pro 600048 midrise scissor lift user manual
Contents
1. any defective part under warranty at no charge as soon as such parts become available from the manufacturer No guarantee is given as to the immediate availability of replacement parts Tuxedo reserves the right to make improvements and or design changes to its lifts without any obligation to previously sold assembled or fabricated equipment There is no other express warranty on the Tuxedo lifts and this warranty is exclusive of and in lieu of all other warranties expressed or implied including all warranties of merchantability and fitness for a particular purpose To the fullest extent allowed by law Tuxedo shall not be liable for loss of use cost of cover lost profits inconvenience lost time commercial loss or other incidental or consequential damages This Limited Warranty is granted to the original purchaser only and is not transferable or assignable Some states do not allow exclusion or limitation of consequential damages or how long an implied warranty lasts so the above limitations and exclusions may not apply This warranty gives you specific legal rights and you may have other rights which may vary from state to state PORTABLE MID RISE SCISSOR LIFT INTRODUCTION 600048 Portable Mid rise Scissor Lift is a hydraulic lift equipped with twin hydraulic cylinders for maximum strength and stability It raises straight up without fore and aft movement Low profile mid rise and portable with rolling power cart it is ideal fo2. 600048 6000 Ib Capacity Mid Rise Scissor Lift ASSEMBLY amp OPERATION MANUAL 6 000 LB Easy frame lifting on padded runways Great for wheel and brake work Low rRisE tre and wheel changing as well as new car preparation PAD LIFT Features 6 000 Ib lifting capacity Automatic safety locks Low drive over height for approach of low vehicles High speed motor lifts from 3 26 in only 35 seconds aaee PRO a0 2 sets of rubber Low rise Pad lift riser blocks 6 000 LB Mid rise models lift cars vans and light duty trucks They are ideal for tire Mlip RiseE List Wheel and brake related repairs collision repair work and new car preparation Features 6 000 Ib lifting capacity Portable trolley supports pump and moves lift Twin hydraulic cylinders and scissors lift design PRO 600048 for maximum strength Mid rise lift and stability Easily adjustable sliding radius arms Automatic two position FICATIONS 2GPAD 600048 safety locks Lifting capacity 6 000 Ibs Swivel pads come Overall width 39 57 standard Optional Overall length 96 A drop in height adapters Maximum height o POUDA are also available Low pad height JE Lifting speed 40 sec Motor 1hp 110 vac 1hp 110 vac Width between runways 35i NA Runway width gy NA Collapsed height i 44 Shipping weight 1 012 Ibs 950 Ibs Structural Warranty The following parts and structural components carry a five year wa
3. OVERREACH KEEP PROPER FOOTING AND BALANCE AT ALL TIMES Proper footing and balance enables better control of the lift in unexpected situations 9 USE SAFETY EQUIPMENT Always wear approved safety impact eye goggles underneath a full face shield 10 ONLY TRAINED PERSONNAL SHOULD OPERATE THIS LIFT All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift 12 DO NOT USE LIFT IF THE POWER SWITCH DOSENOT WORK PROPERLY Any equipment with a broken POWER SWITCH is dangerous and must be repaired or replaced before operation 13 DISCONNECT THE POWER CORD PLUG FROM THE POWER SOURCE BEFORE MAKING ANY ADJUSTMENTS CHANGING ACCESSORIES OR STORING THE LIFT Such preventive safety steps reduce the risk of starting the equipment accidentally 14 MAINTAIN POWER EQUIPMENT WITH CARE Properly maintained equipment is less likely to fail and is easier to control Do not 6 operate damaged equipment Tag the damaged equipment Do not use until repaired 15 CHECK FOR MISALIGNMENT OR BINDING OF MOVING PARTS BREAKAGE OF PARTS AND ANY OTHER CONDITION THAT MAY AFFECT THE EQUIPMENT S OPERATION IF DAMAGED HAVE THE EQUIPMENT SERVICED BEFORE OPERATION Many accidents are caused by poorly maintained equipment 16 USE ONLY ACCESSORIES THAT ARE RECOMMENDED BY THE MANUFACTURER Accessories that may be suitable for one piece of equipment may become hazardous when being used on
4. RADIATOR AND RANGES There is an increased risk of electric shock if your body is grounded DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS Water entering a power tool will increase the risk of electric shock DO NOT ABUSE THE POWER CORD Never use the Power Cord to pull the plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock IMPROPERLY CONNECTING THE GROUNDING WIRE CAN RESULT IN THE RISK OF ELECTRIC SHOCK Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the tool Never remove the grounding prong form the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician IMPORTANT The lift is to be powered by a 110 volt grounded electrical outlet and a 110 volt grounded power cord This wiring procedure must only be done by a qualified certified electrician DANGER 27 28 Make sure you know the weight of the vehicle you are going to lift before using the Lift Do not exceed the maximum lift capacity 6000 pounds for the Lift Overloading the Lift could cause personal injury and or property damage Be aware of dynamic loading If a weight su
5. al and invoice in a safe and dry place for future reference GENERAL SAFETY WARNINGS AND PRECAUTIONS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING Failure to follow all instructions listed in the following pages may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS AND READ THEM ENTIRELY 1 KEEP WORK AREA CLEAN AND WELL LIGHTED Cluttered wet and dark work areas may invite accidents 2 DO NOT OPERATE POWER EQUIPMENT IN EXPLOSIVE ATMOSPHERES SUCH AS IN THE PRESENCE OF FLAMMABLE LIQUIDS GAS OR DUST Power equipment can create sparks which may ignite flammables 3 KEEP BY STANDERS CHILDREN AND VISITORS AWAY WHILE OPERATING Distractions can cause you to lose control 4 STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE WHEN OPERATING POWER EQUIPMENT DO NOT USE POWER EQUIPMENT WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION Amoment of inattention while operating may result in serious personal injury 5 RISK OF ENTANGLEMENT Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 6 AVOID ACCIDENTAL STARTING BE SURE THE POWER SWITCH IS OFF BEFORE PLUGGING IN 7 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 8 DO NOT
6. another piece of equipment 17 SERVICE MUST BE PERFORMED BY QUALIFIED PERSONNEL Service or maintenance performed by unqualified personnel could result in a risk of injury 18 WHEN IN SERVICE USE ONLY IDENTICAL REPLACEMENT PARTS Follow instructions in the INSPECTION MAINTENANCE AND CLEANING section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury 19 GROUNDED TOOLS MUST BE PLUGGED INTO AN OUTLET PROPERLY INSTALLED AND GROUNDED IN ACCORDANCE WITH ALL CODES AND ORDINANCES NEVER REMOVE THE GROUDING PRONG OR MODIFY THE PLUG IN ANY WAY DO NOT USE ANY ADAPTER PLUGS CHECK WITH A QULIFIED ELECTRICIAN IF YOU ARE IN DOUBT AS TO WHETHER THE OUTLET IS PROPERLY GROUNDED If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user 20 DO NOT CHANGE THE PLUG IN ANY WAY 21 22 23 24 25 26 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit Contact a qualified electrician to install a polarized outlet Double insulation eliminates the need for the three wire grounded Power Cord and grounded power supply system AVOID BODY CONTACT WITH GROUNDED SURFACES SUCH AS PIPES
7. ar 2008 pare Parts List TEM DESCRIPTION _ 0B N ajej N i Handle Hex screw ja ee AJOJN W v W W 5B Transmission holder Rubber cap Oil pipe connector NJO Ww W 8B General inlet pipe Scissor pin 24B Scissor outside 1 Easily Worn Parts Brake brib bebbe lt NIM Nh gt w j o o 27B Big wheel 2 338 Bott B Nutt 37B Retainingring 2 388 Saddle holder 4 _ 9B Rubbersaddie 4 40B Lockingnut 4 am Washer 4 Pite 4 43B Bot 4 aaB Ring 2 Ooo Nt a o Page 1 of 2 Fs a a a ee 2c Spring 1 Easily Worn Parts 600048 pare Parts List Kernel Edtion 1 0 Mar 2008 cP ro 10C Page 2 of 2 IMPORTANT POWER UNIT PRIMING PROCEDURE THE PROBLEM Power unit runs fine but will not pump any fluid Step 1 Locate the check valve the flush plug to the left of the lowering valve See drawing below start button lt motor manifold gt wO ef lowering valve lt 4 tank Step 2 Using an Allen wrench and shop towel with shop towel in place to catch fluid loosen the check valve plug 2 turns to allow it to leak Step 3 Push the START button for one second then release for three seconds Repeat these steps until unit starts pumping fluid Step 4 Tighten the check valve plug YOUR POWER UNIT SHOULD BE PRIMED
8. arts DAILY Check the level of hydraulic oil in the Oil Tank has a holding capacity of 2 gal to fill the Oil Tank squeeze and hold the Brake lever to release any load on the Lift Remove the Oil Tank Fill Cap on the Oil Tank Add a premium quality hydraulic oil until the level of oil is even with the Oil Tank s fill hole Then replace the Oil Tank Fill Cap 16 TROUBLE SHOOTING GUIDE PROBLEM CAUSE SOLUTION Motor dose not run No power supply Replace the cable the end of wire or fuse box The voltage is incorrect Apply the correct voltage The operate button damaged Replace the operate button Motor windings burned out Replace Motor Motor runs but will not raise lift Motor runs in reverse rotation Change Motor rotation by reverse leads Unload valve stuck open Replace or repair unload valve Pump sucking air Tighten all suction lines Low oil level Fill Tank l Supply correct voltage to Motor runs and raise Motor running on low voltage Spee unloaded lift but will not raise vehicle Overloading Check vehicle weight on lift Unload valve invalidation Replace unload valve Does not lower Unload valve operate Handle is damage Replace unload valve operate Handle Hydraulic oil is dirty Replace the hydraulic oil 17 600048 Kernel Edtion 1 0 M
9. at least two seconds after the Motor starts to raise or lower the Lift Failure to do so may cause the Motor to burn out PRIOR TO BEGINNING A JOB MAKE SURE THE SAFETY LOCK ASSEMBLY 36B AND ITS SAFETY CATCHES ARE IN THE PROPER POSITION Never work underneath a vehicle without using additional safety support devices to support the vehicle ALWAYS KEEP HANDS FINGERS AND FEET AWAY FROM THE MOVING PARTS OF THE LIFT WHEN APPLYING OR RELEASING ALOAD Remain clear of the Lift when raising or lowering a vehicle USE EXTREME CAUTION WHEN APPLYING OR RELEASING A LOAD Never allow the load to suddenly release Slowly and carefully apply and release the load NEVER LEAVE THE LIFT UNATTENDED WHEN THE LIFT IS UNDER ALOAD MAKE SURE THE LIFT IS FULLY LOWERED BEFORE DRIVING A VEHICLE ONTO THE LIFT Before driving a vehicle onto the Lift position the Plates 42B and Rubber Saddles 39B inward Do not hit or run over the Plates and Rubber Saddles as this could damage the vehicle Make sure the Lift is fully lowered before driving the vehicle off Should any weight component be removed from or added to the vehicle usea jack stand not included to support the over balanced end during the maintenance procedure Do not operate the Lift if the vehicle load tilts or binds during the up or down movement Always position the vehicle with the center of gravity midway between the Rubber Saddles 39B avoid excessive rocking of the vehicle while it is its raise
10. cated on the remaining end of the Brake Steel Cable and must be attached to the Handle 1B of the Dolly To do so slide the Brake Lever Assembly onto the Handle Then secure the Brake Lever Assembly by the Handle by tightening the Bolt 14B FILL THE OIL TANK WITH HYDRAULIC OIL The hydraulic Oil Tank has a holding capacity of 2 gal To fill the Oil Tank squeeze and hold the Brake Lever 13B to release any load on the Lift Remove the Oil Tank Fill 12 Cap on the Oil Tank Add a premium quality hydraulic oil until the level of the oil is even with the Oil Tank s fill hole Then replace the Oil Tank Fill Cap Before the first use and before all subsequent uses check the hydraulic oil tank to make sure the Oil Tank is properly filled OPERATING INSTRUCTIONS CHECK THE SAFETY LOCK ASSEMBLY 1 WARNING Never operate the Lift if the Safety Lock Assembly is not working properly 2 Plug the Power Cord of the Lift into a properly grounded 3 hole electrical receptacle and allow several seconds for the Motor to warm up 3 Squeeze and release the Brake lever 13B several times and while doing so observe that the Safety Lock Assembly operates properly in response to the Brake Lever Then release pressure on the Brake Lever 4 Press on the POWER SWITCH and hold and observe that the Safety Lock Assembly clicks into place as the Lift rises NOTE there are safety catches on the Safety Lock Assembly as the Lift rises Once t
11. d position NEVER LIFT A VEHICLE WITH ANYONE INSIDE IT Do not allow others in the lift area while operating the Lift Do not allow anyone to ride on the Lift while it is being raised or lowered 41 WHEN LIFTING A VEHICLE RAISE THE RUBBER SADDLES 39B SLOWLY 10 UNTIL THE RUBBER SADDLES SECURELY CONTACT THE VEHICLE S LIFTING POINTS Then lift the vehicle to the desired working height Always lift the vehicle high enough for the Safety Lock Assembly 36B to operate properly 42 DO NOT USE THE LIFT AS A PERMANENT STAND FOR A VEHICLE Use the Lift only while making repairs Then immediately remove the vehicle form the Lift 43 BEFORE LOWERING THE LIFT MAKE SURE TOOL TRAYS STANDS AND ALL OTHER TOOLS OR EQUIPMENT ARE REMOVED FROM UNDER THE VEHICLE 44 MAKE SURE To squeeze and hold in on the Brake Lever 13B before attempting to lower the vehicle Do not release the Brake Lever until the Lift is lowered completely 45 BEFORE REMOVING A VEHICLE FROM THE LIFT MAKE SURE THE PLATES 42B AND RUBBER SADDLES 39B ARE MOVED INWARD TO PROVIDE AN UNOBSTRUCTED EXIT In the general rated load state of the lift noises should under 75dB 46 FORBID TEARING UP THE WARNING OR OTHER LABELS OF THE LIFT The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this p
12. ddenly falls onto the Lift It may create for a brief instant an excess load which may result in personal injury and or damage to the vehicle and Lift USE THE LIFT ONLY IN VENTILATED AREAS Carbon monoxide exhausted form running vehicle engines is a colorless odorless fume that if inhaled can cause serious personal injury MAKE SURE TO READ AND UNDERSTAND ALL INSTRUCTIONS AND SAFETY PRECAUTIONS AS OUTLINED IN THE MANUFACTURER S MANUAL 29 30 31 32 33 All four Rubber Saddles 39B of the Lift must be used when lifting a vehicle Always use the manufacturer s recommended lifting points DO NOT USE THE LIFT ON ANY ASPHALT SURFACES Make sure the Lift is used on a dry oil grease free flat level concrete surface capable of supporting the weight of the Lift Do not use the Lift on concrete expansion seams or on cracked defective concrete ALWAYS EXAMINE THE LIFT FOR STRUCTURAL CRACKS bends damage to the hydraulic hoses and electrical wiring and any other condition that may affect the safe operation of the Lift Do not use the Lift even if minor damage is detected IMPORTANT Operation raising or lowering of the Lift can be immediately stopped at any time by releasing pressure on the POWER SWITH located on the Motor MAKE SURE the oil tank is completely filled approx 2 gal with a premium quality hydraulic oil prior to operation the Lift ALWAYS 34 35 36 37 38 39 40 allow
13. he COG is not necessarily the dimensional center of the vehicle but is often slightly toward the engine from the dimensional center of the vehicle 3 Tum off vehicle s engine and engage the parking brake of the vehicle Read the vehicle owner s manual to identify the recommended vehicle lifting points Move the Plates 42B outward and position the Rubber Saddles 39B to contact the vehicle lifting points Do not lift the vehicle if you cannot establish secure and level lifting points Do not use sub standard shims or other devices in place of approved and recommended Rubber Saddles 39B adapters Never use the Lift without the Rubber Saddles in place on each Plate 42B and in contact with the lifting points of the vehicle Once the Rubber Saddles 39B have been positioned under the vehicle lifting points operate the POWER SWITCH to lift the vehicle slightly and test to make sure the vehicle is well balanced and the contact between the Rubber Saddles and vehicle lifting points are secure Then proceed to lift the vehicle to the desired height When the vehicle has been lifted to the desired height and the Safety Lock Assembly has locked in place make sure to install proper safety jack stands not included under the vehicle once it is lifted to the desired height as an additional safety measure 14 9 Once the repair work to the vehicle is completed make sure to remove all tools safety jack stands and materials form under the
14. he Safety Lock Assembly locks into each of these safety catches you must squeeze and hold in on the Brake Lever 13B to lower the Lift 5 Once the Lift us fully elevated release pressure on the POWER SWITCH 6 Without squeezing the Brake Lever 13B press in on the Pressure Relief Valve Handle and hold Observe that the Lift will not lower as the Safety Lock Assembly is engaged CAUTION If the Safety Lock Assembly does not engage fully lower the Lift and have a qualified service technician immediately repair the Safety Lock Assembly 7 Should the Safety Lock Assembly not operate as described in step 6 raise the Lift slightly to take pressure off the safety catches Then while squeezing the Brake Lever 13 13B lower the Lift fully to the floor NOTE When working properly you must BOTH squeeze in and hold the Brake Lever and press in and hold the Pressure Relief Valve Handle to lower the Lift POSITION LIFT AND LOWER A VEHICLE ON THE LIFT 1 Before driving a vehicle onto the Lift make sure that the Lift is fully lowered and position the Plates 42B and Rubber Saddles 39B inward Drive the vehicle over the Lift while keeping the vehicle parallel with the Lift and aligning the center of gravity of the vehicle with the center of the Lift NOTE the Center Of Gravity COG of the vehicle is the balance point at which there is equal weight in front of and behind the COG and equal weight on both sides of the COG T
15. r wheel and brake work tire and wheel changing service with easy mobility PRODUCT SPECIFICATIONS Lifting Capacity 6000Ibs 3 Ton Lifting Speed 30 sec Lifting Height 1200mm 47 1 4 Lowered Height Platform Length 1550mm 61 Wiath Overal Max Swing Arm Reach Widh Rating Pressure Less Then 20Mpa Pump Tank Capaciy Hydraulic Pressure Oil Wearable Hydraulic Oil Viscosity 32 46cst mm s At40 C Working Environment Temperature Working Environment Humidity Working Height Above Sea Level MAX1000m Temperature for Storage 25 55 C Power Supply 1HP Single Phase 110V 60Hz External Dimension L mm 2350 2600 1003 1420 The required electrical Power Cord Plug for this product is a grounded 110 volt 3 prong plug not included it is recommended that only a qualified electrician connect a Power Cord Plug with cord to the motor Never remove the grounding prong or modify the plug in any way Do not use adapter plugs with this product When in use make sure this product is always plugged into a grounded 110 volt 3 hole electrical receptacle with an appropriate breaker switch in line SAVE THIS MANUAL You will need this manual for the safety warning and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manu
16. roduct but must be supplied by the operator 11 ASSEMBLY INSTRUCTIONS DETERMINE THE PROPER LIFT LOCATION 1 DO not use the Lift on any asphalt surface Make sure the Lift is used on a dry oil grease free flat level concrete surface capable of supporting the weight of the Lift Do not use the Lift on concrete expansion seams or on cracked defective concrete Make sure to check the desired location for possible obstructions such as a low ceiling overhead lines adequate working area access ways exits etcetera Make sure to allow a minimum space of 14 feet in front and behind the Lift to accommodate all vehicles Certain allowances should be made for special vehicle requirements or unusual floor plans ATTACH THE POWER UNIT TO THE LIFT 1 Locate the Hydraulic Pump in an area where it will be out of the way is safe from damage and weather and where it can be easily reached to operate One end of the General Inlet Pipe 18B has been pre attached to the Lift by the manufacturer To attach the remaining end of the General Inlet Pipe to the Hydraulic Pump wrap the male threads of the Oil Pipe Connector 17B with pipe thread seal tape not included Remove the Oil Filler Nut Cap from the threaded Hydraulic Oil Delivery Port Tighten the Oil Pipe Connector into the Hydraulic Oil Delivery Port One end of the Brake Steel Cable 10B has been pre attached to the Lift by the manufacturer The Brake Lever Assembly 13B is lo
17. rranty Columns Top Rail Beam Uprights Arms Swivel Pins Legs Carriages Tracks Overhead Beam Cross Rails Limited One Year Warranty Tuxedo Distributors LLC Tuxedo offers a limited one year warranty to the original purchaser of Tuxedo lifts and Wheel Service in the United States and Canada Tuxedo will replace without charge any part found defective in materials or workmanship under normal use for a period of one year after purchase The purchaser is responsible for all shipping charges This warranty does not apply to equipment that has been improperly installed or altered or that has not been operated or maintained according to specifications Other Limitations This warranty does not cover 1 Parts needed for normal maintenance 2 Wear parts including but not limited to cables slider blocks chains rubber pads and pulleys 3 Replacement of lift and tire changer cylinders after the first 30 days A seal kit and installation instructions will be sent for repairs thereafter 4 On site labor Upon receipt the customer must visually inspect the equipment for any potential freight damage before signing clear on the shipping receipt Freight damage is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely notification must be received to be covered under warranty Tuxedo will replace
18. vehicle and Lift Also make sure the work area is clear and it is safe to lower the vehicle 10 To lower the Lift use the POWER SWITCH and raise the vehicle slightly to take weight off the Safety Lock Assembly and then release pressure 11 Stand well away from the Lift and vehicle Then squeeze and hold in the Brake Lever 13B while at the same time pushing in and holding the Pressure Relief Valve Handle to slowly lower the Lift all the way down to the floor 12 Move the Rubber Saddles 39B and Plates 42B inward out of the path of the vehicle 13 Disengage the vehicle parking brake Start the vehicle s engine and drive the vehicle off the Lift slowly and carefully 15 INSPECTION MAINTENANCE AND CLEANING WARNING Always unplug the Power Cord from its electrical outlet before performing any inspection adjustments maintenance or cleaning 1 BEFORE EACH USE inspect the general condition of the Lift Check for loose screws misalignment or binding of moving parts checked or broken parts damaged electrical wiring and hoses and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment DAILY With compressed air or a vacuum remove all dirt and debris from the Lift Also use a detergent or mild solvent to remove oil and grease from the unit Then use a premium quality machine oil to lubricate all moving p
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