5. Spare parts list - DEN-SIN
Contents
1. eese nene NANA NANA NANA tete tenete raras into tnus 29 e SEENEN at Ve GS AA 33 ACC SOT TES aa AA AA AA AA AA 33 Spe oF Vasa PAS E 34 E WE 34 Main assembly spare parts list iman emat Gi disti ANANA ANANA AA 35 Water tank assembly spare parts list esset eene ener tenete tenera ntn intrante ni 38 Booster PUMP ASSO NY sisa a sadha 39 Booster pump assembly Ee E La CR A Quom IE eiat KANG ND bv Fe PUR RU 40 Booster pump filter assembly optional eese nennen tento ntn tenentes 41 Booster Pump Filter Assembly Part list optional eene 41 Booster pump filter assembly standard seien nennen AANE NAN 42 Booster Pump Filter Assembly Part list standard sees 42 Pampa em E 43 Pump Assembly spareparts IST an teri naa ana aaa ipi re aaa naa NANA AAN ANANA ANAN NANA NANA NANA 44 Scu MON nak ana Pan BAGA 45 Gauge assembly IECH E CH EE 45 PUMA PUIG CNG assembly sueco deem PAGAN ea ANI NANNING NANANA anes 46 Pump fluid end assembly spare parts list scssssssssessecsessessasecsassessacssssssesecsassesearacsnssetacsasssseseansassestaes 47 Pump power end assembly Dart cscessscscscscscescssesssesssesesee2. 9 700551154 Lc Multi jet seal shaft small A j 1 Bolt s BJ I Ba JLJP US 0 LC LL PorScrew 0 0 0 0 Fe PE 1 Sat E EN Gia G 1 B J9 0 H 1 Beis Af fa See ol LI LL Cartridge 000000000 pK j 1 SeatFaee TT LL Ji sa M 1 Compression mm S N LI hetset S 0 1 Mandel ooo 700551279 Rotating nozzle complete 40K HF C 2500 25D V11 Page 63 6 Wiring diagram 6 Wiring diagram ALTERNATUR STARTER MOTOR 6 Ay LM Dor PP BASS o om omo cm E FUEL SOLENOIL SHUT DOWN MANG LOIS BOSCH RELAY 031325019150 FLOSSER RELAY K2262 ATER LV LOW PRESS FAN BELT W SHUT DOWN HIGH TEMP WHET DOWN TEMP SENSOR UNDECATION OIL PRESS UNDEECATIONI secl hono LZ HEM MAL WELLYY IS ANONG D TEMP METER OIL PRESS METER WALSAS ALOMWAU XON E KL LOWS 15 NODLLOGINNUO NNO LONE CS C 2500 25D V10 Page 64 7 Declaration and warranty 7 Declaration and Warranty EU declaration of conformity C EU Declaration of Conformity Product Diesel powered Ultra high pressure water cleaner Type C 2500 25D UHP II Description 150Hp IP 54 2500 bar The design of the unit corresponds to the following pertinent regulations Applied harmonized standards EN Machine Directive 9
3. 34 NN go NI NI On On O O NI On ON ON NI Nn 18 700520052 BALL HOLDER DOUBLE FOR FLOAT V 19 STUDBOLT M8 X 80 SS 20 NUT M8 ZN 21 BALL 6 FOR FLOAT VALVE 22 WATER TANK UHP 2 23 700510005 6 WASHER FLAT Mg 8 5 18MM X 1 16 24 700510034 6 WASHER SPRING M8 ZN 25 700520340 6 RUBBER DAMPENER 32x24 M8x20 26 3817582 LEVEL SENSOR 700540564 ELBOW 1 1 2 MF SS 700540565 HOSE NIPPLE 1 1 2 SS 700540262 HOSE CLIP DIA 1 1 2 SUPEREX SUCTION HOSE 1 1 2 L 1 5M 700540479 NIPPLE 1 BSPT S S 700540266 BALL VALVE 1 BSP F F BRASS 700540565 HOSE NIPPLE 1 1 2 BSPT SS 700540262 HOSE CLIP DIA 1 1 2 NORMA 47 51 SS 700520467 SUCTION HOSE 1 1 2 X IM CLEAR UI NI O NO N ON C 2500 25D V11 Page 38 5 spare parts list Booster Pump Assembly Page 39 V11 C 2500 25D 5 spare parts list Booster pump assembly spare parts list 9 700510004 8 LocknutM8 gt Hose nipple 1 1 2 1 1 4 pU a a E C 2500 25D V11 Page 40 5 Spare parts list Booster pump filter assembly optional Booster Pump Filter Assembly Part list optional Bushing 1 1 2 2 Elbow 1 72 M F 6 700540480 1 j HoseNippl132 134 7 700510063 6 BoltM10x30mm 0 O 8 700510006 6 WasherFlat MIO 9 700510035 6 WasherSpingM10 11 700510005 8 WasherFlatM8 Ball Valve 34 F F 1 1
4. Barrel shroud tube short Optional 700550780 1 Barrel shroud tube extra long Optional 28 70055056 1 DustBushing 000 29 700551300 1 SWaynozzle guard 30 700551324 1 ORingID46THK26 S 31 700551302 1 SWay nozzle carrier wlobearing 32 7005513089 1 Bearing S 33 700551318 1 4Way nozzleguard o 34 700551325 1 ORingID28 Thk26 000 35 1700551319 1 4Waynozzlecarierw obearing oo 36 1700550603 Nozzle 013 Optional o 1700550602 Nozzle 014 Optional 1 700550680 Nozzle018 Optional o 1700550601 Nozzle 020 Optional o 1 700550774 Nozzle 026 Optional 700550773 Nozzle 036 Optional 700550604 Nozzle plug Optional Options Available Pos Partno Qty Description 0 23425427 700550930 1 Barrel tube set complete standard Optional 23425427 700550931 1 Barrel tube set complete short Optional 23425427 700550932 1 Barrel tube set complete extra long Optional 29 32 700551300 5Way nozzle carrier assy complete 32 35 700551317 4Way nozzle carrier assy complete 700551326 Terminator 1 complete UHP 40 kpsi When purchasing item 15 700551294 It is recommended to include item 12 700550682 C2500 25D V11 Page 58 5 Spare parts list Front trigger for rotating gun assembly Front trigger for rotating gun assembly spare parts list Description Screw M6 SS Gu
5. k EACH ROTARY GUN REQUIRES 20CFM 100PSI TO OPERATE C 2500 25D V11 Page 8 Getting acquainted with your UHP Hoses Connection diagram Dual Mode DOUBLE GUN OPERATION DUMP PORT ULTRA HIGH PRESSURE MACHINE 40K DENSIN TERMINATOR GUN es AIRSUPPLY N MULTI MODE AIR OPERATED TUMBLEBOX WATER SOURCE INLET PORT 9 16 HP MAIN UHP HOSE AIR SUPPLY FROM T B TO GUN AIR SUPPLY a AIR RETURN FROM GUN TO T B EACH ROTARY GUN REQUIRES 20CFM 100PSI TO OPERATE TYPICAL SETUP FOR 30 000 TO 36 000PSI WITH 40 000PSI LANCE Machine Installation setup Make sure that the machine is operating on flat floor or inclined not more than 10Deg The machine must be parked or securely tighten to structure Step 1 Connect 9 16 high pressure hose s 700550852 to the adaptor located on the left hand side of cylinder head 9 16 High Pressure Hose If required the second hose could be joined up by means of a straight connector 700540378 C 2500 25D V11 Page 9 Getting acquainted with your UHP 700540568 Single Mode Step 2 Connect the other end of the hose to the inlet on the Den Sin style remote pneumatic un loader Single mode as shown in the 700540388 picture ge 700540387 ya 1 700540388 700540387 e MA A 700540568 700540387 F g N 700540588 Ic Step 3 Connectthe trigger
6. e e Kl i a S Inspect the suction valve disc 700680057 for wear and pitting Replace if necessary Temporary field repair of the suction valve disc can be carried out by sanding it with fine emery paper on a flat surface Re assembling If possible keep the parts as clean as possible and apply some silicone grease Silicon grease can be ordered as part no 700953008 to the parts before assembly for easy assembly To assemble the valve cartridge Clamp the valve and valve cartridge on a vice Position the valve disc 700680057 and spring 700680058 before applying a drop of Lock tite onto the thread of the discharge valve pin C 2500 25D V11 Page 24 3 Maintenance and troubleshooting 700680056 Do not apply excessive force when tightening the valve stop nut 700680021 but make sure the nut is screwed on completely Apply some silicone grease to the O rings 700680049 700680013 amp 700680060 to prevent them from falling off during assembly To assemble the cylinder Silicone grease can be applied to parts for easy assembly From the rear of the cylinder insert the back up ring 700680005 with its chamfered side facing the rear Position and align the support ring 700680110 before pushing it into the cylinder do not forcefully knock the support ring into position From the front of the cylinder insert the white packing 70068001 1 Using the packing adaptor pos 26 as adaptor g
7. spray and flying debris A combination of both goggles and visor is advisable And will protect the eyes and the face during both water blasting as well as abrasive water blasting Head protection Helmets must be worn at all time by personnel within the work area Helmet material must be able to withstand mechanical shock without fracturing Hearing protection Operators and other personnel exposed to noise levels of more than 90 dBa for more than 1 hour must wear suitable ear protection Ear plugs or ear muffs are usually sufficient Hand protection Shear proof gloves must be worn by the operator at all times A glove combination of a cloth inner lining and a water tight outer layer is preferred Foot protection Safety footwear with steel toecaps must be worn Basic safety footwear must also be equipped with metatarsal guards to protect the instep Safety boots are available in other designs than the illustration Gaiters This is an additional layer of protection to the user foot that are not protected by the steel top cap Itis intended to be worn outside of the user s regular protective boots Five clips ensure that gaiters securely stay in place The entire area is protected Very comfortable and light to wear Body protection Waterproof garments protect the operator only from spray and flying debris They do NOT deflect direct jet impact Therefore an operator must take care never to point a water jet either at them selves or ot
8. total stop as well as the high pressure pump unit e To reset the machine turn the key on the ignition starter counter clockwise to reset To start up the machine again user needs turn the key on the ignition starter clockwise and release to key to run mode at center position 2 Safety rupture disc It is used to protect against over pressure During the event of sudden over pressure the safety rupture disc will burst within the holder and water will exit out from the end fitting The pressure rating of the safety valve system is being factory set to approximately 5 10 Incorrect pressure rating or tempered with may void warranty for the machine Please contact DEN SIN if required any assistance 3 Machine Safety Shut Down System A Alternator Battery Sensor B Engine Oil pressure Sensor C Engine Temperature sensor D Low Water Inlet pressure level Sensor E Engine Turbine Fan Sensor C 2500 25D V11 Page 17 Safety and protection information Personal Protective Equipment PPE A The following protective clothing and devices should be worn both by personnel operating the UHP system and equipment and by those working nearby WARNING Eye protection Operators must wear visors and goggles to guard against
9. 11 is clear of the back plate 700680084 before lifting and removing the cylinder 700680061 Once outside pull out the plunger 700680111 from the back of the cylinder 700680061 Inspect the plungers for scratches grooves and pitting replace if necessary Remove the Throat bushing 700680007 and packing spring 700680059 from the front but leave the packing adaptor 700680008 inside the cylinder 700680061 C 2500 25D V11 Page 23 3 Maintenance and troubleshooting Knock out the remaining packing assembly 7006800053 7006800113 700680032 700680008 with the packing removing tool Order part no 700953510 or with a piece of plastic rod or suitable piece of round wood from the front of the cylinder Inspect the throat bushing 700680007 packing adaptor 700680008 back up ring 700680005 and support ring 7006801 10 for wear replace if necessary Packing 700680110 700680032 should be replace with every dismantling Inspect the 3 O rings 700680049 700680013 amp 700680060 on the valve cartridge 700680068 for wear and tear replace 1f necessary Inspect that the valve spring 700680058 is not broken replace if necessary If valve spring is broken or valve wear is suspected place the valve cartridge on a vice Clamp on the flat part of the discharge valve pin 700680056 and carefully unscrew the valve stop nut 700680021 with a suitable spanner or pipe wrench SC CLAMP HERE 5 ZA 4 Ie K e E 3
10. 7 700520674 1 FILTER HOUSING HIGH FLOW SS COMPLETE C2500 25D V11 Page 41 5 Spare parts list Booster pump filter assembly standard Booster Pump Filter Assembly Part list standard 4 700510005 6 JWASHERFLATM8 Cs 6 700540565 1 HOSE NIPPLE 1 1 2 BSPT 8 700950025 0 78m HOSE 0172 RUBBER BLACK 9 700540262 1 HOSECLIPDIA11 2 1 HOSE NIPPLE 1 1 2 BSPT C 2500 25D V11 Page 42 5 Spare parts list Pump Assembly S lt f Page 43 V11 C2500 25D 5 Spare parts list Pump Assembly spare parts list 6 700540262 4 Hoseclip1 1 2 8 700650281 1 PumpPowerend gt gt Hose clip 4 Hose 14 x 1000mm Hose Nipple 4 F NPT Non return valve Elbow 14 NPT F F 28 700510035 8 Springwasher gt 1 29 700510110 8 BoltM10x35 ee O 30 700510188 6 ScrewM16x30 ee O C 2500 25D V11 Page 44 5 Spare parts list Gauge assembly Gauge assembly spare parts list Description PRESSURE GAUGE 4000BAR 4 DIAL MUSHROOM HEAD 3 8 FOR RUPTURE DISC 6 700540386 2 SAFETY HEAD 9 16 60K S S COMPLETE w o RUP DISC 8 700510030 3 BOLTM8X25HEX O 19 700510005 5 WASHERFLATM8 ADAPTOR 1 1 8 M 1 1 8 F 40KP NIPPLE 9 16 X 4 40K C2500 25D V11 Page 45 5 Spare parts list Pump fluid end assembly P
11. 8 37 EC EN Gas Appliances 90 396 EEC EN Pressure Equipment 97 23 EEC EN Simple pressure vessel 87 404 ECC Applied national standards and technical specifications prEN 1829 1 2001 ENISO 12100 1 EN ISO 12100 2 Note This equipment is not subordinated enhanced manufacturing or authority control according to directive 97 23 EEC 2 subsection 10 a b 4 subsection 1 3 b 2 subsection 3 and 87 subsection 2 DEN SIN a division Nilfisk Advance Pte Ltd No 5 Tuas Ave 2 Singapore 639445 Tel 65 62681006 Fax 65 62684916 TE i Ampornsittikul Preecha Singapore Dec 2013 General Manager Warranty DEN SIN warrants all equipment s of its manufacture furnished under this agreement to be free from defect in workmanship and material for a period of one year from the date of invoice of the equipment This warranty does not cover normal wear and tear consumable items or part failures caused by 1 accident 11 abuse or 111 failure to maintain the DEN SIN system containing the affected parts in accordance with DEN SIN technical specification All labour is the responsibility and the expense of the Buyer The liability of Seller under this warranty is limited at Seller s option solely to repair or replacement with equivalent articles This warranty is condition upon a Seller being notified in writing by Buyer within one week after discovery of defects b the return of defective articles to Seller transportation charges prep
12. C 2500 25D V11 Page 32 4 Available accessories 4 Available accessories Accessories Accessories Special nozzles Deck Cleaner Pneumatic Un loader for 2 gun operations Various valves amp connector Extension hoses in various lengths Safety gear Notice Always state type of Water Blaster along with the part no when ordering accessories or spare parts C 2500 25D V11 Page 33 5 spare parts list 5 Spare parts list Main assembly C 2500 25D V11 Page 34 5 spare parts list Main assembly spare parts list Hook short for batter 6 700530147 1 JjBattey 8 700520283 1 Hook long for batter 9 760530339 1 Cableforbatery 10 1 hirintakefilterboxcomplete o o 700530698 1 Cable for Tacho meter 6Ft For Canopy Design Gauge for oil temperature Gauge for oil pressure Emergency stop button 36 700510068 8 locknutMi2 0 37 700510067 8 WasherM12 s o 46 Pressure Switch Connector 46 Pressure Switch Socket C 2500 25D V11 Page 35 700540306 700540140 700540307 700540611 700520424 700540282 700540291 700520535 700540199 700530341 700540294 700540295 700540297 700520529 700520240 700520278 700520279 700510207 700520518 700510111 700530431 700510117 700520137 700510061 700510106 700510032 Optional Canopy Complete 5 spare parts list Hose nipple Elbow 44 Low P
13. D V11 Page 13 Getting acquainted with your UHP e For Dual Gun Operation press both gun triggers slowly to bring up pressure Next throttle the engine RPM to reach the desired pressure The nozzle configuration on the guns should be matched so that desired pressure 1s reached at approximately 1800 RPM Both pressure readings should be equal with either Dual guns running Single gun running and both guns unloading Reconfigure nozzles to obtain desired pressure e You should get approximately 2500 Bar for both operation types and no water should exit from the dump port on the pneumatic unloader dump port s If found water exiting at the dump port s and pressure is below 2500Bar please check the air supply is at required pressure of 90Psi or the pneumatic unloader may need be leaking or some service for the initial run in period see pg 11 and maintenance section Prolong unwanted dumping will result pre mature failure of the valve system of the pneumatic unloader Machine Shut Down Procedure Step 1 Turn the Throttle Control Knob in a counter clockwise direction slowly to ease down the engine speed to approx 1400 1500 rpm Allow the engine to warm down in few minutes before shutting off by pressing and hold the Engine Kill Switch 1 till the engine has come to a complete stop Step 2 Turn the key to off position only after the engine has come to a complete stopped Step 3 Dis connect the battery cables on the battery term
14. Diesel Powered Heavy Duty High Pressure UHP Machine USER GUIDE amp SPARE PARTS MANUAL Introductions Introductions Congratulations on your purchase of the DEN SIN C 2500 25D DEN SIN makes no warranty of any kind with regards to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose DEN SIN expressly disclaims all responsibility and liability for the installation use purpose maintenance and support of third party products This document or part of it may not be photocopied or in any other way reproduced or translated to other languages without the prior written consent of DEN SIN Warning Read this user manual before you start up your UHP the first time This machine is a UHP producing water jet under Ultra high pressure which is why severe injuries can occur if the safety precautions are not observed Therefore a full understanding of the contents of this instruction manual is required in order to prevent injuries to you objects and persons near by Safety The following symbols are used in this manual to indicate procedures that if not followed may results in personal injuries or damage to equipment WARNING is used to alert the reader of procedures or practice which if not followed correctly could result in personal injuries CAUTION is used to alert the reader of procedures or practice which if not followed correctly could result in
15. HP connection on the Valve Block Part No 77408808 Item No 20 4 Connect a high pressure water line from the 3 8 connection on the opposite side of the valve block to the swivel on the back of the gun 5 Connect an air line from the gun not exceeding 7 5m long to the Female QD Connector downstream of Air Shut Off Exhaust Valve on Part No 77408674 Item No 16 to air inlet on gun 6 Connect Pilot air line not exceeding 7 5m long from the gun to the Male Push Lock Connector Part No 77408661 Item No 14 on Quick Exhaust Valve 7 Open Air Shut Off Exhaust Valve and adjust Air Regulator on Part No 77408674 Item No 16 to give a minimum pressure of 90 psi and a maximum pressure of 100 psi 8 Operate gun by pressing both triggers simultaneously 9 Adjust the lubricator to 10 drops per minute while the gun is being operated To recharge oil reservoir use 10W machine oil 10 Item No 46 Part No 700540328 this elbow must be installed and is required for the diffuser to function properly A discharge hose can be installed should there be a need to return the discharged fluid back to the tank After installation of the new cartridge in some cases there may be some initial leakage from the dump diffuser and hose assembly This is due to the metal to metal seat in the cartridge Cycling the gun on and off a few times should solve NOTE this Step 5 Water supply connection C 2500 25D V11 Page 11 Get
16. Mode DETAIL A SCALE 0 40 1 C 2500 25D V11 Page 55 5 Spare parts list Pneumatic un loader dump type assembly spare parts list Dual Mode 3 4 Screw SHOS 4 20x Wass o 6 Cl 3 Screw SHCS 47 20 x 1 1 4 SS 7 1 Screw SHCS 47 20 x 1 1 2 SS 18 TI 8 Flat washer SS 9 4 Hexnu 4 20 88 Coupling air 3 8 BSPP M Busing 3 8 x 1 8 NPTF Brass Hose 4 Push Lock on Reel Tee 2 NPT Street Elbow 15 NPT Elbow 1 8 BSPT MF brass 4 Hex Bolt 4 20 x 5 1 2 e 4 HexNut 420 C 2500 25D V11 Page 56 5 Spare parts list Rotating gun spare parts assembly Rotating gun spare parts assembly spare parts list Air hose connecting 6 700540481 1 Quick coupling fk 8 700550762 1 jTaperlokbush gt 9 700510150 8 Domenu M 0 i Air push quick coupling straight swivel 1 4 m thread Air push quick coupling elbow swivel 1 8 M thread Elbow compression fitting 1 4 male thread Air pipe trigger guard Coupling UHP barrel 9 16 thread C 2500 25D V11 Page 57 5 Spare parts list Pos Partno Oyi Description aaau 700550652 1 Barreltube standard ___ 25 700550651 1 Barreltube short Optional 700550779 1 Barreltube extra long Optional Arr push quick coupling straight 1 8 F thread 700550769 1 Barrel shroud tube standard 27 700550770 1
17. Page 48 5 Spare parts list Pump power end assembly spare parts list Pos Part No ot Description 6 700650223 3 Comnectingrod and cap Assembly o o 8 700650290 3 Ceramic Crosshead amp Sleeve Assembly o 9 70065037 1 CirclipSISOM S 13 700510009 8 Serew TT 14 700650273 8 Washerretainerforcapbearing O Z o Z o 15 700510003 6 Screwfillercap o 17 700510218 8 CapSerew S 20 700510157 8 Socketheadscrewforcrankcasecover _ o o 35 700650113 6 Magnetic drain plug 36 700650112 6 Connectingrodbolt S 40 3 jSedRodlURig 41 LA Oilseal scraper 42 583 Oring C 2500 25D V11 Page 49 5 Spare parts list Oil Seal Assembly Oil Seal Assembly spare parts list Description Oil Seal Housing Oil Seal scraper Seal crosshead oil 700650265 O ring 700650296 Guide Band 45X50X9 7S 6 700650304 Spacer Ring Rod Seal 700650302 Oil Seal Assy 2011 C2500 25D V11 Page 50 5 Spare parts list Air Operated Rotating Gun Assembly Single Mode aaa Rotating gun hoses un loader assembly spare parts list 700551326 Terminator 1 Rotating Gun Standard High pressure hose 9 16 3 8 095mm for gun x 7m Standard 6 700540390 1 Glandnut3 8 SSS 700540387 Gland nut 9 16 8 700540388 Collar 9 16 KA kaaa bud Straight C
18. TAKE NOTE OF DIRECTION OF THE BELVILLE SPRING When the Belville Disc Spring is mounted in the correct way it will give a calculated tension to the plunger assembly allowing for self alignment The inner diameter must face the recess on the Plunger adaptor the flared outer diameter must face towards the threaded end of the Plunger Adaptor Place the Thrust Disc pos 03 in the Plunger Clamp pos 02 the curved side facing towards the Plunger Adaptor the tapered sides aligned with the inside taper of the Plunger Clamp Lubricate the parts well with grease Do NOT use copper grease Screw the plunger adaptor pos 5 back into the pony rod Assemble the plunger clamps reseat the plunger and tighten the M10 screw Pos 08 Tighten the M10 screw Pos 08 to the specified torque Repeat the above steps for the remaining two plungers Torque specifications Cylinder head securing screws 450 Nm 45 kgm 300 Ibs ft Plunger clamping screws 20 Nm 2 kgm 15 Ibs ft Connecting rod securing screws 68 Nm 6 8 kgm 50 Ibs ft Main bearing cap screws 570 Nm 57 kgm 420 Ibs ft Recommended pump maintenance chart Daily Every 1st Every Every Item Description Qty 40hrs 50hrs 500hrs 2000hrs Plunger clamps rease Booster pump 2pos Grease Beeville washers Check Engine oil 15W 40 x 14 5L y Pump Oil ISO 220 x 14L d Packing seal x 3pcs Back up seal x 3pcs Back up ring x 3pcs Valve springs x 3pcs Valve discs x 3pcs Valve nut x 3pc
19. To replace spindle shaft performed the above steps 1 amp 2 and continue to press the shaft until it is completely removed Re assembly of swivel assembly Carefully aligned the shaft brass backup and inlet adaptor and then pressed the assembly into the swivel housing C 2500 25D V11 Page 22 3 Maintenance and troubleshooting Pump Service amp repair instructions Inspection and replacement of valves and high pressure plunger packing Dis assembling pos refers to page 31 if not stated otherwise Disconnect the cable from the battery and drained all water from the water tank Remove the spray cover 700680066 Loosen the Allen head screw 700510181 located at the top of the plunger clamp 700680114 Allen Head Screw IMPORTANT AVOID KNOCKING THE PLUNGER AGAINST ANYTHING Gently free the plunger 700680111 from the clamp 7006801 14 and push the plunger 700680111 slightly into the cylinder 700680061 While pushing take care not to knock the tip of the plunger 700680111 against the valve pin 700680056 Loosen the tie bolts 700680054 700680053 in an even and alternating manner Remove the top 2 screws 700680053 completely and push back the lower 2 700680054 Slide the back plate 700680084 and cylinder 700680061 backwards to remove the valve cartridge assembly 7006800068 Valve Cartridge H Back Plate akad Slide the cylinder 700680061 forward ensure that the plunger 7006801
20. age 46 V11 C 2500 25D 5 Spare parts list Pump fluid end assembly spare parts list Hose Nipple 34 1 Elbow 34 5 700510167 9 BollM x10HEX 6 700680096 1 PlatebottomforboxforUHP Dud end 7 700510161 4 Dowelpingi 2 xl S O 8 700510160 4 Bolt34 UNC x3 Allen 9 700680095 1 PlaterearforUHPfluidend Z o 10 700510140 8 BoltM24x80Alen gt S Bolt 34 UNC x 5 Allen 16 700680054 6 Tiebolt15 S 17 700680053 6 Tiebolt14 S 5 8 Floating Plunger AJ 5 8 Support Ring Back up ring for 5 8 1 3 8 UHP Packing white 5 8 1 3 8 Packing gold 5 8 1 3 8 Packing adaptor 5 8 1 3 8 AJ Spring for packing UHP Throat bushing 5 8 1 3 8 AJ 41 700540447 6 Spring J 00 42 700510185 6 SpringWasherM10 gt gt S O 43 700510181 6 M10x40 gt O 700680065 Fluid End Complete 36KPsi 45 C2500 25D V11 Page 47 RPP ple 5 Spare parts list Pump power end assembly part 5 a E je NE AE A AAT WALT AR IN 7 IN DL Es PR RW gas NEN EEE NS NIT SY gn Nf pa Ke E m N WALLS JO omen S gt an d ss p di l K e P d x rp SE 4 ZL ERR VY y 7 7 A Ge ENS A E EN en WA T8 PD PA 022772 a v un NTEN LLL LLL N 39 New Design C2500 25D V11
21. aid by Buyer and c Seller s examination of such article disclosing to its satisfaction that such defects were not caused by negligence misuse improper maintenance improper installation accident or unauthorized repair or alteration Accessories or equipment furnished by DEN SIN but manufactured by others shall carry the warranty that its manufacturer has conveyed to DEN SIN and which may be passed on to the purchaser The original warranty period of any article which has been repaired or replaced by DEN SIN shall not thereby be extended C2500 25D V11 Page 65 Notes
22. ard Bushing Trigger 6 70055028 1 jValepin 8 700507566 log 9 700650055 1 oam C 2500 25D V11 Page 59 5 Spare parts list Swivel for rotating gun assembly Swivel for rotating gun assembly spare parts list Description Swivel oil seal front Swivel housing Bearing 6 700550743 1 Spindle assembly o 8 700550745 1 Backuprimg 9 700550747 1 Backup gg withseal C2500 25D V11 Page 60 5 Spare parts list Trigger dump gun amp hose assembly Trigger dump gun amp hose assembly spare parts list Lance pipe 9 16 HP L48 SS 6 700551490 1 Shouldersuppoer o S 8 700540353 Lc Coupling straight 9 16 9 700540887 1 Glandnut916S3S High pressure hose 9 16 08mm x 20m 36kpsi Connection straight 9 16 w collars amp gland nuts Optional Nozzle Configuration 700551104 Nozzle barracuda 40K 0 018 700551337 Nozzle barracuda 40K 0 017 C 2500 25D V11 Page 61 5 Spare parts list Rotating nozzle assembly IGALANG 3 eg jeg 9 eaS Page 62 V11 C 2500 25D 5 Spare parts list Rotating Nozzle Assembly spare parts list Nozzle barracuda 40K 0 018 Nozzle barracuda 40K 0 017 6 700551146 2 Multijetbearing thrust 7a LL CarbideSeat 7b 1 HPSeal S 7e P 1 Ois 0 o 8 700551153 1 MultijetOrimg
23. d off floors Oil amp grease off engines and other mechanical parts Rust dirt salt scale and paint off ship decks The Heavy Duty Pressure Washer can also be used for tasks such as e Surface preparation e Concrete removal And with the option of using different accessories many more jobs can be dealt with e Sandblasting e Drain cleaning e Extra long short lances for hard to reach places Rotating nozzle N This machine is only to be used for the purposes it is designed for Any other use shall be considered improper and therefore potentially dangerous The manufacturer CAUTION is NOT to be held responsible for any damages caused by improper use Unpacking Remove the UHP II Water Blaster and its accessories from the packing material if any For transport and packing reasons some accessories may be supplied disassembled Make sure all components are present Water Blaster machine itself High pressure hose s optional Trigger gun s with lance s optional Remote Pneumatic un loader s optional Water inlet hose coupling for 11 2 hose Operation manual Spare parts book Any ordered optional accessories and spare part C 2500 25D V11 Page 5 Getting acquainted with your UHP Machine Dimension rom e e T lt ee ee mmm ME cdi e om B _ a Machine Specification Electrical system Engine Speed Working Pressure Machine Mass Dimension Water i
24. damage to machine or other equipment NOTE is used to highlight important information that may assist the reader carrying out the procedure or understanding the text HOT SURFACE is used to caution user of hot surface that may cause injuries Any maintenance work to be done after the surfaces had cool down C 2500 25D V11 Page 1 Introductions Operational Information High Pressure Machine has IP55 rating Parking the machine outdoor will not pose any damage to the machine Ensure that the ventilation to the motor must not be blocked During operation the machine must not park at an incline angle of 10deg The machine will become unstable and may endanger user When hose is pull up to a high pressure will drop due to gravity This machine is designed to work with clean fresh water only Sea water is not advisable Life span of the pump will be shortened No chemical should be suck into the pump Prior to beginning work all equipment must be inspected to ensure that it is in safe working condition Inspection shall include verifying the integrity of hoses and connections tips lances Personal protective equipment must be worn Prior to commencing any water blasting work the area must be barricaded to restrict unauthorized access We recommend to practice to employ 2 operators blasting method The role of the 2 operator is to attend the pump unit keep close watch on the 1 operator for tiredness Therefore the operators ca
25. ease the valve and seat from the bottom of the Adapter This is also done on the Spring block This exposes the lower end of the cartridge Adapter assembly Step 7 Step 8 Inspect and clean the valve block bore with a clean Showing the assembly as it would appear rag Do the same to the Actuator Adapter and inside the block Spring Adapter copper coated threads C 2500 25D V11 Page 30 3 Maintenance and troubleshooting Major service kit for tumble box dual Mode For Pressures to 40 000psi Description 700540484 Cartridge Rep kit valve tumble box dual mode 700540484 Maintenance scheduling must acknowledges that equipment and components wear out during jetting operations Nozzles valves hoses and fittings must be regularly examined to assess their fitness for service Nozzles holders and connectors must be examined for damaged threads cracks and general wear and replaced as needed Valves must be disassembled and inspected for wear and corrosion and repaired or replaced when necessary This is particularly important for Control Valves hand guns amp foot guns which must be kept clean and in good condition to minimize the risk of malfunction Hoses and their connections and fittings must be thoroughly inspected after EVERY job and or at the end of each shift Inspect the hoses periodically during operation of the equipment to make sure there is no damage NOTE Many components used in water jetting s
26. ently knock the packing into the cylinder with a mallet Use the special tool Order part no 700953510 or a clean plastic rod gently knock the packing into the cylinder until the packing is touching the backup ring Repeat the procedure for black gold packing 700680032 With the packing adaptor still inside the cylinder slide the packing spring 700680059 into the cylinder With its thin walled side facing the front of the cylinder slide the throat bushing 700680007 Turn the cylinder over and push in the plunger 700680111 from the rear DO NOT KNOCK THE PLUNGER INTO THE CYLINDER To prevent against corrosion and ceasing of the tie bolts 700680054 700680053 copper slip order part no 700953015 should be applied to the threaded region of the tie bolt C 2500 25D V11 Page 25 3 Maintenance and troubleshooting MANIFOLD SIDE Assemble the bottom longer tie bolt 700680054 and the back plate 700680084 Ensure that the hole 1s facing upward Slide the cylinder with the plunger into the back plate A portion at least 2cm of the plunger should be protruding out of the pack plate Ensure that the cylinder is properly sited in the step of the back plate before proceeding Push in the throat bushing 700680007 and insert the valve cartridge assembly 700680068 Ensure that the valve cartridge assembly is properly sited in the step of the manifold Ensure that the 3 O ring did not fall out during installation Instal
27. ey 2 on the ignition switch clockwise to start position in order to crank start the engine Once engine started release the key to the Run position at center 1 Hp 209 Step 2 Turn the Throttle Control in clockwise direction to take the engine to an idling speed of approximately between 1400 1500rpm At this time as since the machine is equipped with a pneumatic lance and unloader system the excess water pumping out from the pump will exit from the dump port of the pneumatic unloader This is normal and do not panic Caution During Dual mode operation the water exiting out of the dump ports of the pneumatic unloaders were extremely hot due to they are dumping at high pressure Do not attempt to touch the hot water with bare hands Step 3 Check the Inlet Booster Pressure on the low water pressure gauge is approximately 4 Bar and above If it is 1 bar or below undo the Bleed Screw of the main filter housing to bleed out left over air inside the system Step 4 Open the pump cover and check that the spray nozzle is spraying out water Then put back the spray cover and tighten with screws Step 5 e For Single Gun Operation press both triggers and slowly to bring up the pressure Next throttle the engine RPM to reach the desired pressure The nozzle configuration on the gun should be matched so that desired pressure is reached at approximately 1800 RPM Reconfigure nozzles to obtain desired pressure C 2500 25
28. gun hoses NN 700550645 with the attached air hoses Always use NS RS mp two wrenches when tightening the 56550810 a 2 P a hoses to the rotating gun Remove the JE NE ng 100540393 nozzle from the nozzle carrier gen 700510390 700551526 rn 700540591 IMPORTANT ALWAYS FLUSH THE SYSTEM TO REMOVE ANY PARTICLE THAT MAY CHOKE THE NOZZLE THUS CAUSING OVER PRESSURE ONLY FIX THE NOZZLES AFTER THE SYSTEM HAD BEEN THOROUGHLY FLUSHED Step 4 Connect up air supply to the pneumatic unloader s The system requires a min 90psi and flow rate of 20CFM single mode in order to function properly For 2 guns operation you will need 90psi air pressure and flow rate of 40CFM C 2500 25D V11 Page 10 Getting acquainted with your UHP Note When tightening the hoses ensure that there are 2 to 3 threads protruding from the collar 700540387 Gland Nut 9 16 700540388 Collar 9 16 Notes on setting up with Dual Mode pneumatic unloader The dual mode tumble box see pg 10 is provided with 9 16 HP connections on one side of the body The high pressure water supply from the pump is connected to the inlet side and the hose to the gun is connected to the 3 8 HP outlet 1 Close the Air Shut Off Exhaust Valve on Part No 77408674 Item No 16 2 Connect air to upstream side of Air Dryer Regulator on Part No 77408674 Item No 16 3 Connect High Pressure Water Supply line from pump to 9 16
29. her personnel Hose protection 700799097 Protect user from high pressure water injuries incase hose connection is loose C 2500 25D V11 Page 18 3 Maintenance and troubleshooting 3 Maintenance and troubleshooting Maintenance Schedule Regular Service Each 1 50hrs Period as use indicated ume IS LLL 1o em level Change pump oil Renewal of oil e Turn off High Pressure Cleaner Recommended e L oosen bolt Hex at bottom of pump Oil VG 220 or housing SAE 90 e Drain oil into a waste oil tray e Tighten bolt Hex Usage e Add oil through pump inlet on top of Appr ox 14 5 the pump until the red point of the oil Liters control glass has been reached Every month When Procedure Remarks needed Change Engine Oil Do not dispose used oil into drain Always pour the used oil into recycle Recommended container or plastic bag with Waste oil SAE 15W 40 oil labeled Contact recycles company to collect the waste oil for proper Usage dispose Approx 16 5 Always let the pump cool before liters service Check water filter inside the water tank Cleaning of e Clean the turbine fan blade engine fan Do NOT operate the machine while to ensure removing fan cover sufficient airflow Check booster e Clean or replaced filter if pressure pump filter drops below 4 bar Check for air e If bubbles found inside hose bubbles inside tighten the hose clamps hose pump e Loosen screw of booster pum
30. ial of the seal assembly will work itself into the brass backup ring during operation If this is not done prolong accumulation of the debris will create friction between the swivel spindle shaft and the brass backup ring where the small portion of shaft goes through the brass piece This friction will turn into heat and will break the small shaft NOTE Do not use the lance with bad bearings If the bearings are worn it must be replaced immediately Failure to do so will shortened the life span of the seal assembly and the NOTE spindle shaft due to heavy vibrations of the lance tube during rotation Replacing seal assembly The high pressure seal assembly of the pneumatic lance has a working life of approximately 100hrs and when it is worn it 1s needed to be replaced by simply removed the worn piece out from the inlet adaptor of the swivel assembly C 2500 25D V11 Page 21 3 Maintenance and troubleshooting Servicing and dis assembly of swivel assembly Step 1 After dis assembled the lance removed the inlet adaptor but retaining the end cap and also re fit the coupling onto the shaft Placed the assembly as shown in the picture onto a hydraulic press and carefully press the shaft down Step 2 Make sure you see the complete brass piece is out from the swivel body Step 3 Remove the brass piece and clean away any debris It may be necessary to replace the dust seal on the brass piece when required Note
31. inals Step 3 Dis connect the pneumatic lance unloader and hose s and carefully store them in a safe place Shut down Emergency panel Once depress the engine will shut down immediately The system has an EMERGNCY STOP button located on the control Ge IMPORTANT Notice Un loading cycle Do not let the machine unload the water for prolonged periods of time This is especially when running two gun operation as the pump and engine is working at full load all the time In order to reduce wear and tear on the consumables eg pump seals diesel fuel etc its recommended to shut down the machine Salt water When running the UHP on salt sea water supply the machine MUST always be flushed with flash water at the end of each use More frequent filter change is recommended Running the machine on salt water supply may shorten the life of the pump and pump parts C 2500 25D V11 Page 14 Safety and protection information 2 Safety and protection information General safety amp application guidelines To prevent accidents from happening ensure the safety of the person s who uses the equipment and to protect bystanders and nearby placed inventory or machinery a few safety precautions needs attention 1 Treat the machine as a high speed cutting tool 2 Anyone under the age of 18 is NOT allowed to use the machine 3 Always keep the UHP and its accessories in good working condition Check the machine for defec
32. l the top shorter tie bolt 700680053 Lightly hand torque the tie bolts in an alternating manner until the whole cylinder assembly is correctly seated in its place SERIOUS DAMAGE MAY OCCUR IF THE CYLINDER AND VALVE CARTRIDGE ASSEMBLY IS NOT SEATED PROPERLY Tighten and torque the tie bolts in a star configuration the bolts should be torque to the correct value in 3 increasing steps Pull the plunger 700680111 toward the floating clamp and tighten the Allen head screw 700510181 located at the top of the plunger clamp Grease the floating clamp 700550977 through the greasing nipple located at 700540695 with silicone grease DO NOT CRANK THE ENGINE TO MOVE THE CLAMP FORWARD If required the plunger adaptor 700680112 can be loosen to move it forward It 1s important that the plunger adaptor be fully tighten any excess length may cause the plunger to knock against the valve pin Crank the engine while depressing the stop button This is to ensure that the plunger clamp amp the plunger is coupled tightly the seals are properly seated and is not binding the plunger Finish the procedure by mounting back the spray cover C 2500 25D V11 Page 26 3 Maintenance and troubleshooting Inspection and replacement of floating plungers clamps Floating plungers clamps parts list Pos Part No op Description o 06 700680115 1 BelvileDiscSpring O 08 700510181 2 ScrewM1Ox40 Inspectio
33. n Service Always stop the pump entirely before inspection and service are carried out The self aligning plunger assembly is designed to work with a light tension from the Belville Disc Spring Inspect daily to ensure that the assembly has enough tension to maintain the self alignment By hand Try to turn the Plunger Clamp around the axis resistance should be felt If the Plunger Clamp turns very freely without any resistance at all or even have slack dismantling and inspection of the Belville Disc Spring and the Thrust Disc must be carried out If there 1s evidence of wear replace the worn parts In order to ensure correct self aligning to take place during operation the assembly must be kept lubricated with grease at regular intervals Do not use copper grease THE CARBIDE PLUNGER MUST BE HANDLED WITH CARE AT ALL TIMES Carbide Plunger is very long lasting it is a very hard and strong material it is in danger of chipping if exposed to sharp blows C 2500 25D V11 Page 27 3 Maintenance and troubleshooting Dissembling Loosen the two Screws M10x40 pos 08 until the Plunger Clamp is loose enough for the Plunger can be pushed out freely It is not necessary to dismantle the plunger clamp entirely To remove Beville spring unscrew the Plunger Adaptor Pos 05 from the Pony rod Reassembling pos refers to page27 if not stated otherwise Mount the Belville Disc spring pos 06 over the Plunger Adaptor pos 05
34. n take turns to operate the machine Y Operators must be trained on how to operate the machine DENSIN and the basic blasting protocol before allow to use the machine Y How to prepare machine for usage v Correct way of holding the trigger gun for blasting due to the recoil force from the trigger gun v Understand how to operate the machine correctly Y Basic Maintenance and Troubleshooting For Den sin s Training program availability please make enquiry IMPORTANT that user read the manual guide to understand the operation of the machine before usage Revision History Revision Manual updating 913C engine Manual updating 914C engine Manual updating Pneumatic lance service instructions C 2500 25D V11 Page 2 Getting acquainted with your UHP Table of contents GANG odn OS cC 1 Table DE COBEIGDIS AAP APAPAP 3 1 Getting acquainted with your UHP ee eese e eee eene nnn nennen nnn nn 9 ESSL and emBcle nt ele 3m EE 5 ANDHE ALON Sasana ee 5 Upang o 5 Tei ae a SAID EE 6 Machine MPa or C jaan Ba 7 HOSE and tumble box CONTECH OM E 8 Hoses Connection diagram Single Mode seien nennen tenant tenentes 8 Machine Installation setup 9 Machi
35. ne starp Opera O Miian aiaa ANG Aa raa na ne EM nr mE uiu 13 Machine Shut Down Procedure cssscssssssesssscsccsessssssssssessssscscscssacesessseseeeseescacsceeeseseseseeseasacacaeaseseseneeeensnasacaees 14 Shutdown EMELEENOY ia 14 2 Safety and protection information E EEN NAA eee e nnne nennen 15 General safety amp application guidelines eese ener NANA rnnt ntn tenente nens 15 Important medical TON MANONG AA 16 DAE TENGGA AA ANA AA ANG 17 Personal Protective Bguipment PPE J EE 18 3 Maintenance and troubleshooting e eere eee eee nennen nnne 19 Marntebance SCHO dile cusan oponen amma n dui M DES 19 Machine Do sand DON Sinama i itid tria be aaa naga kan hirta E e Duet kaa ekan a ERI DUCK ann 20 Filter maintenance and filter change gana ka gana ea NAN kag eene tenente kapan tenente tenen tete rente tette tonto tenant 20 Den Sin pneumatic gun service amp repair instruction eese eene nennen tnn nennen nnn nns 21 P r p Serviced repair IDSEPUCLIOTDS suae arcis AA AA 23 Inspection and replacement of floating plungers clamps mmmmmsanunuasawawununuawawawanaawawawawanuawawawanaanawawananana 27 Floating plungers clamps parts list esee enne ne nennt rnnt NANA NANA NAN ANANA 27 Totcdue ee 28 Tumble Box Service amp repair instructions
36. nlet should not more than 40DegC C 2500 25D V11 Page 6 Getting acquainted with your UHP Machine ID Plate Tuna Ave 2 8 63 E Tet de cC Qi NO SU 1 lo buah PA o NG goto ES deeg SS sto L n Ni me MT IDA s A DANISH DESIGNED PRODUCT Y ar of Manu VANISH DESIGNED Ba mer Identity Plate will be located on the coupling shield or main frame Machine Highlights S S Water Weather Rig safe tank proof control lifting eyes panel 5 micron main bag filter system Heavy duty steel frame with hot dip galvanize protection Field proven W al Deutz die Per turbocharged filter with intercooler Air Cooled Diesel engine 2 water Den Sin UHP Fork lift inlet coupling pump pockets for ease of handling some specifications may change without prior notice C 2500 25D V11 Page 7 Getting acquainted with your UHP Electrical Control Panel The Control panel consists of the followings 1 Starting Console 2 Safety Alarms 3 Analog Tachometer with Hour meter 4 Engine Temperature sensor 5 Engine Oil Pressure gauge 6 Engine Kill Switch 7 Engine Manual Throttle control knob m Hose and tumble box connection Hoses Connection diagram Single Mode ue ele MACHINE oT i MULTIMODE AIR OPERATED TUMBLEBOX fam Ma E
37. onnection 9 16 Optional Connection straight 9 16 w collars amp gland nuts Optional 700550852 High pressure hose 9 16 98mm x 20m 36kpsi 700540568 Pneumatic un loader dump 36kpsi complete Standard Nozzle Configuration 700551486 UHP Nozzle 0 017 700550680 UHP Nozzle 0 018 Note Above nozzle size may varies according to machine C 2500 25D V11 Page 51 5 Spare parts list Air Operated Rotating Gun Assembly Dual Mode Rotating gun hoses un loader assembly spare parts list High pressure hose 3 8 3 8 05mm for gun x 7m 6 700540390 2 Glandnut3 8 S 8 700540388 2 Collar9 16 m O 9 700540353 N A StraightConnection9 16 Optiona Nozzle Configuration 700550603 NOZZLE UHP 0 013 700551171 NOZZLE UHP 0 012 C2500 25D V11 Page 52 5 Spare parts list Pneumatic un loader dump type assembly Single Mode C 2500 25D V11 Page 53 5 Spare parts list Pneumatic un loader dump type assembly spare parts list Single Mode 6 700540520 1 Valve body fortumble box o Z oZ o 8 700540518 1 Valvepim o 9 700540445 1 Oring S o Bushing 4 1 8 Valve block pilot 1 8 3 2 Air exhaust silencer 1 8 Air coupling female 1 4 Dom Ya Nipple 3 8 V4 Air coupling 14 male C2500 25D V11 Page 54 5 Spare parts list Pneumatic un loader dump type assembly Dual
38. p filter to let out air trapped inside booster pump filter e Run the machine without depress trigger for a few minutes to purge out air bubbles For any further inconveniences not mentioned in this user guide or any damages of the machine we strongly suggest you to make contact with your dealer for the repair or NOTE possible replacement of any original spare parts C 2500 25D V11 Page 19 3 Maintenance and troubleshooting Machine Do s and Don ts Don t Spray directly onto the machine with high Electrical shock may occurs pressure water Operate the machine with damaged or Motor will be overheated and malfunction removed fan cover Operate keep machine with frost built up Flush pump with antifreeze fluids before use 8E A minim JA over by heavy or squeezed in door opening Check electrical cord and high pressure To prevent electrical shock and safety to the user hose for wear and cracks Ensure coupling parts free of dirt to Extend life span of the pump seals and ensure long life of O ring seals preventing maintaining correct pressure water leaks e Release any residual pressure To prevent injuries others if the trigger is from the gun when the machine is shut accidentally pressed down Used oil must be properly disposed Do not dispose used oil into the environment that will cause pollution to the environment Filter maintenance and filter change Type 1 Standard Filter bag type of filter is wa
39. related injuries while operating the system In such cases it is vital that medical personnel be apprised of all facts relevant to such injuries Therefore all operating personnel should be provided with waterproof emergency medical alert tags or cards describing the nature of their work and the possibility of injury inherent in the use of water jetting equipment The below example of a standard card can be photo copied laminated and used as medical alert tag IMPORTANT C 2500 25D MEDICAL INFORMATION ULTIMATE VATERJETTING SOLUTION WARNING Obtain medical treatment immediately for ANY high pressure water jet injuries Inform the doctor of the cause of the injury Show this card to the doctor This card is to be carried by personnel working with high pressure water jetting equipment MEDICAL ALERT NOTE TO PHYSICIAN ULTIMATE VATERJETTING SOLUTION This patient may be suffering from a water jet injury Evaluation and management should parallel that of a gunshot injury The external manifestations of the injury cannot be used to predict the extent of internal damage Initial management should include stabilization and a thorough neurovascular examination X rays can be used to access subcutaneous air and foreign bodies distant from the site of injury Injuries to the extremities can involve extensive nerve muscle vessel damage as well as cause a distal compartment syndrome Injuries to the torso can involve inte
40. ressure gauge T joint 14 Nipple 14 NPT M 14 BSPP Plug 1 for fuel tank Fuel Level Gauge Elbow 1 4 Hose Nipple 3 8 1 4 Diesel tank Hose clip Hose Fuel Suction amp Return 3 8 Hose nipple Banjo 3 8 Banjo Bolt M14 Copper Washer 014 Frame Suction pipe set Exhaust pipe Engine end Exhaust muffler Exhaust pipe Out let end U bolt 8 Bracket for muffler Bolt M12 X 40 Allen Terminal box Rubber foot Fuel Cap w Strainer Bolt M5 allen Washer M5 Locknut M5 Canopy Complete C 2500 25D V11 Page 36 5 spare parts list Water tank assembly 990563B C 2500 25D V11 Page 37 5 spare parts list Water tank assembly spare parts list Part no Description 700540303 COUPLING EVERTIGHT 11 2 HOSE Pos 700540302 COUPLING EVERTIGHT 11 2 ADAPTOR 700510130 U BOLT M10 1 1 2 ZN 700540564 ELBOW 1 1 2 MF SS HOSE NIPPLE 1 1 2 SS 6 700520244 SUPPLY HOSE 1 1 2 L 1 5M HOSE CLIP DIA 1 1 2 SUPEREX 8 700520122 FILTER 1 1 2 BSPPF F COMP INS 8A 700520123 FILTER INSERT BLUE 50 MESH 8B 700520201 O RING 9 700520138 1 BRACKET FOR I 1 2 WATER FILTE BOLT M8 X 120 HEX ZN WASHER FLAT M8 8 5 18MM X 1 16 LOCKNUT M8 ZINC COATED BOLT M8 X 20 HEX ZN WASHER FLAT M8 8 5 18MM X 1 16 LOCKNUT M8 ZINC COATED DOWTY SEAL 1 1 2 FLOAT VALVE 1 1 2 W O BALL 19 20 Kai Kai ko 124 25 1 26 WE EN 129 30 Em Kag Es
41. rnal organ damage Surgical consultation should be obtained Aggressive irrigation and debridement is recommended V11 Surgical decompression and exploration may also be necessary Angiographic irrigation studies are recommended pre operatively if arterial injury is suspected Bandages with a hygroscopic solution MgSO4 and hyperbaric oxygen treatment have been used as adjunctive therapy to decrease pain edema and subcutaneous emphysema Unusual infections with uncommon organisms in immunocompetent patients have been seen the source of the water is important in deciding on initial empiric antibiotic treatment and broad spectrum intravenous antibiotics should be administered Cultures should be obtained Page 16 Safety and protection information Safety devices The machine is equipped with the following safety devices 1 Engine kill switch This machine is equipped with an Engine Kill Switch on the control panel It is not considered primary safeguarding devices because they do not prevent access to a hazard nor do they detect access to a hazard It is initiated by a single user s action When executed it will override all other functions and machine operating modes The objective is to stop the high pressure machine as quickly as possible without creating additional hazards e To use the emergency stop function user need to Press and Hold on the Stop button When activated the engine will immediately come to a
42. s Valve O rings x 3sets Valve body x 3pcs d Cylinder x 3pcs v Plunger x 3pcs v Xe SS wx C 2500 25D V11 Page 28 3 Maintenance and troubleshooting Tumble Box Service amp repair instructions Replacement of cartridge The replacement of the cartridge Part No 700540484 is necessary when 1 There is a significant decrease in working pressure and water is leaking out from the diffuser tube while the unit is in the working mode 2 Water is leaking out from the gun side while the unit is in the idling mode excessive leaking will constitute to a safety hazard There will be no decrease to the working pressure if water leaks from the gun side while the unit 1s in the idling mode Removal procedure of the cartridge Step 1 Step 2 Disconnect the QD from the Air Actuator Use a crescent wrench turning in a counter clockwise rotation to loosen the valve Step 3 Step 4 Turn by hand to release the cartridge from the Use a crescent wrench turning in a clockwise block The seat end of the cartridge will come rotation to loosen the spring housing then turn out of the block The valve will remain in the by hand until the lower end of the valve comes block until the lower end cartridge seat is out of the block removed C 2500 25D V11 Page 29 3 Maintenance and troubleshooting Step 5 Step 6 Tilt the Tumble Box and continue turning by hand Turn the seat to remove it from the Actuator to rel
43. scsescesessssssseseseeaescssesessssssesseeaeaeacssesesesessseeeaeansees 48 KEREN 49 Oil Seal Assembly spare parts ISU iius hire Anna ernannt ger ines bare 50 Air Operated Rotating Gun Assembly Single Mode eene 51 Rotating gun hoses un loader assembly spare parts list esses 51 Air Operated Rotating Gun Assembly Dual Mode seen nennen 52 Rotating gun hoses un loader assembly spare parts list sees 52 Pneumatic un loader dump type assembly Single Mode sss 53 C 2500 25D V11 Page 3 Getting acquainted with your UHP Pneumatic un loader dump type assembly spare parts list Single Mode 54 Pneumatic un loader dump type assembly Dual Mode sess 55 Pneumatic un loader dump type assembly spare parts list Dual Mode 56 Rotating g n sSpare parts asserbly sonus cop AA EU E DUE IUD UIN AA 57 Rotating gun spare parts assembly spare parts list sess nnns 58 Front trigger for rotating gun assembly eese nennen tente tenente tenente tetto tete toten tenias 59 Front trigger for rotating gun assembly spare parts list essent 59 Swivel for rotating gun EE 60 Swivel for rotating gun a
44. shable and can reuse for a few times before need to be changed Filter Bag amp Holder Stainless Steel Bag Filter C 2500 25D V11 Page 20 3 Maintenance and troubleshooting Type 2 Optional p The filter fiber cartridges inside Stainless Steel filters are not flushable and should be replaced with new cartridges when clogged Stainless Steel Filter Filter Fiber Cartridges Booster pump pressure gauges one before and one after the filters should indicate approximately the same pressure when running the machine When the gauge after the filters the one closest to the inlet at the pump head shows significantly lower pressure than the gauge at the booster pump before the filters it indicates a pressure drop through the filters and their cartridges should be replaced Always replace both filter cartridges Clogged filters may inflict cavitation in the high pressure pump leading to severe damage of the pump Den Sin pneumatic gun service amp repair instruction The pneumatic lance consists of a high pressure swivel assembly which rotates at high rpm during operation In the swivel consist of a high pressure seal assembly which normally has a working life span of approximately 100hrs It has to be replaced when found leaks at the swivel body itself Besides replacing worn seal assemblies it is also important to service the swivel body N by cleaning the inside of the swivel body due to time to time the mater
45. ssembly spare parts list eese esent 60 Trigger dump gun amp hose assembly eese eterne tenente retener KADETA SARANA NANGEN 61 Trigger dump gun amp hose assembly spare parts list seen 61 Rotatino NOZZE ET 62 Rotating Nozzle Assembly spare parts list eessen 63 O WING AP eege 64 7 Declaration and Warranty E 65 W pa an ee 65 The information contained in this user guide is subject to change without notice NOTE C 2500 25D V11 Page 4 Getting acquainted with your UHP 1 Getting acquainted with your UHP Fast and efficient cleaning The DEN SIN UHP II C 2500 25D enables you to get more cleaning done in less time This DEN SIN cold water UHP offers you high performance and a design optimized for heavy duty use The design of the surrounding frame safeguard the vital parts during transport and use and the high performance gives you the opportunity to solve an array of blasting tasks The UHP is designed for industrial and for offshore use All pump parts fittings and pipes in contact with water are made of non corrosive materials Together with the carbide coated plungers long life seals and stainless steel valves it ensures long life and high durability Applications These Heavy Duty Pressure Washers are capable of removing any kind of dirt e Algae off concrete constructions Paint and graffiti off walls Dust dirt soil amp mu
46. ting acquainted with your UHP e Attaching a 1 1 2 hose to the supplied low pressure inlet coupling on the frame Connect the other end of the water supply hose to a fresh water tap e Turn on the tap e To prevent overflowing always use the float valve inlet Water inlet Filter S S water tank with water overflow valve d we Water drainage valve M ga Wa I 1 1 P EE A ve NG LAG WANG 1 1 2 LP Hose with supplied female coupling Important It is NOT allowed to connect this Heavy Duty Pressure washer directly to a portable water supply If portable water is used it is strictly necessary to include a water break tank in accordance to EU standards EN 1717 700520137 Step 6 Fill the built in fuel Fuel Cap w strainer tank 700520535 with automotive quality diesel through the strain filler cab 700520137 Note Level gauge is just an 700520535 140L Fuel indicative amount of fuel Tank inside the tank 700520424 Fuel Level Gauge Step 7 Locate the 12V battery and connect up the battery terminals to the cables provided C 2500 25D V11 Page 12 Getting acquainted with your UHP Machine startup operation Always leave the key in running position when operating the machine Failure to do so will by pass the safety system designed to protect the users CAUTION and pump RUN Step 1 Locate the starter console on the Control Panel turn the K
47. ts Do NOT start up the machine if there is any defect Have the machine serviced 4 When using the UHP and its accessories eye protection must be worn to protect against repelling or ricocheting matters causing eye damage 5 Suitable clothing and footwear must be worn while using the equipment to protect the operator Do not try to clean clothes or footwear with the machine 6 Precautions must be made to keep bystanders away from the working range 7 Do NOT spray clean on yourself others or live animals 8 The high pressure beams are capable of making severe injuries 9 Do NOT spray at electrical equipment OR the machine itself 10 While repairing or servicing the equipment and its accessories always make sure the machine is turned off and disconnected from the main power supply 11 Only allow instructed personnel to operate the machine 12 Activating the trigger gun can cause backward force therefore always hold spray lance with both hands 13 When pausing during operation turned off the main switch of the machine and ensures that the trigger gun is locked 14 Only use high pressure hoses connections and nozzles specified by DEN SIN 15 IMPORTANT Do not use the machine in a possible explosive environment in accordance with EN 50014 C 2500 25D V11 Page 15 Safety and protection information Important medical information Immediate hospital attention should be given personnel who sustain equipment
48. ystems are made of stainless steel and can be easily gall and seize during the makeup of joints Threads must be protected by use of Teflon tape and the use of a high quality anti seize compound Major Service kit installation The periodic replacement of the Cartridge Guide Tube Jet Impact Slug and Nozzle will be necessary when water begins leaking from the dump side of the Tumble Box while blasting which will cause loss of flow through the gun These parts receive the heaviest wear While every precaution has been taken in designing and manufacturing the Tumble Box for ease of operation and maintenance certain procedures are required It is recommended that frequent checking of Guide Tube Jet Impact Slug and Nozzle in the end of the Dump Tube for signs of wear and anti seize lubricant must be applied to all threaded connections during reassembly to prevent undue wear Any NPT threads must have Teflon tape as well as anti seize lubricant This affects performance longevity and the warranty Step 1 Shows the components of Tumble Box Major Service Kit 700540484 C 2500 25D V11 Page 31 3 Maintenance and troubleshooting Step 2 After disassembly inspect the Guide Tube Part no 700540483 Impact Slug Part No 700540649 and Discharge Orifice for wear and clean all threads Diffuser assembly complete my maY 700540726 700540727 700540483 e 700540328 700540649
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