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User`s Manual

1.
2. Unit mm 2 Hole size for mounting a Protection Bracket 2 einem Ss with Washer and Hole 20 Using M5 Using M6 and M8 o 13 75 2 M8 A F 6 4 M5 3 75 ai b 4 t is t 4 37 E i 4 N 7 rt 5 Ta 9 2 M6 o o gt a e a 23 D D D 8 Protection Bracket 4 1 ct 1 a Daoa te j 39 I 39 Y o i A hi l AC i B C o A fe K B R B _ 4 U Li M5 It M5 t dia 5 5 36 Mounting hole Sensor Eo ii 37 f ot gt 6 20 DEN 3 75 abe 2 Mounting holes 13 75 t 20 2 Mounting holes 4 Mounting holes k 4 M3 Protection Support Protection Bracket 1 Hex Bolt fimi with Washer and Hole 4 Protection Bracket 4 F39 PJ MS is not included 69 20 FS Material Stainless steel and aluminum h32 64 Dimensions A to D N f d Model name Number of beams A B Cc D 2 amber Cansa protection brackets 4 F3SJ AM2P300 2 394 366 5 320 0 F3SJ AM3P300 3 694 666 5 620 0 F3SJ AM4P300 4 994 966 5 920 0 F3SJ AM2P400 2 494 466 5 420 0 F3SJ AM3P400 3 894 866 5 820 0 F3SJ AM4P400 4 1294 1266 5 1220 B 2 1 F3SJ AM2P500 2 594 566 5 520 0 2 D is for reference and must be a length that should not affect intermediate mounting bracket E
3. Test j T K3 K1 K3 K2 K3 KM2 PAi Emitter Receiver z Master select Syne Sync Sync Sync 2 2 2 2 K1 K2 K3 i Ea Gi Model G9SA 300 SC tot fi ai 1 Note 1 F3SJ s external device monitoring and auxiliary output cannot be used Unblocked i Srii i Note 2 S2 performs normal operation when opened and external test when short circuited Blocked rt rt Note 3 Do not connect any cable to terminals C1 D1 D2 E1 and E2 Interlock reset switch l i S1 r r E I io io i S1 Interlock reset switch xternal test switch od i S2 External test switch S2 Poo a T open between Vcc and J1 if a switch is not required T T T KM1 KM2 Magnetic contactor Safety output 1 2 1 _ i M 3 phase motor ie mi 1 m man ma il eee E1 24V DC ly S82K K3 N C contact fi L power Supply 1 1 1 1 1 i i 1 1 i K3 N O cotac H H i i i I K1 K2 N C contaci K1 K2 N O cotaci KM1 KM2 N C contact KM1 KM2 N O cotac Wiring for auto reset mode l l l l l l l l l F3SJ A User s Manual sojdwexy Bui Gieideud 137 sojdwexy Bui Gieideud 138 Input Output Circuit and Applications Connecting to a G9SB 301 D Thin 22 5mm thick wll 9 lt E2 CHECK F3SJ A User s Manual F39 JCOA L F39 J
4. i ne v ge T Z g T z N N keg k kA 3 E 3 E z a lt a C D D E D D p E Z 3 3 5 2 A1 A2 B1 B2 Al N O contact type switch A1 B1 A2 B2 Regressive reflection photoelectric switch 24V DC PNP Output ON when Interrupted Power supply OV Two wire type muting sensor cannot be used F3SJ A User s Manual E Timing Chart Muting sensor A1 Muting sensor B1 Muting sensor A2 Muting sensor B2 Muting state Muting lamp External indicator F3SJ Unblocked Blocked Safety output System Configuration and Functions T3 0 1s max i ON OFF Esti T min to T1max ssl a ea T3 0 1s max ON OFF E A T3 0 1s max e les ON I OFF __1_ E ees l T3 0 1s max a pE A ON i i l OFF 0 15s max 1 p moe Enabled T Disabled Blinking OFF wia sXhs Bunny Tisideuo Unblocked Blocked ON OFF 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 T1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the
5. Communication line g aA ar af way lt af ol A 2 s 2 g z s 2 2 wo af N z S T 2 a gt 5 gt a co xI gt a 5 x gt x 5 3 Q a a SD z a a A A 5 2 gt 5 2 E 3 7 3 amp O K oO 2 gt Z g F 3 3 8 a 5 lt x S n e s sof 1 k2 2 4 4 a t2 24V DC rower e Tt OV SERPY S1 External test switch connect to OV if a switch is not required S2 Interlock lockout reset switch K1 K2 Relay or other device that controls hazardous parts of the machine K3 K4 Load or PLC etc for monitoring 1 Use a switch for micro loads Input specifications 24V 1 8mA 2 F3SJ can operate even if K3 and K4 are not connected 3 Green for the single ended cable F39 JCDIA F3SJ A User s Manual 1 9 wia sAg oiseg Zieideuo 20 System Configuration and Functions E Wiring for Auto Reset Mode Wiring the emitter s circuit as shown below provides auto reset mode Emitter Grey Communication line Pink Communication line 3 ke T g T 5l al g l amp x N 3 a a S1 External test switch connect to OV if a switch is not required a a 2 z S3 Lockout reset switch connect to 24V if a switch is not required E S ex K4 Load or PLC etc for monitoring
6. 2 D aod wt The adjustment angle of F39 LJ3 is from 10deg to 10deg D r Q S CHECK 3 gt 7 43 36 Unit mm 3 7 a 6 M5 oO E UF i ajl wh 0 5 5 j O D l i m o of a Y S o 0 D i n p ow 16 5 D S 1 1 Bel e a of 21 Y Di ba 0 2 Material Zinc die cast stainless steel F3SJ A 1 06 User s Manual Wiring Installation Side mounting when not using intermediate brackets for side mounting Ne F39 LJ3 f N v 2 vt The adjustment angle of F39 LJ3 is from 10deg to 10deg i gel S 3 k2 CHECK A Unit mm z nit mm 31 3 1 16 a 6 M5 S 1 tb 9 5 H 4 S 1 Oo O p 1 co O gq o oP 1 O i a Le 1 LL 2 dia 5 5 i i Kg 5 i 53 42 1 gy 1 U z lt Ei 13 A Material Zinc die cast lt s When performing side mounting without using intermediate brackets for side mounting F39 LJ3 brackets cannot be used in combination with standard brackets CHECK F3SJ A User s Manual 107 suolsuewig pieideu 108 Wiring Installation Dimensions B
7. oo Connected to controler G9SA 300 SC 4 Blue 1 2 Brown Brown 2 OO 3 Green 3 o o D 4 Yellow 7 4 5 Grey 5 5 O O 6 Pink Green 6 7 Blue Grey 7 Female 8 Pink 8 Male Shield Shield Connected to receiver s connection cable O land Cable with connectors on both ends Connected to controller G9SA 300 SC 1 White Blue 1 Ej 2 Brown Brown 2 rN g U ORO 3 Green 3 o 0 z H M 5 Grey White 5 O 6 a 6 Pink Green 6 7 Blue Grey 7 Female 8 Pink 8 Male Shield Shield E Reduced Wiring Connector System A combination of a double ended cable for an emitter F39 JDOB L a single ended cable for a receiver F39 JDOA D and a reduced wiring connector optional F39 CN5 can be used for a reduced wiring system F3SJ F3SJ Emitter Receiver E Reduced Wiring Connector F39 CN5 O O f Cable with connector on one end F39 JD JA D black m 3 Cable with connectors on both ends F39 JD B L grey n_e ILL E Cable for reduced wiring optional F39 JDOBA A set of two cables a double ended cable for an emitter F39 JDOIB and a single ended cable for a receiver F39 JDOIA D Used in combination with a reduced wiring connector optional F39 CN5 See the following page for details of a double e
8. utpu ES COFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF IA Response time p 13 wia sAg Iseg g 9dey9 E Operation of the F3SJ s Indicators When External Test Function is Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within the response time while operating Si ppl Powe u 4 O Within 2 s 7 a ON Within 2 2 s Self test OFF Subsequently performs periodic test If an error is found in the self test the F3SJ enters lockout state keeps the safety outputs in the OFF state and indicates the error at the same time E Self Test Details The self test detects the types of errors described below Emitter Failure of emitter element or circuit CPU failure Broken or short circuited cable Receiver Abnormal external power supply voltage Failure of internal power supply circuit Failure of receiver element or detection circuit CPU failure Memory failure E F3SJ A User s Manual 23 System Configuration and Functions Incidence of disturbance light Failure of safety output circuit Broken or short circuited cable ye IA Error indication patterns and causes of errors p 148 ia I A How to reset
9. wia sAg oiseg Zieideuo Manual reset wiring procedure 1 Connect the interlock selection input line to 9 to 24V pin 1 white 2 Connect the reset input line to 9 to 24V via a reset switch N O contact pin 4 yellow Keep the reset switch contact open and turn ON the power to the F3SJ 2 A T 2 T E Z amp 5 p 8 e S2 Interlock lockout reset switch x3 n S2 x B 2 2 e 24V DC Cc Power supply OV z Wiring for manual reset mode p 19 To reset 1 Cycle the reset switch to apply a voltage of 9 to 24V for 250ms or longer to the reset input and then open the switch to apply a 0 to 1 5V signal or open circuit xsi A reset switch must be installed outside of the hazardous zone in a location that provides a clear view of the hazardous A zone lt K2 CHECK E Setting Change by the Setting Tool Functional setting is available through the setting tool Disabling start or restart interlock ne For details see p 75 F3SJ A User s Manual System Configuration and Functions External Test Function This function forcibly stops the emission using an external signal It can be used to verify that a safety system should properly stop when F3SJ is interrupted To stop the emission apply 9 to 24V to the emitter s test input line The voltage must be applied for a period 4 times that of Toff or longer Toff x 4 or less Ton x 2 or less e e ON Test input OFF
10. 20 Wiring Installation Unit mm Using M6 and M8 2 M8 20 Model name Number of beams A B C D F3SJ AM2P300 2 428 396 320 364 F3SJ AM3P300 3 728 696 620 664 F3SJ AM4P300 4 1028 996 920 964 F3SJ AM2P400 2 528 496 420 464 F3SJ AM3P400 3 928 896 820 864 F3SJ AM4P400 4 1328 1296 1220 1264 F3SJ AM2P500 2 628 596 520 564 1 Mounting Bracket F39 EJ S is not included Material Acrylic resin nitrile rubber stainless steel F3SJ A User s Manual suolsuewig pieideu 115 Wiring Installation Mounting The procedures for using standard mounting brackets included are explained in this section Top Bottom Mounting Brackets Mounting screws M5x20 x 4 Top bottom mounting bracket 2 y 2 oi Top bottom mounting bracket 1 x 4 Top bottom mounting bracket 3 x 4 8 1 The quantities shown here are the number of parts included in 1 top bottom mounting bracket set Material Stainless steel top bottom mounting bracket 1 3 Brass top bottom mounting bracket 2 Iron mounting screws Mounting screws M3x8 x Bununop pieideuo Intermediate Mounting Brackets The number of intermediate mounting brackets included with F3SJ of various models is shown below Model name Number of beams Number of intermediate mounting brackets F3SJ AM2P300 2 0 F3SJ AM3P300 3 1 F3SJ AM4P300 4 1 F3SJ AM2P400 2 0 F3SJ
11. Receiver Emitter Aligned horizontally Aligned vertically Emitter Receiver Emitter Receiver d ooo oo ooo Receiver Emitter Aligned fore and aft Receiver Emitter ooo ooo Emitter a Receiver If 2 sets are installed near each other reflection from the surfaces may cause mutual interference For such a case it can be improved by reducing operating range through the setting tool see Step 3 3 Reducing operating range setting change by the setting tool is required lt Before the change gt Emitter T Receiver B Interference light q Emitter Receiver lt After the change gt Emitter T Receiver eD gt OK Interference light gt x Receiver Emitter F3SJ A User s Manual SUOI IPUOD uonejjesul ieideu 93 SUOI IPUOD uonejjesul ieideu 94 Wiring Installation 4 Keep sufficient distance between the F3SJs so that mutual interference does not occur Emitter Receiver Emitter Receiver ae oe Prr D D Emitter o Receiver Emitter Receiver T PE ERS SB a 3 Distance between emitter and receiver operating range L For 0 2 to 3m 0 26m For 3m or more L x tan5 L x 0 088 m Allowable installation distance D When using 4 or more sets that are not series connected the installations shown below may caus
12. output ouput Operation Modo Output Ree E condition eel pas a Safety Output Information When safety output is ON v v Light Level Diagnosis Information 1 When F3SJ is under ON state and light intensity is within a range from 100 to 130 of ON threshold for 10 seconds or v v longer Error Lockout Information Under error lockout state v Muting Override Information Under either muting or override state v Designated Beam Output Information 2 When designated beam is interrupted v Power On Time Information When power on time exceeds power on time threshold v v Test input ON information When test input is turned ON v v Interlock Information Under interlock state v v Muting Error Information Under muting error state v v Excess Load Switch Frequency When the load switching frequency exceeds its threshold z P Information Information Trigger Information Under either interlock lockout or muting error v Connected Sensor Individual Output When safety output of 1CH under series connection is ON v auxiliary v auxiliary 1CH output 1 only output 1 only Connected Sensor Individual Output 2CH When safety output of 2CH under series connection is ON v auxiliary output 1 only v auxiliary output 1 only Connected Sensor Individual Output 3CH When safety output of 3CH under series connection is ON v auxiliary output 1 only v auxiliary output 1 only Connected Sensor Individual Output 4CH
13. For details see the help for the SD Manager ll IF PC Tool for F3SJ F39 GWUM Optional accessory uoneiedald gieideys E Minimum Wiring for Setting Minimum wiring required to check the operation of the F3SJ Wiring for auto reset mode and deactivated external device monitoring function Receiver Grey Communication line Pink Communication line T F ess D al ol S cf gl l 3 2 aa O a re Sr oO e a O wo N T oO i gt a 2 O gt a ao 3 S Cc aS a D ae as 2 5 gt gt E 5 E 5 Qo af ie Sl 2 fo 5 S e N N k4 gt o er fe e e E g D E 2 2 oO oO oO oa ry oO O x z 2 3 x ow E x OS S 2 3 5 o lt wl T 2 e lt fe O O c 2 a 8 3 Oo Oo 24V DC Power su 4 ov SUPPIY Green for the single ended cable F39 JCDA F3SJ A 54 User s Manual What can be done by the setting tool F3SJ Status When Setting Tool Is Connected Maintenance Status Connecting setting tool turns F3SJ into maintenance status allowing change of setting operation monitoring and check of maintenance information Under the maintenance status F3SJ operates as shown below Safety output keeps OFF status Indication stat
14. i A i i g LS O gt is xe e 2 sre 35 N 5 22 af ius Unit mm 3 ieJ m Te o ttt ojl le 5 iS 1 N lt oO a 5 19 Fy o el lo i S 6 _ t 20 dia 6 5 a dia 9 Material Stainless steel Dimensions A to C Model name Number of beams A B F3SJ AM2P300 2 394 359 5 320 F3SJ AM3P300 3 694 659 5 620 F3SJ AM4P300 4 994 959 5 920 F3SJ AM2P400 2 494 459 5 420 F3SJ AM3P400 3 894 859 5 820 F3SJ AM4P400 4 1294 1259 5 1220 F3SJ AM2P500 2 594 559 5 520 F3SJ A 1 04 User s Manual Wiring Installation m F39 LJ3 Free location Mounting Bracket Backside mounting Jo F33 CQ 8s 2 gt D g 5 1 The adjustment angle of F39 LJ3 is from 10deg to 10deg A A be is CHECK 3 gt 3 o 31 Unit mm Q 22 9 1 6 M5 g i EAs S 1 yo L vt 1 FE 1 0 E w 7 j i O j aoe 1 a Q m 1 o BI 16 u 1 Ww o lt gt i o q 4 i to si 4 2 S ka Material Zinc die cast F3SJ A User s Manual 105 Wiring Installation Side mounting when using intermediate brackets for side mounting
15. 2 Interlock Function p 75 When muting function is enabled a muting lamp is turned on to notify people in the surrounding zone that the safety functions are disabled Factory setup is external indicator outputs 1 and 2 While the setting tool allows change of output destination for a muting lamp muting override information must be set to at least one of auxiliary output 1 or external indicator outputs 1 or 2 If none of the above output is set F3SJ enters lockout Auxiliary output 1 external indicator outputs 1 and 2 have diagnosis function For safety reason using diagnosis function is recommended Z Auxiliary Output Non Safety Output p 70 External Indicator Output Non Safety Output p 74 1 Standard Muting Mode Operation mode configured for F3SJ factory shipment Turning muting inputs 1 and 2 ON with time difference enables muting function For details see Muting in Chapter 2 A Muting System p 27 st Setting can be changed such as muting time limit 9 CHECK 2 Exit Only Muting Mode Setting is Available Only for PC Tool For F3SJ Turning muting inputs 1 and 2 ON with time difference enables muting function Difference from standard mode exists in muting completion condition e Start Conditions If both of the following 2 conditions are present muting is activated 1 No interrupting object is found in the F3Su s detection zone and safety output is ON 2 After muting input 1 is turned ON connected
16. 2 cla Feedback loop 2o 3 gt z 5 5 x 7 ee FEE 3 2 gs 2 ES 3 2 3 ssl 3 Mia O laa a ee E amp 7 oMa 2 E 2 2 M2 Motor controller g 5 a n i T BATT HOTET 5 O1 Suet KM2 KM4 gt AND m ey Open Open Open Open OFF m OV x ies Control circuit 3 2 fv 77 Model G9SX AD322 T15 4 Green for the single ended cable F39 JCoA S1 External test switch Motor controller connect to OV if a switch is not required operation command S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM4 Magnetic contactor Safety sensor safety output M1 M2 3 phase motor _ _ E1 24VDC power supply S82K KM1 KM2 N C contact PLC Programmable controller KM3 KM4 N C contact Used for monitoring not related to safety system Wiring for manual reset mode KM1 KM2 N O contact KM3 KM4 N O contact i T Motor operation command m i i Motor rotation k OFF delay time S3 Reset switch F3SJ A User s Manual 1 39 sojdwexy Bui Gieideud 140 Input Output Circuit and Applications Using a reduced wiring connector eA combination of a cable for reduced wiring F39 JDOIBA and a reduced wiring connector F39 CN5 can be used for a reduced wiring system Cable with connectors on both ends F39 JDL B L grey F3SJ Emitter O O Reduc
17. B1 A2 Muting sensor A2 is turned OFF and the muting function is released and the safety function of the F3SJ is working E Installation Distance The minimum distances D2 m and D3 m required for the muting sensors to keep the muting function enabled are D2 lt L Formula 3 D3 lt L Formula 4 L m Length of a workpiece The maximum distance d2 m required for muting sensors to keep the muting function enabled is VxTimin lt d2 lt VxT1max Formula 5 V m s Approach speed of a workpiece Timin s Muting input time limit value minimum 0 03s T1max s Muting input time limit value maximum 3s F3SJ A User s Manual wia sXhs Buln Tisideuo 39 w zs s Buln Tieideuo 40 System Configuration and Functions Use the PC tool for F3SJ to change following values T1min Muting input time limit value minimum T1max Muting input time limit value maximum nee Muting function p 68 To enable the muting function D2 D3 and d2 must satisfy formulas 3 4 and 5 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the first muting sensor Moving direction Moving direction E Wiring Diagrams
18. Pink Communication line or 4 a 4 a oes g o E T z c E T xX 2 o 3 X O 6 D 2 S a l al z ws S 2 amp g a aj v gt N a gt m m N YS x ZES a 5 o 5 k 5 5 gt gt oa i 5 2 a a a a y S S 2 G 2 F 2 SiS 38 3 3 D 5 32 gt gt S el 3 5 85 2 3 5 a Q Oe E 5 X 6 3 SO Q me lt De a B1 je 34 sd 3 24V DC PONG supply b OV Al Contact by muting sensor A1 B1 Contact by muting sensor B1 M1 Muting lamp 1 When the muting function s operation check is not performed it can work if this is open 2 Connect either the emitter or receiver to the muting lamp 3 Two wire type sensor cannot be used 4 Green for the single ended cable F39 JCoA F3SJ A User s Manual 33 w zs s Buln Tieideuo System Configuration and Functions Installation Standard for Muting Sensors Set the muting sensors so that they can detect all of the passing detection objects palettes automobiles etc Do not install in a position so that only the front or rear end of the detection object is detected Set the muting sensors so that they detect the objects even when they are loaded on palettes or other transport devices Also install the F3SJ and muting sensors so that each object passes through all muting sensors before the
19. Q A Auxiliary Output Non Safety Output p 70 EK External Indicator Output Non Safety Output p 74 e Setting Example Optimizing operating range prevents influence on other photoelectric sensor Emitter 1 Receiver 1 F3SJ Operating range Max Cm O Photoelectric sensor other than F3SJ Affected Emitter 2 Receiver 2 Emitter 1 Receiver 1 F D aC b i2 F3SJ Emitter 2 Receiver 2 Operating range 2m O E O Photoelectric sensor other than F3SJ Not affected F3SJ A 78 User s Manual What can be done by the setting tool Operation Monitoring Incident Light Level Display E Overview Provides readout of F3SJ s receiving light intensity mE Example To adjust beams while checking F3SJ s receiving light intensity E Functional Description e Incident Light Level Display Provides indication of F3SJ s receiving light intensity Receiving light intensity indication can be checked by the setting tool E Setting Change Configure for each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Bunoyuow uonesado deyo Disturbance Light Level Display E Overview Disturbance light from other photoelectric sensor into F3SJ can be read out mE Example To take measure against disturbance light from other nearby photoelectric sensor or adjacent F3SJ E Functional Description e Disturbance Light Lev
20. A1 B1 F3SJ A1 B1 F3SJ Workpiece Workpiece Workpiece Workpiece y i Jo _ a2 02 Moving direction direction Timing Chart T3 0 1s max Muting input 1 ON Muting sensor A1 OFF E iyiyi T1min to T1max l kK T3 0 1s max Muting input 2 ON Muting sensor B1 OFF T1max 0 15s max 1 Muti tat Enabled i uling stale Disabled _ _ SS Blinki I l OFF F3SJ Unblocked Unblocked O oe Blocked Blocked ON OFF Safety output 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 T1min Muting input time limit value minimum Minimum time difference between muting inputs 1 and 2 If the time difference between muting inputs 1 and 2 is smaller than this value a muting error occurs T1max Muting input time limit value maximum Maximum time difference between muting inputs 1 and 2 Minimum value must be less than maximum value T2 Muting time limit Time to be continued for muting function If muting state exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks F3SJ A User s Manual uonesiddy 0 peysnipy Buas fogs 63 What can be done by the setting tool Indicates maximum time limit to allow waveform cracks regarding the muting input 1 and muting input 2
21. E Functional Description External Indicator Output Attaching External Indicators p 99 e Output Operation Mode Selects output detail from external indicator output e Reverse Output Mode Reverses external indicator output e Lighting Up Pattern Sets external indicator output detail and lighting up pattern e External Indicator Output Diagnosis Function Enabling external indicator output diagnosis allows breakage and short circuit detection of external indicator or muting lamp connected to the output Use incandescent lamp if you want to enable external indicator output diagnosis function If the diagnosis function is enabled while no external indicator is connected to an emitter nor a receiver lockout external indicator output error should occur breakage detection When there is breakage between output terminals for external indicator F3SJ is transitioned to lockout 2Short circuit detection When there is short circuit between output terminals for external indicator F3SJ is transitioned to lockout Setting Change e External Indicator 1 Receiver Side Configure in a bulk in case of a series connection to be written into the primary sensor only PC Tool F Function Initial Setting Available Setup Item Setting Console ee r Output Operation Mode Safety Output See Output Operation Mode y y Information 1 Reverse Output Mode Enabled 2 Enable disable Lighting Up Pattern ON 3 On
22. E Ref Minimum Wiring Required to Check the Operation of the F3SJ Wiring for auto reset mode and deactivated external device monitoring function i gt Is g 2 D E gt 8 W 5 F Grey Communication line Pink Communication line T r amp 3 5 T z z l 2 A 3 lt o z O e 5 2 O wv oO x io m ie D amp a on S N 5 m gt oo ea m gt gt a a 25 a D N 5 ta 5 gt gt E ka m O 2 3 a z 3 8 3 5 5 S N N 2 a 2 2 5 3 5 d 5 a D 2 8 gt 2 g D 5 gt gt amp h Q amp 5 E x a 2 o 8 5 8 3 3 wo go lt x E Es lt O_ Ko o O o 8 8 5 5 g Q Q Q wW O O O 24V DC Power supply e o V Green for the single ended cable F39 JCOA Interlock Function The F3SJ turns the safety outputs OFF when its power is turned on or its beam is interrupted and holds this state until reset input is applied This state is called interlock Two methods can be used to reset the interlock state auto reset that automatically turns control outputs ON when the interrupting object is removed and manual reset mode that keeps control outputs OFF until a reset signal is provided if the interrupting object is removed E Auto Reset When the interrupting object is removed from the detection zone the safety outputs automatically turn ON A
23. Rubber Grommet Rubber Grommet Rubber Grommet in Right Position Misaligned Grommet Output Operation The external indicator output 1 on the receiver side is configured as safety output reverse output ON when blocked while the external indicator output 2 on the emitter side is configured as lockout output ON during lockout When the muting function is used both the emitter and receiver are configured as muting override output Blinking during muting and during override Timing chart of basic system Unblocked Unblocked Blocked Blocked if 1 1 l l 1 j I ON Lockout Safety output l o OFF 10 e91pu jeu13 x3 Gulyoeyny preideu External indicator output1 ON r Receiver OFF External indicator output2 ON Emitter OFF Setting Change by the Setting Tool Functional setting is available through the setting tool nee External Indicator Output Non Safety Output p 74 Changing output operation mode Reversing output Changing indication mode of external indicator Enabling diagnosis function of external indicator F3SJ A 1 00 User s Manual Dimensions When Using Standard Mounting Brackets m Backside Mounting Top bottom mounting bracket F39 LJ1 CL g 5 Ay 2 Intermediate mounting bracket F39 Lu3 vst The adjustment angle of F39 LJ3 is from 10deg to 10deg Q CHECK 2 Top bottom mounting brack
24. Safety related characteristic data EN 61508 2010 F3SJ A User s Manual See http Awww fa omron co jp safety_6en Overview and Specifications Model Name List Response Times F3SJ AMOPOOO Number of beams Response time ON to OFF Response time OFF to ON S F3SJ AM2P300 2 10ms 40ms Ej F3SJ AM3P300 3 10ms 40ms F3SJ AM4P300 4 11ms 44ms Pod F3SJ AM2P400 2 10ms 40ms F3SJ AM3P400 3 11ms 44ms g F3SJ AM4P400 4 11ms 44ms F3SJ AM2P500 2 10ms 40ms For series connections use the calculations below When 2 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 1 ms Response time OFF to ON Response time ON to OFF x 4 ms When 3 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 2 Response time of 3rd unit 5 ms Response time OFF to ON Response time ON to OFF x 5 ms When 4 sets are series connected Response time ON to OFF Response time of primary sensor Response time of secondary sensor 1 Response time of secondary sensor 2 Response time of secondary sensor 3 8 ms Response time OFF to ON Response time ON to OFF x 5 ms NE Designation of F3SJ in series connection p 95 F3SJ A User s Manual sBuney teideua 14 Overview and Specifications Power Cable Length Extension of p
25. 2 After muting input 1 is turned ON connected to 9 to 24V from OFF muting input 2 is turned ON connected to 9 to 24V from OFF within the muting input time limit T1max 3 sec can be changed to between 0 1 and 4 sec Order of muting inputs 1 and 2 is irrelevant uonesiddy 0 peysnipy Buijes fogs When condition 1 is satisfied but time of condition 2 is not a muting sequence error occurs and receivers muting error indicator turns ON A muting error is canceled when either of the following condition is satisfied Muting is started by a proper muting sequence Cycle the power back ON with muting input 1 OFF and muting input 2 ON e End Conditions If either of the following condition is satisfied muting state will be released 1 Muting input 1 stays OFF for maximum muting input time with allowable waveform cracks T3 0 1sec or longer 2 Muting input 2 stays ON for maximum muting input time with allowable waveform cracks T3 0 1sec or longer 3 When muting continuance time exceeds muting time 60s can be changed gu Muting state can be also released when the sensor enters lockout 9 z CHECK F3SJ A User s Manual What can be done by the setting tool e For Wiring Muting inputs 1 and 2 must be N O and N C contact types of heterogeneous redundant input system respectively are recommended e Wiring when using position detection muting mode and external device monitoring function Mi 4 4
26. 8 82 2s 3 gaal 2 a a 3 Bs a gt 20 S a 81 gt 5 33 ga 5 8 30 S 8 8 5 gt 32 af 3 2 aj iE a E a 3 3 3 8 S 22 ES 2 3L 8 8 a ae 3 2 Communication line Pink Communication line Grey Note 1 The OFF delay contacts K1 K2 may instantly turns OFF due to a circuit error occurring in the controller Accordingly when the current supply to the motor is ceased before the motor stops and it may cause a hazardous situation to the system the example of wiring above should correspond to the Category 2 If however it may not cause a hazardous situation the example of wiring above should correspond to the Category 4 Note 2 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN A F3SH F3SJ Note 3 When the F3SJ is series connected or 5 or more sets are connected to the total system of F3SX power must be supplied to F3SJ from external source For details see documentation of F3SX Note 4 Example of circuit above corresponds to the Stop Category Emitter EN60204 1 1 F3SJ 2nd unit Note 5 In the example of wiring above it is necessary to change the threshold value of feedback monitoring time in consideration for the delay time setting value by using the function set up software fo
27. F3SJ A User s Manual 1 1 3 Wiring Installation Mounting an Environment Resistant Case E External Dimensions of Environment Resistant Case F39 EJOOOO Backside mounting Q Unit mm D j pei 32 o rs G Hole size for mounting g dia 60 5 3 20 Using M5 Using M6 and M8 D dia 9 7 giia 6 8 5 5 iis 2 M8 A y ry Q i AN jt fia s Nw r iea 7 7 a 2 EL dl 2 2 M6 EE re oF tid BE A B C D es le ET 22 t y 2 TT Th iP f FEOT 32 mom 1 me AA 18 HEF AA P 20 he B LJ 20 2 Mounting brackets SPEER Ai 4 Mounting Bracket F39 EJ R is not included Material Acrylic resin nitrile rubber stainless steel Dimensions A to D Model name Number of beams A B C D F3SJ AM2P300 2 428 396 320 364 F3SJ AM3P300 3 728 696 620 664 F3SJ AM4P300 4 1028 996 920 964 F3SJ AM2P400 2 528 496 420 464 F3SJ AM3P400 3 928 896 820 864 F3SJ AM4P400 4 1328 1296 1220 1264 F3SJ AM2P500 2 628 596 520 564 F3SJ A 1 14 User s Manual Side mounting Dimensions A to D 2 Mounting brackets F39 EJ S dia 60 5 a 4 M5 Hole size for mounting Using M5 Sei
28. General requirements and tests e JIS B 9704 2 2008 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices spuepuejs poyejoy Lieideuo F3SJ A User s Manual 167 Appendix Revision History A manual revision code appears as a suffix to the manual number at the bottom of the front and back covers of this manual SCHG 716 G Revision No Revision Revision date Revisions symbol December 2006 First edition July 2007 Troubleshooting revised August 2008 Changed mounting screw Added information to Precautions for Correct Use ojoo gt January 2010 Added the contents about new Machinery Directives Minor correction E November 2011 Added the contents about EN IS013849 1 2008 Change the contents about EN 61496 2 F November 2012 Added and corrected dimensions and notes Corrected the contents about EN 61508 Correction of errors G August 2013 Corrected the procedure of how to release the muting error Corrected the waveform of the control output of the self test function Updated the dates of effect for standards Changed the content of Terms and Conditions Agreement Added reduced wiring connectors and reduced wiring cables Added single ended cable and double ended cable models Minor correction F3SJ A 1 68 User s Manual Authorized Distributor
29. 20 with Washer and Hole 20 Using M5 Using M6 and M8 eN HEE 1375 i 2 M8 s i F 6 ws 3 75 ie 3 7 F 37 o S ry ry ttd i a j 4h ji v o o i pren 2 M6 e 2 road D Sensor D D 16 be 8 dia 5 5 Ny j 23 f rt rd 43 4 E I 39 39 d d B c A B K B Mounting hole aioa M5 vaoa M5 Protection Bracket 3 o o t A o t 1 ae j 37 0 ot F t t 1 TI 20 3 75 6 25 2 Mounting holes 13 75 t 4 M3 20 5 i 6 A j 2 Mounting holes 4 Mounting holes o is Hex Bolt Brotection support T Protection with Washer iim Bracket 1 and Hole Material Stainless steel and aluminum Dimensions A to D Model name Number of beams A B Cc D 1 Number ot used protection brackets 3 F3SJ AM2P300 2 394 366 5 320 0 F3SJ AM3P300 3 694 666 5 620 0 F3SJ AM4P300 4 994 966 5 920 0 F3SJ AM2P400 2 494 466 5 420 0 F3SJ AM3P400 3 894 866 5 820 0 F3SJ AM4P400 4 1294 1266 5 1220 B 2 1 F3SJ AM2P500 2 594 566 5 520 0 1 Dis for reference and must be a length that should not affect intermediate mounting bracket F3SJ A 1 12 User s Manual Wiring Installation Side mounting
30. ERROR B red ff 8 ERROR B red Error mode indicator J ERROR A red ERROR pa ERROR A red OFF output indicator red a Interlock indicator yellow o E E Buljooysejqnoi Lieideuo S RECEIVER F3SJ A 148 User s Manual Appendix ON Blink OFF Emitter Receiver Error code Error Description Cause Solution S 10 11 Mutual Disturbance light is received Block the disturbance light C i Bc interference error E p 93 B i i B The receiver is receiving light See Chapter 4 Mutual s emitted from another photoelectric Interference Prevention A i i A switch or F3SJ ta p 92 ee ae 19 2 Power supply Power supply voltage is outside Connect to a 24VDC 20 power C 4 C capacity error the rated range supply voltage TRT Voltage fluctuation due to Replace the power supply with B P ff B insufficient power supply capacity one that has a larger capacity eal oe Instantaneous break or Do not share the power supply A 4 fi A instantaneous stop due to power with other devices and connect to oe sharing with other devices a power supply that is dedicated to devices for electrical detection protective functions such as the F3SJ safety controller muting sensor etc 30 31 32 Communication The communication line or other Check the wiring and cables c i C 37 39 error wiring is broken or short circuited Communi
31. Hazardous zone A1 F3SJ B2 Workpiece ES L B1 A2 al gt a D2 D3 d2 Maximum distance required for the muting sensor to keep the muting function enabled D2 D3 Minimum distances required for the muting sensor to keep the muting function enabled All muting sensors are turned OFF and the safety function of the F3SJ is working 2 The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone A1 F3SJ B2 Workpiece H es B1 A2 When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of F3SJ is disabled F3SJ A User s Manual System Configuration and Functions 3 The muting sensors are blocked and the safety function of the F3SJ is disabled Hazardous zone A1 F3SJ B2 d 4 Workpiece H gt B1 A2 Muting sensors A1 and B1 are turned OFF but A2 and B2 are ON so the muting function is still working Safety outputs 1 and 2 are turned ON 4 The muting function is released Hazardous zone A1 F3SJ B2 Workpiece
32. LA protect bar You need to purchase 1 for F3SJ AM4P400 only Ajayeredag pjos s oss soy Lieideug F3SJ A 1 60 User s Manual Environment resistant case Appendix Appearance Model name For emitter F39 EJOOOO L For receiver F39 EJOOOO0 D Note One environment resistant case is provided in a set Mounting bracket is not included You must purchase optional back mounting bracket F39 EJ R or side mounting bracket F39 EJ S When environment resistant case is used operating range is from 0 2 to 7m Sensors of F3SJ AM3P300 F3SJ AM4P300 F3SJ AM3P400 and F3SJ AM4P400 with total sensor length of 605mm or longer can be mounted in the vertical direction only OOOUin a model code is defined as shown below based on an F3SJ model F3SJ AM2P300 0320 F3SJ AM3P300 0620 F3SJ AM4P300 0920 F3SJ AM2P400 0420 F3SJ AM3P400 0820 F3SJ AM4P400 1220 F3SJ AM2P500 0520 A protective structure complies to IP67 IEC60529 Back mounting bracket for environment resistant case Appearance Model name Note F39 EJ R 2 brackets per set Side mounting bracket for environment resistant case Appearance Model name Note F39 EJ S 2 brackets per set F3SJ A User s Manual Ajayeredag pjos s oss soy Lieideua 161 Appendix Series connection cable for environment resistant case Appearance Model name Note For
33. S1 External test switch connect to OV if a switch is not required S2 Interlock reset switch s3 Emergency stop switch forcibly opening contact A165E A22E S4 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting Use G9SB 301 B for 3a 1b contact auto reset type Use G9SB 200 D for 2a contact manual reset type or G9SB 200 B for 2a contact auto reset type For details see the catalogs Input Output Circuit and Applications Connecting to a G9SX AD322 T15 Can be configured for partial control and total control Can be extended to connect a door switch or a relay unit Receiver Emitter F3SJ settings Auto reset mode Not using external device monitoring G9SX AD322 T15 settings Auto reset mode Using feedback loop F39 JCOA L F39 JCOA D F39 JDOA L F39 JDOA D Communication line Grey Communication Shield T TY line Pink E TN F Sal g 5
34. a 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 eT1max Muting input time limit value maximum Maximum time difference between muting inputs 1 and 2 T2 Muting time limit Time to be continued for muting function If muting state exceeds this time the function is canceled T3 Maximum muting input time with allowable waveform cracks This is the maximum time limit allowed for waveform cracks for muting input 1 and muting input 2 when muting is in effect It is set as 0 1s F3SJ A User s Manual uonesiddy 0 peysnipy Buas fogs 67 uonesiddy 0 peysnipy Buijes fogs 68 What can be done by the setting tool Setting Change Setting items vary according to the mode Muting zone setting Configure for each CH in case of a series connection Other than the above Configure in a bulk in case of a series connection to be written into the primary sensor only Standard muting mode Exit only muting mode PC tool for F3SJ only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Muting Zone Setting All beams 1 to all beams v v T1min Muting input time limit 0 03s 0 03s 0 1s to 3 9s by 0 1s z minimum value T1max Muting input time limit 3s 0 2s to 4s by 0 1s z maximum value T2 Muting time
35. i Receiver Grey Communication line Pink Communication line aero 7 lel sodas ZS xe S gt z 2L ol g z 2 S 2 g 3 2 S So l 2 z a 5 s 5 3 2 gt D 5j aj x 8 2 S e al a amp S S 3 a z a al g amp amp 2 2 2 2 amp 5 3 z g E E 2 2 a A Z a E 5 2 2 D E F gt pa Q 7 amp 2 Ea E O L 3 D D 5 3 n SKZ 2 2 5 gt 2 oO E ol Oo ai a S S E7 s Q 4 leq e 6 1 4 2 55 K2 3 in 4 amp b amp S1 External test switch connect to OV if a switch is not required S2 Lockout reset switch connect to 24V if a switch is not required A1 Limit switch etc B1 Limit switch etc K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring M1 Muting lamp 1 Use a switch for small loads input specifications 24V 1 8mA 2 Can work as an interlock reset switch when interlock function is used 3 F3SJ operates even when K3 is not connected 4 Connect a muting lamp to either of external indicator output or auxiliary output 1 of an emitter or a receiver To connect a muting lamp to the auxiliary output 1 setting must be changed by the setting tool 5 When external device monitoring is not used see below 6 Two wire type m
36. 500mm Lens diameter Diameter 5mm 0 2 to 9m Operating range can be reduced to 0 5m through the setting tool Operating range ON to OFF 10ms to 11ms max OFF to ON 40ms to 44ms max when incidence is stable Refer to p 13 for details Response time Startup waiting time 2s max 2 2s max in case of series connection Power supply voltage Vs 24VDC 20 ripple p p10 max Current consumption Emitter 76 mA max no load Receiver 68 mA max Light source Infrared LED 870nm wavelength Effective aperture angle EAA Within 2 5 for the emitter and receiver at a detection distance of at least 3 m according to IEC61496 2 Safety outputs OSSD PNP transistor outputs x 2 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension including inductance load Maximum capacity load 2 2 UF leakage current 1 mA max This may be different from previously used logic ON OFF because safety circuit is used Auxiliary output 1 Non safety output PNP transistor output x 1 Load current 300mA max Residual voltage 2V max except for voltage drop due to cable extension leakage current 1mA max Auxiliary output 2 non safety output a PNP transistor output x 1 load current 50mA or less residual voltage 2V or less excluding function for a basic system influence by cable extension leakage current 1mA or less Connectable external indicato
37. Blocked N as BE e mE Lockout o OFF Safety output External device ON monitoring input OFF E T1 Allowable delay time F3SJ A User s Manual Buiyes nd no ndu 10 291pu 3deyo 77 What can be done by the setting tool Operating Range Change Operating Range Change Function E Overview Can set F3SJ s operating range shorter E Example eTo set shorter operating range for F3SJ to prevent other photoelectric sensor to be affected eTo set shorter operating range for short installation distance to prevent mutual interference E Functional Description e Operating Range Setting for operating range can be selected from 0 5m 1m 2m 3m 5m and MAX 9m Best operating range can be configured for installation distance MAX indicates rated operating range Rated Operating Range F3SJ AMOPOOO 9m 5 1 Setting shorter operating range for F3SJ can reduce emission light intensity thus influence on other photoelectric A sensor At the same time F3SJ s threshold value is improved reducing influence from other photoelectric sensor lt CHECK Bueys ebuey Buyesodo Cieideuo Setting Change Configure oe each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Operating Range 0 5m 1m 2m 3m 5m and v Change Function MAX 9m In case of series connection it must be configured for each F3SJ
38. C and F Model name Number of beams B C F paper ot eauirediteg location brackets F3SJ AM2P300 2 230 320 2 F3SJ AM3P300 3 530 620 B 2 3 F3SJ AM4P300 4 830 920 B 3 4 F3SJ AM2P400 2 330 420 2 F3SJ AM3P400 3 730 820 B 3 4 F3SJ AM4P400 4 1130 1220 B 4 5 F3SJ AM2P500 2 430 520 B 2 3 When only F39 LJ3 free location mounting brackets are used without standard brackets allow a space of at least 350mm between the brackets The number of brackets required varies according to the model For details about the number of required brackets refer to the table below The intermediate mounting brackets shipped with the product are the same as the F39 LJ3 free location mounting brackets Purchase brackets as necessary if there are fewer intermediate mounting brackets than required When intermediate mounting brackets are included they can be used as free location mounting brackets Required number of F39 LJ3 free location mounting brackets 2 pieces are included with F39 LJ3 for 1 F3SJ set emitter receiver Number of free location mounting brackets included Number of free location Number of additional free location mounting bracket F3SJ A User s Manual Model name l as l mounting recae required sa numberof bedaine intermediate mounting for mounting F3SJ need to be purchased brackets F3SJ AM2P300 0 4 2 sets 4 F3SJ AM3P300 2 6 2 sets 4 F3SJ AM
39. Communication line Pink Communication line AL g 8 or 8f 6 2 PR Pe SS of f l s ei amp 3B 2 x O 2 os 8 Z aj a S yl amp eea 2 al gt y aj a gH Z FI S 2 S gt gt 2 5 5 a al 5 3 l3 E B 3 S E e 2 Ajs 3 2 oS gt Z 2s l g 3 ene 2 0 k3 2 2 ina lt li on o B A1 Si s2 y k3 K O 5 5 1712 K24 3 4 e e e e e b 24V DC Power su b amp D amp t OV a S1 External test switch connect to OV if a switch is not required a S2 Lockout reset switch connect to 24V if a switch is not required A1 Contact by muting sensor A1 B1 Contact by muting sensor B1 K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring M1 Muting lamp 1 Use a switch for small loads input specifications 24V 1 8mA 2 Can work as an interlock reset switch when interlock function is used Configuration by the setting tool is required 3 F3SJ operates even when K3 is not connected 4 Connect a muting lamp to either of external indicator output or auxiliary output 1 of an emitter or a receiver To connect a muting lamp to the auxiliary output 1 setting must be changed by the setting tool 5 Two wire type sensor cannot be used 6 Green for the single ended cable F39 JCDA System Configuration and
40. Dimensions eee 10a _ When Using Standard Mounting Brackets si isi 101 When Using Optional Mounting Brackets 104 F39 A01Po0 PAC External Indicator Set 110 When Using Spatter Protection Covers si sts lt lt A0 Setting Tool a a Mounting a Protect Bar ggg Mounting an Environment Resistant Case 114 Mounting 116 Top Bottom Mounting Brackets 0 6 Intermediate Mounting Brackets 0 6 Mounting Procedure 117 F3SJ A User s Manual XV xvi Adjustment Procedure 120 Wiring a Aa Wiring Precautions 121 Power Supply Unit o 12 Wiring Procedure eee 123 Chapter5 Input Output Circuit and Applications 129 Input Output Circuit 130 Wiring Examples 131 Using only F3SJ 131 Connecting 2 Muting Sensors a 132 Connecting 4 Muting Sensors S 138 Connecting to an F3SP B1P 134 Connecting to an F3SX E L2R2 a 5 Connecting to a G9SA 301 8 8G Connecting to a G9SA 300 SC 137 Connecting to a G9SB 301 D 138 Connecting to a G9SX AD322 T145 si Using a reduced wiring connector 0 40 Chapter Checklists 141 Pre Operation Checklists 142 Checklists 142 Maintenance Checklists 00 Checklists 145 Chapter7 Appendix 147 Troubleshooting 148 Lockout State 148 Problem under other state than lockout 154 Accessories Sold Separately 0 155 Glossary 9163 Related Standards T6 International Standards o T6 European Standards 8G U S Federal Regurations 8G U S Standards 166 Canadian Standards 167
41. Ended Cable F39 JD3A D F39 JD1007BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD1010BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 10m Single Ended Cable F39 JD10A D Note Also available is a combination of cables for an emitter and a receiver with other lengths than the above Series connection cable for close contact 2 cables per set for emitter and receiver Appendix Appearance Model name Cable length Specifications F39 JJRO6L 0 06m Cap 10 pin Cap 10 pin F39 JJR15L 0 15m Series connection cable for extension 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JJR3W 0 3m Cap 10 pin M12 connector 8 pin Universal indicator cable Appearance Model name Cable length Specifications F39 JJ3N 3m Cap 10 pin 2 wires External indicator set Appearance Model name Color Specifications F39 A01PR PAC Red Cap 10 pin M12 connector 8 pin Mounting brackets included Cable length 0 1m w F39 A01PG PAC Green F39 A01PY PAC Yellow Setting Console Appearance Model name Note F39 MC21 Branch connector connector cap dedicated cable and dedicated cable with plug are provided F3SJ A User s Manual Ajayeredag pjos s oss 2oy Lieideua 157 Ajayeredag pjos s os
42. F3SJ Load switching frequency Read out only Load switching frequency 100 000 times 1 000 to 4 000 000 threshold value times by 1 000 unit Accumulated load switching Read out only v v frequency Load switching frequency Reset v v reset F3SJ A User s Manual uonewozuj sOUeUD UIeE Y greideyo 83 What can be done by the setting tool Setting Recovery Setting Recovery Function A sufficiently trained and qualified person must perform setting recovery Incorrect setting may cause a person to go undetected resulting in serious injury To reset the configuration to previous one safety distance may get longer Always verify recalculation of safety distance and intended operation of F3SJ based on the change E Overview Resets F3SJ s settings to the factory shipment values or previous setting values mE Example To reset the configuration because the settings were forgotten Alano Huys 3ydeyo E Functional Description e Setting Recovery Function By performing the setting recovery function the setting console can be used to restore the F3SJ s configuration to the factory settings With the PC tool for F3SJ the factory settings or the previous settings before the most recent change can be restored E Setting Change Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Setting Recovery Factory Shipment Setting V Factory shipment p Function Pr
43. G3J M 3 phase motor E1 24VDC power supply S82K Unblocked a 1 1 Blocked PLC Programmable controller i Used for monitoring not related to safety system External test switch S1 Wiring for auto reset mode Reset switch S2 Safety output K1 K2 N O contact KM1 KM2 N O contact J I i Vv K1 K2 N C contact Interlock Test selection KM1 KM2 N C contact ee E ee eee PLC input 1 Wiring when not using external device monitoring function i PLC input 2 Fonna 7 i External device monitoring N PLC output Output operation mode of auxiliary output 1 is 31 C safety output information reverse enabled initial setting It cannot be used as a muting system when F3SP B1P is used A Muting System p 27 F3SJ A 1 34 User s Manual Input Output Circuit and Applications Connecting to an F3SX E L2R2 Emergency stop switch can be connected Door switch two hand control single beam or relay unit can be used in combination with F3SX Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX L2 Module F3SJ settings Auto reset mode Does not use external device monitoring function F3SX E L2R settings Manual reset mode Using feedback ti
44. Insulated vinyl round cable dia 6 shielded 8 wire Cross section of conductor 0 15mm Insulator diameter 1mm Set model name For emitter F39 JJR3W F39 JJR3W L Grey cable For receiver F39 JJR3W D Black cable Connect a double ended cable F39 JCOB or F39 JDOB in between The maximum length between series connections is 15m Cap F3SJ Emitter Cable is grey F39 JCOB L JDOB L Grey r nN F3SJ Emitter Cable is grey Cable with connectors on both ends Series connection cable for F39 JCOB JDOB extension F39 JJR3W F3SJ Receiver Cable is black F39 JCOIB D JDOB D Black F3SJ Receiver Cable is black F3SJ A 124 User s Manual dia 15 Wiring Installation E Connection Cable F39 JJR3K sold separately The connection cable is a standard included product Purchase a replacement when damaged or lost Unit mm Body color Black M12 Waterproof connector plug Insulated vinyl round cable dia 6 shielded 8 wire Cross section of conductor 0 15mm Insulator diameter 1mm Set model name For emitter For receiver F39 JUR3K F39 JJR3K L Grey cable F39 JJR3K D Black cable E Cable with Connectors on Both Ends Cable for Extension and for Connection to F3SP B1P F39 JDOB sold separately Unit mm 39 5 Body color Black Body color Black M12 IP67 Connector M12 IP67 Connector Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross se
45. JD7A F39 JD7A L F39 JD7A D 7000 F39 JD10A F39 JD10A L F39 JD10A D 10000 F39 JD15A F39 JD15A L F39 JD15A D 15000 F39 JD20A F39 JD20A L F39 JD20A D 20000 Internal wiring diagram F39 JDOIA L F39 JDOIA D Connected to power cable double ended connector cable and reduced wiring Emitter Receiver connector 1 White White Interlock selection input Safety output 2 2 Brown Brown 24V DC 24V DC 5 3 Black Black Test input Control output 1 4 Yellow Yellow Reset input Auxiliary output 1 5 Grey Grey Communication line Communication line O 6 Pink Pink Communication line Communication line 7 Blue Blue OV OV Female 8 Red Red Auxiliary output 2 Poma device Shield Shield Twisted pair wires are white and red brown and blue black and yellow and grey and pink The size and the number of wires of the single ended cable F39 JCOA are the same as those of F39 JDOA Green for pin 3 wiring color of the single ended cable F39 JCOA F3SJ A User s Manual 1 23 Wiring Installation E Series Connection Cable for Close Contact F39 JJROIL 33 4 sold separately 33 4 Unit mm dia 6 F39 JJRO6L F39 JJRO6L L F39 JJR15L F39 JJR15L L F39 JJRO6L D F39 JJR15L D Unit mm 39 5 24 dia 15 Body color Black Connector M12 Waterproof connector socket
46. Mode using 4 muting sensors 38 Override Function 44 External Test Function 46 Self Test Function 46 Auxiliary Output Non Safety Output 47 Resetting Lockout 47 External Device Monitoring Function EDM 47 F3SJ A User s Manual wa sKs e 99 9S 0 MOH Ziaideyo 18 System Configuration and Functions How to Select a System Selection Flow Chart Required system configuration depends on functions to be used Use the following flow chart to determine the system Using muting function NO Change of external indicator output Changing operating range Using changing other function Basic system Functional setting change by the setting tool Change of auxiliary output Ne Muting system 1 Change of external indicator output Changing operating range Using changing other function Muting system Functional setting change by the setting tool 1 1 Key cap for muting F39 CN6 is required F3SJ A User s Manual System Configuration and Functions Basic System Basic system indicates the F3SJ with its default factory settings The basic system provides basic multi beam safety sensor functions Most functions can be used without performing additional configuration Wiring Diagrams E Wiring using manual reset mode external device monitoring function Receiver wia sAg oiseg Tisideuo Grey Communication line Pink
47. OFF LEE hh F3SJ Unblocked Unblocked I Blocked Blocked N O EE Safet tput D afety output SFF 1 The value is applied to a single sensor Values for connected sensors are of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 eT1min Muting input time limit minimum value This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value eT1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released F3SJ A User s Manual 37 w zs s Buln Tieideuo System Configuration and Functions T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec Installation Example 2 of Standard Muting Mode using 4 muting sensors This installation example uses 4 through beam type photoelectric sensors as muting sensors The use of 4 muting sensors is useful when the length of the workpieces L is constant or longer 1 Before a workpiece passes through
48. Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system A1 B1 A2 B2 Muting sensor Retro reflective photoelectric sensor E3Z R81 Two wire type sensor cannot be used ar ii F39 JCDA F39 JD F39 JCLDA F39 JDI itm Communication line Grey Communication line Pink fa Safety output 1 Black E Test input Black gt Shield OV Blue 24V Brown 24V Brown 3N Reset input Yellow Muting input 2 Red Muting input 1 White Auxiliary output 1 Yellow a Safety output 2 White 5 External device monitoring input Red S1 d S2 A N sojdwexy Bui Gieideud IN OUT Unblocked imal Blocked i 1 1 PLC A1 Safety output B1 Safety output DC24V E1 A2 Safety output Muting input 1 Workpiece Muting input 2 1 i 1 1 if i 1 L 1 i i Reflector j T ov i S B B2 Safety output _ i i T 1 i i 1 F3SJ Safety output I I I I H e ne F KM1 KM2 N O contact Muting sen
49. This function constantly monitors that a specified voltage is applied to the receiver s external device monitoring input line and enters lockout state when an error occurs The relay s operational delay can be up to 0 3s can be changed by the setting tool without being evaluated as an error For example if the N C contact is not closed and a specified voltage is not applied to the external device monitoring line within 0 3s after the safety outputs turn from ON to OFF it is evaluated as an error and enters a lockout state To utilize this function properly use safety relays and contactors that have forcibly guided or mechanically linked contact structure Em Wiring Perform wiring so that 9 to 24V is applied to the external device monitoring line via the external relay s normally closed N C contact When external device monitoring function is not being used apply auxiliary output 1 output operation mode is safety output information and reverse output mode is being enabled for which setting is not changed to the external device monitoring input or disable external device monitoring function by the setting tool E Wiring when external device monitoring function is used p 19 Wiring when external device monitoring function is not used p 20 E Timing Chart The F3SJ reads out a device monitoring input value 0 5s or later after the power of the F3SJ is turned ON If the status of the safety outputs is changed back to the original status
50. W type 82J 10 W 25 W 50 W type These products are approved by UL listing UL508 class 2 power supply CE marking compatible EMC Low Voltage Directive e Class 2 power supply unit complying with UL 1310 or a circuit using 2 transformers complying with UL 1585 as a power supply F3SJ A 122 User s Manual Wiring Installation Wiring Procedure 1 Connect an emitter cable F39 JCOO L F39 JDOID L grey sold separately to the emitter s connection cable grey 2 Connect a receiver cable F39 JCOO D F39 JDOO D black sold separately to the receiver s connection cable black 3 Connect the OV line of the power supply directly to the protective earth PE str To ensure proper wiring check that the color of the cable matches the color of the connector s resin cover emitter grey receiver black Failure to do so may result in damage to the F3SJ Incorrect wiring can be prevented by matching the colors CHECK x E Cable with Connector on One End F39 JDOA sold separately Unit mm 39 5 L ite 8 me Insulated vinyl round cable dia 6 6 shielded M12 IP67 Connector 8 wire 4 pair Cross section of conductor 0 3mm insulator diameter dia 1 15mm Set model name For emitter For receiver L mm F39 JD3A F39 JD3A L Grey cable F39 JD3A D Black cable 3000 F39
51. When safety output of 4CH under series connection is ON v auxiliary output 1 only v auxiliary output 1 only Beams for which output does not turn ON when interrupted are excluded Evaluation is not performed during overriding as well 2 Designated beam setting is required ney Designated Beam Output Function p 72 vi If designated beam output information is assigned for output operation mode of auxiliary outputs 1 or 2 or external indicator outputs 1 or 2 these cannot be assigned to other output operation CHECK F3SJ A User s Manual Buiyes nd no ndu 10 291pu 3deyo 71 What can be done by the setting tool Designated Beam Output Function E Overview Incidence interruption information of a given beam can be output This function is for the PC tool for F3SJ only E Example eTo turn an external indicator ON when a specified beam of F3SJ is interrupted eTo provide an auxiliary output when a specified beam of F3SJ is receiving light E Functional Description e Designated Beam Output Function If one or more specified beams are interrupted or receiving light the state of interruption reception can be provided as an auxiliary output or an external indicator output operation Note that a designated beam output must be assigned to an output operation mode Auxiliary Output Non Safety Output p 70 External Indicator Output Non Safety Output p 74 e Designated Beam Zone Sett
52. and Ver 2 0 or Ver 2 1 sensors in combination setting of Ver 1 F3SJ must be changed For a rental console dedicated to setting change contact Omron s sales representative You can check a label on your F3SJ for its version as shown below Version can be identified by label background color Ver 1 White Ver 2 Yellow Location of the label describing the F3SJ version FasJ A0245Pa0 L OMRON Emitter UOISIBA JOWIO YM Ayyiqiedwoy Ltaideu Receiver OMRON ESSA Enlarged view of area enclosed by dotted line Serial No Version _ Yer Qs OMRON Corporation Kyoto JAPAN Serial No Year of manufacture F3SJ version F3SJ A User s Manual 15 Chapter Compatibility with former version F3SJ A User s Manual 16 Chapter2 System Configuration and Functions z 3 p N L How to Select a System 18 H Selection Flow Chart 18 a Basic System 19 S Wiring Diagrams 19 Interlock Function 21 External Test Function 23 Self Test Function 23 ai Auxiliary Output Non Safety Output 24 T Resetting Lockout 25 a External Device Monitoring Function 26 8 Muting System 27 Upgrading F3SJ for Muting System 28 Standard Muting Mode 30 Wiring Diagrams 32 Installation Standard for Muting Sensors 34 Installation Example 1 of Standard Muting Mode using 2 muting sensors 34 Installation Example 2 of Standard Muting
53. be installed where they are clearly visible to workers from all the operating positions Muting related time must be properly configured for its application by a sufficiently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting inputs You must install F3SJ muting sensor and physical barrier and configure time settings for muting so that an operator should not enter hazardous zone Install the switch that activates the override and that uses hold to run device such as spring return key switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazard ous zone before activating the override function S S S S S S S O O OO F3SJ A User s Manual vi Install the sensor system so that it is not affected by the reflective surface of the F3SJ When using more than 1 set of F3Su install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adjacent sets Make sure that the F3SJ is securely mounted and its cables and connectors are properly secured Make sure that foreign material such as water oil or dust does not enter the F3SJ or the connec tor while the cap is removed Do not use the sensor syst
54. for F3SJ AMOPOOO Japanese English Adobe Reader How to Read This Manual Explanation of Symbols wu Indicates the description of an essential point regarding a function such as an important point S regarding operation or advice on how to use it CHECK CA Indicates the page number for related content Indicates a reference for when there is trouble or an explanation of difficult words F3SJ A User s Manual sjoquiAg jo uoneuejdxg enuen siuy peoy o MOH MOEA xi F3SJ A User s Manual Contents Legislation and Standards i Terms and Conditions Agreement ii Precautions on Safety iv Precautions for Safe Use viii Precautions for Correct Use viii Checking the Contents S x How to Read This Manual Explanation of Symbols xi Chapter1 Overview and Specifications E ee Ee OUO OOL Basic Configuration and Names 2 Application Examples 5 Detect the Approach to a Hazardous Zone 5 For a System in which a Workpiece Crosses Detection Zone Muting Function 5 Features 6 Provides 7 models based on recommended human body detection size IS013855 EN999 6 Easy to Read Light Level and Error Mode Display 6 Providing Tools for Setting 6 Additional Safety Functions 6 Enhanced Mutual Interference Prevention 6 Muting Override Function are Provided 6 Indicator Display Patterns 7 Internal Indicator for Basic System 7 Internal Indicator for Muting System 8 Display Patterns
55. indicator OFF F3SJ Unblocked Unblocked Blocked Blocked Ph O Safety output mene OFE 1 Order of reset input ON gt OFF and test input OFF gt ON can be arbitrary for override start conditions Switching time difference must be within 0 3s 2 There are 3 override end conditions For details see override end conditions T1 Override Input Time Limit Maximum value of input time difference between reset input ON gt OFF and test input OFF gt ON It is set as 0 3s T2 Override Time Limit Continuance time of overriding 60s can be changed by the setting tool If override state exceeds this time the function is canceled E Setting Change by the Setting Tool Functional setting is available through the setting tool For details see p 69 Setting override time limit E Operation of the F3SJ s Internal Indicators When Override Function Is Performed Muting input 1 indicator turns ON when an input is applied to muting input 1 eMuting input 2 indicator turns ON when an input is applied to muting input 2 Muting input 1 and 2 indicators blink while muting overriding Muting error indicator turns ON when a muting error occurs F3SJ A User s Manual 45 w zs s Buln Tieideuo System Configuration and Functions External Test Function This function forcibly stops the emission using an external signal It can be used to verify that the safety system should stop properly when the F3SJ is interru
56. limit 60s 1s to 600s by 1s or infinite v v Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Muting Zone Setting All beams 1 to all beams v T1min Muting input time limit 0 03s 0 03s 0 1s to 3 9s by 0 1s J minimum value T1max Muting input time limit 3s 0 2s to 4s by 0 1s y maximum value T2 Muting time limit 60s 1s to 600s by 1s or infinite T5 Exit only muting delay time 4s 0 1s to 4s by 0 1s Position detection muting mode PC tool fo r F3SJ only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Muting Zone Setting All beams 1 to all beams v T min Muting input time limit 3s 0 1s to 4s by 0 1s 7 z maximum value T2 Muting time limit 60s 1s to 600s by 1s or infinite v f muting function is enabled either output mode of external indicator output 1 2 or auxiliary output 1 must be configured as shown below Muting information CHECK F3SJ A User s Manual Muting override information What can be done by the setting tool Override Function E Overview Configures override function The override function disables safety functions of the device You must ensure safety using other measures during this function is enabled All external indicators that indicate state of override function must be installed where workers can see them from al
57. lockout See p 25 for basic system and p 47 for muting system For information about lockout see p 163 E Waveform of Safety Outputs When the F3SJ is receiving light the safety outputs cyclically turn OFF as shown below to test the output circuit When this OFF signal is fed back the output circuit is diagnosed as normal If the output signal does not include an OFF pulse signal the receiver diagnoses a failure in the output circuit or wiring and it enters lockout state See the table below wia sAg oiseg Zieideuo Approx 15 to 6 0ms ON Safety output 1 2 OFF OFF signal About 65 us About 140 us Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controller etc Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3S fails resulting in serious injury There are 2 auxiliary outputs auxiliary outputs 1 and 2 Auxiliary output 1 Inverse of safety output signals Auxiliary output 2 Turns ON when 30 000 hours of power on time passes vt Auxiliary output 1 and 2 are load current 300mA and 50mA max respectively F3SJ A User s Manual System Configuration and Functions Unblocked Unblocked Blocked Blocked Toff Ton Safety output OFF Toff x2 or less 1 Toff
58. name F39 JJR3K 0 3m Cable length Specifications Cap 10 pin M12 connector 8 pin Standard cable included with the F3SJ Purchase a replacement when damaged or lost Reduced Wiring Connector Appearance Model name Note F39 CN5 This connector is used for a reduced wiring system in combination with the following cables for reduced wiring system Cable for reduced wiring 2 cables per set for emitter and receiver Appearance For details contact Omron 1 Double ended cable for an emitter and single end cable for a receiver F3SJ A User s Manual Model name F39 JD0303BA Cable length Emission 3m Note Double Ended Cable F39 JD3B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD0307BA Emission 3m Double Ended Cable F39 JD3B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD0310BA Emission 3m Double Ended Cable F39 JD3B L Light Reception 10m Single Ended Cable F39 JD10A D F39 JD0503BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 3m Single Ended Cable F39 JD3A D F39 JD0507BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 7m Single Ended Cable F39 JD7A D F39 JD0510BA Emission 5m Double Ended Cable F39 JD5B L Light Reception 10m Single Ended Cable F39 JD10A D F39 JD1003BA Emission 10m Double Ended Cable F39 JD10B L Light Reception 3m Single
59. of the Incident Light Level Indicator 9 Ratings 10 Ratings Specifications 10 Model Name List Response Times 13 Power Cable Length 14 Compatibility with former version 15 Chapter2 System Configuration and Functions 17 Basic System a Wiring Diagrams 19 Interlock Function 0 e A External Test Function OOOO 3 Self Test Function sss Auxiliary Output Non Safety Output 24 ja F3SJ A User s Manual xiii Resetting Lockout 25 External Device Monitoring Function ssss i sSsSSS 6 Muting System 27 Upgrading F3SJ for Muting System S 8 Standard Muting Mode e 0 Wiring Diagrams see 32 Installation Standard for Muting Sensors 34 Installation Example 1 of Standard Muting Mode using 2 muting sensors 34 Installation Example 2 of Standard Muting Mode using 4 muting sensors gt gt 38 Override Function 44 External Test Function 46 Self Test Function gs Auxiliary Output Non Safety Output 4T Resetting Lockout 47 External Device Monitoring Function EDM 47 Chapter3 What can be done by the setting tool 49 Using the Setting Tool 50 C FSJ Version 850 Version of the Setting Tool 0 50 List of Functions that Can Be Changed by the Setting Tool 51 Preparation 8B Setting Console eee 53 PC Tool for F38J 00058 F3SJ Status When Setting Tool Is Connected 55 Maintenance Status o 55 Internal Indicators During Maintenance Status 55 Internal Indicator While Writing Monitoring wit
60. on time since the power on time was last reset Power on time information This information is output from the auxiliary output or external indicator when the power on time exceeds the power on time threshold value Note that the power on time information must be assigned to an output destination Power on time reset F3SJ A User s Manual This function can reset the power on time of the F3SJ to 0 In the case of series connection the power on time can be reset for each F3SJ CH Term Appendix Definition Power on time threshold value This can be output from the auxiliary output or the external indicator output when the power on time exceeds this value Note that the power on time information must be assigned to an output mode Primary sensor Name of the F3SJ connected nearest the power supply when series connected Reset Releases the interlock state lockout state Response time from ON to OFF Time period from when the F3SJ is blocked until the safety output turns from ON to OFF Restart interlock Enters interlock state when the F3SJ is blocked Reverse output mode In this mode the logic of the auxiliary output and external indicator output is reversed Safety output OSSD Outputs 24V when receiving light Can be used for safety applications Safety output This information is output from the auxiliary output or external indicator when the auxiliary o
61. output 1 Basic system This refers to the F3SJ in the state it is in when purchased The basic system provides basic multi beam safety sensor functions Most functions can be used without performing additional configuration Breakage detection This function puts the F3SJ in lockout when there is broken connection between the output terminals for the external indicator Designated beam interruption information ON is output when any of the designated beams are interrupted Beams must be designated if this output operation is selected Designated beam output Provides output based on incidence interruption status of a designated beam Destination can be assigned to auxiliary output or external indicator output Detection capability Minimum size of an object that can be detected in the protective height of the F3SJ Disturbance light level display This display can read out the disturbance light level of the F3SJ For the PC tool for F3SJ the level can be checked using a graph Effective aperture angle EAA Range of angles for which the F3SJ can operate Error lockout information This information is output from the auxiliary output or external indicator when an error or lockout occurs Note that the error lockout information must be assigned to an output destination Aiesso 5 Lieideua Exit only muting delay time The OFF delay time from when the signal of muting input 1 or 2 turns OFF
62. reflective photoelectric sensors proximity sensors or limit switches can be used as muting sensors recommendation OMRON E3Z series E2E series 3 wire type D4N series Use 3 wire type PNP output or N O type contact Two wire type sensor cannot be used E Muting Lamp External Indicator You may need a muting lamp depending on your application or as a result of a risk assessment Before determining the use of the muting lamp check laws and regulations of the country or region where the F3SJ AM is used and make sure of full compliance with them For the muting lamp use F39 A01PO PAC or a F39 JJ3N universal indicator cable and a commercially available external indicator Enabling external indicator output diagnosis function allows breakage and short circuit detection of external indicator or muting lamp connected to the output E Recommended External Indicators p 99 External Indicator Output Diagnosis Function p 74 F3SJ A User s Manual System Configuration and Functions E Setting Change by the Setting Tool Following functions can be configured by the setting tool ta See p 58 for details Selecting muting mode for the PC tool for F3SJ only Selecting muting range Teaching muting beams Specifying muting beams manually Setting muting time limit Enabling Interlock Function Muting Function p 58 Interlock Function p 75 E F3SJ s Indicators eMuting input 1 indicator turns ON when an input is applied to muti
63. regulator power supply make sure to ground the FG terminal frame ground terminal F3SJ A User s Manual Install the emitter and receiver so that their vertical direction should match elf the protective height is 600 mm or more use intermediate mounting brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met E Cleaning Do not use thinner benzene or acetone for cleaning because they affect the product s resin parts and paint on the case E Object detection The F3SJ cannot detect transparent and or translucent objects F3SJ A User s Manual IX Checking the Contents Before use confirm that the items below were shipped with the product If you find that an item is missing please contact your local branch office or distributor Product Quantity F3SJ AMOPOOO main unit Emitter x 1 Receiver x 1 Top bottom mounting brackets 4 sets Intermediate mounting brackets F3SJ AM2P300 Not included F3SJ AM3P300 1 set included F3SJ AM4P300 1 set included F3SJ AM2P400 Not included F3SJ AM3P400 1 set included F3SJ AM4P400 2 set included F3SJ AM2P500 Not included Error mode label 1 includes Japanese and English Instruction sheet 1 pair of Japanese and English User s manual CD ROM F3SJ A User s Manual 1
64. setting is changed a muting sensor must consist of 2 independent devices OWhen F3SJ is connected again a secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable OPower supply s OV must be grounded OWiring must not be bent cracked nor damaged F3SJ A 146 User s Manual Chapter7 Appendix Troubleshooting 148 Accessories Sold Separately 155 Glossary 163 Related Standards 166 Revision History 168 O gt o xo o F3SJ A User s Manual 147 Appendix Troubleshooting Lockout State If F3SJ detects any failure it keeps safety output OFF and transitions to lockout state Under lockout state an emitter and a receiver set interlock indicator and OFF indicator blinking respectively and F3SJ that detected the failure sets an error mode indicator ON or blinking based on the failure Solve the problems based on the table below 1 Eliminate the cause of the problem Then turn the power on again or provide the reset input to restart the F3SJ 1 If communication error is indicated on primary sensor s receiver it may be caused by other F3SJ emitter or secondary sensor If a connector was disconnected before especially in series connection ensure that connection should not be loose and that internal connector pins should not be bent Emitter Receiver Tw Ic ERROR C red ERROR C red Error mode indicator
65. system For details refer to the page shown below lt External Device Monitoring Function p 26 For the wiring diagram refer to the page shown below CA Wiring Diagrams p 32 E F3SJ A User s Manual 47 wa shs Bunn Zieideu 48 E Operation of the F3SJ s Internal Indicator When Using the External Device Monitoring Function The internal indicator cannot be used to check the input to the external device monitoring input F3SJ A User s Manual Chapter3 What can be done by the setting tool 2 gt Using the Setting Tool 50 3 SSS p Preparation 53 F3SJ Status When Setting Tool Is Connected 55 D Protection of Setting by Password 57 9 Setting Adjusted to Application 58 le Muting Function 58 S e Override Function 69 2 Indicator Input amp Output Setting 70 ie m ja gt g Auxiliary Output Non Safety Output 70 z Designated Beam Output Function 72 Es External Indicator Output Non Safety Output 74 a Interlock Function 75 S External Device Monitoring Function 77 z Operating Range Change 78 Operating Range Change Function 78 Operation Monitoring 79 Incident Light Level Display 79 Disturbance Light Level Display 79 Status Information Display 80 Maintenance Information 81 Error History 81 Power on Time 81 Load Switching Frequency 83 Setting Recovery 84 Other 85 F3SJ A User s Manual 49 What can be done by the setting tool Using the Setting Tool You
66. the details of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 7 Troubleshooting 3 Power indicator POWER ON Turns ON while the power is ON Blinking Blinks during maintenance status 4 Interlock indicator INTLK ON Turns ON when F3SJ is in interlock state Blinking Blinks when in lockout 5 External device EDM ON Turns ON when an input is given to external device monitoring monitoring indicator input 6 Test indicator TEST Blinking Blinks when external test is being performed 7 OFF state indicator OFF ON Turns ON when safety outputs are OFF Blinking Blinks at following states Lockout state One or more beams are blocked during the maintenance status F3SJ A User s Manual 7 susayed Aejdsig 10 e9 pu Ltaideu Overview and Specifications No Indicators Pie Description 8 ON state indicator ON ON Turns ON when safety outputs are ON Blinking Blinks when no beams are blocked during the maintenance status 9 Z 10 Internal Indicator for Muting System Shown below are internal indicator statuses while the keycap for muting is being attached ON nee No Indicators eiaiees Description 1 Incident light level LEVEL 1to5 ON Indication status of LEVEL
67. until the muting state is cancelled Exit only muting mode Used when there is only enough space to install a muting sensor on one end of the F3SJ External device monitoring function EDM Function that detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine by monitoring the operation of N C contact External indicator diagnosis function Detects breakage and short circuits for the muting lamp or external indicator connected to the external indicator output External Indicator Output 1 Allows configuration of receiver s output based on settings This CANNOT be used for safety applications External Indicator Output 2 Allows configuration of emitter s output based on settings This CANNOT be used for safety applications External test Function that stops emission at any time to check that the safety output is being properly turned OFF Lighting on pattern Sets the lighting on blinking patterns when an external indicator is connected Incidence information This information is output from the auxiliary output or external indicator when all beams necessary for turning the safety output ON are incident Note that the incidence information must be assigned to an output destination Incident light level indicator This indicator can read out the incident light level of the F3SJ For the PC tool for F3SJ the level can be checke
68. voltage Check for temporary power reduction in motion supply voltage reduction by about 12VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Effect of noise is excessive If other devices using the same power supply generate noise do not share the same power supply with other devices and use it as that exclusive for the safety component The inductive noise tends to be induced especially if the power line and the power supply line are arranged in parallel Arrange the exclusive power supply near the light curtain or lay the power line away from the power line If the power supply for operation is located near the power supply and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive ground Failure of safety output circuit Replace the receiver Connection positions are reversed Correct connection positions and for emitter s and receiver s or directions of all F3SJs their directions are upside down A p 97 Series connection Safety output error occurred due Check if series connection cables cable error 1 to short circuit breakage or are connected properly Replace a disconnection of series series connection cable if it is connection cables broken S 66 67 68 69 Safety output Safety output lines
69. x 3 Blink to indicate error details Power indicator green LED x 1 ON while power is ON Interlock indicator yellow LED x 1 ON when in interlock Blinks when in lockout External device monitoring indicator muting input 1 indicator Test indicator muting input 2 indicator green LED x2 ON Blink according to function Receiver Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED x 3 Blink to indicate error details OFF statet indicator red LED x 1 ON when safety outputs are OFF Blinks when in lockout ON state indicator green LED x 1 ON when safety outputs are ON Muting error indicator Test indicator green LED x 2 ON Blink according to function Mutual interference prevention function Interference light avoidance algorithm operating range change function Series connection Time division emission by series connection Number of connections Up to 4 sets Total number of beams Up to 400 Maximum cable length between 2 sets of sensors 15m Connection is not available with other models than F3SJ AMOPOOO Test function Self test After power ON and during operation External test light emission stop function by test input Safety related functions Start interlock restart interlock The setting tool is required when muting function is used External device monitoring Muting Includes lam
70. x2 or less 1 Auniliary output 1 Uxillary outpu Gee 1 When a reversed signal of safety output is assigned to the auxiliary output 2 by the setting tool a delay time of the auxiliary output 2 from the safety output is Toff x 3 or less Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF See p 13 for response time wia sAg oiseg Tisideuo E Setting Change by the Setting Tool Output operation mode and other attributes can be changed for the auxiliary output by the setting tool Ne Auxiliary Output Non Safety Output p 70 Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Reset input For manual reset apply 9 to 24V to the reset input line for 100ms or longer and then open the switch to apply a 0 to 1 5V signal or open circuit pin 4 yellow For auto reset set the reset line open or to 0 to 1 5V for 100ms or longer and then apply 9 to 24V again pin 4 yellow 5 11 Lockout due to an interlock wiring error and an ABC blinking error may not be released by a reset input Q z CHECK F3SJ A User s Manual 2 wia sAg oiseg Zieideuo System Configuration and Functions External Device Monitoring Function This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine
71. 1 N O Contact Limit switch 2 N C Contact 24V OFF gt ON To muting input 1 ON To muting input 2 Rotation of a robot arm sets the muting input 1 from OFF to ON Safety function of F3SJ is enabled F3SJ EH Guard fence a22se2220000 a V During muting 7 2 Limit switch1 N O Contact Limit switch 2 N C Contact 24V ON To muting input 1 Input time difference between muting inputs 1 and 2 must be T1max or less ON gt OFF To muting input 2 initial setting is 3s eens soos seers Seems Ses oe Se ee Se ee oe When the muting input 1 turns from OFF to ON and when the muting input 2 is turned from ON to OFF within T1max s before or after the muting input 1 s turning ON safety function of F3SJ is disabled Safety output is kept ON even if F3SJ is blocked F3SJ A User s Manual What can be done by the setting tool Time t1 s for F3SJ to enter muting state is within a range shown below t1 lt T1max Equation 5 T1max s Muting input time limit value maximum tt The PC tool for F3SJ can change Timax IS CHECK Timing Chart T3 0 15s max gt Muting input 1 ON Limit switch1 OFF Muting input 2 ON Limit switch2 OFF Enabled Muting state Disabled l Muting lamp Blinking OFF F3SJ Unblocked Unblocked Blocked Blocked MOM l l l l ll Safety output oN l l OFF T2 max 0 15s max 1
72. 1 Incident light 5 indicator indi di LEVEL 2 Orange LEVEL 2 Orange level indicator D LEVEL 1 Orange LEVEL 1 Orange o ERROR C Red ERROR C Red g ao 2 Error mode ERROR B Red ERROR B Red 2 Error mode indicator indi 2 ERROR A Red ERROR A Red indicator o F 3 Power indicator Green 7 OFF state indicator Red 3 a 4 Interlock indicator Yellow 8 ON state indicator Green 9 Not used Green Muting error indicator 5 External device monitoring indicator Green Muting input 1 indicator 6 Test indicator Green Muting input 2 indicator We Net need Green Test indicator A set of square brackets indicates name of an indicator under muting system 1 This label comes with the F39 CN6 key cap for muting Affix this label when a keycap is used Internal Indicator for Basic System Shown below are indication statuses of F3SJ s internal indicator when you purchased P ON mee No Indicators Blinking Description 1 Incident light level LEVEL 1to5 ON Indication status of LEVEL 1 to 5 shows the incident light level indicator status of the F3SJ 2 Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to
73. 1 to 5 shows the incident light level indicator status of the F3SJ 2 Error mode indicator ERROR A to C ON Turns ON or blinks only when the F3SJ enters lockout and the Blinking cause of the error is indicated by the status of ERROR A to C indicators When F3SJ are series connected the error mode indicator lamps turn ON or blink according to the details of each error Affix the error mode label included near the F3SJ to allow for quick troubleshooting when errors occur For details of the error mode see Chapter 7 Troubleshooting 3 Power indicator POWER ON Turns ON while the power is ON Blinking Blinks during maintenance status 4 Interlock indicator INTLK ON Turns ON when F3SJ is in interlock state Blinking Blinks when in lockout 5 Muting input 1 indicator MUTE1 ON Turns ON when an input is given to muting input 1 Blinking Blinks during muting override 6 Muting input 2 indicator MUTE2 ON Turns ON when an input is given to muting input 2 Blinking Blinks during muting override 7 OFF state indicator OFF ON Turns ON when safety outputs are OFF Blinking Blinks at following states Lockout state One or more beams are blocked during the maintenance status 8 ON state indicator ON ON Turns ON when safety outputs are ON Blinking Blinks when no beams are blocked during the maintenance status 9 Muting error indicator MUTING ON Turns ON when a muting error occurs ERROR 10 Test indicator TEST Blinking Blinks when external
74. 1496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices EN61508 1 through 3 2010 Functional safety of electrical electronic programmable electronic safety related systems EN415 4 1997 Palletisers and depalletisers EN692 1996 Mechanical presses EN693 2001 Hydraulic presses EN999 1999 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body EN1037 1995 Safety of machinery Preventation of unexpected start up U S Federal Regurations OSHA 29 CFR 1910 212 General requirements for all machines e OSHA 29 CFR 1910 217 Mechanical power presses U S Standards e ANSI B11 1 2001 Mechanical power presses e ANSI B11 2 1995 R2005 Hydraulic power presses ANSI B11 3 2002 Power press brakes e ANSI B11 4 2003 Metal shears e ANSI B11 5 1988 R2002 Iron workers e ANSI B11 6 2001 Lathes e ANSI B11 7 1995 R2005 Cold headers and cold formers e ANSI B11 8 2001 Drilling milling and boring machines e ANSI B11 9 1975 R2005 Grinding machines e ANSI B11 10 2003 Metal sawing machines e ANSI B11 11 2001 Gear cutting machines e ANSI B11 12 2005 Roll forming and roll bending machines spuepuejs poyejoy Lieideud F3SJ A 1 66 User s Manual Appendix e ANSI B11 13 1992 R1998 Single and multiple spindle automatic bar and chucking machines e ANSI B11 14 1996
75. 2 2 Auxiliary Output Non Safety Output p 70 External Indicator Output Non Safety Output p 74 F3SJ A User s Manual uonewoyzuj sDUeUD UIeE Y geideyo 81 What can be done by the setting tool e Accumulated power on time This value represents the cumulative power on time from the time that the power was first supplied until the present It is not possible to reset this value using the power on time reset function Power on time reset This function can reset the power on time of the F3SJ to 0 In the case of series connection the power on time can be reset for each F3SJ CH E Monitor Items Configure or display for each CH in case of a series connection Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Power on time Read out only v v Power on time threshold value 30 000 hours Setting Console v v 100 to 999 900 hours by 100 hours PC Tool for F3SJ 100 to 1 000 000 hours by 100 hours uoewoyzuj BUeUD UIeEL Y gueideyo Accumulated power on time Read out only v v Power on time reset Reset v v F3SJ A 82 User s Manual What can be done by the setting tool Load Switching Frequency E Overview This value represents load switching frequency connected to F3SJ E Functional Description The number of times the F3SJ safety output has switched from ON to OFF is recorded in the F3SJ main unit every 15 minutes The record is made w
76. 2 Distance d2 between muting sensor A1 and F3SJ must satisfy Equations 3 and 4 Time t1 s to turn muting sensors A1 and B1 in this order is t1 d1 V Equation 1 d1 m Distance between muting sensors A1 and B1 V m s Approach speed of a workpiece Time t1 in Equation 1 for F3SJ to enter muting state is within a range shown below Timin lt t1 lt T1max Equation 2 T1min s Muting input time limit value minimum Timax s Muting input time limit value maximum sit The PC tool for F3SJ can change T1min and T1max CHECK Time t2 s for a workpiece to pass F3SJ s detection zone after passing the muting sensor A1 is t2 d2 V Equation 3 d2 m Distance between muting sensor A1 and F3SJ V m s Approach speed of a workpiece Time t2 in Equation 3 must satisfy following condition 12 5 Oe eta E ade Equation 4 T5 Exit only muting delay time swt The PC tool for F3SJ can change T5 CHECK Sensors must be installed so that person s passing should not cause muting state F3SJ A User s Manual What can be done by the setting tool Also muting sensors and F3SJ must be installed so that muting state caused by a workpiece should be ended before the next workpiece arrives at the first muting sensor Hazardous zone Hazardous zone
77. 2 OUT S1 External test switch connect to OV if a switch is not required S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply S82K PLC Programmable controller Used for monitoring not related to safety system Muting sensor Retro reflective photoelectric sensor E3Z R81 Two wire type sensor cannot be used Green for the single ended cable F39 JCOA utput operation mode of auxiliary output 1 is safety output information reverse enabled initial setting Wiring When External Device Monitoring Function Is Not Required p 33 sing the setting tool enables the use of start interlock and restart interlock ha F3SJ A User s Manual 132 Interlock Function p 75 Input Output Circuit and Applications Connecting 4 Muting Sensors e Attaching a key cap for muting F39 CN6 enables the muting function to be used A Attaching the key cap for muting F39 CN6 p 28 Muting lamp external indicator Auto reset mode Using external device monitoring function Emitter Receiver S1 External test switch connect to OV if a switch is not required S2 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Safety relay with forcibly guided contact G7SA or magnetic contactor KM3
78. 3SJ such as safety controller and muting sensor and must not be connected to other devices It must have tolerance against total rated current of devices if it is connected to multiple devices OThe power supply unit is a 24 VDC unit that conforms to the EMC Directive Low voltage Directive and output holding specifications OThe power supply polarity is not connected in reverse OlEmitter receiver cables are properly connected to the respective emitters receivers ODouble insulation is used between I O lines and the hazard potential commercial power supplies etc OOutputs are not short circuited to 24V line OlLoads are not connected to the 24V line DAIl lines are not connected to commercial power source OF3SJ s power supply connector and series connection connector must not be attached upside down OModel of emitter and receiver must be the same OWhen 2 or more sets of F3SJ are used series connection is made or mutual interference prevention measures are taken OWhen 2 or more sets of F3SJs are used in series connection PNP output type and NPN output type must not be connected S S1 4I9YD UOIeIBdQ a1d gieideys F3SJ A 142 User s Manual Checklists DA secondary sensor farthest from its power supply has either of the followings Cap Key cap for muting Muting lamp set of lamp and cable ONeither connector cap or bracket must be loose DAuxiliary outputs 1 and 2 and external indicator outputs 1 and 2 must not
79. 3s T1max s Muting input time limit value maximum 3s Use the PC tool for F3SJ to change following values T1min Muting input time limit value minimum T1max Muting input time limit value maximum Muting function p 68 To enable the muting function D1 and d1 must satisfy formulas 1 and 2 respectively This distance must prevent the muting function from being enabled by a person passing through the muting sensors Also install the F3SJ and muting sensors so that a workpiece passes through all muting sensors before the next workpiece arrives at the muting sensors F3SJ A User s Manual System Configuration and Functions E Wiring Diagrams Using a photoelectric switch as a muting sensor Using an N O contact type switch as a muting sensor T T T T E Ej g N X 5 5 2 a 2 a Two wire type muting sensor cannot be used 2 fa Ta D D D D S 5 S 3 B1 ae A1 A A1 B1 Regressive reflection photoelectric switch PNP Output ON when Interrupted N XN Z Reflector A1 B1 N O contact type switch 2 gt e p s NO c Q wn lt a gt o 3 E Timing Chart T3 0 1s max gt Muti A1 ON uting sensor OFF T min to T1max I m T3 0 1s max 5 Les l ON Muting sensor B1 l OFF 0 15s max 1 t Enabled Muting state _ I Disabled Muting lamp Blinking external indicator
80. 4P300 2 8 3 sets 6 F3SJ AM2P400 0 4 2 sets 4 F3SJ AM3P400 2 8 3 sets 6 F3SJ AM4P400 4 10 3 sets 6 F3SJ AM2P500 0 6 3 sets 6 m F39 LJ8 Space saving Mounting Bracket Brackets that can save mounting space for top and bottom Backside mounting F39 LJ8 Use standard brackets Wiring Installation 30 EN Unit mm 2n 3 20 5 ss S Ea za a 7 4 M5 r a Y D Hi H X S 5 2 ror o m TE A co 8 JE g L v t qe S Pan 4 Lo J 3 s 5 Gmi iii Material Stainless steel Dimensions A to C Model name Number of beams B C F3SJ AM2P300 2 343 309 7 320 F3SJ AM3P300 3 643 609 7 620 F3SJ AM4P300 4 943 909 7 920 F3SJ AM2P400 2 443 409 7 420 F3SJ AM3P400 3 843 809 7 820 F3SJ AM4P400 4 1243 1209 7 1220 F3SJ AM2P500 2 543 509 7 520 Y The F39 LJ8 and intermediate mounting brackets cannot be mounted simultaneously so only F3SJ AM2POO0 can be mounted that does not require the intermediate mounting brackets z CHECK F3SJ A User s Manual suolsuewig pieideu 109 suolsuewig ieidey Wiring Installation F39 A01PLI PAC External Indicator Set F39 A01PO PAC Unit mm 32 2 Material Stai
81. 9 JDOIB double end connector cables to extend the length as required Connection example Emitter Cable is grey F39 JCDIB L JDOIB L Grey F39 JCDIA L JDDIACL Grey Cable with connectors on both ends Cable with connector on one end F39 JCOB JDOB F39 JCDA JDDOA Receiver Cable is black F39 JCOIB D JDOB D Black F39 JCOA D JDOA D Black E Cable with Connectors on Both Ends Cable for Connection with G9SA 300 SC F39 JCOC sold separately Unit mm 39 5 dia 15 Body color Grey Body color Grey M12 Waterproof connector M12 Waterproof connector Insulated vinyl round cable dia 6 6 shielded 8 wire 4 pair Cross section of conductor 0 3mm Insulator diameter 1 15mm Set model name 1 For emitter For receiver L mm F39 JCR2C F39 JCR2C L Grey cable F39 JCR2C D Black cable 200 F39 JC1C F39 JC1C L F39 JC1C D 1000 F39 JC3C F39 JC3C L F39 JC3C D 3000 F39 JC7C F39 JC7C L F39 JC7C D 7000 F39 JC10C F39 JC10C L F39 JC10C D 10000 F39 JC15C F39 JC15C L F39 JC15C D 15000 1 Use only 1 set of F39 JCoC If the cable length is insufficient use F39 JCOIB for extension so that F39 JCOIC should be on the side of G9SA 300 SC F3SJ A 126 User s Manual Wiring Installation Internal wiring diagram F39 JCOIC L Internal wiring diagram F39 JCOIC D
82. AM in Japan as a safety system for pressing or shearing machines prescribed in Article 42 of that law the system must receive type approval 2 The F3SJ AM is electro sensitive protective equipment ESPE in accordance with European Union EU Machinery Directive Index Annex V Item 2 3 EC Declaration of Conformity OMRON declares that the F3SJ AM is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC 4 The F3SJ AM is in conformity with the following standards 1 European standards EN61496 1 Type 4 ESPE CLC TS 61496 2 Type 4 AOPD EN61508 1 through 3 SIL3 EN ISO 13849 1 2008 Category 4 PL e 2 International standards IEC61496 1 Type 4 ESPE IEC61496 2 Type 4 AOPD IEC61508 1 through 3 SIL3 ISO 13849 1 2006 Category4 PL e 3 JIS standards JIS B 9704 1 Type 4 ESPE JIS B 9704 2 Type 4 AOPD 4 North American Standards UL61496 1 Type 4 ESPE UL61496 2 Type 4 AOPD UL508 UL1998 CAN CSA C22 2 No 14 CAN CSA C22 2 No 0 8 5 The F3SJ AM received the following approvals from the EU accredited body TUV SUD Product Service GmbH EC Type Examination in accordance with the EU Machinery Directive Type 4 ESPE EN61496 1 Type 4 AOPD CLC TS 61496 2 TUV SUD Product Service GmbH Type Approval Type 4 ESPE EN61496 1 Type 4 AOPD CLC TS 61496 2 SIL1 2 3 EN 61508 1 through 3 EN ISO 13849 1 2008 Category 4 PL e 6 Th
83. AM3P400 3 1 F3SJ AM4P400 4 2 F3SJ AM2P500 2 0 Side mounting intermediate brackets x 2 These brackets are used only for side mounting Intermediate brackets 2 x 2 Intermediate brackets 3 x 2 Intermediate brackets 4 x Mounting screws M5x10 x 4 Pes a Mounting screws M3x10 x 2 The quantities shown here are the number of parts included in1 intermediate mounting bracket set Mounting screws M4x25 x 4 Material Stainless steel intermediate mounting bracket Zinc die cast Intermediate mounting brackets 1 to 4 Iron mounting screws Intermediate brackets 1 x 2 lt t To use other mounting bracket or bolt than those for F3SJ you must confirm that their sizes should match F3SJ 2 A Especially when you do not use top bottom mounting brackets 2 you may need screws with appropriate length Gace because the standard mounting screws M5 x 20 may be too long If the protective height is 600 mm or more use intermediate mounting brackets of specified quantities and locations according to the dimensions If the brackets described above are not used ratings and performance cannot be not met F3SJ A 1 16 User s Manual Wiring Installation Mounting Procedure Attach the top bottom mounting brackets Place top bottom mounting bracket 2 in the screw hole at the top bottom of the F3SJ and fasten it using the included screw M5x20 Insert the bracket s protrusion into the groove on the cas
84. Blink 0 5s Blink 1 0s Blink 2 0s v v External Indicator Output Disabled Enable disable p z Diagnosis Function F3SJ A User s Manual e External Indicator 2 Emitter Side What can be done by the setting tool PC Tool F Function Initial Setting Available Setup Item Setting Console ay x Output Operation Mode Lockout See Output Operation Mode y 7 Information 1 Reverse Output Mode Disabled 2 Enable disable Lighting Up Pattern ON 3 On Blink 0 5s Blink 1 0s Blink 2 0s External Indicator Output Disabled Enable disable p y Diagnosis Function 1 For a muting system muting override output is set 2 For a muting system it is configured as disabled 3 For a muting system it is configured as blinking 1 0s E Output Operation Mode See Chapter 3 Auxiliary Output Non Safety Output p 70 Output Operation Mode Lz Output Operation Mode p 71 Interlock Function E Overview Start and restart interlock functions can be configured Install the interlock reset switch in a location that provides a clear view of the entire haz ardous zone and where it cannot be activated from within the hazardous zone E Example eTo operate a machine after power on and inspection eTo restart a machine after safety check when F3SJ was blocked and the machine stopped E Functional Description e Interlock Function Ve e Start Interlock Chapter 2 Interlock Function p 21 a With this setting F3SJ
85. Coil slitting machines systems ANSI B11 15 2001 Pipe tube and shape bending machines ANSI B11 16 2003 Metal powder compacting presses e ANSI B11 17 2004 Horizontal hydraulic extrusion presses e ANSI B11 18 1997 Machines and machinery systems for processing strip sheet or plate from coiled configuration e ANSI B11 19 2003 Performance criteria for the design construction care and operation of safeguarding when referenced by the other B11 machine tool safety standards e ANSI RIA 15 06 1999 Industrial robots amp robot systems safety requirements UL1998 1998 Safety related software e UL508 1999 Industrial control equipment e UL61496 1 2002 Electro sensitive protective equipment Part 1 General requirements and tests e UL61496 2 2002 Electro sensitive protective equipment Part 2 Particular requirements for active opto electronic protective devices Canadian Standards e CAN CSA C22 2 No 14 05 Industrial control equipment e CAN CSA C22 2 No 08 M1986 R2003 Electronics integrated safety functions e CSA 2142 02 Code for power press operation Health safety and guarding requirements e CSA 2432 04 Safeguarding of machinery e CCSA 2434 03 Industrial robots and robot systems General safety requirements SEMI Standards e SEMI S2 0703 Environmental health and safety guideline for semiconductor manufacturing equipment JIS Standards e JIS B 9704 1 2006 Safety of machinery Electro sensitive protective equipment Part 1
86. DI Communication line Grey Communication Receiver F3SJ settings Auto reset mode Does not use external device monitoring function G9SB 301 D settings Manual reset mode Using feedback loop 39 JCOA D IN1 IN2 OUT E1 i E EA line Pink a 3 z ef 3 a 3 2 s g gt s Ci S 3 oO 3 a 2 3 al 3 5 2 S Sl S l z 2 a 8 3 3 z z 3 3 D oO g s 2 8 g ee g 8 E 3 so a gt 2 s 5 565 3 Ga ow 2 5K amp g a DC24V ov t G9SB 301 D Unblocked Blocked External test switch S1 Interlock reset switch S2 Emergency stop switch S3 Hd H F4 Safety output1 2 K1 K2 N O contact KM1 KM2 N O contact K1 K2 N C contact KM1 KM2 N C contact PLC input 1 PLC input 2 PLC output 1 The G9SB 200 D 17 5 mm thick with no 33 34 and 41 42 is also available 2 If an emergency stop switch is not used connect safety output 1 to T12 terminal and safety output 2 to T22 directly 3 Green for the single ended cable F39 JCDA
87. EC 61496 1 and UL 508 the DC power supply unit must sat isfy all of the following conditions Must be within the rated power voltage 24V DC 20 Must have tolerance against the total rated current of devices if it is connected to multiple devices Must comply with EMC directives industrial environment Double or reinforced insulation must be applied between the primary and secondary circuits Automatic recovery of overcurrent protection characteristics reversed L sagging Output holding time must be 20ms or longer Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to remarks Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Remarks To prevent a fire the secondary circuit of the power supply must satisfy either of the following conditions in accordance with UL 508 e As with secondary winding of isolation transformer there must be a limited current voltage circuit to which isolated power supply provides power and the current is limited to 8A max including short circuit or circuit protection such as a fuse is used to limit the current which has a rating of 4 2A max 24VDC power supply Recommended power supply OMRON S82K 15 W 30 W 50 W 90 W type S8VS 60
88. Functions E Wiring When External Device Monitoring Function Is Not Required 1 Disabling external device monitoring function by the setting tool Or 2 The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below when auxiliary output 1 settings have not been changed output operation mode is safety output information and reverse output mode is enabled Receiver Grey Communication line Pink Communication line N K1 K2 Relay or other device that controls hazardous parts of the machine K3 Load or PLC etc for monitoring Shield i i A LS c S Q wn lt a a p 3 24V Brown OV Blue External device Auxiliary output 1 Yellow If K3 is not required connect auxiliary output 1 to external device monitoring input only 3 2 Green for the single ended cable F39 JCDA 2 monitoring input Red Safety output 1 Black g N 5 S 3 1 F3SJ can operate even if K3 is not connected gt oO 24V DC Power e b b b Ji OV supply E Ref Minimum Wiring Required to Check the Operation of the F3SJ When Using the Muting Function Wiring that does not use the external device monitoring function M1 1 2 i Receiver gt Grey Communication line
89. OMRON Multi beam Safety Sensor F3SJ AMLIPLILIL Series Version 2 User s Manual Cat No SCHG 716G Original instructions Introduction Thank you for purchasing the F3SJ Series Multi beam Safety Sensor hereinafter referred to as the F3SJ This is the instruction Manual describing the use of F3SJ Always heed the following points when using the F3SJ Be sure to have F3SJ be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine It is assumed that F3SJ will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Legislation and Standards 1 Application of a F3SJ AM sensor alone cannot receive type approval provided by Article 44 2 of the Labour Safety and Health Law of Japan It is necessary to apply it in a system Therefore when using the F3SJ
90. Revision History S 168 F3SJ A User s Manual Chapter1 Overview and Specifications suoneoyioeds pue MaIA19AQ J 4aideu Basic Configuration and Names 2 Application Examples 5 Features 6 Indicator Display Patterns 7 Ratings 10 Ratings Specifications 10 Model Name List Response Times 13 Power Cable Length 14 Compatibility with former version 15 F3SJ A User s Manual SOWEN pue uoeinbyuoy dIseg Laide Overview and Specifications Basic Configuration and Names This section describes the system configuration and part names of the F3SJ Beam center line mark Emitter To attach or detach the cap and power cable remove 4 screws shown above Receiver Connection cable Black Se My Component Model name Description Emitter receiver F3SJ AM2P300 F3SJ AM3P300 F3SJ AM4P300 F3SJ AM2P400 F3SJ AM3P400 F3SJ AM4P400 F3SJ AM2P500 Select a model name based on the required detection zone and beam gap Cap and connection cable are included The model name can be understood as follows F3SJ AMOPOOO O gt 12 3 4 1 Number of beams 2 Output type P PNPoutput type 3 Beam gap 4 L is emitter D is receiver blank is a set of an emitter and a receiver RS To distinguish between the emitter and receiver find the labels attached to the front of the F3SJ The label on the emitter reads k EMITTER and the l
91. T A R N 7 3 Beam center line mark fie x wo R e N mM Intermediate mounting bracket gt H oN er a IO te B2 zol lt oja le wp fp _1 tia IO o 2M5 31 we Lu Lu a Beam 5 y 1 S7 P y y P y y y e m 2 Mountingholes aa TT J Bracket mounting procedure Mounting p 116 s Beam center line mark indicates a position of a detecting beam S CHECK F3SJ A 1 02 User s Manual Wiring Installation Dimensions A to E and P Number of intermediate Model name Number of beams A B C D E P mounting bredet F3SJ AM2P300 394 366 5 320 300 300 0 F3SJ AM3P300 694 666 5 620 600 B 2 300 1 F3SJ AM4P300 994 966 5 920 900 B 2 300 1 F3SJ AM2P400 494 466 5 420 400 400 0 F3SJ AM3P400 F3SJ AM4P400 F3SJ AM2P500 894 866 5 820 800 B 2 400 1 1294 1266 5 1220 1200 B 3 400 594 566 5 520 500 500 N AJ wl rm AJ OJN E Dimensions of Standard Brackets top bottom mounting brackets Unit mm suolsuewig ieideu Material Brass 10 9 19 6 30 2 10 Material Stainless steel Material Stainless steel F3SJ A User s Manual 1 03 Wiring Installation When Using Optional Mounting Brackets Em F39 LJ2 Side mounting Optional Bracket F39 LJ2 Use standard brackets BP v
92. This is set to 0 03 sec the minimum value for the input time difference between muting input 1 and 2 A muting error occurs when the input time difference between muting input 1 and 2 is less than this value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 Minimum value must be less than maximum value T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec str Muting state can be released if a sensor transitions to lockout as well CHECK The values shown below can be changed using the PC tool for F3SJ T1min Muting input time limit minimum value T1max Muting input time limit maximum value T2 Muting time limit The values shown below can be changed using the setting console T2 Muting time limit ta Muting function p 68 F3SJ A User s Manual wia sXhs Buln Tisideuo 31 w zs s Buln Tieideuo 32 System Configuration and Functions Wiring Diagrams E Wiring When Using Muting and External Device Monitoring Function F3SJ A User s Manual Shield M1 4 4 Emitter Receiver Grey
93. abel on the receiver reads RECEIVER These words are printed on the side where the power supply connector is located CHECK F3SJ A User s Manual Overview and Specifications Component Model name Description Extension Cable with connector on one F39 JCDA This extension cable is used to connect the F3SJ to a cable end to be discontinued controller with discrete terminals e g F3SX G9SA G9SB F39 JDDA G9SX or to a safety processing system e g DeviceNet safety ye Z p 155 Cable with connectors on both F39 JCOB This extension cable is used when the length of the ends to be discontinued connection cable is insufficient or for plug and play F39 JDOB connection to the F3SP B1P controller The length can be selected Z p 155 Cable with connectors on both F39 JCOC This connection cable is used for plug and play connection ends to the G9SA 300 SC controller The length can be selected Reduced Wiring Connector F39 CN5 This connector is used for a reduced wiring system in combination with the following cables for reduced wiring system Cable for reduced wiring 2 cables per set for emitter and receiver F39 JDOO00BA These cables are used for a reduced wiring system a set of connector cables for emitter s ends and receiver s ends ita p 156 F3SJ A User s Manual SOWEN pue uoeinbyuoy sIseg Laide SOWEN pue uoeinbyuoy dIseg Laid
94. and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http Awww omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This in
95. are short Wire the output lines properly C i H C error 2 circuited to each other after power Check the control output is in on contact with other lines at the B i B Safety output line and 24V OV or device or the connection Series connection cable error 2 Safety output error occurred due to short circuit breakage or disconnection of series connection cables Check if series connection cables are connected properly Replace a series connection cable if it is broken Appendix those above Emitter Receiver Error code Error Description Cause Solution sA l ay 70 External indicator The external indicator output and 24V Perform the proper wiring c E c output error OV or other input output line are short circuited when diagnosis s M Be function of an external indicator output i o is being enabled Or an external indicator output line is broken af Load such as indicator or relay Replace the load connected to an external indicator output is broken Failure of external indicator circuit Replace the F3SJ a 71 Auxiliary output 1 The auxiliary output line and 24V Perform the proper wiring for C i BC error OV or other input output line than auxiliary output 1 Eo external device monitoring input B i B line are short circuited when diagnosis function of an auxiliary E i output 1 is being enabled Or an A i A i ane oN au
96. be detected when F3SJ fails resulting in serious injury Connection Procedure 1 Remove the cap from the side emitter or receiver to which you want to attach the external indicator driver comes with F39 A01PO PAC F39 JJ3N 2 Attach the external indicator Muting lamp external indicator a External indicator set N Model F39 A01PO PAC Commercially available A indicator LJ cs Universal indicator cable Model F39 JJ3N Brown Blue J Cap S Case color Black a J 1 l Recommended items Name Model name Description External indicator set F39 A01PO PAC A set consisting of an LED indicator connection cable and mounting brackets The LED indicator is available in red green or yellow Universal indicator cable F39 JJ3N Available external indicators Incandescent lamp 24VDC 3 to 7W LED lamp Load current 300mA max lt When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to A do so may cause the cable cap to come loose leading to deterioration of the protective functions CHECK F3SJ A User s Manual s10 e9Ipu jeu13 x3 Gulyoeyny 3deyo 99 Wiring Installation Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again
97. be used as safety output OPower supply s OV must be grounded OWiring must not be bent cracked nor damaged m Operation Check While the Machine Is Stopped DA checkup detection object opaque bar or plate with width of 10mm or wider must be provided by a user OWhen a checkup detection object is inserted along the beam center line mark amark so that it should interrupt beams the sensor must be under interrupted status all 5 incident light level indicators turn OFF and the OFF output indicator turns ON Detection must be checked for 3 points shown below Right in front of an emitter A Right in front of a receiver B In the middle of an emitter and a receiver C A j OWhen the external test function is used The OFF state indicator turns ON when the test input line is short circuited to 9 to 24V OWhen the external device monitoring function is used When the F3SJ is blocked and the external device monitoring input terminal is open it enters a lockout state OWhen the start interlock function is used After the F3SJ is turned ON the OFF state indicator remains turned ON even if the F3SJ is receiving light The reset switch input turns ON the ON state indicator OWhen the restart interlock function is used While the ON state indicator is ON the OFF state indicator remains turned ON even when the F3SJ is blocked and then receives light again The reset switch input turns ON the ON state indicator OWhen mut
98. can change and check setting of F3SJ s various settings if you purchase a setting tool optional accessory described below e Setting Console F39 MC21 e PC Tool for F3SJ F39 GWUM F3SJ must be installed configured and incorporated into a machine control system by a suffi ciently trained and qualified person Incorrect setting may cause a person to go undetected resulting in serious injury F3SJ Version The setting tool can be used for F3SJ of version 2 or later but cannot be used for that of version 1 Or if any one of series connected F3SJs is version 1 the setting tool cannot be used communication error should occur Please note that the setting tool does not upgrade the version of the F3SJ 1001 Buas y Husn Fogel Atte Confirm the version on F3SJ label as shown in the diagram below Location of the label describing the F3SJ version Emitter OMRON ESV ooze O Enlarged view of area enclosed by dotted line Serial No 0 Version _ Year OMRON Corporation Kyoto JAPAN Serial No Year of manufacture F3SJ version Make sure it is version 2 or later Version of the Setting Tool You must use a setting console F39 MC21 of version 1 10 or later Older versions must not be used A failure C001 Model inconsistency error would occur You must use the setting software SD Manage of ve
99. cation error due to noise Check the noise level in the environment around the communication line The inductive noise tends to be induced especially if the signal line and the power line are arranged in parallel Be sure to lay the power line away from the signal line If the wiring is extended without using the exclusive cord F39 JCOD no cord with the same performance or more than the exclusive cord is used Use a cord twisted pair cable with the same performance or more than the exclusive cord F39 JCOD Otherwise connect the shield to the OV line A power cable or series connection cable connector is detached If not a contact failure due to the loose connector the intrusion of liquid oil etc into the connector or the attachment of a foreign material has occurred Check connectors of power cable and series connection cables After cleaning the inside of the cap if any foreign material is attached tighten the cap more closely Replace the cap if any liquid such as oil has intruded Buljooysejqnoi Lieideuo Temporary power supply voltage reduction in motion Check for temporary power supply voltage reduction by about 12VDC by the influence of the induction load etc If the exclusive power supply is not used check the power consumption of other connected devices for enough capacity Connection positions are reversed for emitter s and receiver s under series connection Corr
100. ce Monitoring Enabled Enable disable e 5 v v o ea Function on Allowable Delay Time 0 3s 0 1 to 2 5s by 0 1s v v Unblocked F3SJ Unblocked Blocked Blocked T1 al T Lekbi Ba m ockou 6 ON Safety output OFF gt External device ON monitoring input OFF ii Describes function s name Indicates what can be done by the setting tool Describes detailed usage of the function Describes detailed explanation of the function Indicates setup items available for the setting tool Illustrates figures and time charts 1 2 3 4 5 6 www NN N iw F3SJ A 52 User s Manual What can be done by the setting tool Preparation You can use various functions of F3SJ and change its settings if you purchase optional accessories described below E Setting Console F39 MC21 Provides easy setting on site Use the setting console of version 1 10 or later Version 1 00 cannot be used E PC Tool for F3SJ F39 GWUM Allows functional setting through connection with your computer It provides finer setting than the setting console Use the PC tool for F3SJ of version 1 30 or later N z Using the Setting Tool p 50 Setting Console Setting console F39 MC21 consists of following units Setting Console Branch Connector with Connector Cap Dedicated Cable Plugged Dedicated Cable Instruction Manual uoneiedald gueideys E Connection Procedure Connect the setting console and F3SJ as shown below You can con
101. ction of conductor 0 3mm2 Insulator diameter 1 15mm Set model name For emitter For receiver L mm F39 JDR5B F39 JDR5B L Grey cable F39 JDR5B D Black cable 500 F39 JD1B F39 JD1B L F39 JD1B D 1000 F39 JD3B F39 JD3B L F39 JD3B D 3000 F39 JD5B F39 JD5B L F39 JD5B D 5000 F39 JD7B F39 JD7B L F39 JD7B D 7000 F39 JD10B F39 JD10B L F39 JD10B D 10000 F39 JD15B F39 JD15B L F39 JD15B D 15000 F39 JD20B F39 JD20B L F39 JD20B D 20000 The size and the number of wires of the double ended cable F39 JCDB are the same as those of F39 JDDB F3SJ A User s Manual 125 Wiring Installation Internal wiring diagram F39 JDOIB L F39 JDOIB D Connected to connection cable and Connected to single end connector cable Cable Cable with connectors on both ends with connectors on both ends Controller F3SP B1P Reduced Wiring Connector 1 White White 1 2 Brown Brown 2 U 3 Black Black 3 U 4 Yellow Yellow 4 8 5 Grey Grey 5 0O O 6 Pink Pink 6 7 Blue Blue T Female 8 Red Red 8 Male Shield Shield Twisted pair wires are white and red brown and blue black and yellow and grey and pink Green for pin 3 wiring color of the double ended cable F39 JCOB If the length of the F39 JCOA or F39 JDOA single end connector cable is insufficient use 1 or more F39 JCOB or F3
102. d connect safety output 1 to T12 terminal and safety output 2 to T23 directly 2 Green for the single ended cable F39 JCDA S1 External test switch connect to OV if a switch is not required S2 Interlock reset switch s3 Emergency stop switch forcibly opening contact A165E A22E S4 Lockout reset switch connect to 24V if a switch is not required KM1 KM2 Magnetic contactor KM3 Solid state contactor G3J M 3 phase motor E1 24VDC power supply 882K PLC Programmable controller Used for monitoring not related to safety system Wiring for auto reset mode a lt Control gt lt Circuit gt Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting F3SJ A User s Manual 136 Connecting to a G9SA 300 SC Reduced wiring due to connector connection Emitter Model F39 JC C L DC24 E1 OV Receiver Model F39 JC C D Input Output Circuit and Applications F3SJ settings Auto reset mode Not using external device monitoring G9SA 300 SC settings Manual reset mode Using feedback loop HOO Parey output Safety output
103. d the detection zone to a 90 degree angle When using more than 1 set of F3Su install them so that mutual interference does not occur such as by configuring series connections or using physical barriers between adja cent sets E Series Connection Series connection can prevent mutual interference when multiple sensors are used Up to 4 sets 400 2 gt beams can be connected The emission of series connected F3SJ is time divided so mutual interference does not occur and safety is ensured D A 5 Emitter Receiver N a ood r v a D y gt O S i Receiver 2 Emitter o 3 7 Emitter Receiver Emitter Receiver C How to perform series connection p 95 F3SJ A User s Manual E No Connection Wiring Installation Mutual interference is prevented in up to 3 sets using interference light avoidance algorithm If 4 or more sets of F3SJ are installed and are not connected to each other arrange them so that mutual interference does not occur If 2 sets are installed near each other reflection from the surface of the F3SJ may cause mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ enters lockout Combining countermeasures 1 to 4 shown below is effective 1 Install a physical barrier between 2 sets Emitter Receiver Emitter Receiver 2 Alternate the direction of emission between 2 sets alternation
104. d using a graph Information trigger information Output from the auxiliary output or external indicator when the interlock lockout or muting error state occurs Note that the information trigger information must be assigned to an output destination Interlock Function that holds the safety outputs to OFF until safety is ensured and a reset input is applied F3SJ A User s Manual 163 Aiesso 5 Liesdeua 164 Appendix Term Interlock Information Definition Provides output through auxiliary output or external indicator if interlock input is ON Note that interlock information must be assigned to the destination Interlock reset Cancels the interlock state Key cap for muting Connector that is attached to the end cap of an emitter or receiver to use muting function Light level diagnosis information This information is output from the auxiliary output or the external indicator when the F3SJ is ON and when the incident light level is from 100 to 130 of the ON threshold value for 10 seconds or more Note that the light level diagnosis information must be assigned to an output destination Load Switching Frequency Indicates load switching frequency connected to F3SJ Lockout Function that holds safety output OFF when an error is detected by the F3SJ Lower beams Indicate beams on F3SJ s power supply end Maintenance Status Status when the setting t
105. ding to deterioration of the protective functions CHECK F3SJ A User s Manual UuOl DBUUOD Salas ieideu 95 Connect an emitter to another emitter and a receiver to another receiver as shown below Secondary sensor 1 Emitter Primary sensor Emitter Q lt CHECK UOl DBUUOD Sales sieideu F3SJ A 96 User s Manual Secondary sensor 1 Receiver Primary sensor Receiver Do not series connect an emitter and receiver They will enter lockout state Secondary sensor 1 e Emitter Primary sensor a a Receiver Secondary sensor 1 Receiver Primary sensor Emitter Do not face different models of emitters and receivers toward each other They will enter lockout state or will be unable to detect objects Primary sensor 1 Emitter Secondary sensor Emitter Secondary sensor 1 Receiver Primary sensor Receiver 1 If caps and series connection cables are not connected properly the F3SJ enters lockout when power is turned ON Wiring Installation Connection Procedure E When Using the F39 JJROIL Series Connection Cable for Close Contact sold separately 1 Remove the connection cable of the secondary side F3SJ driver comes with F39 JJROL 2 Remove the cap from the secondary side F3SJ 3 Use the F39 JJROL series connection cable for close contact to connect them Emitter power supply 1 i c
106. e Overview and Specifications Components to be selected if necessary F39 A01PO PAC Component Model name Description Optional bracket Use this bracket sold separately for dedicated applications p 104 Series connection cable for F39 JJRO6L Required for connecting multiple sets of F3SJ in a series It is used close contact F39 JJR15L when you wish to perform series connection with minimum length Connection Procedure p 97 Series connection cable for F39 JJR3W Required for connecting multiple sets of F3SJ in a series The F39 extension JJR3W can be used for extension with cable with connectors on both ends F39 JCOIB F39 JDOB ILA Connection Procedure p 98 Key cap for muting F39 CN6 Required when using muting function Case color Orange Muting System p 27 F39 JJ3N Required when attaching external indicator s to the F3SJ i Attaching External Indicators p 99 F3SJ A User s Manual F39 MC21 Required to change functional setting or investigate status of F3SJ Using the Setting Tool p 50 PC tool for F3SJ F39 GWUM Required to change functional setting or investigate status of F3SJ Ve il A Using the Setting Tool p 50 Overview and Specifications Application Examples Detect the Approach to a Hazardous Zone The F3SJ should be installed where workers require frequent access in order to perform tasks such as maintenance and where physical barriers are difficu
107. e mutual interference When mutual interference occurs the safety outputs are turned OFF in a moment or the F3SJ enters lockout Aligned horizontally Aligned vertically Emitter Receiver Emitter Receiver Emitter Receiver Emitter Receiver Aligned fore and aft Emitter amp 4 p Receiver Do y Emitter 9 B Receiver F3SJ A User s Manual Wiring Installation Series Connection From 2 to 4 sets of F3SJ can be series connected Series connection allows them to be used as a multi beam safety sensor requiring only 1 set to be wired to a controller and preventing mutual interference If any 1 set of series connected F3SJ is blocked both of the safety outputs turn OFF The indication LED for each F3SJ turns ON separately Number of connections Up to 4 sets e Total number of beams Up to 400 beams e Connection cable length between 2 F3SJ in series connection 15m max aur Series connection is not available with other models than F3SJ AMOPOOD Q lt CHECK Ex Configuring an L or U shaped detection zone The terms used in this document to describe each F3SJ in a series connection are shown below Secondary sensor 3 4CH Secondary sensor 2 3CH Secondary sensor 1 2CH Primary sensor 1CH st When attaching a cable or cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to do so may Q cause the cable cap to come loose lea
108. e F3SJ AM received the certificates of UL listing for US and Canadian safety standards from the Third Party Assessment Body UL Both are Type 4 ESPE UL61496 1 Type 4 AOPD UL61496 2 7 The F3SJ AM is designed according to the standards listed below To make sure that the final system complies with the following standards and regulations you are asked to design and use it in accordance with all other related standards laws and regulations If you have any questions consult with specialized organizations such as the body responsible for prescribing and or enforcing machinery safety regulations in the location where the equipment is to be used European Standards EN415 4 EN692 EN693 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 212 U S Occupational Safety and Health Standards OSHA 29 CFR 1910 217 American National Standards ANSI B11 1 to B11 19 American National Standards ANSI RIA 15 06 Canadian Standards Association CSA Z142 Z432 Z434 SEMI Standards SEMI S2 Ministry of Health Labour and Welfare Guidelines for Comprehensive Safety Standards of Machinery Standard Bureau s Notification No 501 dated June 1 2001 For date of effect for these standards see Related Standards z Related Standards p 166 E F3SJ A User s Manual I Terms and Conditions Agreement Read and understand this catalog Please read and understand this catalog before purchasing the products Please consult
109. e and PN IR cee Scien We Sees E Shield a Grey Ej Communication line Communication line O chet ar a ee 5 ke i c 1 i O External indicator output 1 E Brown g B S Receiver 5 Main Circuit 2 quail Safety output 2 e Blue 5 Load i pt i a Black Safety output 1 i T 3 Receiver H Xx Main Circuit 1 x Load Zk N i An Yellow_ Auxiliary output 1 4 Indication Load i Blue ov Sie se ee ae ape nn een ee ee NS Shield Green for the single ended cable F39 JCDA For details about wiring see the following sections E When not using the muting function see p 19 W Ww CE When using muting function see p 32 F3SJ A 1 30 User s Manual Input Output Circuit and Applications Wiring Examples Some examples of a motor control system using F3SJ are shown The category of these systems defined by EN954 1 is 4 Using only F3SJ Use of relay contact welding detection and interlock is possible without a controller or relay unit Manual reset mode Using external device monitoring function Emitter Receiver F39 JC DA I F39 JCO A D F39 JD DA I F39 JDO A D Communication line Grey Communication line Pink 24V Brown 24V Brown Shield S2 Reset input Yellow Interlock selection input White External device monit
110. e hazardous part of the equipment Oth erwise the machine may not stop before a person reaches the hazardous part resulting in seri ous injury Install a protective structure so that the hazardous part of a machine can only be reached by a person that passes through the sensor s detection zone Install the sensors so that part of the person is always present in the detection zone when working in a machine s hazardous zones If a person is able step into the hazardous zone of a machine and remain behind the F3SJ s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Install the interlock reset switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone The F3SJ cannot protect a person from a projectile exiting the hazardous zone Install protective cover s or fence s The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating Install muting sensors so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by the detection of a person it may result in serious injury Muting lamps external indicators that indicate the state of the muting and override functions must
111. e mounting space for top and receiver 4 brackets per set 2 bottom P F3SJ A 1 62 User s Manual Glossary Appendix Term Access qualification Definition Function that requires a password to change setting to prevent careless change of F3SJ s functional setting Accumulated load switching frequency This value indicates the cumulative value for load switching frequency from when power was first supplied to the F3SJ until the present Administrator level Mode for F3SJ s functional setting change Password input is required to log in to this mode because of access qualification Allowable delay time The allowable amount of time from when the safety output changes until the external device monitoring input changes The F3SJ enters lockout if this time is exceeded Auto reset Setting status by which the safety output automatically turns ON when the F3SJ receives light after the power is turned ON and after the F3SJ is blocked Auxiliary output 1 Allows output appropriate for the setting This CANNOT be used for safety applications Auxiliary output 2 Allows output appropriate for the setting This CANNOT be used for safety applications When a muting enabling key cap F39 CN6 is attached this output is used as a muting input Auxiliary output diagnosis function Detects breakage and short circuits for the muting lamp or external indicator connected to auxiliary
112. e when attaching Next attach top bottom mounting brackets 3 and 1 to top bottom mounting bracket 2 and fasten them lightly using the included screws M3x8 Mounting screw M5x20 Top bottom mounting bracket 3 Mounting screw M3x8 Top bottom mounting bracket 1 Top bottom mounting bracket 2 Bununop praideuo Attach the intermediate mounting brackets Insert intermediate brackets 2 and 3 into the grooves on the side of the case and use the included mounting screws M3x10 to lightly fasten the brackets so that they are able to slide up and down the case Intermediate mounting bracket 2 Mounting a screw D M3x10 Intermediate mounting bracket 3 lightly Attach so that the tooth shown in the dotted circle is facing downward F3SJ A User s Manual 117 Wiring Installation 3 Attach the intermediate mounting brackets for backside mounting For backside mounting first lightly attach intermediate mounting bracket 1 to the equipment wall surface etc Then attach intermediate brackets 1 and 4 to the bracket that was lightly attached to the case in step 2 above and lightly tighten them using the included mounting screws M4x25 Intermediate mounting bracket 1 Intermediate mounting bracket 1 Tighten lightly Intermediate mounting bracket 4 Mounting screw M4x25 er 4 Attach the intermediate mounti
113. ect connection positions of all F3SJ s emitters and receivers Failure of F3SJ s internal circuit Replace the F3SJ The setting tool is connected to series connection that includes F3SJ of version 1 The setting tool cannot be used if the connection includes F3SJ of version 1 Do not connect F3SJ of version 1 F3SJ A User s Manual 149 Buljooysejqnoi Lieideuo 150 Appendix F3SJ A User s Manual Emitter Receiver Error code Error Description Cause Solution 38 Lockout of other A sensor other than the primary Solve the problem of an emitter or c i i c sensor than the receiver is in lockout when series F3SJ in a series connection primary receiver connected B i i B error mode indicator will not A 7 A turn on s 3A Excessive number Total number of beams of F3SJs Rearrange series connection so C i C of beams under series connection exceeds that total number of beams of on 400 series connection should not B i A B exceed 400 a 3B Excessive number Five or more sensors are Number of F3SJs under series A i J A of connected connected connection must be 4 or less am sensors 3C Model error Models of the primary sensor and Connect them properly between series secondary sensor are unavailable ie p 95 connection for connection Primary PNP Output Secondary NPN Output etc 3D Model error Models are different between an be
114. ed Wiring Connector F39 CN5 F3SJ Receiver a i g Cable with connector on one end F39 JDO A D black s 2 z s 2 3 3 amp 2 E s Ejel e e amp gt Ij sto ar gt gt o s 2 2 2 2 2 2 3 8 2 ra E ae oO J a S 2 e rF eo e o gt g S 2 lt AlI l E n Ele 3 8000 24V DC e Power supply OV F 7 Safety controllers etc An example of a control unit connectable to F3SJ Safety Controller Model Safety Network Controller NE1A Series Safety Controller G9SP Series Flexible Safety Unit G9SX Safety Guard Switching Unit G9SX GS Safety Relay Unit G9SA Series G9SB Series Control Unit F3SJ A User s Manual F3SP B1P Chapter6 Checklists Pre Operation Checklists 142 Maintenance Checklists 145 F3SJ A User s Manual 141 Checklists Pre Operation Checklists Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury After installation the highest level administrator must use the following checklist to verify the operation placing a check mark in each of the boxes Checklists E Installatio
115. ed for other than initial setting do not short circuit by A auxiliary output and external device monitoring input When external device monitoring function is not used disable the external device monitoring function CHECK 1E External Device Monitoring Function p 77 For auxiliary output 1 and 2 load current must be 300mA or less and 50mA or less respectively Setting Change e Auxiliary Output 1 Configure in a bulk in case of a series connection to be written into the primary sensor only F3SJ A User s Manual Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Output Operation Mode Safety Output See Output Operation Mode 7 z Information Reverse Output Mode Enabled Enable disable v v Lighting Up Pattern ON On Blink 0 5s Blink 1 0s p z Blink 2 0s Auxiliary Output Disabled Enable disable y y Diagnosis Function e Auxiliary Output 2 Initial Setting Available Setup Item Setting Console PC Tool For F3SJ What can be done by the setting tool Output Operation Mode Power On Time See table below Information v v 30 000 hours Reverse Output Mode Disable Enable disable v v wi If F3SJ is used for a muting system auxiliary output 2 cannot be used because it is used as muting input 2 A A Muting System Wiring Diagrams p 32 CHECK E Output Operation Mode when assigned to auxiliary output and external indicator
116. el Display Indicates disturbance light intensity from other photoelectric sensor into F3SJ You can identify an photoelectric sensor causing the disturbance light and an affected beam Incident light level cannot be displayed because emission stops when the disturbance light level display is used z CHECK Setting Change Configure for each CH in case of a series connection Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Disturbance Light Level Read only y p Display F3SJ A User s Manual 79 What can be done by the setting tool Status Information Display E Overview Provides readout of F3SJ s I O information and status This function is for the PC tool for F3SJ only E Functional Description F3SJ s I O information and status can be read out by the PC tool for F3SJ Setting Change Configure in a bulk in case of a series connection to be written into the primary sensor only Q Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ 3 Status Monitor Read only v amp Information available to read Q F3SJ Status Description S Test Input Linked to test input 5 Reset Input Linked to reset input 7 Interlock Selection Input Linked to interlock selection input Q Muting Input 1 Linked to muting input 1 for a muting system S Muting Input 2 Linked to muting input 2 for a mut
117. em with mirrors in a retro reflective configuration as shown below Doing so may hinder detection It is possible to use mirrors to bend the detection zone to a 90 degree angle Reflector Reflector ae Position with retro reflection Perform an inspection for all F3SJ as described in Chapter 6 Checklists When using series connections perform inspections for every connected F3SJ Position with detection zone bent at 90 For wiring 0 O S Z WARNING Connect the load between the output and OV line PNP output Connecting the load between the output and 24V line will result in a dangerous condition because operation is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply of more than 24VDC 20 Also do not connect to an AC power supply Failure to do so may result in electric shock F3SJ A User s Manual gt O O of the following conditions e Must be within the rated power voltage 24V DC 20 e Must have tolerance against the total rated current of devices if it is connected to mu
118. emitter F39 JJR3WE L Required for series connection with an environment resistant case Series connection cable for 1 set of sensors For receiver F39 JJR3WE D Top bottom mounting bracket for top bottom mounting Appearance Model name Application Note F39 LJ1 Standard brackets included 2 brackets for emitter 2 with the F3SJ brackets for receiver 4 brackets Purchase replacements when per set damaged or lost Side flat mounting bracket 4 brackets per set Appearance Model name Application Note F39 LJ2 Use these small sized brackets 2 brackets for emitter 2 when performing side mounting brackets for receiver 4 brackets with top bottom mounting per set brackets so that they do not Use in combination with top protrude from the detection bottom mounting brackets surface Free location mounting bracket also used as standard mounting bracket Ajayeredag pjos s oss soy Lieideua Appearance Model name Application Note F39 LJ3 Brackets for mounting in any 2 brackets per set gs location without using top Same as the intermediate a bottom mounting brackets mounting brackets included for P Side mounting and backside F3SJ with protective height R mounting are possible larger than 595mm De Space saving mounting bracket Appearance Model name Application Note F39 LJ8 Brackets that can save 2 brackets for an emitter 2 for a
119. enters interlock only when power is turned ON Applying reset input can release interlock state when no interrupting object exists in the detection zone This can be used to operate a machine after power on and inspection e Restart Interlock With this setting F3SJ enters interlock state only when the sensor is interrupted Applying reset input can release interlock state when no interrupting object exists in the detection zone If F3SJ is blocked the machine can be restarted after safety is ensured e Interlock Reset For basic system Apply voltage of 9 to Vs nominal 24V for 250ms or longer to the reset input line and set it open or apply 0 to 1 5V For muting system Open or apply voltage of 0 to 1 5V for 450ms or longer to the reset input line and apply 9V to Vs nominal 24V again F3SJ A User s Manual Buiyes jndyno ndu 10 291pu gieideyo 75 Bulyes jndyno ndu 10 2e91pu gieideys 76 What can be done by the setting tool E Setting Change e For Basic System Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Start Interlock Enabled Enable disable v v Restart Interlock Enabled Enable disable v v si If wiring is for auto reset the interlock function won t work regardless of these functional settings 9 z CHECK e For Muting Sy
120. erson approaches the detection zone of the F3SJ perpendicularly S KxT C Formula 1 Safety distance S e S Safety distance a 4 K Approach speed to the detection zone l e T Total response time of the machine and F3SJ eed Fi d e C Additional distance calculated by the detection capability of the F3SJ Calculate by using Equation 1 with K 1 600mm s and C 850mm S 1 600mm s x Tm Ts 850 Equation 4 S Safety distance mm Tm Response time of the machine s Ts F3SJ s response time from ON to OFF s Example If Tm 0 05s and Ts 0 01s S 1 600mm s x 0 05s 0 01s 850mm 946mm E F3SJ A User s Manual 89 SUOI IPUOD uonejjesul ieideu Wiring Installation m How to calculate the safety distance specified by American standard ANSI RIA R15 06 reference If a person approaches the detection zone of the F3SJ perpendicularly calculate the safety distance as shown below S Kx Ts Tc Tr Dpf eS Safety distance eK Approach speed to the detection zone the value recommended by OSHA standard is 1 600mm s Ts Machine s stopping time s Tr Response time of the F3SJ from ON to OFF s Tc Machine control circuit s maximum response time required to activate its brake s Dpf Additional distance If bottom and top beams are located as height of 300mm or less and 1200mm or larger from the floor level respectively Dpf must be 900mm If bottom and to
121. ets 2 Mounting holes N 5 5 STE ia ry L Beam center line mark 2 k t ale F 24 Intermediate mounting bracket 0 D oj a 2g yoj lt D 0 2 Mounting holes wW al 4 Mounting holes o 7 S 2 v ei y y 06 2 g Ba M12 Waterproof connector 15 i Bracket mounting procedure Mounting p 116 IA str Beam center line mark indicates a position of a detecting beam Q CHECK x Wiring Installation 20 4 M5 Unit mm r oO F3SJ A User s Manual suolsuewig pieideu 101 Wiring Installation E Side Mounting Top bottom mounting bracket 2 F39 LU1 RA ie Intermediate mounting bracket F39 Lu3 str The adjustment angle of F39 LJ3 is from 10deg to 10deg 2 gt z 2 CHECK D A 2 Top bottom 30 35 it o mounting brackets a0 T Unit mm 2 Mounting holes 55 3 30 3 3 am F
122. etting of F3SJ Accessories sold separately These tools allow you to change functions or check status of F3SJ taking more advantage of F3SJ p ED S Setting Console F39 MC21 PC Tool For F3SJ F39 GWUM Additional Safety Functions External test light emission stop AN External device monitoring function eInterlock function Enhanced Mutual Interference Prevention When the series connection function is used mutual interference is prevented in up to 400 beams in 4 sets When F3SJ are used individually the newly designed interference light detection and cycle shift algorithm prevents mutual interference in up to 3 sets The effect of interference between the F3SJ and other photoelectric sensors can be reduced by using the setting tool to shorten the operating range Z p 92 Muting Override Function are Provided An F3SJ by itself can operate with muting or override function without using a controller Cz Definition of muting function and override function p 163 F3SJ A User s Manual Overview and Specifications Indicator Display Patterns Emitter Receiver 2 gt D LEVEL 5 Green LEVEL 5 Green Ej LEVEL 4 Green LEVEL 4 Green 2 1 Incident light level LEVEL 3 Orange LEVEL 3 Orange 4
123. evious Setting setting only F3SJ A 84 User s Manual What can be done by the setting tool Other Safety Distance Calculation Function E Overview The safety distance specified by the international standard 15013855 2002 European standard EN999 is calculated E Functional Description This function displays the safety distance based on the international standard 15013855 2002 European standard EN999 according to the conditions that are input This function is available only for the PC tool for F3SJ E Monitor Items Function Setting Console PC Tool For F3SJ Safety distance calculation function v Connection Cable Length Calculation Function E Overview This function displays the connection cable s extendable length which varies according to the F3SJ configuration E Functional Description The function displays the extendable length of the cable excluding the length of cables between series connections according to the conditions that are input For series connections the maximum extendable length is 15 meters This function is available only for the PC tool for F3SJ E Monitor Items Function Setting Console PC Tool For F3SJ Connection cable extension calculation function eoo ae y Power Cable Length p 14 Rated Response Time Check E Overview The rated response time of the F3SJ is displayed E Functional Description This function displays the OFF response time from ON to OFF and the ON resp
124. ey cap for muting F39 CN6 enables the muting function to be used ILA Attaching the key cap for muting F39 CN6 p 28 Muting lamp external indicator Emitter F39 JCI F39 JDI L L Communication line Grey F39 JCI F39 JDI Auxiliary output 1 Yellow Receiver Safety output 1 Black Auto reset mode Using external device monitoring function 2 gt iy xe er p a Communication 3 line Pink gq i E C g c D gt a zc S Co cd e sl zl z amp 3 al a a a E m a y S 5 F 6S o x s amp 3 a a 2 gs z 8 a a e el a F g KM 3 ele 7A Slo 5 E TT A km2 77 Muting sensor DC24V Z PNP output E1 ov vV C Reflector Unblocked j m Blocked i 1 1 1 1 Li 1 1 1 i 1 Muting input4 i i i i 1 i I 1 C E 1 1 L Muting input2 l ott 1 1 1 1 1 J Li Safety output I 4 rot root KM1 KM2 N O contact l i o 1 1 f 1 Li KM1 KM2 N C contact l 1 14 a PLC input i i i 1 1 1 I i TEA 1 1 i PLC output i i H T T T 0 Ne g z xI 3 T 3 al v z S os KM1 5 8 amp Q KM
125. formation by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof F3SJ A User s Manual Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are chan
126. from where a worker operates or adjust the machine ONeither connector cap or bracket must be loose Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts are movable when nothing is in the detection zone OThe hazardous parts stop immediately when a checkup detection object is inserted into the detection zone at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver OThe hazardous parts remain stopped as long as the checkup detection object is in the detection zone OThe hazardous parts stop when the power of the F3SJ is turned OFF while nothing is on any beam S SI YOeY4D soUeUD UIeL Y Qieideu E E Items to Inspect Every 6 Months or When Machine Settings Are Changed In addition to inspection item at operation start following items must also be verified OThe outputs of the F3SJ and the machine are properly wired OThe total number of times that the control relays contactors have switched is significantly lower than their design lives OThere is no disturbance light OlWhen muting function setting is changed a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ by mistake OlWhen muting function setting is changed a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine OlWhen muting function
127. function Install the switch that uses hold to run device such as a spring return key switch and is ap E Override Start Conditions If all of the following conditions are present in the F3SJ the override function starts The override function can be put into effect even when there is a muting error 1 If either muting input 1 or 2 is ON 1 or more muting sensors are turned ON by a workpiece 2 The F3SJ is blocked and the output is OFF 3 Under the conditions of 1 and 2 shown above the reset input changes from ON to OFF and the test input changes from OFF to ON at the same time The changing time of these 2 inputs must be 0 3s or less E Override End Conditions When either of the following conditions is satisfied the function is released F3SJ A User s Manual System Configuration and Functions When 60 seconds has elapsed under the override state The setting tool can be used to change this time to between 1 and 600 sec All muting sensors are turned OFF When the reset input is turns from OFF to ON and or the test input turns from ON to OFF s Override state can be released if a sensor transitions to lockout as well Q z CHECK Muting input 1 2N z 2 ull I u ee OFF ee l Muting input 2 ON l i OFF ELE I l ON 1 1 l Reset input l i l OFF t 1 I wa sAhs Buln Tisideuo ON OFF Test input Enabled Disabled Override state Muting lamp blinking External
128. ge A Muting override information F3SJ A User s Manual 69 What can be done by the setting tool Indicator Input amp Output Setting Auxiliary Output Non Safety Output E Overview Auxiliary outputs 1 and 2 can be changed Do not use auxiliary output or external indicator output for safety applications Failure of these outputs may result in serious injury mE Example eTo assign lockout output to auxiliary output eTo blink an external indicator connected to auxiliary output E Functional Description e Auxiliary Output Non Safety Output A Chapter 2 Basic System Auxiliary Output Non Safety Output p 24 e Output Operation Mode Select output detail from auxiliary output Reverse Output Mode Reverses auxiliary output logic e Lighting Up Pattern Configures lighting up blinking pattern when connecting an indicator to auxiliary output e Auxiliary Output Diagnosis Function Enabling auxiliary output diagnosis allows breakage 1 and short circuit detection 2 of auxiliary output 1 Bulyes jndyno ndu 10 2e91pu gieideys Use incandescent lamp if you want to use an indicator connected to auxiliary output 1 and enable the diagnosis function 1 Breakage detection When there is breakage of auxiliary output 1 F3SJ is transitioned to lockout 2 Short circuit detection When there is short circuit of auxiliary output 1 F3SJ is transitioned to lockout vst If output operation mode and reverse output mode are us
129. ged or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions F3SJ A User s Manual Precautions on Safety Regarding the alert symbols and meanings used for the safe uses In order to use the F3SJ safely the precautions listed in this manual indicated by alert symbols and descriptions must be followed Failure to follow all precautions and alerts may result in an unsafe use or operation The following indictions and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Z WARNING Meanimgs of Alert Symbols S Indicates prohibited actions gt Indicates mandatory actions AN Indicates the risk of electric shock Alert Statements in this Manual For users The F3SJ must be installed configured and incorporated into a mac
130. gt 3 D D S g TF 8 E x x 1 Use a switch for micro loads lt Input specifications 24V 1 8mA ka El sg A S3 7 2 F3SJ can operate even if K4 is not connected 4 4 3 Green for the single ended cable F39 JCOA 2 D 24V DC Power supply EEE E Wiring When External Device Monitoring Function Is Not Used 1 Disabling external device monitoring function by the setting tool Or 2 The external device monitoring function is disabled by connecting auxiliary output 1 and external device monitoring input as shown below when auxiliary output 1 settings have not been changed output operation mode is safety output information and reverse output mode is enabled Receiver Grey Communication line Pink Communication line 2 e T gt a 3 8 i 2 2 ao a 2 K1 K2 Relay or other device that controls gt 8 a 3 a hazardous parts of the machine a 2 D S 2 2 K3 Load or PLC etc for monitoring s5 s 32 5 E gt gt 1 F3SJ can operate even if K3 is not connected g 2 lt g 2 If K3 is not required connect auxiliary output 1 L___ S fete Z O n to external device monitoring input only 2 Green for the single ended cable F39 JCoA OLO zA b 24V DC Power supply OV a E For mode setting of auxiliary output p 70 F3SJ A User s Manual System Configuration and Functions
131. h the Setting Tool 56 Protection of Setting by Password 57 Access Qualification 57 Password Change 57 If You Forget the Password 57 Setting Adjusted to Application sss MutingFunction 88 Override Function 6G Indicator Input amp Output Setting 70 Auxiliary Output Non Safety Output a 70 Designated Beam Output Function 72 External Indicator Output Non Safety Output si is is si lt lt i i is sS Interlock Function 75 ExternalDevice Monitoring Function ss i lt iCitw ae i F3SJ A XIV User s Manual Operating Range Change 78 Operating Range Change Function 78 Operation Monitoring ag Incident Light Level Display 79 Disturbance Light Level Display 7 Status Information Display 0 80 Maintenance Information 81 Error History 81 Power on Time a a Load Switching Frequency 0 8 Setting Recovery 84 Setting Recovery Function 84 Other 85 Safety Distance Calculation Function 85 Connection Cable Length Calculation Function 85 Rated Response Time Check 85 Chapter4 Wiring Installation 87 Installation Conditions 88 Detection Zone and Approach 88 Safety Distance gg Distance from Reflective Surfaces 90 Mutual Interference Prevention sisi 92 Series Connection 95 Connection Procedure 97 Attaching External Indicators 99 Connection Procedure S gg Output Operation 80 Setting Change by the Setting Tool 100
132. he per son is always present in the detection zone when working in a machine s hazardous zones If a person is able to step into the hazardous zone of a machine and remain behind the F3SJ s detection zone configure the system with an interlock function that prevents the machine from being restarted Failure to do so may result in serious injury Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses a full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Install the interlock reset switch in a location that provides a clear view of the entire haz ardous zone and where it cannot be activated from within the hazardous zone Do not use the F3SJ in environments where flammable or explosive gases are present Doing so may cause an explosion SUOI IPUOD uonejjesul ieideu The F3SJ cannot protect a person from an object flying from a hazardous zone Install protective cover s or fence s Make sure that the F3SJ is securely mounted and its cables and connectors are properly connected 99090 Y F3SJ AM can be used for an application to detect a whole human body entering an area instead of a finger or a hand Installation position must be determined based on risk assessment for entry patterns shown below Passing under the bottom beam Passing over the top beam Pass
133. hen in normal operation or during lockout By monitoring the number of times the safety output has switched from ON to OFF you can understand the number of responses that have been made by the relays and contactors connected to the F3SJ e Load switching frequency This value represents load switching frequency connected to F3SJ In the case of series connection load switching frequency can be displayed for each F3SJ CH e Load switching frequency threshold value When load switching frequency exceeds this value output can be performed to the auxiliary output or the external indicator output Note that excess load switching frequency information must be assigned to an output operation mode A Auxiliary Output Non Safety Output p 70 External Indicator Output Non Safety Output p 74 e Accumulated load switching frequency This value indicates the cumulative value for load switching frequency from the time that power was first supplied to the F3SJ until the present It is not possible to reset this value using load switching frequency reset function e Load switching frequency reset This function resets load switching frequency recorded in the F3SJ Use this reset function whenever you install or replace relays or contactors E Monitor Items Configure in a bulk or display in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For
134. hine control system by a sufficiently trained and qualified person An unqualified person may not be able to perform these operations properly which may cause a person to go undetected resulting in serious injury When changes are made to each function using the setting tool F39 GWUM or F39 MC21 the administrator must manage the details of the changes and perform the changes Accidental functional setting change may cause failure of human body detection resulting in a serious injury For machines Z WARNING Do not use this sensor for machines that cannot be stopped by electrical control For example do not use it for a pressing machine that uses full rotation clutch Otherwise the machine may not stop before a person reaches the hazardous part resulting in serious injury Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury F3SJ A IV User s Manual For installation An actual performance is different according to the state of the installation the user environment and the application Make sure to test the operation of the F3SJ after installation to verify that the F3SJ operates as intended Make sure to stop the machine until the test is complete Unintended function settings may cause a person to go undetected resulting in serious injury Make sure to install the F3SJ at the safe distance from th
135. icator turns ON when the test input is ON When the test input is ON the F3SJ activates the external diagnosis function Upper beams Indicate beams on F3Su s terminal User level Aiesso 5 Lieideua Mode that reads receiving light intensity and monitors F3SJ s operating status such as disturbance light measurement by the setting tool Password is not required to transition to this mode 165 F3SJ A User s Manual Appendix Related Standards International Standards e IEC61496 1 2004 A1 2007 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests e IEC61496 2 2006 Safety of machinery Electro sensitive protective equipment Part 2 Particular requirements for equipment using active opto electronic protective devices IEC61508 1 to 3 2010 Functional safety of electrical electronic programmable electronic safety related systems 1S013855 2002 Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body 1ISO13849 1 2006 Safety of machinery Safety related parts of control systems Part 1 General principles for design European Standards EN ISO 13849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN61496 1 2004 A1 2008 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests CLC TS 6
136. ide see below blink When accessing at the administrator level the indication lamps blink twice per second and when accessing at user level they blink once per second While writing monitoring with setting tool Safety output is OFF Emitter Receiver g 7 Administrator level Blinks twice POWER OFF User level Blinks once INTLK ON i E E OFF EDM TEST x i gt z W a nd LE For details about administrator level and user level see p 57 p j uuo9 S 1001 BUAS USUM SNILIS SEA feel F3SJ A User s Manual What can be done by the setting tool Protection of Setting by Password Access Qualification The setting tool has the following two access levels a user level in which setting information can only be read out and an administrator level in which functional settings can be changed The administrator level requires a password to log in The initial password for administrator login is 0000 Password Change An administrator must change the password to prevent setting change by an operator Up to 4 uppercase for alphabet and 6 lower and uppercase for alphabet digits passwords can be set for the setting console and PC tool for F3SJ respectively 4 Ifa password of 5 digits or more or that includes lowercase alphabet is set for the PC tool for F3SJ a user cannot A log in by the setting console If you want to use both of the PC tool for F3SJ and the setting cons
137. in the effective muting state It is set as 0 1s T4 Muting end waiting time OFF delay time from F3Su s light incidence to release of muting state It is set as 0 1s T5 Exit only muting delay time OFF delay time from muting input 1 or 2 s signal turning OFF to release of muting state il If either of the following conditions are present muting ended In this timing chart T4 0 1s condition releases the muting state z CHECK 1 When exit only muting delay time T5 exceeds the setting value 2 Whena workpiece passed F3SJ s detection zone and muting waiting time T4 0 1s passed 3 When muting continuance time exceeds muting time limit T2 3 Position Detection Muting Mode Setting is Available only for PC Tool For F3SJ Muting function is enabled when muting input 1 turns ON from OFF and muting input 2 turns OFF from ON within the input time difference T1max measured by a limit switch etc Muting inputs must be heterogeneous redundant inputs such as N O contact and N C contact types In case of PNP output type photoelectric sensor use one by L ON operation while the other by D ON This can be used for such a case that F3SJ should be temporarily disabled as the switch is so operated by a worker who puts an object at a carry in entrance e Start Conditions If both of the following 2 conditions are present muting is activated 1 No interrupting object is found in the F3Su s detection zone and safety output is ON
138. ing Use this setting to set the beams to use as designated beams With an interrupting object in the appropriate position it is possible to perform teaching and designate beams manually e Designated Beam Incidence State Specifies output status of a designated beam whether it is receiving light or interrupted ON when interrupted Output turns ON if one or more beams are interrupted ON when receiving Output turns ON if one or more beams are receiving light Bulyes jndyno ndu 10 2e91pu gieideys F3SJ A User s Manual What can be done by the setting tool Setting Change Configure for each CH in case of a series connection Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Designated Beam Zone Setting 0 Any beam v Designated Beam Incidence ON when ON when Interrupted On 7 p State Interrupted when receiving 5 1 Ifyou need output of designated beam s incidence interruption status set output mode of auxiliary output or external A indicator output to designated beam information Sie IA Auxiliary Output Non Safety Output p 70 External Indicator Output Non Safety Output p 74 Combination of reverse output mode of external indicator output or auxiliary output enables setting of designated beam output as shown below Designated B pots ERa Reverse Output Mode Disabled Reverse Output Mode Enabled Incidence State ON when Interrupted ON if 1 or mo
139. ing between beams International standard 15013855 EU standard EN999 recommends following values for height of each beam of a 2 to 4 beam sensor from the reference plane as most effective Number of beams Height from reference plane such as floor level mm 4 300 600 900 1200 3 300 700 1100 2 400 900 F3SJ A User s Manual Wiring Installation F3SJ AM4P300 F3SJ AM3P400 F3SJ AM2P500 1200 O oO 300 40 Safety Distance The safety distance is the distance that must be set between the F3SJ and a machine s hazardous part to stop the hazardous part before a person or object reaches it The safety distance varies according to the standards of each country and the individual specifications of each machine Always refer to the relevant standards Make sure to secure the safety distance S between the F3SJ and the hazardous part Otherwise the machine may not stop before a person reaches the hazardous part result ing in serious injury stt The response time of a machine is the time period from when the machine receives a stop signal to when the machine s hazardous part stops Measure the response time on the actual system Also periodically check that the response time ofthe machine has not changed CHECK SUOI IPUOD uonejjesul ieideu E How to calculate the safety distance specified by International Standard ISO 13855 2002 European standard EN999 Reference If a p
140. ing function is used minimum muting time limit required must be set OWhen muting function s operation mode is exit only muting mode minimum muting waiting time required must be set OUnder muting state a signal that indicates muting state must be output from either of the followings External Indicator 1 or 2 Auxiliary Output 1 OWhen override function is used minimum override time limit required must be set OUnder override state a signal that indicates override state must be output from either of the followings External Indicator 1 or 2 Auxiliary Output 1 S S1 4D9YD UOI e1BdC a1d gieideys F3SJ A User s Manual 143 Checklists m Checking that Hazardous Parts Stop While the Machine Operates OThe hazardous parts stop immediately when a checkup detection object interrupted any beam at 3 positions directly in front of the emitter directly in front of the receiver and between the emitter and receiver OThe hazardous parts remain stopped as long as the checkup detection object keeps interrupting a beam OThe hazardous parts stop when the power of the F3SJ is turned OFF OThe actual response time of the whole machine is equal to or less than the calculated value S S1 499YD UOI e19dQ a1d gieideys F3SJ A 144 User s Manual Checklists Maintenance Checklists Perform daily and 6 month inspection for the F3SJ Otherwise the system may fail to work prop erly resulting in serious injury Do not tr
141. ing system 5 Safety Output 1 1 Linked to safety output 1 i Safety Output 2 1 Linked to safety output 2 Auxiliary Output 1 Linked to auxiliary output 1 Auxiliary Output 2 Linked to auxiliary output 2 External Indicator Emitter Linked to external indicator output 1 External Indicator Receiver Linked to external indicator output 2 Incident Light Level Indicator Indicates light intensity level indicator Interlock state Displayed when in interlock Source Voltage Indicates supplied source voltage Muting state ON when muting Muting error state ON when there is a muting error Override state ON when in override Light level diagnosis information When F3SJ is ON and the incident light level is 130 or less of the ON threshold value for 10 seconds or more When the F3SJ is in maintenance status the actual safety output does not turn ON even when the output status of the safety output is ON F3SJ A 80 User s Manual What can be done by the setting tool Maintenance Information Error History E Overview Details of errors that occurred in the past are displayed E Functional Description The PC tool for F3SJ can display the past 20 error codes and the setting console can display the past 10 error codes The PC setting tool for F3SJ can record error codes as well as F3SuJ s internal temperature which can be displayed too For an explanation of the error codes refer to the troubleshooting section at the end of this manual A Tr
142. input time difference between muting input 1 and 2 is less than this value T1max Muting input time limit maximum value This is set to 3 sec the maximum value for the input time difference between muting input 1 and 2 T2 Muting time limit This is set to 60 sec the muting function continuation time When this muting state exceeds this time muting is released T3 Muting input time with allowable waveform cracks This is the maximum value for the waveform cracks allowed for muting input 1 and 2 when muting is in effect It is set to 0 1 sec F3SJ A User s Manual 41 w zs s Buln Tieideuo System Configuration and Functions E Reference Bidirectional Muting Shown below is an example of bidirectional muting with 4 retro reflective photoelectric sensors It can be used for applications of workpiece approaching from both directions Connect outer muting sensors A1 and A2 to the muting input 1 and inner muting sensors B1 and B2 to the muting input 2 1 Workpiece approaching from the left Connect to muting Input 1 Connect to muting Input 2 Turning muting sensors ON in an order from A1 to B1 sets F3SJ to a muting status Workpiece V 2 Muting from an opposite direction is available as well A1 B1 B2 A2 Turning muting sensors ON in an order from A2 to B2 sets F3SJ to a muting status V Workpiece al ipl d2 D3 E This arrangement example uses
143. itoring function can be changed E Example eTo adjust allowable delay time to a device s response time E Functional Description e External Device Monitoring Function LE External Device Monitoring Function p 26 e Allowable Delay Time Specifies the maximum allowed value of external device operation time T1 after safety output changes Lockout state occurs if the external device monitoring input does not change when the time exceeds this maximum value When a short allowable delay time is set there is a possibility of lockout external device monitoring error occurring in cases such as when F3SJs are connected in series When setting a short allowable delay time set it so that it is equal to or greater than the F3SJ OFF response time from ON to OFF Also the history of the allowable delay time can be displayed for the PC tool for F3SJ only External device input information can be provided to auxiliary output or external indicator output S A Auxiliary Output Non Safety Output p 70 External Indicator Output Non Safety Output p 74 z CHECK Setting Change Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ External Device Monitoring Function Enabled Enable disable v v Allowable Delay Time 0 3s 0 1 to 2 5s by 0 1s v v F3SJ Unblocked Blocked lessee
144. ives light again The reset switch input must turn ON the ON output indicator OWhen the power of the F3SJ is turned ON while nothing is in the detection zone it must operate as follows If start interlock is not used Power indicator and ON output indicator must turn ON within 2 seconds 2 2 seconds in case of series connection If start interlock is used Power indicator and OFF output indicator must turn ON within 2 seconds 2 2 seconds in case of series connection ONothing should exist in the detection zone and 5 incident light level indicators must turn ON at power on DA checkup detection object opaque bar or plate with width of 10mm or wider must be provided by a user F3SJ A User s Manual S SI YOeY4D soUeUD UIeL Y gieideuo 145 Checklists OWhen a checkup detection object is inserted along the beam center line mark amark so that it should interrupt beams the sensor must be under interrupted status all 5 incident light level indicators turn OFF and the OFF output indicator turns ON Detection must be checked for 3 points shown below Right in front of an emitter A Right in front of a receiver B In the middle of an emitter and a receiver C 7 oO Confirm that hazardous parts should stop while the machine is operating as shown below OWhen muting function is used installation condition of muting sensor must not be changed OWhen muting function is used muting status can be checked
145. l barrier and configure time settings for muting so that an operator should not enter hazardous zone JEAIC E Example Only workpieces should pass through a conveyor entry eMuting function should work for only a specified zone Other muting mode should be configured than standard muting which is not suitable for your application E Functional Description e Muting Function 2 Muting System p 27 e Operation Mode PC tool for F3SJ allows selection of 3 operation modes for muting function 1 Standard Muting Mode 2 Exit Only Muting Mode 3 Position Detection Muting Mode e Muting Zone Setting Setting tool provides designation of beams for muting All beams are specified for factory shipment You can specify a beam by teaching with which the sensor learns muting beams as those interrupted or manually F3SJ A User s Manual What can be done by the setting tool Muting Zone Setting Example Setting from F3SJ s upper beams figure 1 Setting multiple zones figure 2 Upper re Upper F gt Muting area Muting area e 0 o Di Muting area Lower Lo Lower ho O Normal detecting beam Figure 1 Muting beams Figure 2 4 Only one zone can be configured as a muting zone by the setting console which cannot set more than one zone A Interlock function is disabled for a muting system z If you want to use start or restart interlock use the setting tool to enable the function CHECK
146. l the operating positions Install the switch that activates the override and that uses hold to run device such as spring return key switch in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the hazardous zone before activating the override function Override time must be properly configured for its application by a sufficiently trained and qualified person Q Q 0 Q o xe r p s oO o oO Q gt 2 c on oO a e o gt xe os e E Example eTo extend override continuance time E Functional Description e Override Function The setting tool can disable override function Enabled for factory shipment hes Override Function p 44 e Override Time Limit Override continuance time at the function s activation can be changed 60s for factory shipment Setting Change Configure in a bulk in case of a series connection to be written into the primary sensor only Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Override Function Enabled Enable disable v Override Time Limit 60s 1s to 600s by 1s v v If override function is enabled we recommend either output mode of external indicator output 1 2 or auxiliary output 1 should be configured as shown below 2 Override information CHECK
147. l unit Appearance Model name Output Note G9SA 301 Relay 3at1b contact F39 JCDIA cable with connector on one end is required F3SJ with PNP output can be connected Type with 5a 1b contact is also available Control unit Appearance Model name Output Note G9SA 300 SC Relay 3a contact One set of F39 JCOIC cables with connectors on both ends is required When extending the cable length use 1 set of F39 JCOIC and multiple sets of F39 JCOB F3SJ with PNP output can be connected Cannot be used as a muting system Control unit Appearance Model name Output Note G9SB 301 B Auto reset 3a 1b F39 JCDA cable with connector on one contact end is required G9SB 301 D Manual reset F3SJ with PNP output can be connected 3a 1b contact The thickness for 3a 1b contact type output is 25 mm Rese eee Auto reset 2a The thickness for 2a contact type output is contact 17 5 mm G9SB 200 D Manual reset 2a contact Control unit Appearance Model name Output Note G9SX AD322 T15 Solid state output Instantaneous output X 3 OFF delay output X 2 F39 JCOA cable with connector on one end is required F3SJ with PNP output can be connected OFF delay within 15 seconds can be set to 16 levels Use as instantaneous output is possible by setting OFF delay output to 0 seconds Can be configured for partial control and total c
148. lt to install E Detect the Approach of a Person 2 gt iY TS el g gt i gt Ke 3 z S ma e m x lt 3 3 o 7 For a System in which a Workpiece Crosses Detection Zone Muting Function Enter of a workpiece can be detected by a sensor and the detection zone can be temporarily disabled only while the workpiece is crossing the whole or specified zone This function is called muting Muting is when a work piece is allowed to enter into a dangerous zone without tripping the F3SJ and stopping the process Muting sensors are installed and arranged as to detect the work piece and not a human entering the zone F3SJ A User s Manual 5 sainjyea4 taideu Overview and Specifications Features Provides 7 models based on recommended human body detection size 1S013855 EN999 Outermost beam gap Beam gap Number of beams 300mm 400mm 500mm 2 F3SJ AM2P300 F3SJ AM2P400 F3SJ AM2P500 3 F3SJ AM3P300 F3SJ AM3P400 4 F3SJ AM4P300 F3SJ AM4P400 Easy to Read Light Level and Error Mode Display Io z rani L Incident light Beam alignment is simplified using 5 LEDs that display the incident light jewel naca level Error status is indicated on 3 additional LEDs when an error occurs o Error mode Indicator Display Patterns p 7 indicator Providing Tools for Setting Two types of tools are provided to change functional s
149. ltiple devices e Must comply with EMC directives industrial environment For the F3SJ to comply with IEC 61496 1 and UL 508 the DC power supply unit must satisfy all a e Double or reinforced insulation must be applied between the primary and secondary circuits e Automatic recovery of overcurrent protection characteristics reversed L sagging e Output holding time must be 20ms or longer e Must satisfy output characteristic requirements for class 2 circuit or limited voltage current circuit defined by UL508 Refer to p 122 for details e Must comply with laws and regulations regarding EMC and electrical equipment safety of the country or region where the F3SJ is used Ex In EU the power supply must comply with the EMC Directive and the Low Voltage Directive Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger o gt Other Be Aawara To use the F3SJ in PSDI mode Reinitiation of cyclic operation by the protective equipment you must configure an appropriate circuit between the F3SJ and the machine For details about PSDI refer to OSHA1910 217 IEC61496 1 and other relevant standards and regulations Do not try to disassemble repair or modify this product Doing so may cause the safety functions
150. me monitoring function F3SJ 1st unit Emitter Receiver Wiring when safety light curtain F3SJ is not used F39 JCOA L F39 JCOA D F39 JDOA L F39 JDOA D cable for emitter cable for receiver Wiring for auto reset mode Saas mee Sommuncatin NE ais T gl l o z z 8 z 32 3 HEE zg 3S I 3 gt Bal amp z 3 EE a Jal 8 iy 2 l 2 Main Module Relay Output Module 4 yi Fr R2 Module 1 ag 1 21 s ae mi 12 22 a DC24V Fuse ll m E41 I Ope OG 2 On 0 00 0 6 Oe 5 m 3 Control Circuit K1 D DC24V _ DC24V ac n eT DC24V Ly lke 7 ov A2 6s9 As3 As3 As 6s 6s3 FB _ 18 9 11 OO O OQO O 24 34 e 4E DC24v g is aay Motor controller operation command l RY1 L KM1 7 eee ee I EES FS OTe S1 Emergency stop switch direct circuit operation contact A165E A22E RY2 S2 Reset switch KM1 KM2 Magnetic contactor A 2 F KM2 7 o 8 2 5 e F RY1 RY2 Relay E 2 a l Es 32 M 3 phase motor 2 s gt Sa Bo x zl 2 2 S Eg Ze E1 24VDC power supply S82K Ss 8
151. n Condition Check OThe machine itself does not prevent the operation of safety functions such as stopping OThe hazardous part of a machine cannot be reached without passing through the detection zone of the F3SJ OThe system is configured so that the F3SJ can always detect a worker who is working in the hazardous zone OThe interlock reset switch is installed in a location that provides a clear view of the entire hazardous zone and it cannot be activated from within the hazardous zone OSafety distance has been calculated Calculated distance S mm OThe actual distance is equal to or greater than the calculated distance Actual distance mm OReflective surfaces are not installed in prohibited zones ONot installed in a reflective configuration OWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a detection zone of F3SJ by mistake OWhen muting function is used a muting sensor must be installed so that muting state should not occur when a human body enters a hazardous zone of a machine OWhen muting function is used muting state can be checked from where a worker operates or adjust the machine OA muting sensor consists of 2 independent devices Olt is not used in flammable or explosive atmosphere m Wiring Check Before Power Is Turned ON OPower supply unit must be dedicated to F3SJ and other devices for electrical detection protective function of F
152. nded cable for an emitter F39 JDOIB L and a single ended cable for a receiver F39 JDDIA D z Cable with connectors on both ends p 125 1 Cable with connector on one end p 123 F3SJ A User s Manual 127 Wiring Installation E Reduced wiring connector optional F39 CN5 ERS 52 36 _247 136 98 SPOT FACING 2 wn i OAS GiG fe EP fel ea 17 7 y ECS Internal Wiring Diagram Optional F39 CN5 Connected to emitter s connection cable Connected to receiver s connection cable and Cable with connectors on both ends and Cable with connectors on both ends 1 White White 1 2 Brown Brown 2 Oxo 3 Black Black 3 OQ 4 Yellow Yellow 4 5 Grey Grey 5 6 Pink Pink 6 Female 7 Blue Blue 7 Female 8 Red Red 8 w Qf 2 2 E 2 3 gt 33 g zls Selg sel g eelsels amp hal T loal x Sls os 1 2 3 4 5 6 T 8 U o 4 6 Male E Universal indicator cable A cable for connection with a commercial indicator optional F39 JJ3N Vinyl insulated round cable Dia 6 8 c
153. nect a branch connector either on the emitter or receiver end Complete the wiring for F3SJ and turn it on then change functional settings If a branch connector is difficult to attach due to devices layout or other reason use an accessory plugged dedicated cable to communication lines and For details see instruction manual of the setting console F3SJ il ne p Setting Console F39 MC21 Optional accessory mE jpsassesag i H tal Osmi gt PC Tool for F3SJ PC Tool for F3SJ F39 GWUM consists of following units CD ROM Setting software SD Manager and communication unit driver E F3SJ A User s Manual 5 What can be done by the setting tool Communication Unit Branch Connector with Connector Cap Dedicated cable Plugged Dedicated Cable Instruction Manual Installation Guide It allows a user to check F3Su s operation status and change functional settings in the setting software SD Manager E Connection Procedure Connect your computer communication unit and F3SJ as shown below You can connect a branch connector either on the emitter or receiver end Complete the wiring for F3SJ and turn it on then activate the setting software If a branch connector is difficult to attach due to devices layout or other reason use an accessory plugged dedicated cable to communication lines and
154. nection Failure occurred in another F3SJ under series connection Solve the problem of F3SJ in a series connection Failure of F3SJ s internal circuit F3SuJ s internal circuit is damaged Replace the F3SJ 2 When an error occurred a supply voltage error may be recorded in addition to the original error code if supply voltage is out of specification range 153 F3SJ A User s Manual Buljooysejqnoi Lieideuo 154 Appendix Problem under other state than lockout Shown below are actions to take when F3SJ does not work properly while no lockout occurred or no error code is displayed i J om rd N ON blink or OFF depending on the setting E OFF eLight intensity level indicators do not turn ON even if a beam receives light while only the power indicator and OFF output indicator are being turned ON Emitter Receiver Cause Action cE E ep E A ERROR ERROR Mn E INTLK A EDM BLANKING TEST Beam is misaligned Adjust the beam so that it should receive light A beam will not receive light if its installation surface is tilted or its height is misaligned If the beam still does not receive light after adjustment detach the F3SJ from installation surface set an emitter and a receiver face to face and check if the beam receives light I p 120 Operating range is too short Use the setting to
155. nection positions and for emitter s and receiver s directions of all F3SJs Connection direction is upside A p 97 down for emitter s Emitter s and receiver s are Check connectors positions reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely attached etc A contact failure due to the loose After cleaning the inside of the connector the intrusion of liquid connector if any foreign material oil etc into the connector or the is attached tighten the connector attachment of a foreign material more closely has occurred 5D Muting wiring The reset input line is not properly Wire the reset input line properly c i i c error wired when muting enabling p 32 keycap is attached 151 F3SJ A User s Manual Buljooyseajqnoi Lieideud 152 Appendix F3SJ A User s Manual other input output line are short circuited after power on Emitter Receiver Error code Error Description Cause Solution sy 60 61 62 Safety output Safety output lines are short Wire the output lines properly C i C 63 64 65 error 1 circuited to each other at power Check the control output is in ae on contact with other lines at the B i i B Safety output line and 24V OV or device or the connection other input output line are short A i i A circuited at power on Temporary power supply
156. next object arrives at the first muting sensor Also install all F3SJ and muting sensors so that no person is able to accidentally enter the hazardous zone while the muting function is enabled elf objects speeds can vary muting time limit must be taken into consideration Installation Example 1 of Standard Muting Mode using 2 muting sensors This is an example of 2 retro reflective type photoelectric sensors used as muting sensors installed in a cross pattern Use 2 sensors when the length L of the workpieces are not constant or are insufficient 1 Before a workpiece passes through Hazardous zone B1 F3SJ Reflector RS The crossover point of muting sensors Workpiece l S A1 and B1 must be located within the I hazardous zone A1 F3SJ Reflector Pd d1 D1 L Length of workpiece d1 Maximum distance required for the muting sensor to keep the muting function enabled D1 Minimum distance required for the muting sensor to keep the muting function enabled The output state of muting sensors A1 and B1 are both OFF contacts A1 and B1 are open due to muting output and the safety function of the F3SJ is working In this example where 2 muting sensors are used the crossover point of muting sensors A1 and B1 must be located in the hazardous zone This configuration prevents the muting function from being enabled by a person passing through the crossover point F3SJ A User s Manual System Configuration and Functi
157. ng brackets for side mounting When performing side mounting first attach the intermediate mounting bracket for side mounting to intermediate mounting bracket 1 using the included mounting screws M5x10 Then lightly attach intermediate mounting bracket 4 to the bracket that was lightly attached to the case in step 2 above using the included mounting screws M4x25 Bununop pieideuo Intermediate mounting bracket for side mounting Intermediate mounting bracket 1 Intermediate ar mounting bracket 4 S Mounting screw Mounting screw M4x25 M5x10 F3SJ A 1 18 User s Manual Wiring Installation 5 Fasten to equipment Attach top bottom mounting bracket 1 to the equipment wall surface etc If you are using an intermediate mounting bracket for side mounting also attach the side mounting intermediate bracket to the equipment wall surface etc After the F3SJ is mounted securely tighten the mounting screws M3x10 that were lightly tightened in step 2 above Backside mounting Bununop piaideuo 6 Adjust the beams Move the F3SJ from side to side to align it to a center position where the 5 lamps of the incident light level indicator are turned ON After each screw is securely tightened after beam adjustment make sure that the 5 lamps of the incident light level indicator are turned ON Tighten securel CHECK Mounting is complete For adju
158. ng input 1 eMuting input 2 indicator turns ON when an input is applied to muting input 2 eMuting input 1 and 2 indicators blink while muting overriding Receiver s muting error indicator turns ON when a muting error occurs wa sAhs Buln Tisideuo Wiring Diagrams p 32 e Where to attach the included labels F39 CN6 key cap for muting includes internal indicator label 1 When muting system is used affix the label 1 in a location so that the arrows are aligned with the portion of the internal indicator indicated by the shaded zones Emitter Receiver F3SJ A User s Manual 29 System Configuration and Functions Standard Muting Mode Operation mode configured for F3SJ factory shipment Turning muting inputs 1 and 2 ON with time difference enables muting function For details of setting change see Muting in Chapter 3 A Muting Function p 58 E Start Conditions If both of the following 2 conditions are present for the F3SJ muting is activated 1 No interrupting object is found in the F3SJ s detection zone and safety outputs are ON 2 After muting input 1 is turned ON connected to 9 to 24V muting input 2 is turned ON connected to 9 to 24V within the muting input time limit of T1min to T1max 0 03 to 3s Muting function can be enabled in up to 0 15s 1 after the condition 2 is satisfied If condition 1 is satisfied but the time requirement of condition 2 is not a m
159. nless steel When Using Spatter Protection Covers E Dimensions of the Spatter Protection Cover F39 HJOOOO Unit mm L OOOO 10 mm Material PC protective cover E Assembly Dimensions F3SJ A 1 10 User s Manual Setting Tool E F39 GWUM PC Tool for F3SJ Wiring Installation 625 7 46 TT 11 8 12 16 4 Insulated vinyl round cord dia 4 6 Standard length 0 5m 4 GEE m F39 MC21 Setting Console Left Key Cancel Key Communication Jack suolsuewig pieideu Connection Indicator Function Selection Indicator Channel Indicator Channel Keys Mode Indicator Up Key Right Key Down Key Enter Key F3SJ A User s Manual 1 1 1 Wiring Installation Mounting a Protect Bar E External Dimensions of Protect Bar F39 PJOOOO S Backside mounting Unit mm 2 3 D F n i Hole size for mounting Protection Bracket 2 3M5 24 30 Hex Bolt m a dia 9
160. ns Override Function The override function forcibly turns the safety outputs ON when the muting start condition is not satisfied If a workpiece stops while passing through the detection zone of the F3SJ as shown below causing a muting error the normal state cannot be recovered unless the workpiece is removed from the muting sensors and the detection zone of the F3SJ However the override function will mute the safety outputs of the F3SJ so that the conveyor can be restarted to move the workpiece out of the muting sensors and F3SJ detection zone B1 F3SJ Reflector N Workpiece Z gt A1 F3SJ Reflector The override function can be enabled for up to 60s The setting tool can be used to change this time to between 1 and 600 sec The muting lamp external indicator blinks while overriding The setting tool can be used to change this setting Z WARNING The muting and override functions disable the safety functions of the device You must ensure safety using other method when these functions are operating tions must be installed where they are clearly visible to workers from all the operating Muting lamps external indicators that indicate the state of the muting and override func ED positions installed in a location that provides a clear view of the entire hazardous zone and where it cannot be activated from within the hazardous zone Make sure that nobody is in the haz ardous zone before activating the override
161. ol to configure longer operating range A p 78 Test input is being applied Check if the test indicator is blinking If it is blinking set the test input OFF or open Detection surface of an emitter or a receiver is dirty Clean the surface e Light intensity level indicators do not turn ON even if a beam receives light while only the power indicator OFF output indicator and receiver s error code A are being turned ON Emitter Receiver cll sE A A ERROR ERROR OFF BLANKING TEST Cause Communication line is broken between an emitter and a receiver Or effect of noise on the communication line is too much Action Perform the proper wiring Or check the noise level in the environment around the communication line Power connector is detached Plug the power connector tightly to ensure connection Beam may be misaligned due to oscillation Cause p 120 Safety output may be turned OFF even if a beam is not blocked Action Install F3SJ sop that it should not be affected by oscillation Also adjust F3SJ beams based on Adjustment Procedure being received Light emitted from another F3SJ or photoelectric sensor is p 92 Solve the problems based on Mutual Interference Prevention F3SJ A User s Manual Appendix Accessories Sold Separately Cable with connector on one end 2 cables per set for emitter and recei
162. ole you must use 4 EA digit alphanumeric characters uppercase for your password A password must be alphanumeric characters If You Forget the Password If you forget the password after changing it from the initial setting contact your sales representative with the serial number on the F3SJ receiver s label A master password will be issued to reset to the initial password 0000 pJOMSSed Aq Bulyas jo u0l9a 01g Cieideu A Location of serial number p 50 F3SJ A User s Manual 5 What can be done by the setting tool Setting Adjusted to Application Muting Function E Overview Configures muting function P O Awara The muting function disables safety functions of the device You must ensure safety using other measures during this function is enabled Install muting sensors so that they can distinguish between a person and an object that is being allowed to pass through the detection zone All muting lamps external indicators that indicate state of muting function must be installed where workers can see them from all the operating positions Muting related time must be properly configured for its application by a sufficiently trained and qualified person and the person must have responsibility for settings especially when setting the muting time limit to infinite Use independent 2 input devices for muting input uonesiddy 0 peysnipy Buimas fogs You must install F3SJ muting sensor and physica
163. oltage cables or power cables 1E For details about extension lengths power cable length p 14 Ww For details about twisted pair wire single connector cable p 123 Material Casing including metal parts on both ends Aluminum zinc die cast Cap ABS resin Optical cover PMMA resin acrylic Cable Oil resistant PVC F3SJ A User s Manual sBuney teideua 11 suey teideua 12 Overview and Specifications Weight packaged F3SJ AMOIP300 F3SJ AMOP400 F3SJ AM2P500 Weight g values can be F3SJ AM2P300 1550 g F3SJ AM3P300 2370 g F3SJ AM4P300 2790 g F3SJ AM2P400 1690 g F3SJ AM3P400 2650 g F3SJ AM4P400 3710 g F3SJ AM2P500 1830 g Accessories Instruction sheet top and bottom mounting brackets intermediate mounting brackets error mode label user s manual CD ROM Number of intermediate mounting brackets are F3SJ AM2P300 Not included F3SJ AM3P300 1 set included F3SJ AM4P300 1 set included F3SJ AM2P400 Not included F3SJ AM3P400 1 set included F3SJ AM4P400 2 set included F3SJ AM2P500 Not included Applicable standards IEC61496 1 EN61496 1 UL61496 1 Type 4ESPE Electro Sensitive Protective Equipment IEC61496 2 CLC TS 61496 2 UL61496 2 Type 4AOPD Active Opto electronic Protective Devices IEC61508 EN61508 SIL3 EN ISO 13849 1 2008 Category 4 PL e ISO 13849 1 2006 Category 4 PL e
164. onnector side Power cable 1 Receiver gt Power cable connector side z F39 JJROL 2 8 RECEIVER S Cap Enlarged view of emitter power supply connector side Enlarged view of receiver power supply connector side Emitter power supply connector side Receiver power supply connector side tY Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector A assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again CHECK J p 100 Use the F39 JJROL series connection cable for close contact when the connection distances between F3SJ are short for a L shaped configuration and use the F39 JJR3W as well as F39 JCOB and F39 JDOB series connection cable for extension when the connection distances are long Ex L shaped configuration Series connection cable for close contact F39 JJROL F3SJ A User s Manual uol DBUUOD Salas ieideu 97 Wiring Installation E When Using the F39 JJR3W Series Connection Cable for Extension sold separately 1 Remove the caps from the primary sensor driver comes with key cap for muting 2 Use the F39 JJR3W series connection cable for extension to connect them 3 When changing the connection distance between the F3SJ connect a double ended cable F39 JCOB or F39 JDOB optional Emitter powe
165. ons 2 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled Hazardous zone B1 F3SJ Reflector S Workpiece E A1 F3SJ Reflector When muting sensors A1 and B1 are turned ON in this order the muting function is enabled In this state the safety function of the F3SJ is disabled 3 The muting sensor outputs are turned ON muting inputs are HIGH and the safety function of the F3SJ is disabled Hazardous zone B1 F3SJ Reflector I Workpiece A1 F3SJ Reflector The F3SJ is blocked but the safety function is disabled by the muting function and safety outputs 1 and 2 are turned ON F3SJ A User s Manual wia sXhs Bunny Tisideuo 35 w zs s Buln Zieideuo System Configuration and Functions 4 The muting function is released Hazardous zone B1 F3SJ Reflector Workpiece T A1 F3SJ Reflector Muting sensor A1 is turned OFF the muting function is released and the safety function of the F3SJ is enabled E Installation Distance The minimum distance D1 m required for muting sensors to keep the muting function enabled is DI lt L Formula 1 L m Length of a workpiece The maximum distance d1 m required for muting sensors to keep the muting function enabled is VxT1min lt d1 lt VxT1max Formula 2 V m s Approach speed of a workpiece Timin s Muting input time limit value minimum 0 0
166. onse time from OFF to ON by connecting the F3SJ whose response time you want to check If the F3SJ are in a series connection the response time for all F3SJ connected in series is shown F3SJ A User s Manual 85 E Monitor Items Function Setting Console PC Tool For F3SJ F3SJ A 86 User s Manual Chapter4 Wiring Installation Installation Conditions 88 Detection Zone and Approach 88 Safety Distance 89 2 Distance from Reflective Surfaces 90 f Mutual Interference Prevention 92 r Series Connection 95 z Connection Procedure 97 Attaching External Indicators 99 ee F Connection Procedure 99 S Output Operation 100 a Setting Change by the Setting Tool 100 S Dimensions 101 When Using Standard Mounting Brackets 101 When Using Optional Mounting Brackets 104 When Using Spatter Protection Covers 110 Setting Tool 111 Mounting a Protect Bar 112 Mounting an Environment Resistant Case 114 Mounting 116 Top Bottom Mounting Brackets 116 Intermediate Mounting Brackets 116 Mounting Procedure 117 Adjustment Procedure 120 Wiring 121 Wiring Precautions 121 Power Supply Unit 122 Wiring Procedure 123 F3SJ A User s Manual 8 Wiring Installation Installation Conditions Detection Zone and Approach warns Install a protective structure so that the hazardous part of a machine can only be reached by passing through the sensor s detection zone Install the sensors so that part of t
167. ontrol Relay unit can also be connected F3SJ A User s Manual Ajaye1edag pjos s oss soy Lieideug 159 Appendix Spatter protection cover 2 cables per set common for emitter receiver Appearance Model name Note F39 HJOOOO OOODin a model code is defined as shown below total sensor length based on an F3SJ model F3SJ AM2P300 0320 F3SJ AM3P300 0620 F3SJ AM4P300 0920 F3SJ AM2P400 0420 F3SJ AM3P400 0820 F3SJ AM4P400 1220 F3SJ AM2P500 0520 When a spatter proof cover is attached operating range of F3SJ is reduced by about 10 Spatter proof cover with 1970 or higher of NOOO in the model is divided into 2 in combination to use Protect bar 1 set common for emitter receiver Appearance Model name Note F39 PJOOOO S One protect bar is provided in a set common for emitter receiver If both of an emitter and a receiver need a protect bar respectively you must purchase 2 sets For side mounting of F3SJ AM4P400 you must purchase protection bracket 4 for protect bar F39 PJ MS OOODin a model code is defined as shown below based on an F3SJ model F3SJ AM2P300 0320 F3SJ AM3P300 0620 F3SJ AM4P300 0920 F3SJ AM2P400 0420 F3SJ AM3P400 0820 F3SJ AM4P400 1220 F3SJ AM2P500 0520 Protection bracket for protect bar 4 Appearance Model name Note F39 PJ MS Intermediate mounting bracket for side mounting using a
168. ool is connected This status has the following difference comparing with the normal operation status Safety outputs stay OFF The OFF state indicator blinks when one or more beams are blocked The ON state indicator blinks when no beams are blocked The power indicator blinks Lockout state does not occur except by model error communication error setting value error and internal circuit failure Manual reset Setting status by which the safety outputs is turned ON from the interlock state by applying a reset input while the F3SJ is receiving light Master password Password to initialize to 0000 the log in password for administrator level Muting Function that temporarily disables the safety function of the F3SJ keeping the safety output ON even if beams are being blocked Muting end wait time This is the OFF delay time from when the F3SJ is incident until the muting state is cancelled Muting error Occurs when muting input is not applied in the correct order As long as the F3SJ is not interrupted safety output does not turn OFF and normal operation continues Muting input time limit value maximum value This is the maximum value of the time difference for the inputs of muting input 1 and 2 It is set as 3s Muting input time limit value minimum value This is the minimum value of the time difference for the inputs of muting input 1 and 2 It is set as 0 03s Muting inp
169. ord conductor cross section 0 15mm insulation diameter 1mm Connector 21 al 3000 S Le F3SJ A 128 User s Manual Chapter5 Input Output Circuit and Applications Input Output Circuit 130 Wiring Examples 131 Using only F3SJ 131 Connecting 2 Muting Sensors 132 Connecting 4 Muting Sensors 133 Connecting to an F3SP B1P 134 Connecting to an F3SX E L2R2 135 Connecting to a G9SA 301 136 Connecting to a G9SA 300 SC 137 Connecting to a G9SB 301 D 138 Connecting to a G9SX AD322 T15 139 Using a reduced wiring connector 140 suoljeojddy pue yinosi5 jndjno jjnduy Gieideua F3SJ A User s Manual 129 Input Output Circuit and Applications Input Output Circuit The numbers in white circles indicate the connector s pin numbers The black circles indicate connectors for series connection The words in brackets indicate the signal name for muting system External indicator output 2 Brown id Brown ___ 24V DC l L N TER Black Test input Emitter x j Interlock selection input i Main Circuit nm aA White Muting input 1 WY k Yellow Reset input Auxiliary output 2 Red Muting input 2 AS Blue OM i Bec a ee
170. oring input Red Si Test input Black lE Auxiliary output 2 Red u L sojdwexy Bui Gieideud l 6 Safety output 1 Black H A S N v DC24V IN OUT E1 ov PLC nt i i i S1 External test switch connect to OV if a switch is not required Unblocked T T T T S2 Interlock lockout reset switch Blocked r t i i i KM1 KM2 Safety relay with forcibly guided contact G7SA or tf i i magnetic contactor External test switch S1 l E l KM3 Load or PLC for monitoring rad H KM4 Solid state contactor G3J Reset switch S2 i M 3 phase motor rot 1 1 1 Ei 24VDC power supply S82K Sars eutaut F PLC Programmable controller y P ff m Used for monitoring not related to safety system i 1 i 1 i Green for the single ended cable F39 JCOA KM1 KM2 N O contact j p 9 KM1 KM2 N C contact PLC input 1 1 1 E 1 i l I i I i i i i 1 1 i 1 J i i PLC output m l l Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting Ww Wiring for Auto Reset Mode p 20 Wiring When External Device Monitoring Function Is Not Used p 20 F3SJ A User s Manual 1 31 Input Output Circuit and Applications Connecting 2 Muting Sensors e Attaching a k
171. oubleshooting p 148 m Monitor Items Configure for each CH in case of a series connection Setting Console PC Tool For F3SJ Error history v v st When the setting tool is connected while power is being supplied to the F3SJ the F3SJ enters communication error A lockout When checking errors in the error log ignore the error that occurred most recently and check the second or earlier errors CHECK When an error occurred a supply voltage error may be recorded in addition to the original error code if supply voltage is out of specification range Power on Time E Overview The power on time of the F3SJ is displayed E Functional Description Data related to the power on time of the F3SJ is recorded in the F3SJ main unit every 15 minutes The record is made when in normal operation or during lockout By knowing the power on time you can better understand when to schedule F3SJ maintenance e Power on time This is the current power on time since the power on time was last reset If the power on time has never been reset this value is the same as the accumulated power on time This value can be checked for an emitter and a receiver separately e Power on time threshold value When the power on time exceeds this value output can be performed to the auxiliary output or the external indicator output Note that the power on time information must be assigned to an output mode In the initial settings it is assigned to auxiliary output
172. ower cable must be the length shown below or shorter In case F3SJ is directly connected to external power supply or connected to G9SA 300 SC not used Condition Single 2 connected 3 connected 4 connected Incandescent display lamps are 45m 40m 30m 20m used by auxiliary output and or external indicator output Incandescent display lamps are 100m 60m 45m 30m not used When connected to F3SP B1P Condition Single 2 connected 3 connected 4 connected Incandescent display lamps are 40m 30m 25m 20m used by external indicator output 2 Incandescent display lamps are 60m 45m 30m 20m used by external indicator output 1 and or used by auxiliary output 1 Incandescent display lamps are 100m 60m 45m 30m Extension of the cable must be within a specified length If it isn t safety function may not work properly resulting in danger F3SJ A User s Manual Overview and Specifications Compatibility with former version Shown below is a table of compatibility of this version Ver 2 with former one Ver 1 Compatibility Combination of Ver 1 emitter receiver and Ver 2 receiver emitter Available but the system operates as a system of Ver 1 sensors Series connection of heterogeneous combination of Ver 1 and Available but the system operates as a system of Ver 1 sensors Ver 2 sensors Product upgrade from Ver 1 to Ver 2 Upgrade is unavailable To use Ver 1
173. p beams are located as height of 300mm or less and 900mm or larger from the floor level respectively Dpf must be 1200mm Calculation example When K 1 600mm s Ts Tc 0 06s Bottom beam height 300mm or less Bottom beam height 300mm or less _ Top beam height 1 200 mm or larger Top beam height 900 mm or larger Tr 0 01s and Dpf 900mm Dpt 900mm Dpt 1200mm S 1 600 x 0 06 0 01 900 1012mm Distance from Reflective Surfaces Install the sensor system so that it is not affected by reflective surfaces Failure to do so may hinder detection resulting in serious injury Install the sensor system at distance D or further from highly reflective surfaces such as metallic walls floors ceilings or workpieces as shown below F3SJ A User s Manual Reflective ceiling Reflective surface D F Emitter Receiver E E D z Receiver Detection zone L i D ANA OS EUG COG COU ARAN OR ORR ROR ARES RR AN RR ARS OOS Reflective floor Distance between an emitter anda Allowable installation distance receiver operating range L D For 0 2 to 3m 0 13m For 3m or more L 2 x tan5 L x 0 044 m F3SJ A User s Manual SUOI IPUOD uonejjesul ieideu 91 Wiring Installation Mutual Interference Prevention Do not use the sensor system with mirrors in a retro reflective configuration Doing so may hinder detection It is possible to use mirrors to ben
174. p breakage detection and override functions F39 CN6 key cap for muting is required Connection method Connector method M12 8 pin Protection circuit Output short circuit protection and power supply reverse polarity protection Ambient temperature During operation 10 to 55 C without freezing During storage 30 to 70 C Ambient humidity During operation 35 to 85 RH no condensation During storage 35 to 95 RH Ambient light intensity Incandescent lamp receiving surface light intensity of 3 000 Ix max Sunlight receiving surface light intensity of 10 000 Ix max Insulation resistance 20MQ or higher 500VDC Dielectric strength voltage 1 OOOVAC 50 60Hz 1min Degree of protection IP65 IEC60529 Vibration resistance Malfunction 10 to 55Hz Multiple amplitude of 0 7mm 20 sweeps each in X Y and Z directions Shock resistance Malfunction 100m s2 1 000 times each in X Y and Z directions Connection cable Series connection cable F39 JJROL JJR3W Dia 6 mm 8 wire 0 15mm2 x 8 with braided shield Allowable bending radius Ramm Extension cable F39 JCOA JCOB JDDA JDOB JCOC Dia 6 6 mm 8 wire 0 3mm x 4P conductor resistance 0 058 ohm m with braided shield Allowable bending radius of R36mm To extend a cable use an equivalent or higher performance cable twisted pair wire and do not use the cable in the same duct as that for high v
175. ple of exit only muting mode When exit only muting mode is set install the muting sensor on the hazardous side of the workpiece exit This can be used if a workpiece has a certain length and the hazardous side of the workpiece exit has enough space around it 1 Before a workpiece passes through Hazardous zone A1B1 F3SJ A A1 Muting sensor to be connected to muting input 1 Workpiece V_ gt B1 Muting sensor to be connected to muting input 2 al All muting sensors are turned OFF and the safety function of the F3SJ is working F3SJ A User s Manual What can be done by the setting tool 2 The muting sensor is blocked and the safety function of the F3SJ is disabled Hazardous zone A1B1 F3SJ i Workpiece wy A1 Muting sensor to be connected to muting input 1 B1 Muting sensor to be connected to muting input 2 A d2 When muting sensors A1 and B1 are turned ON in this order and the muting function is enabled In this state the safety function of F3SJ is disabled Hazardous zone 3 Muting sensor A1 is turned OFF A1B1 F3SJ T i v A1 Muting sensor to be connected to muting input 1 Workpiece v B1 Muting sensor to be connected a to muting input 2 lt d2 A workpiece fini
176. pted To stop the emission apply 9 to 24V to the emitter s test input line The voltage must be applied for a period 0 3s plus 4 times of Toff or longer Within 0 3s Toff x 4 Within Ton x 2 k ON OFF ON Safety output E OFF Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF Test input IA Response time p 13 E Operation of the F3SJ s Internal Indicators When External Test Function Is Performed Blanking test indicator blinks when voltage is applied to the test input Self Test Function The F3SJ performs the self test when power is turned ON within 2 second or 2 2 seconds in case of series connection to check for errors Also it regularly performs the self test within a response time while operating The timing chart is the same as the one for the basic system For details see the following the page tA p 23 F3SJ A User s Manual System Configuration and Functions Auxiliary Output Non Safety Output The auxiliary output is used to monitor the status of the F3SJ This output can be connected to a device such as a relay indication lamp programmable controller etc Do not use the auxiliary output or external indicator output for safety applications Human body may not be detected when F3SJ fails resulting in serious injury Auxiliary output 1 provides an inverted signal of the safety output Factory Shipment To connect a muting lamp to the a
177. r Incandescent lamp 24VDC 3 to 7W LED lamp Load current 10 to 300mA max Leakage current 1mA max An indicator cable F39 JJ3N or F39 A01PO PAC is required when using an external indicator External indicator output Non safety output Output operation mode Safety outputs ON when receiving light Auxiliary output 1 Reverse output of safety output operation mode can be changed by the setting tool Auxiliary output 2 Turns ON when 30 000 hours of power on time passes operation mode can be changed by the setting tool External indicator output 1 Reverse output of safety output for basic system ON during muting override for muting system Operation mode can be changed by the setting tool External indicator output 2 ON in lockout for basic system ON during muting override for muting system operation mode can be changed by the setting tool Test input interlock selection input reset input and muting input are all ON voltage 9 to 24Vs sink current 3mA max OFF voltage 0 to 1 5V or open External device monitoring input is ON voltage 9 to 24Vs sink current 5mA max OFF voltage 0 to 1 5V or open Input voltage F3SJ A 1 0 User s Manual Overview and Specifications F3SJ AMOIP300 F3SJ AMOP400 F3SJ AM2P500 Indicators Emitter Incident light level indicators green LED x 2 orange LED x 3 ON based on the amount of incident light Error mode indicators red LED
178. r model F3SX Model F3SX CDOOD sold separately Note 6 Green for the single ended cable F39 JCDA F39 JCOA L F39 JDOA L cable for emitter F39 JCOA D F39 JDOA D cable for receiver Reset input Yellow DC24V Brown A Receiver F3SJ A User s Manual 135 Input Output Circuit and Applications Connecting to a G9SA 301 Emitter Receiver Communication line Grey Communication L line Pink T o 2 a 2 E Pe N 8 o j D go a 2 5 z E 5 5 2 a z 2 pe 3 g A S 8 7 E D 3 3 8 gt n a a S S E ia 3 T x Zz a 2 T lt 5 i sojdwexy Bui Gieideud EET ae Model G9SA 301 Unblocked H Blocked External test switch S1 Interlock reset switch S2 Emergency stop switch S3 Control output K1 K2 N O contact KM1 KM2 N O contact K1 K2 N C contact KM1 KM2 N C contact PLC input 1 PLC input 2 PLC output F3SJ settings Auto reset mode Does not use external device monitoring function G9SA 301 settings Manual reset mode Using feedback loop Using emergency stop switch OUT NZ Safety output 2 White 1 If an emergency stop switch is not use
179. r or not the mounting surfaces of the emitter receiver are parallel and whether or not the mounting BBEA height of the emitter receiver is appropriate You must comply with specified tightening torque and screw sizes Otherwise a failure may occur F3SJ A 120 User s Manual Wiring Installation Wiring Wiring Precautions warns Double or reinforced insulation from hazardous voltage must be applied to all input and output lines Failure to do so may result in electric shock Connect the load between the output and OV line PNPoutput Connecting between the output and 24V line is dangerous because the operation mode is reversed to ON when blocked Do not short circuit the output line to the 24V line Otherwise the output is always ON Also the OV of the power supply must be grounded so that output does not turn ON due to grounding of the output line Configure the system by using the optimal number of safety outputs that satisfy the requirements of the necessary safety category Do not connect each line of F3SJ to a DC power supply higher than 24V 20 Also do not connect to an AC power supply Failure to do so may result in electric shock gt O O O gt o 24 V o 24V Black White F3SJ Receiver F3SJ Receiver Black White OV Green for the single ended cable F39 JCDA F3SJ A User s Manual 1 21 Wiring Installation Power Supply Unit For the F3SJ to comply with I
180. r supply connector side 3 F39 JCOB C Enlarged view of emitter 2 power supply connector side F39 JJR3W g Cap Receiver power supply connector side RECEIVER E g 8 EMITTER a 3 F39 JCOB UuOl DBUUOD Salas sieideu Enlarged view of receiver ws power supply connector side F39 JJR3W Emitter power supply connector side Receiver power supply connector side vv When attaching a cable or a cap tightly fasten the screws M2 in 4 places recommended torque 0 15N m Failure to p A do so may cause the cable cap to come loose leading to deterioration of the protective functions OBEI Attaching detaching of a cap or a series connection cable may cause misalignment of rubber grommet in a connector assembly Press the grommet to the bottom of the connector and attach the connector F3SJ again p 100 F3SJ A 98 User s Manual Wiring Installation Attaching External Indicators An external indicator can be connected and turned ON based on the operation of the F3SJ Indicators can be attached to emitters and or receivers Example e Indicate that the F3SJ is in lockout Indicate that a machine is stopped safety output is OFF e Indicate that the F3SJ is in muting or override Do not use the auxiliary output or external indicator output for safety applications Human body may not
181. re beams are interrupted OFF even if 1 or more beams are interrupted OFF when all beams are receiving light ON when all beams are receiving light ON when Receiving Light ON if 1 or more beams are receiving light OFF if 1 or more beams are receiving light OFF when all beams are interrupted ON when all beams are interrupted e Operation Example Designated beam incidence state ON when interrupted Bulyes jndyno ndu 10 291pu gieideyo Specified beam O Specified beam Safety output ON Safety output OFF Safety output OFF Specified beam output OFF Specified beam output ON Specified beam output OFF Figure 1 Figure 2 Figure 3 F3SJ Unblocked Blocked Unblocked Specified beam Blocked ee F3SJ Unblocked Blocked Unblocked SS as 1 Other than specified beam Blocked ON l l or l o O ON Safety output OFF Specified beam output F3SJ A User s Manual 73 Bulyes jndyno ndu 10 2e91pu gieideys 74 What can be done by the setting tool External Indicator Output Non Safety Output E Overview External indicator output detail and lighting up pattern can be configured Do not use the auxiliary output or external indicator output for safety applications Failure of these outputs may result in serious injury E Example eTo set an external indicator to blink when a specified beam is interrupted eTo turn an external indicator ON when F3SJ surface is dirty
182. read by the tool 2 Available without using the setting tool Finer functional setting can be done by the setting tool For these functions see Chapter 2 F3SJ A User s Manual 1001 Buas y Husn Foko 51 What can be done by the setting tool Shown below is an example of description in Chapter 3 taking External Device Monitoring for instance Ex External Device Monitoring Function Changing Setting of Functions 1 External Device Monitoring Function 2 a Overview Settings for external device monitoring can be changed 3 Example To adjust allowable delay time to a device s response time 2 2 4 Functional Description T e External Device Monitoring Function P lt Chapter 2 External Device Monitoring Function EDM p 60 c Allowable Delay Time a 5 Specifies maximum value T1 of external device s operation time after safety output changes a Lockout state occurs if the external device monitoring input does not change when the time exceeds a z this maximum value gt gt xs External device input information can be provided to auxiliary output or external indicator output z a ney Auxiliary Output Non Safety Output p 78 o Pa euece External Indicator Output Non Safety Output p 80 tan 2 2 5 5 Setting Change To S 4 9 Function Initial Setting Available Setup Item Setting Console PC Setting Tool 2 External Devi
183. regressive reflection type E3Z ROO series as a muting sensor Arrangement must take mutual interference into account Muting sensors must be installed so that a distance D3 between muting sensors A1 and A2 should be smaller than workpiece length L As a muting sensor a transmission or regressive reflection type photoelectric switch proximity switch 3 wire type or limit switch can be used Two wire type muting sensor cannot be used ta Distances d2 amp D2 between muting sensors p 39 F3SJ A User s Manual System Configuration and Functions E Reference Preventing light interference of muting sensor When a photoelectric sensor is used as a muting sensor light interference may cause a muting error of F3Su Light interference may occur due to Reflected light Direct light Light from other F3SJ A1 B1 F3SJ A2 B2 A1 B1 F3SJ A2 B2 A1 B1 F3SJ A2 B2 1 Interference between muting sensors e Use sensors with mutual interference prevention such as retro reflective E3Z ROUO series e Use laser type sensors such as laser type E3Z LRO series e Take distance from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Attach interference prevention filter provided for E3Z series as accessories e Attach a slit to reduce light inten
184. rsion 1 20 or later When an older version is used a dialog box would be repeatedly displayed that prompts setting recovery For the latest version of the setting software SD Manage contact our sales representative F3SJ A User s Manual What can be done by the setting tool List of Functions that Can Be Changed by the Setting Tool v Available Unavailable Function Monitor Item Setting Console PC Tool for F3SJ F39 MC21 F39 GWUM Setting Adjusted to Application Muting Function 2 v v For muting system Override Function 2 v v For muting system Indicator Input amp Output Setting Auxiliary Output 2 v v Designated Beam Output Function j v External Indicator Output 2 v v Interlock Function 2 v v External Device Monitoring Function 2 v v Operating Range Change Operating Range Change Function 1 v v Operation Monitoring Incident Light Level Display Bi eve v Disturbance Light Level Display AEA v Status Information Display 1 v Maintenance Information Error History 1 v v Power on Time 1 v v Load Switching Frequency 1 lv v Setting Recovery Setting Recovery Function 1 v v Other Safety Distance Calculation Function j v Connection Cable Length Calculation j v Function Rated Response Time Check 1 v v 1 New functions added for Version 2 They can be enabled by the setting tool and their settings can be
185. s soy Lieideug 158 Appendix PC tool for F3SJ Appearance Model name Note F39 GWUM CD ROM SD Manager branch connector connector cap dedicated cable and dedicated cable with plug are provided Key cap for muting Appearance Model name Note F39 CN6 Case color Orange Can be used for emitter and receiver Model name F3SP B1P Relay 3a 1b contact F39 JCOB cable with connectors on both ends is required F3SJ with PNP output can be connected Cannot be used as a muting system Control unit Appearance F3SJ A User s Manual Model name Output F3SX N OOOO Relay 2a 1b contact expandable F3SX E OO00 Solid state output DC solid state safety output X 2 Auxiliary output X 3 Note Connector connection is possible by using an F39 JCOB cable with connectors on both ends and an F39 JCOT branch connector for safety light curtains Connection is possible only with an F39 JCDA cable with connector on one end A door switch two hand control switch single beam or relay unit can be added to the F3SX F3SJ with PNP output can be connected Can be used as a muting system if an F39 JCDA cable with connectors at both ends is used Various settings can be changed and input output terminals can be monitored using the setting support software for F3SX Appendix Contro
186. shed passing the muting sensor A1 and the sensor starts turning OFF For standard muting system muting is released here For exit only muting F3SJ s safety function is disabled for a exit only muting delay time T5 4 Muting sensor B1 is turned OFF Hazardous zone A1 B1 F3SJ A1 Muting sensor to be connected to muting input 1 B1 Muting sensor to be connected to muting input 2 v ry Pam Workpiece v d1 ey A workpiece finished passing the muting sensor B1 and the sensor is turned OFF F3SJ disables its safety function if it is within a exit only muting delay time F3SJ A User s Manual uonesiddy 0 peysnipy Buas foes 61 uonesiddy 0 peysnipy Buijes fogs What can be done by the setting tool 5 A workpiece passed F3SJ s detection zone Hazardous zone A1 B1 F3SJ A A1 Muting sensor to be connected to muting input 1 Workpiece V_ gt B1 Muting sensor to be connected to muting input 2 Y y a1 Ea d2 a A workpiece passed F3SJ s detection zone When muting end waiting time T4 0 1s passed after F3SJ received light muting state is released Installation Distance Distances between muting sensors A1 B1 and F3SJ must be configured based on speed of a workpiece Distance d1 between muting sensors A1 and B1 must satisfy Equations 1 and
187. sity provided for E3Z series as accessories e Lower the sensitivity e Reduce a distance between a workpiece and a muting sensor to prevent reflected light from a workpiece 2 Interference to a muting sensor from F3SJ e Configure an operating range of F3SJ by the setting tool e Take distance D from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Arrange sensors in alternation e Lower the sensitivity 3 Interference from a muting sensor to F3SJ e Use a red LED type sensor such as retro reflective E3Z ROUO series e Use laser type sensors such as laser type E3Z LRO series e Take distance D from a sensor causing the interference e Displace beams for each other to prevent interference change installation height or place them crosswise e Install a barrier e Arrange sensors in alternation e Attach a slit to reduce light intensity provided for E3Z series as accessories wia sXhs Buln Tisideuo Mutual interference between a muting sensor and F3SJ in 2 and 3 above can be prevented by configuring D satisfying a formula shown below elf L 0 2 to 3m D 0 26m or larger e If L 3m or larger D L x tan5 L x 0 088m or larger L Distance between an emitter and a receiver of F3SJ D Distance between a muting sensor and F3SJ F3SJ A User s Manual 43 w zs s Buln Tieideuo System Configuration and Functio
188. sor PNP output KM1 KM2 N C contact PLC input 2 PLC output H 1 Green for the single ended cable F39 JCOA 2 Output operation mode of auxiliary output 1 is safety output information reverse enabled initial setting Wiring When External Device Monitoring Function Is Not Required p 33 Using the setting tool enables the use of start interlock and restart interlock l Al Interlock Function p 75 F3SJ A User s Manual 1 33 Input Output Circuit and Applications Connecting to an F3SP B1P Reduced wiring due to connector connection Safety relay included Emitter Receiver Manual reset mode Using external device monitoring function Vv Vv Y wY PLC IN1 IN2 OUT A Model F39 JC OB D aes Model F39 JC OB L ZA 1 iva ve yg KM3 I BA EJ Ea T es ees RO O Interldck Test Auxiliary selection output D Safety Safety SF kt D output 1 output2 K1 4 D KM2 Qi External device g monitoring 5 C9 M Q m i DC24V 3 E1 External test switch ko ov Interlock lockout reset switch o KM1 KM2 Magnetic contactor N 4 L KM3 Solid state contactor
189. stem Function Initial Setting Available Setup Item Setting Console PC Tool For F3SJ Start Interlock Disabled Enable disable v v Restart Interlock Disabled Enable disable v v Y Interlock state can be provided to auxiliary output or external indicator output N z CHECK LE Auxiliary Output Non Safety Output p 70 External Indicator Output Non Safety Output p 74 Start interlock Enabled Orr a Powersupply gt OFF PPY OFF F3SJ Unblocked F3SJ Unblocked Unblocked Blocked Blocked Unblocked Blocked Blocked 250ms or longer 1 ON Reset input ON OFF n opp L ON ON OFF Safety output OFF Interlock state Normal operation Start interlock Disabled Power supply Reset input Safety output Sensor status Sensor status Normal operation Restart interlock Enabled Restart interlock Disabled F3SJ Unblocked F35J Unblocked Unblocked Blocked Blocked Co D A T UnbiockedBiocked Blocked A I I 250ms or longer 1 1 I ON aaa i ON l I Reset input OFF l Reset input OFF l l l ON l ON l Safety output OFF Safety output OFF Normal operation Interlock state Normal operation 1 For a muting system 450ms or more Sensor status Sensor status Normal operation F3SJ A User s Manual What can be done by the setting tool External Device Monitoring Function E Overview Settings for external device mon
190. stment of beams and tightening torque see Adjustment Procedure in the next page F3SJ A User s Manual 1 19 Wiring Installation Adjustment Procedure 1 Check the following points The optical surface of the emitter and receiver should be clean There should be no interrupting object in the detection zone of the F3SJ 2 Adjust the emitter s beams Adjust the angle of the emitter while checking the incident light level indicator and align the emitter so that it faces the center position where the incident light level indicator turns ON 3 Adjust the receiver s beams Adjust the angle of the receiver while checking the incident light level indicator and align the receiver so that it faces the center position where the incident light level indicator turns ON S 4 Make sure that all 5 lamps of the incident light level indicator are turned ON E rs 5 While taking care not to change the adjustment status of the beams tightly fasten all the bracket z screws and mounting screws 2 The table below shows the tightening torques for the included screws a Nominal diameter x length of Mounting bracket type Seeman Tightening torque Top bottom mounting M3x8 0 54N m brackets M5x18 2 3N m Intermediate mounting M3x10 0 54N m brackets M4x25 1 2N m M5x10 2 3N m 5 1 fsome ofthe 5 lamps of the incident light level indicator are not turned ON even when the receiver angle is adjusted A check whethe
191. test is being performed For an explanation of terminology such as function names refer to the glossary Ww F3SJ A User s Manual Glossary p 163 Display Patterns of the Incident Light Level Indicator i ON Bo oF Overview and Specifications incident light level indicator E T T T E E y 4 T Ty E 5 a y 3 T F E a p E ih E gt a BE i Bs E E Safety Output ON ON ON OFF OFF OFF Less than Less than Less than Less than Incident lioht level 170 or 170 130 100 75 Less than 9 higher 50 130 100 75 50 wu Operation is possible with incident light level of 100 or more but to ensure stability operate when all incident light iz level indicators CHECK F3SJ A User s Manual su1 ed Aejdsig 10 291pu taideu suey teideus Overview and Specifications Ratings Ratings Specifications O in a model code specifies a beam count F3SJ AMOIP300 F3SJ AMOIP400 F3SJ AM2P500 Beam gap 300mm 400mm 500mm Number of beams F3SJ AM2P300 2 beams F3SJ AM3P300 3 beams F3SJ AM4P300 4 beams F3SJ AM2P400 2 beams F3SJ AM3P400 3 beams F3SJ AM4P400 4 beams F3SJ AM2P500 2 beams Protective height F3SJ AM2P300 300mm F3SJ AM3P300 600mm F3SJ AM4P300 900mm F3SJ AM2P400 400mm F3SJ AM3P400 800mm F3SJ AM4P400 1200mm F3SJ AM2P500
192. the safety functions of the device You must ensure safety using other method when these functions are operating Muting sensors must be installed so that they can distinguish between the object that is being allowed to pass through the detection zone and a person If the muting function is activated by detection of a person it may result in serious injury o Muting lamps external indicators that indicate the state of the muting and override functions must be installed where they are clearly visible to workers from all the operating positions F3SJ A User s Manual 2 w zs s Buln Tieideuo System Configuration and Functions Upgrading F3SJ for Muting System 1 Remove the caps of the emitter and receiver driver comes with key cap for muting 2 Install a muting lamp external indicator on either the emitter or the receiver Attach the key cap for muting to the emitter receiver on which the muting lamp external indicator was not installed Muting lamp external indicator 4 External indicator set N Model F39 A01PO PAC 4 Commercially available indicator Universal indicator cable 3 Model F39 JJ3N Key cap for muting Model F39 CN6 Case color Orange Brown Blue 33 va Cap Case color Black Ca Case color Black E Muting Sensor The muting sensor is the sensor that is the trigger for temporarily disabling the F3Su s safety functions Through beam or retro
193. to 9 to 24V muting input 2 is turned ON connected to 9 to 24V within the muting input time limit of T1min to T1max 0 03 to 3s can be changed F3SJ A User s Manual uonesiddy 0 peysnipy Buas fogs 59 What can be done by the setting tool When condition 1 is satisfied but time condition of 2 is not a muting sequence error occurs and receiver s muting error indicator turns ON A muting error is canceled when either of the following condition is satisfied Muting is started by a proper muting sequence Power cycle under muting input 1 and 2 OFF state e End Conditions If either of the following condition is satisfied muting state will be released When a workpiece passed a muting sensor 1 or 2 and muting delay time dedicated to exit 4s can be changed passed When a workpiece passed F3SJ s detection zone and muting waiting time 0 1s passed Muting continuance time exceeds muting time limit 60s can be changed When a muting beam is not blocked within muting input time limit T1max maximum after the muting input 2 is turned ON 5 w Muting state can be also released when the sensor enters lockout N z CHECK e For Override Function The override function is unavailable for the exit only muting mode e For Wiring Same as standard muting LE Chapter 2 Muting System p 27 uonesiddy 0 peysnipy Buijes fogs Installation Example of Exit Only Muting Mode This is an installation exam
194. to stop working properly Do not use the F3SJ in environments where flammable or explosive gases are present Doing so may result in explosion Perform daily and 6 month inspections for the F3SJ Otherwise the system may fail to work properly resulting in serious injury 9190909 F3SJ A User s Manual vii viii Precautions for Safe Use Make sure to observe the following precautions that are necessary for ensuring safe use of the product e Thoroughly read this manual and understand the installation procedures operation check procedures and maintenance procedures before using the product e Loads must satisfy both of the following conditions Not short circuited Not used with a current that is higher than the rating e Do not drop the product e Dispose of the product in accordance with the relevant rules and regulations of the country or area where the product is used Precautions for Correct Use Observe the precautions described below to prevent operation failure malfunctions or undesirable effects on product performance E Installation environment Do not install the F3SJ in the following types of environments Areas exposed to intense interference light such as direct sunlight Areas with high humidity where condensation is likely to occur Areas where corrosive gases are present Areas exposed to vibration or shock levels higher than in the specification provisions Areas where the product ma
195. tter Receiver Error code Error Description Cause Solution 50 51 52 53 External device Relay is welded Replace the relay U E e monitoring error The relay and external device Check the wiring for the relay monitoring input line are not B i ge properly wired The relay response time exceeds Replace the relay with one that A i i A the allowable delay time has an appropriate response time Or change the device monitoring time by the setting tool If short circuit is made to an Make sure there is no failure in auxiliary output instead of a relay the external device monitoring the auxiliary output line is broken input and auxiliary output lines or short circuited Or use the setting tool to set output mode of auxiliary output 1 to safety output information and enable reverse output mode factory shipment setting Emitter s and receiver s are Check connectors positions reversely connected when connected to connector type controller Connectors of F3SP B1P s emitter receiver are reversely attached etc 5B Failure of interlock The interlock selection input line is Check wiring of interlock selection C i i 0 selection input line broken or short circuited input line 5E Interlock wiring The reset input line and interlock Check that wiring has been made B i i B error selection input line are not for auto reset or manual reset T properly wired ICA p 19 p 20 aw Ba Connection positions are reversed Correct con
196. tween emitter emitter and a receiver lengths receiver output types or beam gaps are different 3E Sensor count Number of emitters under series error no emitter connection is less than that of receivers emitters 3 receivers 4 etc 3F Sensor count Number of receivers under series error no receiver connection is less than that of receivers emitters 4 receivers 3 etc 40 Setting value error Function setting value configured Perform setting recovery to C i C by the setting tool is out of valid restore factory settings Nee esa range ta p 84 B E lt B S Muting enabling keycap is To use muting function muting A er A attached but muting override override information must be oe information is not assigned to assigned to at least one of either of auxiliary output 1 auxiliary output 1 external external indicator output 1 or 2 indicator output 1 or 2 A p 70 oe 4E Cap position error Failure of F3SJ s internal circuit Replace the F3SJ c i J C 4F Cap error Cap is not attached Attach the cap properly A contact failure due to the loose cap the intrusion of liquid oil etc into the cap or the attachment of a foreign material has occurred After cleaning the inside of the cap if any foreign material is attached tighten the cap more closely Replace the cap if any liquid such as oil has intruded Appendix Bunooys jqnos J 9deyo Emi
197. uses of internal indicator ON OFF are partly different See below eLockout does not occur except for model error communications error setting value error or internal circuit failure Internal Indicators During Maintenance Status When in the maintenance status the emitter side POWER indicator POWER and the receiver side ON or OFF indicator ON or OFF blink If the F3SJ is ON during normal operation the ON output indicator blinks in the maintenance status The safety output is OFF If the F3SJ is OFF during normal operation the OFF output indicator blinks and the safety output is OFF in the maintenance status p j uuo9 S 1001 BUAS USUM SNILIS sed RLT Apparent output is ON Apparent output is OFF Safety output is OFF Safety output is OFF Emitter Receiver Emitter Receiver E E E E Blinking POWER POWER OFF ae eS OFF INTLK INTLK ON ON blinking or OFF EDM EDM depending on settings esr a Pes a th gt th gt E E i X i X F3SJ A User s Manual 55 What can be done by the setting tool Internal Indicator While Writing Monitoring with the Setting Tool When using the setting tool to write settings to the F3SJ or while monitoring the incident light level indicator the BLANKING TEST indicator and an indicator on receiver s power connector s
198. ut time with allowable waveform cracks The maximum value of the time of the waveform cracks permitted by muting input 1 and muting input 2 when muting is in effect It is set as 0 1s Muting sensor Input device such as photoelectric sensor or proximity sensor that inputs the timing of the start and end of the muting function Muting system This refers to the F3SJ when a key cap for muting is attached The muting function and override function can be used Muting time limit This is the muting function continuation time The muting function is cancelled if the muting state continues for longer than this time limit Operating range change function This function changes the operating range according to the F3SJ installation distance Output operation mode Details that are output from the auxiliary output or external indicator output Override Function that forcibly turns the safety output ON when the muting function is not working Override time limit The continuation time of the override function The override state is cancelled if it continues for longer than this time limit PC tool for F3SJ Setting tool that connects to a PC and makes settings with setting software SD Manager Setting and monitoring of all functions is possible Position detection muting mode Mode that enables the muting function with heterogeneous redundant input Power on time This is the current power
199. uting error occurs and the receiver s muting error indicator turns ON However when there is a muting error the F3SJ safety function operates and normal operation continues Muting error can be released by any of following conditions When muting is started by the proper muting sequence start conditions 1 and 2 are performed in w zs s Buln Tieideuo order Power cycle under muting input 1 and 2 OFF state m End Conditions If either of the following conditions are satisfied the muting state is released Muting input 1 or 2 turns OFF at T3 or later 0 1s or later The muting continuation time exceeds the muting time limit of T2 60s The PC tool for F3SJ or setting console can be used to change this time to between 1 and 600 sec or it can be set to have no time limit T3 0 1s max a L Muting input 1 n OFF T min to T1max T3 0 1s max gt Muting input 2 ON OFF 0 15s max 1 Muting state Enaned l l Disabled l l Muting lamp Blinking external indicator OFF l l l F3SJ Unblocked Unblocked T l Blocked Blocked OOo O O SEA O i ON OFF Safety output 1 The value is applied to a single sensor Values for connected sensors are F3SJ A User s Manual System Configuration and Functions of connections 1 Value s Single 0 15 2 connected 0 26 3 connected 0 29 4 connected 0 32 e T1min Muting input time limit minimum value
200. uting sensor cannot be used 7 Green for the single ended cable F39 JCDA A Wiring When External Device Monitoring Function Is Not Required p 33 e Installation Example of Position Detection Muting Mode Shown below is an installation example of position detection muting mode This is an application that places a workpiece on a machine s turntable surrounded by guard fence When hazardous part of the machine is on the opposite side of a human body safety function of F3SJ can be disabled so that an operator should be able to place a workpiece on the turntable F3SJ A User s Manual 2 7 v pr oy n O 2 S Q gt amp c N p Q e gt Oo 2 5 e 53 65 What can be done by the setting tool 1 Hazardous part of the machine is on the same side of a human body i E Guard fence Under normal operation Limit switch 2 Limit switch1 N C Contact N O Contact 24V OFF To muting input 1 ON To muting input 2 PERNO E TEER IENE EEEE The limit switch 1 of N O contact is open and the muting input 1 is OFF and the limit switch 2 of N C contact is short circuited and the muting input 2 is ON and safety function of F3SJ is being enabled 2 Hazardous part of the machine is on the opposite side of a human body Ta F3SJ Guard fence T Under normal operation uonesiddy 0 peysnipy Buimas fokii ko Limit switch
201. uto reset is used on machines where a worker is not able to enter the zone between the detection zone and the hazardous part of the machine To wire auto reset 1 Open the interlock selection input line or short circuit it to 0 to 1 5V pin 1 white Short circuit the reset input line to 9 to 24V pin 4 yellow 3 Turn ON the power to the F3SuJ 2 2 3 2 5 5 Q Q c 3 S3 Lockout reset switch S 9 Short circuit to 24V when the switch is not required o a 8 s3 H 6 2 24V DC 2 Power supply Te Wiring for Auto Reset Mode p 20 F3SJ A User s Manual wia sAg oiseg Tisideuo 21 System Configuration and Functions E Manual Reset When a reset input is given while no interrupting object exists in a detection zone the safety outputs turn ON This allows the machine to be manually reset using a reset switch after ensuring safety preventing unexpected startup EN1037 Unblocked Unblocked Blocked Blocked 250ms min O Reset Input OFF Safety output on utpu ERE OFF Sensor status Interlock state Normal operation A sensor enters interlock state when The power is turned ON start interlock This is useful if you want to keep the machine stopped until start inspection is completed after the power is turned ON F3SJ is blocked restart interlock After the F3SJ is blocked and the machine stops the machine can be restarted after safety is ensured
202. utput turns information ON Note that safety output information must be assigned to an output destination SD Manager Setting software that is used for the PC tool for F3SJ Setting and monitoring of all functions is possible Secondary sensor Name used for F3SJ other than the primary sensor when series connected Setting console Convenient tool for changing and monitoring settings The setting console can be carried to the site There are some functions that cannot be used Setting recovery Function to restore the F3SJ s factory settings or the settings made before the most recent change Setting tool This refers to the F39 MC21 setting console and the F39 GWUM PC tool for F3SJ Short circuit detection This function puts the F3SJ in lockout when there is short circuit between the output terminals for the external indicator Standard muting mode This mode is set as the default factory setting and is used when there is enough space to install muting sensors at both ends of the F3SJ Start interlock Enters interlock after power is turned ON Status information display This display can read out the I O data and status of the F3SJ This function is available only for the PC tool for F3SJ Teaching Function that configures a target beam as interrupted for following functional settings Muting function Designated beam output function Test input ON information The external ind
203. uxiliary output 1 use the setting tool to configure output operation mode as muting override information and connect it to the auxiliary output 1 wa sAs Buln Tisideuo Unblocked Unblocked Blocked Blocked Toff Ton Safety output on OFF Toff x2 or less 1 1 When a reversed signal of safety output is assigned to the auxiliary output 2 by the setting tool a delay time of the auxiliary output 2 from the safety output is Toff x 3 or less Ton Response time of safety output s OFF to ON Toff Response time of safety output s ON to OFF Ke Response time p 13 Toff x2 or less 1 Aadan Uuxillary outpu VONDA OFF E Setting Change by the Setting Tool Output operation mode and other attributes can be changed for the auxiliary output by the setting tool See p 70 for details Resetting Lockout When the cause of the lockout is removed the lockout condition can be released by using either of the following methods Cycle the power back ON Set the reset input line open or to 0 to 1 5V for 100ms or longer and then apply 9 to 24V again ww Lockout due to a muting wiring error and an ABC blinking error may not be released by a reset input Q lt CHECK External Device Monitoring Function EDM This function detects malfunctions such as welding in external relays or contactors that control the hazardous zone of a machine The timing chart is the same as that for the basic
204. ver Appearance Model name Cable length Specifications F39 JC3A 3m M12 connector 8 pin F39 JD3A 8 wires Shield F39 JC7A 7m F39 JD7A F39 JC10A 10m F39 JD10A F39 JC15A 15m F39 JD15A F39 JC20A 20m F39 JD20A F39 JCDA is to be discontinued Cable with connectors on both ends For connection with F3SP B1P or cable extension 2 cables per set for emitter and receiver Appearance Model name Cable length Specifications F39 JCR2B 0 2m M12 connector 8 pin F39 JCR5B 0 5m M12 connector 8 pin F39 JDR5B F39 JC1B 1m F39 JD1B F39 JC3B 3m F39 JD3B O F39 JC5B 5m a F39 JD5B Ej F39 JC7B 7m N F39 JD7B gt F39 JC10B 10m Q F39 JD10B p a F39 JC15B 15m o F39 JD15B D 2 F39 JC20B 20m T F39 JD20B rey 2 F39 JCOB is to be discontinued 9 2 Cable with connectors on both ends For connection with G9SA 300 SC 2 cables per set for emitter and 5 receiver lt Appearance Model name Cable length Specifications F39 JCR2C 0 2m M12 connector 8 pin F39 JC1C 4m M12 connector 8 pin For cable extension use F39 JC3C am F39 JCLIB so that F39 F39 JC7C 7m JCOC should be on the F39 JC15C 15m F3SJ A User s Manual 155 Ajayeredag pjos s oss soy Lieideug 156 Appendix Connection cable 2 cables per set for emitter and receiver Appearance Model
205. within the allowable delay time the F3SJ will not enter the lockout state Unblocked Unblocked Blocked Blocked Lockout Safety output N OFF T1 0 3s T1 0 3s lt External device ON l monitoring input OFF T1 Allowable delay time can be changed by the setting tool 0 1 to 2 5s E Setting Change by the Setting Tool Following functions can be configured by the setting tool External Device Monitoring Function p 77 Disabling external device monitoring function Changing allowable delay time 0 1 to 2 5s E Operation of the F3SJ s Internal Indicators When External Device Monitoring Function is Performed When an input is applied to the external device monitoring input the external device monitoring indicator turns ON F3SJ A User s Manual System Configuration and Functions Muting System The muting function temporarily disables the safety function of the F3SJ keeping the safety outputs ON even if beams are blocked This makes it possible to install multi beam safety sensors for AGV passage enabling both safety and productivity When muting the muting indicator blinks to notify people in the surrounding zone that the safety functions are disabled Interlock function is being disabled for factory shipment Using the setting tool allows you to change the setting and enable the interlock function af A w zs s Bunny g 9dey9 The muting and override functions disable
206. xiliary output line is broken Load such as indicator or relay Replace the load connected to an auxiliary output 1 is broken Failure of auxiliary output 1 circuit Replace the F3SJ S 80 Series connection Series connection cable is Replace the series connection Cc B C cable error 3 broken cable nek Test input line of a series B i i B connection cable is broken A contact failure due to the loose After cleaning the inside of the A E A connector the intrusion of liquid connector if any foreign material ons oil etc into the connector or the is attached tighten the connector attachment of a foreign material more closely has occurred vo Ne Error code Effect of noise Effect of noise is excessive If other devices using the same F other than power supply generate noise do not share the same power supply with other devices and use it as that exclusive for the safety component The inductive noise tends to be induced especially if the power line and the power supply line are arranged in parallel Arrange the exclusive power supply near the light curtain or lay the power line away from the power line Bunooys jqnos J7 9deyo If the power supply for operation is located near the power supply and it uses the same ground it is subject to the influence of common mode noise from the ground Separate the grounding point or use it as the exclusive ground Lockout of other F3SJ in the series con
207. y come into contact with water Areas where the product may get wet with oil that can solve adhesive This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference Do not use radio equipment such as cellular phones walkie talkies or transceivers near the F3SuJ F3SJ can be used at altitudes up to 2 000 meters E Wiring and installation Make sure to perform wiring while the power supply is OFF Otherwise the F3SJ may fail to operate due to the diagnosis function Do not short circuit output lines to 24V line Otherwise a fault of F3SJ may occur When extending the communication line with a cable twisted pair wire other than the dedicated cable F39 JCOO F39 JDOD use a cable with the same or superior specifications Connect the shield to the OV line z Cable specification extension cable p 11 When replacing the cable connectors with other types of connectors use connectors that provide a protection grade of IP54 or higher Properly perform the wiring after confirming the signal names of all the terminals Do not operate the control system until 2 seconds or more 2 2 seconds or more in case of series connection after turning ON the power of the F3SJ Be sure to route the F3SJ cable separate from high potential power lines or through an exclusive conduit When using a commercially available switching
208. y to disassemble repair or modify this product Doing so may cause the safety functions to stop working properly To ensure safety keep a record of the inspection results When the user is a different person from those who installed or designed the system he she must be properly trained for maintenance Checklists E Inspection at Startup and When Changing Operators OThere is no approach route other than through the detection zone of the F3SuJ OPart of the operator s body always remains in the detection zone of the F3SJ when working around the machine s hazardous part OThe actual safety distance is equal to or greater than the calculated value OThere must be no dirt on or damage to the optical surface spatter protection cover F39 HJ sold separately or environment resistant casing F39 EJ sold separately of the F3SJ OOFF output indicator must be turned ON when test input line is short circuited to 9 to 24V OWhen muting function is used muting lamp must not be clear due to dirt or degradation OThe checkup detection object is not deformed OWhen the start interlock function is used After the F3SJ is turned ON the OFF output indicator must remain turned ON even if the F3SJ is receiving light The reset switch input must turn ON the ON output indicator OWhen the restart interlock function is used While the ON output indicator is ON the OFF output indicator must remain turned ON even when the F3SJ is blocked and then rece
209. your OMRON representative if you have any questions or comments Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right c Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained

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