SYSTEM MANUAL COLOMBI SPRING COILING
Contents
1. Resets alarms if present Saldov gen 9B Tel 46 0 8 795 27 30 14 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 z colomb 3 4 Orbit test ORBIT TEST LOAD INFO CURRENT VALUE HR ARAR LENGTH CONTROL OM Fi F J F TEST DISC A SELECT SPRING INDEX MENU File Fis F15 LENGTH STOP CONT OFF OUT ri Accessing this menu puts machine in cycle off mode Key must be in SERV position to enable use of some functions NOTE After having returned to the menu MAIN MENU from ORBIT TEST and pressing the button FI CYCLE ON ORBIT resets itself by emptying all of the revolver test sockets of springs through the outlet for faulty springs The revolver is then filled until two approved springs are in the delivery position 3 4 1 Heater info HEATER F3 Sets current for the heater 3 4 2 Load info LOAD CURRENT VALUE Actual load on load cell Saldov gen 9B Tel 46 0 8 795 27 30 15 off 29 S 175 62 J rf lla Sweden Fax 46 0 8 761 08 03 35107001 colomb Tekno Detaljer AB 3 4 3 Status indicators 3 4 4 Function buttons in Orbit test menu F1 Makes one test spring F2 Moves Orbit nest one position F3 Sets current for the heater F4 FS F6 F Select menu F9 F10 Slides Orbit head up down F11 Heats spring in nest if Orbit head is down F13 Opens diatest for spring eject F14 Resets load value F15 Eject spring in diatest F162. Tekno Detaljer AB colom Figure 1 Notch in diameter centered to axle roller Pitch centered similar 7 Reset any alarms by pressing F16 several times if necessary 8 Change menu to STARTUP amp LOAD WIRE if not present and activate the motors by pressing the F14 HOMING BUTTON 9 Remove the fixed position spring collector PP1 to get access to coiling area 10 Inspect the wire track and check if the wire is correctly positioned in the tools by feeding a small amount of wire forward and look if a coil is formed If not select an appropriate wire speed see section 3 2 2 for details and feed 30 50 mm of wire forward with the F2 JOG WIRE FORWARD button bend the wire and place it in the tracks in the coiling pins Feed the wire slowly forward until the wire forms a full loop and cut it manually by pressing the F5 CUT CYCLE button 11 Put the spring collector back in its fixed position 12 Close the doors and turn the key to AUTO position 13 Go to MAIN MENU and select desired production alternative as described in section 2 Saldov gen 9B Tel 46 0 8 795 27 30 4 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb Tekno Detaljer AB 2 PRODUCTION ALTERNATIVES The spring coiling machine can be run either from the control panel or in AUTO mode with an external start signal to the user interface connector that also provides a ready signal when a spring 1s
3. F1 F9 Manual wire feed F2 F10 Manual pitch tool adjustment F3 F11 Manual coiling pins adjustment F4 Zero wire position value F5 Make a complete cut cycle F6 Set motors position used to set motors for pitch and diameter to zero position when cams are to be mounted or checked Pressing once moves motor to zero position and once more to run position F7 Zeros automatically adjusted pitch NOTE When pressing F7 spring may be out of range regarding the free length Spring should be adjusted so that the pitch adjust 1s close to zero when correct springs are produced F8 Select menu F12 Toggle mandrel in out F13 Toggle cutter up down F14 Homing button used to activate motors after emergency stop or when main power is switched On F15 Zeros automatically adjusted diameter NOTE When pressing F15 spring may be out of range regarding the outer diameter Spring should be adjusted so that the diameter adjust 1s close to zero when correct springs are produced F16 Resets alarms if present Saldov gen 9B Tel 46 0 8 795 27 30 12 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb 3 3 Spring config Fe ee ee SPRING CONFIG HESSE SERES H RAR HHHH HHHHHH HHHH HHHH FQ END ZONE NR HHHH Hd HHHH F10 SPEED mm s HHRHH HHHH HHH TIT HHHH mmm Fii WIRE LENGTH H mm HHRHH HHRH HHH HHHH HHHH F12 OFFSET PITC
4. Resets alarms if present Saldov gen 9B Tel 46 0 8 795 27 30 16 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 3 5 Select Menu SELECT MENU MAIN BATCH MANUAL RUNNING STARTUP LOAD WIRE COLLER TEST SPRING CONFIGURATION ORBIT TEST LOAD SETUP LOAD CALIBRATION INFO LOAD CALIBRATION l EM TOTAL INFO JNEW PASSWORD DIATEST PROGRAM VERSIONS ALARM LIST BOOSTER SETUP SLET INFORMATION L AR B B B B amp Move cursor to desired menu and press enter password if required see section 3 11 2 followed by saldov gen 9B S 175 62 J rf lla Sweden Tel 46 0 8 795 27 30 17 off 29 Fax 46 0 8 761 08 03 35107001 colomb 3 6 Load setup LOAD SETUP LOAD INFO CURRENT LOAD HH HHHH N FO NOMINAL WEIGHT CIE LII F10 TOLERANCE CIE III N Fil TOLERANCE HH HHH N F12 ZERO LOAD Fi F2 F3 F4 F5 F F7 F SELECT MENU F9 Fi Fil Fi F13 Fi4 Fis F1i6 NOMINAL TOL TOLbe ZERO WEIGHT LOAD ri 3 6 1 Load info CURRENT LOAD Actual load on load cell F9 NOMINAL WEIGHT Desired spring force for spring F10 TOLERANCE Maximum force tolerance for spring force outside this value rejects measured spring F11 TOLERANCE Minimum force tolerance for spring force outside this value rejects measured spring F12 ZERO LOAD Tares load cell if pressed with a spring in position over load cell Saldov gen 9B Tel 46 0 8 795
5. delivery OFF stops machine at end of cycle F2 Toggles man auto mode F3 Set allowed rejects percentage for totally made springs F4 Set allowed rejects percentage for the last 100 made springs F6 Parks unparks coiler See 2 3 F8 Menu select F10 Reset counters F11 Reset actual total reject F12 Resets actual last 100 reject 96 F14 If pressed before F1 CYCLE ON resets Orbit and stops when ready to deliver a spring in good spring eject Saldov gen 9B Tel 46 0 8 795 27 30 10 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb 3 2 Coiler test COLLING MACHINE TEST WIRE POSITION mn sl JOG WIRE SPEED HHH HH PITCH POSITION HHH mmal JOG PITCH SPEED DIAMETER POSITION HHH BEI H88 mm s JOG DIAMETER SPEED DIAMETER ACTUAL DIAMETER LAST DIAMETER ADJUSTED 48 PITCH ADJUSTED RH HAR F2 JOG z JOG F4 5 SET WIRE DIAMETER ZERO LU MOTORS PITCH FORWARD IN WIRE ETC POSITION gl ADJ ZERO F9 JOG FiO JOG Fii JOG Fle WIRE PITCH DIAMETER MANDREL CUTTER HOMING DIAMETER FACKWARD DOWN OT IN UP BUTTON ADJ ZERO Accessing this menu puts machine in CYCLE OFF mode 3 2 1 Manual coiling positions WIRE POSITION Moved with 1 JOG WIRE FORWARD and F9 JOG WIRE BACKWARD zero counter with F4 ZERO WIRE Can be used to determine the length of wire needed to get a certain number of coils at a certain diameter PITCH POSITION
6. gen 9B Tel 46 0 8 795 27 30 21 off 29 S 175 62 J rf lla Sweden Fax 46 0 8 761 08 03 35107001 Tekno Detaljer colomb F7 STORE HIGH WEIGHT Press F7 with calibration weight on load cell to store high weight 3 8 2 Function buttons in Load calibration menu F1 Zero load F4 Press without any weight on load cell F5 Value of weight used for calibration of load cell F6 Press with calibration weight on load cell F Select menu Saldov gen 9B Tel 46 0 8 795 27 30 22 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 3 9 System total info TOTAL INFORMATION DEPILIILLI EPILIILII EPEILIILII Information in this menu only be reset with external computer and 3 9 1 Total counter COILED SPRINGS GOOD SPRINGS REJECTED SPRINGS HEAT FAIL No CONTACT SHORT SPRING LONG SPRING LOAD LOW LOAD HIGH DIAMETER LOW DIAMETER HIGH SELECT TOTAL COILED SPRINGS Total coiled springs since latest reset TOTAL GOOD SPRINGS Good springs produced since latest reset TOTAL REJECTED SPRINGS Springs rejected since latest reset colomb e ropriate software TOTAL LOAD LOW Springs with load below tolerance since latest reset set in LOAD SETUP menu TOTAL LOAD HIGH Springs with load above tolerance since latest reset
7. not result in a good function MENU the amplifier must adjusted To do this check the Orbit manual This procedure is also described in section 7 of the user manual for Colombi Orbit 3 1 Function buttons in Load calibration info menu F8 Select menu Saldov gen 9B Tel 46 0 8 795 27 30 20 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 3 8 Load calibration LOAD CALIBRATION LOAD CELL SIGNAL HHH E MES 0 50 F5 STORE LOW WEIGHT _ ENTER HIGH WEIGHT HHE HHHH N LOAD RESULOTION H HHHHH N F7 STORE HIGH WEIGHT CURRENT LOAD FHH FEH H N F4 ENTER LOW WEIGHT 0 M F4 FS F I ENTEE STORE ENTER STORE LOW WEI LOW HI WEI HI WEI Go to LOAD CALIBRATION INFO menu or section 7 of the user manual for Colombi Orbit for a detailed description of the calibration procedure 3 8 1 Load cell LOAD CELL SIGNAL Actual signal from load cell in of span set to 10 without load Refer to Colombi Orbit manual section 7 2 1 for adjustment LOAD RESOLUTION Max resolution with actual setup and calibration of load cell CURRENT LOAD Actual load on load cell F4 ENTER LOW WEIGHT 0 Normally set to zero F5 STORE LOW WEIGHT Press F5 without any weight on loadcell to store zero point F6 ENTER HIGH WEIGHT Check that this corresponds to the calibration weight you intend to use on load cell 1 approx 250 grams if not press F6 and enter correct value Saldov
8. with one spring delivered and one produced etc Saldov gen 9B Tel 46 0 8 795 27 30 6 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 Tekno Detaljer AB colomb 2 2 Production in MANUAL mode BATCH production 1 Turn the key to the SERV position 2 Change to menu BATCH MENU if not already selected F5 F13 3 Check the button F14 if the text reads ENABLE ORBIT press the button F14 turns green 4 Press the button FI CYCLE ON F1 turns green 5 Press the F3 button to choose BATCH if SINGLE MODE is preset 6 Press the Fd BATCH QUANTITY button and enter the total number of springs that are to be produced in each batch and press T Press F12 ZERO COUNTER to reset the counter 8 Press the button F5 IPP2 POS to select delivery tube for batch running 9 Press the button F2 START SEQUENCE The machine produces the total number of springs entered ORBIT ENABLED Orbit in working mode set with F14 ORBIT DISABLED Orbit disabled with F14 In this position is it possible to run coiler continuously with F6 START COILER CAUTION No alarms or control functions are active when Orbit 15 disabled do not leave coiler running and unattended for more than very short periods Saldov gen 9B Tel 46 0 8 795 27 30 7 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb Tekno Detaljer AB 2 3 Parking the coiler This operation is mainly used before shutting the main p
9. 10 3 Function buttons in Password menu 3 11 NEW PASSWORD 3 11 1 Set new password 3 11 2 Function buttons in New password menu 3 12 DIATEST MENU 3 12 1 Diatest settings in mm 3 12 2 Diatest status indicator 3 12 3 Automatic offset information 3 12 4 Function buttons in Diatest menu Saldov gen 9B Tel 46 0 8 795 27 30 S 175 62 J rf lla Sweden Fax 46 0 8 761 08 03 colomb ooo CIHR woo U 2 off 29 35107001 colomb 1 START OF THE SYSTEM 1 1 Power up and prepare for production To change menu press F8 SELECT MENU and use or to move cursor to desired menu then press enter password if required followed by For further details see menu descriptions in section 3 1 2 Startup menu STARTUP amp LOAD WIRE Ensure that Cams are in Zero Position Then Press RESET Button Fi F2 JOG FE F7 F nid WIRE ST SELECT FORWARD MENU Fis Fig HOMIMG BUTTON 1 Turn on the main power switch on the side of the machine 2 Press the blue ENABLE button on the panel and the air pressure will be activated 3 Wait for the system to boot properly showing a blue menu possibly hidden behind some error messages 4 Turn the key to the SERV position 5 Open front doors 6 Turn the pitch tool and coiling pin cams counter clockwise to their respective zero positions Figure 1 Saldov gen 9B Tel 46 0 8 795 27 30 3 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001
10. 27 30 18 off 29 S 175 62 J rf lla Sweden Fax 46 0 8 761 08 03 35107001 Tekno Detaljer AB Q b E 3 6 2 Function buttons in Load setup menu F8 Select menu F9 Load nominal weight F10 Load tolerance F11 Load tolerance F12 Tare or zero load Saldov gen 9B Tel 46 0 8 795 27 30 19 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb 3 7 Load calibration info Load cell calibration into Calibration means the load tester shall be presented to 2 known loads normally the lower is O and the higher is perhaps 950 grams The load tester will then calculate the ratio between deflection on the load cell and the load Calibration of the load cell is made by Remove the disc from the orbit Check that the load cell is correctly mounted and that the plate does not touch the bore in which it is mounted If needed take the plate out and clean the bore Check that you have got a calibrated weight with a Known load Calibration starts with empty load cell Press F4 and enter the value 0 store the low load by pressing F5 Place the higher load on the load cell Press F and enter the value of the high load stare the high load by pressing Calibration is now ready Check the function by removing the load the scale shall display O or very close to Place the weight on the load cell again the displayed value shall be the real load F8 SELECT If this calibration does
11. 3 12 2 Diatest status indicator DIATEST OFF Diameter test disabled with F2 DIATEST ON Diameter test enabled with F2 3 12 3 Automatic offset information ACTUAL SPRING Spring configuration selected in SPRING CONFIG menu PITCH ADJUSTED Offset position of pitch tool when coiling spring adjusted by feedback from length control Reset with F4 PITCH 1 ADJ ZERO DIAMETER ADJUSTED Offset position of coiler pins adjusted by feedback from diameter test Reset with F3 DIATEST ADJ ZERO 3 12 4 Function buttons in Diatest menu Diatest zero Sets actual position of diameter test to zero Diatest on off choice Diatest adjust zero Pitch adjust zero Diatest check up Moves diameter test down up Save data save diatest settings Diatest calibration Remove spring from diameter test and then press button for calibration F8 Select menu F13 Opens diatest for eject F15 Ejects spring from diatest F16 Reset alarms if present Saldov gen 9B Tel 46 0 8 795 27 30 27 off 29 S 175 62 J rf lla Sweden Fax 46 0 8 761 08 03 35107001 3 13 H Fi GOOD EJECT FROM ORBIT HEHHH z Fe DIAMETER TEST ORBIT HERA Fa COILER DIAMETER TEST EJECT HEBER FO REJECT DELAY HEBER s Bee F F3 colomb Booster setup menu BOOSTER SETUP BOOSTER CH 1 EJECT DELAY SPRING AT SENSOR 1 BOOSTER CH 2 EJECT DELAY HH AR BOOSTER CH 3 EJECT D
12. 5 27 30 13 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb Tekno Detaljer AB 3 3 3 Function buttons in spring config menu F1 Makes a test spring with actual parameters Status indicator described in section 3 1 4 in MAIN MENU must be and key in SERV position F2 Deletes all values in zone table If pressed by mistake press F3 LOAD DATA to restore data from memory F3 Loads parameters from memory for actual spring nr Make sure that the right spring is selected with F14 ACTUAL SPRING F4 Saves present parameters to memory for actual spring nr Make sure that the right spring is selected with F14 ACTUAL SPRING Must be pressed before any springs with new parameters can be produced outside this menu F6 Resets automatic diatest adjustment value F7 Resets automatic pitch adjustment value F Select menu F9 End zone in zone table Must be the same as the last zone containing data in zone table F10 Wire speed for actual spring F11 Wire length for actual spring Must be the same as wire value in the last zone containing data in zone table F12 Manually entered offset position of the pitch tool Normally not used for permanent adjustment of spring length F13 Manually entered offset position of the coiler pins Normally not used for permanent adjustment of diameter F14 Select spring receipt F5 LOAD DATA is then used to load parameters for selected spring from memory F16
13. Actual position of pitch tool adjusted with F2 JOG PITCH UP and F10 JOG PITCH DOWN Position only valid in this menu but can be used to determine the appropriate start lower position for the pitch tool related to the coil to be used in SPRING CONFIG menu DIAMETER POSITION Actual position of coiler pins adjusted with F3 JOG DIAMETER IN and F11 JOG DIAMETER OUT Position only valid in this menu but can be used to get an approximate value for the desired coil diameter to be used in SPRING CONFIG menu Saldov gen 9B Tel 46 0 8 795 27 30 11 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb Tekno Detaljer AB 3 2 2 Manual coiling speeds JOG WIRE SPEED Speed when using F1 JOG WIRE FORWARD or F9 JOG WIRE BACKWARD for manual wire feed A speed of 50 200 mm s is recommended to retread or change the wire Higher speeds up to 3000 mm s are used to check the quality of the coil when the wire is properly positioned in the coiling tools JOG PITCH SPEED Speed of pitch tool movement when using F2 JOG PITCH UP or F10 JOG PITCH DOWN for manual pitch adjustment JOG DIAMETER SPEED Speed of coiler pins movement when using F3 JOG DIAMETER IN or F11 JOG DIAMETER OUT for manual diameter adjustment To change speeds above move cursor with or arrow press new value and press again CAUTION Be careful with manual wire feed at higher speeds and open doors 3 2 3 Function buttons in coiler test
14. ELAY 3 A BOOSTER CH 4 EJECT DELAY p HH HE SPRING AT SENSOR 3 SFRING AT SENSOR 4 HH HH E F5 2s DIAMETER LOILER CH CH E J ET TO ORBIT TO DIAM BOOSTER BOOSTER BOOSTER BOOSTER MENU F9 REJECT ti ti Fle F13 F14 Tis CAs EIU POSITIONE POSITIONE POSITION M POSITION The basic principal of the timers F1 and F12 are that the time set is the time that will run from a tube sensor signal until the sequence is ready delivery boosters and pulse timers can be modified in this menu See Delivery setup documents for factory settings 3 13 1 Function buttons in Setup menu FI F2 F3 F4 F5 F6 F7 F8 Good Eject time from Orbit Eject time from Diatest to Orbit Eject time from Coiler to Diatest Eject time from Ch I to Line Eject time from Ch 2 to Line Eject time from Ch 3 to Line Eject time from Ch 4 to Line Select menu saldov gen 9B S 175 62 J rf lla Sweden Tel 46 0 8 795 27 30 Fax 46 0 8 761 08 03 28 off 29 35107001 Tekno Detaljer AB F9 Eject time bad spring out F12 Positions IPP4 to ch 1 F13 Positions 4 to ch 2 F14 Positions IPP4 to ch 3 F15 Positions 4 to ch 4 Saldov gen 9B S 175 62 J rf lla Sweden Tel 46 0 8 795 27 30 Fax 46 0 8 761 08 03 colomb 29 off 29 35107001
15. ENT LOAD HH HARAR N LAST LOAD HH HARAR N 3 1 1 Load info Load info CURRENT VALUE Actual load on load cell LAST VALUE Latest load value sent to the control system 3 1 2 Automatic length control information PITCH ADJUSTED Offset of pitch tool when coiling spring adjusted by feedback from length control Reset can be made in COILING MACHINE TEST and SPRING CONFIG menus Saldov gen 9B Tel 46 0 8 795 27 30 9 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb Tekno Detaljer AB 3 1 3 Spring receipt information ACTUAL SPRING NR Spring configuration selected in SPRING CONFIG menu 3 1 4 Status indicators AUTO MODE Auto mode selected and machine 1s controlled from customer interface 1f MACHINE READY and ORBIT ENABLED MACHINE NOT READY Cycle off or machines not ready if in AUTO MODE MACHINE READY Machine ready to deliver springs in AUTO MODE COILER IS PARKED Servomotors moved to absolute zero position after pressing F6 PARK COILER COILER PARK DISABLED servomotors moved to working position with F6 DISABLE PARK KEY IN POS 1 Key in SERV position machine not able to run in AUTO MODE CAUTION No alarms or control functions are active when orbit is disabled do not leave coiler running and unattended for more than very short periods 3 1 5 OK Press cycle on off to continue Appears after stops caused by alarms 3 1 6 Function buttons in main menu F1 ON prepares for spring
16. F Return to previous menu F16 Reset alarms if present Saldov gen 9B Tel 46 0 8 795 27 30 25 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 3 12 Diatest menu DIAMETER TEST DIATEST SETTINGS MM NOMINAL HHRHH DIATEST OFF H RAR PEPPI ACTUAL SPRING HERE PITCH ADJUSTED HH HHH DIAMETER ADJUSTED HH HAAK HRRARR Fi pz F3 F4 FS b F7 F DIATEST DIATEST DIATEST PITCH DIATEST BAV DIATEST SELECT ZERO ON ADT ZERO ADJ ZERO CALIBER MENU F9 F10 Fii 3 F15 F16 SPR STOP DIATEST OUT EJECT tt ti E 3 12 1 Diatest settings in mm NOMINAL Preferred diameter from diameter test This value can differ slightly from the final diameter of the spring MAX Maximum deviation from nominal value for actual spring MIN Minimum deviation from nominal value for actual spring HI Accepted max deviation from nominal value before automatic adjustment is done LO Accepted max deviation from nominal value before automatic adjustment is done To change settings for values above move cursor with arrows press enter new value and press again ACTUAL Actual reading from diameter test LAST Latest value sent to the control system for automatic diameter adjustment Saldov gen 9B Tel 46 0 8 795 27 30 26 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 Tekno Detaljer colomb
17. H BREE HARR H RA HPRH HHRH H RA BHHHH HERE HESS HANAR HHRHH HHSES BEHHS SHSSH BREE HERE BREE HHRHH SSSES H RA BREE H RA HARAR H RA F1 2 3 F6 F7 SPRING LOAD DIATEST PITCH TEST DATA ADJ ZERO ADJ ZERO F9 Fil Fiz F13 F14 F16 END ZONE WIRE OFFSET OFFSET ACTUAL NUMBER LENGTH FITCH DIAMETER M3 SPR NRE ER H H H H H H H H H H H H H H D c m tin op c RA LR H Fl13 OFFSET DIAMETER 88 H H H H H Fi4 ACTUAL SPRING NR H 2 H H DJ Ha HRH H H H H H H tra El tj ri tra Cy tj HH RAR Hj H Cy c uU E n 1 3 3 1 Spring parameter table ZONE Sections of the spring between which changes of parameters are done WIRE Absolute position on wire PITCH Relative position of pitch tool DIA Relative position of coiler pins To change settings above move cursor with or arrow press Venter new value and press again 3 3 2 Automatic offset information PITCH ADJUSTED Offset position of pitch tool when coiling spring adjusted by feedback from length control Reset with F7 PITCH ADJ ZERO DIAMETER ADJUSTED Offset position of winding pins when coiling spring adjusted by feedback from diatest Reset with F6 DIATEST ADJ ZERO Saldov gen 9B Tel 46 0 8 79
18. colomb Tekno Detaljer AB SYSTEM MANUAL COLOMBI SPRING COILING MACHINE COLOMBI ORBIT Saldov gen 9B Tel 46 0 8 795 27 30 1 off 29 S 175 62 J rf lla Sweden Fax 46 0 8 761 08 03 35107001 Tekno Detaljer AB 1 START OF THE SYSTEM 1 1 POWER UP AND PREPARE FOR PRODUCTION 1 2 STARTUP MENU PRODUCTION ALTERNATIVES 2 1 PRODUCTION IN AUTO MODE 2 2 PRODUCTION IN MANUAL MODE BATCH PRODUCTION 2 3 PARKING THE COILER MENU DESCRIPTIONS 3 1 MAIN MENU 3 1 1 Load info 3 1 2 Automatic length control information 3 1 3 Spring receipt information 3 1 4 Status indicators 3 1 5 OK 3 1 6 Function buttons in main menu 3 2 COILER TEST 3 2 1 Manual coiling positions 3 2 2 Manual coiling speeds 3 2 3 Function buttons in coiler test 3 3 SPRING CONFIG 3 3 1 Spring parameter table 3 3 2 Automatic offset information 3 3 3 Function buttons in spring config menu 3 4 ORBIT TEST 3 4 1 Heater info 3 4 2 Load info 3 4 3 Status indicators 3 4 4 Function buttons in Orbit test menu 3 5 SELECT MENU 3 6 LOAD SETUP 3 6 1 Load info 3 6 2 Function buttons in Load setup menu 3 7 LOAD CALIBRATION INFO 3 7 1 Function buttons in Load calibration info menu 3 8 LOAD CALIBRATION 3 8 1 Load cell 3 8 2 Function buttons in Load calibration menu 3 9 SYSTEM TOTAL INFO 3 9 1 Total counter 3 9 2 Function buttons in System total information menu 3 10 PASSWORD 3 10 1 Enter password 3 10 2 Menus that require password 3
19. in position to be delivered and an error signal if anything is wrong in the coiling system To change menu press F8 and use br to move cursor to desired menu then press 2nd enter password followed by if required For further details about the different menus see menu descriptions in section 3 of this manual Saldov gen 9B Tel 46 0 8 795 27 30 5 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 colomb 2 1 Production in AUTO mode 1 Check that all doors are closed 2 Turn the key to the AUTO position 3 Change to menu MAIN MENU if not already selected Teknn Detaljer AB id MAIN MENU AUTO MODE PITCH ADJUSTED HH REE li DIAMETER ADJUSTED HH HHH 2 DIAMETER ACTUAL HEH HHH ORBIT DISABLED DIAMETER LAST ACTUAL SPRING NR H R CURRENT LOAD HH H RA N LAST LOAD HH HARAR N F r CYCLE OP r3 F4 ES nS MEMU 11 4 Press button FI CYCLE ON F1 turns green 5 Check the button F2 if the text reads AUTO press the button F2 turns green and the text AUTO MODE appears in the status indicator 6 The text MACHINE READY appears in the status indicator 7 There is a green light on top of the machine that indicates ready status The machine is now ready to receive external signals When a signal is received from the user interface one spring is delivered and the coiler produces one spring The next signal starts over again
20. ower off to ensure a safe position of the coiler tools 1 In MAIN MENU the production can be interrupted by pressing the F1 button Ongoing spring production is stopped when the most recent spring is coiled but not cut 2 Now press F6 PARK the servomotors return to their home positions 3 The coiler pins move apart the pitch tool goes down a few millimeters of wire are fed forward and the power to the servo motors 15 disabled 4 The text COILER IS PARKED is shown on the display 5 To restart press F6 UNPARK 6 The power to the servo motors is enabled the coiler pins move inwards the pitch tool moves up and the wire is fed forward 7 Turn key to SERV position and open the doors 8 Remove the fixed position spring collector PP1 to get access to coiling area 9 Change menu to STARTUP amp LOAD WIRE MENU and cut the wire by pressing FS Check that the wire 1s correctly positioned in the tools otherwise follow parts 9 11 in section 1 2 9 Put the spring collector back in its fixed position 10 Select a production mode as described in sections 2 1 to 2 2 Saldov gen 9B Tel 46 0 8 795 27 30 8 off 29 S 175 62 Jarfalla Sweden Fax 46 0 8 761 08 03 35107001 z colomb 3 MENU DESCRIPTIONS 3 1 Main menu Tekno Detaljer ots id MAIN MENU AUTO MODE PITCH ADJUSTED HH AHA iet LL DIAMETER ADJUSTED HH HHH DIAMETER ACTUAL HHHHHH ORBIT DISABLED DIAMETER LAST HEHEHE ACTUAL SPRING NR HHH CURR
21. set in LOAD SETUP menu HEAT FAIL Not heated springs since latest reset NO CONTACT Springs to short to reach heater electrode since latest reset 3 9 2 Function buttons in System total information menu F Select menu F16 Reset alarms if present 23 off 29 35107001 Tel 46 0 8 795 27 30 Fax 46 0 8 761 08 03 saldov gen 9B S 175 62 J rf lla Sweden colomb 3 10 Password ENTER PASSWORD 9 ds a FS RETURN TO PREVIOUS MENU F10 F11 File Fis F14 riS 3 10 1 Enter password When you choose a menu that requires a password the mena ENTER PASSWORD is shown Enter the default password or your own then press 3 10 2 Menus that require password SPRING CONFIGURATION ORBIT TEST LOAD SETUP LOAD CALIBRATION SHIFT INFORMATION NEW PASSWORD 3 10 3 Function buttons in Password menu F8 Return to previous menu F16 Reset alarms if present Saldov gen 9B Tel 46 0 8 795 27 30 S 175 62 J rf lla Sweden Fax 46 0 8 761 08 03 24 off 29 35107001 3 11 New password HH ENTER NEW PASSWORD ENTER CODE Fi AND Fz IT MUST BE THE SAME BEFORE ACCEPT F2 FS RETURN TO MENU SELECTION ri F2 ENTER ENTER CODE 1 CODE 2 3 11 1 Set new password Press F1 enter new password one to four digits press Press F2 repeat new password press 3 11 2 Function buttons in New password menu F1 First input of new password F2 Second input of new password
Download Pdf Manuals
Related Search