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1. 9322 EmCORE i411 User s Manual J umper Connector Quick Reference J umpers JP6 CPU Clock select JP4 CF Card Select 1 2 3 4 on gt Master on on gt 33 MHz off gt Slave off on gt 66 MHz on off gt 133 Mhz JP5 LAN Enable Disable off off gt 100 MHz on off 1 2 LAN1 enabled LANI disabled JP7 CPU Core select 2 3 LAN2 enabled LANI disabled E JV9 LCD Volt oltage off gt D8000h 1 2 2 5V 51 RTC CMOS Operation 23 gt 33V 1 2 gt Normal Operation 2 3 gt Clear CMOS Connectors JP1 COM2 Mode Select IDE1 Primary IDE 44 pin 1 2 gt RS 232 2 3 ES RS 485 IDE2 Secondary IDE 44 pin 3 4 gt RS 422 JFDD1 FDD interface JCOM1 COM 1 RS 232 JV8 COMI Pin 1 Voltage L2 gt RS 232signalDCD 2 COM2 R5 232 2 3 gt 5 JCOM3 COM 3 RS 232 JV7 COMI Pin 9 Voltage JCOM4 COM 4 R5 232 1 2 gt RS 232 signal RI JKBMS1 Keyboard Mouse 23 gt 12 JLPT1 Primary Parallel Port JV6 COM2 Pin 1 Voltage JVGA1 CRT SVGA 15 Ee LCDSVGA COM2 Pin 9 Volt JINV1 LCD Inverter Control 12 gt RS 232 signal Rid JLAN1 LAN 10 100 Mbps 2 3 gt 12 V JLAN2 LAN2 10 100 Mbps JV4 COMI Pin 1 Voltage JDIO1 16 bit Digital 1 0 L2 RS 232 signal DCD JUSB1 Dual USB Port Put Se 20 JAUDIO1 Audio Port JV3 COM Pin 9 Voltage PWR1 P C t 12 gt RS 232 signal Mat Mee 2 3 gt 12 V PWR2 Power Connector JV4 COM1 Pin 1 Voltage ei 1 2 gt RS 232
2. one jumper selectable RS 232C 422 485 COM2 with 16C550 compatible UART and 16 byte FIFO all provide jumper selecable 5V 12V DC power USB 2 ports USB 1 1 and OpenHCL compl Floppy Disk Drive Interface supports ome 3 floppy disk drive Bi directional Parallel Port supports SPP EPP and ECP mode BIOS enabled disabled Keyboard and Mouse Connectors onboard 10 pin mini header for AT Keyboard and PS2 Mouse EmCORE i411 User s Manual 1 Inside the ZFx86 Chip M i Flash Disk DiskOnChipfi2000 Package Single Chip Flash Disk in 32 pin DIP SSD Interface SSD Type One compact flash Socket supports Type Compact flash Cards CFC VGA Interface Chipset SMI SM712G4AA LynxEM4 33 MHz PCI bus with 4 MB memory on dye Display Type CRT TFT DSTN VGA VGA SVGA XGA and SXGA Environmental and Power Power Requirements based on 32 MB DRAM and 8 MB Flash disk 33 Mhz gt 5 09A 66 Mhz gt 5 0 95 A 100 Mhz gt 5 V 1 default 133 Mhz gt 5 V 1 2 A over clocked Board Dimensions 145 x 102 mm Board Weight 0 24 Kg Operating Temperature 0 to 60 C 32 to 140 F OS Compatibility Linux DOS VxWorks many RTOS Windows CE Windows 9x and Windows NT 2 EmCORE i411 User s Manual Warning Single Board Computers and Miniboards contain very delicate Integrated Circuits IC To protect these components against damage from static electricity always follow th
3. signal DCD 2 3 gt 5 JV3 Pin 9 Voltage 1 2 gt RS 232 signal RI 2 3 gt 12 V EmCORE i411 User s Manual 7 CPU and CMOS Settings CPU Speed and Voltage Onboard jumpers are provided to set the CPU s speed and adjust the CPU voltage fpr speed selection Altough it is possible to let the CPU run at 133 MHz this is actually overclocking whereby additional cooling is needed Connector speed selection Type onboard 4 pin header Connector P7 voltage selection Type onboard 2 pin header Mode JP6 1 2 3 2 JP7 1 2 33 Mhz on on on 2 28 V 66 Mhz off 100 Mhz off 133 Mhz on default setting 4 amp 3 JP6 8 3 A JCMOS1 Li 5 CMOS Operation CMOS1 If the EmCORE i411 refuses to boot due to inappropriate CMOS settings here is how to proceed to clear reset the CMOS to its default values Connector CMOS1 Type onboard 3 pin header Mode JCMOS1 Normal Operation 1 2 Clear CMOS 2 3 default setting 8 EmCORE i411 User s Manual Dual Watchdog Timer The watchdog timer checks against possible failures and bugs in the applica tion program or operating system that make the system uncontrollable Both watchdog timers generate events to notify the system of an error condition These timers are individually initialized to a preset value After initialization WD1 begins a countdown that is reset
4. to the initial value by software writing into the watchdog control register tickle function If WD1 reaches zero it indicates that the software has been unable to reset the timer in the allotted time and an event is generated to take corrective actions or to reset the device Once the first watchdog timer WD1 expires the software can attempt to gain control of the system using an interrupt handler routine triggered by any of the events connected to the WD1 output line If the software is successful the program can resume as normal The expired WD1 counter also enables the second watchdog counter WD2 The second WDT is used to monitor the success of the software recovery mechanism initialized by WD1 the second watchdog timer also expires it triggers a hardware system reset SMI NMI DMX sci RESET 16 bit WD2 8 bit ES TE Operation of the Watchdog timer is desciribed in the ZF86 System on a Chip Databook to be found on your support CDROM Note that the EmCORE i411 design deviates from the generic watchdog timer function as specified in the Databook in that it does not support a hardware watchdog initialization pin The EmCORE i411 only re initialization by software Further the watchdog hardware output line is not implemented EmCORE i411 User s Manual 9 DiskOnChip 2000 Flash Disk Installation Instructions 1 Make sure the EmCORE i411 is powered
5. where you can find Utilities Manual Data Sheets and Application Notes In addition you can find the latest DiskOnChip 2000 S W Utilities 10 EmCORE i411 User s Manual Compact Flash Slot Compact Flash Card are small removable flash memory card highly suitable for rugged environments Compact Flash Cards are the smallest ATA compatible solutions available and are offered in various capaci ties The Compact Flash Card is a low power consumption card operating from a single 5 or 3 3 Volt power supply Realtek 02590 83977EF AW Backside of EmCORE i411 Master Slave Selection on IDE1 J IDE Mode JP4 Master on Slave off default setting 2 1 z EmCORE i411 User s Manua 11 Serial Port Configuration The first and second serial port are handled by the BIOS The third and fourth port are not handled by the BIOS and can only be used after being initialized by a small program that should be exceuted during boot time RS 232 422 485 Mode on COM2 J P1 The onboard COM2 port can be configured to operate in RS 485 mode or in four different RS 422 modes RS 422 modes differ in the way RX TX is being handled Jumper 1 determines between RS 232 or RS 422 485 and assigns the
6. B 17 GND 18 DIRECTION 19 GND 20 STEP 21 GND 22 WRITE DATA 23 GND 24 WRITE GATE 25 GND 26 TRACK 0 27 GND 28 WRITE PROTECT 29 GND 30 READ DATA 31 GND 32 HEAD SELECT 33 GND 34 DISK CHANGE 16 EmCORE i411 User s Manual Enhanced IDE Connector J IDE1 J IDE2 44 pin 2 0 pitch box header for 2 5 laptop size HDD Flash IDE drive includinging power signals Connectors JIDE1 JIDE2 Type onboard 44 pin box header secondary IDE Pin Description Pin Description 1 RESET 2 GND 3 D7 4 D8 5 D6 6 D9 7 D5 8 D10 9 D4 10 D11 11 D3 12 D12 13 D2 14 D13 15 D1 16 D14 17 DO 18 D15 19 GND 20 N C 21 REQ 22 GND 23 IOW STOP 24 GND 25 IOR HDMARDY 26 GND 27 IORDY DDMARDY 28 IDESEL 29 DACK 30 GND 31 IRQ 32 N C 33 A1 34 CBLID 35 0 36 2 37 CSO MASTER CS 38 CS1 SLAVE CS 39 LED ACT 40 GND 41 Vec 42 Vcc 43 GND 44 GND EmCORE i411 User s Manual 137 Peripheral Ports Parallel Port J LPT1 9 2 90900000000000 4 Connector JLPT1 Type Onboard 26 pin header Pin Description Pin Description 1 STROBE 14 AUTO FEED 2 DATAO 15 ERROR 3 DATA1 16 INITIALIZE 4 DATA2 Tr SELECT INPUT 5 DATA3 18 GND 6 DATA4 19 GND 7 DATA5 20 GND 8 DATA6 21 GND 9 DATA7 22 GND 10 ACKNOWLEDGE 23 GND 11 BUSY 24 GND 12 PAPER EMPTY 25 GND 13 SELECT 26 N C Dual USB
7. General Specifications Embedded CPU Chipset ZFx86 Failsafe 586 32 bit CPU core operating at 133 100 66 and 33 MHz with 32 bit 33MHz PCI rev 2 1 compliant Northbridge and Southbridge FailSafe internal Boot ROM that allows execution of multiple instruction sets DRAM clear Flash erase executable load and run Provides permanent and fail safe mechanism External BIOS Phoenix Embedded PC BIOS with RS 232 console redirection for headless BIOS access DRAM Memory 32 MB Synchronous DRAM on board Bus Interfaces ISA bus 8 3 MHz PC 104 PCI 32 bit 33MHz rev 2 1 compliant internal Enhanced IDE supports two ports and up to four ATAPI devices with Ultra DMA ATA 4 support two 44 pin IDE connector for 2 5 laptop size HDD Flash IDE drive including power Watchdog Timer Embedded application Dual Watchdog Timer WDT with SW and HW control of the WDT event 16 bit counter primary watch dog connected to SW IRQ NMI SMI reset by Watch Dog Timer Input WDI Second 8 bit counter output connected to H W reset line enabled by primary counter output Real time Clock Built in chipset with lithium battery backup for 10 years of data retention Digital 16 bit GPIO 8 independent GP and 8 independent GPO programamble by software Dual Network Controller Chipset Dual RTL8139C 10 100 Mbps autoswitching Connector two 10 pin onboard headers High Speed Multi 1 0 Serial Ports three high speed RS 232C ports COM1 3 4 and
8. OFF 2 Plug the DOC DiskOnChip 2000 device into its socket Verify the direction is correct pin 1 of the DiskOnChip 2000 is aligned with pin 1 of the socket UNSEREM 3 Power up the system 4 Press F2 to Enter the Phoenix BIOS Setup go to Advanced Advanced Chipset Control ISA Memory Chip Select Setup In this window configure the second entry called Memory Window Base address options are 04000 08000 or DC000 all with size of 8K 1000h Save the settings and continue booting 5 During power up you may observe a message displayed by the DOC when its drivers are automatically loaded into system s memory 6 At this stage the DOC can be accessed as any disk in the system 7 the DOC is the only disk in the system it will appear as the first disk drive C in DOS 8 If there are more disks besides the DOC the DOC will appear by default as the last drive unless it was programmed as first drive please refer to the DOC utilities user manual 9 If you want the DOC to be bootable a copy the operating system files into the DOC by using the standard DOS command for example sys d b The DOC should be the only disk in the systems or should be config ured as the first disk in the system c using the DUPDATE utility For more information on DiskOnChip2000 visit M Systems Web site at http www m sys com
9. OS 5 V on pin 1 and 12 V on 9 2 3 2 3 COM4 RS 232 Mode JV8 JV9 Standard 1 2 1 2 POS 12 V on pin 9 1 2 2 3 POS 5 V on pin 1 2 3 1 2 POS 5 V on pin 1 and 12 V on pin 9 2 3 2 3 default setting EmCORE i411 User s Manual 13 Power Connectors The EmCORE i411 has to power connectors Altough the board itself can run on a 5 Volt power source only the LCD power inverter supply source needs an addtional 12 Volt When not using the inverter source a 5 Volt power source is sufficient je SIE Teer PWR1 5 GND GND o 12V o PWR2 GND 14 EmCORE i411 User s Manual Switches and Indicators J FRT1 Reset Switch OJGND HDD LED O_O Active 0 0 Speak NC Vcc Power peaker LED SPKIN O O GND EmCORE i411 User s Manual 15 Interface Connectors HDD FDD Floppy Disk Drive J FDD1 Connector JFDD1 Type Onboard 34 pin header Pin Description Pin Description 1 GND 2 DRIVE DENSITY SELECT 0 3 GND 4 DRIVE DENSITY SELECT 1 5 GND 6 N C 7 GND 8 INDEX 9 GND 10 MOTOR ENABLE A 11 GND 12 DRIVER SELECT B 13 GND 14 DRIVER SELECT A 15 GND 16 MOTOR ENABLE
10. Port J USB1 97531 Connector JUSB1 Type onboard 10 pin header for two USB ports Pin Description Pin Description 1 VCC 2 VCC 3 DATAO 4 DATA1 5 DATAO 6 DATA1 7 GND 8 GND 9 GND 10 GND IrDA J IR1 Connector JIR1 Type onboard 5 pin header Pin Description Pin Description 1 Vec 3 IRRX 2 NC 5 IRTX 4 GND 18 EmCORE i411 User s Manual Onboard RS 232 Serial Ports J COM1 2 3 4 Connector JCOM1 JCOM2 JCOM3 JCOM4 9 Type onboard 10 pin boxheaders oo on COM 1 Pin Description Pin Description 1 DCD or 5 V 2 RXD 3 TXD DTR 5 GND DSR 7 RTS CTS 9 or 12 V 10 N C COM2 1 DCD or 5 V 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI or 12 V 10 NIC COM3 1 DCD or 5 V 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 5 8 CTS 9 RI or 12 V 10 NIC 4 1 DCD or 5 V 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI or 12 V 10 NIC J Port RS 422 485 mode set by J P1 Connector JCOM2 Type onboard 10 pin header COM2 9 oooon 1 10 202000 COM2 Pin RS 422 mode RS 485 mode 1 TXD RTXD 2 TXD RTXD 3 RXD RTXD 4 RXD RTXD all other pins are not connected EmCORE i411 User s Manual 19 Flat Panel VGA J LCD1 Connector JLCD1 0000000000000000n 1 34 00000000000000000 2 Type Onb
11. different RS 422 modes 5 OT ASE THTSHODUS 1 n 2 2 4 JP1 5 36 COM2 Mode Selection JP1 1 2 3 4 5 6 RS 232C on off off RS 485 off on off RS 422 off off on default setting 12 EmCORE i411 User s Manual RS 232c Standard and POS Modes J 2 4 V9 All onboard COM ports can be configured to operate in standard RS 232c mode or in POS Point of Sale RS 232c mode POS devices normally need an additional power supply signal 5V or 12V to be able to power the device LCD cash drawer or printer without additional wiring There are three seperate POS modes RS 232 with 5V on pin 1 RS 232 with 12V on pin 9 RS 232 with 5V on pin 1 and 12V on pin 9 VITASH Io c cc a 55552255 2 1 RS 232 Mode JV2 JV3 Standard 1 2 1 2 POS 12 V on pin 9 1 2 2 3 POS 5 V on pin 1 2 3 1 2 POS 5 V on pin 1 and 12 V on pin 9 2 3 2 3 COM2 RS 232 Mode JV4 JV5 Standard 1 2 1 2 POS 12 V on pin 9 1 2 2 3 POS 5 Von pin 1 2 3 1 2 POS 5 V on pin 1 and 12 V on 9 2 3 2 3 COM3 RS 232 Mode JV6 JV7 Standard 1 2 1 2 POS 12 V on pin 9 1 2 2 3 POS 5 on pin 1 2 3 1 2 P
12. e following precautions when handling them 1 Disconnect your board from the power source when you want to work on the inside Hold the board by the edges and try not to touch the IC chips leads or circuitry Use a grounded wrist strap when handling computer components Place the board on a grounded antistatic pad or on the bag that came with the it whenever it is separated from the system Ordering Codes EmCORE i411DVL2 3 Embedded ZF x86 Miniboard with FlatPanel Display Controller Dual Ethernet DiskOnChip socket and CompactFlash socket includes 32 MB onboard SDRAM EmCORE i411 User s Manual Product Image hE 4 EmCORE i411 User s Manual Dimensions i Dpropspoooovoomn i uuuuu E NS tf EmCORE i411 with passive cooling element EmCORE i411 User s Manual Board Layout Front Os C JP6 B z 289800101 0002 diupuoxsiq 01 A3H r3809ulr3 6188119 yayeay SW1 Sin LynxEM4
13. oard 34 pin box header Pin Description Pin Description 1 GND 2 GND 3 GND 4 Vcc 3 3 V or 5 V 5 FPDO 6 FPD1 7 FPD2 8 FPD3 9 FPD4 10 FPD5 11 FPD6 12 FPD7 13 FPD8 14 FPD9 15 FPD10 16 FPD11 17 FPD12 18 FPD13 19 FPD14 20 FPD15 21 FPD16 22 FPD17 23 FPD18 24 FPD19 25 FPD20 26 FPD21 27 FPD22 28 FPD23 29 FPEN 30 M 31 FSCLK 32 FLM 33 GND 34 NP Inverter Connector J INV1 jagas Connector JINV1 Onboard 5 pin mini boxheader Pin Description Pin Description 1 12 V 2 GND 3 on off 4 brightness control 5 GND 20 EmCORE i411 User s Manual CRT SVGA J VGA1 Connector JVGA1 Type onboard 16 pin header ou oe OD Description Pin Description 1 RED 2 GREEN 3 BLUE 4 N C 5 GROUND 6 GROUND 7 GROUND 8 GROUND 9 N C 10 GROUND 11 N C 12 VDDAT 13 HSYNC 14 VSYNC 15 VDCCLK 16 N C Keyboard J KBMS1 97531 Connector JKBMS1 95208 Onboard 10 pin header Pin Description Pin Description 1 KB DATA 2 MS DATA 3 N C NC 5 GND 6 GND 7 Vec 8 Vcc 9 KB CLK 10 MS CLK EmCORE i411 User s Manual 21
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