METZIN Bearing Induction Heater Operating Instructions
Contents
1. 0Kg Can customize Other Parts 15Kg 15Kg 25Kg 35Kg 75Kg 350Kg 400Kg 500Kg ee ae 0 240 C 0 240 C 0 240 C 0 240 C orc orc 0 240 0 240 0 280 0 280 0 240 0 240 040C 040C Time Control 99 min and 99 min and 99 min and 99 min and 99 min and 99 min and 99 min and 99 min and 59 99 min and 59 Digital Display 59 sec 59 sec 59 sec 59 sec 59 sec 59 sec 59 sec sec sec Included Included Included Included Included Included Included Included Included Temp Hold indication Display Display Display Display Display Display Display Display Display Area between 3 J 3 3 280x300 350x390 700x750 110x110 mm 140x150 mm 140x150 mm 140x150 mm 210x200 mm aie nant 420x660 mm mime Tuning Equipment None None Available Available Included Included Included Included Included Heat the eat tne support inv _ in level_ Available _ Available Available Portable Yes 42x19x28 32x32x32 32x32x32 32x32x32 40x32x40 120x50x96 134x50x103 150x60x147 230x100x100 Complete 15 Kg 30 Kg 39Kg 45Kg T5Kg 200Kg EET 700Kg 1400Kg Heating Crossbar 30 20 Included 10 24 40 10 24 40 40 60 40 60 E 15 20 30 15 20 30 25 35 50 15 30 50 20 40 60 40 50 60 40 60 80 60 80 100 80 100 150 Specifications and chassis color subject to change without notice METZIN Induction Heater Quick glance of the advantages VV VVVVVVV WV Fast and automatic heating cycle Straightforward and safe operation High efficient heating design at in2. METZIN Bearing Induction Heater Operating Instructions Model MIH 8 0 S Specifications and chassis color subject to change without notice METZIN Technologies amp Consulting Pte Ltd Tel 65 6898 2957 9738 8913 Fax 65 6259 0892 www metzin com Induction Heater Operating Manual MIH 8 0 S Page 1 of 7 General The product is designed to facilitate the installation of metal parts Based on the principle of heat expansion with amp cold contraction the metal parts are heated in such a manner that the bore can be sufficient enough to reach the shaft position without bringing any damage to the work piece and shaft For heating of work piece the product can realize the microcomputer control over the whole process It is safe and reliable high in efficiency and easy to operate Three working modes Timer Control Mode Temperature Control Mode and Temperature Hold Mode are provided for selection by the operator ll Technical Characteristics I Working Conditions 1 Power Supply AC 380 460 V 2 Maximum Working Current 22 Ampere A 3 Working Frequency 50 60 Hertz Hz 4 Power 8 0KVA Il Working Modes and Advantages 1 Temperature Control Mode Setting Range 0 240C 2 Timer Control Mode Setting Range 0 99 minutes 59 seconds 3 Temperature Hold Mode Press the temperature hold key when the work piece is heated to the temperature setting the temperature will be maintained 4 The product is provide
3. are completely retracted Use only manufacturer approved accessories This guide cannot cover every situation so always do the job with SAFETY first Use common sense Read the instruction Page 5 of 7 VI Standard accessories 1 Temperature sensor 2 Standard Crossbar yoke VII Optional accessories 1 Optional Crossbar yoke 1 set 20x20x350 1 Piece 40x40x350 1 Piece 60x60x350 1 Piece 70x 70x350 1 Piece Crossbar ID gt 50mm 30x30x350 Crossbar ID gt 71mm 50x50x350 Induction Heater Operating Manual MIH 8 0 S Page 6 of 7 Appendix Selection of our bearing heater is easy and without severe restrictions All you want to summary on heating work piece size and type The follow is just a guide we offer to client for the choice of practical application D mm 600 A MBX1 0 F MIH8 0 B MBX2 0 G MIH14 0 C MIH2 0 H MIH24 0 D MIH3 6 MIH40 0 E MIH5 0 K MIH100 0 Induction Heater Operating Manual MIH 8 0 S Page 7 of 7 2 0 KVA 2 0 KVA 3 6 KVA 5 0 KVA 8 0 KVA 14 KVA 24 KVA 40 KVA 100 KVA 220V 9A 220V 9A 220V 16A 380V 13A 380V 22A 380V 37A 380V 63A 380V 105A 380V 263A 50 60Hz 50 60Hz 50 60Hz 50 60Hz 50 60Hz 50 60Hz 50 60Hz 50 60Hz 50 60Hz 110 220 110 220 220 380 110 220V 110 220V 380V 380V 415V 380 415V seoiaisy seoiaisy 5V 880 415y 880 415y 415V 38045 38045 5V Max Bearg Weight 25Kg 25Kg 40Kg 65Kg 125Kg 550Kg 700Kg 95
4. d with soft start function during operation so that the impact to its components is diminished during startup and the service life is prolonged Similarly soft shutdown function is provided for switching off so Induction Heater Operating Manual MIH 8 0 S Page 2 of 7 as to realize remanence elimination from the work piece automatically Ill Digital Display and Audio Cue 1 Temperature setting the preset temperature of the heater is 110 C Time setting can be selected within 99 minutes 59 seconds at discretion Each end of heating cycle is accompanied by audio signal cue If the sensor is under abnormal operation the audio cue will be given by the heater IV Range of Work piece to be heated Inside diameter of the work piece gt 30mm Outside diameter of the work piece lt 800mm Maximum thickness of the work piece is 200mm Ill Introduction to Control Panel Temp Time Up Digital Display Temp Time Down Adjustment Adjustment Timer Mode Temp Mode Temp Hold Start Stop Induction Heater Operating Manual MIH 8 0 S Page 3 of 7 V Operating Instructions 1 Ensure the voltage of the power supply is correct 2 Insert the mains plug into the socket Turn ON the main switch at the side of the outer case of the heater and the digital display is lit indicating the temperature of 110 C In this case the heater is under the temperature control mode 3 Press A V to select the desired temperature f
5. he voltage of 380V and the earth wire must be grounded securely Starting up the heater under no load is strictly prohibited Make sure the upper crossbar yoke is in position before pressing START key The work piece should be positioned in the middle of the upper crossbar In case of temperature control mode the sensor should be closely attached to the inside of the work piece keeping the contact face clean lf the prompt E03 is displayed check whether the sensor is properly connected or the work piece is too large If the prompt is repeated check whether the sensor has been damaged The supplies such as cardiac pacemaker audiphone tape and magnetic card magcard which are vulnerable to the magnetic effect should be kept away from the product with a safe distance of 2 meters Reading safety notes on device for related equipment TO AVOID POSSIBLE SERIOUS PERSONAL INJURY OR DEATH Read all instruction sheets before using cylinders and jack Cylinders or jacks must be fully supported on firm surface capable of supporting the full load Load must be centre and cover entire plunger Lift only dead weight loads Stay clear or lifted loads Follow lifted load with cribbing Do not use cylinders and jacks if damaged altered or in need or repair When extending double acting cylinders the return port must be unrestricted Be sure all couplers are completely connected Add oil to pump only when all plungers
6. ner work piece Avoid work piece damage Robust industrial standard design Acoustic signal Wide range for bearing diameter allowable Available voltages from 200volts to 600 Volts 50 60Hz Modular design for easy service Environmental friendly No just for bearing Induction heating application includes Shrink fit pinions sprocket bull gear pump fitting sleeve linings etc To know more contact us or your nearest local dealer for detail of package CX series Induction Heater DCL Printing Drum Induction DCL Induction heater Heater Product Brand of Singapore METZIN Technologies amp Consulting Pte Ltd Email info metzin com No 7 Tech Park Crescent Tuas www metzin com Singapore 638125 www kohtect com Asia Pacific except China Tel 65 6898 2957 65 9738 8913 Fax 65 6259 0892 www seiffertindustrial com Asia Pacific
7. or the work piece to be heated 4 Press START key to start heater to heat up the work piece 5 When the pre set temperature is reached the heater will stop automatically and give audio cue simultaneously 6 If the temperature hold function is required just remember to press e e temperature hold key p before proceeding to item 4 7 If timer control mode is desired just press the key G after the heater is switched on The time setting can be selected within 99 minutes and 59 seconds at discretion Press AW key to select the heating time for the work piece and then press START key to start heating The timing method applies count down When the operation of the heater reaches the pre set time an audio cue will sound and the heater will stop automatically Time setting method Press Co key once to enter the Second setting press the key twice to enter the Minute setting If the A Y key is pressed once the timepiece will increase or decrease 1 If the A W key is pressed and held the timepiece will change continuously 8 In case of timer control mode the temperature sensor is not necessary In such case the temperature sensor should be removed from the work piece to prolong the service life of the sensor Induction Heater Operating Manual MIH 8 0 S Page 4 of 7 V Precautions and Safety 1 Induction Heater Operating Manual MIH 8 0 S The heater can be only used under t
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