DREAM: DEKEMA Remote Access Manager
Contents
1. For example the two following programs of the AUSTROMAT 3007 are identical C100 T120 CO and C100T120C0 DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 8 Converting Warning message Error message Downloading from the Internet Internet connection Selection Comparing programs 3 6 TRANSFERRING PROGRAMS INTO THE ACTIVE SET 3 6 1 TRANSFERRING A SET To transfer the entire entered set into the active set o select the first memory in the active set as the start position for the transfer o press select all o then press apply Now the entire entered set is in the active set 3 6 2 TRANSFERRING INDIVIDUAL PROGRAMS To transfer individual programs or program blocks o First select the desired programs in the entered set You can do this either by holding down the left mouse key and dragging the mouse or clicking the programs with the mouse Press the Shift key to select a block o Use the selection keys to Mark the start position in the active set This is where the first program in the selection is to be located Press accept The selection is inserted into the active set If a program in the active set will be overwritten you are given a warning o Or you can use drag and drop Hold down the left mouse key and drag selected blocks to the desired position of the active set Press the close button and the entered set disappears q You can transfer programs from several sets to the2. are damaged or were improperly edited an error message appears 3 4 DOWNLOAD SET FROM THE INTERNET To download firing programs directly from our Internet database press Download set from the Internet in the Program Manager After connecting to the Internet you can choose a dds file from the selection dialog box The sets are listed according to manufacturer EM Download from www dekema com Nobel Biocare Download cancel I Fig 7 Download set from the Internet database One or more sets are available depending on the number of firing programs and selected oven type The selected set appears on the left in the Program Manager after it is downloaded To use this function your computer must have Internet access Note the settings of your network peripherals firewall proxy server etc Contact your network administrator if necessary 3 5 NAVIGATION Lines from the program list can be selected in the set with the mouse or the arrow keys The up down arrows move the selected line within a list Use the left right arrows to change between the entered set and active set By pressing the Ctrl key the selection moves simultaneously in both lists q Ifthe programs selected in the left and right list are identical the text Identical programs appears below the lists Programs can also be identical even when they are saved under different names Spaces between program parameters are not noted
3. 7 3 PROGRAMMING USING DIALOG GUIDED BUTTONS 0cccecceeececeeececeeeececcaeecuceaueceeeass 22 Ao TEMPERATURE a o a do ae DO 23 E ach ects cel ete ieee est ce cess nce etait ee seater 23 Ao HOLDING PERIOD deta dean tarada ataca 24 MT tent nee en SO E PET AAT RRR RRA PR eT aT 24 4 7 3 5 PROGRAM NAME SIGNAL AND PROGRAM JUMP cecceeececceeeceeceeceeceeeceeeeeeeeeeees 24 4 7 3 6 PRESSURE PTA AND ACTIVE COOLING IN THE AUSTROMAT 3001 PRESS I DENT A A talc aetna A 24 DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 2 1 INSTALLATION AND CONNECTION Extract the file Dream_Installer zip into a directory of your choice such as c temp Installation is started by activating the file setup exe Please follow the instructions in the dialog windows of the installer You can also use DREAM without being connected to an AUSTROMAT To transmit data the appropriate AUSTROMAT must be connected however AUSTROMAT M 3001 and 3001 press i dent need a normal uncrossed serial cable in which pins 2 3 and 5 are assigned These cables each have a sub D 9 pin socket connector and a sub D 9 pin male connector sub O 9 male connector Nopauuos JayIos G g qne Fig 1 Pin assignment for the AUSTROMAT M 3001 and 3001 press i dent AUSTROMAT D2 and D4 need a crossed zero modem cable In this case as well only pins 2 3 and 5 are needed These cables have a sub D 9 pin socket connector on both ends
4. JOpauuos jayI0s G g qne Sub D 9 socket connector Fig 2 Pin assignment for the AUSTROMAT D2 and D4 DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 3 Installation Connection 2 STARTING THE PROGRAM After finishing installation you can start DREAM from the start menu of your computer Starting DREAM Y Go to Start left bottom on the task bar gt Programs gt DREAM gt DREAM After the program starts DREAM first searches for the computer s serial interfaces A menu appears with all the available AUSTROMAT devices If you want to work offline see below you can terminate the search at any time Fig 3 shows that an AUSTROMAT D4 is connected to the COM4 interface If you want to work with this AUSTROMAT mark it and press the Select button di DREAM 12 20 na a x T ose AUSTROMAT D4 D 5 ae mala on COM4 En A G O EEES From File T 2 as au load set A ES From furnace X Download set From Internet COME AUSTROMAT D4 Sd SELECT offline AUSTROMAT 3001 press i dent offline AUSTROMAT D press offline AUSTROMAT O4 offline AUSTROMAT 3001 offline AUSTROMAT De offline AUSTROMAT DEZHD offline AUSTROMAT M z iia f Pe L Fig 3 Selecting a furnace in the program manager If several AUSTROMAT devices are connected to various interfaces all the devices appear in the list along with the corresponding interface To work with a specif
5. active set Just load another set from a file and follow the above procedure Any number of individual sets with any desired programs can be created without programming 3 7 LOADING PROGRAMS FROM A CONNECTED AUSTROMAT Just as easy as loading programs from files you can load programs from a selected connected AUSTROMAT Press the button load set from file You can now transfer the programs to the active set as described under section 3 6 The transfer progress is displayed You can terminate the loading process during the transfer The programs that were transferred up to this point are displayed 3 8 MAKING CHANGES TO THE ACTIVE SET COPYING INSERTING CUTTING Programs in the active set can be copied deleted and moved as desired Use the function keys to the right of the active set o By pressing copy the selected programs are copied to an invisible buffer Select the memory to which you want to copy the selection and press insert If existing memories will be overwritten you will be given a warning o Moving functions the same as copying First select the programs you want to move and then press cut The selected programs will disappear but they still exist in the invisible buffer Select the program site to which you want to copy the selection as in copying and press insert o cut deletes all selected programs with a blue background in the active set and moves them to the buffer 3 9 SAVING ACTIVE S
6. between 0 low vacuum and 9 maximum vacuum DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 23 4 7 3 3 HOLDING PERIOD The duration of states is entered in the hold time dialog box The dialog corresponds to Fig 21 4 7 3 4 LIFT The lift position can also be programmed in 10 steps O open to 9 closed There is a corresponding option in the lift menu for time controlled movement Fig 22 lift ift position 0 to 9 5 a o open z g closed modification time s time dependent change 120 T cancel Fig 22 Lift menu 4 7 3 5 PROGRAM NAME SIGNAL AND PROGRAM JUMP A program can contain a maximum of 66 characters Spaces are not recognized by the editor An acoustic signal can be generated by pressing the signal button A range of 1 to 9 is available A program jump can follow the end of a program The entered value corresponds to the memory number of the following program to be executed This command can be used to allow programs to run one right after the other After a program jump all the function keys are blocked since the program jump always marks the end of a program If you accidentally enter a program jump delete the corresponding command in the program line such as command to jump to program No 33 33 4 7 3 6 PRESSURE PTA AND ACTIVE COOLING IN THE AUSTROMAT 3001 PRESS I DENT The left function list contains special functions The buttons press force press ti
7. commands guided by a dialog using the function buttons on the left and right side In addition the graphs provide information on the parameters of the selected programs You can select various editors to create new programs Select an empty memory in the active set and press the create program button You can also double click an empty memory The Editor Selection dialog appears as shown in Fig 18 Select the Classic Editors to go to the editing window of the AUSTROMAT 3001 press i dent that is described in section 4 7 2 You can also use the D4 Editor Standard Professional or Press Their use is described in sections 4 5 and 4 6 After entering your program press the accept button in the respective editor This will return you to the Program Manager However you can only change existing programs in the AUSTROMAT 3001 press i dent editor DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 20 Editor for 3001 and press i dent AUSTROMAT 3001 press dent offline A lt emply set gt loadset P F From File E m i A i een z pos name oa am A A O A er ered A Standard Professional Press i create E program Fig 18 Editor selection window of the AUSTROMAT 3001 press i denf 4 7 1 GRAPHIC DISPLAY The graphs indicate the status of the parameters at any desired time The graph in the right bottom of the editor shows the temperature and vacuum curves during the program The end of
8. have to enter the duration in the time column right column While the program is running on the furnace the associated temperatures and lift positions are automatically calculated b the Autodry function for further information consult the user manual of the AUSTROMA D4 PAIDREAM 2 0 eS lol x ro fa M title program Name TEST temperature Pa E mh ma am O a Oo o l l l time min ose O e gt EE E E change sequence sequence program name gt lt Fig 15 D4 Editor 4 5 1 TEMPERATURES In the first column enter the temperatures for the program sections Preheating Temperatures Entering 1 to 3 and the vacuum end temperature VAC temperatures Lines that are not used are gray and deactivated If you want to use a deactivated line double click the temperature field of this line You can then enter a temperature and edit the remaining fields of the line Enter a 0 in the temperature field to deactivate a line q Only the lines Temperatures 1 to 3 and VAC can be deactivated In addition at least one temperature must always be indicated lt is hence impossible to deactivate all three temperature lines 1 to 3 If you try to deactivate the only active line by entering a 0 the minimum value of this temperature will be entered To ensure that the program runs smoothly the permissible ranges and relationships between the different fields are checke
9. small letters are changed to capital letters The only exception are parentheses and periods that can be used with the AUSTROMAT 3001 and 3001 press i denf and are therefore permitted on all furnaces for reasons of compatibility 4 1 2 To organize programs more clearly memories can also be given headings without a firing program in the background With the AUSTROMAT M D2 D2HD D4 and D4press there is a checkbox next to the name field for creating headings in editing mode If you place a check in the box and leave the editor by pressing apply only the program name appears in the Program Manager With the AUSTROMAT D4 and D4press a heading can also be created by selecting Heading in the Editor selection window see A program is not saved You can also create headings for AUSTROMAT 3001 and 3001 press i dent furnaces Just provide a name and leave the program line empty or delete it if you want to create a heading from an existing program HEADINGS 4 1 3 To leave the editor press apply or ESC Escape If you have created or changed a program this program will be accepted into the active set by pressing the accept button If you want to return to the Program Manager without accepting the changes press ESC in the function list or on your keyboard LEAVING EDITOR MODE DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 14 Create programs Change programs Program number Cha
10. the vacuum holding period is indicated by the vertical blue line The pressure is also shown in the top graph in the AUSTROMAT 3001 press i dent Fig 14 The individual commands that you seen in the program line below the graph change individual parameters In Fig 14 the command T055 C1000 is marked in violet This command represents a temperature change to 1000 C with a rise rate of 55 C min The time range in which the change occurs is marked in green in the graphs In addition the temperature button top in the right function list is marked orange If you want to change this command you can do so by clicking temperature see below DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 21 Status display EMDREAM YZ 0 press Force press time vacuum automatic active scale hold time signal l l l l l l l l 200 400 500 600 00 agg 900 time 5 program wizard before apply Esc eee ee sequen sequence Fig 19 3001 Editor 4 7 2 PROGRAMMING USING C V T AND L For those who are used to editing the command sequence and enjoy the associated advantages the editor corresponds to the AUSTROMAT programming menu The programming commands can be entered in the command window below the graph using your computer keyboard The syntax is checked when you click on an area outside of the program line You can recognize a faulty program by the green background of the program line see Fig 19 The gr
11. type Program Program parameters Set 3 2 THE ACTIVE SET The central element of the program manager is the active set The Program Manager offers a program list on the left You can edit copy delete move and insert programs at another location before you send them to the AUSTROMAT print them or save them The active set is initially empty after the program starts There are several ways to create program memories by loading them from a file see 3 3 by loading them from the Internet see 3 4 by loading them from an AUSTROMAT see 3 7 by creating you own programs see section 4 OOOO A firing program is displayed in an active set with its number and name When you select a program by clicking with the mouse or using arrow keys a summary appears in the window section directly below the active set The parameters shown here refer to the entries in the program editor They depend on the selected furnace type This information enables routine users to immediately see the most important parameters such as the firing temperature or holding period without changing to programming mode see section 4 3 3 LOADING PROGRAMS FROM A FILE To load firing programs from a file press load set from file top left in the Program Manager You can choose a dds file from the selection dialog box The selected set appears on the left DREAM V2 0 all sy AUSTROMAT D4 D E K a M A sa on COME CA TEMP d4 creation willi geller
12. 0 00 b 05 00 10 00 10 00 C 07 30 10 00 10 00 d 10 00 10 00 Table 1 Programming the vacuum holding period in the M and D2 editors DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 16 45 D4 EDITOR To create a D4 program you can use the Standard and Professional editors Double click an empty memory or press the button create program to go to the Editor selection window Fig 13 You can edit an existing program by pressing the button change program or double clicking The corresponding editor is automatically selected since an existing program can only be edited with the corresponding editor The D4 standard editor allows you to enter programs where the temperature levels are specified for cooling and relaxing see Fig 14 If you select the D4 Professional Editor you can freely define all the temperatures and rise rates Standard Press berschrift Fig 13 D4 editor selection sequence sequence gt lt Fig 14 D4 Standard Editor The graph window shows the temperature curve of the program The time window for the vacuum is marked by a blue line The end of the vacuum holding period is indicated by the vertical blue line The graph is automatically updated when the program parameters in the table are changed The program itself is processed line by line For the program sections Dry and Close you DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 17 D4 editor only
13. 3 ii e select furnace Ea has sat el a El J Il b f send sat an A change i yee ar send 02 00 02 00 450 01 00 650 60 01 00 00 00 00 eel deb LOO 00 00 850 100 00 00 a Active set summary quality management print zet Par A U lar cn Pi Lt Fig 5 Program manager Furnace types DREAM supports the following furnaces AUSTROMAT M AUSTROMAT 3001 AUSTROMAT 3001 press i denf AUSTROMAT D2 and AUSTROMAT D4 The furnace type that you select when starting the program or after pressing the select furnace button is termed the current furnace type Program Firing programs or other programs contain the individual control commands for the AUSTROMAT A typical example of a program is the preheating program that is the first program memory for most furnaces Program parameters The individual values within a program are termed the program parameters The program parameters of the AUSTROMAT D2 are for example the start temperature drying time closed time or vacuum level Set Group of programs for the respective AUSTROMAT The number of programs in the set corresponds to the number of memories for the respective AUSTROMAT AUSTROMAT M 100 memories AUSTROMAT 3001 100 memories AUSTROMAT 3001 press i dent 100 memories AUSTROMAT D2 and D2HD 120 memories AUSTROMAT D4 and D4press 200 memories DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 6 Furnace
14. DREAM DEKEMA Remote Access Management Version 2 2 DREAM is software for the external programming archiving and quality management of your AUSTROMAT machine DREAM supports you in the following tasks QO 0 0 0 0 Administering and archiving firing programs Interactive creation and editing of firing programs Transfer of firing programs Reading out and archiving QM reports Converting firing programs SUPPORTED DEVICES O 5020 10 ans ay mame AUSTROMAT M starting SW version 2 2X AUSTROMAT 3001 starting SW version 7 2X Hardware AUSTROMAT 3001 press i denf starting SW version 10 5X OUE ENIS AUSTROMAT D2 starting SW version 1 25 AUSTROMAT D4 starting SW version 1 30 AUSTROMAT D4press AUSTROMAT D2HD SUPPORTED OPERATING SYSTEMS Supported O O O Win dowe NT operating systems Windows 2000 Windows XP SYSTEM REQUIREMENTS O O O 30 MB of free hard disk space Pentium compatible processor i586 At least one serial interface If your computer does not have a serial interface you can use a USB RS232 adapter If you have any questions regarding compatible adapters System please contact us requirements DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 1 3 3 8 3 9 3 10 3 11 3 12 3 13 3 14 4 1 INSTALLATION AND CONNECTION uranio 3 STARTING THE PROGRAM Ca 4 PROGRAM MANAGER ai 6 TERMS 6 THE ACTIVE SET 7 LOADING PROGRAMS FROM A FILE 7 DOWNLOAD SET FROM THE INTERNET 8
15. ETS You can save the active set at any time Press save set you can enter the file names and desired folder in the following dialog box DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 9 Transferring a set Transferring programs with selection keys Transferring programs with drag and drop Loading from the furnace Copy insert cut Save set q Since you cannot see the type of furnace for which a saved set was created it is recommendable to include the furnace type in the file name such as D4_Edelbrand_64Prozent dds 3 10 PRINTING ACTIVE SETS By pressing the print set button you can send the active set to a connected printer In the dialog box you are asked to select a printer connected to your computer If several printers are available they appear in the selection list 1 DREAMO can use all the printers installed in your operating system You can view them in Windows by going to Start gt settings gt control panel gt printers and faxes You can also install new printers at this location 3 11 TRANSFERRING PROGRAMS TO AN AUSTROMAT The are two functions you can use to transfer programs to a connected AUSTROMAT 3 11 1 TRANSFERRING SETS Pres the button send set to transfer all the programs of the active set to the AUSTROMAT Before the transfer is finalized you are given a warning that the programs saved in the AUSTROMAT will be overwritten or deleted q Programs that are empty in the a
16. NAVIGATION 8 TRANSFERRING PROGRAMS INTO THE ACTIVE SET 9 SG PRANSEERRING A ei Eo 9 3 6 2 TRANSFERRING INDIVIDUAL PROGRAMS cccceeccecceeececceeececceeeceeeueeseeeeeeeeeaeeneeeeeneees 9 LOADING PROGRAMS FROM A CONNECTED AUSTROMAT 9 MAKING CHANGES TO THE ACTIVE SET COPYING INSERTING CUTTING 9 SAVING ACTIVE SETS 9 PRINTING ACTIVE SETS 10 TRANSFERRING PROGRAMS TO AN AUSTROMAT 10 3 11 1 TRANSFERRING GETS cence cee ra at cet ee ae ce nc tented ar patent eee amie hone 10 3 11 2 SEND SE EC TON su e Sih eae ie Goan ILS Baath ead ese 10 3 11 3 NU ara ar cto ase Sascha a aa atic cs hat os use ins a 10 CONVERTING PROGRAMS 12 3 12 1 CONVERSION POSSIBILI IES si reee 12 3 12 2 EXAMEN anaesc nuts dan use con aca ens 12 QUALITY MANAGEMENT 13 SELECTING THE LANGUAGE 13 EDITING PROGRAMS EDITOR MODE 2ccesceneceeccneceeccneceeccneceescnsceeceeccusceescuseeaseuseeesenseeeseuees 14 GENERAL INFORMATION 14 4 1 1 O orcs csc ac ox hesuisiasccaases ae nenie dace aera onan S 14 Ade ES A NN E A NS 14 Alto LCEAVNGEDTOR MODE srt iso casdss 14 ANA SE QUENCE KEY St an o o tt ed nd do dedo 15 D2 EDITOR 15 THE D2HD EDITOR 16 M EDITOR 16 D4 EDITOR 17 AST 0 2 od ac er er en ee oe eR 18 4 5 2 RATES OF RISE AND COOLING GRADIENTS sssssscceceeecceeeeseceeeeeeeeaeeeeceeeeesaanenses 19 D4PRESS EDITOR 19 EDITOR FOR 3001 AND 3001 PRESS I DENT 20 4 7 1 GRAPHIC DIS PUA A II eee ese ee ec 21 4 7 2 PROGRAMMING USING C V T AND discs iaa 22 4
17. aphic display is also updated If you find an error in your program the program line is given a red background and the faulty element is marked The graph simultaneously disappears If there is an error in the program line all buttons except for ESC are deactivated The error must be eliminated in the program line If you are unable to eliminate the error it is recommendable to terminate editing by pressing the ESC button or by pressing ESC on your keyboard This will return you to the Program Manager The changes will not be made If you have any questions regarding programming using CVTL commands please read the ro a section in the operating instructions for your AUSTROMAT 3001 or 3001 press i dent 4 7 3 PROGRAMMING USING DIALOG GUIDED BUTTONS You can use all the CVTL commands guided by dialog boxes via the buttons on the side During programming the corresponding program line appear in the text field below the graph By using the sequence keys you can move forwards and backwards in the program You can also use the mouse to mark a specific command q Ifthe cursor is between two commands you are in insertion mode You can now press any function key to insert the corresponding command If the cursor is in the middle of a command you can only use the function key marked orange to change the current command In addition you can use the functions from the bottom button bar You can delete the marked text from h
18. ctive set delete the corresponding programs in the AUSTROMAT 3 11 2 SEND SELECTION Pres the button send selection to transfer only the marked programs of the active set to the AUSTROMAT The memories of the programs are retained 3 11 3 EXAMPLES Press send selection After the transfer the program test program is at memory number 17 in the AUSTROMAT All other programs are retained in the AUSTROMAT If using the same example you press the send set button all programs will be transferred Empty memories in the active set cause the programs to be deleted at the corresponding memory numbers in the AUSTROMAT DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 10 Print set Transfer to furnace Send selection EM DREAM V2 0 apes ALIETROPIAT D4 D E K E M A i on COME nok saved load set From File a copy i A load set From Furnace Fon load set From internet select Furnace quality management save set prime set send set Pa Pi PPP PP om on Ej o hope oy so oo 2 a 02 00 02 00 450 01 00 8506001 00 0000 00 00 00 00 650 100 00 00 send selection change i a program I Fig 8 Example Send selection In this example you want to send program No 17 test program in the active set to program No 20 in the AUSTROMAT Since the program position always remains the same when transferring you first need to copy or insert
19. cuum holding period is indicated by the vertical blue line Y The vacuum holding period cannot be longer than the end temperature holding period and entries are correspondingly limited If the vacuum holding period and the end temperature holding period are to be increased the end temperature holding period must first be entered DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 15 43 THE D2HD EDITOR The AUSTROMAT D2HD furnace is for long sintering firings The programming offers longer program steps and the vacuum function was discarded In contrast to the D2 the times for closing preheating and holding are indicated in hours and minutes The values are entered the same way they are for the D2 furnace section 4 2 D2HD editor C dle sequence sequence i alee bell reads oa a is Fig 12 D2HD editor 44 M EDITOR The editor for the AUSTROMAT M is not very different from the D2 editor However in the MEGO AUSTROMAT M the vacuum holding period is programmed using the letters a to d see operating instructions for the AUSTROMAT M Table 1 shows the differences in programming the vacuum holding period between the AUSTROMAT M and D2 A firing temperature holding period of 10 minutes is assumed M furnace D2 furnace End temperature Vacuum holding Vacuum holding End temperature holding period period period holding period 10 00 l 00 00 10 00 10 00 a 02 30 10 00 1
20. d against each other when the values are entered A change in Temperature one temperature may cause a temperature to be changed in another field ranges DREAM independently makes these changes however a warning is issued for each change In addition to the ranges of the individual fields the following conditions are checked o The first entered temperature must be greater than the preheating temperature Vacuum o The final vacuum temperature the chamber is flooded when this is reached must be parameters less than the highest temperature in temperatures 1 to 3 otherwise this temperature would never be reached o The vacuum hold time can be as long as the temperature hold time to which the VAC temperature refers DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 18 DREAM v2 0 SS aloj x Mo ll ttle program name ITESTPROGRAM temperature time min a mo an ooo A Temperatures Lemn mii change apply ESC program name SEQUENCE SEQUENCE cos Eco Fig 16 D4 program example Explanatory note regarding vacuum parameters VAC line The vacuum entered in the field VAC Level is generated after the preheating step that is after the preheating temperature is reached and the preheating period is over In Fig 16 this is 5 minutes The vacuum is held until the temperature in the VAC field is reached In Fig 16 the vacuum end temperature is the same as temperature 1 termed T1 in the followin
21. ed in the graph The times in the graphic are only approximate values 4 6 D4PRESS EDITOR The AUSTROMAT D4press was developed from the D4 and has a pressing function in addition to the functions of the D4 furnace To create a press program select a free program memory in the active set and press the button create program Or you can double click an empty memory In the editor selection window select the entry Press DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 19 Gradients change rates The editor is used in the same manner as the editors described above The start and end temperature the rise rate the holding time pressing time and the press level can all be edited in the press program The graphic in the top area of the window shows the temperature curve and the pressing time in red Ze DREAM V2 20 A AS grafic 1000 a0 no gt 600 program name eae temperature 200 0 l l l l l T 500 1000 1500 2000 500 time min change name Fig 17 D4press editor 4 7 EDITOR FOR 3001 AND 3001 PRESS I DENT The AUSTROMAT 3001 and 3001 press i denf are the most versatile and flexible AUSTROMAT models However you will need a bit of practice as well as an understanding of ceramics and the corresponding firing techniques to program with the CVTL commands that are used The DREAM software makes it easier for you to program since in addition to the CVTL commands you can create all the
22. en dds zempty set gt O eee Pos Mame PREHEAT FIRING CHAMBER 2 save set 2 6 ES 9 10 O CREAPRESS send set e pe On o Po Oa hope oOo 14 GLO 2 h send selection Fig 6 Loading a set from a file Where are the sets located dds files must be saved on your computer or they can by obtained via a connected network drive If you do not yet have any sets on your computer you can create them yourself see section 4 or download them from our website httip www dekema com german download dds html To directly dowload firing programs select the menu Download set from internet see 3 4 DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 7 Active set Loading from the file q dat files that were created and or saved with TERM or AUSTROTERM can also be entered and processed When the program is started you are asked to select a furnace type If the file you selected contains programs for a different type of furnace you are given a warning If desired you can convert the programs to the selected furnace type see 3 12 The file is still opened even if individual programs in the entered set contain errors You are given a warning with the numbers of the program that are flawed Please carefully review these programs see section 4 They can contain errors DREAM checks the data format and makes sure that only permissible files are loaded If files
23. ere or go to insert mode by pressing the insert before lt COMMAND gt in insert mode DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 22 Conventional operation CVTL commands Programming with buttons Insertion mode and change mode 4 7 3 1 TEMPERATURE Press the Temperature button to go to the temperature dialog Fig 20 This dialog box serves to set the temperature over the course of the program Temperature dialog temperature temperature C ON 450 e masimum gradient min e Da x modification time s e linear change a C time dependent change 100 cancel Fig 20 Temperature menu It has three functions The heating can be turned on and off To do this press the heat ON OFF button Any additionally entered temperature is approached at the maximum heating rate Select linear change You can enter the gradients in C per minute in the entry field Example A gradient of 55 C min means that the temperature rises or falls each minute by 55 C until the target temperature is reached o Select the option time dependent change Here you can enter the period in which the target temperature should be reached The temperature rises or falls linearly until it reaches this temperature O 4 7 3 2 VACUUM Vacuum dialog enter vacuum level vacuum 0 to 9 a D cancel Fig 21 Vacuum menu In the vacuum dialog box you can enter a vacuum
24. g Hence when T1 is reached the firing chamber is flooded q Since a hold time is stipulated after T1 is reached in Fig 15 1 00 minute is entered on the right in the T1 line a maximum vacuum holding time of 1 00 minutes can be entered It is not possible to enter a vacuum holding time when the vacuum end temperature lies within a rise period e not on a temperature plateau see Fig 16 The vacuum end temperature is reached after 10 minutes but the temperature continues to rise For this reason there can be no vacuum holding time when the temperature remains constant In the example in Fig 16 we can also see that the chamber is flooded upon first reaching the VAC temperature even when the temperature curve again reaches the VAC temperature of 750 after approx 13 minutes 4 5 2 RATES OF RISE AND COOLING GRADIENTS The speed at which the D4 should heat up or cool down from one temperature to the next can be determined in the middle column for temperatures 1 3 The permissible range is 2 to 99 C min A low value means a slow rise and higher values shorten the heating or cooling time By entering 0 the maximum possible heating and cooling rates are used Y The maximum rise rate depends on your AUSTROMAT D4 see operating instructions and check program In the graph this maximum gradient is assumed to be 100 C min If you use maximum rise rates the program in the furnace may progress faster than display
25. ic furnace type without it being connected to your computer you can select COM and offline an AUSTROMAT offline for example to create and group firing programs However transmissions cannot be sent to and from the furnace The corresponding buttons are deactivated By clicking the select furnace button in the left function list the connected AUSTROMAT devices are again found It is also possible to connect an AUSTROMAT to your computer and then select it when the program is running To use connected AUSTROMAT devices you need a registered version of DREAM or a registration key If an AUSTROMAT connected to an interface is recognized you will be asked to enter a corresponding registration code You can obtain the key free of cost on our Internet site www dekema com Enter the displayed question code see Fig 4 DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 4 FA Registrierung 1351 29 E EA Fig 4 Registering the DREAM After selecting an AUSTROMAT online or offline the Program Manager automatically opens DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 5 3 PROGRAM MANAGER 3 1 TERMS In order to program your AUSTROMAT you first need to become familiarized with the terms that are used left function list selected furnace path where set is saved right function list PA DREAM v2 0 DoR not saved gt from file pad set From Furnace load set from internet m ay
26. me automatic and active cooling are only activatable when using an AUSTROMAT 3001 press i denf The pressure is entered in steps of O application of the muffle to 9 maximum pressure as in the case of the vacuum and lift parameters The automated press time function can only be activated when pressure was applied in a prior command The automated press time can be used to automatically shorten the length of pressure corresponding to the material behavior Example A hold time of 400 sec and a shortening of 1 1400 1 has the following effect The pressure is applied for a maximum of 400 sec If force needs to be readjusted within 35 seconds the remaining pressure time is reduced by 10 Additional reductions by 10 of the remaining DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 24 Lift dialog Program name Signal Program jump Pressure PTA press time automatic press time are calculated after another 5 seconds if there is no readjustment within this period Readjusting the force is no longer necessary when the material is completely compressed If readjustment is necessary the PTA is interrupted until the conditions are constant For further instructions on using the automated press time see the user manual of your AUSTROMAT 3001 press i dent Y The press time is shortened depending on the material properties and hence cannot be included in the graph DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 25
27. nds press force shorten press time and active cooling O ress programs for the D4press can be converted for the AUSTROMAT 3001 press i dent Since the program names of the individual AUSTROMAT devices are not necessarily the same length the names may be shortened when the programs are converted To convert sets first select the AUSTROMAT on which the programs are to be used by pressing the button select furnace and then press load set from file Then select a set with programs that was created for a different type of furnace selected data set contains programs For the AUSTROMAT De Press import p rograms For to convert these programs For the 3001 furnaces cannot be used For the Furnace actually selected D4 Furnace Fig 9 Import Fig 10 Conversion not possible If the file set is convertible for the target furnace you will be notified in a message about the conversion process Fig 9 By pressing the import button the complete set is converted and will be ready to use on the selected furnace If the conversion is not possible you will also be notified 3 12 2 EXAMPLE In this example you want to save a D2 set for an AUSTROMAT 3001 First select the target furnace select furnace offline 3001 and load the set to be converted The dialog box from Fig 9 will appear Press import The entered set appears after conversion Press select all and then apply to copy the e
28. nge program names Create headings ESC and apply back to Program Manager 4 1 4 SEQUENCE KEYS The sequence keys gt and lt move the cursor through the individual fields similar to programming on the AUSTROMAT You can of course also select the fields directly with the mouse 4 22 D2 EDITOR D2 editor FAIDREAM 2 0 Programm sequence Sequence Fig 11 D2 editor If you selected an AUSTROMAT D2 in the Program Manager the D2 editor appears whose arrangement and functionality corresponds to the program editor of the AUSTROMAT D2 In the program line you can adapt the individual program parameters By placing the mouse arrow over the input fields you are given information in the information window on the range of the corresponding parameter For the program sections Dry and Close you only have to enter the duration in the time column right column While the program is running on the furnace the associated temperatures and lift positions are automatically calculated by the Autodry function for further information consult the user manual of the AUSTROMAT D2 The values can either be entered via the keyboard or by the arrows in higher or lower increments When a value is entered that lies outside of the range the entry is corrected to the closest permissible value The graph in the right top of the editor shows the temperature and vacuum curves during the program The end of the va
29. ntered set to the active set Then save the active set save set DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 12 3 13 QUALITY MANAGEMENT Present AUSTROMAT ceramic furnaces allow you to print out a record of the last firing By selecting the quality management button in the left function list you can retrieve this record and then print it or save itin HTML format After saving it Internet Explorer is automatically started and shows the saved record In the AUSTROMAT M 3001 and 3001 press i denf the QM quality management module must be activated on the furnace Please read The Quality Management Module in the operating instructions of your AUSTROMAT The quality management button is only activated if you have selected a connected furnace see 2 For explanations of the record please consult the operating instruction of your AUSTROMAT 3 14 SELECTING THE LANGUAGE The flag in the top left corner shows the selected language To switch to another language click the flag and select the language you want When DREAM is restarted the last selected language is always used DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 13 4 EDITING PROGRAMS EDITOR MODE 4 1 GENERAL INFORMATION 4 1 1 You can get to editor mode by clicking the buttons change program or create program Here you can create or edit programs in the active set You can also start editing mode by double clicking a line in the active
30. program No 17 in the active set to memory No 20 in the active set Then select program memory No 20 and press send selection After the transfer the test program is at memory No 17 in the AUSTROMAT In this example you want to transfer a single program from a file to a free memory in the AUSTROMAT such as memory 20 How do you know which memory is free There are three options 1 First press the button load set from furnace After transmission is over all of the AUSTROMAT programs appear to the left in the entered set In the active set move the program to be transferred to memory 20 and press send selection 2 First press the button load set from furnace After transmission is over all of the AUSTROMAT programs appear to the left in the entered set Transfer the entire entered set into the active set In the active set you see the free and taken memories Copy the desired program to memory 20 in the active set and press send selection 3 Use the AUSTROMAT Program Manager to find unfilled memories please read the operating instructions for the specific furnace If you determine for example that memory No 20 is free on your AUSTROMAT copy the desired program to No 20 in the active set and press send selection q Programs that are deleted on the AUSTROMAT are deleted permanently We recommend backing up programs saved in the AUSTROMAT each time before a change is made Observe the following procedure P
31. ress load set from furnace The furnace set is loaded and appears on the left Press select all and then apply to transfer the entire furnace set to the active set Press save set Select a descriptive name such as D4 Nr3_12Jan05 dds to save the set You can load this file at any time using DREAM and transfer it to your AUSTROMAT DEKEMA Dental Keramik fen GmbH DREAM V2 2 Page 11 3 12 CONVERTING PROGRAMS 3 12 1 CONVERSION POSSIBILITIES Convert import You can use programs created for a specific type of furnace for other furnace types However some furnaces are not compatible with other furnaces The following relationships exist M lt gt D2 gt D4 gt 3001 lt gt 3001 press i denf D4press gt 3001 press i denf o AUSTROMAT M programs can be run on the AUSTROMAT D2 and visa versa mutual compatibility o Mand D2 programs can also be used on the AUSTROMAT D4 3001 and 3001 press i denf upwardly compatible o You cannot convert D4 3001 and 3001 press i dent programs to M or D2 due to the expanded functionality of these AUSTROMAT devices o Programs are Too compatible from AUSTROMAT D4 to AUSTROMAT 3001 and 3001 press i dent o You cannot convert 3001 and 3001 press i denf programs to D4 due to the expanded functionality of these AUSTROMAT devices o Programs can be exchanged between the AUSTROMAT 3001 and 3001 press i dent however the AUSTROMAT 3001 does not support the comma
32. set The editor is adapted to the respective furnace type and offers corresponding functions PROGRAMS To create a new program select a free program memory in the active set and press create program An empty program appears in the editor for the AUSTROMAT 3001 and 3001 press i dent or a preset standard program that can be adapted as desired for the AUSTROMAT M D2 D2HD D4 and D4press If you select an existing program in the Program Manager the words on the button change to change program The parameters of the selected program are transferred to the editor In all program editors the program number and name appear in the top fields The program number cannot be changed It refers to the program selected in the active set To change the program number leave the editor by pressing the ESC button among the function buttons in the dialog box or press ESC on your keyboard You will return to the Program Manager without any changes occurring and you can select the desired memory Press create program to go to editor mode The name of the program can be changed Click the mouse in the name field and enter or change a name In addition the change program name button in the function list can be used to quickly go to the name field Program names exclusively consist of the numbers O to 9 upper case letters A to Z and Spaces Spaces can also be used in the furnace program editor Impermissible characters are ignored and
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