Icaro fitting Instructions
Contents
1. ICARO Ver 04 34 Fig 11 Fig 12 D811310_04 De i Min 50mm A gt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt 3 tiis Fig 14 JP1 JP3 ES GND gt 1 24V 10 com 24 a E N 2 24 Vo 11 No 453 START 22 T 2 md L 3 24V Sa SCA 12 ucl ao STOP as DT gt 3W max 13 us PHOT 24 swo JP2 NO o9 o0 25 NS 40W max JP9 dide d PED 5 TX 35 NO o Pp 27 6 NO ar OPEN 2g RX1 36 d I CLOSE d RX2 37 NO 00 o 29 8 ANT 38 NC o o COSTA 30 TIMER gt OM 9 ANT SHIELD gg NO Lo p 31 lt 40 IISCH R LEO lt 41 Fig 15 d m AL k s A lt 5 3x1mm2 fe Fte My gt P cay _ gt T 3x1 5mm 2x1 5mm RG58 3x1 5mm ICARO V2. Keep children persons and things outside the automation working area particularly during operation Keep radio control or other control devices out of children s reach in order to avoid any unintentional automation activation Do not intentionally oppose the leaf movement Do not attempt to open the gate by hand if the actuator has not been released by means of the appropriate release knob Do not modify the automation components In case of malfunction disconnect the power supply activate the emer gency release to gain access to the actuator and request the assistance of a qualified technician installer Before proceeding to any external cleaning operation disconnect the mains powers supply Keep the photocell optical components and luminous signal indication devices clean Check that the safety devices photocells are not obscured by branches or shrubs Eor any direct assistance to the automation system request the assistance of a qualified technician installer Have qualified personnel check the automation system once a year 3 MANUAL RELEASE The manual or emergency release should only be activated when the gate has to be opened manually or whenever the automation is not correctly or totally functioning To carry out the emergency manoeuvre proceed as follows Insert the personalised key into the lock and turn it anticlockwise by 90 Turn the release knob clockwise fig 1 as far as it wi
3. The rack teeth must mesh into the pinion along their entire width In the paragraph headed Rack fitting we specify the measurements and installation methods of the most widely used types of rack 7 RACK FITTING A rack having a 4 tooth pitch must be fitted to the gate As far as the length is concerned this must include the passage space as well as the space for securing the brackets activating the limit microswitches and for the pinion meshing section There are differenttypes of rack each one differing in terms of capacity and gate fixing method The Company markets three types of racks which are 7 1 Mod CFZ Fig 7 Galvanised iron rack 22x22mm section supplied in 2 metre lengths capacity over 2000kg 20000N First weld these pieces onto an adequate iron angle bar and then weld the lot to the gate Besides maintaining the distance between the rack and the side of the gate the angle bar makes it easy to fix the rack to the gate even when the latter is subject to slight 14 ICARO Ver 04 side slipping When join welding the various rack pieces you are advised to arrange a section of rack as in fig 8 to ensure a correct pitch along the entire length of the rack 7 2 Mod CPZ Fig 7 Plastic rack 22x22mm section supplied in 1 metre lengths max capacity 500kg 5000N This model is to be fixed to the gate by means of normal or self threaeSng screws Also in this case you are advised to insert a secti
4. 89 336 EEC and 73 23 EEC and subsequent amendments 1 GENERAL OUTLINE The ICARO actuator offers ample installation versatility thanks to the ex tremely low position of the pinion the compactness ofthe actuator and to the height and depth which can be very easily adjusted It is equipped with an antisquash electronic device which ensures utmost safety The emergency manual release can be activated very easily by means of a knob featuring a personalised key The gate stopis controlled by electromechanical end of stroke microswitches or for very cold areas by proximity sensors The control board can be built in or installed onto a separate cabinet The gearmotor fig 1 is made up of the following Motor Worm screw worm wheel reduction gear Electromechanical end of stroke unit or proximity sensor Pinion with release Control board with capacitor Obstacle detection device Encoder mouoszsz 2 GENERAL SAFETY WARNING An incorrect installation or improper use of the product can cause damage to persons animals or things The Warnings leaflet and Instruction booklet supplied with this prod uct should be read carefully as they provide important information about safety installation use and maintenance Scrap packing materials plastic cardboard polystyrene etc according to the provisions set out by current standards Keep nylon or polystyrene bags out of children s reach Keepthe instructions together w
5. N O Close 21 30 Rubber edge connection N C If not used leave jumped 21 31 Timer input connection N O If the contact is open the leaves close and the gate is ready for normal operation If the contact is closed N C the leaves open and remain open until the contact is opened If not used leave jumped JP9 34 TX1 serial output 35 TX2 serial output 36 RX1 serial imput 37 RX2 serial input 38 39 Antenna input for snap in radio receiver board 38 signal 39 braid Cable RG58 40 41 Second radio channel output of twin channel receiver board WARNING If the opening direction is not correct invert the motor connec tions no 6 and 8 and connections no 25 and 26 of the opening and closing limit switches 13 MOTOR TORQUE SETTING WARNING Check that the impact force value measured at the points established by the EN 12445 standard is lower than that specified in the EN 12453 standard The setting of the motor torque is electronically controlled by an en coder Refer to the LEO control board instructions for a correct setting of the electronic antisquash safety device WARNING The ICARO actuator does not offer the possibility of adjusting the safety clutch It is therefore necessary to use a control board prearranged for the electronic control of the motor torque 14 MANUAL RELEASE The manual or emergency release should only be activated when the gate has to be opened manually or whenever the automation is not corre
6. an Instruction booklet These should both be read carefully as they provide important information about safety installation operation and maintenance This product complies with the recognised technical standards and safety regulations We declare that this product is in conformity with the following European Directives 89 336 EEC and 73 23 EEC and subsequent amendments 1 GENERAL OUTLINE The ICARO actuator offers ample installation versatility thanks to the extre mely low position of the pinion the compactness of the actuator and to the height and depth which can be very easily adjusted It is equipped with an antisquash electronic device which ensures utmost safety The emergency manual release can be activated very easily by means of a knob featuring a personalised key The gate stop is controlled by electromechanical end of stroke microswitches or for very cold areas by proximity sensors The control board can be built in or installed onto a separate cabinet 2 SAFETY If correctly installed and used this automation device satisfies the required safety level standards However it is advisable to observe some practical rules in order to avoid accidental problems Before using the automation device carefully read the operation instructions and keep them for future reference Activation ofthe release system could cause uncontrollable gate movements in the case where any unbalance or mechanical faults are present
7. de s curit des Directives Es entspricht den grundlegenden Sicherheitsbedingungen der Direktiven Es conforme a los requisitos esenciales de seguridad de las Directivas Est conforme aos requisitos essenciais de seguran a das Directivas BASSA TENSIONE LOW VOLTAGE BASSE TENSION NIEDERSPANNUNG BAJA TENSION BAIXA TENSAO 3 23 CEE 93 68 CEE EN60335 1 94 e modifiche successive and subsequent amendments et modifications successives nd ihren nachfolgende nderungen e modificac es sucessivas y modificaciones sucesivas OMPATIBILITA ELETTROMAGNETICA ELECROMAGNETIC COMPATIBILITY COMPATIBILITE ELECTROMAGNETIQUE LEKTROMAGNETISCHE KOMPATIBILITAT COMPATIBILIDAD ELECTROMAGNETICA COMPATIBILIDADE LECTROMAGN TICA 89 336 CEE 91 263 CEE 92 31 CEE 93 68 CEE EN61000 6 1 EN61000 6 2 EN61000 6 3 N61000 6 4 EN55014 1 EN55014 2 e modifiche successive and subsequent amendments et modifications successives nd ihren nachfolgende nderungen e modificac es sucessivas y modificaciones sucesivas APPARECCHIATURE RADIO RADIO SETS INSTALLATIONS RADIO RADIOAPPARATE RADIOEQUIPOS RADIOAPARELHOS 99 5 CEE ETSI EN 301 489 3 2000 ETSI EN 301 489 1 2000 ETSI EN 300 220 3 2000 e modifiche successive and subsequent amendments et modifications successives und ihren nachfolgende nderungen e modificag es sucessivas y modificaciones sucesivas o Si dichiara inoltre che vietata la messa in
8. of connections and their cross sections for alength of approximately 100 metres for greater lengths calculate the cross section for the true automation load The main automation components are fig 15 Type approved adequately rated omnipolar circuit breaker with at least 3 5 mm contact opening provided with protection against overloads and shortcircuits suitable for cutting out automation from the mains If not already installed place a type approved omnipolar circuit breaker with a 0 03A threshold just before the automation system QR Control panel and incorporated receiver s Key selector AL Blinker with tuned antenna M Actuator P Wall mounted pushbutton panel Fte Fre Pair of external photocells T 1 2 4 channel transmitter 12 TERMINAL BOARD CONNECTIONS First pass the appropriate electric cables through the raceways and fix the various automation components to the chosen points then connect them following the directions and diagrams contained in the control unit instruc tion manual Carry out phase neutral and compulsory earth connections The protection wire earth with yellow green insulating sheath must be connected to the appropriate terminals marked by their symbol Operate the automation only after having connected and checked all the safety devices The mains power supply cables must be stripped as little as possible the power supply cable earth wire must be stripped for a greater length in order to rea
9. servizio del prodotto prima che la macchina in cui sar incorporato sia stata dichiarata conforme alle disposizioni della DIRETTIVA MACCHINE We also declare that it is forbidden to start the product before the machinery into which it will be incorporated is declared in compliance with the prescriptions of the MACHINERY DIRECTIVE Nous d clarons en outre que la mise en service du produit est interdite avant que la machine ou il sera incorpor n ait t d clar e conforme aux dispositions de la DIRECTIVE MACHINES Es wird au erdem erkl rt da die Inbetriebnahme des Produkts verboten ist solange die Maschine in die es eingebaut wird nicht als mit den Vorschriften der MASCHINEN DIREKTIVE konform erkl rt wurde Se declara adem s que est prohibido instalar el producto antes de que la m quina en la que se incorporar haya sido declarada conforme a las disposiciones de la DIRECTIVA MAQUINAS Declaramos al m disso que proibido instalar o produto antes que a m quina em que ser incorporada tenha sido declarada conforme s disposig es da DIRECTIVA MAQUINAS SCHIO 20 04 2004 ll Rappresentante Legale The legal Representative Le Repr sentant L gal Der gesetzliche Vertreter ICARO Ver 04 D811310_04 ENGLISH USER S MANUAL Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and
10. D811310 ver 04 26 04 06 GB ACTUATOR FOR RACK SLIDING GATES ACTIONNEUR POUR PORTAILS COULISSANTS A CREMAILLERE ANTRIEB F R ZAHNSTANGEN SCHIEBETORE SERVOMOTOR PARA CANCELAS CORREDERAS DE CREMALLERA ACCIONADOR PARA PORT ES DE CORRER A CREMALLERA i ATTUATORE PER CANCELLI SCORREVOLI A CREMAGLIERA x 8 027908 177797 F D E P ICARO ISTRUZIONI D USO E DI INSTALLAZIONE INSTALLATION AND USER S MANUAL INSTRUCTIONS D UTILISATION ET D INSTALLATION INSTALLATIONS UND GEBRAUCHSANLEITUNG INSTRUCCIONES DE USO Y DE INSTALACION INSTRU ES DE USO E DE INSTALA O AZIENDA CON SISTEMA ee N p DI GESTIONE INTEGRATO Tel naz 0445 696511 CERTIFICATO DA DNV Tel int 39 0445 696533 UNI EN ISO 9001 2000 Fax 0445 696522 Internet www bft it UNI EN ISO 14001 1996 E mail sales btt it 2 DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITY D CLARATION DE CONFORMIT KONFORMITATSERKLARUNG DECLARACION DE CONFORMIDAD DECLARACAO DE CONFORMIDADE Dir 98 37 EEC allegato annex on annexe anlage adjunto ficheiro IIB Fabbricante Manufacturer Fabricant Hersteller Fabricante Fabricante BFT S p a Indirizzo Address Adresse Adresse Direcci n Endereco Via Lago di Vico 44 36015 Schio VICENZA ITALY Dichiara sotto la propria responsabilit che il prodotto Declares under its own responsibility that the following product D clare sous sa prop
11. an the photocell optical elements Have a qualified technician installer check the correct torque limit set ting When any operational malfunction if found and not resolved disconnect the mains power supply and request the assistance of a qualified tech nician installer When the automation controller is out of service you can activate the manual release device see paragraph on Emergency manoeuvre in order to set the pinion idling and therefore allow the gate to be opened and closed by hand 19 NOISE The environmental noise produced by the gear motor in normal operation conditions is constant and does not exceed 70 dB A 20 SCRAPPING Materials must be disposed of in conformity with the current regulations In case of scrapping the automation devices do not entail any particular risks or danger In case of materials to be recycled these should be sorted out by type electrical components batteries copper aluminium plastic etc 21 DISMANTLING When the automation system is disassembled to be reassembled on another site proceed as follows Disconnect the power supply and the entire electrical installation Remove the gearmotor from its fixing base Disassemble the control panel if separate and all installation compo nents n the case where some of the components cannot be removed or are damaged they must be replaced 22 MALFUNCTIONS AND REMEDIES 22 1 Faulty actuator operation Useanappro
12. ch the terminal purposely arranged in the box fig 16 ref A The P1 cable clamp is reserved for the mains power supply cables the P2 cable clamp is reserved for the accessory cables and safety devices The cables must be tied by additional fastening next to the terminals by means of clips for example All the operator wiring operations must be carried out by qualified personnel A description of the terminals in the control board mod LEO mounted on the actuator fig 14 is provided here below JP1 1 GND terminal 2 3 Single phase mains supply 230V 10 50Hz 2 N 3 L JP2 4 5 Blinker connection mains voltage 40W Max 6 7 8 9 Motor connection 6 operation 1 brown capacitor 7 common blue 8 operation 2 black 9 capacitor JP3 10 11 Output 24V 180mA max power supply for photocells or other devices 12 13 Gate open warning light output 24V 3W max JP5 Encoder connection WARNING The maximum length of the connection cable of the encoder should not exceed 3 00 m JP6 21 22 Open Close button N O Start key selector 21 23 Block button N C Stop If not used leave jumped 21 24 Photocell input N C If not used leave jumped 21 25 Opening limit switch connection N C SWO If not used leave jumped 21 26 Closing limit switch connection N C SWC If not used leave jumped 21 27 Pedestrian button connection N O Ped 21 28 Open Button connection N O Open 21 29 Close Button connection
13. ctly or totally functioning To carry out the emergency manoeuvre proceed as follows Insert the personalised key into the lock and turn it anticlockwise by 90 Turn the release knob clockwise fig 17 as far as it will go The pinion will therefore become idle and the gate can then be opened manually Push the leaf of the gate all the way down to the end of stroke Warning do not push the gate leaf roughly but move it gently all along its stroke The key can be removed from the lock only after the knob has been moved back to its initial position motor driven operation Tore activate motor driven control turn the knob anticlockwise as far as it will go Move the key back to its closing position remove it and then store it in a safe place which is known to anyone who may need the knob 15 INSTALLATION CHECK Before the automation device finally becomes operational scrupulously check the following conditions Check that all the safety devices limit microswitches photocells electric edges etc operate correctly Check that the rack and pinion are correctly meshed minimum play 2mm Check that the pushing force of the gate is within the limits provided for by the current standards Check that the opening and closing end of stroke runners are correctly positioned and tightly secured Check the starting and stopping operations using the manual control Check the starting and stopping operations using the
14. er 04 35 O 0 0 0 0 0 0 0 0 0 0 0 0 0 o o 0 0 0 0 0 0 O 0 0 0 0 0 o o 0 0 0 0 0 0 0 0 0 0 0 o o 0 0 0 0 0 0 0 0 0 0 0 0 o o 0 0 0 0 0 0 0 0 0 0 0 0 0 o 0 0 0 0 0 0 0 0 0 0 0 o o o o 0 0 0 0 O 0 0 0 0 0 o o Fig 16 Fig 17 lt lt lt lt s ITALIA OPEN Tel int 39 0445 696533 Tel naz 0445 696511 Fax 0445 696522 S 2 gt s _ S gt 36015 Schio VI Internet www bft it E mail sales bft it o o 0 0 0 0 0 0 0 0 0 0 o 0 BFT S p a FRANCE 999909 lt DEUTSCHLAND coo nn dos N 9999009099 o 9900099 99900099 9699090999 9999000099 9099000099 6009000099 009000000 0009000000 0033 0478760988 0033 0478769223 0911 7660090 0911 7660099 BFT FT AUTOMATISMES BFT FRANCE 13 Bld E Michelet 69008 Lyon e mail infofrance O bft it BFT Torantriebssysteme GmbH Hintere Str 100 90768 F rth http www bft torantriebe de Tel Fax B Tel Fax
15. ety standards otherwise fit an electric edge at least 50mm thick fig 12 10 GATE BACKSTOPS DANGER The gate must be provided with mechanical backstops both on opening and closing in order prevent it from coming out of the upper guide fig 13 the backstops must be tightly secured to the ground a few centimetres beyond the electrical stop point 11 ELECTRICAL INSTALLATION SETUP Lay out the electrical installation as shown in fig 15 with reference to the CEI 64 8 and IEC364 provisions complying with the HD384 and other national standards in force for electrical installation WARNING For connection to the mains use a multipolar cable having a minimum cross section of 3x1 5 mm and complying with the current standards For example if the cable is not protected it must be at least equal to H07 RN F whereas if it is protected it must be at connect the 811310_04 a 811310_04 INSTALLATION MANUAL ENGLISH gt Control and safety devices in compliance with the previously mentioned A technical installation standards The power supply cable must be stripped in order to allow the earth wire to be connected to the appropriate terminal leaving the active wires as short as possible This is to ensure that the earth wire is the last to stretch in the case where the cable fixing device becomes loose The cables mains and auxiliary must be distinctly separated in their cable clamp P1 P2 Fig 16 Fig 15 shows the number
16. ferential switch with a 0 03A threshold is fitted just before the power supply mains Check that earthing is carried out correctly connect all metal parts for closure doors gates etc and all system components provided with an earth terminal Fitallthe safety devices photocells electric edges etc which are needed to protect the area from any danger caused by squashing conveying and shearing Position at least one luminous signal indication device blinker where it can be easily seen and fix a Warning sign to the structure The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturers components are used Only use original parts for any maintenance or repair operation Do not modify the automation components unless explicitly authorised by the company Instruct the product user about the control systems provided and the manual opening operation in case of emergency Do not allow persons or children to remain in the automation operation area Keepradio control or other control devices out of children s reach in order to avoid unintentional automation activation Theuser must avoid any attemptto carry out work or repair on the automa tion system and always request the assistance of qualified personnel Anything which is not expressly provided for in the present instructions is not allowed The motor cannot be installed on gates which inco
17. ith the technical brochure for future refer ence This product was exclusively designed and manufactured for the use specified in the present documentation Any other use not specified in this documentation could damage the product and be dangerous The Company declines all responsibility for any consequences result ing from improper use of the product or use which is different from that expected and specified in the present documentation Do not install the product in explosive atmosphere Theconstruction components ofthis product must comply with the following European Directives 89 336 CEE 73 23 EEC 98 37 EEC and subsequent amendments As for all non EEC countries the above mentioned standards as well as the current national standards should be respected in order to achieve a good safety level The Company declines all responsibility for any consequences resulting from failure to observe Good Technical Practice when constructing closing structures door gates etc as well as from any deformation which might occur during use The installation must comply with the provisions set out by the following European Directives 89 336 CEE 73 23 EEC 98 37 EEC and subsequent amendments Disconnect the electrical power supply before carrying out any work on the installation Fit an omnipolar or magnetothermal switch on the mains power supply having a contact opening distance equal to or greater than 3 5 mm Check that a dif
18. ll go The pinion will therefore become idle and the gate can then be opened manually Push the leaf of the gate all the way down to the end of stroke Warning do not push the gate leaf roughly but move it gently all along its stroke The key can be removed from the lock only after the knob has been moved back to its initial position motor driven operation To re activate motor driven control turn the knob anticlockwise as far as it will go Move the key back to its closing position remove it and then store it in a safe place which is known to anyone who may need the knob 4 MAINTENANCE AND DEMOLITION The maintenance of the system should only be carried out by qualified personnel regularly The materials making up the set and its packing must be disposed of according to the regulations in force Inspect the installation frequently to check that there are no signs of wear or damage to the springs or supports If any maintenance work is deemed necessary do not use the operator In case of malfunction disconnect the power supply activate the emergency release to allow access and request the assistance of a qualified technician installer 4 ICARO Ver 04 WARNINGS Correct controller operation is only ensured when the data contained in the present manual are observed The company is not to be held responsible for any damage resulting from failure to observe the installation standards and the instructions contained in the presen
19. lystyrene nylon etc according to the current prescriptions 5 BASE PLATE ANCHORING 5 1 Standard position Dig a hole where the cement pad with the buried base plate log bolts is to be placed in order to fix the reduction gear unit fig 3 If the sliding track is already there digging must be partly carried out in the track foundation casting This way should the track foundation casting sag the gearmotor base would also lower thus maintaining the play between pinion and rack approximately 1 2 mm Position the base plate according to the dimensions specified in fig 4 The pinion symbol printed on the base plate must be visible and directed towards the gate This also ensures the correct positioning ofthe raceways for electrical connections Let the flexible pipes containing electrical cables protrude from the base plate In order to keep the base plate in its correct position during installation it may be useful to weld two iron flat bars under the track and then weld the log bolts onto them fig 3 Make a concrete casting in such a way as to embody the base plate cast ing into that of the gate track Accurately check that The positioning dimensions are correct That the base plate is well levelled That the 4 stud threads are well clear of cement Let the casting harden 5 2 Other positions The gearmotor can be positioned in different ways In the case where the gearmotor is not fixed on the level of
20. n 18 teeth 12m min 25 teeth Max Capacily eene uuu with pinion Z18 20 000 N 2000 kg With pinion Z25 10 000 NL 1000 kg Special voltages on request 4 PRELIMINARY CHECKS Before proceeding to any installation work check that the gate structure conforms to whatever is prescribed by the current standards and in par ticular that The gate sliding track is linear and horizontal and the wheels are suitable for supporting the gate weight The gate manual operation can be carried out smoothly along its entire run and there is no excessive side slipping Acorrect play is provided between the upper guide and the gate to ensure regular noiseless movement The opening and closing gate stops are positioned The established position for gearmotor fixing allows the emergency manoeuvre to be carried out smoothly and safely In the case where the elements checked do not meet the above requirements proceed to car rying out the necessary corrective actions or replacements WARNING Remember that control devices are intended to facilitate ICARO Ver 04 13 ENGLISH INSTALLATION MANUAL gate operation but can not solve problems due to any defects or deficiency resulting from failure to carry out correct installation or maintenance Take the product out of its packing and inspect it for damage Should it be damaged contact your dealer Remember to dispose of its components card board po
21. on of rack the other way round in the joint between the various pieces so as to maintain the correct tooth pitch This type of rack is quieter and allows height adjustments to be made even after having been fixed using the slots provided 7 3 Mod CVZ Fig 7 Galvanised iron rack 30x12mm section supplied in 1 metre lengths threaded spacers to be welded max capacity 2000kg 20000N Having fixed the spacers in the middle of each of the slots in the various rack pieces weld the spacers to the gate Also in this case arrange a section of rack the other way round in the joining points of the various rack pieces to ensure a correct tooth pitch The screws which fix the rack to the spacers allow the rack to be adjusted in height 7 4 Rack fitting To fit the rack proceed as follows Activate the emergency release by rotating the appropriate release knob See paragraph Emergency manoeuvre e Rest the rack end on the control pinion and secure it by welding or using screws in correspondence with the pinion while sliding the gate along by hand fig 9 Inthe case of incorrect gate alignment excessive side curving which can not be corrected place a few shims between the rack and gate in order to ensure continuous centring of the rack with respect to the pinion fig 10 DANGER The welding operation is to be carried out by a competent person who must be provided with all the personal protection equip ment re
22. priate instrumentto checkthatthe actuator ends are supplied with voltage after the opening or closing command Ifthe leaf movement is opposite to that required reverse the motor drive connections in the control unit 22 2 Faulty operation of electrical accessories In case of fault all the control and safety devices can cause the automation controller to malfunction or lock If the control unit is provided with self diag nosing facility identify the fault If a fault is found itis advisable to disconnect and if necessary bridge all the automation control devices one by one until the one causing the fault is identified Replace or repair it then reset all the devices which were previously disconnected or bridged For all the devices installed make reference to the respective instruction manual WARNING Correct controller operation is only ensured when the data contained in the present manualare observed The company is notto be held responsible for any damage resulting from failure to observe the standards relating to safety installation and good technical practice as well as the instructions contained in the present manual The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product fea tures unchanged at any time and witho
23. quired by the current safety standards 8 PINION ADJUSTMENT Having finished fixing the rack the rack pinion play needs to be adjusted to approximately 2mm fig 6 this is obtained by slackening the four M10 nuts under the gearmotor base by approximately 2mm and then securing the four upper nuts Make sure that the rack and pinion are aligned and centred fig 10 WARNING Remember that the rack and pinion life strictly depends on their correct meshing 9 ELECTROMECHANICAL LIMITING DEVICES The operation must be carried out with the emergency release activated and the mains power supply disconnected The runners which control the limiting devices are to be positioned at both ends of the rack Push the gate fully open by hand Position the opening end of stroke runner fig 11 so that it intercepts the microswitch control lever and makes it trigger Having identified the correct position tighten the runner screws Push the gate fully closed by hand Position the closing end of stroke runner fig 11 so that it intercepts the microswitch control lever and makesittrigger Having identified the correct position tighten the runner screws The runners must lock the gate before this intercepts the mechanical back stops placed on the track The closing end of stroke runner adjustment must be made in such a way as to leave a clearance of approximately 50mm between the gate and the fixed swing leaf as prescribed by the current saf
24. re responsabilit que le produit Erkl rt auf eigene Verantwortung da das Produkt Declara bajo su propia responsabilidad que el producto Declara sob a sua responsabilidade que o produto otoriduttore per cancelli scorrevoli mod Gearmotor for sliding gates mod Motor ducteur pour portails coulissants mod etriebemotor f r Schiebetore Modell Motorreductor para cancelas correderas mod Motoredutor para port es de correr mod ICARO ICARO V E costruito per essere incorporato in un macchinario che verra identificato come macchina ai sensi della DIRETTIVA MACCHINE Has been produced to be incorporated into a machinery which will be identified as a machine according to the MACHINERY DIRECTIVE A t construit pour l incorporation successive dans un quipement qui sera identifi comme machine conform ment a la DIRECTIVE MACHINES Daf r konstruiert wurde in ein Ger t eingebaut zu werden das als Maschine im Sinne der MASCHINEN DIREKTIVE identifiziert wird Ha sido construido para ser incorporado en una maquinaria que se identificar como maquina de conformidad con la DIRECTIVA MAQUINAS Foi constru do para ser incorporado numa maquinaria que ser identificada como m quina em conformidade com a DIRECTIVA M QUINAS conforme ai requisiti essenziali di sicurezza delle Direttive It also complies with the main safety requirements of the following Directives Est conforme aux exigences essentielles
25. remote radio con trol Check the normal or customised operation logic Check the manual release device for correct operation 16 AUTOMATION DEVICE USE Since the automation device can be controlled both remotely and in sight by means of a radio control device or a button all the safety devices must be frequently checked in order to ensure their perfect efficiency WARNING In the event of any safety device malfunction request immediate assistance from qualified personnel Children must be kept at a safe distance from the automation operation area 17 AUTOMATION CONTROL The use of this control device allows the gate to be opened and closed auto matically There are differenttypes of controls manual radio control magnetic card access etc depending on the installation requirements and character istics For the various control systems see the relevant instructions The installer undertakes to instruct the user about correct automa ICARO Ver 04 15 ENGLISH INSTALLATION MANUAL tion operation also pointing out the actions to be taken in case of emergency 18 MAINTENANCE WARNING Before proceeding to any maintenance disconnect the mains power supply and if the battery is fitted one of its poles These are the check and maintenance operations to be carried out Check the condition of lubrication of the metal racks once a year Keep the sliding track always clean and free from debris Occasionally cle
26. rporate doors unless the motor drive can work with the door open Take care to avoid possible crushing due to door movement between the guided part and surrounding fixed parts f present the holding device hold to run control must be fitted within sight of the guided part and well away from the operator working area Unless it is activated by means of a key it should be positioned at least 1 5 m high and should not be accessible to the public For operator movement it is possible to use the fixing slots in the motor body after removing the side covers Make sure that persons are kept well away from the operator in particular whenever the motor is used in hold to run mode When using sliding gates which incorporate pedestrian doors the motor must not work in the case where the door is left open Checkthatthe range of temperature indicated is compatible with the place of installation During installation the power supply wires must be laid at an adequate distance from the motor in order to prevent them from being affected by excessive temperature Power supply mains wires 230V must be clearly separated from wires having very low safety voltage SELV 24V otherwise they must be pro vided with additional insulation at least 1mm thick 3 TECHNICAL SPECIFICATIONS IMOTOMMEVONUTIONS iodo 1400 min Output revdlutiong 37 min Leaf speed 9m mi
27. t manual The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product features unchanged at any time and without undertaking to update the present publication Fig 1 o e 6 eo 8 8 5 eee ef 5585855555 50555555 600005255952 06000002592 000500295 060650059509 605055009 0606095929959 606500999 6505950999529 ooo o 6 6 6 6 0099959959 9 O 0 O 0 0 0 o 9 0 0 0 0 0 0 0 o 0 0 O 0 0 0 o o 0 0 0 0 0 0 O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o o 0 0 O 0 0 o o 0 0 0 0 0 0 o 9 0 0 0 0 0 0 o o 0 O 0 0 0 0 O o 0 O OOO 0 00000000 9 o O O O O 0 O D811310_04 811310_04 a INSTALLATION MANUAL Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and an Instruction booklet These should both be read carefully as they provide important information about safety installation operation and maintenance This product complies with the recognised technical standards and safety regulations We declare that this product is in conformity with the following European Directives
28. the sliding track Standard position you must ensure that the gearmotor is tightly secured also in relation to the gate position so as to maintain a correct play 1 2mm between rack and pinion The current safety standards with respect to persons animals and things must be strictly observed and in particular risks of accidents due to squashing in the area of pinion rack meshing as well as other mechanical risks must be carefully avoided All the critical spots must be protected by safety devices in compliance with the current prescriptions 6 GEARMOTOR FIXING When the casting has hardened observe fig 6 and proceed as follows Position an M10 nut on each of the tie rods keeping a distance of at least 25mm from the base to allow the gearmotor to be lowered after the instal lation is completed or for subsequent adjustments of the play between pinion and rack Position a plate P supplied as standard on each pair of tie rods and with the help of a level adjust the plane in both directions Remove the cover and screw cover guard from the gearmotor and posi tion the reduction gear unit on the four tie rods with the pinion facing the gate Position the two upper plates P Fig 6 and tighten the four locking nuts of the gearmotor Adjust the depth of the gearmotor making it slide in the appropriate slots found in the base and fix it at a distance between pinion and gate which is adequate to the type of rack to be installed
29. ut undertaking to update the present publication 16 ICARO Ver 04 D811310_04 33 ICARO Ver 04 z O 5 EI SE Y So 4 Orr uo Ay NA Li x St S ae 0 gt Li 5 TE i x ur 622 UI MT eH 817 31 UN m QN gt iL e iL v0 OLELLSQ v0 OLELL8Q Fig 8 lt Fig 6 Fig 7
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