CONDORITO 400
Contents
1. Weight Weight kg 105 110 Dimensions Length m 1 30 1 30 Width m 1 10 1 10 Height m 1 30 1 30 Tank Capacity L 400 400 Material Polyethylene Polyethylene Clean water tank Capacity L 12 12 Material Polyethylene Polyethylene Suction filter Model FVS 100 FVS 100 Mesh 60 60 Chemical pump Model JP 401 JP 401 Capacity L min 38 38 Maximum pressure kgf cm psi 21 300 21 300 Power consumption HP 2 2 Pressure gauge Model Glycerin filled Glycerin filled Chemical control Model CJ 42 CJ 42A Hose reel Hose diameter and length m 3 8 50 3 8 50 Spray gun Quantity 1 2 Nozzles Staineless steel Series D Staineless steel Series D Maximum pressure kgf cm psi 28 400 28 400 Minimum flow rate L 5 5 Maximum flow rate L 45 45 Spray swath m 15 15 Level indicator Tipe Hose attached to tank Hose attached to tank Agitation Sistem Hydraulic Hydraulic Filler unit Model EJ 150 Optional Optional Working speed km h 2 to 6 2 to 6 CONDORITO 400 Presentation of sprayer Condorito BAC 1 Booms 2 Frame 3 Tank 4 Compensation chamber 5 Suction filter 6 Pressure gauge 7 Pressure gauge 8 Pressure regulator 9 Tank 10 Pressure hose 11 PTO shaft 12 Chemical pump TECHNICAL SPECIFICATIONS e 3 45 TECHNICAL SPECIFICATIONS e 3 46 Specifications Con2. 4 ntake hose partially obs tructed 5 Air in the system A deficient pump will cause depressurization Check whether the hose connecting the filter to the pump is twisted Verify whether there is any obstruction in the hoses connect ing the tank to the filter Fill the tank with water open the valve and observe if it flows freely Check the connections and the o rings of the tank outlet and the pump inlet 6 Pressure regulator Check the valve and valve seat 7 Worn nozzles Check whether the nozzle flow is within the recommended guidelines Replace the nozzles when the flow rate exceeds 10 of the specified Use only nozzles recommended by the sprayer manufacturer 8 Low pumping capacity Disconnect the pressure hose from the control valve Run the sprayer at 540 rpm Collect water for one minute and measure The volume collected should approximate this shown below for each pump model JP 402 38 L min JP 75 75 L min JP 100 100 L min JP 150 150 L min JP 300 300 L min 0 81 MAINTENANCE 9 02 Trouble shooting Table 12 pressure oscilation CONDORITO 400 Probable causes Solutions 1 Loose belts Check belt tension and tighten if necessary 2 Air in the intake system Check for damaged hoses filter packing rings etc and repair if necessary 3 Pressure regulator Check the regulator components and clean or replace
3. OPERATION AND ADJUSTMENTS ES CONDORITO 400 Chemical pump Suction filter Located between the tank and pump the suc tion filter is specifically designed to prevent dirt or impurities from reaching the pump It has an easy to reach shut off valve A which stops the liquid flow to allow filter cleaning filtering elements changing and or pump maintenance This shut off valve must remain open while the sprayer is running If it remains closed you will hear an unusual noise in the pump With capacity of 38 liters per minute at 540 rpm the JP 401 pump can work under pres sure of up to 21 kgf cm 300 psi It has two ceramic sleeves that ensure effi cient applications and greater resistance to chemical abrasion Table 5 chemical pump The JP 401 pump body is made of alumi num because it is connected directly with the tractor s PTO eure model Capacity Maximum working pressure l min at 540 rpm Ibf poP kgf cm JP 401 38 300 21 JP 402 38 300 21 JP 42 42 400 28 JP 75 75 400 28 JP 100 100 400 28 JP 150 150 400 28 JP 300 300 400 28 OPERATION AND ADJUSTMENTS ES 4 49 OPERATION AND ADJUSTMENTS ES 4 50 Pressure regulator This pressure regulator A provides calibra tions ranging from 1 to 21 kg cm 14 to 300 psi indicated by the pressure gauge B The lever C turns on and off the chemical flow to both right and left boom or to one only This makes the
4. Length m 1 30 1 30 Width m 1 10 1 10 Height m 1 30 1 30 Tank Capacity L 400 400 Material Polyethylene Polyethylene Clean water tank Capacity L 12 12 Material Polyethylene Polyethylene Suction filter Model FVS 100 FVS 100 Mesh 60 60 Chemical pump Model JP 401 JP 401 Capacity L min 38 38 Maximum pressure kgf cm psi 21 300 21 300 Power consumption HP 2 2 Pressure gauge Model Glycerin filled Glycerin filled Chemical control Model CJ 42 C C 42A Hose reel Hose diameter and length m 3 8 50 3 8 50 Spray lance Model LP 1130 LP 1130 Nozzles JA 2 JA 2 Maximum pressure kgf cm psi 14 200 14 200 Level indicator Tipe Hose attached to tank Hose attached to tank Agitation Sistem Hydraulic Hydraulic Filler unit Model EJ 150 Optional Optional Working speed km h 2 to 6 2 to 6 CONDORITO 400 1 2 3 4 5 1 1 1 1 1 1 Hose reel 2 Tank 3 Level indicator 4 Compensation Chamber 5 Filter 6 Spray gun Presentation of sprayer Condorito EM 1P e EM 2P e pu Nie 11 Pressure gauge 8 Pressure regulator 9 Chemical control 10 clean water tank 11 Chemical pump TECHNICAL SPECIFICATIONS e 3 43 TECHNICAL SPECIFICATIONS e 3 44 Specifications Condorito 400 EM 1P EM 2P Table 3 specifications Condorito 400 EM 1P EM 2P Condorito EM 1 P Condorito EM 2 P CONDORITO 400
5. O lt O LLI CC o 1 26 Transportation safety Before starting transportation It Is very Im portant that the path over which the equip ment will pass be carefully studies and that the agencies regulating such method of transportation be consulted regarding the precautions and current legislation All highways roads local roads ways and streets whose utilization characteristics are influenced by natural factors climate growth of tree without man s actions etc and construction material employed height of bridges nearness of electric net works roadway width etc Such charac teristics shall be carefully evaluated prior to transportation of the equipment If in doubt do not transport the equip ment Hire a company specialized in that kind of service Make sure that the chemical circuit has been washed and that the chemical res ervoir has been entirely drained after such washing Spill of setup leftovers al though minimal can endanger the life of people animals and cause serious damages to the environment CONDORITO 400 Wash the equipment on the outside after Its use Even If it appears to be clean the ropes employed for fastening the equipment shall not be used again for binding foodstuff they may be contaminated and accordingly contaminate such foodstuff Make use of the PPEs when tying the equip ment If necessary make a combined use of the mandatory PPEs for tying the equip
6. ment and the mandatory PPEs for appli cation of the chemicals That combination will reduce the risks of contamination dur ing fastening of the equipment Equipment fastening to the cart or truck shall be performed by the tying points see figure below Any tying carried out at random while appearing to be safe and secure is extremely dangerous and can cause serious accidents If in doubt contact Jacto CONDORITO 400 Table of contents Choosing the ideal tractor 2 29 Setting Up tractor usinas OP area an ya ange ae rare cg 2 30 Foret E KREE 2 32 Assembling the boom n 2 35 Connecting the hoses ek 2 36 ASSEMBLY RS CONDORITO 400 Choosing the ideal tractor Choosing the tractor considering the hydraulic system lift capacity The tractor should have lift capacity above the sum of the sprayer net weight sprayer with empty tank plus the weight equivalent to the tank capacity Weight with empty tank 110 kg Tank capacity een 400 L Tractor recommended Model with hydraulic system lift capacity above 510 kg jo OBSERVATION The numbers above refer to the sprayers only As for the tractor please consult its operator s manual 2 29 gt ca LL o N lt 2 30 Setting up tractor CONDORITO 400 Adjusting parts to hitch to the tractor s three point suspension A ATTENTION The instruction below is an example of what should be done for properly hitching the s
7. 10 11 12 Run the pump with 540 rpm After finish ing the filling operation connect again the hose 1 with the chemical control Pour the agrochemical into the tank and run the sprayer for five minutes to make the mixture homogeneous before start ing to spray Filter Chamber hose Pump Chemical control hose Filer unit hose Filer unit OPERATION AND ADJUSTMENTS ES 4 99 OPERATION AND ADJUSTMENTS ES 4 56 Spray application technology A successful spray application does not depend only on a good sprayer or correct use of the chemicals but also on factors to be determined in the field under specialized orientation Ideal time CONDORITO 400 Among these factors some concepts should be part of a criterion of evaluation so that positive results may be attained within the pest control program The ideal time for spraying should be chosen according to the chemical product character istics as well as to the field conditions e Infestation level of pests diseases and weeds Safety e Infection level of diseases Growing stage of weeds e Weather conditions When spraying your crops you must make sure there will be no risk to people animals and environment Avoid spraying at hotter times with humidity below 55 or under windy conditions Correct application rate Do not allow the operator to handle chemi cals and spraying machinery without the proper individual protective c
8. 82 91 CONDORITO 400 Indice Remissivo 93
9. guide the operator on the cautions to be taken dur Ing the operation maintenance and storage of this equipment It is Important to remind that this equipment has been carefully developed to provide op timum performance with cost savings and ease of operation and safety For that purpose be always mindful of the information contained in the instructions manual If doubts arise at any time please contact us The instructions in this manual may be ac companied by symbols having the follow ing meanings ATTENTION advises of potential accident hazard situations that re quire permanent operator s attention NOTE reminders or warnings OBSERVATION advises of or ex plains certain instructions situations ATTENTION By disregarding the safety prac tices you are risking your life and the life of all people around you This manual contains im portant safety warnings Read it carefully and be alert to any possibility of personal accident 1 9 1 10 Safety manual CONDORITO 400 Operators and owner s responsibilities According to the provisions in Directive NR31 Directive on Safety and Health in Farming Labor the farm equipment owner and operator shall contribute to the safe application of chemicals and other agro chemicals by observing the legal determinations outlined below Operator s responsibilities Comply with the determination regard ing safe manners for performing his her activi
10. of solution on the plastic or rubber parts such as tires nozzle holders etc e Doall necessary repairs and maintenance actions to maintain the machine properly prepared and ready for use e After cleaning keep the machine in a sheltered dry and ventilated place 9 04 CONDORITO 400 Table of contents statement of limited Warranty eee eee eee 2 87 Product registration Card 2 90 CONDORITO 400 Maquinas Agricolas Jacto S A warrants the equipment described herein and agrees to re pair or replace parts and components which Warranty period Statement of limited warranty under normal operation and wear following the technical recommendations show de fects In material or workmanship One 1 year from the purchase date by the original retail purchaser Warranty application Jacto or its authorized representative shall honor this warranty if any part or component shows confirmed defect in workmanship It shall be understood that the replacement of assemblies such as pumps control valves This warranty is null and void tf engines transmissions hydraulic pistons and similar ones shall only be performed in case that the defect cannot be repaired by replac ing parts and or components new or recon ditioned according to rules or authorized representative Parts considered as normal maintenance such as filtering elements belts hoses nozzles pistons
11. pressure gauges as well as usual maintenance adjustments retighten ing lubrication and painting Parts which show wear or tear due to use UNLESS THEY SHOW DEFECTS IN WORKMAN SHIP ASSEMBLY OR MATERIAL Hydraulic lubricating oils and grease Injuries of personal or material nature to the user owner or third parties Additional charges resulting from paralyza tion and repair of the equipment Freight charges pick up and delivery charges Damages of any nature resulting from action of gases or liquids used in the equipment WARRANTY Gl 6 8 7 6 88 Warranty exclusions Parts considered as normal maintenance such as filtering elements belts hoses nozzles pistons pressure gauges as well as usual maintenance adjustments retighten ing lubrication and painting e Parts which show wear or tear due to use unless they show defects in workman ship assembly or material e Hydraulic lubricating oils and grease General information CONDORITO 400 Injuries of personal or material nature to the user owner or third parties e Additional charges resulting from paraly zation and repair of the equipment e Freight charges pick up and delivery charges e Damages of any nature resulting from action of gases or liquids used in the equipment Defective parts replaced under warranty pe riod shall be property of JACTO Eventual delays in performing services do not confer to the owner t
12. proper lubrication oil level and grease and leakages e Nozzles same model wear flow rate Strainers Uma vez verificado todos os tens inicia se a calibrac o do pulverizador 1 Mark off 50 meters on the ground to be sprayed 2 Fill the sprayer s tank 3 Choose the operating gear 4 Engage the PTO 5 Accelerate until reaching 540 rpm at the PTO 6 Start moving at least 5 meters before the initial mark 7 Note the time it takes the tractor to tra vel 50 meters 8 On irregular terrain repeat this opera tion several times and take the average OPERATION AND ADJUSTMENTS ES 4 59 OPERATION AND ADJUSTMENTS ES 4 60 Calibrating the sprayer 10 11 12 Stop the tractor with the rotation used to travel the 50 meters open the nozzles and adjust the pressure according to the recommendation for the different types of nozzles Cone nozzles from 45 to 200 psi Flat fan nozzles from 15 to 60 psi Deflector nozzles from 15 to 30 psi Use the calibrator bottle to collect the nozzle spray volume during the same time taken to travel the 50 meters and read on the column correcponding to the nozzle spacing Repeat this operation with several nozz les to obtain an average volume The average obtained wil be the spray volume for the gear and pressure alrea dy determined ES OBSERVACAO If the spray volume obtained is below that desired increase the pressure decrease the
13. protec tive clothing when handling chemicals Impermeable wide brimmeed hat Goggles Mask Long sleeved working clothes Impermeable gloves Impermeable boots OPERATION AND ADJUSTMENTS ES 4 63 OPERATION AND ADJUSTMENTS ES 4 64 Mix preparation CONDORITO 400 1 Carefully read the chemical product leaflet 2 Put the product in a recipient with a little amount of water Shake the mix 3 Add the amount of water that is needed to fill out the recipient 4 Shake until a homogenous mix Is achieved 5 Add the mix prepared to the working recipient 6 Mount the lid of the working recipient and make sure it has no leaks A ATTENTION During handle and use of chem ical products always follow the technical guidelines CONDORITO 400 Procedures Chemical contrainer rinse The chemicals are packaged in appropriate containers for each type of product After emptying the containers they must be discarded in a safety way in order not to pol son the man and the environment It is very important before any discard of empty containers to remove the residues of the product that are sticked inside it and make it useless by piercing it Metal plastic and glass containers must be rinsed for decontamination To facilitate this important operation Jacto has installed on its trailed sprayers a suitable device that rinses internally the containers with pressurized water eliminating most of the r
14. same have not been recommended for DO NOT spray with strong winds blowing over the area Excess wind can cause many problems It will prevent the chemical from reaching its target causing a poor distribution of chemical over the cultiva tion it can also carry the sprayed mixture to water springs wild animals and the entire environment Do not spray if the wind velocity is higher than 10 km h Do not spray in the absence of winds Such a situation can cause a thermal rever sal A good application can be obtained with winds blowing at 3 to 7 km h ve locity temperature from between 7 and 30 C and relative air humidity over 55 Do not spray against the direction of the wind or during the day warmest hours WASH the packaging before disposing the same When preparing the mixture wash the used packaging for about 30 seconds TO NOT reuse empty packaging Even after several washing operations chemi cal packaging still retain residue Do not burn empty packaging material Af ter washing render the same unusable pierce the packaging bottom and store it at a safe place until the same are picked up ad recycled 1 23 PRECAUTIONS 1 24 Safety when applying chemicals NEVER fill the sprayer to the top By do ing so you will prevent the mixture from overflowing and possible contamination of the operator and the environment When supplying the reservoir do it up to the maximum limit indicated in its grad uated sca
15. speed but keep 540 rpm at PTO or change the nozzles for others of higher flow rate If the spray volume is above that desired decrease the pressure increase the speed but keep 540 rpm at PTO or change the noz zles for others of lower flow rate If it is necessary to carry out any of the above procedures repeat the calibration procedure 1 000 ml 0 ml CONDORITO 400 400 l ha 500 l ha 120 l ha 150 l ha 0 0 0 50 m 0 40 m Volume em ml Espacamento entre bicos CONDORITO 400 Calibrating the sprayer Calibrating the sprayer through a practical method Before calibrating the sprayer equipped with gun or lance check the following e Suction filter dirts e Hoses twisted or bored Pressure regulator components valve seat valve and spring wear or dirts e Pump proper lubrication oil level and grease and leakages e Nozzles same model wear flow rate strainers Before checking proceed with the calibration as follows 1 When there is not enough space betwe en the rows for the tractor to enter de termine the spray swath by measuring the crop spacing and dividing by the number of times the sprayer passes be tween the same rows e g 4 m between rows 2 times 2 m spray swath 2 On beds e g vegetables the spray swa th will be equal to the bed width mul tiplied by the number of beds sprayed simultaneously e g 1 m bed width x 3 beds sprayed simultaneously 3 m spray s
16. CONDORITO 400 English version MI 0234 Edition N 03 2015 Code 763409 Operators manual M quinas Agricolas Jacto Rua Dr Luiz Miranda 1650 Jacto 17580 000 Pomp ia SP Brasil Ue Tel 14 3405 2100 Fax 14 3452 1916 e mail jacto jacto com br www jacto com br Condorito 400 Table of contents CONDORITO 400 JACTO has an ongoing concern for the safe and effective use of chemicals This concern ts indispensable for the use of chemicals has become a necessary practice for obtaining a more productive and more economical harvest However the improper application of chemi cals is harmful to the human being the envi ronment and the cultivations themselves A ATTENTION Introduction JACTO s aim Is to prepare and guide the farm er on the proper use of the farm equipment manufactured by JACTO Therefore read carefully and understand thor oughly this manual before operating this sprayer and keep it always at hand when handling this sprayer for quick consultation in case you are not quite sure of some op eration or adjustment If you still have ques tions contact your JACTO dealer The Jacto CONDORITO 400 equipment has been developed for the exclusive use of spraying chemicals The Jacto CONDORITO 400 sprayer manual refers only to instructions for use and maintenance of parts and components made by Jacto Read it carefully and follow the recommendations contained herein In case of doubt please
17. PTO or change the nozzles for others of lower flow rate 17 CONDORITO 400 If It is necessary to carry out any of the above procedures repeat the calibration procedure When the recommended product dosage is concentrated e g 150 ml 100 L wa ter check the proper spraying volume through the beginning of the chemical flow in case of foliage or the desired droplet concentration Contact an agronomist and read the pro duct instructions to identify the recom mended dosage If the dosage is recommended in hectare e g 2 5 L ha calculate the necessary quantity of product for each filling oper ation in relation to the sprayed volume For example if the tank capacity is 400 li ters and the spraying volume is 500 L ha the necessary quantity of product is 400 gt 500 x 2 5 2 0 liters product per tank If the dosage Is recommended tn concen tration e g 150 ml 100 L water calcu late the necessary quantity of product for each filling operation in relation to the tank capacity For example if the tank ca pacity is 400 liters the necessary quantity of product is 400 100 x 150 600 ml product per tank CONDORITO 400 A ATTENTION Working with the sprayer with less than 50 liters of water on the tank can cause se rious damage to the pump Never operate the sprayer for a prolonged time with less than 50 liters of water on the tank Diluting the chemicals Always use the following individual
18. arry the equipment to the place where the components will be assembled thereon 117 1 18 Safety for unloading the equipment AX emm CONDORITO 400 By disregarding the safety practices you are risking your own life and the life of all people around you This manual contains important safety warnings Read it carefully and be on the alert to any possibility of personal accident Keep all decals affixed to the machine and replace the same if necessary The improper handling by untrained peo ple can give rise to serious or fatal accidents Do not perform adaptations or impro visations they compromise your equip ment and put your safety at risk Do not allow children aged people or animals to stand close to the equipment during use maintenance or even with the equipment stored Keep hands feet loose clothing and long hair away from moving parts Before performing any kind of service ad justment or maintenance to your equip ment switch off the power take off and the tractor engine If the equipment was used even If It has been washed and looks quite clean wear all PPEs recommended for handling the chemical Do not touch PTO shafts belts fans or any other moving parts of the equipment with the PTO coupled of the tractor diesel engine running Use of PTO shafts not provided with pro tection covering is strictly forbidden When uncoupling the machine hold it on firm and level ground if the e
19. at the reservoir drain valve is shut It s extremely important to keep this tank always full The setup residue remaining inside the supply hose shall be collected with a bucket and returned to the reservoir which the mixture was prepared in Do not let this residue to drop on the ground Do not contaminate water springs Sup ply of the sprayer shall be carried out at places designed for that purpose Avoid capturing water from sources such as rivers lakes dams creeks etc By following these recommendations you will be preserving the environment CONDORITO 400 Safety when applying chemicals READ the sprayer instructions manual For an efficient spraying operation It Is necessary to know the sprayer employed in detail Only thus will we prevent wast ing chemical or improper use of the equipment and the desired result will be achieved Proper SETTING of the sprayer is a simple operation Only with the sprayer properly set will the best results be achieved USE approved recommended and suit able protection equipment PPEs During handl ng setup of the mixture or spray Ing use all protection equipment recom mended by the chemical manufacturer After the spraying operation take a show er and change clothing The used cloth Ing shall be immediately washed and segregated from the regular use clothing to eliminate the chemical residue In case of contact with chemicals wash the af fected part wit
20. ating the sprayer When operating sprayer e Check for the proper working conditions of the sprayer e Do not blow by mouth nozzles valves or tubes e Do not spray against the wind e Do not spray at sunny times e Use individual protective clothing recom mended e OBSERVATION You are responsible for the suc cess of the application OPERATION AND ADJUSTMENTS ES 4 5 OPERATION AND ADJUSTMENTS ES 4 58 Calibrationmethods CONDORITO 400 The sprayer can be calibrated through the formula below or through the calibrator bot tle as shown in the next page Calculating the spraying volume through formula F 600 F 600 ee v A Uha d S A pele _ 0 87 600 V 05 4 L ha Where 599 V Spray volume L ha V 5 261 L ha F Nozzle flow rate L min A Nozzle spacing m S Tractor speed km h 600 Conversion unit Example Nozzle flow rate 0 87 l min at 100 psi JD 12 P nozzle Nozzle spacing 0 5 m Working speed 4 0 km h se OBSERVATION The numbers shown in the above example are illustrative The cor rect calibration should be done according to instructions of a technician CONDORITO 400 Calibrating the sprayer Calibrating the sprayer through the calibrator bottle Before calibrating the prayer check the following e Suction filter dirts e Hoses twisted or bored Pressure regulator components valve seat valve and spring wear or dirts e Pump
21. be carried out by qualified and skilled professionals Even if the equipment has been washed it will be necessary to wear the following PPEs long sleeve overalls waterproot coat or apron waterproof gloves goggles and boots and special protection masks provided with appropriate filters Use original parts for they warrant a per fect operation of the equipment Maintenance services shall be performed with the equipment coupled to the tractor with the tractor wheels chocked and the diesel engine and tractor PTO shut down Do not make improvisations nor use In appropriate tools during maintenance to the equipment Lubricating oil filters and oils shall be checked from time to time and changed whenever necessary or recommended Every maintenance service on hydraulic tubing or hoses shall be performed after de pressurization of the circuit Redouble your warning during this kind of maintenance The identification of spots exhibiting possible leaks shall be made with paper never with the hands With the equipment coupled to the trac tor and the PTO be careful and keep away from the moving parts of the equipment these must be provided with their respec tive protections In case of doubt call the authorized technical assistance Safety on maintenance In case that no possibility exists of pro viding maintenance service to the equip ment with the diesel engine shut down and outside sheds keep the shed doors and w
22. contact JACTO Identification Plate syecto M QUINA MODELO LOTE PESO kg M quinas Agr colas Jacto S A CNPJ 55 064 562 O00 90 MADE IN BRAZIL The machine model serial number and lot manufacturing month and year are printed on the machine identification plate This information Is Important to enable us to keep records on modifications If any made to the material employed and construction characteristics of the machine When ordering replacement parts and main tenance services It Is essential to Inform the machine model number and lot in order to get an expeditious and efficient response p JACTO is the registered trademark of M OUINAS AGRICOLAS JACTO S A MAQUINAS AGRICOLAS JACTO S A implements a policy towards the ongoing enhancement of Its products Therefore it reserves the right to change Its products without prior notice and without incurring in any obligation whatsoever in connection with such changes CONDORITO 400 ble of contents INLLOQUCLION RR 1 9 Safety manual n 1 10 Safety decals kk 1 12 General safety recommendations 0c eee eee eee 1 15 Transportation safety ees 1 17 safety for unloading the equipment 1 18 Cautions during component assembly 1 20 Warning when using and filling the tank 1 21 safety when applying chemicals s 1 22 Safety on maintenance n 1 26 PRECAUTIONS e CONDORITO 400 AN Introduction Chapter Precautions is intended to
23. dorito BAC Table 4 specifications Condorito BAC CONDORITO 400 Weight Weight Kg 110 Dimens es Length m 1 30 Width m 2 05 Height m 2 00 Tank Capacity L 400 Material Polyethylene Suction filter Model FVS 100 Mesh 60 Chemical pump Model JP 402 Capacity L min 38 Maximum pressure kgf cm psi 21 300 Power consumption HP 2 Pressure gauge Model Glycerin filled Chemical control Model CJ 42 A Maximum pressure kgf cm psi 10 150 Nozzle Nozzle holder model AGS Quantity 21 Nozzle model JD 12 P Maximum pressure kg cm psi 10 150 Spacing cm 50 Booms Folding Crosswise Length m 10 Actuation Manual Height m Up to 1 30 Level indicator Type Hose attached to tank Agitation Sistema Hydraulic Filer Unit Model EJ 150 Optional Working speed km h 2a6 CONDORITO 400 Indice Chemical PUMP n 4 49 DUG TION NU U E 4 49 Pressure regulator kk 4 50 Spray NOZZ ES apre espanha redes dE eda 4 51 Spray lance LP 1130 eee 4 52 PTO Shaft REO P O O P sa 4 52 Stainless steel spray discs S rie D 4 53 spray gun Condorito EM IP EM ZP cc 4 53 Filler IN 4 55 Spray application technology 4 56 Calibrating the sprayer EE 4 57 Calibrationmethods k 4 58 Diluting the chemcais cece ee 4 63 Mix preparation EE 4 64 Chemical contrainer rinse o on a aaaea 4 65
24. e rinse water into the spray tank Keep holding the container over the spray tank opening until the last drop Repeat this operation twice more thus completing the triple wash Next make the container useless by piercing it Make sure their labels are not damaged for identification OPERATION AND ADJUSTMENTS ES 4 67 CONDORITO 400 Indice Guidelines ccc ee ene IRI HII n m ne tenet bees 5 71 SOHO Me 5 72 Winter storage k 5 77 IFOUBIE SNOOLING A 5 78 General carg L lee o ent 5 83 MAINTENANCE d i CONDORITO 400 Daily after finishing the spraying put clean water in the tank remove the noz zles and run the sprayer till empty e Remove clean and replace the nozzles and the filters e Clean the main filter e Wash the outside and inside of the sprayer e These procedures will avoid problems with the sprayer in future application such as obstruction of the filters nozzles extensions and ducts as well as protect your llife AX attention Guidelines Take off and wash all the individual pro tective equipment Wash the working clothes separately from other clothes Take a shower with plenty of water and soap and put clean clothes on Never wash sprayers or protective clothing rivers lakes streams brooks dams etc a7 9 72 Components Suction filter CONDORITO 400 The frequency of filter cleanings depends on the quality of water and type of chemicals used Clean t
25. ear nozzles vales or tubing with your mouth Use protection gloves for this operation Any spraying equip ment contains chemical residue Never let sprayer parts contact your mouth this is the fastest means of con tamination If need arises to clear the nozzles one may also employ a nylon bristle brush toothbrush DO NOT contaminate water sources The spraying mechanism refill shall be per formed at places designed for that pur pose or by means of appropriate refilling vehicles trucks carts etc Avoid cap turing water from sources such as rivers lakes dams creeks etc with the aid of the sprayer return system PRESERVE THE ENVIRONMENT DO NOT eat drink or smoke when han dling the mixture or during application of the chemical keep foodstuff far away from the treated areas CONDORITO 400 S LPs y rr NE ZR Ty CONDORITO 400 Le Safety when applying chemicals KEEP children away from the sprayed ar eas Remove children domestic animals and unprotected people from the treat ed areas Do not allow children or other persons not necessary for the services to remain in the chemical handling and ap plication areas APPLY the recommended dosages The dosages recommended by the manufac turers shall be followed Any change to the dosage or calculation error may bring about serious consequences to the cul tivation or the environment Do not use chemicals in cultivations which the
26. ecessary to contain a minimum quantity of liquid otherwise there will be no pressure 1 PTO not turning MAINTENANCE 2 Lack of water in tank 3 Filter valve closed quick When the pump runs liquid will pass through the valve even shut off In the closed position however it will be insufficient Open it mE Impurities in the filter prevent a free liquid flow Clean the filter 4 Dirty filter whenever filling the tank or with more frequency depending on the quality of the water and the type of product applied Checkwhetherthe hose connecting the filter to the pump Is twisted 5 Obstruction in the intake check whether there is any obstruction in the hoses from tank hoses to filter Fill up the tank with water open the valve and verify If it flows freely 6 Airin the system Check the filter packing ring The filter should not leak 7 Insufficient pump suction Remove the cover of the suction valves Check the condition of the valves and replace them If necessary 0 80 CONDORITO 400 Table 11 pressure deficiency Probable causes Trouble shooting Corrections 1 Low PTO rpm The proper PTO rotation is 540 rpm 2 Valve closed quick shut off When the pumps runs liquid will pass through the valve even in the closed position however flow will be insufficient 3 Filter partially obstructed MAINTENANCE d i The filter should be clean to allow free liquid flow
27. em 4 which is 50m Stop the tractor with the rotation used to travel the 50 m run the sprayer pull the trigger lance LP 1130 or turn the knob on gun to begin the spraying and ad just the pressure according to the recom mendation for the nozzle type Cone nozzles from 45 to 200 psi Flat fan nozzles from 15 to 60 psi OPERATION AND ADJUSTMENTS ES 4 61 OPERATION AND ADJUSTMENTS ES 4 62 Calibrating the sprayer 12 13 14 15 16 Deflector nozzles from 15 to 30 psi Stainless steel nozzles series D from 100 to 400 psi Collect the spraying volume in a contal ner during the time determined e g 30s according to item 9 Measure the spraying volume In a gradu ated bottle Repeat this operation twice and take the average e g 5 liters To determine the spraying volume tn 1 hectare multiply 100 by the volume sprayed in 100 m e g sprayed volume 5 liters x 100 500 L ha spraying vo lume Contact an agronomist and read the pro duct instructions to check if the volume is inside the recommended limits If the volume varies 10 from the recommen ded volume proceed as follows a If the spraying volume is below that desired increase the pressure de crease the speed but keep 540 rpm at PTO or change the nozzles for others of higher flow rate b If the spraying volume is above that desired decrease the pressure In crease the speed but keep 540 rpm at
28. esidues A ATENCAO Use the recommended protec tive clothing for this operation e Fill the chemical tank up to approximate ly 50 of its capacity e Pour the chemical into the tank Engage the tractor PTO BB ws The relief lever of the chemical control must be set to allow the chemical return to the tank off and the suction filter valve must be with the arrow turned to the main tank OPERATION AND ADJUSTMENTS ES 4 65 OPERATION AND ADJUSTMENTS ES 4 66 Procedures Hold the chemical container A over the rinse nozzle B and pull the directional valve lever C to wash inside the container OBSERVATION With the chemical container over the rinse nozzle make cir cular movements to reach all internal walls of the chemical container with the water jet for around 30 seconds Fill up the sprayer tank with water A ATTENTION Never pull the directional valve without the chemical container over the container rinse nozzle After rinsing the chemical container wash it for the last time CONDORITO 400 CONDORITO 400 Container rinse Container rinse Fit the container cap and tight it very well to avoid leakage during the agitation Agitate the container strongly in all ways horizontal and vertical during approxi mately 30 seconds to remove the resi dues that are sticked to the container in ternal walls Take the container cap off and carefully pour th
29. eve and the PTO shaft and lock it with a hexagonal nut 5 16 18 UNC This fastening is only possible for tractors having a hole on the PTO shaft For this operation the use of a lock washer 8mm between the sleeve and hexagonal nut is required e Through the PTO fastening groove Pass the screw M6 x 40 x 1 00 through the sleeve and lock it with a hexagonal nut Mo x 1 00 This screw will use the PTO fastening groove as lock to prevent the pump from coming off the PTO This op eration Is recommended when there is no hole on the PTO shaft 2 Next fasten the chain to the arm of the tractor hydraulic lift as shown in the figure beside p OBSERVATION The suction hose A must al ways be beneath the pressure hose B AA vm Make sure the chain is well fas tened and the fatening screws are tightened 2 34 CONDORITO 400 Assembling the boom Procedure Mount the boom on the sprayer as shown In the figure below ASSEMBLY A ATTENTION Folding the boom The figure be side shows the correct position for folding the boom If you find difficulty to fold the boom because of the nozzles positioning change the lock po sition to the pin A 2 39 Connecting the hoses CONDORITO 400 Connect the hose as shown In the figure below gt Segel ca LL o o lt 16 PF After connecting the hose on the boom fasten it with a clamp so that it does not fold and affect
30. flow rate l min 202275 D 5 5 20 6 00 7 00 8 00 9 50 202267 D 6 6 85 8 50 10 00 12 00 13 50 202811 D 9 35 10 90 12 50 14 75 17 00 202259 D 8 12505 15 00 17 00 20 00 23 65 622829 D 9 14 20 17 64 20 72 25 40 29 40 114686 D 10 18 50 22 00 25 50 30 00 35 68 622837 D 11 21 00 24 75 29 35 37 00 45 00 4 53 OPERATION AND ADJUSTMENTS ES 4 54 Clean water tank for washing hands CONDORITO 400 This is a 12 liter plastic tank located in a place of easy access which must always be filled up with clean water for washing hands and oth er parts of body that have touched chemicals during the use of these products A ATTENTION Non drinkable water Only use the water from this tank to wash hands and other parts of the body that have touched chemicals CONDORITO 400 Filler unit A ATTENTION The sprayer filling operation must be made in places designed or appropriate for this purpose or by means of appropriate vehicles trucks trailers etc Never collect water from rivers lakes dams streams brooks etc Using the spray er s return system e Put 20 liters of water in the tank Dis connect the hose 10 from the chemical control and connect it with the filler unit hose 11 e Put the filler unit 12 into the water tank and the end of its discharge hose 4 in the tank opening 2 1 Tank 2 Strainer 3 Boom 4 Return 5 Compensation chamber 6 Compensation chamber
31. h running water for at least 15 minutes Remember most contami nation cases occur at the time of setup of the mixture where the chemical is still concentrated and gets in contact with the hands Do not enter with or keep inside the trac tor cab the personal protection equip ment PPEs used during handling or setup of the mixture in order not to con taminate the place When inside the trac tor cab during operation of the machine and or spraying operation use only an ear protector If noticing that contami nation has occurred if feeling chemical smell caused by carelessness in working with the door open or letting contami nated materials coming in e g PPEs use Immediately an approved and suit able breathing mask and contact Jacto s Technical Assistance 1 21 1 22 Safety when applying chemicals If the manufacturer of the product to be used recommends using a breather mask during application use it KEEP the sprayer in perfect condition Make sure that no leaks exist If detected eliminate the same Leaks not only rep resent chemical waste but also uneven application and contamination of the en vironment USE the appropriate nozzle There Is an appropriate nozzle for each chemical to be applied Climate conditions will also influence nozzle selection The mixture volume varies from one chemical to an other one The chemical manufacturer should be consulted for the optimum nozzle option DO NOT cl
32. hat could cause damages or accidents affecting the operator or the equipment during operation Before operating your equipment identify all decals and by reading these pages make sure P N 276220 ATTENTION Lubrication point P N 379248 ATTENTION Read the operator s manual before operating the sprayer PIN 379131 ATTENTION Obligatory use of protective clothing CONDORITO 400 that you have understood and are aware of the meaning of each such symbol Keep them in good repair clean and legible Replade them immediately in case of damage by ordering them through the part numbers specified below P N 389387 ATTENTION Drain point P N 395061 ATTENTION Lubrication point with oil P N 379073 ATTENTION Clean water tank to wash the hands P N 379107 ATTENTION Hydraulic oil level indicator EP wl CONDORITO 400 P N 379123 ATTENTION Obligatory use of hearing protector P N 379065 ATTENTION Risk of serious injuries Keep all protection devices in its places P N 379008 ATTENTION Risk of serious injuries Do not make any operation on the PTO shaft if the PTO Is engaged Safety decals C a gt lt O LLI O O P N 379214 ATTENTION Maximum speed allowed for the machine is 30 km h P N 380014 ATTENTION Do not get into the main tank of the sprayer P N 378992 ATTENTION Risk of serious injuries Do not maneuver the spraye
33. he right to indemnity or to extension of the warranty period JACTO reserves the right to change Its products or to interrupt manufacturing the equipment This limited warranty shall be understood by its expressed terms and no one In anyway subject to JACTO shall be authorized to modify or amplify the conditions prescribed herein In case of need for warranty request call for the authorized dealer supplying all informa tion required for a prompt compliance Do not forget the identification of the equip ment total hours of work and the noticed defect For this warranty to become effective the product registration card found in the instruc tion manual must be filled in and returned to your jacto dealer This card must be signed by the original retail purchaser indicating that he has read and understood all safety and operational instructions in the manual Further the retailing dealer has explained to the original retail purchaser all safety in structions In no case will warranty be sup plied until this card properly completed and signed is on file with jacto retailing dealer CONDORITO 400 Date Description Techinical inspections registration Thechinical Dealer WARRANTY Gl 6 89 JACIO PRODUCT REGISTRATION CARD Invoice number Date Retailing dealer Phone City State Sprayer Model Series Sprayer No P
34. he suction filter whenever filling the tank or necessary Pressure regulator Disassemble it every 100 working hours Check for wear on the diaphragm valve and valve seat Replace the parts if necessary A ATTENTION The pressure regulator nut A comes off the assembly line locked Never loosen it when servicing this component so that the con trol pressure is not changed CONDORITO 400 Components AGS nondrip single nozzle holder Clean the nozzles and strainers daily or when ever necessary MAINTENANCE d i After prolonged use it may be necessary to service the non drip valve Please refer to the table below Table 8 Problem causes e corrections Problem Causes Corrections a Improper tightening of nut A a Tighten the nut A b Impurities on the diaphragm b Remove and clean the diaphragm Valve does not seal c Rupture of the diaphragm c Replace the diaphragm d Rupture of the diaphram followed d Replace the diaphragm and clean by chemicals buildup the cup 9 73 Components CONDORITO 400 PTO Shaft e Lubricate daily A ATTENTION Before using the equipment for the first time clean and lubricate every point of the PTO shaft as shown in the picture beside with Lithium based grease NGLI 2 for further information about the greases refer to the lubrication table Pump Lubricate the pump daily using the grease ZA recommended in the l
35. ie the mobile parts of the equipment for instance PTO shaft be fore unloading the equipment down from the truck or cart and position it on a safe place After placing the equipment on a safe place and far away from electric main lines reset the jack to its rest position and uncouple the equipment from the tractor Precautions when coupling the equipment on the tractor Refer to the tractor instructions manual before carrying out this operation The precautions listed below apply only for coupling the Condorito 400 to the tractor Precautions related to the use and adjust ments to tractor components are the re sponsibility of the tractor manufacturer and user Information related to the proper adjust ment of the three points and procedures for properly coupling the equipment will be outlined in chapter 2 ASSEMBLY of this manual The operation for coupling the equipment to the three points may be performed by more than one individual In such case the people engaging in the operation shall be aware of the risks be trained qualified and skilled and possess the necessary ex perience in this kind of work Avoid staying in the way of the tractor tires If possible carry out the coupling of the equipment by yourself Before stepping down of the tractor for coupling the equipment apply the park ing brake Shut down the diesel engine and remove the starting key from the contact keyhole After the coupling c
36. if necessary Table 13 Intermittent pressure Probable causes Solutions 1 Filter shut off valve closed PWhen the pumps runs liquid will pass through the valve even in the closed position however flow will be insuficient 2 Pump valve deficiency Valve with sealing deficiency or stuck due to Impurities 3 Pump head perforated in ternally Replace it CONDORITO 400 Handling sprayers and agrochemicals We warn the owners and users that the UN REASONABLE USE of this sprayer and chemi cals it applies may cause damage to people properties animals and environment Read carefully and understand thoroughly this manual and the recommendations of the chemicals manufacturers After spraying e Empty completely the tank and wash thoroughly the sprayer in a proper de contamination place e Wash the inside and outside of the spray er with clean water and detergent e Disassemble and clean each nozzle as sembly with fine brush water jet or com pressed alr e Dry lubricate and store the sprayer in a dry and covered place e Repaint the damaged metallic parts to prevent corrosion General care Follow strictly the instructions for proper use of this sprayer and chemicals to ensure more safety and efficiency when spraying your crops Spray the mettalic parts with a mixture of lubricating oil to prevent corrosion Take off the individual protective clothing and wash it separa
37. indows wide open to allow continu ous circulation of air Internal combustion engines running within closed environ ments cause toxic gases and can asphyxi ate the operator within a few minutes Performance of cleaning lubrication and maintenance services with the ma chine running is forbidden unless such running condition is indispensable for the performance of such operations in which case special protection and signal ing steps shall be taken against occupa tional accidents Welding services on bars chassis or other metal parts of the equipment may only be performed after removal of the trac tor battery cables and after draining and washing of the chemical reservoir Keep the machine decals in perfect repair at all times They contain important no tices and recommendations The removable protectors shall only be re moved for cleaning lubrication and repair or adjustment operations Once the ser vice is completed they shall be put back The component lubrication work shall be carried by a skilled qualified and autho rized individual Such procedure involves a number of risks such as slipping con tamination etc During the procedure use of gloves goggles boots provided with antiskid sole is recommended If the equipment has been used use also ap proved and appropriate breather mask Do not enter in the 600 liter reservoir If necessary call the specialized technical assistance 1 25 Se lt
38. just them relieve the lock nut K and turn the adjusting nut L as nec essary and retighten the lock nut Connecting the PTO CONDORITO 400 1 Remove or set aside the tractor drawbar A 2 Mount the sprayer to the tractor three point suspension and level it as shown 3 Adjust the tractors hydraulic lift lever so that the sprayer is not raised too high 2 32 CONDORITO 400 Connecting the pump to the tractor PTO e OBSERVATION Disengage the PTO and stop the tractor engine before this operation 1 Connect the pump to the PTO wre Some imported tractors Ex New Holland 55 865 don t have hole for fastening the pump to the PTO splined shaft Said hole is designed to receive the lo cking screw to lock the pump on the PTO shaft The lack of this hole to fasten the pump sleeve to the PTO shaft does not eliminate the possibility of a perfect connection since the JP 402 pump has a coupling sleeve de signed to adjust the pump drive shaft to the tractor PTO This adjustment does not jeopardize the safety and useful life of the equipment The fastening is possible because of the screw fastening hole 2 33 Connecting the pump to the tractor PTO CONDORITO 400 The figure below shows two ways of fasten Ing this device to the PTO that can be used together or individually e Through the safety screw Pass the hex agonal head safety screw 5 16 18 UNCx2 1 2 through the sle
39. le When CARRYING chemicals Never carry them close to foodstuff or animal feed Never buy packaging exhibiting leaks Never buy or use chemicals past their shelf life Never carry chemicals inside the cab If an accident occurs causing chemical spill take steps towards pre venting the chemical from running into lakes or rivers Notify the authorities and the chemical manufacturer STORING THE CHEMICAL Build a brick work storehouse for chemicals Line the floor with waterproof material Do not rest the product piles on the floor or against walls Use a footboard Keep at the place a drum with sand to absorb leaks if any Install faucet and shower outside the storehouse for the chemical appliers SYMPTOMS of intoxication uncon sciousness anxiety convulsions weak ness headache indisposition dizziness blurred vision qualms of nausea vomits belly ache diarrhea urine with differ ent color and consistency eye nose and throat irritation cough and tears FIRST aid if the victim vomits let him her stay sitting Never serve any alco holic beverage or milk to intoxicated poisoned persons Keep the victim calm and in a comfortable position Find the chemical label Call a doctor CONDORITO 400 CONDORITO 400 Awareness of and compliance with the recommendations contained in this man ual will reduce the maintenance costs and extend the service life of the equip ment The maintenance services shall
40. lothing Any type of application requires that the rate be maintained during the whole spraying work This will be possible when you have a good sprayer properly calibrated Good coverage This calibration can be obtained through practical methods or formulas Please refer to the section OPERATION AND ADJUSTMENTS CALIBRATING THE SPRAYER You have a good coverage when the whole target Is sprayed with uniform distribution with no risk to the environment and with good results in the pest control A ATTENTION The application rate does not have influence on the treatment results Therefore good cov erages can be attained even with different rates which may vary according to opera tional and regional factors Read carefully and follow strictly the instructions on the chemicals manufacturer s label Always follow directions of a technician when handling and applying chemicals Always make sure the sprayer is in good operational conditions before starting the spraying job and employ a well trained operator CONDORITO 400 The safety of people animals and environ ment depends on correct spray appications Therefore we list below important opera tional procedures When handling chemicals e Follow strictly the instructions on the labels e Use individual protective clothing e Do not eat drink or smoke e Choose a ventilated place e Wash with water and soap the parts of the body touched by chemicals Calibr
41. nded for applications under pressure of up to 14 kg cm 200 psi Table 6 Pressure and flow rate JA 2 Pressure Flow rate Flow rate Nozzle psi nozzle lance 150 1 00 2 00 200 1 16 2 32 FS 300 1 42 2 84 400 1 64 3 28 Non recommended pressure PTO Shaft CONDORITO 400 Condorito BAC It has plastic protection guards along all its parts to provide more security to the opera tor These guards prevent the rotating parts from contacting the operator and his clothes and plants as well Do not remove these pro tection guards For instruction in detail refer to the section MAINTENANCE PTO SHAFT I ps CONDORITO 400 Spray gun Condorito EM 1P EM 2P The spray gun is an accessory for localized spot spraying in tall trees which requires a high spraying volume It is possible to Increase the gun flow rate from 5 to 45 L min by replacing the spray discs A The spray discs B are recommended for lo calized spot spraying In fruit crops in general due to Its long reach spray They are made of stainless steel and have flow rates ranging from 5 to 45 L min These discs must be used with the Jacto spray gun specialle designed for this type of spray application Table 7 Spray discs flow rate table series D OPERATION AND ADJUSTMENTS ES Pressure psi Spray disc part n Spray disc model 100 150 200 300 400 Spray gun
42. or the repair before This equipment can cause accidents if used improperly or irresponsibly e Do not step on the machine while it Is moving Electricity supply cables e Attention when passing next or under an electricity supply cables In case of doubt change the course Never fold and unfold the booms close to the electricity supply cables e The sprayer must be trailed by the trac tor in the farm with the spray booms folded and locked Always place the slid ing frame at the lowest position rest po sition of the fixed frame e Remove the booms of the sprayer before transporting it by wagons or trucks a EN AX m 1 16 CONDORITO 400 Unloading shall take place at spots spe cifically created for unloading such type of equipment Do not improvise for un loading the equipment Wear the PPEs during removal of the ropes fastening the equipment to the cart If the equipment Is not new make use of a com bination of the mandatory PPEs for un loading the equipment e g safety boots gloves hardhats etc and mandatory PPEs for chemical spraying e g masks gloves etc In order to reduce the risk of contamination and accidents For unloading the equipment use a trac tor having the capability to carry out such task Selection of the tractor shall take into account Its drag capacity and spray ing mechanism weight Safety for unloading the equipment Do not unt
43. prayer owner to comply with the laws and regulations in effect Waste such as contaminated parts elec trical and electronic components and others when equipment sprayer IS dis mantled after rendering services being serviced or a the end of their useful lives must be disposed of in a way that re spects the environment avoids air water and soil pollution If necessary residues must be stored in proper places and later collected by trained and authorized employees or companies Principles for environmental protection recycling and proper disposal of equip ment Its parts and components must be respected taking into consideration the legislation in effect municipal state and federal as well as guidelines to dispose of parts components or any other item of the equipment Batteries must be properly disposed of in places which have been approved to col lect such material Legally speaking plac es that sell new batteries can collect used ones and take them to recycling centers or to their manufacturers If you are not sure how to dispose of batteries in an en vironmentally sound manner JACTO sug gest contacting their manufacturer for further information JACTO recommends wearing proper and approved PPEs at all times when han dling the equipment PRECAUTIONS e 1 11 1 12 Safety decals Safety and maintenance related decals have been affixed all over the equipment indicating any hazardous conditions t
44. prayer to the tractor s three point suspension To exemplify we have used the Ford 4600 tractor so proceed as directed in the operator s manual of your tractor e Tie arm of the left bar To adjust the length of the left lifting arm on the proper position loosen the pin and turn the lower half B of the lifting arm The grease fitting A should be upward e Levelling box To adjust the transversal evelling of the sprayer turn the crank C on the levelling box e Adjusting the third point Release the lock D and turn the sleeve E to adjus the length of the third point arm During transport fasten the plate of the third point bar to the pin F of the frame CONDORITO 400 P Vn Re A 7 4 7 VK 7 H w E Setting up tractor Third point frame The third point frame has two positions G and H to install the third arm and two positions to install the frame lower pin Thus there are four different positions for this assembly Holes position The positions of the holes vary according to the duty to be done T r suus Frame Duty kind position N 1 N 4 Ultra light N 1 N93 Light N 2 N 4 Medium N 2 N 3 Heavy Stabilizing chains The stabilizing chains should be installed to limit the sideward movement of the sprayer hitched to the three point system These chains should be adjusted accord ing to the booms of the sprayer to be used To ad
45. quip ment is provided with parking brake ac tuate the same Do not operate the pump without liquid Do not allow the power take off to oper ate in excess of 540 rpm Keep the machine in perfect upkeep at all times Safety related decals were applied across the equipment to orient on the risk of damage or accident that may occur to the operator or equipment Request a JACTO representative during the technical delivery of the equipment for a proper assembly instructions main tenance warranty instructions to be care fuly explained CONDORITO 400 Cautions during component assembly Warning for adjusting and connecting PTO shaft to the tractor Refer to the tractor user manual before performing this operation Turn off the tractor diesel engine apply the parking brake and remove the start ing key from the contact keyhole before coupling the PTO shaft to the tractor PTO Try to couple the PTO shaft to the tractor PTO If necessary to adjust the PTO shaft length use the PPEs specific to this oper ation such as goggles gloves boots etc When coupling the PTO shaft to the trac tor make sure that the safety pin Is se curely locked Directions on how to properly adjust the PTO shaft length will be described in chapter 2 ASSEMBLY of this manual After length adjustment clean and lu bricate the PTO shaft components Wear safety gloves for this operation too Never use a PTO shaft not fitted wi
46. r close to electricity supply cables 1 13 Safety decals CONDORITO 400 P N 379172 ATTENTION Be careful when opening the lid of the main tank PIN 379115 ATTENTION Obligatory use of protective mask PRECAUTIONS P N 379222 ATTENTION Prohibited trafficof this machine on the high way P N 169128 ATTENTION Never pull the lever without the chemical container over the container rinse nozzle SE CS RG 1163706 ATTENTION Hazardous substances LOTE PESO M quinas Agr colas Jacto S A CNPJ 55 064 562 000 90 MADE IN BRAZIL P N 983932 Identification plate P N 379230 ATTENTION Read the operator s manual before operating the sprayer 1 14 CONDORITO 400 S General safety recommendations Only skilled and qualified operator and knowledgeable of the information con tained in the manuals accompanying the product should operate the CONDORITO 400 sprayer Before starting any operation It Is very important to learn about all information contain in this manual In case of doubt refer to Jacto s technical assistance Do not ingest alcoholic beverages tran quilizers or stimulating substances both before and during work During manipulation of the setup always use approved recommended and appro priate PPEs such as long sleeve overalls waterproof coat or apron waterproof gloves waterproof broad brim hat boots and special protection masks provided with filter
47. s suitable for each kind of product In case of doubts read the chemical label or contact the manufacturer of the same When checking the machine components that are in direct contact with the farm chemicals use approved PPEs and ac cording to the recommendation stated on the product label If the tractor is of the cab type and pro vided with air cleaning system clean your footwear and remove contaminated clothing Keep the same outside the cab within a properly sealed container If recommended by the tractor manufac turer use ear protector Use approved recommended and suit able breathing mask if the label on the chemical requires such personal protec tion equipment Redouble the precautions Keep away from places where obstacles exist such as trees stones holes erosion ditches elec tric network etc l 19 General safety recommendations CONDORITO 400 e Use under adverse and not recommend ed conditions can compromise the integ rity of the equipment and components entailing loss of warranty and disclaimer by the manufacturer for any accident and the resulting consequences e Avoid parking the equipment on slopes If necessary place chocks under the wheels when parking the equipment on upward or downward slopes e Keep the ladder platform and handrail always clean oils and greases can cause accidents e Do not use the equipment if some critical component needs to be repaired Provide f
48. spray applications easier and more economical CONDORITO 400 CONDORITO 400 Monojet nondrip single nozze holder Spray nozzles The nozzles have the job to generate drop lets and distribute them over the surface being sprayed Flow angle and droplet sizes vary according to working pressure Operating with pressure over that recom mended by the manufacturer will decrease the nozzles life The nozzles used on this sprayer are made of Stainless steel or ceramic and are mounted as shown in the figure beside Na maquina os bicos de pulverizac o A bico cone de aco inox B bico leque de cer mica C bico cone de cerdmica os elementos fil trantes e as capas do bico devem ser monta dos como mostram as figuras Re NOTE Operating with pressure below or over that recommended by the manufacturer can alter the nozzles working characteristics This nozzle holder can be mounted with a ce ramic cone or flat fan nozzle It has a nondrip valve A which shuts the flow off when the pressure drops to 10 psi thus preventing It from dripping OPERATION AND ADJUSTMENTS ES 4 91 OPERATION AND ADJUSTMENTS ES 452 Spray lance LP 1130 CONDORITO EM 1 EM 2 This spray lance Is a component designed for spot spray applications as well as for applica tions to trees being grown In difficult of ac cess places It has a brass trigger valve A and two ceramic cone nozzles B and is recomme
49. t the end of each spraying day during winter time to avoid problems in future spray applications p OBSERVATION To avoid damage to the pump do not run the tractor over the recom mended time 3 7 9 78 Trouble shooting CONDORITO 400 1 Tank 5 Chemical pump 2 Return hoses 6 Pressure hose 3 Chemical control 7 Booms 4 Suction filter Whenever Jacto sprayers equipped with pis ton pumps present problems try to classifiy them in one of the following four groups a Lack of suction and pumping capacity e No liquid flow through the nozzles e No return to the tank Pressure gauge does not indicate pres sure CONDORITO 400 Trouble shooting 5 LLI O lt lt a LLI lt b Pressure deficiency partial lack of pressure e Desired pressure is not attained A e Specified nozzle spraying angle is not attained B e Pressure gauge shows lower pressure C C Pressure oscillation The pressure gauge needle oscillates D e The nozzle spraying angle oscillates E DJ P d Intermittent pressure The pressure gauge needle vibrates with intensity F The pressure hoses vibrate with intensity e The nozzles apraying angle varies G 9 Trouble shooting CONDORITO 400 Table 10 lack of suction and pumping capacity Probable causes Corrections The sprayer should be run with 540 rpm at PTO Check visually whether the pump Is being run To run the hydraulicsystem itis n
50. tely from other clothes a NOTE Avoid leaving chemical mixture residues in the tank For the last pass prepare the chemical solution in enough quantity to spray the remaining of the crop MAINTENANCE 9 03 Cleaning and storage CONDORITO 400 e Once the work has been completed pour clean water into the reservoir 50 of Its holding capacity and run the equipment until draining all water out in order to clean the chemical circuit Clean the suc tion filter using clear water neutral de tergent and a nylon bristle brush These operations shall be performed using the personal protection equipment PPEs gloves masks etc and at places where no risks of contamination exist to people animals water springs houses etc MAINTENANCE Damages to painted parts shall be re paired in order to prevent corrosion e Wash the machine on the outside with clean water and perform such cleaning at places where no risk exists of contamina tion to the environment e Keep the machine in a sheltered dry and ventilated place e Do not keep the machine within environ ments where foodstuff is kept for use by human beings or animals lest such food stuff may become contaminated e Do not keep the machine within environ ments where chemicals and fertilizers are already stored that could cause cor rosion on the machine e Do not let children or animals to get close to the equipment e Do not apply whatever kind
51. th shroud The PTO shaft will be adjusted to its spe cific use on the Jacto BC 610 PEC equip ment Use of the PTO shaft on any other equipment is not recommended Do not perform adaptations for reutiliza tion of the PTO shaft Fasten the PTO shaft covering safety chain to the tractor that chain will prevent the PTO shaft covering from turning together with the PTO shaft Before actuating the tractor PTO fill the main reservoir 1 19 1 20 Warning when using and filling the tank Fresh water tank for hand wash CONDORITO 400 e The fresh water tank on this sprayer is for washing hands only Only use clean water when filling this tank The use of soap or solutions are prohibited e Do not in any circumstances use the wa ter for drinking 600 liter reservoir There are two methods for supplying the 600 liter water reservoir The instructions for this operation are described in chapter 4 OP ERATIONS AND ADJUSTMENTS of this manu al Following are the precautions to be taken when supplying this reservoir e During the 600 liter reservoir supply op eration it is extremely important that all those engaged in the operation be using the specified PPEs It is very important to read the label of the chemical being used in the application You will find on that label several information on the product and precautions to be adopted etc e Before beginning to supply the 600 liter reservoir make sure th
52. the spraying results 2 36 CONDORITO 400 Presentation of sprayer Condorito BX 10 35 Specifications Condorito BX 10 3D eee Presentation of sprayer Condorito EM 1 e EM 2 Specifications Condorito 400 EM 1 EM 2 Presentation of sprayer Condorito EM 1P e EM 2P specifications Condorito 400 EM 1P EM 2P Presentation of sprayer Condorito BAC coo specifications Condorito BAC ndice 3 40 3 41 3 42 3 43 3 44 3 45 3 46 TECHNICAL SPECIFICATIONS e CONDORITO 400 Presentation of sprayer Condorito BX 10 35 1 Pressure gauge 2 Pressure regulator 3 Chemical control 4 Level indicator 5 Pressure hose 6 Compensation chamber 7 Suction filter 8 Booms 9 Frame 10 Tank 11 Clean water tank 12 Chemical pump TECHNICAL SPECIFICATIONS e BS TECHNICAL SPECIFICATIONS e 3 40 Specifications Condorito BX 10 35 Table 1 Specifications Condorito BX 10 35 CONDORITO 400 Condorito Condorito BX 10 35 Weight Weight kg 110 110 Dimensions Length m 1 30 1 30 Width m 2 05 2 05 Height m 2 00 2 00 Tank Capacity L 400 400 Material Polyethylene Polyethylene Clean water tank Capacity L 12 12 Material Polyethylene Polyethylene Suction filter Model FVS 100 FVS 100 Mesh 60 60 Chemical pump Model JP 401 JP 401 Capaci
53. ties e Operate the equipment within the oper ating limits and restrictions specified in this manual e Read this manual and make sure that all information and recommendations have been understood before putting this equipment in operation Owner responsibilities e The equipment owner shall keep the In structions manual at a place where the operator can have free access to it when ever necessary e Whenever dictated by the kind of defen sive to be sprayed the employer has the obligation of providing the operator with the appropriate PPE Personal Protection Equipment see that the PPE is properly hygienized train the employee and en force and inspect the use of the PPE e The owner shall replace or repair compo nents of the equipment whenever such components exhibit defects hindering the safe operation of the same e The owner or whoever in charge shall take responsibility for qualification of the equipment operators in order to guaran tee the safe operation thereof CONDORITO 400 Safety manual Environmental responsibilities A ATTENTION It is responsibility of the sprayer owner and sprayer user operator to comply with the laws and regulations in effect The sprayer owner or the person responsible shall provide information to operators on environmental risks and how to care for the environment Jacto recommends wearing approved and proper PPEs whenever operating the sprayer It is responsibility of the s
54. ty L min 38 38 Maximum pressure kgf cm psi 21 300 21 300 Power consumption HP 2 2 Pressure gauge Model Glycerin filled Glycerin filled Chemical control Model CJ 42 A CJ 42 A Maximum pressure kgf cm psi 10 150 10 150 Nozzles Nozzle holder model Monojet single nozzle holder Monojet single nozzle holder Quantity 21 29 Nozzle model JD 12 P API 110 015 Maximum pressure kg cm psi 10 150 Up to 60 Spacing cm 50 35 Booms Folding Crosswise Crosswise Length m 10 10 Actuation Manual Manual Height m Up to 1 30 Up to 1 30 Level indicator Tipe Hose attached to tank Hose attached to tank Agitation Sistem Hydraulic Hydraulic Filler unit Model EJ 150 Optional Normal Working speed km h 2 to 6 2 to 6 CONDORITO 400 1 Spray lance LP 1130 2 Hose reel 3 Tank 4 Level indicator 5 Compensation chamber 6 Suction filter Presentation of sorayer Condorito EM 1 e EM 2 7 Pressure gauge 8 Pressure regulator 9 Chemical control 10 Clean water tank 11 Chemical pump TECHNICAL SPECIFICATIONS e 3 41 TECHNICAL SPECIFICATIONS e 3 42 Specifications Condorito 400 EM 1 EM 2 Table 2 Especificac es t cnicas Condorito 400 EM 1 EM 2 CONDORITO 400 Condorito EM 1 Condorito EM 2 Weight Weight kg 105 110 Dimensions
55. ubrication table above 7 NOTE For maintenance in detail replacement of piston cups ra bearings etc contact your Jacto dealer Boom joint Lubricate every 100 working hours rs CONDORITO e CONDORITO BX10 35 e CONDORITO BAC 9 74 CONDORITO 400 Hose reels Condorito EM 1 EM 2 Components Lubricate every 100 working hours MAINTENANCE d i Lubrification CONDORITO 400 LL Table 9 lubrification O Product Location Frequency Specification Recommended Products Li JP 40 amp JP 402 z Pumps PTO Daily MULTIFAK EP 2 Shatt tium base MOBILGREASE 77 Grease NGLI 2 LUBRAX GMA 2 BEACON EP 2 Boom Jo nts 100 Hours AND SIMILAR PRODUCTS Hose Reels p OBSERVATION The presentation order of the recommended products does not imply any prefer ence for brand or product 9 76 CONDORITO 400 wor Winter storage In areas where temperatures drop to 0 Celsius or less the water accumulated in the pump can freeze and cause serious damages To avoid such damages refer to the figure below and proceed as instructed Procedures 1 Empty the tank A completely by removing the lid and opening the filter shut off C 2 Disconnect from the pump the hose going from the pump to the compensa tion chamber 3 Run the sprayer for about 30 seconds at half speed 4 Afterward connect the hose again to the pump 5 Repeat this operation a
56. ump No Original retail purchaser Address Phone City State Purchase date by the original retail purchaser The warranty is in force as of this date Retail purchaser signature Copy M quinas Agr colas Jacto S A Urgent respond with in 30 days first class postage required Jacto PRODUCT REGISTRATION CARD Invoice number Date Retailing dealer Phone City State Sprayer Model Series Sprayer No Pump No Original retail purchaser Address Phone City State Purchase date by the original retail purchaser The warranty is in force as of this date Retail purchaser signature Original retail purchaser s copy CONDORITO 400 Index of tables Table 1 Specifications Condorito BX 10 35 ne 3 40 Table 2 Especifica es t cnicas Condorito 400 EM 1 EM 2 3 42 Table 3 Specifications Condorito 400 EMAR IEM AR e 3 44 Table 4 Specifications CondortolbA eene 3 46 Table 5 Vaz o bomba de defensivo sse eene 4 49 Table 6 Pressure and flow rateIA 2 essere nnne 4 52 Table 7 Spray discs flow rate table series D ei 4 53 Table 8 Problem causes e cortechions eene nnne 5 73 Table 9 LODO 0 6T 5 76 Table 10 Lack of suction and pumping Ca paCHfy 5 80 Table 11 Pressure e e eee celo 5 81 Table 12 Pressure OS CIAL ON E 5 82 Table 13 Intermittent pressure ccc cc eeeecccesssccceessecccessssccesssseccrssssccesssssceesassceseasees 5
57. wath 3 When the tractor enters the space be tween the rows the spray swath can vary depending on the quantity of lance or gun used for spraying If using one spray lance or gun the spray swath is the crop spacing divided by two e g 4 m betwe en rows 2 2 m spray swath If using two spray lances or guns the spray swa th is equal to the crop spacing e g 4 m between rows 4 m spray swath If there is need to use two operators on the same side of the crop each with a spray 10 11 gun or lance the spray swath can be de termined by dividing the crop spacing by two e g 4 m crop spacing 2 2 m spray swath To know how many meters need to be sprayed to cover 100 m divide 100 by the spray swath measured e g 100 2 m spray swath 50 m which is the distance to be sprayed Fill the sprayer tank Choose the operating gear Engage the PTO Accelerate until reaching 540 rpm at the PTO Note the time seconds it takes to spray the distance previously obtained in item 4 e g 50 m at a comfortable speed which is sustainable on the normal con ditions of the area acclivity declivity obstacles etc to be sprayed during the normal time of work Repeat this operation twice and take the average adding time 1 and time 2 and dividing by two e g time 1 29s time 2 31s 29 31 60s 60 2 30s ave rage that is the time it takes to spray the distance previously obtained in it
Download Pdf Manuals
Related Search