GB - LeoVince
Contents
1. Assembly Instructions Yamaha T Max 530 i e 12 FAST part no 9438 I e Mm rU 3 2 WARNING Sia ard scade eds ee da d siu RE Rr EM SIE 4 3 GENERAL WARRANTY CONDITIONS RATER RO vay Oy eases 6 oL LIMITED WARRANT ies ud em RP ica aed aver t EC E DANG C SALARIO PS barat td 3 4 RESPONSIBILITY FOR DAMAGE FROM DEFECTIVE PRODUCTS 9 9 WARNING tort SO nh Ped cse ipta Es PRESE EH bet 6 TECHNICAE acne state be Sues E RO E Re dte eae ane dne 5 POSITIONING OF THE MAIN COMPONENTS CA ING REMOVA Lae ceca redit te Oba US Hoe kee WIRING INSTALLATION rait doi 8 V ORASEBOSINSIAIAIRONE sooo uh cse T der rH ira asus Oe ade 1 LIST OF CONTENTS 1 INTRODUCTION Dear Customer We would like to thank you for choosing our product and provide you with information to help you understand the absolutely exclusive product you just bought In over 50 years of business the Sito Group has carried out a series of developments that have allowed it to achieve a position of leadership in the field of after market motorcycle exhaust systems The most recent devel opment LeoVince Electronic Systems is a brand new independent department reporting to the LeoVince Rese2. CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury Obey all safety messages that follow this symbol to avoid possible danger NOTICE is used to address practices not related to personal injuries SITO GRUPPO INDUSTRIALE S p A is involved in a process of constant product upgrading All the most significant alter ations or modifications will be notified to all Authorized SITO dealers and where applicable will be included in subse quent editions of this manual The drawings and specifications may be subject to alteration without prior warning SITO GRUPPO INDUSTRIALE S p A will not accept any responsibility for any damage as the result of tampering or mis handling of the FAST Il control system The FAST Il control system has been designed and developed for motorbike competitions USE ON PUBLIC ROADS OR MOTORWAYS IS NOT PERMITTED FAST is intended for racing or other off road uses only FAST is not legal for sale or use in California on pollution con trolled vehicles Carry out installation of the FAST Engine Control Unit ECU with the engine switched off and if the battery is installed disconnect it Pay particular attention when attaching the ECU and be sure to find an adequate support point Pay particular attention when positioning the wiring to avoid contact with excessively hot parts avoiding excessively tight bends and avoiding critical points where
3. A disclaims any liability for dam ages that may be caused to persons or property OUR FAST UNIT ACTS DIRECTLY ON THE PARAMETERS THAT CONTROL THE ENGINE SO ITS USE IS RESERVED FOR QUALIFIED PERSONNEL WITH EXPERIENCE IN THE SPECIFIC FIELD OF MOTORCYCLES When modifying the maps please note that extreme values in the air fuel ratio can cause engine damage This may not be determinable in advance as it is based on different variables including different types of motorcycles In the preparation of customized maps or modification of the maps provided by SITO GRUPPO INDUSTRIALE S p A please note that extreme values of degrees of ignition advance can cause engine damage Please be careful and stop riding immediately in case of an abnormal engine operation such as but not limited to any irregularities in power running various defects etc Before using the FAST Il software please read the Software User Manual and Assembly Instructions Manual on the DVD in the package Failure to follow the instructions in the manuals and these warning messages can cause damage to the engine and if this happens when the motorcycle is in motion can cause serious physical injury or death 3 GENERAL WARRANTY CONDITIONS 3 1 WARRANTY SITO GRUPPO INDUSTRIALE S p A guarantees its products in compliance with current standards In particular the warranty covers conformity defects by repair or replacement within a reasonable time Subject to a request fro
4. market This product the first and only one of its kind has obtained approval according to the European regula tions By passing the required series of electrical and electromagnetic tests the absolute reliability of the con trol unit has been confirmed The R10 approved control unit guarantees no interference with other electronic items fitted onto the motorcycle or in the surrounding environment Welcome to the FAST era 2 WARNINGS This manual has been prepared by SITO GRUPPO INDUSTRIALE S p A for use by qualified personnel This manual does not provide complete instructions In order to correctly implement installation and processing operations with FAST II con trol boxes you must have all the necessary skill and know how for operation on motorbikes This is a basic pre requisite without this and respect for all the detailed instructions contained in the manual the use of FAST products on the bike would be rendered inappropriate and or dangerous The information of particular importance in this manual are identified by the following symbols DANGER indicates a hazardous situation which if not avoided will a result in death or serious injury 2 Obey all safety messages that follow this symbol to avoid injury or death WARNING indicates a hazardous situation which if not avoided could result in death or serious injury Obey all safety messages that follow this symbol to avoid possible injury or death
5. user and maintenance manual of the bike 1 Central tunnel 2 Left side painted casing 3 Left side dull casing 7 FAST WIRING INSTALLATION INJECTORS Disconnect the original connectors from the injectors Connettori originali i E della moto PNIS z 3 i 2 26 Connettori originali della moto Iniettori 1 Connettori del cablaggio Fast Connettori originali della moto 3 TL ers ngu omm GROUND EARTH Connect the ground earth eyelet of the FAST wiring to the point shown in the figure COLLEGARE IL SEGNALE DI MASSA CONNETTORI TPS Disconnect the original connectors T no es T y pepe m QI i Serre ee ea D E PL gt TN iban F zr rrr A Era LUE Vase gue eot rf F A Connettori originali della moto Connettori originali della moto aon ye gl DES 4 EI et tr IL FERE LEE ra E a E ris i act rie LE Connettori del cablaggio Fast RPM SIGNAL CONNECTOR The crankshaft sensor connector is located under the front casing you can reach it without removing any casing through the space between the casing and the fork on the right side of the scooter Disconnect the original connectors Connettori originali Connettori originali della mo
6. arch and Development Department which was set up to develop electronic engine management control units for use in combination with our 4 stroke motorcycle and scooter exhaust systems In the latest development stage of the FAST project the LeoVince technicians have applied their efforts to four cylinder injection engines and have developed an electronic control unit for use on the latest generation of street motorcycles Both the original FAST and the new Fast Il control units manage injection however the FAST control unit includes additions which allow individual ignition control and is equipped with a series of pluses and acces sories that we invite you to discover on our internet site www leovince com The LeoVince Electronic Systems engineers have designed and built this product completely in house closely col laborating with the technicians who develop our special exhaust systems Their combined efforts have resulted in an integrated control unit exhaust that is absolutely tailor made The control unit operates in conditions that can become difficult due to mechanical thermal and environmental stresses Specialized laboratories have carried out all testing of the product thus ensuring its reliability After passing the bench tests the definitive prototypes were sent to proven and trusted testers to carry out a series of field tests And so after some final fine tuning the stage has been reached where the product is ready for the
7. dents neglect or overloading b use of the motorcycles where the items are mounted a non conforming manner c maintenance of the motorcycles where these parts are mounted has not been carried out following the methods indi cated in the use and maintenance handbook d parts excluded as indicated in section 2 0 of this warranty e parts excluded due to negligence of the owner in following the obligations specified in section 1 of this warranty if the parts are not used in conformity with the technical specifications for use of the vehicles where they are mounted as supplied by the manufacturers of the said vehicles 3 4 RESPONSIBILITY FOR DAMAGE FROM DEFECTIVE PRODUCTS SITO GRUPPO INDUSTRIALE S p A shall be responsible for damages caused by defects in their product in compliance and according to the conditions of the Executive Order of the Italian Republic 6 9 2005 n 206 clauses from 114 to 127 excluding any other responsibility SITO GRUPPO INDUSTRIALE S p A shall decline any responsibility should lack of maintenance cause damage or jeop ardise normal functioning of the product sold The Purchaser is aware that lack of or incorrect maintenance of the parts use in a manner that does not conform with the instructions contained in the technical manuals and or handbooks supplied and the non observance of warnings con tained herein and in the installation handbooks and or technical handbook supplied with the product exposes the
8. m the consumer to repair or replace the item SITO GRUPPO INDUSTRIALE S p A shall assess whether the solution requested be excessively demanding in relation to the other solution Repair and replacement shall be without additional costs for the consumer subject to the possibility for SITO GRUPPO INDUSTRIALE S p A to examine the defective product To apply the warranty the consumer is to have a proper receipt of payment and notify the conformity defects within one month of being found The warranty has a duration of two years as from delivery of the product Replaced parts or products under the warranty shall become property of SITO GRUPPO INDUSTRIALE S p A 3 2 EXCLUSIONS The warranty offered by SITO GRUPPO INDUSTRIALE S p A does not cover parts used in sporting events of any type b parts used on motorcycles used in hiring services parts subject to wear under normal operating conditions for example rubber supports aluminium body d defects caused by oxidation or due to atmospheric agents improper or misuse of the part or the motorcycle by the owner and or operator unauthorised modifications or modifications carried out by persons who do not represent SITO GRUPPO INDUSTRIALE 5 g parts used in an incorrect manner or for which normal maintenance has not been observed 3 3 LIMITATIONS The general terms of the warranty shall be annulled in the following cases the parts have defects deriving from acci
9. per son personal belongings and any third parties to the risk of suffering a damage that shall not be refundable as per arti cle 122 of the Civil Code 3 5 WARNINGS SITO GRUPPO INDUSTRIALE S p A products have been designed and manutatured in observance of normal use con ditions or conditions rationally foreseen For other uses that differ from previous indications SITO GRUPPO INDUSTRI ALE S p A shall not be held liable for any damages that could occur to goods or persons It is also pointed out that our products have been constructed using as reference a standard motorcycle in perfect condi tion however there could be some manufacturing differences between the same motorcycle examples or updates or changes made by the manufacturer of which SITO GRUPPO INDUSTRIALE S p A is not aware In order to avoid prob lems that could jeopardise correct and safe use of our products please make the appropriate verifications such as for example any irregularity in delivery of power functioning defects etc LI 4 TECHNICAL DATA LeoVince FAST Il Kit 9438 LeoVince exhaust item 8588 FAST Control Unit dimensions Size and weight Length 70 00 mm Width 105 00 mm Height 31 00 mm Weight without wiring 330g 5 POSITIONING OF THE MAIN COMPONENTS 1 Injectors 2 Ground 3 TPS 4 Crankshaft Signal 6 CASING REMOVAL Remove the casing indicated in the illustrations below For casing removal reference should be made to the
10. there could be rubbing or abrasion of the cables Pay particular attention to avoid residual stresses in the cables Connect the injector connectors being careful not to cross them Make sure that the mechanical connection between the connectors was successful Make sure that the earth ground eyelet is connected properly to the negative pole of the battery The maps for the ECU supplied with the units and on the website www Leovince com were made by technicians of SITO GRUPPO INDUSTRIALE S p A in accordance with those conditions that are normal or reasonably foreseeable during use of the motorcycle and the deployment of a LeoVince exhaust system For use outside of the foregoing SITO GRUPPO INDUSTRIALE S p A disclaims any liability for damages that may be caused to persons or property All our maps are created using a standard motorcycle in perfect condition as a reference however there can be production differences between the same motorcycles updates or changes by the manufacturer which are not known by SITO GRUP PO INDUSTRIALE S p A In order to avoid problems that can affect the safe and proper use of our products please do all the inspections required such as but not limited to any irregularities in power running various defects etc The products of Sito Gruppo Industriale S p A were designed and manutactured in accordance with the normal or rea sonably foreseeable use For use outside of the foregoing Sito Gruppo Industriale S p
11. to della moto Connettori del cablaggio Fast Connettori originali della moto Where appropriate attach the wiring with zip ties being careful not to squeeze the cable excessively while also leaving a little slack x T m CONNETTORE h w SEGNALE GIRI E PUNTO DI MASSA CONNETTORE TPS a POSIZIONE CENTRALINA FAST Ass uum p CN L gt T Ld 7 T _ 8 FAST BOX INSTALLATION Secure the FAST electronic control unit as shown in the figure below Assembly Instructions ELECTRONIC SYSTEMS INSTRUCTION MANUAL 2012 SITO GRUPPO INDUSTRIALE All rights reserved Reproduction or unauthorized use Without the written permission of SITO GRUPPO INDUSTRIALE S p A is strictly forbidden 03 04 12
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