High-power YVO4 with 3
Contents
1. 100 kW LE e E LE MD V9900A Laser markers of 40 F Ba 30 kW MD V9600 20 kW other companies 20 Fo a 2 JZ i 0 4 nso 8 ns Pulse width 30 ns With a peak power of 100 kW triple the peak power of conventional systems the MD V9900A can achieve sharp high quality marking on hardened surfaces This 100 kW is also generated with an incredibly small pulse width reducing the More than three times t i the peak power Digital camera enclosure alumite removal High peak power gt Useful for metal digging or resin coloration Short pulse width gt Less thermal damage on target surface A 2 D 3 Axis ZAAIEN Single mode beam spot The MD V Series utilizes an end pumping YVOs laser system that generates an ideal laser beam Conventional systems are forced to employ a multi mode laser leading to fluctuations in laser power and target quality Single mode laser s concentrate the beam to provide high quality marking on a wide range of surfaces Power peaks are concentrated on the center of the beam Furthermore ultra short pulse marking enables sharp marking without adding extra stress MD V power distribution Peaks of power exist randomly in the beam This is equivalent to using a lot of low powers to mark characters on a target surface It is difficult to mark characters2. af lt SST THUS oe Ae es Jenae HegkoBtheRee EGRSEESEE Ae Bes ear iter HOSE Gib bee owes ergs MA tees 3 EPERE ER ia H fFReO FOS OMe rimi Pee ies M as a SS Disconnected line detection The disconnected part of the contour line is J displayed Even when a complex design is F imported and the connections aren t perfect N contour lines can be easily connected i _ 4 Ee E E ar a Various hatching functions Fill effects of designs such as a logo can y ff Fi easily be changed without using CAD The PA Fi z hatching pattern can select diagonal lines fog ri b intersecting lines contour lines etc and ft Ko re optimally fill according to the marking fA x oe target WA 5 Closing lines Diagonal lines Intersecting lines Contour lines Illustrator plug in option It is possible to load logo mark designs created in Illustrator directly into Marking Builder After loading parameter editing of hatching adjustment can be done in the edit screen Create logo design graphics with Adobe Illustrator Load into Marking Builder directly as a logo mark Aem VT ARE MA EEH J Axia YWOa LASER MARKER T a iT sl at 7 i ao he PS wa EL a ja n ie 2eSt 2282 22542 m Create designs with Illustrator Hatching editing can be done easily in the Marking Builder screen Adobe Illustrator is a r
3. sample marking function features a useful feature that marks characters while changing the spot size focal length The best marking condition can be determined from the marking results Even novices can find the best marking condition quickly for difficult mark settings such as shallow marking on electronics components resins or black marking on tools metals PP rPrrr L j 0m on fs Con CHEE Traditional sample marking function Variable spot sample marking function The spot size is fixed Only the laser power In addition to the traditional functions it is marking speed and Q switch frequency can possible to set various conditions while be set changing the spot size Multiple guide laser beams The Marking Builder 2 software is equipped with a multiple guide laser beam function that allows for easy alignment of target marks Choose to project the entire marking area the exact position of each mark or the shape of the target workpiece Utilizing the guide lasers will ensure your marks will never be out of position again Frame of the marking area Image of a target workpiece An area where characters could be marked is The outline of a marking target is displayed displayed One or continuous guide laser beam radiation Marking areas Characters to be marked are displayed Marking areas are displayed 13 14 Accelerate automation processes with our Bu
4. 0 Fax 1 905 696 8340 Phone 36 1 802 73 60 Fax 36 1 802 73 61 Phone 31 40 20 66 100 Fax 31 40 20 66 112 Phone 66 2 369 2777 Fax 66 2 369 2775 CHINA ITALY POLAND UK amp IRELAND Phone 86 21 68757500 Fax 86 21 68757550 Phone 39 02 6688220 Fax 39 02 66825099 Phone 48 71 36861 60 Fax 48 71 36861 62 Phone 44 1908 696900 Fax 44 1908 696777 CZECH REPUBLIC JAPAN SINGAPORE USA Phone 420 222 191 483 Fax 420 222 191 505 Phone 81 6 6379 2211 Fax 81 6 6379 2131 Phone 65 6392 1011 Fax 65 6392 5055 Phone 1 201 930 0100 Fax 1 201 930 0099 FRANCE KOREA SLOVAKIA Phone 33 1 56 37 78 00 Fax 33 1 56 37 78 01 Phone 82 31 642 1270 Fax 82 31 642 1271 The information in this publication is based on KEYENCE s internal research evaluation at the time of release and is subject to change without notice Copyright c 2008 KEYENCE CORPORATION All rights reserved Phone 421 2 5939 6461 Fax 421 2 5939 6200 WwW1 1031 6 0 05 5 6 MDV99 WW C E 1041 8 600556 Printed in Japan
5. 3 Axis YVO4 Laser Marker MD V9900A Series gt World s first High power Y VOa with 3 Axis control CE High speed high quality and 3 Axis marking delivered in a powerful Y VQO4 laser package Power monitor san U Camera 3 Axis YVO4 Laser Marker MD V9900A Series wi LY 1 i W 4 MY F j i A tit IWY j fi j DTU LiT Wy apes WANA f NN AN W CANAN FP be 3 i K Wiss ii iii LAY J F T j a fi Fd F 5 i EN I i E E ae E 5 gt E EE f f l E Ps E en gt fy Fj n fi Fi i fi Ultra high quality marking enables high power output DEPC Dual End Pumping Cavity Double the power of traditional systems Sharp marking without damaging the product Single mode beam spot High quality laser beam creates clear contrast on a wide range of materials Smooth marking is possible on high speed production lines YVOa laser marker The YVOsa laser marker employs YVO as its laser crystalline media for stable high quality marking Currently YVOs crystal is one of the best media for superior high power performance and stability using a diode pumping solid state laser 3 Axis control provides performance that is ahead of its time 42 mm variable focal length Significantly reduces setup time and man hours Variable spot size Defocusing without changing the size of characters or marking position
6. 300 x 300 mm wide area Covers a wide area without attenuating the laser accuracy Precise marking on irregular target shapes 3 Axis For the first time in the industry a laser marker has the capability to perform marking not only in the X and Y directions but also the Z direction The 3 axis motion allows for outstanding visibility on deformed or curved surfaces and makes it easy to mark targets that vary in height This makes the MD V the most versatile laser marker on the market today High power Y VQ4 laser balances marking time reduction with high quality More than double the optical exchange D E P C Patent pending efficiency of conventional systems Mirror Q switch One direction _ beam Crystal The MD V9900A Series is equipped with the newly developed DEPC Dual End Pumping Cavity The DEPC significantly improves the optical exchange efficiency compared to that of a traditional end pumping system This higher efficiency means that the diode has to use less current to generate the equivalent power reducing energy consumption and increasing diode life Traditional end pumping Efficiency Beams from Mirror two directions Q switch is more than doubled Bearings black coloration marking DEPC Dual End Pumping Cavity World s best 100 kW peak power amp short pulse laser possibility of thermal damage to the target surface Peak power 100
7. EYE of the marking area pmen marking on stepped surfaces Significant reduction in installation costs minimizes the setup time and man hours Traditional model Jigs or height adjustment equipment is necessary A vertical adjustment mechanism was necessary to move the laser head to the proper focal distance or the focal point had to be adjusted for each workpiece using a suitable work placement jig Setting the vertical adjustment mechanism or placing a suitable work placement jig demanded high installation costs The focal length is set arbitrarily within the 42 mm range The wide range significantly reduces installation time 34 Axis World s first Variable spot size Varying the spot size of the laser is helpful when trying to enhance the contrast of characters on specific materials or Traditional model engrave more deeply into the target surface Typical defocus so cea eo Fe Soe oe sue techniques may cause varying character size and position a a while the MD V can provide uniform quality of characters 14 Position size or ke thickness deviates MD V Variable focal point Marking in a set thickness at a set ANOJ ya oe E ENOJ ja x MLE position Di LSI High accuracy marking with defocusing World s first 3 Axis marking The MD V9900A Series features 3 Axis control to modify the laser position according to the
8. ections Marking unit cable length 5m Cooling method Forced air cooling 100 to 120 VAC 700 VA max 50 60 Hz Supply voltage 200 to 240 VAC 800 VA max 50 60 Hz Ambient temperature for storage 10 to 60 C No condensation Environmental Ambient temperature for usage 0 to 40 C STENGE Relative humidity for usage 30 to 85 No condensation Controller 23 0 kg 23 0 kg Weight Marking head unit 11 5 kg 11 8 kg 11 5 kg Console 2 0 kg 1 For FDA compatible models and specifications please contact your nearest sales office 2 For Windows 7 Vista the 32 bit and 64 bit versions are available For Windows XP 2000 only the 32 bit version is available 3 Simplified Chinese is supported Chinese cannot be input Windows is the registered trademark of Microsoft 4 Port dedicated for PC software 5 Recommended manufacturer SanDisk I PC software specifications Model Description Marking Builder 2 2D 2D setting and editing software focal length inclination correction variable spot distance pointer adjustment Marking Builder 2 3D Logo designer Z MAP Creator 6 A USB hard key is required when installing Marking Builder 2 2D MB H2D2 MB H38D2 l Dimensions Marking head unit MD V9900WA MD V991 0WA MD V9920WA 415 131 Lid for filter replacement 6 x M6 Depth 8 max Mounting hole 081 Console MC P1 283 3D setting and editing software ma
9. egistered brand of Adobe 11 12 Improve productivity with our NEW Viewfinder function There is a built in camera inside the laser marking head Unlike an external camera it is possible to confirm the position adjustment and marking results with the built in camera since the image doesn t shift when marking is sk sx i na Fy 3 te a o a Tea err Bare KARI 5 arm pam A OTE tamer I j dis eee as ca KEYENCE Se ha m ieee Hura ee LE 4 i 4 MD V9900 20080225 mseeeene JAPAN iis 4 jor m Alignment view function It is possible to adjust and confirm the marking position by displaying the characters and logo on the viewfinder screen Anyone can easily and surely mark because it is possible to configure the workpiece marking using the software Advantages of the built in viewfinder Even with little effort it is easy to adjust the positioning When using the built in camera it is possible to confirm the position adjustment and marking results since the image doesn t shift when marking It is possible to adjust the position with the protective covering done It is possible to use concentric shooting to eliminate position slipping Z MAP Creator option 3D CAD can be imported to Marking Builder as a bedsill of the tridimensionality marking Achieve 3D image marking with shapes that are not expressible with basic marking 3D CAD data STL forma
10. er without using external control devices such as a PLC or a PC Ultra compact 2D barcode reader 1 _ D AxiIS Automatic power saving function The MD V9900A Series is equipped with the Auto Power saving function APS which automatically lowers the current level of the LD light source Marking when not marking characters The power is not turned off but only set to a lower current level This enables the system to return to marking mode instantly LD current ON LD is consumed by re a corresponding Traditional amount of the ON model OFF time without APS MD V The operating life of the LD is dramatically extended with APS Configure the marking settings in any work environment A new 8 4 inch liquid crystal touch panel is available This 8 4 inch liquid crystal touch panel can be used at a worksite where it is difficult to install a personal computer Additionally a commercially available monitor and mouse enable the same operation as using the touch panel Touch panel console MC P1 Optional A commercially available monitor and a mouse support the MD V9900A operation Compatibility with earlier models The MD V9900A Series has compatibility with the earlier KEYENCE models MD V9600 and MD H9800 in many ways such as the focal length marking fonts data compatibility and more The traditional models can be easily replaced with t
11. he MD V9900A Series Marking samples i Character size W Logo mark PAM erele 1GS1 DataBar Ibmp jpg data Typical examples a S TEATA N l 0123456789 AAC tee 8 THY ABCDEFGHI JKLMNOPQRSTUVWXYZ E S 01 04912345678904 0125456789 I Barcode Matrix tp gt ABCDEF GH KL N TTT abcdetghi jk CODE39 ITE Safety precautions Before using the laser marker be sure to refer to the User s Manual for thorough knowledge of the contents Do not allow your eyes or skin to be exposed to a directly irradiated laser beam or a diffused reflection laser beam 15 Specifications Main unit controller marking head Laser marker setting software MARKING BUILDER2 MD V9900WA Standard model MD V9900A wavelength 1064 nm Standard model Viewfinder MD V9910WA MB H2D2 MB H3D2 Wide area model MD V9920WA Supported OS Windows 7 Vista XP SP2 or higher version 2000 SP4 or higher version Languages Japanese English Chinese and German Laser marker setting software Logo designer Laser marker setting software Z MAP Creator Console Model t Marking style Marking laser Wavelength Average output Q switch frequency Guide laser working distance pointer Marking area MB HLD Supported OS Windows 7 Vista XP SP2 or higher version 2000 SP4 or higher version Languages Japanese English Chinese and German MB HZM Supported OS Windows 7 Vista XP SP2 or higher
12. ilt in power Monitor cae perine Along with a system to verify the output value of the laser the MD V9900A also employs an internal system to monitor and automatically adjust for power variations that may occur over the lifetime of the laser This feature will help to ensure that each mark is made with the same quality and consistency regardless of the operator or age of the marking head Laser power check 13 00W External equipment connection Advantages of the built in power monitor e Automatic power measurement and correction Quick measurement without moving equipment No variation caused by individual operators No change in accuracy over long term use Follow up marking on a rotating workpiece Characters or logos can be marked while following a rotating workpiece Rotation does not have to be stopped Not only is the complex control simplified but the follow up marking function also improves the quality and significantly reduces tact time Servo motor with positioning function Micrometer Adjusting the mark according to a change in distance Change in distance to a target workpiece is perceived in real time by receiving an analog output The LK G Series helps to mark characters while varying the focal length High speed and high accuracy CCD laser displacement sensor LK G Series Automatic marking of barcode information Data read with a barcode reader can be transferred to the laser mark
13. ition to the 2 standard fonts it is possible to add 10 fonts Flexible printing for each user Original font User font It is possible to freely alter the font from the x x registered system font It is also possible to differentiate within settings Gharecte Date Tipe Giharacher ry Fon litkevence Standard ka Ct erenoe Smdani caei pee ee font E tore Tinana Dala Sine Position Marking Sete ine Tine ETa PTh Marks can be viewed and E a S y P al ette S ettin 4 inspected stereoscopically by changing angles at your command gt Maximum of 65 025 units allocated in a bundle Wafer layout before dicing is speedy and true because easy layout and individual print setting is possible Ste D 4 Mark the target Assign individual print locations Easy layout with Marking Builder Loading from a CSV file is also possible Realize a significant reduction of working hours for edit work pia a ee ETE Hidhini LEL l D AxisS Logo designer OPTION Logo designer is a new application within Marking Builder 2 that can import DXF files do various pattern fill effects and also select areas to fill Success is easily achieved by importing various designs in order to get the optimal conditions for the printing target erahnen List STALL N m a ee i i Select the coordinates from the displayed list The stroke order can be freely changed iij E i
14. rking on flat surface cylinder circular cone and sphere Z axis movement marking MB HLD Tool that converts DXF files into logo or extended character files that are editable MB HZM Tool that converts 3D CAD files STL format into Z MAP files Unit mm Controller TATE 270 4 x M4 Depth 6 max HO Effective display area 2 5 Center of effective display area 4 With rubber legs removed i 203 129 Effective display area KEYENCE KEYENCE GLOBAL HEADQUARTERS 1 3 14 Higashi Nakajima Higashi Yodogawa ku Osaka 533 8555 Japan Please visitt WWW keyence com 330 SAFETY INFORMATION Please read the instruction manual carefully in order to safely operate any KEYENCE product A Phone 81 6 6379 2211 AUSTRIA GERMANY MALAYSIA SWITZERLAND Phone 43 22 36 3782 66 0 Fax 43 22 36 3782 66 30 Phone 49 61 02 36 89 0 Fax 49 61 02 36 89 100 Phone 60 3 2092 2211 Fax 60 3 2092 2131 Phone 41 43 45577 30 Fax 41 43 45577 40 BELGIUM HONG KONG MEXICO TAIWAN Phone 32 1 528 1222 Fax 32 1 520 1623 Phone 852 3104 1010 Fax 852 3104 1080 Phone 52 81 8220 7900 Fax 52 81 8220 9097 Phone 886 2 2718 8700 Fax 886 2 2718 8711 CANADA HUNGARY NETHERLANDS THAILAND Phone 1 905 696 997
15. sable marking or correct inclination for individual targets Additionally the dedicated communication algorithm significantly reduces coordinate adjustment via communication lines Area center com LLL ae Pe ee 2 ee a a a Gs fs a a Area edge No characters are displaced or worn The marking angle can be corrected individually Marking can be set to disable enable individually No defective marking 10 Dedicated software simplifies setup Marking Builder 2 2D amp 3D option With the Marking Builder 2 software two dimensional marks can be attached easily to three dimensional figures on the screen Anyone can set the best suitable marks on a variety of shapes including steps cylinders inclined surfaces circular cones and more Basic operation Step d oh A two dimensional Step 2 Select a figure Select a figure from the standard four figures which Fite eea E includes a flat cylinder sphere or circular cone and A aia Re ali Eine Ge i pae ae IP Ea cE attach the mark on the selected figure s n Tiie date pe Uta carats maani Ohara ira Sita figs Passion Bimi pan oe mentee 2 Lem ippa Elhe The gt Flat Cylinder Sphere ant ANEE 3D editing tool MB H3D2 Circular cone v otep 3 Organize marks in the three Font Architect dimensional setting window i Marking Builder 2 software gt In add
16. shape of a target which can include steps inclined surfaces cylinders or circular J cones The MD V9900A Series minimizes distorted worn or Steps chipped characters while enabling uniform marking on three dimensional surfaces that are considered untouchable by conventional markers Print comparison Traditional Worn MD V model z 7 Inclined surfaces AA A A a A A A D Traditional Worn Stretched MD V model Cylinders A switch on an instrument panel marking on a 3D solid Traditional Distortion model Stretched A Circular cones Traditional Deformation MD V model A 300 x 300 mm wide marking area without a reduction in accuracy High accuracy 300 x 300 mm Eo err ee SEBS SESE ADE TA RA N BERR PEeee eee eee i i A NM PERSP Pee YS ee Se DERE 200 arn WEES ee SS ax Pee eee eee ee me i i f f BEE 22E i A A A A RE ESAS 4 ARERR EE RE d db a i a 8 2 2 27 2 2 2 27 72 2 ae CEE SRS ae seeseesssss E it HHHH a ey ee E T sil a Lal 300 mm i oe a a E 10 See Ia o A T im ln in i nid ae SUPE Pee eee ee eee eee eee Largest in its class 300 x 300 mm wide area Marking in a large area often requires moving a target workpiece using an X Y stage or switching the lens on a conventional laser to create a wide marking area Using an X Y stage increases integration costs and time and also decreases product throughput A
17. t can be converted into Z MAP Marking Builder only data with the touch of a button After the conversion the CAD data is used as a foundation and it is possible to change the characters and logo 3D CAD STL format Screen Z MAP Screen High Resolution Photographical marking function The High res Photographical marking function Conventional High res that accurately duplicates high quality graphics is Photographical on board Because of the fine control possible with marking the YVOs laser the realistic sensation of a picture is duplicated as it is with laser marking Variable distance pointer cates pening Two types of red guide beams show the optimum marking distance on a workpiece Different from traditional pointers the focal point can be focused based a i on the pointer s position without changing the laser head 1 I ao or workpiece height i i n yy i 21 mm j l Traditional laser marker MD V9900A Series There is only one focal point The height of The focal point can be adjusted without the head or that of the marking area should changing the height of the laser head or that be adjusted according to the workpiece of the workpiece if the marking area is within the focal length within 21 mm Variable spot sample marking function In addition to the traditional combination of laser power marking speed and Q switch frequency the variable spot
18. uniformly ITO film coating removal Traditional YAG power distribution Ultra high pulse recurrence frequency UCTE 400 kHz r ange The MD V9900A Series employs a Q switch frequency more than double that of previous When sped up KEYENCE lasers The high frequency enables MD V9900A smooth marking of fine resolutions on high speed eer ve wn DIDDII D9 traditional speed Accurate marking with productions lines Both continuous wave and pulse ae oscillation are available to accommodate varying Tani surface conditions 900999 8 With spaces between dots TANI no space in between Adjustable over a wide range from CW continuous wave to 400 kHz pulse Power linearity The power linearity of traditional laser systems is f aser typically 5 and could be even larger at low output W Other laser markers power The MD V9900A achieves and incredible 2 power stability meaning that the marking MD V Output will never chip burn or blur stability 2 MD V9900A Traditional lasers Unstable especially at low output coat peeling Keys on a mobile phone i l Installation mark quality and accuracy can be improved through 3 Axis control World s first Variable focal length The 3 Axis laser control X Y and Z axes sets the maximum spot position at any focal length The focal y length can be set within a 42 mm i m range without attenuating the flatness l K
19. version 2000 SP4 or higher version Languages Japanese English Chinese and German MC P1 XYZ 3 Axis simultaneous scanning method YVOs laser Class 4 IEC60825 1 1064 nm 13 W CW continuous wave 1 to 400 kHz Semiconductor laser class 2 wavelength 655 nm 120 x 120 x 42 mm 300 x 300 x 42 mm Basic working distance variation width 189 mm 21 mm 300 mm 21 mm Marking resolution 2 um 5 um Scan speed 12000 mm s max 8000 mm s max Font KEYENCE original font numerical value alphabet katakana hiragana and kanji user font true type font Barcode CODE39 ITF 20f5 NW7 CODABAR JAN CODE128 aae ines 2D code QR code micro QR code DataMatrix ECC200 GS1 DataMatrix GS1 DataBar GS1 DataBar GS1 DataBar CC A GS1 DataBar Stacked GS1 DataBar Stacked CC A GS1 DataBar Limited GS1 DataBar Limited CC A Logo image Custom font logo CAD data BMP JPEG PNG TIF Laser cutting Fixed point straight line dashed line circle oval Marking style Stationary marking movement marking constant speed encoder Marking Character size height width 0 1 to 120 mm 0 1 to 300 mm conditions Program Registered programs 2000 settings max Program Number of blocks 256 blocks Input Output Terminal block input and output MIL connector input and output Interface RS 232C RS 422A USB2 0 CF memory card slot Dedicated for CF memory card Marking unit installation direction All dir
20. wide area lens can help these problems however characters are often displaced or blurred at the edge of the marking area The MD V9900A Series utilizes a special lens system along with its unique 3 axis control to create a highly accurate 300 x 300 mm wide marking area eliminating the need for mechanical adjustment while maintaining character integrity The KEYENCE advantage when marking over a wide area Problems associated with the properties of the F lens of conventional systems have been eliminated so characters stay clear and crisp over the entire marking area 20 Traditional Area distortion due to lens model characteristics a IE t l j it Area in which deformation and MD V distortion are corrected L l gt AxisS Mounting position Correction The dedicated software easily corrects the head inclination T Head misalignment after integration using X Y and Z axes without the need for mechanical adjustment This feature significantly Before correction reduces the man hours for installation Tih Aijsinana Position offset L eee a abe sisinio eraiki Bt E E EAA Foiz pomi distance adutimeni Dossena men Pallet marking Identical characters or serial numbers can easily be marked at high speed on multiple workpieces such as electronic components in a tray The MD V can di
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