SPRAY GUN WASHER INOX HOT H2H Mod. H2H
Contents
1. Modello Model Serie Series Anno Year IL i L H Fig A 1 6 TECHNICAL SPECIFICATIONS Description Unit of Measure Value Mass Weight kg 43 Dimensions of the Spray gun washer Height mm 1410 Width mm 450 Depth mm 670 Max operating pressure bar 10 Feeding air operating pressure bar 6710 Recommended pressure once the SPRAY GUN WASHER 15 bar 8 Diameter of the holes of the suction nozzle pos 15 fig 1A mm 1 5 Mean Air consumption at 6 bar Nm3 h 9 Fume chute diameter pos 16 fig 1A mm 120 Air speed at hood entrance 8 bar m sec 0 51 Air capacity at chute exit 8 bar m3 h 366 Stainless steel sink water capacity pos 2 fig 1A dm3 litres 50 Lower container capacity pos W53 fig 1A dm3 litres 70 Voltage frequency V Hz 230 50 Electric resi stance W 980 Temperature of detergent inside sink pos 2 fig 1A C 38 44 Electric system protection level IP 65 CE sPRAY GUN WASHER INOX HOT H2H Mod H2H Ze 1 7 SOUND LEVEL The sound level emitted by the Spray gun washer has been measured under working conditions using a sound level meter with inte grator Measures were taken by a skilled laboratory technician in accordance with EN ISO standard 3746 Results are as follows Acoustic pressure equivalent average level LpAm 78 2 dB A Acoustic pressure level at the operating LpA 85 9 dB A Conventional Acoustic pressure level LwA2. d l Operating and Maintenance Manual SPRAY GUN WASHER INOX HOT H2H Mod 2 GB Before use adjustment or maintenance it is important to read this instruction manual very carefully The manual must be stored in a safe place for any future reference that may be necessary A Mi SPRAY GUN WASHER INOX H2H Mod H2H lt lt TABLE OF CONTENTS 1 INTRODUCTION 3 1 1 EU LEE 3 1 2 APPLICATION 4 1 2 1 IMPROPER USAQGE 4 5 5 0 eEENEE usu uqu k cvi dic dcc dk um ck inan duda vd n dia 4 1 2 2 WASHING PRODUCTS ntt n nth a amt mnndi o and aa wasy ayasa amu 4 1 3 THE CE CERTIFICATION OF THE SPRAY GUN WASHER 5 14 DESCRIPTION tinent tramita a 6 1 5 IDENTIFICATION DC iaa 10 1 6 TECHNICAL SPECIFICATIONS innatum unice tn nnum md inia amamus 10 1 7 SOUND LEVEL M 11 2 GENERAL RULES FOR SAFETY AND ACCIDENTAL PREVENTION ener 11 2 1 DANGER LEVELS AND TERMINOLOGY eene tenete tenete u uuu u u 11 2 2 WORKWEAR 12 2 3 ECOLOGY AND POLLUTION u ntn rtt n ntn han nth n tad ho 12 2 4 DANGER
3. ANEST IWATA Deutschland Mommsenstrasse 5 04329 Leipzig Telefon 49 0 341 241 4330 Fax 49 0 341 252 559 5 info anest iwata de www anest iwata de European Sales Branches ANEST IWATA Scandinavia Ogardesvagen 6C 433 30 PARTILLE Sweden Tel 46 0 31 340 28 60 Fax 46 0 31 340 28 69 info anest iwata se www anest iwata se ANEST IWATA France 25 rue de Madrid 38070 St Quentin Fallavier France T l 33 0 4 74 94 59 69 Fax 33 0 4 74 94 34 39 info 9 anest iwata fr www anest iwata fr ANEST IWATA U K Unit 10 Little End Road Eaton Socon St Neots CAMBRIDGESHIRE PE19 8 Tel 44 0 1480 405419 Fax 44 0 1480 217610 enquiries anest iwata co uk www anest iwata co uk
4. C SPRAY GUN WASHER INOX HOT H2H Mod H2H Ze Description of the Spray gun washer See fig 1A 1B 1 Regulator valve of mixing air flow 2 Heated tank for collecting liquids 3 Lower door magnet 4 Spray gun feeding hose 4A Blowing gun ec Grid top 7 Small pump feeding hose 7F Small pump feeding filter 10 Air outlet fitting 11A Lower door 12 Air inlet fitting with filter 15 Vapor exhaust nozzle 16 Vapor stack 120 mm 18 Nebulizer check valve 18C Water control lever connected to the water mains 19 Check valve of warm water small pump 21 Warm water small pump 22 Nebulizer 22C Water outlet fitting 23 Nebulizer feeding hose 23C Water inlet fitting 23R Water flow regulation valve to be connected to the fitting 23C and the water mains 30 Sink discharge valve 35 Air diffuser to mix water and coagulating powder 36 Washing brush 41 Exhaust command valve W50 Pre filter bag W51 Filter bag W52 Pierced container W53 Clean water container 74 External earth cable 76 Rear pipe guide 80 Electrical panel 81 Power supply cable 82 Pierced screw 83 Sink bottom protection 84 Sink bottom fitting 85 Electric resistance 86 Operating sensor and safety sensor 87 Probe bracket locking nut 88 Thermal insulation 89 Resistance protection 90 Protection reinforcement 91 Protection locking nut 92 Max temperature thermostat 93 Internal earthing cable 94 Resistance power supply cable 95 Rear cover 96 Probe
5. you pay attention not to spill the solvent on the workshop floor It is mandatory that before using the Spray gun Washer the water feeding hoses pos 7 23 fig 1A are firmly inserted in their respective containers being careful not to bend them Make sure that they are not damaged before using the Spray gun Washer t is mandatory that before using the Spray gun Washer you ensure that the cover pos 46 95 fig 1A 1B closes perfectly the inspection hole t is mandatory that you clean periodically the grid top pos 6C fig 1A It is mandatory that you power off the machine from the control panel pos 80 fig before draining the detergent from the sink pos 2 fig 1A t is mandatory that to avoid overflows you periodically check that the water level in the sink pos 2 fig 1A is not above 15 nor mal level t is mandatory that at least once a month you empty the dirty water container pos 2 fig and you clean the bottom of the sink removing thoroughly sludge to avoid incrustations ANEST CE SPRAY GUN WASHER INOX HOT H2H Mod 2 48 wii t is mandatory that you have the Spray gun Washer serviced only by qualified skilled and competent personnel in compliance with the instructions included in this manual t is mandatory that you verify the earth cable of the Spray gun Washer after connection to the electric system A failure or incor rect connection of the earth cable may result in s
6. DANGER and WARNING Read carefully the following standards Failure to comply could result in personal injuries or damages to persons animals and pro perty ANEST EUROPE waives all liability for any damage that may directly or indirectly result from fai lure to comply with the safety and accident prevention standards herein ANEST IWATA EUROPE also declines all liability for damage caused by improper use of the SPRAY GUN WASHER and or modifica tions to the machine made without the manufacturer s authorisation 11 12 1 SPRAY GUN WASHER INOX H2H lt lt TERMINOLOGY The following definitions are provided for the terminology used in this manual The correct explanation of this ter minology is necessary to ensure perfect understanding of situations of danger that could arise while using the machine with direct effects for the operator and the persons exposed to the machine itself OPERATOR In a general sense the person in charge of transporting installing adjusting operating cleaning and performing ordinary main tenance on the SPRAY GUN WASHER Art 1 1 1 para 1 attachment directive 98 37 EC EXPOSED PERSON Any person next to or inside a dangerous area for any reason whatsoever Art 1 1 1 para 2 attachment directive 98 37 EC DANGEROUS AREA Any area next to or inside the machine where the presence of an exposed person constitutes a risk for the safety and hea
7. corrosive detergents are used that do not comply with legal standards or not included among those listed by ANEST IWATA EUROPE 1 2 APPLICATION The Spray gun Washer has been designed and built only to wash spray guns or small parts stained with water based paint using warm water and specific water based detergents The weight of pieces to be washed should not exceed 10 kg weight 1 2 1 IMPROPER USAGE other uses not covered or non complying with this manual are to be considered improper and are strictly forbidden The following uses are not allowed t is forbidden to wash objects or products not covered by this manual It is forbidden to wash Spray guns or small parts using detergents with technical specifications different from those included in this manual t is forbidden to use inflammable solvents for any purposes t is forbidden to use the Spray gun Washer within environments in which potentially explosive gas mixtures vapours or dusts may occasionally generate WARNING The Spray gun Washer must be used exclusively for the purpose for which it was designed and built All other uses not covered by this manual are to be considered inappropriate and are strictly forbidden ANEST IWATA EUROPE declines any and all responsibility for damage to persons animals and property deriving from improper use of the Spray gun Washer and or from failure to observe the instructions in this manual Given the fact the Spray gun
8. stack 120 mm 16 Nebulizer check valve 18K Control panel kit with levers 18 19 18L Control lever only each 18C K Water control lever connected to the water mains 21 Warm water small pump 22 Nebulizer 22C Water outlet fitting 23 Nebulizer feeding hose 23R Water flow regulation valve to be connected to the fitting 23C and the water mains 30 Sink discharge valve 35 Air diffuser to mix water and coagulating powder 36 Washing brush with connecting hose 41 Vapour exhauster control valve W50 Pre filter bag W51 Filter bag W52 Pierced container W53 Clean water container 74 External earth cable 80 Electrical panel 81 Power supply cable 82 Pierced screw 83 Sink bottom protection 85 Electric resistance 88 Thermal insulation 89 Resistance protection 90 Protection reinforcement 92 Max temperature thermostat 95 Rear cover 98 Probe brackets 27 MEH2HE00 04 04 08 ANEST IWATA Europe S r l 46 Corso Vigevano 10155 Torino Italy Direct Tel 39 011 22 74 402 Fax 39 011 22 74 000 info anest iwataeu com ANEST www anest iwataeu com ANEST IWATA Italia S r l 46 Corso Vigevano 10155 Torino Italy Tel diretto 39 011 24 80 868 Fax 39 011 85 19 44 info anest iwata it www anest iwata it ANEST IWATA Iberica Calle de Les Teixidores 3 5 08918 Badalona Barcelona Tel 34 933 20 59 93 Fax 34 933 20 59 65 info anest iwata es www anest iwata es
9. to ope rate at 220 volt voltage 50 hertz single phase frequency Check the power supply panel feeding the Spray gun Washer it must be fitted with fuses circuit and or an appropriately calibra ted magneto thermal switch and a differential circuit breaker cut out switch ANEST C SPRAY GUN WASHER INOX HOT H2H Mod H2H P M DANGER It is forbidden to connect the electric system directly to the connectors of the power supply system a failure may result in injury or damage the control panel WARNING All the following operations of installation adjustment and testing must be carried out exclusively by qualified and responsible personnel who can guarantee application of safety standards in the mechani cal and compressed air fields 4 3 INSTALLATION The correct installation of the Spray gun Washer depends on the air speed at the entrance of the suction hood Given the fact that this value indicated under 1 5 TECHNICAL SPECIFICATIONS is influenced by the length and shape of the fume chute a long or non upright chute with section reductions or long horizontal sections will decidedly decrease the exhaust capacity and increase the concentration of vapours in the washing area Therefore follow carefully the instructions below 4 3 1 CONNECTIONS WARNING Ensure that connections are made with the greatest care We recommend that you follow the instructions below and the functional diagrams included in the manual
10. 4 3 1 1 PNEUMATIC SYSTEM Comply with the following instructions when installing the Spray gun Washer Remove the cardboard packing pos 99 fig 1B Extend the discharge hose pos 16 fig 1A insert it into the hole on top of the Spray gun Washer and put it in upright position for at least 1 meter finally connect it to the outside of the workshop If the outlet hole is over 2 metres away it is recommended that you use a 12 cm diameter galvanized pipe no plastic with the elbow as distant as possible from the Spray gun Washer see figure AS Example if the outlet hose is 5 metres long at least 3 4 metres should be upright and 2 1 metres horizontal Avoid putting 1metre vertically and 4 metres horizontally Connect the gun feeding hose pos 4 fig 1A to the fitting pos 10 fig 1A Connect the filtered air feeding hose to the fitting pos 12 fig 1A through a 8 mm minimum hole It is recommended that you use a fast on air inlet fitting to facilitate periodical lubrication 3 4 times yearly with oil for nebulizers Figure AS 17 SPRAY GUN WASHER INOX H2H Mod 4 3 1 2 ELECTRIC SYSTEM WARNING Connect the electric system to the control panel of the Spray gun Washer Follow the instructions below when you are ready to connect the electric system of the Spray gun Washer to the workshop electric power system First start by checking the voltage and the operating frequency they must corre
11. 934 dB A 2 GENERAL RULES FOR SAFETY AND ACCIDENTAL PREVENTION 2 1 DANGER LEVELS AND TERMINOLOGY The safety of both the operator and the persons exposed to the machinery is the primary concern of the designer and builder of the machine In designing a new Spray gun washer every attempt is made to prevent any possible situation of danger and risks con nected with use of the machine by applying the appropriate solutions to make the equipment as safe as possible It is therefore recommended that you read this manual carefully especially this section which concerns the safety norms and that you avoid inop portune behaviour or behaviour that is contrast with the instructions contained herein Pay attention to the hazardous warnings indicated in this Manual and comply with all the safety provisions There are three severity levels of hazards DANGER This signal communicates that improper performance of the procedures herein will result in severe inju ries death or prolonged medical treatments The DANGER signal is used for extreme hazardous levels WARNING This signal communicates that improper performance of the procedures herein could result in severe injuries death or prolonged medical treatments The WARNING signal is used for lower levels of hazard than in DANGER CAUTION This signal communicates that improper performance of the procedures herein could damage the machi ne The CAUTION signal is used for a lower level of hazard than in
12. E USE OF THE SPRAY GUN WASHER Pour 20 litres of detergent in the sink pos 2 fig 1A and 30 litres of clean water in the container pos W53 and insert the hose pos 7 fig 1A in the sink pos 2 fig 1A and the hose 5 23 fig 1A in the sink W53 fig 1A From the control panel 5 80 fig 1A start the heating of the detergent poured in the sink pos 2 fig 1A 5 3 WASHING OF GUN AND ACCESSORIES WITH WARM WATER With the first wash clean the parts with a brush using the warm detergent of the small pump pos 21 fig 1A controlled by the valve pos 19 fig 1A Pull the trigger of the Spray gun and spray the detergent inside With the second wash use the clean detergent from the nebulizer pos 22 fig 1A controlled by the valve pos18 fog 1A For the final wash use the washing brush pos 36 fig 1A connected to the water system of the workshop Pull the trigger of the spray gun and with the gun pos 4 fig 1A blow inside the duct conveying the paint and outside all along the gun for the final drying WARNING MAKE SURE that the level of the paint dirty detergent inside the collecting sink pos 2 fig 1A does never exceed the grid top pos 6C fig 1A and the quantity is never less than 15 litres WARNING If the small pump pos 21 fig 1A doesnt suck warm detergent most probably there is not sufficient liquid in the sink pos 2 fig 1A 6 SEPARATING PAINT FROM WATER Follow the instructions below The use of warm w
13. PLATES AND SIGNALS 13 2 5 STANDARDS FOR SAFE OPERATION Q Q J Q Qu Q Qu QQ 14 2 6 SAFE ugue 15 2 7 DEMOLITION AND DECOMMISSIONING U nnt nnne tentent tenete tenete tenant 16 3 SHIPMENT AND UNLOADING uicina rota aaa tnn in onu dtum ninth arti d 16 4 INSTALLATION ENEE 16 4 1 POSITIONING M 16 4 2 CHECKS BEFORE EQUIPMENT INSTALLATION U nnne nnne 16 4 3 INSTALLATION A A A M 17 4 3 1 CONNECTIONS 17 4 3 1 1 PNEUMATIC SYSTEM 17 4 3 1 2 ELECTRIC SYSTEM tar inttr niat toin n ad id dn mih n dido 18 5 INSTRUCTIONS FOR USE 2 1 matar cernunt on a 19 5 1 WATER HEATING CONTROL PANEL erret nnne nnne tenenti iniusta niin insana tns 19 5 2 PREPARATION FOR THE USE OF THE SPRAY GUN WASHER 20 5 3 WASHING GUNS AND ACCESSORIES WITH WARM 1 995915 20 6 SEPARATING PAINT FROM WATER U U 20 7 SPRAY GUN WASHER SYSTEMS 21 7 1 HYDROPNEUMATIC SYSTEM III nnt tnn ttti motn ht
14. QU PGND J2 16VDCiI2 1 A2 J2 3 22guF 6Qv Rus ANS 1 6 3a i a2QuF bQV P eur p pane 2 KR oe C3 VAI q 1uF 83Y 35VAG 25QVIF F1 051 m 5 2 Figure 6 23 WSA SPRAY GUN WASHER INOX H2H Mod 2 C 8 SAFETY DEVICES WARNING The following devices must not be tampered with or shut off They must always be kept under top efficient conditions Switch 2 pole breaker QS1 fig 6 it enables the complete cut off of the electric system of the Spray gun Washer from the power supply in case of immediate danger or anytime the machine is not in use Fuses F1 22 fig 6 they fully protect the electric system of the Spray gun Washer against all sorts of troubles caused by over loads or short circuits of the power supply solation Transformer TR it consists of separated circuits in order to protect the electronic board and the control circuit from short circuit of the power supply 9 2 separated pole contactor KR resistance control it guarantees high operating reliability and protects against melting and trou bles of the contacts Temperature control sensor pos 86 fig 1B of sink heating it prevents water from
15. UN WASHER INOX H2H referred hereinafter simply as Spray gun Washer This manual is an integral part to the product and should be kept with the due care in order to allow for its use and consultation during the life of the Spray gun Washer The regular operation economy and safety of the Spray gun Washer depends on the compliance with the instructions given in this manual In case of loss or deterioration submit your request for extra copies to ANEST IWATA EUROPE S r l Corso Vigevano 46 10155 Torino TEL 39 011 24 80 868 39 011 22 74 406 Web www anest iwataeu com E mail anest iwataeu com The regular operation economy and safety of the Spray gun Washer depends on the compliance with the instructions given in this manual It is mandatory to follow the procedures as described in this manual This manual must be thoroughly read and understood before installing using and operating or servicing the machine The Spray gun Washer must be used only to wash spray guns or small parts stained with water based paint using warm water and special water based detergents All other uses of the Spray gun Washer not covered by this manual are to be considered inappropriate and are strictly forbidden ANEST IWATA EUROPE declines any and all responsibility for damage to persons animals and property deriving from improper use of the Spray gun Washer or from failure to observe the instructions in this manual The machine is supplied with an e
16. Washer is an appliance manufactured to wash Spray guns using clean water and water based deter gents i e free from flammable components there are no restrictions as regards the surface area occupied by the Spray gun Washer and the machines positioned near it 1 2 2 WASHING PRODUCTS Spray guns and accessories can be washed using Clean water Water with AQUA REVIVE detergent by ANEST EUROPE or Water based liquid detergent with the following specifications pH ranging from 6 5 and 12 exclusion of flammable components or if any not exceeding 8 The above products must comply with the anti pollution regulations provided by the law in force in the Country where the Spray gun Washer is used WARNING It is forbidden to use solvent or any other flammable product to wash Spray guns ANEST C SPRAY GUN WASHER INOX HOT H2H Mod H2H P M 1 3 THE CE CERTIFICATION OF THE SPRAY GUN WASHER Directive 98 37 EC stresses the minimum requirements machinery must be brought in line with in order to be placed on the European Union market All machinery covered by this Directive may be placed on the market and put into service only if they do not endanger the health and safety of persons domestic animals or property The Spray gun Washer is a machine designed to wash Spray guns and is not included in any of the categories indicated in the list attached to the Directive Annex IV highly dangerous machinery Prior
17. ater improves the final result of the coagulation process and paint separation from water Turn off the heating in the sink pos 2 fig 1A from the control panel pos 80 fig 1A 1B When the sink is full remove the grid top pos 6C fig 1A from the sink remove the filter from the water pos 29F fig 1A and place it somewhere out of the sink Enable the regulating valve pos 1 fig 1A and mix the detergent in the sink pos 2 fig with the air blowing out from the dif fuser pos 35 fig 1A While the product is in motion pour slowly all over the water surface a dose approximately 100 grams of coagulating powder and mix it for some 10 minutes Shut off the air flow and ensure the paint is well coagulated If not repeat the procedure Open the regulator pos 1 fig 1A and while both water and coagulated paint are in motion open the discharge valve pos 30 fig 1A and let all the content out in the prefilter bag pos W50 fig 1A proceed slowly to avoid any overflows Open entirely the water regulating valve pos 238 fig 1A open the valve pos 18C fig 1A and use the brush pos 36 fig 1A to rinse the sink pos 2 fig 1A 20 ANEST CE SPRAY GUN WASHER INOX HOT H2H Mod H2H Ze After filtering the liquid put the prefilter pos W50 fig with the sludge in an external container ready to have it collected by water disposal company if you decide not to coagulate the paint dirty liquid but to ha
18. be charged for the transfer time for mileage and for all board and lodging expenses according to the valid fees applied by the Service Centre No char ge is made for the time required to repair and replace parts d The manufacturer waives all liability for any damage that may directly or indirectly be caused to persons or property resulting from failure to comply with all the provisions in the instruction manual In particular this regards failure to comply with warnings about placing installing operating and maintaining the appliance The present guarantee does not cover any reimbursement for direct or indirect damage due to appliance down time Guarantee coverage is only valid when payments are all in due order e This agreement is governed by current law in the Republic of Italy Any controversy deriving from this agreement shall be set tled by the Court in Torino Italy A Mi SPRAY GUN WASHER INOX HOT 2 Mod H2H lt lt In addition to the cases stated above guarantee coverage is waived in the following cases Whenever the Spray gun Washer has been handled or operated incorrectly by the operator Whenever the damage is due to insufficient maintenance Whenever the Spray gun Washer has been damaged by modifications following repairs done without ANEST IWATA EUROPE s consent or the installation of non original spare parts Whenever the owner operator fails to comply with the instructions given in this manual Whenever
19. button pos 80E Do A to feed the resistance pos Sp 19 18 permanently Press the STOP key button pos 80F fig 4 to interrupt heating You can change mode by pressing the STOP key button pos 80F fig 4 The display pos 80B fig 4 will show the temperature of the liquid in the sink pos 2 fig 1A a red led pos 80C fig 4 lights up when the resistance is working and is heating the liquid At the end of each work day we recommend that you turn off the control panel by means of the lever pos 80A fig 4 WARNING WHEN THE RED LED Pos 80G Fig 4 IS FLASHING THE SPRAY GUN WASHER IS UNDER EMERGENCY If the red led pos 80G fig 4 lights up and flashes it means that the electric resistance pos 85 fig 1B has been started despite no washing liquid had been poured into the sink pos 2 fig 1A Pour 15 20 litres of washing liquid and press the TIMER or START key buttons If the red light pos 80G fig 4 lights up and immediately starts to flesh contact the ANEST IWATA EUROPE company 19 SPRAY GUN WASHER INOX HOH Mod H2H lt WARNING It is forbidden to tamper with the electric panel pos 80 fig 1A and to modify the applications pre defined by IWATA EUROPE including the default temperature value 44 C assigned to the detergent WARNING In case of emergency zero the lever 5 80 fig 4 in order to turn off power at the entire panel pos 80 fig 1A and resistance pos 85 fig 1B 5 2 PREPARATION FOR TH
20. cable 97 Small thermal insulation 98 Probe brackets 99 Packing and forwarding protection to be removed before installation ATA SPRAY GUN WASHER INOX HOT H2H Mod 2 C IM 12 16 15 80 81 Figure 1A NB When ordering spare parts always indicate MODEL SERIAL NUMBER CONSTRUCTION YEAR C SPRAY GUN WASHER INOX H2H Mod H2H E UR OPE 82 83 55 92 84 93 85 94 86 95 87 96 ee 97 89 98 90 91 Figure 1B NB When ordering spare parts always indicate MODEL SERIAL NUMBER CONSTRUCTION YEAR NATA SPRAY GUN WASHER INOX HOT H2H Mod 2 C 1 5 IDENTIFICATION See fig A Every spray gun washer has a CE identification plate that shows Manufacturer s brand Maximum Working Pressure Manufacturer s name and address CE Mark Max Amount of washing product Protection Level Year of manufacture Voltage Serial number Electric Supply Model r oxgommooot s N B The G I data listed in the identification plate must be always specified when calling for service and or supply of spare parts C Torino Italy ce 1 ANEST Capacit Capacity 5 ANEST IWATA Europe s r l Corso Vigevano 46 Aliment Zeg an sa 2309 50 Potenza Grodo a 65 Feeding electric Power Protection level Pressione max
21. cuit for control functions Circuits are essen tially formed by fig 6 QS1 Switch two pole main breaker F1 Main protection fuses on 250V voltage 100mA F2 Primary circuit protection fuses for 250 V 10A transformer T1 solation transformer with separate windings 220V 24 V 12 V 10 VA KR 2 pole contactor for electric resistance control R Electric resistance 220 V TC1 Thermocouple for operating temperature control TC2 Thermocouple for maximum temperature control T Safety thermal cutout for max temperature A2 Safety circuit feeding foot alimentazione circuito di sicurezza 16VDC J2 Electronic board feeding foot PGND J2 Electronic board feeding foot Operation When the two pole breaker QS1 is set to lt ON gt electric current feeds the ends of the primary circuit of the isolation transformer T1 and the contactor terminals KR The machine is ready for use and remains in standby mode and ready to actua te any controls the operator may decide to use As given under point 6 1 WATER HEATING CONTROL PANEL the operator may decide to select one of the two different options by actuating the lt TIMER gt or lt START gt key buttons In both cases once started the work cycle controls the closure of the switch KR contacts by means of the electronic board and the permanent feeding of the electric resistance R Once the highest operating temperature has been reached the thermocouple TC1 is actuated and by
22. e lifespan of this machine 15 16 SPRAY GUN WASHER INOX H2H Mod lt lt 2 7 DEMOLITION AND DECOMMISSIONING Upon demolition or decommissioning of the Spray gun washer we recommend that you take the necessary precautions to avoid danger to exposed persons and the risk of environmental pollution Power off the Spray gun washer and disconnect the compressed air supply and discharge the residual energy accumulated Residual liquid possibly left in the sink and hoses of the equipment must be carefully drained The other parts of the Spray gun washer must be treated in accordance with the regulations for special waste Proceed by disas sembling the machine group the various units and parts into homogeneous lots and provide for their disposal separately in accor dance with environmental protection laws in the country where the machine is installed In general please bear in mind that Plastic or rubber parts are special waste Ferrous scrap and carpentry are special waste 3 SHIPMENT AND UNLOADING The Spray gun washer is shipped in a carton with the markings fragile and keep upright It is palletized and can be easily handled with a fork lift to the installation area Remove the cardboard and the pallet and check that the machine has not been dama ged during the transport 4 INSTALLATION 4 1 POSITIONING When deciding where to position and install the machine you should care
23. evere injuries and ultimately death t is recommended that you don t have nylon plastic glass wool GRP or similar products next or over the Spray gun Washer to avoid electrostatic charges t is recommended that before operating the machine you become familiar with the control devices and their functions t is recommended that should skin or eyes come in contact with washing products you rinse them abundantly with water t is recommended that if the Spray gun Washer remains unused for a long period of time you empty the dirty water sink pos 2 fig 1A and rinse the washing sink pos 2 fig 1A with clean water t is recommended that you replace the dirty detergent whenever needed you can regenerate it with the coagulating powder and the appropriate kit or hand it to waste recovery companies t is recommended that before discharging the dirty detergent from the sink pos 2 fig 1A through the valve pos 30 fig you ensure that the 2 containers pos W52 W53 fig the prefilter pos W50 fig and the filter pos W51 fig are posi tioned below Open the discharge valve pos 30 fig 1A and drain slowly the dirty water to avoid overflows DANGER It is forbidden to spray and or blow with the gun pointed to the operator or other persons THIS COULD CAUSE SERIOUS DAMAGE TO HEALTH 2 6 SAFE MAINTENANCE The directions below guarantee the ideal performance and safe operations of y
24. exceed the level of the grid top pos 6C fig 1A Check that the hose pos 7 fig 1A in the sink pos 2 fig 1A and the hose pos 23 fig 1A in the sink W53 fig 1A are not bent worn or broken and are well inserted At the end of your work day or when the dirty detergent must be discharged from the sink pos 2 fig 1A thoroughly clean the sink by washing and rinsing accurately Monthly At least once a month empty the dirty water collecting sink pos 2 fig 1A and make sure to remove all the sludge from the bot tom of the sink to avoid incrustations Clean thoroughly and if necessary replace the filter bag pos W51 fig 1A Quarterly Lubricate the pneumatic system following the instructions below Disconnect the air feeding from the inlet fitting pos 12 fig 1A and pour approximately two spoonfuls of oil for nebulizers into the same fitting Clean the grid top pos 6C fig 1A Inspect and clean the air inlet filter inside the fitting pos 12 fig 1A if possible without disassembling the fitting Clean the filter feeding the small pump pos 7F fig 1A If you don t use the AQUA REVIVE detergent by ANEST IWATA EUROPE every 350 work hours it is mandatory that You dismantle and clean all nozzles pos T fig 3 inside the washer You clean the inside of the diaphragm pump pos 32 fig 1A carefully in order not to scratch the protection inside the pump Remove the screws pos 53 fig PA and the co
25. fully consider the points here below The machine must be positioned indoors in a safe obstacle free area sheltered against weather conditions The area should be well lighted The environment must be suitable for housing the machine and free from open flames sources or processing systems that may develop gas or flammable or explosive vapours The IP65 protection electric system case of the Spray gun Washer should not be installed in environments where there might be releases of gas and or flammable vapour or explosive mixtures The Spray gun Washer room temperature should be ranging from 15 to 45 C 4 2 CHECKS BEFORE EQUIPMENT INSTALLATION Before installation check and if needed adjust the workshop technical systems WARNING Max air pressure should never exceed 10 bar Should the safety valve of the workshop compressor run at a higher pressure the SPRAY GUN WASHER must be installed with a filter regulator pressure redu cer unit provided with a manometer and regulate pressure at 8 bar Compressed air pressure must not be lower than 6 bar If not an air backup tank should be installed in order to guarantee a mini mum operating function of the Spray gun Washer Proceed by checking voltage and operating frequency they must correspond to the power supply voltage and frequency of the workshop The operating voltage of the Spray gun Washer is included in the technical specifications The electric system is designed
26. gun Washer ANEST IWATA EUROPE waives any and all liabili ties for any damage that may be caused to persons animals or property resulting from failure to comply with all the instructions contained in this manual t is mandatory to periodically check the integrity and functionality of the safety devices t is forbidden to tamper with or remove safety devices The labels pictograms on the Spray gun Washer provide information to the operator to avoid accidents These labels must be kept clean and must be replaced if even partially damaged or detached Use of the Spray gun Washer is forbidden if even only one of the labels is missing from the point where it was placed by the manufacturer t is recommended that you use always original spare parts during repair work and maintenance the guarantee will automati cally become null and void when using non original spare parts Clean and if necessary replace the filter bag pos W51 fig 1A 24 ANEST CE SPRAY GUN WASHER INOX HOT H2H Mod H2H Ze 9 1 ORDINARY MAINTENANCE The following procedures must be performed in order to guarantee safe maintenance operations of the machine Daily at startup Switch the two pole disconnector QS1 a few times OFF and ON checking the control panel display to ensure that the Spray gun Washer turns on and off Ensure that the level of the detergent in the washing sink pos 2 fig 1A is not lower than 15 litres and doesn t
27. i thia n nid e 21 7 1 1 OPERATION e 22 7 2 ELECTRIC DIAGRAM nhe n irn ck n n endi aaiae 22 8 SAFETY DEVIGES e 24 9 MAINTENANCE AND PERIODICAL CHECKS U U 24 9 1 ORDINARY aaa ttn ta rani asw d d wasa daw 25 9 2 INSUFFICIENT VAPOUR EXHAUST 25 9 3 CLEANING THE SMALL VENTURI PUMP U u uu 26 9 4 CLEANING THE NEBULIZER raro nnn irte en orna denota iv tpa rnv 26 10 SPARE PARTS LIST ironia tnit ia ran in da hn dra idv dd HR vk dx ntm a dd Dna d qe d 27 ANEST IWATA EUROPE srl reserves the property of the following manual Any reproduction or disclosure of this manual without prior approval by the owner is expressly prohibited For any claims accidents or the like the legally approved text will be the one in the manufacturer s language ANEST IWATA EUROPE waives any and all liabilities for damages by misin terpretations or incorrect use caused by imperfect or imprecise translations ANEST CE SPRAY GUN WASHER INOX HOT H2H Mod 2 f wii 1 INTRODUCTION This manual contains the instructions for the installation use and maintenance of the washing equipment SPRAY G
28. lectric system with IP65 protection class in compliance with the EN 60529 norm and the following features First digit 6 sealing against dust penetration Second digit 5 protection against strong water jets in any direction 1 1 GUARANTEE Upon delivery of the Spray gun Washer it is necessary to make sure that no damages have occurred during shipment and the sup ply of accessories is complete and undamaged Claims must be filed within 8 days of delivery The buyer is eligible for the guaran tee coverage only when he has complied with the guarantee conditions listed below La ANEST IWATA EUROPE guarantees its products under the following conditions a The Spray gun Washer is guaranteed for a period of one year from the date of purchase as certified by a delivery document issued by the Dealer When the customer requests guarantee service he must always specify the model serial number and year of manufacture of the appliance b The guarantee covers free replacement or repair of the appliance component parts which are recognized to have manufactu ring defects without any charge for labour C Guarantee services are performed at the manufacturer s factory or at authorized service centres The appliance must be sent already prepaid to them and shall be returned to the customer at his own expense and risk If any intervention by technicians is requested under guarantee coverage at the customer s installation site then the customer shall
29. lth of said person Art 1 1 1 para 3 attachment directive 98 37 OPERATOR The person organisation or company responsible for the training of workers who must operate the equipment which has pur chased the SPRAY GUN WASHER in any form or has rented the equipment which must be used only for the purposes intended by the manufacturer SPECIALISED TECHNICIAN An especially trained and qualified person to perform maintenance intervention or repairs which require special in depth know ledge of the machine its operation safety devices dangerous areas and methods of intervention who is therefore capable of recognising and avoiding dangers arising from use of the machine oH pH Measurement that expresses the acidity of a solution The pH scale ranges from 0 to 14 For pure water the pH value 7 When pH is above 7 the solution in alkaline when it is less than 7 the solution is acid 2 2 WORKWEAR The type of workwear depends on the work that must be carried out When using the SPRAY GUN WASHER and relevant products comply with the regulations below The operator must wear solvent proof rubber gloves to prevent contact between his hands and the products used for washing The operator must always wear protective eyewear to prevent the solvent coming into contact with his eyes The operator must use a protective mask to avoid inhaling gas and dust 2 3 ECOLOGY AND POLLUTION The Spray gun washer must not be
30. means of the electronic board it cuts off the switch KR that in turn interrupt the water heating Safety The electric circuit of the SPRAY GUN WASHER guarantees a high safety level and allows the operator to efficiently work under all conditions even the most extreme Such a high level of safety is backed by the high reliability and leading edge techno logy achieved by first quality manufacturers of electric circuit parts In particular there are three levels of temperature control of the sink the first operating level is controlled by the thermocouple TC1 the second maximum threshold level is controlled by ther mocouple 2 the third safety level controlled by the thermal cutout T Given this design in case of operating trouble of any part temperature of the water contained in the sink is kept under safety control level The safety system is integrated by a 2 pole switch QS1 providing a dual switch breaker function of feeding and emergency stop in case of trouble a set of fuses F1 F2 for both feeding and the primary circuit protection of the transformer an isolation transformer T1 with separated circuits protecting the electronic board and the control circuit against short circuits a contactor KR feeding the resistance with double separated contacts protecting against melting or improper functioning of those same contacts SPRAY GUN WASHER INOX HOT H2H Mod Hau E Uu R o P EJ 230YACI19Q
31. nery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Survey method in situ 150 12100 1 2003 SAFETY OF MACHINERY Basic concepts general principles for design Part 1 Basic terminology methodology 150 12100 2 2003 SAFETY OF MACHINERY Basic concepts general principles for design Part 2 Basic terminology methodology 150 12100 2 2003 SAFETY OF MACHINERY Basic concepts general principles for design Part 2 Basic terminology methodology EN 12921 1 2005 MACHINES FOR SURFACE CLEANING AND PRE TREATMENT OF INDUSTRIAL ITEMS USING LIQUIDS OR VAPOURS Part 1 Common safety requirements EN 12921 2 2005 MACHINES FOR SURFACE CLEANING AND PRE TREATMENT OF INDUSTRIAL ITEMS USING LIQUIDS OR VAPOURS Part 2 Safety of machines using water based cleaning liquids EN 55022 1998 CISPR 22 Information technology equipment Radio disturbance characteristics Limits and methods of mea surement EN 60204 1 2006 06 SAFETY OF MACHINERY Electrical equipment of machines Part 1 General requirements EN 60529 1997 DEGREES OF PROTECTION PROVIDED BY ENCLOSURES IP code EN 61000 6 1 2001 ELECTROMAGNETIC COMPATIBILITY Part 6 1 Generic standards Immunity for residential commer cial and light industrial environments EN 61000 6 3 2001 ELECTROMAGNETIC COMPATIBILITY Part 6 3 Generic standards Immunity for residential commer cial and ligh
32. o has not fully read and understood the contents of this instruction manual t is strictly forbidden to let the Spray gun Washer be used by anyone who is not properly skilled or duly trained or is not in per fect health t is forbidden to use the Spray gun Washer following instructions which are not included in the final application the appliance must be used exclusively to wash Spray guns small containers and objects stained with water based paint t is forbidden to use detergents or products which do not comply with the specifications included in this manual and with the law during the washing cycle It is forbidden to use detergents having pH values lower than 6 5 or exceeding 12 If the mixture contains flammable substan ces their quantity must be limited to 8 It is forbidden to use solvents or other flammable products It is forbidden to put unsuitable objects and weights above 10 Kg on the grid top pos 6C fig 1 of the Spray gun Washer It is forbidden to run the machine once it has been powered on without the internal protection pos 83 fig 1B and external pro tections pos 89 95 fig 1B t is forbidden to run the machine once it has been powered on without liquid inside the sink pos 2 fig t is forbidden to drain the detergent from the sink pos 2 fig 1A before the machine has been powered off from the control panel pos 80 fig It is forbidden to continually disconnect and rec
33. on from the water system 6 Blower fume exhaust 15 Ball valve opens brush water flow 7 Valve small pump control 16 Brush with water outlet from the water system 8 Small pump 17 Water and coagulating powder mixer 9 Dirty water collecting container 18 Ball valve for water discharge WATER 13 Figure 5 21 22 SPRAY GUN WASHER INOX H2H Mod 2 lt lt 7 1 1 OPERATION Incoming compressed air is blown through filter 1 feeds throttle 2 the blowing gun 3 and the valve 4 and the flow regulator 5 When the valve 4 is open it feeds the blowing nozzle 6 When the Venturi effect makes the valve 7 open the small pump 8 sucking dirty detergent from the sink 9 is enabled When the Venturi effect makes the valve 10 open the nebulizer 11 sucking clean water from the container 12 is enabled When the flushing water is connected to the fitting 13 the valve 14 has been adjusted and the valve 15 is open the flushing water comes out of the brush 16 When the flow regulator 5 is open it feeds the mixer 17 When the valve 18 opens it discharges the detergent the paint and the coagulating agent into the container 12 7 2 ELECTRIC DIAGRAM The SPRAY GUN WASHER has been designed and built to operate under 220V voltage and 50 Hz frequency The electric system consists of a power circuit feeding the resistance and a low voltage auxiliary control cir
34. onnect the air supply hose from its connection pos 12 fig 1A It is forbidden to use the Spray gun Washer in environments where potentially explosive atmospheres formed by mixtures of gas vapour or dust may be occasionally expected and for very short periods t is forbidden to connect the electric system of the Spray gun Washer directly to the electric system conductors a failure may result in injuries or damage the control panel It is forbidden to make any junctions along the power cable It is forbidden to run the machine when pictograms communicating danger self adhesive labels applied to the machine are mis sing or damaged If this is the case immediately replace them with other labels with the same meaning t is forbidden to perform cleaning or ordinary maintenance operations when the Spray gun Washer is powered on and ready to be used power off the machine before any such operations It is forbidden to weld flame cut or perforate the Spray gun Washer case It is mandatory that you position the machine within a facility providing shelter against water and ice the Spray gun Washer has been designed to work only indoor It is mandatory that before using the Spray gun Washer all safety devices be checked for integrity It is mandatory that before using the Spray gun Washer you connect the external ground wire pos 74 fig to the workshop mains t is mandatory that while loading and unloading the container
35. our Spray gun Washer t is forbidden to remove or tamper safety devices t is forbidden to carry out cleaning lubrication greasing or ordinary maintenance when the machine is powered on and ready for use disconnect the electric power and compressed air supply before any such operations t is forbidden to weld flame cut or perforate the structure t is mandatory to check the safety devices for integrity when you start operating t is mandatory to check periodically the preservation conditions of the hoses they must not show cuts or clear signs of abra Sions If needed immediately replace them with hoses of similar specifications t is mandatory to clean the machine thoroughly following the instructions contained in this manual and to replace damaged worn out parts during maintenance t is mandatory to have the machine serviced only by qualified skilled and competent staff following the instructions contained in this manual t is mandatory to periodically check the pictograms of danger signals self adhesive labels they directly provide essential com munication of dangers and actions to undertake in order to avoid injuries or dangerous situations They must be replaced when missing or even partially damaged t is recommended that you always use original spare parts during maintenance or repair operations 9 t is recommended that you store and keep this instructions manual for the entir
36. overheating exceeding 44 C operating tempe rature Temperature control safety sensor TC2 pos 86 fig 1B for sink max threshold it prevents water temperature from exceeding the safety temperature threshold of 50 c Safety thermostat pos 92 fog A it shuts off the resistance pos 85 fig 1B in case of failure or trouble of temperature sensors thus inhibiting dangerous temperature rise Earth cable standard supply connecting the machine to the earthing system of the workshop pos 74 Sink bottom protection pos 83 fig 1B this perforated sheet protects hands against the contact with the heating bottom of the sink Lower resistance protection pos 89 fig 1B this metal sheet protection protects hands against the contact with the electric resi stance for the sink heating Upper door protection pos 95 fig 1B it closes the rear opening of the Spray gun Washer case in order to protect cables and pre vents hands from accidentally coming in contact with the internal section of the machine 9 MAINTENANCE AND PERIODICAL CHECKS Ordinary maintenance include the operations listed below Extraordinary maintenance operations repairs of fundamental parts of the machine must be carried out only by qualified staff following the instructions given in this manual DANGER It is mandatory that you turn off electricity and disconnect power supply before undertaking any repairs or maintenance operations on the Spray
37. pos 808 must light up If not proceed by checking carefully the connections DANGER It is mandatory that you check the Spray gun Washer earthing for efficiency after the connection has been completed A faulty or improper connection of the earth cable may result in severe injuries and ulti mately death 18 ANEST SPRAY GUN WASHER INOX HOT H2H Mod H2H 5 INSTRUCTIONS FOR USE The following instructions must be read and fully understood before starting to work with the Spray gun Washer With the Spray gun Washer 5 1 WATER HEATING CONTROL PANEL 80A Main feed switch 80E START key button permanent mode 80B Temperature display 80F STOP key button 80C Resistence ON red led 80G STOP steady red led 80D TIMER preset stop button 12 hours EMERGENCY lighting red led 81 Electric supply cable 81 80G 80 80A 808 80C 80D 80E Figure 4 Before enabling any control the panel ensure the plug has been correctly connected and grounded to the workshop mains Make sure the sink pos 2 fig contains 15 20 litres of washing liquid Turn on the safety switch pos 80 fig 4 to power the control panel and select two different operating modes TIMER mode Press the TIMER key button pos 80D fig 4 to feed the resistance pos 85 fig 1B uninterruptedly for 12 hours from its start At the end the heating will automatically stop START mode Press the START key
38. spond to the voltage and frequency of the mains in the workshop The plate located onto the machine case indicates the operating voltage of the Spray gun Washer which is desi gned to work under single phase 220 volt 50 hertz voltage Check the switchboard feeding the Spray gun Washer it must be provided with three fuses and or magneto thermal switch and an appropriate differential switch cut out switch ANEST IWATA EUROPE also supplies a 3 metre long cable with a 6 mm2 section for 2 pole earthing connection to the mains This length is enough to make almost all kind of connections If the cable supplied is not long enough to power the Spray gun Washer you must replace it with a new longer cable WARNING It is forbidden to lengthen junction the electric cable The section of the electric cable must be suitable for the load absorbed by the Spray gun Washer and the distance between the electric control panel and the electric switchboard DANGER It is forbidden to connect the electric system of the Spray gun Washer to the conductors of the workshop system a failure of the mains system may result in irreversible damages to the Spray gun Washer and severely injury the operator Check that the electric connection to the mains is correct according to the instructions below fig 4 Plug in the power cable in the appropriate socket Rotate the feeding switch knob pos 80A on the control panel until ON the display
39. t industrial environments 1 4 DESCRIPTION The pneumatic Spray gun Washer with electrical water heating consists of a stainless steel container see fig 1A designed to carry out A manual washing with warm detergent enabled by a small Venturi pump pos 21 fig 1A A final washing with clean water by means of a nebulizer pos 22 fig 1A A brush pos 36 fig 1 connected to the workshop water system for the final washing of Spray guns for washing the collecting container pos 2 fig 1A after having discharged dirty water and to fill tanks once again with clean water pos 2 W53 fig 1A A grid top pos GC fig 1A to drop and drain the Spray guns to be washed A heated sink pos 2 fig 1 to collect the used detergent and fitted with a mixing unit pos 35 fig 1A to mix coagulating powder A tap pos 30 fig 1A to discharge the product and the coagulated paint in the filter pos W50 fig 1A Atank pos W53 fig 1A to collect filtered water The Spray gun Washer is supplied with hoses pos 7 23 fig 1A for suction and discharge of the various liquids from the containers From the upper control panel the operator can control The small pump pos 19 fig 1A for warm detergent The clean water nebulizer pos 18 fig 1 Clean water from the workshop water system 5 18 fig 1 The vapour exhaust pos 41 fig 1 The regulation of the air flow for mixing water with coagulating powder pos 1 fig 1
40. t is mandatory that you power off the machine and disconnect the compressed air supply before starting any main tenance or repair operations in the Spray gun washer Warning It is mandatory that you check hoses ensuring they are well fitted in the drums before starting any operation Caution It is recommended that you check the water level in the containers periodically to avoid overflows Burning danger It is forbidden to carry out any operation inside the empty sink pos 2 fig 1A when the machine is on Warning It is mandatory that you power off the machine before discharging water from the sink pos 2 fig 1A 41 ANEST ANEST IWATA Europe s r l Corso Vigevano 46 Torino Italy 1 Pressione max Mox pressure 10 Capacit 150 L Aliment elettrica Grado protezione Feeding electric Protection level Modello Model Serie 7 Series Anno Year ON 12 AVVE RTENZA WA RNING Figure 2 13 1 SPRAY GUN WASHER INOX H2H Mod C 2 5 STANDARDS FOR SAFE OPERATIONS The SPRAY GUN WASHER has been designed and built to be used in ventilated environments where potentially explosive atmo spheres from gas mixture vapours of powder are not to be expected The use of the Spray gun Washer is strictly forbidden to anyone wh
41. to placing its machines on the market and in order to demonstrate that the machines are in compliance with the provisions set forth by Directive 98 37 EC ANEST IWATA EUROPE guarantees that all the tests and controls required by the refe rence regulations including the risks analysis have been conducted and meet the essential safety and health requirements as pro vided for by Annex of the aforementioned Directive The technical construction file that includes the fundamental project data and all the specifications relating to the machine safety has been drawn in compliance with Annex V of Directive 98 37 EC and is made available to any controls by the inspection authorities prior to detailed notification as provided for by the ruling provisions in this matter Given that the machine has been designed and built in compliance with the provisions set forth by directive 98 37 EC and can be safely operated under the conditions stated by this manual ANEST IWATA EUROPE puts the Spray gun Washer on the market provided with CE Mark EC Declaration of Conformity Instructions for use User s Manual ANEST IWATA EUROPE guarantees that the Spray gun Washer design and construction comply with the requirements set forth by the application of the European legal provisions referring to this matter and precisely with the following directives Directive 89 336 EEC and subsequent additions Electromagnetic compatibility Directive 98 37 EC Safe
42. ty of Machinery Directive 2006 95 EC Low voltage The following European standards and technical norms have been used by the manufacturer and can be a reference in order to verify the conformity with the legal European provisions EN 294 1992 SAFETY OF MACHINERY Safety distances to prevent danger zones being reached by the upper limbs EN 349 1993 SAFETY OF MACHINERY Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 418 1993 SAFETY OF MACHINERY Emergency stop equipment Functional aspects Principles for design EN 614 1 1995 SAFETY OF MACHINERY Ergonomic design principles Part 1 Terminology and general principles EN 842 1996 SAFETY OF MACHINERY Visual danger signals General requirements design and testing EN 954 1 1996 SAFETY OF MACHINERY Safety related parts of control systems Part 1 General principles for design EN 983 1996 SAFETY OF MACHINERY Safety requirements for fluid power systems and their components Pneumatics EN 1050 1996 SAFETY OF MACHINERY Principles for risk assessment EN ISO 3746 1995 ACOUSTICS Determination of sound power levels of noise sources using sound pressure Survey meth od using an enveloping measurement surface over a reflecting plane ISO 7000 1995 GRAPHICAL SYMBOL FOR USE ON EQUIPMENT Index and synopsis iwi SPRAY GUN WASHER INOX HOT H2H Mod H2H lt lt EN ISO 11202 1995 ACOUSTICS Noise emitted by machi
43. used to wash or degrease objects designed to come into contact with foodstuffs Comply with Laws in the country where the Spray gun washer is installed regarding use and disposal of washing products and with the recommendations given by the manufacturer of these products ANEST SPRAY GUN WASHER INOX HOT H2H Mod H2H Z 2 4 DANGER PLATES AND SIGNALS The Spray gun washer carries the manufacturer s identification plate as well as pictograms labels that warn against any machine s residual risks that may occur Figure 2 indicates the danger signs and signals and shows where the Manufacturer s identification plate is normally placed These warning signals have the following meanings 1 oN Ss m 10 11 12 Manufacturer s identification plate Manufacturer s brand CE mark model serial number and year of construction air pres sure max quantity of washing product power supply specifications voltage level of protection General danger Warning It is mandatory that you carefully read the instructions manual before operating the machine Warning It is forbidden to use open flames and to smoke near the Spray gun Washer Warning It is mandatory that you put on a protective mask before working with the machine Warning It is mandatory that you put on solvent proof rubber gloves before you start working Warning It is mandatory that you put on protective eyewear before you start working Danger I
44. ve disposed of by waste disposal companies at each final wash the water in the sink pos 2 fig continues to increase i e the detergent becomes thinner This is the reason why we recommend that you add a small quantity of detergent For ideal coagulation the detergent in the sink pos 2 fig must never exceed 40 of the total liquid Differently when the sink pos 2 fig 1A contains too much detergent or too much paint the coagulation cannot be obtained unless you add extra water and coagulating powder in that same sink Once the coagulation has been completed the liquid in the sink pos 2 fig 1A is filte red and conveyed into the container pos W53 fig 1A This regenerated liquid can be re used for the following cycle WARNING It is mandatory to empty and rinse well the bottom of the sink pos 2 fig 1A at least once a month to avoid incrustations 7 SPRAY GUN WASHER SYSTEMS The Spray gun Washer is an electro pneumatic device The water contained in the sink pos 2 fig 1A is heated by means of an electric system connected and powered by the mains The other devices are controlled and operated by a compressed air system provided by the pneumatic system available in the workshop 7 1 HYDROPNEUMATIC SYSTEM see fig 5 1 Airfilter 10 Valve nebulizer control 2 Throttle 1 8 mm 11 Nebulizer 3 Blowing gun 12 Clean water container 4 3 way NC 13 Water inlet fitting 5 Flow regulator 14 Ball valve water regulati
45. ver pos 52 fig PA to access the inside of the pump without removing its body pos 45 fig PA from the machine 9 2 INSUFFICIENT VAPOUR EXHAUST Make sure incoming air pressure is at least 6 bar Check that the exhaust tube pos 16 fig 1A is perfectly vertical for at least 1 meter that there are no diameter reductions clogs or wrongly made junctions Dismantle and clean the air inlet filter placed inside the fitting pos 12 fig 14 Dismantle the nozzle pos 15 fig 1A and check that holes are not obstructed 25 A Mi SPRAY GUN WASHER INOX HOT H2H Mod H2H lt lt u Ro 9 3 CLEANING THE SMALL VENTURI PUMP Ensure that discharge A is NOT obstructed Unscrew nut B Dismantle pipe C Dismantle fitting D Clean nozzle E with an iron thread 1 Dismantle fitting A 2 Dismantle pipe B 3 Dismantle fitting C 4 Clean nozzle D with an iron thread 26 C SPRAY GUN WASHER INOX HOT H2H Mod H2H 10 SPARE PARTS LIST When ordering spares always quote the code number and the data on the CE plate MODEL SERIAL NUMBER YEAR OF CONSTRUCTION Code MAIN SPRAY GUN WASHER See fig 1A 1B 1 Flow regulator 3 Lower magnet door 4 Spray gun feeding hose 4A Blowing gun 6C Grid top 7 Small pump feeding hose 7F Small pump feeding filter 10 Lower door 11A Air inlet fitting with filter 12 Vapor exhaust nozzle 15 Vapor
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