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MULTITEST - CDI Torque Products

1. Figure 4 6 Angle Mode Display 2 Install the angle encoder between the fastener and an appropriate wrench or breaker bar Fix the encoder reference arm strap clamp or magnet to the work 3 Press ANGLE RESET to zero the angle display 4 Rotate the fastener while monitoring the angle on the LCD display The SET HIGH limit momentarily sounds an audible tone at angle preset coincidence when the measured angle matches the SET LOW angle 5 Press ANGLE RESET to clear the angle display Using the MULTITEST Toque Calbration System Torque Angle Algorithm In addition to MULTITEST series torque transducers the MULTITEST Indicator accepts input from common bi directional incremental rotary encoders The Indicator features a special Torque Angle measurement mode where a clamping torque is first applied and measured then at torque preset coincidence when the input torque matches the SET LOW limit the Indicator automatically switches to measuring angle in degrees of rotation The operator continues to rotate the fastener until angle preset coincidence angle matches the SET HIGH limit With this the specified torque and angle parameters are accomplished in one wrenching operation For additional information on setting up angle encoders programming a particular angle and measurement modes refer to Chapter 3
2. had CONSOLIDATED DEVICES INC USER MANUAL TFC2000 0 03 NSN 6635 01 327 4461 MULTITEST Electronic Torque Force Angle Calibration System MANUAL P N 2000 760 02 Snap ar Company 19220 San Jose Avenue City of Industry California 91748 1497 626 965 0668 800 525 6319 Office Fax 626 810 2759 Sales Fax 626 965 2410 Visit our website at www cditorque com CDI ENGINEERING TECHNICAL SHEET Subject TFC 2000 CALIBRATOR WITH MULTITEST 2000 610 02 Accuracy and usable range of transducer Transducers supplied with Multitest System have a calibration range defined from 1096 to 100 of Full Scale FS Accuracy is as indicated in the Certificate of Calibration unless otherwise stated Issued by David Duvan V P of Engineering Date issued May 24 2006 Suggested Transducer Calibration Check Points Bars Hangers and Weights for 2500 400 02 Multiple Transducer Assembly 0 25 Accuracy Bar Hanger Calibration Range Length Weight Points 40 400 in oz 5 1 2 Ib 1 40 0 in oz 5 1 2 b 2 80 0 in oz 5 1 2 b 3 160 0 in oz 5 1 2 b 4 240 0 in oz 5 1 2 b 5 400 0 in oz 3 75 50 in Ib 5 1 2 Ib 5 1 2 Ib 1 5 0in Ib 5 1 2 Ib 2 10 0 in Ib 5 1 2 Ib 3 20 0 in Ib 5 125 4 30 0 in Ib 5 1 21b 5 50 0 in Ib 10 150 in Ib 5 1 2 Ib 5 1 2 b 1 15 0 in Ib 5 125 2 30 0 in Ib 5 125 3 60 0 in Ib 5 125 4 90 0 in Ib 5 1 2 b 5 150 0 in Ib 30 400 in Ib 10 1 2 b 10 1 2 b 1 40
3. Il Safety Information Introduction The MULTITEST Indicator is a laboratory grade instrument that provides TORQUE FORCE and ANGLE of rotation measurements and set able alert functions Although designed as an integral component of the MULTITEST Torque Calibration System it can also be used independently in many laboratory and industrial applications The MULTITEST Indicator features versatile date acquisition capabilities including measurement storage retrieval statistical analysis and automatic downloading to the built in printer or external printer computer A remote computer COM port is available for PC interfacing Used with precision torque force transducers the MULTITEST Indicator provides high speed monitoring of static or dynamic torque force or angle inputs Torque force transducers purchased separately are available in ranges from 15 200 in oz to 200 2000 ft Ib and provide system readings with an accuracy of 0 25 of indicated value or better A special memory chip is built into each torque force transducer that identifies its range and maintains its calibration between any other MULTITEST Indicator with an accuracy of 0 5 The indicator and its transducers may be calibrated by using accessory precision bars and certified weights The indicator features a bright red alpha numeric LED display for readout of torque in ft Ib in Ib in oz Nm dNm cNm mkg and cmkg or force in ounces pounds Newtons dec
4. seme 3 7 Figure 3 5 RECALL Data Display 3 9 Figure 3 6 RECALL Data Display 3 9 Figure 3 7 Encoder Count Display 3 14 Figure 3 8 Clamping Torque Display sierra iieri rinin i EEn EN Hee eene 3 15 Figure3 9 Edit Angle Display oi rri n ta de ie eae eee a een 3 16 Using the MULTITEST System 4 1 Figure 4 1 Power Tool Test Setup 4 6 Figure 4 2 Statistical Analysis Display 4 9 Figure 4 3 gt Value Display sete entr eve kd red Ee dor Red 4 9 Figure 4 4 Sample Statistical Data Printout 4 10 Figure 4 5 Data Download Display 0 0 0 0 cece cece mer 4 11 Figure 4 6 Angle Mode Display sese 4 15 ler CUJUS 5 1 Figure 5 1 2000 610 02 Indicator Calibration Fixture 5 1 Figure 5 2 Single Low Torque Transducer Mounting Detail 5 2 Figure 5 3 Single High Torque Transducer Mounting Detail 5 3 Figure 5 4 4 in 1 Transducer Mounting Detail 5 4 2000 600 02 Manual Loader nnn nan 6 1 Figure 6 1 200
5. 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Hanger Calibration Length Weight Points 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 50 Ib 50 Ib 50 Ib 50 Ib 50 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 7 1 2 b 7 1 2 b 7 1 2 Ib 7 1 2 Ib 7 1 2 b 7 1 2 b 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib amp 60 0 ft Ib 120 0 ft Ib 240 0 ft Ib 360 0 ft Ib 600 0 ft Ib 100 0 ft Ib 200 0 ft Ib 400 0 ft Ib 600 0 ft Ib 1000 0 ft Ib 200 0 ft Ib 400 0 ft Ib 800 0 ft Ib 1200 0 ft Ib 2000 0 ft Ib 5 0 in Ib 10 0 in Ib 20 0 in Ib 30 0 in Ib 50 0 in Ib 40 0 in Ib 80 0 in Ib 160 0 in Ib 240 0 in Ib 400 0 in Ib 100 0 in Ib 200 0 in Ib 400 0 in Ib 600 0 in Ib 1000 in Ib 25 0 ft Ib 50 0 ft Ib 100 0 ft Ib 150 0 ft Ib 250 0 ft Ib Check Points 60 0 ft Ib 120 0 ft Ib 240 0 ft Ib 360 0 ft Ib 600 0 ft Ib 100 0 ft Ib 200 0 ft Ib 400 0 ft Ib 600 0 ft Ib 1000 0 ft Ib 200 0 ft Ib 400 0 ft Ib 800 0 ft Ib 1200 0 ft Ib 2000 0 ft Ib 4 0 in Ib 5 0 in Ib 10 0 in Ib 20 0 in Ib 30 0 in Ib 50 0 in Ib 30 0 in Ib 40 0 in Ib 80 0 in Ib 160 0 in Ib 240 0 in Ib 400 0 in Ib 80 0 in Ib 100 0 in Ib 200 0 in Ib 400 0 in Ib 600 0 in Ib 1000 in Ib 20 0 ft Ib 25 0 ft Ib
6. It is important to program these limits if statistical analysis is to draw a histogram which includes reporting out of limit parameters J Changing transducers does not automatically change SET HIGH and SET LOW limits Angle Mode In the ANGLE mode use SET LOW to program a clamping torque limit and use SET HIGH to program an angle measurement For additional information refer to Torque Angle Measurement Modes in this chapter Setting Low Torque Force Limit 1 Press SET LOW The LED display reads last SET LOW value with one digit flashing The LCD display reads Edit low limit upper line units lower line Change units of measure by pushing UNITS 2 Select an LED digit to change flashing by pushing left or right DIGIT 3 Increment or decrement the selected digit by pushing up or down VALUE Push and hold up or down VALUE to change the display quickly A decimal point appears between 9 and 0 numerals Maximum resolution is selected automatically regardless of decimal point position upon pushing ENTER The program value is absolute for both readings 4 Select and change the next LED digit using left and right DIGIT and up and down VALUE Continue until all digits are set 5 Press ENTER to return to measurements mode Setup and Programming Setting High Torque Force Limit 1 Press SET HIGH The LED display reads last SET HIGH value with one digit flashing The LCD display
7. Press MODE to select PEAK HOLD mode The red PEAK HOLD lamp lights Reinstall the tool and apply CW torque to the first check point or calibration point recommended by the manufacturer If the point is not specified use the desired working torque or about 70 of full scale Read the tool display The percentage difference between the indicator and tool readings should not be greater than the sum of their respective accuracies Example Using the MULTITEST Toque Calbration System When tool accuracy is 4 and MULTITEST Indicator Transducer System accuracy is 0 25 readings should be within 4 25 Release the torque CLEAR the indicator display and reapply torque for each of the remaining check points recommended by the tool manufacturer If no recommendation is available check at 20 40 60 80 and 100 of the tool full scale Repeat steps 4 through 9 in the counter clockwise CCW direction Adjustable or Preset Click Wrenches and Screwdrivers sure the MULTITEST transducer is capable of handling the intended torque to avoid damaging transducer Always operate the system with the power on Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display The safety relays only work when the power is on TO program the MULTITEST Indicator refer to Chapter 3 Set Up and Programming Use SET HIGH and
8. Press RECALL DATA 2 Press SEND AUTO SEND The LCD display reads Download upper line DateTime Raw lower line with the plus sign flashing Figure 4 5 Data Download Display 3 To download the data list plus date time stamp press ENTER The LED display reads SENDING 4 To download the raw data list use right DIGIT to select Raw on the LCD display Using the MULTITEST Toque Calbration System 5 Press ENTER to download the raw data list The LED display reads SENDING 6 Press ENTER again to return to measurements mode Downloading Data List to Personal Computer Example Example 1 Connect the accessory 2000 50 1 cable between the MULTITEST OPTIONAL port and the computer COM port For additional information on setting up printer or PC ports refer to Chapter 3 Set Up and Programming Set up your computer to receive serial communication If using an IBM compatible and Windows 95 Click on START RUN to open the Terminal program Type TERMINAL Press lt Enter gt Press RECALL DATA Press SEND AUTO SEND As shown in Figure 4 5 the LCD display reads Download upper line Date Time Raw lower line with the plus sign flashing To download the data list p
9. The fastener is then rotated a specific number of degrees regardless of the torque necessary to turn it When using the instructions in this section refer to the Torque Angle Tutorial Quick Reference Card that accompanies this manual 1 For additional information on setting SET HIGH and LOW limits alert Data STORE display CLEAR printer SEND and STATistical analysis features refer to Chapter 3 Set Up and Programming 2 Press UNIT to select the desired engineering unit of measure as displayed on the LCD display 3 Press MODE to select TRACK or PEAK HOLD mode 4 Install the transducer between the fastener and the wrench or tool 5 Apply increasing torque until the audible tone indicates that measured torque matches or exceeds the SET LOW torque limit If you match or exceed the SET HIGH torque limit the alert sounds a pulsating tone Angle Only Using the MULTITEST Toque Calbration System The MULTITEST accepts input from common bi directional incremental rotary encoders The Indicator interfaces to any encoder resolution counts per revolution and can be programmed to display angle in degrees of rotation For additional information on setting up angle encoders and measurement modes refer to Chapter 3 Set Up and Programming in this manual 1 Press MODE to select ANGLE LED displays torque LCD displays degrees of rotation at the lower left
10. 0 in Ib 10 125 2 80 0 in Ib 10 125 3 160 0 in Ib 10 1 2 b 4 240 0 in Ib 10 1 2 b 5 400 0 in Ib Amendment for Multitest Loader Manual May 24 2006 Check Points 40 in oz 80 in oz 160 in oz 240 in oz 400 in oz 3 75 in Ib 5 0 in Ib 10 in Ib 20 in Ib 30 in Ib 50 in Ib 10 in Ib 15 in Ib 30 in Ib 60 in Ib 90 in Ib 150 in Ib 30 in Ib 40 in Ib 80 in Ib 160 in Ib 240 in Ib 400 in Ib Weights to Add n more than 1 none 1 2 Ib 1 2 Ib 1 Ib 1 2 Ib 2 1 Ib 1 2 Ib 2 2 Ib 4 02 1 2 b 1 2 Ib 1 Ib 1 2 Ib 1 Ib 2 Ib 1 2 Ib 1 Ib 2 2 Ib 1 2 Ib 1 Ib 4 2 Ib 1 2 Ib 1 Ib 1 2 Ib 2 Ib 1 2 Ib 1 Ib 2 216 1 2 Ib 1 Ib 2 5 Ib 1 2 Ib 2 Ib 3 5 Ib 1 2 Ib 2 2 Ib 5 5 Ib 1 2 Ib 2 Ib 1 2 Ib 1 Ib 2 Ib 1 2 Ib 2 Ib 5 Ib 1 2 Ib 3 5 Ib 1 2 Ib 1 Ib 2 Ib 4 5 Ib 1 2 16 110 4 2 Ib 6 5 Ib Total Weight 1 2 Ib 1 Ib 216 3 Ib 5 Ib 0 75 Ib 1 Ib 2 Ib 4 Ib 6 Ib 10 Ib 2 Ib 3 Ib 6 Ib 12 Ib 18 Ib 30 Ib 3 Ib 4 Ib 8 Ib 16 Ib 24 Ib 40 Ib Table of Contents MULTITEST Indicator Manual Torque Tester Calibrator Manual Low Torque Station Manual oneri Force Testing Manual pe Maintenance Instructions ie
11. 2000 10 02 004 03 3 5 03 2000 11 02 007 05 10 07 2000 12 02 0161 1 12 2000 13 02 03 3 2 2000 14 02 05 5 4 2000 400 02 0001 4 in 1 001 002 007 MULTITEST torque force transducers can withstand an overload of 11096 of full range The MULTITEST Indicator alarms audible beep and display OVER red LED at 11096 of rated capacity To protect the tool under MULTITEST Indicator or serve as a fastener installation torque preset alert the MULTITEST produces a constant audible tone when the input torque force exceeds the SET LOW limit It then produces a pulsating tone when the input torque force exceeds the SET HIGH limit The MULTITEST Indicator ignores inputs less than 0 1 of full range in TRACK mode 2 in PEAK HOLD mode 796 in FIRST PEAK and POWER TOOL modes With the 4 in 1 transducer the MULTITEST System ignores inputs less than 290 of full range after scan select Functional Description and Specifications Specifications MULTITEST Torque Calibration System System Accuracy 0 25 of reading 25 C Indicator and transducer calibrated together MULTITEST Transducers used with but not calibrated to another MULTITEST Indicator provide a system accuracy of 0 5 of reading 25 C Temperature Drift 0 03 C 0 017 F Angle Precision Bi directional rotary encoder pulses revolution X4 2000 610 02 Indicator Display Accuracy 0 05 of reading 25 C Temperature Operating
12. 2000 750 02 is available for use in testing or calibrating most torque screwdrivers and T handled drivers In addition to providing perfect driver transducer alignment it allows the use of the 2000 600 02 loader crank for precision torque application Certain torque screwdrivers T handled drivers electric or pneumatic nut runners and non impact power tools must be tested by hand Double check to be sure that the transducer you choose is capable of handling the maximum torque that you will apply Hold the tool exactly in line with the transducer drive while testing Off axis side loading may compromise the test or calibration of the tool Torque Multiplier Testing The 2000 600 02 Manual Loader and MULTITEST series transducers can be configured to test certain torque multipliers The MULTITEST Indicator also provides measurement display storage and statistical analysis of multiplier output torque to 2 000 ft Ibs In practice the multiplier is attached to the loader using custom fixturing The operator provides input torque with an appropriate wrench breaker bar or the multiplier s integral hand crank Various mounting fixtures adaptors reaction stops and pins are available for testing the most common torque multipliers Ask your CDI sales representative for design assistance Force Testing 2000 600 02 Manual Loader The 2000 600 02 Manual Loader and MULTITEST series transducers can be configured to deliver compression a
13. 50 0 ft Ib 100 0 ft Ib 150 0 ft Ib 250 0 ft Ib the Suggested Calibration Check Points for 2500 400 02 sheet that accompanies this manual Weights to Add n more than 1 1 Ib 2 Ib 1 Ib 2 10 Ib 2 Ib 5 Ib 10 Ib 2 20 Ib 1 Ib 2 Ib 10 Ib 4 20 Ib 5 Ib 3 20 Ib 2 50 Ib 5 Ib 10 Ib 5 Ib 2 20 Ib 5 Ib 5 20 Ib 5 Ib 2 10 Ib 2 20 2 50 Ib 5 Ib 4 20 Ib 4 50 Ib 2 5 Ib 20 Ib 50 Ib 2 5 Ib 4 20 Ib 2 50 Ib 2 5 Ib 5 20 Ib 4 50 Ib 2 5 Ib 4 10 Ib 5 20 Ib 8 50 Ib 0 3 oz 0 5 oz 4 oz 1 2 Ib 1 2 Ib 1 Ib 1 2 Ib 1 Ib 2 Ib 1 2 Ib 1 Ib 2 2 Ib 1 2 Ib 1 Ib 4 2 Ib 1 2 Ib 2 Ib 1 2 Ib 1 Ib 2 Ib 1 2 Ib 1 Ib 3 2 Ib 1 2 Ib 3 5 Ib 1 2 Ib 1 Ib 2 Ib 4 5 Ib 1 2 Ib 1 Ib 4 2 Ib 6 5 Ib 1 2 Ib 1 2 Ib 2 Ib 1 2 Ib 2 Ib 2 5 Ib 1 2 Ib 2 Ib 2 5 Ib 2 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 2 20 2 2 Ib 5 Ib 5 Ib 10 Ib 5 Ib 2 20 Ib 5 Ib 2 50 Ib 5 Ib 3 20 Ib 2 50 Ib 5 Ib 4 20 Ib 4 50 Ib Total Weight 18 Ib 36 Ib 72 lb 108 Ib 180 Ib 30 Ib 60 Ib 120 Ib 180 Ib 300 Ib 60 Ib 120 Ib 240 Ib 360 Ib 600 Ib 0 8 Ib 1 Ib 216 4 Ib 6 Ib 10 Ib 3 Ib 4 Ib 8 Ib 16 Ib 24 Ib 40 Ib 8 Ib 10 Ib 20 Ib 40 Ib 60 Ib 100 Ib 24 Ib 30 Ib 60 Ib 120 Ib 180 Ib 300 Ib 5 7 Calibration Torque Force Calibrations MULTITEST Torque Force Transducer
14. Ball Handle Adaptor 6 7 2000 600 02 Manual Loader 4 in 1 Transducer Accessory The 4 in 1 transducer is mounted to the loader using the standoff fixture and bracket assembly as shown in Figure 6 5 Figure 6 5 4 in 1 Transducer on 2000 600 02 Manual Loader A Quick Release Pins Four quick release pins must be installed The first two secure the standoff fixture to the loader and the second two lock the adaptor to the transducer bracket B Loader Standoff under bracket The standoff and bracket must be installed into the loader by lining up the holes of the standoff to the holes of the loader C amp D Bracket Knobs Two knobs on the bracket are used to align the selected transducer over the loader drive Tighten the left knob D first then the top knob C The wrench or driver to be tested is then coupled to the selected transducer using an internal internal adaptor E 4 in 1 Adapter Bracket Holds the 4 in 1 transducer horizontal to the loader 6 8 2000 600 02 Manual Loader Extension Arm Accessory The 2000 600 02 Manual Loader accepts torque wrenches up to 80 in length The extension arm is attached as shown in Figure 6 6 A quick release pin is used at the end of the arm to capture the reaction pin slide assembly Figure 6 6 2000 600 02 Manual Loader Extension Arm 2000 600 02 Manual Loader Types of Loader Testing Torque Driver Testing An accessory torque screwdriver testing kit
15. Set Up and Programming in this manual 1 Press MODE to select ANGLE The LED display reads 0 The LCD angle display is blank the lower left as shown in Figure 4 6 2 Install the angle encoder and torque transducer between the fastener and an appropriate wrench or breaker bar 3 With the encoder reference arm strap clamp or magnet fixed to the work rotate fastener while monitoring torque on the LED display At torque preset coincidence when the torque measurement matches the SET LOW torque limit the Indicator sounds a momentary tone and initiates display of degrees of rotation on the LCD 4 Continue rotating the fastener until angle preset coincidence when the angle measurement matches the SET HIGH angle limit The Indicator sounds a pulsating tone The LED display holds the peak torque applied and reads Attorque angle plus torque 5 Press MANUAL CLEAR to zero the torque and angle displays Calibration The MULTITEST Torque Calibration system is factory calibrated using precision torque test arms certified weights and laboratory grade equipment MULTITEST series transducers must be positioned vertically with torque applied within 15 degrees of horizontal This chapter contains calibration instructions and information for the MULTITEST Torque Calibration System Annual calibration is recommended Calibration by the user is recorded in memory and voids factory certification Contact your a
16. Transducer cable H Personal computer cable 1 Smart 4 in 1 transducer J Analog device K Personal computer L Solenoid control cable M Smart single transducer N MULTITEST Manual Loader 3 1 Setup and Programming Setting up the MULTITEST Torque Calibration System 1 Position the roll cabinet on a level floor and lock the wheels 2 Mount the indicator stand part number 2000 111 0 to the Loader 3 Mount the MULTITEST 2000 610 02 Indicator to the stand 4 Connect the solenoid control cable between the Indicator and Loader 5 Install the appropriate MULTITEST transducer to the Loader drive 6 Install two 2 quick release pins part number 2000 95 13 7 Connect the transducer cable part number 2000 116 between the Indicator and transducer 8 Select the appropriate AC voltage input at the rear of the Indicator and Loader Connect the AC power cables to the Indicator and the Loader For additional information refer to Chapter 6 Loader Rear Panel Controls 9 Install the safety shield to the front of the Loader 10 Install the reaction pins part number S 2000 173 1 and S 2000 173 2 into the reaction slide on the Loader 11 Install two linear bearings part number S 2000 173 11 For testing procedures refer to Chapter 4 Using the Torque Tester Various fixtures cables and adaptors are available for testing the most common compression or tension gauges 3 2 Setup and P
17. Using a laboratory millivolt meter measure the voltage across pins 2 ground and 19 gage excitation of the calibration fixture 3023 79 millivolts Calibration Example 10 11 12 13 14 15 Program the measured voltage example provided in step 5 on the previous page into the MULTITEST Indicator using the up and down VALUE keys and the left and right DIGIT keys Press ENTER The LED display reads APPLY LCD display reads Calibrate tester upper line STEP 2 OV tare lower line Short pins 5 and 6 together on the calibration fixture Press ENTER The LED display reads in millivolts input G XX XXX The LCD display reads Calibrate Tester upper line STEP 3 Adjust mV lower line Remove the short between pins 5 and 6 of the calibration fixture Using a laboratory millivolt meter measure the voltage across pins 5 and 6 08 262 mV Program the measured voltage into the MULTITEST Indicator as demonstrated in the example 08 262 by pushing and holding the up or down VALUE keys Press ENTER The LED display momentarily reads SAVING Turn the power to OFF Remove the calibration fixture Calibration Gravitational Effects Correction Factors on Test Weights Weights used in torque calibration are affected by their acceleration due to Altitude above or below sea level and Latitude on earth between the equator and the poles Test bars are not
18. and programming Shift for printer and angle encoder programming Selects LED or LCD digit to left blinking for setup and programming Shift for printer and angle encoder programming Terminates calibration and program modes Returns to 4 in 1 transducer scan Increments selected digit during calibration and program modes Scrolls statistical analysis display Decrements selected digit during calibration and program modes Scrolls statistical analysis display 2 5 2 6 Functional Description and Specifications DATE TIME SET HIGH SET LOW STORE DATA RECALL DATA STAT AUTO SEND AUTO CLEAR CLEAR gt c gt Opens and terminates calibration mode Edits DATE TIME programming function Sets up high torque force limit preset Set up angle preset in torque angle mode Sets up low torque force limit preset Set up clamping torque preset in torque angle mode Stores present measurement to memory Recalls memory data to display Sends all memory data statistical analysis and histogram to printer port Sends data list with or without date time stamp to computer printer Sets up serial protocol function Sets up CLEAR STORE and SEND modes function Manually clears display in PEAK FIRST PEAK POWER TOOL and ANGLE modes Sets up memory clear options in RECALL mode Functional Description and Specifications Rear Panel Input Output The MULTITEST Indicator rear
19. and 3 4 open end adaptor supplied 5 After calibration re install the internal drive plate and bottom plate using appropriate 1 2 x13 screws torquing them to 75 ft Ib Also re install the separated adaptor to the calibration block Appropriate hangers and weights are listed in the calibration check point table in this chapter Notice that the weight of the hanger is included in all measurements The hanger must be removed to set ZERO TARE on the Indicator 4 in 1 Transducer Mounting Detail for Calibration The 4 in 1 transducer mounts upright with integral transducers in the vertical position This transducer may be mounted to Wall using four 1 4 bolts torqued to 10 ft Ib or Sturdy table using a right angle bracket Refer to Figure 5 4 Figure 5 4 4 in 1 Transducer Mounting Detail The 4 in 1 transducer may also be mounted to the calibration stand shown in Figure 5 2 using the fixture multiple transducers P N 2500 500 02 For this mounting configuration the two slide knobs must be loosened and four 5 16 18 bolts attached to secure the 4 in 1 transducer to the bracket assembly 5 4 Amendment for User s Manual December 08 2006 Quick Check Ad Calibration Always be alert to the potential for personal injury that may be caused by excessive torque applications careless handling of heavy weights and out of balance or unsafe weight distribution With the MULTITEST Indicator ON select TORQUE measu
20. auto or delayed CLEAR function 3 7 3 8 Setup and Programming AUTO CLEAR can be programmed with a 1 to 9 second delay Use this feature to visually note the reading before the display clears AUTO CLEAR with no delay stores prints and or clears with no delay at the initiation of the next torque or force input STORE DATA must be pressed to save the last reading that displays on the LCD after a test AUTO CLEAR must be selected to use AUTO STORE and AUTO SEND To use the AUTO CLEAR STORE or SEND 1 Press AUTO CLEAR LCD display reads Figure 3 4 AUTO CLEAR STORE SEND Display 2 Use right and left DIGIT to position the flashing character under the function being changed To program CLEAR press up or down VALUE to select man manual clear auto automatic or delayed automatic from 1Sec to 9Sec seconds STORE press up or down VALUE to select man manual or auto automatic SEND press up or down VALUE to select man manual or aut automatic 3 Press ENTER to return to measurements mode Setup and Programming DATA LIST Memory When changing sensors or when creating a new statistical data list the data
21. before operating Follow manufacturer s instructions safety precautions and specifications when operating tools Broken equipment can cause injury A WARNING Safety Information Make sure all components including adaptors extensions drivers and sockets are rated to match or exceed the torque or load being applied Be sure the capacity of the MULTITEST system matches or exceeds each application before performing a procedure Do not use the MULTITEST system if it makes unusual noises has loose parts or shows any other sign of damage Have repairs performed at an Authorized Service Center before use Do not use chipped cracked or damaged sockets and accessories Do not remove any labels Replace any damaged label Follow good professional tool practices Pull on a wrench handle do not push and adjust stance to prevent a possible fall Do not use extensions such as a pipe ona wrench handle When using ratchets make sure the direction lever is fully engaged in the correct position Never attempt to test an impact tool on this instrument Always position the 40 arm over the front of the stand as shown Never extend the test arm behind the stand The stand will tip over when weights are applied Always be alert to the potential for personal injury that may be caused by excessive torque applications careless handling of heavy weights and out of balance or unsafe weight distribution
22. dad edad 4 14 RE 4 15 Fofque Angle Algorithmi eR SOR RAPI RU eras 4 16 ES 5 1 Calibration Equipment 221 tte tote 5 1 Mounting D etde k Eco ae 5 2 QUICK CHECK uote 5 5 Torque Force Calibrations 5 8 Torque Force Transducer Calibration 5 8 2000 610 02 Indicator Torque Force Calibration 5 11 Gravitational Effects co re tx va eee oe ebat US eR E DER at 5 13 Correction Factors on Test Weights 5 13 Gravitational Charts Ete M I NN DEUS 5 13 2000 600 02 Motorized Loader vate gives shade tate des dated cu wg veld deed vs desea 6 1 Sable ac dowd needa Diac ia Pe an alae 6 1 Functional Description 5 ign ea 6 2 Torque Tester Calibrator 6 3 2000 600 02 Manual Loader 6 3 Loader Rear Panel Controls 6 6 Ball Handle Adaptor 6 7 4 in 1 Transducer Accessory 6 8 Exten
23. may be used with transducers ranging from 50 in Ib to 1000 in Ib are 50 in Ib max 1 4 internal square drive for use on 2000 6 02 transducer part number 900 0 400 in Ib max for use on 2000 7 02 transducer part number 900 2 0 or 1000 in Ib max for use on 2000 8 02 transducer part number 900 3 0 i Be sure to operate any pneumatic or electrical power tool according to the manufacturer s recommendations Be sure the MULTITEST transducer is capable of handling the intended torque to avoid damaging transducer Always operate the system with the power on Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display The safety relays only work when the power is on 1 To program the MULTITEST Indicator refer to Chapter 3 Set Up and Programming in this manual Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features 2 Press UNIT to select the desired engineering unit of measure as displayed on the LCD display It is easiest to match that of the tool under test 4 5 Using the MULTITEST Toque Calbration System 3 Press MODE to select TRACK mode The green TRACK lamp lights Adjust the power tool to the desired torque output if possible Adjust the appropriate joint rate simulator assembly for the desired soft hard configuration Install the joint rate simulator onto th
24. number of readings should be taken and averaged to best determine the accuracy and repeatability for each tool Measuring Force Compression and Tension The MULTITEST Torque Calibration system can be configured to measure compression or tension force using MULTITEST series torque transducers A reaction arm is used on the transducer to mathematically cancel the length portion of the torque measurement leaving only the force portion for display Example The 250 ft Ib transducer provides a display of up to 250 Ibf pounds force if fixed with a one foot long reaction arm Special reaction arm and mounting fixture kits are available for testing and calibrating the most common tension compression gauges and cable tensiometers To avoid damage to the MULTITEST transducer be sure it is capable of handling the force you intend to apply Only single transducers of 400 in Ib and higher range are recognized by the MULTITEST Indicator for force measurement Install the transducer by lining up the red mark with the FORCE label on the loader Refer to the 2000 600 02 Loader section of this manual Never attempt to use the 4 in 1 transducer for force measurement 4 7 Using the MULTITEST Toque Calbration System Use the following procedure to make force measurements 1 To program the MULTITEST Indicator refer to Chapter 3 Set Up and Programming in this manual Use SET HIGH and SET LOW limit alert data STORE display CL
25. panel is shown in Figure 2 5 SOLENOID ANALOG PRINTER SELECTOR FUSE CONTROL OUTPUT INTERNAL EXTERNAL 3 15A O TRANSDUCER INPUT OPTIONAL PRINTER PORT VOLTAGE Figure 2 5 2000 610 02 Rear Panel A SOLENOID CONTROL Hirose RM15TRD 12S PIN FUNCTION 10 Loader Relay Common 11 Loader Relay CCW Limit 12 Loader Relay CW Limit B ANALOG OUTPUT Analog output provides a voltage level output that is directly proportional to transducer input from 1 8V full scale counter clockwise to 1 8V full scale clockwise Zero offset 100 mV Linearity 1 of reading Maximum load 5 When using the 4 in 1 transducer zero output fluctuates until one of the transducers is scan selected by applying 5 of full scale torque C PRINTER SELECTOR The INTERNAL EXTERNAL switch disables the built in printer 2 7 5 9 5 Functional Description and Specifications 1 pg 6 1 9 6 19 1 37 20 PRINTER PORT DB 9P PIN 2 3 5 FUNCTION Receive Transmit Ground E OPTIONAL DB 9P PIN 2 3 5 FUNCTION Receive Transmit Ground a TRANSDUCER INPUT DB 37S FUNCTION not used ground smart chip bit 2 smart chip bit 0 single xducer signal single xducer signal ground 4 in 1 xducer signal 2 4 in 1 xducer signal 2 ground 4 in 1 xducer signal 4 4 in 1 xducer signal 4 4 in 1 xducer LED 2 4 in 1 xducer
26. transducers apply at least 596 of its full range torque To return to the scan mode press ENTER Programming Setup Setting up Date and Time Setup and Programming 1 Press DATE TIME The LCD display reads Date dd month yy upper line Time hh mm ss lower line with the seconds flashing Figure 3 3 Date and Time Display 2 Push left or right DIGIT to select the date time element being changed 3 Increment or decrement the date time element by repeatedly pushing up or down VALUE Push and hold down VALUE to change the display quickly Incrementing decrementing the day rolls over to the next or previous month likewise month to year seconds to minutes and minutes to hours 4 Press ENTER to update date and time and then return to measurements mode 3 5 Setup and Programming Setting Up High and Low Limits Alert 3 6 Torque Force Mode Use SET HIGH and SET LOW to protect the tool under test or serve as a fastener installation torque or force preset alert The 2000 610 02 produces a constant audible limits alert tone when the input torque force exceeds the SET LOW limit It then produces a pulsating limits alert tone when the input torque force exceeds the SET HIGH limit
27. view of the Loader and components Figure 6 2 2000 600 02 Manual Loader Exploded View A Transducer Mounting A transducer facilitates the low to high ranges of the wrench under test The transducer must be installed into the loader by lining up the red mark with the TORQUE label on the loader and securing it using two quick release pins IMPORTANT The connector on single transducer cables contains the EEPROM calibration memory chip Never attempt to remove the connector from the transducer B Hand Crank Turn hand crank on the loader to apply torque 2000 ft Ibs of torque are generated with only 8 ft Ibs of manual torque applied 6 4 2000 600 02 Reaction Block The reaction block is positioned so that the reaction pins straddle the wrench handle at the hand hold position specified on the wrench D Linear Bearings May be slipped over the reaction pins to reduce friction when testing very small or high resolution electronic wrenches E Reaction Pins Hold the reaction block in place IMPORTANT Adjustable stops on the reaction pins may be raised or lowered to level the wrench prior to loading Do not place a second stop above the wrench handle It is normal for the wrench handle to rise as it levels itself under load F Drive Adaptor A drive adaptor couples the wrench to the transducer Low torque MULTITEST series transducers use an internal internal drive ad
28. 0 oz 50 0 in oz 20 0 in oz 40 0 in oz 80 0 in oz 120 0 in oz 200 0 in oz 5 0 in Ib 10 0 in Ib 20 0 in Ib 30 0 in Ib 50 0 in Ib 15 0 in Ib 30 0 in Ib 60 0 in Ib 90 0 in Ib 150 0 in Ib 40 0 in Ib 80 0 in Ib 160 0 in Ib 240 0 in Ib 400 0 in Ib 100 0 in Ib 200 0 in Ib 400 0 in Ib 600 0 in Ib 1000 in Ib 12 5 ft Ib 25 0 ft Ib 50 0 ft Ib 75 0 ft Ib 125 0 ft Ib 25 0 ft Ib 50 0 ft Ib 100 0 ft Ib 150 0 ft Ib 250 0 ft Ib Check Points 5 in oz 20 in oz 30 in oz 40 in oz 50 in oz 15 0 in oz 20 0 in oz 40 0 in oz 80 0 in oz 120 0 in oz 200 0 in oz 4 0 in Ib 5 0 in Ib 10 0 in Ib 20 0 in Ib 30 0 in Ib 50 0 in Ib 15 0 in Ib 30 0 in Ib 60 0 in Ib 90 0 in Ib 150 0 in Ib 30 0 in Ib 40 0 in Ib 80 0 in Ib 160 0 in Ib 240 0 in Ib 400 0 in Ib 80 0 in Ib 100 0 in Ib 200 0 in Ib 400 0 in Ib 600 0 in Ib 1000 in Ib 10 ft Ib 12 5 ft Ib 25 0 ft Ib 50 0 ft Ib 75 0 ft Ib 125 0 ft Ib 20 0 ft Ib 25 0 ft Ib 50 0 ft Ib 100 0 ft Ib 150 0 ft Ib 250 0 ft Ib Weights to Add n more than 1 2 02 4 02 8 oz 4 02 8 02 2 4 02 1 2 Ib 1 2 Ib 1 Ib 1 2 Ib 2 1 Ib 1 2 Ib 2 2 Ib 0 3 oz 0 5 oz 4 oz 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 Ib 1 Ib 2 Ib 1 Ib 2 2 Ib 1 Ib 4 2 Ib 1 2 Ib 2 Ib 1 2 Ib 1 Ib 2 2 Ib 1 2 Ib 1 Ib 2 5 Ib 1 2 Ib 2 Ib 3 5 Ib 1 2 Ib 2 2 Ib 5 5 Ib 1 2 Ib 216 1 2 Ib 1 Ib 2 I
29. 0 600 02 Manual Loader ow eee erect mH He meme enne 6 3 Figure 6 2 2000 600 02 Manual Loader Exploded View 6 4 Figure 6 3 2000 600 02 Manual Loader Rear Panel 6 6 Figure 6 4 Ball Handle Adaptor 1 6 7 Figure 6 5 4 in 1 Transducer on 2000 600 02 Manual Loader 6 8 Figure 6 6 2000 600 02 Manual Loader Extension Arm 6 9 55 5 dace 1 Figure 1 Cabinet Drawer Arrangement A 1 iv Using this Manual Conventions Check Note This manual contains instructions for use and setup of the MULTITEST Torque Calibration System A table of contents and a table of illustrations are provided to make this manual easy to use Some of the information shown in text or illustrations is obtained using optional equipment This section contains a list of conventions used in text A check note provides additional information about the subject in the preceding paragraph Example System capabilities include data storage retrieval statistical analysis and automatic downloading to a printer or computer Chapter References Additional information in text is referenced by chapter number and section nam
30. 0 Ib Block 4 20 Ib Block 4 50 Ib Block 4 OD 600 in 2000 ft Ib Weight For This Kit Calibration Equipment 15 Ib Weight tray 50 Ib Weight tray 40 Calibration arm 1 Ib Disk 1 6 2 Ib Disk 1 6 5 10 Disk 2 7 10 Ib Block 4 20 Ib Block 5 50 Ib Block 8
31. 00 100 02 Description Drawer Cutout Roll cabinet 2000 100 2 Foam insert 6 2000 100 3 Foam insert 7 2000 100 4 Foam insert 8 2000 100 5 Foam insert 9 2000 100 7 Foam insert 3 2000 100 8 Foam insert 4 2000 600 02 Manual torque loader 2000 600 10 Loader 2000 560 Plexiglass safety shield 2000 111 0 Indicator stand 2000 173 1 Reaction pin assembly 8 C 2000 173 2 Reaction pin assembly 8 C 343 50 02 Standoff fixture 9 A 2000 173 11 2 Linear ball bearing 2000 173 6 Reaction ball handle adaptor 8 B QC2175 Torque wrench 7 0 0 0242 3 4 Open end adaptor 7 B QIJR50 3 8 Interchangeable ratchet head 7 C FA12E 3 8 x 3 8 Hex driver bit 7 C 2000 114 110VAC Power cord 3 D 2000 118 220VAC Power cord Europe 2000 119 220VAC Power cord Australia 2000 120 220VAC Power cord Great Britain 2000 195 12 Quick Release 2 8 1 2000 610 02 Digital torque force angle indicator kit 2000 110 01 Indicator with printer 2000 114 110VAC Power cord 3 F 2000 118 220VAC Power cord Europe 3 F 2000 119 220VAC Power cord Australia 3 F 2000 120 220VAC Power cord Great Britain 3 F 2000 116 Cable Indicator to transducers 3 B 2000 117 Cable Indicator to loader 3 E The 2000 100 02 roll cabinet is fitted with 1 thick foam inserts for storage and effective tool control Storage space is also available for calibration hangers torque arms and small weights Used for calibration plate and internal drive plate installation the 2000 13 02 and
32. 00 6 2000 300 7 2000 300 8 2000 321 0 Hangers 2000 301 2000 304 0 2000 302 0 Torque Arms 2000 50 02 2000 151 0 2000 152 0 2000 151 4 Description Drawer Cutout Calibration stand kit Stand Transducer mounting block 3 8 Square drive adaptor 7E 1 1 4 Square drive adaptor 7E 1 1 4 3 4 Drive reducer 7E 200 in oz 2000 ft Ib Weight Kit For This Kit Calibration Equipment 1 2 Ib Weight hanger 7 7 5 15 Weight tray 15 Ib Weight tray 50 Ib Weight tray 2 5 Radius wheel 5 Radius wheel 10 Radius butterfly 40 Calibration arm 0 3 oz Hook 1 0 5 oz Hook 1 2 oz Bob 1 4 oz Bob 1 1 2 Ib Disk 1 1 Ib Disk 2 2 Ib Disk 4 5 Ib Disk 6 10 Ib Block 4 20 Ib Block 4 50 Ib Block 4 OD 200 in oz 250 ft Ib Weight Kit For This Kit Calibration Equipment 1 2 Ib Weight hanger 7 5 15 Weight tray 15 Ib Weight tray 2 5 Radius wheel 5 Radius wheel 10 Radius butterfly S Hook A 5 Accessories Component Weights 2500 310 1 2500 310 2 2000 310 2 2000 310 3 2000 300 2 2000 300 3 2000 300 4 2000 300 5 2000 300 6 2000 300 7 2000 300 8 2000 322 0 Hangers 2000 302 0 2000 303 0 Torque Arms 2000 154 0 Weights 2000 300 3 2000 300 4 2000 300 5 2000 300 6 2000 300 7 2000 300 8 Description Drawer Cutout 0 3 oz Hook 1 0 5 oz Hook 1 2 oz Bob 1 4 oz Bob 1 1 2 Ib Disk 1 1 Ib Disk 2 2 Ib Disk 4 5 Ib Disk 6 1
33. 2000 14 02 transducers Item is not available from Consolidated Devices Inc Optional Transducers Component 2000 5 02 1 4 ext drive 342 40 2000 6 02 1 4 ext drive 342 40 2000 65 02 1 4 ext drive 342 40 2000 7 02 3 8 ext drive 342 41 2 2000 8 02 3 8 ext drive 342 41 2 2000 10 02 1 2 ext drive 65 26 3 2000 11 02 1 2 ext drive 65 26 3 2000 12 02 3 4 ext drive 65 78 2 2000 13 02 1 int drive 2000 226 2 2000 14 02 1 int drive 2000 226 2 2000 400 02 343 4 1 342 40 342 41 342 41 2 65 26 3 343 25 2000 500 02 2000 195 13 S 343 500 0 Accessories and Accessories Description Drawer Cutout 15 200 in oz transducer 9 B 1 4 internal adaptor 7 E 4 50 in Ib transducer 9 C 1 4 internal adaptor 7 15 150 in Ib transducer 9 D 1 4 internal adaptor 7 30 400 in Ib transducer 9 E 3 8 internal adaptor 7 80 1000 in Ib transducer 9 3 8 internal adaptor 7 10 125 ft Ib transducer 9 H 1 2 internal adaptor 7 E 20 250 ft Ib transducer 9 1 1 2 internal adaptor 7 60 600 ft Ib transducer 9 3 4 internal adaptor 7 100 1000 ft Ib transducer 9 or 4 1 3 4 reducer 7 200 2000 ft Ib transducer 9 or 4 B 1 3 4 reducer 7 E 4 in 1 transducer kit Multiple transducer 8 E 1 4 ext drive 4 50 in Ib 3 8 ext drive 30 400 in Ib 3 8 ext drive 80 1000 in Ib 1 2 ext drive 20 250 ft Ib 1 4 internal adaptor 7 1 4 3 8 internal adaptor 7 3 8 intern
34. Calibration IMPORTANT Ad Equipment Procedure 5 8 Improper calibration can result in torque measurement errors Follow these procedures precisely If an error is made in the procedure turn the indicator off and begin again Users are responsible for the results of their transducer calibration MULTITEST series torque force transducers can only be calibrated using the MULTITEST Indicator Calibration data is calculated and then stored in the EEPROM memory chip of the transducer by the microcontroller in the Indicator Always be alert to the potential for personal injury and equipment damage that may be caused by excessive torque applications careless handling of heavy weights and out of balance or unsafe weight distribution Precision test arms and certified calibration weights Test stand With the MULTITEST Indicator ON select TORQUE measurement TRACK mode and select the UNITs of measure appropriate to the transducer Refer to the calibration check point table in this chapter for the transducer calibration check points and specified arms hangers and weights Install the transducer being calibrated and allow a 5 minute warm up period to stabilize the electronic circuits and transducer elements Mount the 4 in 1 transducer upright drives vertical as shown in Figure 5 4 or mount single transducers vertically using the accessory stand and block as detailed in Figure 5 3 Attach the specified torque ar
35. EAR printer SEND and STATistical analysis features 2 Install the compression or tension fixture according to the manufacturer s instructions 3 Press SELECT to select FORCE measurement 4 Press MODE to select TRACK mode The green TRACK lamp lights 5 Press UNIT to select the desired engineering unit of measure as displayed on the LCD display It is easiest to match that of the gauge being tested 6 Apply load by turning the loader handle CW for tension or CCW for compression This may be reversed depending on the fixture 7 Release and reapply load twice again to exercise the transducer and gauge 8 With the load released wait approximately 30 seconds then press ZERO TARE 9 Apply load according to one of the following The check points recommended by the gauge manufacturer if specified or The desired working force or Approximately 7096 of its full scale capacity Note or adjust the gauge reading to match that of the MULTITEST LED display Displaying Statistical Analysis 4 8 The MULTITEST Indicator accumulates torque force measurements in a data list The list is created with each AUTO or MANUAL data store entry Statistical analysis is calculated on the list and if SET HIGH and SET LOW limits are established draws a simple histogram of the results These features are very useful in statistical process control SPC management Statistical analysis can be previewed on the LCD display or sent direct
36. LED 4 loader relay CW limit rotary encoder signal A rotary encoder signal B ground bridge excitation 3V not used smart chip bit 3 smart chip bit 1 ground ground 4 in 1 xducer signal 1 4 in 1 xducer signal 1 ground 4 in 1 xducer signal 3 4 in 1 xducer signal 3 no transducer 4 in 1 xducer LED 1 4 in 1 xducer LED 3 loader relay CCW limit loader relay common Vcc 5V 100 ma max ground bridge excitation 3V G VOLTAGE SELECT Switch for selecting either 120VAC or 220VAC 50 60 Hz Functional Description and Specifications MULTITEST Torque Force Transducers MULTITEST torque force transducers provide industry standard internal square drives They feature a full bridge strain gauge 350 Ohms nominal Full range output is 1500 uE 3mV V 3 0V excitation Torque force transducers use a built in EEPROM memory chip that stores range identification and calibration factors Calibration of transducers is accomplished using precision torque bars and certified weights For additional information refer to Chapter 5 Calibration After a transducer is calibrated it provides 0 5 system accuracy with any MULTITEST Indicator If the transducer and indicator are calibrated together the system accuracy increases to 0 25 Transducer Dimensions Transducer Indicator Torque Range and Force Range Torque Force Stock No Range Drive Range Height Diameter Weight 2000 5 02 15 200 in o
37. SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features Press UNIT to select the desired engineering unit of measure as displayed on the LCD display lt is easiest to match that of the tool under test Press MODE to select TRACK mode The green TRACK lamp lights Adjust the tool for maximum click setting Install the tool on the torque transducer loader Slowly apply torque using the loader crank handle until the tool clicks or the Indicator displays 10096 of the full scale capacity for the tool Release the torque and repeat twice again to exercise the tool and the transducer When applying torque by hand make sure to hold the drive end of the tool perfectly in line with the transducer drive to minimize side loading errors 4 3 4 4 Using the MULTITEST Toque Calbration System Example 7 10 Remove the tool from the transducer loader and wait approximately 30 seconds then press ZERO TARE Press MODE to select FIRST PEAK mode The red FIRST PEAK lamp lights When testing click screwdrivers it may be easier to use the PEAK HOLD mode on the MULTITEST Indicator to capture the maximum applied torque reading If featured adjust the micrometer or preset knob on the tool to one of the following The first check point recommended by the manufacturer or The desired working torque or Approximately 7090 of its full scale torque Reinstall tool and appl
38. Temperature 10 to 32 C 50 to 90 F Storage 20 to 50 C 2 to 122 F Humidity Up to 90 Non condensing Temperature Drift 0 011 C 0 006 F Dimensions Width 16 5 Height 6 25 Depth 14 5 Includes handle feet printer and connectors Weight 13 5 Ibs Power Supply UL approved 120VAC 220VAC 50 60 Hz Amperage 3 15 amps Functional Description and Specifications Data Storage Recall w Date Time Stamp 3 000 measurements Statistical Analysis Max Min Range Mean Sigma N Sigma Cp Cpk Error NoGo NoGo Histogram Lower Set Limit Upper Set Limit 10 Divisions Printer Computer Serial Output Port Serial Communications RS 232 true 300 19 2K Baud 8 data bits 1 stop bit no parity Computer Serial COM Port RS 232 True 300 19 2K Baud OPTIONAL Analog Output CW CCW 1 8V at transducer full range linearity 1 of reading Loader Control Relays Two normally open Form A rated 12VDC 1 2A close contact at 110 CW or CCW of torque force transducer range For additional information refer to Transducer and System specifications Display Capacity 16 bit A D 8 digits 32 000 counts Units of Measurement Torque ft Ib in Ib in oz Nm dNm cNm mkg and cmkg Force Ibf ozf N dN kp and gf Angle degrees Torque Force Resolution Refer to transducer indicator range and display resolution tables in Functional Description of this chapter Angle Resolution Bi
39. To determine the resolution of an unknown encoder A Press ENTER The LED display reads COUNTING The LCD display reads Count 0 2 000000 upper line Count 1 000000 lower line Setup and Programming B Rotate the encoder shaft exactly one complete turn 360 degrees The upper right LCD display reads the total number of counts for the encoder C Push ENTER then CAL to return to the previous mode J To enter the resolution of a known encoder A Press up VALUE to select Encoder Enter Resolution on the LCD display B Press ENTER and using up and down VALUE and left and right DIGIT enter the counts resolution of the encoder C Push ENTER then CAL to return the previous mode 4 Check the encoder count to degrees of rotation conversion by pressing up VALUE to select Encoder Check Resolution on the LCD display 5 Press ENTER and rotate the encoder shaft exactly one complete turn The LCD display reads Angle 0 0360 0 Figure 3 7 Encoder Count Display 6 Press ENTER 7 Press CAL to return to measurements mode Count 1 and Angle 1 in the LCD display are future options for use with a second encoder channel Setup and Programming Setting Up Torque Angle Measureme
40. aNewtons kiloponds kilograms or grams depending upon the transducer in use Angle measurement calibration statistical analysis and set up functions are reported on a 2 line by 16 character 5x8 dot matrix backlighted LCD display A Torque Angle mode can be set up for precision fastener installation monitoring The MULTITEST Indicator uses X4 quadrature logic that takes advantage of maximum resolution from industry standard bidirectional rotary encoders 1 1 Introduction Set up and calibration programming is entered on front panel membrane keys HIGH and LOW torque limits are adjustable to give an audible alert The user selects TRACK mode to display torque values as they are applied PEAK HOLD or POWER TOOL modes to display the highest torque value applied or FIRST PEAK mode which captures the torque output at the click of a set able wrench or driver CLEAR STORE and PRINT functions can be set up for automatic or manual operation The indicator stores and recalls up to 3000 torque force readings and does statistical analysis on them for downloading to printer or computer The statistical report print out includes a simple histogram for process monitoring True RS 232 serial printer and separate RS 232 computer COM ports are at the back of the unit The MULTITEST Indicator operates from the AC power line and is switch selectable for either 120VAC or 220 VAC 50 60 Hz Its integral switching power supply is UL listed A
41. affected by these conditions The accuracy of torque wrenches and testers does not change due to changes in geographic location Only when using weights must correction factors be considered After an analysis is made for a given location it is often found that the correction factor is insignificant Two methods of correction are provided They are Correction factor for check point readings adjusts the calibration readings without changing the applied weight Correction factor for weights adjusts the weight applied without changing check point readings For additional information refer to Gravitational Charts in this chapter Gravitational Charts The charts in this section are taken from CRC Handbook of Chemistry and Physics 58th Edition CRC Press Inc 18901 Cranswood Parkway Cleveland Ohio 44128 Acceleration Due to Gravity for Sea Level at Various Latitudes Latitude Acceleration Latitude Acceleration Degrees cm sec2 Degrees cm sec2 978 039 46 980 711 978 078 48 980 892 978 195 50 981 071 978 384 52 981 247 978 641 54 981 422 978 960 56 981 592 979 329 58 981 757 979 487 60 981 918 979 652 65 982 288 979 822 70 982 608 979 995 75 982 868 980 171 80 983 059 980 350 85 983 178 980 531 90 983 217 Calibration Free Air Correction for Altitude Altitude Correction Meters cm sec2 200 0617 300 0926 400 1234 500 1543 600 1852 700 2160 800 2469 900 2777 Correction Factor for Check Po
42. ages contain visual symbols with signal words Example Flying particles can discharge when applying torque Users and bystanders must wear safety goggles Always wear safety goggles when applying torque Flying particles can cause injury vi Safety Information IMPORTANT SAFETY INSTRUCTIONS This manual contains important safety and operating instructions for CDI MULTITEST Torque calibration system Refer to the information in this manual often for safe operation Read Instructions Read understand and follow all safety messages and instructions in this manual and on the test equipment Safety messages in this section of the manual contain a signal word a three part message and in some instances an icon The signal word indicates the level of hazard in a situation Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or bystanders Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or bystanders Caution indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or bystanders The three part message uses three different type styles to further define the potential hazard Normal type states the hazard Bold type states how to avoid the hazard type states the possible
43. al adaptor 7 E 1 2 internal adaptor 7 Right angle mounting bracket 8 E 4 in 1 transducer adaptor kit Quick release pin 2 8 1 Bracket assembly 8 D A 3 4 Accessories Component 2000 550 02 2000 550 108 2000 550 115 2000 195 1 2000 50 1 2000 50 2 2000 900 121 2000 750 02 2000 260 0 2000 261 0 2000 262 0 2000 263 02 900 0 900 2 0 900 3 0 Description Drawer Cutout Extension arm kit for up to 80 wrenches Arm Reaction pin slide block assembly 8 Retention pin 8 1 Cable Indicator to 3 C Cable Indicator to serial printer 3 A Cable smart cable replacement Torque screwdriver testing kit Tensiometer testing kit Force tension gauge kit Force compression gauge kit Force arm kit Joint rate simulator 50 in Ib max 1 4 internal square drive for use on 2000 6 02 transducer Joint rate simulator 400 in Ib max for use on 2000 7 02 transducer Joint rate simulator 1000 in Ib max for use on 2000 8 02 transducer Accessories Calibration Accessories Calibration of the 2000 610 02 Indicator and MULTITEST series transducers is recommended at least every 1 year Component 2000 250 02 2000 250 0 2000 150 01 2000 152 3 2000 221 0 2000 154 8 2000 320 0 Hangers 2000 301 2000 304 0 2000 302 0 2000 303 0 Torque Arms 2500 50 0 2000 151 0 2000 152 0 2000 154 0 Weights 2500 310 1 2500 310 2 2000 310 2 2000 310 3 2000 300 2 2000 300 3 2000 300 4 2000 300 5 2000 3
44. albration System Dial and Bending Beam Torque Wrenches and Screwdrivers 4 2 sure the MULTITEST transducer is capable of handling the intended torque to avoid damaging the transducer Always operate the system with the 2000 600 02 Loader power on Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display The safety relays only work when the power is on To program the 2000 610 02 Indicator refer to Chapter 3 Set Up and Programming Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features Press UNIT to select the desired engineering unit of measure as displayed on the LCD display It is easiest to match that of the tool under test Press MODE to select TRACK mode The green TRACK lamp lights Install the tool onto the torque transducer loader Slowly apply clockwise CW torque using the Loader crank handle until the indicator displays the full scale torque for the tool Release the torque and repeat twice again to exercise the tool and the transducer When applying torque by hand make sure to hold the drive end of the tool perfectly in line with the transducer drive to minimize side loading errors Remove tool from the transducer loader and wait approximately 30 seconds then press ZERO TARE Set the dial indicator on the tool to zero if possible
45. aptor and high torque MULTITEST transducers may use an adaptor reducer G Transducer Accessory The loader accepts all MULTITEST series single transducers directly An optional 2000 400 02 4 in 1 transducer can be mounted using a 2000 500 02 adaptor kit For more information refer to Appendix A Accessories 6 5 2000 600 02 Manual Loader Loader Rear Panel Controls 6 6 The 2000 600 02 Manual Loader rear panel is shown in Figure 6 3 VOLTAGE SELECT AC POWER INPUT Figure 6 3 2000 600 02 Manual Loader Rear Panel Controls A Fuse The loader power supply is protected with a 1 amp slo blow fuse Voltage Select A selector switch allows the loader to use both 110VAC or 220VAC C AC Power Input The loader uses either 110VAC or 220VAC D Solenoid Control AC power is applied to the loader to operate a pair of safety solenoids used to protect the transducers from overloading Should the applied torque exceed 110 of the transducer capacity in either CW or CCW directions the indicator energizes the solenoids to lock the hand crank The loader connects to the 2000 610 02 Indicator by the 2000 117 cable 2000 600 02 Manual Loader Ball Handle Adaptor Wrenches featuring a ball handle are fixtured using the ball handle reaction adaptor shown in Figure 6 4 Install the adaptor onto the reaction slide using both reaction pins Fix the adaptor height with the threaded knob Figure 6 4
46. ays extended over the front of the reaction bracket for both CW and CCW torque applications In this configuration useful up to 2000 ft Ib the calibration block is secured to the stand using four 3 8 16 socket head cap screws each torqued to 45 ft Ib For additional information refer to Figure 5 3 Figure 5 3 Single High Torque Transducer Mounting Detail The 2000 12 02 600 ft Ib transducer requires the 1 1 4 to 3 4 drive reducer supplied to couple to the 40 test bar Always position the 40 arm over the front of the stand as shown Never extend the test arm behind the stand The stand will tip over when weights are applied The 40 test arm is coupled to the 2000 13 03 1000 ft Ib and 2000 14 03 2000 ft Ib transducers using a 1 1 4 drive adaptor plate 1 Remove the internal drive adaptor plate and bottom plate from the transducer using the torque wrench ratchet head and 3 8 3 8 hex bit or 3 4 open end adaptor supplied 5 3 Calibration 2 Remove separated adaptor from calibration block 3 Attach transducer to the calibration block so that red mark on transducer lines up with white dot in left bottom corner on calibration block Tighten six 1 2 13 hex head bolts to 75 ft Ib torque NOTE Transducers the with four bolt flange tighten the four 3 8 16 hex bolt to 45 ft Ib 4 Attach the 1 1 4 drive adaptor plate using six 1 2 x13 hex head bolts each torqued to 75 ft Ib using the torque wrench
47. b 1 2 Ib 2 Ib 5 Ib 1 2 Ib 3 5 Ib 1 2 Ib 1 Ib 2 Ib 4 5 Ib 1 2 Ib 1 Ib 4 2 Ib 6 5 Ib 1 2 Ib 1 2 Ib 2 Ib 1 2 Ib 2 Ib 2 5 Ib 1 2 Ib 2 Ib 2 5 Ib 2 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 2 20 Ib 1 2 Ib 2 2 Ib none 3 5 Ib 5 Ib 2 10 Ib 20 Ib 3 5 Ib 2 10 Ib 2 20 Ib 5 Ib 10 Ib 20 Ib 2 50 Ib 2 2 Ib 5 Ib 5 Ib 10 Ib 5 Ib 2 20 Ib 5 Ib 2 50 Ib 5 Ib 3 20 Ib 2 50 Ib 5 Ib 4 20 Ib 4 50 Ib Total Weight 202 8 02 12 02 16 20 02 1 2 Ib 1 Ib 2 Ib 3 Ib 5 Ib 0 8 Ib 1 Ib 216 4 Ib 6 Ib 10 Ib 3 Ib 6 Ib 12 Ib 18 Ib 30 Ib 3 Ib 4 Ib 8 Ib 16 Ib 24 Ib 40 Ib 8 Ib 10 Ib 20 Ib 40 Ib 60 Ib 100 Ib 12 Ib 15 Ib 30 Ib 60 Ib 90 Ib 150 Ib 24 Ib 30 Ib 60 Ib 120 Ib 180 Ib 300 Ib Calibration Suggested Transducer Calibration Check Points Bars Hangers and Weights Sheet 2 of 2 Part No Range 2000 12 02 60 600 ft Ib 0 25 accuracy 2000 13 02 100 1000 ft Ib 0 25 accuracy 2000 14 02 200 2000 ft Ib 0 25 accuracy 2000 400 02 4 in 1 4 50 in Ib 0 2596 accuracy 30 400 in Ib 0 2596 accuracy 80 1000 in Ib 0 2596 accuracy 20 250 ft Ib 0 2596 accuracy Note For 2500 400 02 multiple transducer assembly refer to Bar 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 5 Bi 5 5 5 10
48. consequences of not avoiding the hazard An icon when present gives a graphical description of the potential hazard SAVE THESE INSTRUCTIONS Safety Information WARNING a WARNING A WARNING WARNING Risk of electric shock and fire e For indoor use only Do not expose charger to rain or snow Do not use in damp locations Replace defective cord immediately Return to qualified service center for replacement Electric shock or fire can cause injury Flying particles can discharge when applying torque e Users and bystanders must wear safety goggles Always wear safety goggles when applying torque Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display The safety relays only work when the power is on Flying particles can cause injury Risk of entanglement When starting power tools check for obstacles near your hand and anticipate the reaction force by gripping the tool firmly Do not wear loose clothing and jewelry while operating a power tool Loose clothes and jewelry can be caught in moving parts Keep body parts away from rotating parts Wear a protective hair covering to contain long hair and prevent contact with moving parts Do not overreach Keep proper footing and balance at all times Entanglement can cause injury Improper use can cause breakage Read instructions
49. cted Press ENTER The LED display banners ZERO TARE Four zeros follow shifting alternately across the display The LCD display reads CALIBRATION lt ZEROTARE gt CONT 5 9 Calibration 14 15 16 17 18 19 20 21 22 Apply and release full scale torque to the transducer three times in the CW direction then remove the weights and hanger Leave the torque arm installed Wait approximately 15 seconds before applying weight hangers and weights Press ENTER For single transducers the LED display momentarily reads ZEROTARE and then LOAD 1 with the two plus signs alternating For 4 in 1 transducers the LED display reads ZERO T1 through 4 as each transducer is scanned The LCD display reads CALIBRATION upper line Load transducer lower line Apply torque using the precision arm hanger or certified weights listed as calibration point 1 in the calibration check point table in this chapter When the reading is stable push and hold the up and down VALUE keys to enter the exact torque value into the LED display Press ENTER LED display momentarily reads O K and then LOAD 2 Apply the next calibration point torque from the chart and press ENTER Repeat for all five calibration points LED display banners O K MAX NUMBER OF CAL POINTS REACHED SAVING CAL SAVED SELECT LCD display reads Calibrate CW Remove weight and remove the arm Select Ca
50. de Setup and Programming Clear All Memory Locations Use the procedure in this section to clear all memory locations 1 Press RECALL DATA LCD displays as shown in Figure 3 5 The present memory location at the upper left the total number of memory locations to the right and the time data was Stored at far right LED display shows the measurement value of that memory location while the LCD displays its engineering units at the lower right Press MANUAL CLEAR LCD display shows CLEAR and the present left and total right memory locations on the upper line as shown in Figure 3 6 Press right DIGIT twice to select All on the lower LCD line Press ENTER to clear the entire data memory LED display reads NO DATA The audible alarm sounds momentarily The 2000 610 02 automatically returns to measurements mode Setting Up Printer PC Ports The MULTITEST Indicator is equipped with two RS 232 serial communications ports for use with an external printer or personal computer The transfer rate is programmable from 300 to 19 2K baud rate with 8 data bits 1 stop bit and no parity Select PRINTER to enable the printer port The built in printer is connected to the PRINTER port To disable the built in printer use the INTERNAL EXTERNAL switch on the back of the 2000 610 02 Indicator Select PC to enable the OPTIONAL COM port Selecting Printer PC Ports 1 Press CAL to enter calibrati
51. directional X4 quadrature logic Functional Description and Specificatons Torque Force Transducers Accuracy 0 2 of reading 25 C within specified range when used as prescribed with the 2000 610 02 Loader Range and Resolution Refer to transducer indicator range and display resolution tables in Functional Description of this chapter Temperature Operating Temperature 10 to 32 C 50 to 90 F Storage 20 to 50 C 2 to 122 F Humidity Up to 90 non condensing Temperature Drift 0 02 C 011 F MULTITEST Manual Loader Specifications Input Torque Hand Crank 8 ft Ib maximum Output Torque 2000 ft Ib 20 degrees rotation maximum Power Requirements Safety solenoids 115 230VAC 10 50 60 Hz Physical Dimensions Width 45 Height 50 Depth 24 Weight including 2000 100 02 roll cab 1500 Ibs Optional Calibration Fixturing Load bars and weights 0 05 accuracy 2 14 Functional Description and Specifications Setup and 3 Programming MULTITEST Torque Calibration System Setup VOLTAGE SELECTOR PRINTER SELECTOR SOLENOID CONTROL INTERNAL EXTERNAL 315A POVERI TRAN bey 2 OPTIONAL PRINTER PORT e o Figure 3 1 MULTITEST Torque Tester Calibrator Loader Setup A Internal printer B Internal External printer selector switch MULTITEST Indicator rear panel D Power cables 110 220 VAC E Printer cable External printer G
52. e Example For testing procedures refer to Chapter 4 Using the MULTITEST System Equipment Damage The possibility of damage to vehicle or equipment is introduced by a signal word indicating this condition Example IMPORTANT The connector on single transducer cables contains the EEPROM calibration memory chip Never attempt to remove the connector from the transducer It is installed with a permanent adhesive Or covered with shrink tubing Using This Manual Safety Messages DANGER WARNING CAUTION Ad v Safety messages are provided to help prevent personal injury and equipment damage All safety messages are introduced by a signal word indicating the hazard level The types of safety messages are Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potential hazard which if not avoided could result in death or serious injury to the operator or to bystanders Indicates a potential hazard which if not avoided may result in minor or moderate injury to the operator or to bystanders The three part message panel used with safety messages uses three different type styles to further define the potential hazard Normal type states the hazard Bold type states how to avoid the hazard and type states the possible consequences of not avoiding the hazard Some safety mess
53. e Display Figure 2 4 Maximum Range Display Two line by 16 character 5x8 dot matrix LCD display that shows Maximum transducer range in the selected UNITS of measure on the upper line Statistical mean of all measurements in memory on the lower line left and The number of the present data memory location on the lower line right This display also is used to indicate ANGLE in degrees CW CCW of rotation Prompt CALibration mode Programming of angle encoder Printer protocol RECALL display of data list and STATistical analysis and Set up for DATE TIME clock AUTO MANUAL CLEAR STORE and SEND and HIGH and LOW torque force limits Functional Description and Specifications G Front Panel Membrane Function Keys UNIT ANGLE RESET ZERO TARE ENTER Ki Ca E l AA Toggles between TORQUE and FORCE measurement modes Selects TRACK PEAK HOLD POWER TOOL FIRST PEAK and ANGLE modes Selects following units on LCD display Torque units in dNm mkg cmkg Ib ft in Ib in oz or Force units in N dN kp gf Ibf oz Manually resets ANGLE display on LCD at any time Manually resets ZERO TARE Selects LED or LCD digit to right blinking for setup
54. e MULTITEST transducer as shown in Figure 4 1 Secure the transducer set screw if provided Loosen the simulator load screw using the appropriate hex or box wrench 10 12 Figure 4 1 Power Tool Test Setup A Power Tool B Joint Rate Simulator C Transducer Couple the power tool to the joint rate simulator using the appropriate accessory adaptor and bit While holding the power tool drive perfectly in line with the transducer drive energize the tool until its motor stalls or if featured the tool clutch slips Remove the power tool Loosen the joint rate simulator load screw Repeat steps 7 through 9 twice again to exercise the tool simulator assembly and the MULTITEST transducer Remove the power tool from the loader transducer and wait approximately 30 seconds then press ZERO TARE Press MODE to select POWER TOOL mode The yellow POWER TOOL lamp lights 4 6 Using the MULTITEST Toque Calbration System 13 While holding the power tool drive perfectly in line with the transducer drive reinstall the tool onto the simulator and energize the tool until its motor stalls or if featured the tool clutch slips Be careful not to add torque by turning the tool by hand 14 Release the torque and note the Indicator POWER TOOL reading 15 CLEAR the display 16 Repeat steps 4 through 15 in the opposite direction if required Given the variables typical of power tools and fastener joint dynamics a
55. ed det ae dn usa d que ede nae age reas 3 4 4 in 1 Transducer Select trennen nnns 3 4 Programming Setup UAA ANEAN EAEE SAES 3 5 Setting up Date and Time tenerent 3 5 Setting Up High and Low Limits 3 6 Programming AUTO __ 3 7 DATA LIST uA 3 9 Setting Up Printer PC Ports 3 11 Selecting Printer PC Ports aciendo iiaa AA ENE NEEE EANA AAE E AA 3 11 Setting Up Serial Communications 3 12 Encoders i PI a IU 3 13 Setting Up Angle Encoders 3 13 Setting Up Torque Angle Measurement Modes 3 15 Setting Up the Torque Angle Algorithm 3 15 Setting Angle Only Measurements 3 16 Using the MULTITEST System 4 1 Testing Torque Wrenches and Drivers s
56. ely are available in ranges from 15 200 in oz to 200 2000 ft Ib The MULTITEST Torque Calibration system features accessory calibration equipment including precision torque bars certified weights calibration mounts and stands Reaction arms cables mounting plates and fixtures are also available for testing tensiometers compression and tension gauges and torque multipliers The 2000 600 02 includes a CDI roll cabinet part number 2000 100 02 with heavy duty casters and nine drawers with ball bearing slides for transducer and calibration equipment storage An extendable swivel monitor stand accepts mounting of the 2000 610 02 Indicator for operator convenience Functional Description 6 2 This section describes major hardware components of the torque tester including the Torque tester calibrator 2000 600 02 Manual Loader Loader rear panel controls Ball handle adaptor 4 in 1 transducer accessory and Extension arm accessory 2000 600 02 Manual Loader Torque Tester Calibrator The 2000 600 02 Manual Loader mounts a CDI roll cabinet part number 2000 100 02 An indicator stand mounts onto the loader 2000 600 02 Manual Loader Figure 6 1 2000 600 02 Manual Loader A Indicator Stand B Safety Shield C Hand Crank D Transducer Mounting 6 3 2000 600 02 Manual Loader Use the 2000 600 02 Manual Loader to test torque wrenches Refer to Figure 6 2 for an exploded
57. et Low 18 999 in Ib PART NO NAME 0001 20 000 in Ib 0002 19 858 in Ib 0003 20 070 in Ib 0004 20 000 in Ib 10005 18 865 in Ib 0006 19 857 in Ib 0007 19 787 in Ib 0008 20 851 in Ib H0009 21 206 in Ib 0010 420 780 in Ib H0011 21 064 in Ib 0012 420 141 in Ib 0013 420 496 in Ib 0014 20 000 in Ib 0015 420 283 in Ib 0016 419 858 in Ib RESULT Data 0016 Max 21 206 in Ib Min 418 865 in Ib Range 42 3411 in Ib Mean 20 195 in Ib Sig n 0 5623 in Ib Sigma 40 5807 in Ib Cp 40 5739 Cpk 40 4619 95 Err 18 750 0001 0002 HISTOGRAM Figure 4 4 Sample Statistical Data Printout Using the MULTITEST Toque Calbration System Displaying or Downloading Data List Torque measurements stored in the data list also include a date and time stamp For additional information on setting up printer or PC ports refer to Chapter 3 Set Up and Programming in this manual Displaying Data List on LCD 1 Press RECALL DATA The LCD display reads RECALL The present memory location is at the upper left the total number of memory locations to its right and the time the data was stored at the far right The LED display shows the measurement value of that memory location while the LCD displays its engineering units at the lower right 2 Use up and down VALUE to view the data list 3 Press ENTER to return to measurements mode Downloading Data List to Printer 1
58. et features nine heavy duty drawers with ball bearing slides locking wheels and drawer locks MULTITEST accessories are stored in the roll cabinet which is fitted with foam inserts for easy inventory control The nine drawers are assigned and arranged as shown in Figure 2 2 ZI Drawer 1 Drawer 2 Drawer 3 X Drawer 4 Drawer 7 Drawer 8 Drawer 9 Figure 2 2 Roll Cabinet Drawer Layout Front Panel Functional Description and Specifications MULTITEST Indicator This section describes the major hardware components of the MULTITEST Indicator including Front Panel Rear Panel Input Output MULTITEST Torque Force Transducers 200 FT LB e e o Figure 2 3 2000 610 02 Front Panel A MULTITEST Torque Force Display TORQUE or FORCE displays on a bright red alphanumeric LED with 0 55 high characters in selected engineering UNITs lt Clockwise torque or force lt Counter clockwise torque or force B Range LED Torque or Force Limit Indicators Red OVER Input exceeds 110 of transducer range Green WITHIN Input is within transducer range Yellow UNDER Input is below transducer range C Power Switch D Mode Select LEDs Red TORQUE Green FORCE E MODE Function LEDs Green TRACK Red PEAK HOLD Yellow POWER TOOL Red FIRST PEAK Green ANGLE 2 3 2 4 Functional Description and Specifications F Maximum Rang
59. g a Transducer To use the MULTITEST Torque Calibration System for torque wrench testing a transducer of the appropriate range is fitted to the 2000 600 02 Manual Loader The Loader provides a stop that holds the torque wrench handle fixed and rotates the transducer under the wrench drive The system applies a precise monitored torque to the wrench For additional information refer to Chapter 6 2000 600 02 Manual Loader When selecting a transducer choose a single transducer that covers the low to high end capacity of the torque wrench Although possible it is best not to change transducers between calibration check points For example to test or calibrate a 20 to 100 ft Ib wrench use the 2000 10 02 transducer which covers the range between 10 and 125 ft Ib Install the transducer by lining up the red mark with the TORQUE label on the loader For additional information refer to 2000 600 02 Loader Before changing or replacing transducers adjust SET HIGH and SET LOW limits to remain within the capacity of the tool under test For additional information refer to Chapter 3 Setting Up High and Low Limits Alert f you must retain the statistical analysis do not change SET HIGH and SET LOW limits after changing the transducers and be careful not to exceed the wrench capacity The procedures provided are general You may use or establish your own testing procedures techniques or standards 4 1 Using the MULTITEST Toque C
60. hard wired lithium battery keeps the internal memory and date time clock operating for up to 10 years The information in this manual is general Operational features procedures and specifications may change without notice CDI makes no claims as to the suitability of this information for diverse user applications 1 2 Functional 2 Description and Specifications The MULTITEST Torque Calibration System is comprised of an Indicator Mechanical Loader Roll Cabinet Transducers and a variety of optional equipment specified by the user Functional Descriptions MULTITEST Torque Calibration System Figure 2 1 MULTITEST Torque Calibration System A Indicator The MULTITEST Indicator monitors and displays the torque applied 2 2 Functional Description and Specifications B Transducer Accessory The loader accepts all MULTITEST series single transducers directly Use a 2000 500 02 adaptor kit to mount the optional 2000 400 02 4 in 1 transducer For additional information refer to Appendix A Accessories C Loader Use the 2000 600 02 Manual Loader for testing and calibrating all torque wrenches drivers torque multipliers non impact pneumatic and electric nut runners It can also be mounted on a fixture for testing and calibrating cable tensiometers and compression or tension gauges Loader components are Indicator Stand Safety Shield Hand Crank Transducer Mounting D Roll Cabinet The roll cabin
61. int Readings 1 Determine latitude and altitude Obtain information from local geological survey office or library Find the acceleration due to gravity for sea level from its chart Subtract the free air correction for altitude from its chart Divide the result calculated in step 3 by the standard gravitational factor 980 665 cm sec sec Multiply the check point in the calibration charts by the factor calculated in step 4 to obtain the corrected check point readings while using the original weight Correction Factor for Weights 1 Determine latitude and altitude Obtain information from local geological survey office or library Find the acceleration due to gravity for sea level from its chart Subtract the free air correction for altitude from its chart Divide the result calculated in step 3 by the standard gravitational factor 980 665 cm sec sec Calculate the inverse of the calculation in step 4 by dividing it into 1 Multiply the weight given for each check point in the calibration charts by the inverse factor calculated in step 5 and use this corrected weight with the original check point readings 2000 600 02 6 Manual Loader Ad warnine Application Power The 2000 600 02 Manual Loader is designed as integral component of the CDI MULTITEST Torque Calibration System providing a precision output torque of up to 2000 ft Ib while requiring only 8 ft Ib input The loader is a labo
62. librate CCW on the LCD display by pushing the VALUE up key Repeat steps 7 through 18 applying all torque in the counter clockwise CCW direction All readings show minus signs Press CAL to return to measurements mode Calibration MULTITEST Indicator Torque Force Calibration IMPORTANT Equipment Procedure Example Improper calibration can result in torque measurement errors Follow these procedures precisely If an error is made in the procedure turn the indicator off and begin again Users are responsible for the results of their calibration Laboratory grade millivolt meter for calibration measurements capable of resolving 1 100 millivolts Calibration fixture as shown in Figure 5 1 With the power off plug the calibration fixture into the TRANSDUCER INPUT connector at the back of the MULTITEST Indicator Turn the power on After initialization LED display reads NO INPUT LCD display reads No Transducer Connected Press CAL LED display reads with least significant digit LSD flashing CODE0000 Using the DIGIT right and left keys and the up and down VALUE keys enter the following code into the display CODE5111 Press ENTER LED display banners the message shown below followed by the last excitation voltage programmed CALIBRATING VOLTAGE mV 3023 79 example voltage The LCD display reads Calibrate tester upper line STEP 1 Supply mv lower line
63. list memory must be cleared The entire memory list or any single memory location may be selectively cleared Clearing from the top of the list decrements the total number of memory locations Clearing from inside the list shifts all subsequently taken readings down from that location and decrements the total number of memory locations Clear Last Memory Location Use the procedure in this section to clear the last memory location 1 Press RECALL DATA The LCD displays as shown in Figure 3 5 The present memory location is at the upper left the total number of memory locations to its right and the time the data was stored at the far right The LED display shows the measurement value of that memory location The LCD displays its engineering units at the lower right Figure 3 5 RECALL Data Display 2 Press MANUAL CLEAR LCD display shows CLEAR and the present left and total right memory locations on the upper line as shown in Figure 3 6 Figure 3 6 RECALL Data Display 3 Press right DIGIT to select Single on the lower LCD line 3 9 Setup and Programming 4 Press ENTER t
64. lus date time stamp press ENTER The LED display reads SENDING To download the raw data list use right DIGIT to select Raw on the LCD display Then press ENTER to download The LED display reads SENDING Press ENTER again to return to measurements mode Copy the data list to your chosen software If using an IBM compatible and Windows 95 Select EDIT SELECT ALL and then EDIT COPY Open the spreadsheet or data program being used Select EDIT PASTE in the program being used Using the MULTITEST Toque Calbration System How to Use Analog Output Rear Panel BNC Connector Analog Output on the MULTITEST Indicator provides a real time voltage level that is directly proportional to the torque force measurement applied to the transducer It is useful for direct driving equipment such as analog plotters and chart recorders or interfacing to a computer controller with analog to digital A D data acquisition capability Maximum output loading must be less than 5 mA The output varies between approximately 1 8 volts full clockwise CW torque force applied and approximately 1 8 volts full counter clockwise CCW torque force applied Zero offset is within 100 mv Linearity is better than 1 of reading When used with the 4 in 1 transducer zero output varies with the scan of the four transducers Select one of the four by applying at least 590 of its full range torque to it Press ENTER to retu
65. ly installed to a specified clamping torque sometimes two separate torques and then sequentially rotated a specified number of angular degrees To measure angle only use the following procedure to set SET LOW to zero in the ANGLE mode 1 Select ANGLE mode using MODE 2 Press SET LOW The LED displays the previously programmed clamping torque preset value The LCD display reads Clamping torque upper line units lower line 3 Using up and down VALUE and left and right DIGIT enter zero onto the LED display 4 Press ENTER Setup and Programming Press SET HIGH LED display shows the previously programmed degrees of rotation preset value The LCD display reads Edit max angle Using up and down VALUE and left and right DIGIT enter the degrees of rotation from the fastener torque angle specification onto the LED display Press ENTER to return to measurements mode 3 18 Setup and Programming Using the Multitest 4 Torque Calibration System The 2000 610 02 Indicator is designed to work specifically with the MULTITEST series of smart transducers for measuring torque The MULTITEST series transducers contain a memory chip that identifies the transducer range and calibration parameters to the Indicator This chapter contains information on how to test measure and use the MULTITEST Torque Calibration System Testing Torque Wrenches and Drivers Selecting a Transducer Installin
66. ly to a printer computer port For additional information on setting up printer or PC ports refer to Chapter 3 Set Up and Programming in this manual Using the MULTITEST Toque Calbration System Displaying Statistical Analysis on LCD 1 Press STAT The LED display reads STAT LCD displays reads HIT SEND lt PRINT upper line T LIST STAT lower line Figure 4 2 Statistical Analysis Display 2 Repeatedly press up or down VALUE to scroll through the LCD display as shown in Figure 4 3 last value Figure 4 3 Value Display 3 Press ENTER to return to measurements mode 4 9 Using the MULTITEST Toque Calbration System Printing Statistical Analysis 1 Press STAT The LED display reads STAT LCD display reads HIT SEND PRINT upper line l LIST STAT lower line Press SEND to print out the entire statistical analysis LED display reads SENDING Refer to the sample printout in Figure 4 4 As indicated on the LCD display use MANUAL CLEAR to cancel printing Press ENTER to return to measurements mode CDI 2000 610 02 STATISTICAL ANALYSIS Time DD Month YY HH MM LIMIT DATA Set High 20 999 in Ib S
67. m secured with the drive retention screw and install the specified hanger for clockwise CW torque application Use the S hook on the 2 1 2 or 5 bars Press CAL LED display reads the following message with least significant digit LSD flashing CODE0000 11 Calibration Enter the following code into the display using the DIGIT right and left keys and the up and down VALUE keys CODE5222 Press ENTER The LED display reads SELECT The LCD display reads Calibrate CW Press ENTER The LED display reads a flashing number in the LSD LCD display read Enter no of transducers Using the up and down VALUE keys enter 1 for a single transducer or 4 for the 4 in 1 transducer If you enter 1 skip to step 11 Press ENTER The LED display reads a flashing number in the LSD and the LCD display reads Select transducer Using the up and down VALUE keys enter the number of the 4 in 1 transducer to calibrate Possible values are 1 50 2 400 in lb 3 1000 in Ib 4 250 ft Ib Press ENTER The LED display banners ENTER FS followed by the last full scale calibration point for the particular transducer installed or selected with its MSD flashing LCD display reads ENTER FS transducer units Using the up and down VALUE keys and the left and right DIGIT keys enter the full scale torque capacity of the transducer in the engineering units sele
68. m Use the following procedure to set up the torque angle algorithm 1 Select ANGLE mode using MODE 2 Press SET LOW LED display shows the previously programmed clamping torque preset value The LCD display reads Clamping torque upper line units lower line Figure 3 8 Clamping Torque Display Setup and Programming 3 Using up and down VALUE and left and right DIGIT enter the clamping torque from the fastener torque angle specification onto the LED display 4 Press ENTER 5 Press SET HIGH LED display shows the previously programmed degrees of rotation preset value LCD display reads Edit max angle Figure 3 9 Edit Angle Display 6 Using up and down VALUE and left and right DIGIT enter the degrees of rotation from the fastener torque angle specification onto the LED display 7 Press ENTER to return to measurements mode Setting Angle Only Measurements Certain fastener procedures involve multiple nuts or bolts to be installed in a particular pattern Using torque angle engineering all fasteners are sequential
69. nd tension loads The MULTITEST Indicator also provides measurement display storage and statistical analysis of FORCE inputs A 12 load arm attaches to the transducer drive which mathematically cancels the length factor from the torque measurement For example a 250 ft Ib transducer translates into 250 Ibf pounds force The transducer is installed by lining up its red locator line with the FORCE marker on the loader Only single transducers ranging above 400 in can be used to measure force A cable attaches to the load arm The cable pulls against a tension gauge or closes a compression block mounted at the right side of the loader Cable tensiometers are attached directly onto the cable itself The arm pulls against a block fixed at the right side of the loader 6 12 2000 600 02 Manual Loader Appendix Accessories Unassigned Drawer 1 0 Drawer 4 a a Lane This appendix contains information on replacement parts and accessories that are available from Consolidated Devices Inc 1 800 525 6319 Refer to Figure A 1 below for drawer and cutout arrangement information Om Drawer 2 Drawer 3 WEIGHTS Unassigned 80000008 Drawer 5 meee D LE JCG 7 8 9 Figure 1 Roll Cabinet Drawer Arrangement Accessories MULTITEST Torque Calibration System Components and Inventory Control Component 20
70. nt Modes In using torque angle or turn of the nut algorithm fastener is run down to a specified clamping torque and then rotated an additional number of angular degrees regardless of the torque necessary to turn it A typical fastener specification might read 15 ft Ib amp 50 rotation For additional information refer to the Torque Angle Tutorial Quick Reference card that accompanies this manual When setting up torque angle measurement modes Angle measurements are not stored and cannot be printed CLEAR STORE and SEND must be set to MANUAL in the ANGLE mode For additional information refer to Programming AUTO CLEAR in this chapter Torque SET HIGH must be set above the maximum torque expected For additional information refer to Setting Up High and Low Limits Alert in this chapter Setting Up the Torque Angle Algorithm When in the ANGLE mode use SET LOW to preset the MULTITEST Indicator to a clamping torque At torque preset coincidence when the input torque matches the SET LOW preset value the MULTITEST Indicator momentarily sounds an alert and automatically switches to measure angle from zero degrees Preset the maximum angle using the SET HIGH function A pulsating alert sounds at angle preset coincidence when the measured angle matches the SET HIGH maximum angle preset value SET HIGH torque preset also is active in the angle mode to protect the wrench from over torque Set Up Torque Angle Algorith
71. o clear the last memory location The number of total memory locations decrements by one Pushing ENTER repeatedly continues to clear readings from the top of the list down 5 Press left DIGIT to select None 6 Press ENTER to return to RECALL mode 7 Press ENTER again to return to measurements mode Clear Single Memory Location Use the procedure in this section to clear a single memory location 1 Press RECALL DATA LCD display reads as shown in Figure 3 5 The present memory location at the upper left total number of memory locations to the right and time data was stored at far right The LED display shows the measurement value of that memory location while the LCD displays its engineering units at the lower right 2 Press up or down VALUE to select the particular memory location to clear 3 Press MANUAL CLEAR The LCD display shows CLEAR and the present left and total right memory locations on the upper line as shown in Figure 3 6 4 Press right DIGIT to select Single on the lower LCD line 5 Press ENTER to clear the present memory location The number of total memory locations decrements by one and all subsequent measurements move down one location Push ENTER repeatedly to continually clear readings until all subsequent and then prior locations clear 6 Press left DIGIT to select None 7 Press ENTER to return to RECALL mode 8 Press ENTER again to return to measurements mo
72. on mode LED display reads the following with the least significant digit LSD flashing CODE0000 Use left and right DIGIT to select the appropriate digits and up and down VALUE to increment or decrement each digit between 0 and hexidecimal F program the number 2000 into the LED display Setup and Programming Press ENTER The LED display reads PRINTER or PC The LCD display reads Download upper line Port lower line Press up VALUE to toggle between PRINTER port or optional PC Press ENTER to return to measurements mode Setting Up Serial Communications 1 6 T Press CAL to enter calibration mode LED display reads the following with the least significant digit LSD flashing CODE0000 Use left and right DIGIT to select the appropriate digits and up and down VALUE to increment or decrement each digit between 0 and hexidecimal program the number 2000 into the LED display Press ENTER The LED display reads PRINTER or PC The LCD display reads Download upper line Port lower line Press right DIGIT LED display shows the previously programmed baud rate for the printer with the LSD flashing LCD display reads Baudrate Com1 Using up and down VALUE and left and right DIGIT program the baud rate matching the printer being used The built in printer operates at 09600 baud Press right DIGIT until LCD display reads Baudrate Com2 LED dis
73. performed Do not remove the S hook P N 2000 151 4 when setting zero tare 5 5 Calibration Suggested Transducer Calibration Check Points Bars Hangers and Weights Part No Range 2000 4 02 5 50 in oz 0 5 accuracy 2000 5 02 15 200 in oz 0 25 accuracy 2000 6 02 4 50 in Ib 0 25 accuracy 2000 65 02 15 150 in Ib 0 25 accuracy 2000 7 02 30 400 in Ib 0 25 accuracy 2000 8 02 80 1000 in Ib 0 25 accuracy 2000 10 02 10 125 ft Ib 0 25 accuracy 2000 11 02 20 250 ft Ib 0 25 accuracy Bar Length 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 Sheet 1 of 2 Hanger Calibration Weight Points none 1 2 Ib 1 2 b 1 2 Ib 1 2 b none 1 2 b 1 2 b 1 2 Ib 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 1 2 b 7 1 2 b 7 1 2 b 7 1 2 Ib 7 1 2 Ib 7 1 2 Ib 7 1 2 Ib 7 1 2 b 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib ah WN ak WN aR amp amp 5 0 02 20 0 02 30 0 40
74. play shows the previously programmed baud rate for the optional PC port with the LSD flashing Using up and down VALUE and left and right program the desired baud rate that matches the PC being used V The recommended default is 09600 baud Encoders Setup and Programming Press right DIGIT LED display indicates YES or NO LCD display reads Download upper line Send Init yes no lower line Press up or down VALUE to select YES to initialize the ports for reverse characters on some external printers or NO for standard characters Press ENTER to return to measurements mode The MULTITEST Indicator uses X4 quadrature logic for maximum resolution with any bi directional incremental rotary encoder Encoder output is mathematically converted and displays in degrees of rotation regardless of encoder count Example Setting Up Angle Encoders 90 count encoder measures 90 X 4 360 increments whole degrees 360 count encoder measures 360 X 4 1440 increments 1 4 degrees etc Clockwise CW rotation is signified by and counterclockwise CCW rotation is signified by Press CAL LED display reads the following with the least significant digit LSD flashing CODE0000 Using up and down VALUE and left and right DIGIT program the hexadecimal code 000 into the display Press ENTER LED display reads SELECT LCD display reads Encoder Measure Resolut
75. ratory grade instrument used for testing and calibrating all torque wrenches drivers torque multipliers non impact pneumatic and electric nut runners This equipment also can be mounted on a fixture for testing and calibrating cable tensiometers and compression or tension gauges To activate the limit solenoids that protect the transducers from overload the loader requires AC power 115 230VAC 50 to 60 Hz 3 15 amps Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display The safety relays only work when the power is on Transducer Rotation The manual hand crank provides up to 20 of transducer rotation in both clockwise CW and counter clockwise CCW directions MULTITEST Torque Calibration System Components included in the 2000 600 02 System are 2000 610 02 Indicator 2000 600 02 Loader and 2000 100 02 Roll Cabinet When the 2000 600 02 Manual Loader interfaces with the 2000 610 02 Torque Force Indicator and the MULTITEST series of torque transducers the MULTITEST Torque Calibration system provides precision loading monitoring and data acquisition of torque force and angle parameters within 0 25 accuracy System capabilities include data storage retrieval statistical analysis and automatic downloading to a printer or computer 6 1 2000 600 02 Motorized Loader Torque force transducers purchased separat
76. reads Edit high limit upper line units lower line Change units of measure by pushing UNITS 2 Select an LED digit to change flashing by pushing left or right DIGIT 3 Increment or decrement the selected digit by pushing up or down VALUE Push and hold up or down VALUE to change the display quickly A decimal point appears between 9 and 0 numerals Maximum resolution is selected automatically regardless of decimal point position upon pushing ENTER The program value is absolute for both readings 4 Select and change the next LED digit using left and right DIGIT and up and down VALUE Continue until all digits are set 5 Press ENTER to return to measurements mode Programming AUTO CLEAR Use AUTO CLEAR to program the CLEAR STORE and SEND functions for automatic or manual operation Use these functions in PEAK HOLD POWER TOOL and FIRST PEAK modes to STORE torque or force measurements to memory CLEAR the display and SEND the last measurement captured on the LED display to the printer or PC Auto STORE and SEND are initiated at either AUTO or delayed CLEAR operations Use the manual modes to Store the present reading by pushing STORE DATA Clear a captured display by pushing MANUAL CLEAR or Send a measurement to the printer port by pushing SEND AUTO SEND Use the automatic modes to Store the last measurement and or Send the last measurement to the printer port by initiating the
77. rement TRACK mode and select the UNITs of measure appropriate to the transducer as specified in the calibration check point table in this chapter Install the transducer to be checked and allow a 5 minute warm up period to stabilize the electronic circuits and transducer elements Transducers are mounted vertically for calibration as instructed in Mounting Details in this chapter Mount the 4 in 1 transducer to a sturdy bench using the bracket provided Mount single transducers vertically using the accessory stand and block Attach the specified torque test bar wheel or butterfly secured with its drive retention screw and install the specified hanger for clockwise CW torque application Apply and remove the full range torque for the transducer three times Remove the weights and hanger but leave the arm attached and wait approximately 30 seconds then press ZERO TARE At each of the check points specified for the transducer in the calibration check point table in this chapter apply torque in the CW direction and verify the display readings are within 0 25 of applied torque If any reading is out of specification proceed to Calibrating MULTITEST Torque Force Transducers in this chapter Repeat Steps 3 through 6 in the counter clockwise CCW direction y When using the 2 1 2 or 5 test wheel a small 8 hook is supplied to provide a positive zero bias in the direction CW or CCW that the calibration is
78. rn to scanning 1 To program the MULTITEST Indicator refer to Chapter 3 Set Up and Programming Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features 2 Press MODE to select the TRACK mode 3 Connect the recording or monitoring equipment to the ANALOG OUTPUT port using a BNC coaxial connector 4 With no torque applied measure the ANALOG OUTPUT voltage and adjust or program your equipment for zero 5 Apply full range torque to the transducer in the CW direction as shown on the MULTITEST Indicator LED display 6 Measure the ANALOG OUTPUT voltage and adjust or program your equipment to display the full range torque value 7 Apply full range torque to the transducer in the CCW direction as shown on the MULTITEST Indicator LED display 8 Measure the ANALOG OUTPUT voltage and adjust or program your equipment to display the full range torque value Using the MULTITEST Toque Calbration System Measuring Torque and Angle Torque Only Although measuring torque and angle is not a torque testing feature transducers and the MULTITEST Indicator may be used to monitor torque during fastener installation The Indicator can also be set up to monitor turn of the nut or angle of rotation using common bi directional incremental rotary encoders for critical fastener installations Typically a torque angle algorithm is used where the joint is clamped using a preload torque
79. rogramming MULTITEST Indicator Controls Refer to the illustration below when performing the power up and programming procedures MANUAL GEAR Figure 3 2 Indicator Controls A MULTITEST Torque Force Display B Range LED Torque or Force Limit Indicators C Power Switch D Load Select LEDs E MODE Function LEDs F Maximum Range Display G Front Panel Membrane Function Keys 3 3 Setup and Programming Powering the Equipment 4 in 1 Transducer Select 3 4 To power the equipment press the power button on the front of the MULTITEST Indicator At POWER ON the LED displays CDI SELFTEST MEM O K EE O K Then the following banners display SOLENOID TEST TEST CW TEST CCW SELFTEST O K and the LCD reads Firmware version datacode With no transducer installed the LED display reads NO INPUT and the LCD reads No transducer connected When applying power with the transducer connected or when connecting a transducer while the power is on the LED displays READ BOX BOX O K ZERO TARE zero The UNDER TORQUE and TRACK indicators light The LCD displays Max transducer range and units upper line x average and memory location lower line If the 4 in 1 transducer is installed at power on the LCD display reads Select Transducer four transducers are scanned as indicated by their associated red LED indicators To select one of the
80. sion Arm ACCeSSOFy J cure eere eR eee PER EE EE sce 6 9 Types of Loader Testing Meare adel aia x eco ed EB CR ROLES 6 13 Torque Driver T stlhg eite pde e de ecd cu Porter dee 6 13 Torque Multiplier Testing 6 13 FOree TEStNG MEE 6 14 PIC COSS ON IOS E A 1 MULTITEST System Components and Inventory Control seses A 2 Optional Transducers and Accessories A 3 Calibration ACCessorles eH Del e nt ri I roi eM n mus A 5 Table of Illustrations Functional Description and Specifications 2 1 Figure 2 1 MULTITEST Torque Calibration Torque Tester Calibrator 2 1 Figure 2 2 Roll Cabinet Drawer Layout Hee ehem herren nnne 2 2 Figure 2 3 2000 610 02 Front Panel 2 3 Figure 2 4 Maximum Range Display sse e ehem he en nennen earn 2 4 Figure 2 5 2000 610 02 Rear Panel esee eene 2 7 Setup and Programming erri EEN AE REEK EVERA crstetenste 3 1 Figure 3 1 MULTITEST Torque Calibration System Set up 3 1 Figure 3 2 Indicator Controls 3 3 Figure 3 3 Date and Time Display 3 5 Figure 3 4 AUTO CLEAR STORE SEND Display
81. ss e hehehe nnne nenne 4 1 Selecting a tex UR LR D o UO Re dei ede RI 4 1 Installing a IransqdU Ccer eet RE Oda ea RIOT ra ORC PORE 4 1 Dial and Bending Beam Torque Wrenches and Screwdrivers 4 2 Adjustable or Preset Click Wrenches and Screwdrivers 4 3 Testing Power Tools ee IRE caged ane th a EC tome NOR cea RUN C ER EE uade 4 5 NonsImpact Tools eic t tone tas tbe tee de Pena 4 5 Measuring Force Compression and Tension 4 7 Displaying Statistical Analysis 4 8 Displaying Statistical Analysis sse emen 4 9 Printing Statistical Analysis 1 4 10 Displaying or Downloading Data 4 11 Displaying Data bist on b CD gt cert he hen tos cates tegen tied 4 11 Table of Contents Downloading Data List to Printer 0 erect HH Hmmm 4 11 Downloading Data List to Personal Computer sse 4 12 How to Use Analog Output Rear Panel BNC Connector 4 13 Measuring Torque and Angle 4 14 tordus 225 eos coL EO Tec celo qued Dads oxi
82. t eon an ba aue S EAE E AEE E Table of Contents Safety 1 IntrodUctiOn 5 nue 1 1 Functional Description and Specifications 2 1 Functional Descriptioris 1 neu teehee 2 1 MULTITEST Torque Calibration System 2 1 2000 6 10 02 Indicator tees dede ee cat ed doe dedu eee d 2 3 Front Panel Em 2 3 Rear Panel Input Output 2 7 Torque Force Transducers 2 9 Specifications e e T e t e ves mede e 2 11 MULTITEST Torque Calibration System 153 eS SE 2 11 2000 610 02 Indicator e dave eda qn ud ue ed ad eed a 2 11 Torque Eorce Transducers oie e ente ie 2 13 2000 600 02 Manual Loader Specifications 6 10 KIJUPEHBdoOnidcuud 3 1 MULTITEST Torque Calibration System Setup 3 1 Setting Up the MULTITEST System 3 2 2000 610 02 Indicator Controls sssssssssssssseee eene 3 3 Powering the Equipment Re eed
83. uthorized CDI sales representative for calibration and repair services If extreme calibration precision is required refer to Correction Factors on Test Weights in this chapter Calibration Equipment Equipment Required Precision test arms and certified calibration weights Test stand Figure 5 1 4 in 1 wheel butterfly hook and hanger 5 1 Calibration Mounting Details Single Transducer Mounting Detail for Calibration Single transducer calibration requires the use of a reaction stand and transducer calibration block As shown in Figure 5 2 the transducer is secured to the calibration block with two quick release pins Both pins must be installed for safety and stability of the mount The white mark on the transducer is aligned in the up position Figure 5 2 Single Low Torque Transducer Mounting Detail Torque Under 250 ft Ib Mount the calibration block at the center of the stand with two 1 2 13 socket head cap screws with test bars that are 10 or shorter Install these screws using the supplied torque wrench and 3 8 3 8 socket driver adapter Use this configuration for up to 250 ft Ib of applied torque A 1 2 to 3 8 reducer is required when mounting the 10 arm to transducers having 3 8 drives 5 2 Calibration Torque Over 250 ft Ib For torque calibration above 250 ft Ib the calibration block is moved to the left for CCW loading and to the right for CW loading The torque arm is alw
84. y torque until the wrench clicks Release the torque and note the FIRST PEAK or PEAK HOLD reading The percentage difference between the Indicator reading and tool setting should not be greater than the sum of their respective accuracies When the tool accuracy is 4 and the MULTITEST Indicator accuracy is 0 25 then readings should be within 4 25 CLEAR the Indicator display Repeat steps 4 through 10 in the opposite direction if required Using the MULTITEST Torque Calbration System Testing Power Tools Non Impact Tools Ad 2 The dynamic torque characteristic of a power tool and the static torque applied when using a wrench usually result in different torque readings Spinning electric and pneumatic motor armatures contain inertia that produces a higher torque reading than what is actually absorbed by a practical fastener The difference is also due to individual fastener installation characteristics that exhibit anywhere from a gradually increasing run down torque soft joint to a free speed sudden dead stop hard joint The way in which a particular operator responds to the tool s reaction forces can also be reflected in the resulting torque measurements A joint rate simulator is required when testing a power tool to allow start up rotation of the tool s armature The simulator is experimentally adjusted to replicate the average joint hardness of the intended work Joint rate simulators that
85. z 1 4 Ext 3 9 in 3 0 in 1 5 Ib 2000 6 02 4 50 in Ib 1 4 Ext 3 9 in 3 0 in 1 5 Ib 2000 65 02 15 150 in Ib 1 4 Ext 3 9 in 3 0 in 1 5 Ib 2000 7 02 30 400 in Ib 3 8 Ext 33 3 Ibf 4 1 in 3 0 in 3 0 Ib 2000 8 02 80 1000 in Ib 3 8 Ext 83 3 Ibf 4 1 in 3 0 in 3 Ib 2000 10 02 10 125 ft Ib 1 2 Ext 125 Ibf 4 25 in 4 0in 5 Ib 2000 11 02 20 250 ft Ib 1 2 Ext 250 Ibf 4 25 in 4 0in 5 Ib 2000 12 02 60 600 ft Ib 3 4 Ext 600 Ibf 4 25 in 4 0 in 5 Ib 2000 13 02 100 1000 ft Ib 1 Internal 1000 Ibf 5 5 in 6 1 in 24 Ib 2000 14 02 200 2000 ft Ib 1 Internal 2000 Ibf 5 5 in 6 1 in 24 16 2000 400 02 4 50 in Ib 1 4 Ext H2 6 W5 0 L10 0 in 6 Ib 4 in 1 30 400 in Ib 3 8 Ext 80 1000 in Ib 3 8 Ext 20 250 ft Ib 1 2 Ext Calibration also results in a specified display resolution on the MULTITEST Indicator Display resolution is dependent on the type of transducer being used The following table shows display resolutions for the specified transducer with the force arm 2 9 Functional Description and Specifications Display Resolution for Transducers in Force Mode 2000 7 02 2000 8 02 2000 10 02 2000 11 02 2000 12 02 2000 13 02 2000 14 02 Display Resolution for Transducers in Torque Mode mkg ft Ib inlb inoz Nm dNm cNm 2000 5 02 00003 003 0002 002 04 0003 003 0 03 2000 6 02 0001 01 0008 0 01 2 001 03 2000 65 02 0003 002 03 5 003 03 2000 7 02 001 006 08 1 2 009 2000 8 02 002 016 2 3 2 02

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