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1. Drive Rating No Solution Reactor Only Reactor Damping Resistor or Reactor RWR Resistor Available Options Frame 1321 RWR kW kHz 1000V 12001 1488 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat No Ohms Watts eS lt Z A 03 2 176 533 533 533 914 1219 1219 121 9 1219 1219 1219 1121 9 X X X 25 175 175 175 300 400 400 400 400 400 400 400 4 78 533 1533 533 183 914 1219 1219 1219 1219 1219 121 9 X X 25 175 175 175 60 300 400 400 400 400 400 400 075 76 88 838 838 914 124 1524 1524 1524 1524 1524 1524 X X X 25 275 275 275 300 500 500 500 500 500 500 500 4 76 762 762 762 183 191 4 1524 1524 1524 1524 1524 1524 X X 25 250 250 250 60 300 500 500 500 500 500 500 15 2 76 88 838 1838 914 1829 1829 1829 1829 1829 1829 1829 X X X X 25 275 275 275 300 600 600 600 600 600 600 600 4 76 762 762 762 183 1914 1829 1829 1829 1829 1829 1829 X X 25 250 250 250 60 300 600 600 600 600 600 600 B 22 2 176 1372 1829 1829 914 1829 1829 1829 1829 1829 1829 182 9 X X X X 25 450 600 600 300 600 600 600 600 600 600 600 4 76 914 1524 1829 183 914 1829 1829 1829 1829 1829 182 9 X X 25 300 500 600 60 300 600 600 600 600 600 600 4 2 76 1137 2 243 8 2438 914 2
2. PowerFlex 70 Power Rating Derating ND Hp HD Hp esc KHz 4 kHz 6kHz 8kHz 10 kHz 600 Volt 25 20 45 40 35 s 30 amp 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 30 25 g E 2 E lt E 40 50 60 70 80 90 100 of Rated Continuous Current 40 30 P 45 40 5 35 30 lt 525 20 40 50 60 70 80 90 100 of Rated Continuous Current 50 40 45 4 35 30 lt 25 20 40 50 60 70 80 90 100 of Rated Continuous Current Rockwell Automation Publication 20 00011 August 2013 51 PowerFlex 70 Adjustable Frequency AC Drive Notes 52 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Rockwell Automation Publication 20A TD001I EN P August 2013 53 Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and
3. aac Encoder B Encoder A NOT Single channel or quadrature A input 6 Encoder A Send Voltage 1 5 12V power Internal power source 250 mA isolated Receive Voltage 2 Power return 12 c 3 Encoder B NOT Single channel or quadrature B input S a 4 5 1 Jumper selectable 5 12V is available on 20A ENC 1 encoder boards Rockwell Automation Publication 20A TD0011 EN P August 2013 19 PowerFlex 70 Adjustable Frequency AC Drive Sample Encoder Wiring 1 0 Connection Example 1 0 Connection Example Encoder gape Encoder Power A Power Internal Drive 0 External Power 2 to SHLD Power Internal drive e o Source 12V DC 250mA Encoder Encoder Signal 116 Signal jo Single Ended 2 Differentia 2o Dual Channel 2 1 Dual P Fl Channel 51 6 61 EMCFilters Description Factory Installed Position 13 Internal 3 phase 200 480 filter 9 A Standard on Frames C and D Optional on Frame B Frame A ratings increase to Frame Other Options Description Catalog No User Installed Factory Installed Position 15 Position 16 Service connection board SK M9 SCB1
4. Drive Cat No Duty Hp Input Line Reactor m Output Line Reactor IP00 NEMA UL Type Open 1P11 NEMA UL Type 1 IP00 NEMA UL Type Open IP11 NEMA UL Type 1 Cat No Cat No Cat No Cat No 20AEOP9 Heavy Duty 0 33 1321 3R1 C 1321 3RA1 C 1321 3R1 B 1321 3RA1 B 20AE0P9 Normal Duty 0 5 1321 3R1 C 1321 3RA1 C 1321 3R1 B 1321 3RA1 B 20AE1P7 Heavy Duty 0 75 1321 3R2 B 1321 3RA2 B 1321 3R2 B 1321 3RA2 B 20AE1P7 Normal Duty 1 1321 3R2 B 1321 3RA2 B 1321 3R2 B 1321 3RA2 B 20AE2P7 Heavy Duty 15 1321 3R2 A 1321 3RA2 A 1321 3R4 D 1321 3RA4 D 20AE2P7 Normal Duty 2 1321 3R4 C 1321 3RA4 C 1321 3R4 D 1321 3RA4 D 20AE3P9 Heavy Duty 2 1321 3R4 C 1321 3RA4 C 1321 3R4 C 1321 3RA4 C 20AE3P9 Normal Duty 3 1321 3R4 C 1321 3RA4 C 1321 3R4 C 1321 3RM C 20AE6P1 Heavy Duty 3 1321 3R4 C 1321 3RA4 C 1321 3R8 C 1321 3RA8 C 20AE6P1 Normal Duty 5 1321 3R8 C 1321 3RA8 C 1321 3R8 C 1321 3RA8 C 20AE9PO Heavy Duty 5 1321 3R8 C 1321 3RA8 C 1321 3R12 C 1321 3RA12 C 20AE9PO Normal Duty 75 1321 3R12 C 1321 3RA12 C 1321 3R12 C 1321 3RA12 C 20AE011 Heavy Duty 75 1321 3R12 C 1321 3RA12 C 1321 3R12 B 1321 3RA12 B 20AE011 Normal Duty 10 1321 3R12 B 1321 3RA12 B 1321 3R12 B 1321 3RA12 B 20AE017 Heavy Duty 10 1321 3R12 B 1321 3RA12 B 1321 3R18 B 1321 3RA18 B 20AE017 Normal Duty 15 1321 3R18 B 1321 3RA18 B 1321 3R18 B 1321 3RA18 B 20AE022 Heavy Duty 15 1321 3R18 B 1321 3RA18 B 1321 3R25 B 1321 3RA25 B 20AE022 Normal Duty 20 1321 3R25 B 1321 3RA25 B
5. Motor Rating 240V 60 Hz Three phase 240V 460V 60 Hz Three phase 460V 575V 60 Hz Three phase 575V kW Hp Primary and 240V Secondary Primary and 460V Secondary Primary and 575V Secondary IP32 NEMA UL Type 3R IP32 NEMA UL Type 3R IP32 NEMA UL Type 3R Cat No Cat No Cat No 0 25 0 33 1321 3TW005 AA 1321 3TW005 BB 0 37 0 5 1321 3TW005 AA 1321 3TW005 BB 0 55 0 75 1321 3TW005 AA 1321 3TW005 BB 0 75 1 0 1321 3TW005 AA 1321 3TW005 BB 1321 3TW005 CC 1 1 1 5 1321 3TW005 AA 1321 3TW005 BB 1 5 2 0 1321 3TW005 AA 1321 3TW005 BB 1321 3TW005 CC 2 2 3 0 1321 3TW005 AA 1321 3TW005 BB 1321 3TW005 CC 4 0 5 0 1321 3TW007 AA 1321 3TW007 BB 1321 3TW007 CC 5 5 7 5 1321 3TW011 AA 1321 3TW011 BB 1321 3TW011 CC 7 5 10 1321 3TW014 AA 1321 3TW014 BB 1321 3TW014 CC 11 15 1321 3TW020 AA 1321 3TW020 BB 1321 3TW020 CC 15 20 1321 3TW027 AA 1321 3TW027 BB 1321 3TW027 CC 18 5 25 1321 3TW034 AA 1321 3TW034 BB 1321 3TW034 CC 22 30 1321 3TW040 BB 1321 3TW040 CC 30 40 1321 3TW051 BB 1321 3TW051 CC 37 50 1321 3TH063 BB 1321 3TH063 CC 12 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Input Output Line Reactors For impedance matching protection from AC line disturbances or motor protection reactors are available for both the input and output sides ofthe drive Table 1 240V 60 Hz Three phase 39
6. lt 552 2 17 gt lt 77 3 3 04 gt lt 99 6 3 92 3 lt 115 9 4 58 gt Frame E 210 0 8 27 108 0 4 25 gt 43 7 1 72 lt 108 0 4 25 159 0 6 26 210 0 8 27 Frame E m 0 89 445 1 75 31 0 1 22 491 1 93 755 2 97 1020 4 02 lt 120 1 473i I 1082 4 26 157 7 6 21 gt 1657 6 52 2077 8 18 Rockwell Automation Publication 20A TDO01I EN P August 2013 Figure 4 Flange Mount Bottom View Dimensions mm in Frame A S 1032 4 06 51 3 2 02 e 40 7 1 60 22 2 0 87 Dia 4 Places Frame C 2 129 3 5 09 lt 754 2 97 gt 22 2 0 87 Dia 64 7 2 55 4 Places Coy fe P eem lt 59 6 2 35 e 72 4 2 85 zal lt 96 1 3 78 I 101 9 4 01 gt
7. 115 600V AC gt mi O r gt m Ojn gt Rockwell Automation Publication 20 00011 August 2013 9 PowerFlex 70 Adjustable Frequency AC Drive Medium Duty External Dynamic Brake Resistors These resistors provide a larger duty cycle capability than the internal type Includes an internal thermal switch for use in external safety circuit PowerFlex 70 AC Drive Medium Duty External DB Resistor Min DB Resistance Application Type 1 Application Type 2 Normal Heavy Res Continuous Max Braking Dutyx Dutyx Ohms Ohms Power Energy Torque Braking Torque Duty Braking Torque Duty kW Hp kW Hp 10 Part Number 5 kW kJ 96 of ND Motor 96 of ND Motor Cycle of ND Motor Cycle 200 240 Volt ac Input Drives 0 37 0 5 0 25 0 33 33 AK R2 091P500 91 0 086 17 293 100 46 150 31 0 75 1 0 10 55 0 75 33 AK R2 091P500 91 0 086 17 21896 100 23 150 15 1 5 2 0 1 1 1 5 33 AK R2 091P500 91 0 086 17 109 100 11 109 11 2 2 3 0 1 5 2 0 33 AK R2 047P500 47 0 166 33 144 100 15 144 11 4 0 5 0 3 0 3 0 30 AK R2 047P500 47 0 166 33 79 79 11 N A N A 5 5 7 5 4 0 5 0 23 AK R2 030P1K2 30 0 26 52 9096 9096 10 N A N A 7 5 10 5 5 7 5 23 AK R2 030P1K2 30 0 26 52 66 66 10 N A N A 400 480 Volt ac Input Drives 0 37
8. 45 40 g 35 E 30 x 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 10 75 50 1 45 40 e Es 2 E 30 2 20 40 50 60 70 80 90 100 of Rated Continuous Current 15 10 2 a E ge E m E lt 40 50 60 70 80 90 100 of Rated Continuous Current 20 15 eg a E ge E E lt 40 50 60 70 80 90 100 of Rated Continuous Current 25 20 eg a E i E 2 E lt 4 50 60 70 80 90 100 of Rated Continuous Current Rockwell Automation Publication 20A TD0011 EN P August 2013 47 PowerFlex 70 Adjustable Frequency AC Drive Table 27 400V AC PowerFlex 70 Power Rating Derating ND kW HD kW Ems KHz usss 4 kHz 6kHz 8kHz 10 kHz 400 Volt 0 37 5 5 0 25 4 0 None 75 55 r NIRE o 45 40 ge 35 E 30 lt S 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 1 75 s 45 40 2 t 35 E 30 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 15 11 5 45 g 40 35 s 30 25 20 4 50 60 70 80 90 100 of Rated Continuous Current 18 5 15 50 45 40 35 5 30 lt 25 20 4 50 60 70 80 90 100 of Rated Continuous Curren
9. Frame B 144 4 5 69 22 2 0 87 Dia 60 3 2 37 lt 5 Places 222 0 87 Dia 2 Places 53 1 2 09 lt r N lt 730 2 87 lt 92 2 3 63 gt I 111 2 4 38 d Frame D lt 83 7 3 30 gt lt 73 0 2 87 164 1 646 gt 28 5 1 12 Dia 2 Places CIS 7 946 ey 4 07 8 27 m 5 65 9 a 744 a 259 i 252 K m ds 9 I pe fel _ U lt 70 9 2 79 gt 51 9 2 04 lt 924 3 64 gt lt 78 3 3 08 gt lt 1027 4 04 5 1073 422 I 1305 6 14 1355 5 33 E 1405 6 54 Frame E 210 0 8 27 gt 222 I 108 0 4 25 0 87 437 1 72 lt 108 4 25 I 159 0 6 28 210 0 827 Rockwell Automation Publication 20A TD0011 EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive 35 PowerFlex 70 Adjustable Frequency AC Drive Figure 5 Cutout Dimensions mm in
10. See page 27 for notes Table 12 400 480 Volt AC Single phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Protector with Adjustable Current Range 8 ND HD Amps ont 1Min 3Sec Min Max Min Max Max Max Available Catalog Numbers Minimum Endosure Tom Cat No in 400 Volt AC Input 20ACIP3 A 037 025 16 0 6 07 07 10 13 3 3 5 15 3 140M QE B16 3441 20AC2P1 A 075 055 25 0 9 11 12 16 4 6 4 8 15 7 140M C2E B25 140M D8E B25 3441 20AG3P5 A 15 11 43 1 5 18 23 3 6 6 6 12 15 7 140M C2E B63_ 140M D8E B63 3441 20ACSPO B 22 15 665 23 25 28 38 10 10 10 20 20 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AC8P7 B 4 3 1113 39 44 50 66 15 17 5 415 30 30 15 140M CE C16 140M D8E C16 140M F8E C16 3441 20M011 C 55 4 38 58 65 87 15 25 15 45 40 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20 015 C 7 5 55 151 52 77 86 11 6 20 30 20 60 60 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 204022 D 11 75 219 76 1 121 1165 30 45 30 80 80 30 140M D8E C25 140 8 25 5098 204C030 D 15 11 303 10 5 15 116 5 225 40 60 40 120 120 50 140M F8E C32 5098 204C037 D 185 15 35 1221185 225 30
11. may SIL B i NEMAType NEMAType4 Ventilated Figure 1 Figure 2 Table 19 Maximum Enclosure Dimensions PowerFlex 70 Adjustable Frequency AC Drive W ENS _ F b mi a Nor H 9 Figure 3 Ratings Drive Power X Enclosure Style for Flange Mounted Drives NDHp HDHp Frame Fex70 NEMA Type 1 Option Code A NEMA Type 4 Indoor Option Code D NEMA Type 3 4 Option Code E Size Le NEMA Type 12 Indoor Option Code G No BO C1 C5 S1 All Options B0 C1 C5 1 All Options Less All Options C1 C5 51 All Options Less All Options 9 513 516 S9 513 516 Line Reactor 9 513 16 Line Reactor P1 P3 or P6 P1 P3 or P6 P1 P3 or P6 Drive Mounted Drive Mounted Drive Mounted Options amp All HIMs Options amp All NEMA Options 4 HIMs Figure Style Style Figure Style Figure Style Figure Style Figure Style Figure Style Figure Style 480V AC Three phase Drives 0 5 033 A 1 1 1 2 3 1 2 3 2 3 2 3 2 3 10 075 D2P1 1 2 3 1 2 3 2 3 2 3 2 3 20 15 A D3P4 1 2 3 1 2 3 2 3 2 3 2 4 3 0 2 0 B D5P0 1 2 3 1 2 3 2 4 2 3 2 5 5 0 3 0 B D8P0 1 2 3 1 2 3 2 4 2 3 2 5 75 5 0 C D011 1 2 3 1 2 3 2 4 2 3 2 5 10 7 5 C D014 1 2 3 1 2 3 2 4 2 3
12. 17 5 55 15 1 10 4 15 4 117 2 23 1 20 30 20 60 60 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 20 022 10 11 75 21 9 115 2 122 1242 33 30 45 30 80 80 30 140M D8E C25 140M F8E C25 5098 204030 10 15 11 303 21 30 33 45 40 60 40 120 120 50 140M F8E C32 5098 20AC037 D 18 5 15 35 243 37 45 60 50 80 50 125 140 50 140M F8E C45 5098 20AC043 D 22 18 5 407 28243 56 74 60 90 60 150 160 70 20AC060 E 30 22 1568 39 3 60 66 90 80 15 80 25 240 80 _ 20AC072 E 37 30 689 48 72 90 120 190 150 90 250 280 100 480 Volt AC Input 20AD1IP1 A 10 5 033 13 1111 112 116 3 3 3 4 15 3 140M QE B16 3441 20AD2P1 A 1 0 75 24 2 21 24 32 43 6 3 8 15 3 140M QE B25 140M D8E B25 3441 204D3P4 A 2 15 38 32 34 45 6 6 6 6 12 15 7 140M QE B40 140M D8E B40 3441 20AD5P0 B 3 56 47 5 55 75 10 10 10 20 20 15 140M QE B63 140M D8E B63 3441 20 8 B 5 3 98 84 8 88 112 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AD011 C 75 5 94 79 11 121 165 15 20 15 40 40 15 140M QE CI6 140M D8E C16 140M F8E C16 3441 20AD014 C 110 75 124 104 14 116 5 22 20 30 20 50 50 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AD022 D 15 10 199 166 22 1242 33 25 45 25 80 80 30 140M D8E C25 140M F8E C25 5098 20AD027 D 20 15 24 8 206 27 133 44 35 60 35 100 100 50 140M F8E C32 5098 20AD034 D 25 20 312 259 34 405 54 40 70 40 15 125 50 140M F8
13. 1 3 4 5 7 8 9 10 11 12 13 14 15 16 a b e d e f g h i j k I f i k Documentation Emission Class Control amp I O Code Type Code Control Safe Off A Manual Filtered N amp Standard N A N No Manual A A amp B Frames Optional _ C D amp E Frames Standard Enhanced No Not Filtered Gx Enhanced Yes g N A amp B Frames Optional No longer available for sale Brake IGBT C D amp E Frames I 600V Frames A through D available only Not available as factory installed option for 600V ratings w Brake IGBT without filter Cat Code N 600V Frame E 3 Y Yes available only with filter Cat Code A Increases size to Frame B h Feedback Internal Brake Resistor j Feedback Code wiResistor ee Lu Eateries __ C ontro Y Yes Network Typo 7 5V 12V Encoder w Enhanced N No ControlNet Coax Control D DeviceNet E EtherNet IP N None 6 Rockwell Automation Publication 20A TD0011 EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Factory Installed Options Human Interface and Wireless Interface Modules IP20 NEMA UL Type 1 and Flange Type Drives Cat Code 0 No HIM Blank Plate Cat Code 3 LCD Display Full Numeric Keypad IP66 NEMA UL Type 4X 12 Drives Position e Cat Code 0 No HIM Blank F P i 0i 6006 66690 09000 Cat Code 5 LCD Display Programmer Only ses 000000 00000 66100000
14. 1200 D 15 2 76 122 137 2 1829 7 6 914 365 8 3658 182 9 3658 3658 365 8 1321 RWR25 DP X 25 40 450 600 25 300 1200 1200 600 1200 1200 1200 4 76 122 121 9 1829 76 122 121 9 3048 1829 3048 3658 365 8 1321 RWR25 DP 25 40 400 600 25 40 400 1000 600 1000 1200 1200 20 2 76 122 137 2 1829 7 6 91 4 365 8 3658 1829 3658 365 8 365 8 1321 RWR35 DP X 25 40 450 600 25 300 1200 1200 600 1200 1200 1200 4 76 122 121 9 1829 76 122 121 9 3048 1829 3048 3658 365 8 1321 RWR35 DP 25 40 400 600 25 40 400 1000 600 1000 1200 1200 25 2 76 122 1372 1829 76 76 2 365 8 3658 1829 3658 365 8 365 8 1321 RWR35 DP X 25 40 450 600 25 250 1200 1200 600 1200 1200 1200 4 76 122 121 9 1829 7 6 12 2 121 9 2743 1524 3048 1365 8 365 8 1321 RWR35 DP 25 40 400 600 25 40 400 900 500 1000 1200 1200 30 2 76 122 137 2 1829 76 76 2 365 8 3658 1829 3658 365 8 365 8 1321 RWR45 DP X 25 40 450 600 25 250 1200 1200 600 1200 1200 1200 4 76 122 121 9 1829 76 122 121 9 2438 1524 3048 1365 8 1365 8 1321 RWR45 DP 25 40 400 600 25 40 400 800 500 1000 1200 1200 E 40 2 76 12 2 137 2 182 9 7 6 76 2 365 8 3658 1524 1365 8 365 8 365 8 1321 RWR55 DP X 25 40 450 600 25 250 1200 1200 500 1200 1200 1200 4 76 122 106 7 1524 76 122 1067 228 6 1219 2438 365 8 1365 8 1321 RWR55 DP 25 40 350 500 25 4
15. 20AE2P7 Normal Duty 2 1321 3R4 D2 13213RM DU 1321 3R4 D2 1321 3RA4 D 2 20AE3P9 Heavy Duty 2 1321 3R4 D 2 1321 3RA4 D 1321 3R4 D 1321 3RA4 D 20AE3P9 Normal Duty 3 1321 3R4 D 13213RM D 1321 3R4 D 1321 3RA4 D 20AE6P1 Heavy Duty 3 1321 3R4 D 1321 3RA4 D 1321 3R8 D 1321 3RA8 D 20AEGP1 Normal Duty 5 1321 3R8 D 1321 3RA8 D 1321 3R8 D 1321 3RA8 D 20AE9PO Heavy Duty 5 1321 3R8 D 1321 3RA8 D 13213812 1321 3RA12 C2 20AE9PO Normal Duty 75 1321 3R12 C2 1321 3RA12 C2 1321 3R12 C2 1321 3RA12 C2 20AE011 Heavy Duty 75 1321 3R12 C 2 1321 3RA12 C 1321 3R12 C 1321 3RA12 C 20AE011 Normal Duty 10 1321 3R12 C 1321 3RA12 C 1321 3R12 C 1321 3RA12 C 20AE017 Heavy Duty 10 1321 3R12 C 1321 3RA12 C 1321 3R18 C 1321 3RA18 C 20 017 Normal Duty 15 1321 3R18 C 1321 3RA18 C 1321 3R18 C 1321 3RA18 C 20AE022 Heavy Duty 15 1321 3R18 C 1321 3RA18 C 1321 3R25 C2 1321 3RA25 2 20AF022 Normal Duty 20 1321 3R25 C2 1321 3RA25 C2 1321 3R25 C 1321 3RA25 2 20AE027 Heavy Duty 20 1321 3R25 C2 1321 3RA25 C2 1321 3R35 C2 1321 3RA35 C 2 20AE027 Normal Duty 25 13213835 CO 13213RA35 CO 1321 3R35 C2 1321 3RA35 C2 20 032 Heavy Duty 25 1321 3R35 C2 1321 3 35 7 1321 3 35 0 1321 3 35 0 20AE032 Normal Duty 30 1321 3R35 C2 1321 3RA35 C2 1321 3R35 C 1321 3RA35 C2 20AE041 Heavy Duty 30 1321 3R35 C 1321 3RA35 C 2 1321 3R45 C 1321 3RA45 C 20AE041 Normal Duty 40 1321 3R45 C 1321 3RA45 C 1321 3R45 C 1321 3RA45 C 20AE052 Heavy Duty 40 1321 3R45 C 1321 3RA45
16. 3441 20AB6P8 B 2 15 10 136 78 110 3 113 8 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AB9P6 B 3 2 M 51 1 121 16 5 20 25 20 40 40 30 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB015 C 5 3 16 58 1 5 192 266 20 35 20 70 70 30 140M C2E C20 140M D8E C20 140 8 20 3441 20AB022 D 75 5 23 3 83 253 278 37 9 30 50 30 100 100 30 140M D8E C25 140 8 25 5098 20AB028 D 10 75 29 8 107 322 379 506 40 70 40 125 125 50 140M F8E C32 5098 20AB042 D 15 10 398 14343 1555 74 60 100 60 175 175 70 140M F8E C45 5098 20AB054 E 20 15 57 5 120 7 162 1 724 1966 80 15 80 200 200 100 20AB070 E 25 20 723 126 0 178 2 931 124 90 175 90 300 300 100 240 Volt AC Input 20AB2P2 A 05 03325 11 22 24 33 3 45 3 8 15 3 140M C2E B25 140M D8E B25 3441 20 2 A 1 107548 2 42 48 64 6 9 6 15 15 7 140M C2E B63 140M D8E B63 3441 20AB6P8 B 2 11 5 87 36 68 9 12 15 15 15 25 25 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AB9P6 B 3 2 12 2 51 96 110 6 144 20 20 20 35 35 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB015 C 5 3 13 9 58 153 1 4 23 2 20 30 20 60 60 30 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AB022 D 75 5 19 9 83 22 244 33 25 45 25 80 80 30 140M D8E C25 140M F8E C25 5098 2048028 D 10 75 257 107 28 33 44 35 60 35 110 110 50 140M F8E C32 5098 2048042 D 15 10 387 161 42 1462 163 50 9
17. Frame A Frame f herer J 222 i 588 231 36 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Figure 6 Cutout Dimensions mm in continued Frame E Le 280 3 11 04 is 2624 10 33 206 2 8 12 131 2 e 52 46 so LR 0 24 mE ae ae ee 1 F 250 4 la 9 86 5258 I 20 70 5558 i 21 88 493 9 19 44 T 4189 1649 343 9 13 54 268 9 l 10 59 1939 7 63 l I 1189 4 68 1 1 EE zc toy pot ot g NT zc Y 20x 23 5 L so 50 14 0 24 Rockwell Automation Publication 20A TD0011 EN P August 2013 37 PowerFlex 70 Adjustable Frequency AC Drive PowerFlex 70 Configured Drives The PowerFlex 70 packaged drives program lets you create drive packages based on your specific needs This program enhances stand alone drive functionality through additional control power and packaging options that are ideal for original equipment manufacturers OEM
18. 46 10 12 10 20 20 15 140M D8E C10 140M F8E C10 3441 20AE9PO C 75 5 77 4 45 5 6 8 10 20 10 35 35 15 140M D8E C10 140M F8E C10 3441 20AE011 C 10 75 98 51 55 68 9 15 20 15 40 40 15 140M D8E C16 140M F8E C16 3441 20AE017 D 15 10 115 3 8 85 94 1128 20 35 20 60 60 30 140M F8E C20 5098 20 022 20 15 20 10411 1128 17 25 45 25 80 80 30 140M F8E C25 5098 20AE027 D 25 20 248 12 9 135 165 22 35 60 35 100 100 50 140M F8E C25 5098 20AE032 D 30 25 294 153 16 1203 27 40 70 40 15 125 50 140M F8E C32 5098 20AE041 E 40 30 137 6 196 205 24 32 50 90 50 150 150 100 20AE052 E 50 40 477 248 26 308 41 60 110 60 200 200 100 _ _ 1 For IP 66 NEMA UL Type 4X 12 enclosures drives listed as Frame A increase to Frame and drives listed as Frame C increase to Frame D 2 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 3 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum 4 Circuit Breaker inverse time breaker For US NEC minimum size is 12596 of motor FLA Ratings shown are maximum 5 Maximum allowable rating by US NEC Exact size must be chosen for each installation 6 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 12596 of motor FLA Ratings sh
19. and customers with special installation needs Catalog configured Drives Program The catalog configured drives program lets you create drive packages based on your specific needs A complete drive package can be specified by assembling a single catalog number string that includes a base drive and all required options Packaging is available for 480V requirements in NEMA Type 1 IP20 NEMA 4 12 IP65 indoor and NEMA 3 4 IP65 outdoor ratings Focused on higher volume repeat business the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering manufacturing and installation time TIP This program supports the enhanced control version of the PowerFlex 70 drive NEMA Type 1 All Enclosure Types NEMA Type 4 12 Indoor e Drive input protection options NEMA Type 3 4 Outdoor e Input Output contactors B e Enhanced control e Bypass options am c e Flange mount drive e Input Output line reactor 5 e Welded construction options A e 480V rating e 115V control power options 4 e Control interface and feedback options e Human interface modules e Motor interface options e Operator devices e Drawing and test options 38 Rockwell Automation Publication 20A TDO01I EN P August 2013 Figure 7 Approximate Dimensions 00 ES 0 Eme 0 D 8 0 a H
20. 0 5 0 25 0 33 68 AK R2 360P500 360 0 086 17 305 100 47 150 31 0 75 1 0 0 55 0 75 68 AK R2 360P500 360 0 086 17 220 100 23 150 15 1 5 2 0 1 1 1 5 68 AK R2 360P500 360 0 086 17 110 100 12 110 11 2 2 3 0 1 5 2 0 68 AK R2 120P1K2 120 0 26 52 197 100 24 150 16 4 0 5 0 3 0 3 0 68 AK R2 120P1K2 120 0 26 52 12496 100 1396 124 10 5 5 7 5 4 0 5 0 74 AK R2 120P1K2 120 0 26 52 90 90 10 N A N A 7 5 10 5 5 7 5 74 AK R2 120P1K2 120 0 26 52 66 66 10 N A N A 11 15 7 5 10 44 t 60 0 52 104 9096 90 10 N A N A 15 20 11 15 31 t 60 0 52 104 6696 66 10 N A N A 500 600 Volt ac Input Drives 0 37 0 5 0 25 0 33 117 AK R2 360P500 360 0 086 17 274 100 46 150 31 0 75 1 0 0 55 0 75 117 AK R2 360P500 360 0 086 17 251 100 23 150 15 1 5 2 0 1 1 1 5 117 AK R2 360P500 360 0 086 17 172 100 11 150 8 2 2 3 0 1 5 2 0 117 AK R2 120P1K2 120 0 26 52 193 100 24 150 16 4 0 5 0 3 0 3 0 80 AK R2 120P1K2 120 0 26 52 18596 100 1396 150 9 5 5 7 5 4 0 5 0 80 AK R2 120P1K2 120 0 26 52 14196 100 9 141 7 7 5 10 5 5 7 5 80 AK R2 120P1K2 120 0 26 52 103 100 7 103 7 11 15 7 5 10 48 dn 60 0 52 104 14196 100 9 141 7 15 20 11 15 48 60 0 52 104 103 100 7 103 7 Duty cycle listed is based on full speed to zero speed deceleration For constant regen at full speed duty cycle capability is half o
21. 0 in 4 b d PowerFlex 70 Frames Output Power T r rr Output Power Frame Size kW Hp 208 240V AC Input 400 480V AC Input 600V AC Input ND HD ND HD Not Filtered Filtered IP66 4X 12 Not Filtered Filtered IP66 4X 12 Not Filtered Filtered 0 37 0 25 0 5 0 33 A B B A B B A 0 75 0 55 1 0 75 A B B A B B A 1 5 1 1 2 1 5 B B B A B B A 2 2 1 5 3 2 B B B B B B B 4 3 5 3 C D B B B B 5 5 4 7 5 5 D D C D C 7 5 5 5 10 7 5 D D C D C 11 7 5 15 10 D D D D D 15 11 20 15 E E D D D 18 5 15 25 20 E E D D 22 18 5 30 25 D D _ 30 22 40 30 _ _ _ _ E E 37 30 50 40 E E 32 Rockwell Automation Publication 20 00011 August 2013 Approximate Dimensions and Weights This section provides the approximate dimensions for the drives Figure 1 Frames A E 1 20 66 NEMA UL Type 1 4X 12 Flange Mount gt 1 reel T 8 F lt Table 18 Frame Dimensions mm in Frame Size Dimension Weight A B C D E F kg Ib IP20 NEMA UL Type 1 A 122 4 4
22. 1524 1524 1524 X X 25 40 250 250 25 40 400 500 500 500 500 500 2 2 76 122 838 83 8 7 6 914 182 9 1829 1829 1829 1829 182 9 X X X X 25 40 275 275 25 300 600 600 600 600 600 600 4 76 122 76 2 76 2 7 6 122 121 99 1829 1829 1829 1829 182 9 X X 25 40 250 250 25 40 400 600 600 600 600 600 B 3 2 76 122 129 5 1295 7 6 914 182 9 1829 1829 11829 1829 182 9 X X X X 25 40 425 425 25 300 600 600 600 600 600 600 4 76 122 121 9 121 9 76 12 2 121 9 1829 1829 11829 1829 182 9 X X 25 40 400 400 25 40 400 600 600 600 600 600 5 2 76 122 137 2 1829 76 914 2438 1243 8 1829 243 8 2438 2438 1321 RWR8 DP X X X X 25 40 450 600 25 300 800 800 600 800 800 800 4 76 122 121 9 1829 76 12 2 121 9 2438 1829 2438 2438 243 8 1321 RWR8 DP X X 25 40 400 600 25 40 400 800 600 800 800 800 C 75 2 76 122 137 2 1829 7 6 914 3048 3048 182 9 3048 13048 3048 1321 RWR12 DP X X 25 40 450 600 25 300 1000 1000 600 1000 1000 1000 4 76 122 121 9 1829 76 122 121 9 3048 1829 3048 3048 3048 1321 RWR12 DP 25 40 400 600 25 40 400 1000 600 1000 1000 1000 10 2 76 122 1372 1829 76 914 3658 3658 1829 3658 3658 365 8 1321 RWR18 DP X X 25 40 450 600 25 300 1200 1200 600 1200 1200 1200 4 76 122 121 9 1829 76 122 121 9 3048 1829 3048 3658 365 8 1321 RWR18 DP X 25 40 400 600 25 40 400 1000 600 1000 1200
23. 2 IP20 NEMA UL Type 1 Bottom View Dimensions mm in 42 7 1 68 lt 55 4 2 18 lt 79 3 3 12 gt 477 1 88 c dr Ta t ENS NE 85897 163 5 164 1 6 44 6 46 KOO lt 56 1 lt 64 0 2 52 gt lt 75 2 2 96 gt lt 93 0 3 66 gt I 94 2 3 71 gt lt 121 0 4 76 Figure 3 IP 66 NEMA UL Type 4X 12 Bottom View Dimensions mm in Frame B Frame D 283 221 1 11 0 87 28 3 i L 22 1 0 87 34 Frame A 222 0 87 Dia 4 Places lt 86 4 3 40 34 5 1 36 lt gt 23 9 0 94 lt Pg lt 85 1 3 35 Frame C lt 112 3 442 gt lt 58 4 2 30 22 2 0 87 Dia 4 Places Frame B lt 127 5 5 02 9 222 0 87 Dia 434 1 71 5 Places 32 8 1 29 55 6 2 19 75 5 2 97 gt lt 85 7 3 37 gt lt 1185 4 47 gt lt 123 8 4 87 Frame D 1497 6 89 ee lt 69 3 2 73 285 1 12 Dia 22 2 0 87 Dia 58 6 231 gt 2 Places
24. 2 2 3 0 1 5 2 0 117 20AD DB1 B 115 0 028 0 9 202 100 2 5 150 1 7 4 0 5 0 3 0 3 0 80 20AD DB1 B 115 0 028 0 9 193 100 14 150 0 9 5 5 7 5 4 0 5 0 80 20AD DB1 C 115 0 04 0 9 147 100 1 5 147 1 0 7 5 10 5 5 7 5 80 20AD DB1 C 115 0 04 0 9 108 100 1 1 108 1 0 11 15 7 5 10 48 N A N A N A N A N A N A N A N A N A 15 20 11 15 48 N A N A N A N A N A N A N A N A N A Duty cycle listed is based on full speed to zero speed deceleration For constant regen at full speed duty cycle capability is half of what is listed Application Type 1 represents maximum capability up to 100 braking torque where possible Application Type 2 represents more than 100 braking torque where possible up to a maximum of 150 3 amp Always check resistor ohms against minimum resistance for drive being used Internal Dynamic Brake Resistor Kits Drive Input Brake Resistance These resistors have a limited duty cycle Refer to the PowerFlex Dynamic Braking Voltage Q Frame Cat No Resistor Calculator Application Technique publication PFLEX AT001 to determine if 20AB DB1 A an internal resistor is sufficient An external resistor may be required 20AB DB1 B 20AB DB1 C 20AB DB1 D Not Available 20AD DB1 A 20AD DB1 B 20AD DB1 C 20AD DB1 D Not Available 20AD DB1 A 20AD DB1 B 20AD DB1 C and E Not Available 62 200 240V AC 22 115 380 480V AC 62
25. 2 42 7 140 152 4 500 152 4 500 304 8 1000 304 8 1000 304 8 1000 1321 RWR12 EP X 4 30 5 100 137 2 450 30 5 100 152 4 500 304 8 1000 304 8 1000 1321 RWR12 EP X 10 2 42 7 140 182 9 600 152 4 500 365 8 1200 365 8 1200 365 8 1200 1321 RWR12 EP X 4 30 5 100 137 2 450 30 5 100 152 4 500 304 8 1000 365 8 1200 1321 RWR12 EP X D 15 2 42 7 140 182 9 600 152 4 500 365 8 1200 365 8 1200 365 8 1200 1321 RWR18 EP 4 30 5 100 137 2 450 30 5 100 152 4 500 304 8 1000 365 8 1200 1321 RWR18 EP 20 2 42 7 140 182 9 600 152 4 500 365 8 1200 365 8 1200 365 8 1200 1321 RWR25 EP X 4 30 5 100 137 2 450 30 5 100 152 4 500 304 8 1000 365 8 1200 1321 RWR25 EP 25 2 42 7 140 182 9 600 152 4 500 365 8 1200 365 8 1200 365 8 1200 1321 RWR35 EP X 4 30 5 100 137 2 450 30 5 100 152 4 500 304 8 1000 365 8 1200 1321 RWR35 EP 30 2 42 7 140 182 9 600 152 4 500 365 8 1200 365 8 1200 365 8 1200 1321 RWR35 EP X 4 30 5 100 137 2 450 36 6 120 152 4 500 304 8 1000 365 8 1200 1321 RWR35 EP E 40 2 42 7 140 182 9 600 152 4 500 365 8 1200 365 8 1200 365 8 1200 1321 RWR45 EP X 4 30 5 100 137 2 450 36 6 120 152 4 500 304 8 1000 365 8 1200 1321 RWR45 EP 50 2 42 7 140 182 9 600 152 4 500 365 8 1200 365 8 1200 365 8 1200 1321 RWR55 EP X 4 36 6 120 137 2 450 45 7 150 152 4 500 304 8 1000 365 8 1200 1321 RWR55 EP Rockwell Automa
26. 4 55 61 83 15 20 15 40 40 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AD014 C 10 75 125 15 2 7 83 n 20 30 20 50 50 20 140M C2E C16 140M D8E C16 140M F8E C16 3441 20AD022 D 15 10 199 83 11 1 1 165 25 45 25 80 80 30 140M D8E C25 140M F8E C25 5098 20AD027 D 20 15 24 8 10 3 135 165 22 35 60 35 100 100 50 140M F8E G32 5098 20AD034 D 25 20 312 13 17 1203 27 40 70 40 125 125 50 140M F8E C45 5098 20AD040 D 30 25 36 7 19 9 120 125 5 34 50 90 50 150 150 50 140M F8E C45 5098 20AD052 E 40 30 47 7 128 26 30 40 60 110 60 200 200 70 20AD065 E 50 40 59 6 24 8 132 5 39 52 80 125 80 250 250 100 See page 27 for notes Table 13 600 Volt AC Single phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Protector with Adjustable Current Range 8 ND HD Amps kVA Cont 1Min 3 Sec Min Max Min Max Max Max Available Catalog Numbers Minimum Endo u Volume Cat No E in 600 Volt AC Input 20 9 A 0 5 03313 07 05 06 07 3 3 3 3 5 15 3 140M C2E B16 3441 20AE1P7 A 1 07519 1 10 9 1 13 3 6 3 6 15 3 140M C2E B25 140M D8E B25 3441 20AE2P7 JA 2 15 3 16 14 18 24 4 6 4 10 15 7 140M C2E B40 140M D8E B40 3441 20AE3P9 B 3 2 44 23 2 22 3 6 8 6 15 15 7 140M D8E B63 3441 20AE6P1 B 5 3 75 39 31 34
27. 50 80 50 125 140 50 140M F8E C45 5098 20 043 D 22 1851407 14 1 215 28 37 60 90 60 150 160 70 20AC060 E 30 22 568 19 7 30 133 45 80 125 80 225 240 80 204C072 E 37 30 689 23 9 36 4 60 90 150 90 250 280 100 480 Volt AC Input 20AD1P1 JA 0 5 033 13 0 6 06 06 08 3 3 3 4 15 3 140M QE B16 3441 20AD2P1 A 1 07524 1 11 412 116 3 6 3 8 15 3 140M C2E B25 140M D8E B25 3441 20AD3P4 A 2 15 38 1 6 17 23 3 6 6 6 12 15 7 140M C2E B40 140M D8E B40 3441 20 05 B 3 2 56 24 25 26 38 10 10 10 20 20 15 140M C2E B63 140M D8E B63 3441 20 08 B 5 3 98 42 4 44 6 15 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 26 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Table 12 400 480 Volt AC Single phase Input Drive Ratings and Input Protection Devices continued Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Protector with Adjustable Current Range 8 ND HD Amps ont 1Min 3Sec Min Min Max Max Available Catalog Numbers Minimum SJ Enclosure E Cat No in 2040031 75 5 95
28. 8PO 8 0 3 7 5 0 B indoor use only 011 11 5 5 7 5 C Flange Mount Front Chassis u 22 11 15 D Type 4X 12 for indoor outdoor 027 27 15 20 D use 034 34 18 5 25 D G Wall Machine Mount IP54 040 40 22 30 D NEMA UL Type 12 052 52 30 40 E Only available on Frame E 065 65 37 50 E 1 3 4 5 7 20A B 2P2 A a b C d a Drive Code Type 20A PowerFlex 70 b Voltage Rating Code Voltage Ph B 240V AC 3 C 400V AC 3 D 480V AC 3 E 600V AC 3 ND Rating 208V 60 Hz Input Code Amps kW Hp Frame 2P2 2 5 0 37 0 5 A 4P2 4 8 0 75 1 0 A 6P8 7 8 1 5 2 0 B 9P6 11 2 2 3 0 B 015 17 5 4 0 5 0 C 022 25 3 5 5 7 5 D 028 32 2 7 5 10 D 042 43 11 15 D 054 62 1 15 20 E 070 78 2 18 5 25 E c2 ND Rating 240V 60 Hz Input Code Amps kW Hp Frame 2P2 22 0 37 0 5 A 4P2 4 2 0 75 1 0 A 6P8 6 8 1 5 2 0 B 9P6 9 6 2 2 3 0 B 015 15 3 4 0 5 0 C 022 22 5 5 7 5 D 028 28 7 5 10 D 042 42 11 15 D 054 54 15 20 E 070 70 18 5 25 E See Catalog Number Explanation continued on page for more drive options e HIM Code Interface Module 0 Blank Cover 3 Full Numeric LCD 5 Prog Only LCD Only available with NEMA 4X option C Rockwell Automation Publication 20A TD0011 EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Catalog Number Explanation continued Position Number
29. A 20AB054 Normal Duty 20 1321 3R55 A 1321 3RA55 A 1321 3R55 A 1321 3RA55 A 2048070 Heavy Duty 20 1321 3R55 A 1321 3RA55 A 1321 3R80 A 1321 3RA80 A 20AB070 Normal Duty 25 1321 3R80 A 1321 3RA80 A 1321 3R80 A 1321 3RA80 A 1 Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based the VFD rated output currents Table 2 240V 60 Hz Three phase 596 Impedance Drive Cat No Duty Hp Input Line Reactor m Output Line Reactor 7 IP00 NEMA UL Type Open IP11 NEMA UL Type 1 IP00 NEMA UL Type Open IP11 NEMA UL Type 1 Cat No Cat No Cat No Cat No 20AB2P2 Heavy Duty 0 33 1321 3R2 A 1321 3RA2 A 1321 3R2 A 1321 3RA2 A 20AB2P2 Normal Duty 0 5 1321 3R2 A 1321 3RA2 A 1321 3R2 A 1321 3RA2 A 20AB4P2 Heavy Duty 0 75 1321 3R4 B 1321 3RA4 B 1321 3R4 B 1321 3RA4 B 20AB4P2 Normal Duty 1 1321 3M B 1321 3RM B 1321 3R4 B 1321 3RA4 B 20AB6P8 Heavy Duty 15 1321 3R8 B 1321 3RA8 B 1321 3R8 B 1321 3RA8 B 20AB6P8 Normal Duty 2 1321 3R8 B 1321 3RA8 B 1321 3R8 B 1321 3RA8 B 20AB9P6 Heavy Duty 2 1321 3R8 B 1321 3RA8 B 1321 3R12 B 1321 3RA12 B 20AB9P6 Normal Duty 3 1321 3R12 B 1321 3RA12 B 1321 3R12 B 1321 3RA12 B 20AB015 Heavy Duty 3 1321 3R12 B 1321 3RA12 B 1321 3R18 B 1321 3RA18 B 20AB015 Normal Duty 5 1321 3R18 B 1321 3RA18 B 1321 3R18 B 1321 3RA18 B 2048022 Heavy Duty 5 1321 3R18 B 1321 3RA18 B 1321 3R25 B 1
30. Automation sales representative Product Overview PowerFlex 70 drives are designed to worldwide standards providing out of the box performance around the globe Available ratings include these options 0 5 25 Hp output at 240V AC input e 0 5 50 Hp output at 480V AC input e 0 5 50 Hp output at 600V AC input The PowerFlex 70 drive can be used with a full featured LCD human interface module HIM that provides multilingual text for startup metering programming and troubleshooting The PowerHex 70 can be programmed for either volts per hertz sensorless vector or vector control with FORCE Technology to cover a wide range of applications from fans to extruders Optional internal communication modules provide fast and efficient control and or data exchange with host controllers over popular interfaces These interfaces include DeviceNet EtherNet ControlNet remote I O serial communications and other open control and communication networks Computer tools such as DriveExplorer and Drivelools SP assist with programming monitoring and troubleshooting the PowerFlex 70 2 Rockwell Automation Publication 20A TD001l EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Flexible Packaging and Mounting e IP20 NEMA UL Type 1 For conventional mounting inside or outside a control cabinet Conduit plate is vertically removable for easy installation and replacement without disturbing conduit IP66 NEMA UL T
31. DB1 A 62 0 048 8 3 307 100 25 9 150 17 3 0 75 1 0 10 55 0 75 33 20AB DB1 A 62 0 048 73 30096 10096 12 896 15096 8 596 1 5 2 0 1 1 1 5 33 20AB DB1 B 62 0 028 0 8 16096 10096 3 796 15096 2 596 2 2 3 0 1 5 2 0 33 20AB DB1 B 62 0 028 0 8 10996 10096 2 596 10996 2 396 4 0 5 0 3 0 3 0 30 20AB DB1 C 62 0 040 0 8 6096 6096 3 396 N A N A 5 5 7 5 4 0 5 0 21 20AB DB1 D 22 0 036 0 9 11796 10096 1 396 11796 1 196 7 5 10 5 5 7 5 21 20AB DB1 D 22 0 036 0 9 8696 8696 1 196 N A N A 400 480 Volt AC Input Drives 0 37 0 5 10 25 0 33 68 20AD DB1 A 115 0 048 8 3 32096 10096 25 996 15096 17 396 0 75 1 0 0 55 0 75 68 20AD DB1 A 115 0 048 9 0 259 100 12 8 150 8 5 1 5 2 0 1 1 1 5 68 20AD DB1 A 115 0 048 24 24396 10096 6 496 15096 4 396 2 2 3 0 1 5 2 0 68 20AD DB1 B 115 0 028 0 9 206 100 2 5 150 1 7 4 0 5 0 3 0 3 0 68 20AD DB1 B 115 0 028 0 9 129 100 1 496 12996 1 196 5 5 7 5 4 0 5 0 74 20AD DB1 C 115 0 04 0 9 9496 9496 1 596 N A N A 7 5 10 5 5 7 5 74 20AD DB1 C 115 0 04 0 9 6996 6996 1 596 N A N A 11 15 7 5 10 44 20AD DB1 D 62 0 036 0 8 8796 8796 0 896 N A N A 15 20 11 15 31 20AD DB1 D 62 0 036 0 8 64 64 0 8 N A N A 500 600 Volt AC Input Drives 0 37 0 5 10 25 0 33 117 20AD DB1 A 115 0 048 8 3 287 100 25 9 150 17 3 0 75 1 0 0 55 0 75 117 20AD DB1 A 115 0 048 9 0 26396 10096 12 896 15096 8 596 1 5 2 0 1 1 1 5 117 20AD DB1 A 115 0 048 24 24396 10096 6 496 15096 4 396
32. N A N A 115 V AC interface card AK M9 115VAC 1 N A N A Frame E flange gasket AK M9 GASKET1 E4 N A N A Service Connection Board 115V Interface Card Provides temporary DPI HIM connection for NEMA 1 and flange drives with cover removed SK M9 SCB1 AK M9 115VAC 1 20 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive 1 0 Wiring Examples Input Output Connection Example Required Parameter Settings Potentiometer Unipolar Speed Reference Select Speed Reference source 10 kC Pot Recommended Param 090 1 Analog In 1 2 minimum Adjust Scaling Param 091 092 322 323 Check Results Param 016 Joystick Bipolar Speed Reference Set Direction Mode 10V Input Param 190 1 Bipolar Adjust Scaling Param 091 092 325 326 10V Com 10V Check Results Power Source Pa ram 017 Analog Input Bipolar Speed Reference Adjust Scaling 10V Input _ ed Tr Param 091 092 325 326 t 19 Check Results 1 017 L Analog Input Unipolar Speed Reference Adjust Scaling 0 to 10V Input Common C dS Is T el Param 091 092 325 326 LH lo lio Check Results Ile Param 017 Analog Input PTC Set Fault Config 1 OT set gt 5V Read Param 238 Bit 7 1 Enabled 1 8 PTC OT cleared lt 4V pic 2 9 s PTC Short lt 0 2
33. Voltage ND Hp External Watts Internal Watts Total Watts Loss 208V 0 5 12 2 19 2 314 1 0 30 7 20 5 51 2 2 0 44 6 22 6 67 2 3 0 67 3 25 4 92 7 5 0 1413 332 174 5 75 205 7 34 2 239 9 10 2704 48 1 318 5 15 385 6 40 3 425 9 20 494 6 449 539 5 25 650 7 51 6 7023 240V 0 5 12 2 19 2 314 1 0 30 7 20 5 51 2 2 0 44 6 22 6 67 2 3 0 67 3 25 4 92 7 5 0 1413 332 174 5 75 205 7 34 2 239 9 10 2704 48 1 318 5 15 385 6 40 3 425 9 20 494 6 449 539 5 25 650 7 51 6 702 3 400V 0 37 11 5 17 9 29 4 0 75 278 19 5 413 13 43 6 21 6 65 2 22 64 6 240 88 6 40 99 5 28 2 127 7 5 5 140 0 278 167 8 75 193 3 320 2253 11 305 4 342 339 6 15 432 9 429 475 8 18 5 363 8 40 5 404 3 22 396 8 415 4383 30 500 8 500 550 8 37 632 0 577 689 7 480V 0 5 11 5 17 9 294 1 0 278 19 5 43 20 43 6 21 6 65 2 3 0 64 6 24 0 88 6 99 5 282 1277 i sd 278 167 8 320 225 3 15 305 4 342 3E 20 4329 429 25 363 8 405 475 8 30 396 8 404 3 40 500 8 415 4383 50 50 0 550 8 632 0 37 7 689 7 600 05 11 5 17 9 294 1 0 278 19 5 473 20 43 6 21 6 65 2 3 0 64 6 240 88 6 5 0 99 5 282 127 7 75 140 0 278 167 8 om mom 305 4 32 20 4329 42 9 475 8 2814 424 n 43 4 40 3113 4417 50 3899 5613 501 4 59 9 0 Worst case condition including Vector Control board HIM and Communication Module Rockwell Automation Publication 20A TDO01l EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Voltage Tolerance This section provides information to help you deter
34. from 0 3600 seconds in 0 1 second increments Intermittent overload 110 Overload capability for up to 1 minute 150 Overload capability for up to 3 seconds Current limit capability Proactive current limit programmable from 20 16096 of rated output current Independently programmable proportional and integral gain Motor overload protection Class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 59272 Rockwell Automation Publication 20A TDO01I EN P August 2013 Table 24 Specifications continued Category Encoder PowerFlex 70 Adjustable Frequency AC Drive Specification Type Incremental dual channel Supply 5V 12V Configurable 3 596 Quadrature 90 x27 Duty cycle 50 1096 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel single ended or differential and capable of supplying a minimum of 10 mA per channel The encoder interface board accepts 5V or 12V DC square wave with a minimum high state voltage of 3 5V DC 5V mode and 7 0V DC 12V mode Maximum low state voltage is 1V DC for both 5V and 12V modes Maximum input frequency is 250 kHz Rockwell Automation Publication 20A TD001I EN P August 2013 43 PowerFlex 70 Adjustable Frequency AC Drive Table 25 Watts Loss rated load speed and 7
35. maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation PowerFlex FORCE DriveExplorer Drive Tools DriveGuard PanelView RSLogix and Zero Stacking are trademarks of Rockwell Automation Inc T
36. welded aluminum armor Black sunlight resistant PVC jacket overall Three copper grounds on 10 AWG and smaller Rockwell Automation Publication 20 00011 August 2013 23 PowerFlex 70 Adjustable Frequency AC Drive Power Ratings and Branch Circuit Protection See Table 8 through Table 13 for power ratings and branch circuit protection information Single phase Input Power The PowerFlex 70 drive is typically used with a three phase input supply Single phase operation of the drive is not currently rated under the UL 508C listing Rockwell Automation has verified that single phase operation with output current derated by 50 of the three phase ratings identified in Table 11 through Table 13 Table 8 208 240 Volt AC Three phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Protector with Adjustable Current Range 7 8 ND HD Amps kVA Cont 1Min 3 Sec Min Max Min May Max Available Catalog Numbers 9 Minimum E Enclosure Volume CatNo E in 208 Volt AC Input 20AB2P2 A 05 03329 11 25 27 37 6 6 6 10 15 7 140M C2E B40 140M D8E B40 3441 20AB4P2 JA 1 0 75 56 2 48 55 74 10 10 10 17 5 15 7 140M QE B63 140M D8E B63
37. 0 140M QE C16 140M D8E C16 140M F8E C16 3441 2048005 C 5 3 6 29 86 96 1133 20 35 20 70 70 30 140M QE C0 140M D8E C20 140M F8E C20 3441 2048022 D 75 5 23 3 42 127 139 190 30 50 30 100 100 30 140M D8E C25 140 8 25 5098 20AB028 D 10 75 298 54 161 19 253 40 70 40 125 125 50 140M F8E C32 5098 2048042 D 15 10 398 72 215 278 37 60 100 60 75 175 70 140M F8E C45 5098 2048054 E 20 15 57 5 10 4 31 1 36 2 483 80 15 80 200 200 100 2048070 E 25 20 723 13 0 39 1 466 162 90 175 190 300 300 100 240 Volt AC Input 20AB2P2 A 05 033225 0 6 11 12 117 3 45 3 8 15 3 140M C2E B25 140M D8E B25 3441 20 2 A 1 07548 1 21 24 132 6 9 6 15 15 7 140M QE B63 140M D8E B63 3441 20AB6P8 B 2 15 87 18 34 45 6 15 15 15 25 25 15 140M QE C10 140M D8E C10 140M F8E C10 3441 20AB9P6 2 12 2 26 48 53 72 420 20 20 35 35 15 140M QE C16 140M D8E C16 140M F8E C16 3441 20480015 C 5 3 1139 29 77 87 116 20 30 20 60 60 30 140M QE C16 140M D8E C16 140M F8E C16 3441 2048022 D 75 5 199 42 11 122 165 25 45 25 80 80 30 140M D8E C25 140 8 25 5098 2048008 D 10 75 257 54 14 165 22 35 60 35 110 110 50 140M F8E C32 5098 2048042 D 15 10 387 81 21 231 131 5 50 90 50 150 150 50 140M F8E C45 5098 2048054 E 20 15 498 10 4 27 1315 42 60 100 60 200 200 100 2048070 E 25 20 645 134 35 405 54 90 150 90 275 275 100
38. 0 350 750 400 800 1200 1200 50 2 122 18 3 137 2 182 9 122 610 3048 3658 1524 1365 8 365 8 365 8 1321 RWR80 DP X 40 60 450 600 40 200 1000 1200 500 1200 1200 1200 4 76 122 914 152 4 122 183 106 7 2286 91 4 2438 3658 1365 8 1321 RWR80 DP 25 40 300 500 40 60 350 750 300 800 1200 1200 30 Rockwell Automation Publication 20A TD0011 EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Table 17 PowerFlex 70 standard enhanced 600V Shielded Unshielded Cable Meters Feet Drive Rating No Solution Reactor Only 1321 RWR RWR Available Options Frame Hp kHz 1488V 1850V 1488V 1850V 1488V 1850V Cat No e lia lu E A 1 2 42 7 140 121 9 400 121 9 400 121 9 400 121 9 400 121 9 400 X X X 4 30 5 100 121 9 400 30 5 100 121 9 400 121 9 400 121 9 400 X X 2 2 42 7 140 152 4 500 152 4 500 152 4 500 152 4 500 152 4 500 X X X 4 30 5 100 137 2 450 30 5 100 152 4 500 152 4 500 152 4 500 X X B 3 2 42 7 140 152 4 500 152 4 500 182 9 600 182 9 600 182 9 600 X X X 4 30 5 100 137 2 450 30 5 100 152 4 500 182 9 600 182 9 600 X X 5 2 42 7 140 152 4 500 152 4 500 243 8 800 243 8 800 243 8 800 1321 RWR8 EP X X X 4 30 5 100 137 2 450 30 5 100 152 4 500 243 8 800 243 8 800 1321 RWR8 EP X X C 75
39. 0 50 150 150 50 140M F8E C45 5098 20AB054 E 20 15 498 120 7 54 63 84 60 100 60 200 200 100 20AB070 E 25 20 64 5 126 8 170 81 108 190 150 90 275 275 100 See page 27 for notes 24 Rockwell Automation Publication 20A TDO01I EN P August 2013 Table 9 400 480 Volt AC Three phase Input Drive Ratings and Input Protection Devices PowerFlex 70 Adjustable Frequency AC Drive Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Protector with Adjustable Current Range 8 ND HD Amps ont 1Min 3 Sec Min Max9 Min Max Max Available Catalog Numbers Minimum Endosure Volume Cat No Z in 400 Volt AC Input 20AC1P3 A 10 37 025 16 11 13 14 19 3 3 3 5 15 3 140M C2E B16 341 20AC2P1 A 10 75 0 55 25 1821 24 32 4 6 4 8 15 7 140M QE B25 140M D8E B25 341 20 5 A 15 11 43 3 135 45 6 6 6 6 12 15 7 140M QE B63 140M D8E B63 3441 20AC5PO B 22 15 65 45 5 55 75 10 10 10 20 20 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AC8P7 B 4 3 113 78 87 99 132 15 17 5 15 30 30 15 140M C2E C16 140M D8E C16 140M F8E C16 3441 20 011 C 55 4 10 5 76 11 5 13 17 4 15 25 15 45 40 15 140M QE CI6 140M D8E C16 140M F8E C16 3441 20 015
40. 00 1200 1200 1200 1200 1200 1200 4 78 914 1524 2134 183 914 3658 3658 182 9 3048 365 8 365 8 1321 RWR35 DP 25 300 500 700 60 300 1200 1200 600 1000 1200 1200 D 185 2 76 1372 3658 3658 914 3658 365 8 365 8 3658 3658 3658 3658 1321 RWR35 DP 25 450 1200 1200 300 1200 1200 1200 1200 1200 1200 1200 4 176 914 1524 2134 183 914 3658 3658 1829 3048 3658 1365 8 1321 RWR35 DP 25 300 500 700 60 300 1200 1200 600 1000 1200 1200 D 22 2 76 137 2 3658 365 8 914 3658 3658 3658 365 8 3658 3658 365 8 1321 RWR45 DP X 25 450 1200 1200 300 1200 1200 1200 1200 1200 1200 1200 4 17 6 914 1524 2134 183 914 3658 3658 1829 3048 3658 1365 8 1321 RWR45 DP 25 300 500 700 60 300 1200 1200 600 1000 1200 1200 E 30 2 76 1372 3048 365 8 914 3658 3658 3658 365 8 3658 3658 365 8 1321 RWRS5 DP X 25 450 1000 1200 300 1200 1200 1200 1200 1200 1200 1200 4 76 914 1524 2134 183 914 3658 3658 182 9 3048 365 8 365 8 1321 RWR55 DP 25 300 500 700 60 300 1200 1200 600 1000 1200 1200 37 2 122 137 2 3048 3658 914 3658 365 8 3658 365 8 3658 365 8 365 8 1321 RWR80 DP X 40 450 1000 1200 300 1200 1200 1200 1200 1200 1200 1200
41. 100 Q input impedance 21 Analog In 2 Current 22 10V Pot Common 0 0 10V 10 bit 10 KQ 2 minimum load 340 344 Analog Out Volts Output Freq 0 20 mA 10 bit 400 C maximum load Analog Out Current Referenced to chassis ground 2 ink 2 eM Common if internal 10V supply terminal 10 is used 24 Digital Out 2 N 0 7 Run See description at No s 11 13 380 387 25 Digital Out 2 Common 26 Digital Qut 2 N C NOT Run 1 Contacts shown in unpowered state Any relay programmed as Fault or Alarm is energized pick up when power is applied to drive and deenergize drop out when fault or alarm exists Relays selected for other functions are energized only when that condition exists and are deenergize when condition is removed 18 2 These inputs outputs are dependent on a number of parameters See Related Parameters 3 For use with 115V AC circuitry 115V AC interface option AK M9 115VAC 1 must be used 4 Differential isolation external source must be less than 10V with respect to PE 5 Differential isolation external source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 6 Analog output current is only available with enhanced control drives Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Hardware Enable Circuitry enhanced control only By default you can progr
42. 1321 3R25 B 1321 3RA25 B 20AE027 Heavy Duty 20 1321 3R25 B 1321 3RA25 B 1321 3R35 C 1321 3RA35 C 20AE027 Normal Duty 25 1321 3R35 C 1321 3RA35 C 1321 3R35 C 1321 3RA35 C 20AE032 Heavy Duty 25 1321 3835 C 1321 3RA35 C 1321 3835 B 1321 3RA35 B 20AE032 Normal Duty 30 1321 3R35 B 1321 3RA35 B 1321 3R35 B 1321 3RA35 B 20AE041 Heavy Duty 30 1321 3R35 B 1321 3RA35 B 1321 3R45 B 1321 3RA45 B 20AE041 Normal Duty 40 1321 3R45 B 1321 3RA45 B 1321 3R45 B 1321 3RA45 B 20AE052 Heavy Duty 40 1321 3R45 B 1321 3RA45 B 1321 3R55 B 1321 3RA55 B 20AE052 Normal Duty 50 1321 3R55 B 1321 3RA55 B 1321 3R55 B 1321 3RA55 B 1 Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based the VFD rated output currents Table 6 600V 60 Hz Three phase 5 Impedance Drive Cat No Duty Hp Input Line Reactor m Output Line Reactor 7 IPOO NEMA ULType Open IPT1 NEMA ULType1 IPOO NEM V ULTypeOpen IP11 NEM UL Type 1 Cat No Cat No Cat No Cat No 20AEOP9 Heavy Duty 033 1321 3R1 A 1321 3RA1 A 1321 3R1 B 1321 3RAT B 20AE0P9 Normal Duty 05 1321 3R1 B 1321 3RA1 B 1321 3R1 B 1321 3RA1 B 20AE1P7 Heavy Duty 0 5 1321 3R1 B 1321 3RA1 B 1321 3R2 C 1321 3RA2 C 20AE1P7 Normal Duty 1 1321 3R2 C 13213RA2 C 1321 3R2 C 1321 3RA2 C 20AE2P7 Heavy Duty 1 1321 3R2 C 1321 3RA2 C 1321 3R4 D2 1321 3RA4 D 2
43. 20 NEMA UL Type 1 flange mount IP66 NEMA UL Type 4X 12 indoor 0 50 C 32 122 F 0 50 C 32 122 F 0 40 C 32 104 F Cooling fan operation Frames A and C Frames B D and E Fan operates when power is applied Fan operates when power is applied and in Run condition Storage temperature all const 40 70 C 40 158 F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is Not going to be installed for a period of time store the drive where it is not exposed to a corrosive atmosphere Relative humidity 5 95 non condensing Shock 15 g peak for 11 ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1 g peak Surrounding environment Pollution degree Pollution degree 1 and 2 Pollution degree 3 and 4 See Table 23 on page 41 for descriptions of pollution degree rating All enclosures are acceptable for pollution degree 1 and 2 An enclosure that meets or exceeds IP54 NEMA UL Type 12 is required for pollution degree 3 and 4 Table 23 Pollution Degree Ratings According to EN 61800 5 1 Pollution Description Degree 1 No pollution or only dry non conductive pollution occurs The pollution has no influence 2 Normally only non conductive pollution occurs Occasionally a temporary conductivity caused by condensation i
44. 2013 50 8 15 10 D D022 1 2 4 1 2 4 2 5 16 2 4 2013 5or8 20 15 D D027 1 2 4 1 2 4 2 5 1 2 4 3 8 25 20 D D034 1 2 4 1 2 4 2 5 2 5 3 8 30 25 D D040 1 2 4 1 2 4 2 5 2 5 3 8 40 30 E D052 1 2 2 6 1 2 2 6 2 7 2 2 6 3 9 50 40 E D065 1 2 2 6 1 2 2 6 2 7 2 2 6 3 9 Figure 2 Style 5 when one line reactor is selected Figure 3 Style 8 when two line reactors are selected Table 20 Enclosure Dimensions Figure Style Enclosure Rating Option Code Position Dimensions d HxWxD mm HxWxD in 1 1 EMA1 A 812 8 x 330 2 x 484 1 32x 13x 19 06 1 2 EMA1 A 1 270 0 x 406 4 x 484 1 50 x 16 x 19 06 2 3 NEMA1 A 812 8 x 609 6 x 484 1 32x24x 19 06 2 4 NEMA 1 A 965 2 x 609 6 x 484 1 38x24 x 19 06 2 6 EMA 1 A 1 270 0 x 762 0 x 484 1 50 x 30x 19 06 1 1 EMA 4 12 Indoor NEMA 4 Outdoor DG E 812 8 x 330 2 x 484 1 32x 13x 19 06 1 2 NEMA 4 12 Indoor NEMA 4 Outdoor D G E 1 270 0 x 406 4 x 484 1 50 x 16x 19 06 2 3 NEMA 4 12 Indoor NEMA 4 Outdoor D G E 812 8 x 609 6 x 484 1 32x 24x 19 06 2 4 EMA 4 12 Indoor NEMA 4 Outdoor D G E 965 2 x 609 6 x 484 1 38 x 24x 19 06 2 5 EMA 4 12 Indoor NEMA 4 Outdoor D G E 1 270 0 x 609 6 x 484 1 50 x 24 x 19 06 2 6 NEMA 4 12 Indoor NEMA 4 Outdoor DG E 1 270 0 x 762 0 x 484 1 50x30x 19 06 2 7 NEMA 4 12 Indoor NEMA 4 Outdoor DG E 1 270 0 x 914 4 x 484 1 50x36x 19 06 3 8 NEMA 4 12 Indoor NEMA 4 Outdoor D G E 812 8 x 831 9 x 484 1 50 x 32 75 x 19 06 3 9 NEMA 4 12 Indoor NEMA 4 Outdoor D G E 1 270 0 x 984 3 x 484 1 50 x 38 75 x 19 06 Dep
45. 30 140M F8E C20 5098 20AE022 D 20 15 20 20 8 122 25 5 34 25 45 25 80 80 30 140M F8E C25 5098 20 027 D 25 20 248 257 27 33 44 35 60 35 100 100 50 140M F8E C25 5098 20AE032 D 30 25 294 30532 40 5 54 40 70 40 15 125 50 140M F8E C32 5098 20AE041 E 40 30 376 394 4 48 64 50 90 50 150 150 100 20AE052 E 50 40 477 496 52 161 5 82 60 100 60 200 200 100 See page 27 for notes Rockwell Automation Publication 20 00011 August 2013 25 PowerFlex 70 Adjustable Frequency AC Drive Table 11 208 240 Volt AC Single phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Protector with Adjustable Current Range 8 ND HD Amps kVA ont 1Min 3Sec Min Max Min Max Available Catalog Numbers Minimum Enclosure Volume Cat No in 208 Volt AC Input 20AB2P2 0 5 0 33 2 9 0 6 13 16 19 6 6 6 10 15 7 140M C2E B40 140M D8E B40 3441 20 2 A 1 0 7556 1 24 28 37 10 10 10 175 15 7 140M C2E B63 140M D8E B63 3441 20AB6P8 B 2 11 5 10 1 8 39 52 69 415 15 15 30 30 15 140M C2E C10 140M D8E C10 140M F8E C10 3441 20AB9P6 B 3 2 M 26 55 61 83 420 25 20 40 40 3
46. 321 3RA2 A 1321 3R2 A 1321 3RA2 A 20AD2P1 Normal Duty 1 1321 3R2 A 1321 3RA2 A 1321 3R2 A 1321 3RA2 A 20AD3P4 Heavy Duty 15 1321 3R4 C 1321 3RA4 C 1321 3R4 B 1321 3RM B 20AD3P4 Normal Duty 2 1321 3R4 B 1321 3RA4 B 1321 3R4 B 1321 3RA4 B 20AD5P0 Heavy Duty 2 1321 3R4 B 1321 3RA4 B 1321 3R8 C 1321 3RA8 C 20AD5P0 Normal Duty 3 1321 3R8 C 1321 3RA8 C 1321 3R8 C 1321 3RA8 C 20AD8P0 Heavy Duty 3 1321 3R8 C 1321 3RA8 C 1321 3R8 B 1321 3RA8 B 20AD8P0 Normal Duty 5 1321 3R8 B 1321 3RA8 B 1321 3R8 B 1321 3RA8 B 20AD011 Heavy Duty 5 1321 3R8 B 1321 3RA8 B 1321 3R12 B 1321 3RA12 B 20AD011 Normal Duty 75 1321 3R12 B 1321 3RA12 B 1321 3R12 B 1321 3RA12 B 20AD014 Heavy Duty 75 1321 3R12 B 1321 3RA12 B 1321 3R18 B 1321 3RA18 B 20AD014 Normal Duty 10 1321 3R18 B 1321 3RA18 B 1321 3R18 B 1321 3RA18 B 20AD022 Heavy Duty 10 1321 3R18 B 1321 3RA18 B 1321 3R25 B 1321 3RA25 B 20AD022 Normal Duty 15 1321 3R25 B 1321 3RA25 B 1321 3R25 B 1321 3RA25 B 20AD027 Heavy Duty 15 1321 3R25 B 1321 3RA25 B 1321 3R25 B 1321 3RA25 B 20AD027 Normal Duty 20 1321 3R35 B 1321 3RA35 B 1321 3R25 B 1321 3RA25 B 20AD034 Heavy Duty 20 1321 3R35 B 1321 3RA35 B 1321 3R35 B 1321 3RA35 B 20AD034 Normal Duty 25 1321 3R35 B 1321 3RA35 B 1321 3R35 B 1321 3RA35 B 20AD040 Heavy Duty 25 1321 3R35 B 1321 3RA35 B 1321 3R45 B 1321 3RA45 B 20AD040 Normal Duty 30 1321 3R45 B 1321 3RA45 B 1321 3R45 B 1321 3RA45 B 20AD052 Heavy Duty 30 1321 3R45 B 1321 3RA45 B 1321 3R55 B 1321 3RA55 B 20AD052 Normal Duty 40 1321 3R55
47. 321 3RA25 B 20AB022 Normal Duty 75 1321 3R25 B 1321 3RA25 B 1321 3R25 B 1321 3RA25 B 20AB028 Heavy Duty 75 1321 3R25 B 1321 3RA25 B 1321 3R35 B 1321 3RA35 B 20AB028 Normal Duty 10 1321 3R35 B 1321 3RA35 B 1321 3835 B 1321 3RA35 B 2048042 Heavy Duty 10 1321 3R35 B 1321 3RA35 B 1321 3R45 B 1321 3RA45 B 20AB042 Normal Duty 15 1321 3R45 B 1321 3RA45 B 1321 3R45 B 1321 3RA45 B 20AB054 Heavy Duty 15 1321 3R45 B 1321 3RA45 B 1321 3R55 B 1321 3RA55 B 20AB054 Normal Duty 20 1321 3R55 B 1321 3RA55 B 1321 3R55 B 1321 3RA55 B 2048070 Heavy Duty 20 1321 3R55 B 1321 3RA55 B 1321 3R80 B 1321 3RA80 B 20AB070 Normal Duty 25 1321 3R80 B 1321 3RA80 B 1321 3R80 B 1321 3RA80 B 1 Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based on the VFD rated output currents Rockwell Automation Publication 20 00011 August 2013 13 PowerFlex 70 Adjustable Frequency AC Drive Table 3 480V 60 Hz Three phase 3 Impedance Drive Cat No Duty Hp Input Line Reactor m Output Line Reactor 1P00 NEMA UL Type Open 1P11 NEMA UL Type 1 1P00 NEMA UL Type Open 1P11 NEMA UL Type 1 Cat No Cat No Cat No Cat No 20AD1P1 Heavy Duty 0 33 1321 3R1 C 1321 3RA1 C 1321 3R2 B 1321 3RA2 B 20AD1P1 Normal Duty 0 5 1321 3R1 C 1321 3RA1 C 1321 3R2 B 1321 3RA2 B 20AD2P1 Heavy Duty 0 75 1321 3R2 A 1
48. 4 12 914 11524 2134 183 914 3658 3658 182 9 3048 365 8 365 8 1321 RWR80 DP 40 300 500 700 60 300 1200 1200 600 1000 1200 1200 Rockwell Automation Publication 20 00011 August 2013 29 PowerFlex 70 Adjustable Frequency AC Drive Table 16 PowerFlex 70 standard enhanced 480V Shielded Unshielded Cable Meters Feet Drive Rating No Solution Reactor Only Reactor Damping Resistor or Reactor RWR Resistor Available Options Frame 1321 RWR Hp kHz 1000 1200V 1488V 1600V 10001 1200V 1488V 1600V 1000V 1200V 1488V 16001 Cat No Ohms Watts B uu lt E A 05 2 76 122 533 53 3 7 6 914 121 9 219 121 9 1219 121 9 1219 X X X 25 40 175 175 25 300 400 400 400 400 400 400 4 76 122 533 533 7 6 122 121 9 1219 1219 11219 1219 1219 X X 25 40 175 175 25 40 400 400 400 400 400 400 1 2 76 122 838 83 8 7 6 914 1524 1524 1524 1524 1524 1524 X X 25 40 275 275 25 300 500 500 500 500 500 500 4 76 122 76 2 76 2 7 6 122 121 99 1524 1524
49. 43 8 243 8 1243 8 1243 8 243 8 243 8 2438 1321 RWR8 DP X X 25 450 800 800 300 800 800 800 800 800 800 800 4 76 914 1524 2134 183 914 1243 8 2438 1829 2438 243 8 1243 8 1321 RWR8 DP X 25 300 500 700 60 300 800 800 600 800 800 800 C 55 2 76 1372 3048 3048 914 3048 3048 3048 3048 3048 3048 3048 1321 RWR12 DP X X 25 450 1000 1000 300 1000 1000 1000 1000 1000 1000 1000 4 176 914 1524 2134 183 914 3048 3048 182 9 304 8 304 8 3048 1321 RWR12 DP X 25 300 500 700 60 300 1000 1000 600 1000 1000 1000 75 2 176 1372 3658 13658 914 3658 3658 3658 3658 3658 3658 365 8 1321 RWR18 DP X 25 450 1200 1200 300 1200 1200 1200 1200 1200 1200 1200 4 176 914 1524 2134 183 914 3658 3658 1829 13048 3658 1365 8 1321 RWR18 DP X 25 300 500 700 60 300 1200 1200 600 1000 1200 1200 D 11 2 76 1372 3658 3658 914 3658 3658 1365 8 3658 3658 365 8 365 8 1321 RWR25 DP X 25 450 1200 1200 300 1200 1200 1200 1200 1200 1200 1200 4 176 914 1524 2134 183 914 3658 3658 182 9 3048 365 8 365 8 1321 RWR25 DP 25 300 500 700 60 300 1200 1200 600 1000 1200 1200 15 2 76 137 2 3658 365 8 914 3658 3658 3658 365 8 3658 365 8 365 8 1321 RWR35 DP X 25 450 1200 1200 300 12
50. 44 6 Hz e 2 i E amp SX HP o M o 2 amp 8 No Drive G Output a 342V gt i 480V gt 460V gt 528V gt Actual Line Voltage Drive Input Rockwell Automation Publication 20A TD0011 EN P August 2013 45 PowerFlex 70 Adjustable Frequency AC Drive Derating Guidelines Follow these guidelines for derating your drive installation Altitude and Efficiency Frame Type Derate All Altitude 100 90 80 of Drive Rated Amps 70 0 1 000 2 000 3 000 4 000 5 000 Efficiency typical vs Speed o o mm vs Load e Efficiency 10 20 30 40 50 60 70 80 90 100 Speed Load 46 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Ambient Temperature Load Table 26 240V AC PowerFlex 70 Power Rating Derating ND Hp HD Hp KHz esce 4 kHz 6kHz 8kHz 10kHz 240 Volt 0 5 3 0 0 33 2 0 None 5 0 3 0 50 rm 45 2 40 s 2 EB s 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 7 5 5 0 2 M
51. 6 Impedance Drive Cat No Duty Hp Input Line Reactor m Output Line Reactor IP00 NEMA UL Type Open IP11 NEMA UL Type 1 IP00 NEMA UL Type Open IP11 NEMA UL Type 1 Cat No Cat No Cat No Cat No 20AB2P2 Heavy Duty 0 33 1321 3R2 D 1321 3RA2 D 1321 3R2 D 1321 3RA2 D 20AB2P2 Normal Duty 0 5 1321 3R2 D 1321 3RA2 D 1321 3R2 D 1321 3RA2 D 20AB4P2 Heavy Duty 0 75 1321 3R4 A 1321 3RA4 A 1321 3R4 A 1321 3RM A 20AB4P2 Normal Duty 1 1321 3R4 A 1321 3RA4 A 1321 3R4 A 1321 3RA4 A 20AB6P8 Heavy Duty 15 1321 3R8 B 1321 3RA8 B 1321 3R8 A 1321 3RA8 A 20AB6P8 Normal Duty 2 1321 3R8 A 1321 3RA8 A 1321 3R8 A 1321 3RA8 A 20AB9P6 Heavy Duty 2 1321 3R8 A 1321 3RA8 A 1321 3R12 A 1321 3RA12 A 20AB9P6 Normal Duty 3 1321 3R12 A 1321 3RA12 A 1321 3R12 A 1321 3RA12 A 20AB015 Heavy Duty 3 1321 3R12 A 1321 3RA12 A 1321 3R18 A 1321 3RA18 A 20AB015 Normal Duty 5 1321 3R18 A 1321 3RA18 A 1321 3R18 A 1321 3RA18 A 2048022 Heavy Duty 5 1321 3R18 A 1321 3RA18 A 1321 3R25 A 1321 3RA25 A 2048022 Normal Duty 7 5 1321 3R25 A 1321 3RA25 A 1321 3R25 A 1321 3RA25 A 20AB028 Heavy Duty 75 1321 3R25 A 1321 3RA25 A 1321 3R35 A 1321 3RA35 A 20AB028 Normal Duty 10 1321 3R35 A 1321 3RA35 A 1321 3R35 A 1321 3RA35 A 20AB042 Heavy Duty 10 1321 3R35 A 1321 3RA35 A 1321 3R45 A 1321 3RA45 A 20AB042 Normal Duty 15 1321 3R45 A 1321 3RA45 A 1321 3R45 A 1321 3RA45 A 20AB054 Heavy Duty 15 1321 3R45 A 1321 3RA45 A 1321 3R55 A 1321 3RA55
52. 8 1 7 15 1 4 12 25 0 3 2 5 14 2 71 24 2 71 24 SHLDterminal Terminating point for wiring shields All 1 6 14 1 6 14 1 Maximum minimum sizes that the terminal block accepts these not recommendations Terminal Description Notes BR1 DC brake DB resistor connection Important Do not connect both an internal and external DB resistor at the same time This can violate the minimum BR2 DC brake allowed DB resistance and cause drive damage DC DC bus lest point on Frames A D on the left or right of the power terminal block Frame E has a dedicated terminal DC DC bus PE PE ground U VW U T1 V T2 W T3 To the motor R S T R L1 S L2 T L3 ACline input power Typical Terminal Block Location SS Power Terminals AN Ne Q 1110000000000 1 1 Li L2 13 BRI BR2 Ti T2 T3 R S T DC BRK U Ww Frames H Li L2 T2 R 5 H H H DC 1 BR2 i L3 DC T3 F w Rockwell Automation Publication 20A TD0011 EN P August 2013 17 PowerFlex 70 Adjustable Frequency AC Drive Control Terminals e eeeeeeeeeeee Ww 26 WW WV eeeeeeeeee
53. 82 225 7 8 89 179 8 7 08 94 2 3 71 1211 6 8 33 5 8 0 23 2 71 6 0 B 171 7 6 76 234 6 9 24 179 8 7 08 122 7 4 83 220 2 8 67 5 8 0 23 3 60 7 9 C 185 0 7 28 300 0 11 81 179 8 7 08 137 6 5 42 285 6 11 25 5 8 0 23 6 89 15 2 D 219 9 8 66 350 0 13 78 179 8 7 08 169 0 6 65 335 6 13 21 5 8 0 23 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 IP66 NEMA UL Type 4X 12 B 171 7 6 76 239 8 9 44 203 3 8 00 122 7 4 83 220 2 8 67 5 8 0 23 3 61 8 0 D 219 9 8 66 350 0 13 78 210 7 8 29 169 0 6 65 335 6 13 21 5 8 0 23 9 13 20 1 E 280 3 11 04 555 8 21 88 219 8 8 65 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 Flange Mount A 156 0 6 14 225 8 8 89 178 6 7 03 123 0 4 84 55 6 2 19 2 71 6 0 B 205 2 8 08 234 6 9 24 178 6 7 03 123 0 4 84 55 6 2 19 3 60 7 9 C 219 0 8 62 300 0 11 81 178 6 7 03 123 0 4 84 55 6 2 19 6 89 15 2 D 248 4 9 78 350 0 13 78 178 6 7 03 123 0 4 84 55 6 2 19 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 117 2 4 61 89 9 3 54 18 60 41 0 1 Weights include HIM and standard 1 0 Rockwell Automation Publication 20 00011 August 2013 PowerFlex 70 Adjustable Frequency AC Drive 33 PowerFlex 70 Adjustable Frequency AC Drive Figure
54. B 1321 3RA55 B 1321 3R55 B 1321 3RA55 B 20AD065 Heavy Duty 40 1321 3R55 B 1321 3RA55 B 1321 3R80 B 1321 3RA80 B 20AD065 Normal Duty 50 1321 3R80 B 1321 3RA80 B 1321 3R80 B 1321 3RA80 B 1 Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based on the VFD rated output currents Table 4 480V 60 Hz Three phase 596 Impedance Drive Cat No Duty Hp Input Line Reactor m Output Line Reactor 7 1P00 NEMA UL Type Open 1P11 NEMA UL Type 1 IP00 NEMA UL Type Open IP11 NEMA UL Type 1 Cat No Cat No Cat No Cat No 20AD1P1 Heavy Duty 0 33 1321 3R1 B 1321 3RA1 B 1321 3R2 C 1321 3RA2 C 20AD1P1 Normal Duty 0 5 1321 3R1 B 1321 3RA1 B 1321 3R2 C 1321 3RA2 C 20AD2P1 Heavy Duty 0 75 1321 3R2 C 1321 3RA2 C 1321 3R2 B 1321 3RA2 B 20AD2P1 Normal Duty 1 1321 3R2 B 1321 3RA2 B 1321 3R2 B 1321 3RA2 B 20AD3P4 Heavy Duty 15 1321 3R4 D 1321 3RM D 1321 3R4 D 1321 3RA4 D 20AD3P4 Normal Duty 2 1321 3R4 D 1321 3RA4 D 1321 3R4 D 1321 3RA4 D 20AD5P0 Heavy Duty 2 1321 3R4 D 1321 3RM D 1321 3R8 D 1321 3RA8 D 20AD5P0 Normal Duty 3 1321 3R8 D 1321 3RA8 D 1321 3R8 D 1321 3RA8 D 20AD8P0 Heavy Duty 3 1321 3R8 D 1321 3RA8 D 1321 3R8 C 1321 3RA8 C 20AD8P0 Normal Duty 5 1321 3R8 C 1321 3RA8 C 1321 3R8 C 1321 3RA8 C 20AD011 Heavy Duty 5 1321 3R8 C 1321 3RA8 C 1321 3R12 C 1321 3RA12 C 20AD011 Normal Dut
55. C 1321 3R55 C 1321 3RA55 C 20AE052 Normal Duty 50 1321 3R55 C 1321 3RA55 C 1321 3R55 C 1321 3RA55 C 1 Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based the VFD rated output currents 2 49 impedance Rockwell Automation Publication 20 00011 August 2013 15 PowerFlex 70 Adjustable Frequency AC Drive Installation Considerations Power Wiring The PowerHex 70 has the following built in protective features to help simplify installation e Ground fault protection during start up and running helps ensure reliability e Electronic motor overload protection increases motor life e Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems These devices must be disconnected if the drive is installed on an ungrounded high resistance or B phase grounded distribution system These devices must also be disconnected if a regenerative unit is used as a bus supply or brake e GkV transient protection increased robustness for 380 480V system voltages There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Consult Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOOI for detailed recommendations on input power conditioning dynamic br
56. Cat Code 3 LCD Display Full Numeric Keypad Pos e Documentation Cat Code Description Position f English User Manual Multi Language Quick Start A No User Manual N Internal Dynamic Brake Resistors Drive Input Brake Resistance Cat Code Voltage Q Frame Position h Y Y Nf Not Available Ve 115 Y A B C D E A B 380 480V AC C Y D E A B C D 62 200 240V AC 22 62 Y Not Available Y andE Not Available 115 600V AC These resistors have a limited duty cycle Refer to the PowerFlex Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient An external resistor may be required Internal EMC Filter Drive Input Cat Code Voltage CE Filter Frame Position i Optional B 200 240V AC Standard C A Standard D Optional B Standard C 380 480V AC A Standard D Standard E Internal CE filters are not available for PowerFlex 70 A Frame drives If an A Frame rating is ordered with an internal filter option it will be supplied in B Frame Internal Communication Adapters Cat Code Description Position j ControlNet Communication Adapter Coax C DeviceNet Communication Adapter D EtherNet IP Communication Adapter E Control Options Cat Code Description Position k Enhanced Control without DriveGuard Enhanced Control with Dri
57. Devices 1321 RWR devices are used at the output of the drive to reduce dv dt and motor terminal peak voltages 480V 60 Hz Three phase 600V 60 Hz Three phase Drive Cat No kW Hp RWR Filter Cat No Drive Cat No kW Hp RWR Filter Cat No 20AD1P1 ND 0 37 0 5 20AE0P9 ND 0 37 0 5 20AD2P1 ND 0 75 1 0 20AE1P7 ND 0 75 1 0 20AD3P4 ND 1 5 2 0 20AE2P7 ND 1 5 2 0 20AD5P0 ND 2 2 3 0 20AE3P9 ND 2 2 3 0 20AD8P0 ND 4 0 5 0 1321 RWR8 DP 20AE6P1 ND 4 0 5 0 1321 RWR8 EP 20AD011 ND 5 5 7 5 1321 RWR12 DP 20AE9P0 ND 5 5 7 5 1321 RWR12 EP 20AD014 ND 7 5 10 1321 RWR18 DP 20AE011 ND 7 5 10 1321 RWR18 EP 20AD022 ND 11 15 1321 RWR25 DP 20AE017 ND 11 15 1321 RWR25 EP 20AD027 ND 15 20 1321 RWR35 DP 20AE022 ND 15 20 1321 RWR35 EP 20AD034 ND 18 5 25 1321 RWR35 DP 20AE027 ND 18 5 25 1321 RWR45 EP 20AD040 ND 22 30 1321 RWR45 DP 20AE032 ND 22 30 1321 RWR55 EP 20AD052 ND 30 40 1321 RWR55 DP 20AE041 ND 30 40 1321 RWR80 EP 20AD065 ND 37 50 1321 RWR80 DP 20AE052 ND 37 50 1321 RWR100 EP Rockwell Automation Publication 20 00011 August 2013 11 PowerFlex 70 Adjustable Frequency AC Drive Isolation Transformers For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances isolation transformers are available
58. E C45 5098 20AD040 D 30 25 367 30 5 40 51 68 50 90 50 150 150 50 140M F8E C45 5098 20AD052 E 40 30 47 7 39 7 52 60 80 60 100 60 200 200 70 20AD065 E 50 40 596 49 6 65 78 104 80 125 80 250 250 100 See page 27 for notes Table 10 600 Volt AC Three phase Input Drive Ratings and Input Protection Devices Dual Motor Hp Input Element Time Non time Circuit Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Protector with Adjustable Current Range 8 ND HD Amps kVA ont 1Min 3 Sec Min Max Min Max Available Catalog Numbers Minimum Volume Cat No in 600 Volt ACInput 20AEOP9 05 033 13 13 09 111 14 3 3 3 3 5 15 3 140M QE B16 3441 20AE1P7 A 1 1075 19 2 17 2 2 6 3 6 3 6 15 3 140M C2E B25 140M D8E B25 3441 20AE2P7 A 2 1 5 3 31 27 36 48 4 6 4 10 15 7 140M C2E B40 140M D8E B40 3441 20AE3P9 B 3 2 44 4 5 39 43 159 6 8 6 15 15 7 140M D8E B63 3441 20AE6P1 B 5 3 75 78 61 67 92 10 12 10 20 20 15 140M D8E C10 140M F8E C10 3441 20AE9PO C 75 5 77 8 9 99 135 110 20 10 35 35 15 140M D8E C10 140M F8E C10 3441 20AEO11 C 10 75 98 10 1 11 113 5 18 15 20 15 40 40 15 140M D8E C16 140 8 16 3441 20 017 D 15 10 153 159 17 187 25 5 20 35 20 60 60
59. PLC set to Program 1 remote 1 0 has silver series status For more information refer to http www ab com silver 4 Rockwell Automation Publication 20A TDO01l EN P August 2013 Catalog Number Explanation Position Number PowerFlex 70 Adjustable Frequency AC Drive 9 10 11 12 13 14 15 16 3 A Y Y N N C 0 e f g h i J k I c3 co ND Rating ND Rating 400V 50 Hz Input 600V 60 Hz Input Code Amps kW Hp Frame Code Amps kW Hp Frame 1P3 13 0 37 0 5 A 0P9 0 9 0 37 0 5 A 2P1 2 1 0 75 1 0 A 1P7 1 7 0 75 1 0 A 3P5 3 5 1 5 2 0 A 2 7 2 7 1 5 2 0 A 5P0 5 0 2 2 3 0 B 3P9 3 9 2 2 3 0 B 8P7 8 7 4 0 5 0 B 6P1 6 1 4 0 5 0 B 011 115 55 75 C 9P0 9 0 5 5 7 5 C 015 15 4 7 5 10 C 011 11 7 5 10 C 022 22 11 15 D 017 17 11 15 D 030 30 15 20 D 022 22 15 20 D 037 37 18 5 25 D 027 27 18 5 25 D 043 43 22 30 D 032 32 22 30 D 060 60 30 40 E 041 41 30 40 E 072 72 37 50 E 052 52 37 50 E CE certification testing has not been performed on 600V class drives c4 ND Rating 480V 60 Hz Input d Code Amps kW Hp Frame Enclosure 1P1 11 03705 A Code Enclosure 2P1 24 0 75 1 0 A A Panel Mount IP 20 NEMA UL 3P4 15 20 A Type 1 Wall Machine Mount IP66 SPO 50 2 2 3 0 B NEMA UL Type 4X 12 for
60. Technical Data Allen Bradley PowerFlex 70 Adjustable Frequency AC Drive o Affen Bradiey Topic Page Product Overview 2 Catalog Number Explanation 5 Factory Installed Options 7 User Installed Options 8 Installation Considerations 16 Cable Recommendations 22 Power Ratings and Branch Circuit Protection 24 Maximum Motor Cable Lengths 28 Mounting 32 Approximate Dimensions and Weights 33 PowerFlex 70 Configured Drives 38 Standard Drive Certifications and Specifications 40 Derating Guidelines 46 LISTEN Ne Rockwell Allen Bradley RockwellSoftwae Automation PowerFlex 70 Adjustable Frequency AC Drive Additional Resources These documents contain additional information concerning related products from Rockwell Automation Resource Description PowerFlex 70 Adjustable Frequency AC Drive User Manual publication 20 0 001 Provides the basic information needed to start up and troubleshoot the PowerFlex 70 Adjustable Frequency AC Drive PowerFlex 70 and 700 Reference Manual Volume 1 publication PFLEX RM001 Provides detailed information for specifications and dimensions operation and dynamic brake selection for the drive PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A INO09 Provides the five basic steps needed to install and perform a basic startup of the PowerFlex 70 drive Wiring and Grounding Guidelines f
61. V Tur Set Alarm Config 1 22 Param 259 Bit 11 1 Enabled 1019 3 32k Ohm e Analog Input Unipolar Speed Reference Configure Input for Current e n 41 4 20 mA Input Common 20 ne 320 bit 1 1 Current o 9 just Scaling 1 Param 091 092 325 326 Check Results Param 017 Analog Output Unipolar TE Select Source Value 0 to 10V Output Can Drive a 2 load 25 mA short circuit 342 limit AC Adjust Scaling Param 343 344 22 S 23 2 Wire Control Non Reversing 0000000 Disable Digital Input 1 Param 361 0 Not Used Set Digital Input 2 Param 362 7 Run Rockwell Automation Publication 20 00011 August 2013 21 PowerFlex 70 Adjustable Frequency AC Drive Input Output Connection Example Required Parameter Settings 2 Wire Control Reversing External Supply Set Digital Input 1 Param 361 8 Run Forward Set Digital Input 2 Param 362 9 Run Reverse Run Rev 1 Run Fwd 24V Common 00020000 3 Wire Control Internal Supply Use factory default parameter settings 0000000 3 Wire Control External Supply Use factory default parameter settings 02020000 240 OL Digital Output Select Source g pu Tta elect Source Form C Relays En
62. aking reflected wave protection and motor cables types Input Fuses Page 24 Input Cable Length Page 28 Removable MOV and Common Mode Capacitors underneath cover See the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 for location and instructions 16 m Branch Circuit Protective Devices Page 24 Input Power Conditioning Page 11 Requirements See the PowerFlex 70 Adjustable Frequency AC Drive Installation Instructions publication 20A IN009 LCD Human Interface Module Page 7 Power Terminal Block See Below ooooooooOoO00 TL TL TL H TL TL Li L2 L3 BRI BR2 Ti T2 T3 PE R S T 4D BKK U V w PowerFlex U TD im Dynamic Brake Resistor Page 7 Reflected Wave Reduction Page 11 Cable Requirements Page 22 e Integral Class 10 Motor Overload Rockwell Automation Publication 20A TDO01I EN P August 2013 Terminal Blocks Terminal Block Specifications PowerFlex 70 Adjustable Frequency AC Drive No Name Description Frame Wire Size Range 7 Torque Max mm AWG Min mm AWG Max Nem Ib in Recommended Nem Ib in 1 0 terminal block Signal and control connections All 1 5 16 0 05 30 0 55 4 9 0 5 4 4 Powerterminal block Input power and motor connections A B andC 3 5 12 0 3 22 0 66 5 5 0 6 5 D 84 8 0 8 1
63. am a digital input as an enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a hardware enable configuration can be utilized This is done by removing the enable jumper ENBL JMP and wiring the enable input to Digital In 6 1 EAS WY N Remove drive cover Locate and remove the enable jumper on the main control board Wire the enable input to Digital In 6 Verify that 366 Digital In6 Sel is set to option 1 Enable Safe Off Board Terminal Block enhanced control only ST ER No Signal Description tel J 1 Monitor N C Normally closed contacts for monitoring relay status 2 Common N C Maximum resistive load 250V ac 30V dc 50 VA 60 Watts Maximum inductive load 250V ac 30V dc 25 VA 30 Watts Q 1 d 3 24VDC onnections for user supplied power to energize coil BE 4 241 common Connection Examples For detailed connection examples refer to the DriveGuard Safe Torque Off Option Series B for PowerFlex 40P and PowerFlex 70 Enhanced Control AC Drives User Manual publication PFLEX UMO03 Encoder Interface Terminal Block enhanced control only No Signal Description Jumper Settings
64. and easy to read 7 line x 21 character backlit display Variety of languages English French German Italian Spanish Portuguese Dutch e Alternate function keys for shortcuts to common tasks e Calculator like number pad for fast and easy data entry full numeric version only Control keys for local start stop speed and direction Remote versions for panel mount application Rockwell Automation Publication 20A TD0011 EN P August 2013 3 PowerFlex 70 Adjustable Frequency AC Drive Outstanding Control and Performance Vector Control with FORCE Technology 1 provides outstanding torque and speed regulation with or without encoder feedback Sensorless Vector Control develops high torque over a wide speed range and MEME adapts to individual motor characteristics JP XU us uu un am iz Drives Features i E Kx e Fast acting Current Limit and Bus Voltage Regulation result in maximum FOL acceleration and deceleration without tripping deat e Flying Start delivers smooth connection into rotating loads regardless of commanded direction without the need for any speed feedback device Open Loop Low Speed Performance ary Appt ato e PI Control can eliminate the need for a separate process loop controller Inertia Ride Through offers tripless operation during a prolon
65. ation 20A TDO01I EN P August 2013 Table 22 Specifications Category Protection Environment PowerFlex 70 Adjustable Frequency AC Drive Specification Drive 200 240V 380 400 480V 600V 690V 208V AC input overvoltage trip 247V AC 285V AC 475V 570V 690V AC AC input undervoltage trip 120V AC 1381 233V 280V 345V AC Bus overvoltage trip 405VDC 405V DC 810VDC 810VDC 1013V DC Bus undervoltage output shutoff 300V DC 300V DC 407VDC 407VDC 508V DC Bus undervoltage fault level 160V DC 160V DC 300VDC 300 0 375V DC Nominal bus voltage 281V DC 324V DC 540VDC 648V DC 810V DC All Drives Heat sink thermistor Monitored by microprocessor overtemp trip Drive overcurrent trip Software current limit Hardware current limit Instantaneous current limit 20 16096 of rated current 20096 of rated current typical 220 30096 of rated current dependent on drive rating Line transients Up to 6000 volts peak per IEEE C62 41 1991 Control logic noise immunity Showering arc transients up to 1500V peak Power ride thru 15 milliseconds at full load Logic control ride thru 0 5 seconds minimum 2 seconds typical Ground fault trip Phase to ground on drive output Short circuit trip Phase to phase on drive output Altitude 1000 m 3300 ft max without derating Maximum surrounding air temperature without derating IP
66. cal power drive systems Part 2 General requirements Rating specifications for low voltage adjustable frequency AC power drive systems Korean KC Registration KCC REM RAA 20A Refer to the certificate of registration for specific drive catalog numbers that have this certification Lloyd s Register Lloyd s Register Type Approval Certificate 08 60014 marine certification NEMA ICS 7 1 Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems NFPA 70 US National Electric Code NSF Type 4X enclosure NSF Listed to meet Criteria C2 for splash and non food zones Trentec Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of Nonstructural Components and 2003 International Building Code for worst case seismic level for USA excluding site class F T V 1 See the product certifications website http www rockwellautomation com products certification for declarations of conformity T V Rheinland Certificate 172041027 01 tested to EN 50178 T V Rheinland Certificate of a Competent Body AV 72061059 0001 for compliance with EMC Directive 89 336 EEC T V Rheinland Certificate 968 EZ 166 01 06 Safe Off Option satisfies requirements for Category 3 safety function according to EN 954 1 certificates and other certification details 40 Rockwell Automation Public
67. eee NS W V V WW V No Signal Factory Description Default 1 Digital In 1 Stop CF 11 2 mA at 24V DC 361 366 CF dear fault 19 2V minimum on state 2 Digital In 2 Start 32V maximum off state 3 Digital In 3 Auto Man Important Use only 24V DC not suitable for 115V AC circuitry 9 4 Digital In 4 Speed Sel 1 Inputs can be wired as sink or source 5 Digital In 5 Speed Sel 2 6 Digital In 6 Speed Sel 3 7 24V Common Drive supplied power for digital In1 6 inputs only 8 Digital In Common Not intended for use on circuits outside of the drive 9 424V DC See examples beginning on page 21 150 mA maximum load 10V Pot Reference 2 minimum load 11 Digital Out 1 N 0 7 NOT Fault Max Resistive Load Max Inductive Load 380 387 250V 30V DC 250V AC 30V DC 12 Digital Out 1 Common 50 VA 60 Watts 25 VA 30 Watts Minimum DC Load 13 Digital Out1 C 10A OES 4 Analog In 1 Volts 2 Non isolated 0 10V 10 bit 100 input impedance 9 320 327 5 Analog In 1 Volts Voltage Reads 16 Analog In 1 Current value at 14 amp 15 Non isolated 4 20 mA 10 bit 100 Q input impedance 17 Analog In 1 Current 8 Analog In 2 Volts 2 Isolated bipolar differential 0 10V unipolar 10 bit or 10V 9 Analog In 2 Volts Voltage Reads bipolar 10 bit and sign 100 input impedance 20 Analog In 2 Current value at 18 amp 19 Isolated 4 20mA 10 bit and sign
68. ergized in Normal State mE Param 380 384 Sls 7 TO 25 T 26 lt Enable Input Standard Control Shown in enabled state Configure with parameter 366 Enhanced Control Configure with parameter 366 For dedicated hardware Enable Remove Enable Jumper ENBL JMP on the Main Control Board Cable Recommendations Cable Types Acceptable for 200 600V Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 m 1 ft for every 10 m 32 8 ft of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in Use copper wire only Wire gauge requirements and recommendations are based on 75 C 167 F Do not reduce wire gauge when using higher temperature wire See Table 7 on page 23 22 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and cannot have large variations in insulation concentricity Shielded Armored Cab
69. f what is listed Application Type 1 represents maximum capability up to 10096 braking torque where possible Application Type 2 represents more than 10096 braking torque where possible up to a maximum of 15096 Always check resistor ohms against minimum resistance for drive being used t For 11 and 15 kW 15 and 20 Hp applications use two 7 5 kW 10 Hp size resistors wired in parallel External Dynamic Brake Resistor Kits Continuous Drive Input Brake Resistance Power Voltage O w Cat No 30 260 AK R2 030P1K2 200 240V ac 47 166 AK R2 047P500 91 86 AK R2 091P500 120 260 AK R2 120P1K2 480 600V ac 360 86 AK R2 360P500 10 Rockwell Automation Publication 20A TD0011 EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Communication Options Communication Option Kits Other Options Description Cat No Description Cat No BACnet MS TP RS485 Communication Adapter 20 COMM B DriveGuard Safe Off Board 20A DG01 ControlNet Communication Adapter Coax 20 COMM C 5V 12V Encoder 20A ENC 1 DeviceNet Communication Adapter 20 COMM D 115V ac Interface AK M9 115VAC 1 EtherNet IP Communication Adapter 20 COMM E Frame E Flange Gasket AK M9 GASKET1 E4 HVAC Communication Adapter 20 COMM H Service Connection Board SK M9 SCB1 CANopen Communication Adapter Works only with PowerFlex 70 Enhanced Control LonWorksCommunication Adap
70. ged power outage by using the rotating energy stored in high inertia low friction loads User Sets allowing up to three complete sets of parameter data can be individually loaded for different batch processes e Slip compensation delivers minimum of 0 5 open loop speed regulation across a wide speed range eliminating the need for speed feedback devices in some applications Safe Off Option the first offering available within the DriveGuard series of safety solutions prevents a drive from delivering rotational energy to motors by integrating a safety circuit with the drive s power switching signals This solution meets EN 954 1 Category 3 e Droop Control 1 for load sharing applications Sleep Wake Control for analog control of start and stop 1 The feature is available only for enhanced control Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPI drive peripheral interface communication adapters offering the following benefits Description BACnet Remote 1 0 RS 485 DF1 Profibus DP LonWorks Modbus RTU Modbus TCP Metasys N2 Siemens P1 FLN gt lt DeviceNet gt lt ControlNet gt lt EtherNet IP Unconnected Messaging permits other network devices for example PanelView to communicate directly to a drive without routing the communication through the network scanner gt Adapter R
71. le Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive Use shielded cable in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that can be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable can also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable can help extend the distance that the motor can be installed away from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO001 Follow all best practices required for the installation environment including temperature flexibility moisture characteristics and chemical resistance In addition use a braided shield that is specified by the cable manufacturer as having coverage of at least 7596 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four XLPE insulated conduc
72. lected wave reduction device all motor insulation classes 1 1204 RWR2 09 2kHz 182 9 m 600 ft at 400 480V and 121 9 m 400 ft at 600V 4 kHz 91 4 m 300 ft at 400 480V and 61 0 m 200 ft at 600V 2 1204 RWC 17 2 kHz 365 8 m 1200 fc at 400 480 600V 4 kHz 243 8 m 800 ft at 400 480V and 121 9 m 400 ft at 600V For both devices power dissipation in the damping resistor limits maximum cable length The 1321 RWR is a complete reflected wave reduction solution available for many of the PowerFlex drives If available a 1321 RWR catalog number is indicated in the Reactor RWR column When not available use the reactor and resistor information in Table 14 on page 28 to build a solution Table 14 Reactor and Resistor Information For Further Information on See Publication 1321 RWR 1321 Power Conditioning Products Technical Data publication 1321 TD001 1204 RWR2 1204 Reflected Wave Reduction Device Instructions publication 1204 5 1 1204 RWC 1204 Reflected Wave Reduction Device with Common Mode Choke Installation Instructions publication 1204 IN001 1204 TFxx 1204 Terminator Instructions publication 1204 IN002 28 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Table 15 PowerFlex 70 standard enhanced 400V Shielded Unshielded Cable Meters Feet
73. mine the voltage tolerance for your drive installation Drive Rating Nominal Line Nominal Motor Full Power Drive Operating Voltage Voltage Range Range 200 240 200 200 T 200 264 180 264 208 208 208 264 240 230 230 264 380 400 380 3801 380 528 342 528 400 400 400 528 480 460 460 528 500 600 600 5751 575 660 432 660 Drive full powerrange Nominal motor voltage to drive rated voltage 10 Rated current is available across the entire drive full power range Drive operating t Lowest nominal motor voltage 10 to drive rated voltage 1096 Drive output is linearly derated when actual line voltage is less than the nominal motor voltage e 2 i i 5 o o 2 amp S o 1 3 Derated Power Range z No Drive i i Output d lt Full Power Range amp Drive Operating Range gt Nominal Motor Voltage 10 gt i Drive Rated Voltage gt Nominal Motor Voltage gt Drive Rated Voltage 10 gt Actual Line Voltage Drive Input Example Calculate the maximum power of a 5 Hp 460V motor connected to a 480V rated drive supplied with 342V actual line voltage input e Actual Line Voltage Nominal Motor Voltage 74 3 e 74 3 x 5 Hp 3 7 Hp e 74 3 x 60 Hz 44 6 Hz At 342V actual line voltage the maximum power the 5 Hp 460V motor can produce is 3 7 Hp at
74. n 4 kHz Output voltage range 0 to rated motor voltage Output frequency range 0 400 Hz garem 0 500 Hz Ma Frequency accuracy Digital input Within 0 01 of set output frequency Analog input Within 0 4 of maximum output frequency Frequency control speed regulation with slip compensation V Hz mode 0 5 of base speed across 40 1 speed range 40 1 operating range 10 rad sec bandwidth with slip compensation Sensorless Vector mode 0 5 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth with feedback Sensorless Vector mode 0 001 of base speed across 40 1 speed range 0 1 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Speed control speed regulation without feedback Vector Control mode mam 0 1 of base speed across 120 1 speed range 120 1 operating range 30 rad sec bandwidth with feedback Vector Control mode mamm 0 001 of base speed across 120 1 speed range 1000 1 operating range 125 rad sec bandwidth Torque regulation without feedback 10 mam with feedback 5 Selectable motor control Sensorless Vector with full tuning Standard V Hz with full custom capability and vector control Stop modes Multiple programmable stop modes including Ramp Coast DC Brake Fast Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel decel times Each time can be programmed
75. or Pulse Width Modulated PWM AC Drives Provides the basic information needed to properly wire and ground Pulse Width publication DRIVES INO01 Modulated PWM AC drives Industry Installation Guidelines for Pulse Width Modulated PWM AC Drives Provides basic information for enclosure systems and environmental location publication DRIVES ATO03 considerations to help protect against environmental contaminants and power and grounding considerations needed to properly install AC drives Safety Guidelines for the Application Installation and Maintenance of Solid State Control Provides general guidelines for the application installation and maintenance of publication SGI 1 1 solid state control Preventive Maintenance of Industrial Control and Drive System Equipment Provides a guide to performing preventive maintenance publication DRIVES TD001 Guarding Against Electrostatic Damage publication 8000 4 5 2 Provides practices for guarding against Electrostatic damage ESD Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell
76. outing Plug PC into one drive and talk to other Allen Bradley drives on same network without being routed through network scanner gt lt gt gt gt gt lt gt gt gt gt gt Access to 100 of all parameters over the network gt lt gt lt AutoBaud capability makes initial connections less problematic gt lt gt lt gt lt gt lt Change Of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states Very flexible configuration for each node for example reference must change by more than 5 X X Peer Control provides master slave type control between drives where one or more slave drives consumers can run based on the status of a master drive producer that can also significantly reduce network traffic X Automatic Device Replacement ADR saves significant time and effort when replacing a drive by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings X X X X X X X X X X X X Flexible Fault Configuration Adapters can be programmed to take fault based actions such as ramp to stop cost to stop and hold last state as well as send user configurable logic control and speed reference values In addition different actions can be taken based on whether the network experienced a serious problem broken cable versus a network idle condition
77. own are maximum 7 Bulletin 140M with adjustable current range must have the current trip set to the minimum range that the device will not trip 8 Manual Self Protected Type E Combination Motor Controller UL listed for 208 Wye or Delta 240 Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delta Delta corner ground or high resistance ground systems 9 The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary See Bulletin 140M Motor Protection Circuit Breakers Application Ratings 10 When using a Manual Self Protected Type E Combination Motor Controller the drive must be installed in a ventilated or non ventilated enclosure with the minimum volume specified in this column Application specific thermal considerations may require a larger enclosure Rockwell Automation Publication 20 00011 August 2013 27 PowerFlex 70 Adjustable Frequency AC Drive Maximum Motor Cable Lengths In the following tables an X in the columns indicates that this drive rating can be used with an Allen Bradley terminator 1204 TFA1 1204 TFB2 and or reflected wave reduction device with common mode choke 1204 RWC 17 or without a choke 1204 RWR2 For the terminator the maximum cable length is 182 9 m 600 ft for 400 480 600V drives The PWM frequency must be 2 kHz The 1204 TFA1 can be used only on low Hp 5 Hp and below while the 1204 TFB2 can be used from 2 800 Hp e 1204 ref
78. rademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A S Kar Plaza Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20A TDOO1I EN P August 2013 Supersedes Publication 20A TD001H EN P November 2007 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
79. s expected when the drive is out of operation 3 Conductive pollution or dry non conductive pollution occurs that becomes conductive due to condensation and is expected 4 The pollution generates persistent conductivity caused for example by conductive dust rain or snow Rockwell Automation Publication 20 00011 August 2013 41 PowerFlex 70 Adjustable Frequency AC Drive Table 24 Specifications continued Category Electrical Control 42 Specification Voltage tolerance 1096 of minimum 10 of maximum See page 121 for Full Power and Operating Range Input frequency tolerance 47 63 Hz Input phases Three phase input provides full rating for all drives Single phase operation provides 5096 of rated current Displacement power factor all drives 0 98 across speed range Efficiency 97 596 at rated amps nominal line volts Maximum short circuit rating 200 000 amps symmetrical Max short circuit current rating by using the recommended fuse or circuit breaker type Maximum short circuit current rating to match specified fuse circuit breaker capability Drive to motor power ratio Minimum Recommended not less than 1 2 ratio Maximum Recommended not greater than 2 1 ratio Method Sine coded PWM with programmable carrier frequency Ratings apply to all drives Carrier frequency 2 3 4 5 6 7 8 9 and 10 kHz 2 4 8 and 12 kHz Mam Drive rating based o
80. t 22 18 5 m E 45 E XN 40 BY 35 5 2 30 N lt 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 30 22 40 50 60 70 80 90 100 of Rated Continuous Current 48 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Table 27 400V AC continued PowerFlex 70 Power Rating Derating ND kW HD kW cus 2kHZ 4 kHz 6kHz 8kHz 10kHz 400 Volt 37 30 g 45 40 E t 35 N 30 X 2 N 20 40 50 60 70 80 90 100 of Rated Continuous Current Table 28 480V AC PowerFlex 70 Power Rating Derating ND Hp HD Hp 2kHz 4 kHz 6 kHz 8kHz 10 kHz 480 Volt 0 5 7 5 0 33 5 0 None 10 75 S M M s 45 40 35 5 30 lt 20 40 50 60 70 80 90 100 of Rated Continuous Current 15 10 a S 45 40 5 35 n 30 x 3S 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 20 15 50 g 45 4 35 5 2 30 lt 525 20 40 50 60 70 80 90 100 of Rated Continuous Current 25 20 a 5 E m lt 40 50 60 70 80 90 100 of Rated Continuous Current 30 25 Max Ambient Temp C 40 50 60 70 80 90 100 of Rated Continuo
81. ter 29 5 Feet 1202 H90 Comm Option Cable Kit 0 33 Meters 1 1 Feet 1202 C03 1 Meter 3 3 Feet 1202 C10 3 Meter 9 8 Feet 1202 C30 9 Meter 29 5 Feet 1202 C90 DPI Cable Kit with Connectors Tools and 100 m 328 ft 1202 CBL Cable KIT 100M DPI Cable Connector Kit AF DPI SCANport One to Two Port Splitter Cable 1203 S03 Includes a 1202 C30 interface cable 3 meters for connection to drive Required only when HIM is used as handheld or remote Required in addition to 20 HIM H10 for distances up to a total maximum of 10 Meters 32 8 Feet Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Dynamic Brake Resistors Small Duty Internal Dynamic Brake Resistors Limited duty resistors mount directly to the back surface of the drive and require no extra panel space Internal resistors are non destructive and do not require a resistor overheat external safety circuit PowerFlex 70 AC Drive Small Duty Internal DB Resistor Max Application Type 1 Application Type 2 Min DB Braking Braking Braking Normal Heavy Res Resistance Continuous Max Torque Torque Torque Duty Duty Ohms E Power Energy 96 of ND 96 of ND 96 of ND kW Hp kW Hp 10 Part Number Ohms 5 kw kJ Motor Motor Duty Cycle Motor Duty Cycle 200 240 Volt AC Input Drives 0 37 0 5 10 25 0 33 33 20AB
82. ter 20 COMM L Provides temporary DPI HIM connection for NEMA UL 1 and Flange Modbus TCP Communication Adapter 20 COMM M drives with cover removed PROFIBUS DP Communication Adapter 20 COMM P ControlNet Communication Adapter Fiber 20 COMM Q Terminators Remote I O Communication Adapter 1 POCOMMR Description Cat No RS485 DF1 Communication Adapter 20 COMM S for use with 3 7 kW 5 Hp amp below drives 1204 TFA1 External Communications Kit Power Supply ps for use with 1 5 kW 2 Hp amp up drives 1204 TFB2 Em 20 Refer to Appendix A of publication DRIVES INOO1 for selection DPI External Communications Kit DC BASE information 20 XCOMM DPI Option Board 10 Reflected Wave Reduction Modules Compact I O Module 3 Channel 1769 SM1 Description Cat No Serial Null Modem Adapter 1203 SNM 17A with Common Mode Choke 1204 RWC 17 A Smart Self powered Serial Converter RS232 includes 1203 SFC and 1202 C10 Cables 1203 555 9A without Choke Book Mount 1204 RWR2 09 B Universal Serial Bus USB Converter includes 2m USB OUS 9A without Choke Stack Mount 1204 RWR2 09 C 20 HIM H10 amp 22 HIM H10 Cables Refer to Appendix A of publication DRIVES INOO1 for selection For use only with DPI External Communications Kits 20 XCOMM DC information BASE 1 The remote 1 0 has silver series status For more information refer to_http www ab com silver Reflective Wave Reduction
83. th includes 6 35 mm 2 5 in for operator handle if ordered Rockwell Automation Publication 20 00011 August 2013 39 PowerFlex 70 Adjustable Frequency AC Drive Standard Drive Certifications and Specifications Table 21 through Table 24 provide certification information and technical specifications Table 21 Certifications Certifications Description Frames ABS American Bureau of Shipping MA Certificate 08 HS303172A 1 PDA for auxiliary services on AB Classed vessels and offshore platforms A E 240 480V X A E 600V X CTick Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and standards referenced below IEC 61800 3 c UL us Listed to UL508C and CAN CSA 22 2 No 14 05 Configured drives can be listed to UL508A Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European Directives and the standards referenced below have been applied 2006 95 EC Low Voltage Directive EN 50178 Electronic Equipment for Use in Power Installations 2004 108 EC EMC Directive EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods EPRI SEMIF 47 EPRI Quality Star Certificates SEMIF47 115 SEMIF47 116 and SEMIF47 127 for SEMI F47 compliance 480V units tested IEC 61800 2 Adjustable speed electri
84. tion Publication 20A TD001I EN P August 2013 31 PowerFlex 70 Adjustable Frequency AC Drive Mounting This section includes information for mounting the drives Maximum Surrounding Air Temperature Enclosure Rating Open Type IP 20 NEMA UL Type 1 and flange mount Temperature Range 0 50 C 32 122 F IP 66 NEMA UL Type 4X 12 0 40 C 32 104 F IP 54 NEMA UL Type 12 IMPORTANT 0 40 C 32 104 F the enclosure rating from NEMA UL Type 1 Enclosed to Type Open Minimum Mounting Clearances ba e 0 Some drives are equipped with an adhesive label on the top ofthe chassis Removing the adhesive label from the drive changes D gt Specified vertical clearance requirements are intended to p mm pn mm be from the drive to the closest object that can restrict gt ei H ATA H Clearances apply to all airflow through the drive heat sink and chassis The drive PowerFlex 70 Drives must be mounted in a vertical orientation as shown and Panel Mount must make full contact with the mounting surface Do not 8 8 8 8 Flange Mount E 9 o 9 o NEMA Type 4X 12 use standoffs or spacers In addition inlet air temperature must not exceed the product specification wm ow UR 76 2 mm 76 2 mm 3 0 in 8
85. tors with a 10096 coverage foil and an 8596 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types can limit the allowable cable length Particularly some of the newer cables bundle four conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known Table 7 Cable Type Recommendations Location Rating Type Description Standard Option 1 600V 90 C 194 F e Four tinned copper conductors with XLP insulation XHHW2 RHW 2 Copper braid aluminum foil combination shield and tinned copper drain wire Anixter B209500 B209507 Belden 29501 29507 or PVC jacket equivalent Standard Option 2 Tray rated 600V 90 C 194 F RHH RHW 2 e Three tinned copper conductors with XLPE insulation Anixter OLF 7xxxxx or equivalent 5milsingle helical copper tape 25 overlap min with three bare copper grounds in contact with shield PVC jacket Class amp Il Tray rated 600V 90 C 194 F RHH RHW 2 Three bare copper conductors with XLPE insulation and impervious corrugated Division amp Il Anixter 7V 7xxxx 3G or equivalent continuously
86. us Current Rockwell Automation Publication 20A TD0011 EN P August 2013 49 PowerFlex 70 Adjustable Frequency AC Drive Table 28 480V AC continued PowerFlex 70 Power Rating Derating ND Hp HD Hp ee PKHZ 4 kHz 6kHz 8kHz 10 kHz 480 Volt 40 30 g 5 E 2 lt 40 50 60 70 80 90 100 of Rated Continuous Current 50 40 eg a 5 ge E 2 lt 40 50 60 70 80 90 100 of Rated Continuous Current Table 29 600V AC PowerFlex 70 Power Rating Derating ND Hp HD Hp KHz saa 4 kHz 6kHz 8kHz 10 kHz 600 Volt 0 5 5 0 0 33 3 0 None 75 50 m pe gs E 40 9 lt 3 x s 25 20 40 50 60 70 80 90 100 of Rated Continuous Current 10 7 5 m 9 454 40 35 Hi ss a EE B 20 as 40 50 60 70 80 90 100 of Rated Continuous Current 15 10 g a 5 E m lt 40 50 60 70 80 90 100 of Rated Continuous Current 20 15 g 5 E m E lt 40 50 60 70 80 90 100 of Rated Continuous Current 50 Rockwell Automation Publication 20A TDO01I EN P August 2013 PowerFlex 70 Adjustable Frequency AC Drive Table 29 600V AC continued
87. veGuard G Feedback Options Cat Code Description Position 1 None 0 5V 12V Encoder 1 Rockwell Automation Publication 20 00011 August 2013 7 PowerFlex 70 Adjustable Frequency AC Drive User Installed Options Human Interface and Wireless Interface Modules No HIM Blank Plate 20 HIM AO Remote Panel Mount LCD Display Full Numeric Keypad LCD Display Full Numeric Keypad 20 HIM A3 Remote Panel Mount LCD Display Programmer Only 20 HIM C3S 20 HIM C5S Remote Panel Mount IP66 Handheld Local NEMA UL Type Drive Mount 4x 12 Description Cat No Cat No No HIM Blank Plate 20 HIM AO LCD Display Full Numeric Keypad 20 HIM A3 20 HIM C3S LCD Display Programmer Only 20 HIM A5 20 HIM C5S Enhanced LCD Display Full Numeric Keypad 20 HIM A6 20 HIM A6S For indoor use only t Includes a 1202 C30 interface cable 3 m 9 8 ft for connection to drive P LCD M Enhanced LCD Display rogrammer Only 20 HIM AS Full Numeric Keypad 20 HIM A6 CJ Enhanced LCD Display Full Numeric Keypad 20 HIM A6S Human Interface Module Accessories Description Cat No Bezel Kit for LCD HIMs NEMA UL Type 1 20 HIM B1 PowerFlex HIM Interface Cable 1 m 39 in 20 HIM H10 Cable Kit Male Female gt 0 33 Meters 1 1 Feet 1202 H03 1 Meter 3 3 Feet 1202 H10 3 Meter 9 8 Feet 1202 H30 9 Me
88. y 7 5 1321 3R12 C 1321 3RA12 C 1321 3R12 C 1321 3RA12 C 20AD014 Heavy Duty 75 1321 3R12 C 1321 3RA12 C 1321 3R18 C 1321 3RA18 C 20AD014 Normal Duty 10 1321 3R18 C 1321 3RA18 C 1321 3R18 C 1321 3RA18 C 20AD022 Heavy Duty 10 1321 3R18 C 1321 3RA18 C 1321 3R25 C 1321 3RA25 C 20AD022 Normal Duty 15 1321 3R25 C 1321 3RA25 C 1321 3R25 C 1321 3RA25 C 20AD027 Heavy Duty 15 1321 3R25 C 1321 3RA25 C 1321 3R25 C 1321 3RA25 C 20AD027 Normal Duty 20 1321 3R35 C2 1321 3RA35 C2 1321 3R25 C 1321 3RA25 C 20AD034 Heavy Duty 20 1321 3R35 C2 1321 3RA35 C2 1321 3R35 C 1321 3RA35 C 20AD034 Normal Duty 25 1321 3835 C 1321 3RA35 C 1321 3R35 C 1321 3RA35 C 20AD040 Heavy Duty 25 1321 3R35 C 1321 3RA35 C 1321 3R45 C 1321 3RA45 C 20AD040 Normal Duty 30 1321 3R45 C 1321 3RA45 C 1321 3R45 C 1321 3RA45 C 20AD052 Heavy Duty 30 1321 3R45 C 1321 3RA45 C 1321 3855 C 1321 3RA55 C 20AD052 Normal Duty 40 1321 3855 C 1321 3RA55 C 1321 3855 C 1321 3RA55 C 20AD065 Heavy Duty 40 1321 3R55 C 1321 3RA55 C 1321 3R80 C 1321 3RA80 C 20AD065 Normal Duty 50 1321 3R80 C 1321 3RA80 C 1321 3R80 C 1321 3RA80 C 1 Input line reactors were sized based on the NEC fundamental motor amps Output line reactors were sized based on the VFD rated output currents 2 4 impedance 14 Rockwell Automation Publication 20A TDO01I EN P August 2013 Table 5 600V 60 Hz Three phase 396 Impedance PowerFlex 70 Adjustable Frequency AC Drive
89. ype 4X 12 indoor use For mounting directly in the production environment Listed by UL to resist dust dirt other contaminants and to survive high pressure water spray Also certified by NSF International to assure conformity with international food equipment standards e Flange Type For mounting heatsink through back of an enclosure thus removing a large portion of the heat inside a cabinet The backside is rated IP66 NEMA UL Type 4X 12 for both indoor and outdoor use e Zero Stacking M Drives can be mounted directly next to one another with no reduction of ambient temperature rating 50 C 122 F for IP20 NEMA UL Type 1 and Flange Mount 40 C 104 F for IP66 NEMA UL Type 4X 12 Space Saving Hardware Features Integral electromagnetic compatibility EMC filtering provides a compact all in one package solution for meeting EMC requirements including CE in Europe e Integral dynamic brake transistor delivers a cost effective means of switching regenerative energy without costly external chopper circuits e Internal dynamic brake resistor requires no extra panel space and supplies a large amount of braking torque for short periods Easy to Use Human Interface Tools The PowerFlex 7 Class AC drives provide common human interface tools that are familiar and easy to use These include the LCD human interface modules and computer based configuration tools The LCD HIMs provide these features and functions e Large
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