 About the buttons and Status bar O P Left Right Move on to the previous or next Screen Y Home Move on to Home Screen O Date amp Time Display current date and time Status displays O dd Help Move on to Help Screen 6 Temperature Controller Display menu which needs for temperature controller like temperature monitoring Mold check etc O O RUN Begin operation of the present activated zone Mold File Move on to Mold File Screen for Mold file management amp open Show Selected Mold file name on the bottom of this button 12 CW991 CE 09001 2008 Status STOP Operation Status Display Operation Status sor STOP Stop all zones fy basin Login Move on to Login Screen according to login level a Display the present logged in user on the bottom of this button En Timer Move on to Sequence Injection Timer Setting Screen controlling Mold valve gate ON OFF Optional Sequence Injection Timer CW 991 13
35. eck that earth ground connection is in good condition Be sure to do ground connection for any eventuality e Do not post device or wiring which is causative of noise around this product e Use controller at vertical stance e Do not handle the controller with wet hands e When water infiltrated Inspect certainly because there Is electric leakage danger of fire e Clean up any water oil dirt cleaning fluids etc that may have spilled during a mold change or since the last production run It may cause Injury e Keep out of equipment generating heat e Where not to use this equipment Clean up any dirt salt content Never allow to install where mechanical vibration and impact are effective Never allow to install where corrosive or inflammable gas are in Keep out of the sun Never allow to install where the temperature changes severely Keep out of inflammable materials Keep out of the electromagnetic wave 10 CW 991 Q CE 09001 2008 l 2 Installation and operation 1 Make sure that the controllers main power switch is in the OFF position prior to connection of the controller to the power source 2 Check all of the cable connections of the mold if required Check the thermocouple type Be sure that all of the cables are free from wear or damage 3 Check wiring standards whether YUDO standard Power Thermocouple combined type or DME standard etc 4 Che
36. erse OFF Buzzer Time v AL High o o A A AL Low o o A Soft Start i Always CE 09001 2008 T C Type T C Type is the type of Temperature Sensor which is located on Mold T C Types K CA amp J IC Type If press the button could change the sensor type Check T C sensor in Mold and tune to individual zone If sensor isn t correct Control would be unstable or temperature deviation could happen x Cannot change while the controller is working T C Reverse To reverse the polarity of physically upside down connected Thermocouple without wiring change If TC Re or TC Reverse error message appears switch T C Reverse button on Buzzer To decide whether ring the buzzer or not when error occurs If turn on button the buzzer rings Buzzer On Off button is activated only if all zones are selected Buzzer Time It is edit screen for entering operation time of buzzer sound Buzzer On Off button is activated only if all zones are selected AL High It is edit screen for entering the set point to initiate the alarm If the actual temperature exceeds set up temperature plus AL High set point AL high function activates AL Low To change the set point to initiate the alarm If the actual temperature drops below set up temperature plus AL Low set point AL low function activates Soft Start This function prevents from heater coil damage caused by moisture
37. gured time is finished lt returns the original setting temperature Activate on standby setting temperature during configured time only Activate during operation only O a Up Down Move to on next or previous page Each page shows 24 zones Temperature Monitoring To move and select the different style of Temperature Monitoring Screen e Abbreviation table No Abbreviation Explanation 1 PV Present Value Current Temperature 2 SV Set Value Setting Temperature 3 MV Manipulation Value Control Valve CW 991 21 CW991 Hot Runner Temperature Controller User Manual 22 CW 991 2 Text View Screen e The data Is displayed as text values e This screen allows you to view target and actual temperatures output rates and currents of heaters Furthermore it allows you to change data setting values e Move on to Data Setting Screen from current screen which allows you to change data setting values by touching any line of zones The methods of selecting zones are Individual Press each zone on the line Part Select button and AIl All button f zone is deactivated zone text turns in gray O 000 0 2013 04 03 14 33 48 O About the buttons Al All Move on to the Data Setting Screen which input the same value in all zones Range of zones To enter start and finish number of selecting zone The finish zone number isn t over the total zone number Selec
38. ication No Edit box shows identification number of individual zone ID No Edit box Is not editable ON OFF Activate Deactivate the selected zone s by touching ON OFF button If this button is On the selected zone s is are activated Name To change User defined name of zone at Name Edit box for easy reference Name application To display Name registered in name edit box instead of zone number on monitoring screen If this button is On Shows the phrase of name edit box on monitoring screen instead of zone number SV Set Value SV means Set temperature It is edit screen for entering target temperature Stby Standby SV It is edit screen for entering target Temperature when is activating as Standby mode This button is just visible when login level is Admin CE 09001 2008 Stby Time Stby Time lt is edit screen for entering operation time when is activating as Standby mode This button is just visible when gt login level is Admin EX Stby SV 150 C Stby Time 60mins Set Temperature 200 C Activate as Standby mode for Stby time 200 C Standby SV 150 C gt Standby Time 1Hour Time Boost SV Boost SV It is edit screen for entering target temperature when is activating as boost mode 20 This button is just visible when login level is Admin Boost Tima Boost Time It is edit screen for entering operation time when is activating as boost mode 2
39. ications No of zones Thermocouple Type Control range Scan Rate Scan Accuracy Display Resolution Limit Compensable Temperature variation l 15 Controller Specifications CW991 PRO 72 108 Zone 12 18 Unit CW991 Slim 24 Zone 4 Unit CW991 Standard 48 72 96 120 Zone 8 12 16 20 Unit 6 Zone Unit TC K IEC 584 TC J IEC 584 0 00 500 C 32 932 F 16 66ms 0 5 of F S 0 1 C or 1 C 2 0 C 0 50 C 2 Output Specifications Output Mode Output Resolution Limit Transmission Output Transmission Output period of renewal Phase Angle Control Zero Cross Control Phase Angle Control Approximately 1 000 Resolution Zero Cross Control 60Hz 50Hz 120 100 Resolution 15A Zone 50A Unit 6 Zone 0 02 1sec Difference Between the output kind 3 Data Communication Specifications Protocol Max number of connection Communication Method Communication Speed Port Parameters Communication Distance EIA RS485 422 USB V2 0 Max 21 IDs include Master Repeater is required if additional IDs are connected Half duplex 2 wire 19 200 38 400bps None Parity 8 Data 1 Stop Bit About within 1 2Km Depending on the installation environment 4 System Specifications Input PV Filtering Time Disconnection Detection Control Control Method P Band I Time D Time Hysteresis Range Self Tuning PID Manual Input 1 300 sec Up Scale action and exceeding 5 of input range Point
40. machine If there are no signal It shifts into a standby mode 1 automatically Auto Stby In spite of entering the auto standby mode If Injection signal is inputted from injection machine The mode is switched from Auto Stby Standby mode to operation mode This function is activated only if optional Timer is set and selected all of zones This button is to enter Auto Stby time for entering Auto Stby mode Auto Stby SV This function is edit screen to input set up Auto SbySY temperature for entering Auto Stby mode Auto Stby SV edit zoo e screen is also activated only if optional Timer is set and selected all of zones Auto Stby Time To change Auto Stby Target Time The Auto StbyT Function is editable with timer selecting all of zone only __1 MEX Auto Stby Wait Time 10 min Auto Stby SV 150 C Auto Stby Time 1 hour After wait 10 minute when the signal is off Auto Stby is operated for an hour 250 C Auto Standby SV 150 C gt Auto Standby Auto Standby Time 1Hour Wait Time 10Min Signal ON Signal OFF Time Update To upgrade the software Download the latest Update software to USB Memory Insert Media then wait about 10 oF seconds until the USB Memory is ready to use Touch Update button to upgrade the latest software 46 CW 991 1509001 2008 4 Data Setting Screen Page 4 2013 04 03 14 55 15 Over Shoot M CTL T C Range T C Time 00 TS
41. mail infoldyudonordic fi BRAZIL SOLUTION BASE Tel 55 47 3435 0022 e mail yudoldyudosa com br PAULO ENGENHARIA LTDA Tel 55 11 3392 5775 e mail yupaldyupa com br CE 09001 2008 PERU TOTALMATRIX S A C Tel 51 1 447 1652 e mail contactoperuldtotalmatrix com gt CHILE TOTALMATRIX E 1 R L Tel 56 2 671 8439 e mail contactoperuldtotalmatrix com MEXICO YUDO MEXICO S A de C V Tel 52 1442 285 7120 e mail yumx hohldyudohot com ARGENTINA Modular Mold Normalizados S A Tel 54 11 4756 7272 e mail infoldamodular mold com EGYPT C amp C CORPORATION Tel 20 2 2516 7926 e mail jinylee92ldyahoo co kr REPUBLIC OF SOUTH AFRICA HESTICO PTY LTD Tel 27 11 786 5228 e mail victor s hestico co za CW 991 67 YUDO co ro HEAD OFFICE 8 FACTORY 169 4 Gujang Ri Paltan Myun Hwasung City Gyeonggi Do 445 915 Korea Tel 82 31 350 2530 Overseas Sales Team Fax 82 31 354 7446 E Mail yudo yudohot com Website www yudo com Ver 1 5 MN CW991 13 May We reserve the right to change specifications without notice Je opuoy aimjesodwiay sauunyjoH L66 M jenue asn oana
42. on without notice when a worker maintains equipment is very dangerous It can cause severe injury since A currents can be flowing into the worker accidently Thus the worker has to notice maintenance to prevent co worker to operate controller Touching on the side flowing currents accidently it can cause electric shock and even severe injury or death by flowing currents in a flash Thus please follow below procedures and instructions A M After confirming whether the power is off or not please check residual electricity on controller by tester E Do not wear the accessory including metal ring watch bracelet and so on that can be flowed currents lt is at high risk for electric shock In case of melting a fuse or switching off the reason can be a leakage current If you turn equipment on without notice not only the power is off but also the worker could be frosted cause by leakage current At this moment you have to maintain equipment after disassembling power E Risk part e Connector of heater output e Connector of solenoid valve output e Main power switch Terminal and all kinds of cable of controller e Power supply e Bus bar covered in side of controller and power cable 6 CW991 09001 2008 e A risk by heat A Controller can be heating during operation When you handle or Thus please handle or maintain after finish to temperature drops to indoor temperature E Risk par
43. or previous page of this screen Each page shows 24 or 48 zones Temperature Monitoring To move and select the different style of Temperature Monitoring Screen CW 991 25 CW991 Hot Runner Temperature Controller User Manual 3 1 Random Selection Screen e Below screen is for changing data value e You can choose only one zone or several zones by dragging indicated zones e Yellow color boxes are selected zones If you touch it again the selected zone is not activated 2013 04 03 14 35 43 Digital view sc Mad an ay 24 0 25 5 25 3 24 7 24 9 aay 202 0 Sn 203 0 ao 204 0 205 0 208 0 apg low Yi Alf 974 O11 197 2 012 2110 WAL 2120 MCA 24 8 om 25 1 me 217 0 TCOp oi TC Op TC 0p 0 Tc Op 0 TC Op 0 TC Op an 2190 MCN 220 2210 MKA 2220 MEN 2230 nic 2240 MICA TC opi ess TC Op 07 TC Op a TC Op e TC op 680 AOA 7200 2270 a ed 2230 2300 KCAL EEEE SB pe alae a 2310 JNA 2320 A 7330 MA EA 2510 PICA 230 0 253 0 on Mica Y AC Er O43 AC Er AC Er 05 AC Er O88 ACEr 04 AC Er 048 2430 2440 250 MON 2450 AREA MTO NAD 2480 AC 5 Stata a es m Tiner Arit SUPPLY About the buttons O Reset Reset Selected zones turn to unselected condition Ok Ok Move to Data Setting Screen for selected zones Canal Cancel Back to Digital View Screen O a xy Up Down Move to next 48 zones units 09001 2008 4 Trend View Screen e
44. ortional Integral Derivative_Integral To change the set point of Integral time used in PID control If the set point of Integral time is high the actual temperature reaches to the target temperature SV slowly Unless the actual temperature reaches to the target temperature SV fast However low set point may cause hunting x Therefore the default set point is highly recommended PID_D Proportional Integral Derivative_Derivative To change the set point of Derivative time used in PID control If the set point of Derivative time is high amount of reaction on rapid temperature variation is high Therefore the default set point is highly recommended AIT Mode Quick 09001 2008 AJT Gain A T Gain To precisely change the set point of A T Gain If you TE are satisfied with PID values calculated by Auto Tuning function Conditions Results Gain lt 1 0 Fast response time but it may cause high hunting Gain 1 0 Same PID values calculated by Auto Tuning function Gain gt 1 0 Slow response time but it may cause low hunting Gain lt 1 0 Gain 1 0 e E SV lt Gain gt 1 0 Time A T Mode To decide PID value in Controller whether orocessing automatically calculated auto tuning Time shortly or not A T Modes Quick Mode Full Mode Quick Time that reach target temperature is short than Full tuning and temperature control can be unstable than Full tuning Full
45. r ON OFF control the Mold valve gate e To manually open or close the selected valve gates or all valve gates at the same time e To reflect to the next shooting out signal must do save changed values 0060 60 O 2013 04 03 14 57 14 a aw 5 OKOLO wi p 4 5 6 olol About the buttons Total time To set or edit total shooting out time Its not related 999 00 2 ee E to Injection opeartion motion just for referring to enter Delay amp Open time AL All To be ready to open all channels manually Mm This sign is displayed the prepared state to manually open all channels Select Select To be ready to open selected channels manually This sign is displayed the prepared state to manually open selected channels By pressing the channel No button Select the channel for manually open Inverted button means selected this button and OFF mode channel can not be selected CW 991 49 CW991 Hot Runner Temperature Controller User Manual Open Progress selected manually open between manually Open open all channels and manually open selected channel If injection signal is on this button is not working When the mode of channel is OFF this channel is not working 6 save Save Save the setting value of each channel which is currently set Close Close To move on to Home Screen without saving O a Up Down Move on to next or previous page Channel No Be re
46. s Admin Choose Mold Folder P This button is reversed E if press Mold Folder Button Choose Mold File REA Press Mold File Button and Select in Mold File List Choose Image File p Press Image Button and Select Image File List Siose Esc Close File Screen and Move on to Home Screen O gt Left Right Change Mold Folder a Mold File Show Mold File list of the selected Mold Folder Image Preview the Image files of the selected Mold Folder O p Following image formats are available omp jog jpeg 3 PNG e r4 42 a Error Log Brief Error Log information on the selected file w MEMO Preview the Memos of the selected Mold Folder A Up Down Move on to previous or next file list CW 991 17 CW991 Hot Runner Temperature Controller User Manual 6 Temperature Controller Menu Screen e This Screen is for Selecting one of Temperature Controller Menu El gt bb amp Y a Temp Recent MOLD check 7 Error log File Addition function L J About the buttons Temperature Monitoring Move to selecting screen and o l Temp o gt Recent vy 4 MOLD check AS o Error log o Y File Sh E a E Addition function 18 CW 991 Choose one of the Variety Temperature Monitoring Bar View Text View Digital View Trend View and Picture View Recent File Move to Recent File
47. t e Heat sink e Triac 4 2 Safety measures e Precaution for safety To operate and maintain controller safely please be informed well O as to below instructions Otherwise you can be frosted by electrical risk or heat E Read all of instruction in this manual and being informed well E After confirming whether the power is off or not please check residual electricity on controller by tester M A worker has to notice maintenance to prevent co worker to operate controller M Take proper equipment and procedure during the maintenance E Do not do anything while the power is on Do not wear the accessory including metal ring watch bracelet and so on that can be flowed currents M in case you do maintenance while the power is on please do work after making co workers to be noticed for the work optically acoustically W Attach the direction board showing an emergency exit in working area Mi Be sure about emergency shelter and aisle E Remove obstructions on the emergency aisle E Attach the direction board showing emergency shelters in working area E Do not handle equipment when you are drunk or sick WE Maintenance without guidance or supervision of manager is restricted maintain the controller you can get scalded due to the heating part CW 991 7 CW991 Hot Runner Temperature Controller User Manual e Locking device Install the locking device to reduce losses by ac
48. t To move Data Setting Screen which can enter the same li value from start number to finish number selected in Range of zones CE 09001 2008 EX If you want to change same value from No 2 zone to No 24 zone 1 Enter start zone No 2 in left edit screen 2 Enter finish zone No 24 in right edit screen 3 Press Select button Boost By touching Boost button Operates Boost mode which is for rising target temperature rapidly Boost Mode is operating toward established temperature by configured time and output rate Activate during operation only Standby Activate on standby setting temperature during configured time only To move Standby mode Activate during operation only Left Right To change displayed zone number on the screen By right button changes to 1224 48 12 zones Up Down Move on to next or previous page of this screen Each page shows 12 24 or 48 zones Temperature Monitoring To move and select the different style of Temperature Monitoring Screen CW 991 23 CW991 Hot Runner Temperature Controller User Manual 3 Digital View Screen e The data is displayed in Same Box format e Move on to Data Setting Screen from current screen e There are 4 methods of selecting zones X Individual Press individual box Part Select button AII All button zone select and Random Random Selection button f zone is deactivated Box turns in gray
49. t Temperature Monitoring screen 30 CW 991 CE 09001 2008 5 1 Image Selection Screen e You can choose Mold image for background image of Picture View Screen 2013 04 03 14 40 40 About the buttons Lok Ok By touching this button selected image is being background of Picture View Screen Cancel Cancel Move on to Picture View Screen CW 991 31 CW991 Hot Runner Temperature Controller User Manual 8 Recent Screen e You can check saved Mold files and select and load one of them e Max 20 files can be registered No 1 is latest one 2013 04 03 201304103 14 18 38 201303726 16 17 10 2013101103 10 43 36 2012112111 20 09 27 2012112106 19 57 08 2012112106 17 36 29 2012 11 28 16 65 29 2012111126 16 25 34 Default 20ZONES 201111081 19 43 50 DefaultiDEFAULT 24 TOP 201210722 16 46 44 DEFAULTIH 01 02 03 04 05 06 o7 08 09 e o About the buttons Load To load selected Mold file by touching indicated file and move on to next page You can check loaded Mold file name at the bottom of Mold File button Close Move on to Home Screen after closing recent file O A K7 Up Down Move on to next or previous page 32 CW 991 1509001 2008 9 Mold Check Screen e You can check connection status of units error of Mold amp controller and output status on this Mold Check Screen After pressing All or
50. without giving notice e Whilst every effort has been made to avoid errors in the text the author and publisher shall not be under any legal liability of any kind in respect of or arising out of the information contained herein Please contact supplier or YUDO representatives to inquiry any questions No part of this document may be reproduced in any form of by any means electronic mechanical photocopying or otherwise without prior written permission of the copyright owner 1 Appearance Checkup Check actual controller received differences from contractual configurations Check Touch Panel carefully Contact supplier or YUDO sales office if you find any damaged or missing parts 2 Safely Sign Sign Meaning Sign Meaning ar Must do Grounding A Caution gt Danger AN Attention High Temperature 3 Configurations and Dimensions e Configurations Danger of electric shock Model Max of Zone No Max Capacity Remarks Te Max 150A 12 1 inch Touch Panel een 108 Max 225A 12 1 inch Touch Panel CW991 Slim 24 Max 100A 7 inch wide touch panel 48 Max 100A 12 1 inch Touch Panel CW991 Standard 12 Max 150A let inch Touch Panel 96 Max 200A 15 inch Touch Panel 120 Max 225A 15 inch Touch Panel Option 16 channel timer CW991 Standard 48zone is 8 channel 4 CW 991 CW991 PRO 480 zone Eat YUDO 1150 CW991 Slim L 1370
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