USER INSTRUCTIONS - Flowserve Corporation
Contents
1. VW3N 303 0349530 SI YOLWNLOW 2 3015 YOLOW WONj O3M3IA Sv 04 35 20129 1113 JHL NI NMOHS SI L 310N dll 5 3OLVOIONI NOILISOd TWNOILdO 039v9N3SIO NMOHS 39V9N3 01 HSfd JOVONISIO OL 131 8nH 21112 30 30lHH3AO IWONVA 002 FLOWSERVE Automax CENTURA CE Series FCD 0037 01 12 05 flowserve com IN 125 FLOWSERVE Automax CENTURA CE Series 0037 01 12 05 Additional Parts Specific To 115 VAC With ESP Servo Positioner Additional Parts Specific To 12 VDC Actuators CE2B CE4B CE7B Actuators CE2ATA CE4ATA CE7ATA CE5ATA CE1B CE5B 115 VAC PSC Motor Ext Steel Copper 105676 49 12 VDC Gearmotor Steel Copper 106088 1 Fan Hub Pressed Metal 107939 1 Motor Bracket Spacer Aluminum 106193 Fan Plastic 107940 1 25 6 Piston Terminal Strip Plastic Steel 103997 1 Compression Spring Steel 108431 1 2 Screw Marker Strip Plastic 103996 1 Brake Hinge Ass y Steel Plastic 108600 1 26 3 48 UNC x 1 Pan Head Steel Plated 104837 2 52 Brake Solenoid Coil 108022 1 12 VDC Wiring Harness Copper Plastic 106196 1 Switch Spring Steel 103714 1 ee Schematic Gloss Paper 815176 W2. FLOWSERVE USER INSTRUCTIONS Installation Automax CENTURA CE Series Operation Electric Rotary Valve Actuator Maintenance FCD 0037 01 10 05 Replaces AUTO 37 Experience In Motion IN FLOWSERVE Introduction The Centura electric actuator is a rotary valve actuator with output torques from 250 to 1 500 in Ibs It has been designed for NEMA 4 4X 7 9 and can come with a 4 20 mA card for modulating service otorage For short and long term storage refer to short and long term storage conditions CE Actuator Maintenance Centura Series actuators contain a permanently lubricated precision cut heat treated gear train for long reliable cycle life There is no need to change gear train grease however should it become necessary to refill use a multi purpose grease such as DuBois MPG 2 Permanent split capacitor gearmotors have been equipped with thermal protectors After many operations especially in warm environments the motor will heat up To guard the motor against overheating the thermal cut out blocks power to the motor and maintains this state until the motor s temperature drops to a satisfactory level This thermal protection means that the actuator will not move when overheated Consideration must be given to the duty cycle requirements of the actuator When replacing the cover the machined joints must be clean and clear of any obstructions The integrity of the explosion p
3. DB DEADBAND ADJUSTMENT P CREEN FEEDBACK Z ZERO pw YELLOW POTENTIOMETER ADJUSTMENT Warm si 342 SAFETY OVERTRAVEL SWITCHES DISCONNECT ADJUSTMENT EE THE MOTOR IF THE ACTUATOR OVERTRAVELS APPROXIMATELY JP1 EEG 5 DEGREES PAST THE FULL CW OR CCW POSITION JUMPER o 5 re C 5 lo _ MOTOR IO4I N jNHITE CI jiw Ott cw BACK p iuc CALIBRATION SWITCH THERMOSTAT HEATER OPTIONAL NOT AVAILABLE ON ALL ACTUATORS flowserve com FLOWSERVE Automax CENTURA CE Series 0037 01 12 05 Typical Actuator Specifications Action Reversible Range of Adjustability 0 270 Supply Voltages AC 115 VAC 10 230 VAG 50 60 Hz 24 VAC DC 12 VDC 24 VDC Temperature Rating 40 F 40 C to 160 F 70 C Enclosure Ratings Nema 4 4X 7 9 Watertight and Explosion proof Class Groups C amp D Div 1 amp 2 Class II Groups E F amp G Div 1 amp 2 Motor Types AC Permanent Split Capacitor Class B Insulation DC Brush AC Motor Thermal Protection Automatically resetting Travel and Aux Switches SPDT Form C 15 amp 125 VAC HP 10 amp 250 VAC gt 125 VDC Conduit Connections 34 14 Manual Override 300 In Ibs max input Corrosion Protection Chromate conversion undercoat
4. Automax actuator output shaft misalignment will cause premature failure of assembly To connect power to terminal strip of actuator remove the cover and locate the terminal wiring schematic inside the cover Connect power to terminal strip according to schematic diagram power should be fused with a 5 amp slow blow fuse The actuator should be wired and grounded in accordance with Local and National Electrical Codes A CAUTION Consult factory when wiring multiple actuators in series or parallel Serious damage may result User must isolate unused winding Before replacing cover actuate valve and check to see if it opens and closes to preferred positions If valve does not perform correctly adjust cams to set actuator travel properly Drive actuator to desired open position The cams are adjusted in two ways Simply depress the splined Quick Set cam against the spring and rotate to desired location Or for very precise applica tions turn the screw inside the cam to move the tip into the leaf of the micro switch To adjust closed position repeat step 9 with actuator in desired closed position Operate the unit several times and recheck position If unit is still out of adjustment reset the cams by following steps 9 and 10 Installation in hazardous areas requires that the electrical leads be sealed within 18 inches of the enclosure in accordance with Local and National Electrical Codes 13 Open conduit entries mus
5. 1 7 7 16 1 D Klipring Stainless Steel 106174 1 8 Handwheel Optional Black Plastic 105974 1 9 Manual Override Shaft Steel Plated 105591 1 10 Brake Trip Washer Aluminum 107065 1 11 Manual Override Coupler Steel Plated 106129 1 Manual Override Spring Spring Steel 105593 1 Ye Dia Roll Pin Spring Steel 103621 1 12 O Ring Base N674 70 Nitrile 105584 1 13 CE1 CE2 Machined Base Cast Aluminum 106098 1 CE4 CE7 Machined Base Cast Aluminum 106099 1 CE5 Machined Base Cast Aluminum 107503 1 14 Needle Bearing Steel Plated 105582 1 15 Sleeve Bearing Sintered Bronze 105581 4 16 O Ring Output Shaft N674 70 Nitrile 105583 1 17 1 Sleeve Bearing Sintered Bronze 409944 1 18 CE1 CE2 Motor Plate Cast Aluminum 106080 1 CE4 CE7 Motor Plate Cast Aluminum 106081 1 CE5 Motor Plate Cast Aluminum 107504 1 19 Sleeve Bearing Sintered Bronze 105694 1 20 8 32 UNC Ground Screw Steel Plated 103627 1 21 8 Cup Washer Brass 105626 1 22 8 32 UNC x Hex Screw Steel Plated 105577 5 23 8 32 UNC x Phillips Hd Steel Plated 105576 1 24 Actuator Bracket Steel Plated 108099 1 27 Cut off Switch Plastic Steel 105769 1 28 Switch Insulator Gasket Vulcanized Fiber 103675 5 29 4 40 UNC x Phillips Hd S Steel Plated 106146 2 30 4 40 UNC x 11 4 Phillips Hd Steel Plated 100159 2 31 e Higher Spacer Nylon 105679 2 32 15 Amp Switch Plastic Steel 107765 2 33 Pop in Bearing Plastic 105851 1 34 Camshaft Ste
6. 105756 1 Automax Logo Sticker Mylar 105862 2 Position Indication Sticker Mylar 106187 1 34 Conduit Plug Plastic 103685 1 Open Close Stickers Mylar 106186 1 59 Press Fit Washer Steel 107178 1 60 Plug Steel Plated 107126 2 Additional Parts Specific To 115 VAC Actuators CE2 CE4 CE7 CE5 49 115 VAC PSC Motor Int Steel Copper 105675 1 16 Fin Impeller Fan Plastic 105703 1 10 32 UNC x 6 SHCS Steel Plated 105599 2 54 Capacitor Plastic Encapsulated 106619 1 55 Wire Tie Plastic 106243 2 56 Quick Connect Plastic Steel 106761 4 25 6 Position Terminal Strip Plastic Steel 103997 1 2 Screw Marker Strip Plastic 103996 1 26 3 48 UNC x 1 2 Pan Head Steel Plated 104837 2 115 VAC Wire Harness Copper Plastic 106111 1 115 VAC Schematic Sticker Gloss Paper 815169 1 flowserve com Automax CENTURA CE Series FCD AXENIM0037 01 12 05 FLOWSERVE 3128412 1108 4 NO 530 14 dq 0650 x 3 ne 000 0 OS 00 0 2 p Tao pos ow Pes NOILVNHOJNI SNILNNOW 12 1531033 NOJN 318viivAv SI 3015 3150440 AINO 3015 SIHL NOILO3NNOO LINGNOD 3194 0 1108 SZ NO S3ovid v dq 960 x oNn91 8 S3ovid dg 060 x ONNgL 91 S 00 0 16690 NOILVW3SOJNI SNILNNOW 32 7133HMQNVH 9 TVNOILdO SB1 NI 0051 0001 00 00 052 SINOYOL INdLNO 6 SONILVY 6 ONY
7. ave Spring Steel 108198 1 10 32UNF Set Screw Stainless Steel 103486 1 Additional Parts Specific 24 VDC Actuators CE2C 4 CE7C 75 x 459 x 042 Washer Brass 108361 1 CE1C 5 Klip Ring Stainless Steel 106174 1 a 6 32 x Phil Screw Steel 106061 1 24 VDC Gearmotor Steel Copper 106088 350 x 118 Lg Spacer Bronze 108296 2 Motor Bracket Spacer Aluminum 106193 2 6 32 Hex Nut Nylon Steel 105864 1 25 a Terminal Plastic Steel 103997 1 10 32UNF 5 5 Steel 105599 2 p 6 Type Plain Washer Steel 100986 3 2 Screw Marker Strip Plastic 103996 1 Brake Shim Steel 108199 1 26 FAB UNC XY Pan Steev Plated 104837 2 1 Steel 105576 3 24 VDC Wiring Harness Copper Plastic 106197 1 55 Wire Tie Plastic 106243 2 24 VDC Schematic a 56 Quick Connect Plastic Steel 106761 4 Sticker 055 Paper 815176 1 54 Capacitor PU 4 106618 1 6 x 0 19 Ig Spacer Aluminum 100839 1 as Steel Plated 100881 1 1 4 Turn Standoff Plastic 105168 2 ESP3 Servo Positoner Fiberglass 105005 1 Potentiometer Plastic 106195 1 85 Tooth Gear Aluminum 107312 1 85 Tooth Gear Aluminum 105853 1 26 uA Wie copper Plastic 106194 1 ESP3 Schematic Sticker Glass Paper 815224 1 FLOWSERVE Wiring Diagrams CAUTION To prevent ignition of hazardous atmospheres keep unit tight while circuits are alive Disconnect supply circuit before opening CAUTION Consult factory when wiring multiple actuat
8. eady for automatic operation 3 The manual override shaft will freewheel Position Indication Stickers Attached to the inside of the cover is a set of stickers with the words CLOSED and OPEN These stickers are to be attached to the outside of the actuator near the base between the mounting feet The stickers have an orange triangle on them such that when properly attached to the actuator they will line up with the triangle on the output shaft A sticker can be placed on either side of the unit to produce a visual indication of the opened and closed position of the actuator PLACE AND CLOSED Automax CENTURA CE Series FCD AXENIM0037 01 12 05 STICKERS HERE CONDUIT ENTRY NOTE 1 ACTUATOR SHOWN IN CLOSED POSITION APPROX 1 57 AUTOMATIC OPERATION MANUAL OVERRIDE SHAFT rr 1 24 MANUAL OPERATION flowserve com FLOWSERVE Automax CENTURA CE Series 0037 01 12 05 Common Parts Related to All Actuators RN 1 A 1 Painted Cover Cast Aluminum 106100 1 2 240 HHCS Shank Stainless Steel 103233 8 3 Type A Washer Stainless Steel 103715 8 4 Sleeve Bearing Sintered Bronze 105590 1 5 Molded Oil Seal Nitrile 105585 1 6 Manual Override Hub Black 141 Lexan 105567
9. el Plated 107005 1 35 Large 4 Deg Spline Shaft Plastic 103571 1 Dia Roll Pin Spring Steel 103621 1 36 Small 4 Deg Spline Shaft Plastic 103572 1 Dia Roll Pin Spring Steel 103621 1 37 Switch Spring Spring Steel 103714 1 38 Hi Ramp Cam Plastic 107322 2 Continued on Page 5 FLOWSERVE Common Parts Related to All Actuators continued from 4 Automax CENTURA CE Series FCD 0037 01 12 05 39 CE2 CE4 Output Shaft Ass y Steel 106096 1 CE5 Ouput Shaft Ass y Steel 107700 1 CE1 CE7 Output Shaft Ass y Steel 106097 1 40 CE1 2 5 amp 7 Offset Shaft Steel 86L20 104864 1 Vex Ye x 1 19 Long Key Steel 105589 1 41 CE1 Offset Pinion Steel Heat Treated 104893 1 CE2 Offset Pinion Steel Heat Treated 104887 1 CE4 Offset Pinion Steel Heat Treated 104889 1 CE7 Offset Pinion Steel Heat Treated 104891 1 CE5 Offset Pinion Steel Heat Treated 107169 1 42 CE1 CE7 Offset Gear Steel Heat Treated 104890 1 CE2 Offset Gear Steel Heat Treated 104885 1 CE4 Offset Gear Steel Heat Treated 104884 1 CE5 Offset Gear Steel Heat Treated 107168 1 43 1 00 0 D x 0 031 Spacer Steel 105587 1 44 I D Snap Ring Spring Steel 100678 2 58 Nameplate Stainless Steel 105578 1 Ty Rap Cable Tie Plastic 101066 2 Dia Drive Pins Stainless Steel 105454 2 Cam Adjustment Sticker Mylar 105757 1 Manual Override Sticker Mylar
10. his product Because Flowserve is continually improving and upgrading its product design the specifications dimensions and information contained herein are subject to change without notice Should any question arise concerning these provisions the purchaser user should contact Flowserve Corporation at any one of its worldwide operations or offices 2005 Flowserve Corporation Irving Texas USA Flowserve is a registered trademark of Flowserve Corporation flowserve com
11. ltiply the above cycle times by 2 FLOWSERVE Automax CENTURA CE Series Troubleshooting Problem There is power to the unit but it does not respond Solution Check the nameplate to see that the correct voltage has been applied Check the wiring to see that it is per the wiring schematic Check the limit switches to see if they are in the normal operating range Check the manual override If it is in the down position the motor is electrically disconnected Problem Power is getting to the motor but it merely hums Solution Check to see that the proper voltage is applied Make sure all the connections are tight Check to see that the brake coil is pulling the brake pad and hinge away from the fan Check to see that CW and CCW power connections are not powered at the same time Problem The actuator performs erratically Solution Check to see that the actuator is not stalling Check the ambient temperature rating The permanent split capacitor units are equipped with thermal cut outs Excessive temperatures and cycle frequencies may heat the motor up and the thermal cut out turns it off FCD 0037 01 12 05 flowserve com FLOWSERVE United States Flowserve Corporation Flowserve Flow Control 1978 Foreman Drive Cookeville TN 38501 Tel 931 432 4021 Fax 931 432 5518 FCD 0037 01 Printed in USA Replaces AUTO 37 To find your local Flowserve represe
12. ntative For more information about Flowserve Corporation visit www flowserve com or call USA 1 800 225 6989 Flowserve Corporation has established industry leadership in the design and manufacture of its products When properly selected this Flowserve product is designed to perform its intended function safely during its useful life However the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions Although Flowserve can and often does provide general guidelines it cannot provide specific data and warnings for all possible applications The pur chaser user must therefore assume the ultimate responsibility for the proper sizing and selection installation operation and maintenance of Flowserve products The purchaser user should read and understand the Installation Operation Maintenance IOM instructions included with the product and train its employees and contractors in the safe use of Flowserve products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are supplied for informative purposes only and should not be considered certified or as guarantee of satisfactory results by reliance thereon Nothing contained herein is to be construed as a warranty or guarantee express or implied regarding any matter with respect to t
13. ors in series or parallel Serious damage may result NOTE Wiring diagrams show internal wire connections and suggested customer connection for proper use Switches shown in customer wiring are for illustration only and are not supplied with the actuator Reversible AC Actuator INTERNAL WIRING CUSTOMER WIRING 1 MANUAL OVERRIDE TERMINAL 1 AC MOTOR cow YELLOW 40 CUT OFF SWITCH STRIP NC AC LO 5 i waite put BRAKE 695 4 pack lo g CUSTOMER SWITCH AC HI 5 0 0 BLACK 1 a a a e 5 HEATER THERMOSTAT SYMBOLS amp DESCRIPTIONS OPTIONAL 1 Motor Common GREEN i ROUND 2 8LUE Full CW Position GROUND Indicator AC Hi Will Turn Actuator CW NO Normally Open 4 YELLOW Full CCW NC Normally Closed Position indicator Automax CENTURA CE Series FCD 0037 01 12 05 Reversible DC Actuator MANUAL OVERRIDE CUT OFF SWITCH NC INTERNAL WIRING TERMINAI NO STRIP CW L RED 1 La SYMBOLS amp DESCRIPTIONS 1 2 5 4 RED DC CW BLACK DC CW BROWN DC CCW WHITE DC CCW CUSTOMER SWITCH GREEN GROUND SCREW No
14. rmally Open Normally Close SYMBOLS amp DESCRIPTIONS Reversible AC Actuator with 2 Extra Switches INTERNAL WIRING CUSTOMER WIRING MANUAL OVERRIDE 1 TERMINAL CUT OFF SWITCH STRIP NC AC LO oO S ware BLUE BRAKE 29 Cw BLACK 3 AC cw MOTOR YELLOW to 4 o NC RED cow AC 1 1 5 o V CUSTOMER SWITCH 1 BLUE 720 I i AUXILIARY C ORANGE SWITCH NC cpm 8o YELLOW Lo 9 BLUE m 100 AUXILIARY ORANGE SWITCH NC YELLOV 120 1 WHITE Motor Common 2 BLUE Full CW Position Indicator AC Hi Will Turn Actuator CW 4 YELLOW Full CCW Position Indicator S RED AC Hi Will Turn M a C Common Actuator CCW S RED Hi Will Turn Actuator CCW 7 10 BLUE Normally Open OAK Optional Pe Bel GRANGE auch Normoliy Open Cornmon GREEN 9 12 YELLOW Normally GROUND NO Noraly Closed losed ommon Contoct 2 ZERO ADJUSTMENT 4 20 TRANSMITTER OPTIONAL S SPAN ADJUSTMENT JP1 90 180 JP2 JP3 DIRECT SELECT REVERSE ACTING CW LED JUMPERS CCW LED
15. roof rating depends on the care of these joints Installation 1 This section of the instruction sheet applies to the on off units For instructions on Modulating units please see the ESP3 Electronic Servo Positioner Instructions 2 Manually open and close valve to ensure freeness of operation CAUTION To prevent ignition of hazardous atmospheres keep unit tight while circuits are alive Disconnect supply circuit before opening 3 Besure valve and Automax actuator rotate in the same direction and are in the same position i e valve closed actuator closed If not sure electrically operate the actuator to determine its operating range taking note of any explosion safety requirement The electric actuators are factory set for 90 degree operation Automax CENTURA CE Series FCD AXENIM0037 01 12 05 T 10 12 CAUTION Use heavy duty brake option for rubber lined butterfly valves amp dampers or applications that may back drive the unit Mount Automax actuator to valve with Automax provided mounting hardware to ensure proper alignment Use mounting hardware that has 1 times bolt length engagement Do not use the manual override to align actuator shaft to valve shaft as this could drive the actuator out of its operating range NOTE Some valves have manual stops remove if appropriate or set actuator to operate within those travel stops Care should be taken to align valve stem properly with
16. t be closed up after installation is complete using a close up plug engaging at least five full threads and approved for usein hazardous locations FLOWSERVE 14 60Hz actuator motors be 50 Hz supply However the cycle time increases by 1 2 times and the duty cycle decreases by a factor of approximately 25 The rated torque does not change Manual Override The principle of the design is such that when the manual override shaft is in the up position the shaft is disconnected from the drive train When the shaft is in the down position it does two things One the shaft trips a switch to disconnect the power to the motor and two it releases the brake By releasing the brake the motor can back drive along with the output For 90 degree operation the 250 in Ibs unit requires 1 6 the 700 in Ibs unit requires 3 1 the 1000 in Ibs unit requires 4 2 and 1500 in Ibs unit requires 6 3 CAUTION Turn manual override shaft slowly DO NOT jerk Manual Operation 1 The actuator cover should be securely attached 2 Depress hub toward actuator cover 3 Rotate the manual override shaft slowly do not force 4 The motor is now electrically disconnected 5 Turn the manual override shaft clockwise for clockwise output 6 Do not rotate actuator past full clockwise or counter clockwise position Automatic Operation Pull hub away from the actuator cover 2 The motor is now electrically connected and r
17. with polyester electrostatic powder top coat Terminal Strip Hookup 300V 30 amp 12 26 AWG Lubrication Permanently lubricated Gear Train Heat treated alloy steel able to withstand stall torque Note The above ratings may change depending on model configurations and options provided Products may differ as the result of the Company policy of continuous product improvement Mot Mot Dut Run Cycle Times in Seconds per 90 Degrees otor otor u Option Voltage Current Actuator Model amos Amps cea ce 65 6 11 18 Std 115 AC 25 14 1 3 3 5 A 115 Extended 75 0 5 0 6 6 10 17 24 36 B 12 DC 100 1 6 3 0 0 6 9 16 21 32 C 24 DC 100 0 9 2 0 0 6 8 15 20 30 D 230 AC 25 0 7 0 8 3 5 6 11 18 F 230 Extended 75 0 3 0 4 6 10 17 24 36 J 24 AC 100 0 5 0 8 3 5 6 11 18 Torque and Weights Torque In Lbs 250 400 700 1000 1500 Torque N M 28 45 79 113 169 Weight Lbs 18 18 18 18 20 Weight Kg 8 8 8 8 9 Notes 1 Duty cycle is the limit of on time as percentage of total cycle time For example the CE2 with standard motor runs 3 seconds to open or close the valve The motor must remain off for 9 seconds prior to starting the close cycle DC motors may be operated continuously 2 Do not lock up DC motors 3 CE5 duty cycles for AC motors are 20 for standard duty and 70 for extended duty 4 For 180 degree applications simply mu
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