HIAC 8011+ - Particle Counters
Contents
1. Installation ADANGER Multiple hazards Only qualified personnel must conduct the tasks described in this section of the document Installation guidelines ADANGER Fire and explosion hazard Do not use the instrument with samples or liquids that have an ignition point below 90 C 194 F 8 English ADANGER Fire and inhalation hazards Potentially dangerous gases can be made when samples are moved or analyzed If there is any doubt about a fire hazard or an inhalation hazard keep the equipment under a fume hood during the analysis P ADANGER Chemical exposure hazard Obey laboratory safety procedures and wear all of the personal protective equipment appropriate to the chemicals that are handled Refer to the current safety data sheets MSDS SDS for safety protocols e Chemical exposure hazard Dispose of chemicals and wastes in accordance with local regional and national regulations p Make sure that hazardous fluids or fluids that can produce hazardous vapors are handled safely These fluids must be handled in accordance with local regulatory agency requirements on permissible exposure limits Install the instrument Indoors in a clean dry well ventilated and temperature controlled location As near the sample source as possible to decrease analysis delay In a location with a flat surface to prevent the unit from movement In a location with minimum m2. 5 Connect the opposite end of the tubing to the vacuum supply connection on the rear of the instrument 6 Connect the power cord for the external air compressor to the accessory pump power outlet on the rear of the instrument Do not set the power to on 7 Make sure that the external air compressor is stable and does not move Connect the mufflers Install a muffler to the pressure vent the pump vent and the vacuum vent ports on the rear of the instrument Refer to Product overview on page 5 Connect the drain level sensor optional The drain level sensor is an overflow alarm Refer to Configure the instrument settings on page 15 to enable or disable the drain level sensor Refer to the drain level sensor documentation to connect the drain level sensor 12 English Connect to a PC optional Connect the instrument to a PC or a communications network to send and receive data or to configure the instrument Use an Ethernet cable no longer than 100 m 328 ft maximum length Connect one end of the Ethernet cable to the Ethernet port on the instrument and the other end to the communications device or network After the instrument power is set to on refer to Configure the web server optional on page 16 Connect to a printer optional Connect a USB thermal printer to the instrument to get printouts of specified information Connect a USB cable from the printer to one of the USB ports Refer to the printer software and documenta
3. Indicates a potentially hazardous situation that may result in minor or moderate injury NOTICE Indicates a situation which if not avoided may cause damage to the instrument Information that requires special emphasis Precautionary labels Read all labels and tags attached to the instrument Personal injury or damage to the instrument could occur if not observed A symbol on the instrument is referenced in the manual with a precautionary statement This symbol if noted on the instrument references the instruction manual for operation and or safety information This symbol indicates the need for protective eye wear o gt 4 English This symbol indicates a laser device is used in the equipment This symbol when noted on the product identifies the location of a fuse or current limiting device Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems Return old or end of life equipment to the manufacturer for disposal at no charge to the user x b e Certification Canadian Radio Interference Causing Equipment Regulation IECS 003 Class A Supporting test records reside with the manufacturer This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet appareil num rique de classe A r pond toutes les exigences de la r glementation canadie
4. enne r sinn nns 24 Maintenanc s s oett ea mans 24 Electrostatic discharge ESD considerations resene re nentrnrenrerrrn renren nen 24 Clean the flow path i 25 Clean the instrument lesion 25 How to elean spills 2 2 EE 26 Remove the drain pan 2 iaia near 26 Replace the desiccatt 5 2 Renate 26 Replace the air filter 2 ae soli He 27 Replace the hydraulic fluid filter 28 Replace a fUses ace t Ee i eisen Deum emet Decet 28 Prepare for shipiment oiii eroe nennen is Boe 29 Troubleshooting esse er eredi eccl teras tl tag ap 30 Replacement parts and accessories osse 31 Specifications Specifications are subject to change without notice Specification Details Dimensions W x D x H 38 2 x 40 8 x 71 7 cm 15 05 x 16 07 x 28 23 in Enclosure Aluminum for indoor use only Display 177 8 mm 7 in color WVGA screen Weight 26 4 kg 58 2 Ib Pollution degree 2 Installation category Protection class Sample flow rate 10 to 100 mL minute sensor dependent Sample volume 5 to 100 mL automatic 1 mL increments Tare volume 0 1 to 100 mL Flow accuracy 2 5 maximum Viscosity range 1 to 425 cSt sensor dependent Operating pressure Operating temperature 90 psig 620 5 kPa maximum 5 to 40 C 41 to 104 F Storage temperature 35 to 65 C 31 to 149 F Altitude 2000 m 6
5. O seconds show on the display The sample automatically starts a Bi V a Ed Start the sampling ADANGER Fire and explosion hazard Vapors from flammable substances can cause a fire If the sample contains a flammable substance keep the equipment under a fume hood during the analysis NOTICE Do not open the sample chamber until the pressure is less than 1 psig or if the instrument is in purge mode Use a standard operation procedure to prepare the liquid sample or complete the steps that follow Use a supplied stir bar for steps 3 and 4 in the illustrated steps that follow Before the procedure starts shake the sample liquid for 2 to 5 minutes Degas the liquid with an ultrasonic bath for 30 seconds to 1 minute which depends on the viscosity of the liquid If an ultrasonic bath is not available do a vacuum degas of the sample Refer to Dilute the sample on page 23 Push Start recipe and follow the prompts on the display Refer to the illustrated steps that follow to start the sampling Note Slowly release or raise the sample platform brake to raise or lower the sample platform Make sure to put one hand under the sample platform When the operation is complete the count data shows on the display Push Done To do the operation again push Run again 22 English Make sure to fully examine the instrument for leaks After a m procedure add pressure to the instrument then flush the instrument with water
6. The import and or export There is no storage capacity Make sure that the USB flash drive is clean and function does not correctly attached Do the procedure again If operate with a USB flash The USB flash drive is not correctly the problem continues contact technical drive attached support Replacement parts and accessories Personal injury hazard Use of non approved parts may cause personal injury damage to the instrument or equipment malfunction The replacement parts in this section are approved by the manufacturer Note Product and Article numbers may vary for some selling regions Contact the appropriate distributor or refer to the company website for contact information Replacement parts Description Item no Air filter 540 400 0004 Desiccant 2089897 Hydraulic filter kit 540 400 0025 Cleaning floss excludes the HRLD Smart Sensors 150 and 150JA 660 850 0001 Fuse T 10 A 250 V 5 x 20 mm 500 050 5010 Muffler 570 755 0011 O rings 808 010 400 Stir bar 600 100 0003 English 31 Accessories Float switch HRLD Smart Sensor 100 HRLD Smart Sensor 100HC HRLD Smart Sensor 150 HRLD Smart Sensor 150JA HRLD Smart Sensor 400 HRLD Smart Sensor 400HC HRLD Smart Sensor 600JS HRLD Smart Sensor MC 05 Smart Sensor cable Non Smart Sensor cable Pneumatic tubing USB thermal printer Printer paper Description Item no Air pump with accessory parts 100 VAC 50 Hz 2
7. Select an option Option Web server enabled Web server name Web server DHCP IP address Subnet mask Gateway Description Enables or disables the web server connection Enters the name for the web server up to 15 characters The default is set to ABS followed with the serial number of the instrument Enables or disables the DHCP connection If NO enter the IP address subnet mask and gateway information If YES the network automatically configures the IP address subnet mask and gateway information Sets the IP address for the instrument Enter a valid IP address default 0 0 0 0 Sets the subnet mask for the instrument Enter a valid subnet mask default 0 0 0 0 Sets the gateway for the instrument Enter a valid IP address The default is blank 3 Each entry is automatically saved Push Home to go to the home screen Note If a printer is connected push Print for the configuration data If a PC or a USB flash drive is connected use the import or export options to send or receive data Change the notification settings Notifications are enabled in the Setup menu by default If necessary change the notification settings 1 Push Home gt Instrument gt Notifications 2 Select an option Option Calibration due warning Warning start time Calibration due alert Alert start time Coincidence alert Particle difference alarm Description Enables or disables the calibration warning notification If ena
8. eene nenne 13 User interface and navigation sess 13 Startup eeclesie tet P ertet tid orien td 14 Setthe power to Or Level e p eei eoe i 14 Enter initial Settings a a 2 teo D ues URGES Pon ne En ina ii iaia ir ARS OS 14 Prepare the instrument eren nenne nter en nennen nnn nnn 14 Operation ae eet bee e e t 14 ere eco EE 15 Configure the instrument settings i 15 Configure the web server optional renas 16 Change the notification settings 16 Make a test recipe i 17 Configure the Sensor us ias nm alan iaia ri 17 Set up the Smart Sensor 17 Set up the non Smart Sensor nennen nennen nennen nn 18 Set the reporting standardSs nme nennen nennen nn 18 View the installed reporting standards 19 Data management sisa is nennen aio 20 Import and export data ail Rn 20 Print dat sin iii co LR ern nike 20 Prepare for use with liquids emm nnne 20 Use oil based liquidS e esta 20 Use water based liquids nenn 21 Table of Contents Selecta test recipe uscii ne alba 21 Set the stirrer speed hi enw en IS 22 Degas a sampl een een ge E aa dra uns ae ma das cada 22 Start the sampling 2 2 Rem ar iaia 22 Dilute the sample tee es 23 Show the historical data emen eene enne 24 Show the diagnostics
9. exposure hazard Obey laboratory safety procedures and wear all of the personal protective equipment appropriate to the chemicals that are handled Refer to the current safety data sheets MSDS SDS for safety protocols 14 English Configuration Configure the instrument settings Use the numeric keypad or connect a USB keyboard to complete the steps that follow If a printer is connected push Print to receive the configuration data If a PC or a USB flash drive is connected use the import or export options to send or receive data 1 Push Home gt Setup gt Instrument 2 Select an option Option Language Date Time Default view Enable USB drive access Auto save data to the USB drive Pressure units Minimum start pressure Drain level sensor Chamber light Degas Automatic cut printer settings Home button setting Sound volume Alarm sounds Keypress beeps Description Sets the correct language Changes the date Changes the time Sets the view as table or histogram for particle count data The histogram view shows a bar graph of the scaled counts from the data table Enables or disables access to the USB drive Enables or disables to automatically save data to the USB drive after each procedure Selects English US or metric pressure units All pressure readouts and user entries are relative to atmospheric pressure This is measured before each cycle while the sensors are open to the atmosph
10. increase pressure control on the front of the instrument Slowly turn until the pressure is approximately 90 psig When the pressure is set push the increase pressure control to lock the setting The maximum input pressure is 95 psig If the psig is higher the instrument stops and the high pressure alarm alerts the user Push Cancel when the pressure is set Remove the sample bottle from the sample chamber Safely empty the liquid then replace with a clean sample Push 1 to set the flow rate to the flow rate of the sensor Do steps 1 to 10 twice The instrument is ready for oil based sample procedures Use water based liquids To prepare the instrument for water based liquids or to change the application from oil to water do the SUO CON Ou O Oi 10 11 12 13 14 procedure that follows Collect all of the necessary items Push Home gt Maintenance gt Clean by volume Push 1 to set the flow rate to 10 mL Push 2 to set the volume to 105 mL Get a clean sample of mineral spirits Put the clean sample in the sample chamber Refer to Start the sampling on page 22 Push Next to start the clean by volume procedure When the sample pressure stabilizes read the air pressure air psig on the left side of the display Set the input pressure with this pressure reading To increase the pressure pull to unlock the increase pressure control on the front of the instrument Slowly turn until the pressure is approximatel
11. the 5 15 25 50 and 100 um channel sizes This standard applies to all calibration methods For ISOMTD or 18011171 calibration methods the channels in the calibration curve directly use the channels in the standard Refer to Table 2 DEFSTAN 91 91 Shows the cumulative counts per mL for the 4 6 14 21 and 25 um c channel sizes and the 30 um channel size Only use this standard for ISOMTD or ISO11171 calibrations GOST Shows the cumulative counts per mL for the 4 6 and 14 um c channel sizes Only use this standard for ISOMTD or ISO11171 calibrations ASTM D7619 12 Shows the cumulative counts per mL for the 4 6 and 14 um c channel sizes Only use this standard for ISOMTD or ISO11171 calibrations English 19 Table 2 NAS 1638 and NAVAIR 01 1A 17 channel mapping for the MTD PSL calibration method NAS 1638 and NAVAIR 01 1A 17 channel MTD PSL calibration channel 5 6 10 10 15 14 25 21 50 38 100 70 Data management The instrument can save up to 3 000 individual runs The recorded data includes Date and time Recipe Usage data Procedure results Reporting standards Other necessary information When there is no more storage capacity the instrument erases the oldest runs until there is more storage capacity To prevent data loss export data with a USB flash drive Import and export data The instrument has two USB ports Connect a USB flash drive to send or receive
12. without particles If there is a leak slowly tighten or replace fittings as necessary Dilute the sample Only dilute the sample if the particle concentration or liquid viscosity is too high Dilute the sample when the liquid exceeds the 1096 concentration error value of the sensor In addition dilute the sample when the instrument cannot do sampling procedures because of high viscosity To dilute with a clean known liquid push Home gt Sample gt 5 to enter the dilution factor Do not use background subtraction Make sure that the dilution liquid volume is at least equal to the sample volume or more than the sample volume by a factor up to 10 times The dilution and sample liquid volume accuracy is very important for accurate results To dilute with an unknown liquid complete the steps that follow 1 Push Home gt Sample gt 6 to enable the background subtraction 2 Prepare the dilution sample 3 Putthe dilution sample in the sample chamber then lock the sample chamber Refer to Start the sampling on page 22 4 Push Start recipe gt 1 then enter the dilution liquid sample volume Push Next to start the procedure The instrument saves the dilution liquid counts to subtract counts from the final procedure result Mix the dilution liquid and the sample liquid in proportion Prepare the sample and put it in the sample chamber Lock the sample chamber Push 5 to enter the dilution factor Do a sample procedure 0 The instrument sto
13. 089711 03 Air pump with accessory parts 110 VAC 60 Hz 2089711 01 Air pump with accessory parts 230 VAC 50 Hz 2089711 02 390 100 5000 2089830 100 2089830 100HC 2089830 150 2089830 150JA 2089830 400 2089830 400HC 2089830 300 2089810 2089877 01 2089878 01 480 700 0002 200 200 0003 460513 32 English 3 55 3 Beckman Coulter Inc Beckman Coulter do Brasil Com e Imp de Prod de Lab Ltda 250 S Kraemer Blvd Estr dos Romeiros 220 Galpao G3 Km 38 5 Brea CA 92821 U S A 06501 001 Sao Paulo SP Brasil www particle com CNPJ 42 160 812 0001 44 WERFEN 7 EN IHRE NRRERFARAR SEMANA NE ERMLHXANSTHSETE Brea ili S Kraemer Xi 250 5 WB 92821 TOCKH7 23 97 If 001 714 993 5321 Beckman Coulter Inc 2014 All rights reserved Printed in U S A
14. 11 Drain pan 4 Display 12 Service drain 5 Keypad 13 Chamber release handles 6 LED chamber light 14 Sample chamber 7 USB port 15 Hydraulic filter 8 Stirrer connections 16 Sensor chamber access screws 2x 6 English Figure 2 Rear panel overview Accessory pump power connection 8 74 20 threaded holes 4x Fuse location power switch and power connection 9 Pump vent USB connection 10 Pressure vent 1 2 3 4 Service port 5 6 7 11 Vacuum vent Ethernet port 12 Vacuum supply Drain container level switch connector 13 Pressure supply Sensor output connections for service only 14 Sample drain Product components A Personal injury hazard Instruments or components are heavy Use assistance to install or move Make sure that all components have been received Refer to Figure 3 and Figure 4 If any items are missing or damaged contact the manufacturer or a sales representative immediately Keep the shipment box the packaging materials and the protective caps for future shipping English 7 Figure 3 Product components 1 The instrument 6 Mufflers 3x 2 Terminal connector 7 Drain line tube and compression nut with ferrules 3 O rings 4x 8 Power cord USA 4 Fuses 4x 9 Power cord European 5 Stir bars 10x Figure 4 Sensor components af a 1 MC 05 sensor 2 MC 05 sensor cable 3 HRLD sensor 4 HRLD sensor cable
15. 2 to enter a field value up to 25 characters The option to set these fields are before a test procedure starts 4 When the option to Save or Discard is available make the necessary selection Note If a printer is connected push Print for the test recipe data If a USB flash drive is connected push Import or Export options to send or receive data Configure the sensor The instrument can connect to a Smart Sensor or a non Smart Sensor Only the manufacturer can calibrate a Smart Sensor The user can add or change calibration information for non Smart Sensors Only non Smart Sensors have password protection Set up the Smart Sensor The instrument automatically recognizes the Smart Sensor when the instrument power is set to on The instrument reads information from the sensor and puts the information in the instrument A Smart Sensor stores up to four calibrations Use the steps that follow to configure a Smart Sensor 1 Push Home gt Setup gt Sensor 2 A list of calibrations show Select a calibration curve from the list 3 Select an option to get information about the calibration curves of a Smart Sensor Option Description Model number Shows the 10 digit model number for the selected sensor Serial number Shows the 10 digit serial number for the selected sensor Flow rate Shows the flow rate stored in the sensor for this calibration English 17 Option Calibration method Calibration curve information Description
16. 560 ft maximum Relative humidity 10 to 80 non condensing Power requirements 100 to 230 VAC 50 60 Hz 0 8 A maximum instrument only 5 2 A maximum with an external air compressor Particle size 0 5 um to 600 um sensor dependent Number of channel sizes 18 Reporting standards Liquid agitation procedure ISO 4406 1999 NAS 1638 SAE AS4059 NAVAIR 01 1A 17 DEFSTAN 91 91 GOST 17216 2001 and ASTM D7619 12 user specified and raw counts Electromagnetic stirrer variable speed Fluid compatibility MIL H 5606 MIL H 83282 Shell Tellis Monsanto Skydrol Akso Fyrquel Mobile Zerol 150 Marston Bentley HW 540 Monsanto Coolanol Stoddard Solvent Jet Fuel JP4 JP5 kerosene diesel fuel mineral oil ethers alcohols aldehydes ketones esters aromatics and water Fluid degas procedure Vacuum optional pump necessary Air supply Facility air supply up to 120 psig 827 kPa or an optional external air compressor Optional pump power 100 VAC 115 VAC 230 VAC 50 60 Hz 4 4 A maximum Fuse T 10 A 250 V 5 x 20 mm 2x Data transfer 2 USB ports Host I O Ethernet port Safety feature Drain level switch alarm with optional float switch Air over pressure safety relief valve English 3 Specification Details IP rating IP20 Certifications CE cETLus RCM General information In no event will the manufac
17. SD zoon COULTER DOC026 52 80427 HIAC 8011 01 2014 Edition 1 User Manual Table of Contents Specifications essent ttes 3 General information sss 4 Safety informations edite ete ARA ace dds rre E ee e EC ee eR se D ER en tile 4 Use of hazard information ie 4 Precautionary labels enne nn nen nntr nnne 4 Gertificationi ree eA edet ae te deos 5 ProductioVerview lz nei e ti DESEE ER E PER reine E 5 Product components rali lai eden Ie le ottiene ares pese Le Aa o cea hl bee 7 Installation tenentes 8 Installation quidellhas 2 5 1 0 gii Sh dere tones RI ine 8 Install the Sensor 2 22 ri ertet ioni 9 Install the drain tube tertinm tei dente o nee the ern 11 Mechanical installation enm ener 11 Attach the instrument to the bench Optional sse 11 Electrical installation 2 arena lern 11 Connect air to the sample chamber nennen eee 12 Connect to the facility air supply ssse m 12 Connect to an external air compressor ia 12 Connect the mufflers cie niece p teme vn see 12 Connect the drain level sensor optional nennen 12 Connect to a PC optional emm eene 13 Connect to a printer Optional eee en 13 Connect to AC power stein ete dE evenedecnes nee AR Nn ta
18. Shows the method used for calibration ACFTD ISO11171 MTDPSL or PSL Shows the calibration date the calibration due date the calibration sizes and the threshold voltages for the calibration curve 4 To save the Smart Sensor calibration selection push Save Note If a printer is connected push Print to print the sensor data Set up the non Smart Sensor Enter up to four calibration curves for one sensor It is necessary to have the calibration certificate to setup the sensor Make sure to enter the information exactly as shown on the calibration certificate Do the steps that follow to add a new calibration curve or make changes to a calibration curve 1 Push Home gt Setup gt Sensor 2 Push 1 or use the keypad to select a calibration curve to change 3 Select an option Option Model number Serial number Flow rate Liquid type Calibration date Calibration due date Calibration type Curve type Coincidence error Description Enters the 10 digit model number for the sensor Enters the 10 digit serial number for the sensor Sets the flow rate between 10 and 100 mL min Sets the calibration liquid for the sensor Options Oil or water Enters the date the sensor was calibrated Enters the date for the next calibration Selects the type of calibration for the sensor PSL ACFTD ISO11171 and MTD Selects the calibration curve for the sensor Extinction scatter or both Sets the 1096 coincidence error value for th
19. ain container To prevent overflow install the optional drain level sensor Refer to Connect the drain level sensor optional on page 12 1 1 4 Mechanical installation Attach the instrument to the bench optional Do not mount the instrument directly to a wall because the instrument is too heavy It is necessary to put the instrument on a flat table top or a work bench Then attach the instrument to a wall a table or a free standing rack to prevent movement Make sure that all connection ports power connections vents and drain lines are accessible Items to collect Mounting brackets 4x 4 20 screws 4x Refer to Figure 2 on page 7 for the location of the 74 20 threaded holes to attach the instrument to a table a wall or a free standing rack Electrical installation ADANGER A Electrocution hazard Always remove power to the instrument before making electrical connections English 11 Connect air to the sample chamber Electrical shock hazard Externally connected equipment must have an applicable country safety standard assessment N Personal injury hazard Enclosed systems contain high pressure Qualified personnel must remove pressure from the system before the instrument can be installed or removed The instrument cannot operate without an air connection Connect the vacuum and pressure supply ports to the facility air supply or to an external air compressor Con
20. bled the warning shows how many days until a scheduled calibration The warning shows during startup Sets the days before the calibration warning shows Options 30 to 90 days default 60 Enables or disables the calibration alert If enabled the alert shows how many days until the calibration is scheduled The alert shows before the sampling starts Sets the days before the calibration alert shows Options 0 to 60 days default 14 days Enables or disables the coincidence alert If enabled the alert shows if a sample is more than the coincidence error of the sensor by 10 or more To correct the error refer to Dilute the sample on page 23 Enables or disables the particle difference alarm If enabled the alarm shows increased or decreased particle counts by the selected percentage during the sampling procedure for multiple runs Particle difference limit Sets the particle difference limit from 1 to 100 3 Each entry is automatically saved Push Home to go to the home screen Note If a printer is connected push Print for the configuration data If a PC or a USB flash drive is connected use the import or export options to send or receive data 16 English Make a test recipe A recipe is the user specified parameters of a sample The recipe contains information about the sample the run volume the tare volume the number of procedure cycles the selected reporting standard the dilution factor and the storage inf
21. cedures use two or more 105 mL samples at a high flow rate 5 The procedure is complete If the sensor is clogged or contaminated after this procedure refer to the sensor documentation Clean the instrument Note Before the instrument is cleaned turn off the power and disconnect the power cord Make sure that all instrument panels are installed and all of the interior components are covered before the instrument is cleaned 1 Wipe the exterior surfaces of the instrument with a moist cloth 2 Ifthe instrument is still not clean wipe the exterior surfaces with a cloth made moist with a mild soap and warm water 3 Ifthe instrument is still not clean wipe the exterior surfaces with a lint free tissue and isopropyl alcohol English 25 How to clean spills A Chemical exposure hazard Dispose of chemicals and wastes in accordance with local regional and national regulations 1 Obeyall facility safety protocols for spill control 2 Discard the waste according to applicable regulations Remove the drain pan Refer to How to clean spills on page 26 Use a cross head screwdriver to remove the screws from the drain pan Make sure the instrument power is set to off Contact the manufacturer if liquid leaks from the service drain tube Turn the screwdriver counter clockwise to loosen the screws then loosen the screws with fingers Carefully lift the drain pan with both hands Move the drain pan to the left Do not dama
22. data that includes System configurations Testrecipes Notification settings Reporting standards Sensor calibration information Refer to Connect to a PC optional on page 13 to connect the instrument to a PC Print data Connect a USB thermal printer to the instrument for data about Print system configurations Web server settings Notification settings Sensor calibration information Procedure results Historical data Prepare for use with liquids Before a sampling procedure prepare a new instrument or an instrument that received service for water or oil based samples Do one of the procedures that follow to set the input air pressure and flush the flow path Use oil based liquids To prepare the instrument for oil based liquids or to change the application from water to oil do the procedure that follows Collect all of the necessary items 20 English BON m 9 10 11 12 Push Home gt Maintenance gt Clean by volume Push 1 to set the flow rate to 10 mL Push 2 to set the volume to 105 mL Put a clean oil based sample that is similar to the liquid intended for sampling in the sample chamber Refer to Start the sampling on page 22 Push Next to start the clean by volume procedure When the sample pressure stabilizes read the air pressure air psig on the left side of the display Set the input pressure with this pressure reading To increase the pressure pull to unlock the
23. e sensor Calibration size Push Next page to enter up to 32 calibration sizes Enters a floating point value between 0 450 and 600 000 microns for each size The MC 05 sensor has two sets of calibration curves extinction and scatter 32 calibration sizes each Calibration threshold Enters a threshold value between 1 00 and 10 000 00 mV default 0 00 The MC 05 sensor has two sets of calibration curves 32 calibration sizes each The scatter set is for smaller particles 4 To save the non Smart Sensor configuration push Save Note If a printer is connected push Print to print the sensor data 5 Do steps 1 to 4 again to enter other sensor calibration curves Add a password optional Only non Smart Sensors can use password protection for the calibration curves After the password is set make sure to enter the password before the calibration curves are changed If a sensor has a set password before configuration enter the password before the calibration curves are changed Push Home gt Setup gt Sensor gt Set calibration password To add a new password push 1 Enter a new password Then enter the password again for validation Push Save to save the password Pon gt Set the reporting standards Before a procedure select a reporting standard to show and report test results Add a new reporting standard or make changes to an existing reporting standard The instrument keeps up to 20 reporting standards in storage If nec
24. echanical vibrations and electronic noise In an environmental enclosure that supplies protection from precipitation and direct sunlight In a location where the power switch and power cord are visible and easily accessible In a location where there is sufficient clearance around it to make plumbing and electrical connections Install the sensor Make sure that the instrument power is set to off when connections are made to the sensor or damage to the sensor can occur To install a sensor use the illustrated steps that follow Make sure that the cover is fully closed after the procedure and when the instrument power is set to on Do not tighten the sensor fittings too much to prevent damage to the fittings and to the sensor English 9 10 English Install the drain tube Chemical hazard If there is a leak in the fluid system hazardous substances can come out of the lower enclosure Make sure to catch any spills to protect the environment Chemical exposure hazard Dispose of chemicals and wastes in accordance with local regional and national regulations Explosion hazard Make sure that the drain tube is free of all obstructions If the drain tube has a blockage or is pinched or bent high pressure can build up in the instrument Refer to the illustrated steps that follow to install the drain tube to the sample drain Make sure that the open end of the drain tubing is attached to a safe dr
25. ere English US pressure units Hg inches or psig Metric pressure units Hg mm or kPag Sets the minimum start pressure for a test Enter a minimum and maximum float point value between 5 to 85 psig or 34 5 to 586 1 kPag default 60 psig Sets the drain level sensor to disabled normally open or normally closed default disabled Connect the drain level sensor optional on page 12 Sets the brightness level to see the sample in the chamber Options 1 to 9 default 8 or OFF Sets the degas time Options 0 5 to 5 minutes or OFF This only applies to the instrument if an external air compressor is connected Before a sampling procedure the instrument will degas the sample If an external air compressor is not connected make sure that the degas time is set to OFF Enables or disables the printer to automatically cut printed data Enables or disables the access to the home button on the keypad Sets the sound volume level Options 1 to 9 default 8 or OFF Enables or disables alarm sounds Enables or disables the instrument to beep when a key is pushed 3 When the option Save or Discard is available make the necessary selection Push Next to access more options English 15 Configure the web server optional Connect the instrument to a network connected PC to get access to reports that the instrument makes Refer to Connect to a PC optional on page 13 1 Push Home gt Setup gt Web server 2
26. essary delete the selected or all of the reporting standards The fixed run counter cannot be changed or deleted 18 English 1 To find the correct standard to use push Home gt Setup gt Sensor 2 To select the correct standard push Home gt Setup gt Reporting standards 3 Select an option Option Description Standard name Enters a specific name for the standard up to 16 characters Channel sizes Sets the channel size between 0 500 and 600 000 Enter the channel sizes from the smallest to the largest value Concentration Sets the concentration to raw counts or counts per mL If counts per mL is selected set the counts per a quantity of mL from 1 to 100 Binning method Selects cumulative or differential as the bin method for the standard Number of classes Sets the number of classes Options 1 to 16 Class names Enters a class name up to 16 characters Class limits Sets the class limits for each class at each channel size Enter a number or keep the entry blank Make sure that the class limits for a channel are entered from the smallest to the largest value The value represents the maximum number of particles for that class The instrument ignores blank values Classify on Enables or disables classification procedures Select individual runs averages or individual runs and averages default individual runs and averages Averages are measured for all runs in a procedure Alarm setting Configures an alarm limit for each co
27. et the stirrer speed 1 Push Home gt Sample gt Stirrer Speed 2 Select the correct stirrer speed from 83 to 743 RPM 3 Puta clean stir bar in the sample bottle Degas a sample Connect an external air compressor to the instrument to do a vacuum degas of a test sample Refer to Connect to an external air compressor on page 12 Find the correct vacuum level and time settings for the liquid used for this instrument The degas time and vacuum level is dependent on the liquid type and viscosity Use lower vacuum levels and shorter degas times for low viscosity liquid If a low viscosity liquid is degassed at a high vacuum rate at a long period of time the liquid can boil Use the steps that follow to degas a sample before a test procedure starts Push Home gt Setup gt Instrument gt More Push Degas then set the correct degas time 0 5 to 5 minutes Push Home gt Sample to select a recipe Refer to Select a test recipe on page 21 Put a sample in the sample chamber Refer to Start the sampling on page 22 Push Start recipe to start the degas procedure Read the current pressure of the sample chamber on the display If necessary adjust the vacuum with the vacuum pressure control Pull the vacuum control to adjust the vacuum level To increase the vacuum setting turn the vacuum control counter clockwise When done push the vacuum control to lock the vacuum position To stop the degas procedure push Cancel 9 When the procedure is done
28. ge the service drain Fully clean the drain pain then put the drain pan back in its basin Turn the screws clockwise with fingers or the screwdriver to tighten Do not tighten too much momo Replace the desiccant ADANGER Electrocution hazard Remove power from the instrument before doing maintenance or service activities The desiccant absorbs moisture and prevents corrosion It will be necessary to replace the desiccant frequently if the air supply is wet or the air comes from a humid environment The desiccant is in the sensor chamber Replace the desiccant when it changes from light orange to dark green Refer to the illustrated steps that follow 26 English EI ER 9 0 Replace the air filter Refer to the illustrated steps that follow to replace the air filter when the pressurization of the instrument is unsatisfactory 9 0 AI English 27 Replace the hydraulic fluid filter NOTICE Do not operate the instrument without the hydraulic filter Damage to the flow controller cylinder can occur which voids the warranty NOTICE Damage to the instrument will occur if the replacement filter is contaminated during this procedure Before the procedure starts purge all liquid from the filter assembly Do a procedure with a 100 mL sample that has nothing in the sample chamber Refer to Start the sampling on page 22 Refer to the illustrated steps that follow to replace the hydraul
29. he diagnostics information shows on the display e g operating information the power supply the type of sensor connected 3 Push Error log gt 1 to enable or disable the error log If enabled push 2 to set the maximum quantity of errors to record 10 to 500 4 Push Back to go to the diagnostics screen To view the manual controls push Manual control 6 Use the keypad to change or start manual control of some instrument actions a Maintenance document 4 i Multiple hazards Only qualified personnel must conduct the tasks described in this section of the NOTICE Do not disassemble the instrument for maintenance If the internal components must be cleaned or repaired contact the manufacturer Electrostatic discharge ESD considerations NOTICE Potential Instrument Damage Delicate internal electronic components can be damaged by static electricity resulting in degraded performance or eventual failure Refer to the steps in this procedure to prevent ESD damage to the instrument 24 English Touch an earth grounded metal surface such as the chassis of an instrument a metal conduit or pipe to discharge static electricity from the body Avoid excessive movement Transport static sensitive components in anti static containers or packages Wear a wrist strap connected by a wire to earth ground Work in a static safe area with anti static floor pads and work bench pads Clean the flo
30. ic fluid filter After this procedure do a sample procedure twice with a 100 mL sample of clean liquid Replace a fuse ADANGER A Electrocution hazard Remove power from the instrument before this procedure is started ADANGER A Fire hazard Use the same type and current rating to replace fuses A blown fuse can be an indication that the instrument has a problem and service is necessary Refer to Specifications for the fuse rating Refer to the illustrated steps that follow to replace a fuse 28 English Prepare for shipment Biological hazard Obey safety handling protocols and wear all of the personal protective equipment required when handling an instrument that may have come in contact with biological hazardous materials Wash and decontaminate the instrument with a disinfectant soap solution and rinse with hot water before maintenance or shipping The instrument must be decontaminated before it is shipped All fluids must be drained from the instrument NOTICE Use the steps that follow to decontaminate the instrument Items to collect 2 oS Clean mineral spirits for oil based liquids Clean isopropyl alcohol for water based liquids The original shipment box will all of the packaging materials The caps for all of the ports and the connections on the instrument Glass filament packaging tape 5 1 cm 2 in wide minimum width Push Home gt Maintenance gt Clean by vo
31. lume to decontaminate the instrument Put 100 mL of a clean liquid sample mineral spirits or isopropyl alcohol to flush the flow path Refer to Clean the flow path on page 25 Remove the sample from the sample chamber To remove liquid from the flow path do an air flush procedure two to three times Put a 100 mL bottle in the sample chamber with no liquid in it Do this procedure until there is no liquid in the flow path Set the instrument power to off If other devices are connected to the instrument set the power of these devices to off Remove the power cable and all cables connected to the instrument Remove the sensor Refer to the sensor documentation Remove the drain tubing Make sure that the instrument is clean and dry Refer to Clean the instrument on page 25 10 Put the caps on all of the instrument parts e g the ports the vents the drain line etc 11 Package the instrument and the necessary accessories with all packaging materials English 29 12 Make sure that the instrument is safe and correctly packaged 13 Apply the glass filament packaging tape to the box Troubleshooting Problem Possible cause Solution Over concentration alarm The cumulative counts in the first channel are more than the concentration value with 10 coincidence for the sensor Dilute the sample on page 23 Make sure that the 10 coincidence error is correct Refer to Set up the non Smart Sensor on
32. nect to the facility air supply To connect to the facility air supply make sure to collect an air supply tubing that has an 6 35 mm A in outer diameter Before the procedure starts make sure that the instrument power is set to off 1 Before the connections are made examine the air pressure Make sure that the air pressure is not more than 120 psig Make sure that the air is clean and dry Make sure that both ends of the tubing are clean and equally cut Connect the tubing to the pressure supply outlet on the rear of the instrument Refer to Figure 2 on page 7 Make sure that the tubing is fully connected to the pressure supply Examine for air leaks Make necessary adjustments 9 gt Connect to an external air compressor NOTICE Make sure that the external air compressor the pump voltage is the same voltage as the input voltage applied to the instrument Use the correct external air compressor tubing and power cords Before the procedure starts make sure that the instrument and the pump power are set to off 1 Make sure that both ends of the tubing are clean and equally cut 2 Fully insert one end of the tubing to the pressure outlet connection on the external air compressor 3 Connect the opposite end of the tubing into the pressure supply connection on the rear of the instrument Refer to Figure 2 on page 7 4 Fully insert the second tubing into the vacuum inlet connection on the external air compressor
33. nne sur les quipements provoquant des interf rences FCC Part 15 Class A Limits Supporting test records reside with the manufacturer The device complies with Part 15 of the FCC Rules Operation is subject to the following conditions 1 The equipment may not cause harmful interference 2 The equipment must accept any interference received including interference that may cause undesired operation Changes or modifications to this equipment not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense The following techniques can be used to reduce interference problems 1 Disconnect the equipment from its power source to verify that it is or is not the source of the interference 2 If the equipment is connected to the same outlet a
34. ormation The instrument can save up to 20 user created recipes To do a procedure of a sample first set up a recipe 1 Push Home gt Setup gt Test recipe 2 Select the first available recipe with the numeric keypad 3 Select an option Option Recipe name Recipe title Recipe subtitle Tare volume Sample volume Number of runs Dilution factor Use background subtraction Discard first run Report Description Enters a recipe name up to 25 characters Enters a recipe title up to 25 characters Enters a recipe subtitle up to 25 characters Sets the tare volume Options 0 1 to 100 0 1 to 100 Default 1 8 Sets the sample volume between 5 to 100 mL default 5 The product of the value and the number procedure cycles must be less than or equal to 105 minus the tare volume Sets the number of procedure cycles between 1 to 20 default 1 Changes the dilution factor between 1 to 10 default 1 Dilution set to 1 means there is no dilution Refer to Dilute the sample on page 23 Enables or disables background subtraction during a test recipe procedure Use background subtraction when a dilution liquid is used Deletes or saves the first test recipe procedure Sets the reporting standard for this test recipe User defined fields Enters six unique field names and default values for the sample Push Next page to set six user specified fields Push 1 to enter a default field name up to 16 characters Push
35. page 18 Drain alarm The drain container is full Empty the drain container Set the alarm again Flow alarm The fluid is too viscous Dilute the sample on page 23 The air pressure is too low Increase the air pressure to 90 psig The liquid filter is clogged The sensor is clogged Do a backflush procedure Refer to Clean the flow path on page 25 Refer to the sensor documentation Contact technical support Count percent difference alarm During the sampling procedure the percent difference of a channel is more than the set limit Make sure that the count difference alarm setting is set to a reasonable value The particles are settling Usethe stirrer Improve sample preparation Minimum pressure failure The sample chamber does not pressurize at the minimum start pressure Make sure that the minimum pressure is not set too high Setthe input pressure to 90 psig Make sure that the input facility air supply pressure is more than the minimum start pressure Maximum pressure failure The sample chamber pressure is more than 95 psig Decrease the input pressure to 90 psig Blocked sensor The sample liquid is too viscous and or the minimum pressure is too low Dilute the sample on page 23 Make sure that the input air pressure is approximately 90 psig Increase the minimum start air pressure to 85 psig There are particles in the sen
36. ps when the procedure is done The background counts of the diluent shows on the display as the final result a mom e English 23 Show the historical data Read the historical data in storage View the data in chronological order by record by day or by a selected date Send the data as a PDF to a USB flash drive or a PC If a printer is connected push Print for the historical data The data is only formatted for the table view 1 Push Home gt Historical data 2 The most recent data record shows 3 Select an option Option Description Next previous Shows the next or previous historical data From the newest data record push Next record record to view the first record in the buffer Or push Previous record to view the last record in the buffer Next previous day Shows the historical data by the day it was recorded From the newest day with data push Next day to view the first day in the buffer Or push Previous day to view the last day in the buffer If no data was recorded on a selected day the display shows the next day with data Jump to date Enters a specified date in the buffer If no data was recorded on that date the display shows the next date with data 4 To change the report standard for a historical data record push More 5 Select the correct reporting standard Show the diagnostics Read the diagnostics screen the error log or set the instrument to manual control 1 Push Home gt Diagnostics 2 T
37. s the device experiencing interference connect the equipment to a different outlet 3 Move the equipment away from the device receiving the interference 4 Reposition the receiving antenna for the device receiving the interference 5 Try combinations of the above Product overview ADANGER Chemical or biological hazards If this instrument is used to monitor a treatment process and or chemical feed system for which there are regulatory limits and monitoring requirements related to public health public safety food or beverage manufacture or processing it is the responsibility of the user of this instrument to know and abide by any applicable regulation and to have sufficient and appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction of the instrument English 5 The HIAC 8011 is a liquid particle counter and an automatic bottle sampler Use this instrument to validate the cleanliness and particulate counts of water oil and fuels The instrument is used in laboratories and has a built in operating system that is controlled by the keypad or a USB keyboard Connect a sensor to the instrument to measure particles with light obscuration and scattering technology Refer to Figure 1 and Figure 2 for product features Figure 1 Product overview 1 Sample platform brake 9 Pressure and vacuum controls 2 Handle 2x 10 Sample platform 3 Sensor chamber
38. sor flow cell or the liquid filter is clogged Do a backflush procedure Refer to Clean the flow path on page 25 Refer to the sensor documentation Contact technical support A flow controller failure The motor power is set to on but there is no motion The sensor is active at a different location known or unknown The sensor is always active Contact technical support 30 English Problem Possible cause Solution Degas a sample on page 22 then do the procedure again The sensor baseline is There are bubbles are in the fluid high Discard the sample then flush the instrument with the correct liquid There is water in an oil sample or oilin a water sample Do a backflush procedure Refer to Clean the flow path on page 25 Refer to the sensor documentation The sensor is clogged or contaminated The sample liquid is too dark or is Dilute the sample on page 23 then do the over concentrated procedure again Particulate over concentration There is a sensor failure or the Contact technical support laser power is low The sample bottle is empty Decrease the sample volume and use a larger bottle or more sample fluid The liquid pressure is The pressure in the flow system is Make sure that the flow path is not clogged more than the set limit more than the maximum psig A database error There is a database failure Contact technical support
39. tion Connect to AC power Do not connect the power cord until all connections are made 1 Connect the power cord to the power connector on the rear of the instrument Make sure the connection is safely attached 2 Connect the power cord to an electrical outlet with protective earth ground User interface and navigation Refer to Figure 5 and Table 1 for the description of the user interface and the keypad Use the soft keys the numeric keypad the arrow keys and the home key to use the instrument Optional Connect a USB keyboard Figure 5 User interface and keypad 1 Menu options 6 Numeric keypad 2 Display 7 Help key 3 Heading bar 8 Home key 4 Menu 9 RIGHT LEFT UP and DOWN arrows 5 Soft keys 7x 10 Power indicator Table 1 Display and key descriptions Display item or key Description Menu options Shows the current menu selections Use the numeric keypad to select an option Display Shows the current status of the instrument Use the soft keys or numeric keypad to make a selection The display is not a touchscreen Heading bar Shows the current menu selection the date and the time Menu Shows the current menu selections Use the soft keys to make a selection Soft keys Selects menu options and functions in the menu Numeric keypad Enters numeric data English 13 Table 1 Display and key descriptions continued Display item or key Description Help ke
40. turer be liable for direct indirect special incidental or consequential damages resulting from any defect or omission in this manual The manufacturer reserves the right to make changes in this manual and the products it describes at any time without notice or obligation Revised editions are found on the manufacturer s website Safety information The manufacturer is not responsible for any damages due to misapplication or misuse of this product including without limitation direct incidental and consequential damages and disclaims such damages to the full extent permitted under applicable law The user is solely responsible to identify critical application risks and install appropriate mechanisms to protect processes during a possible equipment malfunction Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so could result in serious injury to the operator or damage to the equipment Make sure that the protection provided by this equipment is not impaired Do not use or install this equipment in any manner other than that specified in this manual Use of hazard information ADANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially or imminently hazardous situation which if not avoided could result in death or serious injury
41. unt channel Options O to 50 000 The alarm limits are applied to the count channel which uses the concentration and bin method settings e g differential counts 100 mL The value for the specified channel must be more than the specified limit to make a count alarm 4 Each entry is automatically saved Push Home to go to the home screen View the installed reporting standards The reporting standards that follow are installed with the instrument Refer to a specified standard for more information The run counters per mL and raw show the cumulative counts for the default channels and the run counters do not have set classes Note If a printer is connected push Print for each reporting standard ISO 4406 Shows the cumulative counts per mL for the 4 6 10 14 21 and 25 um c channel sizes and the 30 38 and 70 um channel sizes Only use this standard for ISOMTD or 18011171 calibrations NAS 1638 Shows the differential counts per 100 mL for the 5 15 25 50 and 100 um channel sizes This standard applies to all calibration methods For ISOMTD or ISO11171 calibration methods the channels in the calibration curve directly use the channels in the standard Refer to Table 2 SAE AS4059 Shows the cumulative counts per 100 mL for the 4 6 14 and 21 um c channel sizes and the 38 and 70 um channel sizes Only use this standard for ISOMTD or 18011171 calibrations NAVAIR 01 1A 17 Shows the differential counts per 100 mL for
42. w path Only use verified clean liquid for backflush procedures to prevent damage to the flow path To clean the flow path use the steps that follow Clean by counts Cleans the flow path with a specified number of counts Use a liquid cleaner that is cleaner than the target number Clean by volume Cleans the flow path between sample procedures to decrease contamination Use this procedure before sampling a different liquid oil to water or water to oil Backflush Cleans the blocked particles out of the sensor flow path or to backflush the hydraulic fluid filter Use clean mineral spirits or a similar liquid Use a high flow rate for low viscosity fluids 1 Push Home gt Maintenance 2 Select an option Option Description Clean by counts Enters the flow rate in mL Enters the size Sets the cleanliness count limit from 1 to 50 000 Clean by volume Enters the flow rate between 10 and 100 mL min Enters the sample volume from 5 to 105 mL Backflush Enters the flow rate between 10 to 100 mL min Use 100 mL min with low viscosity fluids Enters the sample volume from 5 to 105 mL 3 To clean by counts or clean by volume Put the cleaning liquid in the sample cnamber Refer to Start the sampling on page 22 To do a backflush procedure Remove the drain tube from the drain container Put the drain tubing in the clean liquid container Put an empty bottle in the sample chamber 4 Push Next to start the procedure For all pro
43. y 90 psig When the pressure is set push the increase pressure control to lock the setting The maximum input pressure is 95 psig If the psig is higher the instrument stops and the high pressure alarm alerts the user Push Cancel when the pressure is set Push 1 to set the flow rate to the flow rate of the sensor Remove the sample bottle from the sample chamber Safely discard the liquid then replace with a clean sample Do steps 1 to 11 with mineral spirits two more times to remove calibration oil Put a full bottle of isopropyl alcohol in the chamber Do steps 1 to 3 and 5 to 11 twice with isopropyl alcohol Put a clean sample liquid that is similar to the liquid intended for sampling in the sample chamber Do steps 1 to 3 and 5 to 11 twice If there is no cross contamination the display shows low counts The instrument is ready for water based sampling Select a test recipe 1 2 Push Sample gt Select a recipe Refer to Make a test recipe on page 17 Select a recipe The recipe shows English 21 3 Make sure that the recipe settings are correct 4 Push Start recipe to start the procedure Refer to Start the sampling on page 22 Set the stirrer speed Use a stir bar for samples with larger particles or for large sample volumes The stirrer speed changes with the liquid viscosity Use a higher stirring speed for low viscosity liquids The speed decreases with higher viscosity fluids Use the steps that follow to s
44. y Gives information about the currently shown screen Home key Goes to the home screen RIGHT LEFT UP and DOWN Scrolls through data display fields arrows Power indicator Shows a blue LED light when the power is set to on Startup Set the power to on Note The instrument is user operated on an intermittent basis The instrument does not operate automatically Set the power to off when the instrument is not in use for more than 1 hour to extend the life of the sensor Make sure that the AC power supply is correctly installed Refer to Connect to AC power on page 13 Push the power button on the rear of the instrument to set the power to on or off A blue LED indicator light shows when the power is set to on Enter initial settings At initial startup follow the prompts on the display to set up the language the date the time and network information Refer to Configure the instrument settings on page 15 to change the settings Prepare the instrument Connect all of the necessary equipment then examine the instrument 1 Make sure that the sensor is correctly installed Make sure that the pressure vent vacuum and exhaust ports are correctly installed 3 Keep all of the caps in storage for the ports that have connections Keep the caps on the ports that do not have connections 4 Make sure that the line pressure is not more than 120 psig 827 37 kPa at 40 C 104 F Operation ADANGER Chemical
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