User Manual - VIAIR Corporation
Contents
1. Your Vital Air Source _ 42045 Heavy Duty ADA Base Model Kit 85 105 PSI ADA Compressor Only 42047 Heavy Duty ADA Base Model Kit 110 145 PSI ADA Compressor Only 45052 Constant Duty ADA Base Model Kit 85 105 PSI ADA Compressor Only 45054 Constant Duty ADA Base Model Kit 110 145 PSI ADA Compressor Only IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL C AUTOMATIC DEPLOYMENT AIR BASE MODEL KIT IMPORTANT SAFETY INSTRUCTIONS CAUTION To reduce risk of electrical shock or electrocution Do not disassemble Do not attempt repairs or modifications Refer to qualified service agencies for all required service and repairs Do not use this product around an area where it can fall or be pulled into water or other liquids Do not reach for this product if it has fallen into liquid Use this compressor with 12 volt DC systems only This product should never be left unattended during use WARNING To prevent injury Never allow children to operate this compressor Close supervision is necessary when this compressor is being used near children This compressor will become very HOT during and immediately after use Do not touch any part of this compressor with bare hands during and immediately after use Do not use this pro2. less chance the compressor will overheat If mounted in the engine compartment for prolonged use tire filling open your hood to allow maximum cooling of the compressor unit 3 This compressor is moisture amp dust resistant but NOT DIRT OR WATERPROOF Do not mount compressor in locations where the unit is likely to come in contact with the elements 4 Always utilize the supplied remote filter mounting option and route the air line from Compressor air inlet to remote inlet air filter located in a clean and dry area Secure the air filter to keep it from dislodging and becoming damaged 5 If it is necessary to mount the air compressor further away from the battery such as inside your vehicle or in the bed of your pickup use the appropriate gauge wire for the amp draw of the compressor and distance from the battery When in doubt use the next larger wire gauge size USER MANUAL AUTOMATIC DEPLOYMENT AIR BASE MODEL KIT MOUNTING AND WIRING 1 Disconnect ground cable from vehicle s battery 2 Position the air compressor in the location where it will be mounted 3 NOTE For remote inlet air filter installation refer to instructions included in the T 8 9 10 Remote Inlet Air Filter Pack Make sure that your compressor setup is properly fused Before connecting to power source re check your system to make sure that all electrical connections are made properly Connect power lead to the battery It is recommended to p
3. will allow the Thermal Overload Protector to reset so you can safely resume use of the air compressor To prevent discharge of your vehicle s battery and enhance performance keep the vehicle s engine running while using the compressor Only operate compressor in well ventilated areas NOTE Your ADA Base Model Kit is equipped with a sealed pressure switch Due to manufacturing tolerances a variance of 5 is possible for turn on amp off pressures This is not a manufacturing defect and will not affect the operation of air lockers nor the abilityof the ADA Base Model Kit to inflate tires MAINTENANCE amp REPAIRS Is 2 3 4 9 6 f Periodically check all electrical and fittings connections Clean and tighten as needed Periodically check all mounting screws Tighten as needed Replace air filter element periodically Replacement frequency depends on operating frequency and operating environment For frequent use in dusty environment we recommend that you replace air filter element at least once a month Regularly clean dust and dirt from compressor cooling fins and or motor housing Your air compressor is equipped with a permanently lubricated maintenance free motor Never try to lubricate the compressor All repairs should be performed by Manufacturer or Manufacturer s Authorized Service Agencies only For complete information regarding VIAIR Warranty please visit www viaircorp com warranty CAUTION N
4. with soap and water solution and tighten Replace compressor Replace air filter element Replace pressure switch Replace safety valve Drain tank tilt tank to drain Drain tank more frequently Move compressor to area with less humidity or use air line filter Make sure compressor switch is ON Disconnect compressor s from power source replace fuse Refer to Specifications section for correct amperage rating 3 Let compressors cool off for about 30 minutes to allow thermal overload switch to reset 4 Replace pressure switch 1 Move compressor to well ventilated area or area with lower ambient temperature 2 Repair or replace compressor 1 Tighten bolts 2 Replace bearing or piston assembly 3 Replace piston or compressor NEVER DISASSEMBLE COMPRESSOR WHILE COMPRESSOR IS PRESSURIZED USER MANUAL AUTOMATIC DEPLOYMENT AIR BASE MODEL KIT ABOUT COMPRESSOR DUTY CYCLE Compressor Duty Cycle refers to amount of time a compressor can be operated in a given time period at 100 PSI and at a standard ambient temperature of 72 F Duty Cycle is commonly expressed in percentile as Compressor on Time Compressor on Time Off Time As an example a compressor that is rated for 25 duty cycle means that compressor can be operated at 100 PSI 72 F for 10 Minutes ON and 30 Minutes OFF 10 Min On 10 Min On 30 Min Off 10 Min 40 Min 25 Duty Cycle DUTY CYCLE REFERENCE CHART
5. 0 PSI 100 Continuous 190 F 40 F Yes USER MANUAL AUTOMATIC DEPLOYMENT AIR BASE MODEL KIT ADA BASE MODEL KIT WIRING SCHEMATIC To Keyed Power Source 12V 40A Relay ANY AA L GAA USER MANUAL Harness p LL Battery AUTOMATIC DEPLOYMENT AIR BASE MODEL KIT PROBLEM Tank pressure drops when compressor s shut off Compressor runs continuously and air flow lower than normal Compressor runs continuously causing safety valve if equipped to open Excessive moisture in discharge Compressor will not run Thermal overload protector cuts out repeatedly Excessive knocking or rattling CAUTION POSSIBLE CAUSE S Loose drain cock Loose connections Excessive air usage Loose connections Worn piston ring or inlet valve Clogged air filter element Bad pressure switch Defective safety valve Excessive water in air tank High humidity No power or power switch in OFF position Blown fuse Motor overheats Pressure switch failure Lack of proper ventilation or ambient temperature is too high Compressor valves failed Loose mounting bolts Worn bearing on eccentric or motor shaft Cylinder or piston ring is worn TROUBLESHOOTING GUIDE CORRECTIVE ACTION Tighten drain cock 2 Check all connections with soap and water solution and tighten Decrease air usage 2 Check all connections
6. DUTY CYCLE 100PSI 72 F MINUTES ON OFF 15 6 Min On 34 Min Off 20 8 Min On 32 Min Off 25 10 Min On 30 Min Off 30 13 Min On 30 Min Off 33 15 Min On 30 Min Off 100 Continuous Duty ABOUT RATED WORKING PRESSURE To ensure trouble free service life of your compressor always operate compressor within rated working pressure of the compressor Never use a pressure switch with a higher cut off pressure than compressor s rated working pressure WIRE GAUGE GUIDE 12 VOLT Length of wire from battery to compressor 10 1 i2 w ef s Amp Draw LIMITED WARRANTY VIAIR Corporation warrants this product when properly installed and under normal conditions of use to be free from defects in workmanship and materials for a period of one year from its original date of purchase To receive warranty service or repair please contact VIAIR Corporation Returns should be made within one year of the date of purchase after a Return Goods Authorization RGA number has been assigned by VIAIR Corporation To obtain RGA fax a copy of your receipt to 949 585 0188 For complete warranty details please visit www viaircorp com warranty PLEASE NOTE THIS WARRANTY COVERS PRODUCT DEFECTS ONLY IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE Your Vital Air Source 15 EDELMAN e IRVINE CA 92618 TEL 949 585 0011 FAX 949 585 0188 www viaircorp com
7. SP Adapters 1 NPT M Barbed Fitting for 1 4 Air Line For Remote Mount Air Filter Installation 1 1 NPT F Barbed Fitting for 1 4 Air Line For Remote Mount Air Filter Installation 1 Coiled Air Line For Remote Mount Air Filter Installation 1 Air Filter Housing 2 Replacement Air Filter Elements 1 Mounting Hardware AUTOMATIC DEPLOYMENT AIR BASE MODEL KIT OPERATING INSTRUCTIONS 1 2 D 6 IMPORTANT Always operate the compressor at or below the MAXIMUM PRESSURE RATING of the compressor Please refer to Application amp Specifications Sections of this manual for details Always observe the MAXIMUM DUTY CYCLE of the air compressor Refer to Compressor Applications and Specifications Sections of this manual for details Operation exceeding maximum pressure ratings and or duty cycle will result in damage to the air compressor Your air compressor is equipped with an AUTOMATIC THERMAL OVERLOAD PROTECTOR This feature is designed to protect the air compressor from overheating and causing permanent damage to your air compressor The thermal overload protector will automatically cut power to your air compressor should the internal operating temperature of the air compressor rise above safe levels during excessive use Should at any time during use your air compressor automatically shuts off unexpectedly do not attempt to restart it Turn off power and allow unit to cool for at least 30 minutes This
8. duct near flames or explosive materials or where aerosol products are being used Do not operate this product where oxygen is being administered Do not pump anything other than atmospheric air Never use this product while sleepy or drowsy Do not use any tools or attachments without first determining maximum air pressure for that tool or attachment Never point any air nozzle or air sprayer toward another person or any part of the body This air compressor is equipped with an Automatic Reset Thermal Protector and can automatically restart after the thermal protector resets Always cut off power source when thermal protector becomes activated Wear safety glasses or goggles when operating this product Use only in well ventilated areas INSTALLATION Please read and follow the installation instructions carefully to avoid injury or damage to the compressor or your vehicle Each of our air compressors and parts have been carefully produced and packaged Before you begin installation please familiarize yourself with the ADA Base Model Kit Components List in this manual Guidelines for Selecting Mounting Location The selection of proper mounting location for your air compressor will help ensure a long and trouble free compressor service life Please pay close attention to the following guidelines 1 Select a FLAT UPRIGHT AND SECURE location where the compressor can be mounted 2 The cooler the ambient temperature the
9. ever touch the air compressor or fittings connected to the air compressor with bare hands during or immediately after use The leader hose and fittings connected to leader hose will become very HOT during and after use If necessary wear heat resistant gloves to handle fittings air line and leader hose USER MANUAL AUTOMATIC DEPLOYMENT AIR BASE MODEL KIT SPECIFICATIONS HEAVY DUTY ADA BASE MODEL KIT PART NUMBERS e 42045 Heavy Duty ADA Base Model Kit 85 105 PSI ADA Compressor Only e 42047 Heavy Duty ADA Base Model Kit 110 145 PSI ADA Compressor Only Motor Voltage Max Current Consumption Motor Type Horsepower Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Minutes On Off 72 F amp 100 PSI Max Ambient Temperature Min Ambient Temperature Auto Reset Thermal Protection 12 volts 26 amps Permanent Magnetic 1 4 150 PSI 33 15 On 30 Off 158 F 40 F Yes CONSTANT DUTY ADA BASE MODEL KIT PART NUMBERS e 45052 Constant Duty ADA Base Model Kit 85 105 PSI ADA Compressor Only e 45054 Constant Duty ADA Base Model Kit 110 145 PSI ADA Compressor Only Motor Voltage Max Current Consumption Motor Type Horsepower Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Minutes On Off 72 F amp 100 PSI Max Ambient Temperature Min Ambient Temperature Auto Reset Thermal Protection 12 volts 19 amps Permanent Magnetic 1 4 15
10. rovide switched power for the system that is only turned on when the ignition of the vehicle is also energized in case of any air leaks that may allow the system to turn on and drain your battery during periods when the vehicle might remain parked This is especially important when using a small reservoir as is supplied with all ADA Base Model Kits Ensure that the drain valve located on the underside of the ADA Base Model reservoir is closed When power is made available to the ADA Base Model the system will automatically turn on and fill the ADA reservoir When the cutoff pressure of the ADA Base Model has been reached the system will shut off automatically Inspect all air line connections for leaks with soap and water solution If a leak is detected the connection may not be made properly Re do any connections that are leaking The use of thread locker is recommended for all fittings Avoid the use of Teflon tape ADA BASE MODEL KIT COMPONENTS LIST Qty Qty Qty Qty Qty Qty Qty Qty Qty 400C or 450C Compressor Extruded Aluminum Air Tank 12 port Pre installed Safety Valve Pre installed 1 8 NPT Drain Cock Pre installed 85 105 PSI Pressure Switch P N 42045 amp P N 45052 or 1 Pre installed 110 145 PSI Pressure Switch P N 42047 amp P N 45054 8 Pre installed 1 4 NPT Recessed Port Plugs 1 Pre installed Quick Connect Coupler 3 2 1 SS 40 amp Relay 1 4 NPT to 1 8 B
Download Pdf Manuals
Related Search