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1. SPECIFICATIONS RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 1 1 1 12 13 14 1 5 2 1 2 2 2 3 2 4 2 5 2 6 21 3 1 3 2 4 1 4 2 4 3 4 4 4 5 5 1 52 6 6 1 62 6 3 7 SPECIFICATIONS SUMMARY SCOPE SCOPE TI RANGE CHAMBER DIMENSIONS WASHING LEVELS LOAD UNLOADING UTILITIES WATER ELECTRICAL REQUIREMENTS STEAM IF STEAM HEATING OPTION COMPRESSED AIR DRYING AIR DRAINING VAPOUR EXTRACTION GENERAL CONSTRUCTION AND DESIGN GENERAL CLEANING AND DRYING PROCESS HYDRAULIC CIRCUIT GENERAL PIPING CHAMBER amp DOOR PUMP VALVES DRYING SYSTEM MODELS SS MODELS HEATING THE WATER HEATING METHOD ELECTRICAL HEATING STEAM HEATING OUTER PANELLING DOORS AND INSULATION RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 0o 0c A NN 15 VERSION 7 3 03 Juin 2004 14 72 7 3 74 7 5 7 6 WASHER FRAME PANELS amp DOOR STANDARD VERSION MOVEMENT OF THE DOOR Door LOCKING INSULATION LIFTING LUGS OPTION 8 DETERGENT AND NEUTRALISER INTAKE 8 1 8 2 8 3 8 4 8 5 METERING PUMPS amp FLOW RATE STORAGE AREA LEVEL SENSORS FLOWMETER OPTION ADDITIONAL METERING PUMP OPTION 9 FINAL RINSE WITH PURIF
2. 1 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual VERSION 7 3 03 Juin 2004 37 APPENDIX 1 DIMENSIONS 4500 TI SS Se Le cde 1 TI RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 APPENDIX 1 DIMENSIONS 4500 DP RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual VERSION 7 3 03 Juin 2004 39 e APPENDIX 1 DIMENSIONS 4500 DPSS 40 2 RS os m 5 il ee pe ul 1 ENT m 1 T TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 e APPENDIX 1 DIMENSIONS 4800 41 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual VERSION 7 3 03 Juin 2004 e APPENDIX 1 DIMENSIONS 4800 SS 42 NI at ch NE E E Te ACHR HH TI RANGE SPECIFICATIONSI VERSION 7 3 Co
3. ma N 2 x NOE RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual VERSION 7 3 03 Juin 2004 APPENDIX 1 DIMENSIONS 1600 ty EL TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 APPENDIX 1 DIMENSIONS 1600 SS 1 E er RANGE SPECIFICATIONSI Commercial specifications only pictures amp drawings non contractual 34 A VERSION 7 3 03 Juin 2004 APPENDIX 1 DIMENSIONS 1600 TI DP Ira 1 E do ED d gl YZY Werte Te y 4 i 1 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 35 VERSION 7 3 03 Juin 2004 e APPENDIX 1 DIMENSIONS 1600 DPSS PS En hog LV e N r 2 n 4 4 i 1 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 36 LES VERSION 7 3 03 Juin 2004 APPENDIX 1 DIMENSIONS 4500
4. LIFTING LUGS OPTION As an option lifting lugs may be necessary if the washer has to be lifted to an upper floor Please consult Lancer for this option RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 16 8 DETERGENT AND NEUTRALISER INTAKE 8 1 METERING PUMPS amp FLOW RATE All TI SS washers are fitted with 2 metering pumps for proper dosing of neutraliser and detergent pump 280ml mn Metering pumps rate is 280 up to 1000 ml min according to model 8 2 STORAGE AREA The washers 1400 and 1600 have a storage system for two 10 liters chemical tanks dimensions maxi H 320 x W 230 x D 200 mm 1400 TI 1600 Two emptying tanks H 320 x W 230 x D 200 mm are provided with the washers 1400 TI and 1600 TI In case of tanks exceeding the above dimensions the tanks will have to be located out of the machine free of charge option TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 17 8 3 LEVEL SENSORS All TI TI SS are fitted with level sensors for tanks dimensions 320 x W 230 x D 200 mm to prevent pumping in the absence of liquid Visual and audible alarm warns in case of lack of chemicals In case of tanks exceeding the above dimensions the level sensors can be adapted to specific tanks option Please consult Lancer for
5. and 4800 have no drying system as standard These models are also available in double door pass through version e 1400 TI DP e 1600 TI DP e 4500 TI DP e 4800 TI DP The models 1400 TI DP and 1600 TI DP are also available without drying at all TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 washer dryers range is built around 4 basic models corresponding to 4 chamber dimensions e 1400 TI SS e 1600 SS e 4500 TI SS e 4800 SS They are equipped with a filtered air drying system chamber and injectors These models are also available in double door pass through version e 1400 TI DP SS e 1600 TI DP SS e 4500 TI DP SS e 4800 TI DP SS See all TI range dimensions in APPENDIX pages 29 to 44 1 3 CHAMBER DIMENSIONS Major difference between the models is the chamber size All other specifications such as Materials Instrumentation Controls Welding Piping are the same except if differently specified in the following description INTERNAL CHAMBER DIMENSIONS OVERALL EFFECTIVE 1400 SS 1600 SS 4500 TITI SS 4800 TITI SS 640 855 1030 850 500 490 660 645 850 775 850 775 W 580 560 655 630 850 775 1300 1225 Depending on baskets an option some models may have the height of the chamber extended according to 2 different chamber elevation option e o
6. connected to an extraction network Extraction network must be able to suck the drying air flow Please refer to APPENDIX page 53 where different connection and piloting configurations are described option RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 10 3 GENERAL CONSTRUCTION AND DESIGN 3 1 GENERAL 3 1 1 Design and construction of the washers and washer dryers are done in order to meet the most rigorous cleaning requirements of the industrial applications Design features and material definition conform to the specifications listed below All features are standard except if specifically mentioned as optional 3 2 CLEANING AND DRYING PROCESS 3 2 1 LANCER TI washers are specially designed to provide an adequate cleaning process using exclusively mechanical thermal and chemical cleaning properties 3 2 2 For the 1400 and 1600 models the drying air is blown into the chamber by a powerful turbo fan These models are available as an option with no drying at all option MV14TI S S or MV16TI S S 3 2 3 LANCER super drying system is available on SS range This system uses filtered air pulsed at the same time in the chamber and directly through each injector for a perfect drying of holloware More details provided in section DRYING SYSTEM page 13 TI RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictu
7. end of each additive intake If the washer is equipped with more than 2 additive lines see page 17 a non return valve welded on chamber can be provided on each additional additive line e Non return valve on additive line option 90010230 RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings contractual 03 Juin 2004 19 10 LANCER CONTROL SYSTEM Display of the LANCER Control System Keypad of the LANCER Control System Door opening button Conductivity meter option Printer option Emergency stop button 10 1 MICRO PROCESSOR A micro processor with 40 adjustable programmes ensures the TI washer control The control system is mounted in a 400 mm width stainless steel module permitting to fit not only the microprocessor but also the different available options printer conductivity meter chart recorder 10 2 PARAMETERS Control system can to set up different parameters for each storable program such as number of phases for the program pre wash wash neutralizing rinse duration for each phase water inlet selection for each phase temperature for pre wash wash and final rinse 1st and 274 additive intake drying time drying temperature TI SS only customised wash protocols are available upon request memory creation option 01060132 or memory copy option 90010156 RANGE SPECIFICATIONS VERSION 7 3 Commercial speci
8. steel heating element 12 to 24 kW depending on model 6 3 STEAM HEATING As a free of charge option the heating system for water can be provided by steam instead of electricity This provides a quick and accurate temperature adjustment and reduces the running costs particularly for the 4500 and 4800 models We strongly recommend this option which uses a tri clamped 316 L stainless steel steam exchanger instead of the electric heating element As an option option TEST H VAP the steam coil can be hydraulically tested by an independent party Apave RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings contractual 03 Juin 2004 15 7 OUTER PANELLING DOORS AND INSULATION 7 1 WASHER FRAME PANELS amp DOOR Washer frame is made of AISI 304 Outer panelling and door s are made of 304L 7 2 STANDARD VERSION Standard version will be a cabinet mount 7 3 MOVEMENT OF THE DOOR The opening closing movement of the door is eased by an ergonomic handle two handles for 4500 and 4800 models and gas dampened supports 7 4 DOOR LOCKING Door s are equipped with a pneumatic locking system The door is normally closed no power no pressure A door opening button allows the opening of the door at the end of cycle 7 5 INSULATION The chamber and the outer panelling are insulated by a particle free thermic and acoustic insulation 7 6
9. this option 8 4 FLOWMETER OPTION If the washer is equipped with the Validation Monitor option MONVAL it is possible to have a flowmeter system option 01060231 which allows a precise measure of detergent and or acid intakes and compares it to a reference value 8 5 ADDITIONAL METERING PUMP OPTION In option the and SS models can be equipped with additional metering pumps 1 up to 3 for specific applications i e cosmetic industry This option includes associated level sensor The number of additional metering pumps depends on the model and options of the washer e dosing pump 30ml option 90010208 e dosing pump 280ml option 90010209 e dosing pump 1000ml option 90010130 e dosing pump 280ml if option Monval option 90010132 e dosing pump 1000ml if option Monval option 90010133 TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 18 9 FINAL RINSE WITH PURIFIED WATER The final rinse is carried out with purified water using the main recirculation pump A conductivity meter in option permits to control the water quality at the end of the last rinsing The conductivity meter will also give useful indications for the validation team e POLYMETRON ZELLWEGER conductivity meter with screwed sensor cell constant 0 01 option 90010229 This option includes two non return valves welded on chamber which close additive circuits at the
10. type baskets Remark The PST should only be positioned at the bottom level of the washer chamber where washing action is provided by the lower spray arm The PSBT can be positioned on any level BASKET PS AND ACCESSORIES It is extremely important that the items to be washed are prevented from moving in order to obtain correct cleaning and to avoid breakage of fragile items Items that can be easily moved knocked over when loaded on the PST or PSBT rack should be secured in place The GC hold down screen should be used for PST or PSBT racks The GCI hold down screen should be used for injector racks NSS Remark The PST should only be positioned at the bottom level of the washer chamber where washing action is provided by the lower spray arm The PSBT can be positioned on any level RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 57 BASKET 5 AND ACCESSORIES In order to wash items on a PL type PL basket for cleaning slides place the baskets on the PST basic rack or PSBT basic rack with spray arm after removing one or more GS support grilles Check that the basket is correctly fitted on the rods of the rack designed for that purpose Reinstall the grilles for any washing operation that does not require the use of PL type baskets Remark The PST should only
11. vapours during the drying The hood being not directly connected to the chamber there is no heating loss and a single speed extractor can be used In order to avoid any condensation back flow on the top of the washer a drain system on the hood is recommended TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 LANCER 55 APPENDIX 5 PIPING amp AND INSTRUMENT DIAGRAM P amp ID RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 56 e APPENDIX 6 BASKETS AND ACCESSORIES BASKET PST AND ACCESSORIES In order to wash items in ST or LT type baskets place the baskets on the PST basic rack or PSBT basic rack with spray arm after removing one or more GS support grilles I 1 Check that the basket is correctly fitted on the rods of the rack designed for that purpose Reinstall the grilles for any washing operation that does not require the use of ST or LT
12. 010084 The washer control system opens the washer inlet valve and in the same time closes a relay The closing of this relay is taken into account by the PCL controlling the loop The PLC opens then the loop valve If loop is not available the loop PLC does not open the loop valve A temporisation allows to wait the opening authorisation Should the waiting be too long a filling fault alarm occurs TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 e APPENDIX 9 SUMMARY FOR STANDARDS OPTIONS CONFIGURATION Chamber amp door in 316L stainless steel Chamber elevation 150mm Chamber elevation 250mm Hydraulic circuit in 304L stainless steel recirculation pump amp piping Hydraulic circuit in 304L stainless steel recirculation pump amp piping 1400TI TISS Hydraulic circuit in 304L stainless steel recirculation pump amp piping 1600TI TISS Hydraulic circuit in 304L stainless steel recirculation pump amp piping 4500TI TISS Hydraulic circuit in 304L stainless steel recirculation pump amp piping 4800TI TISS Tri clamp fiiting on water inlet Sanitary gravity drain with 316L stainless steel valve Draining by lifting pump 1400 1600 Draining by lifting pump 4500 4800 TI Drain cooling 1400 1600 Drain cooling 4500 4800 Vapour exhaust chimney Door gas spring Additive tank area Models 1400 1600 TI TISS TIDP TIDPSS Level se
13. 4 Option 90010134 Option 90010183 Option 90010182 Option consult Lancer Option consult Lancer VERSION 7 3 03 Juin 2004 22 22 22 22 22 22 22 22 22 23 23 23 60 60 54 63 LANCER LANCER France 30 Bd de l Industrie ZI PAHIN 31170 TOURNEFEUILLE FRANCE T l 33 0 5 61 15 11 11 Fax 33 0 5 61 15 16 16 LANCER USA INC LANCER UK LTD LANCER HOLLAND BV 140 State Road 419 1 Pembroke Avenue Waterbeach Postbus 33 Winter Springs Cambridge 6659 ZG Florida 32708 CB5 9QR Wamel USA UK NETHERLANDS Phone 31 487 51 80 88 Phone 44 1 223 861 665 Phone 1 407 327 8488 Fax 44 1 223 861 990 Fax 1 407 327 1229 Fax 31 487 51 79 78 Document contractuel LANCER se r serve le droit de modifier tous moments ses mod les en vue de leur am lioration VERSION 7 3 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 03 Juin 2004
14. F VAP TI is free of charge When heating by steam hydraulic testing of the steam coil is possible option TEST H VAP 2 4 COMPRESSED AIR Compressed air is needed for valve control and door locking The washer is delivered with a compressed air hose length 1 5m with 20 27 femelle threded fitting Required pressure 6 to 8 bars 90 to 116 PSIG Consumption according to models See APPENDIX page 53 2 5 DRYING AIR Filtered drying air intake for the washer dryers models is located on the front or on the back of the washer dryer according to machine configuration RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 2 6 DRAINING Draining is gravity type drop drain Connection on machine is a tube diam 48mm connecting hose not provided Draining by pump is an option A plastic pump is placed after the draining valve and a polypropylene pipe is supplied to direct the waste water to the drainage For this option an exhaust for the overflow tube of the machine has to provided plus to the pump draining exhaust e 1400 1600 option 90010123 e 4500 4800 option 90010124 Drain temperature cooldown under 60 C is option e 1400 1600 option 01060133 e 4500 TI 4800 option 01060181 2 7 VAPOUR EXTRACTION During drying phase hot moist air is vent out of the chamber through the chimney tube to be
15. G SYSTEM 5 1 TI MODELS Ti Models 1400 amp 1600 are equipped with a chamber dtying circuit only e External drying of the items by filtered hot air pulsed into the chamber by a centrifuge fan The temperature is programmable up to 110 C 5 2 SS MODELS SS models are equipped with a double drying circuit e External drying of the items by filtered hot air pulsed into the chamber by a centrifuge fan The temperature is programmable up to 110 C e Internal drying of the items placed on the injector baskets by filtered hot air pulsed into the hydraulic circuit The air is pulsed through one or two depending on model gas ring compressors turbines The heating of the air is done by electric heating elements The temperature is programmable up to 110 C As standard the SS models are equipped with a filter An absolute filtration of the drying air in SS models through prefilter and HEPA filter 99 999 is possible option 01060192 The drying module located on top of the washer can be designed so that it can be disassembled for transport or installation purposes option CASECD TISS RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 14 6 HEATING OF THE WATER 6 1 HEATING METHOD Two versions for the heating of the water are available 6 2 ELECTRICAL HEATING Electric heating standard Screwed electric 316L stainless
16. IED WATER 10 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 11 11 4 11 2 11 3 12 12 1 122 12 3 13 14 LANCER CONTROL SYSTEM MICRO PROCESSOR PARAMETERS ALARMS ACCESS CODES OPERATOR INTERFACE RS 232 PORT OPTION PRINTER AND RS 232 PORT OPTION VALIDATION MONITOR OPTION FLOW METER OPTION LINEAR CHART RECORDER OPTION CALIBRATION TEMPERATURE PROBES PROBE CALIBRATION THERMOCOUPLE ENTRY PORT OPTION DOCUMENTATION QUALIFICATION amp CERTIFICATES DOCUMENTATION QUALIFICATION IQ OQ F A T S A T RISK ANALYSIS amp MACHINE CONFORMITY CERTIFIED OPTION BASKETS AND ACCESSORIES APPENDIX RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual VERSION 7 3 03 Juin 2004 WASHERS SPECIFICATIONS 1 SCOPE 1 1 SCOPE washers been designed to meet the growing demand of all kinds of industry cosmetics petroleum pharmaceutical agritech concerned by validatable processes and requiring washers manufactured with materials withstanding the contact with agressive products 1 2 RANGE 1 2 1 washers range is built around 4 basic models corresponding to 4 chamber dimensions e 1400 TI e 1600 TI e 4500 Tl e 4800 Tl The models 1400 TI and 1600 TI are equipped with a filtered air chamber drying system or without drying at all option MV14TI S S or 16 S S the models 4500
17. ITOR OPTION washer with LANCER control system can be fitted in option with a Validation Monitor option 01060195 This Validation Monitor has its own electronic board and its own probes to check and validate every parameter of the cycle of the washing cycle Its printer gives documented evidence of the cleaning process including date machine number time of program start phase duration probe temperature at each phase of the cycle when water is heated detergent and acid intake etc The Validation Monitor option includes the impact printer and the RS 232 connection 10 9 FLOW METER OPTION When the washer is equipped with the Validation Monitor option 01060195 flow meters allow to measure the exact quantity of chemical taken by the machine during the cycle This information is sent to the Validation Monitor which compares it to the theoretical values programmed for the cycle e Flow meter if option Validation Monitor option 90010210 RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings contractual 03 Juin 2004 22 10 10 LINEAR CHART RECORDER OPTION A linear chart recorder 144x144 mm can also be mounted as an option to keep a record of the cycle parameters Several type of chart recorders are available 1 pen chart recorder option EN ANA 1V with 1 temperature sensor 2 pen chart recorder option EN ANA 2 V with 1 temperature sensor and 1 free trac
18. SS APPENDIX 2 CHAMBER 1600 TI DP TI DPSS APPENDIX 2 CHAMBER 4500 TI TI SS APPENDIX 2 CHAMBER 4500 TI DP TI DPSS APPENDIX 2 CHAMBER 4800 TI TI SS APPENDIX 2 CHAMBER 4800 TI DP TI DPSS e APPENDIX 3 UTILITIES e APPENDIX 4 VAPOUR EXTRACTION APPENDIX 5 PIPING amp AND INSTRUMENT DIAGRAM P amp ID e APPENDIX 6 BASKETS AND ACCESSORIES APPENDIX 7 IQ OQ PROTOCOL OPTION APPENDIX 8 LOOP PILOTING OPTION PILOT PPI e APPENDIX 9 SUMMARY FOR STANDARDS amp OPTIONS RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 28 46 47 48 49 50 51 52 53 54 55 56 59 60 61 VERSION 7 3 03 Juin 2004 e APPENDIX 1 DIMENSIONS 1400 t Cal TI RANGE SPECIFICATIONSI Commercial specifications only pictures amp drawings non contractual 29 VERSION 7 3 03 Juin 2004 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual APPENDIX 1 DIMENSIONS 1400 55 30 VERSION 7 3 03 Juin 2004 APPENDIX 1 DIMENSIONS 1400 DP 31 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual VERSION 7 3 03 Juin 2004 e APPENDIX 1 DIMENSIONS 1400 DPSS 32 1 t r
19. amp dismounting system for these probes allows a calibration an outside thermostatic bath 11 3 THERMOCOUPLE ENTRY PORT OPTION To enable the washer to be validated by using external calibrated probes as an option validation ports on top or bottom of chamber can be provided e Top entry port option 01060171 e Bottom entry port option 01060172 e Top amp bottom entry port option 01060173 12 DOCUMENTATION QUALIFICATION amp CERTIFICATES 12 1 DOCUMENTATION One complete set of documentation according to Lancer Standards is given with the washer including installation manual user s manual technical manual maintenance manual electrical diagram P D see APPENDIX page 55 spare parts list e exploded view RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 24 12 2 QUALIFICATION 10 00 S A T IQ Installation Qualification OQ Operating Qualification FAT Factory Acceptance Test SAT Site Acceptance Test As an option the washers be qualified at the factory and on site 12 2 1 IQ OQ documentation and FAT protocol option 90010184 As an option the TI washers can be qualified at the factory according to a IQ OQ protocol This filled protocol is given with the documentation set of the machine A blank copy of this protocol is also given so as to realize by yourself on site the sam
20. be positioned at the bottom level of the washer chamber where washing action is provided by the lower spray arm The PSBT can be positioned on any level JET RACK AND ACCESSORIES In the case of washing items with small diameter openings such as volumetric flasks it is very important that the flow rate of the injectors used must be lower than the flow capacity of the flasks to be washed in order to avoid a gradual filling of the flasks during the washing cycle If the diameter of the opening is too small to allow the water to escape from around the injector the mechanical action of the injector can be absorbed by the water contained in the glassware giving poor cleaning results It is imperative to use baskets with injectors of proper diameter and above all to secure lightweight items with a GCI hold down screen RANGE SPECIFICATIONS VERSION 7 3 03 Juin 2004 Commercial specifications only pictures amp drawings non contractual 58 LANCER CUSTOM RACK Xx VERSION 7 3 03 Juin 2004 Commercial specifications only pictures amp drawings non contractual TI RANGE SPECIFICATIONS 59 e APPENDIX 7 IQ OQ PROTOCOL option F A T FOR TI RANGE ITES042 amp Summary LIST OF TESTS PERFORMED AT FACTORY F A T IN THE IQ OQ PROTOCOL ITES0428 TEST BENCH PARAMETERS e To check the parameters of the tests water pressure voltage DIMENSIONS CHECKING e To check the external and internal di
21. cations only pictures amp drawings non contractual 49 VERSION 7 3 03 Juin 2004 e APPENDIX 2 CHAMBER 4500 DP TI DPSS RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 50 VERSION 7 3 03 Juin 2004 APPENDIX 2 CHAMBER 4800 TI TI SS RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 51 VERSION 7 3 03 Juin 2004 e APPENDIX 2 CHAMBER 4800 DPSS RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 52 VERSION 7 3 03 Juin 2004 53 e APPENDIX 3 UTILITIES 1400 amp 1600 Utilities Characteristics Connections 1400 1400 TI SS 1600 TI 1600 TI SS 25L 80L pressure 2 to 6 bar Water 1 flow 20 to 100 min Threaded 20 27 20L 20L 25L Compressed air pressures toe bat Threaded 20 27 70L 80L 70L Filtration 5 pressure 2 to 6 bar Threaded 15 21 35kg 35kg 40kg 40kg T Voltage 11kW 16kW 11kW 16kW ESTE 400tri N ou 230tri 50Hz 14 5KW 16kW 21kW 21kW Athmospheric tube 276 200m3 h 250m3 h 200m3 h 250m3 h By gravity tube 48 50L min 50l min 80l min 80l min 4500 amp 4800 Consumptions 4500 TI 4500 TISS 4800 TI 4800 TISS pressure 2 to 6 bar Water 1 fow 20 to 100 min Threaded 20 27 100L 100L 125L 125L Compressed air presale e pal Threaded 20 27 70L 90L 70L 90L Filtration 5 Utilities Characte
22. e protocol SAT protocole 12 2 2 IQ OQ documentation and FAT protocol in presence of the customer option 90010134 As an option the washers can be qualified at the factory in presence of the customer according to a IQ OQ protocol This filled protocol is given with the documentation set of the machine A blank copy of this protocol is also given so as to realize by yourself on site the same protocol SAT protocole 12 2 3 IQ OQ documentation and SAT protocol option 90010183 ou IQ OQ documentation and SAT protocol with MONVAL option 90010182 As an option the Tl washers be qualified on site in presence of a LANCER technicien according to the SAT LANCER protocol This option is only available in France for your country please ask your local representative TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 25 12 3 RISK ANALYSIS amp MACHINE CONFORMITY CERTIFIED OPTION Several options are available so as to certifie Tl washers 12 31 Machine conformity certified by a notified body option As an option TI washers can be certified by a notified body Apave Please consult Lancer for this option 12 3 2 Risk analysis amp Machine conformity certified by a notified body option As an option Tl washers be checked and certified by a notified body Apave Please consult Lancer for this optio
23. elp to load and maintain parts onto baskets e mesh baskets type ST LT can contain small dimension parts grid can hold large parts vertically The main technical characteristics of TI baskets are the following e Polyacetal wheels e injectors threaded onto manifolds e Stainless steel construction RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 SPECIFICATIONS APPENDIX 14 APPENDIX APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 1 APPENDIX 2 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual DIMENSIONS 1400 DIMENSIONS 1400 SS DIMENSIONS 1400 DP DIMENSIONS 1400 DPSS DIMENSIONS 1600 DIMENSIONS 1600 SS DIMENSIONS 1600 DP DIMENSIONS 1600 DPSS DIMENSIONS 4500 DIMENSIONS 4500 SS DIMENSIONS 4500 DP DIMENSIONS 4500 DPSS DIMENSIONS 4800 DIMENSIONS 4800 SS DIMENSIONS 4800 DP DIMENSIONS 4800 DPSS CHAMBER 1400 TI SS 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 VERSION 7 3 03 Juin 2004 APPENDIX 2 CHAMBER 1400 TI DPSS APPENDIX 2 CHAMBER 1600
24. er 2 track paper Digital 3 chart recorder paperless Digital 6 chart recorder paperless Temperature track for recorder Pump pressure track for recorder Pump pressure track for recorder if option Monval Dosing pump pressure track for recorder Dosing pump pressure track for recorder if option Monval Conductivity track for recorder if option conductivity meter Thermocouple entry port top Thermocouple entry port bottom Thermocouple entry port top amp bottom Water loop piloting by compressed air Water loop piloting by volt free contact Vapour extraction piloting by volt free contact Standard Standard Option 01060195 Option 01060207 Option 90010155 Option 90010210 Option 90010229 Option 90010230 Option ENR ANA 1V Option ENR ANA 2V Option ENR NUM 3V Option ENR NUM 6V Option 90010112 Option 90010113 Option 90010207 Option 90010114 Option 90010206 Option 90010116 Option 01060171 Option 01060172 Option 01060173 Option 90010122 Option 90010084 Option 90010084 1 up to 3 according to model QUALIFICATION CONFORMITY Documentation IQ OQ and protocol FAT Documentation IQ OQ and protocol FAT in pr sence of customer Documentation IQ OQ and protocol SAT Documentation IQ OQ and protocol SAT if option Monval Machine conformity verification Risk analysis and machine conformity verification TI RANGE SPECIFICATIONSI Commercial specifications only pictures amp drawings non contractual Option 9001018
25. fications only pictures amp drawings non contractual 03 Juin 2004 20 10 3 ALARMS LANCER control system has extensive number of alarms such as lack of additives filling pressure high level of conductivity optional drying temperature for drying models cycle interruption water level as well as being completely self diagnostic 10 4 ACCESS CODES Three levels of codes allow the access to different functions of the control system supervisor code allows access to every functions e technician code allows access to test calibration and start functions operator code allows access to start functions 10 5 OPERATOR INTERFACE Operator interface consists of a 2 lines display with a numerical keyboard et 4 function keys 10 6 RS 232 PORT OPTION To enable the washer to communicate with external devices a RS 232 can be provided on the washer option 90010155 10 7 PRINTER AND RS 232 PORT OPTION To ensure cycle documentation information can be printed on a impact printer option 01060207 This printer gives documented evidence of the cleaning process including cycle parameters operator number time of program start phase duration probe temperature during each phase This option includes also a RS 232 on the main board of the washer RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 21 10 8 VALIDATION MON
26. k e 3 tracks digital chart recorder paperless option ENR NUM 3V with 1 temperature sensor and 2 free tracks This chart recorder creates a hard copy of the records on a floppy disk and is supplied with a software to read and print the database on an external PC e 6 tracks digital chart recorder paperless option ENR NUM 6V with 1 temperature sensor and 5 free tracks This chart recorder creates a hard copy of the records on a floppy disk and is supplied with a software to read and print the database on an external PC i 10 fi The parameters that can be recorded the free tracks are Track for temperature with Pt 1000 probe option 90010112 Track for pump pressure with pressure transmitter option 90010113 Track for pump pressure if option Monval option 90010207 Track for dosing pump with pressure transmitter option 90010114 Track for dosing pump if option Monval option 90010206 Track for conductivity if option conductivity meter option 90010116 The sensors linked to the chart recorder are independent from those used for cycle regulation RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 23 11 CALIBRATION 11 1 TEMPERATURE PROBES The Pt 1000 temperature probe s 1 to 3 depending on model are independent and can be adjusted according to pattern probes 11 2 PROBE CALIBRATION tri cl
27. mensions in comparison with the installation drawings SENSORS CALIBRATION e To check the calibration of temperature probes of pressure transmitters and flowmeters PUMP AND TURBINES ROTATING WAYS e To check the functioning of the recycling pump and the drying turbines DOSING PUMPS CHECKING e To check the functioning of the dosing pumps and to measure their flow rate OUTPUT TEST e To check the outputs of the main electronic board DOOR SWITCH DOOR LOCKING e To check the functioning of the door switch and of the door locking device HEATING TEST e Tocheck the functioning of the heating EMPTYING TEST e To check the functioning of the emptying MAIN BOARD ALARMS e To simulate faults and check all the alarms from the main electronic board NORMAL CYCLE e To perform a cycle where all the parameters have a different value in order to check a complete cycle Note When there is a Validation Monitor another protocol is added It is the ITES009 amp document where all the Validation Monitor alarms are tested TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 60 e APPENDIX 8 LOOP PILOTING option pilot ppi e Loop valve piloting by compressed air option 90010122 The washer control system opens the washer inlet valve and in the same time opens pneumatically the loop valve e Loop valve piloting by relay option 90
28. mmercial specifications only pictures amp drawings non contractual 03 Juin 2004 e APPENDIX 1 DIMENSIONS 4800 DP a l y al ANE 1 b i LX Xp icr T TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 43 44 e APPENDIX 1 DIMENSIONS 4800 DPSS NIE P E n 1 ner ar iie TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 APPENDIX 2 CHAMBER 1400 TI TI SS RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 45 VERSION 7 3 03 Juin 2004 e APPENDIX 2 CHAMBER 1400 DP DPSS RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 46 VERSION 7 3 03 Juin 2004 APPENDIX 2 CHAMBER 1600 55 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 47 VERSION 7 3 03 Juin 2004 APPENDIX 2 CHAMBER 1600 DP DPSS RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual 48 VERSION 7 3 03 Juin 2004 APPENDIX 2 CHAMBER 4500 TI TI SS TI RANGE SPECIFICATIONSI Commercial specifi
29. n RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings contractual 03 Juin 2004 26 13 BASKETS AND ACCESSORIES Lancer has designed a standard line of racks to answer most of the washing needs please refer to APPENDIX page 56 e the basic basket PST allows to wash parts with large neck which can be laid flat This basket is only used on the lower level of the washer to benefit from the spraying of the lower chamber washing arm e the basic basket washing arm PSBT is designed the same way as the PS but it is fitted with a washing arm This feature allows to locate it on the upper level of the chamber accessory not available for models 4500 and 4800 e the jet basket allows to wash parts with small neck Jets can be fitted with spherical spreader for the washing of large containers Height and diameter of the jets have to be adapted to the part geometry to ensure an optimum result Baskets can also be designed for specific application such as e tube washing Our tube baskets allows to wash long tubes thanks to helicoidal supports e valve washing Our valve baskets have distributing line with different clamp sizes to connect the valves special set of parts washing Special baskets can be designed to fit the more complex geometry They can also take into account devoted location of parts for instance the pump body and its piston side by side Accessories can h
30. nsors for 2 tanks Specificif dip tubes with level sensors Dosing pumps for 2 addtives Additional dosing pump with level sensor 1 up to 3 Water heating by immersion heaters Water heating by steam coil Hydraulic test of steam coil Adjustable drying temperature Models with drying Removable drying box Lifting lugs No drying device 1400 No drying device 1600 Drying HEPA filter Models TISS TIDPSS Specific memory creation Specific memory copy Standard Option consult Lancer Option consult Lancer Standard Option 90010118 Option 90010119 Option 90010120 Option 90010121 Option CLAMP EAU Standard Option 90010123 Option 90010124 Option 01060133 Option 01060181 Standard Standard Standard Standard Option consult Lancer Standard Option Standard Option 90010127 Option 90010128 Standard Option CASECD TISS Option consult Lancer Option MV14TI S S Option MV16TI 5 5 Option 01060192 Option 01060132 Option 90010156 61 11 5 5 RANGE SPECIFICATIONS Commercial specifications only pictures amp drawings non contractual VERSION 7 3 03 Juin 2004 62 INSTRUMENTATION Microprocessor Probes Pt 1000 Emergency stop button s Validation Monitor Monval Impact printer RS 232 plug Flowmeter if option Monval 1 up to 4 Conductivity meter Polym tron Zellweger Non return valve on additive line Pen chart recorder 1 track paper Pen chart record
31. ption chamber stretched by 150 mm e option chamber stretched by 250 mm Please consult Lancer for this option TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 1 4 WASHING LEVELS Appropriate baskets are designed to hold the items to be washed rinsed and dried in the chamber to be ordered as accessories washers are equipped with water inlets in the chamber allowing for washing from 1 to 3 levels depending on the model e 1400 TI 2 levels e 1600 3 levels 4500 1 level e 4800 TI 1 level See APPENDIX pages 45 to 52 to have more information about the internal configuration of the chamber for every model The water inlets are equipped with automatic connections so that in case there is no basket connected the water inlet remains closed 1 5 LOAD UNLOADING Drop down door of the washer are equipped with gas spring and can be used as a loading unloading table A complete line of transfer carts are available for loading unloading of racks and baskets option RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 2 UTILITIES TI washers work with the following utilities The features of the utilities are detailed in APPENDIX page 53 2 1 WATER 3 water inlets allow water admission of up to 3 different water types e hot water e cold
32. res amp drawings non contractual 03 Juin 2004 11 4 HYDRAULIC CIRCUIT 4 1 GENERAL 4 1 1 Hydraulic circuit is entirely built in 304L stainless steel As an option hydraulic circuit can be manufactured in 316L stainless steel 1400 TI TISS option 90010118 1600 TI TISS option 90010119 4500 TI TISS option 90010120 4800 TI TISS option 90010121 4 2 PIPING 4 2 1 All piping is in 304L stainless steel see above for option 316L stainless steel Welding is done by highly skilled and certified welders 4 3 CHAMBER amp DOOR 4 3 1 Chamber material is stainless steel 316 L with a 220 grit finish RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 12 4 4 PUMP Recirculating pumps stainless steel The pump is automatically drained after each cycle 1600 55 4 5 VALVES 4 5 1 The water inlet valves are piston valves pneumatically controlled in AISI 316L stainless steel with tri clamp connections 20 27 male threaded fittings on water inlets out of the washer 4 5 2 The draining valve and the drying valve model SS are piston valves pneumatically controlled AISI 316L stainless steel with threaded connections 4800 55 TI RANGE SPECIFICATIONS VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 13 5 DRYIN
33. ristics Raccordements Steam pressure 2 to 6 bar Threaded 20 27 TOkg TOkg 70kg 70kg Electricit 8 400tri N ou 230tri 50Hz 30kW 30kW 30kW Athmospheric tube 276 200m3 h NEN 200m3 h By gravity tube 48 80L min 80L min 80L min 80L min 1 for each filling phase total consumption for a steam heating washer total consumption for an electrical heating washer TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 54 e APPENDIX 4 VAPOUR EXTRACTION Principle A continuous extraction is not recommended because it increases the water heating time by sucking calories into the chamber Two configurations are advised e Double speed extractor to be provided by customer The extractor in high speed sucks the vapours during the drying The extractor in low speed during the other cycle phases does not suck calories into the chamber and does not increase the water heating duration As an option option 90010084 the washer control system closes a relay during the drying phase to switch the extractor in high speed mode extractor piloting to be provided by customer In order to avoid any condensation back flow on the top of the washer a drain system on the line is recommended e Single speed extractor and hood to be provided by customer A hood located above the chimney washer sucks the
34. water e purified water demineralizated or reverse osmosis treated water The water intakes supplied with the machine are male 20 27 connection 2 m s s flexible supplied As an option one or various water intakes can be supplied with tri clamp connections option CLAMP EAU Hot and cold water shall be softened Water pressure from 2 to 6 bars 30 to 90 PSIG Flow from 20 to 100 l mn depending on the model As an option the customer water loop can be piloted by the washer See details on this option in APPENDIX page 60 2 2 ELECTRICAL REQUIREMENTS Standard electrical configurations are the following e 230 V Ill earth 50 Hz e 400 V Ill N earth 50 Hz The required voltage shall be indicated by the customer at the order All other voltage configurations ex 480 V III earth 60 Hz can be evaluated upon request option TI RANGE SPECIFICATIONSI VERSION 7 3 Commercial specifications only pictures amp drawings non contractual 03 Juin 2004 2 3 STEAM IF STEAM HEATING OPTION Steam allows a fast and precise water temperature adjustment Connections on washer are male threaded fittings 15 21 1400 amp 1600 or 20 27 4500 amp 4800 Hoses for connection to the washer are not provided by Others Steam pressure from 2 to 6 bars 30 to 90 PSIG Consumption depending on model See APPENDIX page 53 Strainer and steam trap have to be provided by customer Steam heating option option CHAU

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