Digi-Star User Manual
Contents
1. D3715 GB Rev A EZ3600 User s manual 16 Digi Start Programming recipes PROGRAMMING RECIPES The ingredients in a recipe can be entered in three different ways 1 Amount per animal standard setting Enter the amount of ingredient per animal per recipe For example 9 kg silage and 8 kg corn Depending on the number of animals to be fed the weighing indicator will calculate the total amount of the ingredients to be prepared For example with 100 animals this will be 900 kg silage and 800 kg corn 2 Percentage per ingredient Enter the amount of ingredient per recipe as a percentage For example 55 silage and 45 corn The weighing indicator will calculate the total amount to be prepared per ingredient For example with a total weight of 1000Kg this will be 550 kg silage and 450 kg corn Attention the total must be 100 3 Amount per ingredient Enter the required total amount of ingredient per recipe For example 2500 kg silage and 2000 kg corn Changing the programming method E MTHD 1 Enter 441 and press l 2 Press repeatedly to select the required programming method for blends 1 Amount per animal 2 Percentage per ingredient 3 Amount per ingredient 3 Press to confirm the selected programming method EZ 3600 Changing ingredient names The standard ingredient names can be changed as required 1 Repeatedly press ao until INGRNA is displayed 2 Press accord 3 Press to select2. 4 Press QU Use 872 and follow the same procedure to change the calibration CAL number D3715 GB Rev A EZ3600 User s manual 38 Digi Start Optional equipment OPTIONAL EQUIPMENT Rotation counter sensor To be used in combination with the EZ3600 or EZ4600 weighing indicator which is equipped with a rotation counter ye port option o LED The sensor allows the operator to program the weighing indicator to count the mixing auger or PTO rotations for an accurate mixing of ingredients LA Rotating shaft NEZA 3 mm Max gap approx Sensor Transmitter receiver Transmitter shown left with factory installed receiver in weighing indicator Can be used to manually advance from a distance during loading ingredients and feeding groups The system can also be used to zero balance the weighing indicator from a distance Operating range is approx 50 m Remote displays RD440 small remote display with 2 5 cm high digits RD2400V backlit remote display with 4 3 cm high digits RD4000 LED remote display 10 cm high digits D3715 GB Rev A EZ3600 User s manual 39 Digi Star APPENDIX A1 EC Declaration of conformity APPENDIX A1 EC DECLARATION OF CONFORMITY Application of Council Directive s 2004 108 EEC Manufacturer s Name Digi Star LLC Manufacturer s Address 790 West Rockwell Avenue Fort Atkinson WI 53538 European Representative Name Digi Star Europe B V European Represent
3. Digt Star 4 EZ 3600 User s manual Digi Star Ft Atkinson Wisconsin USA Digi Star zurope Panningen the Netherlands www digi star com D3715 GB Rev B 30 June 2008 Digi Start Table of contents TABLE OF CONTENTS FEED MANAGEMENT SOFTWARE ve 1 CAB CONTRO WIRELLES o oeir E E 2 SAFE FY PANNE 3 GE EEE EEE AA ssneenee 3 Charging battery and welding rrrrrrrrrrrnnnnnrrrrrrnnnnnrrvrrnanrrennnnnnnnrrnnnnnnnnrsennnnnnnsnsrnnnnnnsssennnnnsnsnenn 3 OVERVIEW WEIGHING INDICATOR 2epsnosseertenesepessseeee ESENE enS ENNAN ANNs 4 OPERATION E E E 6 Switching on the weighing indicator rrrrnnnrrrrnrrnnnnrrrrrrnnnnnrrrnrrnnnnnernnnnnnnnsrnnnnnnsnssnnnnnnsnnsennnnnnnnsenen 6 USING EZ3600 V AS A DATA TRANSFER UNIT errnnunnrrnnnnnrrvnrnnnnnrrnnrnnnnnnrnnrnnnnnnsnnnrnnnnrsnnnrnnnnnsnnn 7 DATA TRANSFER uns aan a Errina Ra OE RaRa OE par Aana e Aapa Ea pa n oTr Ea irai 8 PN 8 Beieleit aee a E EEEE 2 8 Weighing indicator data formatS rrrnnrrrnrnnnrrrrnnnnrenrnnnrrrrrnnrrennnnnnrennnnnnsennnnsrennnnnnsrennnnsssrnnnnsnenennn 8 LOADING AND FEEDING IN COMPLETE LOAD MODE rrrnnnnnnrnnnnnnrrnnrnnnnnnnnnrnnnnnnnrnnnrnnnnnrrnnnnnnnnee 9 EOAGING recipe S ssiri a na RRRA saieasnezeayeaneaaacseatiete sae 9 Resizing recipe weight rrnnnnnnnnnnnrnnnnnrrnnnnrvnnnnrnnnnnrnnnnrrnnnnnrennnnnennnsnennnsrennnnnennnnnennnneennnneennnnnennnnee 9 FS GING COUN S a E EEEE a 10 LOADING AND FEEDING IN RECIPE AND GROUP LIST M
4. Setting Access Options displayed CIS EWA bold default Description If this setting is 2N the weighing ON OFF indicator displays all uncompleted recipes If this setting is GN the group list will iad y Pa 458 ON OFF automatically appear on the display AUTPEN after loading the ingredients If this setting is GN the operator MANUALLY ADVANCING TO NEXT GROUP fANPEN ON OFF should Henger advance to the next group s to be fed GROUP TOLERANCE WEIGHT Select WEIGHT or PERCNT and 7 ATH amp PENTOL PERCNT enter of group tolerance DISPLAYED WEIGHT LOAD UNCOMPLETED RECIPES I NTTIN l LII ILII DURING FEEDING 463 GROSS The method of displaying during ae feeding net load or gross weight DE EN WT NET g g g Select if a double key press should DOUBLE a PREN 465 ON OFF be ignored during loading and DALE feeding REGIPE fri AGTIVE co ON OFF Select ON to re use recipes CALIBRATION The unit of weight 1 4lbs or 5 8 kg the gain 1 9 the sensitivity pe DER 871 display counts 1 9 and the SETUP capacity 1000 can be entered using direct number entry CALIBRATION NUMBER 872 Displayed amount at 0 4mV V for CAL these load cells D3715 GB RevA EZ3600 User s manual 33 Digi Star e TROUBLE SHOOTING START Trouble shooting YES Switch the weighing indicator on NO Is the value displayed on NO the weighing indicator YES Put your weight on each load cell Does the weighing indicator resp
5. Press EZ 3600 1 Press 2 Press and hold 3 Press while holding Gza The weighing indicator will successively show UN ERASE CLEAR REUSE NETSEXIT Release g y 4 Press again to re use recipe and group EZ 3600 NG Omi ans data Note The weighing indicator re uses the recipe and group information stored in the weighing indicator The loaded ingredient amounts and fed recipe amounts will be removed Download the complete data in the DataKey before re using the recipe and stored group data For continuous re use set number 466 from the list with direct access number D A N list to ON See page 33 Adding a group to group list Digi Star t 1 Enter group name or number 2 Press Og 3 Press Dir add the group EZ 3600 D3715 GB Rev A EZ3600 User s manual 14 Digi Star r Digi Star D3715 GB Rev A 11 12 Advanced functions Press AN or NZ to select the required recipe Press Enter the recipe amount to be fed to the group Press eo Enter the number of animals in this group Press If you work with zones the following will appear on the display ENTER ZONE 0 9 Enter the required zone Press eo EZ3600 User s manual 15 Digi Start EZ3600 V Front panel programming EZ3600 V FRONT PANEL PROGRAMMING Recipes can be programmed using the EZ3600 V front panel To set front panel programming see page 30 TMR Tracker or Front Panel programming
6. again to advance to the next group or b Automatically advance When the recipe amount to be fed has been dosed out the weighing indicator will automatically advance to the next group to be fed When the group s have been fed press to select the recipe for the next group to be fed See pages 26 27 and 28 for settings D3715 GB RevA EZ3600 User s manual 12 Digi Start ADVANCED FUNCTIONS Partially feeding groups Digi Star yt EZ 3600 Return to the skipped ingredient Dig Start EZ 3600 Advanced functions 1 Press NZ to advance to next group without finishing feeding the current group Note If you have set the group tolerance and feeding is stopped before the preset recipe amount is reached an alarm will sound and the weighing indicator displays I TO REMOVE THIS PEN FROM LIST To set group tolerance see page 27 1 Press N or XZ to return to the skipped ingredient 2 Press Note If the ingredient amount has changed by more than 4 counts this ingredient can no longer be selected Press Enter user number Press Enter feeding number 1 9 Press O O N D3715 GB Rev A EZ3600 User s manual 13 Digi Star K Advanced functions Clearing the indicator memory Digi Star i LQ 1 Press wa KM 2 Press and hold 3 Press while holding Gea The weighing indicator will successively show UN ERASE CLEAR REUSE NET EXIT Release 4
7. kit Load cell direction BENDING DIRECTION DIRECTION DE FLEXION BIEGERICHTUNG 141815 yy Observe direction of arrow when installing load cell D3715 GB RevA EZ3600 User s manual 36 Digi Start Installation Connecting the cables Weighing indicator Power supply cable Pin to 12Vdc power supply 1 Red See figure 1 Remote display optional 12VDC a Earth Mass IFT Relay output CTE The wire colours in this table only apply for O ia the standard Digi Star cable DO M man See figure 4 J Box connections Figure 2 Connection diagram of weighing indicator J Box connection DataKey insertion Digital Remote display Power supply input output connection cable connection connection optional optional Figure 3 Bottom panel cable connections D3715 GB RevA EZ3600 User s manual 37 Digi Start Installation Connecting load cells to J Box Connection of wires from load cell cable to terminals J Box with 4 load cell connections Tighten nuts J Box cable 4 Red Excitation 2 Green Signal Shield Load cell cable gt Aa Connect to bottom panel of weighing indicator See figure 3 Figure4 J Box connections Changing setup and calibration numbers SE TUP amp CAL Digi Starxt DO 1 Enter 871 2 Press 3 Weighing indicator briefly shows SETUP followed by a six digit number Enter the new number
8. step Is the value displayed on the weighing indicator stable Replace the J Box Be aware of electrical interference that might affect the weighing indicator such as mobile phones CB radios radio towers electrical motors etc Note the value displayed on the weighing indicator with the load cell connected Zero balance the weighing indicator and stand or hang with your weight over the connected load cell Note the weight increase A weighing indicator with only one connected load cell will give a too high readout Repeat previous steps for the other load cells Remember to note all readouts of these load cells Do not expect that all load cells give the same readout at the moment you connect them Usually load cells give readout values that vary by hundreds even thousands Especially when there is more weight on one load cell D3715 GB RevA Zero balance the weighing indicator press and hold ZERO for 3 seconds The value 0 appears on the display of the weighing indicator Note Connect the load cells to the J Box one at the time only one load cell connected at a time This will get a reading for each load cell While performing this test watch for any other symptoms such as erratic unstable readout flashing of RANGE on the display negative value etc If the readout appears abnormal with any load cell connected this load cell is probably bad Reconnect one load cell to the terminals in the J
9. the ingredient to be changed 4 Press to change the name EBIT will briefly be displayed followed by a flashing cursor EZ 3600 D3715 GB RevA EZ3600 User s manual 17 Digi Star K Digi Start EZ 3600 Printing an ingredient name Digi Star EZ 3600 Programming a new recipe Digi Start PE EZ 3600 Programming recipes Press repeatedly to delete an ingredient Press GI x 1 to enter the number 1 Press 2x is A 3x is B and 4x is C Use this method to enter all the letters of the alphabet using the numeric keyboard When you have entered a letter or number wait briefly before entering the next number or letter 8 Press to confirm Press to return to normal weighing mode Repeatedly press ao until INGRAM IS displayed Press Press to print all ingredients and the total amounts loaded per ingredient Press and hold until the weighing indicator emits a high pitched signal and PROGR is displayed The first programmed recipe or REC___ will be displayed Press Or Enter the required recipe number Press to confirm the entered recipe number D3715 GB RevA EZ3600 User s manual 18 Digi Star K Digi Start AN AD DGD IE S Ny A eg EZ 3600 Digi Star t EZ 3400 Programming recipes 5 Use N and VZ to run through the list with ingredients Press to select the displayed ingredient Enter the required ingredient am
10. Box the displayed value of each load cell depends on the type of load cell and the weight over the load cell Usually this value should be positive and stable Note If the weighing indicator responded to your weight the J Box is OK If the weighing indicator did not respond either the load cell or the J Box is bad Try the other load cells If the weighing indicator still shows no response the J Box is bad Replace the J Box Disconnect the first load cell and zero balance the weighing indicator Connect the second load cell Note the displayed value Zero balance the weighing indicator and stand or hang your weight over the connected load cell Note the weight increase If you hang your weight over a connected load cell after zero balancing the weighing indicator the displayed value is probably three or four times your weight The readout values of your weight over each load cell should be similar Bad load cells give an unstable readout RANGE flashes on the display or the displayed value is lower or higher than three times the average of the other load cells Any difference could be an indication of a bad load cell or a structural problem EZ3600 User s manual 35 Digi Start Installation INSTALLATION Mounting the indicator Rail mounting Wing mount RAM mount included included optional Figure 1 Mounting the weighing indicator Rail mounting standard and wing mount included RAM mount option included in RAM mount
11. EIGHT Di kp ken 1 4 ON OFF Switching the loud alarm signal ON Determination of the recipe mixing Ne NER 421 re time based on time or on the RETR number of mixing auger revolutions The number of input impulses PTO Aae de 422 0001 00 revolutions which correspond with one single revolution of the mixing auger The tolerance percentage of the eden OFF 5 1 5 7 10 ingredient amount to accept the 7 ULER ingredient Select WEIGHT or PERCNT and enter a value to activate an early warning indicating that the weighing indicator is reaching the preset amount PREALARM P 7740 amp P AL7 The number of seconds the INGR ADVANCEDELAY 443 MANUAL 1 3 5 7 weighing indicator should wait DELAY before automatically advancing to the next ingredient USER ID If this setting is GN the operator HENN 446 ON OFF should enter the user ID to use the VISERID weighing indicator RESIZING RECIPE 448 ON OFF If this setting is GN the operator can RESIZE adjust the recipe amount RECIPE T OTAL 451 ON OFF Displayed total weight of the recipe RECTOT to be loaded If this setting is 2N the weighing TOLERANCE OVERLOCK 453 ON OFF indicator does not automatically Er lg OERLE 10 20 30 60 advance to the next ingredient when exceeding the set tolerance DESA ALL 1 9 The feed zone of the groups to be F OZONE fed D3715 GB RevA EZ3600 User s manual 32 Digi Start List with direct access numbers
12. HO EE 36 Connecting the cables ccccceeeeccceeeeeseeeeeeeeeeeeceeeceeaeeeeeeesaeeeeeeesseeeeeeeeeseeeeeeessaeaeeeeeessaageeeeeeeaas 37 Connecting load cells to J BOX ccccccseeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeceeesseeeeeesaeeeeeeeesseaeeeeesaaeeeeeeeaeas 38 Changing setup and Calibration NUMDELS cccceccseeseceeeceeeeeeeeeeeeeeeeeeesseaeeeeeeessaeeeeessaaeeeeeeeeas 38 OPTIONAL EQUIPMENT cccccceeccceeceeeseeeeeecaeeeeeeeeseeeeeeeeseaeaeeeeeseeaeeeeeesseaeeeeeessseaeeeeeessaaeeeeeeeaaes 39 po EG ak GOUMTEN SCS PF scare secescarsncnenceeneicasuevesencacsenmscees EE EEE EE E EEE E 39 Transmitter r eCelVer ceccceeeccccsececcesecceeececcaececsaneecsaceessuucesaueeesauseeseueeessueeessueeessueeessaeeessneeeeseas 39 gele ge EE EEE EE ES EE 39 APPENDIX A1 EC DECLARATION OF CONFORMITY All rights reserved Reproduction of any part of this manual in any form whatsoever without Digi Star s express written permission is forbidden The contents of this manual are subject to change without notice All efforts have been made to assure the accuracy of the contents of this manual However should any errors be detected Digi Star would greatly appreciate being informed of them The above notwithstanding Digi Star can assume no responsibility for any errors in this manual or their consequence Copyright 2008 Digi Star Fort Atkinson U S A D3715 GB RevA EZ3600 User s manual Digi Star K Feed management so
13. ODE rrrnnnnnnnnnnrvvvnnnnnnrrvrnnrnnnererennnnne 11 ESO AIAG TCH CC DG EE ERE ES HE 11 RESIZING recipe weight cccceeccccesececcseeeceeseecesecceueeecsseeceaseecsseecsaueessadeesseueesseneeeteneeensaeetssees 11 Feeding groups ccccceececcescecceeecceueecceuscecseeeeceuseseeeecsueeeceseecsaueesseseeesaueeesageeeseueeeseueeessneessees 12 ADVANCED FUNCTION S oso eir ee EEEE EE EE E 13 Partially feeding groups rrrrnrrrrrnnnrrvnnnrrvnnnrnvnnnrnnnnnrnnnnnrnnnnnrennnssnnnnssnnnnnsnnnnnsnnnnennnnnsnnnnnsnnnnnusnnn 13 Return to the skipped ingredient rrrnnnnrrnrnnnnvvrnnnnrvrnnnnrnnrnnnnrnnnnnnrennnnnnsnnnnnsnrnnnnnssennnnnnsnnnnnssennnnne 13 Changing the feeding cycle NUMDETL ccccccseeeecceeceeeeeeeecaeeeeceeeeseeeseeeeeeaeaeeeeeesseaeeeeessaaeeeeeeeas 13 Clearing the indicator Memory cccccseseeecceecseeeeeeeeceeeeeeeeesaeeeeeeessaeeeeeeesseeeeeeesseeeeeeeessaaeeeeeeesaes 14 Re using recipe group data rrrnrnnnnnnnnnvnrnnnnernnnnrennnnnnrennnnrennnnnnrennnnnnsennnnsnennnnnsnennnnsnsennnnsennennn 14 Adding a group to group NIST cccccseeeeececeeeeeeceeeeeecaeeeeeseeeeeeseaseeeceaeeeeesaaeeeessaaeeeesaeeeeessaeeeeeeesas 14 EZ3600 V FRONT PANEL PROGRAMMING rmunnnrnnnnnnvnvrnnnnnnrnnnnnnnnnrnnnnnnnnnsnnnrnnnnnsennnnnnsnrennnnnnenee 16 PROGRAMMING RECIPES ssisssc25onsnccsscssnasananassessaiaceseaseacsecsaeransesatadeiasssacassinesioessarnieieGaseseacsaessoes50 17 Changing the programming Meth
14. ative Address J F Kennedylaan 235 5981 WX Panningen NL Model name EZ2400 EZ2400V EZ3400 EZ3400V EZ3600 EZ3600V EZ4600 SW2600EID SW4600EID RD2400V CAB CONTROL 2400 2400V 3400 3400V 3600 3600V Conformance to gt EN 61326 electrical equipment for measurement control and laboratory use see Report Number 307245 gt EN 55011 for Class B ISM equipment for industrial scientific and medical equipment see Report Number 307245 Beginning serial N 1001 Year of Manufacture 2008 We the undersigned hereby declare that the equipment specified above conforms to the above Directive s Manufacturer Legal representative in Europe i Star Europe B V Signature Signature Name Kevin Klubertanz Name Wim de Wit Position Director of Engineering Position Managing Director Place Fort Atkinson WI U S A Place Panningen the Netherlands Date 15 March 2008 Date 15 March 2008 D3715 Rev A EZ3600 User s manual A1
15. cator display while moving cables and wires and pressing on the circuit board inside the J Box You will see if there is a loose connection or bad solder joint Does the J Box have a bad connection or loose wires NO Y Bad connection Check the power supply cable for bad connections contacts Move the power supply cable Bad battery Replace the battery A weak battery may test good if it is tested with no load on the battery Bad power supply cable Make sure the red wire is connected to the positive side and the black wire to the negative side When using a multimeter to check the voltage do you measure between pin 1 positive and pin 2 negative The meter should show a value between 10 5 and 14 5 Vdc If using a tractor power supply cable the black wire is connected to the and the white wire to the Bad weighing indicator Try another weighing indicator even a different model or setup should function Dry out the J Box use a hairdryer Check cable strain reliefs for tightness Do cables have drip loops Is lid gasket damaged D3715 GB RevA EZ3600 User s manual 34 Digi Star e Trouble shooting GCONTINUED Disconnect all wires of the load cell cables from the terminals in the J Box Leave the weighing indicator switched on while disconnecting and reconnecting the wires It will not damage the load cells and weighing indicator if wires are shorted during this
16. de If an ingredient is loaded while the weighing indicator is in Hold mode press to exit hold mode Printing Note The serial port optional must be installed to print data Digi Start Reference technical manual D3648 on www digi star com EZ 3600 Backlight intensity ep 1 Press Until ZIMMER appears on the Digi Start erd 2 Press ED to reduce the backlight intensity by 60 Press again to return to full intensity D3715 GB Rev A EZ3600 User s manual 24 Digi Star K Deleting accumulative ingredient amounts Digi Stark EZ 3600 EZ 3600 D3715 GB Rev A EZ3600 User s manual Additional functions 1 Repeatedly press Until INGRNA IS displayed Press AY PRGRAN will briefly flash on the display followed by the first ingredient Press N or VA to select the required recipe Press and hold 23 Press The following text is displayed PRESS PRINT TO REPRINT PRESS ZERO TO DELETE ACCUMULATION PRESS NET GRUSS TO Quis Press to delete the total amount for corn Press 25 Digi Start Commonly used direct access numbers COMMONLY USED DIRECT ACCESS NUMBERS Pre alarm P ALT Message when the preset amount to be loaded is almost reached Enter 401 Digi Start WO N Press fa Press a again to select WEIGHT or PERCENT Press a Enter the pre alarm value in weight or percent i 7 fi as j x 3 F a 1 FEN i
17. ftware FEED MANAGEMENT SOFTWARE A full featured Windows based system that offers powerful and easy to use features TRACKER gt gt For additional information see www digi star com D3715 GB Rev A EZ3600 User s manual 1 Digi Start Cab control wireless CAB CONTROL WIRELESS Features e Wireless remote operation in front loader with full key control of the weighing indicator mounted on the feed mixer e Thanks to Cab Control the weight can be easily readout in your front loader e Ingredients can be loaded more accurately Functions e Communicates with several feed mixers e Easily call up recipes without leaving the front loader e Manual advance when loading ingredients Specifications e Built in wireless 2 4 GHz radios e Range up to 1000ft 300m e 24 channels e 12 or 24 Vdc systems gt gt For additional information see www digi star com D3715 GB Rev A EZ3600 User s manual 2 Digi Start Safety during use SAFETY DURING USE A Caution Cleaning Do not use running water high pressure cleaners hoses to clean the indicator Charging battery and welding Disconnect all cables from the weighing indicator before charging the battery or welding on the machine If cables are left connected the weighing indicator and connected load cells could be damaged Weighing indicator Remote display optional Disconnect all cables D3715 GB RevA EZ3600 User s manual 3 Digi Star K O
18. hing indicator displays LOAD RECIPE 4 ANIMAL is displayed Note If you work using a percentage per ingredient or an amount per ingredient the total amount TOTART will be displayed 5 Aflashing number will be displayed Change this number into the number of animals to be fed 6 Press en 7 The weighing indicator displays the name and amount of the ingredient to be loaded As soon as the ingredient is loaded the weighing indicator will count down to zero 8 Press to advance to the next ingredient To set automatic advance see page 33 D3715 GB Rev A EZ3600 User s manual 22 Digi Star K Loading and feeding recipes NELH L st 9 After the final ingredient has been loaded Digi Star RECIPE COMPLETE oi LOADED XXX KG will be displayed EZ 3600 1 The display shows the total amount of loaded recipe 2 As soon as dosing out starts the weighing indicator will count down to zero 3 Press to temporarily set the weighing indicator to 0 This function can be used to see how much has been dosed out per group if several groups are being fed 4 Press to read out the remaining weight af any time D3715 GB RevA EZ3600 User s manual 23 Digi Star K Additional functions ADDITIONAL FUNCTIONS Holding the displayed amount In Hold mode the displayed weight remains on the display while moving the feed mixer Digi Star RD 1 Press to hold the displayed weight 2 Press to return to normal mo
19. io number is used in combination with the Cab control option 1 Enter 231 2 Press ao 3 Press to delete the number and enter the new number 4 Press QU DOF Note Do not use the same number for two EZ 3600 UID 02 ER vir different weighing indicators Digi Star mn Changing the recipe amount on the weighing indicator RESIZE When starting a recipe the total recipe weight can be changed or the number of animals in a group can be adjusted Digi Starx t 1 Enter 448 Ni 2 Press a 3 Press again to select ON or GFF 4 Press QD Iz jinapi ri A i NV a ap 7 EZ 2400 Setting the time THE Enter 202 Press eo Press lt to move the cursor Press ZX to set the time Press QD Digi Start EZ 3600 D3715 GB Rev A EZ3600 User s manual 29 Digi Star K Commonly used direct access numbers Setting the date DATE Enter 204 Press Press lt to move the cursor Press to set the date Press QD EZ 3600 Digi Stark T Enter 439 Press Press wis again to select P Programming using TMR Tracker software or SCALE Front panel programming 4 Press QD ZS ob Nr Gr EZ 3600 D3715 GB Rev A EZ3600 User s manual 30 Digi Start List with direct access numbers LIST WITH DIRECT ACCESS NUMBERS 1 Enter the direct access number and press to go directly to the setting concerned 2 Pres
20. naadacedaddeeoeaesebadetcssbessasdeeon 24 selle 1 90 The GIS Play SC AIO eee S 24 Billie een ee tree ee E E E 24 Backlight INteNnsity ccccscccccsseeccseeeeeeeeeeeseeeeeseeeeeseeeeeseueeeseueeeseusessueeeseeeessueeessueeessaseessesaeeesaaes 24 Deleting accumulative ingredient AMOUNAS ccccseeeecseeeeceeeeeceeeeeseeeeeseueeeesueeessueeesseeeesueeessees 25 COMMONLY USED DIRECT ACCESS NUMBERS uunnrrnnnrvvnrnnnnrrrrnrrnnnnnrrnnrnnnsrrnsnnnrnnnnnsennrnnnsnenn 26 JE EEE EE 26 Automatically advancing ingredients rrrrrrnnrrrrrnnnrrvrnnrrerrnnnnrrnrnnnrenrnnnnrennnnnennnnnerennnnnnsennnnsnennnnn 26 TETEN 26 Eeen el ANG RE 27 BEE EE EEE ENE 27 D3715 GB Rev A EZ3600 User s manual Digi Start Table of contents Automatically advancing to next ingredient Manually advancing to next group rrrrnnrrrnnnrnnnn 28 PN 28 Weighing Indicator ID 7 feed mixer ID savanner 28 Radio NUMDET EE EN ME NM NN EE 29 Changing the recipe amount on the weighing indicator rrrrrnnnrrrrrrnnnnrrnnrnnnnnrrvnnrrnnnnnrrnnnnnnnnneen 29 NENNE semen cee ete tential E er ener A eee ee eae 29 SJ 41 HAG Aa EEE 30 TMR Tracker or Front Panel programming sssiacssascassinccuseressdentdserdeusdentdeuedtessenteeasaratasacaouseucueuevens 30 LIST WITH DIRECT ACCESS NUMBERS i msrrrnnnnrrnrnnnrrovnrrnnnnnrrnnrnnnnnrennrnnnnnnrnnnrnnnnnrennnnnnnnnennnnnnsnee 31 TROUBLE SHOOTING Ludde 34 NLA Nr 36 910 Lg LU 6 TG INGICAION EE EE EA 36 EGC CMGI SC
21. od ccccccseseeccecceesseceeeeeeeeeeeeeseeeeeeeeeseeeeeeeeessaeeeeeessaaeeeeeeeeas 17 Changing ingredient NAMES ccccccessseeeeeeeceeeeeeeeeceaeeeeeeeeeeeeeeeeeeeeeeeeeeesseeeeeeesseeeeeeeessaaeeeeeeeaaes 17 Printing an ingredient name swesesccswssendccwsissscsesses sasseonosestencswenchncdesscnasewoncnesavaeiadelsssessvasauncowcsenndiees 18 Programming a new recipe rrrnnnnnrnnnnnrnvnnnrvnnnnrennnnrennnnnennnnrnnnnnrnnnnnsnnnnnrnnnnnsnnnnennnnsnnnnnssennnsrennnne 18 Changing ingredient amounts in the FECIPE ccccccseeeceeeeeeeeeeeeeeseeeeeeeeseeeeeeeeeeseeaeeeeeesaeeeeeeeaags 19 Deleting recipe cceccccseececceseeeceeeeeceeeeeceeeeceueeessaeeesaaeeeesaeeeeeaeessaueeeseueessaueeeseueeessueeessaeeeessaneessaes 20 Calling UP A reCD E ED DN eT se eee eee ets 20 PFIN RECIPE iera E E O E E E A 21 Printing a single recipe rrrnnnnrrnnnnnernnnnvnnnnnennnnnrnnnnnrnnnnnennnrennnnnennnsrennnnrennnnnennnnnennnnennnnsnnnnnsennn 21 Printing all the recipes rrrrnnnrrrnnnrrvnnnvnvnnnvnvnnnrnnnnnrnnnnnsnnnnnsnnnnnssnnnnsrnnnnsrnnnnnrnnnnnrnnnnsnnnnsssnnnsennnn 21 LOADING AND DOSING OUT RECIPES errrrnnnrvrnrrnnnrrovnrrnnnrnrrnnrnnnnrsennrnnnnnsennnrnnnnnrnnnnnnnnnsennnnnnsnee 22 Loading recipe according to amount per animal rannnnnnnnnnnnnnvnnnnrennnnnrnnnnrennnnnennnnrennnnnennnnnennnnee 22 DOHO OUL ODE NE E EE 23 ADDITIONAL FUNG THONS vssscecececscecadscatecesssaseonaabesatecatesesabetesaducdentecndecad
22. ond to your weight Check all J Box and load cell cables for loose contacts cuts or pinched flat spots Are all values positive negative values indicate that the load cell concerned is mounted upside down Does the weighing indicator weigh you approx the same over all load cells The weighing indicator is probably not set up and calibrated correctly Check the decal on the bottom of the weighing indicator It shows the type of load cells for which the weighing indicator was calibrated By pressing the ON key while the weighing indicator is switched on the setup SETUP and calibration number CAL will appear successively on the display Ensure these numbers correspond with the numbers on the decal on the bottom of the weighing indicator Contact your dealer for additional information Repair or replace If the value is unstable or RANGE flashes on the display disconnect the J Box cable from the weighing indicator Is the value still unstable NO YES The weighing indicator is probably defective Test another weighing indicator to be sure Note Be aware of electrical interference that might affect the weighing indicator such as mobile phones CB radios radio towers electrical motors etc Make sure load cell cables are not attached to hydraulic lines or reservoirs Remove the cover from the J Box Is there moisture inside the J Box Check for loose connections Watch your indi
23. ount Press to confirm the entered amount Repeat steps 5 thru 8 for the other ingredients in the recipe to be programmed With the programming method Percentage per ingredient enter 75 for example as 75 00 and 5 75 as 5 75 10 Press to confirm the entered recipe 11 The weighing indicator calculates and displays the total amount of the recipe TOTAL 12 Repeat steps 1 thru 11 for the other recipes to be programmed 13 Press to quit program mode 1 Press and hold il the weighin Digi Starx pik gning indicator emits a high pitched signal and PROGRA is displayed 2 Press repeatedly until the recipe number to be changed is displayed 3 Press to select this recipe D3715 GB RevA EZ3600 User s manual 19 Digi Star K Programming recipes 4 The first ingredient name is displayed Digi Sta Digi Star followed by AMDUNT 5 Enter the new amount 6 Press to save the new amount and continue with the following ingredient 7 Repeat steps 5 and 6 for the other ingredients in the recipe 8 Press to save the changed recipe 9 Press G4 Note It is only possible to change ingredient amounts To add new ingredients to the recipe first delete the recipe then program it again EZ 3600 Deleting recipe Digi Star t a8 Press and hold until the weighing indicator emits a high pitched signal and PROGRA and the first recipe number are displayed in succession 2 Press re
24. peatedly until the required recipe number is oye 3 Press and hold Gas until PRESS ZERO TO guer DELETE RECIPE PRESS NET GRO 65 70 QUIT are EZ 3600 V OMICS displayed PU lt i i 4 Press to delete this recipe Press to return to normal weighing mode Calling up a recipe Digi Start 1 Press dts repeatedly until ACCU IS displayed 2 Press repeatedly until the required recipe is displayed 3 Press Kto display the various ingredients in the selected recipe 4 Press to return to normal weighing mode f EE 340 0 aan l n D3715 GB Rev A EZ3600 User s manual 20 Digi Star K PRINTING RECIPES Printing a single recipe Printing recipes Note The serial port optional must be installed in order to print Dig Start EZ 3600 D3715 GB Rev A EZ3600 User s manual Press repeatedly until the required recipe is displayed Press E to print this recipe Press to return to normal weighing mode Press to display the first recipe Press 6 to print this recipe Press again to print all the recipes saved in the memory Press to return to normal weighing mode 21 Digi Start Loading and feeding recipes LOADING AND DOSING OUT RECIPES Loading recipe according to amount per animal Digi Star st Digi Start EZ 3600 Dig Start 1 Press repeatedly until the recipe to be loaded is displayed Press to start the recipe selected 3 The weig
25. pes in the memory press to overwrite this data Remove DataKey after data have been transferred To download data of completed recipes Insert the DataKey in the weighing indicator The weighing indicator automatically sends data to the DataKey Remove the DataKey DataLink modes Operation BPE JENTE ESSET DataLink connects with the weighing indicator PLi DataLink sends data to the weighing indicator BLIN The weighing indicator gives a message that all data has been received until a message right column appears on the display Press to select this The weighing indicator marks uncompleted recipes as being completed and sends data of the completed recipes to DataLink Note After data has been sent uncompleted recipes will be deleted Weighing indicator data formats Data can be sent to the weighing indicator in two different modes Complete load mode Each load is prepared by the TMR Tracker software In this mode groups are assigned to recipes and an accurate load is prepared Recipe and group list The TMR Tracker software sends the recipe and group data in two mode separate lists The operator selects the recipe to be prepared and the dose outs per group D3715 GB RevA EZ3600 User s manual 8 Digi Start Loading and feeding in complete load mode LOADING AND FEEDING IN COMPLETE LOAD MODE Loading recipes Digi Start 1 Press Cr Gr EZ 3600 1 The weighing indicator displays recipe group numbe
26. r and feeding number in succession gt Press A and NT to select the required recipe 3 Press to start the recipe selected If the RESIZE function is activated the recipe amount for the group s can be adjusted 1 Enter the new recipe amount or keep the Original amount 2 Press lt The weighing indicator recalculates the recipe Note Press to change the number of animals instead of the recipe amount After the number of animals has been changed the weighing indicator will automatically adjust the recipe amount Press to accept the recipe amounts of the group s without adjusting them If the weighing indicator indicates that the resized recipe exceeds the capacity of the feed mixer press to ignore this message D3715 GB RevA EZ3600 User s manual 9 Digi Star K Loading and feeding in complete load mode igi S 1 The first ingredient and the corresponding of amount will flash on the display 2 AS soon as the amount starts to approach zero the alarm light starts flashing and you will hear an alarm signal 3 a Manually advance next ingredient When the ingredient amount to be loaded has been reached press C to accept this amount Press a again to advance to the next ingredient b Automatically advance next ingredient When the ingredient amount to be loaded has been reached the weighing indicator will automatically advance to the next ingredient Note See pages 26 27 and 28 for se
27. rl er a FAR d J ig ER Press as h Fa n J a DE yi HL EZ 3600 O A W N Automatically advancing ingredients When automatically advancing to next ingredient the weighing indicator will automatically advance to the next ingredient as soon as the current ingredient has been loaded taking the set tolerance and delay time into account Tolerance TOLER Tolerance is a percentage of the desired ingredient amount When reaching the Desired amount minus Tolerance the weighing indicator will accept the loaded amount and automatically advance to the next ingredient depending on the delay time Digi Start DO 1 Enter 442 Vi 2 Press D 3 Press eo until the desired percentage tolerance appears on the display H35 OFF 0 5 1 5 1 OR IL 4 Press Q co UT ma GEPI Pa RT 48 Fe 7 VRC KODE N EZ 3600 D3715 GB Rev A EZ3600 User s manual 26 Digi Start Commonly used direct access numbers Group tolerance T ATHD amp PENTOL Only available in group list mode Enter 462 Press eS Press cd again to select WEIGHT or PERCENT Press On the display appears PENTOL Digi Star Enter the required value in weight or percent Press QU oar wO LD EZ 3600 Delay time DELAY Enter the time that the weighing indicator should wait before advancing to the next ingredient to be loaded 1 Enter 443 2 Press amp 3 Pre
28. s to change the setting 3 Press to store the setting Setting Access Options displayed CIS Ea N bold default Description MENU 1 BASIC FUNCTIONS IN MOST WEIGHING INDICATORS English ENGLSH Dutch NEGERL French FRANCS German DEUTSH LANGUAGE Italian LANGAG Portuguese Spanish Danish Hungarian M Ln i Settings and texts will appear in this language on the display ro Lee PJ 11 73 gt ju UT L nen rs bn IT a IR 70 5N _ I nd WEIGHING INDICATOR Identity number of the weighing ID SETUP indicator feed mixer number 5 rol D IL LIL MENU 2 TIME PRINT COMMUNICATION amp WEIGHING FUNCTIONS TIME FORMAT 201 24 HR Time format FAE F AM PM AM PM or 24 hour 1 TIME XX XX XX Use Select and Function key to TIME set the time 1 mm dd 2 mm dd yy 3 mm dd yyyy DATE FORMAT 4 dd mm DATE F 5 dd mm yy 6 dd mm yyyy Date format 7 ddmmyy 8 ddmmyyyy DATE 204 Enter XXXXXX Use Select and Function key to DATE set the date WEIGHING Weighing indicator number to INDICATOR NR 231 communicate with the Cab SCL NO control D3715 GB Rev A EZ3600 User s manual 31 Digi Start List with direct access numbers Setting Options displayed display bold default Description MENU 3 CALIBRATION SETTINGS WEIGHING INDICATOR ia UNIT LB KG Display in Ib or kg Lorn MENU 4 PRESET RECIPE amp COUNTER FUNCTIONS W
29. ss Cs until the required delay time d seconds appears on the display MANUAL 1 2 3 5 7 10 20 3G GR 50 4 Press Ch Note If automatically advancing to the next ingredient is not required set this setting to MANUAL Po Po j W d p A gr y i j pP Ya EZ 3600 D3715 GB Rev A EZ3600 User s manual 27 Digi Star K Commonly used direct access numbers Automatically advancing to next ingredient Manually advancing to next group MANPEN Automatically advancing to next ingredient manually advancing to next group EE DE 1 Enter 461 Wi 2 Press amp l 3 Press to select ON or GFF 4 Press QD p 7 fm ma da FN oe ai ferd 1 re i ht Drive ratio DRATIO Drive ratio is the number of revolutions of the power take off of the feed mixer divided by the number of revolutions of the mixer in the feed mixer 1 Enter 422 2 Press ao 3 Enter the required drive ratio 4 Press QD EZ 3600 Weighing indicator ID feed mixer ID SCALED Each weighing indicator has a unique ID number 1 Enter 108 2 Press eS 3 Press cuzar to delete the old ID number Enter the new ID number 4 Press QU Note The TMR Tracker software ID number must correspond with the ID number of the feed mixer EZ 3600 D3715 GB Rev A EZ3600 User s manual 28 Digi Start Commonly used direct access numbers Radio number SCL NO The rad
30. tes that the resized recipe exceeds the capacity of the feed mixer press to ignore this message 1 The first ingredient and the corresponding amount will flash on the display 2 As soon as the amount starts to approach zero the alarm light starts flashing and you will hear an alarm signal 3 a Manually advance next ingredient When the ingredient amount to be loaded has been 2 D reached press gt to accept this amount TI Aa Press again to advance to the next EZ 3600 i ingredient or b Automatically advance next ingredient When the ingredient amount to be loaded has been reached the weighing indicator will automatically advance to the next ingredient See pages 26 27 and 28 for settings Note To load the ingredients in a different order press AA or VW to select the required ingredient Press to start loading this ingredient D3715 GB RevA EZ3600 User s manual 11 Digi Star K Feeding groups Digi Start Loading and feeding in recipe and pen list mode After the last ingredient has been loaded RECIPE COMPLETE will appear on the display Press The weighing indicator shows the groups to be fed Press ZN or XZ to select the required group 3 Press a 4 The weighing indicator shows the group to be fed and the corresponding recipe amount Feeding can be started a Manually advance When the recipe amount to be fed has been dosed out press 9 to accept this Press
31. ttings Note To load the ingredients in a different order press AA or VW to select the required ingredient Press to start loading this ingredient Feeding groups When the ingredients have been loaded the weighing indicator will show the first group to be fed 1 a Manual advance Press CD to select the group to be fed When the amount to be fed has been dosed out press to accept this Press again to advance to the next group or b Automatic advance When the amount to be fed has been dosed out the weighing indicator will automatically advance to the next group After the last group has been fed following message will appear on the display RECIPE COMPLETE Note Do not press GE To feed groups in a different order press AA or VW to select the required group Press to start feeding this group D3715 GB RevA EZ3600 User s manual 10 Digi Start Loading and feeding in recipe and pen list mode LOADING AND FEEDING IN RECIPE AND GROUP LIST MODE Loading the recipe Digi Star i 1 Press 2 On the display appears for example RECIPE URY LOW TOT 2500 3 Press N and WZ to select the required recipe 4 Press eD to start loading the selected recipe If the RESIZE function has been activated the recipe amount can be adjusted 1 Enter the new recipe amount or keep the Original amount 2 Press The recipe is recalculated EZ 3600 Note If the weighing indicator indica
32. verview weighing indicator OVERVIEW WEIGHING INDICATOR O 4 s 1 gt Digi Start D 1 press and hold for 3 seconds to zero balance the weighing indicator 2 Warning light pre alarm light flashes and alarm sounds when weight is within preset limit to hold displayed weight when moving the machine D to switch on weighing indicator Press this key while the weighing indicator is on to run the self test 6 to switch off weighing indicator 7 Display to display actual values and settings 8 to temporarily zero the weighing indicator Net mode 9 to register or print the displayed weight 10 to toggle between net and gross weights to select recipes 12 AD to enter user and feed cycle numbers Any user number can be entered as long as this number has not been assigned by the management software D3715 GB Rev A EZ3600 User s manual 4 Digi Start Overview weighing indicator 13 to clear lt Backspace gt 14 to start dosing out recipe for groups List mode See page 12 15 to confirm modification or select the next item 16 Arrow keys to scroll through a list of information 17 Keyboard to enter numbers and letters 18 to display extra information 19 D to display extra tasks 20 R to perform the selected task 21 DataKey to transfer data from computer to
33. weighing indicator and vice versa 22 Serial port printer port communication with inputs and outputs of the computer and other digital devices optional 23 Port for remote display to connect the remote display optional 24 Load cell port to connect the J Box cable 25 Power supply port to connect the power supply cable 26 Port for DataKey to insert the DataKey Turn the DataKey to upload download data 27 Serial number gt gt See pages 36 37 and 38 for installation instructions D3715 GB Rev A EZ3600 User s manual 5 Digi Star K Operation OPERATION Switching on the weighing indicator 1 Press QU 2 Enter the user number if required 3 Press En 4 Press and hold 02 for 3 seconds to zero ZERO balance the weighing indicator D3715 GB RevA EZ3600 User s manual 6 Digi Start Using EZ3600 V as a data transfer unit USING EZ3600 V AS A DATA TRANSFER UNIT Recipes can be programmed using the TMR Tracker software and sent to the EZ3600 V unit via DataKey or DataLink When running in PC mode it is not possible to program a recipe using the front panel To set unit to PC programmable see page 30 TMR Tracker or Front Panel programming D3715 GB RevA EZ3600 User s manual Digi Start Data transfer DATA TRANSFER DataKey mode 1 Insert the DataKey in the weighing indicator 2 Press to upload data Note If the weighing indicator displays uncompleted reci
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