FLOMOTION FM1000C Ultrasonic Level Meter USER`S MANUAL
Contents
1. 20 Quipus Simulation MSTA aos ches seed seas cat esc cos a 23 Password Menus Ade 23 Chapter d Troubleshooting daa 24 Ment Option Record Sheel osre 25 FM1000C Series Application M Nu c ccesceccssesssssessssessessssesesssscescssessesesessessesessscscsesssesssssscseseeseeseseessesesecueesesecneeseseeseeseseeneeceseenss 25 4 ES Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Chapter 1 Introduction About the FLOMOTION FM1000C The FLOMOTION FM1000C Series operates on the principle of timing the echo received from a measured pulse of sound transmitted in air and utilizes state of the art echo extraction technology Easy calibration and maintenance free performance mean that you can install the FM1000C Series rapidly and with confidence The FM1000C Series can show level space distance on the display The switched outputs can be programmed to give an ON and OFF point for external control There is a 4 20 mA output that can be connected to a remote chart recorder or PLC to monitor level space or distance dependant on the measurement mode selected and provides fault condition alarm of either 3 8mA or 212. Length 3 15 in 80mm 9 22 in 234mm 3 94 in 100mm 11 42 in 290mm 5 91 in 150mm 16 93 in 480mm 7 87 in 200mm 22 44 in 670mm b D 22 When using standpipe fixed to the top of a vessel ensure that the open end of the standpipe is clear of any obstructions such as weld seams gaskets etc in order to avoid unwanted signal returns If using standpipes which extend into the vessel beyond the blanking distance but not as far as the empty level then the open end of the standpipe should be cut to an angle of 45 The maximum level Pipe should be free of Incorrect Standpipe size 100 of Span is inside obstructions such as weld seams the Blanking Distance 10 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Cable Entry Even though the FM1000C has a high NEMA rating it can t be protect against moisture which comes in continuously for a long time The FM1000C Series has a single PG13 5 cable entry fitted with a suitable seal to ensure moisture protection is maintained After connecting the cable route the cable down from the controller Terminal Connection Details The FM1000C Series terminal connections are detailed below Wiring details are also given on the terminals under the access cover AD V e V Direct current DC input terminal max 30V DC e lo Current Output terminal 4 20mA lo U
3. push button keys DC 20 30V Less than 0 021A EMC approval to BS EN 61326 1 2006 Class A 6 ST FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Chapter 2 Installation The FLOMOTION FM1000C is composed of one controller unit and one sensor Power Supply Requirements The FM1000C operates from a DC supply of 20 30 and will typically draw less than 0 08A All electronic products are susceptible to electrostatic shock so follow proper grounding procedures during installation The compact one piece construction of the FM1000C can be mounted easily using the integral nose thread 2 NPT When choosing a location to mount the FM1000C bear in mind the following e For easy access to the LCD display and programming buttons mount it where it is easily accessible e ultrasonic signal path should be free of falling material and obstructions such as pipes beams etc e The FM1000C should be mounted at least 1 15ft 30cm above the maximum level of the material and be perpendicular to the surface e The mounting surface should be vibration free e The ambient temperature is between 4 to 185 F 20 to 85 C e There should be no high voltage cables or electrical inverters close by e Donotuse any metal substances when installing Please use the PVC nut amp flange supplied as option 7 _ _________ __ _ _ _ _ _ _ _ __ Flomotion Systems Inc 800 909 3569 Flomotion
4. LM 1000C Loop Instrumentation POWER POWER Important Information If the equipment is installed or used in a manner not specified in this manual then the protection provided by the equipment may be impaired Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Preparation for Operation Before switching on check the following e The FM1000C is mounted correctly e The power supply is correctly installed Maintenance There are no user serviceable parts inside FM1000C if you experience any problems with the unit then please contact your local distributor for advice To clean the equipment wipe with a damp cloth Do not use any solvents on the enclosure 1 2 ee Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Chapter 3 How To Use FM1000C Series Display While in the Run Mode the 3 digit LCD display will show the current level reading in centimeters it will also display a flashing O when a fault condition Loss Of Echo is detected When in the Program Mode the display is used to read information on the Menu Options and the values entered There are two operating modes for your FM1000C Run Mode and Program Mode Measuring Mode This mode is used once the FM1000C has been set up in program mode It is also the default mode that the unit reverts to when it resumes operation after a power fai
5. Systems com FLOMOTION FM1000C Operating amp Maintenance Manual Dimensions 8 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Outdoor and Open Vessel Installation The FM1000C can be simply mounted on a bracket suitable for the application and secured using the thread located at the top of the transducer 2 NPT Care should be taken to ensure that the FM1000C is not installed in direct sunlight in order to avoid errors in the measurement of ambient temperature Attention should also be taken when mounting the unit to ensure that strong windy conditions are avoided wherever possible to prevent abnormal operation Minimum 0 98 ft 30cm Closed Vessel Installation The FM1000C can be simply screwed into a flange and secured using the thread located at the top of the transducer 2 NPT Where possible use a flange made of a synthetic material such as PVC to avoid vibration Place a rubber gasket between the flange of the FM1000C and the connection to the vessel to avoid vibration 9 oy Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Stand Pipe Installations When mounting the FM1000C to a standpipe care should be taken to ensure that the standpipe is of sufficient space with reference to its length see the table below for details
6. The FM1000C Series has an IP67 lid covering an integral LCD display and 5 buttons used for programming purposes together with 4 LED s which provide status information whilst in RUN and PROGRAM Mode 5 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Product Specification Physical Dimensions Weight Case material description Environmental IP Rating electronics housing Max amp Min temperature electronics Pressure Performance Accuracy Resolution Max Range Beam Angle Damping Rate Temperature Compensation Outputs Analogue output Display Programming On board programming Supply Power supply Current Consumption Certificate CE approval Flomotion Systems Inc 800 909 3569 Overall 4 61 x 8 22 117 208 8 mm Transducer 2 2 D 4 72 H 56 120 mm Mounting 2 NPT Nominal 3 3 Ib 1 5 kg Polypropylene Nema 6 IP67 4 F to 185 F 20 C to 85 C up to 29 psi 2 Bar 0 20 of the measured range or 39in 10mm whichever is greater 0 03 of full scale or1mm whichever is greater Liquids 19 6 ft 6m or 32 8 ft 10m 8 at 3dB Adjustable from 0 1m min to 10m min Fully compensated via integral temperature sensor over entire operational span 4 20mA into max 7500 user adjustable Fault condition Alarm 3 8mA or 21mA user selectable 5 Digit LCD Display via 5 tactile
7. a FLOMOTION FLOMOTION FM1000C Ultrasonic Level Meter USER S MANUAL MARCH 2011 2 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual a FLOMOTION FLOMOTION FM1000C Ultrasonic Open Channel Flowmeter USER S MANUAL MARCH 2011 2 FLOMOTION Sy 3 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Table Contents esate a a een ees 5 About the FLOMOTION FM1QQ0C ws 5 Product 6 Chapter 2 Installation E E AE 7 Power Supply Requirements et Ee vec ee ets 7 DIMONSIONS eiis oorr amp Outdoor and Open Vessel Installation cccccccccssessessssessessssessessssessesusssssesssssssesusescsesusesesesuseseseansesesesusesesesuseseseauseseseeueeseaeenseceseenss 9 Closed Vessel Installation essssssessssssescescescneeserssscsscusessssssscuscesecusesversnscuscasecusssuecssecsecusesversuscuscasecusssverosscsccusesversnsceseasecnsessersess 9 Stand Pipe Installation ccccccccsessessesssesscsscsessesscscsscssssesscsussscscsusssssesusssc
8. ature The level indicated should be compared with the actual level several times then Vapor Temperature Compensation adjusted accordingly to obtain an accurately displayed reading The pre set is 60cm C 21 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual P15 Detection Algorithm This option determines the detection algorithm The returned signal can be strong or weak according to field conditions This option chooses what signal is effective Option Description Effective only for the First signal P16 Detection Target The signals reflectance is subject to change by the measuring target Option Description Bubble Liquid 2 2 TEE Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Outputs Simulation Menu When the FM1000C is operated with other instruments in a current loop this menu can be used to simulate the output current from the FM1000C for testing purposes P17 Simulation Enter the range desired FM1000C sends out the output current for the range For example if you put 7 meters 0 700 the output current is sent out in response to 7 meters If the range value is over than the lowest level or highest level the error signal is sent out Password Menu P18 Password This option prevents malicious and unskilled user from changing option values O
9. e level shows Error caused by the 1 Check the nozzle inside surface only within blanking protrusions in the nozzle OR distance of the reservoir 2 Check the nozzle diameter which is recommended in the manual OR 3 Increase the blanking distance not over the highest level point The level is The pressure is 1 Set the sound velocity according to the incorrect in the increased by gas medium sealed space generation OR 2 Install ventilation 24 e Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Menu Option Record Sheet FM1000C Series Application Menu Menu List Values Note Por Operainawode pem i __ _ Po Blankng Distance Current Output Menu Poe eon 1 1 1 Fail Safe Time 300 sec Compensation Menu a pie j Detetion _ gt e ey a ee Fs foen Outputs Simulation Menu oupus Simiaion _ Password Menu Be a 0 __ 20 a Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual
10. full the vessel is with respect to the Empty 0 of Span Display shows the distance from the transducer face to the surface 3 Space Display shows how an empty vessel is with respect to Full 100 of Span i e how much space is available in the vessel P02 Measuring Unit This option is to choose the measuring unit between meter and feet Option Description Display This option sets the display unit of LCD display among 1 inch cm 2 mA or 3 Option Description Distance by selected measuring unit 17 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual P04 Empty Level This option is to set the maximum distance from the face of the transducer to the bottom distance in inches cm The tank has to be empty User can set factory set value with up and down keys The maximum set value is 600 for ULM 10C X06 1000 for ULM 10C X10 Model Empty Level meter ULM 10C X10 10 000 P05 Blanking Distance This option is the distance from the face of the transducer that is not capable of being measured and is pre set to 12 inches 30cm It should not be set to less than this figure but can be increased if required 18 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Current Output Menu P06 4 mA Setpoint The range of current is fr
11. ing alone Indicates that FM1000C is detecting an echo but checking if the value is correct None All Of Display indicates Indicates that FM1000C has gone into Fail flashing E condition EO means there is no reflected echo received 1 means transducer and electronic part is disconnected What to Do First When you first power the FM1000C on it will be reading the distance from the face of the transducer to the surface in meters or feet as shown on the display TIP In some applications it is simplest to empty the vessel take a reading from the FM1000C for distance and then setup the empty level to this figure Once you are satisfied with the installation and the FM1000C is reading what you would expect in terms of distance from the face of the transducer to the material level then you can set up the options as detailed in Chapter 4 Program Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Chapter 4 Program This chapter describes all of the menu options in the FM1000C in numerical order Press the menu button to change a menu option Select from menu 1 to menu 18 by moving up or down with the arrow keys The grey marked cell below is the factory set value Application Menu P01 Operating Mode This option sets the mode of operation when in measuring mode and can be set to one of the following Option Description Display shows how
12. l be effectively reduced and can be applied as detailed below Option Description For use on short range applications 2 Normal Power For use in normal conditions 3 High Power For use in outdoor applications long range measurement For use in difficult applications where conditions are dusty steamy or turbulent 4 Maximum Power 20 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual P13 Sound Velocity This option allows for the velocity of sound to be changed according to the atmosphere the transducer is operating in By default the velocity is set for sound traveling in air at a temperature of 32 F 0 C The table below gives details of the velocity of sound in various gaseous atmospheres all cases the velocity indicated is that in a 100 gaseous atmosphere at 32 F 0 C In atmospheres less than 100 it may be necessary to check the level indicated at near empty and near full and compare with the actual level several times then adjust the Sound Velocity accordingly to obtain an accurately displayed reading Gas Sound Velocity P14 Vapor Temperature Compensation The sound velocity in air increases or decreases at a uniform rate of 60cm C however in atmospheres other than air it will change at a different rate This option allows the rate of change in cm C to be set according to the present atmosphere and temper
13. lure When the FM1000C is switched on for the first time it will display in centimeters the distance from the transducer face to the target After programming is complete any switched outputs that are set will operate when the level reaches the relevant setpoints While in Run Mode the Detect and Distance LED s provide information on the status of the signal 13 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual This mode is used to set up the FM1000C or change information already set this is achieved by using the 5 pushbuttons located either side of the display Entering a value for each of the menu options that are relevant to your application provides all the programming information The menu number is displayed with alphabet P Up and Down Key makes move to another menu How to use the buttons To access the Program Mode simply press the Mode button Confirmation that you have entered the Program Mode will be given by the Detect and Mode Level Distance or Space LED s being extinguished and the Software Version will also appear in the display Each subsequent press of the Mode button will advance you through the options 01 to 05 To access other group options you have to press the Mode and Up Down buttons e Access the Program Mode e Move to other group option e Move inside of each group option e Change o
14. nce this option is set the password is required whenever entering into program mode The initial password is 0 1 If the password is 0 the pass shows on the display 2 After 1 second it moves to setting mode automatically The first digit flickers Use UP and DOWN button to set the password Use MENU button to move the digit position 3 After setting password press RUN button the password is saved and return to the program mode 4 When the password is incorrect the error message shows on the display After 1 second it returns to setting password mode When you forget the password please ask the manufacturer 23 _ Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Chapter 5 Troubleshooting This section describes some problem symptoms with suggestions as to what to do Symptom Cause What to Do The level changes Motor or mixer is 1 Set the velocity lower than current setting heavily periodically installed value OR 2 The level should be moved to another position where it is not affected by the machinery The level changes Barrier within the 1 Set the velocity lower than current setting irregularly ultrasonic range value OR 2 Set the Detection Threshold Voltage lower than current voltage OR 3 Check the sensor bottom surface to see if there is any foreign debris Th
15. om 4mA to 20mA This option sets the distance or level or space depending on the selected Operating Mode Option 01 at which the 4mA output will occur By default 4mA will represent Empty 0 of Span P07 20 mA Setpoint The range of current is from 4mA to 20mA This option sets the distance or level or space depending on the selected Operating Mode Option 01 at which the 20mA output will occur By default 20mA will represent Full 100 of Span If you set the lowest point as 20mA 4mA should be set for highest point Important Information The Span is the maximum working distance from Empty 0 to Full 100 and is automatically calculated as Empty Level Option 04 minus Blanking Distance Option 05 Except for when Operating Mode Option 01 Distance in this case the Span is the same as the Empty Level Option 04 P08 mA Fail safe Value If the FM1000C Series fails to receive a valid echo return from the target then the mA output can be used to indicate a fault condition Loss of Echo This option determines the mA output value which will indicates such a condition Option Description 1 3 8mA Fault condition LOE indicated by 3 8mA 2 Hold The previous measured value outputs 3 22mA Fault condition LOE indicated by 22mA P09 mA Fail safe Time In the event of a fail safe condition occurring LOE Loss of Echo the fail safe timer determines the time before the mA output indicates a fault conditi
16. on LOE If a fault condition is present for the duration of the fail safe time it regards it as an error The time range is between 20 and 900 seconds The pre set is 300 seconds 19 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Compensation Menu P10 Damping Rate The measured value is not displayed in real time The value is generated by averaging over a certain time period This can be more effective for accurate value But when the level is changing dramatically it can cause some inaccuracy For more accurate level choose the suitable damping rate in accordance with the velocity of level The pre set is 1 Option Description 0 01m min Responds to changes to a max 0 01m min Slow Step 0 01 Minimum 0 01 Maximum 100 0 100 0 100m min Responds to changes to a max 100m min Fast P11 Detection Threshold Voltage This option determines detectable size of the return echo This is useful when the first return echo is needed in condition where small objects create various kinds of return echoes In that case set the value higher so the signal is stronger than the noise but less likely to detect small echoes The 8 is equal to 0 8V The pre set is 3 No Voltage P12 Output Power This option is used to set the power output from the transducer to suit varying applications By reducing the power emitted the beam angle wil
17. ption value m e Return to Measuring Mode RUN e Return to Program Mode ESC 14 Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual Examples Example Changing the bottom distance value from 10 meters to 9 meters Press MENU button for 1 second in measuring mode 2 Software version displays for 2 second 3 After showing the S W version the menu number displays 4 Use UP and DOWN button go to P04 5 Press menu button the first digit flickers With UP and DOWN button the number is changed 6 After first digit setting press MENU button to move the second digit 7 After all setting press RUN to save the value it returns to measuring mode 8 If press ESC button instead of RUN button it returns to the menu which you selected right before The setting value isn t saved Flomotion Systems Inc 800 909 3569 FlomotionSystems com FLOMOTION FM1000C Operating amp Maintenance Manual LED Functions There are 4 LED s located above the display their functions are as follows LED Condition Function Detect amp Flashing together Indicates Normal Operation Level Mode selected Level Detect amp Flashing together Indicates Normal Operation Distance Mode selected Distance Detect amp Flashing together Indicates Normal Operation Space Mode selected Space Detect Flash
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