ControlNet PLC-5 Programmable Controllers Quick Start
Contents
1. EE es oe 52 l For more information see the ControlNet PLC 5 Programmable Controllers User Manual publication number 1785 UM022 ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e touch a grounded object to discharge potential static e wear an approved grounding wrist strap e do not touch connectors or pins on component boards e do not touch circuit components inside the equipment e if available use a static safe workstation e when not in use store the equipment in appropriate static safe packaging The PLC 5 processor is a modular component of the 1771 I O system that requires a properly installed system chassis Refer to publication 1771 IN075 for detailed information on compatible chassis and proper installation and grounding requirements Limit maximum adjacent slot power dissipation to 10W maximum Publication 1785 QS006C EN P April 2002 2 2 Install the Set Up the Hardware Hardware Configure the 1 0 Chassis 1 Set the backplane switches Pressed in2. E at top ON closed EE Pressed in Switch at bottom OFF open i a Last State on Outputs of this 1 0 chassis remain in their last state when a hardware failure occurs Outputs of this 1 0 chassis are turned off when a ISN pee off hardware failure occurs 1 Ne Always off Switches a i I Addressing gt lt a lt off off 2 slot off on 1 slot D 4 F a on off 1 2 slot ml on on Notallowed Switches 7 EEPROM Transfer EN I off off EEPROM memory transfer to processor memory at power up 2 3 Le n on EEPROM memory transfers to processor memory if processor memory Nd not valid on off EEPROM memory does not transfer to processor memory 4 Saten Processor Memory Protection off Processor memory protection disabled on Processor memory protection enabled 5 Regardless of this switch setting outputs are turned off when any of the following occurs processor detects a runtime error an I O chassis backplane fault occurs you select program or test mode you set a status file bit to reset a local rack 2 fan EEPROM module is not installed and processor memory is valid the processor s PROC LED indicator blinks and the processor sets S 11 9 bit 9 in the major fault status word To clear this fault change the processor from program mode to run mode and back to program mode 3 If the processor s keyswitch is set in REMote the processor enters remote RUN after it powers up an
3. allow flash update to Red and FLASH memory processor s FLASH complete Green programming mode memory is being reprogrammed Red Power cycle with Battery is low Properly replace or install battery see steady problem battery disconnected or not Chapter 1 for more information installed Red Fault with memory loss e New processor e Use programming software to clear and steady initialize memory e Invalid ControlNet e Verify that ControlNet address switch is network address not set to 0 e Processorhasfailed Install battery to preserve failure internal diagnostics diagnostics then power down reseat processor and power up then reload your program If you are unable to reload your program replace the processor If you are able to reload your program and fault persists contact Technical Support at 440 646 6800 to diagnose the problem Off Processor is in program Check power supply and connections load or test mode or is not receiving power FORCE Amber SFC and or 1 0 forces Normal operation No action required steady enabled Amber SFC and or 1 0 forces blinking present but not enabled Off SFC and or 1 0 forces not present Publication 1785 QS006C EN P April 2002 Use the ControlNet Status Indicators Troubleshoot the Processor System 4 3 The ControlNet status indicators inform you of the operational state of the ControlNet network Indicator Color Description Probable Cause Recommen
4. Automation Before you contact Rockwell Automation for technical assistance we S rt suggest you please review the troubleshooting information contained uppo in this publication first If the problem persists call your local Rockwell Automation representative or contact Rockwell Automation in one of the following ways Phone United 1 440 646 5800 States Canada Outside United You can access the phone number for your States Canada country via the Internet 1 Go to http www ab com 2 Click on Product Support http support automation rockwell com 3 Under Support Centers click on Contact Information Internet gt 1 Go to http www ab com 2 Click on Product Support http support automation rockwell com Your Questions or Comments on this Manual If you find a problem with this manual please notify us of it on the enclosed How Are We Doing form Who Should Use this Manual Purpose of this Manual How to Obtain a User Manual Preface Preface Read this preface to familiarize yourself with the rest of the manual This preface covers the following topics e who should use this manual e the purpose of this manual e conventions used in this manual e Rockwell Automation support To use this manual you should understand programmable controllers and be able to interpret the ladder logic instructions required to control your application For more information see the documents listed on the following
5. L20C15 2 7A 5Vdc 1785 L40C15 L46C15 L80C15 3 3A 5Vdc Heat Dissipation 1785 L20C15 54 BTU hour 1785 L40C15 L46C15 L80C15 59 BTU hour Adjacent Slot Power 10W maximum Dissipation Operating Temperature IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 0 60 C 32 140 F Storage Temperature IEC 60068 2 1 Test Ab Un packaged Non operating Cold IEC 60068 2 2 Test Bc Un packaged Non operating Dry Heat IEC 60068 2 14 Test Na Un packaged Non operating Thermal Shock 40 to 85 C 40 to 185 F Relative Humidity IEC 60068 2 30 Test Db Un packaged Non operating Damp Heat 5 95 non condensing Vibration IEC60068 2 6 Test Fc Operating 2g 10 500Hz Shock IEC60068 2 27 1987 Test Ea Unpackaged shock ES 002 Operating 30g Non operating 50g Emissions CISPR 11 Group 1 Class A with appropriate enclosure ESD Immunity IEC 61000 4 2 4kV contact discharges Radiated RF Immunity IEC 61000 4 3 10V m 3V m Broadcast Bands with 1kHz sine wave 80 AM from 30MHz to 1000Mhz EFT B Immunity IEC 61000 4 4 2kV at 5kHz on communications ports Surge Transient Immunity IEC 61000 4 5 2KV line earth CM on signal ports Conducted RF Immunity IEC 61000 4 6 10Vrms with 1kHz sine wave 80 AM from 150kHz to 30MHz Enclosure Type Rating None open style Time of Day Clock Calendar Maximum Variations at 60 C Typical Variat
6. UM022 When you connect or disconnect the battery an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding For safety information on the handling of lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 Set Up the Hardware 2 5 1 Define the DH Station Address of Channel 1A by setting switch assembly SW 1 on the back o the processor See the side of the processor if you want to use another address side view of processor side view at Pa down 57 6 Kbaud Woe 230 Kbaud For series E and later processors use this switch to select baud rate For series D and earlier processors this switch is always off 2 Specify the digital interface of channel 0 bottom view of PLC 5 20C processor El Front of Processor a H EEEE 123456789 D bottom view of PLC 5 40C and 5 80C processor O Front of 2 D D D DN Processor BEBEEBBEBE DOOO0 II 1 side view A x 123456789 0 p or 3 Set the ControlNet network addresses by using the two 10 digit ro
7. page or contact your local Rockwell Automation representative This manual introduces you to installing and using a ControlNet PLC 5 processor system In addition it shows you how to set up a system using a typical configuration Since this is a Quick Start manual we do not cover all of the ControlNet PLC 5 processor features but give you enough information to get you started This manual includes e basic information needed to start using the ControlNet PLC 5 processor quickly and effectively e high level procedures with cross references to other manuals for more details Important The recommended switch settings in this manual help you set up a test system and get it working Actual switch settings depend upon your application There is a user manual associated with this product that contains detailed information about configuring programming and using a PLC 5 processor To obtain a copy of the ControlNet PLC 5 Programmable Controllers User Manual publication number 1785 UM022 you can either e view or download an electronic version from the internet www theautomationbookstore com e purchase a hardcopy from the internet www theautomationbookstore com e contact your local distributor or Rockwell Automation representative to place an order See the table on the next page for other related publications Publication 1785 QS006C EN P April 2002 P 6 Preface For more information about Related Documentat
8. s DH 115 2K bit s 230 4K bit s 1 0 Scan Time Typical 10 ms per rack 57 6K bit s 7 ms per rack 115 2K bit s 3 ms per rack 230K bit s Maximum Number of Remote 1 0 Racks 3 15 15 23 Maximum Number of Remote 1 0 Devices 12 60 60 92 Number of Ports Configurable for DH or Remote 1 0 1 2 2 2 Adapter or Scanner Number of Dedicated DH Ports 1 0 0 0 Number of Serial Ports 1 Number of Coprocessor Ports 1 Maximum Number of MCPs 16 l The PLC 5 40C15 and 5 46C15 processors have a limit of 32K words per data table file The PLC 5 80C15 processor has a limit of 56K words per program file and 32 K words per data table file The PLC 5 80C processor has 64K words of total data table space For more information see the ControlNet Cable System Planning and Installation Manual publication 1786 6 2 1 2 3 Publication 1785 QS006C April 2002 The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class I Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to inve
9. to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines See the Product Certification link at www ab com for Declarations of Conformity Certificates and other certification details Publication 1785 QS006C April 2002 A 3 PLC 5 20C15 PLC 5 40C15 PLC 5 46C15 PLC 5 80C15 Maximum User Memory Words 16K 48k 48K 100K2 Maximum Total Any Mix 512 2048 2048 3072 1 0 Complimentary 512inand 512 2048 in and 2048 in and 3072 in and out 2048 out 2048 out 3072 out Program Scan Time 0 5 ms per K word bit logic 2 ms per K word typical ControlNet 1 03 Transmission Rate 5M bit s Network Update Time NUT 2 100 ms user selectable Number of ControlNet Ports 1 redundant Maximum Number of Nodes per Link without a Repeater 48 with 250 m approx 820 ft cable length Maximum Number of Nodes per Link with Repeaters 99 Maximum Link Cable Length without a Repeater 1 000 m approximately 3 280 ft with 2 nodes 500 m approximately 1 640 ft with 32 nodes 250 m approximately 820 ft with 48 nodes Maximum Number of 1 0 Map Entries 64 96 96 128 Maximum DIF DOF Size 2000 words 3000 words 3000 words 4000 words Maximum Link Cable Length with Repeaters 6 000 m approximately 19 680 ft with 2 nodes 3 000 m approximately 9 840 ft typical Remote 1 0 and Transmission Rate 57 6K bit
10. 3 ST and cable 1771 CD e DH using 1785 KA using Phoenix Contact connector MSTB 2 5 3 ST and cable 1771 CD e Remote 1 0 using Phoenix contact connector MSTB 2 5 3 ST and cable 1771 CD e ControlNet using ControlNet taps 1786 TPYS 1786 TPS 1786 TPR 1786 TPYR e Programmng port using Data Highway programming terminal cable 1784 CP e Relay Cartridge Wire Category 14 Location 1771 A1B A2B A3B A3B1 A4B chassis left most slot Weight PLC 5 20C15 3 Ibs 3 oz 1 45 kg PLC 5 40C15 3 Ibs 2 oz 1 42 kg PLC 5 46C15 3 Ibs 2 oz 1 42 kg PLC 5 80C15 3 Ibs 2 oz 1 42 kg Keying e Between 40 and 42 e Between 54 and 56 Certifications when product is marked UL UL Listed Industrial Control Equipment CSA CSA Certified Process Control Equipment CSA CSA Certified Process Control Equipment for Class Division 2 Group A B C D Hazardous Locations CES European Union 89 336 EEC EMC Directive compliant with EN 50081 2 Industrial Emissions EN 50082 2 Industrial Immunity European Union 73 23 EEC LVD Directive compliant with EN 61131 2 Programmable Controllers C Tick Australian Radiocommunications Act compliant with AS NZS 2064 Industrial Emissions ar won The clock calendar will update appropriately each year The 1785 CHBM cannot be used with the 1785 5 60C processor The 1785 ME16 cannot be used with ControlNet PLC 5 processors For more information refer
11. Allen Bradley ControlNet PLC 5 Programmable Controllers Catalog Numbers 1785 L20C15 L40C15 L46C15 L80C15 Quick Start Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards In no event will Allen Bradley be responsible or liable for indirect or consequential damage resulting from the use or application of these products Any illustrations charts sample programs and layout examples shown in this publication are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication R
12. Net HOO ns Channel 2 ControlNet Channel 0 Communication Status Indicators C Channel 0 Communication Status Indicators ACTIVE FAULT Status gt ACTIVE FAULT Status Indicator oe Network Access Indicator ControlNet Network Access Port J 0 Channel 2 1 Channel 21 Channel 0 m Memory Module Space Channel 0 I Channel 1 Status Indicators DH Programming Terminal Connection to Channel 1A U CRE Memory Module Space Channel 1 Status Indicators Battery Compartment Channel 1B Channel 1A ry DH Programming Terminal Connection to Channel 1A FE Channel 1B Channel 1A gt le Le 1ControlNet Redundant Media Ports BNC dedicated ee Battery Compartment Y ATTENTION Make sure you understand the anti static environment The processor is shipped in a static shielded container to guard against electrostatic damage Electrostatic discharge can damage integrated circuits or semiconductors in the processor module if you touch backplane connector pins It can also damage the module when you set configuration plugs or switches inside the module Avoid electrostatic CE EX damage by observing the following precautions e Remain in contact with an approved ground point while handling the module by wearing a properly ground
13. age Directive 1 4 Chapter 2 Install the Hardware neee eee 2 2 Configure the I O Chassis 2 2 Ground the I O Chassis 2 3 Install the Power Supply 2 4 Install the PLC 5 Processor 2 5 Powerup the System 2 6 Install the YO Modules 2 6 Connect the Personal Computer to the PLC 5 Processor 2 6 Chapter 3 Install the Software and Set Up the Programming System 3 1 Start the Programming Software 3 2 Power Up the System 3 2 Chapter 4 Use the General Status Indicators 4 1 Use the ControlNet Status Indicators 4 3 Use the DH RIO Status Indicators 4 5 Monitor ControlNet Configuration and Status 4 6 Appendix A General eS mersi Masta tte eee Tan en ananda veelen Ee A 1 Publication 1785 QS006C EN P April 2002 toc ii Table of Contents Quick Start Notes Publication 1785 QS006C EN P April 2002 Chapter 1 Before You Begin The ControlNet network is a high speed link that lets PLC processors and I O devices e g I O racks variable speed drives Man Machine Interface MMI and other automat
14. d has its memory updated by the EEPROM module il A processor fault solid red PROC LED occurs if processor memory is not valid You cannot clear processor memory when this switch is on Publication 1785 QS006C EN P April 2002 Set Up the Hardware 2 3 2 Set the power supply configuration jumper 3 Install the keying bands Are you using a power supply module in the chassis PLC 5 20 Processor tn Keying h Bands 24 20609 M For more information see the Universal I O Chassis installation instructions publication number 1771 2 10 Ground the 1 0 Chassis Enclosure Grounding Electrode Ground O O A Conductor Bus O0000 a To Grounding Electrode System Ground Lug pes Bl a Ee mame Ce Bio W U Lj mn EE O o N N A Ground Lug 1 0 Chassis Wall For more information see the Allen Bradley Programmable Controller Wiring and Grounding Guidelines publication number 1770 4 1 20626 M Publication 1785 QS006C EN P April 2002 2 4 Set Up the Hardware Install the Power Supply To install the power supp
15. d or the battery voltage is low REM 1 0 you establish Remote 1 0 communication ADAPT the processor is in adapter mode FORCE forces are present in your ladder program Chapter 4 Troubleshoot the Processor System 1 Use the general status indicators 2 Use the ControlNet status indicators 5 3 Use the DH RIO status indicators FORCE COMM Monitor the ControlNet configuration and status screens Use the General Status Indicators The general status indicators inform you of the general operational state of the processor Publication 1785 QS006C EN P April 2002 4 2 Troubleshoot the Processor System Indicator Color Description Probable Cause Recommended Action BATT Red Battery low Battery low Replace battery within 10 days PROC Off Battery is good Normal operation No action required PROC Green Processor is in run Normal operation No action required FORCE steady mode and fully operational COMM Green Processor memory is Normal operation No action required blinking being transferred to EEPROM Red Major fault e RSLogix 5 During RSLogix 5 download this is normal blinking download in operation wait for download to progress complete e Run time error If not during RSLogix 5 download e Check major fault bit in status file 8 11 for error definition e Clear fault correct problem and return to run mode Alternating Processor in Normal operation if No action required
16. ded Action 1 0 Off ControlNet 1 0 not Normal operation if No action required present or not Channel 2 not being operating used 1 0 Steady Green All nodes configured Normal operation No action required OO in the ControlNet map table present and u 7 operating properly A B Flashing Green Off At least one node Cable s or Repair or replace configured for the connector s broken cable s or ControlNet network or not connected connector s and not present or not reconnect operating properly Destination Repair or replace module s bad or module s missing Node s not on Connect node to network network Flashing Red Off All nodes configured Cable s or Repair or replace for ControlNet not connector s broken cable s or present or not or not connected connector s and operating properly reconnect Nodes not on Connect nodes to network network Publication 1785 QS006C EN P April 2002 Troubleshoot the Processor System Indicator Color Probable Cause Recommended Action off Internal diagnostics failed 1 Turn power off make sure ControlNet address is L h not 00 reseat processor then power up and A B 2 Clear memory and reload your program 3 Replace EEPROM with new program 4 If still an error replace the processor No power Check power supply Steady Red Faulted unit Cycle power or reset unit If fault persists contact your Allen Bradley Company Inc repres
17. dent of the other if both indicators are flashing they fi lash together in phase e steady indicator is on continuously in the defined state Publication 1785 QS006C EN P April 2002 Use the DH RIO Status Indicators Indicator AorB Troubleshoot the Processor System 4 5 Color Channel Mode Description Probable Cause Recommended Action Green Remote 0 Active Remote 1 0 link all Normal No action required steady Scanner adapter modules are operation present and not faulted Remote 1 0 Communicating with Adapter scanner DH Processor is transmitting or receiving on DH link Green Remote 1 0 At least one adapter is e Power off at e Restore power to the blinking Scanner faulted or has failed remote rack rack rapidly or e Cable broken Repair cable slowly DH No other nodes on network Red Remote 1 0 Hardware fault Hardware error e Turn power off then steady Scanner on Remote 1 0 e Check that the Adapter software DH configurations match the hardware set up e Replace the processor Red Remote 0 Faulted adapters detected Cable not e Repair cable blinking Scanner connected or rapidly or is broken slowly e Power off at Restore power to remote racks racks DH Bad communication on Duplicate node Correct station address DH detected Off Remote 1 0 Channel offline Channel is not Place channel online if Scanner being used needed Remote 1 0 Adapter DH Pub
18. ed wrist strap e Do not touch the backplane connector or connector pins e When not in use keep the module in its static shielded container Wrist strap Publication 1785 QS006C EN P April 2002 Before You Begin 1 3 Check Your Components For this quick start you need this hardware and software Product name Catalog number Hardware ControlNet PLC 5 processor 1785 L20C15 L40C15 L46C15 L80C15 ControlNet network access cable 1786 CP 1771 1 0 chassis 1771 A1B power supply 1771 P4S personal computer communication interface card 1784 KTCX15 Software RSLogix5 programming software e 9324 RLS300END diskettes or 9324 RL5300ENE CDROM RSNetWorx network 9357 CNETL3 configuration software d RSLinx communication software 1 9355 WAB T You can order 9324 RWCNTENE to receive RSLogix 5 RSNetWorx and RSLinx on a single CD Publication 1785 QS006C EN P April 2002 1 4 Before You Begin Notes Publication 1785 QS006C EN P April 2002 Install the hardware page 2 2 Connect the personal computer to the PLC 5 processor page 2 6 Prevent Electrostatic Discharge Chapter 2 Set Up the Hardware PC with Programming Software L 5 PLC 5 20C Internal ControlNet network Processor Power Supply access cable 1786 CP or serial cable OLY Yo 1784 CP10 Ep 0060
19. entative or distributor Flashing Normal operation if processor is in No action required Green FLASH memory program mode Flashing The processor s ControlNet address Configure the ControlNet network so that UMAX is at Red Green is above UMAX least as high as the processor s ControlNet address Set the processor s ControlNet address at or below UMAX Alternating Self test No action required Red Green Alternating Incorrect node configuration Check network address and other ControlNet Red Off configuration parameters 7 G Off Channel disabled No action required A or B Configure for ControlNet communication Steady Normal operation No action required Green Flashing Temporary errors No action required Green Off Make sure that ControlNet is properly terminated Flashing Media fault Check media for broken cables loose connectors Red Off missing terminators etc No other nodes present on network Add other nodes to the network Flashing Incorrect network configuration Cycle power or reset unit Red Green If fault persists contact your Allen Bradley Company Inc representative or distributor 1 Definition of terms e alternating the two indicators alternate between the two defined states at the same time applies to both indicators viewed togethen the two indicators are always in opposite states out of phase e flashing the indicator alternates between the two defined states applies to each indicator viewed indepen
20. eproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Throughout this publication notes may be used to make you aware of safety considerations The following annotations and their accompanying statements help you to identify a potential hazard avoid a potential hazard and recognize the consequences of a potential hazard Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or f death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product ATTENTION Environment and Enclosure This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category II applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is suppl
21. ied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications See NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Also see the appropriate sections in this publication as well as the Allen Bradley publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines for additional installation requirements pertaining to this equipment Ethernet is a registered trademark of Intel Corporation Xerox Corporation and Digital Equipment Corporation ControlNet is a trademark of ControlNet International Allen Bradley PLC PLC 2 PLC 3 and PLC S are registered trademarks of Rockwell Automation Inc Data Highway Plus DH RSLinx RSLogix RSNetWorx RSNetworx for ControlNet FLEX I O PLC 5 11 5 20 5 20C 5 26 5 30 5 40 5 46 5 40L 5 40C 5 60 5 60L 5 80 5 80C 5 86 5 20E 5 40E and 5 80E are trademarks of Rockwell Automation Inc Rockwell
22. ion The following documents contain additional information concerning the products discussed in this manual See this publication Publication number ControlNet PLC 5 programmable ControlNet PLC 5 Programmable Controllers User Manual 1785 UM022 controllers 1785 L20C15 L40C15 L46C15 and L80C15 Enhanced and Ethernet PLC 5 Programmable Controllers User Manual 1785 6 5 12 1785 Enhanced PLC 5 Processor System Overview 1785 2 36 ControlNet System Overview CNET S0001 1785 PLC 5 Programmable Controllers Quick Reference 1785 7 1 PLC 5 Programming Software Instruction Set Reference Manual 1785 6 1 Industrial Automation Wiring and Grounding Guidelines 1770 41 ControlNet media ControlNet Cable System Component List AG 2 2 ControlNet Cable System Planning and Installation Manual 1786 6 2 1 ControlNet Fiber Planning Installation Guide CNET INOO1 ControlNet Network Access Cable Installation Instructions 1786 2 6 Universal 1771 1 0 chassis Universal 1 0 Chassis installation instructions 1771 2 210 power supplies Power Supply Modules 1771 P4S P6S P4S1 P6S1 Installation Data 1771 2 135 Redundant Power Supply Modules 1771 P4R P64 Installation Instruction 1771 5 30 AC Power Supply 1771 P7 Installation Instructions 1771 IN056 handling lithium batteries Guidelines for Handling Lithium Batteries AG 5 4 DH network Enhanced and Ethernet Programmable Controllers User Manual 1785 6 5 12 Data Highway Data Highway Plus Da
23. ion devices exchange data The ControlNet PLC 5 processors have one logical ControlNet port consisting of two BNC connectors and one network access port these processors let you connect to the ControlNet network What You Need to Do If you need more information see the ControlNet PLC 5 Programmable Controllers User Manual publication number 1785 UM022 see page P 1 for information about how to obtain a copy of this manual Example Configuration Set up the Hardware 1771 P4S Chapter 2 PC with ok Ja power supply Programming a j Set up the Software Software Be a Chapter 3 o 2 J l I Troubleshoot the S Ss 1786 CPC Processor System PLC 5 40C Chapter 4 processor Publication 1785 QS006C EN P April 2002 1 2 Before You Begin Identify the Processor s Front Panel Components These pictures show the ControlNet PLC 5 processor front panel components PLC 5 20C Processor PLC 5 40C and 5 80C Processors td Battery Status Indicator Battery Status Indicator Keyswitch mi Keyswitch k processor RUN FAULT Processor RUN FAULT i Status Indicator i Status Indicator ControlNet 1 0 Status Indicator Force Status Indicator ControlNet 1 0 Status Indicator Force Status Indicator Channel 2 Control
24. ions at 20 C Timing Accuracy 5 min per month 20 s per month 1 program scan Available Cartridges 1785 CHBM ControlNet Hot Backup Cartridge required for each processor used in a hot backup system 1785 RC Relay Cartridge Battery Allen Bradley 1770 XYC 1 ar won The clock calendar will update appropriately each year The 1785 CHBM cannot be used with the 1785 5 60C processor The 1785 ME16 cannot be used with ControlNet PLC 5 processors For more information refer to publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines See the Product Certification link at www ab com for Declarations of Conformity Certificates and other certification details Specifications continued on next page Publication 1785 QS006C April 2002 Memory Modules e 1785 ME32 e 1785 ME64 e 1785 M100 Compatible 1 0 Modules Bulletin 1771 1 0 1794 1 0 1746 1 0 and 1791 1 0 including 8 16 32 pt and intelligent modules Hardware Addressing 2 slot e Any mix of 8 pt modules e 16 pt modules must be 1 0 pairs e No 32 pt modules 1 slot e Any mix of 8 or 16 pt modules e 32 pt modules must be 1 0 pairs 1 2 slot Any mix of 8 16 or 32 pt modules Communication Types and Connectors and Cables e Serial using serial port connector 25 pin D sub with screw i 4 locks and cable Belden 8243 or equivalent eas e DH using Phoenix contact connector MSTB 2 5
25. leteness 1 2 3 Can we add more information to help you all necessary information F procedure step T illustration F feature ided is provided F example F guideline F other _ explanation _ definition Technical Accuracy 1 2 3 Can we be more accurate all provided information oe is correct El text illustration Clarity 1 2 3 How can we make things clearer all provided information is easy to understand Other Comments You can add additional comments on the back of this form Your Name Location Phone Your Title Function Would you like us to contact you regarding your comments No there is no need to contact me Yes please call me Yes please email me at Yes please contact me via Return this form to Allen Bradley Marketing Communications 1 Allen Bradley Dr Mayfield Hts OH 44124 9705 Phone 440 646 3176 Fax 440 646 3525 Email RADocumentComments ra rockwell com Publication ICCG 5 21 January 2001 PN 955107 82 PLEASE FASTEN HERE DO NOT STAPLE Other Comments PLEASE FOLD HERE BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE Rockwell Automation 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124 9705 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES PLEASE REMOVE www rockwellautomation com Power Control and Information Solutio
26. lication 1785 QS006C EN P April 2002 4 6 Troubleshoot the Processor System Monitor ControlNet Configuration and Status Publication 1785 QS006C EN P April 2002 Use the following software packages to montior ControlNet configuration and status information Use To RSNetWorx for ControlNet define ControlNet network parameters such as network update time media redundancy physical media configuration maximum scheduled nodes maximum unscheduled nodes monitor 1 0 map entry status RSLogix5 monitor ControlNet diagnostic file enter user program files create delete monitor data table files enter module configuration enter channel 0 1A 1B and 3 configuration administer passwords and privileges RSLinx to provide the ControlNet network interfaces to poll the network for active devices monitor station diagnostics 1 It is highly recommended that you declare an extended ControlNet diagnostic file 63 words using RSNetWorx This file will allow you to monitor for noise via ladder and HMI query to monitor the overall health of scheduled connections words 40 and 41 and to monitor ControlNet buffer usage For information about using these software packages see the online help systems for RSNetWorx for ControlNet and RSLogix5 software Appendix A General Specifications This table lists general specifications Backplane Current 1785
27. ly refer to one of the publications listed below To install one of these power supplies See this publication Publication number 1771 P4S P6S P4S1 P6S1 Power Supply Modules Installation Data 1771 2 135 1771 P4R P64 Redundant Power Supply Modules Installation Instructions 1771 5 30 1771 P7 AC Power Supply Installation Instructions 1771 IN056 Install the PLC 5 Processor WARNING If you insert or remove the processor while backplane power is on or connect or disconnect any cables with power applied to the module or to the device on the other end of the cable an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding WARNING When used in a Class I Division 2 hazardous location this equipment must be mounted in a suitable enclosure with proper wiring method that complies with the governing electrical codes Publication 1785 QS006C EN P April 2002 lt FL T a Card Guides Locking Bar p Ejector Tab or lt o 0 rocessor Battery Connector Battery Cover A _ 20610 M Battery For detailed information about handling and disposing of the battery as well as other important guidelines see publication AG 5 4 For more information see the ControlNet PLC 5 Programmable Controllers User Manual publication number 1785
28. n to be non hazardous Publication 1785 QS006C April 2002 RISQUE D EXPLOSION AVERTISSMENT Couper le courant ou s assurer que l nvironnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l nvironnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s det quipe ment a aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt ne utilisation en environnement de Classe I Division 2 e S assurer que l environne ment est class non dangereux avant de changer les piles How Are We Doing AB Your comments on our technical publications will help us serve you better in the future Thank you for taking the time to provide us feedback Ty You can complete this form and mail it back to us visit us online at www ab com manuals or email us at RADocumentComments ra rockwell com Pub Title Type ControlNet PLC 5 Programmable Controllers Quick Start Cat No 1785 L20 to L80C15 Pub No 1785 OSO06C EN P Pub Date April 2002 Part No 95 678 96 Please complete the sections below Where applicable rank the feature 1 needs improvement 2 satisfactory and 3 outstanding Overall Usefulness 1 2 3 How can we make this publication more useful for you 7 Comp
29. ns Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1785 OSO06C EN P April 2002 PN 957678 96 Supersedes Publication 1785 10 6 November 1998 Copyright 002 Rockwell Automation All rights reserved Printed in the U S A
30. o the following publications e ControlNet PLC 5 Programmable Controllers User Manual publication number 1785 UM022 e Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication number 1785 6 5 12 e the documentation provided with your communication card e Data Highway Data Highway Plus Data Highway II Data Highway 485 Cable Installation Manual publication 1770 6 2 2 Chapter 3 Set Up the Software 1 Install the software 2 Start the programming software 3 Powerup the system Use the following software packages to configure your ControlNet system Use RSNetWorx for the ControlNet network To define ControlNet network parameters such as e network update time media redundancy physical media configuration maximum scheduled nodes maximum unscheduled nodes RSLogix5 enter user program files create delete monitor data table files enter module configuration enter channel 0 1A 1B and 3 configuration administer passwords and privileges For information about using these software packages see the online help systems for RSNetWorx for ControlNet and RSLogix5 software Install the Software and Before you install your programming software make certain you Set Up the Programming System meet the requirements for that software Then follow the procedures outlined in the online help and documentation to install the software and configu
31. re communication Publication 1785 QS006C EN P April 2002 3 2 Set Up the Software Start the Programming Software Power Up the System Publication 1785 QS006C EN P April 2002 Start the programming software by following the procedures described in your programming software documentation If you have difficulty verify that the power supply is turned on Power up the system if you have not done so already Check the LED display on the processor If your system is operating properly the PROC LED should be steady red and the message Processor RAM is faulted Press lt Enter gt to clear memory should appear on the programming software display See the following table to proceed If the PROC LED is not red turn to chapter 4 for troubleshooting information If your keyswitch do this is in this position PROGRAM Clear memory The PROC LED should turn off The software is in Program mode REMOTE Clear memory The PROC LED should turn off The software is in Remote Program mode RUN You see the message No access or privilege violation because you cannot clear memory in Run mode Change the keyswitch position to Program or Remote and press lt Enter gt to clear memory To monitor your system as you configure and run it check the processor LED display for the following indicators This LED lights when COMM you establish serial communication CH 0 BATT no battery is installe
32. stigation by the local Authority Having Jurisdiction at the time of installation Informations sur lutilisation de cet quipement en environnements dangereux Les produits marqu s CL I DIV 2 GP A B C D ne conviennent quaine utilisation en environnements de Classe I Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes nspection par les autorit s locales qualifi es au moment de linstallation EXPLOSION HAZARD WARNING e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connec tions to this equipment unless power has been removed or the area is known to be non hazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded con nectors or other means pro vided with this product e Substitution of components may impair suitability for Class I Division 2 e If this product contains batter ies they must only be changed in an area know
33. ta Highway II Data Highway 485 Cable 1770 6 2 2 installation instructions communication card 1784 KTCx15 ControlNet Communication Interface Card installation instructions 1784 5 20 communication interface ControlNet Communication Interface User Manual 1770 6 5 20 1770 KFC15 terms and definitions Industrial Automation Glossary AG 7 1 Publication 1785 QS006C EN P April 2002 Preface P 7 Conventions Used in This The following conventions are used throughout this manual Manual e Bulleted lists provide information not procedural steps e Numbered lists provide sequential steps or hierarchical information e Italic type is used for emphasis e Textinthis font indicates words or phrases you should type e Key names match the names shown and appear in bold capital letters for example ENTER gt Tip We use this convention to call attention to helpful information Publication 1785 QS006C EN P April 2002 P 8 Preface Notes Publication 1785 QS006C EN P April 2002 Before You Begin Set Up the Hardware Set Up the Software Troubleshoot the Processor System Specifications Table of Contents Chapter 1 What You Need to Do 1 1 Identify the Processor s Front Panel Components 1 2 Check Your Components eee eee nee 1 3 Compliance to European Union Directives 1 4 EME Directives aise ener ae GS ta OE RRS hete 1 4 Low Volt
34. tary switches on top of the module ControlNet PLC 5 processor s NET address 1 20 30 2 3 10 TS 40 ARA NA D 50 7 4 j 3 J LY J y See 8 7 4 To install the battery slide the battery side connector into the processor side connector until you hear them snap together and attach the battery cover 5 Install the processor module Publication 1785 QS006C EN P April 2002 2 6 Set Up the Hardware Card Guides Connect the Personal Computer to the PLC 5 Processor Publication 1785 QS006C EN P April 2002 Install the 1 0 Modules Locking Bar Install each I O module and connect the wiring arm Refer to the user documentation you recieved with the I O module for more detailed installation requirements 20618 M If you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding For more information see the installation instructions or user manual for the specific module you are installing Power Up the System Power up the system Check the LED display on the processor If your system is operating properly the PROC LED should be steady red If the PROC LED is not red check operation of power or power supply To connect the personal computer to the PLC 5 processor refer t
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