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6 - SEW-Eurodrive

1. integrated minicontroller Connection module Z 1 with fieldbus interface 4x1 2x O terminals 4x1 2xO M12 6 x1 M12 O9 CO Ea exer ilooo KO ls G00 Geco INTERBUS copper MFI21A Z11A MFI22A Z11A MFI32A Z11A INTERBUS FO MFI23F Z11A MFI33F Z11A INTERBUS copper with MQI21A Z11A MQI22A Z11A MQI32A Z11A integrated minicontroller Field distributor Z 3 with fieldbus interface no I O 4x1 2xO M12 6 x I M12 2 1loo ijooo a ooo Occo INTERBUS copper MFI21A Z13A MFI22A Z13A MFI32A Z13A INTERBUS FO MFI23F Z13A MFI33F Z13A INTERBUS copper with MQI21A Z13A MQI22A Z13A MQI32A Z13A integrated minicontroller Field distributor Z 6 with fieldbus interface 4x1 2 x O terminals 4x1 2xO M12 6 x I M12 Eum D iloo ileoo i 9999 eoo INTERBUS copper MFI21A Z16F AF0 MFI22A Z16F AF0 MFI32A Z16F AF0 INTERBUS FO MFI23F Z16F AF0 MFI33F Z16F AFO INTERBUS copper with MQI21A Z16F AFO MQI22A Z16F AFO MQI32A Z16F AFO Field distributor Z 7 with fieldbus interface 4x1 2 x O terminals IE ma 4x1 2x0 M12 2000 8 22o 6 x I M12 3000 H 22o INTERBUS copper MFI21A MM Z17F MFI22A MM Z17F MFI32A MM Z17F INTERBUS FO MFI23F MM
2. 1 2 3 MFZ11 INTERBUS 3 MOVIMOT Potential level 0 1363048203 1 Potential level 1 For separate MFZ11 MOVIMOT installation Connect the shield of the RS 485 cable with MFZ and the MOVIMOT housing using the EMC metal cable gland Ensure equipotential bonding between all bus stations Assignment of terminals 19 36 as described in chapter Connection of fieldbus interface inputs outputs I O see page 64 Terminal assignment No Name Direction Function X20 1 14 Reserved 15 24V Output 24 V voltage supply for MOVIMOT jumpered with terminal X20 11 16 RS Output Communication link to MOVIMOT terminal RS 17 RS Output Communication link to MOVIMOT terminal RS 18 GND 0V24 reference potential for MOVIMOT jumpered with terminal X20 13 Manual InterBus Interfaces Field Distributors Electrical Installation 6 Connecting INTERBUS with fiber optic cable 6 4 7 Connecting the MFZ13 field distributor with MFI23 MFI33 2 3 4 5 e 7 8 9 oO o o o o o o0 wo oO oO 7 oO o OQ o Pp o o P P D 9 o0 9 o 9 9 9 1363115531 0 Potential level 0 1 Potential level 1 Potential level 2
3. Manual InterBus Interfaces Field Distributors 16 161 Parameters MQ parameter list 16 Parameter Designation Index Unit Access Default Meaning value range 831 Response fieldbus timeout 8610 RW 10 0 No response 10 PO DATA 0 840 Manual reset 8617 RW 0 OFF 1 ON 870 Setpoint description PO1 8304 RO 12 IPOS PO DATA 871 Setpoint description PO2 8305 RO 12 IPOS PO DATA 872 Setpoint description PO3 8306 RO 12 IPOS PO DATA 873 Actual value description P11 8307 RO 9 IPOS PI DATA 874 Actual value description PI2 8308 RO 9 IPOS PI DATA 875 Actual value description PI3 8309 RO 9 IPOS PI DATA IPOS control word 8691 RW 0 IPOS program length 8695 RW 0 IPOS variables HO H127 11000 RW Memory resident variable 11127 IPOS variable H10 H511 11010 RW 0 11511 IPOS code 16000 RW 0 17023 162 Manual InterBus Interfaces Field Distributors Bus diagnostics with MOVITOOLS Service go 17 TIP For information on service and maintenance of the MOVIMOT MM C and D inverters refer to the respective operating instructions 17 1 Bus diagnostics with MOVITOOLS 17 1 1 Fieldbus diagnostics via the MF MQ diagnostic interface MF MQ fieldbus interfaces are equipped with a diagnostics interface for startup and service This interface allows for bus diagnostics with the S
4. 148 DC 24 V supply voltage sese 40 Default program MQI interface copper line 120 Manual InterBus Interfaces Field Distributors Designated Use 9 Diagnostic interface sesesssee 163 Diagnostics MFI interface copper line 95 MFI interface fibre optic cable 111 Diagnostics interface Structure ote eR tee debe edes 164 Diagnostics parameters 165 DIP Switi idit a 82 98 114 DIP Switches nce rhet e tie 84 116 Disposal nen Tate ettet x eerie 170 Documentation additional ssss 10 D s b 9D ner eme teet eer 45 E EI 6 tende T ettet nir ne Taie 72 EMG RE tre I IRE 42 EMC Installation considering 36 ENGOCER nat At ei c Exe 68 70 72 Encoder evaluation Incremental encoder EI76 75 Incremental encoder ES16 71 NV26 proximity sensor 69 Equipotential bonding 36 39 Error states MQI interface copper line 137 Error table Fieldbus interface esssssss 169 ES1625 influe RR S ER eet Se 70 Exclusion of liability sees 8 Extended storage 170 F Fiber optic cable Supply voltage
5. 13 Supply system lead connection 38 Supply voltage via MFZ 1 sss 40 T Target group ire ite etin te It LL De duda 9 Technical data Field distributor MF Z 3 ssssss 174 Field distributor MF Z 6 ssssssss 174 Field distributor MQ Z 3 sssssss 174 Field distributor MQ Z 6 ssssssee 174 MFI21 MF122 MF132 interface 171 MFI23 MF133 interface 173 MQI21 MQI22 MQI32 interface 172 Terminals Connection cross section 39 Current carrying capacity 39 Tightening torque Connection box cover 25 EMC cable glands 26 Fieldbus interfaces 25 MOVIMOT inverter 25 Screw plugs ss 26 Tightening torques esem 25 Motor cable nains 27 Transportation 2 7 eate nee gms 10 U UL compliant installation sssssss 41 Underside of interface unit 15 Unit design Field distributor 18 Fieldbus interfaces 14 Manual InterBus Interfaces Field Distributors MFI23 MF133 fieldbus interface 15 Unit designation IN
6. 49 MFZ16 MFZ17 MFZ18 Connection iid et onde 63 MFZ16 MFZ17 MFZ18 connection 53 MFZ connection module Unit structure isna T E 16 MF 2AMQ 2 ekra arenar dae aaa Anada 14 MF 22 MF 32 MQ 22 MQ 32 sseesese 14 MF MM Z 7 field distributors Unit structure Sion ae pirpirak iaa 20 MF MM Z 8 field distributors Unit structure yira anair atai i 21 MF MQ I O connection Via M12 plug connector 66 Via terminals Tee ede 64 MF Z 3 field distributors Unit structure eeeeeseeeseseennnnn 18 MF Z 6 field distributors Unit structure sen ener araea 19 Motor connection Field distributor MF MM Z 7 MQ MM Z7 139 Field distributor MF MM Z 8 MQ MM Z 8 142 MOVILINK 4 21 toe He ERE RR Edge 155 Enable for MOVIMOT drive 160 MOVIMOT direction of rotation and speed 160 Process data 155 Process input data 157 Process output data 156 Sample program for Simatic S7 159 Unit profile iiie oi eite letzen 155 MOVILINK example Address assignment ssssssssss 159 Digital inputs outputs 159 MOVIMOTS control 160 Process datasia uetus 159 Programmable controller 159 MOVIMOT invert
7. 6 4 8 Connecting the MFZ16 MFZ17 MFZ18 field distributor with MFI23 MFI33 L3 L3 L2 L2 MFZ16 E H PE p E re d o meor 2 e xt 131213141516 71 8 lt 4mm AWG10 MFZ17 wo 5 VN 9 u HET is ass sc cea Ere in a de a Po sod X20 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 lt 2 5 mm AWG12 n o no o o a o n a o o o no o no no no o o o o o o o o o o o o o o o 9 0 P go D D D OQ FG o o 9 9 1363185035 0 Potential level 0 1 Potential level 1 Potential level 2 1 Assignment of terminals 19 36 as described in chapter Connection of fieldbus interface inputs outputs I O see page 64 Manual InterBus Interfaces Field Distributors 63 6 Electrical Installation Connection of MF MQ fieldbus interface inputs outputs I O 6 5 Connection of MF MQ fieldbus interface inputs outputs I O The power supply to the fieldbus interfaces is connected via terminals or M12 plug con nectors 6 5 1 Connecting the fieldbus interfaces via terminals Fieldbus interfaces with 4 digital inputs and 2 digital outputs MFZ 1 MFZ 6 MFZ 7 MFZ 8 in combination with MF 22 1 DIO GND VO24 DI 1 GND MF 21 MQ 21 MQ 22 MF 23 Q x N Nos NN
8. Code dec Meaning Error class 5 Service Error code 5 Illegal parameter Add code high 0 Add code high 0 12 4 6 Incorrect length specification in parameter channel A data length other than 4 data bytes was specified in a write service during configura tion via the parameter channel The following table displays the return codes Code dec Meaning Error class 6 Access Error code 8 Type conflict Add code high 0 Add code high 0 Troubleshooting Check bit 4 and bit 5 for the data length in the management byte of the parameter chan nel 12 4 7 Project planning error in station communication The return code listed in the following table is returned if an attempt is made to issue a parameter service to a station even though no parameter channel was configured for the station Code dec Meaning Error class 6 Access Error code 1 Object not existent Add code high 0 Add code high 0 Troubleshooting Configure a parameter channel for the desired station 12 5 INTERBUS peripheral fault The INTERBUS interfaces can report fault 83 short circuit output also as peripheral fault to the INTERBUS master You can reset the faults via the CMD tool in the INTERBUS master interface module right click Operate Other services Accept module error 134 Manual InterBus Interfaces Field Distributors Function of
9. 1383326987 Status Meaning Remedy On Supply voltage is present Off Supply voltage is missing Check the DC 24 V voltage supply and wiring of the MFI interface 10 4 2 LED RC Remote Bus Check green Status Meaning Remedy On ncoming remote bus connection is functioning properly Off ncoming remote bus connection is malfunctioning Check the incoming remote bus cable Manual InterBus Interfaces Field Distributors 107 10 Meaning of the LED display Function of the MFI INTERBUS Interface Fibre Optic Cable 10 4 3 LED BA Bus Active green INTERBUS stopped Status Meaning Remedy On Data transfer on INTERBUS is active Off No data transfer Check the incoming remote bus cable Use the diagnostic display on the master interface module to localize the fault further Flashing Busactive no cyclical data transmission 10 4 4 LED RD Remote Bus Disable yellow Status Meaning Remedy On Outgoing remote bus is Switched off only in case of an error Off Outgoing remote bus not switched off 10 4 5 LED TR Transmit green Status Meaning Remedy On Parameter data exchange via PCP Off No parameter data exchange via PCP 10 4 6 LED SYS F System fault red Status Meaning Remedy Off e Standard operating
10. eeeeeee 59 Fiber optic cable Connections tni bad eec e tee 57 Fibre optic cable Cable installation seseseeeeeeeeees 60 Field distributor MF MM Z 7 Motor connection esessseene 139 Otartup notes c tem ach thee 139 Wiring MOVIMOT 140 Field distributor MF MM Z 8 Maintenance switch c cccceseseseeeeeeeeeeeeeeees 141 Motor connection eeessseenn 142 185 Index Startup notes 141 Wiring MOVIMOT ssssssaasssssnnnnsnernrnnnerrnnnneena 142 Field distributor MF Z 3 Technical data ciues 174 Field distributor MF Z 6 Maintenance switch ssssssssensnsnsnnnnnnnnneneeenneo 138 Startup Note Si te iue eb ees 138 Technical data 174 Field distributor MQ MM Z 7 Motor connection eeessssenene 139 Startup notes 139 Wiring MOVIMOT ssssssnnsssssnnnsnnenrnnseernnnneena 140 Field distributor MQ MM Z 8 Maintenance switch 141 Motor connection essen 142 Startup notes 141 Wiring MOVIMOT sssssssasssssnnnssserrnnnseeernnneena 142 Field distributor MQ Z 3 Technical data 174 Field distributor MQ Z 6 Maintenance switch essssssssnsnsnennnnnnnnnnneeeseneo 138 Startup notes 138 Technical data 174 Field distributors Installation Ete aus 31 Fieldbus diagnostics seeeessssss 164 Fieldbu
11. 36 Field distributor esses 36 24 M Supply i p ie PED een dide 36 Installation in damp locations or in the open 24 Installation instructions 24 Fieldbus interfaces field distributors 38 Installation remote bus connection 46 INTERBUS field distributor Unit designation ereer a AR 22 INTERBUS interface Unit designation seeeeeeeeee 17 INTERBUS interfaces Varidhts 3c irte doeet dde 44 Interface adapter 164 Interfaces MFI21 MFI22 MFI32 Technical data eeeeeeeeeesessess 171 Interfaces MFI23 MFI33 Technical data 173 Interfaces MQI21 MQI22 MQI32 Technical data his ssl 172 K Key assignment Keypad DBOG cene ees 148 Keypad DBG 2 cb oc tan rte eee utg 147 Connection 79 147 FUNGON s ehe bieten 147 Key assignment ssssssseeeeee 148 Language selection 149 Manual mode sssssssseeee 152 Monitor mode 150 Process input data 151 Manual InterBus Interfaces Field Distributors Index Process output data 151 Keypad MFG11A ersen ai n 145 Connection 78 FUNGHON pa 145 Op rations Saar ie menant 146 US iin Ade ed 146 L LED displays MFI interface copper line 92 MFI interface fibre op
12. Degree of protection IP65 fieldbus interface power supply connection cover and motor connection cable attached and fastened all plug connections sealed Interface PROFIBUS INTERBUS DeviceNet CANopen AS Interface Permitted motor cable length max 30 m with SEW hybrid cable type B Weight about 3 6 kg 18 4 3 MF MM Z 7 MQ MM Z 7 field distributors MF MM 503 00 Z 7 MQ MM 503 00 Z 7 Ambient temperature 25 C 40 C Px reduction 3 IN per K to max 60 C Storage temperature 25 C 85 C Degree of protection IP65 fieldbus interface power supply connection cover and motor connection cable attached and fastened all plug connections sealed Interface PROFIBUS INTERBUS DeviceNet CANopen AS Interface Permitted motor cable length 15 m with SEW hybrid cable type A Weight about 3 6 kg Manual InterBus Interfaces Field Distributors Technical Data Field distributors 18 4 4 MF MM Z 8 MQ MM Z 8 field distributors MF MM 503 00 Z 8 MQ MM 503 00 Z 8 Maintenance switch Switch disconnector Type ABB OT16ET3HS3ST1 Switch activation black red triple lock Ambient temperature 25 C 40 C Py reduction 3 IN per K to max 55 C 1 Storage temperature 25 C 85 C Degree of protection IP65 fieldbus interface power
13. UAR ANM INTERBUS Drive System for Decentralized Installation InterBus Interfaces Field Distributors Edition 11 2008 Manual 16727215 EN SEW EURODRIVE Driving the world Contents Contents 1 Valid Components cerei ie rt eterna nce en ae e eren nennen 6 27 General InformatiOn eere terret heir ne tere tte nth ink n siennes SU DR ERES 7 2 1 How to use the operating instructions 7 2 2 Structure of the safety notes 7 2 3 Rights to claim under limited warranty 8 2 4 Exclusion ot liability tete ete dete ren rette des 8 2 9 Gopyrlght dire mention de Eee E eda e edt rose 8 9 Safety Notes eere rediere cusdssuvenvenceouecsdecuedactesvencvuceeest 9 Bil General nonet eif t en o e itu 9 3 2 Target group iiic edic Ro nt Bae o E A Eco pen ees 9 3 3 Designated use ete EE Ee D 9 3 4 Other applicable documentation sssssseeeeen 10 3 5 Transportation storage 10 3 0 Installation eee tenti e ta Ree desde at 10 3 7 Electrical Connection sssssssssssssssseeeee eene 11 3 8 Safe disconnection itnre 11 3 9 Operat rio Aces tu Mr t en e er red 11 3 10 Supplementary safety notes for field distributors sssssss 13 4 Unit Design ener neni 14 4 1 Fieldbus interfaces 14 4 2 INTERBUS interfaces unit designation sseeeesee 17 A3 Eield d
14. 14 Encoder fault 17 Stack overflow 18 Stack underflow 19 NMI 20 Undefined opcode 21 Protection fault 22 Illegal word oper and access 23 Illegal instruc tion access 24 Illegal external bus access 25 EEPROM Communication to MOVIMOT stops DO 0 Interruption of one or both encoder connections Check the electrical connection between MQ and the encoder e Inverter electronics disrupted possibly due to electromagnetic interference Check grounding and shielding and repair if necessary If the error occurs again contact SEW service Fault while accessing EEPROM Activate Delivery state settings perform reset and set parameters again Important The IPOS program is deleted If the fault occurs again contact SEW service 28 Fieldbus timeout Process output data 0 DO 0 can be switched off e No communication between master and slave within the projected response monitoring Check communications routine of the master 32 IPOS index over flow IPOS program stopped DO 0 Programming principles violated leading to system internal stack overflow Check IPOS user program and correct if necessary 37 Watchdog error 41 Watchdog option 45 Initialization fault Communication to MOVIMOT stops DO 0 Error during execution of system software Consult SEW Service e IPOS watchdog IPOS program execution t
15. Reserved value 0 Output terminal DI 1 Output terminal DI 0 spp pepe pep 8T TT PEEL Digital outputs INTERBUS MFI21 22 master Digital inputs 5 A le Amnn Input terminal DI 0 Input terminal DI 1 Input terminal DI 2 Input terminal DI 3 Reserved value 0 INTERBUS MFI32 master Digital inputs EJEJEJEIUIECIESEJEAEEERENENESEREA Ege TT Input terminal DI 0 Input terminal DI 1 Input terminal DI 2 Input terminal DI 3 Input terminal DI 4 Input terminal DI 5 Reserved value 0 Manual InterBus Interfaces Field Distributors 91 Function of the MFI INTERBUS Interface Copper Line Meaning of the LED display 8 3 Meaning of the LED display The MFI INTERBUS interface has 5 LEDs for INTERBUS diagnostics and a further LED for displaying system faults 8 3 1 LED UL U Logic green 1382338059 Status Meaning Remedy On Supply voltage is present Off Supply voltage is missing Check the DC 24 V voltage supply and wiring of the MFI 8 3 2 LED RC Remote Bus Check green Meaning Remedy Incoming remote bus connection is functioning properly Status On Off Incoming remote bus connection is malfunctioning Check the incoming remote bus cable 8 3 3 LED BA Bus Active green Meaning Remedy Data transfer
16. 24V V024 He ND 1221377803 The inputs of the MQ fieldbus interface are filtered with 4 ms according to the factory setting The terminal assignment MQX ENCODER IN switches this filter off for sensor evaluation I 60 Bin reing nge 600 601 602 603 604 608 Bin reingang Bin reingang Binareingang Bin reingang Bin reingang Bin reingang DIOL DIOZ DIOS DIO4 DIOS DIOO r 10 x nox GEBER IN IPOS EINGANG 1Pos E1NGANG nox GEBER IN 1146357259 TIP For more information refer to the IPOS S positioning and sequence control man ual section IPOS for MQX under Proximity sensor evaluation Manual InterBus Interfaces Field Distributors 69 6 Electrical Installation Connection of ES16 incremental encoder 6 7 Connection of ES16 incremental encoder 6 7 1 Characteristics The ES16 incremental encoder offers the following features 6 pulses revolution 24increments revolution with 4 fold evaluation Encoder monitoring and evaluation is possible with MQ fieldbus interface Signallevel HTL 1146498187 6 7 2 Installation in combination with MQ fieldbus interface Connect the ES16 incremental encoder to the inputs of the MQ fieldbus interface using a shielded M12 cable section Wiring diagram see page 71 MOVIMOT 1146714123 The current position can be checked by reading IPOS
17. MFI spond with the entry in the configuration frame DEV 0C70 Data transfer was cancelled either Check the DIP switch setting on the because the initialization of SUPI 3 failed MFI for validity or the MFI is defective This fault code will also be displayed when selecting a reserved DIP switch setting PF TEN OBBA Fault history of the last ten periphery Check the wiring and shielding of the faults PF The MFI signals a periphery MFI Switch on the MFI Install a new fault when a microprocessor reset has MFI electronic unit or contact SEW if been carried out due to EMC problems or the fault reoccurs defective hardware Additional diagnostic messages are available in the description of your INTERBUS mas ter module Manual InterBus Interfaces Field Distributors 95 Function of the MFI INTERBUS Interface Copper Line Process data monitoring 8 6 Process data monitoring When the INTERBUS is in RUN mode you can analyze the process data exchange be tween the master module and the MFI using the status and diagnostic display of the master module in monitor mode MONI This is a simple mechanism to analyze which setpoints and actual values are to be exchanged between master and MFI The follow ing example demonstrates the use of this monitoring function 8 6 1 Example for process data monitoring The MFI is operated with the 3 PD DI DO configuration The addresses were as signed as follows in t
18. Manual InterBus Interfaces Field Distributors 45 46 Electrical Installation Connection with INTERBUS copper line Installation remote bus connection An 8 core cable is used for the installation remote bus In addition to the strands for transmission of data the cable also carries the DC 24 V power supply for the MFI MQI bus electronics and the active sensors 1 2 1 2 3 4 5 6 IBS IP CBK MFI MQI Qr SW O 3 Incoming remote bus cable Outgoing remote bus 24 V supply voltage Installation remote bus terminal Installation remote bus max 50 m Drive MFI MQI 1360870667 The maximum number of modules that can be connected to an installation remote bus terminal is determined by the current consumption of the individual modules Manual InterBus Interfaces Field Distributors Electrical Installation 6 Connection with INTERBUS copper line Line type CCO I A special INTERBUS installation remote bus terminal is required to open an installation MFI IP65 remote bus segment The installation remote bus can be connected to this bus terminal round connector gt e g type IBS IP CBK 1 24F using an IP65 round plug connector type CCO I MFI terminals MFZ11 InterBus 4 m X20 2
19. Fiber optic rugged line connector Binary inputs sensors Signal level PLC compatible according to EN 61131 2 digital inputs type 1 Ri 3 0 KQ Sampling interval about 5 ms 15 V 30 V 1 Contact closed 3 V 5 V 0 Contact open Sensor supply Rated current Internal voltage drop From VS1 24 Vpc to EN 61131 2 interference voltage proof and short circuit proof gt 500 mA max 1V Binary outputs actuators Signal level Rated current Leakage current Internal voltage drop PLC compatible to EN 61131 2 interference voltage proof and short circuit proof Q 20V 1 224V 500 mA max 0 2 mA max 1 V Line length RS 485 lt 30 m between MFI and MOVIMOT Ambient temperature 0 C 55 C max 10 A continuous current with 24 V voltage loop through VS1 and VS2 Storage temperature 25 C 85 C Degree of protection IP65 installed on MFZ connection module all plug connections sealed Programming data INTERBUS interface Fiber optic remote bus Transmission rate 500 kBaud 2 MBaud ID code O3hex O3ge Digital module with input and output data Length code 2hex 3hex nex depending on the DIP switch setting Register length on the bus 2 3 or 4 words depending on DIP switch setting Parameter channel PCP 0 words Data on INTERBUS interface Incoming outgoing remote bus Fiber opti
20. Be Do 1Il i DO 2 DIl3 DI 4 COM 5 RBST 9 YE GN SS apre be EEEE 24V 7 BU ov 8 le secu 1360899723 0 Potential level 0 1 Potential level 1 1 IP65 round connector 2 Incoming installation remote bus cable 3 Connect shield of installation remote bus cable to the MFZ housing using an EMC metal cable gland 4 Assignment of terminals 19 36 chapter Connection of MF MQ fieldbus interface inputs outputs I O see page 64 Manual InterBus Interfaces Field Distributors 47 Electrical Installation Connection with INTERBUS copper line 6 3 2 Connecting the MFZ11 connection module to MOVIMOT via MFI INTERBUS interface MFZ11 INTERBUS MOVIMOT 1 2 3 4 0 Potential level 0 1 1360905995 1 Potential level 1 For separate MFZ11 MOVIMOT installation Connect the shield of the RS 485 cable with MFZ and the MOVIMOT housing using the EMC metal cable gland Ensure equipotential bonding between all bus stations Assignment of terminals 19 36 as described in chapter Connection of fieldbus interface inputs outputs I O see page 64 EMC metal cable gland Terminal assignment No Name Direction Function
21. Direction Function X20 1 DO Input Incoming remote bus negated data send direction green 2 DO Input Incoming remote bus data send direction yellow 3 DI Input Incoming remote bus negated data reception direction pink 4 DI Input Incoming remote bus data reception direction gray 5 COM Reference potential brown 6 DO Output Outgoing remote bus negated data send direction green 7 DO Output Outgoing remote bus data send direction yellow 8 DI Output Outgoing remote bus negated data reception direction pink 9 DI Output Outgoing remote bus data reception direction gray 10 COM Reference potential brown X21 1 24V Input 24 V voltage supply for module electronics sensors and MOVIMOT 2 24V Output 24 V voltage supply jumpered with terminal X21 1 3 GND 0V24 reference potential for module electronics sensors and MOVIMOT 4 GND 0V24 reference potential for module electronics sensors and MOVIMOT 5 V2124 Input 24 V voltage supply for actuators digital outputs 6 V2124 Output 24 V voltage supply for actuators digital outputs jumpered with terminal X21 5 7 GND2 0V24 reference potential for actuators 8 GND2 0V24 reference potential for actuators Manual InterBus Interfaces Field Distributors Electrical Installation Connection with INTERBUS copper line MFZ13 connection module with MFI32 MQI32 INTERBUS interface 1 2 3 4 i 000 MFI32 Qeeo
22. LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Manual InterBus Interfaces Field Distributors Address List Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 ssacar g inco com Ib Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive It Luxembourg Assembly Brissel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 3
23. Off Outgoing remote bus not switched off 12 6 5 LED TR Transmit green Status Meaning Remedy On Parameter data exchange via PCP Off No parameter data exchange via PCP 12 6 6 LED SYS F System fault red Status Meaning Remedy Off Normal operating state e The MQI is exchanging data with the connected MOVIMOT drives Flashing e The NQl is in error state M Please observe the corresponding error Regularly Anerror message is displayed in description section Fieldbus interfaces the MOVITOOLS status window error table see page 169 On e The MQl is not exchanging data e Check the wiring of the RS 485 between with the connected MOVIMOT MQI and connected MOVIMOT as well as The MQI was not configured or the the voltage supply of MOVIMOT connected MOVIMOT units do Check whether the addresses set on the not respond MOVIMOT correspond to the addresses set in the IPOS program MovcommDef command Check whether the IPOS program has been started Maintenance switch on the field Check setting of maintenance switch on distributor is set to OFF field distributor 136 Manual InterBus Interfaces Field Distributors Function of the MQI INTERBUS Interfaces Copper Line Error states 12 7 Error states 12 7 1 Fieldbus timeout Switching off the fieldbus master or an open circuit of the fieldbus cabling
24. Using a NV26 ES16 or El76 sensor makes for a simple positioning system that can be integrated in your application in combination with an MQD control program The control functionality of the MQI modules is enabled with IPOSP S The diagnostics and programming interface under the screw plug on the front of the modules provides access to the integrated IPOS control Option UWS21B or USB11A is used for connec tion to a PC The MOVITOOLS Compiler is used for programming TIP For more information on programming refer to the IPOSPlus Positioning and Se quence Control manual 12 1 Default program The MQI modules are supplied as standard with an IPOS program which simulates the functionality of the MFI modules Set address 1 on the MOVIMOT drive and observe the instructions for startup The pro cess data length is fixed at 4 words consider for project planning startup The first 3 words are exchanged transparently with MOVIMOT and correspond to the MOVILINK unit profile Compare chapter MOVILINK unit profile see page 155 The I Os of the MQI modules are transmitted in the fourth word DO1 DOO 5 4 3 2 1 o Master Je MOVIMOT Mal PO PO1 PO2 PO3 PO4 PI PI2 PI3 PI LL a PI 514 3121110 oni DI5 D14 DI3 DI2 DI1 DIO 1384105611 Manual InterBus Interfaces
25. X20 1 DO Input Incoming remote bus negated data send direction green 2 DO Input Incoming remote bus data send direction yellow 3 DI Input Incoming remote bus negated data reception direction pink 4 DI Input Incoming remote bus data reception direction gray 5 COM Reference potential brown 6 DO Output Outgoing remote bus negated data send direction green 7 DO Output Outgoing remote bus data send direction yellow 8 DI Output Outgoing remote bus negated data reception direction pink 9 DI Output Outgoing remote bus data reception direction gray 10 COM Reference potential brown 11 24V Input 24 V voltage supply for module electronics and sensors 12 24V Output 24 V voltage supply jumpered with terminal X20 11 13 GND 0V24 reference potential for module electronics and sensors 14 GND 0V24 reference potential for module electronics and sensors 15 24V Output 24 V voltage supply for MOVIMOT jumpered with terminal X20 11 16 RS Output Communication link to MOVIMOT terminal RS 17 RS Output Communication link to MOVIMOT terminal RS 18 GND 0V24 reference potential for MOVIMOT jumpered with terminal X20 13 48 Manual InterBus Interfaces Field Distributors Electrical Installation 6 Connection with INTERBUS copper line 6 3 3 Connection MFZ13 field distributor with MFI MQI interface installation remote bus connec tion Line type CCO I IP65 round connector MFI MQI term
26. and INTERBUS connection module MFZ11 MFZ13 MFZ16 MFZ17 or MFZ18 2 Set DIP switch S1 1 of the MOVIMOT inverter see corresponding MOVIMOT op erating instructions to ON address 1 EEN panum 3 4 5 6 7 1158400267 3 Unscrew the screw plug above the setpoint potentiometer f1 on the MOVIMOT in verter 4 Set the maximum speed using setpoint potentiometer f1 1158517259 1 Potentiometer setting 5 Make sure the screw plug of the setpoint potentiometer has a seal and screw it in TIP The enclosure specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly Amissing or incorrectly installed screw plug can cause damage to the MOVIMOT inverter 6 Set minimum frequency fmin with switch f2 Function Setting Detent setting 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40 Hz 114 Manual InterBus Interfaces Field Distributors Startup with MQI INTERBUS Interface Copper Line go Startup procedure 7 f the ramp time is not specified via fieldbus 2 PD set the ramp time at switch t1 of the MOVIMOT inverter The ramp times are based on a setpoint step change of 50 Hz Function Setting Detent setting 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0
27. www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Manual InterBus Interfaces Field Distributors Index Index A Additional documentation 10 Assembly Iristr ctiokis ii eR deni 24 B Bus connector Assembly c Rente pea sese taes 57 Bus diagnostics 163 Bus monito ono Decided dant 168 C Cable glands i ciena aad 36 Cableshield iano nnn a eins 37 Cable prefabricated 76 Combinations possible 6 Connection Hybrid cable epe ERE Ed 76 Incremental encoder EI76 72 Incremental encoder ES16 70 Keypad DBG sss 79 147 Keypad MFG11A veera Ea AEAEE EREET 78 MEZ1313 nt tin ec MR 48 62 MEZ AS urnes de tne tits 49 63 MFZ16 MFZ17 MFZ18 53 63 NV26 proximity sensor 68 oma Pr Ra S MN 80 Prefabricated cable sss 76 Safety notes users 11 Connection cross section Terminals LEER RENS 39 Connection options additional 40 Control MQI interface copper line 121 Copyright eet rege e e tere eren 8 Current carrying capacity Terminals Le e eus 39 D DBGiiiiiexei use ieT ende 147 Connection 147 FUNCUOMN 2 22 noes ited a ant 147 Key assignment
28. 1 013 Current parameter set 8310 RO 0 Low word coded as status word 1 015 Hours of operation 8328 s RO 0 030 Binary input DIOO 8844 RW 16 0 No function 031 Binary input DIO1 8335 RW 16 16 IPOS input 32 MQX Encoder In 032 Binary input DIO2 8336 RO 16 033 Binary input DIO3 8337 RO 16 034 Binary input DI04 8338 RO 16 035 Binary input DIO5 8339 RO 16 036 Binary inputs DIOO DIO5 8334 RO 16 050 Binary output DOO0 8843 RW 21 0 No function 051 Binary output DOO1 8350 RW 21 21 IPOS output 22 IPOS error 053 Binary output DOOO 8360 RO 070 Unit type 8301 RO 076 Firmware basic unit 8300 RO 090 PD configuration 8451 RO 091 Fieldbus type 8452 RO 092 Fieldbus baud rate 8453 RO 093 Fieldbus address 8454 RO 094 PO1 setpoint 8455 RO 095 PO2 setpoint 8456 RO 096 PO3 setpoint 8457 RO 097 PI1 actual value 8458 RO 098 PI2 actual value 8459 RO 099 PI3 actual value 8460 RO 504 Encoder monitoring 8832 RW 1 0 OFF 1 ON 608 Binary input DIOO 8844 RW 16 0 No function 600 Binary input DIO1 8335 RW 16 16 IPOS input 32 MQX Encoder In 601 Binary input DI02 8336 RO 16 602 Binary input DIO3 8337 RO 16 603 Binary input DI04 8338 RO 16 604 Binary input DIO5 8339 RO 16 628 Binary output DOO0 8843 RW 21 0 No function 620 Binary output DOO1 8350 RW 21 21 IPOS output 22 IPOS error 802 Factory setting 8594 R RW 0 0 No 1 Yes 2 Delivery state 810 RS 485 address 8597 RO 0 812 RS 485 timeout delay 8599 s RO 1 819 Fieldbus timeout delay 8606 s RO
29. 2 2 1 VO width OFF OFF OFF Reserved none IB Init error ON OFF OFF Reserved Not possible with MOVIMOT IB Init error OFF ON OFF 2 PD 2 PD to MOVIMOT 32 bit ON ON OFF 3 PD 3 PD to MOVIMOT 48 bit OFF OFF ON 0 PD DIDO I O only 16 bit ON OFF ON Reserved Not possible with MOVIMOT IB Init error OFF ON ON 2 PD DIDO 2 PD to MOVIMOT 1 0 48 bit ON ON ON 3 PD DI DO 3 PD to MOVIMOT I O 64 bit 9 3 Configuring projecting the INTERBUS master There are 2 steps involved in configuring the MFI interface in the INTERBUS master module using the project planning software CMD tool Configuration Monitoring Diag nostics The bus structure is created in the first step Next the process data must be described and addressed 9 3 1 Configuring the bus structure The bus structure can be configured online or offline using the IBS CMD CMD tool In offline status the MFI is configured using Insert with ID code The following information must be entered 9 3 2 Offline configuration Insert with ID Code Program setting Function Meaning Ident Code 3 decimal Digital module with input output data Process data channel This setting depends on DIP switches 1 2 and 7 on the MFI 32 bit 2 PD 48 bit 3 PD or 2 PD I O 64 Bit delivery condition 3 PD 1 0 Type of station Remote bus station 9 3 3 Online configuration Reading the configuration frame The INTERBUS system can also be fu
30. 202 Rybni na 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ Fax 421 41 700 2514 ulica M R Stef nika 71 sew sew eurodrive sk SK 010 01 Zilina Manual InterBus Interfaces Field Distributors Address List Slovakia Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 974 11 Bansk Bystrica sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 info sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax
31. 5 0 7 1 2 3 5 7 10 8 Check to see if requested direction of rotation has been enabled on MOVIMOTS Terminal R Terminal L Meaning Activated Activated Both directions of rotation are enabled BMCC N ao ER Activated Not activated Only CW operation enabled Pre selected setpoints for CCW rotation result in standstill of cC C drive gt a a a pa Not activated Activated Only CCW operation enabled Pre selected setpoints for CW rotation result in standstill of c drive gt e Not activated Not activated Unit is blocked or drive brought to a stop Bcc N oy 9 Set the MQI DIP switch as described in chapter MQI DIP switch setting see page 116 10 Put the MOVIMOT inverter and the MQI housing cover into place and screw them together 11 Switch on the DC 24 V supply voltage for the MQI INTERBUS interface and the MOVIMOT inverter The UL and RD LEDs of the MQI should now light up and the red SYS F LED should go out If this is not the case use the LED states to lo cate any wiring or setting errors The LED statuses are described in chapter Mean ing of the LED display see page 135 12 Project the MQI INTERBUS interface in the INTERBUS master according to chapter Configuring projecting the INTERBUS master see page 11
32. 9 pin D sub plug The fol lowing wiring examples show how MFI MQI are connected to units on the input or out put end using 9 pin D sub plugs 2 INTERBUS Master MFI MQI h Saw MFI MQI RC lt lt E ev LEE Ed saw Te 1 max 400 m max 1 200 ft 2 max 12 8 km max 8 miles 3 Drive 1360658059 Manual InterBus Interfaces Field Distributors Electrical Installation 6 Connection with INTERBUS copper line Line type D9 The incoming remote bus is picked off from the preceding INTERBUS module using a MFI 9 pin D sub 9 pin D sub plug to MFI Line type MFI D9 The subsequent INTERBUS module is connected using a 9 pin D sub socket MFI to 9 pin D sub MFZ11 InterBus 4 A 1 DO IDO DI DI COM OIAJwWwiININIO M 1360755979 0 Potential level 0 1 Potential level 1 1 Incoming remote bus cable 2 Connect the shield of the incoming outgoing remote bus cable to the MFZ housing with an EMC metal cable gland 3 Outgoing remote bus cable 4 H Assignment of terminals 19 36 chapter Connection of MF MQ fieldbus interface inputs outputs I O see page 64 5 9 pin D sub connector 6 9 pin D sub socket 7 Strain relief
33. B sin Manual InterBus Interfaces Field Distributors PIN4 A cos variants MQ 24 V V024 v DIM A la GND PIN3 po B SEES GND e 24 V PIN1 DM PIN2 DIO PIN4 1512848651 MQ 24V V024 24 V PIN1 Y DH GND PIN3 4 DIO PIN4 DIO DI1 PIN2 v V024 1221242891 73 Electrical Installation Connection of EI76 incremental encoder TIP Do not assign the input socket DI1 more than once 6 8 4 Wiring diagram for mounting the inverter on the field distributor If the MOVIMOT inverter is mounted to the field distributor mounting close to the mo tor the shielded cable is connected to the terminals in the connection box of the drive and plugged into the input socket of the MQ fieldbus interface EI76 PINS UB A 24 V PIN1 PIN6 GND i GND PIN3 PIN7 A cos DIO PIN4 PINS Acos PIN9 B sin DM PIN2 PIN10 B sin 12345678910 1244530187 TIP Do not assign the input socket DI1 more than once Manual InterBus Interfaces Field Distributors Electrical Installation Connection of EI76 incremental encoder 6 8 5 Encoder evaluation The inputs of the MQ fieldbus interface are filtered with 4 ms according to the factory setting The terminal assignment MQX ENCODER IN switches this filter
34. Copper Line Configuring projecting the INTERBUS master 7 3 Configuring projecting the INTERBUS master There are 2 steps involved in configuring the MFI in the INTERBUS master interface module using the project planning software CMD tool Configuration Monitoring Diag nostics The bus structure is created in the first step Next the process data must be described and addressed 7 3 4 Configuring the bus structure The bus structure can be configured online or offline using the IBS CMD CMD tool In offline status the MFI is configured using Insert with ID code The following information must be entered 7 3 2 Offline configuration Insert with ID Code Program setting Function Meaning Ident Code 3 decimal Digital module with input output data Process data channel This setting depends on DIP switches 1 2 and 5 on the MFI 32 bit 2 PD 48 bit 3 PDor2 PD I O 64 Bit delivery condition 3 PD I O Type of station Remote bus station 7 3 8 Online configuration Reading the configuration frame The INTERBUS system can also be fully installed first with all MFI interface modules wired up and then the DIP switches can be set Next the CMD tool can be used to load the entire bus structure configuration frame All MFIs are detected automatically with their data width settings TIPS For process data channel lengths of 48 bit check the setting of MFI DIP switches 1 2 and 5 as t
35. Field Distributors Function of the MQI INTERBUS Interfaces Copper Line Control via INTERBUS 12 1 1 Error responses An interruption of the connection between MQI module and MOVIMOT results in a shutdown after 1 s The error is displayed via status word 1 error 91 Since this sys tem fault generally calls attention to cabling problems or a missing 24 V supply of the MOVIMOT inverter a RESET via control word is not possible As soon as the communication link is reestablished the error automatically resets itself An inter ruption of the connection between fieldbus master and MQI module after expiration of the fieldbus timeout interval sets the process output data for MOVIMOT to 0 This fault response can be deactivated using parameter 831 in MOVITOOLS Shell 12 2 Control via INTERBUS Data is exchanged between the INTERBUS master and MQI using the peripheral area The process data is stored as blocks in this range e g POW 306 POW 306 for the process output data or PIW 306 PIW 308 for the process input data 12 3 PCP interface The MQI fieldbus interfaces offer a standardized interface for setting parameters using the Peripherals Communication Protocol PCP This communication channel gives you full access to the parameters of the MQI and the drive parameters of the MOVIMOT connected to the MOI 12 3 4 Basic overview The PCP channel of the MQI must be set to 1 2 or 4 words section MQI DIP switch settings
36. It offers the fol lowing functions Parameter setting for MOVIMOT drives Controlling the drives through the keypad Displaying the process data monitor mode Bus diagnostics Manual InterBus Interfaces Field Distributors 147 14 148 x DBG keypad e Operator Terminals 14 2 3 DBG key assignment The following figure shows the key assignment of the DBG keypad 7 1 t 8 2 O ro G 9 3 m E zu 10 4 11 5 B 6 0 12 341827339 1 Key Stop 2 Key 2 Delete previous entry 3 Key Select language 4 Key 5 Keys 0 9 8 Key 7 Keyt 8 Key 9 Key amp 10 Key 11 Key V 12 Key Change menu Digits 0 9 Sign reversal Up arrow moves up to the next menu item Start OK confirms the entry Activate the context menu Down arrow moves down to the next menu item Decimal point Manual InterBus Interfaces Field Distributors lt 44 Operator Terminals Ss DBG keypad lt 14 2 4 Selecting the required language The following text appears on the display for a few sections when the DBG keypad is switched on for the first time or after activating the delivery status SEW EURODRIVE The symbol for language selection then appears on the display Proceed as follows to select a the required language Press the key A list of languages is displayed on the screen
37. MOVIMOT MQI is addressed using the address 0 or 254 One of the MOVIMOT units connected to the MQI is addressed with its RS 485 address After successful processing of the download parameter block i e all parameters transferred by the INTERBUS interface module have been written the write service is ended with a positive WRITE response In the event of a fault a negative WRITE response is re turned The return code contains more detailed information on the type of fault as well as the number of the parameter no 1 to 38 in which the fault occurred see the follow ing example Example Error writing the 11 parameter Write Error Response Error class 8 Other Error code 0 Other Additional code high lldec error writing parameter 11 Additional code low 15hex value too high TIP Observe the following when using the download parameter block Do not execute any factory setting within the download parameter block After activating a parameter lock all subsequently written parameters are rejected Last PCP index object This object is 4 bytes long and when read access is made it returns the numerical value of the last index which can be addressed directly using the PCP services PCP accesses to indices that are higher than this numerical value must be performed using object 8288 Variable data channel with acyclic routing Access is also possible using object 8299 Acyclic MOVILINK par
38. MQI21 MFI22 i dsl Edd ERRARE r Pacey a i Os es iere z s Lue ecce eU P RR UP i 1 I I I 3 BU gt KI 13 i RD gt KI 11 i YE i gt KI 2 GN i GY gt KI 1 i K gt KI 4 BR gt KI 3 gt KI 5 icy eee an VEIGN S m gt PE 1361521547 0 Potential level 0 1 Potential level 1 Potential level 2 1 EMC metal cable gland 2 Incoming installation remote bus cable 3 Outgoing installation remote bus cable 4 IP65 round connector 5 LL Assignment of terminals 19 36 as described in chapter Connection of fieldbus interface inputs outputs I O see page 64 Manual InterBus Interfaces Field Distributors 53 54 Electrical Installation Connection with INTERBUS copper line Terminal assignment No Name Direction Function X20 1 DO Input Incoming remote bus negated data send direction green 2 DO Input Incoming remote bus data send direction yellow 3 IDI Input Incoming remote bus negated data reception direction pink 4 DI Input Incoming remote bus data reception direction gray 5 COM Reference potential brown 6 DO Output Outgoing remote bus negated data send direction green 7 DO Output Outgoing remote bus data send direction yellow 8 DI Output Outgoing remote bus negated data reception direction pink 9 DI Output Outgoing remote bus data reception direction gray 10 COM Reference
39. MQI32 DO 0 Potential level 0 EMC metal cable gland Incoming installation remote bus cable Outgoing installation remote bus cable IP65 round connector Manual InterBus Interfaces Field Distributors i i i i i i i 3 i BD gt KI 3 X21 YE gt KL1 X21 GN gt KL 2 X20 Sy gt KI 1 X20 i K gt KI 4 X20 en gt KI 3 X20 i gt KI 5 X20 1 YE GN PROC DOE Te WE Poe ee gt PE 1361320971 1 Potential level 1 51 Electrical Installation Connection with INTERBUS copper line Terminal assignment No Name Direction Function X20 1 DO Input Incoming remote bus negated data send direction green 2 DO Input Incoming remote bus data send direction yellow 3 DI Input Incoming remote bus negated data reception direction pink 4 DI Input Incoming remote bus data reception direction gray 5 COM Reference potential brown 6 DO Output Outgoing remote bus negated data send direction green 7 DO Output Outgoing remote bus data send direction yellow 8 DI Output Outgoing remote bus negated data reception direction pink 9 DI Output Outgoing remote bus data reception direction gray 10 COM Reference potential brown X21 1
40. MQls on the remote bus INTERBUS typical max 400 m Maximum number of MQIs on remote bus Dependent on INTERBUS master 25 configuration 1 PD to 256 configuration 0 PD Data on installation remote bus interface Cable length between 2 MQls on the installation remote bus INTERBUS typical max 50 m between first and last station Maximum number of MQls on installation remote bus Limited by the total consumption current max 4 5 A of the MAI in the installa tion remote bus line and the voltage drop in the last MQI module Manual InterBus Interfaces Field Distributors MF123 MFI33 INTERBUS interface fibre optic cable Technical Data 18 3 MFI23 MFI33 INTERBUS interface fibre optic cable MFI23B 33B electrical specification MFI electronics power supply Bus logic Vs 24 Vpc 25 lg lt 200 mA type 80 mA plus supply current for sensors and MOVIMOT inverter Actuator voltage Vs 24 Vpc 25 The two voltages Vs4 and Vs are daisychained and can be used at the plug connection for the next remote bus The maximum continuous current is each max 16 A at 0 40 C ambient temperature each max 10 A at 0 55 C ambient temperature Electrical isolation between bus logic and MOVIMOT via opto coupler between bus logic and binary outputs via opto coupler no separation between bus logic and binary inputs Bus connection technology
41. Octet 0 1 2 3 4 5 6 7 8 9 10 11 Meaning Sub Sub Frame Data Man Reserv Index Index MSB Data Data LSB chan address type length jage ed high Ilow fdata data nel ment Fine divi Sub Sub Frame Data Man Reserv Parameter 4 byte data sion chan address type length jage ed list nel ment Rough divi Routing information MOVILINK parameter channel acyclic sion The sub channel decides which interface the data is transmitted to The value 0 means that the parameters of the MQI are addressed themselves In this case the sub address has no importance The value 1 addresses the standard interface For MQI this is the RS 485 interface to the connected MOVIMOT The sub address lets you select the target unit If you want to address the parameters of a MOVIMOT connected to MQI via RS 485 enter the RS 485 address of the desired MOVIMOT here The frame type must be fixed to the value 865 4 only acyclic parameter data The data length for this frame type is set to 8 byte This chapter contains information on the acyclic MOVILINK parameter channel Variable data channel performs a WRITE type service When a WRITE type service is executed via the data channel e g WRITE PARAME TER or WRITE PARAMETER VOLATILE the MQI responds with the current confirma tion once the service has been performed An incorrect write access returns the corre sponding error code This variant offers the advantage that the writ
42. PCP interface MQI interface copper line 121 PE connectlon e atte 39 Peripheral fault MFI interface fibre optic cable 107 MQI interface copper line 134 Process data Godllg eco E en o AR tas 155 MFI interface copper line 90 MFI interface fibre optic cable 105 Process data monitoring MFI interface copper line 96 MFI interface fibre optic cable 112 Proximity sensor NV26 68 R Remote bus connection 44 Return codes MQI interface copper line 132 Rights to claim under limited warranty 8 Rugged line Connection esse ta dre 57 Sample installation 61 S Safe disconnection 11 Safety functions eiei Eaa E EER 10 Safety notes reai inania inen 9 M OR 7 Electrical connection 11 G n raliste ap nent 9 Installation 10 Operations dc at ul nt 11 OIOL age oem Ud ei 10 Transportation 10 DEVICE A din are ANT ne sade TES 163 Startup notes Field distributors MF MM Z 7 MQ MM 2 7 139 Field distributors MF MM Z 8 MQ MM Z 8 14
43. Qa a OQ A o Aa amp aA A a a np Zz Zz O Z O Z a Z 98569 a 6 R 6B85 YG 1141534475 Only MFI23 reserved all other MF modules V2124 s Potential level 1 Potential level 2 No Name Direction Function X20 19 DIO Input Control signal of sensor 19 20 GND l 0V24 reference potential for sensor 1 21 V024 Output 24 V voltage supply for sensor 1 22 DI1 Input Control signal of sensor 2 23 GND 0V24 reference potential for sensor 2 24 V024 Output 24 V voltage supply for sensor 2 25 DI2 Input Control signal of sensor 3 26 GND l 0V24 reference potential for sensor 3 27 V024 Output 24 V voltage supply for sensor 3 28 DI3 Input Control signal of sensor 4 29 GND l 0V24 reference potential for sensor 4 30 V024 Output 24 V voltage supply for sensor 4 31 DOO Output Control signal of actuator 1 32 GND2 0V24 reference potential for actuator 1 33 DO1 Output Control signal of actuator 2 34 GND2 0V24 reference potential for actuator 2 24 V voltage supply for actuators 35 V2124 Input Only for MF123 Reserved Only for MFZ 6 MFZ 7 and MFZ 8 Jumpered with terminal 15 or 16 36 GND2 0V24 reference potential for actuators Only for MFZ 6 MFZ 7 and MFZ 8 Jumpered with terminal 17 or 18 1 Used in conjunction with field distributors MFZ26J and MFZ28J for maintenance
44. The READ and WRITE PCP services give the INTERBUS interface module access to all parameters defined in the object list of the MQI All parameters of the fieldbus inter face accessible via the bus system are defined as communications objects in the MQI object list All objects in the static object list are addressed using indices The following tables shows the structure of the object list for MQI The index range is divided into 3 logical sections The MQI parameters are address using indices 8300 to 83134 For a detailed overview of the parameters refer to chapter Parameters see page 161 Indices below 8300q can be used to reach pa rameters included in the object lists or to address parameters from one of the MOVIMOT units connected to the MOI Parameter index Designation of the communications object decimal 8288 Variable data channel with acyclic routing MQI and parameters of the connected drive inverters can be reached 8296 Download parameter block 8297 Last PCP index 8299 Acyclic MOVILINK9 parameter channel only MQI parameters can be reached 8300 8313 MQI parameters 8314 9999 MQI parameters or parameters from one of the MOVIMOT units connected to the MQ that can be addressed via object 8288 gt 10000 Table program and variable memory of MQI or one of the MOVIMOT units con nected to the MQI These parameters can be addressed with object 8288 Object description of MQI or dri
45. Z17F MFISSF MM Z17F INTERBUS copper with integrated minicontroller MQI21A MM Z17F MQI22A MM Z17F MQI32A MM Z17F Field distributor Z 8 with fieldbus interface INTERBUS copper 4x1 2 x O terminals B 8 4x1 2xO M12 H looo 9999 6 x I M12 3 O00 oeeo MFI21A MM Z18F MFI22A MM Z18F MFI32A MM Z18F AFO AFO AFO INTERBUS FO MFI23F MM Z18F MFI33F MM Z18F AFO AFO INTERBUS copper with MQI21A MM Z18F AF0 MQI22A MM Z18F MQI32A MM Z18F integrated minicontroller AFO AFO Manual InterBus Interfaces Field Distributors General Information How to use the operating instructions 2 General Information 21 How to use the operating instructions The operating instructions are an integral part of the product and contain important in formation for operation and service The operating instructions are written for all employ ees who assemble install startup and service this product The operating instructions must be accessible and legible Make sure that persons re sponsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them Consult SEW EURODRIVE if you have any qu
46. cable must be connected to the field distributor and fastened during operation 3 10 4 MFZ 8 field distributor Disconnect the unit from the power supply system before removing the connection box cover for the power supply connection or the MOVIMOTS inverter Dangerous voltages may still be present for up to 1 minute after disconnection from the power supply mportant The maintenance switch only disconnects the connected motor from the power supply system The terminals of the field distributor are still connected to the power supply after activating the maintenance switch The connection box cover for the power supply connection the MOVIMOT inverter and the connector of the hybrid cable must be connected to the field distributor and fastened during operation Manual InterBus Interfaces Field Distributors 13 4 Unit Design Fieldbus interfaces 4 Unit Design 4 1 Fieldbus interfaces 4 1 4 MF 21 MQ 21 fieldbus interface 1132777611 1 Diagnostic LEDs 2 Diagnostic interface below screw fitting 4 1 2 MF 22 MF 32 MQ 22 MQ 32 fieldbus interface 1132781835 1 2 3 4 14 Diagnostic LEDs Diagnostic interface below screw fitting M12 connection sockets Status LED Manual InterBus Interfaces Field Distributors Unit Design 4 Fieldbus interfaces 4 1 3 MFI23 MFI33 fieldbus interface with rugged line con
47. data monitoring ssseeen emen 112 Startup with MQI INTERBUS Interface Copper Line 113 11 1 Startup procedure 00 ccc cece cee a aia a a a aa a aai 113 11 2 MQI DIP switch settings 116 11 3 Configuring the INTERBUS master sese 118 11 4 Creating the process data description ececcceeeeceeceeeeeeeeeteteeeneees 119 Function of the MQI INTERBUS Interfaces Copper Line 120 12 1 Detau lt progratmis re ree e eres 120 12 2 Control via INTERBUS eene errem nenne 121 12 3 PGP ititerface orti pn t en RE Ue RR TEN 121 12 4 Return codes of the parameterization s sssssnsenseeeseenrtnnrtnnereesrere nna 132 12 5 INTERBUS peripheral fault 134 12 6 Meaning of the LED display 135 12 7 Error States uio Pede eae b eo dcr diab 137 Supplementary Field Distributor Startup Information 138 13 1 MF Z 6 MQ Z 6 field distributors sssene 138 13 2 MF MM Z 7 MQ MM Z 7 field distributors ss 139 13 3 MF MM Z 8 MQ MM Z 8 field distributors 141 13 4 MOVIMOT frequency inverter integrated in the field distributor 143 Manual InterBus Interfaces Field Distributors Contents 14 Operator Termina ls Ir ente th ERR e Rae ERU end en
48. eurodrive be Rue Drouot Akwa B P 2024 Douala Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 2480 3328 Service dente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Fax 237 33 431137 Manual InterBus Interfaces Field Distributors 19 177 19 Address List Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew euro
49. follows Writing to PO1 3 Reading of PI1 3 Setting the outputs Reading the inputs Manual InterBus Interfaces Field Distributors T PW 132 T PW 134 T PW 136 L PW 132 L PW 134 L PW 136 AB 100 e g S A 100 0 EB 100 e g U E 100 0 103 9 104 go Startup with MFI INTERBUS Interface Fibre Optic Cable Creating the process data description 9 4 3 Example 3 Detailed process data description of the MFI This example uses the same separation of process data for MOVIMOT and DI DO as example 2 Each process data word is however described individually This setup sig nificantly increases the clarity The process data can be accessed in the same way as in example 2 Station name ID ST Process data I O Length Byte Bit Assign No name ment MOVIMOT MFI 3 1 0 MFI 23 IN 64 0 0 MOVIMOT MFI 3 1 0 MFI PI1 16 0 0 P132 MOVIMOT MFI 3 1 0 MFI PI2 16 2 0 P134 MOVIMOT MFI 3 1 0 MFI PI3 16 4 0 P136 MOVIMOT MFI 3 1 0 MFI DI 16 7 0 P100 MOVIMOT MFI 3 1 0 MFI 23 OUT O 64 0 0 MOVIMOT MFI 3 1 0 MFI PO1 O 16 0 0 P132 MOVIMOT MFI 3 1 0 MFI PO2 O 16 2 0 P134 MOVIMOT MFI 3 1 0 MFI PO3 O 16 4 0 P136 MOVIMOT MFI 3 1 0 MFI DO O 16 7 0 P100 9 4 4 Program in control Refer to chapter Sample program in connection with Simatic S7 and fieldbus see page 159 for a sample program adjusted to the conf
50. fr Manual InterBus Interfaces Field Distributors Address List Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Compe tence Center Industrial Gears SEW Caron Vector Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 http www sew eurodrive be service wallonie sew
51. functioning equipotential bonding You should always apply relevant standards You also need to consider the following points Equipotential bonding Low impedance HF capable equipotential bonding must be provided indepen dent of the functional ground PE terminal see also VDE 0113 or VDE 0100 part 540 using for example Flat contact surface connection of metal components Flat grounding strips HF stranded wire D A AA WY Ay RAK D SS n N eS Sy N N VA AAA AA A AA AA AA AA Sy BR AA AAA AA AV eS A AAA ONS LALA AAA N A A A PANNI NAT RRR PIAL ALISA A amp LR EX A A AA eS A AA AAA LAPP PAR RAS AA VA AA AY N A A A AS VA AA AA 1138895627 Do not use the cable shield of data lines for equipotential bonding Data lines and 24 V supply Must be routed separately from cables that emit interference e g control cables from solenoid valves motor cables Field distributor We recommend using prefabricated SEW hybrid cables especially designed for connecting field distributors and motors BOOSH POMOC C ON even S050 G 5550525252555 05 0 0C C OCC XX OC 2060604 EIRE OXY 1138899339 Cable glands Select a cable gland with large contact surface shielding see the notes on selection and corre
52. in chapter Meaning of the LED display see page 92 12 Project the MFI INTERBUS interface in the INTERBUS master according to chapter Configuring projecting the INTERBUS master see page 86 Manual InterBus Interfaces Field Distributors 7 83 7 go Startup with MFI INTERBUS Interface Copper Line MFI DIP switch settings 7 2 MFI DIP switch settings MFI DIP switches 1 to 6 make it possible to set the MOVIMOT process data width the MFI operating mode and the physical continuation of the ring circuit 7 2 1 Process data length operating mode The process data length for MOVIMOT is set via DIP switches 1 and 2 The MFI IN TERBUS interface for MOVIMOT supports the process data length 2 PD and 3 PD You can select an additional word to transmit the digital I Os via DIP switch 5 I Os 7 2 2 NEXT END switch The NEXT END switch signals to the MFI whether another INTERBUS module follows It is therefore necessary to set the switch to the NEXT position when a continuing re mote bus is connected to terminals 6 to 10 This switch must be set to the END position if the MFI is the last module on the INTERBUS All reserved switches must be in OFF position Else the INTERBUS protocol chip will not be initialized The MFI reports the ID code MP Not Ready ID code 78h In this case the INTERBUS masters signal an initialization fault The following figure shows the SEW factory setting 3PD f
53. it from the supply system Dangerous voltages may still be present for up to one minute after disconnec tion from the power supply Severe or fatal injuries from electric shock Disconnect the MOVIMOT inverter from the power supply and prevent it from unintentional re connection Then wait for at least 1 minute A WARNING The surfaces of MOVIMOT inverters and external options e g braking resistors es pecially the heat sinks can become very hot during operation Danger of burns Do not touch the MOVIMOT drive and external options until they have cooled down sufficiently TIPS Switch off the DC 24 V supply before removing mounting the housing cover MOI Removal of the housing cover interrupts the ring structure of the INTERBUS This means the entire bus system is no longer operational n addition observe the notes in chapter Field distributors supplementary startup information see page 138 Fee BP E TIPS Remove paint protection cap from the status LED before startup Remove paint protection film from the nameplates before startup Check that all protective covers are installed correctly Observe a minimum switch off time of 2 seconds for the mains contactor K11 Manual InterBus Interfaces Field Distributors 11 go Startup with MQI INTERBUS Interface Copper Line Startup procedure 1 Verify correct connection of the MOVIMOT
54. of the drive To remotely simulate the operating principle of an individual drive without existing system and fieldbus master so that the control functions can be tested prior to startup Fieldbus monitor in control mode 1 2 FELDBUSMONITOR MO IMOT 215 x Datei Setup Steuerbetrieb PA1 0008 STEUERWORT 1 000000000001 dS TATUSWORT 1 Tee 007 PEA PA2 2000 ose MILANA 0 000000 eseeseees ee AIISGANGSSTROM v 6000000 one PE2 Senden PA3 O3E8 esse RAMPE u se oes STATUSWORT 2 v ses E07 PES 3 4 14 3 PE PE2 PE3 A REGLER FREIGEGEBEN GERAT FREIGEGEBEN gt PA DATEN FREIGEGEBEN 5 Busdaten beobachten DREHZAHL 5 9 nmax ST RUNG WARNUNG e GERATEZUSTAND FREIGABE VFC DEZ 8192 BIN 0010000000000000 Animation V ADDR 0 SER 1199400843 1 PO data from controller 2 PI data from inverter to controller 3 Current HEX values of the process output data can be edited 4 Current HEX values of the process input data 5 Display of current setting 168 Manual InterBus Interfaces Field Distributors Bus diagnostics with MOVITOOLS Service 17 1 2 Fieldbus interface error table Fault code description response Cause Measure 10 IPOS ILLOP IPOS program stopped DO 0 e Fault in IPOS program see IPOS variable H469 for more information Correct load and reset IPOS program
55. off for sensor evaluation 60 Bin reing nge ger t 10 x 600 Bin reingang DIOL nox GEBER IN 601 Bin reingang DIO2 ipos E iwcamc v 602 Bin reingang DIOS 1Pos E1NGANG 603 Bin reingang DIO4 604 Bin reingang DIOS 608 Bin reingang DIOO nox GEBER IN 1146357259 TIP For more information refer to the IPOSPluse positioning and sequence control man ual section IPOS for MQX especially in chapter Proximity sensor evaluation Manual InterBus Interfaces Field Distributors 6 Electrical Installation Hybrid cable connection 6 9 Hybrid cable connection 6 9 1 Hybrid cable between MFZ 3 MFZ 6 field distributor and MOVIMOT part number 0186 725 3 MFZ 3 MFZ 6 UJ UJ 1146765835 Terminal assignment MOVIMOT terminal Wire color hybrid cable designation L1 Black L1 L2 Black L2 L3 Black L3 24V Red 24V je White 0 V RS Orange RS RS Green RS PE terminal Green yellow shield end Note the enabled direction of rotation TIP Check to see if requested direction of rotation has been enabled For detailed informa tion refer to the Startup chapters in the MOVIMOT MM D with DRS DRE DRP Se ries AC Motor operating instructions 2 Both directions of rotation are mz Only E operationi
56. only adopted during the initialization Ifthe settings of the DIP switches S1 1 to S1 6 are invalid the MQI outputs the ID code Microprocessor not ready 38 h 11 2 3 NEXT END switch Switch 81 8 indicates whether there is another INTERBUS OFF NEXT or whether the MQI is the last node ON END Manual InterBus Interfaces Field Distributors 117 11 go Startup with MQI INTERBUS Interface Copper Line Configuring the INTERBUS master 11 3 Configuring the INTERBUS master There are 2 steps involved in configuring the MQI INTERBUS interface in the master module using the project planning software CMD tool Configuration Monitoring Diag nostics The bus structure is created in the first step Next the process data must be described and addressed 11 3 1 Configuring the bus structure The bus structure can be configured online or offline using the IBS CMD CMD tool In offline status the MQI is configured using Insert with ID code The following informa tion must be entered Offline configuration Insert with ID Code Program settings Function Meaning Ident code 3 decimal Digital module with input output data 16 bit 1 PD 32 bit 2 PD 48 bit 3 PD 64 bit 4PD Process data channel M de 96 bit 6 PD 112 bit 7 PD 128 bit 8 PD 144 bit 9 PD 160 bit 10 PD Ident code 227 decimal Drivecom 1 PCP word 16 b
57. potential brown 11 24V Input 24 V voltage supply for module electronics and sensors 12 24V Output 24 V voltage supply jumpered with terminal X20 11 13 GND 0V24 reference potential for module electronics and sensors 14 GND 0V24 reference potential for module electronics and sensors 15 V2124 Input 24 V voltage supply for actuators digital outputs 16 V2124 Output 24 V voltage supply for actuators digital outputs jumpered with terminal X20 15 17 GND2 0V24 reference potential for actuators 18 GND2 0V24 reference potential for actuators Manual InterBus Interfaces Field Distributors Electrical Installation 6 Connection with INTERBUS copper line MFZ16 MFZ17 MFZ18 connection module with MFI32 MQI32 INTERBUS interface 1 2 3 4 5 5 24 25 26 27 28 1 2 5 mn AWG12 X20 51000 MFI32 ooo MQI32 E i id Een Wee PE al nets EIL Serer Does Gone pe dial RENT EE ns en EE IU ell i lp etse NE S DNE REP D DAS SO ns I D i 1 i i I 2 i po 1 i DO 2 e OS m I DI 3 KG i BU S KI13 IDI 4 m m RD gt KI 11 l i i YE coms o 1 CN gt KI 2 mE i
58. see page 116 to access the MQI or MOVIMOT parameter values The speed of access to parameter values via the PCP channel is controlled with the number of PCP words The PCP interface for MQI is implemented with PCP version 3 0 12 3 2 PCP services The following PCP services are used for parameter setting Establishing the connection Initiate Reading parameter values READ Writing parameter values WRITE Terminating the connection ABORT Refer to the user manual for your INTERBUS interface module for a detailed description of the PCP services Manual InterBus Interfaces Field Distributors 121 122 Function of the MQI INTERBUS Interfaces Copper Line PCP interface Establishing the communication link with Initiate The Initiate PCP service establishes a communication link for parameter setting be tween an INTERBUS interface module and the MQI Communication is always estab lished by the INTERBUS interface module As the connection is being established various conventions regarding the communica tion link are checked such as supported PCP services user data length etc If the con nection is established successfully the MQI will answer with a positive Initiate Re sponse If connection could not be established then the arrangements for the commu nication link between the INTERBUS interface module and MQI do not match MQI an Swers with Initiate Error Response In this case compare the con
59. severe injuries to persons or damage to property Consult the documentation for further information 3 2 Target group Only qualified personnel is authorized to install startup or service the units or correct unit faults observing IEC 60364 and CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are All persons familiar with installation assembly startup and operation of the product who possess the nec essary qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately 3 8 Designated use The field distributors and fieldbus interfaces are intended for industrial systems They comply with the applicable standards and regulations and meet the requirements of the Low Voltage Directive 73 23 EEC You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Do not start up the unit operate in the designated fashion until you have established that the machine complies with the EMC Directive 2004 108 EC and that the end prod uct categorically conforms to Machinery Directive 98 37 EC with reference to EN 60204 MOVIMOT inverters comply with the regulations of the Low Voltage Directive 2006 95 EC The standards given in the declaration
60. speed set with the setpoint potentiometer Important If the display is 0 the drive is rotating at fmin Increase the speed For CW direction ca For CCW direction cry Reducing the speed For CW direction cry For CCW direction a Inhibit MOVIMOT Press the button Display OFF SEW Enable MOVIMOT CA cg Important After enable the MOVIMOT drive accelerates to the speed and and in the direc tion of rotation saved last Change direction of rotation from CW to CCW 1 o Until display mz 2 Pressing cow again changes direction of rotation from CW to CCW Change direction of rotation from CCW to CW 1 A Until display o 2 Pressing coral changes direction of rotation from CCW to CW TIP When the 24 V supply is switched back on the module is always in STOP status dis play OFF When selecting the direction using the arrow keys the drive setpoint starts from 0 Manual InterBus Interfaces Field Distributors Operator Terminals Ss a 14 SS DBG keypad lt 14 2 DBG keypad 14 2 1 Connection to MF MQ fieldbus interfaces The DBG60B keypad is connected directly to the diagnostic interface of the MF MQ fieldbus interface You can also connect the keypad via a 5 m extension cable DKG60B option DBG60B 1188441227 14 2 2 Function The DBG keypad enables manual operation of the MOVIMOT drives
61. status of the MFI interface and the MOVIMOT inverter Flashes 1x MFI operating status OK MOVIMOT reports fault Evaluate the error number of MOVIMOT status word 1 in the controller Read the MOVIMOT operating instructions for information about fault rectification If required reset MOVIMOT with the controller reset bit in control word 1 Flashes 2x MOVIMOT does not respond to setpoints from INTERBUS master because PO data are not enabled Check DIP switches S1 1 S1 4 on the MOVIMOTS Set RS 485 address 1 to enable the PO data On e Communication link between MFI and MOVIMOT is disrupted or interrupted Check the electrical connection between MFI and MOVIMOT terminals RS and RS Section Electrical Installation see page 36 and section Installation planning under EMC aspects see page 36 Maintenance switch on the field distributor is set to OFF Check setting of maintenance switch on field distributor 108 Manual InterBus Interfaces Field Distributors Function of the MFI INTERBUS Interface Fibre Optic Cable 10 Meaning of the LED display 10 4 7 VS1 green 10 4 8 VS2 green 10 4 9 FO1 yellow 10 4 10 FO2 yellow The LED SYS F is generally deactivated in the PD configurations 0 PD DIDO and 0 PD DI because only the I O module function of the MFI is activated in this operating mode Monitoring the supply vo
62. switch settings 9 2 DIP switch settings The MOVIMOT process data width and MFI operating mode can be set with MFI DIP switches 1 to 8 9 2 1 Process data length operating mode The process data length for MOVIMOT is set via DIP switches 1 and 2 The MFI IN TERBUS interface for MOVIMOT supports the process data length 2 PD and 3 PD You can select an additional word to transmit the digital I Os via DIP switch 7 I Os 9 2 2 Baud rate The baud rate is set via DIP switch 8 TIP Make sure that all bus stations are set to the same baud rate 9 2 3 Continuation of the ring circuit NEXT END The MFI module with fibre optic cables automatically detects the last INTERBUS node Physical continuation of the ring circuit is not possible The following figure shows the SEW factory setting 3PD for MOVIMOT 1 word for digital I O 64 bit data width in INTERBUS Baud rate 2 MBaud PD2 2 0 PD1 2 922 500 kBaud aa A ggas 6 1 2 345678 1383032075 100 Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Fibre Optic Cable go 9 Configuring projecting the INTERBUS master 9 2 4 Settings variants of the INTERBUS data width The following table shows the setting variants of the INTERBUS data width with DIP switches 1 2 and 7 DIP 1 DIP 2 DIP 7 Designation Function INTERBUS data
63. the separation is made Station name ID ST Process data name I O Length Byte Bit Assign No ment MOVIMOT MFI 3 1 0 MFI21 IN 64 0 0 MOVIMOT MFI 3 1 0 MFI PE1 3 48 0 0 dus MOVIMOT MFI 3 1 0 MFI DI 16 7 0 P100 MOVIMOT MFI 3 1 0 MFI 21 OUT O 64 0 0 MOVIMOT MFI 3 1 0 MFI PO1 3 O 48 0 0 ne MOVIMOT MFI 3 1 0 MFI DO O 16 7 0 P100 The following figure shows the representation of the process data in the address area of the INTERBUS master module for this optimized design 1 2 PO2 PO3 DO DI Lowbyte 3 PI2 P3 DI Pl er ESI 1381706507 1 INTERBUS master PO Process output data PI Process input data address range PO1 Control word PI1 status word 1 2 Output addresses PO2 Speed 9o PI2 Output current 3 Input addresses PO3 Ramp PI3 status word 2 DO Digital outputs DI Digital inputs You can now access the process data in the control as follows Writing to PO1 3 T PW 132 T PW 134 T PW 136 Reading of PI1 3 L PW 132 L PW 134 L PW 136 Setting the outputs AB 100 e g S A 100 0 Reading the inputs EB 100 e g U E 100 0 88 Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Copper Line go Creating the process data description 7 4 8 Example 3 D
64. variable H511 ActPosMot e SEW EURODRIVE recommends activating the encoder monitoring function using parameter P504 Encoder monitoring motor 70 Manual InterBus Interfaces Field Distributors Electrical Installation Connection of ES16 incremental encoder 6 7 3 Wiring diagram ES16 A K1 H DIO PIN4 SSSSSSSSV AK PA Pod B K2 DI PIN2 B K2 C KO C KO i i UB i 1 i V024 PIN1 L ow GND PIN3 1146738827 TIP Do not assign the input socket DI1 more than once 6 7 4 Encoder evaluation The inputs of the MQ fieldbus interface are filtered with 4 ms according to the factory setting The terminal assignment MQX ENCODER IN switches this filter off for sensor evaluation 60 Bin reing nge Grundgera 10 x 600 Bin reingang DIOL nox GEBER IN 601 Bin reingang DIO2 iPos EINcanc v 602 Bin reingang DIOS 1Pos E1NGANG 603 Bin reingang DIO4 604 Bin reingang DIOS 608 Bin reingang DIOO mox GEBER IN 1146357259 TIP For more information refer to the IPOSPIUS positioning and sequence control man ual section IPOS for MQX under Proximity sensor evaluation Manual InterBus Interfaces Field Distributors 71 6 Electrical Installation Connection of EI76 incremental encoder 6 8 Connection of EI76 incremental encoder 6 8 1 Characteristic
65. word E Function of the MFI INTERBUS Interface Fibre Optic Cable 10 2 Structure of the MFI23 MFI33 input output word Reserved value 0 Output terminal DI 1 Output terminal DI 0 SERRE PEEP PEL Digital outputs INTERBUS MFI23 master Digital inputs 4t EJEJCIEICIEREREAEREREREREREN 0 4 ppp ager or peu Input terminal DI 0 Input terminal DI 1 Input terminal DI 2 Input terminal DI 3 Reserved value 0 INTERBUS MFI33 master Digital inputs 4 DIEJEJEJUICIEREAEAEEEREREREREREI p PEN ES ESI Input terminal DI 0 Input terminal DI 1 Input terminal DI 2 Input terminal DI 3 Input terminal DI 4 Input terminal DI 5 Reserved value 0 106 Manual InterBus Interfaces Field Distributors Function of the MFI INTERBUS Interface Fibre Optic Cable INTERBUS peripheral fault 10 3 INTERBUS peripheral fault The INTERBUS interfaces can report the following errors also as peripheral faults to the INTERBUS master Fault 83 Short circuit output and e VS1 supply voltage too low You can reset the faults via the CMD tool in the INTERBUS master interface module right click Operate Other services Accept module error 10 4 Meaning of the LED display The MFI INTERBUS interface has 5 LEDs for INTERBUS diagnostics and a further LED for displaying system faults z rc JU La E EN JU E RD Jen 10 4 1 LED UL U Logic green
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67. 1 Field distributors MF Z 6 MQ Z 6 138 Startup with MFI copper line Configuring the INTERBUS master 86 MFI DIP switch settings eesssssss 84 NEXT END switch 84 Procedure ce ei et AA TA 81 Process data description 87 Process data width 84 Setting the data width 85 Startup with MFI fibre optic cable Baud rate Ii aee deg 100 Configuring the INTERBUS master 101 Continuation of the ring circuit 100 DIP switch settings eeseesesss 100 Procedure sims mamie H nin 97 Process data description 102 Process data width 100 Manual InterBus Interfaces Field Distributors Index Setting the data width 101 Startup with MQI copper line INTERBUS master 118 MQI DIP switch settings 116 NEXT END switch 117 POP length 1i iti ees 116 Procedure ced ttes ne st tn 113 Process data description 119 Process data width 116 orm 10 Structure of the safety notes 7 Supplementary safety notes MFZ 3 field distributor 13 MFZ 6 field distributor 13 MFZ 7 field distributor 13 MFZ 8 field distributor
68. 11 see following figure Equipotential bonding connection Hybrid cable connection connection to AC motor X9 Terminals for bus sensor actuator 24 V connection X29 Pluggable terminal Safety Power for 24 V MOVIMOT supply X40 Terminal block for 24 V through wiring X29 internal connection to 24 V on X20 MOVIMOT inverter Connection to the MOVIMOT inverter Terminals for enabling the direction of rotation Terminals for power supply and PE connection X1 Terminal for integrated brake resistor 1136447627 1136456331 Manual InterBus Interfaces Field Distributors Unit Design Field distributors 4 3 4 MF MM Z 8 MQ MM Z 8 field distributors 1 Y SNS EX DAN NC S y NA NS A KD SS A NS AS gt punt Ko AC Nef IN N 10 4 1136479371 6 x M20 x 1 5 cable gland scope of delivery includes two EMC cable glands For DeviceNet and CANopen Micro style connector M12 connector X11 see the following figure For AS Interface AS Interface M12 connector X11 see following figure 2 3 4 5 6 7 8 9 10 1136438155 2 x M25 x 1 5 cable gland Terminals for power supply and PE connection X1 Maintenance switch triple lock color black red Only for MFPZ28J Optional integrated feedback for position of the maintenance switch The feedback is evaluated at digital input DIO sectio
69. 24V Input 24 V voltage supply for module electronics sensors and MOVIMOT 2 24V Output 24 V voltage supply jumpered with terminal X21 1 3 GND 0V24 reference potential for module electronics sensors and MOVIMOT 4 GND 0V24 reference potential for module electronics sensors and MOVIMOT 5 Reserved 6 Reserved 7 Reserved 8 Reserved Manual InterBus Interfaces Field Distributors Electrical Installation 6 Connection with INTERBUS copper line 6 3 4 Connection MFZ16 MFZ17 MFZ18 field distributors with MFI MQI INTERBUS interfaces in stallation remote bus connection Line type CCO IP65 round connector MFI MQI terminals d A special INTERBUS installation remote bus terminal is required to open an installation remote bus segment The installation remote bus can be connected to this bus terminal e g type IBS IP CBK 1 24F using an IP65 round plug connector type CCO I MFZ16 MFZ17 MFZ18 connection module with MFI21 MQI21 MFI22 MQI22 INTERBUS interface 23 24 25 26 27 28 1 lt 2 5 mm AWG12 MFZ18 E dS Li 24V2 2209 GND2 GND2 MFI21 MFI22 iiS UE o amp 2 m
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71. 3 1 Jumper for supply of MOVIMOT from DC 24 V voltage for fieldbus interface MF MQ wired at factory 2 Hybrid cable connection Manual InterBus Interfaces Field Distributors 139 13 xd Supplementary Field Distributor Startup Information MF MM Z 7 MQ MM Z 7 field distributors 13 2 2 Internal wiring of the MOVIMOT inverter in the field distributor A n E yY 9 s rl lr rom TH X6 9 e 3 1186911627 1 DIP switch for setting the connection type Make sure that the connection type of the connected motor matches the DIP switch setting 2 Note the enabled direction of rotation Both directions of rotation are enabled as standard Both directions Only direction Only direction are enabled counterclockwise is enabled clockwise is enabled 3 E atr 3 E X 3 E a T jJ TH TH TH 1186918667 3 Connection for internal braking resistor in motors without brake only 140 Manual InterBus Interfaces Field Distributors Supplementary Field Distributor Startup Information 13 MF MM Z 8 MQ MM Z 8 field distributors 13 3 MF MM Z 8 MQ MM Z 8 field distributors 13 3 4 Maintenance switch The maintenance switch of the Z 8 field d
72. 3 6 Reserved byte Byte 1 is reserved and must be set to 0x00 12 3 7 Index addressing Byte 2 Index high and byte 3 Index low determine the parameter to be read or written via the fieldbus system The parameters of the MQI or connected MOVIMOT drive are addressed with a uniform index regardless of the connected fieldbus system Chapter Parameters see page 161 contains all MQx parameters with index 12 3 8 Data range As the following table shows the data is contained in bytes 4 7 of the parameter chan nel This means up to 4 bytes of data can be transmitted per service The data is always entered with right justification that is byte 7 contains the least significant data byte Data LSB whereas byte 4 is the most significant data byte Data MSB Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Manage Reserved MSB data LSB data ment High byte Low byte High byte Low byte 1 1 2 2 Figh word Double word 12 3 9 Incorrect service execution The status bit in the management byte is set to signal that a service has been executed incorrectly If the received handshake bit is identical to the transmitted handshake bit the MQI has executed the service If the status bit now signals an error the error code is entered in the data range of the parameter telegram Bytes 4 7 provide the return code in a structured format Refer to section Return codes of parameterization see page 132 for additional informa
73. 4980491 Proceed as follows to change to manual mode 1 Use the key to call up the context menu 2 Use the arrow keys 4 or V to select the menu item MANUAL OPERATION from the context menu 3 Confirm your entry using the key The keypad is now in manual operation mode TIP If the drive is enabled in automatic mode bus operation you cannot change to manual mode In this case the message MANUAL OPERATION NOTE 17 INV ENABLED appears for 2 seconds and the DBG keypad returns to the context menu Display In manual mode the following is displayed MANUAL OPERATION IN RAMP SPEED 0 10000 0 ENABLE NO ENABLE oe 1215017739 e Display value Output current in of In Setting value Ramp time in ms default value 10000 ms Setting value Speed in default value 0 152 Manual InterBus Interfaces Field Distributors Operator Terminals SS A DBG keypad lt ae Operation The following functions are available in the MANUAL OPERATION menu Speed setpoint in Switch menu Setting the ramp time Starting the drive Stopping the drive DANGER tion Use the 4 key or the O key to set the speed setpoint in or enter the value using the numeric keys lt 0 gt lt 9 gt You can use the key to invert the direction of rotation of the drive Confirm the entry with the key To go t
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76. 8 Manual InterBus Interfaces Field Distributors 11 115 11 go Startup with MQI INTERBUS Interface Copper Line MQI DIP switch settings 11 2 MQI DIP switch settings The following figures shows the factory setting for the MQI DIP switch 1 END Yoo NEXT 4 res 3 Me rcr W rci f W pos B Pps UB Pp2 i ZI vv 1383519243 1 Setting the process data length 2 Setting the PCP length 3 Reserved position OFF 4 NEXT END switch 11 2 1 Process data length DIP switches S1 1 to S1 4 are used to set the process data length up to a length of 10 words see the following table The process data is used to control the MOVIMOT con nected to the MQI Control and status information is exchanged via the process data channel The number of process data words used depends on your IPOS application All data is processed by IPOS S1 1 S1 2 S1 3 S1 4 Designation Function INTERBUS data 20 21 22 23 width OFF OFF OFF OFF Reserved none IB Init error ON OFF OFF OFF 1PD 1 PD to MQI 16 bit OFF ON OFF OFF 2PD 2 PD to MQI 32 bit ON ON OFF OFF 3PD 3 PD to MQI 48 bit OFF OFF ON OFF 4PD 4 PD to MQI 64 bit ON OFF ON OFF 5PD 5 PD to MQI 80 bit OFF ON ON OFF 6PD 6 PD to MQI 96 bit ON ON ON OFF 7PD 7 PD to MQI 112 bit OFF OFF OFF ON 8PD 8 PD to MQI 128 bit ON OFF OFF ON 9PD 9 PD to MQI 144 bit OFF ON OFF ON 10PD 10 PD to
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78. BUS MFD MQD DeviceNet MFO CANopen MFK AS Interface Manual InterBus Interfaces Field Distributors Unit Design 4 INTERBUS field distributors unit designation 44 3 Example MF MM Z 7 MQ MM Z 7 MFI22A MM15C 503 00 217F 0 Connection type O L 1 A Connection module Z17 for INTERBUS Z27 for PROFIBUS Z37 for DeviceNet and CANopen Z67 for AS Interface MOVIMOT inverter Fieldbus interface MFI MQI INTERBUS MFP MQP PROFIBUS MFD MQD DeviceNet MFO CANopen MFK AS Interface 4 44 Example MF MM Z 8 MQ MM Z 8 MFI22A MM22C 503 00 218F 0 AFO0 Connection technology AFO Metric cable entry AF1 with micro style connector M12 connector DeviceNet and CANopen AF2 M12 plug connector for PROFIBUS AF3 M12 plug connector for PROFIBUS M12 plug connector for DC 24 V supply AF6 M12 plug connector for AS Interface connection Connection type o A 12 A Connection module Z18 for INTERBUS Z28 for PROFIBUS Z38 for DeviceNet and CANopen Z68 for AS Interface MOVIMOT inverter Fieldbus interface MFI MQI INTERBUS MFP MQP PROFIBUS MFD MQD DeviceNet MFO CANopen MFK AS Interface Manual InterBus Interfaces Field Distributors 23 24 Mechanical Installation Installation instructions 5 Mechanical Installation 5 1 Installation instructions TIP On delivery field distributo
79. DC 24 V supply PANGER The maintenance line protection switch disconnects only the MOVIMOT motor from the power supply system not the field distributor Severe or fatal injuries from electric shock Before working on the field distributor de energize it and safeguard it against unin tentional power up Block diagram Safety Power He X201 X29 a 2 x9 2 X40 X29 X20 1162524811 1 Jumper for supply of MOVIMOT from DC 24 V voltage for fieldbus module MF MQ wired at factory 2 Hybrid cable connection 138 Manual InterBus Interfaces Field Distributors Supplementary Field Distributor Startup Information 13 MF MM Z 7 MQ MM Z 7 field distributors 13 2 MF MM Z 7 MQ MM Z 7 field distributors I 13 2 1 Checking the connection type of the motor Use the following figure to check that the selected connection type is identical for the field distributor and the connected motor A W2 U2 v2 U1 V1 wi Oo Oo Oo TIP For brake motors Do not install brake rectifiers inside the terminal box of the motor 1162529803 Block diagram Safety Power ci X20 X29 ee SR 116365428
80. Distributors 157 MOVILINK Unit Profile Coding of the process data 15 i a EGG E ES ee du dE Unit status Bit 5 0 0 Inverter not ready 2 No enable PI1 Status word 1 4 Enabled Fault number Bit 5 1 16 bit integer with sign x 0 196 Iw Example 0320 800 x 0 1 IN 80 IN PI2 Current actual value PI3 Status word 2 for 3 word protocol only Controller enabled 1 Unit enabled 1 PO data enabled 1 Reserved Reserved Fault warning 1 Reserved Reserved Controller enabled 1 Unit enabled 7 1 PO data enabled 1 Reserved Reserved Fault warning 1 Reserved Reserved O1 brake 1 Brake applied 0 Brake released O2 ready for operation I1 CW 12 CCW I3 setpoint f2 Reserved 0 158 Manual InterBus Interfaces Field Distributors MOVILINK Unit Profile 15 Sample program for Simatic S7 and fieldbus 15 2 Sample program for Simatic S7 and fieldbus A sample program for the Simatic S7 PLC illustrates the processing of process data as well as the digital inputs and outputs of the MF fieldbus interface NOTE This section simply demonstrates how to create a PLC program using a non binding example SEW EURODRIVE is not liable for the content of the sample program 15 2 1 Address assignment of process data in the programmable controller In the example the process data of the MOVIMOT fieldbus inte
81. ELDBUSMONITOR MOYIMOT 15 x Datei Setup Monitorbetrieb PA1 0002 AMI so sou esse coe SENTE v see 0208 PE PA2 E000 eeeeeees DREHZAHL X v coccecee dui esse eee AUSGANGSSTROM jono PE2 PA3 uses se RAMPE v ses ttn eesesees ee STATUSWORT2 reseseee OFO6 PE3 A pa pa ao O ea E REGLER FREIGEGEBEN GER T FREIGEGEBEN PA DATEN FREIGEGEBEN ST RUNG WARNUNG f PADalen STEUERBEFEHL Halt o10 x RESET e GERATEZUSTAND KEINE FREIGABE DEZ 2 Animation w 1199394827 Characteristics Intuitive operation Easy to learn control functions even without connection to the fieldbus preparation for startup Integrated in the SEW user interface software MOVITOOLS Quick and easy troubleshooting Shorter project planning phase Manual InterBus Interfaces Field Distributors 167 Service Bus diagnostics with MOVITOOLS Function of the The fieldbus monitor provides the user with a powerful tool for startup and troubleshoot fieldbus monitor ing This tool displays and interprets all cyclical process data exchanged between in verter and control The fieldbus monitor lets you monitor the bus operation as a passive station or take ac tive control of the inverter This option provides the user with the following possibilities To interactively take over control of the inverter in an existing system and check the functionality
82. EW operating software MOVITOOLS Datei Setup Monitorbetrieb PA1 0002 A 000000 ccc EMANEN ree 0206 PE1 PA2 E000 see DREHZAHL 00000000 du sseeeees cen ALISGANGSSTROM v eeeeees oo PE2 PA3 UES cesses RAMPE v eeeeeeeo coos eee see STATUSWORT 2 v see ORD PE3 PAT P2 PA3 REGLER FREIGEGEBEN GERAT FREIGEGEBEN PA DATEN FREIGEGEBEN vorgeben STEUERBEFEHL Halt y 010 RESET ST RUNG WARNUNG GERATEZUSTAND KEINE FREIGABE DEZ 2 Animation v Nine 0 SER 1199394827 The software offers simple diagnostic functions for setpoint and actual values that are exchanged between the MOVIMOT drive and the fieldbus master TIP The MOVIMOT drive can be directly controlled in the Controller fieldbus monitor op erating mode refer to section Fieldbus monitor in MOVITOOLS see page 167 Manual InterBus Interfaces Field Distributors 163 17 164 x Service gt o Bus diagnostics with MOVITOOLS Structure of the diagnostics interface Interface adapter The diagnostics interface is located on potential level 0 the same potential as the mod ule electronics This applies for all MF MQ fieldbus interfaces For the MFK AS In terface interfaces the diagnostics interface is located on the MOVIMOT potential The interface can be accessed via a 4 pin plug connected RJ10 The interface is located underne
83. IMOT in verter The manufacturer of the machine or system is responsible for maintaining the limits established by the EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 Safe disconnection Operation The field distributors and fieldbus interfaces meet all requirements for safe disconnec tion of power and electronics connections in accordance with EN 61800 5 1 All con nected circuits must also satisfy the requirements for safe disconnection Systems with integrated field distributors fieldbus interfaces and MOVIMOT inverters must be equipped with additional monitoring and protection devices according to the ap plicable safety guidelines such as the law governing technical equipment accident pre vention regulations etc Additional protective measures may be necessary for applica tions with increased potential risk Do not touch live components or power connections immediately after disconnecting the MOVIMOT inverter the field distributor if installed or the bus module if installed from the supply voltage because there may still be some charged capacitors Wait at least for 1 minute after having switched off the supply voltage As soon as supply voltage is present at the field distributor the fieldbus interfaces and the MOVIMOT inverter the housings must be closed which means that The MOVIMOT inverter must be screwed on The
84. ITE PARAMETER VOLATILE the MQI responds with the current confirmation once the service has been performed An incorrect write access returns the corresponding error code This variant offers the advantage that the write services are processed simply by send ing a WRITE MOVILINK parameter channel once and the confirmation can take place by evaluating the WRITE CONFIRMATION The following table shows the execution of write services via the acyclic MOVILINK parameter channel Controller master MQI slave Initiate the service coded in the parameter channel by means of a WRITE to the Acyclic MOVILINK parameter channel object WRITE 8299 parameter channel Confirmation OK Error code The WRITE service coded in the parameter channel is executed and the confirmation is returned immediately as response Manual InterBus Interfaces Field Distributors Function of the MQI INTERBUS Interfaces Copper Line 12 PCP interface Parameter channel performs a READ service To read a parameter via the parameter channel it is necessary to execute a PCP WRITE service first The PCP WRITE service specifies where the data of the MQI is available A read service must be executed on the acyclic parameter channel so that this data can reach the master Consequently to execute the read services via the param eter channel you always have to execute PCP WRITE and then PCP READ The fol lowing table shows t
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86. MQI 160 bit 11 2 2 Setting the PCP length You can use switches S1 5 to S1 6 to set the PCP length PCP is the INTERBUS pa rameter channel and is used to set the parameters for the MQI interface and the MOVIMOT inverter 116 Manual InterBus Interfaces Field Distributors Startup with MQI INTERBUS Interface Copper Line go 11 MQI DIP switch settings PCP channel The PCP channel can be set to 0 to 4 words At least one word must be set to enable parameter data exchange Higher settings increase the transmission speed The following figure shows possible settings for the PCP channel 0 PCP words 1 PCP word 2 PCP words 4 PCP words END jo NEXT END jo NEXT END jo NEXT END Lo NEXT res res Ires res UB Pcr2 Ub PcP2 WN orc W orc W rcr W o rcr W PcP WN orc JY PD4 IJ PD4 IF PD4 IF PD4 Le PD3 J PD3 PD3 PD3 wPD2 jNPD2 jNPD2 IN PD2 ZM Pot ZM pt M v am v 1383542539 The MQI supports a maximum data width of 10 words The valid settings are shown in the following table Number of process 0 PCP words 1 PCP word 2 PCP words 4 PCP words data words olo INI BB ND gt eo valid setting TIP De energize the MQI interface before you change the DIP switch settings The settings of DIP switches S1 1 to S1 6 are
87. Name Function X29 1 24V_ 24 V voltage supply for module electronics and sensors Studs jumpered with terminal X20 11 2 GND 0V24 reference potential for module electronics and sensors Studs jumpered with terminal X20 13 The plug in terminal X40 Safety Power is intended for the external DC 24 V supply of the MOVIMOT inverter via an emergency stop relay This setup allows for the operation of a MOVIMOT drive in safety applications For more information refer to the documentation on Safe Disconnection for MOVIMOT MM of the respective MOVIMOT drives Terminal assignment No Name Function X40 1 24V_ 24 V voltage supply for MOVIMOT for disconnection with emergency stop relay 2 GND 0V24 reference potential for MOVIMOT for disconnection with emergency stop relay 40 Manual InterBus Interfaces Field Distributors Electrical Installation Installation instructions for fieldbus interfaces field distributors Terminal X29 1 is factory jumpered with X40 1 and terminal X29 2 with X40 2 so that the MOVIMOTS inverter is supplied by the same DC 24 V voltage as the fieldbus interface The guide values for both studs are Current carrying capacity 16 A Permitted tightening torque for the hex nuts 1 2 Nm 11 Ib in x 20 The guide values for screw terminal X40 are Current carrying capacity 10 A Connection cross section 0 25 m
88. OT MM D with DRS DRE DRP Series AC Motors operating instructions DANGER Before removing fitting the MOVIMOTS inverter you must disconnect it from the supply system Dangerous voltages may still be present for up to one minute after disconnec tion from the power supply Severe or fatal injuries from electric shock Disconnect the MOVIMOT inverter from the power supply and prevent it from unintentional re connection Then wait for at least 1 minute A WARNING The surfaces of MOVIMOT inverters and external options e g braking resistors es pecially the heat sinks can become very hot during operation Danger of burns Do not touch the MOVIMOT drive and external options until they have cooled down sufficiently TIPS Switch off the DC 24 V supply before removing mounting the housing cover MFI Removal of the housing cover interrupts the ring structure of the INTERBUS This means the entire bus system is no longer operational n addition observe the notes in section Supplementary Field Distributor Startup Information see page 138 Fee BP E TIPS Remove paint protection cap from the status LED before startup Remove paint protection film from the nameplates before startup Check that all protective covers are installed correctly Observe a minimum switch off time of 2 seconds for the mains contactor K11 Manual InterBus Interfaces Fiel
89. OVIMOT status information is no longer available Consequently only status word bit 5 malfunction and the fault code can be used for evaluation in the controller All other information is invalid Process input word Hex value Meaning PI1 Status word 1 5B20hex Fault code 91 Bit 5 problem 1 All other status information is invalid PI2 Current actual value 0000hex Invalid information PI3 Status word 2 0020hex Bit 5 malfunction 1 All other status information is invalid Input byte of digital inputs XXhex The input information of the digital inputs continues to be updated The input information of the digital inputs continues to be updated and can therefore continue to be evaluated within the controller INTERBUS timeout If the master interrupts the data transmission via INTERBUS the fieldbus timeout period will start running on the MFI interface default value 630 ms If the transmission is phys ically interrupted the interval is approximately 25 ms The bus active LED BA lights up to signal that no INTERBUS data are being transmitted MOVIMOT decelerates imme diately with the most recently valid ramp the Ready relay drops out after about 1 sec ond to signal a malfunction The digital outputs will be reset immediately after the fieldbus timeout interval has elapsed INTERBUS master active control failure The INTERBUS master sets all process output data to 0 if the PLC is swi
90. S Terminal R Terminal L Meaning Activated Activated Both directions of rotation are enabled BMCC N ao ER Activated Not activated Only CW operation enabled Pre selected setpoints for CCW rotation result in standstill of cC C drive gt a a a pa Not activated Activated Only CCW operation enabled Pre selected setpoints for CW rotation result in standstill of c drive gt e Not activated Not activated Unit is blocked or drive brought to a stop Bcc N oy 9 Set the MFI DIP switch as described in chapter DIP switch setting see page 100 10 Put the MOVIMOT inverter and the MFI housing cover into place and screw them together 11 Switch on the DC 24 V supply voltage for the MFI INTERBUS interface and the MOVIMOT inverter The UL and RD LEDs of the MFI should now light up and the red SYS F LED should go out If this is not the case use the LED states to lo cate any wiring or setting errors The LED statuses are described in chapter Mean ing of the LED display see page 107 12 Project the MFI INTERBUS interface in the INTERBUS master according to chapter Configuring projecting the INTERBUS master see page 101 Manual InterBus Interfaces Field Distributors 99 9 ago Startup with MFI INTERBUS Interface Fibre Optic Cable DIP
91. Sensor supply Rated current Internal voltage drop DC 24 V to EN 61131 2 interference voltage proof and short circuit proof gt 500 mA max 1 V Binary outputs actuators Signal level PLC compatible to EN 61131 2 interference voltage proof and short circuit proof D 20 V 1 224 V Rated current 500 mA Leakage current max 0 2 mA Internal voltage drop max 1 V Line length RS 485 30 m between MQI and MOVIMOT if installed separately Ambient temperature 25 C 60 C Storage temperature 25 C 85 C Degree of protection IP65 installed on MFZ connection module all plug connections sealed Programming data INTERBUS interface Remote bus and installation remote bus Protocol mode Two conductor asynchronous protocol 500 kbaud ID Codes O3gec 03554 Digital module with input and output data 227 dec E3hex DRIVECOM 1 PCP word 224gec EOhex DRIVECOM 2 PCP words 225gec Elhex DRIVECOM 4 PCP words Depending on the DIP switch setting Length code 1nex to Ane Depending on DIP switch setting Register length on the bus 1 10 words depending on DIP switch setting Parameter channel PCP 0 1 20r 4 words depending on the DIP switch setting Send telegram length PCP 243 Receive telegram length PCP 243 Supported services PCP Read Write Get OV Data on remote bus interface Cable length between 2
92. TERBUS field distributor 22 INTERBUS interface 17 Unit structure MFZ connection module 16 MF MM Z 7 MQ MM Z 7 field distributors20 MF MM Z 8 MQ MM Z 8 field distributors21 MF Z 3 MQ Z 3 field distributors 18 MF Z 6 MQ Z 6 field distributors 19 USBATA EL cone eoo ee ert a OE 80 164 UWS21B mme tensa 80 164 V Valid components 6 Ww Wiring Check iir treten 43 Wiring diagram Incremental encoder EI76 73 74 Incremental encoder ES16 71 NV26 proximity sensor 69 189 SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE K Y Driving the world With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomo
93. US interfaces not only make it possible to control MOVIMOT AC motors but also permit connection of sensors actuators to 4 digital input terminals and 2 digital output terminals An additional I O word is added to the INTERBUS protocol following the process data for MOVIMOT The extra digital inputs and outputs of the MFI are mapped in this I O word The coding of the process data takes place according to the uniform MOVILINK profile for SEW drive inverters section MOVILINK unit profile see page 155 8 1 1 Maximum INTERBUS configuration 3 PD DI DO Master PO STE PO1 PO2 PO3 DO PH PI2 PI3 DI MOVIMOT MF i PI NE EE 1381875851 PO Process output data PI Process input data PO1 PO2 PO3 Control word Speed 96 Ramp Digital outputs PI1 status word 1 PI2 Output current PI3 status word 2 DI Digital inputs Manual InterBus Interfaces Field Distributors Function of the MFI INTERBUS Interface Copper Line 8 Structure of the MFI input output word 8 2 Structure of the MFI input output word The following illustration shows the terminal information on the individual bits of the input and output word All reserved bits can be masked out by the process data description in the INTERBUS CMD tool so that the memory area of the controller is not restricted un necessarily
94. Usethe 4 key or the V key to select the required language Confirm the setting by using the key The basic display is now shown in your chosen language 341888523 Manual InterBus Interfaces Field Distributors 149 14 SS e Operator Terminals a DBG keypad 14 2 5 Monitor mode Activation Connect the DBG keypad to the diagnostic interface of the fieldbus interface The unit designation of the connected MOVIMOT drive is displayed for a few seconds The DBG then switches to monitor mode fog MONT ONITOR um PIl PIS PIS Da 0000 0000 0000 Status Fault Y MANUAL OPERATION MONITOR O OR PASS POI PO2 PO3 DBG DELIVERY CON Vm 0000 0000 0000 UNIT SETTINGS Oms n Fault 1213961995 If you are in a different mode and would like to go to the monitor mode proceed as fol lows Use the key to call up the context menu Use the arrow keys 4 or V to select the menu item MONITOR in the context menu Confirm your entry using the key The keypad is now in monitor mode In monitor mode the process output data PO and process input data PI are displayed in 2 separate menus The PO data window is always displayed from the context menu Press the 4 key to switch from the PO data window to the PI data window To return to the PO data window press the key To go ba
95. ameter channel to address the MQI parameters Index 8297 Object code 7 simple variable Data type index 10 octet string Length 4 Local address Password Access groups Access rights READ ALL Name 16 B Extension length Manual InterBus Interfaces Field Distributors 127 128 Function of the MQI INTERBUS Interfaces Copper Line PCP interface Acyclic MOVILINK parameter channel The Acyclic MOVILINK parameter channel object is 8 bytes long and contains the MOVILINK parameter channel This object can be used for acyclic parameter access to the MQI Thus the MQI processes the service that has been coded in the parameter channel with each WRITE service on this object The handshake bit is not evaluated The following table shows the structure of the Acyclic MOVILINK parameter channel object Octet 0 1 2 3 4 5 6 7 Meaning Manage Reserve Index Index low MSB Data Data LSB data ment d high data Comment Manage Reserve Parameter list 4 byte data ment 2 different operations are involved when setting the drive inverter parameters via the acyclic MOVILINK9 parameter channel Parameter channel performs a WRITE service Parameter channel performs a READ service Parameter channel performs a WRITE service When a WRITE type service is executed via the acyclic parameter channel e g WRITE PARAMETER or WR
96. as signed as follows in the process data description Process output data from INTERBUS master to MFI OUT MFI PO 1 3 MFI DO Address P132 136 Address P100 Process input data from MFI to INTERBUS master IN MFI PI 1 3 MFI DI Address P132 136 Address P100 You can now analyze the MFI process data as follows using the MONI operating mode Meaning Process data Setting of the diagnostics display name MONI Monitor operating mode Direction Assignment Control word 1 for MOVIMOT MFI PO1 OUT P132 Speed setpoint 96 for MOVIMOT MFI PO2 OUT P134 Ramp ms for MOVIMOT MFI PO3 OUT P136 Status of MFI binary outputs MFI DO OUT P100 Status word 1 for MOVIMOT MFI PI1 IN P132 Apparent current actual value of MFI PI2 IN P134 MOVIMOT Status word 2 for MOVIMOT MFI PI3 IN P136 Status of MFI binary inputs MFI DI IN P100 Manual InterBus Interfaces Field Distributors Startup with MQI INTERBUS Interface Copper Line Startup procedure 11 Startup with MQI INTERBUS Interface Copper Line 11 1 Startup procedure TIP This chapter describes the startup procedure for MOVIMOT MM D and C in Easy mode For information on the startup of MOVIMOT MM D in Expert mode refer to the MOVIMOT MM D with DRS DRE DRP Series AC Motors operating instructions DANGER Before removing fitting the MOVIMOTS inverter you must disconnect
97. ath the cable gland on the module cover GND RS RS 5V 1194294027 The diagnostics interface can be connected to a PC using one of the following options USB11A with USB interface part number 0 824 831 1 UWS21B with serial interface RS 232 part number 1 820 456 2 USB11A USB RJ10 PC MOVITOOLS UWS21B v xi RJ10 RS 232 TEM 1195112331 Scope of delivery Interface adapter Cable with RJ10 plug connector Interface cable USB USB11A or RS 232 UWS21B Manual InterBus Interfaces Field Distributors Service Bus diagnostics with MOVITOOLS Relevant diagnostics parameters The MOVITOOLS Shell software enables diagnostics for MOVIMOT drives via the di agnostic interface of the MF fieldbus interfaces Display values The MOVIMOT drive returns the output current as process value 00 process values Menu no Parameter name Index Meaning Implementation 004 Output current IN 8321 MOVIMOT output current Display values The MOVIMOT status is interpreted and shown in the status display 01 status display s Menu no Parameter name Index Meaning Implementation 010 Inverter status 8310 MOVIMOT inverter status 011 Operating state 8310 MOVIMOT operating state 012 Error status 8310 MOVIMOT error status Display values Th
98. ation link e Check the electrical connection between MFI and between MFI and MOVIMOT terminals RS and RS MOVIMOT is disrupted or Section Electrical Installation see page 36 and interrupted section Installation planning under EMC aspects see page 36 Maintenance switch on the Check setting of maintenance switch on field field distributor is set to distributor OFF The LED SYS F is generally deactivated in the PD configurations 0 PD DIDO and 0 PD DI because only the I O module function of the MFI is activated in this operating mode Manual InterBus Interfaces Field Distributors Be 94 8 4 8 4 1 8 4 2 Function of the MFI INTERBUS Interface Copper Line MFI system fault MOVIMOT fault MFI system fault MOVIMOT fault The communications link between MFI and the MOVIMOT inverter is interrupted if the MFI interface signals a system fault SYS F LED steady light This system error is re ported to the PLC as error code 914 4 by way of the status words of the process input data Since this system fault generally calls attention to cabling problems or a missing 24 V supply of the MOVIMOT inverter a RESET via control word is not possible As soon as the communication link is reestablished the error automat ically resets itself Check the electrical connection of MFI and MOVIMOT In the event of a system fault the process input data returns a fixed bit pattern as valid M
99. c cable polymer fiber 980 1 000 m Connection technology Fiber optic rugged line connector Cable length between 2 MFIs in the bus max 50 m depending on cable type Maximum number of MFIs on FO remote bus Dependent on INTERBUS master 64 configuration 3 PD DI DO 128 configuration 2 PD 1 Cable lengths 1 m are only permitted with the prefabricated IBS RL CONNECTION LK special cable bridge from Phoenix Contact Manual InterBus Interfaces Field Distributors 18 173 Technical Data Field distributors 18 18 4 Field distributors 18 4 1 MF Z 3 MQ Z 3 field distributors MF Z 3 MQ Z 3 Ambient temperature 25 C 60 C Storage temperature 25 C 85 C Degree of protection IP65 fieldbus interface and motor connection cable attached and fastened all plug connections sealed Interface PROFIBUS INTERBUS DeviceNet CANopen AS Interface Permitted motor cable length max 30 m with SEW hybrid cable type B If the motor cable cross section is smaller than the supply system lead cross section note the line fusing Weight about 1 3 kg 18 4 2 MF JZ 6 MQ Z 6 field distributors MF Z 6 MQ Z 6 Maintenance switch Load interrupter switch and line protection Type ABB MS 325 9 HK20 Switch activation black red triple lock Ambient temperature 25 C 55 C Storage temperature 25 C 85 C
100. ck the insulation of the wiring in accordance with applicable national standards Check the grounding Check insulation between the supply system cable and the DC 24 V cable Check the insulation between mains cable and communication cable Check the polarity of the DC 24 V cable Check the polarity of the communication line Check the mains phase sequence Ensure equipotential bonding between the fieldbus interfaces After the wiring check Connect and fasten all motor connections hybrid cable Connect and fasten all fieldbus interfaces Install and fasten all MOVIMOT inverters for MFZ 7 MFZ 8 only Install all connection box covers Cover any plug connections not in use Manual InterBus Interfaces Field Distributors 43 44 Electrical Installation Connection with INTERBUS copper line 6 3 Connection with INTERBUS copper line 6 3 1 INTERBUS interfaces Remote bus con nection The MFI MQI fieldbus interfaces can be operated on both the remote bus and the in stallation remote bus The principal distinguishing feature between these types of inter faces is the structure of the bus cable Standard remote bus cables consist of 2 core ca bles twisted together in three pairs for data transmission In addition to the data trans mission wires the installation remote bus may also carry the power supply for the MFI MQI and active sensors The typical remote bus connection for IP20 units involves a
101. ck to the context menu press the key or the key 150 Manual InterBus Interfaces Field Distributors Operator Terminals DBG keypad Display Process output data The process output data is displayed as follows MONITOR PO1 PO2 PO3 0000 0000 0000 Oms n 0 Fault PO1 Control word PO2 Speed PO3 Ramp The following is also displayed Ramp in ms Speed in 96 Fault number and fault text displayed in turn in case of a fault Process input data The process input data is displayed as follows MONITOR PII PI2 PI3 0000 0000 0000 Status FAULT e PI1 Status word 1 e PI2 Output current PI3 Status word 2 The following is also displayed The status in the status line of the PI window or The Fault number and fault text displayed in turn in case of a fault Manual InterBus Interfaces Field Distributors NS LT 1214829451 1214716171 14 151 14 ES Ca Operator Terminals a DBG keypad 14 2 6 Manual mode Activation Connect the DBG keypad to the diagnostic interface of the module The unit designation of the connected MOVIMOT drive is displayed for a few seconds The DBG then switches to monitor mode MANUAL OPERATION es MANUAL OPERATION MONITOR IN RAMP SPEEDS DBG DELIVERY CON AN 0 1000 0 UNIT SETTINGS m 121
102. connection box cover of the field distributor if installed and the fieldbus interface if installed must be screwed on The connector of the hybrid cable if installed must be connected and screwed on Important The maintenance switch of the field distributor if installed only disconnects the connected MOVIMOT drive or motor from the power supply system The terminals of the field distributor remain connected to the supply voltage even after the mainte nance switch is activated The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the supply system before correcting the error Caution Danger of burns The surface temperature of the MOVIMOT drive and of ex Manual InterBus Interfaces Field Distributors 11 12 Safety Notes Operation ternal options e g the heat sink of the braking resistor can exceed 60 C during oper ation Manual InterBus Interfaces Field Distributors Safety Notes 3 Supplementary safety notes for field distributors 3 10 Supplementary safety
103. ct installation of cable glands 36 Manual InterBus Interfaces Field Distributors Electrical Installation Installation planning considering EMC aspects Cable shield The cable shield must have good EMC characteristics high shield attenuation t must protect the cable mechanically and as a shield t must be connected with the unit s metal housing via EMC metal cable glands at the flat contact surface cable ends see the further notes in this chapter on selection and correct installation of cable glands Additional information is available in the SEW publication Drive Engineering Practical Implementation EMC in Drive Engineering 6 1 2 Sample connection between a MF MQ fieldbus interface and MOVIMOT If the MF MQ fieldbus interface and MOVIMOT are installed separately the RS 485 connection must be implemented as follows If the connection also carries the DC 24 V supply Use shielded lines Apply shielding to the housing of both units via EMC metal cable glands consult the other notes in this chapter on appropriate assembly of EMC metal cable glands as well Strand cores in pairs see the following illustration 1138904075 If the connection does not carry the DC 24 V supply If MOVIMOT is supplied with DC 24 V via a separate connection the RS 485 con nection must be carried out as follows Use shielded lines Apply shielding to the housing o
104. ction 0 2 mm 4 mm 0 08 mm 2 5 mm AWG Connection cross section AWG 24 AWG 10 AWG 28 AWG 12 Current carrying capacity 32 A max continuous current 12 A max continuous current The permitted tightening torque of the power terminals is 0 6 Nm 5 Ib in Manual InterBus Interfaces Field Distributors 6 Electrical Installation Installation instructions for fieldbus interfaces field distributors 6 2 4 Looping through the DC 24 V supply voltage in the MFZ 1 module terminal box Two M4 x 12 studs are located on the connection part of the DC 24 V supply These studs can be used for looping through the DC 24 V supply voltage 1140831499 The terminal studs have a current carrying capacity of 16 A The permitted tightening torque for the hex nuts of the terminal studs is 1 2 Nm 11 Ib in 20 6 2 5 Additional connection options with MFZ 6 MFZ 7 and MFZ 8 field distributors The connection part of the DC 24 V supply comprises a X29 terminal block with two M4 x 12 studs and a pluggable X40 terminal 2 HH X40 24V GND Safety Power PE 1 2 1141387787 The X29 terminal block can be used as an alternative to the X20 terminal section Unit Structure see page 14 for looping through the DC 24 V supply voltage Both studs are connected internally to the 24 V connection at terminal X20 Terminal assignment No
105. d Distributors 81 7 go Startup with MFI INTERBUS Interface Copper Line Startup procedure 1 Verify correct connection of the MOVIMOT and INTERBUS connection module MFZ11 MFZ13 MFZ16 MFZ17 or MFZ18 2 Set DIP switch S1 1 of the MOVIMOT inverter see corresponding MOVIMOT op erating instructions to ON address 1 EEN passais 3 4 5 6 7 8 1158400267 3 Unscrew the screw plug above the setpoint potentiometer f1 on the MOVIMOT in verter 4 Setthe maximum speed using setpoint potentiometer f1 1 2 3 4 5 6 7 8 9 10 fil 1158517259 1 Potentiometer setting 5 Make sure the screw plug of the setpoint potentiometer has a seal and screw it in TIP The degree of protection specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly Amissing or incorrectly installed screw plug can cause damage to the MOVIMOT inverter 6 Set minimum frequency fmin with switch f2 Function Setting Detent setting 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40 Hz 82 Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Copper Line go 7 f the ramp time is not specified via fieldbus 2 PD set the ramp time at switch t1 of the MOVIMOT inv
106. d distributors The following figure shows the mounting dimensions for Z 6 field distributors 1138795019 32 Manual InterBus Interfaces Field Distributors Mechanical Installation Field distributors 5 4 3 Installation of MF MM Z 7 MQ MM Z 7 field distributors The following figure shows the mounting dimensions for Z 7 field distributors 1138831499 Manual InterBus Interfaces Field Distributors 33 34 5 4 4 Mechanical Installation Field distributors Installation of MF MM Z 8 MQ MM Z 8 field distributors Size 1 The following figure shows the mounting dimensions for Z 8 field distributors size 1 1138843147 Manual InterBus Interfaces Field Distributors Mechanical Installation Field distributors 5 4 5 Installation of MF MM Z 8 MQ MM Z 8 field distributors Size 2 The following figure shows the mounting dimensions for Z 8 field distributors size 2 1138856203 Manual InterBus Interfaces Field Distributors 35 6 Electrical Installation Installation planning considering EMC aspects 6 Electrical Installation 6 1 Installation planning considering EMC aspects 6 1 1 Notes on arranging and routing installation components Successful installation of decentralized drives depends on selecting the correct cables providing correct grounding and a
107. data displays information on MOVIMOT and the MF fieldbus interface 07 unit data Menu no Parameter name Index Meaning Implementation 070 Unit type 8301 Unit type MOVIMOT 072 Option 1 8362 Unit type option 1 MF type 074 Firmware option 1 8364 Firmware part number MF 076 Firmware basic unit 8300 Firmware part number MOVIMOT Display values This menu item represents all fieldbus data 09 bus diagnostics z Menu no Parameter name Index Meaning Implementation 090 PD configuration 8451 Set PD configuration for MOVIMOT 091 Fieldbus type 8452 Fieldbus type of MF 092 Fieldbus baud rate 8453 Baud rate of MF 093 Fieldbus address 8454 Fieldbus address of MF DIP switches 094 PO1 setpoint hex 8455 PO1 setpoint from fieldbus master to MOVIMOT 095 PO2 setpoint hex 8456 PO2 setpoint from fieldbus master to MOVIMOT 096 PO3 setpoint hex 8457 PO3 setpoint from fieldbus master to MOVIMOT 097 PI1 actual value hex 8458 PI1 actual value from MOVIMOT to fieldbus master 098 PI2 actual value hex 8459 PI2 actual value from MOVIMOT to fieldbus master 099 PI3 actual value hex 8460 P13 actual value from MOVIMOT to fieldbus master 166 Manual InterBus Interfaces Field Distributors Service Bus diagnostics with MOVITOOLS Fieldbus monitor in MOVITOOLS The fieldbus monitor in MOVITOOLS makes for user friendly control and visualization of cyclical MOVIMOT process data F
108. dbus interfaces field distributors and MOVIMOT MM D inverters SEW EURODRIVE does not assume liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for de fects is excluded 25 Copyright 2008 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized duplication modification distribution and use of this document in whole or in part Manual InterBus Interfaces Field Distributors Safety Notes General 3 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instruc tions and manual carefully and understood them If you are unclear about any of the in formation in this documentation please contact SEW EURODRIVE 3 1 General Never install or start up damaged products Submit a complaint to the shipping company immediately in the event of damage During operation MOVIMOT drives can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use as well as incorrect installation or operation may result in
109. drive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1
110. e 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management Reserved Index high indexiow MSBdss Data Data LSB data Parameter list 4 byte data 12 3 5 Management of the parameter channel The entire parameterization sequence is coordinated with byte 0 management This byte provides important service parameters such as service identifier data length ver sion and status of the service performed The following figure shows that bits 0 1 2 and 3 contain the service identifier and define which service is performed Bit 4 and bit 5 specify the data length in bytes for the write service it should be set to 4 bytes for all SEW parameters MSB Byte 0 Management LSB bt eod fa ei etn es n CTI I Semice 0000 No service 0001 Read parameter 0010 Write parameter 0011 Write parameter volatile 0100 Read minimum 0101 Read maximum 0110 Read default 0111 Read scale 1000 Read attribute Data length 00 1 byte 01 2 bytes 10 3 bytes 11 4 bytes must be set Handshake bit Must be changed in cyclical transfer with every new job Status bit 0 No error during execution of service 1 Error during execution of service Bit 6 is used as an acknowledgment between the controller and the MQI It triggers the implementation of the transmitted service in the MQI 130 Manual InterBus Interfaces Field Distributors Function of the MQI INTERBUS Interfaces Copper Line 12 PCP interface 12
111. e com tr sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http
112. e communication software of the fieldbus interface in the event of an error in communication The error can be identified more precisely using the elements Error code and Additional code The Error code element provides a means of identifying the cause of the error within the Error class more precisely It is generated by the communication software of the MQI in the event of an error in communication For Error class 8 Other error only Error code 0 Other error code is defined In this case detailed identification is made using the additional code Manual InterBus Interfaces Field Distributors Function of the MQI INTERBUS Interfaces Copper Line Return codes of the parameterization 12 4 3 Additional code The Additional code contains SEW specific Return codes for incorrect parameter setting of the MQI They are returned to the master under Error class 8 other error The fol lowing table shows all coding possibilities for the Additional code Error class 8 Other error Additional code Additional code Meaning high hex low hex 00 00 No error 00 10 Invalid parameter list 00 11 Function parameter not implemented 00 12 Read access only 00 13 Parameter lock is active 00 14 Factory setting is active 00 15 Value for parameter too large 00 16 Value for parameter too small 00 17 Required option card missing for this functi
113. e digital inputs of the MF fieldbus interfaces are shown as optional inputs of the 04 Binary input MOVIMOT drive Since these inputs do not have a direct effect on the MOVIMOT option drive the terminal assignment is set to No function Menu no Parameter name Index Meaning Implementation 040 Binary inputs DI10 8340 Status of MF binary inputs DIO 041 Binary inputs DI11 8341 Status of MF binary inputs DI1 042 Binary inputs DI12 8342 Status of MF binary inputs DI2 043 Binary inputs DI13 8343 Status of MF binary inputs DI3 044 Binary inputs DI14 8344 Status of MF binary inputs D14 045 Binary inputs DI15 8345 Status of MF binary inputs DI5 048 Binary inputs DI10 DI17 8348 State of all binary inputs Display values The digital outputs of the MF fieldbus interfaces are shown as optional outputs of the 06 Binary output MOVIMOT drive Since these outputs do not have a direct effect on the MOVIMOT option drive the terminal assignment is set to No function Menu no Parameter name Index Meaning Implementation 060 Binary outputs DO10 8352 Status of MF binary outputs DOO 061 Binary outputs DO11 8353 Status of MF binary outputs DO 068 Ld DO10 8360 Status of MF binary outputs DOO and DO1 o Manual InterBus Interfaces Field Distributors 165 Service Bus diagnostics with MOVITOOLS Display values The unit
114. e fault number and fault text are displayed alternatively changing every 2 s in the status bar of the error window Press the key to close the error window and reset the er ror 154 Manual InterBus Interfaces Field Distributors DER MOVILINK Unit Profile gt 15 Coding of the process data lt 2 15 MOVILINK Unit Profile 15 1 Coding of the process data The same process data information is used for control and setpoint selection in all field bus systems The process data is coded according to the standard MOVILINK9 profile for SEW drive inverters The following variants are available for MOVIMOT inverters 2 process data words 2 PD 3 process data words 3 PD Master Ir FT pe po pe po n PO gt MOVIMOT PO1 PO2 f POS LES M PI PI2 PI3 Pl 1191917323 PO Process output data PI Process input data PO1 Control word PI1 Status word 1 PO2 Speed 96 PI2 Output current PO3 Ramp PI3 Status word 2 15 1 1 2 process data words For controlling the MOVIMOT inverter via 2 process data words the higher level con troller sends the process output data Control word and Speed to the MOVIMOT The MOVIMOTS inverter sends the process input data Status word 1 and Output cur rent to the higher level controller 15 1 2 3 process data words When control uses 3 process data words the ramp is sent as the additional proce
115. e services are processed simply by send ing a WRITE MOVILINK parameter channel once and the confirmation can take place by evaluating the WRITE CONFIRMATION The following table shows the exe cution of write services via the variable data channel Controller master MQI slave Initiate the execution of the service coded in the parameter channel with WRITE to the Variable data chan nel object WRITE 8288 variable data channel Confirmation OK Error code The WRITE service coded in the parameter channel is executed and the confirmation is returned immediately as response 124 Manual InterBus Interfaces Field Distributors Function of the MQI INTERBUS Interfaces Copper Line 12 PCP interface Variable data channel performs a READ type service To read a parameter via the data channel a PCP WRITE service must be executed first The PCP WRITE service specifies where the data of the MQI is available A read service must be executed on the variable data channel so that this data can reach the master Consequently to execute the read services via the variable data channel you always have to execute PCP WRITE and then PCP READ The following table shows the exe cution of read services via the variable data channel Controller master MQI slave 1 Initiate the execution of the service coded in the parameter channel with WRITE
116. ection technology Five cage clamp terminals each for incoming and outgoing bus cables Shielding via EMC metal cable glands Binary inputs sensors Signal level PLC compatible according to EN 61131 2 digital inputs type 1 Ri 3 0 KQ Sampling interval about 5 ms 15 V 30 V 1 contact closed 3 V 5 V 0 contact open Sensor supply Rated current Internal voltage drop DC 24 V to EN 61131 2 interference voltage proof and short circuit proof 2 500 mA max 1 V Binary outputs actuators Signal level PLC compatible to EN 61131 2 interference voltage proof and short circuit proof o 20 V 1 224 V Rated current 500 mA Leakage current max 0 2 mA Internal voltage drop max 1 V Line length RS 485 30 m between MFI and MOVIMOTS if installed separately Ambient temperature 25 C 60 C Storage temperature 25 C 85 C Degree of protection IP65 installed on MFZ connection module all plug connections sealed Programming data INTERBUS interface Remote bus and installation remote bus Protocol mode Two conductor asynchronous protocol 500 kbaud ID code O3hex O3gec Digital module with input and output data Length code 2hex 3hex hex depending on the DIP switch setting Register length on the bus 2 3 or 4 words depending on DIP switch setting Parameter channel PCP 0 words Data on remote bus inte
117. ector terminals 32 6xl connection via plug connector terminals 23 4x1 2xO FO rugged line only for INTERBUS 33 26xl FO rugged line only for INTERBUS MFI INTERBUS MQI INTERBUS with integrated minicontroller MFP PROFIBUS MQP PROFIBUS with integrated minicontroller MFD DeviceNet MQD DeviceNet with integrated minicontroller MFO CANopen MFK AS Interface 17 4 Unit Design Field distributors 43 Field distributors 4 3 4 MF Z 3 MQ Z 3 field distributors 1 2 3 4 5 6 7 8 9 10 18 2 1136195979 For DeviceNet and CANopen Micro style connector M12 connector X11 For AS Interface AS interface M12 connector X11 2xM20x 1 5 2xM25x1 5 2 x M16 x 1 5 scope of delivery includes two EMC cable glands Terminals for fieldbus connection X20 Terminals for 24 V connection X21 Terminals for power supply and PE connection X1 Equipotential bonding connection Hybrid cable connection connection to MOVIMOT X9 Manual InterBus Interfaces Field Distributors Unit Design 4 Field distributors 4 3 2 MF JZ 6 MQ Z 6 field distributors 1 2 3 4 5 6 7 8 9 4 5 6 7 8 3 9 SN 9 N S 9 v COKE A pant TOOK XX D NC 1136203659 6 x M20 x 1 5 scope of delivery includes two EMC cable glands For DeviceNet and CANopen Micr
118. em Dangerous voltages may still be present for up to one minute after disconnec tion from the power supply Severe or fatal injuries from electric shock Disconnect the MOVIMOT inverter from the power supply and prevent it from unintentional re connection Then wait for at least 1 minute A WARNING The surfaces of MOVIMOT inverters and external options e g braking resistors es pecially the heat sinks can become very hot during operation Danger of burns Do not touch the MOVIMOT drive and external options until they have cooled down sufficiently TIPS Switch off the DC 24 V supply before removing mounting the housing cover MFI n addition observe the notes in chapter Field distributors supplementary startup information see page 138 se e BH TIPS Remove paint protection cap from the status LED before startup Remove paint protection film from the nameplates before startup Check that all protective covers are installed correctly Observe a minimum switch off time of 2 seconds for the mains contactor K11 Manual InterBus Interfaces Field Distributors 97 9 go Startup with MFI INTERBUS Interface Fibre Optic Cable Startup procedure 1 Verify correct connection of the MOVIMOT and INTERBUS connection module MFZ11 MFZ13 MFZ16 MFZ17 or MFZ18 2 Set DIP switch S1 1 of the MOVIMOT inverter see corresponding MOVIMOT o
119. er Additional functions 144 Factory setting 143 Integrated in the field distributor 143 Internal wiring sessseseeeee 140 142 MOVITOOLSQ tete taa 163 Diagnostics parameters 165 Fieldbus monitor 167 187 188 Index MQI interface copper line Control ss i e eel 121 Default program see 120 Error States s ue eV 137 EUnctlon uiuit mee tertio tet 120 LED displays aite dre 135 Parameter channel 130 POP interface pai ira rara Rie 121 Peripheral fault 134 Retu trn codes iran hnnc g sn 132 MQ parameter list 161 MQ MM Z 7 field distributors Unit structure irpirisa nie 20 MQ MM Z 8 field distributors Unit istr ctlre iue ers 21 MQ Z 3 field distributors Unit StF cttre aee iet erit 18 MQ Z 6 field distributors Unit structure one etes 19 N NVDO uiti en mail dre 68 Oo Operating instructions Use inrer nent dna e EIS 7 Operation MFG11A keypad 146 Safety Notes 11 Other applicable documentation 10 P Paint protection cap sssss 81 97 113 Paint protection film 81 97 113 Parameter channel MQI interface copper line 130 Parameters e e aedes 161 PC Connections names ane tt 80
120. erning rugged line connection technology from Phoenix Contact om ro lE E FH ow w One o CJ O Os 1362939531 Cable lengths lt 1 m TIP Cable lengths 1 m are only permitted with the pre fabricated IBS RL CONNECTION LK special cable bridge from Phoenix Contact Observe the project planning and installation guidelines for the rugged line connection technology by Phoenix Contact Manual InterBus Interfaces Field Distributors Electrical Installation 6 Connecting INTERBUS with fiber optic cable 6 4 5 Sample topology of an INTERBUS design with rugged line connection INTERBUS interface component Remote bus Blind connector MFI 3 E 9i 2 0 g 8 9 gt o a c O0 E ali e 9 5 e x E Bus segment max 400 m in copper m IS Remote bus max 12 8 km in copper and polymerer fibre Remote Remote bus connector 1362981259 TIP The maximum distance between two remote bus nodes connected via fibre optic ca bles with fixed polymer fibers is 50 m With flexible polymer fibers the maximum dis tance is 35 m Manual InterBus Interfaces Field Distributors 61 62 Electrical Installation Connecting INTERBUS with fiber optic cable 6 4 6 Connecting the MFZ11 connection module to MOVIMOT with MFI23 MFI33 INTERBUS inter face
121. erter The ramp times are based on a setpoint step change of Startup procedure 50 Hz NEN Function Setting D Detent setting 0 1 2 3 4 5 6 7 8 9 10 E Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 8 Check to see if requested direction of rotation has been enabled on MOVIMOTS Terminal R Terminal L Meaning Activated Activated Both directions of rotation are enabled BMCC N ao ER Activated Not activated Only CW operation enabled Pre selected setpoints for CCW rotation result in standstill of cC C drive gt a a a pa Not activated Activated Only CCW operation enabled Pre selected setpoints for CW rotation result in standstill of c drive gt e Not activated Not activated Unit is blocked or drive brought to a stop Bcc N oy 9 Set the MFI DIP switch as described in chapter DIP switch setting see page 84 10 Put the MOVIMOT inverter and the MFI housing cover into place and screw them together 11 Switch on the DC 24 V supply voltage for the MFI INTERBUS interface and the MOVIMOT inverter The UL and RD LEDs of the MFI should now light up and the red SYS F LED should go out If this is not the case you can localize potential wiring or setting errors via the LED statuses as described
122. estions or if you require further informa tion 2 2 Structure of the safety notes The safety notes in these operating instructions are structured as follows Symbol SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the hazard gt Symbol Signal word Meaning Consequences if disre garded Example f DANGER Imminent danger Severe or fatal injuries IN WARNING Possible hazardous situation Severe or fatal injuries General danger T CAUTION Possible hazardous situation Minor injuries Specific danger e g electric shock NOTICE Potential damage to property Damage to the drive system or its environ ment TIP Useful information or tip Simplifies handling of the drive system Manual InterBus Interfaces Field Distributors General Information Rights to claim under limited warranty 2 3 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions and this man ual Consequently read the operating instructions and this manual before you start working with the unit 2 4 Exclusion of liability It is essential that you observe the operating instructions to ensure safe operation and to achieve the specified product characteristics and performance features of the fiel
123. etailed process data description of the MFI This example uses the same separation of process data for MOVIMOT and DI DO as example 2 Each process data word is however described individually This setup sig nificantly increases the clarity The process data can be accessed in the same way as in example 2 Station name ID ST Process data y o Lengt Byte Bit Assign No name h ment MOVIMOT MFI 3 1 0 MFI 21 IN 64 0 0 MOVIMOT MFI 3 1 0 MFI PI1 16 0 0 P132 MOVIMOT MFI 3 1 0 MFI PI2 16 2 0 P134 MOVIMOT MFI 3 1 0 MFI PI3 16 4 0 P136 MOVIMOT MFI 3 1 0 MFI DI 16 7 0 P100 MOVIMOT MFI 3 1 0 MFI 21 OUT O 64 0 0 MOVIMOT MFI 3 10 MFI PO1 O 16 0 0 P132 MOVIMOT MFI 3 1 0 MFI PO2 O 16 2 0 P134 MOVIMOT MFI 3 1 0 MFI PO3 O 16 4 0 P136 MOVIMOT MFI 3 10 MFI DO O 16 7 0 P100 7 4 A Program in control Refer to chapter Sample program in connection with Simatic S7 and fieldbus see page 159 for a sample program to control MOVIMOT via INTERBUS This example has been adjusted to the configuration mentioned above Manual InterBus Interfaces Field Distributors 7 89 8 90 C xD Function of the MFI INTERBUS Interface Copper Line Process data and sensor actuator processing 8 Function of the MFI INTERBUS Interface Copper Line 8 1 Process data and sensor actuator processing MFI INTERB
124. f both units via EMC metal cable glands consult the other notes in this chapter on selection and appropriate assembly of cable glands as well The GND reference potential must be provided for the RS 485 interface Strand the cores see the following illustration 1138973579 Manual InterBus Interfaces Field Distributors 37 38 6 2 6 2 1 Electrical Installation Installation instructions for fieldbus interfaces field distributors Installation instructions for fieldbus interfaces field distributors Connecting supply system leads The rated voltage and frequency of the MOVIMOT inverter must correspond to the data for the supply system Select the cable cross section according to the input current liine for rated power see Technical Data Install line fuses at the beginning of the supply system line behind the supply bus junction Use D DO NH fuses or circuit breakers Select the fuse size according to the cable cross section Do not use a conventional earth leakage circuit breaker as a protective device Universal current sensitive earth leakage circuit breakers type B are permitted as a protective device During normal operation of MOVIMOT drives earth leakage currents 3 5 mA can occur In accordance with EN 50178 a second PE connection at least with the same cross section as the supply system lead is required parallel to the protective earth via separate points of connection Lea
125. f the MFG11A keypad The MFG11A keypad is connected to any MFZ connection module instead of a fieldbus interface 1187159051 Manual InterBus Interfaces Field Distributors Electrical Installation Keypad connection 6 10 2 Connection of the DBG keypad The DBG60B keypad is connected directly to the diagnostic interface of the MF MQ fieldbus interface You can also connect the keypad via a 5 m extension cable DKG60B option DBG60B 1188441227 Manual InterBus Interfaces Field Distributors 79 80 Electrical Installation PC connection 6 11 PC connection The diagnostic interface can be connected to a PC using one of the following options USB11A with USB interface part number 0 824 831 1 or e UWS21B with serial interface RS 232 part number 1 820 456 2 USB RJ10 PC MOVITOOLS UWS21B E RJ10 RS 232 o 1195112331 Scope of delivery Interface adapter Cable with RJ10 plug connector Interface cable USB USB11A or RS 232 UWS21B Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Copper Line Startup procedure 7 Startup with MFI INTERBUS Interface Copper Line 7 1 Startup procedure TIP This chapter describes the startup procedure for MOVIMOT MM D and C in Easy mode For information on the startup of MOVIMOT MM D in Expert mode refer to the MOVIM
126. fer was cancelled either Check the DIP switch setting on the because the initialization of SUPI 3 failed MFI for validity or the MFI is defective This fault code will also be displayed when selecting a reserved DIP switch setting PF TEN OBB4 Fault history of the last ten periphery Check the wiring and shielding of the faults PF The MFI signals a periphery MFI Check the VS2 Switch on the fault when a microprocessor reset has MFI If the problem occurs repeatedly been carried out due to EMC problems or replace the MFI electronics or consult defective hardware or VS2 is below the SEW EURODRIVE permitted voltage range Additional diagnostic messages are available in the description of your INTERBUS mas ter module Manual InterBus Interfaces Field Distributors 10 111 10 Eg Function of the MFI INTERBUS Interface Fibre Optic Cable Process data monitoring 10 7 Process data monitoring When the INTERBUS is in RUN mode you can analyze the process data exchange be tween the master module and the MFI using the status and diagnostic display of the master module in monitor mode MONI This is a simple mechanism to analyze which setpoints and actual values are to be exchanged between master and MFI The follow ing example demonstrates the use of this monitoring function 10 7 1 Example for process data monitoring 112 The MFI is operated with the 3 PD DI DO configuration The addresses were
127. figured list Communication relations of the INTERBUS in terface module with the list for MQI Any attempt to re establish an already existing com munication link generally results in an abort The communication link is then dropped which means the Initiate PCP service has to be run for a third time to re establish the communication connection Terminating the communication link with ABORT The ABORT PCP service terminates an existing communication link between the IN TERBUS interface module and MQI ABORT is an unconfirmed PCP service that can be triggered either from the INTERBUS interface module or from MQI Reading parameter values with READ The READ PCP service is used to grant the INTERBUS interface module read access to all communication objects parameters of the MQI or to a connected drive inverter A detailed list of all MQI parameters as well as their coding is available in chapter Pa rameters see page 161 Writing parameter values with WRITE The WRITE PCP service is used to grant the INTERBUS interface module write access to all parameters of the MOI or to a connected drive inverter If a parameter is accessed incorrectly e g written value is too high the MQI generates a WRITE ERROR RE SPONSE with exact information on the cause of the error Manual InterBus Interfaces Field Distributors Function of the MQI INTERBUS Interfaces Copper Line 12 PCP interface 12 3 3 Parameters in the object list
128. ging effects when de energized This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set ac cording to the following overview After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with mainte nance The following stages are recommended AC 400 500 V units Stage 1 AC 0 V to AC 350 V within a few seconds Stage 2 AC 350 V for 15 minutes Stage 3 AC 420 V for 15 minutes Stage 4 AC 500 V for 1 hour 17 4 Disposal This product consists of ron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations 170 Manual InterBus Interfaces Field Distributors MFI21 MFI22 MFI32 INTERBUS interface copper line Technical Data 18 Technical Data 18 1 MFI21 MFI22 MFI32 INTERBUS interface copper line MFI electrical specification MFI electronics power supply V 24V 25 lg lt 150 mA Electrical isolation Floating INTERBUS connection Between logic and 24 V supply voltage Between logic and peripherals MOVIMOT via opto coupler Bus conn
129. gnment No MOVIMOT MFI 3 1 0 MFI 21 IN 64 0 0 P132 MOVIMOT MFI 3 1 0 MFI21 OUT O 64 0 0 P132 The following figure shows the representation of the process data in the address area of the INTERBUS master module 1 2 3 PO gt MOVIMOT MFI PO2 PO3 DO DO Word pee lt _____ Pl PI2 PI3 DI 1 INTERBUS master address 2 range 3 Output addresses Input addresses PO PO1 PO2 PO3 DO Process output data Control word Speed Ramp Digital outputs DI Word EE PI PI1 PI2 PI3 DI You can now access the process data in the control as follows T PW 132 T PW 134 T PW 136 L PW 132 L PW 134 L PW 136 Writing to PO1 3 Reading of PI1 3 Setting the outputs Reading the inputs Manual InterBus Interfaces Field Distributors T PW 138 L PW 138 1381688075 Process input data status word 1 Output current status word 2 Digital inputs 87 7 go Startup with MFI INTERBUS Interface Copper Line Creating the process data description 7 4 2 Example 2 Separation and optimization of process data for MOVIMOT and DI DO It is much more efficient to separate the MOVIMOT process data and the I O data of the digital inputs and outputs that should be located in the bit addressable area of the controller The following table shows how
130. hardware defect the devices are inhibited The exact fault responses and remedial measures are listed in the section Fault table for fieldbus interfaces see page 169 A hardware defect causes fault 91 to be displayed in the process input data in status word 1 of all MOVIMOT units The SYS F LED on the MQI module flashes regularly The exact fault code can be displayed via the diagnostics interface in MOVITOOLS in the MQI status The error code can be read and processed in the IPOS program with the command GETSYS Manual InterBus Interfaces Field Distributors 137 13 Supplementary Field Distributor Startup Information MF Z 6 MQ Z 6 field distributors 13 Supplementary Field Distributor Startup Information Depending on the fieldbus interface startup is performed according to sections Startup with MFI INTERBUS Interface copper Line see page 81 Startup with MFI INTERBUS interface fiber optic cable see page 97 Startup with MQI INTERBUS Interface copper Line see page 113 In addition please observe the following notes about the startup of field distributors 13 1 MF Z 6 MQ Z 6 field distributors 13 1 4 Maintenance switch The maintenance line protection switch of the Z 6 field distributor protects the hybrid cable against overload and switches the following MOVIMOT components Power supply and
131. he execution of read services via the acyclic MOVILINK9 parameter channel Controller master MQI slave 1 Initiate the service coded in the parameter channel by means of a WRITE to the Acyclic MOVILINK9 parameter channel object WRITE 8299 parameter channel OK E 2 READ Cyclic MOVILINK parameter channel and evaluation of the confirmation in the parameter chan nel READ 8299 parameter channel Data parameter channel with result 1 Receipt is confirmed immediately parameter channel is evaluated and requested service is executed 2 Confirmation is entered into parameter channel and can be evaluated via READ ac cess in the master The acyclical MOVILINK9 parameter channel is handled locally on the MQI and is de fined according to the following table Index 8299 Object code 7 simple variable Data type index 10 octet string Length 8 Local address Password Access groups Access rights READ ALL WRITE ALL Name 16 Extension length Manual InterBus Interfaces Field Distributors 129 Function of the MQI INTERBUS Interfaces Copper Line PCP interface 12 12 3 4 Structure of the parameter channel The following table shows the structure of the parameter channel It is made up of a management byte an index word a reserved byte and 4 data bytes Byte 0 Byte 1 Byt
132. he process data description Process output data from INTERBUS master to MFI OUT MFI PO 1 3 Address P132 136 MFI DO Address P100 Process input data from MFI to INTERBUS master IN MFI PI 1 3 Address P132 136 MFI DI Address P100 You can now analyze the MFI process data as follows using the MONI operating mode Meaning Process Data Setting of the diagnostics display Name MONI Monitor operating mode Direction Assignment Control word 1 for MOVIMOT MFI PO1 OUT P132 Speed setpoint for MOVIMOT MFI PO2 OUT P134 Ramp ms for MOVIMOT MFI PO3 OUT P136 Status of MFI binary outputs MFI DO OUT P100 Status word 1 for MOVIMOT MFI PI1 IN P132 Apparent current actual value of MFI PI2 IN P134 MOVIMOT Status word 2 for MOVIMOT MFI PI3 IN P136 Status of MFI binary inputs MFI DI IN P100 Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Fibre Optic Cable Startup procedure 9 Startup with MFI INTERBUS Interface Fibre Optic Cable 9 1 Startup procedure TIP This chapter describes the startup procedure for MOVIMOT MM D and C in Easy mode For information on the startup of MOVIMOT MM D in Expert mode refer to the MOVIMOT MM D with DRS DRE DRP Series AC Motors operating instructions DANGER Before removing fitting the MOVIMOTS inverter you must disconnect it from the supply syst
133. his process data length is used both for the 3 PD and the 2 PD DI DO con figuration The MFI appears as a digital I O module type DIO after the loading procedure is com plete Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Copper Line go 7 Creating the process data description 7 4 Creating the process data description The CMD tool usually provides a default description for all MFI process data You can use a start address for the input and output area of the control In this variant the ad dresses of the digital inputs and outputs are located directly after the MOVIMOT pro cess data addresses and could be in the analog periphery range of the control In this case the reserved bits of the I O word take up unnecessary memory in the control A corresponding process data description makes it possible to mask out the reserved bits and assign each process data word its own address 7 4 4 Example 1 Default process data description The following table shows the simplest version of the process data description The 4 process data words of the MFI indicate that the process data configuration in question is that for 3 PD DI DO The start address P132 will now be assigned separately for the input and output area All process data words are now lined up without any spaces be tween them Station name ID ST Process data name y o Length Byte Bit Assi
134. i Gy gt Kl 1 RBST 9 X gt KI 4 ro EN gt KI 3 Li gt KL 5 l eee are me YE GN eme sm E atime gt PE 1361594891 0 Potential level 0 1 Potential level 1 EMC metal cable gland Incoming installation remote bus cable Outgoing installation remote bus cable IP65 round connector UNA Assignment of terminals 19 36 as described in chapter Connection of fieldbus interface inputs outputs I O see page 64 Manual InterBus Interfaces Field Distributors 55 Electrical Installation Connection with INTERBUS copper line Terminal assignment 56 No Name Direction Function X20 1 DO Input Incoming remote bus negated data send direction green 2 DO Input Incoming remote bus data send direction yellow 3 DI Input Incoming remote bus negated data reception direction pink 4 DI Input Incoming remote bus data reception direction gray 5 COM Reference potential brown 6 DO Output Outgoing remote bus negated data send direction green 7 DO Output Outgoing remote bus data send direction yellow 8 DI Output Outgoing remote bus negated data reception direction pink 9 DI Output Outgoing remote bus data reception direction gray 10 COM Reference potential brown 11 24V Input 24 V voltage supply for module electronics and sensors 12 24V Output 24 V voltage supply jumpered with terminal X20 11 13 GND 0V24 reference potential for modu
135. iago nally across 5 2 2 Fieldbus interfaces connection box cover 1138504331 Tighten the screws on the fieldbus interfaces or connection box cover using 2 5 Nm 22 Ib in working diagonally across Manual InterBus Interfaces Field Distributors 25 26 Mechanical Installation Tightening torques 5 2 3 Screw plugs 1138509067 Tighten the blanking plugs and the screw plugs of potentiometer f1 and that of connec tion X50 if applicable using 2 5 Nm 22 Ib in 5 2 4 EMC cable glands 1138616971 Tighten EMC cable glands supplied by SEW EURODRIVE using the following torque ratings Screw fitting Tightening torque M12 x 1 5 2 5 Nm 3 5 Nm 22 31 Ib in M16 x 1 5 3 0 Nm 4 0 Nm 27 35 Ib in M20 x 1 5 3 5 Nm 5 0 Nm 31 44 Ib in M25 x 1 5 4 0 Nm 5 5 Nm 35 49 Ib in The cable retention in the cable gland must be able to withstand the following removal force Cable with outer diameter 10 mm 160 N Cable with outer diameter lt 10 mm 100 N Manual InterBus Interfaces Field Distributors Mechanical Installation Tightening torques 5 2 5 Motor cable Tighten screws for motor cables using 1 2 1 8 Nm 11 16 Ib in Manual InterBus Interfaces Field Distributors 1138623499 27 5 Mechanical Installation MF MQ fieldbus interfaces 5 3 MF MQ fieldbus interfaces MF MQ fieldbus interfaces can be i
136. iguration mentioned above to control MOVIMOT via INTERBUS Manual InterBus Interfaces Field Distributors Function of the MFI INTERBUS Interface Fibre Optic Cable Process data and sensor actuator processing eg 10 9 10 Function of the MFI INTERBUS Interface Fibre Optic Cable 10 1 Process data and sensor actuator processing MFI INTERBUS interfaces not only make it possible to control MOVIMOT AC motors but also permit connection of sensors actuators to 4 digital input terminals and 2 digital output terminals An additional I O word is added to the INTERBUS protocol following the process data for MOVIMOT The extra digital inputs and outputs of the MFI are mapped in this I O word The coding of the process data takes place according to the uniform MOVILINK profile for SEW drive inverters section MOVILINK unit profile see page 155 10 1 1 Maximum INTERBUS configuration 3 PD DI DO Master PO STE PO1 PO2 PO3 DO PH PI2 PI3 DI MOVIMOT MF i PI NE EE 1381875851 PO Process output data PI Process input data PO1 PO2 PO3 Control word Speed 96 Ramp Digital outputs PI1 Status word 1 PI2 Output current PI3 Status word 2 DI Digital inputs Manual InterBus Interfaces Field Distributors 105 Structure of the MFI23 MFI33 input output
137. ime is longer than set watchdog time Check what time interval has been set in the WdOn command Error after self test during reset Perform a reset if the error occurs again contact SEW service 7T7 Invalid IPOS con IPOS program stopped Anattempt was made to set an Check write values of external trol value DO 0 invalid automatic mode controller 83 Short circuit out none DOO DO1 or the voltage supply of Check the cabling load of the DOO put the VO24 sensors is shorted and DO1 outputs as well as the voltage supplies of the sensors 91 System fault None One or more stations e Check voltage supply and RS 485 MOVIMOT could not be addressed by the MQ within the timeout interval wiring Check address of configured stations 97 Copy data Communication to MOVIMOT stops DO 0 Error occurred when data set was being copied Data is not consistent Try to copy the data again reset the unit to the factory setting Delivery state first Manual InterBus Interfaces Field Distributors 169 Service Extended storage 17 2 Extended storage If a unit with inverter is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced 17 3 Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to a
138. inals eM A special INTERBUS installation remote bus terminal is required to open an installation remote bus segment The installation remote bus can be connected to this bus terminal e g type IBS IP CBK 1 24F using an IP65 round plug connector type CCO I MFZ13 connection module with MFI21 MQI21 MFI22 MQI22 INTERBUS interface i MFI22 MQI22 i P MFI21 cyooo MQI21 Je eL XU SCR She peace LL p fee D PA T t F 4 4 F 77 p ub i 1 2 DO 1 5 j IDO 2 i 3 DI 3 ED gt KI 3 X21 mija i VE gt KI 1 X21 com 5s h i GN gt KI 2 X20 Fog i GY gt KI 1 X20 RBST 9 EE gt KI 4 X20 PE 6 i707 BN gt KI 3 X20 24V 7 gt KI 5 X20 ovl 8 i kei EE YE IGN L gt PE Y 4 1361313163 0 Potential level 0 1 Potential level 1 Potential level 2 1 EMC metal cable gland 2 Incoming installation remote bus cable 3 Outgoing installation remote bus cable 4 IP65 round connector Manual InterBus Interfaces Field Distributors 49 50 Electrical Installation Connection with INTERBUS copper line Terminal assignment No Name
139. istribUtors it ed eate tlc sa or epi ha iiacdt 18 4 4 INTERBUS field distributors unit designation ssssssss 22 5 Mechanical Installation 24 5 1 Installation instructions inter eter ertt tete aed aaea 24 5 2 Fightening torques iei M eee ae 25 5 3 MF MQ fieldbus interfaces 28 5 4 Field distribUtors reine ee Rare def er e 31 6 Electrical Installation virpi misent pe Penna paaa E Een 36 6 1 Installation planning considering EMC aspects 36 6 2 Installation instructions for fieldbus interfaces field distributors 38 6 3 Connection with INTERBUS copper line 44 6 4 Connecting INTERBUS with fiber optic cable 57 6 5 Connection of MF MQ fieldbus interface inputs outputs l O 64 6 6 NV26 proximity sensor connection ssessen e 68 6 7 Connection of ES16 incremental encoder sssssseee 70 6 8 Connection of EI76 incremental encoder 72 6 9 Hybrid cable connection nnns 76 6 10 Keypad connection sssssssseneeennem a TAE E A Ta nnns 78 0 11 PC cornnectlon eer REPRISE BU eg eee 80 Manual InterBus Interfaces Field Distributors Contents 10 11 12 13 Startup with MFI INTERBUS Interface Copper Line 81 fT Startup procedure einen ton ta dad e ede 81 7 2 MEI DIP switch settings
140. istributor switches the following MOVIMOT components Power supply and DC 24 V supply A DANGER The maintenance line protection switch disconnects only the MOVIMOT motor from the power supply system not the field distributor Severe or fatal injuries from electric shock Before working on the field distributor de energize it and safeguard it against unin tentional power up Block diagram Safety Power X 24V Safety Power PE 1186927371 1 Jumper for supply of MOVIMOT from DC 24 V voltage for fieldbus interface MF MQ wired at factory 2 Hybrid cable connection Manual InterBus Interfaces Field Distributors 141 13 xd Supplementary Field Distributor Startup Information MF MM Z 8 MQ MM Z 8 field distributors 13 3 2 Checking the connection type of the motor Use the following figure to check that the selected connection type is identical for the field distributor and the connected motor ps W2 U2 V2 U1 V1 wi O O O TIP For brake motors Do not install brake rectifiers inside the terminal box of the motor 1162529803 13 3 3 Internal wiring of the MOVIMOT inverter in the field distributor u E 1186934155 1 DIP swi
141. it 1 PD 1 word PCP 32 bit 2 PD 1 word PCP 48 bit 3 PD 1 word PCP 64 bit 4 PD 1 word PCP Process data channel 80 bit 5 PD 1 word PCP 96 bit 6 PD 1 word PCP 112 bit 7 PD 1 word PCP 128 bit 8 PD 1 word PCP 144 bit 9 PD 1 word PCP Ident code 224 decimal Drivecom 2 PCP words 16 bit 1 PD 2 words PCP 32 bit 2 PD 2 words PCP 48 bit 3 PD 2 words PCP Process data channel EX MEE 80 bit 5 PD 2 words PCP 96 bit 6 PD 2 words PCP 112 bit 7 PD 2 words PCP 128 bit 8 PD 2 words PCP 118 Manual InterBus Interfaces Field Distributors Startup with MQI INTERBUS Interface Copper Line go 11 Creating the process data description Program settings Function Meaning Ident code 225 decimal Drivecom 4 PCP words 16 bit 1 PD 4 words PCP 32 bit 2 PD 4 words PCP Process data channel Z TOE ONT 64 bit 4 PD 4 words PCP 80 bit 5 PD 4 words PCP 96 bit 6 PD 4 words PCP Type of station Remote bus station Online configuration Reading the configuration frame The INTERBUS system can also be fully installed first with all MQI interface modules wired up and then the DIP switches can be set Next the CMD tool can be used to load the entire bus structure configuration frame All MQIs are detected automatically with their data width settings 11 4 Creating the process data description The CMD tool always provides a default description for all MOI process da
142. kage currents 3 5 mA may arise during operation Use contactor switch contacts from utilization category AC 3 according to IEC 158 to connect MOVIMOT drives SEW EURODRIVE recommends using earth leakage monitors with pulse code measuring in voltage supply systems with a non grounded star point IT systems Using such devices prevents the earth leakage monitor mis tripping due to the ground capacitance of the inverter Manual InterBus Interfaces Field Distributors Electrical Installation Installation instructions for fieldbus interfaces field distributors 6 2 2 Notes on PE connection and or equipotential bonding DANGER Faulty PE connection Death severe injuries or damage to property from electric shock The permitted tightening torque for the screw fitting is 2 0 2 4 Nm 18 21 Ib in Observe the following notes regarding PE connection Prohibited assembly sequence Recommendation Assembly with forked cable lug Permitted for all cross sections Assembly with thick solid wire Permitted for cross sections up to max 2 5 mm a 323042443 M5 G Fa 1 323034251 323038347 1 Forked cable lug suitable for M5 PE screws 6 2 3 Permitted connection cross section and current carrying capacity of the terminals screw terminals Power terminals X1 X21 Control terminals X20 cage clamp terminals mm Connection cross se
143. le electronics and sensors 14 GND 0V24 reference potential for module electronics and sensors 15 Reserved 16 Reserved 17 Reserved 18 Reserved Manual InterBus Interfaces Field Distributors Electrical Installation Connecting INTERBUS with fiber optic cable 6 4 Connecting INTERBUS with fiber optic cable 6 4 1 Connecting the communication and the DC 24 V voltage supply INTERBUS and the DC 24 V supply are installed using rugged line connectors 1361730571 1 Fiber optic cable INTERBUS remote bus 2 V81 VS2 voltage supply TIPS The connectors are not included in the SEW delivery hey are available from Phoenix Contact It is essential to observe the project planning and installation guidelines for the rugged line connection technology by Phoenix Contact 6 4 2 Assembling the bus connector The connector plugs can be connected to the bus module in 4 different ways see the following figure Remote OUT X12 X12 S Remote IN X11 X11 Remote OUT X12 Remote OUT X12 Remote IN X11 Remote IN X11 1362417035 Manual InterBus Interfaces Field Distributors 57 Electrical Installation Connecting INTERBUS with fiber optic cable N Assembling the connectors when energized Damage due to overvoltage or short circuit Only install the connector plugs when they are de energized Prior to as
144. lly installed first with all MFI interface modules wired up and then the DIP switches can be set Next the CMD tool can be used to load the entire bus structure configuration frame All MFIs are detected automatically with their data width settings TIPS For process data channel lengths of 48 bit check the setting of MFI DIP switches 1 2 and 7 as this process data length is used both for the 3 PD and the 2 PD DI DO con figuration The MFI appears as a digital I O module type DIO after the loading proce dure is complete Manual InterBus Interfaces Field Distributors 101 9 102 go Startup with MFI INTERBUS Interface Fibre Optic Cable Creating the process data description 9 4 Creating the process data description The CMD tool usually provides a default description for all MFI process data You can use a Start address for the input and output area of the control In this variant the ad dresses of the digital inputs and outputs are located directly after the MOVIMOT pro cess data addresses and could be in the analog periphery range of the control In this case the reserved bits of the I O word take up unnecessary memory in the control A corresponding process data description makes it possible to mask out the reserved bits and assign each process data word its own address 9 4 1 Example 1 Default process data description 2 3 The following table shows the simplest versi
145. ltage Vs Status Meaning Off Vs not available Flashing Vs below the permitted voltage range On Vs available Monitoring the supply voltage Vs Status Meaning On Vs available Off Vg not available or below the permitted voltage range Monitoring of incoming fiber optic cable distance Status Meaning On Incoming fiber optic cable distance not OK or system reserve reached in controlled operation Off Incoming fiber optic cable distance OK Monitoring of outgoing fiber optic cable distance Status Meaning On Outgoing fiber optic cable distance not OK or system reserve reached in controlled operation Off Outgoing fiber optic cable distance OK or not assigned Manual InterBus Interfaces Field Distributors 109 10 kg Function of the MFI INTERBUS Interface Fibre Optic Cable MFI system fault MOVIMOT fault 10 5 MFI system fault MOVIMOT fault The communications link between MFI and the MOVIMOT inverter is interrupted if the MFI interface signals a system fault SYS F LED steady light This system error is re ported to the PLC as error code 914 4 by way of the status words of the process input data Since this system fault generally calls attention to cabling problems or a missing 24 V supply of the MOVIMOT inverter a RESET via control word is not possible As soon as the communication link is reestablished the error auto
146. m 2 5 mm AWG24 AWG12 Permitted tightening torque 0 6 Nm 5 Ib in 6 2 6 UL compliant installation for field distributors Use only copper cables in the temperature range 60 75 C as the connection lead Use only tested units with a limited output voltage V x DC 30 V and limited output current I lt 8 A as an external DC 24 V voltage source The UL certification only applies to operation on voltage networks with voltages to ground up to a maximum of 300 V Manual InterBus Interfaces Field Distributors 41 42 6 2 7 Electrical Installation Installation instructions for fieldbus interfaces field distributors EMC metal cable glands Install the EMC metal cable glands from SEW as follows 1141408395 Important Cut off insulation foil 1 do not fold it back Manual InterBus Interfaces Field Distributors Electrical Installation Installation instructions for fieldbus interfaces field distributors 6 2 8 Wiring check DANGER It is necessary to check the wiring before energizing the system for the first time in order to prevent injury to persons or damage to the system Severe or fatal injuries from electric shock Remove all fieldbus interfaces from the connection module Disconnect all MOVIMOT inverters from the connection module only with MFZ 7 MFZ 8 Disconnect all plug connectors of the motor connection hybrid cable from the field distributor Che
147. mat ically resets itself Check the electrical connection of MFI and MOVIMOT In the event of a system fault the process input data returns a fixed bit pattern as valid MOVIMOT status information is no longer available Consequently only status word bit 5 malfunction and the fault code can be used for evaluation in the controller All other information is invalid Process input word Hex value Meaning PI1 Status word 1 5B20hex Fault code 91 Bit 5 problem 1 All other status information is invalid PI2 Current actual value 0000hex Invalid information PI3 Status word 2 0020hex Bit 5 malfunction 1 All other status information is invalid Input byte of the digital XXhex The input information of the digital inputs Inputs is still updated The input information of the digital inputs continues to be updated and can therefore continue to be evaluated within the controller 10 5 1 INTERBUS timeout If the master interrupts the data transmission via INTERBUS the fieldbus timeout period will start running on the MFI interface default value 630 ms If the transmission is phys ically interrupted the interval is approximately 25 ms The bus active LED BA lights up to signal that no INTERBUS data are being transmitted MOVIMOT decelerates im mediately with the most recently valid ramp the Ready relay drops out after about 1 second to signal a malfunction The digital outputs will be reset i
148. meter block with its maximum 38 parameters is sufficient for almost all applications The user data area is set to 38 x 6 2 Byte 230 Byte Type Octet String The following table shows the structure of the Download pa rameter block object Octet Meaning Comment 0 Address Target address 0 or 254 for MQI RS 485 address for MOVIMOT 1 Number of parameter 1 to 38 parameters 2 Index high 1 Parameter 3 Index low 4 MSB data 5 Data 6 Data 7 LSB data 8 Index high 2 Parameter 223 LSB data 224 Index high 38 Parameter 225 Index low 226 MSB data 227 Data 228 Data 229 LSB data The Download parameter block object is handled locally on the fieldbus interface and defined as listed in the following tables Index 8296 Object code 7 simple variable Data type index 10 octet string Length 230 Local address Password Access groups Access rights WRITE ALL Name 16 Extension length Manual InterBus Interfaces Field Distributors Function of the MQI INTERBUS Interfaces Copper Line 12 PCP interface Using the WRITE service to address the Download parameter block object the MQI starts a parameter setting mechanism that writes all defined parameters in the user data area of the object to the MQI or a connected MOVIMOTS In doing so it sets the param eters of the MQI or
149. mmediately after the fieldbus timeout interval has elapsed 10 5 2 INTERBUS master active control failure 110 The INTERBUS master sets all process output data to 0 if the PLC is switched from RUN to STOP status MOVIMOT then receives the ramp setpoint 0 in 3 PD mode The digital outputs DO 0 and DO 1 are also reset by the INTERBUS master Manual InterBus Interfaces Field Distributors Function of the MFI INTERBUS Interface Fibre Optic Cable Diagnostics via INTERBUS master interface module G4 10 6 Diagnostics via INTERBUS master interface module G4 All generation 4 G4 INTERBUS master interface modules offer extensive diagnostic options both by way of the status and diagnostic display and within the controller All major G4 diagnostic options are supported because the MFI interface is based on the INTERBUS protocol chip SUPI 3 Refer to the documentation for the master module for more information about diagnostics The following table provides more detailed trouble shooting information about the most important fault codes in conjunction with the MFI 10 6 1 Diagnostics reports via status and diagnostics displays of the G4 master modules Error Errorcode Description Remedy name hex DEV 0C40 Fault in a station device The length Check the DIP switch setting on the code of the indicated MFI does not corre MFI spond with the entry in the configuration frame DEV 0C70 Data trans
150. n Connection of MF MQ fieldbus interface inputs outputs 1 O see page 64 5 08mm n 1136352395 MOVIMOTS inverter Terminals for bus sensor actuator 24 V connection X29 Pluggable terminal Safety Power for 24 V MOVIMOT supply X40 Terminal block for 24 V through wiring X29 internal connection to 24 V on X20 Hybrid cable connection connection to AC motor X9 Equipotential bonding connection Manual InterBus Interfaces Field Distributors 21 4 Unit Design INTERBUS field distributors unit designation 44 INTERBUS field distributors unit designation 4 4 4 Example MF Z 3 MQ Z 3 MFI21A 213A Connection module 44 2 Example MF Z 6 MQ Z 6 MF121A Z16F AFO 22 Z13 for INTERBUS Z23 for PROFIBUS 233 For DeviceNet and CANopen Z63 For AS Interface Fieldbus interface MFI MQI INTERBUS MFP MQP PROFIBUS MFD MQD DeviceNet MFO CANopen MFK AS Interface Connection technology AF0 Metric cable entry AF1 with micro style connector M12 connector DeviceNet and CANopen AF2 M12 plug connector for PROFIBUS AF3 M12 plug connector for PROFIBUS M12 plug connector for DC 24 V supply AF6 M12 plug connector for AS Interface connection Connection module Z16 For INTERBUS Z26 For PROFIBUS Z36 For DeviceNet and CANopen Z66 For AS Interface Fieldbus interface MFI MQl INTERBUS MFP MQP PROFI
151. n Technical Data Tighten installed eyebolts securely They are designed for the weight of the MOVIMOT drive Do not attach any additional loads Use suitable sufficiently rated handling equipment e g rope guides if required The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the field distributors fieldbus interfaces and MOVIMOT inverters from improper strain The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications with strong mechanical oscillation and impact loads Manual InterBus Interfaces Field Distributors Safety Notes Electrical Connection 3 7 3 8 3 9 Electrical Connection Observe the applicable national accident prevention guidelines when working on live field distributors fieldbus interfaces and MOVIMOT inverters e g BGV A3 Electrical installation is to be carried out in compliance with pertinent regulations e g cable cross sections fusing protective conductor connection For any additional infor mation refer to the applicable documentation You will find notes on EMC compliant installation such as shielding grounding ar rangement of filters and routing of lines in the documentation of the MOV
152. nector INTERBUS only 1397550603 1 Diagnostic LEDs 2 Diagnostic interface below screw fitting 3 M12 connection sockets 4 Status LED 5 Rugged line connection Remote IN incoming remote bus and DC 24 V supply 6 Rugged line connection Remote OUT outgoing remote bus and DC 24 V supply 41 4 Underside of interface unit all MF MQ interfaces 1132786955 1 Connection to connection module 2 DIP switches dependent on variant 3 Seal Manual InterBus Interfaces Field Distributors 15 4 Unit Design Fieldbus interfaces 4 1 5 Unit structure of MFZ connection module 1 2 3 4 5 6 16 1136176011 Terminal strip X20 Isolated terminal block for 24 V through wiring Caution do not use for shielding M20 cable gland M12 cable gland Grounding terminal For DeviceNet and CANopen Micro style connector M12 connector X11 For AS Interface AS interface M12 connector X11 The scope of delivery includes 2 EMC cable glands Manual InterBus Interfaces Field Distributors Unit Design INTERBUS interfaces unit designation 4 2 INTERBUS interfaces unit designation MFI21A 211A Manual InterBus Interfaces Field Distributors Variant Connection module Z11 for INTERBUS Z21 for PROFIBUS Z31 for DeviceNet and CANopen Z61 for AS Interface Variant 21 4x1 2xO connection via terminals 22 4x1 2xO connection via plug conn
153. not control the brake using the relay output 8 MOVIMOT with minimum frequency 0 Hz 10 MOVIMOT with minimum frequency 0 Hz and reduced torque at low frequencies 11 Monitoring of supply phase failure deactivated 12 MOVIMOT with quick start stop and motor protec The mechanical brake can only be con tion in Z 7 and Z 8 field distributors trolled by MOVIMOT Do not control the brake using the relay output 14 MOVIMOT with deactivated slip compensation TIP Do not use additional function 9 MOVIMOT for hoist applications and additional function 13 MOVIMOT for hoist applications with extended n monitoring when the MOVIMOT inverter is integrated in the Z 7 Z 8 field distributors 144 Manual InterBus Interfaces Field Distributors MFG11A keypad Operator Terminals g 14 14 Operator Terminals 14 1 MFG11A keypad 14 1 1 Function The MFG11A keypad is plugged onto any MFZ connection module instead of a fieldbus interface for manual control of a MOVIMOT drive 1187159051 Manual InterBus Interfaces Field Distributors 145 14 146 Operator Terminals MFG11A keypad s 14 1 2 Use Operation of the MFG11A option Display Negative display value e g counterclockwise Positive display value e g 50 clockwise The display value is based on the speed set using the setpoint potentiometer f1 Example Display 50 50 of the
154. notes for field distributors 3 10 1 MFZ 3 field distributor Disconnect the unit from the power supply system before removing the fieldbus interface or the motor connector Dangerous voltages may still be present for up to 1 minute after disconnection from the power supply The fieldbus interface and the connector of the hybrid cable must be connected to the field distributor and fastened during operation 3 10 2 MFZ 6 field distributor Before removing the connection box cover for the power supply connection r disconnect the unit from the power supply system Dangerous voltages may still be TT present for up to 1 minute after disconnection from the power supply Important The switch only disconnects the MOVIMOT inverter from the power supply system The terminals of the field distributor are still connected to the power supply after activating the maintenance switch During operation the connection box cover for the power supply connection and the connector of the hybrid cable must be connected to the field distributor and fastened 3 10 3 MFZ 7 field distributor Before removing the MOVIMOT inverter disconnect the unit from the power supply i E ES system Dangerous voltages may still be present for up to 1 minute after ll disconnection from the power supply The MOVIMOT inverter and the connector of the hybrid
155. nstalled as follows Installation on MOVIMOT connection box Installation in the field 5 3 1 Installation on MOVIMOT connection box 1 Remove knock outs on MFZ underside from the inside as illustrated in the following figure 1138656139 TIP lil If necessary debur any break lines that occur after the knock outs 1 have been re moved 28 Manual InterBus Interfaces Field Distributors Mechanical Installation 5 MF MQ fieldbus interfaces 2 Install the fieldbus interface on the MOVIMOT connection box according to the fol lowing figure 1138663947 Manual InterBus Interfaces Field Distributors 29 7 Mechanical Installation MF MQ fieldbus interfaces 5 3 2 Installation in the field 30 The following figure shows the installation of an MF MQ in the field Fieldbus inter face 1138749323 1 Length of screws min 40 mm Manual InterBus Interfaces Field Distributors Mechanical Installation Field distributors 5 4 Field distributors 5 4 1 Installation of MF Z 3 MQ Z 3 field distributors The following figure shows the mounting dimensions for Z 3 field distributors 1138759307 Manual InterBus Interfaces Field Distributors 31 5 Mechanical Installation Field distributors 5 4 2 Installation of MF Z 6 MQ Z 6 fiel
156. o style connector M12 connector X11 see the following figure For AS Interface AS Interface M12 connector X11 see following figure 1136438155 2xM25x1 5 Equipotential bonding connection Hybrid cable connection connection to MOVIMOT inverter X9 Maintenance switch with line protection triple lock color black red Only for MFZ26J Optional integrated feedback for position of the maintenance switch The feedback is evaluated at digital input DIO section Connection of MF MQ fieldbus interface inputs outputs I O see page 64 5 08mm aly 1136352395 Terminals for power supply and PE connection X1 Terminals for bus sensor actuator 24 V connection X29 Pluggable terminal Safety Power for 24 V MOVIMOT supply X40 Terminal block for 24 V through wiring X29 internal connection to 24 V on X20 Manual InterBus Interfaces Field Distributors 19 20 Unit Design Field distributors 4 3 3 MF MM Z 7 MQ MM Z 7 field distributors 1 2 3 4 5 6 7 8 9 10 11 12 XY XY NS SN 8 No No ON NC gant XS per NE X X 2 x M25 x 1 5 cable glands 5 x M20 x 1 5 cable gland scope of delivery includes two EMC cable glands For DeviceNet and CANopen Micro style connector M12 connector X11 see the following figure For AS Interface AS Interface M12 connector X
157. o the menu for entering the ramp time press the key Use the 4 key or the amp key to set the ramp time or enter the value using the numeric keys lt 0 gt 9 Confirm the entry with the key To start the drive press the key The status bar now displays ENABLE During operation the keypad displays the current motor cur rent in 96 of the rated motor current IN To stop the drive press the key The message NO ENABLE now flashes in the status bar When you exit manual operation mode the keypad asks Activate automatic mode If you select OK the drive switches to automatic mode immediately If the drive is enabled via bus signals it can start unintentionally Severe or fatal injuries from crushing Before deactivating manual mode set the binary signals or the process data in such way that the drive is not enabled Change the binary signals or process data only after deactivating manual opera Manual InterBus Interfaces Field Distributors 14 153 14 ES Ca Operator Terminals a DBG keypad Deactivating manual Use the key or the key to deactivate the manual operation mode The following query appears ACTIVATE AUTOMATIC MODE Pressthe E key to return to manual mode Press the key to deactivate manual mode and switch to automatic mode The context menu appears Resetting an error If an error occurs during manual operation the display shows an error window Th
158. of conformity are used for the MOVIMOT inverter Manual InterBus Interfaces Field Distributors 10 3 3 1 Safety Notes Other applicable documentation Safety functions The field distributors fieldbus interfaces and MOVIMOT inverters may not perform safety functions unless these functions are described and expressly permitted If MOVIMOT inverters are used in safe applications you must observe the supplemen tal documentation Safe Disconnection for MOVIMOT Use only those components in safety applications that were explicitly designed and delivered for this purpose by SEW EURODRIVE 3 3 2 Hoist applications 3 4 3 5 3 6 Installation When using MOVIMOT inverters in hoist applications you must observe the special configuration and settings for hoist applications specified in the operating instructions for MOVIMOT MOVIMOT inverters are not designed for use as a safety device in hoist applications Other applicable documentation Note also the following documentation DR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors operating instructions AC Motors DRS DRE DRP operating instructions MOVIMOT MM C and MOVIMOT MM D operating instructions IPOSPUS Positioning and Sequence Control manual Transportation storage You must observe the notes on transportation storage and proper handling Comply with the requirements for climatic conditions stated in sectio
159. on INTERBUS is active No data transfer INTERBUS stopped Check the incoming remote bus cable Use the diagnostic display on the master interface module to localize the fault further Status On Off Flashing Bus active no cyclical data transmission 92 Manual InterBus Interfaces Field Distributors Function of the MFI INTERBUS Interface Copper Line Meaning of the LED display 8 3 4 LED RD Remote Bus Disable red Status Meaning Remedy On Outgoing remote bus is Switched off only in case of an error Off Outgoing remote bus not switched off 8 3 5 LED TR Transmit green Status Meaning Remedy On Parameter data exchange via PCP Off No parameter data exchange via PCP 8 3 0 LED SYS F System fault red Status Meaning Remedy Off Standard operating status of MFI and MOVIMOT Flashes 1x MFI operating status OK Evaluate the error number of MOVIMOT status MOVIMOT reports fault word 1 in the controller Read the MOVIMOT operating instructions for information about fault rectification Reset MOVIMOT with programmable controller if required reset bit in control word 1 Flashes 2x MOVIMOT does not Check DIP switches S1 1 to 1 4 in MOVIMOT respond to setpoints from Set RS 485 address 1 to enable the PO data INTERBUS master because PO data are not enabled On Communic
160. on of the process data description The 4 process data words of the MFI indicate that the process data configuration in question is that for 3 PD DI DO The start address P132 will now be assigned separately for the input and output area All process data words are now lined up without any spaces be tween them Station name ID ST Process data name VO Length Byte Bit Assignment No MOVIMOT MFI 3 1 0 MFI 23 IN 64 0 0 P132 MOVIMOT MFI 3 1 0 MFI23 OUT O 64 0 0 P132 The following figure shows the representation of the process data in the address area of the INTERBUS master module 1 1 INTERBUS master address range 2 Output addresses 3 Input addresses PO MOVIMOT MFI PO2 PO3 DO DO Word o o PI PI2 PI3 PO Process output data PO1 Control word PO2 Speed 96 PO3 Ramp DO Digital outputs DI Word NENNEN PI PI1 PI2 PI3 DI You can now access the process data in the control as follows T PW 132 T PW 134 T PW 136 L PW 132 L PW 134 L PW 136 T PW 138 L PW 138 Writing to PO1 3 Reading of PI1 3 Setting the outputs Reading the inputs 1381688075 Process input data Status word 1 Output current Status word 2 Digital inputs Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Fibre O
161. on parameter 00 18 Error in system software 00 19 Parameter access via RS 485 process interface on X13 only 00 1A Parameter access via RS 485 diagnostic interface only 00 1B Parameter is access protected 00 1C Controller inhibit required 00 1D Invalid value for parameter 00 1E Factory setting was activated 00 1F Parameter was not saved in EEPROM 00 20 Parameter cannot be changed with enabled output stage 00 21 Copypen end string reached 00 22 Copypen not enabled 00 23 Parameter may only be changed with IPOS program stop 00 24 Parameter may only be changed with deactivated Autosetup 12 4 4 Special Return codes special cases Errors in parameter settings that cannot be identified either automatically by the appli cation layer of the fieldbus system or by the system software of the MQI module are treated as special cases The possible causes for such errors are as follows Incorrect coding of a service via parameter channel Incorrect length specification of a service via parameter channel Project planning error in station communication Manual InterBus Interfaces Field Distributors 12 133 Function of the MQI INTERBUS Interfaces Copper Line INTERBUS peripheral fault 12 4 5 Incorrect service code in the parameter channel An illegal service identifier was specified in the management byte during configuration via parameter channel The following table shows the Return code for this special case
162. or MOVIMOT 1 word for digital I O 64 bit data width in INTERBUS Additional INTERBUS module follows NEXT 2 END We NEXT 4 3 m wo l O 4 e n ME AB gt 1381565835 1 MFlis the last INTERBUS module no outgoing bus cable connected 2 Additional INTERBUS module follows outgoing bus cable connected 3 INTERBUS termination 4 ON process data length 1 for digital I Os 5 Reserved position OFF 6 Process data length for MOVIMOT inverters 84 Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Copper Line MFI DIP switch settings 7 2 3 Settings variants of the INTERBUS data width The following table shows the setting variants of the INTERBUS data width with DIP switches 1 2 and 5 ago 7 9 DIP 1 DIP 2 DIP 5 Designation Function INTERBUS data 2 2 1 VO width OFF OFF OFF Reserved none IB Init error ON OFF OFF Reserved Not possible with MOVIMOT IB Init error OFF ON OFF 2 PD 2 PD to MOVIMOT 32 bit ON ON OFF 3 PD 3 PD to MOVIMOT 48 bit OFF OFF ON 0 PD DIDO I O only 16 bit ON OFF ON Reserved Not possible with MOVIMOT IB Init error OFF ON ON 2 PD DI DO 2 PD to MOVIMOT I O 48 bit ON ON ON 3 PD DI DO 3 PD to MOVIMOT I O 64 bit Manual InterBus Interfaces Field Distributors 85 7 86 go Startup with MFI INTERBUS Interface
163. or connection 6 6 NV26 proximity sensor connection 6 6 1 Characteristics The NV26 proximity sensor offers the following features 6 pulses revolution 24increments revolution with 4 fold evaluation Encoder monitoring and evaluation is possible with MQ fieldbus interface Signallevel HTL 1146134539 For constructive reasons the angle between the sensors is 45 6 6 2 Connection e Use a shielded M12 cable to connect the NV26 proximity sensor to the DIO and DI1 inputs of the MQ fieldbus interface MOVIMOT 1146334603 The current position can be checked by reading IPOS variable H511 ActPosMot SEW EURODRIVE recommends activating the encoder monitoring function using parameter P504 Encoder monitoring motor 68 Manual InterBus Interfaces Field Distributors Electrical Installation NV26 proximity sensor connection 6 6 3 Wiring diagram The following figure shows the pin assignment of NV25 sensors to the MQ fieldbus in terface 1 2 NV26 a PIN JL Us 24 vpn Q X spins d GND PIN3 PNP PIN4 Are DIO PIN4 Se NV26 8 pint A PONE 24 V PIN1 lt gt Ej PINS 1 END GND PIN3 PNP pina A B p DI PINA e Encoder input track A or track B Shielding 6 6 4 Encoder evaluation MQ e 24V m
164. p erating instructions to ON address 1 EEN f ACA ICIL 1158400267 3 Unscrew the screw plug above the setpoint potentiometer f1 on the MOVIMOT in verter 4 Set the maximum speed using setpoint potentiometer f1 1 Potentiometer setting 1158517259 5 Make sure the screw plug of the setpoint potentiometer has a seal and screw it in TIP inverter The enclosure specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly Amissing or incorrectly installed screw plug can cause damage to the MOVIMOT 6 Set minimum frequency fmin with switch f2 Function Setting Detent setting 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40 Hz 98 Manual InterBus Interfaces Field Distributors Startup with MFI INTERBUS Interface Fibre Optic Cable go 7 f the ramp time is not specified via fieldbus 2 PD set the ramp time at switch t1 of the MOVIMOT inverter The ramp times are based on a setpoint step change of Startup procedure 50 Hz NEN Function Setting D Detent setting 0 1 2 3 4 5 6 7 8 9 10 E Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 8 Check to see if requested direction of rotation has been enabled on MOVIMOT
165. p Co KG Tel 49 2173 8507 30 SiemensstraRe 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle StraRe 42 D 76646 Bruchsal Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Bellevue El Harrach 16200 Alger Fax 213 21 8222 84 reducom_sew yahoo
166. ptic Cable go 9 Creating the process data description 9 4 2 Example 2 Separation and optimization of process data for MOVIMOT and DI DO It is much more efficient to separate the MOVIMOT process data and the I O data of the digital inputs and outputs that should be located in the bit addressable area of the controller The following table shows how the separation is made Station name ID ST Process data name I O Length Byte Bit Assign No ment MOVIMOT MFI 3 1 0 MFI 23 IN 64 0 0 MOVIMOT MFI 3 11 0 MFI PE1 3 48 0 0 Le MOVIMOT MFI 3 11 0 MFI DI 16 7 0 P100 MOVIMOT MFI 3 1 0 MFI 23 OUT O 64 0 0 MOVIMOT MFI 3 11 0 MFI PO1 3 O 48 0 0 ANE MOVIMOT MFI 3 1 0 MFI DO O 16 7 0 P100 The following figure shows the representation of the process data in the address area of the INTERBUS master module for this optimized design 1 2 3 1 INTERBUS master address range 2 Output addresses 3 Input addresses DI Lowbyte ex mi PI2 PI3 DI 4 amp PI 1381706507 PO Process output data PI Process input data PO1 Control word PI1 Status word 1 PO2 Speed 9o PI2 Output current PO3 Ramp PI3 Status word 2 DO Digital outputs DI Digital inputs You can now access the process data in the control as
167. put data is saved until further processing in the flag word 20 to 24 U E 10070 Enter the Enable control command with input 100 0 SPR FREE L W16 2 Stop control command T PAW 132 Write to PO1 control word 1 SPA SET FREE L W 16 6 MOVIMOT control command enable 0006hex T PAW 132 Write to POl control word 1 SETP U E 100 1 Set direction of rotation with input 100 1 SPB CCW CCW operation if input 100 1 1 L W 16 2000 Setpoint speed 50 fmax CW 2000hex T PAW 134 Write to PO2 speed SPA ACTV CCW L W 16 E000 Setpoint speed 50 fmax CCW E000hex T PAW 134 Write to PO2 speed ACTV L 1000 Ramp 1 s 1000dez T PAW 136 Write to PO3 ramp L PEW 132 Load PI1 status word 1 T MW 20 and store in buffer L PEW 134 Load PI2 output current MW 22 and store in buffer L PEW 136 Load PI3 status word 2 MW 24 and store in buffer BE Manual InterBus Interfaces Field Distributors Parameters MQ parameter list 16 Parameters 16 1 MQ parameter list Parameter Designation Index Unit Access Default Meaning value range 010 Inverter status 8310 RO 0 Low word coded as status word 1 011 Operating state 8310 RO 0 Low word coded as status word 1 012 Error status 8310 RO 0 Low word coded as status word
168. rating Frequency damping tion Motor one size Variable on D or smaller 16 8 4 kHz n OFF 0 0 0 0 On Adjusted 4 kHz Off Setpoint potentiometer f1 0 2345 6 7 8 9 10 1 1186982667 1 Factory setting Manual InterBus Interfaces Field Distributors 143 13 xd Supplementary Field Distributor Startup Information o MOVIMOT frequency inverter integrated in the field distributor 13 4 2 Additional functions of MOVIMOT integrated in the field distributor The following additional functions are available when MOVIMOT is integrated in the Z 7 field distributor Z 8 to a limited extent A detailed description of the additional functions can be found in the respective MOVIMOT operating instructions Additional function Restriction 1 MOVIMOT with increased ramp times 2 MOVIMOT with adjustable current limitation fault if limit is exceeded 3 MOVIMOT with adjustable current limitation can be Not available changed using using terminal f1 f2 4 MOVIMOT with bus configuration Only possible with MQ fieldbus interfaces 5 MOVIMOT with motor protection in Z 7 field distrib Parameter settings can only be made for the utor Z 8 bus in combination with the MQ fieldbus interface MOVIMOT with maximum PWM frequency of 8 kHz MOVIMOT with rapid start stop The mechanical brake can only be con trolled by MOVIMOT Do
169. results in to a fieldbus timeout at the MQI The connected MOVIMOT drives are stopped by sending 0 in each process output data word In addition the digital outputs are set to 0 This corresponds for example to a rapid stop at control word 1 TIP When the MOVIMOT drive is controlled with 3 process data words the ramp is spec ified with O s in the 3rd word The Fieldbus timeout error resets itself automatically The MOVIMOT drives will re ceive the current process output data again from the controller as soon as the fieldbus communication has been reestablished This error response can be deactivated via P831 in MOVITOOLS Shell 12 7 2 RS 485 timeout 12 7 3 Unit faults If one or more MOVIMOT drives can no longer be addressed by the MQI via RS 485 error code 91 System fault is displayed in status word 1 The SYS F LED lights up The error is also transmitted via diagnostics interface MOVIMOT drives that do not receive any data will stop after 1 second This step re quires that the data exchange between MQI and MOVIMOT is carried out via MOVCOMM commands MOVIMOT drives that continue to receive data can be con trolled as usual The timeout resets itself automatically i e the current process data are immediately ex changed again with the unavailable MOVIMOT after restart of the communication The MQI fieldbus interfaces can detect a series of hardware defects After detecting a
170. rface Cable length between 2 MFIs in the remote bus Typical for INTERBUS max 400 m Maximum number of MFIs on remote bus Dependent on INTERBUS master 64 configuration 3 PD DI DO 128 configuration 2 PD Data on installation remote bus interface Cable length between 2 MFIs in the installation remote bus INTERBUS specific max 50 m between first and last station Maximum number of MFIs on installation remote Limited by the total current consumption max 4 5 A of MFI in bus installation remote bus line and voltage drop in the last MFI connection Manual InterBus Interfaces Field Distributors 18 171 Technical Data MQI21 MQI22 MQI32 INTERBUS interface copper line 18 2 MQI21 MQI22 MQI32 INTERBUS interface copper line MQI electrical specification Power supply to MQI control electronics V 2 24 V 25 lg lt 200 mA Electrical isolation Floating INTERBUS connection Between logic and 24 V supply voltage Between logic and peripherals MOVIMOT via opto coupler Bus connection technology Five cage clamp terminals each for incoming and outgoing bus cables Shielding via EMC metal cable glands Binary inputs sensors Signal level PLC compatible according to EN 61131 2 digital inputs type 1 Ri 3 0 KQ Sampling interval about 5 ms 15 V 30 V 1 contact closed 3 V 5 V 0 contact open
171. rface is stored in the PLC memory range PW132 PW136 The additional output input word is administered in AW 100 and EW 100 Master 1 Do MOVIMOT MF PO1 PO PO2 ids PO1 PO2 PO3 po DI PH PI2 PI3 DI PM q PI jPI2 7PI3 1192075019 1 Address range PO Process output data Pl Process input data 2 Output addresses PO1 Control word PI Status word 1 3 Input addresses PO2 Speed 96 PI2 Output current PO3 Ramp PI3 Status word 2 DO Digital outputs DI Digital inputs 15 2 2 Processing the digital inputs outputs of the MF fieldbus interface The AND operation of digital inputs DI 0 3 controls the digital outputs DO 0 and DO 1 on the MF interface U E 100 0 If DI O 1 U E 100 1 DE 1 1 U E 100 2 pr 2c 1 U E 100 3 px 3 mw A 100 0 then DO Q 1 A 100 1 DOi Ser Manual InterBus Interfaces Field Distributors 159 15 160 MOVILINK Unit Profile Sample program for Simatic S7 and fieldbus 15 2 3 MOVIMOT control Input DIO enables the MOVIMOT drive E100 0 O Control command Stop E 100 0 1 Control command Enable Input DI1 sets the direction of rotation and speed E 100 1 0 50 fmax clockwise direction e E 100 1 1 50 fmax counterclockwise direction The drive is accelerated and decelerated with an integrator ramp of 1 s The process in
172. rrent ramp whenever bit 2 0 regardless of the status of bit 0 and bit 1 Control word bit 6 In the event of a malfunction the fault can be acknowledged by setting bit 6 1 Re reset set For reasons of compatibility any control bits not assigned must be set to the value o Speed The speed setpoint is given as a relative value in percentage and refers to maximum speed set using the setpoint potentiometer f1 Coding C000hex 100 counterclockwise direction 4000hex 100 CW rotation gt 1 digit 0 0061 Example 80 fmax CCW rotation Calculation 80 0 0061 1311544 CCC5hex 156 Manual InterBus Interfaces Field Distributors MOVILINK Unit Profile 15 Coding of the process data Ramp The current integrator in the process output data word PO3 is transferred if the process data exchange takes place using three process data words The integrator ramp set with switch t1 is used if the MOVIMOTS drive is controlled using 2 process data words Coding 1 digit 1 ms Range 100 10000 ms Example 2 0 s 2000 ms 200044 07D0hex 15 1 4 Process input data The MOVIMOT inverter sends the process input data back to the higher level control ler The process input data contains information on statuses and actual values The MOVIMOT drive supports the following process input data PI1 Status word 1 PI2 Output current e PI3 Status word 2 Manual InterBus Interfaces Field
173. rrow s problems via the Internet available Anywhere today around the clock EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
174. rs are equipped with transportation protection covering the plug connector of the outgoing motor circuit hybrid cable This only guarantees enclosure IP40 To attain the specified enclosure rating remove the transport protection and plug on the appropriate mating connector Screw them to gether 5 1 4 Assembly e Mount field distributors on a level vibration proof and torsionally rigid support structure only Use M5 screws with matching washers to connect the MFZ 3 field distributor Tighten the screws with a torque wrench permitted tightening torque 2 8 3 1 Nm 25 27 Ib in Use M6 screws and suitable washers for installing MFZ 6 MFZ 7 or MFZ 8 field distributors Tighten the screws with a torque wrench permitted tightening torque 3 1 3 5 Nm 27 31lb in 5 1 2 Installation in damp locations or in the open Use suitable screw fittings for the cables use reducing adapters if necessary Seal open cable entries and M12 connection sockets with screw plugs When the cable entry is on the side of the unit route the cable using a drip loop Check and if necessary clean the sealing surfaces before re mounting the fieldbus interface the connection box cover Manual InterBus Interfaces Field Distributors Mechanical Installation 5 Tightening torques 5 2 Tightening torques 5 2 1 MOVIMOT inverter 1138500619 Tighten the screws on the MOVIMOT inverter using 3 0 Nm 27 lb in working d
175. s The EI76 incremental encoder is equipped with Hall probes It has the following charac teristics 6 pulses revolution 24increments revolution with 4 fold evaluation Encoder monitoring and evaluation is possible with MQ fieldbus interface Signallevel HTL If the MOVIMOT inverter is mounted to the motor the built in EI76 encoder is con nected internally to a M12 connector on the connection box of the drive 1197876747 6 8 2 Fieldbus interface connection Connect this M12 connection via an M12 cable with the input socket of the MQ field bus interface section Wiring diagram for mounting the inverter to the motor see page 73 MOVIMOT 1219341195 The current position can be checked by reading IPOS variable H511 ActPosMot SEW EURODRIVE recommends activating the encoder monitoring function using parameter P504 Encoder monitoring motor 72 Manual InterBus Interfaces Field Distributors Electrical Installation Connection of EI76 incremental encoder 6 8 3 Wiring diagram for mounting the inverter to the motor If the MOVIMOT inverter is mounted on the motor the encoder is connected to the MQ fieldbus interface MQ via a shielded M12 cable plugged in on both ends There are 2 possible Variant 1 AVSE EI76 amp PIN1 UB PIN2 PINS PIN4 A cos Variant 2 AVRE EI76 PIN1 PIN2 PINS PINS PING
176. s MFZ26J and MFZ28J for maintenance switch feedback signal NO contact Evaluation via control is possible Manual InterBus Interfaces Field Distributors 66 Electrical Installation Connection of MF MQ fieldbus interface inputs outputs I O 6 5 2 Connecting the fieldbus interfaces via M12 plug connector MF 22 MQ 22 MF 23 fieldbus interfaces with 4 digital inputs and 2 digital outputs Connect sensors actuators using either M12 sockets or terminals When using outputs Connect 24 V to V2124 GND2 Connect dual channel sensors actuators to DIO DI2 and DOO DI1 DI3 and DO1 can no longer be used 24V V024 1141778443 1 Do not use DIO in combination with field distributors MFZ26J and MFZ28J TIP Connections that are not in use must be covered with M12 closing caps to guarantee degree of protection IP65 Manual InterBus Interfaces Field Distributors Electrical Installation Connection of MF MQ fieldbus interface inputs outputs I O MF 32 MQ 32 MF 33 fieldbus interfaces with 6 digital inputs Connect sensors using either M12 sockets or terminals Connect dual channel sensors to DIO DI2 and DI4 DI1 DI3 and DI5 can no longer be used 24V V024 1141961739 1 Do not use DIO in combination with field distributors MFZ26J and MFZ28J Manual InterBus Interfaces Field Distributors 67 6 Electrical Installation NV26 proximity sens
177. s enabled BE enabled Q 5 Setpoint specifications for CW rotation l NJ l result in standstill of drive Only CW operation enabled ENTRE A DIT Dir Q 5 Pre selected setpoints for CCW rota z 25 a NA aris Being Drought toa tion result in standstill of drive 76 Manual InterBus Interfaces Field Distributors Electrical Installation Hybrid cable connection 6 9 2 Hybrid cable between MFZ 7 MFZ 8 field distributor and AC motors part number 0 186 742 3 To ee IRIS IS RRO TRAE SORORE RSS OO MFZ 8 MFZ 7 1147265675 TIP The outer shield of the cable must be attached to the housing of the motor terminal box using an EMC metal cable gland Terminal assignment Motor terminal Wire color hybrid cable designation U1 Black U1 V1 Black V1 w1 Black W1 4a Red 13 3a White 14 5a Blue 15 1a Black 1 2a Black 2 PE terminal Green yellow shield end internal shield Manual InterBus Interfaces Field Distributors 78 Electrical Installation Keypad connection 6 10 Keypad connection The keypads MFG11A or DBG can be used for manual control The DBG keypad offers additional parameter setting diagnostic and monitoring functions For information about functions and operation of the keypads refer to chapter Keypads see page 145 6 10 1 Connection o
178. s interface Error table 5 169 MFI23 MF133 unit design 15 ME 2T MQ 21 sentiet 14 MF 22 MF 32 MQ 22 MQ 32 ssss 14 Fieldbus interfaces Installation e odes 28 Unit desigr eerte unit 14 Fieldbus module connection Example MF MQ and MOVIMOTS 37 Fieldbus monitor 167 168 Function MFI interface copper line 90 MFI interface fibre optic cable 105 MQI interface copper line 120 H Hoist applications 10 Hybrid cable Connections ie urnes tec ats 76 186 l Incremental encoder El76 72 Incremental encoder ES16 70 Inputs outputs of fieldbus interfaces 67 Inputs outputs of the fieldbus interfaces 64 66 Input output word MFI interface copper line Structure acetone 91 Input output word MFI interface fibre optic cable Otr ct re 5 c Lose e HIR T 106 Installation ter Lane s 10 Field distributors 31 Fieldbus interfaces 28 Installation considering EMC 36 Cable glands eene 36 Cable shield a re oe idee ien 37 Data cable cC 36 Equipotential bonding
179. sembling the connectors disconnect the voltage supply Improper handling of the connector clips Damage to the clip Do not use the clips to position the connectors on the bus module Hold the connectors by the housing to plug them in gt e TIP Connector plugs that are not in use must be equipped with a dummy plug to ensure the enclosure Assembly 58 Disconnect the voltage supply Open the clip 1 and push the plug all the way into the corresponding socket on the bus module 2 Close the clip 3 1362525835 Manual InterBus Interfaces Field Distributors Electrical Installation Connecting INTERBUS with fiber optic cable Disassembly Disconnect the voltage supply Open the clip and pull the plug from the module 6 4 3 Supply voltage The two available supply voltages are used as follows VS1 DC 24 V power supply for bus logic sensors and MOVIMOT VS2 Power supply for the actuators for current consumption see Technical Data Pin assignment 1362657291 Manual InterBus Interfaces Field Distributors 59 60 Electrical Installation Connecting INTERBUS with fiber optic cable 6 4 4 Cable installation Cabling for the plug connectors requires maintaining a distance that is dependent on the bending radius of the cable type being used observe the project planning and installa tion guidelines conc
180. ss out put data word and status word 2 is sent as the third process input data word Manual InterBus Interfaces Field Distributors 155 Nosti 15 gt lt MOVILINK Unit Profile ao Coding of the process data 15 1 3 Process output data Process output data is sent from the higher level controller to the MOVIMOT inverter control information and setpoints However they only come into effect in MOVIMOT if the RS 485 address in MOVIMOT DIP switches S1 1 to S1 4 is set to a value other than 0 The MOVIMOT drive can be controlled using the following process output data e PO Control word e PO2 Speed setpoint PO3 Ramp Virtual terminals for releasing the brake without drive enable Drive enable only if MOVIMOT switch S2 2 ON See the MOVIMOT operating instructions Basic control block 4 10 Enable PO1 Control word otherwise stop PO2 setpoint PO3 Ramp for Time from 0 to 50 Hz in ms range 100 10000 ms 3 word protocol only Example 2 0 s 2000 ms 07D0 Control word bit 0 2 The Enable control command is set with bits 0 2 by entering the control word 000644 The CW and or CCW input terminal must also be set to 24 V jumpered to enable the MOVIMOT drive The Stop control command is issued by resetting bit 2 0 Use the stop command 0002hex to enable compatibility with other SEW inverter series MOVIMOT always trig gers a stop with the cu
181. ssssse mmn 84 7 3 Configuring projecting the INTERBUS master 86 7 4 Creating the process data description sss 87 Function of the MFI INTERBUS Interface Copper Line 90 8 1 Process data and sensor actuator processing 90 8 2 Structure of the MFI input output word 91 8 3 Meaning of the LED display 92 8 4 MFI system faut MOVIMO TO URLs Mondo cet en o EE pe Lom dead 94 8 5 Diagnostics via INTERBUS master interface module G4 95 8 6 Process data monitoring eet 96 Startup with MFI INTERBUS Interface Fibre Optic Cable 97 9 1 Startup procedure nnn 97 9 2 DIP switcli Settings certc CR PRO EC eub ts 100 9 3 Configuring projecting the INTERBUS master 101 9 4 Creating the process data description sssssssssses 102 Function of the MFI INTERBUS Interface Fibre Optic Cable 105 10 1 Process data and sensor actuator processing 105 10 2 Structure of the MFI23 MFI33 input output word 106 10 3 INTERBUS peripheral fault 107 10 4 Meaning of the LED display 107 10 5 MFI system fault MOVIMOT fault riae dite usd 110 10 6 Diagnostics via INTERBUS master interface module G4 111 10 7 Process
182. supply connection cover and motor connection cable attached and fastened all plug connections sealed Interface PROFIBUS INTERBUS DeviceNet CANopen AS Interface Permitted motor cable length 15 m with SEW hybrid cable type A Weight Size 1 about 5 2 kg Size 2 about 6 7 kg 1 For MM3XC 25 C 40 C with S3 25 cdf to max 55 C with S3 10 cdf Manual InterBus Interfaces Field Distributors 175 19 176 Address List 19 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle StraRe 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH am
183. switch feedback signal NO contact Evaluation via control is possible 64 Manual InterBus Interfaces Field Distributors Electrical Installation Connection of MF MQ fieldbus interface inputs outputs I O Fieldbus interfaces with 6 digital inputs MFZ 1 MEZS in combination with MF 32 MQ 32 MFZ 7 MF 33 MFZ 8 st st b st o a a a a a a Q eo a a a Lo a 4 a 5 6 a a6 a 6 a 6 a 6 8 6 X20 1141764875 1 Potential level 1 No Name Direction Function X20 19 DIO Input Control signal of sensor 1 20 GND 0V24 reference potential for sensor 1 21 V024 Output 24 V voltage supply for sensor 11 22 DI1 Input Control signal of sensor 2 23 GND 0V24 reference potential for sensor 2 24 V024 Output 24 V voltage supply for sensor 2 25 DI2 Input Control signal of sensor 3 26 GND 0V24 reference potential for sensor 3 27 V024 Output 24 V voltage supply for sensor 3 28 DI3 Input Control signal of sensor 4 29 GND 0V24 reference potential for sensor 4 30 V024 Output 24 V voltage supply for sensor 4 31 DI4 Input Control signal of sensor 5 32 GND 0V24 reference potential for sensor 5 33 DI5 Input Control signal of sensor 6 34 GND 0V24 reference potential for sensor 6 35 res Reserved 36 GND 0V24 reference potential for sensors 1 Used in conjunction with field distributor
184. ta You can use a start address for the input and output area of the control The following table shows the simplest version of the process data description for three process data words without PCP Name of the node ID ST Process data name I O Length Byte Bit Assignment No MOVIMOT MQI 3 1 0 MQI IN E 48 0 0 P132 MOVIMOT MQI 3 1 0 MQI OUT A 48 0 0 P132 The following figure shows the representation of the process data in the address area of the INTERBUS master module 1 Po1 ep gt MOVMOT JPO2 PO1 Po2 Pos iPo3 JPH PH PI2 P3 PI2 IPI3 a d n 1383606667 PI Process input data PO Process output data 1 INTERBUS master address range 2 Output addresses 3 Input addresses Manual InterBus Interfaces Field Distributors 119 12 120 ago 1 Function of the MQI INTERBUS Interfaces Copper Line Default program 12 Function of the MQI INTERBUS Interfaces Copper Line Intelligent MQI INTERBUS modules as well as the MFI modules make for a convenient fieldbus connection of MOVIMOT drives In addition they are equipped with control functions that help you determine the re sponse of the drive to external input via fieldbus and integrated I Os For example you can process sensor signals directly in the fieldbus interface or define your own commu nication profile via the fieldbus interface
185. tch for setting the connection type Make sure that the connection type of the connected motor matches the DIP switch setting 2 Note the enabled direction of rotation Both directions of rotation are enabled as standard Both directions Only direction Only direction are enabled counterclockwise is enabled clockwise is enabled 3 E JX 3 E X 3 E X T T P TH TH TH 1186918667 3 Connection for internal braking resistor in motors without brake only 4 Maintenance switch 142 Manual InterBus Interfaces Field Distributors Supplementary Field Distributor Startup Information MOVIMOT frequency inverter integrated in the field distributor 13 4 MOVIMOT frequency inverter integrated in the field distributor The following section describes the changes that are necessary to operate the MOVIMOT inverter integrated in the field distributor compared to the use of the inverter when it is integrated in the motor 13 4 1 Changed factory settings of MOVIMOT integrated in the field distributor Note the changes to the factory settings when using MOVIMOT integrated in Z 7 or Z 8 field distributors The remaining settings are identical with MOVIMOT inte grated in the motor Refer to the operating instructions of the respective MOVIMOT ago 13 9 drive DIP switch S1 S1 1 2 3 4 5 6 7 8 Meaning RS 485 address 0 1 2 3 Motor Motor PWM No load 2 2 2 2 protec power
186. tched from RUN to STOP status MOVIMOT then receives the ramp setpoint 0 in 3 PD mode The digital outputs DO 0 and DO 1 are also reset by the INTERBUS master Manual InterBus Interfaces Field Distributors Function of the MFI INTERBUS Interface Copper Line Diagnostics via INTERBUS master interface module G4 8 5 Diagnostics via INTERBUS master interface module G4 All generation 4 G4 INTERBUS master interface modules offer extensive diagnostic options both by way of the status and diagnostic display and within the controller All major G4 diagnostic options are supported because the MFI interface is based on the INTERBUS protocol chip SUPI 3 Refer to the documentation for the master module for more information about diagnostics The following table provides more detailed trouble shooting information about the most important fault codes in conjunction with the MFI 8 5 1 Diagnostics reports via status and diagnostics displays of the G4 master modules Error Errorcode Description Remedy name hex OUT1 0C8A Error in the outgoing MFI interface Out Check the setting of DIP switch 6 going interface OUT1 was activated NEXT END If the MFI is the last even though no station is connected or station this switch must be set to was configured in the master END DEV 0C40 Fault in a station device The length Check the DIP switch setting on the code of the indicated MFI does not corre
187. tete ARES 145 14 1 MEG ATA keypad ide tede tee eie erdt 145 14 2 DBG keypad iii ae et EE RE Rr uas 147 15 MOVILINK Unit Profile eerte tentent nte ttntn 155 15 1 Coding of the process data 155 15 2 Sample program for Simatic S7 and fieldbus 159 16 Parameters uendere dure Du reges tirer fret eee Oba de cR Ex Ra REOS 161 10 1 MQ parameter list comiendo tex neue 161 I7 Seme M Cm 163 17 1 Bus diagnostics with MOVITOOESES eer DR su d 163 17 2 Extended Storage eue eee Anna ans e det de 170 17 3 Procedure when maintenance has been neglected 170 17 4 Disposal ere cage iude ge En e adde dn eeu YR an e vd queda 170 18 Technical Data 5 irent inan rire ie ERE pen teens 171 18 1 MFI21 MFI22 MFI32 INTERBUS interface copper line 171 18 2 MQI21 MQI22 MQI32 INTERBUS interface copper line 172 18 3 MFI23 MFI33 INTERBUS interface fibre optic cable 173 18 4 Field distributors aa 174 19 Address Listes ioca ona AI 176 i Te E V 185 Manual InterBus Interfaces Field Distributors Valid Components Valid Components This manual applies to the following products
188. the MQI INTERBUS Interfaces Copper Line Meaning of the LED display 12 6 Meaning of the LED display The MQI INTERBUS interface has 5 LEDs for INTERBUS diagnostics and a further LED for displaying system faults e v e nc 205 amp z 6 97 sys F SEW 12 6 1 LED UL U Logic green 1389537547 Status Meaning Remedy On Supply voltage is present Off e Supply voltage is missing Check the DC 24 V voltage supply and wiring of the MQI 12 6 2 LED RC Remote Bus Check green Status Meaning Remedy On ncoming remote bus connection is functioning properly Off ncoming remote bus connection is malfunctioning Check the incoming remote bus cable 12 6 3 LED BA Bus Active green INTERBUS stopped Status Meaning Remedy On Data transfer on INTERBUS is active Off No data transfer Check the incoming remote bus cable Use the diagnostic display on the master interface module to localize the fault further Flashing Busactive no cyclical data transmission Manual InterBus Interfaces Field Distributors 12 135 Function of the MQI INTERBUS Interfaces Copper Line Meaning of the LED display 12 12 6 4 LED RD Remote Bus Disable red Status Meaning Remedy On e Outgoing remote bus is switched off only in case of an error
189. tic cable 107 MQI interface copper line 135 Line type D9 ME I oerte ute n Eno t e Pee te Dr Eres 45 MED Zaire aise eer rate 45 Line type CCO gt MF1 47 M Maintenance soinnun n d e 170 Maintenance switch Field distributor MF MM Z 8 MQ MM Z 8 141 Field distributors MF Z 6 MQ Z 6 138 Metal cable glands seeeeee 42 MEGIAA ESS en se nt EE 145 F riction ierit aire a ete ede Le dee 145 MFI interface copper line Diagnostics sssssssss 95 111 FUNCIONE tte ttt tette 90 LED displays oen er nee tee 92 MFI system fault 94 Process data 90 Process data monitoring ssssss 96 Structure of the input output word 91 MFI interface fibre optic cable FU nctiOn3 eu ottime rote Net nea 105 LED displays 25 tnt Na 107 MFI system fault 110 Peripheral fault 107 Process data 105 Process data monitoring 112 Structure of the input output word 106 MFI system fault MFI interface copper line 94 MFI interface fibre optic cable 110 MEI23 cti Ea etus 15 MISS aereo enne ange e Ema ene 15 MFZ11 Manual InterBus Interfaces Field Distributors Connections eere a eu d 48 62 MFZ13 Connection 63 MFZ13 connection
190. tion Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Manage Reserved Error class Error code Add code Add code ment high low Status bit 1 Incorrect service execution Manual InterBus Interfaces Field Distributors 131 Return codes of the parameterization 12 E Function of the MQI INTERBUS Interfaces Copper Line 132 12 4 Return codes of the parameterization 12 4 1 Error class 12 4 2 Error code In case of incorrect parameter setting the MQI returns various return codes to the pa rameterizing master The codes offer detailed information on the cause for the error All of these return codes are structured according to EN 50170 The MQP distinguishes be tween the following elements Error class Error code Additional code These return codes are valid for all MQI communication interfaces The error class element provides a more exact classification of the error type The MQI supports the following error classes defined in accordance with EN 50170 V2 Class hex Designation Meaning 1 vfd state Status error of the virtual field device 2 application reference Error in application program 3 definition Definition error 4 resource Resource error 5 service Error during execution of service 6 access Access error 7 OV Error in the object list 8 other Other error section Additional code see page 133 The Error class is generated by th
191. to the Variable data channel object WRITE 8288 variable data channel OK E 2 READ Variable data channel and evaluation of the confirmation in the parameter channel READ 8288 variable data channel Data variable data channel with result 1 Receipt is confirmed immediately data channel is evaluated and the requested ser vice is executed 2 The confirmation is entered in the data channel and can be evaluated via READ ac cess in the master The Variable data channel with acyclical routing object is handled locally on the field bus interface and is defined as shown in the following tables Index 8288 Object code 11 string variable Data type index 10 octet string Length 12 Local address Password Access groups Access rights READ ALL WRITE ALL Name 16 Extension length Manual InterBus Interfaces Field Distributors 125 Function of the MQI INTERBUS Interfaces Copper Line PCP interface Download parameter block object The Download parameter block object can be used to write a maximum of 38 MQI drive parameters or one of the MOVIMOT connected to the MAI at the same time with a single write service This object lets you set the parameters of a MOVIMOT with a single call of the write service such as during the starting phase You will usually only change a few parameters and the para
192. ve parameter The parameters of the connected MOVIMOT units are described in section Parame ters see page 161 Apart from the parameter index this gives you additional informa tion on coding the range of values and the meaning of the parameter data The object description in the object list is identical for all drive parameters Even parameters that can only be read receive the attribute READ ALL WRITE ALL in the object list because the MOVIMOT performs the corresponding check itself and provides a return code if necessary The following table shows the object description for all drive parameters Index 8300 to 8313 Object code 7 simple variable Data type index 10 octet string Length 4 Local address Password Access groups Access rights READ ALL WRITE ALL Name 16 Extension length Manual InterBus Interfaces Field Distributors 123 Function of the MQI INTERBUS Interfaces Copper Line PCP interface Variable data channel with acyclical routing object This object lets you address all MQI and MOVIMOT parameters The object contains a selection list of the sub channel and address information to select the target unit It contains information on the data length and frame type as well as an acyclic MOVILINK9 parameter channel Enter the service and data value you required here The length is fixed to 12 bytes

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