CLC PRO manual 1.1.pub
Contents
1. E F 5 K X A az J3 KL MN OD Driver Side DS Measuring Height on the Passenger Side Point Pagel7 Measuring to Reference Points Below is an example of the information from STEPS 15 through 20 that was transmitted from the CLC PRO to the computer File view Settings Tools Help Ce Drawing Data 2004 Chevrolet Cavalier Graphic View Bottom View Upper Body Under Body HALILARA G Base Point Options Reference Options Stationary Points Height Rod Base Points Height Rod 250 Damaged C Repaired Stationary Points Base Points DS Station 1 DS Actual PS Station PS Actual gt Wwidth 478 478 478 478 Height 200 200 200 200 Length from zero 0 0 0 Diagonal from zero 0 0 0 Reference Points ADS ADS Damage ADS Repaired APS APS Damage APS Repaired BDS B DS Damage B DS Repaired BPS BPSD gt Height 250 234 250 240 249 249 Length From Zero 1966 1955 1966 1958 1885 1885 Diagonal From Zero 2203 2189 2203 2217 2101 2101 This column displays the This column displays the Damaged manufactured specification measurement for the PS passenger for the DS driver side side This column displays the Damaged This column displays the measurement for the DS driver manufactured specification side for the PS Passenger side2. The highlighted columns in the example above represent the Reference Point A for the Driver Side and Passenger Side Pagel8 Measuring to Repaired Reference Points Reference Options STEP 21 Reference Points A Click on the Repaired button in the Reference Options box oo Repaired Notice that the Mode changes when the Repaired button is clicked Example of the CLC PRO display Displays what type of measurement you are taking Height Length Width amp Diagonal Reference Mode Repaired Ref R Hei ght Manufactured Specification ep nft 200 Ref Pt A DS This section displays Act 200 13mm Bolt The point you are measuring to ff 0 16mm Cup Brief description of the location What attachment should be used at this location Actually what the tram is reading Difference between the manufac tured spec and what the tram is actually reading During the repair process repeat STEPS 15 through 20 to monitor your repairs Once you have pulled the vehicle back to the manufacturer s specifications press enter on the CLC PRO to record the Reference Point measurements in the Repaired columns File View Settings Tools Help C Drawing Data 2004 Chevrolet Cavalier Coupe ay Graphic View Bottom View Upper Body Under Body TE a a a Base Point Options Reference Options
3. STEP 5A amp B STEP 5C amp D STEP 5E STEP 6 Home Position After the CLC PRO connects with the Host computer A Retract the black box until it touches the Stationary End B Retract the vertical Height Rod Assembly until it bottoms out on top of the CLC PRO C Press the enter button on the CLC PRO to record the Home Position STEP 6B Stationary End STEP 6A Vertical Height Rod Pagell Creating the Datum After the Home Position has been entered the display should change to the Datum mode Displays what type of measurement you are taking Height Length Width amp Diagonal Example of the CLC PRO display Datum Mode ie Datum Hei ght Manufactured Specification ep nft 200 Stat Pt I PS This section displays emp Actl 177 13mm Hole The point you are measuring to Actually what the tram is reading mei ff 23 Hole Attachm Brief description of the location What attachment should be used at this location Difference between the manufac tured spec and what the tram is actually reading STEP 7 Measuring Height at the Stationary Point Make sure the Height for Stationary Point PS that you selected in STEP 1 is displayed on the CLC PRO A Move the height rod up until a difference of Zero is displayed B Lock the vertical height rod locking lever C Position the S
4. Required Field B Enter a Job Number that you want to retrieve C Click OK and wait for the job to open LOOKING UP JOBS If a certain Job has been misplaced or forgotten there is an alternative method for Looking Up jobs by searching through the Job Numbers or by the Customers Name A Click on File and then Open from the tool bar The Data Lookup window will appear B Enter a Job Number that already exists C Click OK and wait for the job to open D Click on the Look Up button under Job Information to search Job s or click on the Look Up button under Customer Information to search by Job Data Job Information Job Number Accident Date Job Open Date Job Close Date RO 1021 12 27 2004 Customer Information First Name Last Name Company Address City State Home Phone Work Phone Mobile Phone last or first name Required Field Vehicle Information Year 2004 Make Chevrolet Model Cavalier VIN 12345HG67890 Odometer 62 326 License AAAI 11 State Notes Front Driver Side wheel was damaged Look Up Insurance Information Insurance Co l Contact Policy Number Deductible Phone Ext Fax E Mail Web Address OK Cancel Job Number RO 1021 OK Cancel Vehicle Information Year 2004 EE Make Ch
5. eS Sg 7 Kel D e O Damaged STEP 2 A Click on the Upper Body 1 button located at the side of the screen B Select an upper body description from the Upper Body Selection window C Click OK 5 i am Drawing Data 2004 Chevrolet Cavalier Coupe M An Graphic View Bottom View Upper Body Under Body a 2 st a R E 1 of 2 a Measurement Options E APAE EREE Damaged C Repaired windshield Rear Window Inside Passenger Compartment A Pillar Cancel Inside Passenger Compartment B Pillar Inside Passenger Compartment C Pillar 3 Hatchback Rear Strut Tower Front Door Rear Door Lift Gate amp Cargo Doors STEP 2 A Upper Body 1 Manufactured Data Damaged epaired gt Height Gondola 0 Upper Body 2 Height Stationary D D 0 Length 0 0 D 0 D 0 STEP 2B amp C Notes Upper Body 3 Diagonal width Upper Body 4 STEP 3 A Manually enter the manufactured specifications that you are interested in measuring B Click OK i Y Sk red d amp Trim aa Bae A A Manual Datum Height Gondola 0 OK Height Stationary oo Cancel Lenath Diagonal 1003 Width 884 Reminder If you want to measure to more that one upper body location click on Upper Body 2 3 4 or 5 select the appropriate description and repeat procedures shown in STEPS 2 amp 3 Helpful Hint Use the Zoom Win
6. ARS S EQal A 1of2 B P Stationary Points Height Rod Reference Points Base Points Height Rod 250 amp Damaged Repaired Stationary Points Base Points BS Station 1 DS Actual PS Station PS Actual gt Width 478 478 478 478 Height 200 200 200 200 Length from zero 0 0 0 0 Diagonal from zero 0 0 0 0 Reference Points ADS ADS Damage ADS Repaired APS APS Damage APS Repaired BDS B DS Damage B DS Repaired BPS gt Height 250 234 251 250 240 250 249 240 249 249 236 Length From Zero 1966 1955 1966 1966 1958 1966 1885 1871 1885 1885 1873 Diagonal From Zero 2203 2189 2201 2203 2217 2203 2101 2091 2101 2101 2095 This column displays the Repaired ly This column displays the Repaired measurement for the DS driver measurement for the PS passenger side side The highlighted columns in the example above represent the Reference Point A for the Driver Side and Passenger Side Chassis Liner File View Settings Help Pagel9 Measuring the Upper Body amp Comparative With the CLC PRO calibrated in its Home Position and the CLC program open STEP 1 A Click on the Upper Body tab located at the top of the screen B Click on the Damaged button CE Drawing Data 2004 Chevrolet Cavalier Coupe Graphic View Bottom View Upper Body Under Body ALR amp 4 a RQ iS 1 of 2 Measurement Options CaP ATHER CTR
7. 3 Close the vehicle selection screen 4 Click on the Help tab at the top of the screen 7 Dienst ema 5 Click on Register Mitchell Data 6 Call the 1 800 number on the screen and a Mitchell representative will give you the Registration Code 7 Click Register The CRS must be left in the computer to operate the CLC PRO pom eerie CRS Chassis Liner File view Pete Tools Help Setting up your Shop Information GE SORE C This will create your shop information for all printouts 1 If the CLC PRO program is not running double click on the CLC PRO icon on the desktop Job Shop Settings Job Shop Information 2 Close the vehicle selection screen aos 1 ress 1 4125 Minnesota St 3 Click on the Settings tab at the top of the screen Adtess2 aes 4 Click on Shop Information an a 6 Enter all fields you would like shown on your customer a printouts a ee Page4 Basic Description of Tools amp Adapters MAGNETIC ADAPTERS These adapters are used to locate and to support the Stationary End of the tram Magnetic Hole Adapter Used in holes or slots at the Stationary Points Magnetic Bolt Adapter Used at bolts amp studs at the Sta tionary Points Magnetic Bolt Adapter 90 Degree Magnetic Adapter with the Stationary Used with the Magnetic Bolt amp Height Rod w Steel Hole adapters that are placed on Cone the side of t
8. Pagel CLC PRO Electronic Wireless Measuring System User Manual Chassis Liner Corporation 4571 Valley Industrial Blvd South Shakopee MN 55379 Phone 1 800 242 2448 Revision 1 1 Page2 Table of Contents Page Setin UP ThE DYSlEM sci s053dcccavues cos eveesdadessvetwaatetenseuatedeceans 3 Basic Description of Tools amp Adapters ccssscccccsscccccccsces 4 Basic Description of the CLC PRO ccccessccccccccccsccees 5 Basic Terms used with the CLC PRO ccccccccescssssccecees 6 Geline Sarte Ges 5522 5 an5e casa eianestnnteeemeandesemssaw senate enonesosseneess 7 Selecting the Datum PointS esesesesesesecccceccoccecececcecocceceoo 8 Selecting the Reference Points cccccccscccccccscccccccsscccccees 9 settine up the CLC PRO vicakaiecuhi nt cecatacssesanccveseiccwsssseteueecm 10 Creatine the Datuitiisisesadsssasteesecctessacawecsswasvevens eceuseerswacesee 11 14 Measuring to Reference PoOints csccccccssccccccsscccccccsccces 15 18 Measuring the Upper Body amp Comparative cccccssccccces 19 20 Saving amp Opening Job Files cccccccesccccccsscccccsscccccccseccs 21 PING Jop MNCS ivcsiadc cuca sieved teraand eccaceshetecee souwimciacusecssenaws 22 CLOW AV rra a aa 23 CLC Warranty Registration FOrmM seseseccccecesecececcesecececee 24 Page3 SETTING UP THE SYSTEM Basic
9. Rod E ocene Black colored CLC PRO Screw Large Horizontal Small Horizontal Tram Bar Tram Bar Foot gt atl 9 volt Rechargeable LCD Displa Battery aad Stationary Height Rod Locking Screw To lengthen the Tram Bar pull the Large Horizontal Bar away from the Stationary end of the tram Height Rod Extension Gold colored Page6 Basic Terms used with the CLC PRO The CLC PRO uses a handful of abbreviated words Below is a description of these words Driver Side DS Passenger Side PS Examples of the CLC PRO display Stat Pt I PS a Stat Pt I PS Stationary Point I Passenger Side 13mm Hole Hole Attachm Diagonal Base G DS gt Base G DS Base Point G Driver Side 19mm Hole Small Cone Length Ref Pt B DS gt Ref Pt B DS Reference Point B Driver Side 13mm Bolt 16mm Cup The Datum Plane The Datum Plan is an imaginary line parallel to the vehicle from which all Height measurements are based from Example setup for the CLC PRO Passenger Side PS Reference Points Stationary Points Driver Side DS The Stationary amp Base points make up the four undamaged points needed to create a Datum Plane The Reference Points are the locations in the damaged area of the vehicle that need to be repaired Page7 GETTING STARTED e Make sure that the Mitchell Vehi
10. Setup Once you have unpacked all of the components start plugging in all connections to the computer such as e Monitor Mouse Keyboard e Power Supply to the Computer amp Monitor A 4 5V Power e Plug the Wireless Transmitter into the computer s serial port ai LY supply e Plug the 4 5V power supply to the transmitter 4 l Wireless e Printer instructions provided with the printer C omputor m Transmitter Computer Cabinet Assembly Attach the Top and Bottom mounting brackets to the side of the cabinet with the 1 4 20 bolts provided Place the CLC PRO and the horizontal tram bars in these mounting brackets for storage CLC PRO and the horizontal tram bars Top amp Bottom mounting brackets GE Chassis Liner File View Settings Installing the Mitchell software Ge The Mitchell Software amp the Printer are the only programs you will Data Product Registration fei need to load All other programs are pre loaded For your security Mitchell will provide you with codes to register your data Please call Mitchell International at 1 800 238 9111 ext 8906 U S and Canada or 1 858 578 6650 ext 8906 outside North Ameri e below Then select the Have the computer turned on daioses and ener Codes gen io you in te spate provided below 1 Place the Mitchell CRS disk into the computer System ID 3944543 Do Not Load the Mitchell CRS Program Ba i 2 Double click on the CLC PRO icon on the desktop r
11. at the magnetic adapter on the DS driver side D Position the CLC PRO Height Rod centered in the hole at the Base Point DS E Press Enter Important Hold the CLC PRO for 4 seconds before pressing enter STEP 9A amp B STEP 9E Point Driver Side DS Stationary STEP 10 Measuring Length at the Base Point DS A Press the Side Scroll button to display Length for the Base Point DS B With the CLC PRO in position at the Base Point DS press Enter TN ET STEP 10B STEP 10A A B E FGH JK LMNO Driver Side DS Pagel3 Creating the Datum STEP 11 Measuring Diagonal at the Base Point DS A Remove the stationary end of the tram from the Stationary Point DS and move it to the Stationary Point PS alae a ae a 29 s 66 Mnft Base sas B Press the Side Scroll button to display Diagonal for the Base Point a an ne Diff 1 Small Cone C Position the CLC PRO Height Rod centered in the hole at Base Point DS D Press Enter Point Passenger Side PS JI K L MN O Stationary A B Eerie J JN K L MN O E 3 Driver Side DS STEP 12 14 Repeat procedures in STEPS 9 through 11 only now measuring to the Base Point PS 12 Measur
12. cle Dimensional CD is in the computers CD ROM Drive double click on the CLC PRO icon on the computers Desktop e Select the Year Make amp Model of the vehicle e Select the Model Type from the drop down box located in the upper right hand corner of the program Chassis Liner File View Settings Help Graphic View Bottom View Upper Body Under Body PLEARE HE MEASURE EILANATEWF AT FET OF MANUAL 244 104 18 WHEELBASE Cig Drawing Data 2004 Chevrolet Cavalier CFD Le md Rl La FELH ae ET BEB Coupe Coupe tar pr Cgi i i pi T ma i Fioni 7 ra ka ES age itil wile at i AOH HME SCH OH EHHE Cih PARTHEMT YEA SE EME OF PAE Helpful Hint Use the Zoom Zoom Window and Pan buttons located at the top of the vehicles graphic to help locate and verify certain portion of the vehicle s frame Sometimes printing the vehicles graphic can also help El 4 amp Zea Page Selecting the Datum Points STEP 1 Establishing four Control Points to create the Datum Plane The CLC PRO needs four undamaged points on the vehicles frame to establish and accurate Datum Plane A Click on the Under Body tab B Click on the Stationary Point button C Select two stationary points that are located in an undamaged section of the vehicle The pro gram will specify what type of magnetic adapter that should be placed at these locations on the vehicl
13. dow and Pan buttons to help locate and verify the vehicle s frame Sometimes printing the vehicles graphic can also help Page20 Measuring the Upper Body amp Comparative STEP 4 A Set the height rod so that it equals the height of the stationary end This will create equal length pointers for measuring Upper Body and Comparative measuring B Lock the vertical height rod locking lever Set equal to the stationary end Displays the description of the Upper Body measurement Use Example of the CLC PRO display the UP amp DOWN scroll buttons to view more selections ee gine C ompartment Damaged or Repaired mode for ep nft 884 Damaged Gpper body This section displays either the Manufactured Specification eee ff 14 Displays what type of measurement you are taking Height Length Width amp Diagonal Use the side Scroll button to view the different measurements Actually what the tram is reading Difference between the manufac tured spec and what the tram is actually reading STEP 5 A Measure to the upper body locations that were chosen B Press enter to record the measurements C Repeat these measuring procedures for the Repair process view Settings Help CE Drawing Data 2004 Chevrolet Cavalier Coupe jraphic View Bottom View Upper Body Under Body al amp 4 G a A o lt 1of2 B Measu
14. e D Click OK E Place the specified magnetic adapters on the vehicle awing Data 2004 Chevrolet Cavalier Coupe v ew Upper Body Under Body m ea t IB iofi g Select Stationary Points Driver Side Passenger Side Datum Point Tools Datum Point Tools Bolt Attachment 4 Bolt Attachment B Hole Attachment B v Hole Attachment G 90 Degree Attachme E 90 Degree Attachme D Steel Cone D v Steel Cone E Right Angle Tool E Right Angle Tool F Small Cone F Small Cone G Large Cone G Large Cone H 10mm Cup H 10mm Cup mi o 12mm Cup v 12mm Cup J 14mm Cup J 14mm Cup K 16mm Cup K 16mm Cup L 18mm Cup s 18mm Cup M 20mm Cup M 20mm Cup N 22mm Cup N 22mm Cup 0 24mm Cup 0 24mm Cup 26mm Cup 26mm Cup 28mm Cup 28mm Cup 30mm Cup 30mm Cup j Type Round Hole Type Round Hole Size 13 Size 13 Refrence Direction Bottom Direction Bottom OK Cancel STEP 2 A Click on the Base Point button B Select two base points that are located in an undamaged section of the vehicle The program will specify what type of tool cups amp cones should be used at these locations on the vehicle C Click OK awing Data 2004 Chevrolet Cavalier Coupe z ew Upper Body Under Body KARIR Select Datum Point ME Select Base Points 1of1 l Driver Side Passenger Side j Datum Point Tools Datum Point Tools A Bolt Attachment 4 Bolt Attachment B Hole Attachment B Hole Attachment Cc 90 Degree A
15. e Driver Side STEP 16 Measuring Length at the Reference Point DS A Press the Side Scroll button to display Length for the Reference Point DS B With the CLC PRO already in position at the Reference Point DS press Enter Ref D Length Mnoft 1966 Ref Pt ADS 13mm Bolt 16mm Cup STEP 16B Passenger Side PS J K L MN O Driver Side DS Pagel6 Measuring to Reference Points STEP 17 Measuring Diagonal at the Reference Point DS A Remove the stationary end of the tram from the Stationary Point DS and move it to the Stationary Point PS B Press the Side Scroll button to display Diagonal for the Reference Point DS C Position the CLC PRO Height Rod centered in the bolt at Reference Point DS D Press Enter Passenger Side PS C H iki yW g L Ref D Diagonal Mnft 2203 Ref Pt A DS Actl 2189 13mm Bolt Diff 14 16mm Cup STEP 17D F G H LA LMN Q Driver Side DS STEP 18 20 Repeat procedures in STEPS 15 through 17 only now measuring to the Ref Point PS 18 Measure Height to the Reference Point PS 19 Measure Length to the Reference Point PS 20 Measure Diagonal to the Reference Point PS STEP 19 a Passenger Side PS G 1 K L MN O STEP 18 be z Stationary Point
16. e Height to the Base Point PS Make sure to hold steady for 4 seconds 13 Measure Length to the Base Point PS 14 Measure Diagonal to the Base Point PS z STEP 13 q Passenger Side PS A B EF G amp G amp uv KL N 7 SRS SS A B Er AM l J K m Passenger Side PS STEP 12 Make sure to hold steady for 4 seconds when taking height measurements to establish the Datum A B eo os G iki ENO Driver Side DS After all of the Stationary Points and Base Points have been measured the DATUM HAS NOW BEEN COMPLETED screen will be displayed Press enter to measure your Reference Points Pagel4 Creating the Datum pry os Chassis Liner View Settings Help Ge Drawing Data 2004 Chevrolet Cavalier Coupe v 3raphic View Bottom View Upper Body Under Body E B A st Q R r Tofi a Base Point Options Reference Options tested aero After the Stationary Points and Base Points Height Rod 250 Damaged Ne Base Points have been measured Stationaey Poink Soles Their values are recorded here DS Station DS Actual IPS Station PS Actual gt Width 478 478 478 478 Height 200 200 lt a Length from zero 0 0 0 0 Diagonal from zero 0 0 0 0 Use this scroll bar to view all of the Stationary amp Base Point measure
17. evrolet Model Cavalier VIN 12345HG67890 Odometer 62 326 License AAAI State Notes Front Driver Side wheel was damaged 12 27 2004 x 12 27 2004 ha Look Up John Doe 123123 Hillview Lane Alexandria MN Zip 56308 555 6565 555 6060 Ext Look Up Look Up Insurance Information Insurance Co Contact ss Policy Number sy Deductible Phone Et Fax as E Mail P Web Address Page22 PRINTING JOB FILES PRINTING JOBS A Click on File and then Print from the tool bar The Print window will appear B Click OK to print Make sure printer is turned on Below is an example of an Under Body printout Chassisimer Velade 7004 Chesolet Cavalier 4125 Mirrnesota Joh No RO 1020 Ched WHITE RONNY Shop Information Explains which Stationary Height rod was used Explains what location was used for the Stationary Point DS Driver Side STATIONARY HEIGHT ROD LOCATION STATIONARY HEIGHT ROD LOCATION PS Passenger Side Manufacturers vehicle data In the above example Reference Point A for both Driver side and Passenger side is shown Page23 CHASSI LINER CO a CHASSIS LINER CORP CLC COMPUTER AND WIRELESS AUTO MEASURING LIMITED WARRANTY CUST __ 335 Chassis Liner Corp warrants its manufactured products to be free from defects in material and workmanship for a period of two 2 years to the ori
18. ginal buyer of the product Products not manufactured by Chassis Liner Corp are not warranted by Chassis Liner Corp Any warranties on products distributed by Chassis Liner Corp which are not manufactured by Chassis Liner Corp are those offered by the product manufacturer Any al leged defective product must be returned to Chassis Liner Corp freight prepaid In the event a product is found defective Chassis Liner Corp will at its option repair or replace the defective product at its expense or refund the amount of the purchase price If the product is repaired it will be returned freight prepaid by Chassis Liner Corp The above warranty is the warranty made by Chassis Liner Corp and is lieu of any other warranty All other warranties expressed or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are disclaimed Agents of Chassis Liner Corp have no authority to make repre sentations of any sort beyond those contained herein and any representations or promises inconsistent with or in addition with or in addition to this warranty are unauthorized and shall not be binding upon Chassis Liner Corp The warranty does not extend to any product that was subjected in Chassis Liner Corp judgment to misuse alteration neglect accident or repair by others when the product has been altered or defaced Chassis Liner Corp s liability whether in contact in tort under any contract provisi
19. he frame HEIGHT ROD ATTACHMNENTS These attachments are used on the Height Rod gold colored 90 Degree Adapter Placing a tool on the Large Cone Cup Shown with a cone con Height Rod Used to measure to the Used to measure to the nected to it Used to meas center of holes amp slots center of bolts amp ure to 90 degree locations studs Page5 Basic Description of the CLC PRO A On Off Button To turn the tram on press this button To turn the tram off press and hold this button for 2 seconds B Scroll Button Reference Points This button scrolls up or down through all of the different measuring points you have selected C Side Scroll Button This button scrolls through the different _ kinds of measurements such as Height Length Width amp Diagonal measurements EEES D Enter Button This button will transmit the measurement read ing to the computer where the measurement will then be recorded Sleep Mode The CLC PRO has a sleep mode timer set for 15 minutes If a button on the unit has not been pressed in a 15 minute timeframe the CLC PRO will go into sleep mode To awake the unit press any Button Automatic Shut Off The CLC PRO has an automatic shut off timer set for 1 hour If a button on the unit has not been pressed in hour the CLC PRO will shut itself down Small Cone Steel Cone 7 Height Rod Horizontal Locking Screw Gold colored Stationary Height
20. ments THIS COMPLETES THE PROCESS OF MEASURING THE FOUR UNDAMAGED POINTS NEEDED TO CREATE THE DATUM Pagel5 Measuring to Reference Points Reference Mode Damaged Manufactured Specification Actually what the tram is reading Difference between the manufac tured spec and what the tram is actually reading Example of the CLC PRO display Ref D Mnft 250 Acth 234 Diff 16 Pt ADS 13mm Bolt Digital Level STEP 15 Measuring Height at the Reference Point DS Make sure the Height for the Reference Point you selected in STEP 4 is displayed on the CLC PRO A Position the Stationary Height Rod at the magnetic adapter on the DS side B Position the height rod with the correct tool cup or cone at the Reference Point DS C Move the height rod up or down until the Digital Level is centered between the two lines on the CLC PRO display D Press Enter E Lock the vertical height rod locking lever Ref R Height Mnoft 250 Ref Pt A DS Actl 234 13mm Bolt STEP 15D Diff 16 16mm Cup KAETI Displays what type of measurement you are taking Height Length Diagonal This section displays The point you are measuring to Brief description of the location What tool cup or cone should be used at this location J KL MANO Measuring Height on th
21. mp cones should be used when measuring to these locations on the vehicle C Click OK D Click the Damaged button awing Data 2004 Chevrolet Cavalier Coupe gt ew Upper Body Under Body iofi G8 Select Datum Point Select Reference Points Driver Side Passenger Side Datum Point Tools Datum Point Tools R eferente 0 plons Bolt Attachment v A Bolt Attachment F oe ae Reference Points D Cone D Cone viz v F F z 3 Damaged H H l 12mm Cup 12mm Cup gt J 14mm Cup J 14mm Cup s Repaired K 16mm Cup K 16mm Cup L 18mm Cup L 18mm Cup M 20mm Cup M 20mm Cup N 22mm Cup N 22mm Cup ia 24mm Cup 0 24mm Cup 26mm Cup 26mm Cup 28mm Cup 28mm Cup 30mm Cup 30mm Cup Refrence This completes the initial setup procedures on the computer Pagel0 Setting up the CLC PRO STEP 5 A Place the correct Stationary Height Rod black colored that you selected in STEP 3 in the stationary end of the tram Tighten the locking screw B Thread the Steel Cone Assembly into the Stationary Height Rod C Place a Height Rod Assembly gold colored in the top of the CLC PRO Make sure that the timing belt lines up with the pulley located inside of CLC PRO D Place a Small Cone on top of the Height Rod Assembly E Turn on the CLC PRO make sure to use a fully charged battery The screen will display that the CLC is Searching For Host It may take 10 to 30 seconds to connect
22. on warranty in negligence or otherwise shall not exceed the return of the amount of the purchase price paid by purchaser and under no circumstances shall Chassis Liner Corp be liable for special indirect incidental or consequential damages The buyer expressly agrees that the remedies of repair replacement or refund of purchase price are the buyer s sole remedy Chassis Liner Corp reserves the right to alter product specifications and components without notice Persons who have been trained on its safe and proper use must only operate Chassis Liner Corp products Please contact your Regional Manager or our Quality Manager for additional information TO VALIDATE THIS WARRANTY THE CHASSIS LINER CORP WARRANTY REGISTRATION FORM MUST BE COMPLETED AND RETURNED TO THE ADDRESS SHOWN BELOW Chassis Liner Corporation Office 1 800 242 2448 4571 Valley Industrial Blvd S Fax 1 952 229 8288 Shakopee MN 55379 Page24 CLC WARRANTY REGISTRATION FORM CUST 340 CLC WARRANTY REGISTRATION FORM Name of purchaser Phone Number Fax Number City State amp Zip Code TYPE OF UNIT PURCHASED UNIT SERIAL NUMBER AUTHORIZED SIGNATURE Owner or Authorized Representative This form must be filled out completely mailed received and filed at the Plant for this warranty to be valid Mail to Chassis Liner Corp ATTN Quality Manager 4571 Valley Industrial Blvd South Shakopee MN 55379
23. rement Options j E C Damaged Repaired Notes Repaired Manufactured Data Damaged gt Height Gondola 0 D 0 Height Stationary 0 0 0 Length 1160 0 D Diagonal 1003 994 1004 Width 884 870 882 Upper Body 1 Upper Body 2 Upper Body 3 Damaged Repaired column column SAVING amp OPENING JOB FILES SAVING JOBS A Click on File and then Save from the tool bar The Job Data window will appear B Enter a Job Number that corresponds with how your shop records customers and repairs Such as a RO or start a new filing system It 1s entirely up to you Just remember what ever you choose should be consis tently used in the future This will help in retrieving and opening already saved jobs C Continue entering all of the Required Fields and any other information you would like saved with your Job D When finished click OK to save OPENING JOBS A Click on File and then Open from the tool bar The Data Lookup window will appear Page21 Job Information Job Number RO 1021 Accident Date Job Open Date Job Close Date Customer Information 12 27 2004 x 12 27 2004 7 12 27 2004 Look Up First Name John LastName Doe Company P Address 123123 Hillview Lane City alevandia State MN X Zip 56308 Home Phone 555 6565 Work Phone 555 6060 Ext Mobile Phone Fax E Mail Look Up
24. tationary Height Rod at the magnetic adapter on the DS driver side D Position the CLC PRO Height Rod centered at the opposite magnetic adapter located at PS passenger side E Press Enter Important Hold the CLC PRO steady for 4 seconds before pressing enter When the Enter button is pressed an asterisk will appear to ver ify that the measurement has been transmitted to the computer L Datum i Height STEP 7D Mnft 200 Stat Pt I PS Actl 200 13mm Hole STEP 7A amp B Diff O Hole Attachm STEP 7E STEP 8 Measuring Width to the Stationary Point Passenger Side PS A Press the Side Scroll button to display A B 7 u j J eL WN Width for the Stationary Point PS B Press Enter Stationary Points Datum Width Mnoft 478 Stat Pt I PS Actl 478 13mm Hole Diff 0 Hole Attachm Driver Side DS Pagel2 Creating the Datum After the Height and Width at the Stationary Points have been entered the display will change to measure Height at the Base Point DS STEP 9 Measuring Height at the Base Point DS Verify that Height for the Base Point DS that you selected in STEP 2 is displayed on the CLC PRO A Move the height rod up or down until a difference of Zero is displayed B Lock the vertical height rod locking lever C Position the Stationary Height Rod
25. ttachme G 90 Degree Attachme D Steel Cone D Steel Cone E Right Angle Tool E Right Angle Tool F v Small Cone F y Small Cone Y Large Cone Large Cone H 10mm Cup H 10mm Cup 12mm Cup 12mm Cup J 14mm Cup J 14mm Cup K 16mm Cup K 16mm Cup L 18mm Cup L 18mm Cup M 20mm Cup M 20mm Cup N 22mm Cup N 22mm Cup 0 24mm Cup 0 24mm Cup 26mm Cup 26mm Cup 28mm Cup 28mm Cup Reference 30mm Cup 30mm Cup Refrence Type Round Hole Type Round Hole Size 19 Size 19 Direction Bottom Direction Bottom OK Cancel This completes the four undamaged points needed to complete the Datum setup Page9 Selecting the Reference Points STEP 3 A Click on the Height Rod button and select which size height rod you will be using on the sta tionary end of the tram Then click OK k5 Chassis Liner CE Drawing Data 2004 Chevrolet Cavalier Coupe Graphic View Bottom View Upper Body Under Body A Base Point Options Reference Options HAAS S eaQa Q 5 1of1 gt B F S Stationary Points Height Rod Reference Points Base Points Unassigned Damaged ToolSelector Height Rod 160 Height hod 250 Height Rod 315 Cancel Height Rod 465 Height Rod 565 Reference Points STEP 4 A Click on the Reference Points button B Select the reference points located in the damaged area of the vehicle that you would like to measure The program will specify what type of tool cups a
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