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Owner`s Manual - Tata Sumo Gold

1. Tyres Check the condition of tyres for any abnormalities Maintain correct tyre pressure it is very important particularly when subjected to extreme conditions such as high speed high load and high outside temperature Do not use worn or bald tyres especially on the front wheels First Aid Kit A first aid kit is provided in your car This is for use in case of minor injuries It should be regularly checked and updated Documents Always carry car registration papers insurance valid PUC certificate and driving licence with you Advance Warning Triangle There is an advance warning triangle provided along with your vehicle In case there is a breakdown and the vehicle is parked at the side of road then the triangle is to be kept as per instructions given below Remove advance warning triangle from case and assemble Place the triangle on the road behind the vehicle when it stranded on the road The triangle must be at least 50 meters behind the vehicle in the same lane of traffic Increase the distance to 150 meters on a highway or if a bad hill top obscures the view ENGINE COMPARTMENT Bom VEHICLE MAINTENANCE ENGINE COMPARTMENT CR 4 Brake Fluid Reservoir Clutch Fluid Reservoir Engine Compartment Lamp Battery ONAN Air Filter Dip Stick Radiator Cap Engine Oil Filler Cap 9 Engine Coolant Tank 10 Windshield washer Fluid Container 11 Power Steering Fluid Reservoir
2. 13 Avoid panic braking Use lower gears while descending gradients 14 Start the vehicle always in the 1st gear to avoid premature clutch wear 15 Keep both foot and parking brakes properly adjusted 16 Before engaging reverse gear ensure that vehicle has come to a stop declutch wait for a few seconds and shift into reverse gear 17 When parking on slopes use wheel chocks apply parking brake and keep vehicle in low gear 18 In case of emergency parking or breakdown on road push the hazard warning switch to flash all the blinker lights to warn other road users DO S 19 Release parking brake before driving off 20 Release the ignition key as soon as engine starts 21 Retighten wheel mounting nuts after 100 km of every wheel change Tightening Torque 12 15 mkg 22 Use only recommended FUSES and always keep spare fuses in the box 23 In case of engine not starting first check the fuse of fuel injection pump solenoid 24 Ensure doors are properly closed 25 1f your vehicle has a turbocharged engine keep engine at idling speed for atleast a minute after starting and also before stopping it to protect the turbocharger against damage due to oil starvation 13 DO S OS Where Air conditioning system is installed 1 After parking in the sun drive with windows rolled down for a few minutes to blow off hot air before switching on A C Keep all windows rolled up when AC syst
3. embedded in treads While fitting wheels on the vehicle make sure that wheel bolts are free from dust scratches dirt dents etc Do not oil wheel bolts and nuts Wipe off any adhering oil on bolts nuts Tightening torque of wheel nuts 12 15 mkg Retighten wheel nuts after 100 km of every wheel change New tyres do not give maximum grip straightway and should therefore be run in at moderate speed for the first 100 km This will help to make the tyres last long To avoid damage to tyres and wheels drive slowly over speed breakers bumps rough roads Wheel balancing Wheels of your vehicle are balanced The same should be maintained when repairing a tyre or tube and replacing the tyre or rim Repairing a tyre tube Mark suitably the tyre position If original colour dot mark is not visible with respect to valve stem hole to ensure that tyre is refitted in original location Ensure that the balancing 84 weights are not disturbed during removal of tyres Check the balance weight prior to removal of tyre if found loose mark its location on the rim and refit properly Replacing a tyre rim When the tyre or rim is changed the wheel should be properly balanced on a machine after inflating to the specified value as per the following norms 1 Permissible imbalance for tyre with rim 2 250 gm cm max 2 Permissible balance weight for tyre with rim 140 gm max 3 Relocate the tyre if the weight required to b
4. 88 ELECTRICAL SYSTEM Flasher with short circuit protection If flasher circuit is short circuited or overloaded more than 110 W flasher will shut off It can be reset by momentarily centering the indicator arm of combi switch If flasher is shutting off or fuse is blowing off repeatedly the flasher circuit should be checked for short circuit Check the flasher separately for its functioning Below dashboard Below dashboard Care and cleaning of the vehicle When cleaning the interior exterior of the vehicle NEVER USE volatile solvents such as thinner petrol or any other cleaning materials such as bleaches or strong household detergents These materials may be poisonous or flammable and their improper use may cause personal injury or damage to the vehicle VEHICLE MAINTENANCE dirt and soap solution If some dirt still remains on the surface repeat the procedure Carpets Remove dirt as much as possible by using a vacuum cleaner Rub the stained area with clean cloth made damp with soap to absorb the stain and remove the Cleaning of vehicle interior Floor mat Dirt can be removed from the mat with water and mild soap Use a brush to help loosen dirt After dirt is loosened wash the mat thoroughly with water and dry it in the shade Seat belt Clean the seat belts with a mild soap and water only No bleach or dye should be used as this may weaken the belt fabric The belts should be allowed to dry in t
5. GENERAL ee Wash the vehicle amp Clean the condenser with compressed air Every Service Check amp Top up Fluids if required Brake Clutch Fluid Battery Electrolyte Power Steering Every Service Oil Gear Box Oil Transfer Case amp Front Axle 4X4 Rear Axle Oil Check engine compartment for loose fasteners low pressure fuel lines coolant hoses air Every Service hoses vacuum hoses hydraulic line connections for leakages if any Attend if necessary Check Underbody for loose fasteners hydraulic line connections exhaust system fuel Every Service pipes for damages leakages if any Attend if necessary Apply grease on door latches door lock door check stop striker bonnet opening lever amp lock plate tailgate hinges amp door lock inner ratchet Check level Top up if necessary 15000 km Change coolant in cooling system 60000km Change engine oil amp oil filter cartridge with oil conforming to API CH4 and MB 228 3 15000 km OR 1 year specifications whichever is earlier Clean engine breather 15000 km Check all accessories drive belts Adjust tention if required Change if damaged 15000 km Drain water from sedimenter or whenever warning indicator glows 15000 km Change main fuel filter 45000 km Cooling and heating Check amp rectify hoses for clog and damage Check amp rectify radiator 45000 km amp condenser fins blocking due to dirt dust etc Every 15 000 km for dusty road Check
6. POWER STEERING 4 With the engine at steady speed check for bubble foaming in the fluid If present it indicates that air is getting sucked into the system Check the suction line fittings and correct if necessary the system is bled properly and free from foaming there should not be appreciable change in fluid level in the reservoir when the engine is started stop repeatedly Top up or remove excess fluid so that the final level is at H mark on dipstick 6 Now the system is ready for driving CAUTION Do not allow the fluid level to drop significantly or run out of the reservoir during the above operation This may induce air into the system Do not start the engine without fluid in the power steering system This will result in serious damage to the pump NOTICE Always use recommended brand of fluid from closed containers Any dirty fluid poured in the system will result in damage to pump gear POWER STEERING Power steering pump belt tension Check Check the conditions of belts on the engine Examine the edge of the belt for cracks or fraying Check the tension of the belt by pushing on it with your thumb Alternator Power Steering belt as shown in Figure The belts should have deflection of 8 to 10 mm X If the belt tension is not proper get it attended at the nearest Authorised service outlet Power Steering Pump Belt Adjustment Nut HANDLING Adjustment Nut AC Compr
7. The level should be between the FULL and MIN mark top up with the recommended coolant Bring the 1 Engine Oil Filler Cap 4SPTC 2 Dip Stick 4SPTC level upto the FULL mark The level must not exceed the FULL mark If the coolant level drops within a short time after replenishing there may be a leak in the system Rectify the leakage and top up radiator also Use genuine company branded coolant If no leak can be found inspection should be carried out at an authorised service outlet PREPARING THE VEHICLE FOR DRIVE HANDLING 1 Brake Fluid Container 2 Clutch Fluid Container 3 Power Steering Container Battery CR 4 5 Check all lights horn gauges 8 Checklevelof brake fluid in plastic NOTICE Always use genuine radiator cap only of 1 0 kg cm2 14 psi if required to be replaced 4 Ensure battery electrolyte level is 10 12 mm above top of battery plates Top up with distilled water if required NOT ACID Keep battery terminals clean and tight Apply petroleum jelly vaseline on terminals for protection against corrosion Secure covers provided over terminals switches and wiper for proper functioning Check condition and tension of fan belt Adjust tension if necessary Check leakages of coolant fuel and oil at all joints of hoses and pipes and rectify if any If coolant leakages is noticed rectify the leakages and top up radiator also with re
8. Tyres 83 SERVICE SCHEDULE 101 Wheel Change 83 RECORD OF SERVICE Wheel Alignment 83 PERFORMED 105 Tyre Pressure 83 RECORD OF REPAIRS Wheel Balancing 84 OUT 107 Replacing Tyre Tube 84 ALPHABETICAL INDEX 108 Replacing Tyre Rim 84 ABBREVIATIONS 110 Tyre Rotation 85 CONTENTS ENVIRONMENT AL PROTECTION TATA MOTORS is committed to produce vehicles using environmentally sustainable technology A number of features have been incorporated in Tata Motors Passenger Car Vehicles which have been designed to ensure environmental compatibility throughout the life cycle of the vehicle We would like to inform you that your vehicle meets Emission norms and this is being regularly validated at the stage of manufacturing As a user you too can protect the environment by operating your vehicle in a pro active manner A lot depends on your driving style and the way you maintain your vehicle We are giving below a few tips for your guidance Driving e Avoid frequent and violent accelerations e Do not carry any unnecessary weight on the vehicle as it overloads the engine Avoid using devices requiring high power consumption during slow traffic condition Monitor the cars fuel consumption regularly and if it shows a rising trend get the car immediately attended at our Authorised Service Centre Switch off the engine during long stops at traffic jams or signals If the situation demands that engine be kept ru
9. of intersection of vehicle lines and horizontal lines It is possible that high beams may not be exactly symmetrical but for this reason headlamps should not be realigned Preferably the alignment should be done in the dark No masking of headlamps with black paint is required If done this will reduce the intensity of light Head lamp focusing should be carried out in the level O position where head lamp leveling switch provided of the switch only Head lamp bulb replacement Raise the bonnet of the vehicle Remove the rear protective cover Pull out cable socket from bulb Remove lock ring holding the bulb and remove the bulb Install new bulb properly locating it in the housing Fit back locking ring cable socket and protective cover Realign headlamp beam after replacing bulb Do not clean the reflector as it will cause damage to mirror finished surface Do not replace bulb with dirty or oily hands since oil will evaporate due to bulb heat and stain the reflector VEHICLE MAINTENANCE DESCRIPTION LOCATION SPECIFICATIONS Headlights Headlamp Halogen P43t Turn indicator light Front BAU15S Tail lamp BAU15S Stop lights Tail lights Tail lamp BAY 15S Parking lights Head lamp W SW Registration number plate lights Near number light W SW Reverse indicator lights Tail lamp 15 5 Side Repeater Side Panels W5W Front Fog Lamps Fro
10. 12 Fuse Box 73 VEHICLE MAINTENANCE 74 ABONO Brake Fluid Reservoir Clutch Fluid Reservoir Engine Compartment Lamp Battery ENGINE COMPARTMENT ENGINE COMPARTMENT 4SPTC 5 Fuse Box 9 Engine Oil Filler Cap 6 Air Filter 10 Windshield washer Fluid Container 7 Dip Stick 11 Power Steering Fluid Reservoir 8 Radiator Cap 12 Engine Coolant Tank Changing engine oil Change engine oil in the crankcase at recommended interval Engine oil should be drained while it is hot Unscrew engine sump drain plug and allow oil to drain out fully Changing oil filter Unscrew and remove engine oil filter with the help of special tool if necessary Engine oil filter is a spin on type and cannot be re used Change engine oil filter with every oil change Always use genuine engine oil filter for replacement Destroy the oil filter to avoid resale of the same by unscrupulous people Fill the new oil filter with fresh engine oil Smear a little engine oil on rubber gasket of new engine oil filter Hand tighten the filter fully and tighten it a further half turn with a special tool Do not overtighten engine oil filter as this may damage oil filter and oil may leak out Before filling in fresh oil in the engine refill the sump drain plug using a new sealing washer Tighten drain plug to 4 mkg torque Fill in specified quantity of fresh engine oil in the engine crankcase Start engine and run for a few minutes Sto
11. 1600 2200 rpm as per MOST CMVR TAP 115 116 Compression ratio 17 5 1 Compression ratio 19 1 Firing order 1 1 3 4 2 Firing order 1 1 3 4 2 Air filter Dry Paper type Air filter Dry Paper type Oil filter Spin on type Oil filter Spin on type Fuel filter Single stage fine filtration Fuel filter Double stage fine filtration Fuel injection pump Common Rail 1600 bar Fuel injection pump Mechanical Rotary F I P Timing Electrically controlled Timing With automatic advance Governor Electrically controlled Governor Centrifugal type variable speed Engine oil capacity Min 5 5 litres Engine oil capacity Min 5 5 litres Weight of engine 315 kg Dry Weight of engine 315 kg Radiator frontal area 2205 sq cm Radiator frontal area 2260 sq cm Capacity of cooling System 12 Litres Capacity of cooling system 12 Litres TECHNICAL SPECIFICATION Single plate dry friction diaphragm type FRONT AXLE Independently suspended STEERING Type Power Steering Victa type steering Outside diameter of Clutch lining 260 mm For CR 4 BS IV 240 mm For 4SPTC BS III Friction area 603 sq cm approx CR 4 527 sq cm approx ASPTC G 76 5 4 10 with overdrive Synchromesh on all gears 5 forward 1 Reverse Gear ratios R
12. and judgment Take rest and get refreshed at regular intervals DRIVING INSTRUCTION Parking on slopes Due care should be exercised while applying parking brakes on steep slopes It is advicable to switch off the engine and shift gear lever in Low Forward Gear before parking the car facing uphill steep slope and in reverse gear when facing down hill 71 DRIVING INSTRUCTION SAFETY CHECKS Windshield wiper windshield washer Always keep windshield glass clean to avoid any distortion in visibility Ensure proper working of wipers and condition of wiper blade Ensure that windshield washer reservoir is full Do not operate wiper alone when the windshield glass is dry this would damage the windshield Headlights Keep headlight lenses clean Check for operation of headlamps in both high low beam condition Check for correct focusing of headlamps Use only recommended type of bulbs Do not use the high beam unless it is inevitable as its dazzle may glare the driver of an oncoming car thus causing an accident Side indicators Hazard warning Ensure that all side indicators hazard warning lights are always in 72 working condition and they are used when required Horn Ensure the horn is working properly Horn provides safety to other road users by alerting your presence Brakes Ensure brakes are working properly Check brake fluid level in reservoir Do not drive the car when brake warning lamp is ON
13. for Trip B o Dos by the traffic police using specific devices knob 34 GAUGES e Main Odometer Non resettable Counts up to 999999 kms e Trip meter A Resettable Counts up to 1999 9 kms e Trip meter B Resettable Counts up to 1999 9 kms e Intensity level of instrument panel illumination Selection among preset levels Intensity Level Indicator LCD has two line display The first line displays the Odometer count The second line displays either of Trip meter A Trip meter B Intensity level of panel illumination The selection and control of functions are done through MODE and SET push buttons knobs provided on either side of the LCD The MODE knob is used to select one of the Trip meter A Trip meter B OR Intensity level of panel illumination Switching among the above three functions can be done by pressing the knob HANDLING The SET knob is used to control the chosen function Pressing the knob for a few seconds resets the chosen trip meter and varies the intensity level of instrument panel illumination The panel illumination intensity varies among preset levels as follows Min This display returns to Trip meter A after a few seconds of intensity level selection if left in this mode NOTICE Main odometer and trip meter A indication will remain on display even if the ignition key is removed 35 HANDLING Temperature gauge The gauge indicates the te
14. for any dust accumulations and clean by compressed air at every 20 000 km if fitted It is advisable to run the engine at idle speed for about one minute after starting and before stopping the engine This ensures adequate lubricating oil supply to the turbocharger 55 HANDLING POWER STEERING When provided Power steering is fitted for lighter steering effort and easy manoeuvrability The system consists of steering gear box hydraulic pump and hydraulic reservoir suitably mounted and connected by piping Pump drive is through belt from engine Power assistance is available during normal functioning of the power steering system In case of any failure in hydraulic system the steering can be operated mechanically with increased steering effort for bringing the vehicle to a repair station Procedure for oil filling and bleeding the power steering system Ensure that the reservoir is totally cleaned before starting the work 1 Fill the reservoir nearly full Crank the engine for 10 seconds without if possible allowing it to start If the engine does start shut off immediately Check and refill the reservoir Repeat atleast three times each time checking and refilling the reservoir 2 Check for any leakage in the system and if noticed take corrective action 3 Start the engine and steer the vehicle from full left to full right turn 3 4 times Add fluid if necessary to maintain the level up to the filter top 56
15. rear brake linings Replace if necessary 15000 km Change Clutch amp Brake Fluid or 2 years whichever is earlier 30000 km SERVICE SCHEDULE FREQUENCY sisisisis OPERATION DRE 1 ats Check headlamp focussing amp functionir of other electrical equipment 15000 km Check speci amp gravity of battery electrolyte 30000km HVAC Check the HVAC system for satisfactory performance amp attend if required ae ete WHEELS amp TYRES Se a CC Under severe driving conditions additional maintenance is required Please Refer to Additional Maintenance Schedule under severe driving conditions Precautions to be taken while cleaning engine compartment It is recommended to use dry low pressure air Do not use pressurised water ADDITIONAL MAINTENANCE SCHEDULE UNDER SEVERE DRIVING CONDITIONS A Driving in conditions such as Patrolling Taxi Pickup Van Vehicle Towing with Trailer Towing B Driving on Dusty Sandy roads C More than 50 in terms of kms driving in heavy city traffic D Frequently operating in mountainous area A 1 Change Engine Oil amp Oil Fiter Every 7500km fe J e Pe 2 Gea AirFitr Element Every 7500km YY LL _ 3 Replace ArFiferEiemen Front and Rear Axle Oil Change Change First at 15000km and thereafter at 45000km Pe fe fe e 104 RECORD OF SERVICE PE
16. running The indicator lamp will show that the A C is ON E Air Circulation Switch In HVAC version to put air circulation mode in recirculation press switch E The indicator lamp will show air circulation is in recirculation To put vehicle in Fresh mode release switch E Indicator lamp will be OFF In version air circulation mode can be selected by pressing knob E In recirculation mode air inside the vehicle is irculated again and again In Fresh mode air is taken from atmosphere and circulated in the vehicle Recirculation mode can be used e While driving in dusty condition e To avoid traffic pollution e To get quick cooling heating as required HANDLING Whenever discomfort is felt switch air circulation mode to fresh NOTICE 1 The A C can be switched ON only if the blower is ON and engine is running When A C is switched ON engine idling RPM increases marginally to adjust to the A C compressor load When desired temperature is achieved A C trips OFF automatically 2 TheA C compressor gets switched OFF automatically when engine gets overheated The A C is automatically switched ON when the engine cools down Normal Cooling A C ON Knob B Desired speed position Knob C Towards face 7 Switch E Suitably as explained Quick Cooling If your car is left in the sun with window closed inside temperature increases To achieve quick cooli
17. the middle passengers In few versions a cushion bench 60 40 split seat has been provided for the middle passengers Any one of the split can be folded by releasing the latch on the backrest simultaneously Fig 1 on next page For more luggage space or to access front facing third row seat the folded middle seat can be somersaulted further For fixing the rear seat back upright just push back the seat in position It will get locked by itself Seats at rear Two rows of seats single or double are provided at rear for passengers Fig 4 on previous page These seats can be folded for carrying bulkier baggage as per procedure given below 1 Lift the seat squab and hold against backrest 2 Engage strap with the hook on seat squab 3 Fold the seat stand To open the seats follow the reverse order Ensure stand is fully opened and vertical to the floor 24 OUTER amp INNER REAR VIEW MIRRORS Rear jump seat SEATS SEAT BELT The vehicle has been fitted with three point belt for extra safety for driver co driver and passengers on middle seat If not fastened with key in IGN position audio alarm only for GX and visual indication is given on instrument panel Fastening the belt Insert belt tongue into buckle a positive locking click indicates correct and safe assembly Releasing the belt Press the release button the tongue will be ejected clear of the locking mechanism within the buckle B
18. vehicles We would request you to get acquainted with the details in this owner s manual which will enable you to derive optimum performance from your Tata Sumo gold We look forward to having you as a satisfied customer and hope to have you retain us as your first choice for any of your motoring needs We are privileged to have you as our customer TATA MOTORS LIMITED DO YOU KNOW FOREWORD Thank you for selecting TATA Sumo Gold vehicle of your choice We welcome you to the world of advanced automotive engineering in a form especially suited to our operating conditions This book gives you all the information necessary for making your ownership of the vehicle a thoroughly satisfying experience To assist you in maintaining your vehicle as per recommended schedule we have a widespread network of dealers and service centres The list is included in this book for your convenience Should you need any special assistance please call on our Authorised dealer Please note that by adhering to the correct operating procedures and by availing the scheduled maintenance services at our authorised service outlets you can obtain the maximum performance from your vehicle We request you to go through the book and drive many miles of motoring pleasure TATA MOTORS FOREWORD We provide safe high quality high performance vehicles In order to maintain the level of performance and reliability in the vehicle it is import
19. warranty is expressly in lieu of all warranties whether by law or otherwise expressed or implied and all other obligations or liabilities on our part and we neither assume nor authorise any person to assume on our behalf any other liability arising from the sale of the vehicle or any agreement in relation thereto The buyer shall have no other rights except those set out above and have particular no right to repudiate the sale or any agreement or to claim any reduction in the purchase price of the vehicle or to demand any damages or compensation for losses incidental or indirect or inconvenience or consequential damages loss of vehicle or loss WARRANRY of time otherwise incurred or accrued 10 Any claim arising from this 11 This warranty shall be recognised only if it is notified in writing to us or to our concerned dealer without any delay soon after such defect as covered and ascertained under this warranty warranty shall stand terminated if the vehicle is transferred or otherwise alienated by the buyer without our prior written consent 12 We reserve our rights to make any change or modification in the design of the vehicle or its parts or to introduce any improvement therein or to incorporate in the vehicle any additional part or accessory at any time without incurring any obligation to incorporate the same in the vehicles previously sold TATA MOTORS 11 DO S OS Use
20. water If at all the situation demands that you have to drive through water then Keep engine in fast idling and crawl the vehicle in low gear After driving through water apply brakes several times to dry liners and to regain original braking Do not attempt to start the engine if vehicle gets flooded due to water Tow the vehicle to a safe place Take the vehicle to nearest AUTHORISED Workshop to check entry of water in cylinders It will also be necessary to replace lubricants of engine gearbox transfer case front axle and rear axle if water has entered Get the starter and alternator checked DRIVING IN ADVERSE CONDITIONS Driving on a Rainy Day Check brakes steering and windows Check tyres for wear and tyre pressure Check wiper blades for proper functioning Avoid harsh braking and sharp turns It may cause loss of control and lead to a skid For slowing down shift to lower gears and brake gently Keep lights ON if visibility is poor DRIVING IN ADVERSE CONDITIONS Night Driving Dip the head lamp for oncoming traffic during night driving Maintain a speed such that you can stop within illuminated distance of head lamps Use head lamp main dip beam to alert other road users on turns cross roads etc Use side indicators for lane change or turning Put on hazard warning switch in case of hazardous parking or if your vehicle is disabled to warn the passing traffi
21. when required headlamp leveling setting is done by roatating the knob to select one of the level marked in theswitch depending upon the loading of vehicle Loading Condition Switch position Marks assigned Unladen One person in Driver seat Driver Co Driver Driver Co driver all the Seats 0 farthest to rear occupied All the seats occupied Laden All seats occupied Luggage in boot space 1 to achieve permissible load on the rear axle Driver Evenly distributed load in the boot to 2 obtain permissible load on corresponding axle Since the leveling switch takes care of focus patern under different load conditions it is advisable to select the correct position before starting a trip depending on load 44 HEADLAMP LEVELING SWITCH Headlamp Levelling Switch ACCESSORY SWITCHES ACCESSORY SWITCHES There are six 6 operating switches provided on the centre console of your vehicle s dashboard just above the Music System Rear Windshield Demister unlatched switch if fitted Push the operating switch on the fascia to turn the demister ON The demister will switch off automatically after 15 minutes NOTICE Clean the windshield glass carefully from inside to avoid any damage to demister heater element Rear Fog lamp unlatched switch if fitted The fog lamps are provided on rear bumper to improve the visibility and warning in foggy weather or during heavy rains The rear fog lam
22. 75W90 T BS IV 1 4 Litres CASTROL CASTROL Syntro 75W90 GL4 BS IV Exxon Mobil MobiLube 1 SHC 75W90 BS IV 80W90 with 7 ANGLOMOL BS III POWER STEERING OIL HPCL HP ATF 1 6 Litres CASTROL CASTROL Transpower TQ REAR AXLE HPCL HP Gear Oil XP 85W140 GL5 2 2 Litres CR 4 CASTROL CASTROL Extreme Pressure 85W140 1 9 Litres ASPTC BRAKE CLUTCH FLUID HP CL HP Super Duty Brake Fluid DOT 3 As required CASTROL CASTROL Universal Brake Fluid DOT 3 WHEEL BEARING amp CHASSIS HPCL HP Multipurpose Grease 2 As required Propeller shaft joints Sliding Yokes Vacuum Booster ANTI RUST TREATMENT DINITROL Dinitrol amp SOUND DEADENING WUERTH Wuerth DIESEL ADDITIVE Iftex Clean System D 250 Add to Diesel as per the dosage recommended by M s IFTEX 94 TECHNICAL SPECIFICATION ENGINE CR 4 BS IV TATA 3 0 CR4 ENGINE 4SPTC BS IIl TATA 497 SPTC 43 Turbo charged Intercooled Direct injection diesel engine Turbo charged Water cooled Direct injection diesel engine No of cylinders 4 inline No of cylinders 4 inline Bore Stroke 97 mm x 100 mm Bore Stroke 97 mm x 100 mm Capacity 2956 cc Capacity 2956 cc Max engine output 60 62 kw at 3000 rpm as per MOST CMVR TAP 115 116 Max engine output 50 52 kw at 3000 rpm as per MOST CMVR TAP 115 116 Max torque 250 N m at 1000 2000 rpm as per MOST CMVR TAP 115 116 Max torque 223 N m at
23. 8 NGHE 4i Tu 55 Anti theft Device 18 Micro Phone gj 56 Door Locking 19 Engine Compartment Lamp 41 Manual Window Winding 19 mail Lamp 42 E Power Windows 20 Registration Plate lamp 42 RING INSTRUCTION Sun Visors 21 High Mounted Stop Lamp 42 Outer Rear View Mirrors 22 Interior Roof Lamps 43 Diving Instruction 65 Inner Rear View Mirror 22 Headlamp Leveling Switch 44 Braking 66 Driver s amp Co driver s Seat 23 Accessory Switches 45 kul Econdwy pa Middle Seat 24 Power Socket 47 Driving in Adverse Conditions 67 Seats at Rear 24 Mobile Holder 47 owing the Vehicle 70 Seat Belt 25 Grab Handle 4g Driving Safety 71 Adjustable Head Restraint 27 Glove Box with Cup Holder 4g Safety Checks 72 6 VEHICLE MAINTENANCE Headlamps 85 Engine Compartment CR 4 73 Head Lamp Adjustment 85 Engine Compartment 4SPTC 74 Head Lamp Bulb Replacement 86 Changing Engine Oil 75 Bulb Specification 87 Changing Oil Filter 75 Fuses 88 Engine Air Filter 76 Vehicle Care 89 Fuel Filter amp Priming CR 4 77 FUEL LUBRICANTS amp COOLANTS Fuel Filter amp Priming 4SPTC 77 Fuel 92 Fan Belt Tension Adjustment 78 Lubricants 93 Brake Clutch System Bleeding 79 Coolants 93 Cooling System 80 Recommended Oils Lubricants 94 Brake System 80 TECHNICAL SPECIFICATIONS 95 Brake Adjustment 82 SPECIAL INSTRUCTIONS 99 Wheels amp
24. Controls INSTRUMENT PANEL HANDLING INSTRUMENT PANEL CR 4 BS IV All indicators may not be provided on some instrument cluster and may not be applicable to all models 29 HANDLING INSTRUMENT PANEL INSTRUMENT PANEL 4SPTC BS III 888888 Oooo All indicators may not be provided on some instrument cluster and may not be applicable to all models 30 INSTRUMENT PANEL amp INDICATORS Speedometer Brake Fluid Level Check Parking Brake Indicator Red Battery Charging Indicator Red Direction Indicator LH Green Head Lamp Main Beam Indicator Blue Direction Indicator RH Green Low Engine Oil Pressure Indicator Red mx re cav pd ioa t RPM meter MIL Indicator Amber Water In Fuel Glow Plug Indicator RPM Meter if fitted Fuel Gauge Low Fuel warning Indicator Mode Selector Knob Odometer Trip Odometer High Temperature Warning Indicator Set Knob Odometer Temperature Gauge Immobilizer Warning If fitted Red Seat Belt Indicator Red Cumulative Odometer Service Indicator HANDLING This system disables engine starting if original key is not used The user has to use original key for authentification and unlocking the car Refer to Immobiliser section for details Immobiliser Warning Indicator Lamp Blink Car is in immobilised conditio
25. Do not crank the engine until this light goes OFF The duration of ON time varies with engine block temperature and it glows for longer duration with a cold engine Service Indicator Lamp This symbol indicates the car s engine condition 1 Itcomes ON when ignition is switched ON and once engine is cranked it goes OFF 2 Itremains ON if there is a problem in any ofthe EMS related engine components If the Service indicator lamp remains ON when the engine is running the engine s performance deteriorates marginally amp sometimes significantly Take your car to a TATA Authorized service centre Malfunction Indication Lamp MIL HANDLING This symbol comes ON when the ignition is turned e ON and goes OFF once the engine is cranked NOTICE This symbol will remain ON for any engine related fault which may cause increase in emission levels of the car beyond the regulatory limit Take your car to a TATA Authorized service centre On Board Diagnostic OBD System On board Diagnostics or OBD is an automotive term referring to a vehicle s self Diagnostic and reporting capability The OBD system allows continuous diagnosis of the components of the vehicle correlated with emissions This system warns the driver by turning ON the Malfunction Indication lamp MIL on the instrument cluster when a fault causes emission levels to increase The OBD system also has a diagnostic connector
26. EAR AXLE Gear Ratio 4 10 2 22 1 37 1 00 0 82 3 75 1st 2nd 3rd 4th 5 th Rev Single reduction salisbury type with hypoid gears and Semi floating axle shafts Ratio 18 2 1 EX GX FX 32 5 1 to 36 5 1 LX CX Steering wheel 420 mm dia LX CX Service brakes 380 mm dia EX GX FX Vacuum assisted independent hydraulic brakes on front and rear Vacuum pump mounted on alternator Front 262 dia disc brake Rear 282 dia auto adjusted drum brake Parking brake Cable operated Mechanical linkages acting on rear wheels Load conscious Provided for rear brakes pressure reducing valve Ladder type cranked frame with boxed section long members and welded bolted cross members 110 mm maximum 3 36 CR 4 3 73 ASPTC 60 mm Double wishbone type with coil springs Parabolic leaf springs Hydraulic double acting telescopic type at front and rear Antiroll bar At both front and rear WHEELS AND TYRES Tyre 215 75 R 15LT Tubeless CR 4 215 75 R 15LT 4SPTC Wheel rims 5 5Jx15 Front Rear Shock Absorber TECHNICAL SPECIFICATION PERFORMANCE Max speed at rated GVW 120 km hr Max gradeability at rated GVW 32 96 Grade Restartability 32 CR 4 26 4SPTC PASSENGER CAPACITY Option Driver 6 Option II Driver 8 Main Chassis Dimensions As p
27. Engine Coolant Tank location please refer respective Engine Compartment pages Page 73 amp 74 Brake system The dual circuit service brake system operated through the tandem master cylinder is designed such that one circuit will continue to provide braking action if the other circuit fails This vehicle is fitted with disc brakes at front and drum brakes at rear Stopping the vehicle after loss of the brake fluid in one circuit will require more pedal pressure and pedal travel than normal Also stopping distance will be longer Service brakes are vacuum assisted In case of failure of vacuum the vehicle can still be stooped however with a higher effort BRAKE SYSTEM VEHICLE MAINTENANCE 1 VACUUM PUMP 2 VACUUM BOOSTER 3 TANDEM MASTER CYLINDER 4 FRONT DISC BRAKE 5 REAR WHEEL CYL OF DRUM BRAKES VEHICLE MAINTENANCE Brake adjustment The front wheels are fitted with disc brake and rear wheels are fitted with drum brakes Both these brakes are self adjusting therefore need no adjustment In case you find brake pedal going down excessively while applying the brake please contact our authorised service outlet Adjustment of parking brake Ensure that all four rear brake shoes have been properly adjusted 1 Putchocks on front wheels 2 Jack up the rear axle 3 Loosen check nut 2 Pull parking brake lever upto second notch 4 Tighten the parking brake adjustment nut 1 till rear wheels start jam
28. FT Wiper OFF position Slow Wipe Fast Wipe Intermittent wipe Pull up for windshield wipe Flick Wipe Spring Return Press side knob for wash Rotate selector to set delay timing for intermit tent wipe LIGHTS amp WIPER CONTROL LEVER LIGHTS CONTROL LEVER RIGHT Head lamp OFF position Position lamp ON Position lamp amp head lamp ON Push down the lever for high beam Pull up the lever spring return for high beam flash Lane change left self cancelling Side Indicator LH Lane change right self cancelling Side Indicator RH MUSIC SYSTEM amp LAMPS Music System with blue tooth and USB port If installed The music system with USB connector 1 and blue tooth connector 2 is fitted in the centre console Two speakers are provided in the dashboard as well as two speakers are in the rear Music System with 1 USB Connector 2 Blue tooth Connector Antenna The Antenna is loacated on the RH side of front windshield glass on the A piller Please refer the music system User s Manual provided in the vehicle for understanding it s function HANDLING Antenna Micro phone Micro phone Micro phone is located on roof between sunvisors and above inner rear view mirror Engine Compartment Lamp To operate engine compartment light pull switch 2 1 Engine Compartment Lamp 2 ON OFF Switch 41 HANDLING TAIL LAMP REGISTRATIO
29. N PLATE LAMP amp HIGHMOUNTED STOP LAMP Tail Lamp High Mounted Stop Lamp The tail lamp assembly incorporates the following Rear direction indicator Parking Rear stop lamp Reverse light Reflex reflecor Fog lamp gt Registration Plate Lamp Two concealed lamps are provided for illumination of the rear registration plate High Mounted Stop Lamp High mounted stop lamp is incorporated on the tail gate from inside Registration Plate Lamp and it glows whenever service brake is applied 42 INTERIOR LAMPS HANDLING Interior Lamps Two interior lamps are provided for convenience While one lamp is situated near the inside rear view mirror IRVM the other is located just above the passenger compartment The individual ON OFF switches are provided to operate these lamps Lamp positions Interior Roof lamp POSITION FUNCTION The lamp will remain ON at all times irrespective of whether any of the doors is open The lamp will come ON only when any of the five doors are Rooflamp opened For GX version In this mode the lamp will come ON only when driver s door is opened For EX version The lamp will remain OFF irrespective of whether any of the five doors are opened 1 Lamp off 2 Door control mode 3 Lamp on 43 HANDLING Headlamp Leveling Switch A motorised headlamp leveling arrangement with the setting knob at the RH side of dash board As and
30. NTS amp COOLANTS Hub bearing grease Tata Motors axles amp front hub Use Lithium base multipurpose grease Quantity 25 gms per hub Rear Brake and clutch fluid Brake fluid conforming to IS 8654 DOT is recommended Spicer propeller shaft where applicable Lubricate slip joint with Multipurpose grease 2 grade grease Lubrication of steering spindle ball joint Lubricate steering spindle ball joint with Moly Kote BR 2 grease at every 10 000 km of operation Sliding spindle on steering column not be pulled beyond the stopper as it may damage the splines Coolants Presence of dirt in coolant chokes up passages in radiator cylinder head and crankcase thereby causing overheating of engine To prevent rust formation and freezing of coolant inside the passages of radiator crankcase and cylinder head use only branded premixed coolant Coolant should be drained and fresh premixed coolant filled every two years or 50 000 km whichever is earlier 93 FUEL LUBRICANTS amp COOLANTS PLEASE USE ONLY FOLLOWING GENUINE OILS COOLANTS LUBRICANTS ANTI RUST amp SOUND DEADENING COATS WINDSCREEN SEALANT ADHESIVES amp FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE ITEM COMPANY BRAND QTY ENGINE OIL CASTROL Castrol GTD 15W 40 5 5 Litres HPCL HP Milcy Power 15 W 40 COOLANT Premixed SUNSTAR Golden Cruiser Premium 1400 M 12 Litres Approx HPCL HP Thanda Raja P GEAR BOX G 76 HPCL HP Gear EP
31. RFORMED Chassis NO uei Recommended Odometer ir Servicing Dealer s Recommended Service reading Signature and Service Odometer ir Servicing Dealer s reading Signature and km 2 10 000 2 40 000 2 70 000 2 85 000 3 00 000 105 RECORD OF REPAIRS CARRIED OUT Odometer Repair Particulars of Repair Servicing Dealer s Signature amp reading km Order No Stamp RECORD OF REPAIRS CARRIED OUT Odometer Repair Particulars of Repair Servicing Dealer s Signature amp reading km Order No Stamp ALBHABETICAL INDEX A Combi Switch 39 F Abbreviation 110 _ 95 FanBelt Tension Adjustment 78 Accessory Switches 45 Cooling System 80 Foreward 5 Adjustable Head Restraint 27 D Fuel Filter amp Priming 4SPTC 77 Aggregate Numbering 16 Dont s 13 Fuel Filter amp Priming CR 4 77 Air Conditioning 58 Door Locking 19 Fuel Economy 66 Alphabetical Index 109 Do s 10 Fuel Filling Cap Opening 50 Antenna 41 Driver s amp Co driver s Seat 23 Fuel 92 Anti theft Device 18 Driving Controls 28 Fuses 90 B Driving in Adverse Conditions 67 G Bonnet Opening amp Closing 50 Driving Instruction 65 Gauges 34 Brake Adjustment 82 Driving Safety 71 Gear Shift lever 49 Brake Clutch System Bleeding 79 E Glove Box with Cup Holder 48 Brake System 80 EGR System 54 Grab Handle 48 B
32. ROLL BACK ON GRADIENTS During running in period i e first 2 000 km of operation Do not exceed the following vehicle speeds e Avoid rapid acceleration and prolonged high speed running of the engine e Avoid sudden braking e Retighten wheel nuts to 12 15 mkg torque after first 100 km of running of anew vehicle and after every wheel change 65 DRIVING INSTRUCTION DRIVING TIPS DRIVE SAFELY AND JUDICIOUSLY REMEMBER SAFETY FIRST e Depress clutch pedal fully before shifting gears This will ensure longer synchro cone life e For smooth starting of vehicle without jerks synchronise release of clutch pedal with pressing of accelerator pedal e Start the vehicle in first gear only e Change gear at appropriate speed and do not lug the engine by too early shifting to higher gear at low speeds Recommended speeds for gear changes Speed in km hr 1st to 2nd 20 2nd to 3rd 35 3rd to 4th 60 4th to 5th 80 66 Engage reverse gear only when vehicle is stationary Depress clutch pedal fully before engaging the reverse gear Wait for a few seconds then engage the gear If gear shifting does not occur then release the clutch pedal once again press the clutch pedal and engage the reverse gear BRAKING While braking on turns apply brakes gently Before driving down a long steep gradient reduce vehicle speed by changing to lower gear Do not ride the bra
33. Steering Lock Cum Ignition Switch 37 Parking Brake 49 Sun Visors 21 Power Socket 47 109 ABBREVIATION Air Conditioning Meter per Kilogram Accessories Millimeter Ampere Mounting Branch Number Bearing Newtonmeter Cubic Centimeters Centimeter Passenger Vehicle Business Unit Diagonal Pre delivery Inspection Exhaust Gas Recirculation Pounds per Square Inch Front Axle Weight Pollution Under Control Figure Rear Axle Weight Fuel Injection Pump Regional Customer Support Manager Gram Right Hand Gross Vehicle Weight Regional Manager Ignition Revolution Per Minute Kilogram Seconds Kilometer Square Centimeter Kilometer per hour Tata Motors Authorised Service Centre Left Hand Tata Motors Authorised Service Point Maximum Volts Main Dealer Watts 110 Minimum Weight
34. TATA SUMO GOLD CR 4 BS IV amp 4SPTC BS III Owner s Manual amp Service Book TATA MOTORS e Mumbai Pune The contents given in this book are not binding subject to change without notice and are for illustration purpose only DO YOU KNOW While taking delivery of your New TATA Sumo Gold you are privileged to have the following 01 Owner s Manual amp Service Book 02 03 First Aid Kit 04 05 Jack and Handle 06 07 Spare Fuses Provided in fuse box 08 09 Complimentary diesel in the fuel tank 10 11 Immobiliser Manual 12 You are also entitled for Battery warranty Card Advance Warning Triangle Spare Headlamps Bulbs 2 Nos Pre delivery inspection and service Music System Manual Tool Kit a Wheel Spanner b Screw Driver c Ring Spanner 8 9 d Socket Handle e Free Services as per details given in your Owner s manual and service book at any TATA MOTORs Dealership or TATA MOTORS Authorised Service Centre TASC or Tata Motors Authorised Service Point TASP e Onthe spot settlement of warranty as per terms and conditions given in this book We welcome your suggestions for better service Should you require any assistance please contact Works Manager of TATA MOTORS Dealership or TASC EXCELLENT CUSTOMER SUPPORT FOR TOTAL SATISFACTION DO YOU KNOW Dear Customer Thank you for choosing the Tata Sumo Gold another quality offering from the company s growing range of passenger
35. alance is more than 140 gm 4 Balance weights are available from 10 gm to 90 gm in steps of 10 gm and from 80 to 140 gm in steps of 20 gm 5 Donotuse more than one balance weight on side Tyre rotation Tyre rotation is recommended for achieving identical wear on each tyre It is also advisable to change rotating direction to relieve tyres of continual one way rotation Regular rotation of tyres also will prevent abnormal wear The sketch indicates a suggested sequence of tyre rotation Rotate tyres first at 12 000 km then at every 8 000 km or earlier depending on operation SCHEMATIC DIAGRAM TYRE ROTATION RADIAL PLY TYRES N B VEHICLE MAINTENANCE Headlamps The head lamp provides two types of light beams a high beam to give maximum light well ahead of vehicle anda low beam which is shorter and lower so thatit will not dazzle the oncoming drivers and can be use in low visibility area The head lamp also incorporates a parking lights The head lamps must be properly aligned in order to obtain maximum road safety proper road illumination and reduced glare to oncoming traffic It is recommended to check alignment of headlamp beams periodically and whenever headlamp bulbs are replaced by means of a headlamp aligner or with the help of a screen as shown in figure on the following page Adjusting head lamps focus with the help of screen The vehicle should be parked 10 meters aw
36. and adjust intake stroke exhaust valve clearance Tapet setting 15000 km Check service indicator red band as per recommended procedure amp replace element 15000 km if necessary SERVICE SCHEDULE e DPERATION FREQUENCY g S 8 In km e e r o 9 Replace air cleaner element 45000km Inspect vacuum hose connection and rectify if necessary 15000 km Replace EVRV filters 15000 km Vacuum hoses for EVR EGR Turbo charger Throttle if applicable to be replaced 60000km WIL TIL 2l MSN MM EM EET LM FE ND ERR Check service indicator red band as per recommended procedure amp replace element Every Service if necessary Change engine Oil and Oil filter Use APICF4 MB228 3 or Higher grade Engine Oil 15000 km Every 15000 km OR 1 Year whichever is earlier Check All accessory Drive belts adjust tension if required change if damaged Every Service Replace every 2 year OR 45000 kms whichever is earlier Drain water from fuel pre filter Every Service Change fuel filter 1st 15000 km Change fuel filter 1st amp 2nd 30000km Check amp adjust valve clearance 15000 km Replace air filter element OR if RED band appears on Service Indicator 45000km Clean breather 30000km Change vacuum hoses of Vacuum Modulator Turbocharger EGR valve amp throttle valve 60000km OR 4 Years whichever is earlier Change oil in gear box First at 45000 km 90000 ss Clean breather in gear
37. ant that only Tata motors genuine accessories are to be fitted Any accessory that is fitted or modification that is carried out without authorisation can hamper the safety and performance of the vehicle besides depriving you of your warranty benefits Use of genuine parts designed and manufactured to our exacting standards are the best way to maintain your vehicle in peak operating condition Please do not use substitutes They always prove costlier in the long run Failure to use genuine parts can invalidate any future warranty claims The information and specification given in this book are valid as on the date of printing Tata Motors reserves the right to make changes in design and specifications and or to make additions to or improvements in this product without obligation to install them on products previously sold CONTENTS FOREWORD 5 Driving Controls 28 Gear Shift lever 49 ENVIRONMENT PROTECTION 6 Instrument Panel 29 Parking Brake 49 WARRANTY TERMS amp 8 Indicators 31 Bonnet Opening amp Closing 50 CONDITION Gauges 34 FuelFilling Cap Opening 50 DO S 10 Steering Lock Cum Ignition Spare Wheel 52 DONT S 13 Switch 37 Vehicle Jack amp Tools 53 HANDLING 16 Combi Switch 39 Catalytic Converter 54 Aggregate Numbering 16 Hg System with USB amp Blue EGR System BA Key 1
38. ay from screen with its centre in line with central vertical line on screen and screen at right angle to longitudinal axis of the vehicle The vehicle should be in unloaded condition with no sag in suspension springs and all tyres equally inflated On the marked up screen as shown in figure area above horizontal and inclined lines shaded is called Dark zone and the area below it is called The illuminated zone 85 VEHICLE MAINTENANCE Each headlamp is aligned individually by masking the other headlamp Headlamp is first adjusted for proper height of low beam by adjusting knob at its top Light from low beam should fall below horizontal and inclined lines No light should fall above these lines i e in Dark zone Thereafter lateral adjustment is done by adjusting knob at bottom of headlamp so that contour of low beam coincides with contour formed by horizontal and inclined lines below Dark zone 4000 1465 44 535 535 UM ae ZONE HAND TRAFFIC S GROUND LEVEL OOOO ENTRE LINE OF BULB CENTRE LINE OF VEHICLE CENTRE LINE OF BULB When properly adjusted most brightly illuminated area will be just below the intersection point A of these two lines The Second head lamp is adjusted in a similar manner without disturbing the position of the vehicle and the screen 86 Now switch ON high beam They will be symmetrical above points A and B
39. box Every Oil Change 102 SERVICE SCHEDULE sisisisisis E PROPELLER SHAFT Grease propeller shaft with grease gun at slip joint splines end amp Check Centre bracket 15000 a mounting bolts for looseness Tighten if necessary _ AXLE Change oil in axle First at 15 000 KM there after every 75 000 KM 75000 km Change grease in rear hubs amp adjust bearing play only for TML axle 45000 km mz DL Clean breather in Axle Every Service SUSPENSION amp STEERING tt Grease idler arm seal type idler arm 15000 km Wheel alignment amp balancing Inspect if abnormal condition 30000 km whichever is earlier Apply torque on front suspension bolts Every Service Check condition of rubber bushes in the following amp replace if necessary 1 Top wishbone 45000 km 2 Lower wishbone 3 Anti roll bars 4 Leaf Spring Check shock absorber its bushes replace if necessary 30000 km Grease steering spindle and sleeve 30000 km Check amp adjust front wheel bearing play amp Change grease in front hubs 45000 km Check steering gearbox oil level amp top up if necessary only for mechanical steering 45000 km Change oil in power steering system amp change filter element 75000 km All the suspension amp steering ball joints to be checked for any rubber boot tear attend if any Every Service Ee fe EE Ee e Check parking brakes adjust if necessary 15000 km Check front brake pads amp
40. c Climbing Sharp Gradients Select the lower gear and start off smoothly Apply power gently so there is no loss of traction by over revving of the engine Choose as smooth a slope as possible and select the appropriate gear so that gear changing in the middle of the climb is not required Changing gears in the middle of the climb can cause loss of momentum and engine stalling Shifting to lower gear has to be done cautiously to avoid loss of traction DRIVING INSTRUCTION Under no conditions should the vehicle be moved diagonally across a hill The danger is loss of traction and sideways slippage possibly resulting in tipping over If unavoidable choose as mild an angle as possible and keep the vehicle moving If the wheels start to slip within few feet of the end of the climb motion can be maintained by swinging the steered wheels left and right thereby providing increased grip If the vehicle stalls or losses headway while climbing a steep hill make a quick shift to reverse and allow the vehicle to move back with the control of engine compression 69 DRIVING INSTRUCTION Descending Sharp Gradients 70 Select the lower gear and depending on the severity of the gradient shift into appropriate gear Use engine braking judiciously without over revving the engine Brake application under such situations should be done very smoothly to avoid loss of control Select appropriate gear s
41. ce between vehicles to avoid sudden braking and slow down by shifting down the gears Avoid sudden acceleration braking or turning Such sharp manoeuvres can cause loss of traction and thereby loss of vehicle control Driving on Sandy or Muddy Roads The extent of muddy sandy conditions and the traction available is difficult to judge and the vehicle can get bogged down deeply Operation should be done at slow speed only If possible get down and check the path conditions before proceeding DRIVING INSTRUCTION In case the traction on the wheels is sufficient you may be able to proceed it is better to select the lower gear and proceed in the normal manner To match your power and speed requirements you can shift up in any of the 5 forward gears or the reverse gear NOTICE You may choose to reduce the tyre pressure marginally for additional grip on loose surfaces though with a slight loss of ground clearance e Try to maintain a constant engine speed and avoid sudden acceleration which can cause wheel spin and loss of traction possibly leading to bogging down of the vehicle e If the vehicle gets stuck in loose sand do not keep on accelerating as the wheel spin will only result in the wheels sinking deeper 67 DRIVING INSTRUCTION Driving Through Water 68 Never venture to drive m water when it flows over guard stones Engine may get seriously damaged if attempted to cross over through deep
42. commended coolant container Top up if necessary Do not overfill Use only genuine company branded brake fluid Check level of clutch fluid in plastic container Top up if necessary Do not overfill as this would result in spillage during clutch operation Use only genuine company branded clutch fluid 63 HANDLING PREPARING THE VEHICLE FOR DRIVE Windshield Washer Container CR 4 Windshield Washer Container 4SPTC 10 Check level of water in Windshield washer reservoir Top up with clean water if required Use good quality cleaning solvent available in the market in the ratio as specified by its manufacturer 11 Check oil level in power steering hydraulic tank where applicable 12 Check and correct tyre inflation pressure In cold condition 64 DRIVING INSTRUCTION BEFORE DRIVING CHECK e Fuellevel Coolantlevel e Engine oil level e Tyre pressure e Brake and clutch fluid level e Doors are firmly closed ADJUST e Driver seat e Rearview mirrors e Gear shift lever is in neutral position e All switches and lamps are working e Brake fail indicator is OFF e Fuellevel indicated on fuel gauge is above reserve tank START THE ENGINE AND OBSERVE THAT LOW OIL PRESSURE INDICATOR LIGHT GOES OFF BATTERY CHARGING INDICATOR LIGHT GOES OFF ENSURE THAT PARKING BRAKE IS RELEASED INDICATOR LAMP OFF VEHICLE IS NOW READY FOR DRIVE DO NOT ALLOW VEHICLE TO
43. detached by the Authorised Dealer s Workshop when the vehicle is sent to them next Should a major service have been missed all the works listed for such service must be performed when the vehicle is taken next to one of our Authorised Dealer s TASC s TASP s Workshop 99 SERVICE INSTRUCTIONS 6 100 It is an important condition of our sales policy that no warranty claims shall be entertained by us unless all services upto time of the claim arising have been performed on the vehicle by one of our Authorised Dealer s TASC s TASP s Workshops Failure to carry out the services listed in this book can cause considerable damage to the vehicle and inconvenience to you It is therefore in your own interest to take your vehicle to one of our Authorised Dealer s TASC s TASP s Workshop for servicing All our Authorised Dealer s TASC s Workshops have been equipped with special tools and are manned by technical personnel trained by us Besides they have adequate stocks of genuine spare parts for replacement purposes should the need arise Our Authorised Workshops are therefore in a position to render you any expert advice and service your vehicle may need Please give them an opportunity to serve you so that you may obtain economical and trouble free performance from your vehicle For any technical advice concerning your vehicle please contact the nearest Authorised Dealer SERVICE SCHEDULE sisisisisis
44. elt adjustment When the vehicle is at rest adjust the length of the belt to suit convenience Insert belt tongue in buckle A positive click indicates correct assembly Adjust length of the beltto suit you and fasten The lap section should be comfortably tight the diagonal sections should be adjusted so that a flat hand will pass between the chest and the strap To tighten shorten the belt Pull free end of webbing through adjuster until required adjustment is achieved To loosen lengthen the belt Tilt the adjuster by means of the grip and slide it along the strap until suitably adjusted HANDLING 1 Seat Belt 2 Tongue 3 Lock Buckle 4 Lap Belt Seat belt Arrangement on Driver amp Co driver s Seat 25 HANDLING Lap belt for middle passengers of front bench seat Middle passenger is provide with lap belt Adjust length of belt to suit convenience Insert belt tongue in buckle A positive click indicate correct assembly To release press the release button The tongue will be ejected from the button A CAUTION e The beltis designed for use of only one person e Itis not intended for children under 10 years e The belt should at all time be adjusted and used in accordance with the instructions and no excessive slackness in the belt should be evident e Avoid twisting the straps during use e Webbing must not be allowed to chafe against sharp edges on seat or bodywork e Do not make an
45. em is working If you feel irritation in the eyes due to smoke or during long drive stop A C and ventilate for half a minute by winding down door glasses or use fresh air mode provided with HVAC system Before stopping the engine first switch OFF A C and then the blower During off season operate the air conditioner a few times every month to lubricate components FRIENDLY NOTES FRIENDLY NOTES Dont s Do not use Clutch Pedal as Foot Rest This will reduce clutch life Do not Coast vehicle in Neutral and engine switched off position This is a safety hazard Do not run engine without Radiator Cap Use genuine Cap only to keep system pressurised Do not overtighten engine oil filter Front and rear suspension shock absorbers fitted on this vehicle have in built rebound stopper There is no separate rebound stopper fitted on the vehicle Hence do not drive the vehicle either without shock absorbers OR with non genuine shock absorbers otherwise suspension is likely to be damaged If your vehicle has a turbocharged engine do not stop the engine at once allow it to run at idling speed for atleast 1 minute Also do not accelerate engine till the engine oil pressure has built up DONT S Do not cause heating of A C pipe where fitted while welding brazing in its viscinity Do not disturb the fast idling control device actuator setting where fitted Do not open any hose pipe points o
46. er ISO 612 in mm Nominal Tolerances as per INTEREUROPE STVZO Wheel base 2425 No of wheels Front 2 Rear 2 Spare 1 FUEL TANK CAPACITY 65 litres System voltage 12 volts 80 Ah CR 4 12 volts MF 70Z ASPTC Alternator Capacity CR 4 117Amps GX EX LX 75 Amps CX 4SPTC 75Amps All 40 Amps Optional CX LX CR 4 12V 75 Ah 4SPTC 12V MF 70 Z Track front 1496 Track rear 1461 Overall Length 4258 Max width 1700 Front Overhang 827 Rear Overhang 1006 over rear foot step Overall height 2010 1925 Unladen laden Min turning circle dia Min turning clearance circle dia Ground clearance 10 0m 11 1m 182 Unladen TECHNICAL SPECIFICATION WEIGHT kg Tolerances as per INTEREUROPE STVZO Complete vehicle kero 1820 FAW 997 RAW 823 weight as perISO 1176 For AC HVAC With spare wheel amp tool 1800 FAW 987 RAW 813 For Non AC Gross Vehicle weight 2600 FAW 1080 RAW 1520 Max Permissible FAW 1100 Max Permissible RAW 1560 98 The vehicle has been built to give you thousands of kilometers of economical and trouble free performance This is however possible only if this vehicle is systematically maintained and operated strictly according to the instructions contained in this book The free services should be availed of at the following km range within 18 months 1 Free Se
47. essor Pulley Power Steering Pump Pulley Alternator Pulley Damper Pulley 57 HANDLING HEATING VENTILATION amp AIR CONDITIONING if installed A Temperature Control Knob The air temperature in the car can be controlled by operating the temperature control knob A at the left hand side of the control panel The temperature can be increased by rotating the knob towards the red segment and decreased by rotating it towards the blue segment B Blower Speed Regulation Knob The ventilation system has a three four speed blower The blower speeds can be regulated to any one of the following speeds by operating the knob B at the centre of the control panel e LOW MEDIUM eHIGH e VERY HIGH C Air Direction Control Knob The air flow can be changed by turning the switch C to the desired direction Towards face and feet Towards feet Towards feet and windshield Recommended for 7 clearing fogging on windshield Air demist defrost windshield Recommended for clearing heavy fog and snow AIR CONDITIONING H V A C Controls A Temperature Control Knob B Blower Speed Regulation Knob C Air Direction Control Knob D AC OFF Switch E Air Circulation Switch AIR CONDITIONING D A C ON OFF Switch The A C can be switched ON by pressing In case of HVAC rotating In case of only A C the switch D on the A C control panel provided the blower is ON and the engine is
48. f A C system where fitted Do not put your hand inside the condenser fan when the grille is removed Disconnect power supply to fan and switch off engine before any maintenance work where applicable Do not open HP system under any condition It should be handled by trained professional only i e HP Pump Rail Injector HP lines Do not clean Engine Compartment with high pressure water jet It can cause Malfunctioning of electronic components Cleaning can be done with high pressure air HANDLING LOCATION OF CHASSIS amp AGGREGATE SERIAL NUMBERS 1 Chassis number plate 4SPTC BS III 1 Chassis number plate CR 4 BS IV 2 Body Shell Cab no plate 4SPTC BS III 2 Body Shell Cab no plate CR 4 BS IV P 2 Chassis number frame FIP number LOCATION OF CHASSIS amp AGGREGATE SERIAL NUMBERS Gear box number HANDLING HANDLING Key Your vehicle comes with two identical keys With this key you can operate 1 Door Locks 2 Steering Lock cum Ignition switch 3 Tail gate Lock 4 Glove Box 5 Fuel Flap lock if fitted It is advisable to keep one of the keys in a safe place for use in case of an emergency A CAUTION Do not use a locally made key but obtain a duplicate through your TATA MOTORS dealer Do not leave the key inside the car Anti theft Device if installed This is an electronic car security system with remote keyless operation for door Unlock Lock I
49. he shade Upholstery Prepare a solution of soap or neutral detergent mixed with warm water Apply solution with a sponge or soft cloth and let it soak for a few minutes to loosen dirt Wipe the surface with a clean damp cloth to remove soap Repeat until the stain is removed You can use commercially available carpet cleaner In this case carefully follow the manufacturer s instructions and precautions Cleaning exterior of the vehicle Dirtor any other foreign material on the painted surface may result in e Faded paint e Rust on body due to deteriorated paint film e Rust due to scratches e Body rust due to contact with damp dirt trapped in the body Therefore it is important that your vehicle is always kept clean and free from dirt in order to maintain the paint in a good condition and to protect the entire body against corrosion 89 VEHICLE MAINTENANCE Washing When washing the vehicle follow the instructions given below e Flush underside of body and wheel housing with pressurised water to remove mud and debris Use plenty of water to loosen and remove dirt e Remove dirt and mud from body exterior with running water Use a soft sponge brush with water Do not use hard material which can scratch the paint e Wash the exterior with water lightly rubbing with sponge or soft cloth The sponge or cloth should frequently soaked in water A CAUTION When using commercial wash products precautio
50. he door window glass push the respective knobs down To close the door window glass pull the respective knobs up In the lock position the rear window switches become inoperative However the rear windows can be operated by the switches on the console Illumination on rear window switches goes OFF in locked position press down the lock button to unlock Express power down on driver and co driver windows are provided Switches on the central console for operating the door glasses Individual window winding switches have been provided only on the rear doors Front Left Front Right Rear Left Rear Right ON Push type Lock a Unlock Switch Individual Switches on the rear doors for operating the rear door glasses 20 SUN VISORS HANDLING Sun visors Two adjustable sun visors are provided inside the cab to prevent sun glare Lower the sun visors to protect the eyes from bright sunlight The sun visors also moves sideways towards the door Avanity mirror has been provided on the co driver s sun visor Sun Visors Vanity Mirror 21 HANDLING OUTER amp INNER REAR VIEW MIRRORS Outer Rear view mirrors Outer rear view mirror is fitted on the driver s door from the outside It can be adjusted to the desired positions by hand In few versions it can be adjusted by the lever provided inside the door The mirror can be folded backwards for convenience when the vehicle is to be driven through nar
51. his can eventually cause the floor panels to corrode Use a high pressure spray to clean the underside of your vehicle This is especially important in areas near chemical and other industries Have corrosion preventive coatings done on the underside of your vehicle using Tata Motors co branded anti corrosive treatment VEHICLE MAINTENANCE 91 FUEL LUBRICANTS amp COOLANTS Fuel High speed diesel conforming to IS 1460 OR EN 590 OR equivalent is recommended to be used as fuel At very low temperature fluidity of diesel may become insufficient due to paraffin separation It is therefore necessary to mix supplementary fuel with summer or winter grade diesel The supplementary fuel to be used is kerosene or aviation turbine fuel Ratios for mixing of supplementary fuel and diesel are shown in table Ambient temperature upto Summer C grade diesel fuel upoOC o 10 C to 15 C Ambient temperature upto Winter Supplementary grade diesel fuel upto 15C 10 0 00 15 C to 20 C 70 30 92 Care should be taken that diesel and supplementary fuel are thoroughly mixed before filling WARNING Do not mix gasoline OR alcohol with diesel This mixture can cause explosion NOTICE Where oxidation catalytic converter is fitted It is mandatory to use Diesel fuel with sulphur contents as under Use of any other diesel fuel can increase the pollutants Sulph
52. ht only goes off indicating that the engine can be started Glow plugs remain ON for few seconds and switches OFF automatically As asafety feature glow plugs are automatically switched OFF after a lapse of certain time if the engine is not started to conserve battery In this case to start the engine repeat the operation by first going to ACC or LOCK position START Turn the key further clockwise to start position spring loaded to operate starter motor As soon as the engine starts release the ignition key so that key can come back to ON position and starter motor disengages and glow plug is switched OFF Vehicle is driven in this position By turning the ignition key from ON position to ACC or LOCK position engine can be stopped 38 STEERING LOCK CUM IGNITION SWITCH HANDLING WIPER STALK LIGHT STALK FLASH HIGH BEAM FLICK WIPE SPRING RETURN SPRING RETURN ao DIP BEAM ORE NORMAL POSITION di _HGHBEAM gem et FAST WIPE EE LEFT TURN SLOW W PE SIGNAL SELF CANCELLING Sen PUSH SWITCH LANECHANGE LEFT SPR NG FOR WASH amp WIPE a OF OFF LANE CHANGE RIGHT SPRING RETUR NTWIPE i er LN AA R GHT TURN d SI En i SIGNAL SELF CANCELLING DELAY TIM NG FOR INTERMITTENT WIPE MN LIGHTS CONTROL SW TCH 39 HANDLING WIPER CONTROL LEVER LE
53. ic heater coil is provided for demisting of tail gate glass for deluxe versions Normal Heating For vehicles fitted with HVAC Knob A Suitable temperature position Knob B Suitable blower speed Knob C Towards face amp feet FH A C OFF Air Circulation Fresh switch AIR CONDITIONING Roof A C Where roof mounted air conditioner unit is installed the blower switch has 4 positions HIGH MED LOW and OFF The switch is located on left hand side on the roof A C Air flow direction can be adjusted by adjusting the air vents The roof A C can be switched ON provided the front A C is ON However the blower of the roof A C unit can be operated independently Roof AC HANDLING 61 HANDLING Fuel Filler Cap Check the following regularly particularly before starting on a long journey 1 62 Fuel level in tank Top up if required with correct diesel fuel secure cap and lock the flap Engine oil level Check engine oil level before starting the engine or at least 20 minutes after stopping the engine Top up if oil level is less than PREPARING THE VEHICLE FOR DRIVE 1 Engine Oil Filler Cap CR 4 2 Dip Stick CR 4 midway between upper and lower marks on the dipstick The oil level should not exceed the MAX mark Use only the genuine company branded oils Coolant level With the engine cool check the coolant in the auxiliary tank
54. kes as they may overheat and their performance may be impaired Do not use half engaged clutch to hold the vehicle on up gradient as this will result in premature clutch failure After driving through pockets of water apply the brake a few timesat low speed to get rid of moisture inside the brake drums When it beings to rain reduce vehicle speed and avoid sudden braking FUEL ECONOMY A Drive smoothly accelerate gradually and anticipate stops Best fuel consumption is obtained at low engine speeds in the highest possible gear without labouring the engine Driving with accelerator pedal fully depressed means using excessive fuel Do not allow the engine labour by too early high gear changes Change to lower gear when engine no longer runs smoothly If possible do not idle the engine for more than 5 minutes Switch off the engine F Donotride the clutch Do not use clutch pedal as foot rest G Depending on traffic conditions a constant speed should be maintained The vehicle uses more fuel every time you speed up or slow down H Hard braking abrupt cornering and rapid acceleration use more fuel Avoid these DRIVING IN ADVERSE CONDITION Driving on Snowy or Icy Roads Select the lower gear Gently release the clutch and apply the accelerator for a smooth start and to avoid wheel spin CAUTION Use of snow tyres and or tyre chain is recommended Maintain a safe distan
55. ming and cannot be rotated 5 Release the parking brake and ensure that wheels are rotating freely thentighten check nut 2 Operate parking brake a few times to ensure proper operation ENSURE THAT ON RELEASING THE PARKING BRAKE BOTH REAR WHEELS ARE FREE 6 Lower down the rear axle 7 Remove chocks from front wheels 82 BRAKES 1 Parking Brake Adjustment Nut 2 Check Nut Jack location at front Wheels and tyres Always use only recommended size wheel rims and tyres Use of rims and tyres not recommended by us may have adverse effect on vehicle safety and further more could infringe on motor vehicle regulations Wheel change When changing wheels use the jack provided with the vehicle Jack should be placed below chassis long member behind front wheel for changing front tyres and before rear wheel as shown Wheel alignment If uneven tyre wear is noticed get the vehicle examine and VEHICLE MAINTENANCE Jack location at rear attended by TATA MOTORS authorised workshop Periodically check and maintain correct tyre pressure to obtain longer tyre life Recommended tyre pressures with cold tyres For 215 75 R15LT Tyres CR 4 Tubeless At _ ForRide For Fuel Economy Front Rear For 215 75 R15 LT Tyres 4SPTC At ForRide ForFuelEconomy Front Rear 32 psi 35 psi VEHICLE MAINTENANCE Check tyres for damage from time to time and remove any foreign bodies nails stones metal chips etc
56. mperature of the engine coolant The red zone at H indicates temperature higher than the normal Avoid driving when the pointer is in the red zone It indicates engine overheating which may be due to insufficient coolant in the radiator or due to any other defect At this stage take the car to the nearest Authorised Service outlet for necessary attention A CAUTION Never remove the radiator pressure cap from the radiator when the engine is hot Do not restart the engine until the problem has been duly attended The speedometer The speedometer indicates the vehicle speed in km hr Speedometer 140 Temperature Warning Temperature Guage 36 GAUGES RPM meter if provided The meter indicates engine speed in revolutions per minute rpm Change gears at appropriate engine rpm and vehicle speed to get optimum fuel economy The permitted engine rpm upper limit is the start of Red Zone on the dial Fuel Gauge The fuel gauge indicates the approximate fuel level in the tank Refill the fuel tank at the earliest before the needle touches the red band on the gauge At this point fuel level in tank is low and it is advised to get fuel filled immediately RPM meter High Temperature Warning Temp Guage Low Fuel Warning Low Fuel Warning Fuel Guage Fuel Guage STEERING LOCK CUM IGNITION SWITCH Steering lock cum ignition switch Steering Lock Cum Ignition Switch Steering i
57. n when key is not inserted Lamp OFF Normal condition Authenticated user and engine will start Lamp On Problem with key system Show your car to TATA Authorised service centre Turn signal lamps can be operated only when the ignition supply is ON and by using the turn indicator switch on the combi switch The direction indicator arrow LHS and gt RHS on the instrument cluster flashes along with external indicator lights as selected 31 Turn Signal High Beam Indicator Symbol lights up when the headlamp high beam is ON HANDLING Low Oil Pressure Indicator When the ignition key is turned to the IGN position symbol lights up and goes off as soon as the required engine oil pressure is developed after starting the engine If the low oil pressure indicator does not glow or remains ON with the IGN on and engine is running it indicates a fault in the electrical circuit lubrication system Check amp get the problem attended to at an Authorised Service outlet Symbol lights up when the IGN is turned ON and should go OFF after the engine starts NOTICE If it remains ON while the engine is running It indicates that the battery is not getting charged Switch off all unnecessary electrical equipment and get the problem attended to at an Authorised Service outlet Parking Brake Indicator cum Low Brake Fluid Warning Light 0 9 This indicator has multiple functi
58. nd Service Book are not carried out by the buyer through our sales or service establishments our authorised dealers or service centres or service points This warranty shall not cover normal wear and tear or any inherent normal deterioration of the vehicle or any of its parts arising from the actual use of the vehicle or any damage due to negligent or improper operation or storage of the TERMS amp CONDITIONS vehicle This warranty shall not apply to normal maintenance services viz oils amp fluid changes head lamps focussing fastener retightening wheel balancing tyre rotation adjustment of valve clearance fuel timing ignition timing and consumables like bulbs fuel filters and oil filters etc This warranty shall not apply to any damage or deterioration caused by environmental pollution or bird droppings This warranty shall not apply to V belts hoses and gas leaks in case of air conditioned vehicle Slight irregularities not recognised as affecting the function or quality of the vehicle or parts such as slight noise or vibration defects appearing only under particular or irregular operations are items considered characteristic of the vehicle This warranty shall be null and void if the vehicle is subjected to abnormal use such as rallying racing or participation in any other competitive sports This warranty shall not apply to any repairs or replacement as a result of accident or collision This
59. ne of the wheel mounting screw hole with the locating pin on frame while raising the spare wheel 5 Continue to rotate the wheel winch screw in anticlockwise direction until spare wheel is raised completely Spare wheel Spare wheel winch grommet Loosening Tightening of wheel winch screw Spare Wheel Retaininmg Plate 52 VEHICLE JACK amp TOOLS HANDLING Vehicle Jack amp Tools Vehicle tool bag jack and handle is kept below driver s seat Jack is mounted on floor over studs by wing nuts screwed on them Jack amp tools location Below driver s seat Locking Wing Nuts 53 HANDLING CATALYTIC CONVERTER if fitted Your vehicle is fitted with Diesel Oxidation Catalytic Converter to reduce exhaust pollution The two way Catalytic Converter has coating of precious metals which enables conversion of pollutants Care of the Catalytic Converter The Catalytic Converter does not require any special maintenance however following precaution should be taken for the effective functioning of the converter and to avoid damage to the Converter It is mandatory to use Diesel fuel with sulphur content less than 0 25 Use of any other diesel fuel can increase the pollutants WARNING Avoid parking the vehicle over inflammable materials such as dry leaves grass etc as the exhaust system is hot enough to initiate FIRE TAKING CARE OF ENVIRONMENT Your vehicle is equipped with the EGR Exhaust Gas Recirc
60. ng effect open the windows briefly while you operate the air conditioner with air circulation switch is in Fresh mode fan at higher speed and air direction towards FACE All vents to be opened completely 59 HANDLING Once temperature inside has come down sufficiently close the windows and change air circulation suitably to fresh recirculation Demisting In rainy season or in areas of high humidity mist formation inside windshield glass is observed To clear mist dehumidified air is passed on the windshield glass The position of control knobs should be adjusted as follows Knob B Desired speed position Knob C Towards windshield lt for vehicles fitted with HVAC at suitable temperature Air circulation at suitable position NOTICE When mist gets cleared switch the knob C position to Face mode In high humidity areas if cold air continues to flow over windshield it may cause sudden fogging on outside surface of windshield 60 AIR CONDITIONING Defrosting For vehicles fitted with HVAC unit In low temperature areas to clear frost formation outside the windshield glass this setting is used First start the engine Maximum hot position amp accelerate to warm up Knob A Knob B Very High Knob C Towards windshield 7 Switch E Freshair mode condition Once the windscreen has become clear move the fan Switch to desired speed NOTICE Electr
61. nning avoid frequent revving up of the engine Also avoid frequent stopping and restarting if uncalled for It is not necessary to rev up the engine before turning it off as it unnecessarily burns the fuel Shift to higher gears as soon as possible Use each gear upto 2 3rd of its maximum engine speed A chart indicating gear shifting speed is given in this book Maintenance of the vehicle Ensure that recommended maintenance is carried out on the vehicle regularly at our Authorised Service Outlets As soon as you see any leakages of oil or fuel in the car get it attended immediately Use only recommended brands and grades of lubricants and clean uncontaminated fuels Get your vehicle checked for emission periodically by authorised dealer and regularly renew the P U C certificate Ensure that fuel filter oil filter and breathers are periodically checked and if required replace the same by only genuine Tata Motor s recommended brands Do not pour used oils or coolants into the sewage drains garden soil or open streams Dispose the used ENVIRONMENT AL PROTECTION filters and batteries in compliance with the current legislation e Do not allow any unauthorised person to tamper with engine settings or to carry modifications on the vehicle e Never allow the vehicle to run out of fuel e Parts like brake liners clutch disc should be vacuum cleaned Do not use the compressed air for cleaning these pa
62. ns specified by the manufacturer should be observed Do not use strong household detergents or soaps e Once dirt has been completely removed wash off with running hose water e After rinsing wipe the body lightly with wet chamois or cloth and allow the body to dry it in the shade 90 Warning After washing check that the brakes are dry If brakes are not dry dry them by gently repeatedly applying while driving at low speeds Washing the vehicle exterior After washing the vehicle waxing and polishing are recom mended to protect and beautify the paint e Use only good quality waxes and polishes e When using waxes and polishes the precautions speci fied by the manufacturers should be observed e Chrome plated parts should also be waxed Protection against corrosion The following cause corrosion e Moisture trapped in body cavities e Dirt and salts collected in hollows on the underside of the vehicle e Removal of paint and protective coatings from the exterior and underside of the vehicle Corrosion preventive measures have been incorporated in your vehicle You can avoid corrosion of your vehicle by performing some simple periodic maintenance Repair chips and scratches in the paint as soon as you discover them Inspect and clean the drain holes in the bottom of the doors and body Check the floor coverings for dampness Carpets and floor mats remain damp for a long time especially in winter T
63. nt Bumper H3 Rear Fog Lamps Tail lamp BA15S POPPY PP Roof Lamp Cab Roof 12V Engine Compartment Lamp TELL TALE SYMBOLS Turn indicators Engine Compartment BA15S T5 Oil Pressure Instrument Panel T5 Battery T 10 Low Brake fluidl Parking brake T5 Seat Belt Fasten T5 T5 Door Ajar High Beam T5 Diesel Preheat T5 Position Lamps T5 Immobiliser High Intensity LED Fuel Reserve Indicator 5 87 VEHICLE MAINTENANCE Fuses In order to protect the cable harness and other equipments from damage in case of short circuit and overloads fuse links are provided in the fuse box In case of a fault in the electrical system check the respective fuse The particulars of the consumers served by each fuse and amperage are printed on the fuse box cover The fuse link can be identified for amperage by color codes 1 Fuse link Red 10 Amps 2 Fuse link Blue 15 Amps 3 Fuse link light brown 5 Amps 4 Fuse link Yellow 20 5 Fuse link White 25 Amps 6 Fuse link Green 30Amps 7 Fuse link Orange 40Amps 8 FuseLink Trasparent 80Amps While fitting fuse box cover ensure that cover knob rests in the slot provided inside the fuse box Spare fuse links are provided inside the fuse box Always use fuses of correct rating Do not use wire in place of fuse
64. o be parked at the side of the road or vehicle being operated in adverse condition This can be operated without Ignition ON Press hazard warning switch to switch ON All outside turn signal lights and indicators on cluster will flash simultaneously to warn the other road users about hazardous condition of the vehicle Depress the switch to switch OFF the hazard function A CAUTION Ensure that all turn signal indicators are working properly Get it rectified in case of problem 46 ACCESSORY SWITCHES POWER SOCKET amp MOBILE HOLDER Power Socket A power socket is provided on the central console below music system This can be used connecting loads upto 10A maximum To use this socket remove the cap first A CAUTION Always keep this socket covered with the cap when not in use Mobile Holder A mobile holder is provided on the central console below music system and beside of power socket Place your mobile inside the mobile holder for charging purpose while driving Mobile Holder HANDLING 47 HANDLING GRAB HANDLE amp GLOVE BOX WITH CUP HOLDER Grab handles Grab handles are provided in the vehicle at various locations Co driver side Middle passenger and third row passenger compartment for comfortable positioning of passengers during journey Grab Handle Glove Box with Cup Holder The glove box is located on the dash board in front of the codriver s seat The glove b
65. o that gear changing clutch disengagement is not involved while descending the gradient Towing the Vehicle For towing the vehicle the best Way is to use a recovery van Alternatively use a rigid tow bar Avoid using flexible cable or rope as your vehicle may crash into towing vehicle when it stops suddenly Switch ON Hazard warning switch to warn the other road users Keep the engine in idling so that power steering assistance is available This will also built the vacuum for the brakes In case of brake failure use parking brake to control the vehicle DRIVING IN ADVERSE CONDITIONS Rear Towing Hook DRIVING SAFETY Seat Belt Seat belts are life saving equipment Use of seat belt reduces the chance of injury and severity of injury in case of an accident It is strongly recommended that all the car occupants always wear seat belts when car is in motion Influence of Alcohol Drugs Avoid driving under the influence of alcohol or drugs Alcohol and drugs will severely affect your reflex actions This will impair your control of the car and increase the risk of injury to yourself and others Mobile phones Avoid using mobile phones while driving a car This could divert your attention from the road and result in an accident Fatigue Rest Revive survive Do not attempt driving when you feel tired sleepy Long distance driving can tire you very much and fatigue can dull your reflexes
66. ons as follows ltlights up when the parking brakes is applied and goes off when parking brake is released ltalsolights up when brake fluid level is low 32 Battery Indicator INDICATORS e When ignition key is turned to IGN position this indicator lights up and goes off when engine starts in normal condition If it continueously ON while engine is running get the problem attended to an Authorised Service Outlet This indicator indicates excess water accumulation in the sedimenter It turns ON when ignition is turned ON and goes OFF in approximately three seconds When this lamp remains ON water needs to be drained from sedimenter immediately CAUTION If water is not drained from sedimenter it can cause serious damage to fuel injection system Water In Fuel Indicator Seat Belt Indicator The indicator initially flashes when the ignition is ON and seat belt is not fastened It will continue to flash until the vehicle exceeds a speed of 20 kmph After that it will remain continuously ON accompanied by a buzzer that will buzz approximately for 100 seconds After that the buzzer goes OFF but the indicator continues to remain ON INDICATORS Glow plug Indicator if fitted This indicator lights up when the IGN is switched ON and goes OFF after a few moments automatically depending on the engine temperature indicating readiness to crank the engine NOTICE
67. ox can be locked with the ignition key Cup holders are provided on the inner face of glove box flap CAUTION Do not use the cup holders while the vehicle is in motion Glove Box with Cup Holder 48 GEAR SHIFT LEVER amp PARKING BRAKE HANDLING Gear shift lever The different gear positions are marked on the knob The 5 th gear an overdrive has been provided to obtain better fuel economy while driving on highways Parking brake The parking brake is mounted on floor console between driver s seat and co driver s seat To apply the parking brake pull lever UP To release it pull the lever up slightly press the release button and push the lever DOWN Ensure parking brake is released before driving the vehicle Indication is given on instrument cluster 1 Parking Brake Lever 2 Release Button 49 HANDLING BONNET FUEL FLAP OPENING amp CLOSING Bonnet opening and closing To open pull lever 1 This will release the bonnet lock To open fully lift the additional lock lever located on the bonnet centre with the help of finger Use the bonnet stay rod to keep the bonnet open For closing the bonnet disengage the stay rod clamp it properly and press down the bonnet till it is fully shut Ensure that the bonnet is fully locked before driving off In case of failure of cable attached to lever 1 bonnet lock can be opened by inserting a screw driver from the top centre position of grill thro
68. p the engine and re check oil level after approx 20 VEHICLE MAINTENANCE minutes Top up if oil level is less than midway between upper and lower marks on the dipstick For Engine oil filling cap and dip stick please refer respective Engine Compartment pages Page 73 amp 74 75 VEHICLE MAINTENANCE Engine Air Filter Periodically clean air filter element and replace it with a new one when air cleaner service indicator shows red band even after cleaning the air filter element Always use genuine air filter element Remove the cover and the filter element Clean it gently by tapping and rolling on a table Clean the cover and air ducting Check the element for puncture and pin holes by a light source If found okay refit the filter element and the cover Reset service indicator by pressing rubber cap red band will disappear from service indicator On starting the engine if service indicator continues to show red band replace the paper filter element with new one and reset the service indicator For air filter please refer respective Engine Compartment pages Page 73 amp 74 Fuel amp Filter Draining CR 4 Loosen drain plugs by 1 2 turn and drain out water and other sediments from fuel filter bowls depending on operating conditions to ensure that no water is allowed to enter the fuel system 76 AIR FILTER FUEL FILTER amp FUEL SYSTEM CR 4 Priming Pump Pear Pump CR 4 4 E Bam d 1 Fuel fille
69. ps can be switched on with parking lamp and front fog lamps ON and can be remain ON till the parking lamp is switched OFF The rear fog lamps can also be switched ON even if only headlights are ON NOTICE Use only during foggy conditions or heavy rains if required HANDLING Rear Windshield Wash and Wipe unlatched switch if fitted Push and hold the switch knob for the operation of the wash function for the desired duration for rear visibility through glass The function indicator lights up when wash function is ON Along with wash fluid getting sprayed the wiper also operates with a delay to wipe the glass surface through a timer control unit On release of this switch this function stops Rear Windshield Wiper Latched switch if fitted To operate this function push to switch ON and again push to switch OFF The function indicator lights up when the wiper function is ON Front Fog lamp Latched switch if fitted The fog lamps are provided on front bumper to improve the visibility in foggy weather or during heavy rains 45 HANDLING The front fog lamps can be switched ON with parking lamp ON and can be remain on till the parking lamp is switched OFF NOTICE Use only during foggy conditions or heavy rains if required Hazard Warning Hazard warning is used in case of breakdown especially during night and vehicle has t
70. r 2 Priming Pump CR 4 This is used for priming the fuel manually after overhauling of the engine or after refitment of fuel lines OR after changing either fule filter OR sedimenter Pump the fuel by means of priming pump pear pump until all air in the fuel line removed Before cranking the engine ensure that there is no air in the fuel system A CAUTION Do not loosen the HP lines of DICOR system for bleeding the air from fuel system FUEL FILTER amp FUEL SYSTEM 4SPTC Changing fuel filter element 4SPTC Unscrew drain plug and drain fuel from fuel bowls Remove fuel filter with top cover from mounting bracket Unscrew fuel filter bowl mounting bolt and replace bowl with element Replace fuel tank side filter element at specified intervals and FIP side filter element Assemble fuel filter and fit it on mounting bracket Changing Fuel filter 4SPTC VEHICLE MAINTENANCE Priming fuel system 4SPTC Unscrew fuel lift pump plunger knob Pull and push it 10 14 times 30 40 times if fuel tank has been completely emptied Tighten fuel lift pump plunger knob Start engine and check for smooth running If erratic fuel supply is still felt check for air suction in fuel pipeline from fuel tank to FIP and rectify Priming Fuel System 4SPTC 77 VEHICLE MAINTENANCE Fan belt tension adjustment Check the conditions of belts on the engine Examine the edge of the belt for crack
71. raking 66 Engine Air Filter 76 H Bulb Specification 87 Engine Compartment 4SPTC 74 Head Lamp Adjustment 85 C Engine Compartment CR 4 73 Head Lamp Bulb Replacement 86 Catalytic Converter 54 Engine Compartment Lamp 41 Headlamp Leveling Switch 44 Changing Engine Oil 75 Environment Protection 6 Headlamps 85 Changing Cil Filter 75 High Mounted Stop Lamp 42 108 ALBHABETICAL INDEX T Tail Lamp 42 Technical Specification 95 Towing the Vehicle 70 Turbocharger 55 Tyre Pressure 83 Tyre Rotation 85 Vehicle Care 89 Vehicle Jack amp Tools 53 W Warranty Terms amp Conditions 8 Wheel Alignment 83 Wheel Balancing 84 Wheel Change 83 Wheels amp Tyres 83 Power Steering 56 Indicators 31 Power Windows 20 Inner Rear View Mirror 29 Preparing the vehicle for the drive 62 Instrument Panel 29 R Interior Roof Lamps 43 Recommended Oils Lubricants 94 K Record of Repairs Carried Out 107 Key 18 Record of Service Performed 105 L Registration Plate lamp 42 Lubricants 93 Replacing Tyre Rim 84 M Replacing Tyre Tube 84 Manual Window Winding 19 el Micro Phone 41 S Middle Seat Safety Checks 72 Mobile Holder Ay Sed Bet Music System with USB amp Blue Tooth 41 Seats at Rear 24 0 Service Schedule 101 Outer Rear View Mirrors 22 Spire me SE Special Instructions 99 P
72. recommended oils and lubricants only Change oil in engine gear box steering system and rear axle at prescribed intervals Use only genuine oil filter and fuel filter elements Replace them at regular intervals Clean air filter element regularly Replace filter element when service indicator shows red band even after cleaning the filter element Ensure periodic servicing as per maintenance schedule Insist on use of genuine spare parts Ensure that caps of auxiliary tank and radiator are firmly fitted to keep the cooling system pressurised and to maintain coolant level Always use genuine FRIENDLY NOTES radiator cap only of 1 0 kg cm 14 PSI for replacement Checktyres for damage from time to time and remove any foreign bodies embedded in treads In case of tyre replacement or repairs due to puncture have the wheel balanced Keep grease oil and fuel away from the tyres In case of uneven tyre wear get the vehicle attended to by any of our authorised service set ups 9 Maintain correct tyre pressure 10 Check battery every week and top up electrolyte level Keep battery terminals clean and cable joints tight Apply vaseline petroleum jelly on terminals Use distilled water only for topping up 11 Observe correct polarity when connecting battery terminals FRIENDLY NOTES OS 12 Disconnect alternator terminals while carrying out any welding on the vehicle
73. rew on slave cylinder is fully tightened Replace dust cap on the bleed screw VEHICLE MAINTENANCE During bleeding process keep a watch on fluid level in container and top up For Clutch Fluid Container location please refer respective Engine Compartment pages Page 73 amp 74 79 VEHICLE MAINTENANCE Cooling system If engine overheating occurs there could be a fault in the cooling system which may be on account of 1 Less coolant in the system or dirt scale having accumulated inside coolant passages especially in the radiator core 2 Chocking of radiator passages due to foreign material or damages 3 Defective stuck thermostat 4 Loose fan drive belt 5 Coolant leakage from system Always use genuine radiator cap of 1 0 kg cm2 14 psi if required to be replaced A proper radiator cap firmly fitted maintains pressure in the cooling system Prevention of rust formation Use genuine co branded premixed coolant in the cooling system to prevent rust formation and freezing of coolant inside the crankcase passages Fill the engine coolant auxiliary tank upto FULL mark 80 Changing of coolant in the cooling system a Drain the cooling system and flush it with clean water b Pour the genuine co branded coolantinto the radiator until itis full c Start the engine Top up the radiator with coolant d Fill the auxiliary tank upto FULL mark e Ensure no leakage in the system For
74. row passages In few versions the same rear view mirror is also provided on co driver s door Outside Rear View Mirror Inner Rear view mirror Inner rear view mirror is also fitted inside the cab between sun visors In few versions an additional adjustable anti glare rear view mirror is provided inside the cab Provision has been made for two positions 1 Normal position 2 Anti glare position Use anti glare position only if necessary as it reduces the rear view clarity considerably 1 Inner rear view mirror 2 Operating Knob 22 SEATS Driver s amp Co driver s seat Adjustable type seat is provided for driver and co driver The driver seat is fitted with lever and handle to adjust the seat The seat can be adjusted in forward and backward directions In few versions both seats are also provided with lumbar support 3 to give you maximum driving comfort To achieve correct position for proper driving lift the handle 2 and slide the seat either forward or backward Once the desired position is achieved push down the handle to lock the seat Turn the lever 1 to adjust backrest to the desired position Release the lever to lock it Do not adjust seat while driving 1 Seat backrest inclination adjustment lever HANDLING x 2 Seat sliding forward amp backward lever 3 Lumbar support adjustment knob if fitted 23 HANDLING Middle seat A cushion bench seat has been provided for
75. rts which may spread the dust in the atmosphere While carrying out the servicing or repairs on your vehicle you should pay keen attention to some of the important aggregates which greatly affect emission These components are 1 Fuel injection pump Injectors Nozzles 2 Air intake amp Exhaust system especially for leakages 3 Cylinder head for valve leakage 4 Allfilters such as air oil and fuel filters check periodically 5 Turbocharger and intercooler if fitted 6 Catalytic converter if fitted 7 EGR System and components 8 Electrical Connections for EGR This Owner s Manual contains further information on driving precautions and maintenance care leading to environment protection Please familiarise yourself with these aspects before driving WARRANTY We WARRANT each TATA SUMO GOLD vehicles amp parts thereof manufactured by us to be free from defect in material and workmanship subject to the following terms amp conditions 1 The warranty for the vehicle shall be for 36 months from the date of sale of the vehicle OR 1 00 000 kms whichever is earlier Our obligation under this warranty shall be limited to repairing or replacing free of charge such parts of the vehicle which in our opinion are defective on the vehicle being brought to us or to our dealers within the warranty period The parts so repaired or replaced shall also be warranted for quality and workmanship but
76. rvice At 1000 1 500 km or 1 month whichever is earlier 2 9 Free Service At 14 500 15 500 km or 12 months whichever is earlier 3 Free Service At 29 500 30 500 km or 24 months whichever is earlier Besides the service schedule chart detailing the service operations to be performed Service Coupons perforated are incorporated These coupons should be detached and sent to Customer Support Passenger Car Division Tata Motors Pune 410062 by the servicing dealer after the service is performed The selling dealer should fill up details of chassis particulars on the inside cover page SERVICE INSTRUCTIONS 4 These services can be satisfactorily performed only by one of our Authorised Dealers TASC s TASP s Workshops in India irrespective of the dealer who sold the vehicle provided the vehicle is sent to them at the kilometerages specified and that this service book is produced before them The vehicle is entitled to pre delivery service with free labour After the delivery of the vehicle in the subsequent 4 free services labour would be free but materials if any would be charged for All services other than the above must be paid for both for materials and labours material at prevailing rates for the quantity consumed and labour at our scheduled rates available with our Authorised Dealers TASCS TASPs In the event of a schedule Service not performed within specified kilometers the respective coupons will be
77. s or fraying Check the tension of the belt by pushing on it with your thumb for A C compressor belt and Alternator Power Steering belt as shown in figure The belts should have deflection of 8 to 10 mm If the belt tension is not proper get it attended at the nearest Authorised service outlet 78 BELT TENSION ADJUSTMENT Adjustment Nut AC Compressor Power Steering Pump Pulley Alternator Pulley Damper Pulley Belt Arrangement Engine with AC compressor and power steering pump Bleeding clutch system A dry friction single disc diaphragm type clutch has been fitted which is actuated hydraulically The procedure for bleeding the system is as follows a Ensure that fluid level in clutch fluid container is upto maximum level b Remove dust cap from slave cylinder bleed screw and clean the screw thoroughly Attach bleeding tube to bleed screw and place other end of tube in a clean glass jar containing sufficient clutch fluid to submerge tube end holding the jar just above the bleed screw level c Pump clutch pedal twice or thrice slowly throughout its stroke and by holding clutch pedal in depressed condition loosen bleed screw on slave cylinder Watch for air bubbles in glass jar d Retighten bleed screw on slave cylinder and repeat the process until air bubbles cease to appear at the end of tube in glass jar allowing only fluid to flow e After completing bleeding operation ensure that bleed sc
78. s provided with steering lock cum ignition switch e To lock steering while parking the vehicle as safety against theft e To start and stop the engine e To switch ON and OFF the electrical system other than listed below HANDLING Horn parking lamps engine inspection lamp and hazard warning indicators are not connected through this switch and operate independently e To switch on and off the accessories only The switch is located on the steering column support and has the following key positions LOCK Key can be inserted or taken out only in this position Steering gets locked only after the key is withdrawn from the switch After withdrawing the key from the switch ensure that steering is locked by turning steering wheel clockwise and anticlockwise To unlock the steering insert the key into the switch and turn it clockwise If any difficulty arises in unlocking turn the steering wheel a little clockwise or anticlockwise while turning the key ACC By turning the key to ACC position power supply to accessories is switched ON 37 HANDLING ON By turning the key to this position all remaining electrical systems become operative and lamps of battery charging indicator low oil pressure will come ON In ON position the glow plug controller switches ON the glow plugs and glow indicator lights up After a few seconds depending on the ambient temperature the indicator lig
79. such warranty shall be co terminus with this original warranty Any part which is found to be defective and is replaced by us under the warranty shall be our property As for such parts as tyres batteries amp electrical equipment fuel injection equipment power steering equipment A C equipment amp anti theft device not manufactured by us but supplied by other parties this warranty shall not apply but buyers of the vehicle shall be entitled to so far as permissible by law all such rights as we may have against such parties under their warranties in respect of such parts Our Dealers TASC s will assist the purchaser in taking up the complaint with the respective manufacturers and their decision on the warranty will be final This warranty shall not apply if the vehicle or any part thereof is repaired or altered otherwise than in accordance with our standard repair procedure or by any person other than our sales or service TERMS amp CONDITIONS establishments our authorised dealers or service centres or service points in any way so as in our judgement which shall be final and binding to effect its reliability nor shall it apply if in our opinion which shall be final and binding the vehicle is subjected to misuse negligence improper or inadequate maintenance or accident or loading in excess of such carrying capacity as certified by us or such Services as prescribed in our Owner s Manual a
80. t immobilises the vehicleby disabling vital circuits related to engine Please refer supplier s instruction manual supplied along with the vehicle for further details of operations and features KEY amp CENTRAL DOOR LOCKING A j B A Key B Remote Anti Theft Device 1 Door opening from outside DOOR LOCKING amp WINDOW WINDING HANDLING Door Locking The front doors can be locked and unlocked from the outside with the key or from the inside using the door lock lever In your vehicle the driver s door amp co driver s door if provided have separate locking facilities To lock from inside turn the lever 2 towards the inner hinged handle 3 Where the central locking system is provided if you lock unlock the driver door with the key the remaining three doors get locked unlocked at a time The tail gate door is not part of the central locking provision To open the door from the outside use the swing handle 1 After unlocking the door with the key pull the swing handle upward The swing handles are provided on each door 2 Locking Unlocking Lever 3 Hinged Handle To open the door from the inside pull hinged handle outward Manual window winding For raising and lowering window glasses use handle 1 4 Window winding Lever HANDLING POWER WINDOWS Power Windows if provided Separate knobs are provided on the switch to operate the four door window glasses individually To open t
81. that can be interfaced with appropriate diagnostic tools which makes it possible to read the fault codes stored in the Electronic Control Unit together with a series of specific parameters for Engine operation and Diagnosis This check can also be carried out by the traffic police 33 HANDLING INDICATORS amp GAUGES The diagnostic connector is located below the dashboard Odometer and Trip meter on LCD left hand side co dnvers Site whichis showin tie images The odometer records the total distance the vehicle has been driven The trip meter can be used to measure the distance traveled on each trip or between fuel fillings Keep track of the odometer reading amp follow the maintenance schedule regularly for meeting service requirements Odometer Trip meter and Illumination intensity control on instrument panel LCD The instrument panel has an LCD to display the following Odometer Tripmeter OBD II Connector Location or Intensity level of Di iD NOTICE SPAY Tor THp A panel illumination In case the fault occurs and MIL on the instrument cluster comes ON contact nearest TATA MOTORS authorized ie 3 uy 5 service center After eliminating the inconvenience to check the system completely TATA MOTORS authorized service centers are obliged to run a bench test and if qoo necessary road tests which may also call for a long journey The functioning of may also be checked en O Display
82. ugh a slot provided behind it on the sheet metal and by pressing the lock plate towards your left Push upward the additional lock lever at your right and lift the bonnet while the lock plate is kept pressed with the help of screw driver Bonnet Opening Lever Fuel filling Cap The fuel filling cap is located at the rear on the left hand side of the vehicle The fuel filler lid can be opened by using a cable operated lever located on the right of the driver s seat Simply push the lid back to its original position to lock it NOTICE This feature is available only in few versions Fuel Lid Opening Lever 50 FUEL FLAP OPENING amp CLOSING HANDLING NOTICE Remove the fuel filler cap slowly as the fuel inside may be under pressure and may spray out suddenly causing injury To remove the fuel filler cap turn it anti clockwise Turn the cap slowly to allow any residual pressure to escape In few version mechanical remote fuel lid opener is used The fuel lid is located on the left rear side of the vehicle 51 HANDLING SPARE WHEEL Spare Wheel Spare wheel is mounted below the cab at rear Fitment of spare wheel 1 Place the spare wheel on ground below its location with outer side of the wheel rim facing upwards 2 Locate the retaining plate in the central hole of spare wheel 3 Using the wheel spanner the spare wheel can be raised by rotating the wheel winch screw in anticlockwise direction 4 Align o
83. ulation System 54 CATALYTIC CONVERTOR amp EGR SYSTEM Catalytic Converter EGR System The 497SPTC engine has an Exhaust Gas Recirculation system comprising of EGR valve EGR Tube Vacuum hoses Electroneumatic switch Potentionmeter on FIP throttle lever EGR control unit and associated electrical circuitry With this controlled amount of exhaust gas is mixed in air intake of the engine which helps in reducing harmful pollutants TURBO CHARGER TURBOCHARGER Turbocharger is an efficient supercharging device used in our engine It makes use of thermal energy of engine exhaust gases to run a turbine which in turn drives a compressor to force air under pressure into the inlet manifold Turbocharger Lubrication of Turbocharger The rotor assembly of the turbocharger is supported by two floating lead bronze sleeve bearings in the bearing housing These bearings are lubricated with the linest filtered and cooled oil from the lubrication system of the engine There is a heat shield arrangement provided between the gas chamber of the turbine and the bearing housing to avoid heating of the bearings HANDLING Pressure oil from engine Exhaust gas out Turbine wheel assembly Oil drain to engine Maintenance of Turbocharger 1 Tighten the following fasteners at PDI and thereafter at every 10 000 km e Turbocharger mounting e Turbocharger hose connections and its mountings Check intercooler fins
84. ur Content 0 035 BS IV 0 05 BS III CAUTION Due to precise tolerance of diesel injection systems It is extremely important that the fuel be kept clean and free of dirt or water Dirt or water in the system can cause severe damage to Common Rail system Do not add fuel additives with diesel Use low sulphur content fuel having a cloud point that is at least 10 degree below the lowest expected fuel temperature at which wax crystals begin to form in diesel Viscosity of the fuel must be kept above 1 0 centistokes to provided adequate fuel system lubrication at 40 C Lubricants Recommended lubricants conform to the following specifications 1 SAE 15W40 to API CH4 Engine oil CR 4 4SPTC 2 75W90 Synthetic GL 4 Gearbox oils BS IV 80W90 with 7 Anglomol Gearbox oils BS III 3 SAE 85W140 APIGL S Rear axle and mechanical steering gear box oils Power Steering Oil 4 ATF DEXTRON IID Please use only recommended brands for good performance The oil change periods recommended in maintenance schedule should be adhered to Use of reclaimed oil is not recommended Engine oil Recommended grades of engine oil conforming to SAE API CH4 For CR 4 SAE API CF4 For 4SPTC specifications and range of ambient temperature at which these can be used are given below Ambient temperature C Engine oil grade 10 and above SAE 15W 40 20 TO above SAE 10W 30 or SAE 5W 20 FUEL LUBRICA
85. y alterations or additions to the belt If in doubt consult the authorised service outlet e The belt that have been cut frayed damaged or have been stressed through impact should be replaced e To clean and occasional wipe with warm soapy water will maintain the webbing in a clean condition Do not use bleach or dye under any circumstances e Periodic inspection of the installation will ensure safe and reliable service of the seat belt Seat belt Arrangement on Middle Seat 26 ADJUSTABLE HEADRESTRAINT Adjustable Headrestraint The driver co driver and middle seat of your vehicle are fitted with adjustable headrestraint Headrestraint can help to protect you from whiplash and other injuries For best protection adjust the top of the headrestraint as shown in the figure The headrestraint can be adjusted by using release button as shown in figure HANDLING GOOD POSITION POOR POSITION Release Button for Head rest height adjustment 27 HANDLING DRIVING CONTROLS Driving Controls Sumo Gold 28 DRIVING CONTROLS A C Side Vents Glove Box A C Middle Vents Steering Wheel Instrument Cluster Headlamp leveling Switch Horn Pad Accelerator Pedal 1 2 3 4 5 6 7 8 9 Brake Pedal Clutch Pedal Parking Brake Power Window Switch Gear Shifting Lever Music System Facia Switches A C

Owner`s Manual - Tata Sumo Gold

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