9540 User Manual
Contents
1. 1 1 2 2 1 1 1 1 1 Description Spindle planter hub Hub planter Bearing cup Bearing cone Cap hub Hub flange Castle nut 3 4 NF Seal shaft Washer 3 4 flat Agitator Assembly Item Pat 39 Qty Sprocket 60R sdr0Rfbn 1 016321 4 Bearing 1 flange 2 133671 1 Agitator shaft 3 133670 2 Agitator eccentric 4 133672 2 Agitator mount 5 135448 2 All thread 6 137266 2 Ball joint inch 7 017389 2 Bearing 1 flange 8 027139 1 Sprocket 60B15 1 25B 9 UH210346 1 Feeding disc 10 135400 1 Disc crank 11 135449 2 Bushing 12 136119 1 Belt flap Item 1 VD ON DN gt PWN H Pe e O Part 137526 137526 134836 133699 42035 42034 001990 017389 027716 133704 41868 134815 134837 Drive PURNREWRERNNEP e Description Main drive shaft 34 row spacing 4 row Main drive shaft 36 row spacing 4 row Hex shaft long Hex shaft short Planter transmission with speed sensor Planter transmission Sprocket Bearing 1 flange Hydraulic motor Hex coupler Hydraulic motor mount Bearing mount Chain guard Item r CON DU gt W N Part 021159 003725 41850 011306 42614 017027 36936 42613 Gauge Wheel henna Description Tire 13 0 x 24 0 grader Wheel Spindle Bearing pillow block 2 Wheel fork Turnbuckle Gauge wheel pivot arm Gauge wheel mount Item O ON DMN SWN RP Pe H EE E U P WN E O Part 41553 41553A 36851 36851A 021648 40238 42. be adjusted by changing the preload spring pressure Hilling disc position can be varied by moving the top of the spring rod to different anchor positions on the platter leg Hilling disc The roller disc down pressure can be adjusted by turning the nut above the compression spring The width distance between the discs and disc angle is adjustable by using the different holes in the roller discs arms and then locked by the center bolt Gauge wheels The gauge wheels mounted on the front of the planter are set with the dual turnbuckles located on each side of the tire It s easiest if the adjustment amount is first estimated and then make the adjustment with the tractor drawbar raised up In this manner the turnbuckles will turn easily since the weight of the planter is supported by the tractor Trailing wheels The trailing wheels are hydraulically controlled from the tractor To change wheel height add or remove ram stops from each hydraulic cylinder Make sure that all cylinders have the same number and size of ram stops Add or remove cylinder stops to change depth 2 TRACTOR REQUIREMENTS Tractor Horsepower 225 horsepower minimum Hydraulic connection Single acting output with free return continuous oil flow capacity 12 gallons min One double acting hydraulic valve Electrical supply 12V standard 12mm IMPORTANT Ensure all electrical contacts and the sockets are well connected in o
3. plates angle and length to obtain balance between supply and planting Potato level should normally be approx 6 8 inches below the lower edge of the hopper s front plate If the hopper bowl is too full the cup belt does not agitate properly and more double seed sets will occur SEED LEVEL Choke plate angle IN BOWL Increase flow turn crank clockwise Reduce flow turn crank counter clock wise Choke plate length slotted bolt holes Increase flow shorten plate Reduce flow lengthen plate Emptying the potato hopper Empty all accessible cups Open the bottom hatches and empty the hopper If the flow blocks move the belts Finally turn the belts in order to empty the planting tubes Reposition the hatches It is possible to empty the hopper by engaging the drive of the planter from the electronic keypad see the section covering the control system 5 ELECTRONIC CONTROL PANEL NOTE The screen displays may differ slightly from the figures included in this manual Some function icons do not apply to Double L planters The electronic control system includes Fig 50 A Control panel Black box Wheel sensor Drive shaft sensor Valve bank cable Depth control sensor optional Battery cable Power supply cable Panel cable The black box is fitted behind the right hand side panel of the planter 5 1 The keys of the control panel TIONMOOW See Fig 51 A B Arrow keys for moving the m
4. sel Ln Gs WALZ asec yy t GA Else t onm o O D 5 BB sec I 5 4 Alarms displayed on screen 5 4 1 Misses empty cups Too many empty cups on row unit number given in the alarm display Check the tuber level and the adjustments of the choke plates agitators etc 5 4 2 Cup belts does not run No oil supply to the drive motor Check the hydraulic system 5 4 3 Too low voltage Check the electric connections of control system and the power supply system of the tractor 5 4 4 Too high speed of the cup belts Faulty planting distance setting or too high forward speed on the tractor 5 4 5 Varying planting distance Faulty oil supply to the planter 5 4 6 Field registration Push key K Field registration in order to activate the field registration display Sp 5 8 mn pag 30 0 em 4 0 00 Alarm display 6 Trouble shooting Symptom Inaccurate planting Misses Doubles Doubles and misses Potatoes out of line in the row Potatoes out of center of ridge Faulty planting depth Varying planting depth Covering Too little soil covering Too much soil covering Sharp top of ridge Wide furrow Narrow furrow Action Remove exchange inserts Reduce belt agitation Reduce working speed Increase choke plates openings Use cup inserts Increase belt agitation Increase working speed Reduce choke plate openings Reduce variations of seed size I
5. transportation charges prepaid This warranty shall not be interpreted to render Double L liable for injury or damages of any kind or nature to person or property This warranty does not extend to the loss of crops loss because of delay in harvesting or any expense or loss incurred for labor substitute machinery rental or for any other reason Except as set forth above Double L shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages Double L makes no other warranty expressed or implied and specifically Double L disclaims any implied warranty or merchantability or fitness for a particular purpose Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages so the limitations or exclusion in this warranty may not apply This warranty is subject to any existing conditions of supply which may directly affect our ability to obtain materials or manufacture replacement parts Double L reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to owners of units previously sold No one is authorized to alter modify or enlarge this warranty nor the exclusion limitations and reservations General Safety Before operating adjusting or servicing the machine it is important that the safety instructions in this manual are careful
6. when warranty policy and provisions are not followed All dealers will warranty their technician s work to the purchaser and will indemnify Double L from such claims Service Bulletins Service Bulletins will be issued when necessary to alert dealers of special repairs Each Bulletin will give detailed directions and procedures to complete the service V 1 Procedures For Completion Of Warranty Form Dealer number name and address record number name and address of dealership that has performed warranty repairs and requests reimbursement 2 Customer name and address and telephone number record name address and telephone number of original purchaser of the warranted product Purchase Date date when product was delivered to customer Serial Number record the serial number of the machine on which repairs were performed Failure Date record date when failure occurred 3 4 5 6 7 8 9 Model record model name or number Hours Acres used record number of acres or hours the product was used prior to failure Dealer Signature Signature of dealer or dealer e representative verifying repairs are complete Parts Required record all service parts used to make necessary repairs Include quantity part number description and list price 10 Labor Hours record time taken to perform repairs Repair time ONLY Travel time is not allowed 11 Labor Rate record your normal retail sh
7. 0237 020424 020426 019649 021099 41799 011306 41850 007860 134771 Trailing Wheels PR RN BR RR RR wu Description Mount assembly Mount assembly w depth limit switch Lift arm Lift arm w depth sensor mount Hydraulic cylinder 4x8 Swivel wheel mount Swivel complete assembly Dust cap Retaining ring Bushing bronze Spacer Caster fork Bearing 2 pillow block Spindle Wheel Tire 8791204 L Vd Dy 9 XY OI AYNICAH SIANITAD E SICNITAI CAH yl X y 6 1x9 jaw 84791204 Lavd HILIH D m 1XV NV HILIH MOL Lol MOU 8 3INSSI A TSESEIF JO 8625 TH 1 Nan 13 amp 8ESET 1309 NOLLYVIINNWWOD TOGVETH Lavd A NSSI d HDIH II TVNICAH VALT gt mn 1 H NN NA 6 8yETt l vd HILIMS XJASIHM lavd 14VHS MISN3S 288F
8. ARING A NEW MACHINE Start up of new machine Read the operator s manual Great care must be taken when starting a brand new machine for the first time Incorrect assembly faulty operations etc may cause expensive repairs and loss of profit The Double L product guarantee does not cover damage occurring when the instructions given in this book are not followed Carefully do as described below when starting a new machine Check that the machine is mounted correctly and that it is not damaged Assure that electric wirings have length and position that allow machine to move without causing any damage to the wirings Check the connections between tractor and machine Check that the roller chains are tensioned and correctly positioned on the sprockets Check that the drive rollers on top of both planting tubes are equally adjusted in order to assure cup belts run straight Lubricate the machine according to lubrication instructions Check wheel bolts torque setting Row width control Check that row width is in accordance with customer s specifications The row width could preferential be ordered directly from the factory since it is difficult to change the row width after initial factory assembly 6 row basic machine row width 34 6 row basic machine row width 36 6 row basic machine row width 38 Hilling discs The Hilling disc frame is attached to the planting unit with metric 12 mm bolts The hilling disc down pressure can
9. ET SD 70aLNO9 GkOkOOH Lavd 391 TDAaLNDI 3149O T IINSSI A kW NN Ld EBSHEIH qvdA33 ooo 000000 000000 Item O ON Mm Ll gt WN PR e A H H O LE o Um PWN O Hydraulic amp Control Circuits Part 134883 134881 134882 134879 134880 029110 011696 027716 004645 134901 135298 135351 027838 027750 027751 021648 007053 hENNNE REN Be eee eee Description Keypad Planter Sensor inductive Planter Control Box Whisker Switch Sensor shaft Switch limit Coupler 1 x 1 Motor hydraulic 10 0 1 L P C L RS Cable control 16F Filter hydraulic high pressure Valve 3 Bank Valve 2 Bank Valve restrictor SAE 8 Valve body P O check cart Valve hydraulic pilot dual Cylinder hydraulic 4 x 6 AG Valve hydraulic select manual Item O ON On Un SW NE WWN NN NN NN NNNR CO A RE Rp pp pp p H OD 0 YOU P WN PO DO EN NU P WN Hk O Part UH210015 UH210045 UH210048 UH210032 UH210033 UH210036 UH210037 UH210150 UH210152 UH210027 UH210072 UH210080 UH210129 UH870718 UH210135 UH210135 UH210085 UH215049 UH215026 UH216725 UH210160 UH215091 UH219250 UH215092 UH870632 UH210142 UH210144 UH215093 UH222628 UH215081 UH222599 Planter row unit Qnty B 00 00 00 00 00 00 00 00 As 0 A A BR 0 A 0 B 0 PS gt gt A Description Planting unit 3700 not used on Double L planter not used on Do
10. PLANTER 2009 Model 9540 A Row pad OPERATING INSTRUCTIONS 8g PARTS MANUAL TABLE OF CONTENTS PAGE Warranty Policy enn 3 Safety Information 8 Maintenance 14 Preparing a New Machine 17 Tractor Requirements 19 Operating The Planter 22 Trouble shooting 34 Parts List Table of Contents 37 P O Box 597 American Falls ID 83211 Phone 208 226 5592 Fax 208 226 5934 Warranty Policy I The Purpose of Warranty Warranty assures the purchaser that should a defect in material or workmanship occur during the warranty period Double L will assume specific repair responsibilities as listed in the warranty statement The warranty statement is to be provided to each purchaser of each piece of new equipment Warranty begins on the date the product is delivered to the original purchaser of the product Once the warranty period has begun it cannot be stopped or interrupted II Dealer Responsibilities The following responsibilities are to be performed when the dealer delivers a product to the purchaser or otherwise places it into warranty serv
11. als in order to avoid corrosion Machine identification The machine s serial number and the manufacturers address are found on the number plate of the machine See illustration below The serial number and year of manufacture for this machine is given below This number is important with regard to service and the correct supply of spare parts Serial number 958009 121 Year of manufacture 2009 Technical specifications Model 9560 Number of rows 6 Row width 34 38 Seed spacing intervals infinite variable 4 31 Hopper capacity 13 000 pounds Minimum filling height potatoes 93 Guage wheels 12 4 24 8 layer w ribs Trailing wheels 14L 16 1 Floatation Disc rollers for coverers 16 diameter Working speed 2 5 6 5 miles hour Weight empty machine Electronic planting monitoring system Area meter Model descriptions The Model 9580 potato planter from Double L is a 8 row semi mount trailed machine The planting units include double cup belts adjustable gate between hopper and planting unit adjustable row width hydraulic drive powered by the hydraulic pump of the tractor infinite planting distance adjustment rigid furrow openers and manually controlled planting depth The machine is available as follows 8 row basic machine row width 36 Choose between following cup types Planting cup 2 6 diameter Planting cup 2 9 diameter The planter is delivered with 16 diameter hilling discs 1 PREP
12. arker on the screen Cc Not in use D E keys for change of screen values F Not in use G OK key confirming the selection storing the new value J O Function keys with variable function see soft key display on screen When operating the keys D E with no parameter selected the screen contrast is adjusted 5 2 Connecting the tractor power supply In order to start using a machine with electronic control system the power supply to the black box must be connected Insert the plug in the power supply socket of the tractor If the tractor does not include a proper power supply socket a new one should be fitted A battery cable with fuse is included with the machine Connect cable to the tractor s battery when fitting the battery cable Note that red cable should be connected to the terminal of the battery On the rear side of the panel an ON OFF switch is provided Fig 51 T When turn ON the control system is powered and the screen lights up Wait then about 25 seconds for the main menu See Fig 51 for the description of the keys of the control panel See Fig 51 regarding description of symbols on the screen and the varying function of the function keys Disconnect the power supply if the machine is not used for several days 5 D it Contrast Sound Fig 51 5 3 Panel display Operating the machine A Start stop of the machine Note that forward speed should exceed 0 5 km h to activate planter drive Lower t
13. avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to you and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area AVOID CONTACT WITH MOVING PARTS Keep hands feet and clothing away from power driven parts Never clean lubricate or adjust machine when it is running AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury 11 Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids Spray from high pressure nozzles can penetrate the skin and cause serious injury Keep spray from contacting hands or body If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar wit
14. der Bearing housing D55 D36 Guide bearing Bearing 6006 2RS Tension screw assembly Guide washer D13 Compression spring Washer Agitator Agitator lever Item E B W N Part UH210120 UH210116 UH215141 UH217031 Top Shaft e A A N Description Top pulley D254 Guiding pulley Stop ring Drive shaft PARAAN RR DDR BE Joo D CE LE K Item 1 oo UM gt W N Part UH210175 UH210179 UH210180 UH215156 UH215158 UH215154 UH210182 UH210184 Cup Belt Description Rubber belt Steel cup 3700 large zinc powder coat Steel cup 3700 large zinc connector connector pin Guiding cup Insert medium white Insert small green Double L 2698 Lakeview Road P O Box 597 American Falls Idaho 83211 208 226 5592 www doublelinc com
15. h this type of injury should reference a knowledgeable medical source DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology Potentially harmful waste used by Double L includes such items as oil and filters Use leak proof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center 12 Machine Safety Be careful when other people are close by Never start the machine when people are close by tractor or machine Never stand between the tractor wheels and machine The width and height of the potato planter seed hopper create a large blind spot behind the machine Exercise extra caution when backing up Use of the machine The machine should be used only for the purpose it has been designed for Use personal protection devices Do not wear loose clothing which might catch in any of the moving parts In dusty conditions an approved mask must be used Take care of excessive noise level Some tractor implement combinations depending on conditions may cause noise level beyond 85dB at the operator s ears In these conditions ear protection must be worn Keep cab windows and doors closed to reduce noise level The machine must be connected to a correctly
16. he machine and push the START key see Fig 52 A The key symbol will thus change to show STOP Press STOP key to stop the planter drive and continue for at least 2 meters in order to cover the end of the row Thereafter raise the machine During the planting the planting units will empty It is recommended to maintain a fairly constant level of tubers in the planting units in order to obtain a good result B Changing between menus for operating the hydraulic functions on the machine Raise hopper rear tires on Double L planters Lower hopper rear tires on Double L planters Machine up reduce planting depth Machine down increase planting depth Increase agitation of cup belt Decrease agitation of cup belt TOTMUOO Es Ol Deen ei 30 Olen 0 00 F4 A 18 B XL Sal Oben Al DD a n des Es 0 e S mi 30 Olen 0 004 3 1000 34 pe fg L Eis B i JE O Ez H Ona pal 20 Olen 0 004 34 1000 St GA D Okan fp KH Ehe BR H H Main menu A Showing the progress of speed B Wanted planting width C Indicates the area registration which is active and total areal in hectares ha which have been driven on this area registration D1 Wanted fertilizer amount Kg ha for fertilizer hopper A D2 Wanted fertilizer amount Kg ha for fertilizer hopper B C E Indicates the agitation intensity Min Max on the cup belt F Shows if the automatic hopper le
17. ice 1 Complete the Warranty Registration Form and forward to Double L within 30 days of the sale of the product Warranty reimbursement is contingent upon product registration 2 Review warranty statement operator s manual and complete delivery report with purchaser to assure understanding of purchaser s responsibilities as related to warranty service and the proper and safe operation of the product Purchasers should be advised to have failed parts repaired or replaced immediately upon failure and that continued use will result in additional damage and excessive wear 3 Contact manufacturer prior to beginning repair or replacement of failed parts to make certain that the cost of repairs are consistent with the value of the product when sold Warranty requests for units in dealer s inventory may be submitted to Double L when defects are noted in products prior to the retail sale of that unit 4 Provide warranty and service repairs as directed by Double L Service Repair Bulletins or other instructions 5 All warranty work must be completed within 30 days of failure Notify Double L s Warranty Department if repairs will require more than 30 days after failure for an extension No claim will be accepted for warranties that exceed this 30 day period 6 No warranty will be allowed on units delivered to the retail customer prior to the full payment of that unit to the manufacturer 7 If diagnostic time is required contact Double L prio
18. ions are wet Some of the points to watch are pulleys rollers chutes bowls belt slides and all drive and hydraulic components Stop the planter before cleaning Controls Check wirings for damage or corrosion Check all plugs and sockets Keep command panel and electric cabinet clean Clean with a moist cloth and avoid running water Storage Clean excessive dirt build up from machine Lubricate all roller chain Apply a light coat of oil to all extended cylinder rods Store in dry shelter if possible or cover all rubber parts Loosen all roller chain drives Cover electric valves mo Bo p Welding on machine Disconnect the command panel and the electric cabinet before any welding is done on the machine Maintenance hydraulics Check the filter element every 50 acres or at least once a season The filter element should be replaced for every 250 acres being planted and always once a season Caution Release pressure in the system before opening the filter housing Keep hydraulic oil clean Clean hydraulic oil will prevent excessive wear and premature failure of components Replace the tractor filter and oil as per manufacturer s instructions Cleaning We recommend the use of pressured air when cleaning the machine Thus there is less risk of damaging the bearings of the machine If high pressure water is used keep clear of bearings and electric components Assure that piston rods are kept free from aggressive chemic
19. ithin 30 days of notification of denial If there has been no appeal within the 30 days period the claim will be considered closed Limited Warranty Statement Double L warrants each new Double L product to be free from defects in material and workmanship This warranty is applicable only for the normal service life expectancy of the product or components not to exceed 12 consecutive months from the date of delivery of the new Double L product to the original purchaser Genuine Double L replacement parts and components will be warranted for 30 days from date of purchase or the remainder of the original equipment warranty period whichever is longer Under no circumstances will it cover any merchandise or components thereof which in the opinion of the company has been subjected to misuse unauthorized modifications alteration an accident or if repairs have been made with parts other than those obtainable through Double L The Company in no way warrants engines batteries tires or other trade accessories since these items are warranted separately by their respective manufacturer Our obligation under this warranty shall be limited to repairing or replacing free of charge to the original purchaser any part that in our judgment shall show evidence of such defect provided further that such part shall be returned within thirty 30 days from date of failure to Double L routed through the dealer and distributor from whom the purchase was made
20. just the planting depth by setting the value from 0 100 0 gives a shallow or none planting depth and 100 gives maximum planting depth M Define the intensity fo the agitation for each press on or Se Fig 57 G H L Prevous page I Next page Programming of the machines sensors and hydraulic valve A This value is centering the proportional valve for the drive of the planting belt The value for the center position of the valve is about 500 ppg If the belt is starting to late this value has to increase Or if the belt is going to fast during planting this value has to reduce B This value is centering the proportional valve for the drive of the planting belt The value for the center position of the valve is about 50 If the fertilizer chain is starting to late this value has to increase Or if the chain is going to fast during planting the value has to reduce C The active time for the hopper filling sensor Ton time cylinder is active Toff time for next reacting D The active time for the depth sensor Ton time cylinder is active Toff time for next reacting After enter the STOP the machines runs X meters before lifting in front And then X seconds before lifting up the rear of the machine after the front lifting has started x seconds the lifting in front is activated x seconds the lifting of the rear of the machine is activated Prevous page Main menu ra e Ton Toff Ton sec Toff sec t stop
21. ly read and understood by those which are directly concerned While all care and attention has been taken in the design and production of this machine as with all machinery there remains a certain amount of risk to personnel while the machine is in use It is strongly recommended that users and operators take all possible precautions to ensure both their own safety and that of the others that may be in the vicinity Read and observe the safety instructions in this manual Safety is your responsibility RECOGNIZE SAFETY INFORMATION This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Follow recommended precautions and safe operating practices UNDERSTAND SIGNAL WORDS A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious hazards DANGER or WARNING safety signs are located near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs Keep safety signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from your dealer Learn how to operate the machine and how to use con
22. n The hydraulic valve is very sensitive to contamination and if contaminated oil reaches the valve the valves proportional control will be compromised Connecting tractor hydraulics The trailing wheels are connected directly to the tractor hydraulics for lowering raising and operated by the keypad The icon showing hopper up down controls the wheel height on Double L planters 4 OPERATING THE MACHINE Seed potato size Uniformly sized potato seed results in an improved yield and optimal planter performance Recommended grading square sieve Min Max Max length size size of potatoes Large cup 874mm h LIS inna akan 4 Large inserts White laser De eeens 3 Small inserts green letali 5 o Working speed Depends on cup belt speed i e the chosen spacing Small spacing low speed Large spacing high speed Spacing inch x 0 39 optimal working speed miles per hour Spacing cm x 0 25 optimal working speed km h Round seed can be planted at larger speed while oblong and cut seed should be set at lower speed Belt agitation Set to minimize misses and doubles Six positions Fig 45a A Minimum agitation Large potatoes high belt speed Maximum agitation Small potatoes low belt speed Mechanic agitation 9 positions Fig 45b A Regulation of potato flow from hopper to planting units Set the choke
23. ncrease the planting depth to make a deeper V shaped furrow Adjust coverers position according to planter s row centers a Rigid furrow opener Lift or lower land wheels a Rigid furrow openers Reduce hopper filling Increase depth of coverers Reduce depth of coverers a Disc coverers Increase distance between pair of discs b Ridging shovel ridging hood Move shovel wings inwards a Roller discs Increase distance within the pair of discs a Roller discs Decrease distance within the pair of discs Notes PARTS MANUAL Planter Les tebetalen id 39 Spindle Assembly Hillino Disc iii ua 41 A O ALDI AIR NO ca 43 Vee 45 Gauge WCE eiserne 47 Trame Welsh ilaele 49 Hydraulic amp Control CT 51 PRIN NN PAK AA A 53 Ke e O AA a AG 55 O 57 AA AA PAR 59 Item O ON DWN gt W N HR A k k p p B WN E O Part 41550 41558 42050 41832 21165 135393 42036 133698 133646 133641 134841 134641 134640 133647 Planter Leg Qt er row Nere BN NN RH k NN PR Description Shoe complete assembly Frog Hilling disc frame Disc hub complete assembly Hilling disc Spring compression Adjuster hilling disc Urethane spring Parallel arm upper Parallel arm lower Bushing Hilling disc arm LH Hilling disc arm RH Spring arm tem LD CON QU B W N Spindle Assembly Hilling Disc Part 134727 134728 015333 015326 014731 134732 008178 022279 014349 Qty per hub
24. ng tractors self propelled equipment and towed implements or attachments can create a hazard when driven on public roads They are difficult to see especially at night Avoid personal injury or death resulting from collision with a vehicle Whenever driving on public roads use flashing warning lights and turn signals according to local regulations For some equipment install extra flashing warning lights Keep safety items in good condition Replace missing or damaged items PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry 10 Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of grease oil or debris Disconnect electrical cable before making adjustments on electrical systems or welding on machine REMOVE PAINT BEFORE WELDING OR HEATING Avoid potentially toxic fumes and dust Hazardous fumes can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint
25. nge the basic technical construction of the machine 14 Maintenance CAUTION Review and follow all safety instructions before performing any maintenance To prevent injury never lubricate or service equipment while it is running Roller Chains Roller chains should be kept tight and lubricated Adjustment of the roller chains is accomplished by moving the idler Lubricate the chains every 200 hours with SAE 30 or heavier engine oil or an aerosol chain lube Cup Belt Tension amp Alignment Adjusters are provided at the top of each planter leg to tension and align the cup belt Do not over tighten cup belt In order to avoid stretching the belts reduce the tension when not in use Bolts Belt and chain roller bolts as well as mounting bolts should be checked at least every season and tightened as necessary Pay extra attention to the frame bolts connecting the front and rear cross tubes Check thoroughly all bolts of drawbar top section s hinge pins wheels and wheel shafts after 1 hour of use and thereafter weekly All other bolts and nuts should be checked after 8 hours of use and thereafter weekly Bolt tensioning torque Threadsize TPorqle CT MS 3 16 lidia 50 5 Ib in MG iaia 7 3 Ib ft MS 5 16 alc 17 7 Ib ft MIO BR Lesen ge 35 4 Ib ft ZN 62 7 Ib ft M16 SR Naina 155 Ib ft E a Te das 295 Ib ft NOI AA ee 737 1b ft Dirt Build Up It is often necessary to clean dirt off of accumulation points especially when condit
26. op rate or the rate specified in Warranty Policy whichever is less 12 Total Labor Amount multiply hours X rate to get total labor expense 13 Total Parts total list price of parts used 14 Dealer Comments please record a brief description of failure and probable cause VI Use of Photos Pictures should be attached to the dealer s claim when their inclusion will help identify the condition of the part being repaired or replaced and thus assisting in approval of the claim In many cases the use of photos may eliminate the need to return parts for evaluation Photos will not be returned unless specifically requested VII Delayed Warranty Repairs Warranty repairs should be scheduled and performed as soon as possible after notification of dealer and Double L There may be circumstances that require the use of the product for a short period of time by the retail customer or the availability of repair parts necessary to complete the repairs will require the work to extend past the 30 day period In those cases the dealer must notify Double L in writing of the extenuating circumstance and advise that the continued use of the product will not enlarge the warranty claim These claims will then be processed as if the product is still within the warranty period VIII Denied Claims Dealers will be notified of a denied claim in writing that will state the reason for the denial The dealer has the right to appeal this claim and must do so w
27. pling machine and when leaving tractor machine When uncoupling all hydraulic functions must be in neutral position The machine must be lowered to the ground and be safely secured If the machine has parking chocks they should be used at the wheels Never allow children to play or stay near agricultural machinery Drive safely Beware of your responsibility carelessness or negligence may cause serious injury or even death Prior to transporting the machine along public roads check wheel bolts and couplings Disconnect or lock the hydraulic system Drive carefully Reduce speed when turning and driving on uneven ground Take care that trailed machine does not start swinging or become unstable Please be aware of the danger of overturning when working on slopes and in soft ground Reduce load Lights The owner and operator is responsible of providing correct lamps and reflectors on the machine when transported on public roads Comply with public regulations Safety equipment Always carry first aid equipment on the tractor Also observe the regulations concerning fire extinguisher When working with burning materials like hay and straw a fire extinguisher must be available at all times Spare parts For safety reasons use only original spare parts The use of non Double L spare parts will cause the warrantee to be invalid Maintenance Take care that the machine is properly maintained and kept in good safe working condition Never cha
28. r to beginning the warranty repair for approval III Double L s Responsibilities 1 Reimbursement for parts used in warranty repair will be credited only when the parts are purchased from Double L 2 Dealer should use parts from their parts inventory first In the event that parts must be shipped from Double L freight will be paid by the Dealer and will be shipped by the most economical means to arrive in the shortest possible time Air Next Day Air Priority and other special shipment methods requested by the dealer will be at customer s expense 3 Labor is not paid on the warranty associated with repair parts purchased by the retail customer that are used on a product that is not currently in warranty time frame 4 Reimbursements for repairs made by outside sources not dealer personnel will be made for those services deemed necessary for the resolution of the warranty by Double L s Warranty Department Outside repair invoices must have prior approval from Double L s Service Department and must be attached to the warranty claim after approval Other Warranty Provisions The following guidelines are to be followed when performing warranty repairs 1 In all cases the most economical repair should be performed unless otherwise directed Credit will not be allowed for assemblies or groups if it is practical to make the repair with individual parts In some cases the assembly or group price may be less than the total of the par
29. rder to avoid a power supply cutoff due to vibrations Even a very short cutoff will start the computer test procedure 3 TRACTOR CONNECTIONS Road Transport Prepare the planter for road transport A removeable transport axle and hitch have been provided for transporting the planter between fields The hitch and rear axle can be raised and lowered with hydraulic pressure from the tractor The hydraulic cylinders can be stored on the planter and do not need to be removed along with the hitch and axle Limit tow speed to 15 miles per hour and do not tow planter with potatoes in the tank Although the hydraulics can lift the planter up away from the ground for clearance while towing do not rely on the hydraulics to hold planter up while towing After raising the planter make sure the hitch and axle are pinned with the provided bolts Do not actuate hydraulics after hitch and tow axle are pinned in place Hydraulic drive system Components The hydraulic drive system on this machine consists of the following items Two or three spools valve block Oil motor for driving planting units 2 way check valves for trailing wheel cylinders Check valves for ensuring proper flow direction High pressure oil filter Hydraulic circuit for raising and lowering the tow hitch and tow axle Connecting the hydraulic valve When connecting hydraulic hoses to tractor the pressure hose goes to the oil filter on the planter the second hose is retur
30. re 100 meter 109 yd Press the arrow key Fig 51 A B until the START symbol is flashing Press OK key and drive 100m 109 yd Press once again OK key to store the correct numbers of pulses for 100 meters 109 yd This number will typically be around 600 pulses per 100 meters Loose soil has more tire slip thus fewer pulse counts per 100 meters After an initial field calibration pulse count can be manually fine tuned Ideally the speed indicated on the planter should match that indicated by the tractor If planter control speed is below that measured by the tractor speedometer adjust the pulse count number upward If it measuring over what the tractor speedometer reads adjust this number downward Changes in soil conditions within the same field may result in this calibration fluctuating slightly from tractor speed but is should stay fairly close D Number of planting units After confirming OK the current must be turned off on so the value in the software will be stored E Actual row with F Turn off on the planting control G Choose between metric and imperial measuring value After confirming OK the current must be turned off on so the value in the software will be stored H Go directly to the main menu I Next page J Activates the hopper level sensor and add the wanted level of potato in the planting unit from 0 100 0 gives a low level of potatoes and 100 gives high level of potatoes K Activate the depth sensor Ad
31. sized tractor The weight of the tractor must correspond to the maximum weight of the machine when operated Follow domestic law and regulations Connecting machine to tractor If connection should be carried out with drawbar one of the parts tractor or machine s drawbar must have a clevis The drawbar pin must be secured with a lock pin Observe national regulations regarding road transport Some countries require the use of safety chain when a trailed machine is towed along public roads Think of safety while operating the machine Stop the tractor engine and remove the ignition key prior to carrying out repairs cleaning lubrication or maintaining the machine Safety guards Make sure all guards are in good order and fitted correctly Do not attempt to start the machine before ensuring this Some machine options may require the use of a PTO shaft Pay particular attention to the plastic guards of the PTO shaft If damaged they must be replaced The chain locks of the guards must always be fitted on a suitable place on the tractor and the machine to prevent the outer plastic guards turning 13 Hydraulics Be very careful when dealing with hydraulics Use eye protection and gloves Escaping hydraulic oil under pressure might penetrate into the skin and cause serious infection See a doctor if you have been exposed to injury Take care that nobody is close to the machine when the hydraulic functions are being operated When uncou
32. trols properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your dealer PREPARE FOR EMERGENCIES Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine HANDLE CHEMICAL PRODUCTS SAFELY Direct exposure to hazardous chemicals can cause serious injury Potentially hazardous chemicals used with Double L equipment include such items as lubricants paints and adhesives A Material Safety Data Sheet MSDS provides specific details on chemical products physical and health hazards safety procedures and emergency response techniques Check the MSDS before you start any job using a hazardous chemical That way you will know exactly what the risks are and how to do the job safely Then follow procedures and recommended equipment Contact Double L for MSDS s on chemical products used with Double L equipment USE SAFETY LIGHTS AND DEVICES Slow movi
33. ts and labor required to complete the repair In those cases an assembly or group may be used 2 Only those parts provided by Double L are covered under Warranty The use of parts from other sources will not be eligible for warranty consideration 3 All parts removed during warranty repair should be held for a period of 90 days after the warranty claim has been submitted to Double L These parts can be discarded if disposition or return request hasn t been made during this period Parts that are returned to Double L for which credit has not been issued can be returned upon dealer request within 30 days of claim disposition These parts will be discarded after the 30 day period 4 Double L reserves the right to deny or reverse any and all warranty claims for parts labor or miscellaneous charges when errors are found or warranty provisions are abused or fraudulent claims are submitted 5 Warranty reimbursement is not possible a If parts returned are not cleaned and properly identified or if they are damaged in return shipment due to poor packaging b When failure falls under the limitations as identified in the Warranty Statement c When Double L has requested the return of certain parts assemblies or information and has not received material within 30 days of date posted on return request d On claims due to damage or shortage that are obviously the responsibility of dealer or the delivering carrier e On the entire claim
34. uble L planter Side plate LH Side plate RH Box corner LH Box corner RH Yoke Inlet guide assembly Guide grill Planting tube lining 3700 Adjusting screw Bottom bearing 3700 Ball bearing 6203 2RS C3 Bottom pulley 3700 Support rail 3700 Lock gate 3700 Bolt D10 Spring Roller 850 and bolt Belt rail 3700 Bearing holder Bearing housing D55 D36 Guide bearing Bearing 6006 2RS Tension screw assembly Guide washer D13 Compression spring Washer Agitator Agitator lever Wi RE Item O 00 ND UB WN PR Ou 0 NM HHH NN NN NN RP PR PO A RPP a HO 060 ON MA U P WN ROD NA U P WN HK O Part UH210015 UH210045 UH210048 UH210032 UH210033 UH210036 UH210037 UH210150 UH210152 UH210027 UH210072 UH210080 UH210129 UH870718 UH210135 UH210135 UH210085 UH215049 UH215026 UH216725 UH210160 UH215091 UH219250 UH215092 UH870632 UH210142 UH210144 UH215093 UH222628 UH215081 UH222599 Transmission Qnty BPH 00 00 00 00 00 00 00 P 0 A A A 0 A 0 amp A 0 0 B HHH A Description Planting unit 3700 not used on Double L planter not used on Double L planter Side plate LH Side plate RH Box corner LH Box corner RH Yoke Inlet guide assembly Guide grill Planting tube lining 3700 Adjusting screw Bottom bearing 3700 Ball bearing 6203 2RS C3 Bottom pulley 3700 Support rail 3700 Lock gate 3700 Bolt D10 Spring Roller 850 and bolt Belt rail 3700 Bearing hol
35. veling sensor is activated and also the potato level in the planting unit G Shows if the automatic depth control sensor is activated and also the depth of the machine H Shows if the planting sensor is activated 2 8 rows and also the error planting for each row 0 100 I Lower hopper for loading J Empty planter with cup belt M1 Total time the machine has been driven in raised position M2 Total time the machine has been driven in lowered position M3 Total area with planted potatoes M4 Average speed during work Area registration vOs TA Change to area registration Change between area registration 1 20 Indicate for every area registration Reset the registrations Activates the chosen area registration Change to the main menu without activating chosen area registration B A 5 H Han el 30 0j START C 0 00 2 Wi a A 12 E 1 En E D1 OO E ER EMPTY Eb OLD Start 36 61 2687 d m y Stor Fig 54 M Programming calibrating the machine Programming the control A Service menus B Activate the wheel sensor If this is set to symbol tractor the wheel sensor is activated and the wheel on the planter has to rotate for starting the machine If this is set to symbol hand the sensor is not activated And the planter is starting directly after the start has been pressed You then have to add the speed of the tractor manually in the main menu Fig 53 A C Calibration of the wheel diameter Measu
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