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FloBoss 107 Flow Manager Instruction Manual

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1. E d i H Jj j Hi aS N y MVS NN al ZA J d LE r Sg ES ol IS DOCO699B sos NIS 1210 RESISTOR 6 CUSTOMER SUPPLIED gt Figure 6 3 MVS Multi Drop Configuration with Two Transmitters Note Figure 6 2 shows a terminating resistor typically a 121 Q customer supplied resistor on the last transmitter in the 6 4 Sensors and Transducers Revised December 2015 FloBoss 107 Instruction Manual multi drop This resistor correctly terminates the multi drop configuration To configure a multi drop MVS transmitter setup you connect each transmitter to the FB107 and configure it individually Ensure that each transmitter functions correctly before you install the next transmitter Note There is a possibility of losing the FB107 configuration and historical data held in RAM while performing the following procedure As a precaution save the current configuration and historical data to permanent memory A Caution When installing units in a hazardous area make sure all installation components selected are labeled for use in such areas Installation and maintenance must be performed only when the area is known to be non hazardous Installation in a hazardous area could result in personal injury
2. TS CC II CPU LOOP NV O IN oc S N E EXTERNAL EXTERNALLY m Dn EL POWER POWERED mi pnt TE l ANALOG SI S ls DEVICE DI2 S S RTS o Q S GND Po Q S A e e po S S De OPEN DRAIN TYPE PES NE OR Pity ANC OPEN COLLECTOR DEVICE cm pet O OS oes EXTERNALLY POWERED p2 O RTS DISCRETE DEVICE bat Q S GND RST S SRC CONTACT CLOSURE DEVICE S to EXTERNALLY POWERED S KA DISCRETE DEVICE S e pan DOC0781A Figure 4 6 Loop Output Power for the CPU Module s Optional I O Assembly 4 10 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual LOOP AI DI1 GND Al DI2 INTERNALLY POWERED ANALOG DEVICE aos DO1 A DO2 PIt DIS GND PI2 DI4 ODOOODGOOWOGOOOOOO D0C0672C Figure 4 7 Loop Output Power for the I O Module 4 7 8 Point Analog Input Digital Input Al DI Module 4 7 1 The 8 point analog input digital input AI DI module provides eight user selectable analog or digital inputs The Analog inputs AT monitor current loop and voltage input devices The 12 bit A D signal input range is 0 to 100 EU value where 0 EU is 800 counts and 100 EU is 4000 counts You configure the analog inputs using ROCLINK 800 software The terminal blocks can accommodate size 16 to 24 AWG Wiring the 8 Point AI DI The terminals for connecting the AI DI wirings are shown in Figures
3. Gar DOCO8S1A Figure 5 16 Dial Up Modem Module 5 9 Network Radio Module NRM The Network Radio Module NRM is an integral part of the Distributed RTU Network and allows the FB107 to communicate wirelessly It has the ability to broadcast and detect information from other RTUs for easier and faster interconnection and communication setup The NRM provides a wireless solution of transferring data from RTU to another RTU within the Distributed RTU Network DRN The data can be any type of information that the RTU has in its database such as I O soft points or other information 5 16 Communications Revised December 2015 FloBoss 107 Instruction Manual NRM ex LINK e nar It RO ssi ES TO ER RX I gt F us 3 bi 7 Figure 5 17 Network Radio Module 5 9 1 Installing the NRM The NRM is designed to be plug and play and requires no wiring The NRM can be installed in slot 1 or 2 in the FB107 Depending on the enclosure you choose to surround the node and protect 1t from the environment you may need additional cabling between the antenna and the connection on the module itself For additional details on antenna cabling and enclosure installation instructions refer to the Distributed Network Module Instruction Manual Form A6238 5 10 Additional Technical Information Refer to the following docu
4. sese 2 2 See RID RE 1 24 RRE 1 15 Revised December 2015 FloBoss 107 Instruction Manual Transmitter A TEETE E ETE 6 3 ee TEE 6 6 Transmitters InStalliIng 20d 6 5 Troubleshooting ADD ed elo 7 17 Analog Inputs eee 7 9 Analog Outputs 7 10 Communiations seen 7 4 Discrete Inputs a 7 11 Discrete Outputs 7 12 RA 7 15 SE 7 15 GUIdEIINGS eg vitet serge ee 7 1 e ME 7 4 BR 7 3 MVS este waives denned Mea diet 7 7 7 8 MVS Modules esee 7 15 MVSS iade A 7 14 e EE 7 16 POWOL tolto o Ee dE 7 6 Preserving Configuration and Log Data 7 5 Pulse Inputs cocido tc 7 12 Resetting the FB107 esses 7 8 Restarting the FloBoss 7 9 FRED E petet t e de 7 7 RTD Inputs siwrnai einna 7 18 7 17 pO 5 4 5 6 U USB ECM edi itte ed dec arra tdt 5 9 User C Programs see 1 20 User Programs 1 12 Custom User C 1 20 Using LORO cA EE 5 6 V MOJO eos oi 3 1 W Watchdog Hardware nein 1 23 Wire Channel Covers eeeseeseesee 2 11 Wiring 6 Point AO DO essere 4 24 AI DI module sess 4 11 Analog Inputs 4 9 Analog Outputs 4 13 SE 4 20 Communications 5 1 Discrete Inputs sssssssss 4 14 4 15 Discrete Output Heli 4 18 FloBoss 107 Instruction Manual Discrete Ou
5. 5 11 5 9 Update Browser Software 5 12 5 10 Update Browser Software 5 12 5 11 Windows Security 5 13 5 12 Installing Driver Software 5 13 5 13 Confirmation Screen 5 14 5 14 Pop up Menu eene 5 14 5 15 Communication Parameters 5 15 5 16 Dial Up Modem Module 5 16 Revised December 2015 5 17 Network Radio Module 5 17 6 1 MVS Wiring 6 2 6 2 MVS to 4088B Wiring 6 3 6 3 MVS Multi Drop Configuration Two Transmitters 6 4 6 4 FB107 Enclosure with DVS 6 7 6 5 FB107 Base Unit Integral Sensor Connector 6 8 6 6 FB107 GUI Integral DVS 6 9 6 7 Analog Input 6 10 6 8 FB107 Enclosure with Optional LCD and Pressure Module sssss 6 11 6 9 FB107 Base Unit Integral Sensor Connector 6 12 6 10 FB107 GUI Integral PM 6 13 6 11 Analog Input sessies 6 14 7 1 FB107 GUI esee 7 3 7 2 MVS Depressurization 7 14 7 3 DVS Depressurization 7 16 giunti qe E 1 14 FloBoss 107 Flow Manager 1 1 FloBoss 107 Flow Manager LCD User Manual LENA el 1 25 Flow Measurement 1 23 Function Sequence Tables EST inier a T
6. 5 1 Communications Overview The FB107 CPU module provides three built in communication ports You can also install communication modules in slots 1 and 2 in the base unit Revised December 2015 Communications 5 1 FloBoss 107 Instruction Manual Figure 5 1 EIA 232 RS 232 Communication Module Figure 5 2 EIA 485 RS 485 Communication Module 5 2 Communications Revised December 2015 FloBoss 107 Instruction Manual A LOI E2325 RSPABLEIA B COMI EZBSIARS 485 C COM Default ElA 232 RS 232 Figure 5 3 CPU The FB107 supports up to four communication ports LOI COMI COM2 and COM3 Local Operator Interface RS 232C Located on the CPU and labeled LOI see Figure 5 3 the LOI port provides asynchronous serial communications with DB9 connector Default LOI values 19 200 baud rate 8 data bits no parity and 1 stop bit Note The LOI port located on the FB107 base unit see Figure 1 1 is factory wired into the LOI port on the CPU You can use either LOI port but not both EIA 485 RS 485 Located on the CPU and labeled 485 see Figure 5 3 the COMI port provides asynchronous serial communications and is the standard for differential data transmission over distances of up to 1220 m 4000 ft EIA 485 RS 485 provides asynchronous serial communications for multi drop units on a serial network over long distances using inexpensive twisted pair cables Default EIA 485 RS 485 values 19
7. II AS DOCO835B Figure 5 6 Enhanced Communication Module ECM Activating the USB Port The ECM includes a USB port that provides local operator interface LOI functions when the configuring laptop may not have a serial RS 232 port You must install a USB driver to activate the USB port in the ECM ROCLINK 800 Version 1 85 and higher provides this file ECM USB DRIVER inf Note Before you begin this installation process verify that you have installed Version 1 85 or higher of ROCLINK 800 and version 1 30 or higher of the FB107 firmware Also if your PC already has this particular USB driver installed the USB connection is automatic Connect a USB cable from your computer to the USB port on the ECM and select Start gt Control Panel gt Hardware and Sound gt Device Manager The Device manager screen displays 5 10 Communications Revised December 2015 FloBoss 107 Instruction Manual dde OS te x File Action View Help cs A JI BH ml ie PRs 4 Ey USMTNEO SJMCCA3 b Batteries gt Q Bluetooth Radios gt qi Computer gt zs Disk drives gt Ka Display adapters gt 3 DVD CD ROM drives gt 5 Human Interface Devices b IEEE 1394 Bus host controllers O Keyboards D Mice and other pointing devices AE Modems AL Monitors 5 Other devices Lf Un ECM USB Device
8. Windows has successfully updated your driver software Windows has finished installing the driver software for this device ECM USB Device Close Figure 5 13 Confirmation Screen Verifying the After you install the ECM you should verify the installation To verify Installation that you have correctly installed the ECM connect to ROCLINK 800 but do not connect to a device Right click COMI Device on the displayed tree and select Properties from the pop up menu Qi Direct Connect IE Device Root ty COM De Properties 3 Modem Connect Ethernet E Remote Rename Delete Device Figure 5 14 Pop up Menu The Communications Parameters screen displays 5 14 Communications Revised December 2015 1 Communications Port Odem Parar 4 ECM USB Device Modem Comm Port options FloBoss 107 Instruction Manual B ROCLINK 800 Communication Parameters E General Advanced Tag COM1 Device Destination Source Device Address 1 Host Address Device Group 2 Host Group Use Comm Port C Modem C TCPAP PC Comm Port Comm Port 1 Communications Port y Baud Rate 19200 v Phone Number e H TCP IP Addressing IP Address Port Number 0 Refresh Comm Port List Y OK X Cancel Apply Figure 5 15 Communication Parameters Click Refresh Comm Port List Then click w on the Comm Port field If you see
9. General Information Revised December 2015 FloBoss 107 Instruction Manual Remote configuration is possible from a host computer using a serial communications line You can duplicate configurations and save them to a disk In addition to creating a backup this feature is useful when you are similarly configuring multiple FB107s for the first time or when you need to make configuration changes off line Once you create a backup configuration file you can load it into an FB107 with the Download function File gt Download Access to the FB107 is restricted to authorized users with correct user ID and password You can build custom displays for the FB107 in ROCLINK 800 that combine both graphic and dynamic data elements The displays can monitor the operation of the FB107 either locally or remotely You can archive historical values for any numeric parameter in the FB 107 For each parameter configured for historical archiving the system keeps time stamped minute periodic and daily data values as well as yesterday s and today s daily minimum and maximum values You can collect history values from the FB107 using ROCLINK 800 or another third party host system You can view history directly from the FB107 or from a previously saved disk file For each history segment you can configure the number of periodic history values archived the frequency of archiving the periodic values the number of daily values archived and the contract hou
10. Ohms On line Opcode Operator Interface Orifice meter Off Hook modem communications signal Accomplished while the target device is not connected by a communications link For example off line configuration refers to configuring an electronic file that is later loaded into a ROC Units of electrical resistance Accomplished while connected by a communications link to the target device For example on line configuration refers to configuring a ROC800 Series unit while connected to it so that you can view the current parameter values and immediately load new values Type of message protocol the ROC uses to communicate with the configuration software as well as host computers with ROC driver software Also LOI or Local Port the serial EIA 232 RS 232 port on the ROC through which local communications are established typically for configuration software running on a PC A meter that records the flow rate of gas through a pipeline The flow rate is calculated from the pressure differential created by the fluid passing through an orifice of a particular size and other parameters Point Number Point Type Preset PRI Protocol A 6 P Q Parameter A property of a point that typically can be configured or set For example the Point Tag ID is a parameter of an Analog Input point Parameters are normally edited by using configuration software running on a PC PC Personal Computer Pf Flowing pressure P D
11. s MVS Sensor screen Configure gt T O gt MVS Sensor to set address values for transmitters All transmitters have a factory set default interface address of 1 This allows you to accomplish first time communications In the multi drop configuration each transmitter must have a unique address Do not use address 240 in multi drop applications all transmitters with this address try to respond to requests from the FB107 7 Ensure the transmitter works correctly before you continue 8 Repeat steps 1 through 7 for each transmitter up to five more in the multi drop configuration Lightning Protection To safeguard the MVS transmitter against lightning strikes install surge suppression devices The following commercially available lightning protection devices have been found to meet requirements Model Number LPC 10643 485 Protects the communication pair A and B terminals Model Number LPC 10643 1 Protects the power and ground pair PWR and GND terminals These units are available from Lightning Protection Corporation PO Box 6086 Santa Barbara CA 93160 Sensors and Transducers Revised December 2015 FloBoss 107 Instruction Manual Telephone 1 800 317 4043 http www lightningprotectioncor com 6 2 Dual Variable Sensor DVS Overview Revised December 2015 The DVS provides the FB107 with static pressure and differential pressure measurement for orifice flow calculations Each FB107 s
12. 1 4 1 3 FloBoss 107 with Expansion Rack 1 5 MOINES 1 7 1 5 Polycarbonate enclosure with a DVS Mod le tinca 1 13 1 6 Steel enclosure with a PM module 1 13 2 1 Side and Front View of FloBoss 107 Base BI 2 3 2 2 FloBoss 107 and Expansion Rack 2 3 2 3 Power Connection on Base Unit 2 5 2 4 Adapter Plate FB107 Base Unit 2 8 2 5 Adapter Plate FB107 Expansion Rack 2 9 2 6 Memory Backup Cap 2 12 2 7 CPU Module sees 2 14 2 8 Ridged Edges on CPU Module 2 15 3 1 FB107 Power Inputs 3 1 3 2 Power Wiring CPU Module 3 7 4 1 VO Module ssseseeeeee 4 3 4 2 CPU Module s Optional I O Assembly 4 4 4 3 Ridged Edges on Modules 4 6 4 4 FB107 ROCLINK 800 User Interface 4 8 4 5 WO Setup EE 4 8 Index 4 6 Loop Output Power for the CPU Module s Optional I O Assembly 4 10 4 7 Loop Output Power for the I O Module 4 11 4 8 DI Wiring ai 4 12 4 9 Al Wiring Internal Power 4 12 4 10 Al Wiring External Power 4 13 4 11 Analog Output Wiring on CPU Module 14 4 12 Discrete Input Wiring on CPU Module 4 15 4 13 Discrete Output Wiring Low Side Switch YE on CPU Module sess 4 17 4 14 Discrete Output Wiring High
13. All VO modules for the FB107 are designed for ease of installation and removal They contain no user serviceable components Note A tab on the module s case prevents you from installing the module incorrectly To install an I O module in either the base unit or the expansion rack 1 Remove power from the FB107 2 Remove the wire channel cover 3 Perform one of the following If there is a module currently in the slot remove that module Refer to Section 4 3 Removing a Module If the slot is currently empty remove the slot cover 4 Ensure that the module cover the piece with ridged edges is closed against the body of the module This enables the locking mechanism to secure the module in the slot 5 Insert the module in the slot on the base unit or expansion rack Ensure that the module is installed facing the correct direction Gently slide the module into place until it contacts properly with the connectors on the backplane Note If the module stops and does not go any further do not force the module Remove the module and see if the pins are bent If the pins are bent gently straighten the pins and re insert the module The back of the module must connect fully with the connectors on the backplane Revised December 2015 Inputs and Outputs 4 5 FloBoss 107 Instruction Manual 6 Wire the I O module Refer to Section 4 4 Wiring a Module 7 Replace the wire channel cover A Never connect the sheat
14. Analog Input AI Configuration in the ROCLINK 800 Configuration Software User Manual for FloBoss 107 Form A6217 for complete instructions on using these screens to configure the AI 6 3 Pressure Module PIM Overview Note Pressure modules not user installable but are factory installed in 107E enclosures This is required to maintain hazardous area certification 6 10 Sensors and Transducers Revised December 2015 FloBoss 107 Instruction Manual A B A LCD B PIM Module Figure 6 8 FB107 Enclosure with Optional LCD and Pressure Module The Pressure module PIM provides the FB107 with pressure inputs and pulse counts for AGAT flow calculations with AGA8 compressibility Each FB107 supports one PIM which can have up to two pressure transducers When used with a linear meter input the pressure transducer in the PM measures pressure while a designated I O module in the FB107 measures pulses from the turbine meter Note Turbine pulse inputs must go to the PI of an I O module with a pre amp to amplify the signal The primary inputs for AGA7 flow measurements are pulse input counts static pressure and temperature Pulse input counts come from the linear meter input static pressure including auxiliary pressure inputs come from the pressure transducers and temperature readings come from an RTD probe The FB107 reads inputs in the following sequence at the following frequencies Pulse counts are read on
15. Install the wire channel covers over the wiring channels once the wiring of the terminal blocks is complete Wire channel covers are located on the front of the FB107 To remove a wire channel cover 1 Grasp the wire channel cover at either the right or left edge 2 Firmly pull the cover up from the wire channel To replace a wire channel cover 1 Align the wire channel cover over the wire channel ensuring unobstructed wire access 2 Press the wire channel cover down into place until it snaps 2 3 Memory Backup Battery A super capacitor super cap and a coin type battery work together to provide backup power for the static RAM and the real time clock This Revised December 2015 Installation and Use 2 11 FloBoss 107 Instruction Manual helps to ensure retention of short and longer term data configuration and operational integrity when the FB107 is not in service or is in storage Note You can replace the battery with a standard coin type lithium model CR2032 DL2032 Caution To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage 2 3 1 Removing and ins
16. Local LOI Port EIA 485 RS 485 COM1 EIA 232 RS 232 COM2 Reset Switch Resistance Thermal Device RTD Figure 2 7 CPU Module X z cHdomouozzmrzc rommoour 2 4 1 Removing the CPU Module A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage To remove the CPU module 1 Perform the backup procedure described in Preserving Configuration and Log Data in Chapter 7 Troubleshooting Remove power from the FB107 Remove all wiring from the CPU Place your fingers on the ridged edges on both sides of the CPU module and pull gently see Figure 2 8 The cover should slide forward and stop releasing the module lock 2 14 Installation and Use Revised December 2015 FloBoss 107 Instruction Manual DDC06504 Figure 2 6 Ridged Edges on CPU Module 5 Gently rock the module until it releases from the backplane and you can remove it from the base unit 2 4 2 Installing the CPU Module Caution Failure to exercise proper electrostatic discharge precautions such as wearing a groun
17. User Display General 1 0 Setup 1 0 Points POINT TAG CONFIGURATION INTEGRITY ACTIVE ALARMS Ali AIT Slot2 a D2 DI 2Slot2 Status Change ADT A01 Slot2 DO 2 DD25Slo2 PIT P11 Slot2 PL2 PI2Slot2 Troubleshooting Revised December 2015 7 3 Checklists 7 3 1 FloBoss 107 Instruction Manual A Integrity Alert Red B Alarm Yellow Figure 7 1 FB107 GUI The I in a red box indicates an integrity alert The A in a yellow box indicates an alarm This example screen shows a red integrity alert on the CPU module s I O assembly and both an integrity alert and an alarm on the I O module in slot 2 Note that the screen below the FB107 image provides additional information on the alerts or alarms Situations that could cause integrity alerts include Communications failures A module has failed or has been removed Module mismatch The CPU expected to see one kind of module and you actually installed another Alternately the installed module which is saved to the configuration file does not match the module physically installed in the FB107 I O points are out of range For example the AI point default A D counts are 643 to 3220 If the AI is open and the FB107 reads 0 A D counts the FB107 generates an integrity alert Integrity alerts are typically related to hardware Alarms are typically related to user defined configurations For more information on the FB107 GUI refer to the ROCLINK 800 Config
18. in W by 5 29 in D Base plus expansion rack 196 mm H by 317 mm W by 134 mm D 7 72 in H by 12 48 in W by 5 29 in D Installation and Use Revised December 2015 FloBoss 107 Instruction Manual a 158 0 x 6 22 9 TOU 4X 94 8 0 19 os 5 00 e 134 4 2 5 29 AA i v 3 fc fum B S t S ll LEE emm S D y D IS D y B SR al e TI TOI 4 W S on Sf 8 N El T r S IS IS e El ies e L5 EU S E E LJ A J o5 J J X EET ro gt gt SSC ET E E a Doo DOO O Ll Y X nn nna DOC0668C Figure 2 1 Side and Front View of FloBoss 107 Base Unit 317 m 12 48 m 286 No 11 25 na Y 8X 148 d 191 a o won ao AN Dn i DIIC0669B L nao Figure 2 2 FloBoss 107 and
19. or discrete inputs DI Using ROCLINK 800 you can select and configure five of the six I O points Use ROCLINK 800 s I O Setup screen to select the inputs and outputs You can add an expansion rack to the FB107 to increase I O by four slots for a total of six slots of I O The FB107 can support up to six I O modules You can install I O modules in slots 1 through 3 on the FB107 base unit and in slots 4 through 6 on the expansion rack I O support for the FB107 includes Analog inputs Al that provide the ability to monitor various analog field values Discrete inputs DI and pulse inputs PI that provide the ability to monitor various discrete and pulse input field values Analog outputs AO and discrete outputs DO that provide the ability to manage various control devices RTD input provides the ability to monitor various analog temperature field values Each module rests in a module slot at the front of the FB107 base unit or expansion rack The CPU I O assembly attaches to the CPU module The I O modules acquire power from the backplane Each module has a dc dc converter that provides logic control and field power as required The CPU I O assembly acquires logic control and field power from the CPU module The FB107 has eliminated the need for fuses on the loop output and analog output through the extensive use of current limited short circuit protection Figure 4 1 and Table 4 1 detail the I O termi
20. 1 2 1 Installation Heourements eene ennemi EA en nr ren 2 1 2 1 4 Environmental Requirement eene eene enne nnns 2 1 2 1 2 Site Requirements eene entere ennt innen nnn ss nnns entren en 2 2 Revised December 2015 Contents iii FloBoss 107 Instruction Manual 2 1 8 Compliance with Hazardous Area StandardS sse 2 4 2 1 4 Power Installation Requirements essen nennen nnne 2 4 2 1 5 Grounding Installation Requirements sse 2 5 2 1 6 WO Wiring Requirement sse enemies 2 6 2 2 Installing the FloBoss 107 and Expansion Hack 2 7 2 2 4 Required TOO Sci uim i eee tip oae t deri 2 7 2 2 2 Installing the FloBoss 107 without an Expansion Hack 2 7 2 2 3 Installing the FloBoss with an Expansion Hack 2 8 2 2 4 Removing an Expansion Hack 2 10 2 25 Removing and Installing Module Slot Cover 2 11 2 2 Removing and Installing Wire Channel Covers oocococinccccincccconicononananaccnoncnnannn nana nnnanccnns 2 11 2 9 Memory Backup Battery eoe RR ER etat 2 11 2 38 4 Removing and Installing the Daten 2 12 2 4 Central Processor Unit CPU entente nnne en nennen nnn nnne ns 2 13 2 4 44 Removing the CPU Module nnne nennen nnns nennen 2 14 2 4 2 Installing the CPU Module sessi nnne nennen 2 15 2 43 Resetting the GPU nested ee tus 2 16 2 5 License Keys cbe nte P eR AA nea 2 16 2 6 Startup and Operation 2 16 2 6 1 Startup uiuis ecd e Ho Hi UE RUE Eee bee IE de eo ee e dub eee C NI Ede dae 2 16 2
21. 1 24 1 9 Additional Technical Information 00 eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 1 25 Revised December 2015 General Information FloBoss 107 Instruction Manual 1 1 1 2 Scope of Manual This manual contains the following chapters Chapter 1 Provides an overview of the hardware and firmware m General Information ___ for the FB107 base unit and the expansion rack Chapter 2 Provides information on installation tools wiring ame Installation and Use and other essential elements of the FB107 L n Chapter 3 Provides information on determining power BS Power Connections requirements for the FB107 usse Chapter 4 Provides information for the input output I O re Inputs and Outputs modules CPU I O assembly and the RTD input Chapter 5 Provides information for the built in communication et Communications ports and the optional communication modules Chapter 6 Provides information on the optional Multi Variable Sensors and Sensor MVS Dual Variable Sensor DVS and Transducers Pulse Input modules Chapter 7 Provides information on diagnosing and correcting d Troubleshooting problems S Glossary Provides definitions of acronyms and terms Index Provides an alphabetic listing of items and topics contained in this manual FloBoss 107 Overview A 32 bit microprocessor based electronic flow computer the FB107 electronically measures monitors and manages flow This econo
22. 4 12 1 Wiring the Pulse INDUtS nennen nnn nenne 4 20 4 13 Application APP 485 Module ene nenrenennenrenennnnnennn 4 21 4 13 1 Wiring the Application Module 4 21 4 14 Resistance Temperature Detector RTD Input 4 23 4 14 41 Wiringithe RTO le EE 4 23 4 15 6 Point A DO ee 4 24 4 15 1 Wiring the 6 Point AO DO Module 4 25 A O AE EE 4 25 Contents Revised December 2015 FloBoss 107 Instruction Manual 4 16 1 Wiring the HART Module ccc cceeecneeeeeeene cece eaeeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaaeeeeneaeeeeneaeeeene 4 26 4 17 Resistance Temperature Detector RTD Module esee 4 27 4 17 1 Wiring the RTD Module 4 27 4 18 IEG 62591 Module t eege rose ec die Cl Era epe dere ah 4 28 4 18 1 Wiring the IEC 62591 Module enne nennen nens 4 29 4 19 Additional Technical Informati0N ooonnncccnnnnicnnnnnccccnnnaccccnnnorccn nn nrrc cnn nennen ene nnne nnns 4 29 Chapter 5 Communications 5 1 5 1 Communications Overview sssssssssssseseseeeeeeen nennen nennen nennen sin nr entren etre en nenas 5 1 5 2 Installing Removing a Communication Module 5 5 5 3 Wiring the Local Operator Interface LOI Port 5 5 3d Using the LO MEME 5 6 5 4 Wiring ElA 485 RS 485 Communications sse nnne 5 6 5 5 Wiring EIA 232 RS 232 Communications sss 5 7 5 6 Liquid Crystal Display LCD Touchpad ennemis 5 8 5 7 Enhanced Communication Module ECH 5 9 5 1 Activa
23. 6 2 Operation 5 t ede t ip nde a Ned oe ERE dul ecu De zo ade ae 2 17 Chapter 3 Power Connections 3 1 3 Power Input Descriptions oe Ede EEN ee a i A 3 1 3 2 Determining Power Consumption sse enne nnnren nennen nnne nnne renis 3 3 S ME na 3 6 3 3 Wiring Connections nenien 2 aati riore area e ag v ee aeo age di es 3 6 3 4 Wiring Power to the CPU Module 3 7 Chapter 4 Inputs and Outputs 4 1 41 He HR Te NEE EE ate to teet eb tente aee e estet 4 1 e EE lte te E lee TEE 4 5 4 3 hemoving a MOod le n ctt dina Mec eet daniel ob mede 4 7 4 4 Winng a Module iin utto eite ei i det ote 4 7 4 5 Selecting the Type Of HE ue eet ida tete be eei D Ee idet etse eed elc fa 4 8 4 6 Analog Inputs AN os etii tie lr iu ien ED 4 10 464 Wiring the Analog Inputs tte ete a bens eld ttn re A 4 10 4 7 8 Point Analog Input Digital Input AI DI Module eene 4 12 474 Winngthe 8 Point AUDI s a tete teen egent eer er dd 4 12 4 8 Analog OUtpUts AQ cin Ere Re ea Ee age Eres rende ope Papae d pd nies 4 14 4 8 1 X Wiring the Analog Outputs nnne nennen nennen sinn en neneen 4 14 4 9 Discrete Inp ts DLy iii tete e HR pet Areas lett EE Ae ER EE trade ier 4 15 4 9 1 Wiring the Discrete Input 4 16 4 10 Discrete Outputs DO 4 16 4 10 1 Wiring the Discrete Outputs nnne nennen nnne 4 17 4 11 Discrete Outputs Relay DOR Module 4 18 4 11 1 Wiring the Discrete Output Helavs enne 4 19 4 12 Pulse Inputs P I iir lr 4 20
24. 81 Loc 170 61 r 5 16 131 11 14 00 355 61 12 52 318 01 44 11 21 14 00 355 61 gt 14 88 378 01 1 83 46 51 Leg Too O DOCO9S1A S A O sd 4X 8 375 9 521 Figure 1 6 Steel enclosure with a PIM module 1 3 16 Optional LCD Touchpad The optional LCD Touchpad provides an external user interface to the process and operational information contained in the FB107 Use the Revised December 2015 General Information FloBoss 107 Instruction Manual transreflective touch sensitive screen to view and change parameters and review historical and real time data in the FB107 For further information refer to product data sheet FloBoss 107 LCD Touchpad FB107 LCD 1 4 Firmware The firmware makes extensive use of configuration parameters which you manage using ROCLINK 800 software The firmware contained in flash ROM on the processor board determines the FB107 s functionality The firmware provides a complete operating system for the FB107 and is field upgradeable using a serial connection such as the LOI port Firmware includes Input and output database Historical database Event and alarm log database holding up to 240 alarms and 240 events Applications such as
25. Association Report No 7 Measurement of Natural Gas by Turbine Meters 2006 and use the AGAS method for determining the compressibility factor The ISO5167 2003 firmware calculates gas flow Measurement of fluid flow occurs through pressure differential devices inserted in circular cross section pipes running full The AGAS method calculates the compressibility factor based on the physical chemistry of the component gasses at specified temperatures and pressures 1 8 Security Gateway For enhanced data security when using an IP Ethernet connection Remote Automation Solutions recommends adding an industrial router with VPN and firewall security Recommended solutions include the MOXA EDR 810 the Hirschman Eagle One or the Phoenix mGuard rs4000 or equivalents An example of how to install one of these devices to the RTU flow computer can be found in the Remote Automation Solutions MOXA Industrial Secure Router Installation Guide part D301766X012 For further information contact your Local Business Partner or the individual vendor s website 1 24 General Information Revised December 2015 FloBoss 107 Instruction Manual 1 9 Additional Technical Information Refer to the following documents available at www EmersonProcess com Remote for additional and most current information on each of the modules discussed in this chapter Table 1 2 Additional Technical Information Name Form Number Part Number ROCLINK 800 Config
26. ECM USB Device see Figure 5 13 as one of the comm port selections the module is correctly installed If you want to use it select it click Apply and then click Connect 5 8 Dial Up Modem Module The Dial Up Modem module provides communication over a public switched telephone network PSTN at up to 2400 bits per second bps The module plugs into slots 1 or 2 of the FB107 base unit which provides power and control signals to activate COM2 or COM3 See Figure 5 15 The module is FCC part 68 approved for use with public switched telephone networks PSTNs A label on the side of the module casing provides the FCC registration number and the ringer equivalent Note When you install a communication module in slot 2 on the base unit the system redirects the communication port COM2 on the CPU to the type of module in slot 2 Each communication module uses a separate channel from the other modules and has a common single ended ground The field interface protects the electronics in the module Filtering reduces the effect of noise on communication errors Revised December 2015 Communications 5 15 FloBoss 107 Instruction Manual The module has removable terminal blocks for convenient wiring and servicing The terminal blocks can accommodate size 16 to 24 American Wire Gauge AWG The module uses a standard tip and ring PSTN wiring schema Gas MODEM OOOOOO
27. Files ROCLINK 800 Data unless you changed the directory 7 3 5 ROCLINK 800 Configuration Software If you are experiencing problems with the FB107 that appear to be software related try resetting the FB107 Note Download history events and alarm logs prior to a restart Before you attempt any type of reset back up your configuration and log data Refer to Preserving Configuration and Log Data Use a warm start to restart without losing configuration or log data To perform a warm start open ROCLINK 800 software connect to the FB107 and select ROC Flags Click Warm Start on the Flags screen Usea cold start to restart without a portion of the configuration log data or programming that may be the trouble To perform a cold start open ROCLINK 800 software connect to the FB107 and select ROC Flags Click Cold Start on the Flags screen Following a warm start and a cold start if you still cannot connect and you cannot connect to the FB107 using the LOI port use the reset switch on the FB107 s CPU module and cycle power to restore the LOI communications parameters to factory defaults Refer to Section 7 4 1 Resetting the FB107 Note If these methods do not solve the problem contact your local sales representative 7 3 6 Powering Up If you are experiencing trouble with powering up the FB107 Ensure that power is applied to the FB107 Verify the wiring connections at PWR and PWR Verify the wiring connec
28. Optional Communication Modules COWMSG 1 11 1 3 12 Optional Multi Variable Sensor MVS 1 12 1 3 13 Optional Integral Gensors ceccceeeeeeeeee este ee eee eeeteeeeeeeees 1 12 1 3 14 Optional License Key sssssssseeeee 1 12 1 3 15 Optional Enclosures sssseeee 1 12 1 3 16 Optional LCD Touchpagd sse 1 13 TA iiie irt Io baec ege eae dtc ied 1 14 1 4 4 History Points AAA 1 15 AA ee castes iiit ip heen eg 1 16 14 3 Event L0g nuin ree bti heed eta ig 1 17 1 4 4 3SeCutlly iem reete Merten dtu eerie PUR ed 1 17 1 4 5 W O Database AA 1 18 1 4 6 Function Sequence Tables EFSI 1 18 VA PID Gonttol 5 inihi ettet edite ie 1 18 1 4 8 Spontaneous Report By Exception SRBX Alarming 1 19 149 Eu e UE 1 19 1 4 10 el ele EEN 1 19 1 4 11 Pass Through Communications sss 1 19 1 4 12 ROC and Modbus Protocols sse 1 19 1 4 13 User C Programs eene 1 20 1 55 ROCLINK 800 Configuration Software 0 ccccsccssessessesseeeseeeeseens 1 20 1 6 Product Electronics 0 00 2 cceceecceeeeeeeeeeeeeeneeeeeeeeeeeeeeneeseeeeeeeeeeseeeees 1 22 1 6 1 Real Time Cock A 1 22 1 6 2 Diagnostic Monitoring eeeee 1 22 1 6 3 Automatic Self Tests ccceccceceeeeeeeeeeeeeeeceneeeseaeeeeneeeeneee 1 22 1 6 4 Low Power Mode 1 23 1 7 Flow Measurements AAA 1 23 1 8 Security Gateway sssssssssssssssssseeeneneen rennen
29. P Stee GL p PU e b n Processors b EE SD host adapters gt H Smart card readers pt Sound video and game controllers gt Storage controllers gli System devices gt Universal Serial Bus controllers b USB Virtualization Figure 5 7 Device Manager Select Other devices and double click ECM USB Device The ECM USB Device Properties screen displays CD The drivers for this device are not installed Code 28 There is no driver selected forthe device information set or element To find a driver for this device click Update Driver Figure 5 8 ECM USB Device Properties Revised December 2015 Communications 5 11 FloBoss 107 Instruction Manual Select the Update Driver button How do you want to search for driver software gt Search automatically for updated driver software Windows will search your computer and the Internet for the latest driver software for your device unless you ve disabled this feature in your device installation settings gt Browse my computer for driver software Locate and install driver software manually Figure 5 9 Update Browser Software Select Browse my computer for driver software f 1 Update Driver Software ECM USB Device Browse for driver software on your computer Search for driver software in this location 7 Include subfolders gt Let me pick from a list of device drivers on my computer This
30. PID AGA and FST Real time clock Determining task execution 1992 AGA 3 flow calculations with user selectable AGA8 compressibility Detail Gross 1 or Gross 2 1996 AGA 7 flow calculations with user selectable AGA8 compressibility 18505167 2003 flow calculations ROC or Modbus host or slave ASCII or RTU Establishing and managing communications Communications based on the ROC protocol or Modbus slave and host ASCII or RTU protocol for use with EFM applications Alarm call in to host for Spontaneous Report B y Exception SRBX Standard and Extended History Self test capability User level security The FB107 provides the functions required for a variety of field automation applications Designed for expandability the FB 107 monitors measures and controls equipment in a remote environment You can use the FB107 for Applications requiring flow computation Logic and sequencing control using a user defined Function Sequence Table FST Closed loop PID control capabilities requires optional I O module or CPU I O assembly Custom User C application support 1 14 General Information Revised December 2015 FloBoss 107 Instruction Manual Real Time Operating The FB107 firmware uses a pre emptive multi tasking message based System RTOS real time operating system RTOS Tasks are assigned priorities and 1 4 1 TLP at any given time the operating system determines
31. POWERED oooo0o0o00o00O00o000 DOCO784A ANALOG DEVICE Figure 4 9 AI Wiring Internal Power 4 12 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual X5 8 Al DI LOOP AI DI1 GND AI DI2 Al DI3 GND 4 20 ms EXTERNALLY EXTERNAL R 1 5 V POWERED POWER ANALOG DEVICE Al DI4 Al DI5 GND Al DIG AUDIT GND Al DI8 oooo0Oo0o00O0000O000 SF DOCO785A Figure 4 10 AI Wiring External Power 4 8 Analog Outputs AO The analog outputs AO provide a 4 to 20 mA current source output for powering analog loop devices Analog outputs are analog signals the FB107 generates to regulate equipment such as control valves or any device requiring analog control The AO includes the power supply connections The analog outputs use a 12 bit D A converter with default A D values of 0 and 3250 0 to 100 EU values Note Select AO as the I O Type for the selectable analog output discrete output when you configure it for use as an analog output Refer to Figure 4 5 4 8 1 Wiring the Analog Outputs The terminals provided on the CPU module for connecting AO wiring are AO Positive AO Common You can induce ground loops by tying commons from various modules Caution together s Vi dns Figure 4 11 shows wiring for the analog output Revised December 201
32. PPS Cassi eret tet een 1 22 Dial Up Modem 5 15 Differential Pressure sesessssssss 1 23 Digital Inputs n ire ttem 4 11 DIMENSIONS EE 2 2 Direct Connect tette tees 5 6 Discrete Inputs Troubleshooting 7 11 div EE 4 14 4 15 Discrete Output Relay WIFIDG MEE E terest tree reer errr EE 4 18 Discrete Outputs Troubleshooting 7 12 UV le DE 4 16 4 18 Dry Relay Contacts 4 14 A ii ti 1 12 l 1 FloBoss 107 Instruction Manual Troubleshooting 7 15 E ECM Troubleshooting 7 15 EIA 232 Defaults bechter Eben 5 8 EIA 232 RS 232 RE 5 4 WIIG iss ecce eter een t ie e ree eng 5 7 EIA 485 Defaults eege iadi egets 5 7 ElA 485 RS 485 esee 5 3 WINING iere reden eee e 5 6 Electrical Isolation 2 6 Electromagnetic Interference 2 6 Electronics siksi ette etn 1 22 EMI dE eoo pue oe ae dee 2 6 Enhanced Communication module 5 9 Environmental Requirements 2 1 Ethernet ECM d iisoueitisieeurtntiiie Dro iria 5 9 Event LOO epe n tete ROS 1 17 Expansion VO PolMiS unta t tod 4 1 Expansion Rack ene te tret 1 6 Detachirig uta ayia teh 2 10 Installing 21 internet tti 2 8 Expansion Rack with Adapter Plate 2 9 Extended History eseeeessuss 1 16 F Figures 1 1 FloBoss 107 Base Unit 1 3 1 2 FloBoss 107 Expansion Rack
33. Protocol requiring only two signal lines Can allow up to 32 RS 485 devices to be connected together in a daisy chained fashion EMF Electro Motive Force EMI Electro Magnetic Interference ESD Electro Static Discharge EU Engineering Units Units of measure such as MCF DAY FCC Federal Communications Commission See http www fcc gov Firmware Internal software that is factory loaded into a form of ROM In a ROC the firmware supplies the software used for gathering input data converting raw input data values storing values and providing control signals FlashPAC ROM and RAM module for a ROC300 Series unit that contains the operating system module applications firmware and communications protocol Flash ROM A type of read only memory that can be electrically re programmed It is a form of permanent memory requires no backup power Also called Flash memory FloBoss A microprocess based device that provides flow calculations remote monitoring and remote control A FloBoss is a type of ROC FM Factory Mutual Force Write an ON OFF True False or 1 0 value to a coil FOUNDATION An open architecture for information integration managed by the Fieldbus Foundation Fieldbus www fieldbus org FPV Compressibility Factor Revised December 2015 Glossary A 3 F continued FloBoss 107 Instruction Manual FSK FST Ft Frequency Shift Keypad Function Sequence Table a type of user written program in a high level
34. Side Switch on CPU Module 4 17 4 15 Discrete Output Relay Module Wiring High Side Switch sess 4 18 4 16 Discrete Output Relay Module Wiring Low Side Switch 4 17 Pulse Input Wiring on CPU Module 4 20 4 18 APP 485 Wiring to Single Field Device 4 21 4 19 APP 485 Wiring to Multiple Field Devices piste ne ned um A udin eser Eit 4 21 4 20 RTD Sensor Wiring on CPU Module 4 23 4 21 Analog Output 4 20 mA Wiring 4 24 4 22 Analog Output 1 5 V Wiring 4 24 4 23 Discrete Output High Side Switch Wiring EE 4 24 4 24 Discrete Output Low Side Switch Wiring pL 4 24 4 25 HART Input Point to Point Wiring 4 25 4 26 HART Input Multi Drop Wiring 4 25 4 27 HART Output Wiring 4 26 4 28 2 Wire Connection Wiring 4 27 4 29 3 Wire Connection Wiring 4 27 4 30 4 Wire Connection Wiring 4 27 4 31 FB107 IEC 62591 Module Power and Data Wiring to Field Link 4 28 5 1 EIA 232 RS 232 Communication Module pad iia ria 5 2 5 2 ElA 485 RS 485 Communication Module A tdo eege Ae 5 2 5 95 GER anida 5 3 5 4 Touchpad see 5 8 5 5 Display Connection on Base Unit 5 9 5 6 Enhanced Communication Module 5 10 5 7 Device Manager sess 5 11 5 8 ECM USB Device Properties
35. Wiring IEC 62591 Module The IEC 62591 module when installed in a FB107 and wired to a Smart Wireless Field Link enables you to communicate with a network of up to 25 WirelessHART devices installed in the field Note Each FB107 supports only one IEC 62591 module For complete instructions on installing and configuring the module and the Smart Wireless Field Link refer to the JEC 62591 Wireless Interface Instruction Manual Form 6231 Revised December 2015 Inputs and Outputs 4 27 FloBoss 107 Instruction Manual 4 18 1 Wiring the IEC 62591 Module Figure 4 31 shows the IEC 62591 module wired to a Smart Wireless Field Link ZF IEC 62591 TERMINATION JUMPERS c o D ad Sy A Bl TA PWR GND 000000 i eS DOCO937A4 Figure 4 31 FB107 IEC 62591 Module Power and Data Wiring to Field Link 4 19 Additional Technical Information Refer to the following documents available at www EmersonProcess com Remote for additional and most current information on each of the modules discussed in this chapter Table 4 4 Additional Technical Information Name Form Number Part Number FloBoss 107 8 Point AI DI Module FB107 AIDI D301464X012 FloBoss 107 IEC 62591 Interface FB107 62591 D301713X012 4 28 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual Chapter 5 C
36. activates COM3 COM2 is not affected it still resides on the CPU COMG is completely independent of any other communication port Note When you install a communication module in slot 1 you can also install an I O module in slot 7 This provides a full complement of 6 I O modules and four communication ports Installing a communication module in slot 2 on the base unit disconnects the CPU module s COM2 and redirects COM to the newly installed communication module COM2 always exists Note When you install a communication module in slot 2 the firmware redirects the CPU module s communication port COM2 to the type of module installed in slot 2 Configure COM2 based on the type of communication module installed in slot 2 The hardware decides which signals to use depending on whether a communication module is installed in slot 2 All other communication ports are not affected 5 3 Wiring the Local Operator Interface LOI Port The Local Operator Interface LOI port provides a direct local link between the FB107 and a PC through an optional Local Operator Interface Cable using EIA 232 RS 232C communications Default values for the LOI port are 19 200 baud rate 8 data bits 1 stop bit no parity 10 millisecond key on delay and 10 millisecond key off delay The maximum baud rate is 115 2 Kbps The LOI allows you to access the FB107 for configuration and transfer of stored data The LOI port is capable of initiating a message i
37. active circuitry from lines on the backplane It may be more convenient to perform calibration before connecting the field wiring However if the field wiring between the FB107 and the RTD probe is long enough to add a significant resistance then perform calibration in a manner that considers this According to RTD charts as little as 0 23 ohms adds 1 F During operation the RTD is read every scan period The value from the RTD is linearized and then it is sent to processing as an analog input The AI routine converts this value to engineering units and checks alarming 4 14 1 Wiring the RTD Input A Caution Temperature can be input through the resistance temperature device RTD probe and circuitry An RTD temperature probe mounts directly to the piping using a thermowell The RTD measures the flowing temperature Protect RTD wires either by a metal sheath or by conduit connected to a liquid tight conduit fitting A 16 bit A D converter monitors the RTD signal The microprocessor then reads the RTD signal The FB107 provides terminations for a four wire 100 ohm platinum RTD with an alpha equal to 0 00385Q Q C Wiring between the RTD probe and the FB107 must be shielded wire with the shield grounded only at one end to prevent ground loops Ground loops cause RTD input signal errors You can induce ground loops by tying commons from various modules together Table 4 3 displays the connections at the RTD terminals and 3
38. disconnect All equipment grounding conductors must provide an uninterrupted electrical path to the service disconnect The National Electrical Code Article 250 83 1993 paragraph c defines the material and installation requirements for grounding electrodes The National Electrical Code Article 250 91 1993 paragraph a defines the material requirements for grounding electrode conductors The National Electrical Code Article 250 92 1993 paragraph a provides installation requirements for grounding electrode conductors The National Electrical Code Article 250 95 1993 defines the size requirements for equipment grounding conductors Proper grounding of the FB107 helps to reduce the effects of electrical noise on the unit s operation and protects against lightning The FB107 provides lightning protection for built in field wiring inputs and outputs Install a surge protection device at the service disconnect on dc voltage source systems to protect against lightning and power surges for the installed equipment All earth grounds must have an earth to ground rod or grid impedance of 25 ohms or less as measured with a ground system tester The grounding Revised December 2015 Installation and Use 2 5 FloBoss 107 Instruction Manual conductor should have a resistance of 1 ohm or less between the FB107 enclosure ground and the earth ground rod or grid The recommended cable for I O signal wiring is an insulated shiel
39. list will show installed driver software compatible with the device and all driver software in the same category as the device Figure 5 10 Update Browser Software 5 12 Communications Revised December 2015 FloBoss 107 Instruction Manual Select the Browse button and navigate to the ROCKLINK800 program folder Make sure the Include Subfolders checkbox is selected and click Next P L i Windows Security amp Windows can t verify the publisher of this driver software gt Don t install this driver software You should check your manufacturer s website for updated driver software for your device Install this driver software anyway Only install driver software obtained from your manufacturer s website or disc Unsigned software from other sources may harm your computer or steal information wv See details Figure 5 11 Windows Security Windows finds the ECM_USB_DRIVER inf file begins the installation process and a warning message displays Select Install this driver software anyway f Ww LL Update Driver Software ECM USB Device Installing driver software 1 me Figure 5 12 Installing Driver Software Windows copies the driver file into the default System32 folder and then displays a confirmation screen Revised December 2015 Communications 5 13 FloBoss 107 Instruction Manual Ww i Update Driver Software ECM USB Device COM4
40. operations 1 Remove the field device connected to the transmitter N Set the multimeter to measure voltage and connect it across the and GND terminals Connect to ROCLINK 800 Select Configure gt I O gt AI Points Select the correct analog input point number om amp Install a voltage source of 1 to 5 volts dc and verify the following readings When supplying 1 volt dc input AI should indicate 0 EU When the reading goes outside the calibrated 0 and 100 A D counts ROCLINK 800 indicates point fail and the input reads and holds the last know good value or go to a user defined value as determined by the AI configuration When supplying 5 volts dc AI should indicate 100 EU 7 Remove the test equipment 7 4 4 Troubleshooting Analog Outputs Required Multimeter Equipment PC running ROCLINK 800 software A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations Ensure that the area is a safe operating environment Secure the field device and remove it from service N Determine whether the AO is used in a PID loop If it is remove the PID loop from service and take it off scan Connect to ROCLINK 800 Select Configure gt I O gt AO Points Record the EU values shown on the Analog Output screen Remove the field wiring from the AO port
41. requiring logic and sequencing control using a Function Sequence Table FST A RS232 B F G C H D J E K Local LOI Communication Port Slot 0 CPU Module CPU I O Assembly Input Power Connector Memory Backup Battery Connector Slot 3 I O or MVS module Slot 2 I O MVS module or COM module COM2 Slot 1 I O MVS or COM module COM3 Wire Channel Cover Display Connector Integral Sensor Connector A B C D E F G H l J K Figure 1 1 FloBoss 107 Base Unit Revised December 2015 General Information 1 3 FloBoss 107 Instruction Manual EXPANSION RACK Slot 4 I O or MVS module Slot 5 WO or MVS module Connects to FloBoss 107 base unit Slot 7 I O or MVS module Slot 6 I O or MVS module Wire Channel Cover Figure 1 2 FloBoss 107 Expansion Rack nmmoou 1 4 General Information Revised December 2015 FloBoss 107 Instruction Manual 1 3 Hardware Figure 1 3 FloBoss 107 with Expansion Rack The FB107 provides the following components and features 32 bit processor board inter connect board and backplane board Central processing unit CPU Field upgradeable 2 MB flash ROM read only memory 2 MB battery backed up RAM random access memory storage Two three or four wire 100 ohm resistance thermal device RTD input Battery and super capacitor backed memory retention to provide short and longer term data configuration and operational integrity w
42. super cap and a coin type battery work together to provide backup power for the static RAM and the real time clock This helps to ensure retention of short and longer term data configuration and operational integrity when the FB 107 is not in service or is in storage For information on replacing the battery refer to Section 2 5 1 Removing and Installing the Battery 1 3 6 Built in Inputs and Outputs The built in inputs and outputs I O on the CPU consist of a 3 or 4 wire 100 ohm resistance thermal detector RTD input interface and five diagnostic analog inputs AJ that monitor the Logical voltage Battery voltage from the backplane voltage input connector Charge in voltage originating from the CPU power input System milliamps originating from the power input from the CPU Board temperature originating at the CPU 1 3 7 Built in Communications Local Operator Interface Port The FB107 supports up to four communication ports The base CPU has three built in communication ports Local Operator Interface RS 232C LOI for asynchronous serial communication Local Port EIA 485 RS 485 COMI for asynchronous serial communication EIA 232 RS 232 COM2 for serial communication The Local Operator Interface LOI port provides for a direct local link between the FB107 and a personal computer PC through an optional Local Operator Interface Cable using EIA 232 RS 232C communications The
43. the EIA 485 standard RX or RXD Received Data communications signal SAMA Scientific Apparatus Maker s Association SCADA Supervisory control and data acquisition referring to a computer system that monitors Revised December 2015 and controls oil and gas pipeline systems Glossary A 7 S continued FloBoss 107 Instruction Manual Script Soft Points SP SPI SPK SRAM SRBX SVA SVD System Variables An uncompiled text file such as keystrokes for a macro that a program interprets in order to perform certain functions Typically the end user can easily create or edit scripts to customize the software A type of ROC point with generic parameters that can be configured to hold data as desired by the user Setpoint or Static Pressure Slow Pulse Input Speaker Static Random Access Memory Stores data as long as power is applied typically backed up by a lithium battery or supercapacitor Spontaneous Report By Exception SRBX always refers to Spontaneous RBX in which the ROC contacts the host to report an alarm condition Signal Value Analog Stored in the Results Register it is the analog value that is passed between functions in an FST Signal Value Discrete Stored in the Compare Flag it is the discrete value that is passed down the sequence of functions in an FST Configured parameters that describe the ROC set using ROCLINK software T C TCP IP TDI TDO Tf TLP TX or TXD Turbin
44. the correct DO point number Connect an ohm meter from the DO to the DO When the DO is off the ohm meter should indicate an open circuit Using ROCLINK 800 set the DO to the on state Verify that the ohm meter indicates less than 10 ohms Using ROCLINK 800 set the DO to the off state Reconnect the DO field wiring 13 Set the DO to the state recorded in step 4 7 4 7 Troubleshooting Pulse Inputs Required Equipment A Caution Pulse Generator Voltage Generator Frequency Counter Jumper wire PC running ROCLINK 800 software Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations To verify 10 Khz operation 1 2 Connect to ROCLINK 800 Select Configure gt I O gt PI Points Troubleshooting Revised December 2015 FloBoss 107 Instruction Manual Select the correct pulse input point number A Connect a pulse generator having sufficient output to drive the module to terminals and GND The pulse generator must synthesize a square wave signal of 50 for every cycle Connect a frequency counter across terminals and GND Set the pulse generator to a value equal to or less than 10 KHz Set the frequency counter to count pulses Verify using ROCLINK 800 software that the count read by the counter and the FB107 are the same ouo 9 Remove t
45. the voltage in ROCLINK 800 As DI 1 Remove the module from service 2 Short the DI to DI and monitor the on off toggling in ROCLINK 800 7 4 14 Troubleshooting the Discrete Output Relay DOR Required Ohm meter Equipment PC running ROCLINK 800 software A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations Remove the module from service Disconnect the field terminal block and replace it Place an ohm meter on the contacts B O qux Connect to ROCLINK 800 and toggle the module on and off monitoring the ohm meter to verify toggle status Revised December 2015 Troubleshooting 7 17 FloBoss 107 Instruction Manual This page is intentionally left blank 7 18 Troubleshooting Revised December 2015 FloBoss 107 Instruction Manual Appendix A Glossary Note This is a generalized glossary of terms Not all the terms may necessarily correspond to the particular device or software described in this manual For that reason the term ROC is used to identify all varieties of Remote Operations Controllers including ROC800 Series ROC800L DL8000 FloBoss 107 and FloBoss 100 Series Refer to Measurement Units Symbols and Abbreviations Form A6302 for additional information A D ABS ADC AGA AWG Al AO Analog AP API Area
46. which task will run For instance if a lower priority task is executing and a higher priority task needs to run the operating system suspends the lower priority task allows the higher priority task to run to completion then resumes the lower priority task s execution The FB107 reads data from and writes data to data structures called points A point is a ROC protocol term for a grouping of individual parameters such as information about an I O channel or some other function such as a flow calculation Points are defined by a collection of parameters and have a numerical designation that defines the type of point The logical number indicates the physical location for the I O or the logical instance for non I O points within the FB107 Parameters are individual pieces of data that relate to the point type The point type attributes define the database point to be one of the possible types of points available to the system A sample TLP might be analog input T rack location B1 L and Engineering Units P Together these three components the type T the logical L and the parameters P identify specific pieces of data that reside in an FB107 database Collectively this three component address is often called a TLP History Points The FB107 saves history to either of two databases Standard or Extended History You can configure the number of entries logs available to Standard maximum of 100 and E
47. while diagnostic I O channels are considered to be in E rack RAM Random Access Memory RAM is used to store history data most user programs and additional configuration data RBX Report by exception RBX always refers to Spontaneous RBX in which the ROC contacts the host to report an alarm condition RR Results Register stores the Signal Value Analog SVA RFI Radio Frequency Interference RI Ring Indicator modem communications signal ROC Remote Operations Controller microprocessor based unit that provides remote monitoring and control ROCLINK 800 Microsoft Windows based software used to configure functionality in ROC units ROM Read only memory Typically used to store firmware Flash memory Rotary Meter A positive displacement meter used to measure flow rate also known as a Roots meter RTC Real Time Clock RTD Resistance Temperature Detector RTS Ready to Send modem communications signal RTU Remote Terminal Unit RTV Room Temperature Vulcanizing typically a sealant or caulk such as silicon rubber RS 232 Serial Communications Protocol using three or more signal lines intended for short distances Also referred to as the EIA 232 standard RS 422 Serial Communications Protocol using four signal lines Also referred to as the EIA 422 standard RS 485 Serial Communications Protocol requiring only two signal lines Can allow up to 32 devices to be connected together in a daisy chained fashion Also referred to as
48. wire jumper requirements Figure 4 18 shows the RTD sensor wiring 4 22 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual Table 4 3 RTD Wiring Terminal Wiring Color Designation 4 Wire RTD 3 Wire RTD SRC Red Signal source current positive input SRC SRC Red RID GRID RID We White Pm pm mm NE GND We Negative ground return reference GND GND ju mper to EE B ae Geh s se N E IN e S N S IN bit O O Tx but O Tx ess ps Se ESSI 3 S m 2o S S S 5 S GS A e as SIE ESSI g S IS miS S imd p2 O RTS pi2 QO WE DI4 S S ee Di4 S S GND F S 2 A 9 B S c E S GND c 7 A Red B White C Jumper Figure 4 20 RTD Sensor Wiring on CPU Module 4 15 6 Point AO DO Module This module provides six single ended analog outputs or field effect transistor FET switch discrete outputs You use ROCLINK 800 Configuration software to configure each individual channel Revised December 2015 Inputs and Outputs 4 23 FloBoss 107 Instruction Manual All modules have removable terminal block
49. 07 has a 60 minute historical log for every history point The Minute Historical Log stores the last 60 minutes of data from the current minute Each history point has Minute Historical Log entries unless the history point is configured for FST controlled logging The FB107 has a total of 35 days of hourly historical logs available for every history point The Hourly Historical Log is also called the Periodic database Normally the Hourly Log is recorded at the beginning of every hour although you can configure it for either the beginning or end of every hour The exceptions are FST Minute and FST Second logging The time stamp for periodic logging consists of the month day hour and minute The exception is for FST Second logging in which the time stamp consists of the day hour minute and second The FB107 has a total of 35 or 60 daily historical logs for every history point The Daily Log is recorded at the configured contract hour every day with a time stamp that is the same as the Hourly Log Each history point has daily historical log entries unless the history point is configured for FST controlled logging The Min Max database displays the minimum and the maximum values for the database points over a 24 hour period for today and yesterday You can view the Min Max historical but not save it to disk The FB107 has configurable archive times that in turn determine the number of entries You can configure Extended History
50. 1 22 General Information Revised December 2015 1 6 4 FloBoss 107 Instruction Manual operational The battery and logical voltage tests ensure that the FB107 is operating in the optimum mode The software arms the watchdog timer every scan period If the timer is not armed in 6 seconds the software automatically resets Low Power Mode Under pre defined conditions the FB107 uses a sleep mode to conserve power During sleep mode the CPU powers down although I O continues to accumulate The FB107 enters sleep mode after one minute of inactivity on the communication ports You can disable sleep mode which ensures that the FB107 stays awake all the time You configure this option which is Disabled by default on the Sleep Mode field on the CPU module s Advanced tab The FB107 wakes from sleep mode occurs when it receives either a Timed interrupt from the real time clock Signal from one of the communication ports 1 7 Flow Measurements Gas and liquid calculation methods include AGA and API Chapter 21 compliant for AGA linear and differential meter types AGA3 Differential for gas AGAT Pulse ISO 9951 for gas AGAS Compressibility for Detailed ISO 12213 2 Gross I ISO 12213 3 and Gross II for gas JSO 5167 Differential FB107 firmware completes full calculations every second on the configured meter run up to four for AGA3 AGAT AGAS and ISO 5167 Note You must enable meter runs
51. 2 4 2 Installing the CPU Module 2 4 8 Resetting the CDU 2 5 dJicenseiKeys gio epe eee HE De PERI ERE teri dn 2 6 Startup and Operation 2 614 Stalin iii eri 2 6 2 Operation EE 2 1 Installation Requirements Planning helps to ensure a smooth installation Be sure to consider location ground conditions climate and site accessibility as well as the suitability of the FB107 application while planning an installation The versatility of the FB107 allows it to be used in many types of installations For additional information concerning a specific installation contact your local sales representative 2 1 1 Environmental Requirements Ensure the FB 107 enclosure provides the level of protection required to keep the units operating under a variety of weather conditions The FB107 is designed to operate over a wide range of temperatures However in extreme climates it may be necessary to moderate the temperature in which the FB107 must operate Revised December 2015 Installation and Use 2 1 FloBoss 107 Instruction Manual Note In salt spray environments it is especially important to ensure that the enclosure including all entry and exit points is sealed properly The FB107 is designed to operate over a 40 to 75 C 40 to 167 F temperature range When mounting the unit be aware of external devices that could have an effect on the operating temperature Operation beyond the recommended tem
52. 200 baud rate 8 data bits no parity and 1 stop bit Revised December 2015 Communications 5 3 FloBoss 107 Instruction Manual Communication Protocols EIA 232 RS 232 Located on the CPU and labeled COM2 see Figure 5 3 the COM2 port provides the default for serial communications It is the standard for single ended data transmission over distances of up to 15 m 50 ft EIA 232 RS 232 provides point to point asynchronous serial communication EIA 232 RS 232 communications commonly provide the physical interface for connecting serial devices such as gas chromatographs and radios Default EIA 232 RS 232 values 19 200 baud rate 8 data bits no parity and 1 stop bit Note When you install a communication module in slot 2 the firmware disables the COM2 port on the CPU and redirects it to the type of module installed in slot 2 Configure COM2 based on the type of communication module installed in slot 2 Optional communication modules COM3 Optional communication modules that use the COM3 port include the 232 EIA 232 RS 232 and 485 EIA 485 RS 485 modules see Figures 5 1 and 5 2 the Enhanced Communication module see Figure 5 5 and the Dial Up Modem module see Figure 5 14 Note COM3 activates only when you install a communication module in slot 1 Use ROCLINK 800 to configure the modules Each communication module uses a separate single ended channel from the other modules The field inte
53. 4 6 through 4 0 The terminal is the positive signal input and the GND terminal is the signal common These terminals accept a voltage signal in the O to 5 volt range The GND terminal is internally connected to common so the analog input channels function as single ended inputs only Use the LOOP terminal to power external devices The I O module only supports 24 volts dc loop output power The intent of the loop output power is to power devices such as Rosemount transmitters that require 24 volts dc to ground and then send the FB107 a 4 to 20 mA signal based on pressure temperature and level Additionally each AI channel has an installed 250 Q resistor to accommodate a 4 to 20 mA signal If you have a 1 5 V signal or require a Revised December 2015 Inputs and Outputs 4 11 FloBoss 107 Instruction Manual d Al DI LOOP ADH GND Al DI2 Al DIS GND Al DI4 AI DI5 GND AI DI6 AUDIT GND Al DI8 fl DI channel you can use ROCLINK 800 to configure the channel as necessary CONTACT CLOSURE DEVICE EXTERNALLY POWERED DISCRETE DEVICE DOCO783A 8 Al DI LOOP ADH GND AI DI2 AI DI3 GND AI DI4 AUDIS GND AI DI6 AI DI7 GND AI DI8 OPEN DRAIN TYPE OR p OPEN COLLECTOR DEVICE EXTERNALLY POWERED DISCRETE DEVICE Figure 4 8 DI Wiring INTERNALLY
54. 4 volts dc to ground allowing the external device to send the FB107 a 4 to 20 mA signal based on pressure temperature level and such The 10 volt setting of the loop output power is intended for low power transmitters The loop current is designed to deliver 80 mA to power two field devices that connect back to the two analog inputs Note The CPU I O assembly uses the CPU s loop power output and ground connections The I O module only supports 24 volts dc loop output power When 10 volts is selected the loop output power will be 10V depending on input power supply Note If the input voltage is greater than the 10 volt loop then the loop voltage equals the input voltage For example if the PWR IN is 14 volts dc and you select a 10 volt loop the loop output equals 14 volts dc You can use current analog inputs of 4 to 20 mA when the 250 ohm resistor is selected in the AI configuration using ROCLINK 800 3 2 Power Connections Revised December 2015 FloBoss 107 Instruction Manual Table 3 1 Input Terminal Block Connections Terminal Blocks Definition Volts DC PWR IN IN X Accepts up to 28 Volts dc nominal from an AC DC converter 8 to 30 Volts dc or other 28 volts dc supply LOOP and GND Supplies 10 Volts dc or 24 Volts dc source voltage to 10 Volts dc or 24 Volts external field devices Current limit protected dc 3 2 Determining Power Consumption Use Table 3 1 to identify and Table 3 2 to calculate th
55. 5 FB107 with an Expansion Rack 2 8 FB107 without an Expansion Rack 2 7 Grounding EEN 2 6 Module Covers sssssseseeese 2 11 Modules intct ear tede cs 4 5 MVS Module mmm 6 4 6 5 Power Wiring 3 6 Requirements cerror aS 2 1 Wire Channel Covers ssesssssss 2 11 lop 1 23 EE el E 2 6 L LCD Detaults 2 daa datada 5 9 WII RR rata 5 8 LCD Touchpad seen 1 14 LEDS rita deed 5 4 5 6 5 8 Troubleshooting 7 3 License Key sse 1 12 2 16 Lightning Protection 6 6 Local Operator Interface o p EM E 1 8 5 5 Local Porta aesti ote tees 5 3 Locking mechanism 4 7 Log datas ix notet dl 7 5 LOGICAL ets ten ober e d leper aes 1 15 LOLS cT EM EE 1 8 5 3 Detaults s nien REUS 5 5 USOG W 5 6 die Ile WEE 5 5 1 3 FloBoss 107 Instruction Manual Loop Output Power see 4 9 Low Power Modes 1 23 M Mua ES 1 6 Memory Backup 1 8 2 11 2 13 MiCrOprOCesSOr coccccconoccnccononcnnnnnncncnanancnnnnnancncnnna 1 6 Min Max Historical Log 1 16 Minute Historical Log esses 1 16 Modbus Protocol eese 1 19 5 4 Module Cover 2 11 Module Placement Communication 5 1 Jogo EK 4 1 Modules 6 Point AO DO sssssee 4 23 ze o CREER NEMO 5 9 HART sii fists Bat a
56. 5 Inputs and Outputs 4 13 FloBoss 107 Instruction Manual 4 9 IEC S CPU O mee O IN ant S G Hm an Q S Rx 3 M S S RTS INTERNALLY Galles S epp POWERED BO S a po Q s 118 O Um st O O E Se el S RTS Di4 S S GND NV 9 NV CC Y DOC0679A Figure 4 11 Analog Output Wiring on CPU Module Discrete Inputs DI The discrete input DI monitors the status of relays open collector open drain type solid state switches and other two state devices Discrete inputs come from relays switches and other devices which generate an on off open close or high low signal The DI provides a source voltage for dry relay contacts or for an open collector solid state switch Each DI channel can be software configured to function as Standard discrete inputs atched discrete inputs A latched DI remains in the active state until reset Other parameters can invert the field signal and gather statistical information on the number of transitions and the time accumulated in the on or off state The DI senses the low voltage less than 0 5 V dc which signals the FB 107 electronics that the relay contacts have closed The opening of the contacts allows the voltage to rise and the DI signals the FB107 electronics that the relay contacts have opened An FB107 can
57. 5 module However this may not be appropriate in all circumstances Check with your local Remote Automation Solutions representative for the solution relevant to your situation 120 OHM TERMINATION RESISTOR USER SUPPLIED A A FIELD FIELD i FIELD DEVICE o DEVICE DEVICE B DOOGOOO EXTERNAL EXTERNAL EXTERNAL POWER POWER POWER DOC0804A Figure 4 19 Application Module Wiring to Multiple Field Devices Revised December 2015 Inputs and Outputs 4 21 FloBoss 107 Instruction Manual 4 14 Resistance Temperature Detector RTD Input The resistance temperature detector RTD on the CPU monitors the temperature signal from an RTD source The RTD can accommodate input from a three or four wire RTD source The RTD has a measurement range of 40 to 400 C 40 to 752 F The terminals for the RTD wires are labeled RTD on the CPU The active element of an RTD probe is a precision temperature dependent resistor made from a platinum alloy The resistor has a predictable positive temperature coefficient meaning its resistance increases with temperature The RTD input works by supplying a small consistent current to the RTD probe and measuring the voltage drop across it Based on the voltage curve of the RTD the FB107 firmware converts the signal to temperature The RTD input draws power for the
58. 6 Point 10 Ws SLOT 6 Auxiliary 6 Point 10 D SLOT 7 Not Installed Wt 1 0 Control B Meter Wa System History User Program Advanced 170 Points Diagnostic User Display Installed Module Integral PIM ActualModule Integral PIM Description Pulse Interface Revision Rewi Part Number EIS BuldDae 4489300 Serial Number gees 0 Boot Revision jn ral Boot Build Date nmi Integrity c M A Uninstall E E E Auto Scan 2 Update Apply Figure 6 10 FB107 Graphical Interface for PIM The four tabs General Advanced I O Points and Diagnostic provide information mostly read only on the Pressure module 6 3 2 Configuring a Pressure Module ES The Pressure module provides the FB107 with an analog input for pressure To configure the input access the I O Points tab on the FB 107 graphical interface and click on the configuration button ROCLINK 800 displays an Analog Input screen Figure 6 10 Revised December 2015 Sensors and Transducers 6 13 FloBoss 107 Instruction Manual An alog Input Analog Inputs HARE v Tag P1 Press General Advanced A Calibration Alarms Point Number Ar Value 11 716 Scanning Alarming Units Pse Enabled C Enabled Scan Period EN Gane C Disabled Disabled Low Reading EU po High Reading EU 1000 Active Alarms IJ o Copy 2 Update Y OK XX Ca
59. ASCII Attribute Analog to Digital signal conversion Acrylonitrile Butadiene Styrene Analog to Digital Converter Used to convert analog inputs Al to a format the flow computer can use American Gas Association A professional organization that oversees the AGA3 orifice AGA5 heating value AGA7 turbine AGA8 compressibility and AGA11 ultrasonic gas flow calculation standards See http www aga org American Wire Gauge Analog Input Analog Output Analog data is represented by a continuous variable such as an electrical current signal Absolute Pressure American Petroleum Institute See http www api org A user defined grouping of database entities American National Standard Code for Information Interchange A parameter that provides information about an aspect of a database point For example the alarm attribute is an attribute that uniquely identifies the configured value of an alarm BMV BPS BTU Built in UO Base Multiplier Value used in AGA7 turbine calculations Bits Per Second associated with baud rate British Thermal Unit a measure of heat energy I O channels that are fabricated into the ROC and do not require a separate option Also called on board I O C1D2 CMOS Coil COL COM Revised December 2015 Class 1 Division 2 hazardous area Complementary Metal Oxide Semiconductor a type of microprocessor used in a ROC Digital output a bit to be cleared or set Eth
60. Battery ee dee de erae 1 8 Memory Backup 1 8 2 11 Removing and Installing 2 12 C Cathodic Protection 2 6 Central Processing Unit S66 GPL orte t Da 2 13 Clock Real Time eere 1 22 CMOS Microprocessor see 1 6 COMI egent irte ede taa tee ever ies 1 9 5 3 WINING ee tle eie rtr creen 5 6 COMMA a dais e ee doter es 1 9 5 4 WINING ee ol oerte tee ela oie ee 5 6 Revised December 2015 Index FloBoss 107 Instruction Manual COMI vu o er 1 11 5 4 WIRING 5i certet exert err tants 5 6 5 7 Communication Modules SMS aiite eodeni E tes 1 11 Communications Ati sh cua anthers 5 3 BEI aio 1 8 ee msc alas 5 3 GOM2 inei indie adde 5 4 GOM3 EE 5 3 5 4 Re 5 3 Modules ee 5 4 EE 5 1 Pass Through see 1 19 Troubleshooting 7 4 WIFIDQ 5i e eto tete coe tercer eec eta dcn 5 1 Wiring EIA 232 RS 232 5 7 Wiring EIA 485 RS 485 5 6 Wiring Be LN 5 5 Communications modules Technical specifications 1 25 5 17 6 14 Compliance sse 2 4 Configuration cooocccconoccncnononnncnononnncnannnnnnnnnnos 7 5 7 9 CDU EL E ree 1 6 2 13 VO Assembly 1 10 4 1 CT ne WEE 2 15 Gul Ve MEET 2 14 D Daily Historical Log seeeeeesse 1 16 Defaults EE 5 8 EIA 485 scende Eed 5 7 Re KEE 5 9 Rom A 5 5 Detaching an Expansion Rack 2 10 DIAQMOSUIC EE 1 8
61. December 2015 General Information 1 9 FloBoss 107 Instruction Manual Built in Resistance Thermal Device RTD The FB107 supports a direct input from a resistance thermal device RTD sensor to measure flowing temperature An RTD temperature probe typically mounts in a thermowell on the meter run The RTD has a measurement range of 40 to 400 C 40 to 752 F The RTD is located on the CPU Built in Loop Output Power Using ROCLINK 800 you can configure the I O on the CPU module to set the loop output power to 10 volts dc or 24 volts dc The 24 volt setting of the loop output power is used to power devices that require 24 volts dc to ground allowing the external device to send the FB107 a 4 to 20 mA signal based on pressure temperature level and such The 10 volt setting of the loop output power is intended for low power transmitters The loop current is designed to deliver 80 mA to power two field devices that connect back to the two analog inputs Note The CPU I O assembly uses the CPU s loop power output and ground connections The I O module only supports 24 volts dc loop output power When 10 volts is selected the loop output power will be 10V depending on input power supply 1 3 10 Optional Inputs and Outputs The input output I O options for the FB107 provide terminals for expanded monitoring and control applications Use I O to drive a sampler or odorizer open a valve or monitor an additional analog i
62. Expansion Rack Revised December 2015 Installation and Use 2 3 FloBoss 107 Instruction Manual 2 1 3 Compliance with Hazardous Area Standards A Caution The FB107 has approval for Class I Division 2 Groups A B C and D Class Division and Group are defined as Class defines the general nature of the hazardous material in the surrounding atmosphere Class I is for locations where flammable gases or vapors may be present in the air in quantities sufficient to produce explosive or ignitable mixtures Division defines the probability of hazardous material being present in an ignitable concentration in the surrounding atmosphere Division 1 locations are presumed to be hazardous Division 2 locations are areas where gas dust or vapors can exist under abnormal conditions Group defines the hazardous material in the surrounding atmosphere Groups A to D are defined as follows o Group A Atmosphere containing acetylene gases or vapors of equivalent hazards o Group B Atmosphere containing hydrogen gases or vapors of equivalent hazards o Group C Atmosphere containing ethylene gases or vapors of equivalent hazards o Group D Atmosphere containing propane gases or vapors of equivalent hazards For the FB107 to be approved for hazardous locations it must be installed according to the National Electrical Code NEC Article 501 and any local code requirements if applicable When installing units in a hazar
63. Input value changed and reflects the Adjusted A D 0 value 8 Change the resistance to reflect a high temperature as determined by the temperature to resistance conversion chart 9 Verify that the Raw A D Input value changed and reflects the Adjusted A D 100 value 10 Measure between one red wire and one white wire with an ohm meter The value should be between 100Q and 125Q at room temperature 11 Remove the test equipment 12 Reconnect the field device 7 4 9 Troubleshooting the Multi Variable Sensor MVS The Multi Variable Sensor is simple in operation without user serviceable parts For repair or replacement return the transmitter to your local sales representative Required Pressure bottle Equipment PC running ROCLINK 800 software A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations Take care not to exceed the manufacturer s sensor pressure rating 1 Remove the sensor from service taking care to maintain pressure in the sensor by closing the valves and then bleeding off pressure as shown in Figure 7 2 Pressure Remains A Operating Shutdn2 Shutdown Sequence Figure 7 2 MVS Depressurization 2 Open the manifold according to manufacturer s instructions 7 14 Troubleshooting Revised December 2015 FloBoss 107 Instructi
64. Interference 2 6 RBX Function vesini unsin nein aaa 1 19 Real Time Clock essen 1 22 Removing BattetleS irte b n t e 2 12 CPU Module irritada armadas 2 14 Expansion Rack eee 2 10 Module Covers oonocccccononccccononcncnanncnccanonnncnns 2 11 lee OUT 4 6 POWO atari tate esta da 7 9 Wire Channel Covers cocococccccnoccccnoconanoncnnnoss 2 11 A nite t erbe p tea 7 8 ROT dias ti 1 6 Reset Switch vincia iia ii 2 16 Resistance Temperature Detector See RTD Inputs ssseees 4 22 Resistance Temperature Detector module 4 26 A aeiaai eroe aeaa a nia 7 9 aic NU EN 2 6 ROG Protocol EE 1 19 5 4 ROCLINK 800 Troubleshooting 7 6 ROCLINK 800 Configuration Software 1 20 ROCLINK 800 Configuration Software User Manual EEN 1 25 ET geseet ek ee 1 8 1 10 1 24 4 22 Troubleshooting 7 7 NIDDER 4 22 eau EE 4 1 Troubleshooting 7 13 7 17 RTD module sse 4 26 ET OS uites e er a eerte d 1 15 stees it dane EE 5 4 5 6 S SOCUFILy a pet Up eh a Pec ies 1 17 COMA scettr ed 1 9 5 7 GOMZ aere ten inlet e 1 9 5 8 Revised December 2015 COMI 21d cete dts 5 7 Mop 1 8 5 6 Security Gateway sssssseseese 1 24 Selecting VO TYDOS uti dia 4 7 Set Back to Factory Defaults MIST in EOL 7 15 Site Requirements sss 2 2 Sleep Mode sese 1 23 SOMP
65. LOI local port allows you to access the FB107 for configuration and transfer of stored data The LOI port is capable of initiating a message in support of Spontaneous Report by Exception SRBX alarming The LOI is software configurable with baud rates from 300 to 115 2 K and it uses a DB9 connection The LOI supports ROC or Modbus slave protocol communications The LOI also supports the log on security feature of the FB107 if you enable the security on LOI using ROCLINK 800 General Information Revised December 2015 EIA 485 RS 485 Serial Communications COM1 EIA 232 RS 232 Serial Communications COM2 FloBoss 107 Instruction Manual Default values for the LOI port are 19 200 baud rate 8 data bits 1 stop bit no parity group 1 and address 2 COMI provides EIA 485 RS 485 serial communication protocols with baud rates from 300 to 115 2 K COMI provides standard differential data transmissions over distances of up to 1220 meters 4000 feet if wired in daisy chain pattern and properly terminated Note Using a star installation pattern reduces data transmission to 602 m 2000 ft The EIA 485 RS 485 drivers are designed for true multi point applications with multiple devices on a single bus Use COMI to monitor or modify the FB107 from a remote site using a host or ROCLINK 800 COMI also supports the log on security feature of the FB107 if you enable the security on COMI using ROCLINK 800 COM I sends and recei
66. Low Side Switch on CPU Module MES 9 HIGH SIDE SWITCH e S S at O 9 ES 9 Po NV POWER SWITCHED po LS G SUPPLY DEVICE s 9 SAS S PI2 9 Di4 S S NV NV 9 DOCO787A Figure 4 14 Discrete Output Wiring High Side Switch on CPU Module 4 11 Discrete Outputs Relay DOR Module The Discrete Output Relay DOR module provides control over various discrete output field devices An FB107 can support a maximum of six DOR modules DOR modules provide six channels of discrete outputs that may be set to send a control signal to a specified device Refer to Figures 4 15 and 4 Revised December 2015 Inputs and Outputs 4 17 FloBoss 107 Instruction Manual 16 Using ROCLINK 800 software you can configure the module as latched toggled momentary or Timed Duration Outputs TDO The discrete output channel is a normally open contact The discrete output is a relay switch enabled by individual signals from the processor I O lines and capable of handling 30 Volts dc at 1 0 A maximum Additionally one DOR channel makes the normally closed contact available to the field You configure the DOR so that it either retains the last value on reset or sets to a user specified fail safe value When a request is made to change the state of a DO the request is immediately sent to the DO I
67. N TYPE S E OR m O N OPEN COLLECTOR DEVICE E EXTERNALLY POWERED ES S om ano Q e Rx 8 bat S S RTS OR aot S GND Se ES S Da y po e je 2 Se d CONTACT CLOSURE DEVICE 9 E 49 TX y Dax EXTERNALLY POWERED mS S est pe S S Wu me O O GND RST O SRC ta S E 9 ann CC p DOCO682A Figure 4 12 Discrete Input Wiring on CPU Module 4 10 Discrete Outputs DO The discrete output DO provides two state outputs to energize solid state relays and power small electrical loads You can set a discrete output to send a pulse to a specified device Discrete outputs are high and low outputs used to turn equipment on and off The DO circuitry is optically coupled to help isolate the processor board from the input signal Refer to Figures 4 13 and 4 14 Revised December 2015 Inputs and Outputs 4 15 FloBoss 107 Instruction Manual DO functions include Sustained discrete outputs Momentary discrete outputs Toggled output Time duration output The discrete output channel is a normally open FET switch The discrete output is a solid state switch enabled by individual signals from the processor I O lines and capable of handling 50 Volts dc at 0 2 A maximum You configure the DO so that after a reset the DO retains the last value or switches off When a request is made to change the state of a DO the request is immediately sent to the DO There is no scan time as
68. O module in slot 7 You can use current analog inputs of 4 to 20 mA when you select the 250 ohm resistor in the AI configuration using ROCLINK 800 Note See Chapter 4 Inputs and Outputs for more information on FB107 I O modules Optional Communication Modules COM3 Optional communication modules provide the ability to send and receive data through COM3 The COM3 port is capable of initiating a message in support of Spontaneous Report by Exception SRBX alarming You can install communication modules in slots 1 or 2 on the base unit Installing a communications module in slot 1 on the base unit activates the COM3 communications port Installing a communications module in slot 2 redirects the CPU s communications port COM2 to the type of module installed in slot 2 The FB107 accommodates following types of communication modules EIA 485 RS 485 serial communication protocols with baud rates from 300 to 115 2 Kbps to provide standard differential data transmissions over distances of up to 1220 meter 4000 feet EIA 232 RS 232 serial communication protocols with baud rates from 300 to 115 2 Kbps host serial interface to provide standard single ended data transmission over distances of up to 15 meter 50 feet Enhanced Communication module ECM provides an Ethernet and a USB 2 0 port Dial Up Modem module provides communication over a Public Switched Telephone Network PSTN up to 2400 bps bits per second bp
69. OINS os e 1 19 Specifications Communications modules 1 25 5 17 6 14 VO modules esee 4 28 SADA EE 1 19 Standard History 1 15 iri MU 7 9 Startup and Operation 2 16 Static Pressure 1 23 Static Random Access Memory SRAM xiii eed n 1 6 Supercap ua i educ be cede aede 1 8 2 11 Surge Protection 2 5 T Tables 1 1 System Analog Inputs 1 22 1 2 Additional Technical Information 1 25 2 1 Power Connections 2 5 3 1 Input Terminal Block Connections 3 3 3 2 Estimated Power Consumption by Module Tem 3 3 3 3 Power Consumption Worksheet 3 4 4 1 I O Terminations on I O Module 4 3 4 2 I O Terminations on CPU Module 4 5 4 3 RTD Wiring eene 4 23 4 4 Additional Technical Information 4 28 5 1 LOI Port Null modem Cable Wiring 5 6 5 2 EIA 485 RS 485 Field Wiring Terminals 5 7 5 3 EIA 232 RS 232 Field Wiring Terminals 5 8 5 4 LCD Connections 5 9 5 5 Additional Technical Information 5 17 6 14 6 1 MVS Module Wiring 6 5 7 1 Analog Input Module Typical Configuration Valles s auctis Ee 7 9 7 2 Temperature to Resistance Conversions 7 13 Technical specifications Communications modules 1 25 5 17 6 14 VO modules eene 4 28 Temperature sosa EEAO 1 23 Operating Range
70. Ope ants 7 17 7 4 14 Troubleshooting the Discrete Output Relay DOP 7 17 Appendix A Glossary A 1 Index 1 1 vi Contents Revised December 2015 FloBoss 107 Instruction Manual Chapter 1 General Information This manual describes the FloBoss 107 Flow Manager FB107 part of the family of FloBoss flow computers manufactured by Remote Automation Solutions a division of Emerson Process Management For information about the software you use to configure the FB107 refer to the ROCLINK 800 Configuration Software User Manual for FloBoss 107 part D301249X012 This chapter provides an overview of the FB107 and its components In This Chapter 14 Scope of Mantal enetsin erue eme NOI gogo 1 2 1 2 FloBoss 107 Overview cooccccconccononcnonnccconcnnonnnnnnn nn cnn cc cnn nn naar cane cnn 1 2 13 hardware eia erue depu eel da 1 5 1 3 1 Processor and Memory c cccconocccccnnoncccnononcnnnanoncnnnnnnnccnnnnnnnncnna 1 6 13 2 Backplane esegue de step 1 6 13 3 Expansion Rack acta 1 6 1 3 4 Central Processing Unit CPU sssessesesss 1 6 1 3 5 Battery and Super capacitor sss 1 8 1 3 6 Built in Inputs and Output 1 8 1 3 7 Built in Communications cccccceeeceeeeceeeeeseeeeeeeeeeeeeeees 1 8 1 3 8 Built in Resistance Thermal Device RTD 1 10 1 3 9 Built in Loop Output Power 1 10 1 3 10 Optional Inputs and Output 1 10 1 3 11
71. P Pressure Differential Pressure PI Pulse Input PID Proportional Integral and Derivative control feedback action PIT Periodic Timer Interrupt PLC Programmable Logic Controller Point Software oriented term for an I O channel or some other function such as a flow calculation Points are defined by a collection of parameters The physical location of an UO point module slot and channel as installed in the ROC Defines the database point to be a specific type of point available to the system The point type determines the basic functions of a point Number value previously determined for a register Primary PID control loop A set of standards that enables communication or file transfers between two computers Protocol parameters include baud rate parity data bits stop bit and the Glossary Revised December 2015 PSTN PT PTT Pulse Pulse Interface module FloBoss 107 Instruction Manual type of duplex Public Switched Telephone Network Process Temperature Push to Talk signal Transient variation of a signal whose value is normally constant A module that provides line pressure auxiliary pressure and pulse counts to a ROC PV Process Variable or Process Value Rack A row of slots on a ROC into which I O modules can be plugged Racks are given a letter to physically identify the location of an I O channel such as A for the first rack Built in I O channels are assigned a rack identifier of A
72. Part D301232X012 Form Number A6206 December 2015 FloBoss 107 Flow Manager Instruction Manual EMERSON Remote Automation Solutions Process Management FloBoss 107 Instruction Manual Revision Tracking Sheet December 2015 This manual may be revised periodically to incorporate new or updated information The revision date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision All Pages Dec 2015 All Pages May 2013 All Pages Sep 2009 Initial issue Feb 2007 Revised December 2015 FloBoss 107 Instruction Manual Contents Chapter 1 General Information 1 1 Scoop o_o lo lr 1 2 Geer 1 2 To Ee ETC 1 5 1 31 Processor ana Merny EEN 1 6 UE Bad e eo ld O 1 6 1 339 Expansion Hack iia ata 1 6 1 8 4 Central Processing Unit CDU 1 6 1 3 5 Battery and Super capacitor sess nennen nnne nennen 1 8 1 3 6 Built in Inputs and Oufpute nennen entente rne sene 1 8 1 3 7 Built in Communication 1 8 1 8 8 Built in Resistance Thermal Device RIDE 1 10 1 3 9 Built in Loop Output Power 1 10 1 3 10 Optional Inputs and Outputs nennen nnne nennen 1 10 1 3 11 Optional Communication Modules COM 1 11 1 3 12 Optional Multi Variable Sensor MV 1 12 1 3 13 Optional Integral Sensors eene nnne nnne nen
73. Point I O Module Point I O Module 7 MVS Interface Module Totals 2071 6566 6258 The resulting worksheet would resemble Power B Total Power 6258 System Power mW 2071 Field Power mW gl LI Voltage Input Voltage V dc 12 0 Field Voltage V dc BEN D Current Nut a System Current mA 521 5 MM a E Communications mA Average 8000 m Total Current mA on Power System 821 5 Miscellaneous Battery Voltage 12 0 Battery Capacity Amp Hour 7 20 Depth of Discharge 20 Available Hours 7 0 1 DaysofAutonomy 2 EC Calculated by adding base idle no load values for all chosen modules Calculated by adding System Power and Field Power values 2071 4187 Calculated by subtracting System Power value from Total Power value 6258 2071 Calculated by dividing Total Power by Input Voltage 6258 12 E Entered value from manufacturer s specifications F Calculated by adding System Current and Communications Current 521 5 300 8 Value provided by battery manufacturer Revised December 2015 Power Connections 3 5 FloBoss 107 Instruction Manual 3 3 3 2 1 Summary Using the worksheet you can determine the day to day power requirements for your intended system as well as how much battery power you may require to maintain your system in the absence of external power By downloading the Excel spreadsheet from SupportNet you can then adjust your expectations and require
74. RT Output Wiring 4 17 Resistance Temperature Detector RTD Module The 3 channel Resistance Temperature Detector RTD module enables the FB107 to monitor various RTD sensors An FB107 can support up to six RTD modules The module monitors the temperature signal from an RTD within a fixed range The module provides three channels for measuring the resistance of 2 wire 3 wire or 4 wire 100 ohm platinum RTD sensors with an alpha equal to 0 00385 Q Q C Surge protection techniques eliminates the need for fuses reducing maintenance needs at remote locations The module is self resetting after a fault clears 4 17 1 Wiring the RTD Module Figures 4 28 through 4 30 show example 2 3 and 4 wire wiring diagrams 4 26 Inputs and Outputs Revised December 2015 2 WIRE CONNECTION JUMPER CUSTOMER SUPPLIED m 21 E d 3 T CH3 r CH2 r CH 4 33 NOTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL DOCO840A Figure 4 28 2 Wire Connection Wiring FloBoss 107 Instruction Manual 3 WIRE CONNECTION RTD JUMPER CUSTOMER SUPPLIED T CH3 34 r CH2 oO 3 NOTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL DOCO839A Figure 4 29 3 Wire Connection Wiring 4 18 4 WIRE CONNECTION RTD Ed 3 z r CH3 34 r CH2 o 1 8 E 3 z NOTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL DOCO838A Figure 4 30 4 Wire Connection
75. RU ELI 1 18 G Grid Impedance 2 5 Ground Rod ET 2 5 Grounding Earth Ground ict eer ttt e Paesi 2 5 Installing coca 2 6 Wiring Requirements sess 2 5 EUR RETTEN 7 2 H ee TEE 1 5 Hardware Watchdog 1 23 HART NN EIDEL seras oa 4 25 HART module eene 4 25 else LOO WEE 1 16 History Points sora rte 1 15 Hourly Historical Log eessen 1 16 Fl rmigity rte repe xe eques 2 2 l VO C EE 4 1 Analog Inputs eese 4 9 4 11 Analog Outputs concccoccnnnoccconccinonanononnnanaccnnnos 4 13 ARP 485 ZC Ai Sr Aine de ini 4 20 Built in 2t oho atlas ted s 1 8 CPU I O Assembly sese 1 10 Database Adel be RM 1 18 Revised December 2015 Index FloBoss 107 Instruction Manual Digital Inputs 4 11 Discrete Inputs eeeeeeeee 4 14 Discrete Output Relay 4 17 Discrete Outputs 4 15 VO Setup tab sss 4 8 Modules 2 nete tete 1 10 MSto e 6 1 Optional 6e cu o 1 10 Pulse INDUS e E 4 19 Le HR E 4 22 Selecting Types 4 7 Terminations 4 2 4 3 Troubleshooting 7 4 NEIE Eet 2 6 4 7 Wiring Requirements ssssse 3 6 UO modules Technical specifications 4 28 IEC 62591 module 4 27 Impedance Grid i OE UR ee 2 5 Input Output opp 4 1 Installing Batteries ANEREN thee eerte 2 12 CPU Module nem 2 1
76. Remote Automation Solutions latest transmitter product Designed as a drop in replacement for the MVS205 sensor you use ROCLINK 800 to configure and if necessary calibrate the module Refer to the following figure to correctly wire up to four 4088B transmitters to the MVS module 3 EE USE WIRE RATED AT AMBIENT TEMPERATURE USE WIRE RATED AT LEAST 5 E MA X AMBIENT TEMPERATURE DOCO976A MVS Transmitters Revised December 2015 A 1210 customer supplied resistor B 1210 customer supplied resistor placed on ending sensor Figure 6 2 MVS to 4088B Wiring Note For RTD wiring refer to Section 2 of the Rosemount 4088 MultiVariable Transmitter Reference Manual 00809 0100 4088 Rev BA January 2015 part D301770X012 The MVS transmitter provides static pressure differential pressure and process temperature inputs It functions as a remote unit that communicates via a serial format The transmitter measures the three flow related variables simultaneously These variables are continuously available to the FB 107 that polls the MVS The transmitter consists of a transducer and an interface circuit The transducer contained in the sensor body uses capacitance cell technology to sense differential pressure and piezo resistive technology to sense the static absolute or gauge pres
77. S GND S S RST O SRC Q te 9 GND DOCO680A Figure 4 17 Pulse Input Wiring on CPU Module 4 13 Application APP 485 Module The FB107 Application Module labeled APP 485 provides a flexible storage and delivery mechanism for a variety of localized FB 107 applications operating in the RS 485 physical environment These might include a Gas Chromatograph application module which would provide a Modbus interface between the FB107 and an external GC a level sensor application a Coriolis interface or an ultrasonic interface Note For detailed instructions on using these modules refer to the specific documentation for those programs 4 13 1 Wiring the Application Module Figure 4 18 shows an application module wired to a single external field device Figure 4 9 shows typical wiring to several field devices 4 20 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual EE APP 485 120 OHM TERMINATION RESISTOR USER SUPPLIED A A G i FIELD Bl G DEVICE NC G B NC G PWR G GND G EXTERNAL POWER gt CL DUC0803A Figure 4 18 Application Module Wiring to Single Field Device Note To provide internal power to a field device connect the positive wire to the PWR connection and the negative wire to the GND connection on the APP48
78. TD terminal block This cold start does not include any of the clearing options available in a cold start performed using ROCLINK 800 software Note This type of reset restores the communications ports to the factory configuration defaults Some user entered configuration parameters may be lost Therefore back up any required data before performing this reset Refer to Section 7 3 4 Preserving Configuration and Log Data Remove power from the FB107 Depress and hold down the reset RST switch 1 2 3 4 While pressing the RST switch reconnect the power to the FB107 5 After the power LED flashes twice release the RST switch 6 Refer to Section 7 4 2 Restarting and Reconfiguring the FB107 7 8 Troubleshooting Revised December 2015 FloBoss 107 Instruction Manual 7 4 2 Restarting and Reconfiguring the FB107 After removing power to the FB107 and performing maintenance or repair perform the following steps to start your FB107 and reconfigure your data The procedure assumes you are using ROCLINK 800 A Caution Ensure all input devices output devices and processes remain ina safe state upon restoring power An unsafe state could result in property damage When installing equipment in a hazardous area ensure that all components are approved for use in such areas Check the product labels Change components only in an area known to be non hazardous Performing these procedures in a hazardous area could re
79. TU Network in which two or more remotely distributed RTU devices RRTUS are wirelessly connected in a peer to peer network to share data Glossary Revised December 2015 D continued FloBoss 107 Instruction Manual DRTU A primary component of the Distributed RTU Network consisting of a FB107 chassis housing a focused functionality CPU and a Network Radio module NRM The DRTU collects process variables from one or more wellheads and transmits the signals throughout the designed network DSR Data Set Ready modem communications signal DTE Data Terminal Equipment DTR Data Terminal Ready modem communications signal Duty Cycle Proportion of time during a cycle that a device is activated A short duty cycle conserves power for I O channels radios and so on DVM Digital voltmeter DVS Dual Variable Sensor A device that provides static and differential pressure inputs to a ROC EDS Electronic Static Discharge EEPROM Electrically Erasable Programmable Read Only Memory a form of permanent memory ona ROC EFM Electronic Flow Metering or Measurement EIA 232 Serial Communications Protocol using three or more signal lines intended for short RS 232 distances Concerning RS232D and RS232C the letters C or D refer to the physical connector type D specifies the RJ 11 connector where a C specifies a DB25 type connector EIA 422 Serial Communications Protocol using four signal lines RS 422 ElA 485 Serial Communications
80. The EIA 232 RS 232 signals include RX TX and RTS signal control lines Light emitting diodes LEDs indicate if the FB107 is transmitting TX or receiving RX Table 5 3 EIA 232 RS 232 Field Wiring Terminals Label Definition TX Transmit data signals that data is being transmitted from the NRI Et RX Receive data signals that data is being received at the comm E EE pen RTS Ready to Send signals that the port is ready to transmit NC NO No connection comm module only ici NC No connection comm module only GND Ground common 5 6 Liquid Crystal Display LCD Touchpad The FB107 supports an external liquid crystal display or Touchpad See Figure 5 4 KEY ACK O O ALARM TOUCH SCREEN TO ACTIVATE DOCO731A Figure 5 4 Liquid Crystal Display Touchpad The FB107 base unit provides connections for the Touchpad see Figure 5 5 The display functions as an EIA 232 RS 232 communications device supporting ROC or Modbus slave communications protocols 5 8 Communications Revised December 2015 FloBoss 107 Instruction Manual The LCD default values are 19 200 baud rate 8 data bits 1 stop bit no parity The maximum baud rate is 57 6 Kbps SEW 1234 Figure 5 5 Display Connection on Base Unit Table 5 4 LCD Connections Label Function 1 Power Out ae MEN Ground 8 Transmit TX from FB107 4 Receive RX to FB107 Note For further information on installing con
81. ZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai U A E T 971 48118100 F 971 4 8865465 www EmersonProcess com Remote Asia Pacific Emerson Process Management Remote Automation Solutions 1 Pandan Crescent Singapore 128461 T 65 6777 8211 F 65 6777 0947 www EmersonProcess com Remote Remote Automation Solutions 2007 2015 Remote Automation Solutions a business unit of Emerson Process Management All rights reserved Remote Automation Solutions a business unit of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual REMOTE AUTOMATION SOLUTIONS MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL REMOTE AUTOMATION SOLUTIONS BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES Bristol Inc Bristol Canada BBI SA de CV and Emerson Process Management Ltd Remote Automation Solutions UK are wholly owned subsidiaries of Emerson Electric Co doing business as Remote Automation Solutions a business unit of Emerson Process Management FloBoss ROCLINK Bristol Bristol Babcock ControlWave TeleFlow Helicoid OpenEnt
82. ailure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations 1 Remove the module from service 2 Apply pressure to the PIM not to exceed the manufacturer s pressure rating 7 16 Troubleshooting Revised December 2015 FloBoss 107 Instruction Manual Note The pulses for the module come into the FB107 either through the on board CPU based I O or an auxiliary I O module in slots 1 through 7 3 Start ROCLINK 800 and monitor the PI points as you rapidly short the PI channel to common If the module is functioning correctly the pulse count should increment and you should be able to monitor the frequency in ROCLINK 800 7 4 13 Troubleshooting AI DI This module provides eight AI or DI signals Troubleshooting depends on whether you have selected AI or DI wiring Required Multimeter Equipment Digitial voltmeter PC running ROCLINK 800 software A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations As Al 1 Remove the module from service 2 Using a digital voltmeter measure the Loop connector to Gnd connector It should measure 24 V dc 3 Puta known 1 5 V dc from the input to Gnd on any Al configured channel and monitor
83. and adjust the number of available meters ROC gt Information gt Device Information screen gt Points tab AGAs field so that additional meter runs become available You can also optimize a system by disabling unused meters or PIDs The primary function of the FB107 is to measure flow in accordance with the 1992 American Petroleum Institute API International Standards Organization ISO and American Gas Association AGA standards The primary inputs used for AGA3 flow measurement function are differential pressure static pressure and temperature The differential and static pressure inputs are sampled once per second The temperature Revised December 2015 General Information 1 23 FloBoss 107 Instruction Manual input which is sampled and linearized once per second comes from an RTD probe AGA3 calculations conform to the methods described in American Gas Association Report No 3 Orifice Metering of Natural Gas and Other Related Hydrocarbon Fluids Based on the second and third editions the calculation method is 1992 AGA3 The primary inputs used for AGA7 flow measurement are pulse input PI counts static pressure and temperature The pulse input counts are acquired from a rotary meter turbine meter or other pulse generating devices The static pressure inputs come from the pressure transducers and the temperature input is read from an RTD probe The AGA7 calculations conform to methods described in American Gas
84. ce per second Static pressure is sampled once per second Temperature is sampled and linearized once per second 6 3 1 Installing Removing a Pressure Module Note The PIM is a factory installed option for the FB107 and is bolted onto the FB107 s exterior case In normal operation you should not have to install or replace the module Revised December 2015 Sensors and Transducers 6 11 FloBoss 107 Instruction Manual The Pressure module connects through the DVS connector on the FB107 base unit see Figure 6 9 A Integral Sensor Connector Figure 6 9 FB107 Base Unit Integral Sensor Connector With the PIM module installed you can start ROCLINK 800 When the FB107 graphical interface displays click on the DVS connector The graphical interface changes to reflect values for the installed PIM Note The ROCLINK 800 graphic labels the Pressure module as an Integral PIM 6 12 Sensors and Transducers Revised December 2015 FloBoss 107 Instruction Manual x ROCLINK 800 On Line Com1 FB107 Ona Fle Edit View ROC Configure Meter Utilities Tools Window Help 84 On Line Com FB 107 MI Modules 7 CPU 42 SENSOR Integral PIM Module Information AN P1 P1 Press E P2 mW P Cw PI1 PIM ml P CCw PI 2 PIM LCD Controller Module Information SLOT 0 On Board 6 Point IO SLOT 1 RS 485 e SLOT 2 Auxiliary 6 Point 10 12 SLOT 3 MVS Module Ws SLOT 4 Auxiliary 6 Point 10 SLOT 5 Auxiliary
85. ch you must configure using ROCLINK 800 on a PC before the unit is calibrated and placed into operation Normally the PC is connected to the LOI port of the FB107 to transfer configuration data into the FB107 although you can perform much of the configuration off line and later load it into the FB107 The FB107 firmware provides default values for all parameters If the default values are acceptable for your application leave the device as it was delivered from the factory Revised December 2015 Installation and Use 2 17 FloBoss 107 Instruction Manual This page is intentionally left blank 2 18 Installation and Use Revised December 2015 FloBoss 107 Instruction Manual Chapter 3 Power Connections This chapter describes wiring with FB107 with power from a dc voltage source In This Chapter 3 1 Power Input Descriptions seess 3 1 3 2 Determining Power Consumpton seen 3 3 MESSI IET ERE 3 6 3 3 Wiring Connections nennen 3 6 3 4 Wiring Power to the CPU Module 3 7 3 1 Power Input Descriptions The FB107 s power terminals either through the AUX PWR IN connection on the base unit or through the power connections on the CPU module convert external input power to the voltage levels the FB107 s electronics require 1 a gt en J Be ae E E D A AUX PWR IN B Power Input C CPU Module Figure 3 1 FB107 Power Inputs A Caution When installing units in a hazardous area make
86. clock is adequate for a period in excess of one year with no power applied to the FB107 The internal super cap provides backup for the data and the real time clock when the main power is not connected The super cap has a one year minimum backup life with the battery installed and no power applied to the FB107 Note The real time clock uses the super cap to keep the current time when you replace the lithium battery 1 6 2 Diagnostic Monitoring The electronics board has five diagnostic inputs incorporated into the circuitry for monitoring system integrity Access these analog inputs using the I O function of ROCLINK 800 software Configure gt I O Refer to Table 1 1 Table 1 1 System Analog Inputs System Al Point of Point Number Function Origination Normal Range E1 Logic voltage CPU 3 0 to 3 6 E2 Battery voltage Backplane voltage 11 25 to 16 Volts dc input connector P1 8 to 30 Volts dc MM E3 Charge in voltage CPU power input 0 to 18 Volts dc 8 to 30 Volts dc E5 Board temperature CPU 40 to 85 C 40 to 185 F For information on configuring alarms and System AI points refer to Chapter 7 in the ROCLINK 800 Configuration Software User Manual for FloBoss 107 Form A6217 1 6 3 Automatic Self Tests The FB107 becomes active when input power with the proper polarity and startup voltage typically set greater than 8 0 volts is applied to the PWR PWR connector provided the power input fusing protection is
87. ded twisted pair The twisted pair and the shielding minimize signal errors caused by EMI electromagnetic interference RFI radio frequency interference and transients Grounding the FB107 If your company has no specific grounding requirements install the FB 107 as a floating system unconnected to ground Otherwise follow your company s specific grounding practices However if you are making a connection between a grounded device and the FB107 s EIA 232 RS 232 port ground the FB107 s power input by connecting the PWR to ground The grounding installation method for the FB107 depends on whether the pipeline has cathodic protection On pipelines with cathodic protection electrically isolate the FB107 from the pipeline Use insulating flanges upstream and downstream on the meter run to achieve electrical isolation In this case you can place the FB107 in an enclosure which is either flange mounted or saddle clamp mounted directly on the meter run and grounded with a ground rod or grid system On pipelines without cathodic protection the pipeline itself may provide an adequate earth ground Place the FB107 in an enclosure mounted directly on the meter run Test with a ground system tester to make sure the pipeline to earth impedance is less than 2 ohms If the pipeline provides an adequate ground you may not need to install a separate ground rod or grid system All grounding should terminate at a single point If the pipeli
88. ded wrist strap may reset the processor or damage electronic components resulting in interrupted operations When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage To install the CPU module 1 Remove power from the FB107 2 Slide the CPU module into slot 0 Note The CPU wire terminals face to the left A tab on the module case prevents you from installing the module incorrectly 3 Press the CPU firmly into the slot The connectors at the back of the CPU module fit securely into the connectors on the backplane 4 Wire the CPU see Figure 2 7 Review Restarting and Reconfiguring the FB107 in Chapter 7 Troubleshooting 6 Return power to the FB107 Revised December 2015 Installation and Use 2 15 FloBoss 107 Instruction Manual 2 5 2 4 3 Resetting the CPU License Keys The FB107 CPU provides a reset RST switch see Figure 2 7 Use it to restore the FB107 to factory default settings See Resetting the FB107 in Chapter 7 Troubleshooting for specific instructions License keys with valid license codes grant access to applications or 2 6 allow optional firmware functionality to execute A license key may also be required before you can run the application Examples of licensed applications may incl
89. dous area make sure all installation components selected are labeled for use in such areas Installation and maintenance must be performed only when the area is known to be non hazardous Installation in a hazardous area could result in personal injury or property damage 2 1 4 Power Installation Requirements Typical sources of primary power for FB107 installations are dc voltage sources and solar power Take care to route power away from hazardous areas sensitive monitoring devices and radio equipment Local and company codes generally provide guidelines for power installations Rigorously follow all local and National Electrical Code NEC requirements for power installations 2 4 Installation and Use Revised December 2015 2 1 5 FloBoss 107 Instruction Manual 1234 Figure 2 3 Power Connection on Base Unit Table 2 1 Power Connections Label Function PE 69 Connection to Power Source onnection to Power Source i Ground The FB107 accepts input voltages from 8 0 volts to 30 volts at the PWR ON IN terminals on the CPU The CPU terminal block accepts wires from size 16 to 24 AWG The AUX PWR IN terminal block accepts wires from size 12 to 22 AWG Grounding Installation Requirements Grounding wiring requirements for dc voltage sources equipment are governed by the National Electrical Code NEC When the equipment uses dc voltage sources the grounding system must terminate at the service
90. e protection for ROCs Longitudinal Redundancy Checking error checking Meter Milliamp s one thousandth of an ampere Media Access Control Address a hardware address that uniquely identifies each node of a network For a ROC indicates that the I O scanning has been disabled Medium Attachment Unit Master Controller Unit A popular device communications protocol developed by Gould Modicon Micro Processor Unit Millimeter Million British Thermal Units Millisecond or 0 001 second Multi Variable Sensor A device that provides differential pressure static pressure and temperature inputs to a ROC for orifice flow calculations Millivolts or 0 001 volt Milliwatts or 0 001 watt NAP NEC NEMA Revised December 2015 Network Access Point the point in the distributed RTU network at which ROCLINK 800 National Electrical Code National Electrical Manufacturer s Association See htip www nema org Glossary A 5 N continued FloBoss 107 Instruction Manual Node NRM A basic structural component of the Distributed RTU Network A node usually a FB107 chassis housing a focused functionality CPU and a Network Radio module provides a data collection point that wirelessly transmits data throughout the designed network Network Radio module a module used in both the FloBoss 107 and ROCOO Series based devices to wirelessly transmit information throughout the distributed RTU network OH Off line
91. e Meter Utilities Tools Window Help Deets ae Sage Ce Nw hE S ZORR CR 2 Easa On Line Com FB107 nir rri xx Modules bd e bd s E CPU wur on EJ SENSOR Not Installed LCD Controller gt gt SLOT 0 On Board 6 Point IO E E gg SLOT 1 RS 232 SLOT 2 MVS Module EJ SLOT 3 Not Installed SLOT 4 Auxiliary 6 Point 10 Module Information H DI A DI 1 Slot4 H DI 2 DI 2 Slot4 h 40 1 AD 1 Slot4 HE D0 2 DO 2 Slota ml PI 1 Pl 1 Sen ML PI 2 PI 2 Slot EJ SLOT 5 Not Installed SLOT 6 Auxiliary 6 Point 10 SLOT 7 Auxiliary 6 Point 10 Wt 1 0 m amp Control zx RW Meter We System EE History z 7 EB User Program General 1 0 Setup 1 0 Points ES B DESS Installed Module Auxiliary 6PointID Actual Module Auxiliary 6 PointID Description Auxiliary Module Revision fRev 1 00 8 PatNumber WeBIBE Build Date Dec 12 2006 1323 Serial Number BontRevision Rew 0 10a Boot Build Date pet 11 2006 5 52 Integrity BEEN Uninstall Auto Scan Update Apply REES sco 2 Figure 4 4 FloBoss 107 ROCLINK SOU User Interface 3 Click the HO Setup tab General 1 0 Setup 1 0 Points 120 Type 250 Ohm Resistor Installed e AH C Du All Yes No C DI 2 Al 2 S C No C D01 C DI 3 C Dl 4 SLOT 4 Auxiliary 6 Point 10 Auto Scan Update Apply Figure 4 5 I O Setu
92. e allows one unit to receive data and then pass it through to other devices connected on any other communications port For example the host communicates via a radio on the FB107 COM2 port Other FB107 units can then be connected via EIA 485 RS 485 on the COMI port of the first FB107 and then all the FB107 units can use the one radio to communicate to the host Note The Device Group of the FB107 receiving the data must match the Device Group of the FB107s to which the data is passed The Device Group is located on the Information screen ROC gt Information 1 4 12 ROC and Modbus Protocols The FB107 has the capability to communicate with other devices using ROC or Modbus protocols The firmware can automatically detect the two protocols ROC or Modbus at baud rates of up to 115 2 Kbps bps Revised December 2015 General Information 1 19 FloBoss 107 Instruction Manual 1 5 ROC protocol supports serial communications to local or remote devices such as a host computer An FB107 can act as a Modbus host or slave device using either Remote Terminal Unit RTU or American Standard Code for Information Interchange ASCII modes This allows you to easily integrate the FB107 into other systems Extensions to the Modbus protocol allow the retrieval of history event and alarm data in Electronic Flow Metering EFM Measurement applications The LOI port only supports ROC or Modbus slave protocols The FB107 auto detects eit
93. e by placing two 8 mounting screws in the upper and lower right most holes in the base unit Torque screws to 10 12 in lbs Place the expansion rack on the right side of the adapter plate so that the attachment posts touch the left most inside of the plastic housing The connector on the expansion rack should be adjacent to but not touching the connector on the base unit Slide the expansion rack to the left until the connectors seat firmly together Note You should feel the retaining clips attach to the back of the expansion rack and the attachment posts should appear in the left most holes on the expansion rack s plastic housing Secure the expansion rack to the adapter plate by attaching two 8 mounting screws in the upper and lower left most holes in the expansion rack Torque screws to 10 12 in Ibs Note Adding an expansion rack and the modules may require you to adjust your FB107 power consumption requirements Refer to Chapter 3 Power Connections 2 2 4 Removing an Expansion Rack Note Before you remove an expansion rack you must power down the FB107 and disconnect all wiring from all modules To remove an expansion rack from an existing FB107 base unit 1 2 3 Remove power from the FB107 Disconnect all wiring from all modules Unscrew the four screws that secure the expansion rack to the wall Note If you are using an optional adapter plate remove the four retaining plate screws Gently slide the e
94. e meter Thermocouple Input Transmission Control Protocol Internet Protocol Time Duration Input Time Duration Output Flowing temperature Type of point Logical or point number and Parameter number Transmitted Data communications signal A device used to measure flow rate and other parameters Upload Send data a file or a program from the ROC to a PC or other host USB Universal Serial Bus a serial bus standard used to connect devices V Z V Volts A 8 Glossary Revised December 2015 Index Numerics 250 Ohm Resistor Installed 4 9 4088B Transmitter sseeessseeeees 6 3 A Ade d EE 5 4 5 7 Address MVS eege ee 6 6 nic EE 1 23 AI DI Troubleshooting 7 17 AV DI 8 point lll Seto 4 11 Alar milo EE 1 16 Analog Inputs seeeeeee 4 9 4 11 250 Ohm Resistor Installed 4 9 Troubleshooting 7 9 WING eebe Need Ae 4 9 Analog Outputs sse 4 13 Troubleshooting 7 10 Wirlng ET 4 13 Antennas ge pee dere tgo deep t 2 2 AO DO 6 point sse 4 23 AT satis enacted ci MA eae 1 23 APP 4BD pai anaiei a a naai 4 20 WINO erion iinan a aiai 4 20 Attaching an Expansion Rack 2 8 B B nnd utu E ads 5 4 5 7 Backplan iniciada ien penes 1 6 E le N T 7 5 Base unit Installing EE 2 7 Base Unit with Adapter Plate 2 7
95. e of the addresses can be 0 or 240 Sensors and Transducers 6 1 FloBoss 107 Instruction Manual Note You set values for MVS transmitters using ROCLINK 800 s MVS Sensor screen Configure gt I O gt MVS Sensor Once you set a unique address for each transmitter connect the transmitters in a multi drop or daisy chair configuration see Figure 6 2 The only requirement for multi drop wiring is that you tie all like terminals together This means all the A terminals on the devices are electrically connected to the FB107 s A terminal and so on MVS modules have removable terminal blocks for convenient wiring and servicing The terminal blocks can accommodate size 16 to 24 AWG The FB107 scans each MVS transmitter once every second accessing values for differential pressure static pressure and temperature as inputs for flow calculations history calibration and alarming Each input unit is based on selected system units Differential Static Pressure Pressure Po Units Units English Eer Metric i D Units kPa kPa eg C MVS A S B S E weil e e NC S rc PWR S GND S i C Ww DOC0671B Figure 6 1 MVS Wiring 6 2 Sensors and Transducers Revised December 2015 4088B Transmitter FloBoss 107 Instruction Manual The 4088B is
96. e power requirements for the configuration of your FB107 If the power input is not sufficient you must either provide an alternative power supply for external devices or reduce power demands See Table 3 3 for an example of a completed power consumption worksheet Note The worksheet shown in Table 3 2 is available to registered users as a Microsoft Excel spreadsheet on the Remote Automation Solutions SupportNet website Access www EmersonProcess com Remote Support Support login html and look for FB 07 Power Wksht xls under Downloads Download the spreadsheet to calculate and manage variations on your particular power requirements Table 3 2 Estimated Power Consumption by Module Base Idle Max Active Loading Module Power Valid Slots Module Description No Load Full Load Factor in mW 0 CPU Non lsolated 360 360 100 360 CPU Non lsolated with I O 396 476 100 CPU Isolated 540 540 100 1 through 7 DO Relay Module 1through 7 8 Point AI DI Module 1 through 7 6 Channel AO DO Module 1 through 7 1 through 7 APP 485 Application Module Revised December 2015 Power Connections 3 3 FloBoss 107 Instruction Manual Valid for slot 7 only if a Comm module is installed in slot 1 Represents Base Loop loading x Loading Factor Table 3 3 Power Consumption Worksheet Power Total Power System Power mW FeldPower mW Voltage Input Vo
97. ent log with unnecessary events The events not logged include temperature pressure Reynolds number and warnings for orifice diameter pipe diameter and beta ratio Security The FB107 permits device based security You can define and store a maximum of 16 log on identifiers IDs In order for the unit to communicate the log on ID supplied to ROCLINK 800 software must match one of the IDs stored in the FB107 This security feature is enabled by default on the Local Operator Interface port Security on LOI You Revised December 2015 General Information 1 17 FloBoss 107 Instruction Manual can configure security protection on COMI COM2 and COM3 but this security is disabled by default I O Database The I O database contains the I O points the operating system firmware supports including the system analog inputs and variables Multi Variable Sensor MVS values communications and smart application modules The firmware automatically determines the point type and point number location of each installed module It then assigns each input and output to a point in the database and includes user defined configuration parameters for assigning values statuses or identifiers The firmware scans each input placing the values into the respective database point These values are available for display and historical archiving Function Sequence Tables FST The FB107 supports FST user programmability You can develop four FST p
98. ernet Packet Collision Communications port on a personal computer PC Glossary A 1 C continued FloBoss 107 Instruction Manual COMM Comm Module CF Configuration Configuration Tree CPU CRC Crosstalk CSA CSMA CD CTS Communications port on a ROC used for host communications Note On FloBoss 500 Series and FloBoss 407s COMM1 is built in for RS 232 serial communications Module that plugs into a ROC to provide a channel for communications via a specified communications protocol such as EIA 422 RS 422 or HART Compare Flag stores the Signal Value Discrete SVD Refers either to the process of setting up the software for a given system or the result of performing this process The configuration activity includes editing the database building schematic displays and reports and defining user calculations Typically the software setup of a device that can often be defined and changed Can also mean the hardware assembly scheme In ROCLINK 800 the graphical display that appears when a configuration file opens It is a hierarchical branching tree style method for navigating within the configuration screens Central Processing Unit Cyclical Redundancy Check error checking The amount of signal that crosses over between the receive and transmit pairs and signal attenuation which is the amount of signal loss encountered on the Ethernet segment Canadian Standards Association See http w
99. erprise and METCO are trademarks of Remote Automation Solutions AMS PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other marks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability Remote Automation Solutions reserves the right to modify or improve the designs or specifications of such products at any time without notice All sales are governed by Remote Automation Solutions terms and conditions which are available upon request Remote Automation Solutions does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Remote Automation Solutions product remains solely with the purchaser and end user EMERSON
100. f the DO is in momentary or toggle mode you can enter a minimum time on of 50 milliseconds 05 seconds Note When using the discrete output to drive an inductive load such as a relay coil place a suppression diode across the load This protects the DO from the reverse Electro Motive Force EMF spike generated when the inductive load is switched off 4 11 1 Wiring the Discrete Output Relays The terminals for connecting the DO wiring are shown in Figures 4 15 and 4 16 A You can induce ground loops by tying commons from various modules Caution together HIGH SIDE SWITCH P POWER n SWITCHED y SE SUPPLY DEVICE DUCO788A Figure 4 15 Discrete Output Relay Module Wiring High Side Switch 4 18 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual LOW SIDE SWITCH DO2 DO6 S E POWER L SWITCHED i S SUPPLY DEVICE NV No S co S wl Loom S b NO G com S 5 No S con O DUC0789A Figure 4 16 Discrete Output Relay Module Wiring Low Side Switch 4 12 Pulse Inputs PI AN Caution Pulse inputs PI processes signals from pulse generating devices and provide a calculated rate or an accumulated total over a configured period The FB107 pulse input circuits are physically the same as the discrete inputs The pulse input routes to a pulse accumu
101. figuring and using the Touchpad refer to the FloBoss 107 Flow Manager LCD User Manual Form A6241 5 7 Enhanced Communication Module ECM A Caution The Enhanced Communication Module ECM provides communications over a four session Ethernet port and a Universal Serial Bus USB 2 0 port See Figure 5 6 The FB107 supports up to two ECM modules installed in slot 1 and 2 of the FB107 base unit Note When you install a communication module in slot 2 on the base unit the system redirects the communication port COM2 on the CPU to the type of module in slot 2 Disable sleep mode when using the Enhanced Communications module Also set clock speed to 14 MHz or higher Use the CPU module s Advanced tab to set both these values The FB107 supports the Modbus master slave ASCII or RTU and Modbus TCP communications protocols Use ROCLINK 800 Configuration software to configure the module Each communication module uses a separate channel from the other modules and has a common single ended ground The field interface protects the electronics in the module Filtering reduces the effect of noise on communication errors Revised December 2015 Communications 5 9 FloBoss 107 Instruction Manual 5 7 1 Installing the USB Driver KNOWN TO BE NON HAZARDOUS CONNECTOR UNLESS AREA IS ECH WARNING DO NOT USE USB T P 3 Ia LINK 1 ACT 1 E ENET
102. grams The FB107 supports up to six different user programs For example you need to install a license key with the proper license in the FB107 to run User C programs 1 3 15 Optional Enclosures You can place your FB107 in weather tight enclosures Enclosures protect the FB107 electronics from physical damage and harsh environments You can choose between a polycarbonate see Figure 1 5 or a steel see Figure 1 6 enclosure Note If you have a PIM attached to a polycarbonate enclosure or a DVS attached to a steel enclosure adjust the height dimensions accordingly For further information refer to product data sheet FloBoss 107E Enclosure Options FB107 ENC General Information Revised December 2015 FloBoss 107 Instruction Manual 12 08 306 81 4 53 115 1 2 81 SE o S O 0 77 5 7 70 195 71 R 6 71 170 4 EY SE jy 0 44 11 21 14 30 363 81 iB 5 i o HI UG 8 E Si D a St D ox o in u o DI 3 AS cu oY t 2 enen En d em O Q 4 DOC0950A N e 4x R s 379 9 521 o Jn O x SCT TEX CR Y LII HI y Figure 1 5 Polycarbonate enclosure with a DVS module 13 76 349 41 7 71 195
103. h an IEC 62591 module If the module is already set up a power cycle of the devices will speed up the finding of the devices Revised December 2015 Troubleshooting 7 7 FloBoss 107 Instruction Manual 7 4 7 3 10 Network Radio Module NRM Procedures 7 4 1 If you are experiencing trouble with a Network Radio Module Raise antennas above obstructions like trees or compressors For best communication the antennas must have line of sight Check if cable runs are too long or if cable is of the wrong type Less than 3 dB of loss for the entire cable run is recommended LMR 400 has 3 8dB of loss per 100 feet The recommended maximum is 75 feet Waterproof of all cable connections If water gets into the cable it can cause high VSWR antenna reflect power Check for mismatched antennas Avoid using the incorrect antenna for the frequency of radio Make sure that the antenna used is for the frequency range of the radio Mount antennas outside of metal enclosures Antennas must have at least 10 feet of vertical separation from other antennas This section presents step by step produces to help you troubleshoot Resetting the FB107 You reset the FB107 to perform a type of cold start that re establishes a known operating point and loads the factory defaults 19 200 baud rate 8 data bits no parity and 1 stop bit into the communication ports The reset RST switch is located on the CPU module just above the R
104. h surrounding shielded wiring to a signal Caution ground terminal or to the common terminal of an UO module or CPU I O assembly Doing so makes the I O module susceptible to static discharge which can permanently damage the I O Connect the shielded wiring sheath only to a suitable earth ground 8 Return power to the FB107 9 Connect to ROCLINK 800 and log in 10 Configure the I O point Note You must perform a power re start to enable the ROCLINK 800 software to identify the module 4 3 Removing a Module To remove an I O module 1 Remove power from the FB107 2 Remove the wiring or the removable terminal blocks from the module 3 Place your fingers on the ridged edges on both sides of the module and pull out gently see Figure 4 3 The cover should slide forward and stop releasing the module lock Figure 4 3 Ridged Edges on Modules 4 Gently rock the module until it releases from the backplane and you can remove it from the base unit or expansion rack 4 6 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual Note Once you remove a module always be sure to replace its cover This protects the module slot from dust and prevents damage to the cover s locking mechanism 4 4 Wiring a Module A Caution I O wiring requirements are site and application dependent Local state or NEC requirements determine the I O wiring installation methods Direct burial cable co
105. he test equipment and reconnect the field device 7 4 8 Troubleshooting RTD Inputs The RTD input is similar in operation to an analog input and uses the same troubleshooting and repair procedures Required Multimeter Equipment PC running ROCLINK 800 software A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations Connect to ROCLINK 800 Select Configure gt I O gt AI Points Select the correct RTD analog input point number If the RTD opens ROCLINK 800 indicates point fail by going outside the calibrated A D value 0 and 100 values In fault mode the input value is either the last known good value or is set to a preset value as defined by the AI point configuration ES ue Po 5 Disconnect the RTD and connect a jumper between the and GND RTD terminals and between the SRC and of the RTD module 6 Connect either an accurate resistor or decade resistance box with a value to give a low end reading across terminals and Refer to Table 7 2 which provides a temperature to resistance conversation chart Table 7 2 Temperature to Resistance Conversions Revised December 2015 Troubleshooting 7 13 FloBoss 107 Instruction Manual Note These values are approximations only Do not use these values to calibrate the device 7 Verify that the Raw A D
106. hen the FB107 is not in service or is in storage Three built in communication ports Input power and output loop power Extensive applications firmware The FB107 is available with four basic configurations Non isolated CPU without I O Non isolated CPU with six points of I O Isolated CPU without I O Isolated CPU with six points of I O Revised December 2015 General Information 1 5 FloBoss 107 Instruction Manual The FB107 base unit has four slots Slot 0 is reserved for the CPU module which provides three communication ports an RTD power input loop power output system variables and optional 6 points of I O Slots 1 and 2 can each contain one communication module Slots 1 2 and 3 can contain input outputs I O MVS and application modules Processor and Memory The FB107 derives processing power from a 32 bit CMOS microprocessor The microprocessor features a single 32 bit internal data bus and a single 16 bit external data bus The microprocessor has low power operating modes including inactivity and low battery condition The FB107 has high speed direct memory access The FB107 has 2 MB of static random access memory SRAM for storing database historical configuration alarms and events data Backplane The backplane board routes signals to and from the CPU to the I O modules application modules expansion rack the Multi Variable Sensor and communication modules Expansion Rack The four slo
107. her ROC or Modbus slave protocol messages on all comm ports To enable Modbus host on a particular comm port you must select Modbus host as the port owner As a Modbus host the comm port then does not support ROC protocol messages 1 4 13 User C Programs Optionally you can order custom application programs developed in User C to provide functionality not included in the firmware such as calculations for steam and custom communication drivers Examples of custom User C programs include Flow calculation Properties calculations Communications programs Special applications You can transfer licenses for User C programs to the FB107 using ROCLINK 800 s License Key Administrator function Utilities gt License Key Administrator ROCLINK 800 Configuration Software ROCLINK 800 Configuration software is a Microsoft Windows based program that runs on a PC and enables you to monitor configure and calibrate the FB107 Many of the configuration screens such as meters I O and PIDs are available while ROCLINK 800 is off line This enables you to configure the system while either on line or off line with the FB107 The Local Operator Interface LOI local port provides a direct link between the FB107 and a PC The LOI port uses a DB9 connector with standard EIA 232 RS 232C pinout With a personal computer running ROCLINK 800 you can locally configure the FB107 extract data and monitor its operation 1 20
108. ides for RS 485 signals on COMI port located on the CPU labeled 485 COM2 located on the CPU when a communications module is installed in slot 2 COM3 located on the EIA 485 RS 485 communications module installed in slot 1 Table 5 2 shows termination points for E A 485 RS 485 communications The EIA 485 RS 485 serial communication allows baud rates from 300 to 115 2 Kbps with standard differential data transmissions over distances of up to 1220 meter 4000 feet The EIA 485 RS 485 drivers are designed for multi point applications with multiple devices on a single bus 5 6 Communications Revised December 2015 FloBoss 107 Instruction Manual EIA 485 RS 485 supports the log on security feature of the FB 107 if you enable security on the communication port using ROCLINK 800 LEDs display the A transmit receive and B transmit receive signals for EIA 485 RS 485 communications Default values for the EIA 485 RS 485 communication module are 19 200 baud rate 8 data bits 1 stop bit no parity 10 millisecond key on delay and 10 millisecond key off delay The maximum baud rate is 115 2 Kbps Use twisted pair cable for wiring Ensure that you connect terminal A of FB107 to terminal A of 485 device using RS 485 communications such as a gas chromatograph and terminal B of the FB107 to terminal B of the device Should you encounter difficulties establishing a connection try reversing the connectio
109. insi tipa dex epe de 4 25 IEC 62594 ivi eee 4 27 E 4 5 Locking mechanism sessss 4 7 Removing idee ete en Pret 4 6 PUD A E 4 26 MONRO e WEE 1 22 Multi Variable Sensor MMS iioii tili sieben 6 3 MINES pitt 1 12 6 1 AGdress ccce nan eT t tee e 6 6 ECH le WEE 6 4 6 5 Set Back to Factory Defaults 7 15 Troubleshooting 7 7 7 8 7 14 N National Electrical Code NEG siete aoe eter dese 2 4 3 2 O OpCodes EE 1 19 Operating Range Temperature eene 2 2 Operation siiis inasai ai 2 17 OVEV EW ide HE eet dne c Lee 1 2 P Parameters pertinet tbi etat 1 15 Pass Through Communications 1 19 Periodic Log See Hourly Historical Log 1 16 PID GOonttol 2 er ete teca 1 18 PM Troubleshooting 7 16 NEE 1 15 Typ secus ete textes tese 1 15 NEI EE 1 22 Power LA Consumption 3 3 Low Modes 1 23 Requirements cccccccnnncononocincnncnnnoncnnnnnnnns 2 4 3 2 Sleep Mode seem 1 23 Surge Protection 2 5 Troubleshooting 7 6 VA lr e ae PEE 3 1 9 7 Preserving Configuration and Log Data 7 5 Pressure module PM ssses 1 12 tee EE 1 6 Product Overview 1 2 Protocols ROC and Modbus ia 1 19 5 4 Pulse Inputs ssssssssssss 1 24 4 19 Troubleshooting 7 12 MEDER 4 19 R Radio Frequency
110. integrity error that indicates a loss of communications Immediately increase the clock speed using the Advanced tab on the CPU module to 14 or 29 MHz 7 4 11 Troubleshooting the Dual Variable Sensor DVS The Dual Variable Sensor is simple in operation without user serviceable parts Required Pressure bottle Revised December 2015 Troubleshooting 7 15 FloBoss 107 Instruction Manual Equipment PC running ROCLINK 800 software A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations Take care not to exceed the manufacturer s sensor pressure rating 1 Remove the sensor from service taking care to maintain pressure in the sensor by closing the valves and then bleeding off pressure as shown in Figure 7 3 Pressure Remains _ _ Operating Shutdn2 Shutdown Sequence Figure 7 3 DVS Depressurization Open the manifold according to manufacturer s instructions Apply pressure to the manifold or sensor bleed values and monitor the resulting values in ROCLINK 800 7 4 12 Troubleshooting the Pressure Module PIM The Pressure module PIM provides the FB107 with pressure inputs and pulse counts The PIM has a pulse counter and a pressure transducer Required Multimeter Equipment PC running ROCLINK 800 software A Caution F
111. language designed by Emerson Process Management s Flow Computer Division Foot or feet GFA GHz GND GP Ground Fault Analysis Gigahertz 10 cycles per second Electrical ground such as used by the ROC s power supply Gauge Pressure H1 HART Holding Register HSE Protocol A Foundation Fieldbus protocol operating at 31 25 kbit s that interconnects field devices such as sensors or I O devices Highway Addressable Remote Transducer Analog output number value to be read High Speed Ethernet protocol a communications protocol operating at 100 Mbit s used to integrate high speed controllers or servers connected via Ethernet Hw Differential pressure Hz Hertz I J IC Integrated Circuit Also Industry Canada more recently known as Measurement Canada an organization that grants custody transfer approvals on certain ROC units ID Identification IEC Industrial Electrical Code or International Electrotechnical Commission See http www iec ch IEEE Institute of Electrical and Electronic Engineers A professional organization that in conjunction with the International Standards Organization ISO establishes and maintains the Open System Interconnection OSI reference model and an international standard for the organization of local area networks LANs Refer to http www ieee org IMV Integral Multiplier Value used in AGAS orifice calculations Input Digital input a bit to be read Inp
112. lator where the pulses are counted and accumulated The PI is most commonly used to interface to open collector open drain type solid state devices Use the PI to interface to self powered devices Acceptable PI voltage levels range between 0 5 volts dc low and 1 5 volts dc high The pulse input is designed to operate with non powered devices such as dry contacts or isolated solid state switches Use of the PI with externally powered devices may cause improper operation or damage Note Select PI as the I O Type for the selectable pulse inputs discrete inputs when you configure it for use as a pulse input Refer to Figure 4 5 4 12 1 Wiring the Pulse Inputs Figure 4 17 shows the terminals on the CPU module for connecting the PI wiring The terminal is a positive source voltage the GND terminal is the signal return Revised December 2015 Inputs and Outputs 4 19 FloBoss 107 Instruction Manual To use the channel as a pulse input connect the and GND field wires to terminals PI1 or PI2 and GND You can induce ground loops by tying commons from various modules A Caution together S BS CoL S CPU O eee 9 OW ANM IS 9S x anoj Q NV ax 3 bat O O RTs aot Q S GND SC Q NV DA o OS l9 os P Um INTERNALLY Dat HO NV J Rx POWERED PE NV G RT
113. ltage V dc Field Voltage Va A Total Voltage Current System Current mA Communications mA Average Total Current mA on Power System Miscellaneous Battery Voltage Battery Capacity Amp Hour Depth of Discharge Available Hours Days of Autonomy System Power represents the base or idle load Field Power represents the active load Total Power is the sum of the two values representing the maximum of all modules at all times Voltage indicates 12 V dc or 24 V de Power Input module Current calculated as Total Power Input Voltage represents the system current as well as any added external current through communications devices Miscellaneous identifies several components Battery Voltage a given value from the manufacturer Battery Capacity Amp Hr a given value from the manufacturer Depth of Discharge A percentage of battery power used Available Hours The number of hours the unit can be powered without external charging of the power system Days of Autonomy the number of days the device can perform without external power given the estimated power requirements 3 4 Power Connections Revised December 2015 FloBoss 107 Instruction Manual For example let s suppose the following module configuration for an eight slot FB107 Valid Base Idle Max Active Add Loading Module Slots Module Description No Load Full Load Load Factor Power in mW _ CPU Isolated with I O
114. ments available at www EmersonProcess com Remote for additional and most current information on each of the modules discussed in this chapter Table 5 5 Additional Technical Information Name Form Number Part Number FloBoss 107 Communication Modules FB107 COM D301237X012 FloBoss 107 Network Radio Module FB107 NRM D301731X012 Revised December 2015 Communications 5 17 FloBoss 107 Instruction Manual This page is intentionally left blank Communications Revised December 2015 FloBoss 107 Instruction Manual Chapter 6 Sensors and Transducers The FB107 supports a Multi Variable Sensor MVS module which plugs into any module slot 1 through 7 in the base unit or the expansion rack It also supports a Dual Variable Sensor DVS and a Pressure module PIM either of which attaches to the FB107 enclosure and connects to the DVS port on the FB107 base unit In This Chapter 6 1 Multi Variable Sensor MVS Module Overview 6 1 6 1 1 Installing Removing an MVS Moudule 6 4 6 1 2 Configuring a Multi drop MVS Module Setup 6 4 6 1 3 Lightning Protection 0 cece scenes ee eeeneeeeeeeaeeeeeeaeeeeeeaas 6 6 6 2 Dual Variable Sensor DVS Overvlew sess 6 7 6 2 1 Installing Removing a DV 6 8 6 2 2 Physically Connecting a DN 6 9 6 2 3 Configuring a DND 6 10 6 3 Pressure Module PIM Overview 6 10 6 3 1 Installing Re
115. ments to meet your FB107 power needs Wiring Connections A Caution A Caution This section describes how to connect the FB107 to power HO devices and communication devices Use the recommendations and procedures described in this section to avoid damage to equipment The external connections or field terminals are located on the CPU or optional modules The terminal block accepts wires up to size 16 to 24 AWG Always turn off the power to the FB107 before you attempt any type of wiring Wiring powered equipment could result in personal injury or property damage To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap I O wiring requirements are site and application dependent Local state or NEC requirements determine the I O wiring installation methods Direct burial cable conduit and cable or overhead cables are options for I O wiring installations Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations To connect the wire to the removable block compression terminals 1 Strip inch of insulation from the wire 2 Insert the bare end into the clamp beneath the termination screw 3 Tighten the screw taking care not to over torque it Expose a minimum of bare wire to prevent short circuit
116. mical flow computer reliably and accurately performs flow calculations temperature measurements and data archival Note You configure the functionality of the FB107 and monitor its operation using a personal computer PC running ROCLINK 800 ROCLINK 800 software The FB107 can measure up to four meter runs through a variety of devices such as an orifice plate turbine meter or other pulse generating devices Meter inputs may also use analog transmitters For multiple differential pressure run applications you can add an optional Multiple Variable Sensor MVS module to provide an interface to remote MVS transmitters The FB107 performs minute hourly daily and minimum maximum historical data archival for standard history and a configurable time interval archival for extended history As the electronic solution to replace traditional paper charting the FB107 records the corrected flow for differential or pulse counts and stores the data The FB107 computes flow for both volume and energy It provides on site functionality and supports remote monitoring measurement data archival communications and control It stores the results of the flow calculations in memory which can then be and can be communicated to an external device either on demand or periodically General Information Revised December 2015 FloBoss 107 Instruction Manual The FB107 design allows you to configure specific applications including those
117. moving a Pressure Module 6 11 6 3 2 Configuring a Pressure Module ooooncccnnccnnnnicnnccnnncccconcccnnos 6 13 6 4 Additional Technical Information eene 6 14 6 1 Multi Variable Sensor MVS Module Overview Revised December 2015 The MVS module provides communications and power to remote MVS transmitters and in turn provides differential pressure static pressure and temperature inputs to the FB107 for orifice flow calculations The module consists of interface electronics that provide the communications link between the FB107 and up to six MVS transmitters The interface electronics controls communications with the sensor module provides scaling of process variables aids calibration stores operating parameters performs protocol conversion and responds to requests from the FB107 The module provides the communications interface and the short circuit current limited power required to connect up to six MVS transmitters You can install the MVS module in any slot on the FB107 and expansion rack except for slot 0 where the CPU module resides You can connect up to six MVS transmitters to the FB107 s communications bus in a multi drop connection scheme You must set the address of each transmitter before you finalize the wiring of multiple transmitters For proper operation of multiple MVS devices each transmitter must have a unique address in the range 1 through 255 Non
118. n nnne ns 7 4 KC Se ere CEET 7 4 7 3 4 Preserving Configuration and Log Data 7 5 7 3 5 ROCLINK 800 Configuration Software cecccececeeeeseeceeeeeceeeeecaeeeeeeeseeeeeseaeessaeeneneeeeaes 7 6 fip FOWO UD EE 7 6 7 3 7 Multi Variable Sensor MN 7 7 7 3 8 Resistance Temperature Detector DTD 7 7 139 iIECC2591 Module cidad dt iaa ii dt 7 7 7 3 10 Network Radio Module NHM 7 8 1 4 Procedures s sos ecoute eesti sha tes UR ae Etat E tau breed 7 8 741 Resettingthe EBT07 eoe eoe p Dee n OP Re ees 7 8 7 4 2 Restarting and Reconfiguring the FB107 seen nennen 7 9 7 4 8 Troubleshooting Analog Inputs see eene een ener 7 9 Revised December 2015 Contents V FloBoss 107 Instruction Manual 7 4 4 Troubleshooting Analog Outputs ssssssssssesseeeeen neret enne nnns 7 10 7 4 5 Troubleshooting Discrete Inputs nennen 7 11 7 4 6 Troubleshooting Discrete Outputs ocooocccinncnnincccnonnononnnnncccnnncn nn nnnnnn cnn cnrnn nennen nnne 7 12 7 4 7 Troubleshooting Pulse Inputs eene nene nnnm 7 12 7 4 8 Troubleshooting RTD Inpute sese nnnm nnnm nnne 7 13 7 4 9 Troubleshooting the Multi Variable Sensor MN 7 14 7 4 10 Troubleshooting the Enhanced Comm Module ECM sss 7 15 7 4 11 Troubleshooting the Dual Variable Sensor DV 7 15 7 4 12 Troubleshooting the Pressure Module DIMI 7 16 7 4 13 Troubleshooting ALD ettet Dente e
119. n support of Spontaneous Report by Exception SRBX alarming The LOI uses the Local Port in ROCLINK 800 software The LOI terminal on the CPU module provides wiring access to a built in EIA 232 RS 232C serial interface The LOI is software configurable with baud rates from 300 to 115 2 Kbps and uses a DB9 connection Revised December 2015 Communications 5 5 FloBoss 107 Instruction Manual 5 4 LEDs display the RX receive and TX transmit signals for EIA 232 RS 232 communications The LOI supports ROC or Modbus slave protocol communications The LOI also supports the log on security feature of the FB107 if you enable security on the LOI using ROCLINK 800 Table 5 1 shows the signal routing of the CPU and PC connections The FB107 s EIA 232 RS 232 transmit TX connects to the PC s receive RX Table 5 1 LOI Port Null modem Cable Wiring LOI on DB9 on FB107 FB107 PC RSC TX a E E 5 F GND 5 3 1 Using the LOI 1 Plug the LOI cable into the LOI connector on the top of the FB107 base unit Connect the LOI cable to the PC s COM port Connect to ROCLINK 800 software and log in Click the Direct Connect icon m d m e Configure communications for the other built in and modular communications I O modules AGA meter parameters and other configuration parameters Wiring ElA 485 RS 485 Communications The EIA 485 communications prov
120. nancnnnananccnnnno 4 19 4 13 Application APP 485 Module cooooocccconnoccccconocccccononcccnanancccnnnancnnnnna 4 20 4 13 1 Wiring the Application Module 4 20 4 14 Resistance Temperature Detector RTD Input 4 22 4 14 1 Wiring the RTD Input 4 22 4 15 6 Point AO DO Module 4 23 4 15 1 Wiring the 6 Point AO DO Module 4 24 AAG HART EE he usenet aren cuir als 4 24 4 16 1 Wiring the HART Module 4 25 4 17 Resistance Temperature Detector RTD Module 4 26 4 17 1 Wiring the RTD Module emm 4 26 4 18 IEC 62591 Module 4 27 4 18 1 Wiring the IEC 62591 Module sss 4 28 4 19 Related Product Data Sheets sss 4 28 4 1 WO Description The VO options use the microprocessor to monitor control and acquire data from external devices connected to the I O channels The I O Revised December 2015 Inputs and Outputs 4 1 FloBoss 107 Instruction Manual channels have a removable plug in terminal block for field wiring You can order the expanded 6 point I O as an HO assembly that mounts directly on the CPU module 1 O modules that mount in the I O slots Both ways provide configuration terminations for six points of expansion I O and both provide the same selections for I O The six points of I O consist of Two analog inputs AI or discrete inputs DI Oneanalog output AO or discrete output DO Onediscrete output DO Two pulse inputs PI
121. nations on the I O module Figure 4 2 and Table 4 2 detail the I O terminations on the CPU module s optional I O assembly 4 2 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual SrAC TOmMmMooIOVOyD Loop Output Power AH DH GND Common AI2 DI24 AO DO1 AO DO1 DO2 DO2 Pl1 DI3 GND Common PI2 D14 NC No Connection GND Common Figure 4 1 I O Module zrAc rommoour Table 4 1 I O Terminations on the I O Modules reme VO Type 13 Loop Output Power MEN 12 AMD B 11 QGND Common MEE 10 Al2y DI2 NM 9 AO4DOl m 8 AO DOI Revised December 2015 Inputs and Outputs 4 3 FloBoss 107 Instruction Manual WS uo Type DO2 6 DOR NE 5 PM4DIB NM 4 GND Common MN 3 PI2 Di4 NUN 2 MG No Connection LL 1 GND Common c crommoourn AH DH GND Common AI2 DI24 AO DO1 AO DO1 DO2 DO2 Pl1 DI3 GND Common P12 D14 Figure 4 2 CPU Module e Optional I O Assembly A B C D E F G H I J 4 4 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual Table 4 2 I O Terminations on the CPU Module e Optional I O Assembly Termination Number VO Type 10 Al1 DI1 Ee 9 GND Common P 8 ARDI mn 7 AO DO14 C 6 AO DOI ee 5 DO o e A Doa West 3 PHDI E 2 GND Common ee PI2 Dl4 4 2 Installing a Module
122. ncel Figure 6 11 Analog Input Re fer to Section 7 2 Analog Input AI Configuration in the ROCLINK 800 Configuration Software User Manual for FloBoss 107 part D30nnnnX012 for complete instructions on using these screens to configure the AI 6 4 Additional Technical Information Refer to the following documents available at www EmersonProcess com Remote for additional and most current information on each of the modules discussed in this chapter Table 5 5 Additional Technical Information Name Form Number Part Number me FloBoss 107 Multi Variable Sensor MVS Modules FB107MVS D301239X0122 1 1 u DVS205 Dual Variable Sensor L 229 DVSae05 D301569X012 1 11 4088A MultiVariable D30nnnnX012 6 14 Sensors and Transducers Revised December 2015 FloBoss 107 Instruction Manual Chapter 7 Troubleshooting This chapter provides generalized guidelines for troubleshooting the FB107 Use the procedures in this chapter before you remove power after you restore power or if you disassemble the FB107 The following tools are required for troubleshooting A personal computer PC running Windows 2000 with Service Pack 2 Windows XP or Windows Vista ROCLINK 800 software Flat head size 1 10 inch screwdriver Philips size 0 screwdriver In This Chapter ACERCA 7 1 7 2 Graphical User Interface GU 7 2 1 9 Ghecklists cuts 7 3 1 991 LEDS ciet tma ee Gebee
123. nduit and cable or overhead cables are options for I O wiring installations All VO modules the CPU I O assembly and RTD inputs have terminal blocks for convenient wiring and servicing The terminal blocks accommodate size 16 to 24 AWG Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations To connect the wire to the removable block compression terminals 1 Strip inch of insulation from the wire 2 Insert the bare end into the clamp beneath the termination screw 3 Tighten the screw taking care not to over torque it Expose a minimum of bare wire to prevent short circuits Allow some slack when making connections to prevent strain 4 5 Selecting the Type of I O Using ROCLINK 800 you select the type of input or output 1 Log on to the FB107 using ROCLINK 800 Note ROCLINK 800 provides an enhanced graphical user interface GUD for the FB107 This interface displays an image of the FB107 above a tabbed screen see Figures 4 4 and 4 5 You select the FB107 module and then use the tabbed screen to configure the components 2 Click the I O module The display immediately under the FB107 image changes to reflect your selection Revised December 2015 Inputs and Outputs 4 7 FloBoss 107 Instruction Manual ven ROCLINK 800 On Line Com1 FB107 Z File Edit View ROC Configur
124. ne 1 12 1 3 14 Optional License key 1 12 1 3 15 Optional Enclosures 2 2 ace piedi E eed antep eric EEN 1 12 1 3 16 Optional LCD Touchpad nennen nennen nns nnns nnne nennen 1 13 L Firmware eerte ero Dee bep as 1 14 MAD i tom POMES ivi nce dae atten eere ete x epi den ote atin aao ge 1 15 MAL c Alarm Eg iier teen emen eite een date ebbe reped euet eeepc eun 1 16 14 37 Event Logis mt en temet e nd eed ditm bir aede exei eve br ay 1 17 1 4 4 Security EE 1 17 1 4 5 JO Database aeter nomtn ren eee ebd ie 1 18 1 4 6 Function Sequence Tables EST 1 18 UE CIR Reuter DE 1 18 1 48 Spontaneous Report By Exception SRBX Alamming sss 1 19 VADO SOMO Sita e HO Peur i E 1 19 MATO ODCOQdGS ete exten Ea o t ee eta 1 19 1 411 Pass Through Communications sess enne nns 1 19 1 4 12 ROC and Modbus Protocols enne nnne nns 1 19 1438 User C Program Sairis reip ee ite recen te EE e t adea Ente Re le 1 20 1 5 ROCLINK 800 Configuration Software c sc cesssssessessessseesesesssesesssesessnesessessessessessesseesesseeeen 1 20 1 6 Product Electronics EE 1 22 1 621 Real Time Clock ic sai esie ettet et petet ge Ee eade ei RE R 1 22 1 6 2 Diagnostic Monitoring eiea T E a nennen nen nnn nnns nennen 1 22 1 6 3 Automatic Self Tests 1 22 1 6 4 Low Power TE 1 23 1 7 Flow Measurements oien naa e E ener E nnns e enn trt enn n tenen nn trennen nenas 1 23 1 8 Additional Technical Information A 1 24 Chapter 2 Installation and Use 2
125. ne to earth impedance is greater than 2 ohms electrically isolate the FB107 installation and install a ground rod or grid grounding system 2 1 6 UO Wiring Requirements I O wiring requirements are site and application dependent Local state and NEC requirements determine the I O wiring installation methods Direct buried cable conduit and cable or overhead cable are all options for I O wiring installations Shielded twisted pair cable is recommended for I O signal wiring The twisted pair minimizes signal errors caused by Electro Magnetic Interference EMI Radio Frequency Interference RFD and transients Use insulated shielded twisted pair wiring when using Multi Variable Sensor MVS signal lines The terminal block accepts wires up to size 16 to 24 AWG 2 2 Installing the FloBoss 107 and Expansion Rack 2 6 Installation and Use Revised December 2015 FloBoss 107 Instruction Manual This section details how to install the FB107 base unit and the expansion rack Caution To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage 2 2 1 Required Tools Use the foll
126. nector on the FB107 base unit see Figure 6 4 A Integral Sensor Connector Figure 6 5 FB107 Base Unit Integral Sensor Connector With the DVS installed start ROCLINK 800 When the FB107 graphical interface displays click on the DVS connector The graphical interface changes to reflect the installed integral DVS 6 8 Sensors and Transducers Revised December 2015 FloBoss 107 Instruction Manual ven ROCLINK 800 On Line Com1 FB107 Fle Edit View ROC Configure Meter Utilities Tools Window Help OSE LAA AE Ce AHa hE Se OUR NE gf On Line Com FB107 WU Modules 120 Control NW Meter Ni System ES History 88 User Program User Display General 120 Points Diagnostic Installed Module IntegalDVS Actual Module Itega DvS Description MV 205 Sensor Revision Be 48 Part Number Installed Serial Number forse Boot Revision SY Boot Build Date lm Integrity SSS m RR Auto Scan 2 Update V Apply Figure 6 6 FB107 Graphical Interface for DVS The tabs General I O Points and Diagnostic provide information mostly read only on the DVS 6 2 2 Physically Connecting a DVS A Caution Revised December 2015 Run piping from the meter run to the DVS Both the static and differential pressures attach to female 14 18 NPT connections on the bottom of the DVS The FB107 is an upstream device the sta
127. npowered base unit over the attachment posts 2 Secure the base unit to the adapter plate using the four provided 8 mounting screws Torque screws to 10 12 in lbs 2 2 3 Installing the FloBoss with an Expansion Rack The expansion rack has connectors for the I O MVS and application modules Do not remove the backplane from the housing The backplane does not contain any field serviceable parts If the backplane requires maintenance please contact your local sales representative The alignment of the connectors between the base unit and expansion rack is critical The optional adapter plate product FS1ADP 2 greatly simplifies the installation process for an expansion rack To install the FB107 with the expansion rack 1 Remove power from the FB 107 Installation and Use Revised December 2015 9 5 0 38 Using an Adapter Plate FloBoss 107 Instruction Manual 2 Align and gently press together the left edge of the expansion rack with the right edge of the base unit Ensure that the connectors fit together 3 Using the four holes on the expansion rack mark the points at which the expansion rack should attach to the wall Refer to Figure 2 5 4 Detach the expansion rack from the base unit 5 Drill four holes into the wall 6 Reattach the expansion rack to the base unit ensuring that the holes in the expansion rack align with the mounting holes you drilled 7 Insert the screws through the expansion rack into
128. nput You can order the expanded 6 point I O as an JO assembly that mounts directly on the CPU module optional I O assembly TO modules that mount in the I O slots Both configurations provide terminations for six points of I O and both provide the same selections for I O You can configure five of the six points of I O using ROCLINK 800 software The six points of I O consists of Two analog inputs AI or discrete inputs DI One analog output AO or discrete output DO One discrete output DO Two pulse inputs PI or discrete inputs DI General Information Revised December 2015 1 3 11 FloBoss 107 Instruction Manual Adding an expansion rack to the FB107 base unit increases I O by four slots for a total of six slots of O The FB107 supports up to six I O modules and one CPU I O assembly Other available I O modules include the 8 point AI DI the 6 point AO DO the Discrete Output Relay DOR module the HART module the Pulse Input PI module the MVS I O module and the Resistance Temperature Detector RTD module see Chapter 4 Inputs and Outputs The Multi Variable Sensor MVS Dual Variable Sensor DVS and Pressure module PM are factory installed options see Chapter 5 Sensors and Transducers You can install I O modules in slots 1 through 3 on the FB107 base unit and in slots 4 through 6 on the expansion rack If you install a communications module in slot 1 you can install an I
129. ns Note EIA 485 RS 485 standards suggest placing a terminating resistor at the end of the line The value of each termination resister should equal the cable impedance typically 120 2 for twisted pair Label Definition A Transmit Receive GND Ground common 5 5 Wiring ElA 232 RS 232 Communications The EIA 232 communications meets EIA 232 specifications for single ended RS 232 asynchronous data transmission over distances of up to 15 m 50 ft Table 5 3 shows termination points for EIA 232 RS 232 communications The EIA 232 communications provides for RS 232 signals on LOI port located on the CPU COMO located on the CPU COMS3 located on the EIA 232 RS 232 communications module installed in slot 1 EIA 232 RS 232 uses point to point asynchronous serial communications and is commonly used to provide the physical interface for connecting serial devices such as gas chromatographs and radios to the FB107 The EIA 232 RS 232 communication provides ready to send RTS hand shaking lines Revised December 2015 Communications 5 7 FloBoss 107 Instruction Manual The EIA 232 RS 232 default values are 19 200 baud rate 8 bits 1 stop bit no parity 10 millisecond key on delay and 10 millisecond key off delay The maximum baud rate is 115 2 Kbps EIA 232 RS 232 supports the log on security feature of the FB107 if you enable the security on the communication port using ROCLINK 800
130. of the IO terminal block NP Si gt Connect a current meter in series between the AO and AO terminals eo Select the Analog Output point from the list 9 Using ROCLINK 800 set the output to minimum EU value 7 10 Troubleshooting Revised December 2015 10 11 12 13 14 15 16 17 FloBoss 107 Instruction Manual Verify that the current meter indicates the low current needed for the loop If the value does not meet the minimum current required alter the Adjusted A D 0 counts found in the AO point on the ROCLINK 800 screen until it does meet current requirements Using ROCLINK 800 set the output to maximum EU value Using the current meter verify that maximum loop current is being supplied If the value does not meet the maximum current required alter the Adjusted A D 100 counts found in the AO point on the ROCLINK 800 screen until it does meet current requirements Set the AO EU value to the range noted in step 5 Connect the field device If the AO was used in a PID loop re enable the PID loop and verify the operation is adequate 7 4 5 Troubleshooting Discrete Inputs Required Equipment AN Caution Jumper wire PC running ROCLINK 800 software Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations Ensure that the area is a safe ope
131. ommunications The FB107 communicates to external devices through its local operator interface port LOD the COM1 EIA 485 RS 485 port the COM2 EIA 232 RS 232 port or optionally on COMG using a communications module Note You can place communication modules only in slots 1 and 2 on the FB107 base unit The communication terminals and communication modules provide communications between the FB107 and a host system or external devices The communication modules install directly onto the FB107 backplane and activate the host port when installed AN Warning Always ensure that the area is non hazardous before you make any communication connections RS 232 RS 485 Ethernet USB etc In This Chapter 5 1 Communications Overnlew cnn rnnnnncnrnnccninos 5 1 5 2 Installing Removing a Communication Module 5 5 5 83 Wiring the Local Operator Interface LOI Port 5 5 5 3 1 Using the LOL tte etuer nace 5 6 5 4 Wiring EIA 485 RS 485 Communicaitons eee 5 6 5 5 Wiring ElA 232 RS 232 Communications eeen 5 7 5 6 Liquid Crystal Display LCD Touchpad erene 5 8 5 7 Enhanced Communication Module ECM sess 5 9 5 7 1 Activating the USB Pont 5 10 5 8 Dial Up Modem Module 5 15 5 9 Network Radio Module NHM 5 16 5 9 1 Installing the NRM m 5 17 5 10 Additional Technical Information cccceeeeseeeeesneeeeeeneeeeeenaeeeeeenas 5 17
132. on Manual 3 Apply pressure to the manifold or sensor bleed values and monitor the resulting values in ROCLINK 800 If an MVS transmitter does not seem to respond 1 Connect to ROCLINK 800 2 Select Configure gt I O gt MVS Sensor 3 Select the point number for the MVS transmitter in question 4 Ensure that the MVS point is not in manual mode by setting the Scanning field to Enabled 5 Ifthe sensor alarm shows a comm fail alarm then the sensor is not communicating with the FB107 Resetting the MVS to If you are having difficulty communicating with an MVS transmitter Factory Defaults reset the MVS to factory default settings To restore factory default settings in an MVS 1 Connect the FB107 to a PC running ROCLINK 800 2 Select Utilities gt MVS Calibration 3 Click Set Back to Factory Defaults 4 Click Yes If you are troubleshooting an RTD an MVS point uses refer to Section 7 4 8 Troubleshooting RTD Inputs You must perform a power restart in order to have ROCLINK 800 identify the module 7 4 10 Troubleshooting the Enhanced Comm Module ECM The ECM does not have user serviceable parts If the Ethernet port does not seem to function try the USB port Alternately if the USB port does not seem to function try the Ethernet port If neither port seems to work return the module to your local sales representative for repair or replacement When using ROCLINK 800 if the ECM displays a red TI
133. on Revised December 2015 FloBoss 107 Instruction Manual 1 48 Spontaneous Report By Exception SRBX Alarming The SRBX functionality allows you to set up a communications port that enables the FB107 to contact the host computer when specified alarm conditions exist To configure SRBX alarming each communications port must have the SRBX parameter enabled each point must have the alarming parameter enabled and points must have an SRBX parameter SRBX on Set SRBX on Clear or SRBX on Set amp Clear selected SRBX occurs over a serial line if the host is set up for receiving field initiated calls 1 4 9 Softpoints Softpoints are global data storage areas that any FB107 application can use For example a softpoint may store the results of a specified FST calculation or store an intermediate result of a specified value an FST or user program acquires Softpoints consist of a tag identifier one integer value and twenty floating values Thirty two softpoints provide storage for over 704 variables 1 4 10 Opcodes Use the Opcode Table to group data being polled for more efficient communications You can assign parameters from different point types can be assigned to the opcode table data points which can substantially reduce the number of polls from a host computer The FB107 supports eight opcode tables each with 44 values 1 4 11 Pass Through Communications By using the FB107 communications ports Pass Through Communications mod
134. onfiguration and Log Data A Caution Before you power down the FB107 to repair or upgrade to remove or add a component or to troubleshoot you should preserve the FB 107 configuration and log data held in RAM When installing equipment in a hazardous area ensure that all components are approved for use in such areas Check the product labels Change components only in an area known to be non hazardous Performing these procedures in a hazardous area could result in personal injury or property damage To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap 1 2 Connect to ROCLINK 800 and connect to the FB107 Ensure that the configuration is saved in flash memory Select ROC gt Flags Save to Flash Memory This saves all configuration settings including the current states of the ROC Flags and calibration values Select ROC Collect Data Type the desired File name for the backup file or use the default Click Save Revised December 2015 Troubleshooting 7 5 FloBoss 107 Instruction Manual 6 Click OK This saves event logs alarm logs report data and history but not non EFM history points You can specify your own file name and path if desired 7 Select File gt Save Configuration The Save As dialog box appears 8 Enter a File name 9 Click Save ROCLINK 800 saves the file in the default directory C Program
135. or property damage Always turn off the power to the FB107 before you attempt any type of wiring Wiring of powered equipment could result in personal injury or property damage To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap Note Repeat this process for each remote transmitter to a total of six transmitters you want to connect 1 Remove power from the FB107 2 Wire the first MVS transmitter according to Table 6 1 Table 6 1 MVS Module Wiring Terminals Terminal Label Definition 1 A Receive Transmit 6 GND Common 3 Run four wires two for power two for communications from the remote transmitter and connect them to the terminal block on the MVS module The wires should be size 16 to 24 AWG and a maximum length of 1220 meters 4000 feet Revised December 2015 Sensors and Transducers 6 5 FloBoss 107 Instruction Manual Note Do not reverse the power wires Always make these connections after you remove power from the FB107 Double check for proper orientation before applying power If the connections are reversed and you apply power you may damage both the transmitter and the FB107 4 Connect the remote transmitter to a suitable earth ground according to applicable codes and standards 5 Apply power to the FB107 6 Open ROCLINK 800 and set the address of the first transmitter Use ROCLINK 800
136. owing tools to perform installation and maintenance procedures on the FB107 Philips screwdriver size 0 Flat blade screwdriver size 2 5 mm 0 1 inch Flat blade screwdriver large 2 2 2 Installing the FloBoss 107 without an Expansion Rack To install the FB107 base unit without the expansion rack 1 Using the four holes on the FB107 base unit mark the points at which the base unit should attach to the wall refer to Figure 2 4 2 Drill four holes into the wall 3 Position the FB107 to line up with the mounting holes you drilled 4 Insert four 8 screws through the FB107 base unit and screw them into the wall or the mounting plate Do not over tighten Note Depending on your installation you may require wall anchors or longer screws than are supplied Using an To simplify installation you can purchase an optional metal adapter Adapter Plate plate product number FS1ADP 1 for the FB107 base unit see Figure 2 4 After you secure the adapter plate to its location using 8 mounting screws the FB107 base unit attaches directly to the adapter plate Revised December 2015 Installation and Use 2 7 FloBoss 107 Instruction Manual E T 8 6 50 7 ITTO ek d E en oT B N o Y DDC0688A f a N A Plate mounting Holes B Attachment posts Figure 2 4 Adapter Plate FB107 Base Unit To install the FB 107 base unit to the FS1ADP 1 adapter plate 1 Place the u
137. p 4 Select the types of T O to use 4 8 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual 5 If you select analog inputs AL select the 250 Ohm Resistor Installed option if you want the analog input in the current loop mode 6 Click Apply Note Make sure you select the T O types before you configure the I O using ROCLINK 800 4 6 Analog Inputs Al Analog inputs AI monitor current loop and voltage input devices The 12 bit A D signal input range is 0 to 100 EU value where 0 EU is 643 counts and 100 EU is 3220 counts You configure the analog inputs using ROCLINK 800 software The type E diagnostic analog inputs logic voltage battery voltage charge in system milliamps and battery temperature are not designed to be configured or wired Select Al as the I O Type for the selectable analog input discrete input when you configure it for use as an analog input Refer to Figure 4 5 The analog input AJ channels are scalable but typically measure either 4 to 20 mA analog signal to5 volts dc signal If required you can calibrate the low end of the analog signal to zero The terminal blocks can accommodate size 16 to 24 AWG 4 6 1 Wiring the Analog Inputs Wiring the Loop Power Outputs The terminals for connecting the analog input wiring are shown in Figures 4 6 and 4 7 The terminal is the positive signal input and the GND terminal is the signal common These te
138. perature range could cause errors and erratic performance Prolonged operation under extreme conditions could also result in failure of the unit The FB107 is designed to function in 90 or less non condensing humidity Site Requirements Careful consideration in locating the FB107 on the site can help prevent future operational problems Consider the following when choosing a location Follow all local state and federal codes regarding monitoring locations and site requirements Examples of these restrictions are distance from pipe flanges and hazardous area classifications Locate the FB107 to minimize the length of signal and power wiring Locate antennas for radio and cellular communications with an unobstructed signal path If possible locate antennas at the highest point on the site and avoid aiming antennas into storage tanks buildings or other tall structures Allow sufficient overhead clearance to raise the antenna Minimize interference with radio or cellular communications by locating the FB107 away from electrical noise sources such as engines large electric motors and utility line transformers Locate the FB107 away from heavy traffic areas to reduce the risk of being damaged by vehicles However provide adequate vehicle access to aid in monitoring and maintenance Consider the physical dimensions of the FB107 see Figures 2 1 and 2 2 Base 196 mm H by 158 mm W by 134 mm D 7 72 in H by 6 22
139. put Relay DOR 7 17 7 1 General Guidelines When you are attempting to diagnose a problem with a FB107 Write down what steps you have taken Revised December 2015 Troubleshooting 7 1 FloBoss 107 Instruction Manual Save the configuration and log data refer to Section 7 3 4 Preserving Configuration and Log Data Note the order in which you remove components Note the orientation of the components before you alter or remove them Read and follow all cautions in this manual When you finish troubleshooting perform the restart procedure in Section 7 4 2 Restarting and Reconfiguring the FB107 A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations If the FB107 is used in a control application ensure the system is off line Graphical User Interface GUI The FB107 s graphical user interface GUI provides visual clues to help you diagnose problems Once you successfully log onto ROCLINK 800 and connect to the FB107 the GUI displays see Figure 7 1 ven ROCLINK 800 On Line Com1 FB107 Eile Edit View ROC Configure Meter Utilities Tools Window Help Dep De LAA LO EES CE 84 On Line Comi FB107 EIE rri D Modules e 1 0 amp Control 5 Meter Ma System SS History Es User Program E
140. r ROCLINK 800 can create an EFM Electronic Flow Measurement report file that contains all configuration alarms events periodic and daily history logs and other history logs associated with the meter runs in the FB107 This file then becomes the custody transfer audit trail Use ROCLINK 800 to Configure and view input output I O points flow calculations meter runs PID control loops system parameters and power management features Retrieve save and report historical data Retrieve save and report events and alarms Perform two three four or five point calibration on analog inputs and Multi Variable Sensor MVS inputs Perform two three four or five point calibration on RTD inputs Implement user security Create save and edit graphical displays Create save edit and debug Function Sequence Tables FSTs of up to 3000 bytes Set up communication parameters Configure Modbus parameters Update the firmware Revised December 2015 General Information 1 21 FloBoss 107 Instruction Manual 1 6 Product Electronics This section describes the FB107 electronic components 1 6 1 Real Time Clock The real time clock provides the FB107 with the time of day month year and day of the week as well as real time stamping of the database values The real time clock automatically switches to backup power when the FB107 loses primary input power Backup power for the real time
141. rating environment gom e mo Ensure that the I O point is safe to remove from service Connect to ROCLINK 800 Remove the wiring from the termination points Select Configure I O DI Points Select the correct DI point number Place a jumper between the DI and the ground on the termination block Using ROCLINK 800 verify that the status is on If the point is configured for inverted operation the status is off Remove the jumper between the DI point and the ground on the termination block View ROCLINK 800 and verify that the status is off If the point is configured for inverted operation the status is on Revised December 2015 Troubleshooting 7 11 FloBoss 107 Instruction Manual 10 Reconnect the field wiring and place the point back into service 7 4 6 Troubleshooting Discrete Outputs Required Equipment A Caution Multimeter PC running ROCLINK 800 software Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations Ensure that the area is a safe operating environment O Om S Ss Sk o gt A n N 0 Ensure that the I O point is safe to remove from service Connect to ROCLINK 800 Select Configure gt I O gt DO Points Record the discrete output state shown on the Discrete Output screen Remove the wiring from the termination block Select
142. re configurable switches on the module allow each channel to be set as an input or output channel A channel set as an input can be configured for use in point to point or multi drop mode A channel set as an output can be configured for use in point point mode only In multi drop mode as many as five HART devices can be connected in parallel to each channel A module with all four channels in multi drop mode supports a maximum of twenty HART devices An FB107 unit equipped with a HART module is considered to be a HART Host primary master interface with a Class 1 Conformance classification The HART module can also be configured with ROCLINK 800 Configuration Software for use as a secondary master in redundant applications Note ROCLINK 800 supports the ability to enable or disable the termination resistor on the module This resistor switch defaults to Enabled set it to Disabled if the FB107 supports multiple devices and termination is needed at the end device 4 16 1 Wiring the HART Module Figures 4 25 through 4 27 show a variety of wiring scenarios HART INPUT MULTI DROP NOTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL DOCO841A DDC08424 Figure 4 25 HART Input Point to Point Wiring Figure 4 26 HART Input Multi Drop Wiring Revised December 2015 Inputs and Outputs 4 25 FloBoss 107 Instruction Manual NOTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL DOC0843A Figure 4 27 HA
143. read a DI a maximum of 20 times per second 50 millisecond scan When a field device such as a relay contact or open collector is connected across and GND the closing of the contacts completes the circuit This activates current flow that the DI circuitry senses and in turn signals the FB107 electronics indicating that the relay contacts have closed Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual Note Select DI as the I O Type for the selectable pulse inputs discrete inputs when you configure it for use as a discrete input Refer to Figure 4 5 4 9 1 Wiring the Discrete Inputs A Caution The terminals provided on the CPU module for connecting the DI wiring are shown in Figure 4 12 The terminal is the positive signal input and the GND terminal is the signal common The discrete input operates by providing a closed contact across terminals and GND Refer to Figure 4 12 You can induce ground loops by tying commons from various modules together The discrete input is designed to operate only with non powered discrete devices such as dry relay contacts open collector devices or isolated solid state switches Use of the DI channel with powered devices may cause improper operation or damage II LA S CPU LOOP OPEN DRAI
144. rface protects the electronics in the module LEDs display the RX receive and TX transmit signals for EIA 232 RS 232 communications LEDs display the A transmit receive and B transmit receive signals for EIA 485 RS 485 communications The FB107 has the capability to communicate with other devices using ROC or Modbus protocols The firmware can automatically detect the two protocols ROC or Modbus at baud rates of up to 115 2 Kbps ROC protocol supports serial communications to local or remote devices such as a host computer An FB107 can act as a Modbus host or slave device using Remote Terminal Unit RTU or American Standard Code for Information Interchange ASCII modes This allows you to easily integrate the FB107 into other systems Extensions to the Modbus protocol allow the retrieval of history event and alarm data in Electronic Flow Metering EFM Measurement applications 5 4 Communications Revised December 2015 FloBoss 107 Instruction Manual 5 2 Installing Removing a Communication Module Slot 1 All FB107 modules are designed for ease of installation and removal Refer to Installing a Module Removing a Module and Wiring a Module in Chapter 4 Inputs Outputs and RTD Inputs for specific instructions You can install communication modules in slots 1 or 2 on the base unit which provides power and control signals to those modules Installing a communication module in slot 1 on the base unit
145. rminals accept a voltage signal in the 0 to 5 volt range The GND terminal is internally connected to common so the analog input channels function as single ended inputs only Use the LOOP terminal to power external devices Using ROCLINK 800 you can configure the CPU module s optional I O assembly to set the loop output power to 10 volts dc or 24 volts dc Note If the input voltage is greater than the 10 volt loop then the loop voltage equals the input voltage For example if the PWR IN is 14 volts dc and you select a 10 volt loop the loop output equals 14 volts dc Revised December 2015 Inputs and Outputs 4 9 FloBoss 107 Instruction Manual The I O module only supports 24 volts dc loop output power The CPU module s I O assembly uses the CPU s loop power output and ground connections The intent of the loop output power is to power devices such as Rosemount transmitters that require 24 volts dc to ground and then send the FB107 a 4 to 20 mA signal based on pressure temperature level and such The 10 volt loop output power is intended for low power transmitters that send a 1 to 5 volts dc rather than a 4 to 20 mA signal The loop current is designed to deliver 80 mA to power two field devices that connect back to the two analog inputs
146. rograms with a maximum length of 3000 bytes each You configure the number of FST lines per execution cycle in ROCLINK 800 The FST code resides in static RAM and is backed up to flash memory when you issue the Save Configuration function through ROCLINK 800 Note You must first enable FSTs Configure gt Control FST Registers in order to make them available PID Control The PID Control applications firmware provides Proportional Integral and Derivative PID closed loop control for a FB107 which enables the stable operation of a feedback control loop that employs a regulating device such as a control valve The FB107 supports eight PID control loops and requires an optional CPU I O assembly or I O module The firmware sets up an independent PID algorithm loop in the FB107 The PID loop has its own user defined input output and override capability A PID control loop maintains a process variable at setpoint If PID override control is configured the primary loop is normally in control of the regulating device When the change in output user selectable for the primary loop becomes lesser or greater than the change in output calculated for the secondary override loop the override loop takes control of the regulating device A typical example is for flow control with a pressure override loop Note You must first enable PID control loops ROC gt Information in order to make them available for use General Informati
147. rt up diagnostics RAM and other internal checks complete you should be able to log in to the FB107 which indicates the FB107 2 16 Installation and Use Revised December 2015 FloBoss 107 Instruction Manual completed a valid reset sequence If you cannot log on to the FB107 refer to Chapter 7 Troubleshooting for possible causes A caution Check the input power polarity before connecting power to the FB107 Incorrect polarity can damage the FB107 When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage 2 6 2 Operation Once startup is successful it is necessary to configure the FB107 to meet the requirements of the application Refer to the ROCLINK 800 Configuration Software User Manual for FloBoss 107 Form A6217 for procedures on configuring the FB107 and calibrating its I O Once you configure and calibrate the FB107 you can place it in operation During operation you can monitor the FB107 to view or retrieve current and historical data either locally or remotely You accomplish local monitoring using ROCLINK 800 on a PC connected through the LOI port You accomplish remote monitoring by using ROCLINK 800 connected through the COMI through COM3 ports The FB107 has a number of software settings parameters whi
148. s Revised December 2015 General Information 1 11 FloBoss 107 Instruction Manual CONG can communicate with other devices using ROC or Modbus host and slave protocols The firmware can automatically detect ROC or Modbus slave protocols Note See Chapter 5 Communications for more information on FB107 communication modules 1 3 12 Optional Multi Variable Sensor MVS The optional Multi Variable Sensor MVS module provides differential pressure static pressure and temperature inputs to the FB107 for differential pressure flow calculation You can install only one MVS module in the FB107 You can install the MVS module in slots 1 through 3 on the base unit or in slots 4 through 7 on the expansion rack regardless of the position of any other type of module The MVS module provides current limited power and EIA 485 RS 485 communications to external remote MVS transmitters The FB107 supports six remote transmitters with up to four meter runs See Chapter 6 Sensors and Transducers for more information 1 3 13 Optional Integral Sensors The FB107 supports a Dual Variable Sensor DVS or a Pressure module PM either of which attaches to the bottom of an FB107 enclosure and connect to the DVS port on the FB107 s base unit See Chapter 6 Sensors and Transducers for more information 1 3 14 Optional License Key The optional application license key provides extended functionality such as the use of various user pro
149. s Allow some slack when making connections to prevent strain 3 6 Power Connections Revised December 2015 FloBoss 107 Instruction Manual 3 4 Wiring Power to the CPU Module Typically you would use the AUX PWR IN connection on the FB107 base unit to power the FB107 Alternately you can wire power directly into the CPU module A Loop Power Output B Power In C Power In Figure 3 2 Power Wiring CPU Module The CPU module connectors use compression terminals The input power termination IN IN uses a removable connector and accommodates wiring size 16 to 24 AWG Refer to Section 3 3 Wiring Connections The FB107 accepts input voltages from 8 0 to 30 0 volts at the PWR IN IN input power terminals Labels on the CPU see Figure 3 2 identify the IN terminal for positive power connection 8 0 to 30 0 volts power and the IN terminal for negative power connection Battery Common Note Follow good wiring practices when sizing routing and connecting power wiring All wiring must conform to state local and NEC codes Revised December 2015 Power Connections 3 7 FloBoss 107 Instruction Manual This page is intentionally left blank Power Connections Revised December 2015 Chapter 4 Inputs and Outputs FloBoss 107 Instruction Manual This chapter describes the input output I O termination points available on the CPU module s optional I O assembly and the I O modules I O poin
150. s 7 3 7 3 2 Serial Communications sse 7 4 7 9 9 Inputs OUtpuls mie me ai 7 4 7 9 4 Preserving Configuration and Log Data 7 5 7 3 5 ROCLINK 800 Configuration Software 7 6 3 0 Powerlng Up niii etia 7 6 7 3 7 Multi Variable Sensor MV 7 7 7 3 8 Resistance Temperature Detector RTD 7 7 7 3 9 IEC 62591 Module sse 7 7 7 3 10 Network Radio Module NRM eene 7 8 Lt EN e MI 7 8 7 4 4 Resetting the FB107 essen 7 8 7 4 2 Restarting and Reconfiguring the FB107 7 9 7 4 8 Troubleshooting Analog Inputs 7 9 7 4 4 Troubleshooting Analog Outputs oococcnnccnnnnnnnnnccnnnccccancccnns 7 10 7 4 5 Troubleshooting Discrete Inputs eeseesssss 7 11 7 4 6 Troubleshooting Discrete Outputs oooococcccnnnncinnccnnnccccanccnnnos 7 12 7 4 7 Troubleshooting Pulse Inpute ce eeeeeeeeenneeeeeeneeeeeeaes 7 12 7 4 8 Troubleshooting RTD Inputs 00 0 0 ee eeeeeeeenneeeeeeneeeeeeeaes 7 13 7 4 9 Troubleshooting the Multi Variable Sensor MVS 7 14 7 4 10 Troubleshooting the Enhanced Comm Module ECM 7 15 7 4 11 Troubleshooting the Dual Variable Sensor DVS 7 15 7 4 12 Troubleshooting the Pressure Module PIM 7 16 7 4 13 Troubleshooting AUDE 7 17 7 4 14 Troubleshooting the Discrete Out
151. s for convenient wiring and servicing The terminal blocks can accommodate size 16 to 24 American Wire Gauge AWG 4 15 1 Wiring the 6 Point AO DO Module Figures 4 2 through 4 24 show a variety of wiring scenarios AD 1 5V OUTPUT CUSTOMER SUPPLIED 250 OHM RESISTOR NOTE WIRING SHOWN MAY BE OTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL N WIRINI WN REPEATED FOR EACH CHANNEL DOC0844A pocos45A Analog Output 4 20 mA Wiring Figure 4 22 Analog Output 1 5 V Wiring DO OUTPUT DO OUTPUT IU LOW SIDE SWITCH HIGH SIDE SWITCH 3 o9 o CUSTOMER SUPPLIED SUPPRESSION DIODE 1 1 DEVICE POWER SOURCE DEVICE POWER SOURCE 1 DISCRETE DEVICE ww SUPPLIED SUPPRESSION DIODE oooooooooooco00 NOTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL NOTE WIRING SHOWN MAY BE REPEATED FOR EACH CHANNEL DOCO846A DOC0847A4 Figure 4 23 Discrete Output High Side Switch Figure 4 24 Discrete Output Low Side Switch Wiring Wiring 4 16 HART Module The HART Highway Addressable Remote Transducer module allows the FB107 to communicate with HART devices using the HART protocol The HART module receives signals from and transmits signals to HART devices 4 24 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual The HART module has four input output channels Softwa
152. sociated with a change of DO If the DO is in momentary or toggle mode you can enter a minimum time on of 50 milliseconds 05 seconds Select DO as the I O Type for the selectable analog output discrete output when you configure it for use as a discrete output Refer to Figure 4 5 When using the discrete output to drive an inductive load such as a relay coil place a suppression diode across the load This protects the DO from the reverse Electro Motive Force EMF spike generated when the inductive load is switched off 4 10 1 Wiring the Discrete Outputs The terminals for connecting the DO wiring on the CPU module are shown in Figures 4 13 and 4 14 The terminal is the high side of the switch and the terminal is the low side You can induce ground loops by tying commons from various modules A Caution together a SE 4 16 Inputs and Outputs Revised December 2015 FloBoss 107 Instruction Manual ES Va CPU SN LOOP O M IN rc O N amp aT Tel TS Wies LOW SIDE SWITCH oues Q O rx 8 p2 O S RTS at S O GND SWITCHED 2 O S DA e POWER SWITCHED vot U S ns 2 STE SUPPLY DEVICE S S EN 9 9 Wi PI2 S NV RTS D le S Lee T 9 SRC SI ts S GND f E DOCO786A Figure 4 13 Discrete Output Wiring
153. sult in personal injury or property damage 1 Reconnect power to the FB107 unit by inserting the PWR PWR power terminal block Launch ROCLINK 800 log in and connect to the FB107 Select File gt Download From the Open dialog box select the backup configuration file has extension 800 Select the configuration file you desire to restore Click Download to restore the configuration 7 4 3 Troubleshooting Analog Inputs Before you can determine if an analog input point is operating properly you must first know its configuration Table 7 1 shows typical configuration values for an analog input Table 7 1 Analog Input Module Typical Configuration Values Parameter Value Value Read Adjusted A D 0 643 1 volt dc across the and the COM terminal by a multimeter Adjusted A D 100 3220 5 Volts dc across the and the COM terminal by a multimeter zi Low Reading EU 00000 EUvalewihivotdc ll H igh Reading EU 100 0 EU value with 5 volts dc The 8 channel AI DI module has default values of 800 and 4000 Required Calibration source of 1 to 5 volts dc or 4 20 mA Equipment Multimeter PC running ROCLINK 800 software A Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or Revised December 2015 Troubleshooting 7 9 FloBoss 107 Instruction Manual damage electronic components resulting in interrupted
154. sure The transducer s electronics convert the pressure variables directly into a digital format allowing accurate correction and compensation A microprocessor linearizes and corrects the raw pressure signals from the sensor using characterization data stored in non volatile memory Sensors and Transducers 6 3 FloBoss 107 Instruction Manual The interface circuit allows the transmitter to connect to and communicate with an FB107 using a serial 2 wire EIA 485 RS 485 connection 6 1 1 Installing Removing an MVS Module All FB107 modules are designed for ease of installation and removal Refer to Installing a Module Removing a Module and Wiring a Module in Chapter 4 Inputs and Output for specific instructions You can install an MVS module in any slot on the FB107 base unit or expansion rack with the exception of slot 0 which is reserved for the CPU A Caution Never connect the sheath surrounding shielded wiring to a signal ground terminal or to the common terminal of a MVS module assembly Doing so makes the MVS module susceptible to static discharge which can permanently damage the module Connect the shielded wiring sheath only to a suitable earth ground 6 1 2 Configuring a Multi drop MVS Module Setup The multi drop daisy chain transmitter wiring configuration is the preferred configuration for the FB107 see Figure 6 2
155. sure all installation components selected are labeled for use in such areas Installation and maintenance must be performed only when the area is known to be non hazardous Installation in a hazardous area could result in personal injury or property damage Revised December 2015 Power Connections 3 1 FloBoss 107 Instruction Manual Power Requirements Take care to route power away from hazardous areas sensitive monitoring devices and radio equipment Local and company codes generally provide guidelines for power installations Rigorously follow all local and National Electrical Code NEC requirements for power installations A dc voltage source is the typical source of primary power for FB107 installations The FB107 accepts input voltages from 8 0 volts to 30 0 volts either at the AUX PWR IN connection on the base unit or at the PWR IN IN terminals on the CPU The AUX PWR IN terminal block accepts wires from size 12 to 22 AWG The power consumption of an FB107 and the attached expansion racks determines the current requirements for the external power supply The CPU module s power input has a removable terminal block for wiring and servicing The terminal blocks can accept size 16 to 24 AWG American Wire Gauge Using ROCLINK 800 you can configure the I O on the CPU module to set the loop output power to 10 volts de or 24 volts de The 24 volt setting of the loop output power is used to power devices that require 2
156. t optional expansion rack see Figure 1 3 enables the FB107 to expand its I O capabilities to meet your needs The expansion rack supports optional I O MVS and application modules Central Processing Unit CPU The base unit on the FB107 has four slots Slot 0 is for the CPU module The CPU provides connections to the field wiring including surge and static discharge protection for the field wiring Electronics include the RTD circuits and the final I O drivers receivers The CPU components include RTD input Input power Loop power output Reset RST switch System variables Diagnostic monitoring Real time clock Automatic self tests Power saving modes Local operator interface LOI EIA 232 RS 232 EIA 485 RS 485 communications COM1 General Information Revised December 2015 FloBoss 107 Instruction Manual EIA 232 RS 232 communications COM2 Boot Flash System initialization and diagnostics SRAM static random access memory with battery backup Data logs and configuration Flash ROM Read only memory Firmware image 32 bit microprocessor and the real time operating system RTOS provide both hardware and software memory protection Optional CPU I O assembly and terminations see Figure 1 4 Figure 1 4 CPU Revised December 2015 General Information 1 7 FloBoss 107 Instruction Manual 1 3 5 Battery and Super capacitor A super capacitor
157. t perform a power re start to allow ROCLINK 800 to identify the module 7 3 3 Inputs Outputs If you are experiencing troubles with an I O point analog input analog output discrete input discrete output pulse input or RTD Ensure that power is applied to the FB107 Verify the wiring connections at PWR and PWR Verify the wiring connections at the power source Verify how the channel is configured using ROCLINK 800 software Configure gt I O Ifthe configuration looks correct then simulate an input within the range of the input or force the production of an output using ROCLINK 800 software Al AO If I O does functions correctly determine if the problem is with the field device or the loop power 74 Troubleshooting Revised December 2015 FloBoss 107 Instruction Manual Loop Device Al Al If the types of I O available for configuration do not match the type of I O wired to the terminations check the I O Setup screen refer to Chapter 4 Inputs and Outputs If an input channel is in question you may be able to use one of the outputs known to be in working order to simulate the required input Likewise if an output channel is in question you may able to connect it to a working input channel and check the results FB107 modules do not contain any user serviceable parts You must perform a power restart to allow ROCLINK 800 to identify the module 7 3 4 Preserving C
158. talling the Battery To remove the battery on the backplane 1 Remove power from the FB107 Memory Backup Figure 2 6 Memory Backup Cap Slide the Memory Backup cover to the left Remove the battery by gently prying the battery from its terminals Replace the battery by placing the battery positive side up and gently pressing it into place 2 12 Installation and Use Revised December 2015 FloBoss 107 Instruction Manual 5 Slide the Memory Backup cover back over the battery 6 Restore power to the FB107 2 4 Central Processor Unit CPU The FB107 base unit has four slots Slot 0 is reserved for the CPU module The CPU provides connections to the field wiring and surge and static discharge protection for the field wiring Electronics include the RTD comms and power The CPU contains the firmware the three built in communication ports and LEDs a reset RST switch RTD input and a power LED indicating system integrity The internal super cap backup battery provides backup of data and the real time clock when the main power is not connected Do OS Sr SG we E Om nm D oO D P Revised December 2015 Installation and Use 2 13 FloBoss 107 Instruction Manual Loop power Power In Power In LOI Tx Red LOI Rx White LOI RTS Ground Black RS 485 A RS 485 B RS 232 Tx RS 232 Rx RS 232 RTS Ground RTD Source RTD RTD RTD Return Loop Output Power Power Input EIA 232 RS 232
159. the wall Do not over tighten 8 Return power to the FB107 Note Depending on your installation you may require wall anchors or longer screws than are supplied To simplify installation you can purchase an optional metal adapter plate product number FS1ADP 2 for the FB107 base unit and expansion rack After you secure the adapter plate to its location using 8 mounting screws the base unit and expansion rack attach directly to the adapter plate 317 12 50 31 8 1 25 196 8 86 4 3 40 7 00 i 127 0 uk 5 00 EE CA 5 127 0 5 00 1 25 o 6 J 282 5 11 12 gi 0 D DOCOSESA A _ Attachment posts B Plate mounting Holes C Retaining clips Figure 2 5 Adapter Plate FB107 Expansion Rack To install the base unit and expansion rack to the FS1ADP 2 adapter plate 1 Place the unpowered base unit on the left side of the adapter plate so that the attachment posts touch the right most inside of the plastic housing Revised December 2015 Installation and Use FloBoss 107 Instruction Manual Slide the base unit to the right Note You should feel the retaining clips attach to the back of the base unit and the attachment posts should appear in the right most holes on the base unit s plastic housing Secure the base unit to the adapter plat
160. tic pressure line normally connects to the high pressure side indicated by an H cast into the side of the DVS housing To protect the DVS s differential cell open the bypass valve on the valve manifold PRIOR to isolating the sensor from the process This keeps one side of the differential sensor from being subjected to high pressure while the other side has no applied pressure This is required when you calibrate either differential or static pressure To protect the DVS s differential cell DO NOT close the bypass valve on the valve manifold until after process pressure has been reapplied This keeps one side of the differential sensor from being subjected to high pressure while the other side has no applied pressure Sensors and Transducers 6 9 FloBoss 107 Instruction Manual 6 2 3 Configuring a DVS ER The DVS provides the FB107 with an analog input To configure the input access the I O Points tab on the FB107 graphical interface and click on the configuration button ROCLINK 800 displays an Analog Input screen Analog Input Analog Inputs AS Y Tag Diff Pres General Advanced A Calibration Alarms Point Number fr Value 01431217 Scanning Alarming Units NH20 Enabled Enabled Scan Period am Saas C Disabled Ze Disabled Low Reading EU joo High Reading EU 2500 Active Alarms AAA o Copy Update OK X Cancel Figure 6 7 Analog Input Refer to Section 7 2
161. ting the USB Port oec ee EEN rac e Ede dace cree ve np deu uda 5 10 5 8 Dial Up Modem Module A 5 15 5 9 Network Radio Module NRM nennen nnne nnne nennen nnne 5 16 5 9 1 Installing the NAM se esi eee ceo one epe ne deni anit eatin 5 17 5 10 Additional Technical Information enne nnn enne 5 17 Chapter 6 Sensors and Transducers 6 1 6 1 Multi Variable Sensor MVS Module Overvlew sse 6 1 6 1 1 Installing Removing an MVS Module 6 3 6 1 2 Configuring a Multi drop MVS Module Setup ssssssseeeeenneenns 6 3 6 1 3 Lightning Protection iacet ette d 6 6 6 2 Dual Variable Sensor DVS Overview sssssssssssseseeeeeeeeene enne neret enne 6 6 6 2 1 Installing Removing a DVD 6 7 6 2 2 Physically Connecting a DVS preria a eaaa aiana aa aaea aaa aat eani aiaiai 6 9 6 2 3 Configuring a DV S serie tien e etin eei a aan aa dies 6 10 6 3 Pressure Module PIM Overview essent enne entren nennt nnne tenens 6 10 6 3 1 Installing Removing a Pressure Module sse enn 6 11 6 3 2 Configuring a Pressure Module 6 13 6 4 Additional Technical Information oooonncccnnnnicinonoccccnnnoncccnnnoncncnnnncnc a eene nennen nennen nnne 6 14 Chapter 7 Troubleshooting 7 1 Fe General Guidelines tiere rrt rhe ive tel ed tc n erc lee eoe ted 7 1 7 2 Graphical User Interface GU 7 2 rec Mee E 7 3 Lada EE 7 3 7 3 2 Serial Communications sess eene nnne nennen nnn s
162. tions at the power source Verify the input voltage which should be a minimum of 8 volts dc refer to Chapter 3 Power Connections 7 6 Troubleshooting Revised December 2015 FloBoss 107 Instruction Manual Note If these methods do not solve the problem contact your local sales representative T 3 7 Multi Variable Sensor MVS If you are experiencing trouble with a MVS point Review Section 6 1 Multi Variable Sensor MVS Module Overview in Chapter 6 Sensors and Transducers Use ROCLINK 800 to see how the channel is configured H more than one MVS is connected to the FB107 use the Multi Variable Sensor screen Configure I O MVS Sensor to ensure that each MVS has a unique address 7 3 8 Resistance Temperature Detector RTD If you are experiencing troubles with the RTD Use ROCLINK 800 to verify that the on board RTD point is configured as point number AI3 RTD AI3 Ifthe configuration looks correct then use ROCLINK 800 to produce a simulated input within the range of the input according to the following values Note These values are approximations only Do not use these values to calibrate the device Verify that the wiring to the RTD terminations is correct Refer to Chapter 4 Input and Outputs Verify that the user supplied RTD probe is not faulty Refer to the instructions that accompanied the RTD probe 7 3 9 IEC 62591 Module If you are experiencing trouble wit
163. to archive up to 25 history points with archiving intervals at 1 2 3 4 5 10 12 15 20 30 or 60 second or minute intervals 1 4 2 Alarm Log The alarm log contains the change in the state of any alarm signal that has been enabled for alarms The system alarm log has the capacity to maintain and store up to 240 alarms in a circular log The alarm log has information fields that include time and date stamp alarm clear or set indicator and either the tag name of the point or a 14 byte detail string in ASCII format In addition to providing functionality for appending new alarms to the log the alarm log allows host packages to request the index of the most recently logged alarm entry Alarm logging is available internally to the system to external host packages and to FSTs General Information Revised December 2015 1 4 3 1 4 4 FloBoss 107 Instruction Manual Note ROCLINK 800 does not store alarm logs to the flash ROM when you select the Save Configuration function The alarm log operates in a circular fashion with new entries overwriting the oldest entry when the buffer is full The alarm log provides an audit history trail of past alarms The system stores the alarm log separately from the event log to prevent recurring alarms from overwriting configuration audit data Event Log The event log contains changes to any parameter within the FB107 made through the protocol This event log also contains other FB107 even
164. tputs 4 16 4 18 EIA 232 RS 232 Communications 5 7 EIA 485 RS 485 Communications 5 6 FB107 Connections sss 3 6 Grounding Requirements 2 5 elt RE 4 25 e E 3 6 VO Requirements 2 6 Oe rie NEE 4 7 Index Be KS 5 8 Local Operator Interface LOI Port 5 5 Loop Power Outputs eseesss 4 9 POWOIL EES 3 1 3 7 Pulse Inputs see 4 19 RED Input asii i 4 22 Worksheets POWER sas te no cess 3 3 Revised December 2015 Revised December 2015 This page is intentionally left blank Index FloBoss 107 Instruction Manual For customer service and technical support visit www emersonprocess com remote support Headquarters Emerson Process Management Remote Automation Solutions 6005 Rogerdale Road Houston TX 77072 U S A T 1 281 879 2699 F 1 281 988 4445 www EmersonProcess com Remote Europe Emerson Process Management Remote Automation Solutions Unit 8 Waterfront Business Park Dudley Road Brierley Hill Dudley UK DY5 1LX T 44 1384 487200 F 44 1384 487258 www EmersonProcess com Remote North American Latin America Emerson Process Management Remote Automation Solutions 6005 Rogerdale Road Houston TX USA 77072 T 1 281 879 2699 F 1 281 988 4445 www EmersonProcess com Remote Middle East Africa Emerson Process Management Remote Automation Solutions Emerson F
165. ts such as power cycles cold starts and disk configuration downloads The event log provides an audit history trail of past operation and changes The event log has information fields that include point type parameter number time and date stamp point number if applicable the operator identification the previous or current parameter values and either the tag name of the point or a 14 byte detail string in ASCII format The system event log has the capacity to maintain and store up to 240 events in a circular log The event log operates in a circular fashion with new entries overwriting the oldest entry when the buffer is full The event log provides an audit trail history of past operation and changes The system stores the event log separately from the alarm log to prevent recurring alarms from overwriting configuration audit data In addition to providing functionality for appending new events to the log the event log allows host packages to request the index of the most recently logged event entry Event logging is available internally to the system to external host packages and to the FST Note ROCLINK 800 does not store event logs to the flash ROM when you select the Save Configuration function The FB107 has the ability to limit the AGA calculation related events to only critical events Selecting Enabled in the Limit Meter Events field on the Meter Setup s Advanced tab Meter gt Setup keeps the system from filling the ev
166. ts provide additional inputs and outputs for implementing expanded monitoring and control applications This chapter also describes the resistance thermal device RTD input on the CPU Note You can place an I O module in any slot 1 through 7 in the FB107 When you install a non I O module in slot 1 you can install an I O module in slot 7 of the expansion rack In This Chapter 4 1 VO Description aoro rt ute dee 4 1 4 2 l nstalling a Module eren 4 5 4S3 Removing a Module arusi erint etre nis 4 6 4 4 Wiring a e IL 4 7 4 5 Selecting the Type of UO 4 7 4 6 Analog Inp ts A eeren irt prre et ierit ERES 4 9 4 6 1 Wiring the Analog Inputs ssee 4 9 4 7 8 Point Analog Input Digital Input AI DI Module 4 11 4 7 1 Wiring the 8 Point AUDE 4 11 4 8 Analog Outputs AC 4 13 4 8 1 Wiring the Analog Outputs oococnccconnccnnncccconcccnonnnannncancncnnos 4 13 4 9 Discrete Inputs Derea etre rne ve tee iex eret etre 4 14 4 9 1 Wiring the Discrete Inputs oooonoccccnnnoccccnonocccccnnoncccnanancnnnnno 4 15 4 10 Discrete Outputs DO 4 15 4 10 1 Wiring the Discrete Outputs 0 0 2 0 cceceeeeeeeeeeeeeeeeeeeeeeeeeees 4 16 4 11 Discrete Outputs Relay DOR Module 4 17 4 11 1 Wiring the Discrete Output Relays sesssss 4 18 4 12 Pulse Inputs Pl tii etii diei Petitur 4 19 4 12 1 Wiring the Pulse Inputs ooooocconoccccnnnoccccnononcccna
167. ude flow or properties calculations and various user programs You can configure these applications using ROCLINK 800 s License Key Administrator function Utilities gt License Key Administrator If you remove a license key after enabling an application the firmware disables the task from running This prevents unauthorized execution of protected applications Note You must remove power and re power the FB107 when you install or remove a license key Startup and Operation Before starting the FB107 perform the following checks to ensure the unit is properly installed Check the field wiring for proper installation Make sure the input power has the correct polarity Make sure that the CPU I O MVS application and communication modules are seated in the backplane Make sure the input power is fused at the power source Plug the input power either into the AUX PWR IN on the base unit or into the connector labeled PWR PWR on the CPU module 2 6 1 Startup Before you apply power to the FB107 assess the power requirements including the base unit expansion rack and any installed modules and peripheral devices that comprise the total configuration for your FB107 Refer to Determining Power Consumption in Chapter 3 Power Connections Apply power to the FB107 The power input PWR LED indicator should light green to indicate that the applied voltage is correct and a valid operation is active After the sta
168. upports one DVS FloBoss A DVS module Figure 6 4 FB107 Enclosure with DVS Note The DVS is not user installable but is factory installed in 107E enclosures This is required to maintain hazardous area certification The DVS measures differential pressure and absolute or gauge static pressure by converting the applied pressure to electrical signals and making the readings available to the FB107 The sensor mounts on an adapter which bolts to the exterior of the FB107 s case and connects to the DVS port on the FB107 DVS readings store as analog inputs in the FB107 If you enable the alarm for that AI point and the DVS fails to communicate during either initialization or operation the FB107 enters an alarm in the alarm log At least once each second the DVS uses an interrupt to signal the FB107 that the DVS is ready for an update The FB107 converts this value and stores it in the designated AI point for use by other functions If an update does not occur within the one second interval the FB107 re initializes the sensor If the DVS does not Sensors and Transducers 6 7 FloBoss 107 Instruction Manual response to the re initialization a point fail alarm appears on the alarm log 6 2 1 Installing Removing a DVS Note The DVS is a factory installed option for the FB107 and bolts onto the FB107 s exterior case In normal operation you should not have to install or replace the sensor The DVS plugs into the DVS con
169. uration Software User Manual for FloBoss 107 Form A6217 This section provides brief topical checklists LEDs If the LEDs do not display on the CPU or the modules Verify the CPU power input is a minimum of 8 volts dc Ensure power is applied to the FB107 Verify the wiring connections at PWR and PWR Verify the wiring connections at the power source Test and reseat the terminal blocks Verify all module power inputs are adequate Verify the input polarity is correct Ensure the module is fully seated in the backplane Revised December 2015 Troubleshooting 7 3 FloBoss 107 Instruction Manual Note The Power In LED should be the only LED always on All other LEDs flash only during communication A flashing power LED indicates the FB107 is in power savings mode 7 3 2 Serial Communications If you are experiencing troubles with a serial communications connection LOI EIA 232 or EIA 485 Ensure that power is applied to the FB107 Verify the wiring connections at PWR and PWR Verify the wiring connections at the power source Verify the wiring connections at TX RX A B and GND Refer to Chapter 5 Communications Note The Power In LED should be the only LED always on All other LEDs flash only during communication A flashing power LED indicates the FB107 is in power savings mode Verify the communication port settings in ROCLINK 800 ROC gt Comm Ports Note You mus
170. uration Software User Manual for FloBoss 107 A6217 D301249X012 Revised December 2015 General Information 1 25 FloBoss 107 Instruction Manual This page is intentionally left blank 1 26 General Information Revised December 2015 FloBoss 107 Instruction Manual Chapter 2 Installation and Use This chapter provides generalized guidelines for the successful installation and operation of the FB107 In This Chapter 2 1 Installation Requirement A 2 1 4 Environmental Requirements ooooccconocicnnnnoccccnonoccncnanancnnannns 2 1 2 Site RequirementS A 2 1 8 Compliance with Hazardous Area Standards onicinccccn 2 1 4 Power Installation Requirements sess 2 1 5 Grounding Installation Requirements 2 1 6 1 0 Wiring Requirements cconcccnnnccnnnncnnnccnconcccnnnnnnnaranancccnnnns 2 2 Installing the FloBoss 107 and Expansion Hack 2 24 Required Tools ence epe trae tes 2 2 2 Installing the FloBoss 107 without an Expansion Rack 2 2 3 Installing the FloBoss with an Expansion Rack 2 2 4 Removing an Expansion Pack 2 25 Removing and Installing Module Slot Covers 2 2 6 Removing and Installing Wire Channel Covers 2 3 Memory Backup Battery AA 2 3 4 Removing and Installing the Battery 2 4 Central Processor Unit CU 2 4 44 Removing the CPU Module
171. ut Register Input numeric value to be read Local Port Also LOI the serial EIA 232 RS 232 port on the ROC through which local communications are established typically for configuration software running on a PC 1 0 Input Output UO Module Module that plugs into an I O slot on a ROC to provide an I O channel IRQ Interrupt Request Hardware address oriented ISO International Standards Organization See http www iso ch IV Integral Value A 4 Glossary Revised December 2015 FloBoss 107 Instruction Manual KB kHz Kilobytes KiloHertz LCD LDP LED Logical Number LNK LOI LPM LRC m mA MAC Address Manual mode MAU MCU Modbus MPU mm MMBTU msec MVS mV mW Liquid Crystal Display Local Display Panel a display only device that plugs into ROC300 Series units via a parallel interface cable used to access information stored in the ROC Light Emitting Diode The point number the ROC and ROC Plus protocols use for I O point types are based on a physical input or output with a terminal location the point numbers for all other point types are logical and are simply numbered in sequence Ethernet has linked Local Operator Interface or Local Port Refers to the serial EAI 232 RS 232 port on the ROC through which local communications are established typically for configuration software running on a PC Lightning Protection Module a device that provides lightning and power surg
172. ves messages using the ROC or Modbus slave and host protocol COMI is capable of initiating a message in support of Spontaneous Report by Exception SRB X alarming Default values for the EIA 485 RS 485 communications are 19 200 baud rate 8 data bits 1 stop bit no parity 10 millisecond key on delay and 10 millisecond key off delay The maximum baud rate is 115 2 Kbps COM2 allows for EIA 232 RS 232 asynchronous serial communication protocols with baud rates from 300 to 115 2 K host serial interface COM2 provides standard single ended data transmission over distances of up to 15 meter 50 feet Use COM2 to monitor or alter the FB107 from a remote site using ROCLINK 800 COM2 also supports the log on security feature of the FB107 if you enable the security on COM2 using ROCLINK 800 COM2 sends and receives messages using the ROC or Modbus slave or host protocol COMZ is capable of initiating a message in support of Spontaneous Report by Exception SRB X alarming Default values for the EIA 232 RS 232 communications module are 19 200 baud rate 8 data bits 1 stop bit no parity 10 millisecond key on delay and 10 millisecond key off delay The maximum baud rate is 115 2 Kbps Note When you install a communication module in slot 2 the firmware redirects communications port COM2 on the CPU to the type of module installed in slot 2 Configure COM2 based on the type of communication module installed in slot 2 Revised
173. ww csa ca Carrier Sense Multiple Access with Collision Detection Clear to Send modem communications signal D A DB dB dBm DCD DCE Deadband Device Directory DI Discrete DMM DO Download DP DRN A 2 Digital to Analog signal conversion Database Decibel A unit for expressing the ratio of the magnitudes of two electric signals on a logarithmic scale Power ratio in decibels dB referenced to one milliwatt mW also known as dBmW Data Carrier Detect modem communications signal In addition Discrete Control Device A discrete control device energizes a set of discrete outputs for a given setpoint and matches the desired result against a set of discrete inputs DI Data Communication Equipment A value that is an inactive zone above the low limits and below the high limits The purpose of the deadband is to prevent a value such as an alarm from being set and cleared continuously when the input value is oscillating around the specified limit This also prevents the logs or data storage location from being over filled with data In ROCLINK 800 the graphical display that allows navigation through the PC Comm Ports and ROC Comm Ports setup screen Discrete Input Input or output that is non continuous typically representing two levels such as on off Digital multimeter Discrete Output The process of sending data a file or a program from a PC to a ROC Differential Pressure Distributed R
174. xpansion rack to the right away from the FB107 base unit Note The expansion rack detaches quickly Hold it securely to prevent it from falling Restore power to the FB107 Installation and Use Revised December 2015 FloBoss 107 Instruction Manual 2 2 5 Removing and Installing Module Slot Covers Before you insert an I O MVS application or communication module you must remove the cover over the empty module slots in which you intend to install the modules Caution To avoid circuit damage when working inside the unit use appropriate electrostatic discharge precautions such as wearing a grounded wrist strap When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage To remove a module slot cover 1 Press the tab on the right side of the slot cover in 2 Lift up and remove the slot cover Note If you remove a module for an extended period install a slot cover over the empty module slot to prevent dust and other matter from getting into the FB107 To install a module slot cover 1 Place the slot cover over the empty slot The tabs on the left side of the slot cover help align the cover in the empty slot 2 Lower the slot cover until it clicks in place 2 2 6 Removing and Installing Wire Channel Covers
175. xtended History maximum of 25 History for meter runs includes the Averaging Techniques as well as accumulation per second and accumulation per minute You can select the number of history points to archive the sample interval in minutes for Extended or Standard History or seconds for Extended History only the number of days to archive and whether to log history data at the beginning or the end of the period History is one block of memory divided into two areas one for Standard History and one for Extended History Standard History uses all of the memory that it requires for the configured number of points Extended History only receives the surplus memory Standard History does not use Standard History archival properties include Upto 100 points of minute data from the last 60 minutes Up to 100 points of hourly data for 35 days Up to 100 points of daily data for 35 or 60 days Min max historical data for today and yesterday Revised December 2015 General Information 1 15 FloBoss 107 Instruction Manual Minute Historical Log Hourly Historical Log Daily Historical Log Min Max Historical Log Extended History Log Extended History archiving provides a monitoring resolution for the FB107 that is similar to a chart recorder You can configure Extended History to archive up to 25 history points with archiving intervals at 1 2 3 4 5 10 12 15 20 30 or 60 second or minute intervals The FB1

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