Home

User Manual

1. LOAD GENS 2S 32 33 34 19 20 21 27 AUX INPUT2 AUX INPUT3 AUX INPUT4 AUX INPUTI AUX INPUT5 ENGINE TEMP OTL PRESSURE sut MAGNETIC PICKUP HGM7120 ic plication diagram SWITCHI SWITCH2 U l ihm 1 g 5 E ov ma TE mE w N G 1 aux TU UU __ AUX i ee H Pag OUTPUT2 IB ICOM Pa E 71 24 2 B ea ae gt D 2 E RS BE o al 3 mm 2 2 gt a E ES MAGNETIC PICKUP HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 55 of 67 HGM7200 HGM7100 AUTO START MODULE 13 Installation Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutoff dimensions for panel please refers to as following j z CUT OFF e 39mm 8mm 1 Input of battery voltage Note HGM7200 7100 series contr range of battery voltage 8 35VDC Negative o ith the shell of starter stable The wire s di and which is connected to and B of ave floating charger please firstly connect output to battery s positive and negative directly then connect wire ttery s positive and negative to
2. with backlit Chinese English or other languages display gentle press button for operation Acrylic materials used for protecting LCD screen wear and scratch resistant performance is better Silica gel panel and push buttons used more strong ability of adapting high low temperature Has RS485 communication port and remote controlling remote measuring remote communication functions by the ModBus protocol which controller has RS485 port only HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 7 of 67 HGM7200 HGM7100 AUTO START MODULE With SMS Short Message Service function When genset is alarming controller can send SMS automatic to max 5 telephone numbers User can control or check genets by sending Short Message which controller has GSM port only Has CANBUS port and can communicate with J1939 genset which controller has CANBUS port only Suitable for various system of 3 phase 4 wires 3 phase 3 wires 1 phase 2 wires and 2 phase 3 wire 120 240v power 50 60HZ Senses and shows gens or mains 3 phase voltage current power frequency Parameters Mains Line voltage Uab Ubc and Uca Phase voltage Ua Ub and Uc Phase sequence Frequency F1 Load Current IA IB IC Each phase and total active over and under voltage over and under frequency functions For gens has over and under voltage over functions 3 fixe ors tem
3. N m bar 1b in psi pa 1Pa 1 1 02x10 5 1x10 1 45x10 4 1kgf cm 9 8x10 1 0 98 14 2 1bar 1x10 1 02 1 14 5 ipsi 6 89 103 7 03 10 6 89x10 7 1 11 Commissioning Please make the under procedures checking before commissionin Check all the connections are correct and wires diameter is S 2 Ensure that the controller DC power has insurance negative connected to start battery are correct 3 Scram button s normal close point is connected ence stop and insurance must be connected with posit start battery 4 Take proper actions to prevent en e g Remove the connection wire of fuel value the start battery power on choose manual mod e routine 5 Set controller under man ress start button genset will start After the setting times a press stop to make co the mains normal delay controller will transfer ATS if have and into mains load After cooling time controller will stop genset and make it in to stand by time until there is abnormal of mains 8 When mains is abnormal again genset will be started auto and into normal running then controller send signal to make gens switch on and control the ATS as gens load If not like this please check ATS wires connection of control part according to this manual 9 f have any other questions please contact Smartgen s service HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 53 of 67 HGM7200 H
4. be set via controller SYSTE IN 6 status M in trial test ING mode AUTO Start status RUNNING in Auto mode Genset 5 GENSET ALARM stop to alarm or trip alarm STOP Cannot start START in stop mode Start Start in genset SMS START OK manual or auto mode AUTO NOT Cannot start START in auto mode 3 SMS STOP MODE SMS STOP OK Set as stop mode 4 SMS MANUAL SMS MANUAL MODE MODE OK 5 SMS TEST MODE SMS TEST MODE OK Set as trial test mode 6 SMS AUTO MODE SMS AUTO MODE OK Set as auto mode 7 SMS DETAIL Re back information can Gets details information of genset HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 58 of 67 HGM7200 HGM7100 AUTO START MODULE software Note when sending orders user need to follow SMS orders in above form and all the letters must be capital A Note details information of re back including working mode mains voltage gens voltage load current mains frequency gens frequency active power apparent power power factor battery voltage voltage water temperature oil pressure oil level rotate speed total running time genset status and alarm status 15 Connections of controller with J1939 engine 15 1 CUMMINS ISB ISBE Terminals of Connector B controller Fuel fuel relay 39 output il Start relay output to starter ECU
5. Numbers of generator pole this value can be calculated starters rotate speed to the engines which don t have magnetic pickup HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 34 of 67 HGM7200 HGM7100 AUTO START MODULE No Items Parameters Defaults Description Gens rated voltage 30 30000 230 To offer standards for detecting of gens over under voltage and loading voltage If using voltage transformer this value is first voltage of transformer Loading voltage 0 200 85 Gens rated frequency 10 0 75 0 Setting value is percentage of gens rated voltage andards for ing of over under and loading Loading frequency value is percentage of gens rated frequency When gens frequency is under loading frequency won t enter into normally running during the period of when controller ready to detect loading 0 1 0 Disable 1 Enable 0 200 120 Setting value is percentage of gens rated Gens under voltage Delay value also 9 voltage 0 200 80 can be set shutdown Gens over 10 frequency 0 200 114 Setting value is shutdown percentage of gens rated Gens under frequency Delay value 11 frequency 0 200 80 also can be set shutdown HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 35 of 67 HGM7200 HGM7100 AUTO ST
6. 30 Aux Manual Start be started auto when input is in e gen can be shutdown auto 31 Reserved 32 Reserved 33 Simulate Stop key 34 Simulate Manual key 35 Simulate Test key Simulate Auto 36 key An_ out butto an be connected and Simulate Start panel 37 key Simulate In auto mode mains are normal when input is 45 Aux Mains OK 4 active 46 Aux Mains 201 mode mains are abnormal when input is active 47 Reserved 48 Reserved 49 Reserved 50 Reserved HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 49 of 67 HGM7200 HGM7100 AUTO START MODULE 8 4 Selection of sensors form 4 No Description Remark 0 not used 1 defined resistance curve 2 defined 4 20mA curve 3 VDO 4 CURTIS Defined resistance s Temperature 5 VOLVO EC scope is 0 6 sensor 6 DATCON default is SGX kind 7 SGX sensor 8 SGD 9 SGH 10 PT100 11 15 reserved 0 not used 1 defined resistance c 2 defined 4 20mA cuite Id resistance s 2 Pressure 2 is 0 6 sensor is SGX kind 6 DATCO Bar d resistance curve Defined resistance s d 4 20mA curve scope is 0 6 default is SGH kind sensor equip for sensor of 4 20mA 8 5 Conditions of start successfully selection No Setting description 0 Gens frequenc
7. power Warning when there is load current transformer s from open circuit 5 Pressurization test when controller had been panel if need the Pressurization test please disconne tyton connections in order to prevent High pressure into co ler and age it 14 GSM short message nd remote control alarm it will send short message to phone number t stop trip stop and trip not stop will be sending to the set Warning alarms are selected according to set to be sent to the phone number 14 2GSM short message remote control Users send order message to GSM mode then controller will make actions according to this SMS order and re back operations information Controllers only do the orders by set Detail orders as following SMS orders Re back information Description 1 SMS GENSET GENSET ALARM When Gets HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 57 of 67 HGM7200 HGM7100 AUTO START MODULE genset is status of stopping to genset alarm 1 IN STOP Standby in GENSETATstandpy 80 mode SYSTEM IN MANUAL Standby MODE manual GENSET AT REST mode SYSTEM TEST Standby in MODE trial te GENSET AT REST mode EN IN AUTO Standb GENSET AT REST SYSTEM STOP MODE GENSET IS RUNN SYSTEM MODE GENSET
8. A If Open breaker check detect is SELECT disable Press gens switch on or off if gens has taken load will output unload HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 19 of 67 HGM7200 HGM7100 AUTO START MODULE signal if taken no load gens will output load signal if mains has taken load mains will unload and then gens will take load Press mains switch on or off QD if mains has taken load will output unload signal if taken no load mains will output load signal if gens has taken load gens will unload and then mains will take load B If Open breaker check detect is SELECT enable If transfer load from mains to gens need to press mains switch off k Then after switch off delay press gens switch on it is no action when press key of gens switch on directly The way that from gens to mains is as same as above Auto transfer procedures When controller is in Manual Test Aut 4 control procedures will start through automatic transfer 1 If configurable input port is co ted wi ing breaker signal A If Open breaker check dete CT disable When transferring load fro s controller begin detecting fail to transfer then the o Sfer rest delay will begin After detecting time up if switc ns will not switch on otherwise gens switch on Detecting tra i gens switch on After detecting time up if switch on If transfer fail and warning SELECT e
9. 7 4 5x OPERATION 5 1 KEY FUNCTIONS 5 2 DISPLAY designie 5 2 1 MAIN DISPLAY 5 2 2 BASIC PARAMETERS SETTING MENU 5 2 3 ADVANCED PARAMETERS SETTING b 5 3 AUTO START STOP OPERATIOND 5 4 MANUAL START STOP 9 18 5 5 SWITCH CONTROL PROCEDURES 4B 19 5 5 1 HGM7X20 SWITCH CONTROE RROCEDURES 5 5 2 HGM7X10 SWITCH FORM 2 8 2 1 DEFINED PERIOD OUTPUT citet tbi edv tend 46 8 2 2 DEFINED COMBINATION OUTPUT ccssccescscesessesccseecrseescesessesesseeerees 46 8 3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS FORM ALL IS ACTIVE WHEN CONNECT GRAND FORM 3 47 8 4 SELECTION OF SENSORS FORM 4 enne 50 8 5 CONDITIONS OF START SUCCESSFULLY 50 9 PARAMETERS SETTING eren 51 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 4 of 67 HGM7200 HGM7100 AUTO START MODULE 10 SENSORS SETTING uidit cette che du etra ci dite ld tiges 52 11 COMMISSIONING s 2 eit Ratten 53 12 TYPIGAL APPLICAT QN uius nitatur kc v id n e a bae ndo 54 13 INSTALLATION iP 56 14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 57 14 1 GSM SHORT
10. 0 0 Disable 1 Enable transformer 7 Setting of mains 0 1000 120 Setting value is mains over voltage 8 Setting of mains 0 1000 under voltage 9 Setting of mains 0 1000 over frequency 10 Setting of mains 0 1000 11 Monitor mains 0 1 miss phase Monitor mains i anti phase Ven Timer setting Time from mains 1 Start delay 1 abnormal or remote start signal is active to genset start Time from mains normal p del 1 or remote start signal is inactive to genset stop Time of heat plug is 3 Preheat dime 0 3600 5 0 pre power up before starter is power up Paes eee 3 60 8 8 of starter power up each time The second waiting time 5 Crank Rest time 3 60 S 10 before power up when engine start fail HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 31 of 67 HGM7200 HGM7100 AUTO START MODULE No Items Parameters Defaults Description During this period low oil pressure high temperature under 6 Safety on time 1 60 5 10 speed under frequency under voltage charging failed alarms are all inhabitable 7 Startidle time 0 3600 8 0 genset when starting Warming ti before 8 Warm up time 0 3600 S 10 genset swit 9 Coolant time 0 3600 5 10 10 Stop idle time 0 3600S 0 ne Wien Energized to Stop ETS time n time when 1 stopping 12
11. Fail to Stop time om over of idle delay to stopped when ETS Energized to Stop time is set as 0 Time from over of ETS hold delay to stopped when ETS Hold output time is not equal 0 Time from genset stopped to standby Default common genset not J1939 When connected to 41939 engine choose the correspond type Tooth number of engine 10 300 Tooth number of the engine for judging of starter separation conditions and inspecting of engine speed See installation instruction as following HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 32 of 67 HGM7200 HGM7100 AUTO START MODULE Warn setting No Items Parameters Defaults Description For offer standards to 3 Engine rated 0 6000 RPM 1500 judge of over speed speed under speed and loading speed Setting value is percentage of rated speed Controller detects 4 Loading speed 0 100 90 when wil Tiad Wort switch on when speed is under loadin Time p 059 er Speed speed is delay the 1 6 Loss of Speed 0 1 0 action Over Speed 15 Shutdown setting Venue rated 8 Under Speed Shutdown setting 9 Over Speed value is Warn setting D of rated 10 Under Speed speed and delay amp return values also can be set Rated voltage of battery To offer standards for
12. action 2 no action When t outside Hi temperature 3 PON 50 300 C 98 Ot S connected sensor is over this value Hi temperature sending 4 Aria warning This value is be 9 detected only after safety delay is over The delay and return value also can be set 0 Disable 1 Enable SGX Details in Form 5 PORE 0 warning 2 BST 0 1 shutdown action 2 no action HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 38 of 67 HGM7200 HGM7100 AUTO START MODULE Items Parameters Defaults Description Low pressure shutdown 0 1000 kPa 103 When pressure of outside connected sensor is over this value sending Low pressure shutdown warning This value is be detected only after safety delay is over The delay value also can be set Low pressure warning 0 1000 kPa 124 When outside sensor is Liquid level sensors 1 Type of curve 0 15 Open circuit action O warning 1 shutdown 2 no action When level of outside connected sensor is lower than this value sending Low level warning This value is be detected all the time The delay and return value also can be set Programmable sensor 1 setting 0 1 0 Disable 1 Enable This can be set as temperature pressure and liquid lever sensor Programmable sensor 2 HGM7
13. DB Normal open passi 11 Relay output port 3 contacts of relay 12 Programmable 2 5mm 16A output of i 13 Relay output port 4 contacts Charge enerator Ene 14 9 9 1 0 is no this D port input Programmable 19 Relay output port 5 aes Details see 16 Programmable form 2 Relay output port 6 17 Connected to temp sensor Setting Connected to oil pressure sensor items see form 4 Connected to oil level sensor A input port 1 Tnm 23 Programmable iom input port 2 __ Setting Programmable Ground connected is 24 1 0mm items see input port 3 active Ve form 3 Programmable 25 1 0mm input port 4 26 Programmable imm input port 5 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 28 of 67 Public 27 Public terminals of terminals of sensor controller inner are sensor connected to battery negative 28 Programmable omm Ground connected 15 Setting input port 6 active Ve on Programmable HGM7100series 29 1 0mm form 3 input port 7 without P 30 2 Connected to temperature oil Setting Ecc pressure or fuel level sensors items see 31 9 HGM7100 series without sensor 2 pensioner Outside connected t 32 A phase monitoring 1 5mm of current transfo
14. Lock and there is in the lef when input is active 7 Reserved 8 Slow Control Mode 9 Inhibit Auto Stop prohibit gens 10 Inhibit Auto Start auto when input 11 Inhibit Scheduled rohibit fixed timing start genset 12 Reserved 13 Aux Gens ens loading switch s Aux point ibit genset switch on when input is active Connect mains loading switch s Aux point Prohibit mains switch on when input is active 19 20 Reserved All shutdown alarms are prohibited except 21 Inhibit Alarm Stop emergence stop Means battle mode or over control mode 22 MS LLL All outputs are prohibited in this mode Mode 23 Reserved 24 Reset Controller will set maintenance time and date as Maintenance default when input is active HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 48 of 67 HGM7200 HGM7100 AUTO START MODULE 25 Reserved 26 Aux High Temp 27 Aux Low OP In auto mode when input is active genset can Remote Start On be started auto and with load after genset is OK 28 me Load when input is inactive genset can be shutdown auto In auto mode when input is active genset can Remote Start Off be started auto and without load after genset is 29 55 Load OK when input is inactive genset can be shutdown auto In auto mode when input is active
15. controllers positi Dut ports in order to prevent charge tooth of flywheel Its connection wires to controller should ielding line The shielding layer should connect with No controller while another side is hanging in air The else two re connected with No 17 and No 18 terminals in controller The age of speed sensor should be within 1 24VAC effective value during the full speed 12VAC is recommended in rated speed When install the speed sensor let the sensor is spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at last 3 Output and expand relays Careful all outputs of controller are relay contact output type If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or increase resistance capacitance return circuit when coils of relay has AC current in order to prevent disturoance HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 56 of 67 HGM7200 HGM7100 AUTO START MODULE to controller or others equipment 4 AC input Current input of controller must be connected to outside current transformer And the current transformer s secondary side current must be 5A At the same time the phases of current transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct Note COM port must be connected to negative pole of batte
16. of system for its compact structure advanced circui high reliability 2 Order Information and Mod 2 1 Order Information 7 12 Generator Postfix Series Function Add series or change type based on fundamental type 71005 5 Add RS485 Port 7200Series AMF Add CAN Bus Port if without postfix to Start Module AMF means Auto Mains Failure module 2 2 Modules Comparison 7220 7210 7120 7110 7120 7110 7120 7110 Numbers of digit input port g d 3 Numbers of 8 8 6 6 6 6 6 6 relay output 1 Numbers of 5 5 3 3 3 3 3 3 sensors 2 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 6 of 67 HGM7200 HGM7100 AUTO START MODULE AMF e e e e RS485 e e 55 5 5 1939 USB Real time clock Event log Note 1 Including of two fixed output ports start output and fuel output 2 HGM7220 7210 s analog sensors are composed by 3 fixed pressure fuel level and 2 configurable sensors Other composed by 3 fixed temperature pressure liquid level 2 3 Models abbreviation Abbreviation Description HGM72X0 71 0 7 20 HGM7X10
17. of setting and over current alarm is set it will send a stop alarm signal HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 24 of 67 HGM7200 HGM7100 AUTO START MODULE No Type Description When count down time is O and select the Maintenance UM 11 Maintenance Over Time is set it will send a stop Over Time alarm signal When controller gets stop alarm from engine via TE EOL Aan J1939 it will send a stop alarm signal 13 ECU Com Fail When controller not gets data from engine via Shutdown J1939 it will send a stop alarm signal When controller detected genset s reverse 14 Reverse Power power value power is negative is over value of Shutdown setting and the reverse power acti arm is set it will send a stop alarm sign When controller detected 15 Over Power power value power is posi Shutdown value of setting and the Fa 16 Temperature Sensor i Open Circuit 17 High Temperature Shutdown 18 Pressure Sensor Open Circuit 19 LowOP Sh en controller detected sensor is open circuit and this alarm is set it will send a shutdown alarm signal When controller detected sensor is open circuit and this alarm is set it will send a shutdown alarm signal 22 Programmable Sensor 1 High When controller detected sensor value is over than upper limit alarm and this alarm is set
18. passport is 00318 in order to prevent others change the senior parameters setting user can change it Please closely remember it after changing If you forget it please contact Smartgen services and send all information in the controller page of ABOUT HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 11 of 67 HGM7200 HGM7100 AUTO START MODULE 5 2 LCD DISPLAY 5 2 1 Main display Main display screen pages for turning pages while for turning screen Status including as below Status of genset mains and ATS 2 Engine including as below Speed temperature of engine engine oil pressure programmable Aux 1 programmable Aux 2 battery vo accumulated running time accumulated starts times A Note if connected with J1939 engine via rt page still contains coolant pressure coolant level fug ature oil pressure inlet and outlet port temperature turbo p umption and so on different engine with different p Gens including as below Phase voltage line voltage ue equence Mains including as phase sequence se total active power plus minus each phase and total inactive power s minus each phase and total apparent power each phase and ave wer factor plus minus accumulated energy kWh kVarh Note when only mains switch on and indicator light count active and inactive power apparent power not accumulate electric energy Counting th
19. power Set configurable output 1 as ECU power Configurable output port 1 Remark Screen for the J1939 cable Connect at Cummins ECU end only J1939 Use only screened 120 SAE J1939 impedance cables approved signal specifically for use in CANbus applications J1939 Use only screened 120 CAN L SAE J1939 impedance cables approved return specifically for use in CANbus applications Engine type Cummins ISB HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 59 of 67 HGM7200 HGM7100 AUTO START MODULE 15 2 CUMMINS QSL9 Suitable for CM850 engine control mode Terminals of 50 PINS Remark controller connector Fuel fuel relay 39 output Start relay output Connect to starter coil directly Controller 9 PINS Remark terminals connector CAN communicatio ieldin CAN GND de DS line connect 4 shield E terminal onl SAE J1939 i AN signal C SAE J1939 return D Engine type Cummins CM850 15 3 CUMMINS QSM11 Suitable for CM570 engine G2 Terminals controller Remark Outside expand relay when oil output using make port 5 and port 8 of C1 be connected Connect to starter coil directly Terminals of 3 pins data link Remark connector CAN communication shielding CAN GND C line connect this terminal only CAN H A U
20. 0 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 41 of 67 HGM7200 HGM7100 AUTO START MODULE No Items Parameters Defaults Description Active type 0 1 0 Same as above 8 2 Enable definition of programmable output ports form form 2 No Type Functions description 0 Not used 1 Custom Period 1 output 2 Custom Period 2 output 3 Period 3 output 4 Custom Period 4 output 5 Custom Period 5 output 6 Custom Period 6 output Details of function descriptions please 7 Custom Combined 1 following 8 Custom Combined 2 9 Custom Combined 3 10 Custom Combined 4 11 Custom Combined 5 12 Custom Combined 6 13 Reserved 14 Reserved 15 Reserved 16 Reserved over speed alarm stop and 17 Air flap argence stop It also can close the air the engine 18 Actions in warning shutdown trips Can be connected outside alarm When programmable input port is active of alarm mute can prohibit its output tro Actions after genset start and breaker when genset stopped completely 20 p Control It is controlled by fuel pump of level sensor s setting bound 21 Heater Control It is controlled by heating of temperature sensor s setting bound 22 Cooler Control It is controlled by cooler of temperature sensor s settin
21. 1 Page 13 of 67 HGM7200 HGM7100 AUTO START MODULE Example Speed of engine Voltage of gens 5 2 2 Basic parameters setting menu Including as following amp Conditions of successful start O Number of engine teeth Rated speed O Rated voltage of gens Rated frequency of gens Rated voltage of mains Rated frequency of mains my me 5 Changing ratio of current transfor Rated current O Rated power Voltage of battery Time and date Start idle time my mw Warm up time O Cooling time O Stop idle time ETS Energize to Stop hold time Fail to stop time HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 14 of 67 HGM7200 HGM7100 AUTO START MODULE Example Form 1 OQchange the items setting form2 setting Conditions of start Form 2 setting Form3 press to previous men Q back to previous menu m 1 Form 3 setti orm 1 frequency speed 5 2 3 Advanced parame Including Mains Timers O Analog Sensor Inputs oA 5 Outputs Module Scheduled and maintenance GSM SMS gg O HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 15 of 67 HGM7200 HGM7100 AUTO START MODULE Example Form1 Gc items enters setting for
22. 200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 39 of 67 HGM7200 HGM7100 AUTO START MODULE No Items Parameters Defaults Description 0 Disable 1 Enable 0 1 0 This can be set as temperature pressure and liquid lever sensor Programmable sensor 2setting Programmable input port Programmable input port 1 1 Contents setting 0 50 28 Details in Fo 0 closing is activ 2 Active type 0 1 1 Programmable input port 2 1 Contents setting 0 50 26 2 Active type 0 1 0 Programmable input port 3 1 Contents setting 0 50 2 Active type 0 1 Same as above Programmable input port 4 User defined 1 Contents settin Details in form 3 2 Active typ Same as above O after safety on delay 1 cranking 2 always active 3 inactive O warning 1 warning and shutdown 4 i ions 0 4 0 2 trip and shutdown 3 trip and not shutdown 4 instruction only Time from detecting input 5 Active delay 0 20 0 5 2 0 port active to contirm 6 Description Same as above Programmable input port 5 User defined 1 Contents setting 0 50 0 Details in form 8 2 Active type 0 1 0 Same as above HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 40 of 67 HGM7200 HG
23. ART MODULE No Items Parameters Defaults Description 12 Gens over 0 200 410 Setting value is voltage warn percentage of gens rated 13 Gens under 0 200 84 voltage Delay and return voltage warn value also can be set 44 Gens over 0 200 410 Setting value is frequency warn percentage of gens rated frequency Delay and 15 0 200 84 return value also be frequency warn set Gens miss phase 16 monitor Urn 0 17 Gens anti phase 0 1 1 1 Enable monitor Load setting eun 5 6000 5 500 transformer CT 2 Rated full load 5 6000 current Means generator s rated power used to as 3 Matea power standards of load current Setting value 15 percentage of gens rated voltage Delay value also 194 ed can be set to fixed time lag or inverse time lag 0 Disable 2 SD 5 1 Enable 0 Disable 6 Anti power 0 1 0 1 Enable Switch setting Interval time from mains 1 Switch transfer 0 7200 8 5 switch off to gens switch rest time on or from gens switch off to mains switch on HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 36 of 67 HGM7200 HGM7100 AUTO START MODULE Items Parameters Defaults Description Pulse width of Switch on delay mains gens switch 2 time 0 00 5 When it is 0 me
24. GM7100 AUTO START MODULE 12 Typical application HGM7210 typical application diagram rs U a a L1 V 2 8 AW Lee FTT E l aux AUX AUX AUX an AUX 10 41 OUTPUTI OUTPUTS OUTPUTG ef OUTPUT2 SI EE S 19 20 21 0 27 27 18 22 bun MAGNETIC gj B HGM7220 typica licatio al a wf of c B ele 5 S gt gt 3 S gt 3 5 al a e a a Efe 4 a z gt 7 el a am 7 22 E wj xl x t E S amp S Sl 23 Sl gt lt za lt lt my 2 SWITCHL SWITCH2 U i 1 i R g 5 WwW a n 25 AUX aux mo S io L 8 1 OUTPUTS OU si MI a n f dco NN OUTPUT2 40 41 42 43 14 19 20 21 30 3127 1718 N ENGINE TEMP OIL PRESSURE CONFIG 2 C EL AUX INPUTI AUX INPUT AUX INPUTS AUX INPUT4 AUX INPUTS AUX INPUTG MAGNET IC gi j HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 54 of 67 HGM7200 HGM7100 AUTO START MODULE HGM7110CAN typical application diagram r s TT OOOO i j 2 aux S AUX 12 11 OUTPUTI 19 OUTPUT3 Rc
25. M7100 AUTO START MODULE No Items Parameters Defaults Description 3 Active range 0 3 2 Same as above 4 Active actions 0 4 1 Same as above 5 Active delay 0 20 0 5 2 0 Same as above 6 Description Same as above Programmable input port 6 User defined 1 Contents setting 0 50 0 Details 2 Active type 0 1 0 Same as above 3 Active range 0 3 2 Same as abov 4 Active actions 0 4 2 Same as a 5 Active delay 0 20 0 5 2 0 5 6 Description Programmable input port 7 1 Contents setting 0 50 5 2 0 1 Programmable output ports Programmable output port 1 efined period 1 Contents setting 0 239 d E oe in preheating Details in Form 4 2 Active type 0 normally open 1 normally close rammable out Idle control output Details in Form 4 Same as above Close gens output ee e Details in Form 4 0 1 0 Same as above output port 4 Close mains output 1 Contents setting 0 239 31 Details in Form 4 2 Active type 0 1 0 Same as above Programmable output port 5 ETS hold 1 Contents setting 0 239 38 Details Form 4 2 Active type 0 1 0 Same as above Programmable output port 6 1 Contents setting 0 239 48 Cormon alain Details in Form 4 HGM7200 710
26. MESSAGE 57 14 2 GSM SHORT MESSAGE REMOTE CONTROL eene 57 15 CONNECTIONS OF CONTROLLER WITH 1939 ENGINE 59 15 1 CUMMINS ISBISBE noise obice rte 15 2 CUMMINS CUS icut napi etian aoc nnt 15 9 CUMMINS COSI viii inne enne ie pique 15 4 CUMMINS QSX15 CM570 15 5 CUMMINS GCS MODBUS 15 6 DETROIT DIESEL DDEC III IV 15 7 DEUTZ EMR2 15 8 JOHN DEERE 15 9 MTU MDEC rere 15 10 PERKINS iiie 15 11 SCANIA d a cit 15 12 VOLVO EDC3 15 13 VOLVO EDC4 15 14 VOLVO EMS 15 15 BOSCH HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 5 of 67 HGM7200 HGM7100 AUTO START MODULE 1 Summary HGM7200 7100 series generator controller is integrating digital intelligent and network techniques used for automatic control system and monitor of diesel generator It has functions of controlling genset start stop automatic data measuring remote controlling remote measuring remote communication and protection alarm The controller equip with bigger LCD display Chinese and English option display It is easy operation and reliable running HGM7200 7100 applies for microprocessor technique which carry out precision measure constant value adjustment timing and thresh etc Most of parameters can be adjusted via panel of co parameters also can be set adjusted and monitored vi 5485 port It can be widely used in all types
27. NCY STOP CRANK 16A zi 51813 M WN N2 NC N1 GENS AC VOLTAGE AC VOLTAGE MAINS AG VOLTAGE AUX OUTPUT2 TA250VAC AUX OUTI eT Remote start module ELIT 55465 communication Sse J1939 csm CURRENT 5 gt lt 2 o RE aj CANBUS RS485 ISOLATION ISOLATION a T a 9 Description al connection Serial Functions Diameter Remark 1 DC input Ve p sam Connected to negative of starter battery Connected to positive of starter battery If wire length is over 30m emm better to double wires in parallel Max 20A fuse recommended 3 Emergency stop DER Connected to Ve via emergency stop input button 4 Fuel Relay output 1 5mm Ve is supplied by 3 points rated 16A HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 27 of 67 HGM7200 HGM7100 AUTO START MODULE Remark Ve is supplied by 3 5 Start Relay output 1 5mm to coil of points rated 16A Rom 6 Programmable T is supplied by 2 Relay output port 1 points rated 7A 7 Normal close outputs rated 7A Programmable 8 1 5mm Public points of relay Relay output port 2 Details see 9 Normal open outputs rated 7A 10 Programmable
28. Smartgen HGM7200 HGM7100 Series AUTOMATIC GENSET CONTROL MODULE User Manual Genset Controller SMARTGEN TECHNOLOGY Smartgen Smartgen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 0086 371 67988888 67981888 0086 371 67991553 67992951 67992952 0086 371 67981000 overseas Fax 0086 371 67992952 67981000 Web http www smartgen com cn http www smartgen cn Email sales smartgen com cn Original release Add note about some engine type Correct some errors about selection of sensors This manual is suitable for HGM7200 and HGM7100 series controller only SIGNS instruction SIGN INSTRUCTION This is reminding user to follow correct operation This is reminding that wrong operations could equipments Careful damage 2 This is reminding that wrong operations could cause death arning Serious personal injury and property damage CN HGM7200 HGM7100 AUTO START MODULE CONTENTS UNES CULTE 6 2 ORDER INFORMATION AND MODULES COMPARISON 6 2 1 ORDER JTANFORMATIGN oisi cun uit piter setate 6 2 2 255 6 2 3 MODELS ABBRBEVIATION anota BR Rb dE MEA SS ERR RAE KR XE 7 3 PERFORMANCE AND
29. active Contents of probably condition output S2 output po Close when probably condition output S2 is when active disconnect when inactive Contents of probably condition output S Close when probably condition ou i ive i lose when active disconnect when inactive When input port 1 active if input port 3 is active Defined combination output is outputtin ort 3 inactive Defined combination output is not outputti Indicator indicate only not warning and not shutdown Warning warning only not shutdown Customer 0 defined Shutdown alarm and shutdown immediately Trip and shutdown alarm generator uninstalls shutdown after hi speed cooling trip and not shutdown alarm generator uninstalls not shutdown HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 47 of 67 HGM7200 HGM7100 AUTO START MODULE Inactive no work of input All the time active input is active all the time Start active detecting as soon as start Safety running active detecting after safety running delay 1 Reserved 2 Alarm Mute prohibit output of Audible Alarm when is active 3 Reset Alarm reset shutdown alarm and trip alarm when is active 4 60Hz Select Use for CANBUS engine and it is 60 en is active 5 Lamp All LED indicators are light when in All buttons in panel is no 6 Panel
30. anel P42 when waterproof rubber ring not have between controller and its panel Object among in input output power Quote standard IEC688 1992 Test way AC1 5kV 1min 3mA leakage current 0 75kg 5 Operation 5 1 Key Functions Stop Reset Can stop generator and reset alarms To test panel indicators are OK or not pressing this key at least 3 seconds During stopping process press this again can stop HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 10 of 67 HGM7200 HGM7100 AUTO START MODULE generator quickly Start To start genset in Manual mode or Manual Testing mode Manual Mode Pressing and controller enters Manual mode Auto Mode Pressing and controller enters Auto mode Running with load Pressing and controller enters Manual Testing mode Reset of sound off and alarming Alarming sound off If alarm of trip and not stop long can reset this alarm s3s ds Switching on and Can control gens to brea manual off of gens mode Switching on control main Off in manual off of mains Page turning amp Confirmation Up Increase 000000 gt simultaneously can decrease it And the contrast of LCD will back default setting when controller have power again after lost Warning default
31. ans output constantly 3 Switch off delay 0 20 0 8 30 Pulse width of time mains gens switch off Detecting time of switch 4 Mod 0 20 0 5 5 0 auxiliary contacts after it detecting delay is transferred 5 0 1 0 warning Enable 0 Disabl Switch off 1 Enable 6 detecting 0 1 0 Enable Module setting Work mode when power on TM address Communication 2 remote is address 3 Number of stop 0 2 stop bits bit 1 1 stop bit 0 Simplified Chinese 4 Language sel 1 English 2 Others Used to enter into B advanced parameters setting Ms 0 Disable GOME 1 Enable The phone no must be added its national and 2 Phone number Max 20 digits areas cods Example Chinese phone 8613666666666 Timing start and maintenance setting Timing start 0 Disable generator on 2 1 Enable Timing not start 0 Disable generator 0 1 1 Enable HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 37 of 67 HGM7200 HGM7100 AUTO START MODULE No Items Parameters Defaults Description 1 0 Disable 3 Maintenance 0 1 0 is Enable Analog sensors setting Temperature sensors SGX 1 Type of curve 0 15 7 Details in Form 5 Open circuit 2 E 0 2 0 1 shutdown
32. ater than value of setting and e reverse power action trip alarm is set it will send a stop alarm signal When input port is set as trip stop alarm and the alarm is active it will send a trip stop alarm signal 6 4 Tri ot shutdown alarm When controller detected stop alarm it wills breaker signal of gens switch on quickly but genset not stop Trip and not stop alarm as following No Type Description When controller detected gensets current is over 1 Over current setting and over current trip and not stop is set it will send a trip and not stop alarm signal HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 26 of 67 HGM7200 HGM7100 AUTO START MODULE No Type Description Reverse power When controller detected genset s reverse power value power is negative is over value of setting and the reverse power action trip alarm is set it will send trip and not stop alarm signal Over power When controller detected genset s reverse power value power is positive is greater than value of setting and the reverse power action trip alarm is set it will send a trip and not stop alarm signal Input ports When input port is set as trip stop alarm and the alarm is active it will send a trip and not stop ignal 7 Wirings connection HGM7200 7100 series controller backside 7 EMERGE
33. detecting of over under voltage of battery 120 14 0 200 85 Setting value is percentage of rated voltage of battery and delay amp return values also can be set 0 failed Warn 0 60 0 V 8 0 When genset in normal running when charger voltage D WL is under this value controller will send alarm of charging failed 15 Crank times 1 10 times Max Crank times when engine start failed When reach this number controller will send signal of start failed HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 33 of 67 HGM7200 HGM7100 AUTO START MODULE successfully No Items Parameters Defaults Description See form 5 There are 3 conditions when starter is separated with engine Start successfully Each condition can be 16 ae 0 6 2 used lonely and conditions simultaneously order to make the motor is separated with starter immediately Setting Frequency 17 when engine 0 200 96 24 start successfully value is of rated Speed when eed When gens 18 engine start 0 200 setting starter will be disconnected See installation manual as following When oil pressure 15 over than setting starter will be disconnected See installation manual as following 0 3P4L 1 3P3L 2 2P3L 3 1P2L Generator number pole 2 16
34. e Aux Input 6 ions in input port 7 is active Actions in emergency stop alarm Actions in failed start alarm Actions in failed stop 102 Actions in under speed warning 103 eed Shutdown Actions in under speed shutdown 104 Over Speed Warn Actions in over speed warning 105 Over Speed Shutdown Actions in over speed shutdown alarm 106 Reserved 107 Reserved 108 Reserved 109 Gens OF Warn Actions in gens over frequency warning 110 Gens OF Shutdown Actions in gens over frequency shutdown alarm 111 Gens OV Warn Actions in gens over voltage warning 112 Gens OV Shutdown Actions in gens over voltage shutdown HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 44 of 67 HGM7200 HGM7100 AUTO START MODULE Gens LF Warn Actions in gens low frequency warning 114 Gens LF Shutdown Actions in gens low frequency shutdown 115 Gens LV Warn Actions in gens low voltage warning 116 Gens LV Shutdown Actions in gens low voltage shutdown 117 Gens Loss Of Phase Actions in gens loss phase 118 Gens Reverse Phase Actions in gens reverse phase 119 Reserved 120 Over Power 121 Reserved Bavarss Power Actions in controller detected gens have reve
35. e gens active and inactive power apparent power power factor and accumulate electric energy under others condition A Note power factor shows as following HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 12 of 67 HGM7200 HGM7100 AUTO START MODULE Q COS 0L 5 gt 0L Remark P stands for active power COS 0C cos oc Q stands for inactive power T ONE Conditions Active power Inactive power Remark factor 5 gt 01 P gt 0 Q gt 0 Input Input COS gt 0C P gt 0 Q lt 0 Input Output COS lt 0L P 0 Q 0 Output Input enerator COS lt 0C P lt 0 Q lt 0 Output itation generator Remark 1 Input active power gens or main 2 Output active power load send act ower to gens or mains 3 Input inactive power gen m inactive power to load 4 Output inactive power load s ive power to gens or mains Alarm A Note instr arning and alarming if there is definite alarm lease check the generator according to it otherwise S about all start stop events stop alarm trip stop alarm manual start or stop and its time Note HGM71X0 without this page Others including Time and Date count down time for maintenance input output ports status About Release time of software and hardware versions HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1
36. eriod output Defined Period output is made of 2 parts period output 52 51 52 o a While 51 and 52 are TRUE synchrono While S1 or S2 is FALSE NOT OUTPU Period output S1 can set generator s the delayed time and output time aft Condition output S2 can set a ions in output ports ut freely can set Note when delayed time o TRUE in period of p Example Period output ime both are 0 in Period output S1 it is active after enter starts time and delay 2s this Defined Period output is outputting after 3s stop outputting Output port 1 inactive defined Period output is not outputting 8 2 2 Defined combination output Defined combination output is made of 3 parts output 81 or S2 and S3 S1 9 52 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 46 of 67 HGM7200 HGM7100 AUTO START MODULE 51 or S2 is TRUE while S3 is TRUE Defined combination output is outputting S1 and S2 are FALSE or 53 is FALSE Defined combination output is not outputting Note 51 52 S3 be set as any contents except for Defined combination output in the output setting Note 3 parts of Defined combination output 81 S2 S3 couldn t including or recursion including themselves Example Contents of probably condition output S1 output port 1 is active Close when probably condition output S1 is active inactive clos en ac disconnect when in
37. ferred into gens load after the delay of switch on detecting transfer fail while switch on output After detecting time up if switch on fail to wait for switch on Otherwise switch on is completely If transfer fails warning is SEL enable there is warning signal that switch on fail 2 If configurable input port is connected with closing breaker signal Gens un load is transferred into gens load gens switch on and output Gens load is transferred into gens un load gens switch off and output HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 21 of 67 HGM7200 HGM7100 AUTO START MODULE A Note When use ATS of no interposition should select switch off detecting is SELECT disable When use ATS of having interposition switch off detecting is SELECT disable or SELECT enable are both OK If choose detecting is SELECT enable please set the output of switch off When use AC contactor recommend choosing switch off detecting is SELECT disable 6 Protection 6 1 Warning When controller detects the warning signal only d enset Warnings as following Description i Speed of genset is E setting ted the speed of genset is Ander speed shold of under speed setting detected the speed of genset is 3 Loss of speed signal lost type When controller detected the frequency of genset is under the thre
38. g bound 23 Pre oil supply output Actions from crank to safety on 24 Excite Generator Output in start period If there is no gens frequency during hi speed running output 2 seconds again 25 Pre lubricate Actions period of pre heating to HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 42 of 67 HGM7200 HGM7100 AUTO START MODULE safety running 26 Remote PC Output This port is controlled by communication PC Power for GSM module GSM module is 27 GSM Power power off reset when GSM communication failed 28 Reserved 29 Close Generator Control switch of gens is load 30 Open Breaker Control switch is uninstalling 31 Close Mains Control switch of mains is load 32 Reserved 33 Crank Relay 34 Fuel Relay Actions in genset is starting when shutdown comp Use for engine w Pull in before starting out after into 35 Idle Control ni opping idle er shutdown 36 Raise Speed 37 Drop Speed mode to time engine which has ETS 38 ETS Control net Pull in when stop idle is over out when set ETS delay is over Reserved for ECU engine and control its stop Use for ECU engine and power control its power on Pull in when detected a successful start signal Actions in gens are norma
39. it for next crank If generator crank fail within setting times controller will send Fail to start Whatever ways to start generator successfully it will enter into safety on time During this period alarms of low oil pressure hi temperature under speed charge fail are inactive As soon as this delay is over generator will enter into start idle delay if this be configured HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 17 of 67 HGM7200 HGM7100 AUTO START MODULE 8 During start idle delay alarms of under speed under frequency under voltage are inactive As soon as this delay is over generator will enter into warming up time delay generator indicator is light if generators voltage frequency is normal 9 When warming up time delay is over if generators voltage frequency is normal close gens relay will output Generator will enter into normal running with load and gens close indicator is light if generators voltage and frequency is abnormal controller will alarm and stop engine gen shown in controller s alarm page for gens switch on relay not output and generator witho Sequence of auto stop 1 HGM7X20 when mains return during ge 5 into mains voltage Abnormal delay When b Yare over enter into stop delay also can be into thi start on load is inactive 2 HGM7X10 generator ente Load is inactive Enters over stop time if this is config
40. it will send a shutdown alarm signal Programmable When controller detected sensor value is under 23 than lower limit alarm and this alarm is set it will Sensor 1 Low send a shutdown alarm signal Ersammmabl When controller detected sensor is open circuit 24 9 and this alarm is set it will send a shutdown Sensor 2 Open Circuit alarm signal HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 25 of 67 HGM7200 HGM7100 AUTO START MODULE No Type Description When controller detected sensor value is over Programmable 25 than upper limit alarm and this alarm is set it will Sensor 2 High send shutdown alarm signal Ercoraemesbpe When controller detected sensor value is under 26 9 than lower limit alarm and this alarm is set it will nsor2 L i Sensor 2 Low send a shutdown alarm signal When switch value port is set as shutdown 27 Aux Input Shutdown alarm and the alarm is active it will send shutdown alarm signal 6 3 Trip and shutdown alarm When controller detected shutdown alarm signal it will sh and after hi speed cooling to stop Trips stop alarm as following 3 1 Over current ets current is over Maintenance When cou Over Time p stop alarm signal tected genset s reverse power value 3 Reverse power ler detected genset s reverse power value positive is gre
41. l Actions in period of gens OK to hi speed cooling 46 Mains OK Action in mains is normal 47 Reserved der Gommon Alm Actions in gens common warning common shutdown common trips alarm Common Ele Trip Actions in common trips shutdown alarm Common Shutdown Actions in common shutdown alarm Common Trip Alarm Actions in common trips and not shutdown alarm Common Warn Alarm Actions in common warning alarm HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 43 of 67 HGM7200 HGM7100 AUTO START MODULE 53 Reserved 54 Battery High Volts An action in battery s over voltage warning alarm 55 Battery Low Volts Actions in batterys low voltage warning alarm 56 Charge Alt Fail Actions in charge Alt fail warning alarm 57 Reserved 58 Reserved 59 Reserved 60 ECU Warn Indicate ECU sends a warning alarm signal 61 Shutdown Indicate ECU sends a shu alarm signal 62 ECU Com Fail Indicate controller not com icates ECU 63 Reserved 64 Reserved 65 Reserved 66 Reserved 67 Reserved 68 Reserved 69 Aux Input 1 Active 70 Aux Input 2 Active 71 Aux Input 3 Active input port 3 is active 72 Aux Input 4 Active input port 4 is active 73 Aux Input 5 Active in input port 5 is activ
42. l relay output BE1 Start relay output BE9 CAN H V 1 AN communication shielding e connect in ECU this terminal only Using impedance 1200 connecting line Using impedance 1200 connecting line CAN GND E ADEM4 engine control mode Engine type is 2306 2506 1106 and 2806 Terminals of controller Fuel relay output 1 10 15 33 34 Start relay output Connector Remark Connect to starter coil directly CAN communication shielding CAN GND line connect ECU this terminal only Using impedance 1200 connecting line CAN H 31 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 63 of 67 HGM7200 HGM7100 AUTO START MODULE Using impedance 1200 CAN L 32 WAP connecting line Engine type Perkins 15 11 SCANIA Suitable for S6 engine control mode Engine type is DC9 DC12 and DC16 Terminals of B1 connector Remark controller Fuel relay output 3 Start relay output Connect to starter coi CAN communicati CAN GND line connect terminal onl Using CAN H 9 19 Engine type Scania 15 12 VOLVO EDC3 Suitable for TAD1240 12 Terminals of mark controller ngine control mode ECU power Configurable output 1 power of Data bus Re
43. m2 Q exits setting Form 2 Change items form3 select return press back to previous menu form back to previous menu form 1 atting form vious menu forms back to previous enu form 3 Form 5 Change setting items form 6 confirm setting form 7 Oana exit setting form4 Form 6 Change setting items forms confirm setting form 79 and exit setting form4 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 16 of 67 HGM7200 HGM7100 AUTO START MODULE Form 7 OQenange setting items form5 confirm setting and exit setting form4 Form 8 OQehance setting items confirm setting form 4 and exit setting form4 A Note long time press can exit setting directly du 5 3 Auto Start Stop Operation Pros e its indicator light controller e Sequence of Auto Start 1 HGM7X20 When Mains i er and under voltage over and under enters into mains abnormal delay and LCD display cou i mains abnormal are over enter into ode when remote start on load is active nto start delay as soon as Remote Start on reheat relay is over fuel relay is outputting 1s and then start relay output if engine crank fail during cranking time the fuel and start relays stop outputting and enter into crank rest time and wa
44. mark connector CAN communication shielding CAN GND line connect ECU this terminal only Using impedance 1200 connecting line Using impedance 1200 connecting line CAN H 1 2 Engine type Volvo ANote when select this engine type the preheat time should be set more HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 64 of 67 HGM7200 HGM7100 AUTO START MODULE than 3 seconds 15 13 VOLVO EDC4 Engine type is TD520 TAD520 optional TD720 TAD720 optional TAD721 TAD722 and TAD732 Terminals of controller Connector Remark Expanded 30A relay and relay offers battery Fuel relay output voltage to terminal 1 Fuse is 16A Start relay output 1 12 1 Using impedance 1200 nnecting line Engine type Volvo Volvo Engin i TAD941 TAD1640 TAD1641 and Engine s CAN port Remark ECU stop 6 Configurable output 1 ECU outpu stop ECU power 5 Configurable output 2 output 2 Negative power 4 Positive power CAN communication shielding CAN GND line connect this terminal only HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 65 of 67 HGM7200 HGM7100 AUTO START MODULE CAN H 1 Hi Using impedance 1200 connec
45. mmins HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 61 of 67 HGM7200 HGM7100 AUTO START MODULE QSX MODBUS 15 6 DETROIT DIESEL DDEC III IV Terminals of CAN port of Remark controller engine Expand 30A relay battery voltage of Fuel relay output 01 07 12 13 is supplied by relay Connect to starter Start relay output CAN GND line connect terminal onl CAN H CAN H CAN L CAN L Engine type J1939 common use 15 7 DEUTZ EMR2 Terminals of controller relay Fuse is 16A Connect to starter coil directly 1 Connect to battery negative pole CAN communication shielding CAN GND line connect this terminal only CAN H 12 Using impedance 1200 connecting line 13 Using impedance 1200 connecting line Engine type 4 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 62 of 67 HGM7200 HGM7100 AUTO START MODULE 15 8 JOHN DEERE Terminals of 21 pins Remark controller connector Fuel relay output GJ Start relay output D CAN communication shielding CAN GND line connect ECU this terminal only Using impedance 1200 connecting line U Using impedan connecting line Engine type john Deere 15 9 MTU MDEC Suitable for MTU engines 2000 series 4000se Terminals of X1 connecto e controller Fue
46. nable there ver switch on or off failure Mains load be transferred into gens load after the delay of switch off and transfer interval gens switch on Detecting transfer fail while gens switch on After detecting time up if switch on fail then wait for gens switch on If transfer fail and warning SEL enable there is alarming signal 2 If input port is not connected with closing breaker input Mains load be transferred into gens load after switch off and transfer interval delay gens switch on HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 20 of 67 HGM7200 HGM7100 AUTO START MODULE The way that gens load be transferred into mains load as same as above 5 5 2 HGM7X10 Switch control procedures Manual transfer procedures When controller is in Manual mode switch control procedures will start through manual transfer Users can control switch on or off via press key Press gens switch on or off QD if gens have taken load will output unload signal if taken no load gens will output load signal Auto control procedures When controller is in manual test auto or stop mode swi will start auto transfer 1 If configurable input port is connected wit A If Open breaker check detect i Gens load be transferred into gens itch off detecting transfer fail while switch off output i iL Witch off fail to wait for switch off Otherwise switch o is completely Gens u e trans
47. ng ction Actions warning only or alarming stop al modulation and instead of analog modulation tional electronic potentiometer More reliability and 4 Specification Items Contents Operating Voltage DC8 OV to 35 OV Continuous Power Supply Power Consumption 3W lt 2W on waiting Alternator Input Range 3 Phase 4 Wire 15VAC 360VAC ph N HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 9 of 67 HGM7200 HGM7100 AUTO START MODULE 3 Phase 3 Wire Single Phase 2 Wire 2 Phase 3 Wire 30VAC 620VAC ph ph 15VAC 360VAC ph N 15VAC 360VAC ph N Alternator Input Frequency 50 60Hz Magnetic Input Range 1 0 V to 24 0 V RMS Magnetic Input Frequency 10 000 Hz max Start Relay Output 16 Amp DC28V at supply output Fuel Relay Output 16 Amp DC28V at supply output Auxiliary Relay Output 1 7 Amp DC28V at supply output Auxiliary Relay Output 2 7 Amp 250VAC voltage free o 1 2 Auxiliary Relay Output 3 16 Amp 250VAC voltage free Auxiliary Relay Output 4 Auxiliary Relay Output 5 7 Amp DC28V at s 2X0 only Auxiliary Relay Output 6 7 Amp DC2 72 0 only Mounting Dimensions Panel cutoff Secondary Working conditions Storage Condition Protective Le ven waterproof rubber ring added between controller and its p
48. oller detected t 18 Gens Reverse When controller detect Phase Sequence Phase 19 Switch Transfer Fail When controller de on and off Warn Temperature Sensor When e sensor is open 20 aye Me oe Open Circuit circuit a Open circuit High Temperature temperature of 21 f Warn setting 22 Low Temperature oller detected the temperature of Warn the threshold of setting Pressure oller detected the sensor is open 23 NC wur Open Circuit d select warning of open circuit der the threshold of setting en controller detected the oil lever sensor is under the threshold of setting When controller detected the oil lever sensor is over the threshold of setting When controller detected the sensor is open circuit and select warning of open circuit Programmable When controller detected the sensor No is over Sensor 2 High BE Sensor 1 High the threshold of setting 29 Programmable When controller detected the sensor No is under Sensor 1 Low the threshold of setting Programmable When controller detected the sensor is open a Sensor circuit and select warning of open circuit Open Circuit 31 Programmable When controller detected the sensor No is over the threshold of setting HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 23 of 67 HGM7200 HGM7100 AUTO START MODULE No Type Description 32 Programmable When c
49. ontroller detected the sensor No is under Sensor 2 Low the threshold of setting When digit input port programmable as warning 33 Aux Input Warn and is active controller sending corresponding warning signal 34 GSM Com Fail When select GSM enable and can t detect GSM model 6 2 Shutdown Alarm When controller detected shutdown alarm it will send signal to and to shutdown Shutdown alarms as following ch ens Description 1 Emergency shutdown When controller de signal 2 Over Speed speed value it will Shutdown 3 Under Speed speed value it Shutdown ller detected speed value equals 0 4 Loss Of Speed dSpeed al is lost it will send a stop alarm E ntroller detected genset s frequency is 5 Gens Over Fr of setting for stop it will send a stop hen controller detected genset s frequency is under value of setting for stop it will send a stop alarm signal When controller detected genset s voltage is over value of setting for stop it will send a stop alarm signal When controller detected genset s voltage is 8 Gens Under Voltage under value of setting for stop it will send a stop alarm signal 9 Failed To Start If genset start fail within setting of start times controller will send a stop alarm signal When controller detected genset s current is 10 Over Current under value
50. perature oil pressure and level 2 configurable sensors can be set as sensor of temperature or fuel level HGM72XO0 has only Precision measure and display parameters about Engine Temp WT C F both be display Oil pressure OP kPa Psi Bar all be display Fuel level FL 96 Speed SPD RPM unit HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 8 of 67 HGM7200 HGM7100 AUTO START MODULE Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate Max 65535 hours Starting up can accumulate Max 65535times Control protection Start amp Stop genset ATS Auto Transfer Switch control automatic and has complete failure protection function All output ports are relay out User can modify parameters and store them in internal FLASH memory the parameters setting cannot be missed even without power mo can be set via panel of controller and all parameters ca which connected with USB or RS485 More kind of curves of temperature pressure fuel le and users can define the sensor curve by themselve More successful start conditions speed ser frequency are optional Widely power supply range 8 35V voltage starting environments HGM7200 series have function vent Clock start amp stop generator timing can be setka genset once a day weekly monthly whether with load or not Can be used in pumping 5 and alarming onl Have timi
51. rn input Current transformer coil 33 monitoring y input Current transformer 34 C phase monitoring input Public terminals of 35 current transformer A ph onsa Misi nnected to A phase output of 36 voltage monitorin et 2A fuse is recommended input Connected to output of 37 voltage genset 2A fuse is recommended 1 0 Connected to output of genset 2A fuse is recommended 1 0mm Connected to output N line of genset Connected to A phase of mains 2A 1 0mm fuse is recommended HGM7X10 without Mains B phase Connected to B phase of mains 2A 41 voltage monitoring 1 0mm fuse is recommended HGM7X10 input without Mains C phase Connected to C phase of mains 2A 42 voltage monitoring 1 0mm fuse is recommended HGM7X10 input without T Connected to output N line of mains 43 Mains N line input 1 0mm HGM7X10 without 44 Screen 1200 shielding line is HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 29 of 67 HGM7200 HGM7100 AUTO START MODULE Diameter Remark 45 CAN 0 5mm recommended its single end earthed 46 imm without CANBUS function don t have this terminal 47 RS485 Screen Impedance 120O0 shielding line is 48 RS485 0 5mm recommended its single end ear
52. rse power 123 Over Current Actions in over current 124 Reserved 125 Mains Inactive 126 Mains Over Freq 127 Mains Over Volt 128 Mains Under Freq 129 Mains Under Volt 130 Mains Reverse Phase 131 Mains Loss Phase Reserved 139 High Temp Warn hi temperature warning alarm 140 Low Temp Warn w temperature warning alarm 141 High Temp Shutdow in hi temp Shutdown alarm 142 Reserved 143 Low OP tions in low oil pressure warning alarm Actions in low oil pressure shutdown Actions in oil pressure sensor are open circuit Actions when controller has low oil level alarm 148 149 Reserved 150 Config1 high Warn 151 Config1 Low Warn 152 Config1 high Shut 153 Config1 Low Shut 154 Config2 high Warn 155 Config2 Low Warn 156 Config2 high Shut 157 Config2 Low Shut 158 Reserved HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 45 of 67 HGM7200 HGM7100 AUTO START MODULE 229 230 In Stop Mode Actions in stop mode 231 In Manual Mode Actions in manual mode 232 In Test Mode Actions in manual test mode 233 In Auto Mode Actions in auto mode 234 Generator On Load 235 Mains On Load 236 Reserved 237 Reserved 238 Reserved 239 Reserved 8 2 1 Defined P
53. shold of under frequency setting When controller detected the voltage of genset is over the threshold of over voltage setting When controller detected the voltage of genset is under the threshold of under voltage setting When controller detected the current of genset is ui dd over the threshold of over current setting When generator not stops after the stop relay is 9 Failed To Stop Sud When controller detected the charge voltage of genset is under the threshold of setting When controller detected the battery voltage of genset is over the threshold of setting HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 22 of 67 HGM7200 HGM7100 AUTO START MODULE No Type Description When controller detected the battery voltage of 1a Bauen Law volage genset is under the threshold of setting Maintenance Over When count down time is 0 and select the 13 pk Time Maintenance Over Time setting When controller detected the value reverse 14 Reverse Power power power is minus of genset is over the threshold of setting When controller detected the value reverse 15 Over Power power power is positive of genset is over the threshold of setting When controller gets the alar 19 ERE warning engine via J1939 17 Gens Loss Of Phase When contr
54. sing impedance 1200 connecting line CAN L B Using impedance 1200 connecting line Engine type Cummins ISB HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 60 of 67 e of engine is QSM11 G1 QSM11 HGM7200 HGM7100 AUTO START MODULE 15 4 CUMMINS QSX15 CM570 Suitable for CM570 engine control mode Type of engine is QSX15 ext Terminals of 50 pins Remark controller connector rue Ten delay Oil injection switch output Start relay output Connect to starter coil directly Terminals of 9 pins Remark controller connector CAN communicatio ieldin CAN GND pie line connect 4 this shield E terminal onl CAN H SAE J1939 1200 signal C SAE J1939 CAME return D Engine type Cummins QSX15 C 15 5 CUMMINS GCS MODBU Suitable for GCS engine co 485 MODBUS to read information of engine Type of engine i QSK23 45 60 78 ext Terminals controller Remark Outside expand relay when oil output connect port 06 and08 of the connector Connect to starter coil directly D SUB Remark controller connector 06 CAN communication shielding RS485 GND 20 line connect this terminal only Using impedance 1200 connecting line Using impedance 1200 connecting line 5485 21 5485 18 Engine type Cummins QSK MODBUS Cummins QST MODBUS Cu
55. the warning alarm please set the correct return value otherwise maybe there is abnormal alarm When setting the overtop warning the HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 51 of 67 HGM7200 HGM7100 AUTO START MODULE return value must less than setting When setting the over low warning the return value must greater than setting A Note please set the generator frequency value as low as possible when start successful in order to make the starter be separated quickly as soon as start successfully A Note configurable input couldn t be set as same items otherwise there are abnormal functions But the configurable output can be set as same items 10 Sensors setting 1 When reselect sensors the sensor curve will be tre stand value For example if temperature sensor is SG sensor curve is SGX 120 C resistor type 6 20 C resistor type the temperature sensor curve 2 When there is difference between sensore nd using sensor user can adjust it in curve type input 3 When input the sensor c alu sistor must be input from small to large otherwise there is Wist 4 If don t select se SO not working larm switch only user must set this sensor as 32 64 96 128 160192 224 HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 52 of 67 HGM7200 HGM7100 AUTO START MODULE Normal Pressure Unit Conversion Form
56. thed 49 RS485 controller without RS485 don t have this terminal A ES Connected to GSM module HGM7100 series without 52 RS232 TX 0 5mm Note USB ports in controller back are programmable user directly program controller via PC Note please refer to the model No in this m r and learn products functions 8 Scopes and definitions of programm parameters HGM7200 7100 series controlle following mable parameters can be set as 8 1 Contents and sue 0 eters form form 1 Items Parameters Defaults Description Mains settin 0 3P4L Mains AC ly 1 3P3L Pa 2 2P3L 3 1P2L Offer standards for checking mains over under voltage If 2 Mains rate 30 30000 V 230 using voltage voltage transformer this value is initial voltage of transformer Mains rated Offer standards for 3 10 0 75 0 Hz 50 0 checking mains frequency over under frequency HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 30 of 67 HGM7200 HGM7100 AUTO START MODULE No Items Parameters Defaults Description Mane pomi The time when mains 4 0 3600 5 10 changed from abnormal delay to normal Wans momma The time when mains 5 0 3600 S 5 changed from normal to delay abnormal a Mans
57. ting line CAN L 2 Lo Using impedance 1200 connecting line Engine type Volvo EMS2 when select this engine type the time should be set more than 3 seconds 15 15 BOSCH Suitable for BOSCH common rail pump engine Terminals of Engine 42 pins Remark controller Fuel relay output 1 40 Start relay output CAN GND this CAN H 1 35 1 34 impedance 1200 onnecting line Battery pi Remark Battery negativ Wire diameter 2 5mm Battery posi Wire diameter 2 5mm Possible solutions Check starting batteries Check controller connection wirings Check DC fuse Check the water cylinder temperature is high Check the genset AC voltage Check DC fuse Controller no response with power Genset shutdown HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 66 of 67 HGM7200 HGM7100 AUTO START MODULE Check emergence stop button is correct or not Controller emergency stop Check whether the starting battery positive be connected to the emergency stop s input Check whether the circuit is open Low oil pressure alarm after Check the oil pressure sensor and its start successful connections High water temp alarm after Check the temperature sensor and its start successful connections Check related switch and its connec
58. tions Alarm shutdown in running according to the information on Check programmable inputs Check fuel oil circuit and its cOghections Check starting batteries Check speed sensor onnections Refer to engine man Starter no responds Check starter conmections 2 Check startiflg batteri Genset running while ATS not transfer Starting not successful etween ATS and k of COM port is correct or not eck 485 s connections of A and B is RS485 communication is e connect or not abnormal Cheek whether damaged of RS485transfer del Check whether damaged of communication port of PC Check connections of CAN high and low polarity Check if correct connected of 1200 resister Check if correct type of engine Check if correct connections from controller to engine and if correct setting of inputs Get information from LCD of alarm page If there is detailed alarm check engine according to description If no pls refer to engine manual according to SPN alarm code unication is failed ECU warning or stop HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 67 of 67
59. ured as soon as generator stop Otherwise controller will send Fail to stop alarm If genset stopped successful after warning of Failed to Stop will enter over stop time and remove alarm 8 Enters generator at rest as soon as over stop time is over 5 4 Manual start stop operation 1 HGM7X20 Press 7 controller enters into Manual starts mode and its HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 18 of 67 HGM7200 HGM7100 AUTO START MODULE indicator light Pros then controller enters into Manual Test Mode and its indicator light In the both mode press to start generator can auto detect start successfully and generator auto accelerates to Hi speed running If there is Hi temperature low oil pressure and voltage abnormal during generator running controller can protect genset to stop quickly detail procedures please refer to No 4 9 of Auto start operation In Manual Test generator runs well whether are normal procedures of ATS please refer to ATS procedure of 2 HGM7X10 Press 1 controller enters inte indicator light Then press t Q auto detect start successfully and generator auto nning If there is Switch control procedures Manual transfer procedures When controller is in Manual mode the switch control procedures will start through manual transfer Users can control the loading transfer of ATS via pressing button to switch on or off
60. y 1 Speed sensor 2 Speed sensor Gens frequency 3 Oil pressure 4 Oil pressure Gens frequency HGM7200 7100 Series Generator Controller ISSUE2010 12 15 Version1 1 Page 50 of 67 HGM7200 HGM7100 AUTO START MODULE 5 Oil pressure Speed sensor 6 Oil pressure Speed sensor Gens frequency A Note 1 There are 3 conditions to make starter disconnected with engine magnetic sensor gens frequency and engine oil pressure They all can be used separately We recommend that if apply for starting by engine oil pressure should plus using of magnetic sensor and gens frequency together in order to make the starter motor is separated with engine immediately a check start successful or not exactly 2 Magnetic sensor is the magnetic equipment which be installe for detecting tooth of flywheel 3 When start is set as magnetic sensor must ensu th oth no of flywheel is as same as setting otherwise o nder speed stop maybe caused controller there are no items of mains in setting and also no figurable ports of input output se change the controller parameters when generator is stand by only e g Start conditions selection configurable input programmable output various delay otherwise alarming to stop and other abnormal maybe caused A Note overtop threshold value must greater than over low threshold value otherwise there is situation that overtop as well as over low A Note when setting

User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents