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CAMERON Flow Computer Scanner 1131 User Manual

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1. 59 Scanner 1131 Hardware Manual Analog and Status Output 501 Specification General CSA certified for intrinsically safe operation in Class 1 Division 1 Group C amp D areas when used with approved barriers pluggable terminal blocks The ASO1 Expansion Board is only used on the right hand side with expansion Slot C on main boards with Revision Level 6 and less This board also offers automatic test support Analog Outputs Number of Channels Type Signal Type Supply Voltage Accuracy D A Resolution Temperature Effect Calibration Setting Time Surge Protection Allocation Status Pulse Outputs Number of Outputs Type Count Rate Pulse Mode Max On State Current Max On State Resistance Max Off State Voltage Max Off State Leakage Surge Protection Typical Usage Pulse Mode Allocation Page 60 3 maximum Optically isolated externally powered 4 20 mA current loop externally powered Minimum lt 10 Vdc liftoff voltage Maximum 40 Vdc across terminals 0 196 F S error at 25 C 75 F 2 bits 1 F S maximum error over operating temperature range Zero and Full scale software calibration second width 0 1 of F S for a 10 step change Optically isolated polarity protected and surge protected to 500 W for 1 msec User selectable 3 maximum Optically isolated 0 to 8 Hz 50 duty cycle maximum 100 mA fused at TBD mA 30 Q
2. CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON APPROVED BY INTRINSICALLY SAFE DIV 1 OCT 15 09 THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR DH COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1131 11002 Drawing 10 Analog Outputs Div 1 Page 163 Scanner 1131 Hardware Manual MVT INPUTS 22222 HAZARDOUS AREA SAFE AREA BRISTOL 3808 BRISTOL 3808 BARRIER TRANSMITTER TRANSMITTER BARRIER saFE SIDE lec S 147 mA Ca gt OUF Ccabie La 2 OMF Leabie PWR CI 6 GND CI G RTD A L3 Le oe Oe E19 9 RS485 m amp DCD CTS ARRIER I B Gnd RTS BARRIER _ SAFE SIDE I Voc lt 9V Rx lsc lt 26 mA Ca gt La gt OmF DCD ae MVX MVX TRANSMITTER TRANSMITTER Gnd RTS MAIN TERMINAL STRIP Rx Tx x m 5 x ui a lt o a a x a o SEE SHEET 1 AND 2 FOR GENERAL NOTES SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS RS485 SERIAL PORTS MAY BE CONNECTED OR BRISTOL 3808 TRANSMITTERS AS SHOWN WHEN THE SCANNNER 1131 FLOW COMPUTER AND OR BRISTOL 3808 TRANSMITTERS ARE INSTALLED IN CLASS 1 DIV 1 GROUPS amp D HAZARDOUS LOCATIONS THE BARRIERS SHOWN ARE REQUIRED FOR CONNECTION TO BRISTOL 3808 FOR DIVISION 1 APPLICATIONS THE SCANNER 1131 TRANSM
3. L068S008 V6 N d saulnody CC _ JO SONILVY ALLLNVOO NO c LASHS 335 Z L S31O0N TIVNIINSH3LE Q THHONVH V88 LH TSGOW NOLYVE T300W X314IW331 931414339 VSO WH3JSNVHL viva 1068900 6 ions 1 Locati 1v D Installation ing 1 Draw Page 154 Appendix A Drawings July 2010 BARRIER RATINGS CLASS 1 DIVISION 1 GROUPS C amp D CONFIGURATIONS CLASS DIVISION 1 GROUP D CONFIGURATIONS erre RT s t s v wy x gt NOTES 1 EACH SCANNER 1131 INSTALLATION MUST COMPLY TO ONE OF THE CONFIGURATIONS SHOWN ALTERNATE BARRIER COMBINATIONS ARE LISTED IN DOCUMENT 9A 1131 11032 PARTIAL INSTALLATIONS OF A PARTICULAR CONFIGURATION CAN BE CONSIDERED INTRINSICALLY SAFE 2 SINGLE BARRIERS MAY BE SUBSTITUTED FOR MULTIPLE BARRIERS OF THE SAME VOLTAGE RATING PROVIDED THE NET RESISTANCES ARE IN COMPLIANCE WITH THE ABOVE TABLE EXAMPLE TWO 28 5 V 150 BARRIERS CAN SUBSTITUTED FOR FOUR 28 5 V 300 O BARRIERS 3 DIODE RETURN BARRIERS MAY BE SUBSTITUTED FOR SINGLE BARRIERS 4 ANY BARRIERS MEETING THE RATINGS SHOWN ON THIS PAGE MAY BE SUBSTITUTE FOR THE RECOMMENDED BARRIERS SHOWN ON PAGES 3 THROUGH 11 THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM E RO N Measurement POSSESSION DOES NOT CO
4. 34vs JHL NOLLVTTV LSNI 951 1435 OS Tv SI JHL NI LN3NOdWOO YSHLO ANY HO H3SNNVOS 3HL 72 GaLON SSIMYSHLO SS3TN SNOILVTIVLSNI 9 2 8 SdnOt9 NOISIAIG 1 55910 OL 3994 ONIMOTIOS NO SONIMVHC S3LON 133HS 302804 ASN GAZMOHLNV 40 NOLL3 IdNOO 15 SLI NOHSWVO OL 38 OL SI 9NIMVMO 20 NOISSIWH3d 60 01 d3S p a SS HdX3 A8 I31NVHO LWHL NYHL Tr 60 70 VIN Il FYV LI NO NOLLVAHONNI 134935 5199 LON NIMYYA SIHL NOLLVOIALUH3O VSO Old LNOHLIM Q39NYHO 38 LONNVO 9NIMYHO F dus WNNINNTY VSO NIV LNIVA OL CASN 38 SONLLLIJ 31gV1InS THO OTSHONVH 3dQ07VHO3INI veg H TSW NOV 01 133HS HO SS T300 33s 991 9 133HS 338 Sep Laahs Tad ur 0314990 VSO JAWIFXAN Sid3us das 001401 913348 336 AlddNS SNIONVHO 339 waas 88049 Gly AfidNI sinaino 357109 asnd stuvis snivis SNOLLVOINnIWWOO ZEZSH ANY 1 SOTVNV Sauvog NOISNVdX3 w Qquvos LINDUID 3HfISO TON3 AH3LLIVB SDnlOQHVZVH Drawing 12 Installation Div 2 or Zone 2 Locati
5. 50 cov eoueuuoyad souewoyed jenas leuas jeues ER asese 45914 SeuoI S UOPEUILUS 0021 275 Do HIGesn MIQuesse ccv 65653 UOHEUILNS 002 ccv 26254 4207 S8vSu 68954 Ms sims zezSu 265 37 Scanner 1131 Hardware Manual Twelve Analog in Single Ended Board OOZOPLELL WE 094 759 008 L 5 5 1uaujeJnsea w 2 9 0IZ Si 02 8 7 4 y 2050014 WS pmpums s 5 ppeg 105023 NSV 00 sa A OF dwead AL L Addns AOL weirs 1 91 5 Jagdwe HHEH tho Z 8 0 duieoud yw 21 2 7HM 5 0 10 29J 02 uod jeues 002 LMS 00009 asn MIGuesse ccv 26268 Seve ZZVSY 8 ZCvSH gt MS yt ans ft zezSy 2525 38 2 Main Board and Wiring March 2010 Analog Transmitter Inputs The Scanner 1131 10 V 15 mA is available with two analog input options Six Analog Input Option Six Differential or Single ended inputs see section on Order Code page 131 for main board options is an option that provides the capability to select either differential or single ended connection of analog transm
6. POWER SUPPLY MODULE ORDER CODE 11 9A 1131 0301C 3655802 CHARGE CONTROL MODULE THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM RO Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 28 08 RIGHTS TO DISCLOSE REPRODUCE OR aY USE SAME FOR ANY PURPOSE OTHER USE SAME FOR ANY PURPOSE OTHER CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON APPROVED BY DATE THIS DRAWING IS TO BE RETURNED TO ucc m INTRINSICALLY SAFE DIV 1 CAMERON UPON ITS REQUEST OR DH OCT 15 09 COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1131 11002 Drawing 3 Power Supply Div 1 Page 156 Appendix A Drawings July 2010 COMMUNICATIONS RS 232C SERIAL PORTS HAZARDOUS AREA SAFE AREA CSA CERTIFIED BARRIERS LJ L 18 MAX 12 VAC MIN 1000 Q E ea MAIN TERMINAL STRIP 12 VAC MN 10000 tg MAX 12 VAC MIN 1000 Q 12 VAG MIN 1000 12 10000 B MAX 12 VAC MIN 1000 8 Ex 2 12 MIN 1000 Q 12 VAC MIN 1000 E j 1 2 MN tOo Pg MAX 12 VAC MIN 1000 E CD01 OR CA01 EXPANSION BOARD TERMINAL STRIP L L 1 MAX 12 VAC MIN 1000 O 8 2 MAX 12VAG MIN 10009 LJ D 12 10000 I S GROUND SERIA
7. RS 232C The DIP switch settings for RS 232C are as follows ON The terminal block wiring assignments are Terminal Siga 6 DaaTemimiRedy DTR 3 Sooma 9 Tunsmiter Voltage Supply Vix RS 422 DIP switch settings for RS 422 as follows SW2 SW1 Page 74 3 Expansion Boards July 2010 The terminal block wiring assignments are Terminal Signal 6 Transmit Data Negative Tx 3 Ground o Transmiter Supply Voltage Vin Please note that the RS 422 setting is not guaranteed to work properly unless the Non Intrinsically Safe 24 Volt power supply board is used with the Scanner 1131 This is due to the relatively high current required by the 422 line drivers for low impedance cables RS 485 The DIP switch settings for RS 485 are as follows ON ON OFF OFF Sw2 The terminal block wiring assignments are Terminal Signa Wiring Note If this expansion board is located at one end of the two wire RS 485 cable then the switch settings can be used as shown Should the CD01 be located at a midpoint connection then the 1000 line termination resistor must be switched out This is done by setting switch 2 on SW1 to the OFF position 6 Door Connect Goa 7 79 Transmiter Supply Voltage V9 Please note that the RS 485 setting is not guaranteed to work properly unless the Non Intrinsically Safe 24 Volt power
8. Run 1 RUNl DiffP 75 00 IWC Temp 23 3 C Press 450 00 psig Qo 213954 45 CF h TtotB 42909 8 CF YtotB 84739838 3 CF MtotB 5893848 5 CF Please enter Main your name PtotB 8729039 7 CF Login Logout 0747 91 Ibm h Summary 241920055 73 BIU h Alarms E 57892 8 MBIU ScanPLC F 683929 2 Plate Change 156892 7 Gas Data Change E 219837 4 Configuration 0 Lbm CF 130 7 BTU CF 22506 8 BIU Lbm Do you want to change orifice plates Yes Do you want to change gas composition 0 6564 RDg Acknowledge ALL current alarms Y Yes N No Yes N Acknowledging Time Alarms all alarms done 11 22 1 DPchk 11 20 1 Flwchk 10 59 1 DPchk 10 59 2 Flwchk E the alarm 10 27 10 45 2 DPchk Acknowledging Clock System Config Utilities Real Time Clock Time 10 48 ML Date Oct 28 1998 Day Wednesday Node Information System Settings Node Nodename Ver NGas M3 1 0F Date 98 10 BB2 S N XXXXXXXXX Unit XXXXXXX Contract Hour 08 Power Save yes Vtx Settle 100 ms Forced Dld yes Low Bat 11 5 V Lb Dband 0 25 V Cfg Lockout off View Exceptions Change Battery Restart System Memory Status Test RAM Test NVRAM Test ROM Test LCD Keypad Page 90 4 Local Display Menu Path NFlo amp IGas 4 X July 2010 Summary Pages Whenever a flowrun is created a Summary page is also created The
9. 0 0030 of span C max at 25 C 4 20 mA Not measurable gt 100KQ 1 5 V input 250 KO 4 20 mA 0 003 of full scale 16 Bit Less than 0 25 of full scale change per 100 C 180 F including shunt resistors and all component errors excluding transmitter transducer error Noise Rejection greater than 55 dB 60 Hz Up to 5 conversions second 25 5 of span nominal Steady state 20 V over voltage Surge 500 W for 1 msec Autocalibration Differential pressure pressure temperature specific gravity heating value mass heating value volume CO2 N2 and User selectable Page 125 Scanner 1131 Hardware Manual Analog Outputs Quantity Isolation Type Accuracy Temperature Effect Minimum Operating Voltage Maximum Voltage Minimum Load 1 5 V Mode D A Resolution Calibration Settling Time Function Two Optically isolated to 500 VAC externally powered Switch selectable as wither 1 5 V or 4 20 mA 0 19 of FS max Error at 25 C after factory calibration 1 of FS max Error over temperature 9 5 Vdc 4 20 mA 12 5 Vdc 1 5 V 40 Vdc 100 KO 12 bits Zero and full scale software calibration lt 100 msec to 0 1 of full scale for a 10 step change User assignable flow rate temperature etc Analog to Digital System Resolution Linearity error Throughput RTD Inputs Quantity Type Range Default User entered Accuracy
10. Protection Page 64 One Switch selectable as RS 232C RS 422 or RS 485 RS 232C Rx Tx RTS CTS DCD and RS 485 Signal Signal RS 422 Tx Tx Rx Rx 110 150 300 600 1200 2400 4800 or 9600 baud software selectable Even odd or none software selectable 1 or 2 software selectable Printer remote console or gas chromatograph port Surges to 300 W 1 msec plus DC overload to 40 V 3 Expansion Boards July 2010 Analog Outputs Quantity Four Type Optically isolated externally powered Accuracy 0 1 of FS max error 25 75 F after factory calibration Temperature Effect 1 0 of FS maximum error over temperature Liftoff Voltage lt 10 0 Vdc Maximum Voltage 40 Vdc D A Resolution 12 Bits Calibration Zero and Full scale software calibration Setting Time lt 10 msec to 0 1 of full scale for a 10 step change Function User assignable Flow rate temperature etc Field Wiring Termination 1 Signal Ground Signal Ground Signal Ground m lt i Tx Options e Industry Canada Switch Stuffing Configuration Lock Once locked the port assignment for this board cannot be changed accidentally e Uninterrupted Vtx to a low power relay e The remote console expansion board that plugs into the lower pins of expansion slot B can also be plugged into the CAO expansion board Installation The expansion board mounts over the 1131 main board either on t
11. Drawing 14 Communications RS232 Serial Ports Div 2 or Zone 2 POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE Page 167 Scanner 1131 Hardware Manual STATUS INPUTS ARE SHOWN THIS DRAWING AND THE CONFIDENTIAL TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE Page 168 HAZARDOUS AREA SAFE AREA DRY CONTACT OR OPEN COLLECTOR DRY CONTACT a3 OR OPEN m COLLECTOR g 05 FS DRY 2 804 b St in BENTADY 2 5 CO5 stim D m a 8 APA StIn p 5 dita f g OR St in A 8 C03 Sm Ee 5 pua St In 8 C02 Stin STATUS INPUT WIRING AS SHOWN CAN CONNECTED ANY OR ALL DIGITAL pem INPUT OUTPUT RESOURCES SHOWN NOTES 1 SEE SHEET 1 FOR GENERAL NOTES 2 STATUS INPUTS FROM OPEN COLLECTORS MAY BE USED WHERE DRY CONTACTS DO NOT SCALE P08708 Valves amp Measurement CONTROL D
12. FOR ALL OTHER ENCLOSURE STYLES PLEASE SELECT CODE 00 COMMUNICATIONS INTERFACE Order codes in this table are used to specify a DCE Ready Scanner only Comm Device to Serial Port Comm Device to Antenna DB25M Connector DB25M Connector DB25M Connector DB25M Connector DB25M Connector DB9M Connector DB9M Connector DB9M Connector DB9M Connector DB9M Connector Flying Leads Flying Leads Flying Leads Flying Leads 0 0 0 0 0 5 5 5 5 5 9 9 9 9 9 L L L L L Z O C Z 4 S C GQ Z Flying Leads Special specify as a separate line item DCE DEVICE Consult Factory NOTES 14a Includes pre wired DCE communication cable lightning surge protector and internal co ax service loop For non standard antenna cabling options please consult factory 14b For communication interfaces not listed please consult factory 14c Please see list of standard options for antenna and external co ax and specify as a separate option 15 SOFTWARE and DOCUMENTATION None ScanWin Lite Software and Maintenance Manuals Page 134 July 2010 8 System Specifications imensions Outline D o gt 2 o 0 lt o o 46 5 e o g Top view is shown with the lid removed E n 2 o 9 E o o 5 z 5 9 a is 9 c lt g o 2 Ra
13. I S Barrie 00000123 1 5 Barrie External Hazardous Area Safe Area Hazardous Area Safe Area Counter Page 62 3 Expansion Boards July 2010 Non Isolated Wiring Diagrams The DC power supply 24 Vdc nominal should be used when powering outputs from the terminals The Intrinsically Safe battery power supply is not designed to power analog outputs Analog Outputs Vtx Analog Outputs Analog Outputs 10 30 Vdc Signal Gnd Signal Gnd Main Board Main Board Status Pulse Outputs Status Pulse Outputs Status Pulse Outputs Signal Gnd Main Board Signal Gnd Main Board Page 63 Scanner 1131 Hardware Manual Communications and Analog Output 1 The Communications Analog Output expansion board available for the Scanner 1131 Flow Computer offers several different configurations of asynchronous serial communications and 0 to 4 isolated analog channels Specifications General Operating Temperature Storage Temperature Relative Humidity Certification 40 to 60 40 F to 140 F 55 C to 85 67 F to 185 F 0 to 95 RH non condensing Individual circuits CSA approved for Intrinsically Safe operation in Class 1 Division 1 Group C amp D areas when used with appropriate barriers Serial Communications Quantity Interface Available Signals Baud Rates Parity Stop Bits Function
14. Wa d Cini rd 85 Bluctooth ComriunicallOfi c poa uy S RR E Saiwa Fei equ BE RR e Ee D anun sasaqa qan DUM 86 86 Page vii Scanner 1131 Hardware Manual 4 LOCAL DISPLAY MENU PATH NFLO amp IGAS 4 X 87 87 IMoyins the 87 Opemue and Close 87 Live V IS T K 88 Detault 88 Enteted Textor Value deir A arre parse Petala ace nun reae e Ert apos Dodd iub 88 E EE ET ET 88 Detak WEE 88 IQtsitonl dace 88 Display ERE 89 Local Display Menu 90 S miidry tao UH oer EC Idest up DV ira epe eu 91 qu aaa areata need 91 led SMe il nm E A asb 91 Alari T ypes 92 5 ips HE HOHER ae 92 Onnee Plate Oi E 93 Gas Calpe 52
15. 09 00 ML Date July 4 2000 Battery 12 6 Volts The display will blank after five minutes of inactivity To wake up the display press and hold any key for one second Page 114 7 Principles of Operation July 2010 NFlo M4 2 0x firmware and higher Display units are now selectable for flowrun values in the local display Summary screen even without an extended keypad To select the units without an extended keypad scroll down to the item by hitting the UNITS key repeatedly then press the DETAIL key to save your choice Flowruns may now be turned on and off using the local display and standard keypad To change a flowrun s running mode without using an extended keypad go to the Status item in the flowrun s detail screen Select the mode using the UNITS key and hit the DETAIL key to save your choice Any changes will be logged in the user change log as the local user Extended Function Keypad The Extended Function keypad contains all the necessary keys for the numerical configuration of the Scanner without a terminal except alpha characters The Node Name and flowrun names with letters must be configured from a PC However the Extended Function keypad cannot be used to download or upload data Page 115 Scanner 1131 Hardware Manual Page 116 8 System Specifications General Specifications Environmental Operating Temperature Storage Temperature Relative Humidity Electrical Classification
16. 95 96 System TEETH 96 96 97 Bus MT 99 Andos Inputs and 101 General TroublesliOUbllE 101 ti ooa dba So Ua qud 102 Main Battery MOI IDs uu an e netics dise PM re OUR 102 Lithium Battery Uri T SEE 104 6 DPE INS TA 9 E InstallatUb y y ua u nuna amam maw bomi UM a paman et LL 105 Replacins DPE witha Transducer E 105 Gasket OptonS u u i n Qasa 106 Installing the Barrier Adapter for Class I Div 1 installations only eee 107 Enstallimp the ka u ese nro E eee 108 TPRINCIPLES OF OPERA I ION sisssssscccsszsvsnscinsaosstvsacotnccsssensnensadincccassetevosseiveennscsnetes LOD Central Process ine Unit CPU uu uy k u Pie ufo UE 109 ERI 109 The Watchdog Time y c HERE HR 109 Page viii Table of Contents July 2010 DMO E LU UI mM 1
17. CAMERON UPON ITS REQUEST OR DH OCT 15 09 COMPLETION OF AUTHORIZED USE NOV 28 08 RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS AS OCT 08 09 CAMERON CONTROL DRAWING SCANNER 1131 Valves amp Measurement INTRINSICALLY SAFE DIV 1 9 1131 11002 Drawing 8 Six Analog Inputs Div 1 Page 161 Scanner 1131 Hardware Manual ANALOG INPUTS HAZARDOUS AREA SAFE AREA CERTIFIED I S TRANSMITTERS GULTON STATHAM 36PG 36PA ROSEMOUNT 1151 1151LP 4441 3051 i SOR 536 536CR 534MT DRUCK PDCR 143 amp 4 20 BARTON AND FCX Alle 4 20mA _ 13 1 5 Vdc OUT TRANSMITTER CSA CERTIFIED BARRIER 1 5 SOUT TRANSMITTER 15 GROUND MAIN TERMINAL STRIP 12 ANALOG INPUTS T MAX 28 5 Vdc MIN 300 1 4 20mA TRANSMITTER 0 OF CI d 28 5 Vdc MIN 300 Q E 250 O RESISTOR IS REQUIRED BETWEEN ANIn AND AGnd FOR 4 20mA SIGNALS ON MAIN BOARDS WITH 12 ANALOG INPUTS 1 5 GROUND ANALOG INPUT DEVICES SHOWN CAN BE CONNECTED TO ANY OR ALL ANALOG INPUT RESOURCES SHOWN NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON Measurement POSSESSION DOES NOT
18. Enclosure Physical Enclosure Material Finish Size Mounting Components Rack Mount Option Weight 40 C to 60 40 F to 140 F operating computer 30 C to 65 22 F to 149 non back lit alphanumeric displays 10 C to 50 14 F to 122 F back lit alphanumeric displays 40 C to 85 C 40 F to 185 F non back lit alphanumeric displays 30 C to 65 C 22 F to 149 F back lit alphanumeric displays Maximum 90 non condensing standard display CSA certification Intrinsically safe Class I Division 1 Groups C amp D CSA certified Enclosure 3R Weatherproof General Purpose Fiberglass reinforced plastic FRP Gray 420 mm 16 5 H x 370 mm 14 6 W x 211 mm 8 3 D Wall mount or a 2 pipe mount carbon or stainless steel bracket Single main circuit board CPU memory communications and I O circuitry local LCD display local keypad either standard or with optional extended function keypad battery module w solar panel or Div 2 DC power supply module 19 28 Vdc 19 Rack mount configuration General purpose 19 28 Vdc power supply module Standard E1A dimensions 3V height Enclosure Electronics Net 13 kg 29 Ibs DPE Cell Net 3 8 kg 8 4 lbs each Battery 32Ah Net 11 kg 25 Ibs Solar Panel 5 Watt Net 3 kg 6 5 16 10 Watt Net 4kg 8 lbs Page 117 Scanner 1131 Hardware Manual Bracket Universal Net 2 3 kg 5 165 Pi
19. NOLLOS SHL 934103 SI YSHLO T1V AYNSOTONS LELL IHL dO 3GIS LHOIY dO L JHL NO AYLNS SHL HONOMHL GALNOY ATIVINSHON SI 318VO 9NIOHVHO AHALIVS HO T3NVd HV IOS JHL Z0LL LELL W6 33S SNOILVTIVLSNI 9 8 SdNOND Z NOISIAIG SSv 19 TWNOILIGGY Od SNOILLVOO 1SnOQMSVZVH 9 8 9 Z INOZ Z NOISIAIG 1 SSV1O NI G3T1V1SNI SI ALSYILNA S LI NI 310dWOO LEL 6 IHL N3HM LON S I 33VS ATIVOISNIMH LNI 38 OL WALSAS SHL G3I 1dINOO 38 LSNW S348003908d ANY SILON TIV 1 SSIMYSHLO SS3 IND SNOILVTIVLSNI 8 9 SdNOUD L NOISIAIG 1 SSV19 OL S39Vd IHL NO S NIMYYA 201 dn ON 51 N 49 LL 133HS Z ILON 339 33 LAN 2 31ON 33 813345345 agOHd GIH 255 791335 MW3LLINSNVHL SLAdLNO Z 31ON 338 LT asinarsnivis T 7 H 8 1fidNI 1130 394 c o1 4 133HS 1NNOW 1V931NI L133HS 33S 336 9 9143 5 0 snivis X z310N33S isi 65654 5 3 9 021411530 VSO IWLIDIC 9131 TVNIWH3L NOISNVdX3 TWNOILdO ayog NIVIN SYNSOTONA ASALLVE 9PAZL TANVd 105 AlddNS SNIOHNVHO AYLLY x 2 31ON 33s 2 3LON 33 euamWuva dalaiu3o VSO 34 5 5
20. obligations conditions or liabilities expressed or implied by the Company or its representative All statutory or implied warranties and conditions other than title are hereby expressly negated and excluded The Company s liability stated herein cannot be altered enlarged or extended except in writing by an officer of the Company The Company shall be under no liability in contract or otherwise for any loss damage death or injury arising directly or indirectly out of the supply failure to supply or use of the products Replacement parts will be invoiced in the regular way with invoices subject to adjustment after the parts claimed defective are examined at our factory The Company reserves the right to make such changes in details of design construction of product arrangement as shall in its judgment constitute any warranty of the Company s supplier of such products The Company and its representatives will furnish upon request data and engineering services relating to the application or use of its products It will not be responsible and it does not assume any liability whatsoever for damages of any kind sustained either directly or indirectly by any person in the adoption or use of such data any errors or omissions in such data or engineering services in whole or in part WARRANTY LIMITATION The Company manufactures products which satisfy the exact definition of Quality that is they meet the specifications as advertised or as sta
21. wi auu L A EB02 board Scanner 1131 with EB02 Ethernet Bluetooth board installed Ethernet Communication The EB02 ethernet board is a serial to TCP IP converter that supports transmission of the protocols supported by the Scanner including ScanCom Modbus ASCII and RTU and Enron Modbus ASCII and RTU over TCP IP It also adds the capability of Modbus TCP by acting as a protocol translator between TCP IP and the Scanner s Modbus networks The board supports multiple user defined IP Ports Therefore one ethernet board can support multiple host connections with different protocols on each port The 02 firmware includes a program that can interrogate the Scanner extract user defined data and store it in a file on the ethernet board for retrieval using standard FTP methods and software The Ethernet module can store over 2 MB of historical records as SCM files and with the use of a proprietary ScanFTP program the data can be transferred by FTP from the Ethernet module to a PC from anywhere on the Wide Area Network at the speed of the Ethernet ScanFTP enhances standard FTP capabilities to fully support the capabilities of the Scanner 02 board and includes features such as a one button download and the automated creation of directories to keep measurement data safe Page 85 Scanner 1131 Hardware Manual Bluetooth Communication Bluetooth technology provides a secure standards based wireless connec
22. 10 factory set to 14 0 V room temperature Shutdown Battery Voltage 8 5 to 9 5 Vdc Restart Battery Voltage 10 7 to 12 1 Vdc Transmitter Supp Output Vtx 9 11 Vdc 15 mA Environmental Supervisory Signals Operating Temperature 40 to 60 Storage Temperature 55 C to 80 C Relative Humidity 0 95 non condensing Input and battery voltages are reported to the main board for monitoring 12 Vdc Charger Power Supply Board for Div 2 Areas modem radio supply option provides high power current limited output that can be controlled by the system board This optional switch allows the computer to control the power supplied to a separate radio modem so that the average power consumption of the system can be minimized The radio modem would be typically powered up for a short period each hour or each day when communication with a host computer is expected The switch is protected from short circuit and is only available for Div 2 applications Board Part Number Board Assembly Number Area Use Battery standard Page 122 9A 1131 0302C ASM3655803 CSA Class 1 Div 2 as per sheet 2 of 11 Document 9A 1131 11022 Drawing 13 Power Supply Div 2 or Zone 2 12 32 Ah Nominal rechargeable sealed lead acid c w temperature compensated charge controller and voltage regulation standard System backup depends on temperature sample rate and battery capacity W P 8 System Specificat
23. 14 3 Connect to pipes Page 14 4 Connect power supply Page 14 5 Flash the Scanner if changing installed firmware Page 22 6 Superboot and configure the Scanner Superboot Page 31 Connect inputs and outputs Page 33 Configure the EFM RTU See Section 3 of NGas NFlo IGas manual or Chapter 2 of the ScanWin manual Page 13 Scanner 1131 Hardware Manual Operating Storage Limitations Temperature The instrument is not to be subjected to ambient or operating temperatures beyond the range listed in the specifications Static Electricity The circuit boards are not to be subjected to any source of external static electricity Unpacking Cameron s Measurement Systems Division Scanners are carefully inspected during manufacturing and before shipment However an inspection should be performed at the time of unpacking to detect any damage that may have occurred during shipment The following items should be included with each shipment e Scanner 1131 completely assembled e Solar Panel and Battery optional and shipped separately e Expansion boards mounted to main board optional e RTD Assembly optional e Integral Transducer s optional An IBM compatible PC with ScanPC or ScanWin software is required to configure and collect data from the Scanner 1131 If an Extended Function keypad is installed the numeric configuration can be done without a PC however alpha characters must be entered with a PC A PC is still required to download or
24. 1500PSIA 300IN H20 31655 body B7 bolts Standard 9 30058077 1500PSIA 400IN H20 31655 body B7 bolts Standard 9 30058078 1500PSIA 840IN 20 31655 body B7 bolts Standard 9 30058079 3000PSIA 200IN H20 31655 body B7 bolts Standard 9 30058044 3000PSIA 300IN H20 31655 body B7 bolts Standard 9 30058080 3000PSIA 400IN 20 31655 body B7 bolts Standard 9 30058081 3000PSIA 840IN 20 31655 body B7 bolts Standard 9A 30058082 5300PSIA 200IN 20 31655 body B7 bolts Standard 9A 30058045 5300PSIA 300IN H20 31655 body B7 bolts Standard 9A 30058083 5300PSIA 400IN 20 31655 body B7 bolts Standard 9A 30058084 5300PSIA 840IN 20 31655 body B7 bolts Standard 9A 30058085 100PSIA 30IN H20 316SS body 316SS bolts Standard 9 30058097 300PSIA 200IN H20 316SS body 316SS bolts Standard 9 30058098 300PSIA 840IN H20 316SS body 31655 bolts Standard 9 30058099 500PSIA 200IN H20 316SS body 31655 bolts Standard 9A 30058100 1500PSIA 200IN H20 31655 body 31655 bolts Standard 9 30058101 1500PSIA 300IN H20 31655 body 31655 bolts Standard 9A 30058102 1500PSIA 400IN 20 31655 body 31655 bolts Standard 9 30058103 1500PSIA 840IN 20 31655 body 31655 bolts Standard 9A 30058104 3000PSIA 200IN 20 31655 body 31655 bolts Standard 9 30058105 3000PSIA 300IN 20 31655 body 31655 bolts Standard 9A 30058106 3000PSIA 400IN 20 316SS body 31655 bolts Standard 9A 30058107 3000PSIA 840IN H20 31655 body 31655 bolts St
25. ANSI 12 27 Single Seal certification Page 130 8 System Specifications July 2010 Order Code Shaded selections indicate stocked items pode Beart c MM rv M 1 MI o EM ENCLOSURE Field Mount Nema 4 Fibreglass Reinforced Plastic External Fischer OEM Div Il Non Incendive Rack Mount Div 2 non incendive Field Mount Nema 4 Carbon Steel CERTIFICATION None CSA ordinary locations CSA Intrinsically Safe Class Div 1 Groups C amp D 4 1131 CSA non incendive Class Div 2 Groups A B C amp D Typ4 1131L CSA IS Class Div 1 Groups C amp D Typ3R 1131 1131 CSA NI Class Div 2 Groups amp D Typ3R CSA ordinary locations MC Lock 1 CSA IS Class Div 1 Grps C amp D MC Lock 1 CSA NI Class I Div 2 Groups A B C amp D MC Lock 1 1 includes Configuration Lock Seal for Measurement Canada MC 3 TRANSDUCER No Transducer Remote Mount DPE Transducer Specify as separate line item Integral Mounted DPE Transducer Specify as a separate line item Integral Mounted Pressure Transmitter 100PSIG 1 Integral Mounted Pressure Transmitter 200PSIG 1 Integral Mounted Pressure Transmitter 300PSIG 1 Integral Mounted Pressure Transmitter 500PSIG 1 Integral Mounted Pressure Transmitter 1000PSIG 1 Integral Mounted Pressure Transmitter 1500PSI sealed gauge Integral Mounted Pressure Transmitter 3000PSI sealed gauge 1 Integral Mount
26. C CAMERON Measurement Systems BARTON Scanner 1131 Measurement RTU Hardware Manual Above Scanner 1131 rack mount Right Scanner 1131 with dual units Manual No 9 30165013 Rev 02 WARRANTY The Company warrants all products of its manufacture and bearing its nameplate for a period of one year after date of shipment from its factory to be free from defects in material and workmanship subject to the following The Company s liability under this warranty is limited in the sole and absolute discretion of the Company to refunding the purchase price to repairing or to replacing parts shown to the satisfaction of the Company to have been defective when shipped and then only if such defective parts are promptly delivered to its factory transportation charges prepaid This warranty is absolutely void if written notification is not given by Purchaser to Company within one year after said date of shipment This warranty applies only if the products have been installed operated and maintained in accordance with the Company s recommendations and the products have not been misused neglected damaged by flood fire or act of God or modified or repaired other than by the Company Where the Company has manufactured the products to a design of the purchaser no liability is accepted by the Company for design errors which remain the responsibility of the Purchaser This warranty is expressly in lieu of all other warranties
27. CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR JL CHECKED BY DATE USE SAME FOR ANY PURPOSE OTHER CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON APPROVED BY DATE INTRINSICALLY SAFE DIV 1 TFS DRAWING IS TO BE RETURNED TO COMPLETION OF AUTHORIZED USE APEGGA P08708 9A 1131 11002 Drawing 9 Twelve Analog Inputs Div 1 Page 162 Appendix A Drawings July 2010 ANALOG OUTPUTS HAZARDOUS AREA SAFE AREA 28 5 MIN 3000 28 5 Vdc MIN 300 Q TERMINAL STRIP N LS GROUND ANout ANout C05 ANout Ea B04 SR 28 5 Vdc MIN 300 O C04 ANout Ld of MAX 28 5 Vdc MIN 300 PASSIVE LOADS 01 EXP BOARD TERMINAL STRIP 805 V I S GROUND ANout 17 OR Ou L1 ANout PASSIVE LOADS MAY BE ANY DEVICE HAVING ANGUS al NO INTERNAL CAPACITANCE OR INDUCTANCE ANout 0 e ANout 20 ANALOG OUTPUT DEVICES WIRING AS SHOWN CAN BE CONNECTED TO ANY OR ALL ANALOG OUTPUT RESOURCES SHOWN CA01 EXP BOARD TERMINAL STRIP ANout NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE AM E RO THE PROPERTY CAMERON DRAWN BY DATE C Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 28 08 RIGHTS TO DISCLOSE REPRODUCE OR CHECKED BY DATE poder
28. Charger Power Supply Board for Div 2 Areas 122 24 Vide Power Supply 10r Dis 2 aqha 124 Electrical Outputs soe iot ere ertet ap e 125 Analog e eec aan n Sq quqkuna shay ITA Pa 125 Pure 126 dialog do Dieital Systems Lac RU 126 el pn ete RU 126 Status Inputs Status and Pulse Outputs creto bris errore tears esr ne ir anaana re nnde 127 Ie dorf eonsalis 128 Mult Vanade TEADSOWCEEs uuu a ii aqhapa ayu dS A bod 129 Order Od M 131 Outline DImenSIOBSu u EHI ERE FER IH HY 135 135 Scanner T1316 Pront View with Single hk a 136 Scanner 1131C Front View with Two DPE S iiit terrd Sa Ve DM 137 Scanner 1131C Side Views wath Universal u LI l ee E 138 Scanner ise oret ees no deu d eM 139 9 PARTS LISTS AND DRA WING 141 Standard Enclosure LL SIS jos uuu y l p
29. Flash Erase SUNG a1 kaqtam 35 Transmitter Power Supply Switch to ede sese etur 36 Total Transmitter Supply Ou tp yu u tess Luce vb ute 36 Main Board Wiring DIAgr iris s n iiini osn a E A e 36 Six Analog BO ata scat deni a eben ad Hoc oras Oen io 37 Twelve Analog in 5mle Ended Board yy aeu ovo Eo M 38 Analog Transmitter breton repito ber 39 Six Analog guasto 39 Twelve Analog Input om EEEE ATEOA 40 Analog d 20 MA ere ab einer aca 41 Analog 1 2 Vde ERE EP REL 42 RTD Inputs Resource A27 ADS 42 Pulse Inputs Resources A055 00 uu munan URS e 43 2 Wire Preamplifier 818A Current Loop 44 3 Wire Preamplitier Frequency IRD uuu uuu asanasaqasqass atpaqkusqasqasskappasqssqasayspqqaqaaykasayayaaskastaystasquaqus 45 Magnetic Pickup C olll uy EET 46 46 Contact CLOSURE ND M 47 Open Collector Tct ER 47 Status Inputs and Status Pulse Ou
30. INPUT OUTPUT RESOURCES SHOWN NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM E RO N Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 28 08 RIGHTS TO DISCLOSE REPRODUCE OR CHECKED BY DATE USE SAME FOR Any PURPOSE OTHER Do oct 0809 CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON APPROVED BY INTRINSICALLY SAFE DIV 1 OCT 15 09 THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR DH COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1131 11002 Drawing 5 Status Inputs Div 1 Page 158 Appendix A Drawings July 2010 STATUS PULSE OUTPUTS HAZARDOUS AREA SAFE AREA 1 CSA CERTIFIED BARRIER T 12 10000 1 5 GROUND MAIN TERMINAL STRIP Stout B02 OR D 12 Vdc MIN 1000 Q 12 Vdc MIN 1000 MAX 12 Vdc MIN 1000 MAX 12 Vdc MIN 1000 10 T 12 Vdc MIN 1000 im C02 St Out B01 sou OR C01 Stout 01 EXP BOARD TERMINAL STRIP V B05 om eee 1 3 GROUND 05 stOut B04 BOS sou OR OR 04 Stout B03 St Out OR 05 stout 14 C04 5 0 sou 13 OR Stoute 7 B02 sow SHOWN CAN BE
31. Pages Choosing one of the selections on the Main Menu with the page down key results in a new page appearing on the display Each depression of the page down key produces a new page containing more detailed information and more page selections Each path has a number of page down steps until no more page selections are possible By moving through the pages in this way any information or function is accessed rapidly in a logical manner The page up key closes the current page causing it to collapse into a single line menu item on the previous page Pressing the page up key enough times will always return the user to the Main Menu The escape esc key can also be used to close the current page or escape from a function entered in error The Measurement RTU uses four special characters to differentiate the types of item that appear on each page Character Item Type Example Calculated or live values 123 4 CF h Default Press 0 00 kPa User entered value or text Name Fred gt User selected from a list Day Monday Page 87 Scanner 1131 Hardware Manual Selections that do not have associated characters e g the Main Menu are menu choices to alternate pages and do not accept the page down command 6e Selections showing the characters or indicate the end of a path and do not accept the page down command Calculated or Live Values Selections that have an equal sign character are values tha
32. Scanner is LAST in the 485 loop the 1200 termnation switch should be left in the ON position place switch in the OFF position if it is not 1 1 6 ic Ground RS 422 RS 485 ic Ground a Ground Page 53 Scanner 1131 Hardware Manual Serial Port A04 RS232 MODE RS485 422 MODE Serial Expansion RS232 RS232 sms tthe RS422 RS422 lt RS485 RS485 OOOO On RS485 Off RS422 RS485 termination 1200 resistor see Note below ON RS232 mode RS485 422 mode normal operation shown Note If the Scanner is LAST in the 485 loop the 1200 termnation switch should be left in the position place switch in the OFF position if it is not RS232C RS 422 RS 485 DCD MVX II Wiring for Serial Port A02 or A04 SCANNER 1131 TERMINAL BOARD Q R Vtx 2 s RS 485 P Up to two MVX II instruments can be powered from the Vtx2 12 Vdc terminals of the Scanner 1131 RS 485 terminals for A02 are 1 and 2 RS 485 terminals for A04 are 14 and 15 Page 54 2 Main Board and Wiring March 2010 ScanPC Direct Connection Hazardous Area Safe Area Serial Port A02 f this optional signal is used set DCD CTS to otherwise Serial Ports 26 CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier LJ 12 Vac 10
33. Temperature Effect Protection Allocation Optional Page 126 16 bits 0 015 typical inputs converted in less than 0 1 seconds high power mode only Two Standard 100 Q 2 or 3 Wire 100 platinum 0 003850 or 0 003902 curves Lead length compensation on 3 wire RTD s 45 C to 120 50 F to 250 F up to 210 C 410 if lead compensation is less than 1 Q 0 20 C at 25 C ambient including RTD linearization 0 0065 C measurement error ambient change Steady state 40 V over voltage Surge 500 W for 1 msec Temperature only sensors in terminal housing or with armored wire 10 20 30 length 10 probe with 1 2 NPT weather resistant strain relief process connection 8 System Specifications July 2010 Status Inputs Status and Pulse Outputs Quantity Function Input Type Maximum Voltage Status Input Threshold 6 assignable selectable status inputs status outputs or pulse outputs User assignable for signaling alarms controlling valves and provides an interface to counters Voltage input or Contact Closure 40 Vdc The following values are the guaranteed limits that the input will be detected as having changed state For example with a 2 volt selection the input will be detected as false off when the input is less than 0 5 V and on when it is more than 3 5 V In typical operation the trip transition points are within 0 5 volts of the nomina
34. Vdc On state Frequency Current Run 75 0 5 kHz 8 System Specifications July 2010 Multi Variable Transducer Differential Pressure Stability Long term drift is less than 0 05 of upper range limit URL per year over a 5 year Accuracy period Accuracy 30 In H20 0 10 for spans 210 of the sensor URL 0 010 URL SPAN for spans 1096 of the sensor URL Accuracy 200 to 840 In H20 0 05 for spans gt 10 of the sensor URL 0 005 URL SPAN for spans 1096 of the sensor URL Effect on Differential Max Overrange Pressure for a 100 psi SP SWP DP Pressure Change in Static Pressure PSIA IN H20 PSIA Zero Shift Span Shift 100 30 150 0 05 of URL 0 01 of reading 300 200 450 0 007 of URL 0 01 of reading 300 840 0 002 of URL 0 01 of reading 500 200 750 0 010 of URL 0 01 of reading 1500 200 2250 0 010 of URL 0 01 of reading 1500 300 0 004 of URL 0 01 of reading 1500 400 0 004 of URL 0 01 of reading 1500 840 0 004 of URL 0 01 of reading 3000 200 4500 0 010 of URL 0 01 of reading 300 300 0 004 of URL 0 01 of reading 3000 400 0 004 of URL 0 01 of reading 3000 840 0 004 of URL 0 01 of reading 5300 200 7420 0 010 of URL 0 01 of reading 5300 300 0 004 of URL 0 01 of readi 5300 400 0 004 of URL 0 01 of reading 5300 840 0 004 of URL 0 01 of reading Stat
35. chapter 3 Expansion Boards for further expansion board specifications Remote Console Board CN2 Terminals Comm Accessory Board CN3 Terminal Ethernet Bluetooth Board CN10 Terminal Page 120 Parallel console port enables the console communications port to be wired to another location Typically this is used with a Remote Calibration Unit RCU Provides the same serial communication terminals as the remote console port and in addition provides DTR Terminals Provides 7 Vdc for the operation of a line powered modem Vtx Terminal Provides uninterrupted power for accessories unlike the standard Vtx terminal found on the Scanner main terminal strip this Vtx terminal is not turned on off in the power save mode With battery modules 15 or 30 Ah this voltage is maintained at 10 Vdc 1 V Adds Ethernet and Bluetooth interfaces to the Scanner 1131 Ethernet communications allows users to collect and store Scanner history records to SCM format and upload them at Ethernet speed from anywhere on the Local Area Network Bluetooth communications provides wireless data transfer up to 100 meters eliminating the need for serial cable connections Operating Temperature 40 C to 85 C 40 F to 185 Hardware 32 bit NET ARM high performance RISC processor NS7520 55 MHz 4 MB Flash and 8 MB RAM on board memory On board power supervisor Network Interface Standard IEEE 802 3 Physical Layer 10 100
36. flo CAMERON
37. options please consult factory EXPANSION BOARD 2 Use the same order codes as previous field 10 EXPANSION BOARD 1 above Except 02 Board which can not be used in expansion slot 2 PROGRAM BSAP NGas 2 85 AGA Gas Calcs 18R NGas 3 92 AGA Gas Calcs 38R NGas 4 92 AGA Gas Calcs note 12a IGas ISO Gas Calcs note 12a OPSat Gas Oil Well Testing N A NFlo 3 Gas Liquids Hourly Data 88R NFlo 4 Gas Liquids Hourly Data note 12a NOTES 12a Please use applicable Modbus program code since all 4 series firmware versions are provided with ScanCom and Modbus communication protocols 12b For other available programs please consult Barton document 1100 1002B 12c Scan PLC IEC61131 programming module only available with NFlo 4 firmware ScanCom Modbus Protocol MOUNTING None 1131G 2 Pipe Mount Universal CS 1131C 2 Pipe Mount Universal SS 1131C Wall Mount Bracket 1131C 2 Pipe Mount Universal CS 1131 2 Pipe Mount Universal SS 1131 Wall Mount Bracket 1131 Sliding Rail Kit for 19 Rack Mount Enclosure 1131R RTD Armored 3 wire 100 Ohm Platinum None 10 foot 30 foot two 10 foot RTD Probes two 30 foot RTD probes NOTE 14a For non standard lengths please consult factory Page 133 Scanner 1131 Hardware Manual Code Example 1431 02 0011 10 26 33 33 838 2C 00 6 15 NOTE THIS FIELD 15 IS ONLY APPLICABLE TO MODELS 1131 amp 1131
38. still functional The Extended Function Keypad is located on the enclosure door below the local keypad Also refer to chapter 4 Local Display Menu Path NFlo amp IGas 4 X for more details Battery Charger Power Supply The 12Vdc battery charger power supply boards feature a temperature compensated lead acid battery charger circuit that can be powered from a solar panel or an external DC power supply 12 Vdc Charger Power Supply Board for Div 1 Areas When using this board the Vtx Transmitter Supply switch SW11 should be set to 10Vde see page 36 Board Part Number 9 1131 0301 121 Scanner 1131 Hardware Manual Board Assembly Number Area Use Solar Panel Battery standard Battery Charger Scanner RTU Supply Output ASM 3655802 CSA Intrinsically Safe Class 1 Div 1 as per sheet 3 of 11 Document 9A 1131 11002 Drawing 3 Power Supply Div 1 Also certified for Class I Div 2 10 Watt standard Groups C and D 18 Watt optional Group D only 12V 32Ah Nominal rechargeable sealed lead acid c w temperature compensated charge controller and voltage regulation standard System backup depends on temperature sample rate and battery capacity Type Temperature compensated two step voltage controlled charger Input Voltage 13 to 28 Vdc maximum Voltage Drop 2 5 V maximum 9500 mA supply to battery Current Limit 750 mA nominal Charger Float Voltage Adjustable to 14 0 V
39. the gasket is installed between the DPE and the enclosure For fiber reinforced plastic FRP enclosures see options shown below OPTION 1 OPTION 2 SCANNER ENCLOSURE SCANNER ENCLOSURE REF ONLY REF ONLY NUT NUT LOWER CD BRACKET GASKET NEOPRENE GASKET C Samm m LOWER NEOPRENE s BRACKET TEFLON TAPE TOP 1 2 OF THREADS Install a gasket between the enclosure and the bottom Put wraps of Teflon tape around the top 75 in of neck bracket and another gasket between the bottom bracket threads of the DPE adapter Install the gasket between and the adapter the inside of the enclosure and the DPE nut 10 Insert the top of the DPE transducer through the opening in the Scanner enclosure and secure using the DPE nut from inside the enclosure Make sure the ground screw is facing the front of the Scanner The external nut from the original DPE installation is no longer needed and may be discarded 11 Reconnect the ground wire to the internal DPE nut Ground screw Proper positioning of the DPE transducer Page 106 6 Installation July 2010 12 With the Scanner power turned off connect the ribbon cable from the DPE transducer to the Scanner If the transducer is being installed while flashing new firmware to the Scanner and the Scanner power is on wait until the Scanner is powered down to connect the DPE ribbon cable to the Scanner 13 Reconnect the tubing or manifold
40. the power and program erase PE switches Ele Options Help 1 Select Scanner Type 2 Select COM Port 3 Select Flash File Scanner Type 1131 X Port CA BARTON BDMS DATA FIRMWARE nfm440r b31 4 Set Switches Before upgrade start Scanwin and connect to the Scanner 1131 download all Histoncal Data from the Scanner 1131 e save the Scanner configuration select Configuration Report option Power down the Scanner 1131 by sliding the power switch SW8 downward to the OFF position SWS is located at top left hand comer of main board next to the battery Press and hold the PE Program Erase button Power up the Scanner 1131 by sliding power switch SWS upward to the position Release the PE button about 2 3 seconds after powering up the Scanner 1131 Press Begin within ScanFlash to start firmware download ScanFlash will first check the binary file and once the file is good it says OK display a message indicating which ROM is being erased if no message is being display at this point see Troubleshooting below Performing download of software file NF1oxxxxxx B31 Erasing U31 done U21 done U32 done U22 done 733 done 023 done start the upload of the new firmware and display the percentage of the program that has been transmitted if the percemage is display as 1 or any Retries occur then see Troubleshooting below Transmission started Transferring 756K 0 0 done
41. to the DPE transducer Installing the Barrier Adapter for Class I Div 1 installations only installed between the Scanner and the DPE transducer Barrier adapter Part No 9A For Class Division 1 installations an intrinsically safe barrier adapter must be 30058901 is suitable for such installations WARNING To install the barrier adapter follow the steps below 1 Ensure power to the Scanner is turned off 2 Remove the barrier adapter from the packaging 3 Locate the DPE connector in the bottom right corner of the main board The DPE label on the black decal on the extrusion that covers the main board inside the enclosure shows the correct positioning 4 Plug the female end of the barrier adapter into the connector on the Scanner main board 5 Plug the ribbon cable from the DPE transducer into the connector near the top of the barrier adapter Barrier adapter with ribbon cable connected Barrier adapter connection Page 107 Scanner 1131 Hardware Manual Installing the Microcontroller The Scanner 1131 PIC microcontroller must be upgraded to Revision 3 5 or higher for use with the Barton DPE transducer CAUTION If two transducers are in use both must be upgraded to The microcontroller will operate properly only when both DPEs are the same model both DPEs or both DPE 1 Power down the Scanner by moving the slider switch SW18 to the OFF position SW18 is located at top le
42. typical at 25 C 75 F 50 O maximum at 25 C 75 F 40 Vdc 100 uA over temperature Optically isolated polarity protected and surge protected to 500 W for 1 msec Status Mode Accumulating Count Output volume mass energy etc Alarms User selectable 3 Expansion Boards July 2010 The available combinations of outputs on the ASO1 expansion board are as follows Analog oupas Status Pulse Outputs 1 a 04 1 01 x 3 pc m e Wiring Diagrams The following figure shows the terminal numbers and the corresponding resource allocations for the ASO1 outputs The example below assumes the expansion board is connected to Slot C OOOOOOOOOOOOOOOOOOOOOOOOOO00 OOOOOOOOOOOOOOOOOOOOOOOOOOO0 2 x 28 Connector x 2 x4 Connector 050 4 Mounting screws gt Sy HE 22 Terminal 8 9 pa c3 Blocks O lt Mounts ransmitter upply Outputs 1 S Page 61 Scanner 1131 Hardware Manual Isolated Wiring Diagrams For installations where the flow computer is located in a safe area the Intrinsically Safe barriers are not required Analog Outputs 5 5 O O D D l o o c c c lt lt T 1 O 2500 Load is Barer WW 10 40 Hazardous Area Safe Area Status Pulse Outputs 1 5 Barrie Status Out Status Out Status Out Status Out
43. viewing data The line up and line down keys move the cursor up and down on the screen Pages can be longer than the four lines visible on the standard display The line up and line down keys are used to scroll through the information Page 113 Scanner 1131 Hardware Manual O The page down key selects the item indicated by the cursor and expands it into a full page The page up key closes the current page and causes it to collapse back into a single line from the previous page The detail key calls up the detail page of the selected line item Each item has an associated detail page that contains help text and other information that is dependent on the nature of the item selected The mode key switches the display between menu mode and autoscroll mode In autoscroll mode the display steps through a user defined list of items Each item is held on the display for a user configurable time refer to the NGas NFlo Display Keypad section and is then replaced by the next item Pressing the pause key for one second freezes the display on the current item on the display Pressing the pause key again resumes the autoscroll The following is a sample of an autoscroll screen 1 1 Absolute Press No User Text 492 00000 PSI While in autoscroll mode the following unit status screen is displayed once every loop through the user defined list of items is completed Node UnitName Time
44. 00 ohm Safe Area Hazardous Area Serial Port A02 Optional See above CSA Approved Barrier L 412 Vac 1000 ohm CSA Approved Barrier lt 12 Vac 1000 ohm CSA Approved Barrier L 12 Vac 1000 ohm female leave it set to OFF on the Serial Port Hardware page See Section 3 7 8 v O u Page 55 Scanner 1131 Hardware Manual ScanPC Modem Connection Hazardous Area Safe Area Serial Port A02 DCD CTS must be set ON Please see Section 3 7 8 Serial Ports CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier p 12 Vac 1000 ohm CSA Approved Barrier L 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm Hazardous Area Safe Area Serial Port A02 CSA Approved Barrier 12 Vac 1000 ohm a 5 CSA Approved Barrier 12 vac 1000 ohm CSA Approved Barrier L 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm DCD CTS must be set to ON See Section 3 7 8 Serial Ports Page 56 Modem DCE 2 Main Board and Wiring March 2010 ScanPol ScanOp Direct Connection Hazardous Area Safe Area Serial Port A02 I CSA Approved Barrier gt 21901 1 l CSA A d Barri 1 2 Vae P
45. 022 Drawing 13 Power Supply Div 2 or Zone 2 Page 166 Appendix A Drawings July 2010 COMMUNICATIONS RS 232C SERIAL PORTS HAZARDOUS AREA SAFE AREA OR RADIO OR GAS CHROMATOGRAPH MAIN TERMINAL STRIP CERTIFIED MODEM SERIAL DEVICES SHOWN CAN BE CONNECTED TO ANY OR ALL SERIAL PORT RESOURCES SHOWN CERTIFIED MODEM OR RADIO THE RADIO OR MODEM MUST BE CSA CERTIFIED FOR CLASS 1 DIVISION 2 GROUPS A B C amp D HAZARDOUS LOCATIONS OR ONE OF THE FOLLOWING BARTON SERIAL WORLD MODEM MICROWAVE DATA SYSTEMS MDS MODELS 2310 amp 9310 DATA TRANSCEIVERS NOVATEL NRM 6812 CDPD MODEM MOTOROLA CTM2400 CELLULAR MODEM MODEL 5692A MOTOROLA 5689 CELLULAR TRANSCEIVER WITH 19360 INTERFACE LINE DRIVER RS232 TO RS485 B amp B MODEL 485TBLED PACIFIC CREST RFM96S AND RFM96W RADIO MODEMS PANASONIC KX G7100 AND KX G7101 ORBCOMM SATELLITE DATA COMMUNICATORS WITH OR WITHOUT CONTROLSAT FIELD SENTRY MODEL 2000 BY ARCOM R E SMITH MODEL IRSFC24FB RS485 CONVERTER REPEATER INTERSAT PAC MODEL 1990 07 PROCESSOR ASSISTED CONNECTOR FREEWAVE TECHNOLOGIES DGROSRFS DATA TRANCEIVER CD01 OR CA01 EXPANSION BOARD TERMINAL STRIP NOTES 1 SEE SHEET 1 FOR GENERAL NOTES THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY CAM E RO Measurement i CHECKED BY DATE CONTROL DRAWING SCANNER 1131 DIV 2 m
46. 10 Field Programmable Gate deret ertet plea esta goat ide edere 110 Hardware Write ProtectloB 111 Management E 111 208 Input ER 111 P ID DD K oat same vase 112 Pulse T paasi 112 Barton DPE Multi Variable Transducer uu utu T A A SE adea lta ro Ta haad eas 112 Front Panci e CER 113 Standard Display and Keypad ito rti 113 Extended Function Keypad ertt rer ERR 115 S SYSTEM SPELIEICATIONS G ain inea poit ti sio ea ici bae Pu M bn t PUR EE LEM opc else General SpectBrOatloDs suc pe rrr nerit E 117 117 117 ge ET OO 118 COMMUMICATI ONS EE 118 Communicatiuns Expansion iia dec 120 eken r 121 ipi EE E EN 121 Local TR 121 Keypad Extended eee eee A ae aasma RR TUS URS LM HR anaes 121 Battery Charger Power Supply 121 12 Vde Charser Power Supply Board tor Divs 1 titre 121 12 Vde
47. 131 DPE with a DPE transducer If the Scanner is to be used in a Class I Div 1 intrinsically safe installation the upgrade requires the installation of a barrier adapter New Scanner firmware is also required to support communications with the DPE transducer See the table on page 22 for Scanner firmware versions that support the DPE transducer the area is known to be non hazardous Explosion Hazard Do not disconnect equipment unless power has been switched off or WARNING establish an earth ground such as wearing anti static wrist strap or touching metal prior to removing the DPE from the anti static bag Static electricity can damage the DPE transducer Use proper anti static techniques to CAUTION 1 Power down the Scanner 2 Remove the tubing or manifold from the DPE 3 Attach a static ground strap to your wrist and a Scanner ground 4 Remove the ground screw from the DPE nut inside the enclosure 5 Loosen the DPE nut on the outside of the enclosure 6 Remove the DPE nut inside the enclosure using a 1 11 16 in or adjustable wrench It may be necessary to place a wrench on the DPE neck or body for leverage 7 Unplug the DPE cable from the Scanner board 8 Remove the DPE from the enclosure 9 Examine the gaskets and replace as necessary to maintain a weatherproof enclosure Two gaskets are supplied with each DPE Page 105 Scanner 1131 Hardware Manual Gasket Options For metal enclosures
48. 304T 1 66 Receptacle Connector Two Contact 9 0109 1308 1 67 Socket Connector F Bronze Tin Plate 9A 0109 1309T 2 68 Pin Connector Brass Gold Plated 9A 0109 1303T 2 69 Stand off F x F 1 4 20 x 8 32 x 5 lg AI 9A 0152 9016T 3 3 3 Part Not Shown Page 147 Scanner 1131 Hardware Manual Rack Mount Enclosure Rack Mount Parts Page 148 9 Parts Lists and Drawings February 2010 Case Keypad and Display N Description CASE Cover Plate Decal Wiring Diagram Decal Power Supply Screw Phillips Head 8 32x3 8 SS Washer Flat 8 Support Pan 1131 Rack Mount Screw included with item 32 Nut amp Washer included with item 22 Stand off MxF 6 32x11 Aluminum Screw Ph Pan Head 10 32 1 4 SS Stand off MxF 6 32x1 2 Aluminum Stand off MxF 6 32 1 4 Aluminum Part Number 9 1130 9118 9A 1130 9100G 21 9A 1130 9120G 9A 0119 9001J 9A 0003 0039K 9A 1130 9117C 9A 0152 9004T 9A 0111 0086J 9A 0152 1111T 9A 0152 1136T Per Unit NAUA Page 149 Scanner 1131 Hardware Manual Item 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Page 150 Description Stand off FxF 6 32x1 4 Nylon Stand off MxF 6 32x 114 Aluminum Screw Slot head 8 32x3 4 Plated Nut Hex 8 32 Plated
49. ARDOUS AREA SAFE AREA MAIN TERMINAL STRIP CD01 EXP BOARD TERMINAL STRIP NOTES 1 SEE SHEET 1 FOR GENERAL NOTES 2 FOR BATTERY POWERED SCANNER 1131 APPLICATIONS THE TRANSMITTER POWER SUPPLY Vix IS A SOFTWARE CONTROLLED ON OFF DURATION 9 TO 11 Vdc SUPPLY LIMITED TO 15 mA MAXIMUM EXTERNAL POWER MAY ALSO BE USED 3 AMAXIMUM OF TEN MVX OR BRISTOL 3808 TRANSMITTERS CAN BE CONNECTED TO ANY OR ALL SERIAL PORT RESOURCES SHOWN REV 03 THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE ly C AM E RO M THE PROPERTY OF CAMERON DRAWN BY DATE Measurement POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE CHECKED BY DATE SHEET P08708 Drawing 21 MVX Inputs Div 2 or Zone 2 CONTROL DRAWING SCANNER 1131 DIV 2 9A 1131 11022 Page 174 Appendix A Drawings July 2010 Page 175 MEASUREMENT SYSTEMS HOUSTON 281 582 9500 NORTH 1 800 654 3760 ASIA 4603 5569 0501 EUROPE 44 1243 826741 HEAD OFFICE AMERICA PAC MIDDLE EAST ms us Q c a m com ms kl amp c a m com amp AFRICA ms ukGc a m com USA CANADA UK SCOTLAND CHINA UAE ALGERIA MALAYSIA INDIA KENYA WWW c a m com
50. Base T Data rate 10 100 Mbps auto sensing maximum 19 2 kbps Mode Full or half duplex auto sensing Connector RJ 45 802 3af mid span power pass through LEDs on module Link integrity Network activity 8 System Specifications July 2010 Power Requirements 3 3VDC 250 mA typical 825 mW Expansion Number of Connectors 2 Refer to chapter 3 Expansion Boards Display Type LCD 4 line x 20 alphanumeric full ASCII character set back lit LCD 4 line x 20 alphanumeric LED back lit Viewing Area Alphanumeric 70 mm x 21 mm 2 758 x 8274 Character Format Alphanumeric 5 x 8 dots Character Size Operating Temperature Storage Temperature Local Keyboard Keys Alphanumeric 2 95 x 5 55 mm 30 to 65 22 F to 149 non back lit alphanumeric displays 10 C to 50 14 F to 122 F back lit alphanumeric displays 40 C to 85 C 40 F to 185 F non back lit alphanumeric displays 30 to 65 22 F to 149 back lit alphanumeric displays 8 Keys page up page down line up line down details units mode and pause Keys allow viewing but not altering flow data Keypad and display located on the front of the enclosure or on the door are externally accessible Keypad Extended Functions Keys 20 keys refer to the Extended Function Keypad section Keys are suitable for data entry without a terminal Alpha characters cannot be entered Local keypad is
51. COMMUNICATION 3 PLACES BOTTOM VIEW NO DPE Page 139 Scanner 1131 Hardware Manual Page 140 Parts Lists and Drawings 9 Standard Enclosure 1131S HOS 141 Scanner 1131 Hardware Manual Display amp Keypad 01 02 11 12 9A 1131 0402C PET ETT 9A 1131 0401C 51 MxF 2 56 x 3 8 Lg Al Non Backlit 9A 0152 9011T 4 4 MxF 2 56 x 1 4 Lg Al Backlit 9 0152 1147 4 4 2DPE Sensors Scanner 1131 9A 1131 1019G Ti f ififlif 2DPE 12 Analog Scanner 1131 9 1131 10206_ 1 Mainboard 11311000 185232 1S W NOCM 9A 113101000039 1 T T 11311014 2RS2222SWC M 8 1131 0114021239 11311016 285232 25W XM 9A 113101160207329 1 11311026 2RS23225WCXM 9 1131 0126021739 1 5 Battery Lithium 36V 24A 0130901861 included in item 78 Expansion Sr Sy m Partnumber 6 ExpnsonBead RTH Remoteconsoleseralpot 9 0155108 1 RTI2 Communications SA 0155 1019T 1 Aso 3ANO 3S PO_ 9 0071 102 _ 1 DIO1 5 0 LA No Security 9A 1130 9109c50 t BM pies t 7 Stand of FXF6 32X3 4 Al 1 9A01529057 2 2 2 2 2 2 2 8 Lockwasher intemal Tooth amp 6 SS 9 00030070 2 9 M
52. CONNECTED TO ANY OR OR ALL DIGITAL INPUT OUTPUT C02 Stout RESOURCES SHOWN pen St Out Stout B02 stout 1 OR 5 aol 3 J CO2 stout 100 Vtx NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS ar L El Es po jn E o lt x Q x lt a 0 x ul gt a o 0101 EXPANSION BOARD TERMINAL STRIP l STATUS PULSE OUTPUT WIRING AS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON rnm E RO N Measurement POSSESSION DOES NOT CONVEY ANY NOV 28 08 RIGHTS TO DISCLOSE REPRODUCE OR CHECKED BY DATE USE SAME FOR ANY PURPOSE OTHER HEO oet os o9 CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON APPROVED BY DATE INTRINSICALLY SAFE DIV 1 MIS DRAWINGS TOBE RERED TO COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1131 11002 Drawing 6 Status Pulse Outputs Div 1 Page 159 Scanner 1131 Hardware Manual PULSE INPUTS HAZARDOUS AREA SAFE AREA CERTIFIED I S PULSE GENERATORS BARTON PICKUP COIL PART NUMBERS 9 2112 0001 01 9A 2112 0001A 02 7000 SERIES 9A 0137 1001T OR 9A 0137 1002T NUFLO SERIES WITH CONNECTO
53. Description Part Number 12 VDC 12 VDC Div 1 Div 2 24 VDC 50 Clip Battery Bracket 1131 9A CS08 400 145 2 2 2 51 Lockwasher Internal Tooth 8 SS 9A 0003 0066K 4 4 4 52 Screw Bd Ph Hd 8 32 x 3 8 18 8 SS 9A 0119 9001J 4 4 4 53 Battery Lead Acid 12V 32Ah 9A 0130 9014T 1 1 54 Charge Control Board Non isolated Div 1 L S 12 VDC Input 9A 1131 0301C 1 Non isolated Div 2 L S 12 VDC Input 9 1131 0302 1 Isolated 24 VDC Input 9A 1131 0304C 1 55 Stand off M x 6 32 x 3 8 AI 9A 0152 9007T 2 2 2 56 Lockwasher Internal Tooth 46 SS 9A 0003 0070K 2 2 4 57 Nut Machine Screw 6 32 SS 9A 0500 0021J 2 2 2 Page 146 9 Parts Lists and Drawings February 2010 Per Unit ltem Description Part Number 12 VDC 12 VDC Div 1 Div 2 24 VDC 58 Screw Pan Ph Hd 6 32 x 1 4 SS 9A 0119 1013J 2 2 2 60 Battery Assembly No Battery No Board 9A 1130 9110B 03 1 1 Clip Retainer captive screw 9 0062 1025 2 Screw Captive 8 32x1 2 SST 9A 0002 1013T 2 Strap Velcro 50 cm 9A 0022 9001T 06 1 Grommet Hole 9 16 I D Vinyl 9 0081 9001 1 Bracket 32 Ah Battery 9A 1130 9102C 1 Label Battery Mounting 9A 1130 9114G 1 Washer Flat 8 18 8 SS 9A 0003 0039K 2 2 61 Wire Tip Ferrule Blue H2 5 14 9A 1130 4666T 2 2 62 Wire Stranded 14 Awg Red 9A 0012 9002V 09 18 18 63 Wire Stranded 14 Awg Black 9A 0012 9002V 03 18 18 64 Terminal Ring type Size 16 Blue 9A 0109 9006T 2 65 Plug Connector Mini Two Contact 9A 0109 1
54. Elg Boot C APPENDIX 8 28 Barton B doc Contents of C winsload Appx2 doc igm400f b40 nfm410fb40 nfm413f b40 1 Dos Es B E Idapi ngm411f b40 E Program Files if Recycled scanload winsload exe E Temp H E wings 9 a Winnt rua winsload E wa D amp F ml readme txt Winsldl bat Winsld2 bat E Nan41 r b31 winsload zip Pi winsload2 pif Ngn410r b31 Page 26 dropped onto the Winsload1 pif Shortcut Alternatively you can use the Win95 98 NT command line For Windows 3 1 you must use the Run command in the Program Manager menu 1 object s selected 744KB The binary firmware file name will be formatted as follows depending on the version NGXXXXXX B31 for all NGas versions for the Scanner 1131 NFXXXXXX B31 for all versions for the Scanner 1131 IGXXXXXX B31 for all IGas versions for the Scanner 1131 OPXXXXX B31 for all OPSat versions for the Scanner 1131 An MS DOS window is automatically opened WinsLoad checks the validity of the binary file and if it all right it displays the information shown here E C WINSLOAD WINSLOAD EXE E WINSLOAD Scanner Flash Memory Software Downloader Version 3 063 Windows 3 1 95 98 NT 98 12 61 c 1993 98 Harding Instrument con s Ltd Checking C winsload NGN416R B31 for download to 1131 file okay continuing Reminders Flash Erase switch gt Pressed during power u
55. Forced Dld Low Bat p B Dband Cfg Lockout Page 98 Setting thisto yes prevents user changes from taking place when the User Change Log is full and needs to be downloaded The following message appears if user changes are attempted with a full User Change Log Access Denied for user XXXXXX D load User Log This feature cannot be disabled i e set to No All Consumer and Corporate Affairs of Canada CCAC approved software must have Forced Dld fixed at yes The Low Battery threshold can be changed based on which power supply is used For an 1131 the default is set to 11 5 A low battery alarm can be assigned to a status output by paging down from the Low Bat line This status output will activate only if a low battery alarm is found in the alarm queue The low battery alarm deadband will not allow the low battery alarm to disappear until the voltage has climbed above the deadband When configured the configuration lockout uses a status input to read the Industry Canada Configuration Lock switch The configuration lock switch will prevent the following user actions if it is switched ON e Add Remove Modify flowruns e Superboot Paging down from the C g Lockout line yields a standard node slot port selection screen Selecting a resource as the configuration lockout switch input will prevent all users from making changes to the status input hardware settings The user should be sure to set the proper in
56. ITTER POWER SUPPLY Vtx IS A SOFTWARE CONTROLLED ON OFF DURATION 9 11Vdc SUPPLY LIMITED TO 15mA MAXIMUM EXTERNAL POWER MAY ALSO BE USED FOR DIVISION 2 APPLICATIONS USING THE 24 Vdc SUPPLY Vtx IS AN 8 28 Vdc SUPPLY LIMITED TO 240 mA MAXIMUM A MAXIMUM OF TEN MVX OR BRISTOL 3808 TRANSMITTERS CAN BE CONNECTED TO ANY OR ALL SERIAL PORT RESOURCES SHOWN POWER BARRIERS TO THE BRISTOL 3808 CAN BE MOUNTED INSIDE THE SCANNER 1131 AND CONNECTED TO THE VTX OR IN THE SAFE AREA CONNECTED TO AN EXTERNAL SUPPLY THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM E RO N Measurement POSSESSION DOES NOT CONVEY ANY JL NOV 28 08 RIGHTS TO DISCLOSE REPRODUCE OR CHECKED BY DATE USE SAME FOR ANY PURPOSE OTHER OG oct 0809 CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON APPROVED BY DATE INTRINSICALLY SAFE DIV 1 CAMERON UPON ITS REQUESTOR OCT 15 09 COMPLETION OF AUTHORIZED USE E APEGGA P08708 9A 1131 11002 Drawing 11 MVX Inputs Div 1 Page 164 July 2010 Appendix A Drawings jueuieJnseoyw CCOLL LELL W6 LELL H3NNVOS SNIMVHO TOHINOO HH SO TON LELL IHL dO ACIS LHOIY 1431 WOLLOG JHL HONOYHL GALNOY SI SNISIM YIHLO SYNSOTONA LELL IHL 30 3015 LHOTH dO JHL NO AMIN3 JHL HONOYHL GALNOY ATIVAWHON SI 318V9 SNISHVHO HO TANVd YV10S JHL SAYNSOTONS JOOHdHSHLV3M HOS
57. Intrinsically Safe when installed as per APPENDIX A Drawings This output is used for either status e g alarms or pulse trains e g accumulated volume as selected by software The circuit is suitable for a variety of end devices including small inductive loads such as electromechanical counters The output circuit has limited protection against inductive kickback from such devices but by strapping a diode across the load as illustrated below an additional safety factor is gained Current requirements in excess of 100 mA require the use of interposing relays The transmitter power supply terminals marked refer to Main Board Wiring Diagrams should not be used for excitation since the computer can switch off the power to these terminals under software control Excitation should instead be drawn from an external source as shown 5 5 5 On OO RL Analog Output Resources A13 A14 Status Out Intrinsically Safe when installed as per APPENDIX Drawings Analog out Optically Isolated A13 14 toda ar 522222 600000 lt gt lt lt gt lt 34 37 lt amp 4 e 5 M Mi Sw 12 Sw 13 C gt Page 49 Scanner 1131 Hardware Manual Console Serial Port Resource A01 Non Intrinsically Safe The console port is accessed through the socket on the front panel of the instrument Shar
58. L DEVICES SHOWN CAN BE CONNECTED TO ANY OR ALL SERIAL PORT RESOURCES A02 A21 B01 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE NOV 28 08 LINE POWERED MODEM GAS CHROMATOGRAPH snp ee CAMERON Valves amp Measurement CONTROL DRAWING SCANNER 1131 INTRINSICALLY SAFE DIV 1 DH OCT 15 09 SHEET APEGGA P08708 9A 1131 11002 Drawing 4 Communications RS 232C Serial Ports Div 1 Page 157 Scanner 1131 Hardware Manual STATUS INPUTS HAZARDOUS AREA SAFE AREA DRY CONTACT OR OPEN COLLECTOR MAX 12VdoMIN1000 DRY CONTACT 1 5 GROUND MAIN TERMINAL STRIP BOS stin 12 OR C05 Stin B04 St In OR C04 Stin B03 i oR St In DRY Stm 02 OR C02 01 OR C01 CONTACT OR OPEN COLLECTOR B St In StIn B St In StIn Vix amp a E o E lt E a x lt m z o lt lt 5 a CD01 EXP BOARD TERMINAL STRIP 1 5 GROUND STATUS INPUT WIRING AS SHOWN CAN BE CONNECTED TO ANY OR ALL DIGITAL
59. NVEY ANY JL NOV 28 08 RIGHTS TO DISCLOSE REPRODUCE OR CHECKED BY DATE USE SAME FOR ANY PURPOSE OTHER U AS loctosiog CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON APPROVED BY INTRINSICALLY SAFE DIV 1 OCT 15 09 THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR DH COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1131 11002 Drawing 2 Barrier Ratings Page 155 Scanner 1131 Hardware Manual POWER SUPPLY HAZARDOUS AREA SAFE AREA CHARGE CONTROL CSA CERTIFIED BARRIERS MODULE 1131 MAX 28 5 Vdc MIN 300 MAX 28 5 Vdc MIN 300 1 5 GROUND CHARGE CONTROL MODULE TO 1131 MAIN BOARD BATTERY NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS 3 SOLAR PANELS 10 WATT 9A 0097 1018T BP SOLAREX MSX 10 9A 0097 9006T 10 SEIMENS SM 10 OR ANY SOLAR PANEL OR COMBINATION OF SOLAR PANELS NOT EXCEEDING THE FOLLOWING PARAMETERS FOR CLASS DIVISION 1 ZONE 1 GROUPS C amp D HAZARDOUS LOCATIONS UO 22V 0 78 OR UO 20V O 1 06A FOR CLASS DIVISION 1 ZONE 1 GROUP D HAZARDOUS LOCATIONS UO 21V 1 22 UO 19V 1 66 WHERE UO IS OPEN CIRCUIT VOLTAGE O IS SHORT CIRCUIT CURRENT IN AMPS BATTERIES 32AH 9A 0130 9014T PANASONIC LCL12V33P OR LC LA1233P a LCL 12V33AP ALTERNATES SONNENSHEIN A212 32G DYNASTY U1 31 POWERSONIC PS 12330 CONCORD GPC1234
60. OG INPUT DEVICES SHOWN CAN BE CONNECTED TO ANY OR ALL ANALOG INPUT RESOURCES SHOWN Valves amp Measurement CHECKED BY AS P08708 9A 1131 11022 Drawing 18 Six Analog Inputs Div 2 or Zone 2 Page 171 Scanner 1131 Hardware Manual ANALOG INPUTS HAZARDOUS AREA SAFE AREA DIVISION 2 TRANSMITTERS ANY CSA CERTIFIED CLASS 1 DIV 2 GROUPS A B C amp D TRANSMITTER MAY BE USED OR SELECT FROM THE FOLLOWING GULTON STATHAM 36PG OR 36PA ROSEMOUNT 1151 1151LP 444LM 3051 SOR 536 536CR 534MT DRUCK PDCR 143 BARTON FCX A amp FCX C 4 20mA DASHED LINE IS REQUIRED E 2 PORTS Vao PUTS ONLY BARTON FCX All AND FCX Alle 4 20mA ANY DIVISION 2 4 5 VOLT TRANSMITTER om OR 4 20 mA TRANSMITTER 2 3 5 DIVISION 2 4 20mA TRANSMITTER Lie O 250 Q RESISTOR IS REQUIRED BETWEEN ANALOG INPUT DEVICES SHOWN CAN BE ANIn AND Gnd FOR 4 20mA SIGNALS ON CONNECTED TO ANY OR ALL ANALOG INPUT MAIN BOARDS WITH 12 ANALOG INPUTS RESOURCES SHOWN NOTES 1 SEE SHEET 1 FOR GENERAL NOTES THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE AM RO M THE PROPERTY OF CAMERON C Measurement POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR JL USE SAME FOR ANY PURPOSE OTHER ur BY SEP 10009 10 09 pem CONTROL DRAWING SCANNER 1131 DI
61. OSE OTHER CHECKED BY DATE AS SEP 10 09 CLE pic MN M CONTROL DRAWING SCANNER 1191 DIZ THIS DRAWING IS TO BE RETURNED TO COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9 1131 11022 Drawing 17 Pulse RTD Inputs Div 2 or Zone 2 Page 170 Appendix A Drawings July 2010 ANALOG INPUTS MAIN TERMINAL STRIP 6 ANALOG INPUTS NOTES THIS DRAWING AND THE CONFIDENTIAL TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE DASHED LINE IS REQUIRED FOR 1 5 Vdc INPUTS ONLY 1 SEE SHEET 1 FOR GENERAL NOTES HAZARDOUS AREA SAFE AREA DIVISION 2 TRANSMITTERS ANY CSA CERTIFIED CLASS 1 DIV 2 GROUPS A B C amp D TRANSMITTER MAY BE USED OR SELECT FROM THE FOLLOWING GULTON STATHAM 36PG OR 36PA ROSEMOUNT 1151 1151LP 444LM 3051 SOR 536 536CR 534MT DRUCK PDCR 143 BARTON FCX A amp FCX C 4 20mA DIVISION 2 BARTON FCX AII AND FCX Alle 4 20mA SERO ew cuin eir S De Frontin ANY DASHED LINE IS 1 5 VOLT REQUIRED FOR OR4 20mA 4 5 Vdc INPUTS TRANSMITTER ONLY DIVISION 2 4 20mA TRANSMITTER 0 9 DIFFERENTIAL MODE DIVISION 2 4 20mA TRANSMITTER SINGLE ENDED MODE ANAL
62. PON ITS REQUEST OR DH OCT 15 09 COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 9A 1131 11002 Drawing 7 Pulse RTD Inputs Div 1 Page 160 Appendix A Drawings July 2010 ANALOG INPUTS HAZARDOUS AREA ANIn6 ANIn6 ANIn5 13 1 5 ANER TRANSMITTER ANIn4 ANIn4 ANIn3 47 ANIn3 1 5 4 20 TRANSMITTER 9 Q amp cola CD MAIN TERMINAL STRIP 6 ANALOG INPUTS 43 1 5 4 20mA TRANSMITTER 0 ot D ANIn1 42 ANIn1 NOTES 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES amd EN F 28 5 Vdc MIN3000 5 SAFE AREA CERTIFIED 1 5 TRANSMITTERS GULTON STATHAM 36PG OR 36PA ROSEMOUNT 1151 1151LP 444LM 3051 SOR 536 536CR 534MT DRUCK PDCR 143 BARTON FCX A amp FCX C 4 20mA BARTON FCX AII AND FCX Alle 4 20mA CSA CERTIFIED BARRIER CI Q T MAX 28 5 Vdc MIN 300 Q T DASHED LINE IS I REQUIRED FOR 1 5 Vdc INPUTS 2 ONLY 1 5 VOLT OR 4 20 mA TRANSMITTER DIFFERENTIAL T MAX 28 5 Vdc MIN 300 Q E SINGLE ENDED MODE 15 GROUND ANALOG INPUT DEVICES SHOWN CAN BE CONNECTED TO ANY OR ALL ANALOG INPUT RESOURCES SHOWN 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL TRADE SECRET INFORMATION ON IT ARE DO NOT SCALE THE PROPERTY OF CAMERON DATE POSSESSION DOES NOT CONVEY ANY JL WRITTEN PERMISSION OF CAMERON APPROVED BY THIS DRAWING IS TO BE RETURNED TO
63. R OR OPEN COLLECTOR MAIN TERMINAL STRIP 0101 EXPANSION BOARD TERMINAL STRIP CD01 EXP BOARD TERMINAL STRIP 2 WIRE RTD PROBE NOTES 1 SEE SHEET 1 FOR GENERAL NOTES SAFE AREA DIVISION 2 PULSE GENERATORS CAN BE ANY CSA CERTIFIED CLASS 1 DIV 2 GROUPS A B C amp D EQUIPMENT OR THE FOLLOWING OPEN COLLECTORS BARTON PICKUP COIL PART NUMBERS 9A 2112 0001A 01 9A 2112 0001A 02 7000 SERIES 9A 0137 1001T OR 9A 0137 1002T NUFLO SERIES WITH CONNECTOR PART NUMBER 9 0818 1050 EQUIPMENT CSA CERTIFIED EQUIMETER MARK Il SERIES TURBOMETER CSA CERTIFIED PEPPERL amp FUCHS TYPE SJ CJ NJ OR RJ SERIES INDUCTIVE PROXIMITY SENSORS PULSE INPUT DEVICE WIRING AS SHOWN BE CONNECTED TO ANY OR ALL PULSE INPUT RESOURCES SHOWN RTD 100 Q PLATINUM TYPE 0 00385 OR 0 00392 Q Q C 2 WIRES OR CONNECTORS WITH SIMILAR COLOURS OR MARKINGS CSA CERTIFIED RTD PROBE VENDORS SEE BARTON DOCUMENTS 1130 11818 9A 1100 1002C 9A 1100 1010C OR BARTON MODEL 20 RTD TERMINAL BLOCK HOUSING Valves amp THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE POSSESSION DOES NOT CONVEY ANY JL MAR 4 09 RIGHTS TO DISCLOSE REPRODUCE OR Measurement CAMERON USE SAME FOR ANY PURP
64. R PART NUMBER 9A 0818 1050BA XX CSA CERTIFIED BARRIERS MAIN TERMINAL STRIP V S GROUND CSA CERTIFIED EQUIMETER MARK II SERIES TURBOMETER CSA CERTIFIED PEPPERL amp FUCHS TYPE SJ CJ NJ OR RJ SERIES INDUCTIVE PROXIMITY SENSORS 7 Pint 140 80 Pin 50 B01 Pin C01 Pin 30 PULSE INPUT DEVICE WIRING AS SHOWN CAN BE CONNECTED TO ANY OR ALL PULSE INPUT RESOURCES SHOWN CD01 EXP BOARD TERMINAL STRIP s x o a lt x 9 a lt o lt a x S a 3 WIRE RTD PROBE 100 PLATINUM 0 00385 OR 0 00392 Q Q C 2 WIRES OR CONNECTORS WITH SIMILAR COLOURS OR MARKINGS CSA CERTIFIED RTD PROBE VENDORS SEE BARTON DOCUMENTS 1130 11818 9A 1100 1002C RTD PROBE 9A 1100 1010C OR BARTON MODEL 20 RTD TERMINAL BLOCK HOUSING 1 SEE SHEET 1 AND 2 FOR GENERAL NOTES 2 SEE SHEET 2 FOR LIMITS ON QUANTITIES AND RATINGS OF BARRIERS THIS DRAWING AND THE CONFIDENTIAL DO NOT SCALE Valves amp TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON DRAWN BY DATE CAM Measurement POSSESSION DOES NOT CONVEY ANY J NOV 28 08 L P RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER CHECKED BY DATE USE SAME FOR ANY PURPOSE OTHER oT os og CONTROL DRAWING SCANNER 1131 WRITTEN PERMISSION OF CAMERON a THIS DRAWING IS TO BE RETURNED TO INTRINSICALLY SAFE DIV 1 CAMERON U
65. RAWING SCANNER 1131 DIV 2 9A 1131 11022 Drawing 15 Status Inputs Div 2 or Zone 2 Appendix A Drawings July 2010 STATUS PULSE OUTPUTS MAIN TERMINAL STRIP 801 EXP BOARD TERMINAL STRIP HAZARDOUS AREA DIVISION 2 EQUIPMENT 2 i R DIVISION 2 EQUIPMENT ANY EQUIPMENT CSA CERTIFIED FOR 804 sou 15 DIVISION 2 INSTALLATION IN CLASS 1 DIV 2 OR GROUPS A B C amp D HAZARDOUS EQUIPMENT LOCATIONS OR SAFE AREAS StOut Stout St Out CD01 EXP BOARD TERMINAL STRIP STATUS PULSE OUTPUT WIRING AS SHOWN CAN BE CONNECTED TO ANY OR ALL DIGITAL INPUT OUTPUT RESOURCES SHOWN 1 SEE SHEET 1 FOR GENERAL NOTES THIS DRAWING AND THE CONFIDENTIAL TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE DO NOT SCALE Valves amp DATE E RO Measurement lt CHECKED BY DATE AS CONTROL DRAWING SCANNER 1131 DIV 2 APPROVED BY SHEET APEGGA P08708 9A 1131 11022 Drawing 16 Status Pulse Outputs Div 2 or Zone 2 Page 169 Scanner 1131 Hardware Manual PULSE INPUTS HAZARDOUS AREA DIVISION 2 PULSE GENERATO
66. Safe 24 Volt power supply board is used with the Scanner 1131 This is due to the relatively high current required by the RS 485 line drivers for low impedance cables Scanner Settings The Scanner 1131 hardware settings are the same as the two main board serial ports Since the RS 422 and RS 485 settings do not offer terminals for Data Carrier Detect DCD and Clear to Send CTS make sure that the DCD CTS hardware setting is set OFF Page 70 3 Expansion Boards July 2010 Communications and Status Digital Input Output CDO1 1131 CDOI expansion board provides a single communication port configurable as either RS 232 RS 485 or RS 422 as well as four digital channels which can be configured as either status inputs status outputs or pulse outputs Specifications General Operating Temperature Storage Temperature Relative Humidity Certifications 40 C to 60 40 F to 140 F 55 C to 85 C 67 F to 185 0 to 95 RH non condensing Individual circuits CSA approved for intrinsically safe operation in Class 1 Division 1 Group D areas when used with appropriate barriers Serial Communications Quantity Interface Available Signals Baud Rates Parity Stop Bits Function Protection One Switch selectable as RS 232C RS 422 or RS 485 RS 232C Rx Tx RTS CTS DCD and RS 422 Tx Tx Rx and Rx RS 485 Signal Signal 110 150 300 600 1200 2400 4800 o
67. Summary page is a list of the most important parameters calculation values and live measurements from the flowrun The contents of the summary page depend on which calculations were selected when the flowrun was created The above example is based on a typical orifice flowrun The summary page for a mass flowrun or a turbine AGA 7 flowrun is different The units key on the local keypad scrolls to the summary page on the next flowrun Alternately the operator can switch directly to a different flowrun by typing that flowrun s one character flowrun ID number 1 through 8 Press the detail key on the first item to display the flowrun details Press the detail key with the cursor on any of the other items on this page to display a flowrun item details page Alarms Page This page displays all system and flowrun alarms Hardware alarms appear when a hardware device goes out of range and disappear when the device comes back into range The symbol denotes automatic alarms Flowrun alarms can be configured to be either user acknowledging latching or self acknowledging Flowrun alarms are latched by selecting the latching option in the flowrun alarm screen The alarms page can contain a maximum of 30 alarms Each alarm is logged with a date time description and run number The most recent alarms are displayed first Older alarms are automatically acknowledged and removed from the list The and keys can be used to scroll a screen at a t
68. Switch Holding down the Erase SB button see Superbooting the Scanner page 31 effectively erases all configuration and flow data when the power is turned ON The Flash Erase Switch The Flash Erase PE button is used to erase the firmware program installed on the Scanner Refer to the Getting Ready to Flash section on page 22 Page 35 Scanner 1131 Hardware Manual Transmitter Power Supply Switch to Vtx The Transmitter Power Supply Switch SW11 located on the main board and detailed below is comprised of two banks of switches The first named Vtx1 in the diagram below controls the output to terminal 40 amp 43 and the second named Vtx2 controls the voltage to terminal 48 amp 51 When using a 12 Vdc battery charger power supply page 121 the transmitter supply output to terminals 40 and 48 is always 10 V regardless of the switch settings If a 24 Vdc isolated power supply page 124 is installed the output to the Vtx1 and Vtx2 is switch selectable between 10 V and 24 V as shown in the diagram Note See Total Transmitter Supply Output below for more information Transmitter Supply OD y 4 swe 10V Vtx1 Vtx2 Boards Vtx1 Vtx2 Switch controls controls Six Analog Vtx1 3 Vtx4 6 Twelve Analog Vtx7 12 Output to terminal 40 amp 43 Output to terminal 48 amp 51 Total Transmitter Supply Output Vtx10 is defined as the supply output for tu
69. THE WARNING LABEL OF THE BATTERY BRACKET DO NOT SHIP SCANNER WITH BATTERY MODULE STILL INSIDE THE SCANNER DOING SO MIGHT RESULT IN DAMAGE TO THE COMPONENTS INSIDE THE ENCLOSURE Warning To prevent ignition of a hazardous atmosphere Battery must only be changed in an area known to be non hazardous Avertissement Afin de prevenir l inflammation d atmospheres dangereuses ne changer les batterie que dans des emplacements designesnon dangereux Caution Do Not Ship Scanner With Battery Module Inside Doing So Will Damage Unit Certified Gell Cell Batteries Sonnenshein A212 32G Dynasty U1 31 Panasonic LCL12V33P Powersonic PS 12330 Concord GPC1234 Page 15 Scanner 1131 Hardware Manual In Class I Div 1 instruments the battery is located behind a cover To access the battery loosen the two captive screws at the corners of the main circuit board and tilt the hinged board forward towards user In the drawing below the hinged board is shown fully opened and covering the lower portion of the enclosure On some enclosures the hinge is vertical and oriented along the side of the board Battery Circuit Charge Module invisible pate Wiring Connection Battery Bracket lt Battery invisible Release screws Circuit Board and swing circuit board Connection into a horizontal position Captive 4 Screw Circuit Board The battery output cable is p
70. V 2 THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE APEGGA P08708 9A 1131 11022 Drawing 19 Twelve Analog Inputs Div 2 or Zone 2 Page 172 Appendix A Drawings July 2010 ANALOG OUTPUTS HAZARDOUS AREA SAFE AREA TERMINAL STRIP DIVISION 2 EQUIPMENT DIVISION 2 EQUIPMENT ANY DEVICE CSA CERTIFIED FOR CLASS 1 DIV 2 GROUPS B C amp D HAZARDOUS LOCATIONS OR OR ANY DEVICE HAVING NO INTERNAL CAPACITANCE OR INDUCTANCE AS01 EXP BOARD TERMINAL STRIP ANALOG OUTPUT DEVICES WIRING AS SHOWN CAN BE CONNECTED TO ANY OR ALL ANALOG OUTPUT RESOURCES SHOWN 01 EXP BOARD TERMINAL STRIP NOTES 1 SEE SHEET 1 FOR GENERAL NOTES DO NOT SCALE DRAWN BY THIS DRAWING AND THE CONFIDENTIAL TRADE SECRET INFORMATION ON IT ARE THE PROPERTY OF CAMERON POSSESSION DOES NOT CONVEY ANY RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER THAN THAT GRANTED BY EXPRESS WRITTEN PERMISSION OF CAMERON THIS DRAWING IS TO BE RETURNED TO CAMERON UPON ITS REQUEST OR COMPLETION OF AUTHORIZED USE Valves amp Measurement i AS SEP 10 09 CONTROL DRAWING SCANNER 1131 DIV 2 APPROVED BY DATE APEGGA P08708 9A 1131 11022 Drawing 20 Analog Outputs Div 2 or Zone 2 Page 173 Scanner 1131 Hardware Manual MVT INPUTS HAZ
71. WT ota J C Penton Retries When the status shows 100 the ScanFlash program can be closed Page 25 Scanner 1131 Hardware Manual Flashing with WinsLoad in Windows WinsLoad can also be used to flash the Scanner RTU using an MS Windows operating system but it does not have a Windows interface like ScanFlash If you must operate in a DOS environment go to the section on Flashing with ScanLoad DOS page 27 Installing WinsLoad MS Windows Obtain the WINSLOAD files from Cameron s Measurement Systems Division 2 Open Windows Explorer and create a directory named WINSLOAD on the C drive of your computer 3 Ifthe files are unzipped copy them to CXWINSLOAD if the files are zipped unzip the contents of WINSLOAD ZIP into C WINSLOAD The ZIP contains five files including the WINSLOAD application two batch files and two shortcut PIF files Using WinsLoad 1 Using Windows Explorer drag the binary firmware file icon onto the icon of WINSLOADI PIF WINSLDI BAT or WINSLOAD EXE if COMI is the communication port on your PC The file may also be dragged and dropped onto the WINSLOADJ2 PIF or WINSLD2 BAT icon if is your communication port Example In this case note that NGN410R B31 is being dragged and Exploring C winsload File Edit View Tools Help winsload z All Folders 5 8 My Computer yh 3 Floppy W
72. Washer Internal tooth 8 SS Cable 22 AWG 2 Conductor 1 foot Terminal Block Screw Fillister Head Slotted 6 32x1 4 SS Terminal Plug Slider Pair c w mounting hardware Plug Button 3 4 Steel nickel plated Screw included with item 22 Washer Internal tooth 46 SS Screw Ph Pan Head 6 32x1 4 SS Dataplate Scanner 1131 Nut included with item 30 Gasket included with item 30 Connector Assembly Fischer Serial port Dust Cap Spring loaded Handle Plastic c w mounting screws Panel Front Rack mount KEYPAD amp DISPLAY Keypad Standard Stand off M 8 32 x 2 56x1 4 Aluminum Lens Lexan Washer 2 Teflon Screw Slot Round Head 2 56x1 4 SS Display Standard 4 x 20 Display Backlit 4 x 20 Part Number 9A 0152 1134T 9A 0152 9003T 9A 0119 9002J 9A 0500 1033J 9A 0003 9004K 9 1110 0121 9A 0038 9001T 9A 0114 1020J 9A 0028 9002T 9A 1130 9121T 9A 1315 0194T 9A 0003 0070K 9A 0119 1013J 9A 1130 1172G 9A 1130 1135B 9 0090 1009 9A 0022 9002T 9A 1130 9116C 9A 0097 1013TA 9A 0152 9006C 9A 1130 1019C 9A 0003 1092K 9A 0119 1002J 9A 1131 0403C 9A 1131 0401C Per Unit NOR NY 16 NR 9 Parts Lists and Drawings February 2010 Boards Description Part Number Per Unit BOARDS 40 Battery lithium 3 6V 9A 0130 9018T 1 41 Washer Internal tooth 6 SS 9A 0003 0070K 6 42 Nut Hex 6 32 SS 9A 0500 0021J 6 43 Main Board r
73. a failed unit For installation instructions see Chapter 6 DPE Installation page 105 When the Scanner is configured with a DPE cell the entire instrument is verified over the entire range of Temperature Pressure and Differential Pressure to ensure that the linearity of the system meets published specifications Local installation affects such as instrument positioning tubing and site elevation require local calibration of both the differential pressure and the static pressure in order to obtain custody transfer quality accuracy It is recommended that the DP and SP be verified upon installation and calibrated if required The DPE may also be calibrated at the factory If this has been done the only additional calibration procedure required for initial installation of a DPE cell is a local atmospheric zero calibration of the static pressure However a full static pressure calibration can be done by using a select number of calibration points Front Panel Standard Display and Keypad The standard display is a 4 line by 20 character Liquid Crystal Display LCD Information is organized into pages of menu choices and data that are displayed on the local display screen or terminal Normally a blinking box cursor is visible on the display to indicate the active item A special AL cursor replaces the normal box cursor when active check alarms are present refer to the NGas NFlo Alarm Page section The standard keypad is only used for
74. able Details Page The detail key displays a detail page for the item highlighted by the cursor A detail page contains help text and other information depending on the nature of the item Function Keys The following functions are accomplished in various ways using the Scanner keypads columns 3 and 4 or a computer terminal column 5 The second column shows the function as it is described in the page maps Page 88 4 Local Display Menu Path NFlo amp IGas 4 X July 2010 FUNCTION LINE DOWN LINE UP PAGE DOWN PAGE UP ESCAPE SELECT ENTER DETAIL DELETE YES NO User entered number User entered text Time Delay Display Units SHOWN AS not shown not shown not shown not shown SEL KEYPAD automatic STANDARD EXTENDED KEYPAD 96269 0 JG CC 9 page O fo q automatic PC AT 4 c 2 automatic Note that with firmware versions 4 2 0 and later the detail and units keys can be used to set the display units Page 89 Scanner 1131 Hardware Manual Local Display Menu Paths The following shows the local display menu paths for NFlo 4 X and IGas 4 X firmware This is activated using a limited function and extended keypad by pressing the mode key to change from autoscroll mode to menu mode ScanPLC menu is only present with the version of firmware e g NFlo P4 X
75. achineScrev6325S 8 0500 0021 2 Transducer Partnumber LIEN IN Fw Dm mua 10 Seal Hole 1 2Grey jgA 0192 1031T 1 i v 4 11 Screw Ph Bd Hd 8 32 X 1 4 Green 9A 0119 90043 1 12 Lockwasher Tooth 8 SS 9 0003 9004 J Jaf 13a Gasket DPE Mounting Neoprene 9 1140 10268 Jaial 13b Seal Capsule Stem Ground Screw 9A 1140 1023C_ 1 14 Lockwasher Intemal Tooth 6 SS j sA o03007K 5 Screw Pan Ph Hd 6 32 X 1 4 SS sAo11910139 1 16 Teminal Crimp Ring Tongue 8 14 16Awg 9 0109 90147 2 17 519 4AWG Gren 7 9A 0012 9002T 11 6 18 Lockwasher amp Gasket NEMA 4 1 Z NPT 9A 11401028 719 Washer Fla M20 SS j 9ACSO amp S95 137 RTD Probe 100 Ohm PL 4 Wire 10 AC 3 1100 1010 10 1 2 30 AC 1100 1010 30 1 2 21 StraimRelie u2 NPT 7 ga oosrsoor 2 2 4 4 22 Lockwasher amp Gasket NEMA 4 U Z NPT 9A 1140 102 11 2 2 23 Seal ConduitHole 3 092097 1 Scanner 1130 31 with DPE Unit Identification 1130 CSA GP 1 0 Scanner 1131 CSA IS DIV 182 Scanner 1130 1131 CSA DIV 2 25 MC Sealing Assy 1131 Solar Panel Page 142 9 Parts Lists and Drawings F
76. ain board terminal strip connections 1 7 Type RS 232C optional RS 422 or RS 485 Signals Rx Tx RLSD DCD RTS CTS DTR and Gnd Note RLSD ismorecommonlyknownas DCD Port 3 A03 Located on main board terminal strip connections 8 13 Type RS 232C Signals RX TX RTS CTS RLSD and Gnd Port 4 A04 Located on main board terminal strip connections 14 19 Type RS 232C optional RS 422 or RS 485 Signals RX TX RTS CTS RLSD and Gnd These ports are used with a modem to provide remote communications refer to NGas NFlo 2 X 3 X Network Settings The auxiliary serial ports can also be configured as a second console port refer to NGas NFlo 2 X 3 X System Settings The switches to select RS232C or RS485 422 for serial ports A02 and 04 are located in the bottom left corner of the main board See diagram on page 34 Page 52 2 Main Board and Wiring March 2010 The switch positions for serial ports A02 and A04 are shown in the diagrams below 000000000000 Serial Port A02 RS232 MODE RS485 422 MODE RS232 85232 14 RS422 RS422 RS485 85485 On 5485 Off RS422 RS485 termination 1200 resistor see Note below RS232 mode ON ttt RS485 422 mode normal operation shown _ asserted DTR Power always on actua DTR Power cycles DCE Data Communication Equipment e g Modem Radio DTE Data Terminal Equipment e g Scanner PC If the
77. alarms are also indicated on the local display by a special AL cursor that replaces the normal box cursor Alarms that are still active cannot be deleted Page 92 4 Local Display Menu Path NFlo amp IGas 4 X July 2010 Orifice Plate Change The Plate Change selection guides the user through an orifice plate change on either one or all the meter runs The runs being changed are switched off line before the orifice change status is changed from running to stopped Provided the estimation feature has been enabled Est on Platechg yes turning the run OFF results in a flow estimation for the period the flowruns are off line Note that if Est on Platechg is OFF no as it would be if the flow was actually stopped during the plate change no volume would be estimated for the period until the plate change routine was completed The flowrun status is always changed to running upon completion of the Orifice Plate Change routine regardless of its previous status The Orifice Plate Change routine always records a user change for the orifice diameter d even if no change was made The orifice diameter can also be changed without taking the run off line by pressing page down from the flowrun item but estimation will NOT occur and the flowrun may not begin using the new data until the next calculation cycle Page 93 Scanner 1131 Hardware Manual Page 94 r Main Plate Change Do you want to change orif
78. alibration refer to Calibration in software and or firmware manuals Connect a digital voltmeter across the analog input terminals e g 1 5 Vdc analog input and or disconnect the input signal line and connect a digital current meter in sequence 4 20 mA Input The meter indication should correspond with process parameters measured by the transducer For example the pressure range 0 100 PSI operating pressure is 50 PSI current measured by meter should be 12 mA Output An Expansion board is required for analog outputs General Troubleshooting Possible Cause Corrective Action No Display Display goes blank when unused for 5 Depress any of the buttons on the minutes standard keypad for 1 second If terminal communication is functioning Check ribbon cable and connections to then the problem is the keypad display or keypad and display and main board connections from the main board to the Keypad and or display need require keypad and display replacement No Terminal Communications Communications settings between Scanner Check communications settings on the Display Functioning and terminal are not the same terminal and the Scanner Cable from enclosure door connector not Check terminal communication properly connected to the main board connector on main circuit board Page 101 Scanner 1131 Hardware Manual Transmitter Voltage Check on the main circuit board terminals Refer
79. alled as per APPENDIX A Drawings In this mode the pulse input is directly connected to a standard variable reluctance pickup coil that is used on the Barton turbine meters and other meters of similar design The input is transformer coupled to ensure common mode noise rejection and incorporates a variable gain stage to increase the sensitivity to low frequency and low amplitude signals Shielded cable such as Belden 9322 is required SUVERENE 123 45 6 7 8 Pulse in Pulse in Proximity Switch intrinsically Safe when installed as per APPENDIX A Drawings In this mode the pulse is compatible with the BSR Rockwell slot sensor or other pulsers that provide a current output that is signal compatible with the Pepperl amp Fuchs SJ2 N inductive proximity sensor Pulse in Pulse Page 46 2 Main Board and Wiring March 2010 Contact Closure Intrinsically Safe when installed as per APPENDIX A Drawings In this mode the pulse input is connected to any device that provides a passive contact closure such as a reed relay or micro switch Excitation voltage is provided by the Scanner 1131 Debouncing circuitry limits the input frequency to 10 Hz maximum Pulse in Gnd Open Collector Intrinsically Safe when installed as per APPENDIX A Drawings This mode provides a generic pulse input which is compatible with a variety of pulsers and other end devices A suitable end device is one that pr
80. am and NGN410R B31 is the binary file with the new firmware Note that a newer binary file would have a different name 2 ScanLoad checks that the binary file is a valid one and informs you that it is ready to download the file Power up the Scanner 1131 RTU by Command Prompt scanload NGN410R B31 depressing the Flash Erase PE button and 1 831 Downloader keep HOLDING IT DOWN while you ersion 2 6 lt 98 88 21 gt lt c 1993 98 Harding Instrument Co Ltd hecking NGN418R B31 for download to 1131 file okay continuing move Power Switch SW18 back to the ON position This will start the process of erasing the old firmware erforming download of software file NGN41 R B31 Reminders seeeeeeecccoooooooc lash Erase switch gt Pressed during power up ScanLoad will e display a message indicating which ROM is being erased if no message is being displayed at this point see page 29 Troubleshooting the Flashing Procedure section of this chapter Command Prompt CANLOAD Scanner Flash Memory Software Downloader t t th 1 d f th fi ersion 2 6 98 88 21 lt c gt 1993 98 Harding Instrument Co Ltd Star e up oa o e new irmware hecking NGN418R B31 for download to 1131 file okay continuing and display the percentage of the Reminders ssn lash Erase switch gt Pressed during power up program that has been transmitted If the percentage is displ
81. andard 9A 30058108 100PSIA 30IN H20 B7M Bolts not for offshore Limited NACE 9A 30058641 300PSIA 200IN H20 B7M Bolts not for offshore Limited NACE 9A 30058642 300PSIA 840IN H20 B7M Bolts not for offshore Limited NACE 9A 30058675 500PSIA 200IN H20 B7M Bolts not for offshore Limited NACE 9 30058676 1500PSIA 200IN 20 B7M Bolts not for offshore Limited NACE 9 30058643 1500PSIA 300IN H20 B7M Bolts not for offshore Limited NACE 9 30058677 1500PSIA 400IN 20 B7M Bolts not for offshore Limited NACE 9 30058678 144 regular stainless steel plug is substituted for the vent plug in limited NACE units j Not available with Canadian CRN or ANSI 12 27 Single Seal certification 9 Parts Lists and Drawings February 2010 Range Body Bolt Material Service Part Number 1500PSIA 840IN H20 7 Bolts not for offshore Limited NACE 9A 30058679 3000PSIA 200IN H20 Inconel Bolts not for offshore Limited NACE 9A 30058644 3000PSIA 300IN H20 Inconel Bolts not for offshore Limited NACE 9A 30058680 3000PSIA 400IN H20 Inconel Bolts not for offshore Limited NACE 9A 30058681 3000PSIA 840IN H20 Inconel Bolts not for offshore Limited NACE 9A 30058682 5300PSIA 200IN H20 Inconel Bolts not for offshore Limited NACE 9A 30058645 5300PSIA 300IN H20 Inconel Bolts not for offshore Limited NACE 9 30058683 5300PSIA 400IN H20 Inconel Bolts not for offshore Limited NACE 9 30058684 5300PSIA 840IN H20 Inconel Bolts not for of
82. ange in jumper position to take effect CN16 and CN11 The and PIC2 Jumpers should be across the pins for normal operation CN26 The Display Jumper may be for standard or backlit if so equipped For a Standard display ASM 172050102 p n 9A 1131 0403C the jumper must be in the backlit position The ASM number is printed on a yellow sticker on the display Jumper Settings Page 29 Scanner 1131 Hardware Manual CN20 Boot Block Conf d DO NOT REMOVE Fesherese PE Ess Note 128K160K E with firmware version 14 3x and later I PIC 1 IOP Ent CN11 PIC 2 IOP En2 CN26 Display Jumpers d Standard Backlit Defaul ore taht pe 15 0 30 1 Installation July 2010 Superbooting the Scanner After power has been applied to the unit for the first time it is always recommended to perform a SUPERBOOT to initialize the memory This procedure is explained in this section Perform a Superboot as follows refer to the diagram on page 34 for the locations of the switches 1 Setthe Power Switch SW18 to OFF 2 Ensure that the Configuration Lock Switch SW 16 is NOT engaged see page 23 3 Press the NVRAM Erase SB button and keep it held down 4 Set the Power Switch SW18 to the ON position while still holding down the NVRAM Erase button until the display shows Superboot found re
83. ary file with the extension B31 It is recommended that ScanLoad be installed onto the hard drive of the operator s PC Running ScanLoad from the hard drive speeds up the downloading process To install ScanLoad from disk onto the hard drive perform the following sequence 1 Turn ON the PC and wait for the C prompt to appear on the screen If the operator is currently using program exit and return to C prompt 2 Make a directory by typing after the C prompt md Scanload Page 27 Scanner 1131 Hardware Manual 3 Change the directory by typing after the prompt cd Scanload 4 The following prompt will appear C SCANLOAD gt 5 Copy ScanLoad files EXE TXT and binary B31 from the A drive to the hard drive by typing Copy a This will copy all the files that are on the disk including the binary file to the ScanLoad directory To copy ONLY the ScanLoad files type the following after the C GSCANLOAD gt prompt Copy a SCANLOAD This will copy only the ScanLoad EXE and TXT files from the disk The binary files must then be copied by typing Copy a binary name after the C SCANLOAD gt prompt An example of a binary name is NGS260F B31 Using ScanLoad Before starting ScanLoad perform the steps outlined in the Getting Ready to Flash section page 22 1 From the ScanLoad directory type SCANLOAD NGN410R B31 then press lt ENTER gt SCANLOAD is the executable file that starts the progr
84. ase PE 3 on NVRAM erase SB NVRAM Battery Backup Jumper RAM Low High Jumper 64K Jumper position for High RAM The Flash Erase switch labeled for Program Erase is located at the top right hand corner of the main board It is used by the system to initiate the process of re installing its own firmware The function is Page 22 1 Installation July 2010 sometimes referred to as Forced Erase When the switch is pressed and held down while the power is turned on the firmware program in the 1131 will be erased In order to change the firmware installed in flash memory a PC with the ScanFlash or WinsLoad or ScanLoad program is required The PC must be serially linked to the Scanner 1131 s console port Console Port Scanner Cable Configuration Lock Switch The optional Configuration Lock Switch SW 16 may be legally required in some locations When installed it is located beside the Power Switch SW18 see previous diagram It consists of a locking hardware hex barstock with a spring and screw assembly affixed above a white switch SW16 When the screw is tightened or loosened it engages or disengages the lock with an audible CLICK To flash or to superboot the Scanner 1131 RTU switch SW16 must be in an UNLOCKED state as is shown below When it is required to be LOCKED the screw must be tightened until a CLICK is heard Continue tightening the screw until it is possible to ins
85. ay A Field Programmable Gate Array FPGA is used to provide support logic for the CPU as well as provide a number of additional I O ports It is a RAM based program that is loaded from Flash memory at system startup This allows the logic to be modified and updated along with the application code adding a great deal of flexibility to the system The FPGA generate all of the read and write information for the memory I O spaces as well chip select outputs for all the memory devices In addition the FPGA contains logic for e Controlling interrupts e Interfacing to the serial ports A programmable counter for generating the system Simple output pins for controlling the A D heartbeat interrupt system e A debounce circuit e Analog outputs e Acounter for the pulse input e Transmitter supplies e Automatic dispensing of pulses to the pulse output e The Watchdog timer ports Page 110 7 Principles of Operation July 2010 Hardware Write Protection The NVRAM is guarded against changes NVRAM is only written when there is a configuration change a power failure or a system restart These limitations prevent the loss of vital configuration and measurement data from becoming lost if there is an electrical transient or an uncontrolled program Power Management The Scanner 1131 has a software selectable power saver mode that conserves power without compromising accuracy or performance When the power saver mode is on the CPU
86. ayed as 1 or if racing Uo dome 5 1 4 Retries occur then see the ransmission started Troubleshooting the Flashing ransferring 744K 100 0 done Procedure section page 29 d NR lash Erase switch gt Released after power up These messages are displayed in the following manner lease reboot the Scanner for changes to take effect scanload gt _ As instructed close the window Power down the RTU by moving switch SW18 to the OFF position You are now ready to superboot the Scanner as it is explained in the Page 28 1 Installation July 2010 Superbooting the Scanner section refer to page 31 Troubleshooting the Flashing Procedure e In WinsLoad abort the flashing process by clicking on the Close button X Or in ScanLoad press both the Ctrl and Break keys e Power down the Scanner 1131 as described in Step 4 of the Start Flashing section page 24 Restart the loading program as explained in Step 1 of Using WinsLoad or Using ScanLoad e Power up the Scanner 1131 as in Step 3 of either Using WinsLoad or Using ScanLoad Startup Procedure Note Itis very IMPORTANT that the following jumper settings be observed CN19 The NVRAM Battery Backup jumper must be across the pins CN27 The RAM Jumper should be set for more than three flowruns to 128K with firmware 4 3 x and above 96K when using earlier firmware versions Superboot required for ch
87. ble from one unit e Low power 1 5V or conventional 4 20 mA electronic transmitters e Frequency devices e g turbine meters or mass meters etc e Standard 1000 platinum RTD temperature sensors The Scanner 1131 is intrinsically safe when installed as described in Drawing 9A 1131 11002 refer to APPENDIX A Drawings with barriers Some power sources and input output devices are not Intrinsically Safe and must be installed to Class I Division 2 requirements per drawing 9A 1131 11022 Please see installation and wiring sections in this manual for details Page 11 Scanner 1131 Hardware Manual A variety of software programs are available for configuring monitoring downloading retrieving data reading and creating reports from collected data ScanWin ScanWin is a Windows M based software program that is used to monitor configure and download Device Measurement RTU data on site Data is displayed graphically and in tables Reports can also be printed from ScanWin ScanPC ScanPC is a DOS based software program for a PC that is used to monitor configure and download Scanner data on site Scanner files can be printed in a universal report format or output in either comma separated or tab separated text formats All report files are readily imported into spreadsheet and database software programs ScanBase ScanBase is a graphical editing software program that simplifies the management of complex electronic f
88. ck Mount M8IA 9pIS T zT qe 5 ae Y jddng 1 10 UoISIA01d 519081 mal yg SM8JoS 9481 ejqeBBnjdep jddng samo ejosuo 10 JeuluJe punoJc siseu N IA 210809 585 61 Mal dol ug 9L V Jeo EE Aiddng ejeuleyy 10 10 U0ISIA01d pueoqJayjoy SJOPIIS 60 8 Page 135 Scanner 1131 Hardware Manual Scanner 1131C Front View with Single DPE 14 55 370 For optional wallmount 0 31 x 0 5 8 x 13 for 12 305 1 4 6 4 bolt 4 places nw Latch lockable 0 External P ground 1 4 20 E 16 98 HIE 430 aa Power supply 16 57 strain relief 420 1 2 conduit i 0 875 i Display Keypad 1 ___Optional Extended l Function Keypad A 221 135 1 2 conduit j 1 65 42 Ji Local commmunication port c w weatherproof plug 10 254 Probe 2 P Barton DPE Single loca
89. d 4 ON Switch 6 is ALWAYS in the OFF position except when used with densitometer applications Page 82 3 Expansion Boards July 2010 Phase Discriminator and Level B Pulse Security Channels 1 2 and 3 4 can be used for Phase discrimination and Level B Security To facilitate this application the inputs must be used in pairs i e channel 1 would measure one pulse stream from a meter and compare the signal to channel 2 measuring the second pulse stream from that same meter Similarly channels 3 and 4 are used together When the pulse comparator is enabled through the Mode of Operation Switches as detailed in the previous section Mode of Operation Switches SW6 through SW10 a unique hardware type is created in the Scanner application firmware that differs from a normal pulse input hardware resource This unique hardware type is called a Pulse In LB PD Level B Phase Discrimination and it has some additional attributes that are not available in a standard pulse input hardware resource The additional attributes are as follows Attribute Units Description LB Cutoff Hz A user entered Level B low frequency cutoff which prevents alarms from being flagged during start up or shutdown Phase Degrees A live input indicating the phase shift between the two pulse streams being compared Note that the sign indicates whether the shift is leading or lagging LB Alarm N A The latched alarm state of t
90. dition the remote terminal interface boards and RTI2 can be plugged in on top of a DIO1 card when installed in the left hand location Slot B to allow parallel access to the console serial port Page 79 Scanner 1131 Hardware Manual Wiring Diagram and Board Layout O000000 00000000 0000000000000 2 x 28 Connector FPGA EHE W9 SW10 cl a PIO OO OO OO EID SW1 SW2 SW3 SW4 SW5 B x6 Ses ux Resistance is calculated based on the voltage Vtx 10V or 24 V and the threshold R _ 222222 a I MinimumCurrent Example For 24 Vdc supply 2 4 4kO max m 2to4kQ Page 80 3 Expansion Boards July 2010 Circuit Description Circuit Description Each of the 5 channels provide an optically isolated input that can be configured to various modes and threshold voltage levels depending on the type of the incoming pulses This conditions the circuit to interface with external pulse preamplifiers contact closures and logic level signals 5 channels are identical with the exception of channels 2 and 4 which have an additional mode switch to allow for the detection of positive and or negative going pulses from many mass flow density meters Each channel has 2 separate blocks of DIP switches used for configuration which can be identified as follows also refer to board layout diagram for placem
91. djustment T HE m E on SW18 FE eB Pelt Power 50 j pi Switch H Sp NVRAM M Erase Battery a Hi Backup SW16 Config Lock e IOP Ram 64 96K Switch Remove to replace PIC SW15 iy Expansion Headers CNA IOP EN2 Remove to replace PIC Analog Analog Output 1 Output 2 Serial Serial Port 2 Port 4 swig A14 Display Serial Port Configuration Analog Output Configuration Pulse Input Configuration Standard Pulse Input 1 Pulse Input 2 Transmitter Suppl sw7 swe TTTTTTTTITTTTTTTITT EU pply umper 3 to 4 ii 2 TIT meee ye tt ix voltage mite a sws mE Backlit Serial Port 2 Serial Port 4 A05 A02 A04 is also used for Console Port Sw4 A21 A15 A17 A23 A25 B m moo b b d dr d m iq a it 49499499 94 aPOHEsssEPERssaPEBs ezissBBsBBsBHs DPE Connectors beneath board Major Chips The preceding diagram shows the major chips as green rectangles bordered by dashed lines Page 33 Scanner 1131 Hardware Manual Jumpers The preceding diagram shows the locations of jumpers in a pink rectangle bordered by a solid line Refer to page 29 for an importa
92. e path to 8 megabit devices allowing the code space to be doubled or allowing the elimination of one The Flash memory is sectored into a 16 Kbyte protected boot block two 16 Kbyte parameter blocks a single 96 Kbyte main block and three 128 Kbyte main blocks the 8 megabit devices provide four additional 128 Kbyte main blocks The protected boot block is used to store the system s startup code control firmware loading as well as the field programmable gate array base configuration and is protected against accidental erasure by two pin jumper CN20 The jumper is installed to facilitate factory boot block programming but is removed prior to shipping eliminating the possibility that critical startup code will be damaged in the field The procedure for loading new firmware is detailed in Flashing the Scanner page 22 RAM is used as a temporary storage during normal program execution and is volatile Any data held in RAM is lost during a power failure NVRAM is the system s long term storage memory for large blocks of vital data e g configuration data logs etc that are protected in case of a power failure NVRAM power is backed up by an on board lithium battery If a loss of voltage is detected the system immediately saves all necessary data in the When power is restored the computer resumes its operation exactly where it stopped before the power failure occurred Field Programmable Gate Arr
93. ebruary 2010 Communications tem 29 Seal ConduitHole 3 4 9A 0192 10290T 1 O 30 Surge Polyphaser IS BSOLN C2 6 0107 900 1 Mounting gt 8 2 31 Polemount 16 9A CSO amp 604 153 1 Options im Description PartNumber 32 Input Board 12 Scanner 1131 9A 1131 1005B 01 33 Board Mount Track Adhesive Single 7 006290101 34 Clip Cable 3 8 Capacity Nylon 508 412 106 35 Ribbon Cable Assy 1130 Field Mount Std 9A 1130 9130B 36 Lens Blank Metal Enclosure 37 Keyp PART NOT SHOWN PART REQUIRED FOR 1ST TRANSDUCER FIELD 9 PART REQUIRED FOR 2ND TRANSDUCER FIELD 10 Page 143 Scanner 1131 Hardware Manual Multi Variable Transducer Part Number 9 1131 0103 9 30058901 Description Microcontroller PIC version 3 5 required for DPE upgrade of Scanner 1131 Intrinsically Safe Barrier Adapter for CSA certified Class I Div 1 Groups C D installations Range Body Bolt Material Service Part Number 100PSIA 30IN H20 316SS body B7 bolts Standard 9A 30058041 300PSIA 200IN H20 31655 body B7 bolts Standard 9A 30058042 300PSIA 840IN H20 31655 body B7 bolts Standard 9 30058075 500PSIA 200IN H20 31655 body B7 bolts Standard 9 30058076 1500PSIA 200IN H20 31655 body B7 bolts Standard 9 30058043
94. ed Pressure Transmitter 5000PSI sealed gauge 1 NOTE 3a Option codes IM or P1 P9 are not available for the 1131G or R 1 consult factory for availability 4 TRANSDUCER2 No Transducer Remote Mount DPE Transducer Specify as separate line item Integral Mounted DPE Transducer Specify as a separate line item Integral Mounted Pressure Transmitter 100PSIG 1 Integral Mounted Pressure Transmitter 200PSIG 1 Integral Mounted Pressure Transmitter 300PSIG 1 Integral Mounted Pressure Transmitter 500PSIG 1 Integral Mounted Pressure Transmitter 1000PSIG 1 Integral Mounted Pressure Transmitter 1500PSI sealed gauge 1 Integral Mounted Pressure Transmitter 3000PSI sealed gauge 1 Integral Mounted Pressure Transmitter 5000PSI sealed gauge 1 NOTE 4a Option codes IM or P1 P9 are not available for the 1131G or R Page 131 Scanner 1131 Hardware Manual 5 POWER SUPPLY Div1 or Div2 12 28Vdc 6V Charge control 1131C 1131 Div2 12 28Vdc 12V Charge control 1131C 1131S Div 2 12 28 Vdc applicable to all enclosure models NOTE 5a All charge controlled power supplies are non isolated 5b Options 11 and 12 are available only with the Field enclosures Code S or C BATTERY None 12 VDC 17 Ah requires Power Supply 11 or 12 12 VDC 32 Ah requires Power Supply 11 or 12 SOLAR PANEL None Adj Adj Adj Vertical Vertical NOTES 7a All brackets are for 2 pipe MAIN BOARD INPUT OPTIONS
95. ed access to the serial port A01 is available on optional terminal strips CN2 Remote Console Accessory Board or CN3 Remote Console Communication Board This port is used with a console device only Shared access can be set up with either a Remote Console Accessory Board or a Remote Console Communication Board which are typically used with a Remote Calibration Unit RCU N OQQOOOQOOOOOO 0000009000000 PC XT If the Scanner Measurement RTU is installed in a safe area an RCU can be located in a hazardous area close to transmitters The RCU enables communication with the Scanner so that loop calibration routine can be performed The RCU can have either one or two local console connectors Page 50 2 Main Board and Wiring March 2010 The following diagram illustrates an RCU with two connections Hazardous Area 1131 Termination The terminal numbers refer to the CN2 Remote Serial Port Expansion Board RCU Wiring Scanner Scanner 2 RxD 1 5 RCU TxD 2 6 Termination DSR 3 7 GND 4 8 Page 51 Scanner 1131 Hardware Manual Auxiliary Serial Port Resources A02 A03 and A04 Intrinsically Safe when installed as per APPENDIX A Drawings The auxiliary serial ports A02 A03 and A04 support full RS232C hardware handshaking signals standard Ports A02 and A04 also optionally support RS 422 and RS 485 communications user selectable Port 2 02 Located on m
96. ed component leakages and other errors Further corrections determined by loop calibration data are applied to account for the end device characteristics including static offset linearity and hysteresis Various checks ensure that the corrections are reasonable ransmitter Vix Power Analo Analog In 9 t Input GND protection GND O amp filtering etc Multiplexer Analog to RTD Cl 0 RTD Input Digital CPU RTD C2 O protection and RTDR filtering etc Precision reference Tas Auto cal fullscale conversion Zero and Fullscale references converted periodically for use by auto cal correction Auto cal zero routines Page 111 Scanner 1131 Hardware Manual RTD Inputs RTD inputs use a precision current source to measure the resistance of the RTD Lead length compensation of the 3 wire RTD is done by measuring the line resistance between terminals C1 and C2 The multiplexer A D converter and autocal are the same as the analog inputs Pulse Inputs The Scanner 1131 optional pulse inputs are designed to interface with a wide variety of devices including variable reluctance magnetic pickup coils signals from turbine preamplifiers both voltage and current output types and simple contact closures DIP switches select the type of signal for each pulse input In all modes the pulses are accumulated in a hardware register that is periodically read by the microprocessor This pul
97. efer to model field CODES 5 6 amp 7 1 CODES OPTIONS 00 IO 00 IRS232 1 SW no C XM 9A 1131 0100000239 16 IO 16 2RS232 2 SW no C XM 9 1131 0116020739 151 Scanner 1131 Hardware Manual Item 44 45 46 47 48 49 50 51 52 53 54 55 Page 152 Description 17 IO 16 2RS232 2 SW C XM 26 IO 26 2RS232 2 SW C XM Terminal Plug 14 pin for pins 20 61 Terminal Plug 9 pin for pins 11 19 Terminal Plug 10 pin for pins 1 10 Ribbon Cable Assembly 1131R Nut Hex 6 32 SS Washer Internal tooth 46 SS Power supply board 24V Isolated Expansion Board Code 01 Remote console serial port Code 02 Communications accessory Note that the above boards must be in Slot 1 CDO1 40 1 Comm Port only 41 4 Digital I O only 42 1 Comm Port 4 Digital I O 43 1 Comm Port CCA switch 44 4 Digital I O CCA switch 45 1 Comm Port 4 Digital I O CCA switch 1 50 2 Analog only 51 4 Analog Out only 53 1 Comm Port 2 Analog Out 54 1 Comm Port 4 Analog Out 55 2 Analog Out CCA switch 56 4 Analog Out CCA switch 58 1 Comm Port 2 Analog Out CCA switch 59 Comm Port 4 Analog Out CCA switch DIO1 60 2 Frequency Inputs 61 5 Frequency Inputs 62 2 Frequency Inputs Phase Discrim 63 5 Frequency Inputs Phase Discrim 66 2 Densitometer Inputs 69 5 Densitometer Inputs ASO1 03 3 Status Pulse Output 11 1 Analog Output 1 Status Pulse Output 30 3 Analog Output 33 3 Analog O
98. em rbv RUE d Na 141 Page ix Scanner 1131 Hardware Manual DPE3 Multi Variable Transd cer u uc eee AS RU RR ed 144 Battery and DC Power Supply P P 146 Rack Mount BnelosHte uu ced ee Ree 148 Case Keypau and Display 149 Bodi r T 151 APPENDIX A DRAWINGS seu LOO Page x Introduction Overview The Scanner 1131 is an intrinsically safe solar charged battery powered weatherproof flow computer that calculates flow for two or more meter runs using standard algorithms It is housed in a metal or plastic enclosure that can be wall or pipe mounted It is also available in a rack mount style The Scanner 1131 provides compatibility between the existing Scanner 1130 enclosure Scanner 1140 style DPE units and 1130 expansion boards This provides a logical board replacement upgrade path from the Scanner 1130 to the 1131 as numerous enhancements over the 1130 have been made The expansion board and display connectors are identical to those of the 1130 so that existing keypads displays and expansion boards remain compatible Twelve single ended or six differential analog inputs six status inputs or status outputs or pulse outputs two analog outputs and up to four serial ports are now available All input and output channels are user assignable Up to 2 expansion boards can be added for addi
99. ent on the circuit board page 80 Channel Threshold Level Switches Mode of Operation Switches 1 SWI 4 switch block SW6 5 switch block 2 SW2 4 switch block SW7 6 switch block 3 SW3 4 switch block SW8 5 switch block 4 SW4 4 switch block SW9 6 switch block 5 SW5 4 switch block SWIO 5 switch block Threshold Level Switches SW1 through SW5 These switches select the threshold level of the input when used in the optically isolated mode In the non isolated mode input threshold 1 5V these switches do not affect the performance of the channel in any way see section on Mode of Operation Switches SW6 through SW10 Input Threshold 1234 ON with optical isolator OFF switch can be either ON or OFF The OFF threshold selection is used when the channel is being used in non isolated mode as a digital output channel or when the channel is not being used at all Turning it off will conserve the 2 mA per channel required to power the optic isolator Page 81 Scanner 1131 Hardware Manual Mode of Operation Switches SW6 through SW10 These switches are used to configure the mode of operation of each of the channels Some of the different modes include e Optically isolated input vs non isolated e Routing the input signal through a debounce circuit for eliminating the chatter associated with mechanical contact closure devices e Routing the input signal
100. entally e Uninterrupted Vtx to a low power relay e The remote console expansion board that plugs into the lower pins of expansion slot B can also be plugged into the CD01 expansion board Page 72 3 Expansion Boards July 2010 Installation The CD01 expansion board mounts over the 1131 main board on either the left hand side resource connection or on the right hand side resource connectors Place the CD01 card so that the terminal strips are facing down toward you Align the pins with the sockets and push down firmly Ensure that the sockets fully cover all the pins and are not offset by one pin location Two captive screws fasten the board securely to two standoffs on the main board Wiring Diagram The following diagram shows the terminal numbers and the corresponding resource allocations for the CD01 inputs and outputs Confi tion Lock oci i SW1 1 2 MI OFF Wiring Terminal Blocks G gt s Connector 2x28 SW 2 ON OFF 10 41 12 13 O O O O O O SS 2 3 4 5 6 7 8 9 00000000 10 73 Scanner 1131 Hardware Manual CDO1 Setup Communications Terminals 1 9 The communications serial port can be set to an RS 232C RS 422 or RS485 electrical configuration This is done by setting the DIP switches properly
101. er Converter o PC06556 xx Made in Canada Blue 0 0 D Approximate operating Orange 0 0 D voltages shown pi co D when board is unplugged sewn oes D D D D 0 0 Green D D 24 17 Yellow 22 04 Violet 0 0 Red 24 0 White The Class I Div 2 battery charger power supply is mounted behind the hinged main board similar to the Div 1 charger The Div 2 charger has a terminal for connection to the 12 volt lead acid battery and power for a radio or modem Below is a diagram of the 12 Vdc Class I Div 2 battery charger board Part No 9A 1131 0302C 1131 POWER SUPPLY BOARD FOR DIVISION 2 AREA 20V input from Solar Panel Battery Ground Connections ASM3655803 xx SN0000000 Red d Grey TP5 4 Yellow TP7 4 Black TP9 Orange TP12 Blue 0 0 Note Approximate operating Orange 2 8 voltages shown peii Sm when board is unplugged 9 Switched Output to Radio or Modem TP4 Violet TP13 White 8 Blue TP10 Brow 11 Greg D 0 Yellow D 2 9 Violet D 0 0 Green D Rea D 13 9 white Page 19 Scanner 1131 Hardware Manual Solar Panel Installation Mount the solar panel on a post or directly to a south facing flat surface see chart for angle The panel should be mounted high enough to prevent damage or tampering In locations with heavy snowfall the solar panel is often mounted vertically so snow is le
102. er moue eee Analog Inputs Inputs Analog out 232 485 cessor 6 1 5Vor4 20ma 22 22 22 N ems or Differential 22 22 22 y 12 1 5 Singe Ended 22 22 22 Y 12 4 20mA Single Ende 22 22 22 Y TO 8a Main board also includes six digital status inputs outputs and 768K memory 8b The single ended input configuration 12 is convertible to 4 20mA inputs with the addition of an auxiliary board included with I O option 27 8c RS 485 ports are switch selectable to RS 232 DISPLAY AND KEYPAD 4 line x 20 character LCD Standard Display Standard keypad Backlit Display Standard Keypad Standard Display Extended Keypad Backlit Display Extended Keypad Page 132 8 System Specifications July 2010 1131 Code Example 1131 02 900 11 M 10 26 33 33 838 2C 00 6 10 EXPANSION BOARD 1 None Remote Console Serial Port ONLY in 1st slot or stacked on another expansion board Comm s Accessory Board ONLY in 1st slot or stacked on another expansion board 501 Analog Outs Status Pulse Outs Fits either expansion 1 1 slot 3 3 CD01 igi i Fits either expansion Port i slot L o DI01 Pulse Input Turbine PD Meters Standard Phase Descrimination Input Fits either expansion Level B Security Ux Wm 02 Ethernet only accessory board Expansion slot 1 only 2 Ethernet and Bluetooth accessory board Expansion slot 1 only NOTE 7a For other
103. ert the sealing wire through the hex bar stock screw Sealed it looks like the following Page 23 Scanner 1131 Hardware Manual Start Flashing Whether you plan to reprogram the Scanner with either WinsLoad or ScanLoad carry out the following common steps and then go on to the pertinent section Start ScanWin or ScanPC Download all History Configuration and Calibration data HIGHLY RECOMMENDED Exit from ScanWin or ScanPC Power down the Scanner 1131 by moving Power Switch SW18 to the OFF position Be sure the Configuration Lock Switch SW16 if installed is in an UNLOCKED state Continue in the WinsLoad section below or to page 27 if you are using ScanLoad Flashing with ScanLoad in Windows NMP WIN The ScanFlash utility is loaded on your ScanWin installation CD Simply load the program onto your computer and follow the on screen instructions Options Help Select Scanner Type Select COM Port Select Flash File Scanner Type DE COM Part CABARTONNBDMSSDATANFIRMWARE nim440r b31 8 Set Switches Scanner 1131 Flash Upgrades Before upgrade start Scamwin and connect to the Scanner 1131 download all Historical Data from the Scanner 1131 5 Verify File 5 Start Download w J 7 Results Log Retries Page 24 1 Installation July 2010 ScanFlash step 4 is Set Switches The dialog box items 1 thru 4 describe the order for
104. etic pickup coils signals from turbine preamplifiers both voltage and current output types and simple contact closures DIP switches select the type of signal for each pulse input Resources A05 and A06 are pulse inputs Both switches SW9 and SW10 are located in the lower middle of the circuit board see the diagram on page 34 With firmware 4 2 0 and higher pulse input 1 A05 was modified to count individual pulses and increment the count by 1 Previous firmware versions always counted by two thus two individual pulses were required before the pulse count was incremented by 2 Please refer to chapter 8 System Specifications for the acceptable input signal levels for all the following types of input devices The ipud chart summarizes the settings and specifications for the 1131 pulse input DIP switches Provides VDD V to the terminal for 10 V N A power to proximity switches 6 0 V Threshold nominal 1 25 V Threshold nominal Switches are set at 6200 in a load resistance for Regular for voltage type preamplifiers or dry current type preamplifiers contacts Switches in a filter capacitor for contact Regular no contact debouncing debouncing First stage preamplifier to comparator N A Input signal to comparator high level inputs Terminal to transformer for low level signal e g Ie not connected from turbine p u Vtx supply to terminal for high level device
105. fshore Limited NACE 9A 30058685 100PSIA 30IN H20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058046 300PSIA 200IN H20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058047 300PSIA 840IN H20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058086 500PSIA 200IN H20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058087 1500PSIA 200IN H20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058048 1500PSIA 300IN H20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058088 1500PSIA 400IN 20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058089 1500PSIA 840IN H20 B7M Bolts Hastelloy Vent Plug Full NACE 9A 30058090 3000PSIA 200IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9 30058049 3000PSIA 300IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9 30058091 3000PSIA 400IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9A 30058092 3000PSIA 840IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9A 30058093 5300PSIA 200IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9 30058050 5300PSIA 300IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9A 30058094 5300PSIA 400IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9A 30058095 5300PSIA 840IN H20 Inconel Bolts Hastelloy Vent Plug Full NACE 9 30058096 145 Scanner 1131 Hardware Manual Battery and DC Power Supply for Ref only Parts for both 12 amp 24 Vdc 12 VDC Power Supply Parts s 24 vpc Power Supply Parts Per Unit ltem
106. ft hand corner of the main board next to the 1 2 AA lithium battery 2 Remove the two PIC enable jumpers from the main board as shown on the next page Jumper CN16 is located below the power switch Jumper CN11 is located near the PIC Carefully remove the PIC micro controller using a special tool or a small screwdriver taking precautions to avoid cracking the plastic holder around the PIC Reinstall new PIC Reinstall jumpers CN16 and CN11 Restore power to the Scanner by moving the slider switch SW18 to the ON position Start ScanWin ScanPC and reset the clock 2 pm PIC Enable 5525465 22 X 7 Jumper 16 pampas pi 151 lt i E D PIC Enable MESS Jumper CN11 es HE Microcontroller jumper locations Page 108 T Principles of Operation Central Processing Unit CPU The Scanner 1131 uses 32 bit 16 MHz Intel 386EX microprocessor that has a demultiplexed 16 bit data bus and 26 bit external address bus two asynchronous serial ports two interrupt controllers and a two channel 8237 compatible DMA controller Floating point mathematics are accommodated through software emulation or optionally by an Intel 387SX math coprocessor allowing computations to be completed several times faster that software emulation Clock control as well as idle and power down modes allow the CPU to minimize system power consumption Clock
107. he Level B alarm either or OFF To reset or acknowledge the alarm press PAGE DOWN and follow the instructions 1131 Phase Discrimination Configuration Procedure To configure the 1131 for Phase Discrimination 1 Install DIO1 board into either Slot B or Slot C 2 Superboot the Scanner page 31 3 Create a flowrun named FORWARD Configure it so that e Primary Device gt Volume Pulse Meter e Device gt Standard Level B if level is required e Flow Direction gt Forward 4 Create another flowrun named REVERSE Configure it so that e Primary Device gt Volume Pulse Meter e Device Type gt Standard Level B if level is required e Flow Direction gt Reverse 5 From the Hardware page assign Resource CO1 as a Pulse in LB PD Resource Co2 will automatically switch to a pulse in when CO1 is assigned for phase discrimination 6 Assign resources in the Forward flowrun Qf uncorrected rate is assigned to resource the rest of the variables are assigned accordingly 7 Assign resources in the Reverse flowrun Qf uncorrected rate is assigned to resource the rest of the variables are assigned as in the Forward flowrun Page 83 Scanner 1131 Hardware Manual 8 Set DIP switch settings as indicated in the manual Level B Pulse Security Level B Security in accordance with the Institute of Petroleum IP252 76 requires Continuous monitoring error indication and alar
108. he left side resource B connectors or on the right side resource connectors Place the CAO card so that the terminal strips are facing down toward you Align the pins and sockets located on the expansion board and the main board then push down firmly Ensure that the sockets fully cover all the pins and are not offset by one pin location Two captive screws fasten to the board securely to two standoffs on the main board Page 65 Scanner 1131 Hardware Manual Wiring Diagrams The following figure shows the terminal numbers and the corresponding resource allocations for the CAO1 outputs Configuration Lock CCAC OOOUOLI QV 2x6 Connector Wiring Terminal Block Analog Output Blocks 1 9 Output w Analo A Page 66 3 Expansion Boards July 2010 CAO1 Setup Analog Outputs The analog output ports are designed to manipulate an external power source of proper magnitude to achieve a 4 to 20 mA current The correct wiring method for analog output ports on a CAOI board is illustrated bellow Intrinsically Safe Ground Referenced Load Hazardous Area Safe Area 1 5 Ground Referenced Load Intrinsically Safe Floating Load Hazardous Area Safe Area Analog Out RL LS Floating Load Page 67 Scanner 1131 Hardware Manual Non Intrinsically Safe Ground Referenced Load Analog Out Analog Out Tran
109. i O ol e o o DTE O e s 1 l 2 1 DB25 female Hazardous Area Safe Area Serial Port A02 EN Approved Barrier i CS EHE DTE i 1 1 1 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm DB9 female Page 57 Scanner 1131 Hardware Manual ScanPol ScanOp Modem Connection Hazardous Area Safe Area Serial Port A02 CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier L 12 Vac 1000 ohm m CSA Approved Barrier 2 12 1000 Modem Hazardous Area Safe Area Serial Port A02 CSA Approved Barrier 12 Vac 1000 ohm n 5 CSA Approved Barrier 12 Vac 1000 ohm CSA Approved Barrier 12 Vac 1000 ohm male Page 58 3 Expansion Boards Expansion Boards Up to two expansion boards can be added to the Scanner s main circuit board The expansion boards are plugged into the slots B and C shown in the following diagram 501 Up to 3 Analog and 3 status outputs 01 Communications and up to 4 analog outputs CD01 Communications and up to 4 digital inputs outputs 0101 Up to 5 Digital inputs outputs or Frequency inputs EBO2 Ethernet and Bluetooth mounted in slot B I O expansion
110. ic Pressure Accuracy Accuracy 500 psia 0 05 for spans 25 of the sensor URL 0 0025 URL SPAN for spans lt 5 of the sensor URL Accuracy 300 1500 3000 and 5300 psia 0 05 for spans 210 of the sensor URL 0 0025 URL SPAN for spans 1096 of the sensor URL Temperature Performance 0 25 of full scale over full operating temperature range Page 129 Scanner 1131 Hardware Manual DPE Pressure Limits and Bolt Specifications Max Overrange SP SWP DP Pressure Standard Limited NACE Bolts PSIA IN H20 PSIA Bolts not for offshore Full NACE Bolts 100 30 150 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 300 200 450 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 300 840 500 200 750 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 1500 200 2250 B7 or 316 SS B7M B7M with SS vent plug no vent plug with Hastelloy vent plug 1500 300 1500 400 1500 840 3000 200 4500 B7 or 17 4 SS Inconel Inconel with SS vent plug no vent plug with Hastelloy vent plug 3000 300 3000 400 3000 840 5300 200 7420 B7 Inconel Inconel with SS vent plug no vent plug with Hastelloy vent plug 5300 300 5300 400 5300 840 regular stainless steel plug is substituted for the vent plug in limited NACE units Not available with Canadian CRN or
111. ice plates Y Yes N No Do you want to change plates in 11 flowruns Y Yes N No 1 Runl 2 Run2 Stopping flowruns Selected run s off line Do plate change s PgDn done Enter new dia This prompt appears for 1 Runl for each run d 15 016 cm PgDn nxt Esc can more Beta ratio Beta out of range ratio OK ERROR Out of Range L num units H num units Plate change done Bringing all flowruns on line done All Flowruns 4 Local Display Menu Path NFlo amp IGas 4 X July 2010 Gas Data Composition Change The Gas Data Change selection guides the user through a gas composition change on one or all the meter runs The runs affected are switched off line during the gas composition change status is changed from running to stopped Provided the estimation feature has been enabled this results in a flow estimation for the period that the flowruns are off line completion of the Gas Data Change routine regardless of its previous status This number appears in the User Change Log Sum not in Sum limits AGA 8 OK Main Gas Data Change Do you want to change gas composition Yes Y No N Do you want to change gas data in ALL flowruns Yes Y No N All flowruns 1 Runl 2 Run2 Enter gas comp reference num runs 1 XXXXXXX This prompt appears for all Enter value fo
112. igher peak power requirements for the Scanner 1131 Board Part Number 9A 1131 0304C Board Assembly Number ASM3655604 Area Use CSA Class 1 Div 2 as per sheet 2 of 11 Document 9A 1131 11022 Drawing 13 Power Supply Div 2 or Zone 2 Isolated Input Option Input Voltage 24 Vdc 19 2 to 28 8 Vdc Isolation 500 Vac for 1 minute Transmitter Supply Output 24 0 V 2 4 V isolated supply Current Limit 240 mA Switch SW11 in 24 Vdc mode 15 mA Switch SW11 in 10 Vdc mode see page 36 Environmental Operating Temperature 40 C to 60 C Storage Temperature 55 C to 80 C Relative Humidity 0 95 non condensing Supervisory Signals Input and battery voltages are reported to the main board for monitoring Page 124 8 System Specifications July 2010 Electrical Inputs and Outputs Specifications Analog Inputs Number of Channels Transmitter Options Accuracy Average Temperature Effect Hysteresis Impedance Linearity A D Resolution Temperature Effect Filtering Throughput Under Over Range Protection Calibration Typical Usage Allocation Optional hardware 1 Maximum Six 1 5 V single ended 2 Maximum Six 1 5 V or 4 20 mA single ended or differential switch selectable 3 Maximum Twelve 4 20 mA single ended 1 5 Vdc 4 20 mA 0 03046 of span max error at 25 1 5 V 0 045 of span max error at 25 C 4 20 mA 0 002546 of span C max at 25 C 1 5 V
113. ime Alarm Acknowledgment Latched alarms require acknowledgment to be removed from the alarms page To acknowledge an alarm move the cursor onto the alarm and press the del key The user can also delete all the current alarms on the Alarms page by hitting the d key on the keyboard while using ScanPC Simply hitthe d key while inthe Alarms page and answer yes tothe Acknowledge ALL current alarms prompt Main Alarms Acknowledge ALL current alarms Y Yes N No Alarms 1 DPchk l Flwchk 1 DPchk 2 Flwchk Acknowledging 2 Acknowledging all alarms done DPchk the alarm 10 27 10 45 2 DPchk Alarms are logged in the event log twice once when they occur and again when they are acknowledged either by the user or automatically Page 91 Scanner 1131 Hardware Manual Alarm Types The following examples can appear on the alarm page LBchk Low battery check Battery Voltage drops below 11 5 Vdc DPchk Differential pressure check VFchk Volume flow check EFchk Energy flow check MFchk Mass flow check RAM RAM checksum error RAM memory fault NVRM NVRAM checksum error NVRAM memory fault ROM ROM checksum error ROM memory fault Alarm Status If any active alarms are present when the terminal device is first connected the following message appears this message also appears on the local display when the Scanner is powered up WARNING Active alarms are present See Alarm screen Active
114. insload NGN416R B31 for download to 1131 file okay continuing Reminders HIEI Flash Erase switch gt Pressed during power up 99 EEE III Performing download of software file C winsload NGN416R B31 Erasing U63 done Erasing U66 done It is HIGHLY RECOMMENDED that the Scanner RTU be superbooted To do this refer to the section on Startup Procedure page 29 for instructions about performing a superboot Transmission started Transferring 744K 168 6 done Transmission completed aexacxaceeeeeeeeeeeer Reminders xxxxx399009 Flash Erase switch gt Released after power up HAI III III I SSIS IIIA AAA Please reboot the Scanner for changes to take effect Close window to continue Flashing with ScanLoad DOS The use of ScanLoad should take place only if you are running in a DOS environment not from within a DOS shell when running Windows Use WinsLoad if you are operating in an MS Windows operating system The Getting Ready to Flash section page 22 should be carried out before using ScanLoad Installing ScanLoad Version 2 2 ScanLoad requires the Scanner software as a bin
115. ions July 2010 Solar Panel 10 or 20 watt panel Battery Charger Type Temperature compensated two step voltage controlled charger Input Voltage 13 to 28 Vdc maximum Voltage drop 2 5 V maximum 500 mA supply to battery Current Limit 750 mA nominal Charger Float Voltage Adjustable to 14 0 V 10 factory set to 14 0V room temperature Scanner RTU Supply Output Shutdown Battery Voltage 8 5 to 9 5 Vdc Restart Battery Voltage 10 7 to 12 1 Vdc Transmitter Supply Output Voltage Vtx 9 11 Vdc 15 mA The larger 20 watt solar panel is recommended in areas where weather conditions may diminish the panels power output While this panel has an output of about 1 2 A which exceeds the battery charger s current limit the extra current output is useful in maintaining a full 750 mA current to the battery charger in adverse conditions e g on cloudy days Page 123 Scanner 1131 Hardware Manual Radio Modem Supply Output Voltage Short circuit protected battery Switched output with 0 8 2 maximum series resistance Max Load Current 2 0A Low Voltage Cutoff Software controlled plus backup cutoff at 6 5 V Environmental Operating Temperature 40 to 60 Storage Temperature 55 C to 80 Relative Humidity 0 95 non condensing Supervisory Signals Input and battery voltages are reported to the main board for monitoring 24 Vdc Power Supply for Div 2 Areas This power supply board is available to meet the h
116. is inactive The Real Time clock provides a heartbeat interrupt signal that turns the CPU every 1 32 of second During this momentary on period the CPU performs any pending tasks If no tasks are pending the CPU shuts itself off The power saver mode can also cycle input end devices and RTD s When analog readings are required power to the particular end device is turned and allowed to stabilize Stabilization time is selectable Refer to Section 3 5 System Configuration Analog Inputs Each analog input circuit is designed to read voltages from zero to 5 Vdc Input devices having 1 5 V outputs are connected to analog inputs scaled 0 100 by software If 4 20 mA devices are used optional precision load resistors can be installed at the factory Each input signal is connected to an input port on the analog multiplexer MUX which routes each signal sequentially to the input port of the A D converter The sampling interval is software controlled reference NGas NFlo Section 3 3 1 1 1 Timing Page One of the MUX input ports is connected to a precision voltage reference and another port is connected to ground This forms the basis for autocalibration The CPU uses the readings from these ports to establish internal correction factors for the transmitter signals Autocalibration corrects drift in the analog circuitry due to component age temperature induced gain variations cross channel leakage in the MUX assort
117. itters It also provides the ability to enable or disable via switches the on board 2500 precision load resistors o 5 Analog in Analog in HIS E oot 1 00 I loit 11 1 Lzzy 19939 d COCXOCXOCXOOCOOOCXOCXO EU Single ended 4 20 mA l E Low power 1 5 V LT boston ov S Differential 4 20 mA shared signal Analog Input differrential mode Ground offset 8 V maximum Page 39 Scanner 1131 Hardware Manual Twelve Analog Input Option This option requires the addition of the 9A 1131 1005 B 25002 precision resistor pack for use with conventional 4 20 mA transmitters The resistor pack is usually located beneath the main board s terminal blocks from about terminal 35 to terminal 58 A27 aces 2 2 2 5 lt lt lt lt 1 1 6 Resistor 1131 1005 40 2 Main Board and Wiring March 2010 Analog 4 20 mA Transmitter Intrinsically Safe when installed as per APPENDIX A Drawings The use of conventional 4 20 mA transmitters requires factory installed precision load resistors on each analog channel Power for the current loop is normally obtained from the Scanner s internal power supply but may also be drawn from an external source Single Ended 4 20 mA Analog C Analog In Gnd 4 20 mA transmitter external source 4 20 mA tran
118. l threshold Nominal Maximum Low Level Minimum High Level Threshold Signal Impedance Signal Impedance 100 V 120 V Output Type Output Surge Protection Status Pulse Output Maximum Pulse Count Rate MOSFET open drain 300 W for 1 msec Max 100 mA on state current Max 0 5 O on state resistance Max 40 Vdc off state voltage 16 Hz 50 duty cycle Page 127 Scanner 1131 Hardware Manual Pulse Inputs Number of Channels Signal Type Typical Usage Allocation Specifications Signal Type 2 maximum Switch selectable Volume mass and energy accumulation from frequency pulse output device User selectable Maximum Low Level Signal Power Supplied by Frequency Input Range Impedance Minimum High Level Signal 2 wire Preamp Low Threshold page 44 1 6 mA 2 4 mA 0 8 kHz 620 Q 2 Wire Preamp High Threshold page 44 7 3 mA 12 1 mA 0 8 kHz 620 Q 3 Wire Preamp Low Threshold page 45 1 0 V 1 5 V 0 10 kHz gt 10 kO 3 Wire Preamp High Threshold page 45 4 5 V 7 5N 0 10 kHz Magnetic Pickup Coil page 46 gt 10 V 10 kQ 1 kHz Minimum Signal Levels 20 mV 20 Hz 20 mV p p 100 Hz 200 mV p p 1000 Hz 400 mV 2000 Hz 1000 mV p p 5000 Hz Proximity Sensor page 46 1 mA 3mA 0 5 kHz N A Contact Closure page 47 2kQ 200 kQ 0 10 Hz N A Open Collector page 47 Page 128 Off state Leakage 50 Off state Voltage 8
119. low data Months of hourly history can be viewed for trending and analysis Color codes and Windows point and click operations make learning and using the graph tables and spreadsheet views easy The original flow history is always preserved Edits are saved with the automatic audit trails which include a required comment explaining the reason for the edit Reports and data export functions allow rapid distribution of ScanBase data to other users or interface with other software programs Page 12 1 Installation Installing the Scanner 1131 CAUTION POWER TO THE SCANNER 1131 MUST BE TURNED OFF PRIOR TO THE REMOVAL OF ANY ELECTRONIC CIRCUIT BOARDS OR DAMAGE TO THE SCANNER MAY RESULT CIRCUIT BOARDS ARE SUBJECT TO DAMAGE IF EXPOSED TO STATIC ELECTRICITY HANDLING AND INSTALLATION OF CIRCUIT BOARDS MUST BE PERFORMED IN AN ENVIRONMENT FREE OF STATIC ELECTRICITY AND THE OPERATOR MUST BE GROUNDED WHEN CIRCUIT BOARDS ARE REMOVED FROM THE SCANNER 1131 THEY MUST BE PLACED IN PROTECTIVE CONDUCTIVE ENVELOPES Note Circuit boards returned to Cameron s Measurement Systems Division factory for repair must be properly packed for static protection or they will not be covered by the Cameron warranty Quick Start The following chart suggests a sequence for the installation of the Scanner 1131 Step Description Reference Section 1 Unpack the Scanner Page 14 2 Mounting the flow computer Page
120. ltages shown Black 0 0 H D 0 0 Green when board is unplugged Gray 00 D D Brown 14 0 14 0 White Page 17 Scanner 1131 Hardware Manual Class Div 2 Power Supplies Class I Div 2 Groups A B C D when installed as per APPENDIX A Drawings For Class I Div 2 instruments two power supplies are available a nominal 24 Vdc power supply 19 to 28V and a 12V battery charger 13 to 28 Vdc 24 VDC Power Supply To access the 24 Vdc power supply loosen the two captive screws at the upper corners of the main circuit board and swing the board out to access the power supply This power supply is used in both field mount and rack mount options for more information on rack mount installations refer to the section on Rack Mount page 135 The following illustration depicts the setup in a field mount enclosure Release screws and swing circuit board into horizontal position Power Supply Board To Circuit Board Connection Circuit Board Connection Ground Negative 1 Positive Captive Screw Backing Plate Page 18 1 Installation July 2010 Below is a diagram of the 24 Vdc Class I Div 2 power supply board Part No 9A 1131 0304C Cable Length 20 1 2 Mounting Holes 0 15 4 places gt Ss ASM3655604 xx SN00000000 gt 1 Positive 2 Negative 3 Ground 12 Volt Battery Charg
121. lugged into a connection on the back of the main circuit board Warning To prevent ignition of a hazardous atmosphere Battery must be changed in an area known to be non hazardous Avertissement Afin de prevenir inflammation d atmospheres dangereuse ne change pas les batteries que dans des emplacement designes non dangereux Caution Do Not Ship Scanner With Battery Module Inside Doing So Will Damage Unit Certified Gell Cell Batteries Sonnenshein Dynasty U1 31 Panasonic LCL12V33P Powersonic PS 12330 Concord GPC1234 Front View Page 16 1 Installation July 2010 Battery Battery Circuit Positive Terminal Charge Module Bracket 0 Velcro Strap Back View The battery should be charged with a 15 28 Vdc supply at 750 mA maximum The battery should be disconnected from the charge control module when not in use Charge the battery before installing it into the flow computer If the battery is fully charged the battery voltage should be over 13 Vdc 30 minutes after the power is removed ASM3655802 xx SN0000000 Green TP11 aif B Yellow TP7 8 Black TP9 Orange TP12 20V input from Below is a diagram of the Class I Div 1 charge controller power supply board Part No 9A 1131 0301C TP13 White Red TP4 Violet 8 Blue TP10 Bro Solar Panel Blue 0 0 0 0 Yellow Note Approximate operating Orange 2 6 D D G5 vo
122. m signaling by methods of comparison This level of security is intended to give warning of transients and other spurious artificial influences supply borne and radiated in addition to functional errors and failures Further stated under the Level B Block Diagram The diagram illustrates a dual transmission system with a dual pulse comparator in which the pulse trains are continuously monitored for number frequency phase and sequence and any irregularities indicated Simultaneous interfering pulses must be detected and indicated An alarm is given if pulses are lost or gained on either channel This security is generally used on custody transfer liquid metering applications to detect missing rotor blades on a turbine meter When an error is detected the application software in the Scanner latches the Alarm Level B at the pulse input hardware level The alarm must be acknowledged manually to clear the alarm this is accomplished by pressing the PAGE DOWN key from the LB Alarm in the hardware page for the pulse input Phase Discrimination When connected to a dual pick up turbine meter where the pick ups are separated to provide an electrical 90 phase shift the difference in the pulse trains on each channel allows the Scanner to determine the direction of flow The application is configured by building two flowruns in the Scanner firmware one set as FORWARD and the other as REVERSE The pulse input on these two flowruns mu
123. n aei ite e E 22 roit pronus CES 23 oreo erent E EA 24 Flashing with Scanboad I WindOWs eiie tette ac 24 Flashing with Wansboad 26 I MS WINm0Ws 26 Usine Winsho 26 Flashing wath Scanboad DOS Exe E I IRE UE 27 Installing Scan oad Version 2 2 09 miles Ran DOR c me pap a Lal aod ERU re RUD sa 27 Scan OAG EE 28 Troubleshootins the Flashing PrOCeQure as s ssescssssarccsnsssceseassamnasunsyenesissavesssadeusioopnedenegennespsunsneesthuaseatieanesoappsanes 29 Startup PrOoCedute nici on o ton HERI HII epe EHE ees EI nates 29 Jumper CULMS i d usa sep tedesca q cba casetas 20 cod teo a etes Ta en Pose pesar 31 2 MAIN BOARD AND WIRING Main Circuit Board s Major Components correre oreet Eee oer 33 MSIE DISSE Su re Bae a oni b eo en 33 ES 34 Scanner 1131 Hardware Manual Me NG Sis 34 T T 33 The NVRAM Erase S Witch 5 s He tror ET EPIS aq u A asha ER Ene 35 The
124. ner Flashing is the term used to describe the procedure that installs a different version of firmware other than the one with which the Scanner was shipped the Startup Procedure page 29 may be initiated Reprogramming the flash memory of the Scanner 1131 with a new version of firmware requires the use of a loading program ScanFlash or WinsLoad are utilized in a Windows 3 1 95 98 XP or NT environment Alternatively if a Windows operating system is not available ScanLoad is a DOS program that should only be run in DOS NOT in a DOS shell from within Windows 3 1 95 etc If you must use ScanLoad go to page 27 for information about its installation and use A firmware upgrade is required for all instruments upgraded with a Barton DPE transducer The table below shows firmware versions required to support the DPE transducer Selection Chart for Scanner Firmware If using this firmware Install this firmware version Configure with this software or later version NFlo version 4 x NFlo 4 4 0R ScanWin NFlo version 3 x NFlo 3 2 4R ScanPC NGas version 3 x NGas 3 1 4R ScanPC NGas version 2 x NGas 2 7 4R ScanPC Getting Ready to Flash The 1131 Flash Memory enables new firmware to be loaded into the Scanner using the serial port of a PC There are no EPROM s to change Switches SW18 Power Switch Keep pressin while turning on SW18 LCD Contrast Flash er
125. nt note regarding the jumper settings Switches The Scanner 1131 contains switches for the following e Power on off e NVRAM Erase SB e Flash Erase PE e to select power to transmitters e Analog input configuration e Analog out configuration e Pulse frequency input configuration e Serial port configuration The following diagram shows the relative positions of these switches Switches Flash erase a o SW18 NVRam erase SBI LCD Sswie Configuration Lock Switch SW14 SW15 if installed 4 51 12 51 13 Analog SW8 if installed out SW9 SW10 SW41 Vtx 400 048 Pulse kas Analog in A05 06 A14 A15 A25 OOO OO OO OO OO OO OO Page 34 2 Main Board and Wiring March 2010 Power Switch The power switch located at the upper left hand corner or the front right hand corner on the 1131 rack mount of the main circuit board To turn the unit off place the Power Switch in the OFF down position Switches B Power Flash erase off NVRAM erase SBE QSwt6 Meas LCD Canada Switch To turn the unit on place the Power Switch in the ON up position This causes a Power on restart The Power on restart interrupts the flow calculations but does not affect the configuration or historical data The display will show Power on restart The NVRAM Erase
126. nternational Corporation Houston Texas USA Intel is a registered trademark of the Intel Corporation Windows is a registered trademark of Microsoft Corporation in the U S A and other countries TABLE OF CONTENTS 11 13 e a A EE 13 Operating Storape Limitations 14 nece dipl m 14 RUE 14 tU es E 14 Power Supply u u u 14 Power Suppl O 15 Class L Div 1 Battery Charper Power Supply 15 Class Divs 2 Supplig8 siieeiiee e ptor 18 24 VDC Power Supply TEE TENE 18 12 Voll Batey Carer 19 Solar PanebInstalla BI seo iet terr ES tub rete Fesser datu powers lentos hy Eos ENEN ENA 20 Solar Fane E 20 Enclosure O puis 21 Scanner WN manaa aS na 21 Scanner EN 21 Plas hin RES 22 Getting Ready to Plash cie
127. ode name can be changed from this page The Node name is used to identify the flow computer in logs reports etc This initial Node name should be changed to some other unique name The software version Ver software Date ROM serial number S N and Flash boot block code version number BB2 are also displayed here This information should be recorded Page 96 4 Local Display Menu Path NFlo amp IGas 4 X July 2010 Systems Settings The selections in System Settings page apply to the complete flow computer system Main Configuration System Config System Settings Contract Hour 08 Power Save yes Vtx Settle 100 ms Forced Dld yes Low Bat 6 1 V LB Dband 0 25 V Cfg Lockout on Status Output Node XXXXXX Slot gt Res gt Delete Status Input Node XXXXXX Slot gt Res gt Delete Status Output Node XXXXXX Slot gt Res gt Are you sure you Delete want to delete this input output Y Yes N No Status Input Node XXXXXX Slot gt Res gt Delete Contract Hour This is the hour 0 23 at which the next gas day starts This is used in all Daily Histories Power Save To enable low power operation simply change the setting of Power Save to yes Vtx Settle The settling time is used in power save mode to establish how long a transmitter takes to send a stable reading after it is turned ON The default setting is 100 ms Page 97 Scanner 1131 Hardware Manual
128. of number frequency phase and sequence of the two trains of pulses At the same time interfering pulses are also detected and a low frequency cutoff feature eliminates false error detection during flow startup and shutdown As a function of this same pulse comparator circuitry channels 2 and 4 can provide phase discrimination to detect flow direction with turbine meters that have dual pickup coils The digital discriminators can detect pulse trains that are electrically 90 out of phase Specifications General Operating Temperature 40 C to 60 C 40 F to 140 Storage Temperature 55 C to 85 C 67 F to 185 F Relative Humidity 0 to 95 RH non condensing Certifications Individual circuits designed for CSA LS approval in Class I Division 1 Groups C and D areas when used with appropriate barriers Page 77 Scanner 1131 Hardware Manual Status and Pulse Input Quantity 5 Maximum Input Voltage 40 Vdc Maximum Input Current Current limited 2 5 mA nominal Input Signal Levels Maximum High Maximum Nominal Minimum Low Level Threshold High Level P Signal Signal Minimum High 050 sO V 40V Level Signal Nominal Threshold U Level Signal iov mov Not optically isolated Pulse Input Frequency 0 to 10 KHz Measurement Accuracy 1 Count totalization 0 001 of reading 25 C 75 F 1 Hz 10Hz precision input option 0 1 Hz 0 1 of reading over temperature s
129. of the local keypad initiates a routine which fills the local display with and the I andthen M symbols and finally a black display After the display test the useris prompted to Hit some Keys While the key is depressed the Hexadecimal code for the key is displayed Page down returns the user to the Utilities page D Troubleshooting This section defines a basic procedure for locating Scanner 1131 Hardware operating problems Analog Inputs and Outputs Perform the following procedure to check the operation and to verify the accuracy of the Scanner 1131 1 Connect a voltmeter across and Gnd to read the voltage supplied to the transmitter s If the transmitter s are in power save mode the power to the transmitter s is turned on only long enough to read the transmitter at an operator configured interval of Avg every seconds refer to Timing Page in software and or firmware manuals Transmitter voltage Vtx can be adjusted refer to Power Supply page 15 The power to the transmitter is in two banks The first bank is terminals 40 and 43 The second bank is terminals 47 and 51 If analog signals are slightly out of specification a Connect a digital voltmeter across Vref terminals CN8 located in the lower right hand corner of the main circuit board The reading should be the same as the Vref reading on the Hardware Page ScanPC Vref is approximately 5 0 Vdc b Perform an end to end c
130. ols Set SW 1 ON Replace battery Set SW 1 OFF System will reset Testing RAM Chip RAM1 32K SN Any Key Cancel Testing NVRAM Chip NVRAM 64K SN Any Key Cancel Testing ROM Chip U23 128K EN Any Key Cancel Keypad Test Hit some keys PgUp exit Keypad Test Hit some keys Hexcode 18 PgUp exit Page 99 Scanner 1131 Hardware Manual View Exceptions Change Battery Restart System Memory Status Test RAM NVRAM ROM Test LCD Keypad Page 100 Nine system exception counters are shown each incremented whenever an exception occurs The counters do not wrap around to zero but read 255 when the counter is overrun or full The user may clear all exception counters only if read write access has been assigned to the page This allows the user to change the battery and reset the system properly This is a method of properly resetting a battery operated Scanner It performs a warm start by causing a watchdog reset of the Scanner This has the same effect as cycling the power OFF and then ON again refer to page 35 Displays a summary of memory usage relative to the total memory of the flow computer These perform non destructive tests on the RAM and NVRAM It also does checksum checks on the ROM These tests do not affect the configuration or other data Use the esc key to cancel these tests This performs a test of the LCD and keypad The page down button
131. ons Page 165 Scanner 1131 Hardware Manual POWER SUPPLY HAZARDOUS AREA SAFE AREA CHARGE CONTROL Gnd MODULE TO 1131 MAIN BOARD t ag Vdc CHARGE CONTROL Gnd TO 1131 MODULE MAIN BOARD 24 Vdc SUPPLY TO 1131 MAIN BOARD 19 2 TO 28 8 Vdc NOTES 1 SEE SHEET 1 FOR GENERAL NOTES 2 SOLAR PANEL MANUFACTURERS CAN BE SOLAREX SEIMENS BPSOLAR BPSOLAREX KYOCERA OR UNI SOLAR WITH A MAXIMUM RATING COMBINED OF 200 WATTS 3 1131 BATTERIES CAN BE SEALED LEAD ACID SEALED ABSORBED TECHNOLOGY OR VALVE REGULATED LEAD ACID WITH A MAXIMUM RATING COMBINED OF 12 Vdc AND 300 Ah 4 POWER SUPPLY MODULE ORDER CODE 11 9A 1131 0301C 3655802 CHARGE CONTROL MODULE ORDER CODE 12 9A 1131 0302C 3655803 CHARGE CONTROL MODULE ORDER CODE 24 9A 1131 0304C 3655604 24 Vdc SUPPLY ISOLATED REV 03 THIS DRAWING AND THE CONFIDENTIAL DO NOT Valves amp TRADE SECRET INFORMATION ON IT THE PROPERTY OF CAMERON DRAWN BY CAM E RO N Measurement POSSESSION DOES NOT CONVEY ANY JL MAR MAR 4 09 RIGHTS TO DISCLOSE REPRODUCE OR USE SAME FOR ANY PURPOSE OTHER uw x SEP 1 ate THAN THAT GRANTED BY EXPRESS WRITTEN PERVISSION OF CAMERON REPENS DATE CONTROL DRAWING SCANNER 1131 DIV 2 THIS DRAWING IS TO BE RETURNED TO CAMERON UPON REQUEST OR COMPLETION OF AUTHORIZED USE SHEET APEGGA P08708 Sori 9A 1131 11
132. ovides a bounce free solid state output stage such as an open collector transistor or an open drain MOSFET Pulse in OPulse in 6 Open Collector Page 47 Scanner 1131 Hardware Manual Status Inputs and Status Pulse Outputs Resources A7 to A12 Intrinsically Safe when installed as per APPENDIX A Drawings The Status Inputs and Status Pulse Outputs are software configurable Status pulse in out gt N REC A07 c OQ co O uo co 9902002002 25 28 31 1 input a 1 ol wem output Status Inputs Intrinsically Safe when installed as per APPENDIX A Drawings Status inputs are used to read the state of an external device which can be either passive e g contact closure or active where excitation is from an external source The type of input is selected by software When a passive input is selected an internal power source attempts to drive a 50 microampere current through the circuit The voltage through this circuit is limited to 3 2 Vdc When an active input is selected the user is provided software selectable voltage thresholds of 2 7 or 10 Volts Below the threshold the input will be false off above the threshold true on c E 22 E 56 Dry contact x External source Passive Active Page 48 2 Main Board and Wiring March 2010 Status Pulse Outputs
133. p Performing download of software file C winsload NGN416R B31 Now power up the Scanner by depressing the Flash Erase PE button and HOLDING IT DOWN while you move Switch SW18 back to the ON position 1 Installation July 2010 WinsLoad begins to erase the ROM When that is done it then begins to upload the new firmware to the Scanner while displaying the percentage of the file that has been transferred When the dialog reports Transmission completed close the window Move Power Switch SW18 to the OFF position i C WINSLOAD WINSLOAD EXE oy x Fi WINSLOAD Scanner Flash Memory Software Downloader Version 3 6b3 Windows 3 1 95 98 NT 98 12 61 c 1993 98 Harding Instrument Co Ltd Checking C winsload NGN416R B31 for download to 1131 file okay continuing HHH HHH HHH Reminders eeeeeeeeeeee Flash Erase switch gt Pressed during power up Performing download of software file C winsload NGN416R 31 Erasing U63 done Erasing U66 done Transmission started Transferring 744K 1 0 done E Inactive C WINSLOAD WINSLOAD EXE 1015 a Checking C w
134. pDesk at 1 877 805 7226 or the Customer Service department during normal business hours at 403 291 4814 Before installing the instrument become familiar with the installation instructions presented in Section 1 Hardware Also be aware of the following important notices that appear throughout the manual DANGER notes indicate the presence of a hazard that will cause severe personal injury death or substantial property damage if the warning is ignored WARNING notes indicate the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning is ignored CAUTION notes indicate the presence of a hazard which will or can cause minor personal injury or property damage if the warning is ignored Please be aware that the above notices appear on the following pages e Page 13 e Page 15 e Page 102 REVISIONS Description Cy June 1998 Release A Seeger BIL November 1999 Major revision P Lee BIL January 2000 Minor revisions P Lee BIL October 2001 Major revision including new format P Lee BIL May 2003 Updated to include the Scanner 1131C P Lee BIL Oct 2005 Minor revisions A Seeger September 2008 Corporate name change K Metzer July 2010 Updated to show substitution of DPE for DPE cell EB02 modem K Metzer board option other minor changes Barton MVX ScanBase Scanner ScanOp ScanPC and ScanWin are trademarks or registered trademarks of Cameron I
135. pe Mt End Cap Net 1 5 kg 3 2 Ibs Wall Mount Net 2 3 kg 5 lbs Shipping Add 4 5 kg 10 lbs Terminals Depluggable 45 16 28 AWG Computer CPU Intel 386EX 32 bit embedded processor 16 MHz Coprocessor Intel 387SX math coprocessor optional FLASH 1 Mb standard program memory RAM Switch selectable up to 160 Kbytes depending on firmware static CMOS scratchpad memory RAM NVRAM Up to 768 Kbytes Total RAM NVRAM battery backed static CMOS Real Time Clock Battery backed real time clock calendar 1 second resolution Accuracy 1 minute per month 25 C 77 F Stability t3 ppm C from 10 C to 60 C 15 F to 140 F 5 ppm C over full operating temperature Monitors Watchdog Timer Hardware write protection on NVRAM NVRAM Battery Single cell lithium powers clock and NVRAM Provides one year of unpowered backup Replaceable in safe area Communications Quantity 4 Ports Port 1 Accessible through a DB9 or round Fischer 8 pin connector or on the main board with small expansion boards e g Remote Console Serial Port or Comm Accessory Board Type RS 232C Bi directional Signals Tx Rx DSR and Gnd Handshake Software only XON XOFF Typical Usage Console device IBM PC compatible or handheld terminal Gas Chromatograph GC If the optional serial ports 3 and 4 are not installed Port 1 is multiplexed and automatically switches between the console connector with DSR input and the shared port The sha
136. put threshold before assigning the lockout switch 4 Local Display Menu Path NFlo amp IGas 4 X July 2010 Utilities The Utilities page provides maintenance and test functions for the flow computer The contents of this page are not related to flowrun calculation however they are basic functions to view the operative functionality of the flow computer Clear Exceptions Power on Starts 0 Watchdog Starts 0 Bad Conv 0 Low Battery ROM Checksum RAM Checksum Checksum 0 EEPROM Checksum 0 HW Range Alarms 0 SW Crash Alarms 0 Clear all Exception counters Y Yes N No Main Configuration Utilities View Exceptions Change Battery Restart System Memory Status Test RAM Test NVRAM Test ROM Test LCD Keypad This operation will interrupt all flowrun calculations This operation will interrupt all flowrun calculations Type Free Tot RAM 16 2272 3383 NVR 16 693 1758 NVR128 16 4 243 Perform a nondestructive RAM test Y Yes N No Perform a nondestructive NVRAM test Y Yes N No Perform a ROM checksum test Y Yes N No Performing LCD Screen Test Do you wish to continue battery change Y Yes N No Do you wish to restart the system Y Yes N No Performing RAM test hit any key to cancel Performing NVRAM test hit any key to cancel Performing ROM test hit any key to cancel Screen is filled with 4 I symb
137. r 9600 baud software selectable Even odd or none software selectable 1 or 2 software selectable Printer remote console or gas chromatograph port Surges to 500 W at 1 msec plus DC overload to 40 V Status Inputs and Status Pulse Outputs Quantity Input Voltage On State Current On State Resistance Maximum Pulse Rate Off state Leakage Four 40 Vdc maximum 100 mA Maximum status or pulse output 20 Q typical at 25 C 75 F status or pulse output 25 maximum at 25 C 75 status or pulse output 8 counts second at 50 duty cycle pulse output lt 100 pA at 40 V status input jumper removed 2000 uA at 40 V status input jumper installed Page 71 Scanner 1131 Hardware Manual Status Inputs Signal Levels Maximum Low Nominal Minimum High Level Signal Threshold Level Signal 100 20 Function Alarm or controller output status output mode Totalized count output pulse output mode Alarm or controller input status input mode Protection Optically isolated polarity protected surge protected to 500W for 1 msec Field Wiring Termination Terminal RS 422 1 Signal Ground TX RX X gt Signal Ground 2 2 d Status In Status Out Pulse Out 3 signal Status In Status Out Pulse Out 4 signal Status In Status Out Pulse Out 4 signal Options e Industry Canada Switch Stuffing Configuration Lock Once locked the port assignment for this board cannot be changed accid
138. r components runs 1 xN2 2 0111 PgDn nxt Esc can plus these components Component sum not in limits Reenter values Yes Y No N Updating gas components for 1 Runl done The flowrun status is always changed to running upon Page 95 Scanner 1131 Hardware Manual Clock Calendar The Clock page displays the time and date according to the flow computer s real time clock This date and time are used by the computer to determine when reports and logs occur The time can be displayed in AM PM format or military 24 hour ML format SEL ENT Real Time Clock Time 10 25 ML Date Mar 18 1999 Set Month Mar Day gt Thursday Feb Sunday Monday Set Day DD YYYY SEUENT Saturday During a superboot the system clock must be set before the Scanner can be used This prevents the user from making configuration modifications following a superboot before the clock has been set The message Sorry System must be set before use will be displayed and the screen will immediately switch to the clock screen After setting the clock operation continues normally System Configuration Node Information Node Information is accessed through the System Config page Main Configuration System Config Node Information 1 Node Nodename System Settings Ver NGas N3 1 XV Date 98 09 BB2 S N XXXXXXXX Unit XXXXXXXX The N
139. rbine preamplifiers and inductive proximity sensors If 10 V are being produced the TOTAL transmitter supply output to Vtx1 Vtx2 and Vtx10 is 15 mA If 24 V are being developed the total to these three outputs is 240 mA Main Board Wiring Diagrams See pages 37 Six Analog Board and 38 Twelve Analog in Single ended Board Page 36 March 2010 2 Main Board and Wiring Analog Board IX S 0 84 OGLOL LELL V6 092 759 008 L sulajs s gt 2 9 0425 01 Sp 0001 Qz y equeieyiq AO uonisod uoyws Addng sayusues 28uo ttt 5 1 1eMod 94S MS HI 02 pepue ejbuis ui Bojeuy A 0 A 839510 punoyo jenusus yp u Bojeuy EM tittttt 2 0L 9 0 22 ujuy IX1A Ajeondo Bojeuy 4euueog O ANN y 2060211 SV pJepug S 9 u 1060541 WSV PIO pjepuejS Keldsiq 2 a peq WVSAN Kassel pog rota 51 3ndu I8A8I J8UuJ0OJSUBJ 7H3 S dd 0001 7 Z d d Au ody 7 dd 005 7H 001 d d Aw oz 7H 0z dd qu oz purse ho HM S 0 n TH o 7HM 8 0 dweaid yw 2 2 7HM S 0 Joljb lloO
140. rcuit board can be damaged if pins are shorted Volts Pin Pin Volts 5 Reset Intl 5 18 7 Vaa Vicd 5 12 Vpg Vled 7 5 0 Vpp Vicdb 0 45 10 Vtx10 Vtc 2 4 7 9 Vdd Vee 7 5 5 Vbb 5 Gnd Gnd Page 103 Scanner 1131 Hardware Manual NVRAM Lithium Battery Voltage The NVRAM Lithium battery must register above 2 0 Vdc when using ScanWin 2 2 3 and higher with Firmware 4 1 4 and above OR ScanPC with Firmware 2 x and 3 x When measuring the NVRAM battery voltage with a voltmeter this measurement can be performed with the battery in the holder while the Scanner is operating the voltage will be 0 3 to 0 7 volts higher than when it is measured by the firmware A new battery is 3 6V The value read by the Scanner firmware is the actual backup voltage applied to the NVRAM and PIC for operation as an RTC and includes the voltage drops from the Schottky diodes that are part of the intrinsic safe circuit Note that with lithium batteries the voltage drops off dramatically so there is never much low voltage warning The NVRAM battery voltage above 2 0 Vdc indicates the configuration is still backed up a voltage of zero means that the battery is dead not installed or the jumper is missing Page 104 6 DPE Installation Installation Replacing a DPE with a Transducer This section provides step by step instructions for replacing a Scanner 1
141. red port will accommodate a 3 wire serial RS232 device The shared terminals for Port 1 are 8 Tx 9 Rx and 10 Gnd Page 118 8 System Specifications July 2010 Port 2 02 Located on main board terminal strip connections 1 7 Type RS 232C optional RS 422 or RS 485 Signals Rx Tx RLSD DCD RTS CTS DTR and Gnd Handshake Hardware or Software Typical Usage Modem or other serial device user selectable Network port Port 3 A03 Port 4 A04 Baud Rate Parity Stop Bits Protection Second console port or GC Located on main board terminal strip connections 8 13 Type RS 232C Signals RX TX RTS CTS RLSD and GND Handshake Hardware or Software Typical Usage Modem or other serial device user selectable Network port Second console port or GC Located on main board terminal strip connections 14 19 Type RS 232C optional RS 422 or RS 485 Signals RX TX RTS CTS RLSD and GND Handshake Hardware or Software Typical Usage Modem or other serial device user selectable Network port Second console port or GC Selectable from 75 110 150 300 600 1200 2400 4800 9600 14 400 19 200 up to 38 400 limited number of ports Selectable from odd even none Selectable 1 or 2 inputs and outputs are protected against 40 V steady state over voltage plus 500 W surge for 1 msec Page 119 Scanner 1131 Hardware Manual Communications Expansion Boards See
142. ret 64 SDeGHICati nS 64 64 Page vi Table of Contents July 2010 Seral ORDINI E 64 AMAlOS lease 65 Field Wiring Lermittiatloh 65 ULM T 65 s izu 65 Wing PaO TANS 66 eter E 67 usu M ELM 67 OMANI AML ONS O Pd ve e doct a tuo dis obo 68 Scanner SCINS S 70 Communications and Status Digital Input Output CDO1 L enne 71 71 san maana A suspa pusana ah Serre ode 71 Seral qaa 71 Status Inputs and 5tatus Pulse 71 Field Wiring sc en b deve 72 O T C ITI 12 ia tawasadaceante E 713 Winne mE 73 CDOTS CREME 74 Communications Terminals 1 9 Plebe 74 Digital O Circui
143. s The CPU clock provides 16 MHz to run the microprocessor power save mode the CPU clock is automatically shut down when the processor is inactive The Real Time clock is combined clock and calendar with leap years It provides all the timing functions to the flow computer including the generation of the heartbeat interrupt which runs the real time kernel The Real Time clock provides the accurate time base for volume integration estimation history and data logging and all other timing functions The Real Time clock runs continuously During power outages it draws on the memory backup battery The Watchdog Timer The Watchdog Timer prevents the microprocessor from becoming hung up in a loop e g the processor is waiting for an input that never arrives If a loop occurs the Watchdog Timer resets the program to an initial starting point and normal operation continues Page 109 Scanner 1131 Hardware Manual Memory There are three types of memory in the Scanner 1131 Flash program memory Random Access Memory RAM and NonVolatile Random Access Memory The program is stored in Flash memory allowing firmware updates to be loaded into the flow computer via the serial port of any IBM compatible personal computer The Scanner 1131 has 1024 Kbytes of FLASH memory for code storage This is provided by two Intel 4 megabit flash memories organized as 256K x 16 bits The flash devices also provide an upgrad
144. s 163 Drawing 11 MVT Inputs 164 Div 2 Zone 2 Drawing 12 Installation 165 Drawing 13 Power Supply 166 Drawing 14 Communications RS232 Serial Ports 167 Drawing 15 Status Inputs 168 Drawing 16 Status Pulse Outputs 169 Drawing 17 Pulse RTD Inputs 170 Drawing 18 Six Analog Inputs 171 Drawing 19 Twelve Analog Inputs 172 Drawing 20 Analog Outputs 173 Drawing 21 MVX Inputs 174 Page 153 Scanner 1131 Hardware Manual 00 802804 VODWd V asn GAZIMOHLNV 60 6 190 YO LSANDIY SLI NOdN NOH3IAVO OL GANYNLAY 38 OL SI SIHL 33VS ATIVOISNISWANI alya AG G3AONddV 40 NOISSIWYAd NILLIYM 60 80 LOO Ep SS3tHdX3 A8 O31NVHO LYHL NVHL LELL 5 ONIMVYC 10914095 alva A8 YSHLO 3SOdfid ANY 30d IWYS ISN 3S019Sla OL S1H9IH 80 82 AON ANY A3ANOO LON 309 NOISS3SSOd aiva Ad NOS3INVO dO zi INVOS LI NO NOLLVINHOHNI 13493 30 VeL 31V2S LON WILNAGISNOO SHL ANY 9NIMYMO SIHL ju uu inse NW NOILVOI3JI L13839 VSO LNOHLIM Q39NVHO 38 LONNVO ONIMVEG Hayya NYNLIY 330ld v 30 34 JHL HONOYHL YO 0133 aNnOSO 61 JHL ISNNVHO Hal ve ILYYYdIS HONOMHL 38 AVA NOWIAOO Q31138V1 STIVNIINS3LL HE SYNSOTONS VSO NIVLNIVW OL aasn 38 GINOHS SONILLIS 318V LInS SYNSOTONS LELL IHL 30 3GIS YIMO7 YO 1337
145. s Vtx not connected to terminal such as preamplifiers 1 5678 gt 10000000 10 VDC supply _ 24 VDC supply Threshold Transformer 6200 load R Debounce High level signal Input amplifier Page 43 Scanner 1131 Hardware Manual The following diagram illustrates the ON and OFF positions as they are used in the pulse input diagrams 2 Wire Preamplifier 818A Current Loop Mode Intrinsically Safe when installed as per APPENDIX A Drawings This mode is suitable for use with the Barton Model 818A preamplifier configured for current loop output mode This preamplifier provides a transmission up to 5 km 2 wire preamp Barton 818A 0 5 5 5 mA 2 wire preamp Barton 818A 7 12mA Hazardous Pulse in Pulse in Hazardous Safe Area Page 44 2 Main Board and Wiring March 2010 3 Wire Preamplifier Frequency Input Intrinsically Safe when installed as per APPENDIX A Drawings This mode is suitable for use with the Barton 818A preamplifier configured for voltage output with a 0 5 Vdc 3 wire preamp Barton 818A 0 5 Vdc 1 25V threshold m m m Hazardous Safe Area The following illustrates settings for non Barton preamplifiers 3 wire preamp 24V supply 6 0V threshold Safe Area 10V supply 1 25V threshold Safe Area Page 45 Scanner 1131 Hardware Manual Magnetic Pickup Coil Intrinsically Safe when inst
146. se count is used directly in volume calculations The frequency used to determine flowrate is calculated using the time interval between successive pulses High Level Signal Conditioning Data Lines Low Level Signal Conditioner and Gain Accumulator Protection Contact Signal Conditioning and Debounce Barton Multi Variable Transducer The Barton DPE Multi Variable Transducer provides both static pressure SP and differential pressure DP measurements in a variety of pressure ranges One or two sensors can be connected to the Scanner 1131 Performance specifications include e Accuracy 0 05 of full scale e Long term drift 0 05 of URL per year over a 5 year period e draft range sensor measuring 0 to 30 in water column and to 100 psi static pressure e Static pressure ranges up to 5300 PSI Hazardous area certifications include e CSA Intrinsically Safe Class I Division 1 Groups C and D Scanner 1131 is Class I Division 1 approved only when the DPE transducer is installed with approved IS barrier e CSA Non incendive Class I Division 2 Groups A B C D e ANSI 12 27 Single Seal certified for pressure ranges up to and including 3000 psi Page 112 7 Principles of Operation July 2010 Scanner 1131s manufactured before 2008 may have a different transducer installed The unit can be upgraded to use the DPE transducer for improved accuracy or to replace
147. setting unit CAUTION Superbooting causes a LOSS of Configuration REMINDER and History data be sure to setup SAVE all Configuration and History data BEFORE superbooting the Scanner RTU unit for non superboot 5 When the display shows the first message Superboot found resetting unit it is safe to release the NVRAM Erase SB button This will take approximately 10 seconds 6 Start ScanWin or ScanPC and set the time and date at the prompt If it is necessary to add new hardware to the Scanner RTU disconnect or switch off input power to the Scanner Proceed to connect the transmitters RTD s and other end devices refer to page 33 Major Chips If the end devices include turbine meters or other pulse output meters connected to A05 and A06 ensure that SW9 and SW10 are set to the appropriate mode When you are finished connect or turn on input power to the Scanner 8 Configure the scanner Refer to the ScanWin manual Chapter 2 Overview of the Startup Procedure or Section 3 2 Scanner 1100 Configuration NGas NFlo X X X 9 Where legally required the Configuration Lock Switch SW16 may be enabled and sealed Page 31 Scanner 1131 Hardware Manual Page 32 2 Main Board and Wiring Main Circuit Board s Major Components The following diagram outlines the locations of major chips jumpers and switches Display 2 8 A
148. smitter internal source Differential 4 20 mA Analog In Analog Out 4 20 mA transmitter external source Page 41 Scanner 1131 Hardware Manual Analog 1 5 Vdc Transmitter Intrinsically Safe when installed as per APPENDIX A Drawings Conventional 1 5 Vdc transmitters do not require load resistors Power for the circuit is normally obtained from the Scanner s internal power supply but may also be drawn from an external source This configuration is intrinsically safe Maximum current requirements per LS Low power 1 5 V Caution check Transmitter Supply switch position 10V Analog In Analog In RTD Inputs Resource A27 A28 Intrinsically Safe when installed as per APPENDIX A Drawings Resource A27 and A28 are connected to 100 Q 3 wire platinum RTD s as shown The RTD characteristic curve is software selectable for temperature coefficients of either 0 00385 or 0 003902 2 or by performing a loop calibration at three or more points refer to Analog and RTD Calibration in Section 2 of IGas NGas and NFlo manuals Platinum 2 wire RTD s can be used by jumping the lead line compensation terminals together as shown c i i TE TE PES AF 3 Wire 2 Wire Page 42 2 Main Board and Wiring March 2010 Pulse Inputs Resources A05 A06 The Scanner 1131 optional pulse inputs are designed to interface with a wide variety of devices including variable reluctance magn
149. smitter Supply RL Ground Q Non I S Ground Referenced Load Communications The serial port can be configured to an RS 232C RS 422 or RS 485 electrical configuration This is done by setting the DIP switches RS 232C The DIP switch settings for RS 232C are as follows ON OFF SW1 The terminal block wiring assignments are Terminal Signa OFF ON SW2 6 Data Terminal Ready OTR s 9 Transminer Voltage Supply Page 68 3 Expansion Boards July 2010 RS 422 DIP switch settings for RS 422 are as follows ON OFF ON L mg OFF SW1 2 SW2 The terminal block wiring assignments are as follows Transmit Data Nogative x Goo a Transmitter Supply Voltage Vtx Please note that the RS 422 setting is not guaranteed to work properly unless the Non Intrinsically Safe 24 Volt power supply board is used with the Scanner 1131 This is due to the relatively high current required by the 422 line drivers for low impedance cable RS 485 DIP switch settings for RS 485 are as follows ON OFF ON ME i OFF SW1 SW2 Page 69 Scanner 1131 Hardware Manual The terminal block wiring assignments are as follows Terminal Sgna Do Not Connect 6 Transmitter Supply Voltage Vtx Please note that the RS 485 setting is not guaranteed to work properly unless the Non Intrinsically
150. ss likely to accumulate on the solar panel ET m 10 Site Latitude Optimum Tilt Angle 5 i 21 45 Latitude 10 46 65 Latitude 4 15 86275 Solar Panel Connection Scanner interior Solar Panel Battery Connector Strain Relief The battery input charging cable has a weatherproof strain relief and a quick release connector that connects the battery to the solar panel s cable Page 20 1 Installation July 2010 Enclosure Options Scanner 1131C Scanner 1131C is packaged in a NEMA 4 Fiberglass Reinforced Plastic FRP enclosure Display Data Communication Equipment Behind cover plate radio cellular satellite options Lightning arrestor a optional 1 4 20 iu Power supply strain relief fitting 1 2 conduit entry RTU Main Circuit Board mounted on hinged aluminum plate Power supply board behind RTU board Sl T T T T 1 32Ahr Main Battery Additional 3 4 conduit entry behind RTU board supplied with waterproof seal Local commmunication port RTD Assembly optional weatherproof plug c w strain relief fitting 1 2 conduit in Barton DPEs 1 or 2 optional location 1 2 MNPT shown for one strain relief to thermowell Scanner 1131S The Scanner 1131S is packaged in a NEMA 4 carbon steel enclosure as shown below with two DPE transducers Page 21 Scanner 1131 Hardware Manual Flashing the Scan
151. st be linked to the appropriate hardware resource on the DIO1 board either channel 1 and 2 or channel 3 and 4 When the phase shift is positive or leading the pulse stream will be directed towards the FORWARD flowrun when it is negative or lagging it will be directed towards the REVERSE flowrun Each of the flowruns will accumulate separately Additionally if there are any missing pulses from either pulse train an error will be flagged LB Alarm ON This is because the phase discrimination is a function of the pulse comparator or Level B Security circuit This type of alarm might also be indicative of a bad pick up coil pre amplifier or wiring fault between the turbine meter and the Scanner The following diagram illustrates Phase Discrimination 90 Rising Falling Edge Edge etc PULSE TRA Channel 1 or 3 Falling Edge Rising Edge etc PULSE TRAIN 2 Channel 2 or 4 Page 84 3 Expansion Boards July 2010 The fact that Pulse Train 1 is leading Pulse Train 2 is interpreted by the Scanner as flow in the FORWARD direction If Pulse Train 2 were leading Pulse Train 1 it would be REVERSE flow Ethernet Bluetooth Expansion Board 02 The 02 expansion board provides the Scanner 1131 EFM RTU with Ethernet and Bluetooth communication interfaces The board mounts in the Slot B expansion board location using connector CN10 and CN7 on the Scanner 1131 board M OM
152. supply is used with the Scanner 1131 This is due to the relatively high current required by the RS 485 line drivers for low impedance cables Page 75 Scanner 1131 Hardware Manual Digital I O Circuits Terminals 10 17 The following table shows the field termination for the four digital I O circuits Signal Description Status In Status Out Pulse Out 1 signal Status In Status Out Pulse Out 1 signal Status In Status Out Pulse Out 2 signal Except for one difference the digital I O channels function identically and have the same specifications as the status inputs outputs on the main board See pages 48 49 and 127 The one difference is that the digital I O channels are individually isolated from the communications terminal block resources 1 9 as well as from each other to allow them to be treated as separate intrinsically safe circuits This allows all of the circuits to be connected to safe area equipment without running into energy limitations imposed by multiple barrier outputs However adequate physical segregation of the field wiring must be made so that the wiring faults will not be considered in the I S analysis O11 SI O O12 SI O 013 SI O O14 SI O O15 SI O 016 SI O O17 SI O Scanner Settings The Scanner 1131 hardware settings are the same as the two main board serial ports Since the RS 422 and RS 485 settings do not offer terminals for Data Carrier Detect DCD and Clear to Send CTS make s
153. t cannot be changed by the user Examples are calculated values live inputs from hardware channels and physical hardware such as switch positions Selecting page down from a calculated value displays a page showing the values used in the calculation Live inputs are at the end of a path and do not accept the page down command Default Values Values marked with an asterisk defaults A default value is a substitute value that is temporarily being used in place of a live input usually because of a transmitter failure or an out of range condition Selecting the detail key allows the user to view the properties of that value Entered Text or Values Selections showing a colon are user entered items Examples numeric constants default values and text e g flowrun or data log names To change a user entered item press the enter key in the new text or value and press enter again Volume mass and energy totals are calculated values shown with a colon because they can be reset or changed to a user entered value Selecting Selections with right arrow character gt are items which are user selected from list Pressing the select key repeatedly scrolls through the options The list scrolls in a circle If the user misses the desired option keep pressing select until it appears again When the desired option appears press the enter key Units of measurement wherever they appear are always select
154. tandard input Temperature Effect 0 0146 of reading from 40 C to 60 40 F to 140 F precision input Pulse Input Update Rate 5 seconds maximum for all channels Protection Optically isolated polarity protected amp surge protected to 300 W for 1 msec Phase Discriminator Quantity 2 Maximum Function Compares phase relationship of inputs 1 vs 2 and 3 vs 4 Phase Accuracy 15 C 59 F Operating Frequency 1 Hz to 10 kHz Pulse Comparators Quantity 2 Maximum Function Continuous comparison of two pulse trains for sequence and phase as well as detection of simultaneous interfering pulses with a latched alarm generated if an error is detected Programmable low frequency cutoff prevents false alarms during flow startup or shutdown Operating Frequency 1 Hz to 10 kHz Page 78 3 Expansion Boards July 2010 Status and Pulse Output Specifications Input Voltage 40 Vdc Maximum On State Current 100 mA Maximum 25 C 75 F On State Resistance 25 ohms Maximum 2 25 C 75 F Maximum Pulse Rate 8 pulses second 50 duty cycle Off State Leakage lt 100 uA 40 V 25 C 75 F Protection Optically isolated and surge protected to 300 W for 1 msec Installation The DIOI board can be installed in either or both expansion locations on the 1131 main board As with all 1131 expansion cards the system automatically recognizes its presence as well as the type of card and its manufacturing configuration In ad
155. ted by our customer The products are intended to be used in accordance with the specification and applications described in this document A limited warranty applies to Cameron s Measurement Systems Division products The Company will assume responsibilities for obligations related to its products which are specifically noted within the written warranty for a specific product However the Company will not be liable for any loss damage cost of repairs incidental or consequential damages of any kind whether or not they are based upon expressed or implied warranty contract negligence or strict liability arising in connection with the design manufacture sale use or repair of the products if they are used outside the constraints of recommended usage as set forth herein Any use or application that deviates from the stated performance specification is not recommended and could render the instrument unsafe The Company should be advised of any apparent deviation or deficiency from specifications including safety related deficiencies at the above factory address to the attention of the Marketing Department return authorization will be issued where applicable for goods returned for inspection calibration or repair under warranty PRODUCT WARRANTY STATEMENT The warranty applicable to this product is stated at the beginning of this manual Should any problem arise after delivery please contact Cameron s Measurement Systems Division Hel
156. through the pulse comparator circuit for use with Level B Security or Phase Discrimination applications e Routing the input signal through BOTH the input isolator and the pulse comparator Pulse input is debounced Pulse input is full bandwidth Max frequency is 10 Hz Max frequency is 10 kHz Optical isolation ON Optical isolation OFF for use asa Non isolated input or as a pulse digital output Connects the ve input of the signal to the pulse Disconnects the input from the Main circuit comparator forcing the use of Optical isolation i e Switch 2 ON Connects the ve input of the signal to the pulse Disconnects the ve input from the Main circuit comparator forcing the use of Optical isolation i e Switch 2 ON Output of optical isolator is connected to the Output of isolator is disconnected from the pulse pulse comparator i e Switch 2 ON and pulse comparator i e Switch 2 OFF or pulse comparator is required comparator is not required Sets the polarity of the threshold Sets the polarity of the threshold Channels 2 For the detection of ve going Pulses i e For the detection of ve going Pulses i e 4 only Thresholdz 1 0 V when in non isolated mode Threshold 1 0 V when in non isolated mode Switch 2 OFF Switch 2 OFF NOTES Switches 2 and 5 will ALWAYS be in the same relative position and in the opposite position to Switches 3 and 4 i e 2 and 5 ON with 3 and 4 OFF or 2 and 5 OFF with 3 an
157. tion d m 3 1 2 MNPT strain relief to thermowell Y 3 3 4 95 Notes 1 All dimensions in inches Soft metric conversion Tolerances 1 8 3 2mm 2 Available mounting options 2 U bolt mount and wall mount Page 136 8 System Specifications July 2010 Scanner 1131C Front View with Two DPE s A Barton DPE 5 5 16 Dual Location 135 Y 1 2 in 50 8 11 8 in gt 4 11 8 in 114 3 114 3 Ba 4 15 16 gt 64 95 2 Dual DPE Locations shown Notes 1 All dimensions in inches Soft metric conversion Tolerances 1 8 3 2mm Page 137 Scanner 1131 Hardware Manual Scanner 1131C Side Views with Universal Mount 16 406 Door Clearance 4 102 2 Dual Location for RTD and DPE shown For Singe location DPE is 2 25 57 2 and RTD 2 50 8 Notes 1 All dimensions in inches fraction 1 32 0 0 01 0 005 1 2 in 5 8 16 Provision for Lightning Arrestor 3 19 81 41 2 114 Dataplate 23 5 16 591 93 4 248 2 DPE mounting standard 2 1 8 spacing 1 4 NPT process connections Notes 1 All dimensions in inches fraction 1 32 0 0 01 0 XXX 0 005 Page 138 8 System Specifications July 2010 Scanner 1131S 3 4 CONDUIT 8 BOTH SIDES 1 3 4 CONDUIT FRONT VIEW RIGHT SIDE VIEW LOCAL PORT 20 875 1 2 CONDUIT 15 1mm
158. tion between a host and Scanner 1100 EFM RTU The Class I board facilitates wireless data transfer at speeds up to 100 meters when communicating with another Class I device eliminating the need for serial cable connections The board shares the console port so no additional resources are required A 4 pin connector can be connected to the serial console port connector on the Scanner enclosure enabling the Scanner s A01 console port to be used as either a Bluetooth wireless port or a serial communication with a cable Specifications For a complete list of specifications and installation instructions see the Barton Ethernet Bluetooth Adapter Board User Manual Part No 9 30165034 Page 86 4 Local Display Menu Path NFlo amp IGas 4 X Basic Operation Moving the Cursor Scanner operations are organized in a hierarchy and are viewed by the user in the form of a page on the local display A page is comprised of a menu list of Scanner functions that the user can select The top page of the hierarchy is the Main Menu page The user can move through menu items on a page using the cursor The cursor can be moved from one line on a page to another with the line up and line down keys These keys are available on most 1100 series Scanners Although a page may be more than four lines long only four lines of each page can appear on the local display The line up and line down keys are also used to scroll the display Opening and Closing
159. tional analog outputs status input output channels and serial ports CDO1 CAOI and DIO1 Optimal expanded memory and math co processor are available for multiple flowrun applications There is also an expansion board with serial to Ethernet and Bluetooth wireless capabilities A PIC16C74 microcontroller processes low level I O scans keyboard entry generates pulse outputs samples status inputs and performs the analog conversion to digital of RTD DPE and analog inputs A keypad display and external terminal connector are located on the front of the enclosure The display shows flow data operating messages and operating instructions The Scanner 1131 is available with an optional backlit alphanumeric display An auto scroll feature allows continuous sequential display of selected flow parameters An optional full keypad is available that allows calibration and most configuration without a terminal However a terminal is required for downloading data and information A terminal is an IBM compatible PC running ScanPC or ScanWin configuration software Terminals are connected through an external port located on the front or bottom of the enclosure or hard wired internally Compatible input devices include e Barton DPE cell pressure and differential pressure in one transducer The Scanner 1131 can support one or two DPE cells When Barton DPE cells are used both pressure and differential pressure measurements are availa
160. to Step No 1 of Analog Inputs and Outputs page 101 for a description Main Battery Voltage Replace the battery and or check the battery voltage To check the battery voltage unplug the battery power cable from the main circuit board and check voltages Approximate readings are shown below 1131 12 Volt Power Supply Readings Unplugged OV OV 2 7V 3 2 V Gnd OV OV 14 V 14 V l Page 102 1131 24 Volt Power Supply OV OV OV 9 65 V Readings Unplu 2 24 V nominal 22V nominal Gnd 24 V nominal 5 Troubleshooting July 2010 The following diagram shows the approximate readings obtained when the power supply is plugged into the main board 1131 24 Volt Power Supply Readings Plugged into Main Board 5V 24 V nominal OV OV Gnd V 0 25 V 5 V 0 25 V 3 2 V 9 V nominal The battery should be charged with 15 28 Vdc supply at 750 mA maximum The battery should be charged during storage and before installing in the flow computer Voltage should be over 13 Vdc half an hour 30 minutes after the power is removed Replace battery if voltages are low to zero Recharge questionable battery and recheck the connector voltages The supply voltage values are approximate i e if the battery reads 12 14 Vdc the battery is fine The 24V power supply board should have a reading between 19 and 28 Vdc CN12 test points are shown in the table below Caution Ci
161. tputs Resources 7 to 2 48 noit XT 48 Status Pulse usun uusha ave Rc vob eMe aee aleae eva 49 Analog Output Resources A13 A T4 aere eter ottenere Eee EROR SERENO SENE 49 Console Serial Port Resource AOD usa eto cia eio eee od Lak oo red qoos 50 Auxiliary Serial Port Resources A02 A03 and 04 tentent 52 Direct C Ontec HOP ceret rto niana Eee aires se eue 55 ScanPC Modem Connection ERES Ie ER ER LE XI EFIE LEOTE Rd 56 ScanPol ScanOp Direct e cotes foie 57 ocanbol scant Modem Connecti ese tn Tees 58 3 EXPANSION BOARDS Expansion DOSES site 59 Amalos ang Status Output AS D Pepe e edat 60 SPS CUIC ALON MEUM EN ME EE 60 cn 2nr M 60 Andor MOUS s u u 60 Status Pulse OutputSuy un suq aasan Saa 60 Warts Dias 61 Isolated Winne kas 62 Non Isolated Wiring Diagrams ot ete 63 Communications and Analos Output C AO iicet tor
162. ts Terminals 10 17 76 SCANNET Festes esta iu 76 Status JO Pulse VO Digital Channels DIO T M M EE TT Genel ua TI Slabs and Pulse audiri 78 Phase BUCO IP u ILU LO OE I E RU 78 Pulse Comparators si vereint erts EES 78 Status and Pulse Output Specifications oreet e ent 79 79 Warme Diagram and Board ay Out 80 ep 81 VO C meutt Descriptio oco oc iae i oc imt re IP dest e e vu S Gt in ep Ev Ua epa ve DETUR UE 81 Threshold Level Switches SW 1 1hioughis WS tx PS Rev o ee to osea d 81 Mode of Operation Switches SWO through SW10 u u 82 Phase Discriminator and Level B Pulse 83 11351 Phase Discrimination Configuration Procedure i ont peine 83 Level Ih Pulse S ctpiiyuu uuu u Dated sas diente fira 84 Phase g una na u a 84 Btheinct Bluetooth Expansion Board 85 Ethernet CommmuflicdblON oos oco
163. upload data even when an Extended Function keypad is installed Mounting A universal 2 pipe mount wall mount bracket is available Refer to the section on Outline Dimensions page 135 for size and location Piping All piping connections are made in accordance with standard practices Consult API 14 3 Part 2 or AGA 3 Part 2 1991 for additional information Power Supply Connection Conduit entry is provided on the right hand side of the enclosure for the power supply solar panel wires Refer to the section on Outline Dimensions page 135 for size and location of conduit entry and to Power Supply page 15 for power supply connection Also refer to the section on Main Board and Wiring page 33 for additional wiring information and to APPENDIX A Drawings for information about Hazardous Location installations Page 14 1 Installation July 2010 Power Supply Class 1 Div 1 Battery Charger Power Supply The Class I Div 1 battery charger and power supply is designed to charge a 12 V lead acid battery and provide the necessary power to operate the Scanner 1131 Intrinsically Safe Class I Div 1 Groups C and D when installed as per APPENDIX Drawings WARNING PLEASE HEED THE WARNING LABEL THE BATTERY BRACKET SURE TO REPLACE THE BATTERY IN A NON HAZARDOUS AREA OTHERWISE THERE IS A RISK OF SEVERE PERSONAL INJURY DEATH AND SERIOUS PROPERTY DAMAGE CAUTION PLEASE OBSERVE THE CAUTIONARY NOTE ON
164. ure that the DCD CTS hardware setting is set to OFF Page 76 3 Expansion Boards July 2010 Status I O Pulse I O Digital Channels 0101 The 1131 DIO1 expansion board provides up to five digital channels that can individually be configured as either status inputs pulse inputs status outputs or pulse outputs Options that must be specified at time of ordering include e 2orS5channels e Standard accuracy for accumulating pulses inputs from turbine PD meters or high accuracy for use with the high frequency output from a densitometer With or without phase discrimination pulse comparator Level B Security as per IP 252 76 Each channel is independently optically isolated and is designed to be Intrinsically Safe for operation in Class I Division 1 Group D areas when used with appropriate barriers Each channel and the circuitry it uses are configured through two sets of DIP switches SW1 through SW5 see board layout diagram are used to set the threshold voltage for each corresponding channel SW1 is used for channel 1 SW2 is used for channel 2 etc SW6 through SW10 are used to set the mode for each channel SW6 is used for channel 1 SW7 is used for channel 2 etc When optionally supplied with the phase discrimination pulse comparator circuitry channels 2 and 4 are individually configured to serve as pulse comparators for the sequence of pulses on channels 1 vs 2 and 3 vs 4 Monitoring provides continuous comparison
165. utput 3 Status Pulse Output Stand off F x F 6 32x3 4 Aluminum Nut Hex 6 32 SS Washer Internal tooth 6 SS Board Analog Input Resistor 12 1131R Not shown Config lock kit Part Number 9 1131 0116021739 9 1131 0126021739 9 1131 1024 9 1131 1022 9A 1131 1023T 9A 1130 9026B 9A 0500 0021J 9A 0003 0070K 9A 0168 1020T 9A 0155 1018T 9A 0155 1019T 9A 1130 9138C40 9A 1130 9138C41 9A 1130 9138C42 9A 1130 9138C43 9A 1130 9138C44 9A 1130 9138C45 9A 1130 9108C02 9A 1130 9108C04 9A 1130 9108C12 9A 1130 9108C14 9A 1130 9108C22 9A 1130 9108C24 9A 1130 9108C32 9A 1130 9108C34 9A 1130 9109C20 9 1130 9109 50 9 1130 9109 21 9 1130 9109 51 9 1130 9109 24 9 1130 9109 54 9 0071 1030 9 0071 1029 9 0071 1031 9 0071 1028 9 0152 9005 9A 0500 0021J 9A 0003 0070K 9A 1131 1005B 02 9A 1131 1012B Per Unit 9 As reqd APPENDIX A Drawings Drawing 9A 1131 11002 Scanner 1131 Wiring Diagrams Div 1 Zone 1 Drawing 9A 1131 11022 Scanner 1131 Wiring Diagrams Div 2 Zone 2 Locations Drawings Page Div 1 Drawing 1 Installation 154 Drawing 2 Barrier Ratings 155 Drawing 3 Power Supply 156 Drawing 4 Communications RS232C Serial Ports 157 Drawing 5 Status Inputs 158 Drawing 6 Status Pulse Outputs 159 Drawing 7 Pulse RTD Inputs 160 Drawing 8 Six Analog Inputs 161 Drawing 9 Twelve Analog Inputs 162 Drawing 10 Analog Output

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