Wells F-49 User's Manual
Contents
1. WELLS MANUFACTURING COMPANY 301 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 Customer Service 775 345 0444 Ext 502 fax 775 345 0569 www wellsbloomfield com OPERATION MANUAL MODEL F 49 F 55 SINGLE HEAD and F 67 DUAL HEAD Model F 49 COUNTERTOP FRYERS Includes INSTALLATION USE amp CARE Model F 67 IMPORTANT DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant or to the person responsible for TRAINING OPERATORS of this appliance Additional manuals are available from your WELLS DEALER THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE Contact your WELLS DEALER if you have any EN questions concerning installation operation or maintenance of this equipment p n 304355 Rev A M301 020402 cps Unless otherwise specified all commercial cooking equip ment manufactured by WELLS MFG CO is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory whichever comes first and is for the benefit of the original purchaser only THIS WARRANTY IS THE COMPLETE AND ONLY WAR RANTY EXPRESSED OR IMPLIED IN LAW OR IN FACT INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU LAR PURPOSE AND OR FOR DIRECT IND2. preventative maintenance items such as servicing and thorized personnel The prices charged by Wells Mfg Co for its products are based upon the limitations in this war ranty Seller s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg Co factory authorized service agency or one of its sub service agen cies This service will be provided on customer s premises for non portable models Portable models a device with a cord and plug must be taken or shipped to the closest au thorized service agency transportation charges prepaid for service In addition to restrictions contained in this warranty specific limitations are shown in the Service Policy and Pro cedure Guide Wells Mfg Co authorized service agencies are located in principal cities This warranty is valid in the United States and Canada and void elsewhere Please con sult your classified telephone directory your foodservice equipment dealer or write the Factory Service Department Wells Manufacturing Company P O Box 280 Verdi Ne vada 89439 phone 775 345 0444 or 888 492 2782 for information and other details concerning warranty cleaning schedules are customer responsibility Those miscellaneous adjustments noted are customer responsibility Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance 7 Travel mileage is limited to sixty 60 miles from a
3. Boil the mixture for five minutes Turn the control knob to OFF Allow the mixture to set in the frypot overnight After the soak period raise the elements and remove any remaining carbonization with a stiff bristle brush Be careful that the capillary tubes of the thermobulbs are not moved or damaged during cleaning Drain the frypot and wash with warm water and mild detergent Reinstall the frypot in the fryer Add 1 quart of vinegar then fill to the MAX OIL line with cold water Lower the elements into the vinegar solution Allow to set for 15 minutes Drain the frypot and rinse with clean water Dry the frypot and elements thoroughly before returning the fryer to operation IMPORTANT Nickel plated frypot must be dried completely in order to prevent rusting and to eliminate water contamination of the cooking oil 10 DESCRIPTION PART NO IMPORTANT Use only factory authorized FRY BASKET HALF SIZE FOR F 49 F 55 F 67 20161 accessories and FRYPOT FOR F 49 F 55 F 67 20169 service parts COVER FRYPOT 21010 For fact thorized CORDSET FOR F 55 50 1g NEMA 6 50P 20142 DEAD LEGS ADJUSTABLE Set of 4 20563 service or to order factory authorized replacement parts contact your Wells authorized service agency or call Wells Manufacturing Co 2 Erik Circle P O Box 280 Verdi NV 89439 phone 775 345 0444 fax 888 492 2783 Service Parts Dept Service Parts Department can supply you with t
4. overload fry baskets For best results load baskets uniformly to half full b Using the basket handle lower the baskets into the hot oil c When food is cooked lift the basket out of the oil by the handle Hang the baskets on the BASKET SUPPORT ROD to drain 5 When the heat indicator light cycles off the fryer is ready to cook the next load 6 Reduce temperature control to 225 F during idle periods to save power and extend the life of the oil The fryer will return to operating temperature in just a few minutes when needed Fig 4 Oil Level Marking NOTE If the oil temperature exceeds 440 F the hi limit 7 Keep the fryer clean at all times Rinse baskets frequently and dry safety will shut down the unit thoroughly in order to prevent oil contamination and light the red TROUBLE light To reset Allow the oil to cool then press the red button on the back of the element head until it clicks and stays in If tripping persists see Troubleshooting Suggestions page 9 8 Drain the frypot completely after use Filter the oil daily or more often during heavy use DANGER BURN HAZARD Contact with hot oil will cause severe burns Allow the fryer to cool before cleaning Always wear protective clothing and heat resistant gloves when cleaning the fryer PREPARATION Turn temperature control to OFF CAUTION Allow fryer to cool completely before cleaning Electric Shock Unplug fryer from receptacle before cleaning Haz
5. IRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG CO PRODUCTS This warranty is void if it is determined that upon inspection by an authorized service agency the equipment has been modified misused misap plied improperly installed or damaged in transit or by fire flood or act of God It also does not apply if the serial name plate has been removed or if service is performed by unau 1 Resetting of safety thermostats circuit breakers over load protectors and or fuse replacements are not covered by this warranty unless warranted conditions are the cause 2 All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty Conversion to correct voltage and or phase must be the customer s responsibility 3 All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment are not covered by this warranty 4 Replacement of items subject to normal wear to include such items as knobs light bulbs and normal maintenance functions including adjustments of thermostats adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty 5 Damage to electrical cords and or plug due to exposure to excessive heat are not covered by this warranty 6 Full use care and maintenance instructions supplied with each machine Noted maintenance and
6. VAC 10 38 3A 9 200W SUPPLIED L1 33 2A 240VAC L2 19 2A 9 200W NOT SUPPLIED L3 19 2A TEMPERATURE CONTROL KNOB HEATING i INDICATOR 7 HLLIMIT TRIPPED lt Tu INDICATOR dixe HEATING ELEMENTS LL ELEMENT HEAD SHOWN RAISED BASKET SUPPORT Ml a ROD i ELEMENT HEAD SUPPORT ROD FRYPOT HANDLES FRYPOT __ NAMEPLATE ADJUSTABLE LEGS Fig 1 Countertop Fryer Features amp Operating Controls F 55 Shown F 49 and F 67 are Similar DANGER BURN HAZARD Contact with hot oil will cause severe burns Always wear protective clothing and heat resistant gloves when operating the fryer or filtering the oil WARNING ELECTRIC SHOCK HAZARD All servicing requiring access to non insulated components must be performed by qualified service personnel DO NOT open any access panel that requires the use of tools Failure to heed this warning may result in severe electric shock CAUTION BURN HAZARD Contact with hot oil cause burns NOT fill fryer beyond MAX OIL line frypot For disposal of oil use only a container specifically designed for the disposal of hot oil DO NOT fill hot oil disposal container beyond MAX OIL line This appliance is intended for use in commercial establishments only This appliance is intended to prepare food for human consumption No other use is recommended or authorized by the manufacturer or its agent
7. accessories in a convenient with all applicable Federal place for later use Local and NFPA codes COMPONENTS 1 FRYPOT 2 FRY BASKETS 4 ea ADJUSTABLE LEGS SETUP SCREW INTO CABINET Setup the appliance only on a firm level non combustible surface MOUNTING HOLES Verify local codes for requirements Concrete tile terrazzo or metal surfaces are recommended Metal over combustible material may not meet code for non combustible surfaces Install one adjustable leg at each corner of the fryer by screwing the leg into the fitting on the bottom With a spirit level check that the appli ance is level front to back and side to side Verify that the unit sits firmly ON ALL FOUR LEGS The lower portions of the legs are adjustable by turning adjust as required to level the appliance All four legs must be adjusted to firmly TURN TO contact the counter in order to prevent tipping Refer to the nstallation Instruction Sheet for required clearances Maintain required clearances between the appliance and adjacent combustible surfaces Avoid storing flammable or combustible materials in on or near the ADJUST HEIGHT appliance Fig 2 Adjustable Legs WARNING Electric Shock hazard performed by a factory authorized technician All servicing requiring access to non insulated electrical components must be DO NOT open any access panel which requires the use of tools Failure to follow this warning can result in severe elec
8. all hardware CAUTION Ay Risk of Damage DO NOT connect or energize this appliance until all installation instructions are read and followed Damage to the appliance will result if these instructions are not followed CAUTION Hot Surface Exposed surfaces can be hot to the touch and may cause burns This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied nstallation Instructions and NSE STD 4 maintained according to the instructions in this manual This appliance is Listed under UL File E6070 for 120V 208 240V E6070 UNPACKING amp INSPECTION NOTE DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation Carefully remove the appliance from the carton Remove all protective plastic film packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure Carefully read all instructions in this manual and the nstallation Refer to SHIPPING DAMAGE Instruction Sheet packed with the appliance before starting any CLAIM PROCEDURE on the installation inside front cover of this Read and understand all labels and diagrams attached to the manuak appliance IMPORTANT Carefully account for all components and accessories before This installation must comply discarding packing materials Store all
9. ard FREQUENCY Daily or as needed Disconnect fryer from electric TOOLS Mild Detergent Non abrasive cleanser power before cleaning Soft Cloth or Sponge Plastic Scouring Pad Container for disposal of used oil CAUTION Burn Hazard CLEANING Allow fryer to cool completely Turn temperature control to OFF Unplug the fryer before cleaning 2 Remove fry baskets then swing the element head up and out of CAUTION Sie Electric Shock NOTE The element support rod is spring loaded When the Hazard element head is raised the support rod will automatically swing into position to keep the element head raised Do not submerge fryer in 3 Allow the oil to cool to a safe temperature 120 F or less Carefully remove the frypot wearing heat resistant gloves lift the frypot by the handles Drain the oil into a suitable container IMPORTANT DO NOT spill or pour water into controls 4 Frypot and baskets may be washed in a dishwasher or with warm control panel or wiring water and mild detergent Rinse thoroughly and dry completely DO NOT submerge fryer in water Damage to internal components will occur Damage to internal components from water 6 Keep all exterior surfaces free from splashed grease by wiping with damage is not covered by 5 Wipe brush all crumbs breading and cooking debris from elements Pay particular attention to the area between the element and the thermobulbs Be careful that the capillary tu
10. bes of the thermobulbs are not moved or damaged during cleaning a clean cloth dampened with warm water and mild detergent A warranty non abrasive detergent and plastic scouring pad may be used for stubborn deposits IMPORTANT DO NOT use IMPORTANT DO NOT use steel wool or abrasive cleansers steel wool or abrasive as these will damage the surface finish cleansers for cleaning the fryer cabinet or frypot IMPORTANT DO NOT submerge fryer in water DO NOT spill or pour water into controls control panel or wiring Damage to To remove carbonization from internal components will occur frypot and element see 7 certain frypot is completely dry then reinstall in fryer iid CLEANING on a Be sure the TEMPERATURE CONTROL KNOB is turned to page 10 OFF then plug unit into receptacle b Lower the ELEMENT HEAD into the frypot by pushing back on Sicca add t tb the ELEMENT LIFTING HANDLE raising the SUPPORT ROD IC d Pa Pins iru d then carefully lowering the elements TICC COMP Add new or filtered oil to the MIN OIL line in frypot prevent rusting and to eliminate water contamination Procedure is complete of the cooking oil DANGER BURN HAZARD Contact with hot oil will cause severe burns Allow the fryer to cool before cleaning Always wear protective clothing and heat resistant gloves when handling hot oil PREPARATION Turn temperature control to OFF FREQUENCY TOOLS OIL DISPOSAL All
11. company or carrier immediately and file CONCEALED DAMAGE claim with them This should be done within fifteen 15 days from the date the delivery was made to you Be sure to retain the container for inspection Wells Manufacturing cannot assume liability for damage or loss incurred in transit We will however at your request supply you with the necessary documents to support your claim WARRANTY SPECIFICATIONS FEATURES amp OPERATING CONTROLS PRECAUTIONS amp GENERAL INFORMATION AGENCY LISTING INFORMATION INSTALLATION OPERATION CLEANING INSTRUCTIONS MAINTENANCE TROUBLESHOOTING SUGGESTIONS PARTS amp SERVICE CUSTOMER SERVICE DATA AX Thank You for purchasing this Wells Manufacturing Co appliance Proper installation professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long economical service life This manual contains the information needed to properly install this appliance and to use and care for the appliance in a manner which will ensure its optimum performance MODEL VOLTS AMPS WATTS POWER SUPPLY CORD F 49 208V 208 VAC 19 22 1 A 4 600W NEMA 6 30P F 49 208 240V 208 VAC 1g 16 6A 3400W NEMA 6 30P 240 VAC 1g 19 1A 4 600W NEMA 6 30P 208VAC 19 27 5 750W NOT SUPPLIED 240VAC 19 24 0A 5 750W NOT SUPPLIED 208VAC 19 44 2A 9 200W SUPPLIED 208VAC 32 9 200W SUPPLIED F 67 240
12. he name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you CUSTOMER SERVICE DATA please have this information available if calling for service RESTAURANT LOCATION INSTALLATION DATE TECHNICIAN SERVICE COMPANY ADDRESS STATE ZIP TELEPHONE NUMBER EQUIPMENT MODEL NO EQUIPMENT SERIAL NO VOLTAGE check one 120 SERVICE TRAINING QUALITY SERVICE CUSTOMER SATISFACTION WELLS WELLS MANUFACTURING COMPANY DIVISION OF CARRIER REFRIGERATION 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 Customer Service 775 345 0444 Ext 502 fax 775 345 0569 www wellsbloomfield com
13. in relief must be provided by the electrician F 67 fryers require either a 208VAC or 240VAC 50 amp single phase circuit with ground or a 208VAC or 240VAC 40 amp three phase circuit with ground Units are shipped from the factory wired for three phase Conversion to single phase must be performed in the field by the electrician Raise the element head remove the frypot and the cover at the rear of the fryer to gain access to the terminal block The electrical inlet is provided by a knock out in the rear panel CAUTION Risk of Damage DO NOT connect or energize this appliance until all installation instructions are read and followed Damage to the appliance will result if these instructions are not followed CAUTION Electrical Shock Hazard The ground pin of the power cord plug is part of a system designed to protect you from electric shock in the event of equipment damage DO NOT cut the ground pin from the power cord plug in order to fit an existing receptacle DO NOT twist a blade of the power cord plug in order to fit an existing receptacle Contact a licensed electrician to install an appropriate electrical circuit and receptacle CAUTION Electrical Shock Hazard The ground lug of F 55 and F 67 fryers must be connected to a suitable building electric ground D IMPORTANT Damage due to being connected to the wrong voltage or phase is NOT covered by warranty DANGER BURN HAZARD Con
14. n Authorized Service Agency or one of its sub service agencies 8 Alllabor shall be performed during regular working hours Overtime premium will be charged to the buyer 9 All genuine Wells replacement parts are warranted for ninety 90 days from date of purchase on non warranty equipment This parts warranty is limited only to replacement of the defective part s Any use of non genuine Wells parts completely voids any warranty 10 Installation labor and job check outs are not considered warranty and are thus not covered by this warranty 11 Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service are not covered by warranty This includes institutional and correctional facilities NOTE For your protection please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory Upon accep tance of this shipment the transportation company assumes full responsibility for its safe delivery IF SHIPMENT ARRIVES DAMAGED 1 VISIBLE LOSS OR DAMAGE certain that any visible loss or damage is noted on the freight bill or express receipt and that the note of loss or damage is signed by the delivery person 2 FILE CLAIM FOR DAMAGE IMMEDIATELY Regardless of the extent of the damage 3 CONCEALED LOSS OR DAMAGE if damage is unnoticed until the merchandise is unpacked notify the transportation
15. ow fryer to cool completely before draining Daily or as needed Container for disposal of used oil Turn temperature control to OFF Allow the oil to cool to a safe temperature 120 F or 50 C Raise the element head and lift the frypot out of the fryer by the frypot handles 4 Dispose of the used oil in an approved oil disposal receptacle or filter the oil for reuse 5 Wipe the frypot and reinstall in the fryer Procedure is complete CAUTION Burn Hazard Allow fryer to cool completely before draining CAUTION Slip and Fall Hazard Clean up oil spills immediately Slipping in oil can cause injury CAUTION Health Hazard Clean up oil spills immediately Oil provides an environment for the growth of bacteria which presents a health hazard DESCRIPTION POSSIBLE PROBLEM SUGGESTED REMEDY Fryer will not heat Not plugged in or circuit breaker Plug into proper receptacle tripped Reset circuit breaker Temperature control knob not set to Set to desired temperature desired temperature Hi limit safety tripped Clean element reset hi limit Damaged internal component Contact Wells Authorized Service Agency for repairs Fryer will not maintain Temperature control thermostat Clean element temperature thermobulb contaminated with cooking debris Damaged internal component Contact Wells Authorized Service Agency for repairs Fryer leaks oil Damaged frypot Contact Wells Authorized Service Agenc
16. s Operators of this appliance must be familiar with the appliance use limitations and associated restrictions Operating instructions must be read and understood by all persons using or installing this appliance Cleanliness of this appliance is essential to good sanitation Read and follow all included cleaning instructions and schedules to ensure the safety of the food product Disconnect this appliance from electrical power before performing any maintenance or servicing DO NOT submerge this appliance in water This appliance is not jet stream approved Do not direct water jet or steam jet at this appliance or at any control panel or wiring Do not splash or pour water on in or over any controls control panel or wiring Exposed surfaces of this appliance can be hot to the touch and may cause burns The technical content of this manual including any wiring diagrams schematics parts breakdown illustrations and or adjustment procedures is intended for use by qualified technical personnel Any procedure which requires the use of tools must be performed by a qualified technician This manual is considered to be a permanent part of the appliance This manual and all supplied instructions diagrams schematics parts breakdown illustrations notices and labels must remain with the appliance if it is sold or moved to another location This appliance is made in the USA Unless otherwise noted this appliance has American sizes on
17. tact with hot oil will cause severe burns Always wear protective clothing and heat resistant gloves when operating the fryer CAUTION NORMAL OPERATION Hot Surface 1 a Besure the TEMPERATURE CONTROL KNOB is turned to OFF Exposed surfaces can be hot b Lower the ELEMENT HEAD into the frypot by pushing back on to the touch and may cause the BASKET SUPPORT ROD raising the ELEMENT HEAD burns SUPPORT ROD then carefully lowering the elements 2 Fill the FRYPOT with commercial grade liquid shortening to the e 7S MIN OIL line ATUS Capacity 15 pounds F 49 F 55 or 30 pounds F 67 IMPORTANT DO NOT overfill the frypot Cold oil will expand as it heats Adding too much oil will allow the frypot to overflow during s operation For best results always use top grade commercial shortening made specially for frying Maintain proper oil level frypot during OFF operation 3 Turn the TEMPERATURE CONTROL KNOB to the desired temperature The HEAT INDICATOR will glow When the oil reaches the desired temperature the heat indicator will go out The Fig 3 Temperature Control heat indicator will go off and on during operation as the thermostat Knob F 67 cycles to maintain temperature For best results DO NOT set temperature control to a temperature setting higher than is required for the food product 4 Load either or both baskets no more than 1 2 full with food product a DO NOT
18. trical shock F 49 FRYER ELECTRICAL INSTALLATION This fryer is equipped with a cord and NEMA 6 30P plug and requires a properly installed NEMA 6 30R receptacle Contact a licensed electrician to install an appropriate 208 VAC or 240 VAC 30 amp electric circuit and grounded receptacle Be sure the TEMPERATURE CONTROL KNOB is turned to the OFF position then plug the POWER CORD into a matching receptacle GROUND PIN 5 gt NEMA 6 30P NEMA 6 30R PLUG RECEPTACLE Fig F 49 Fryer Power Plug and Receptacle Configuration F 55 FRYER ELECTRICAL INSTALLATION F 55 fryers must be connected directly to the electric circuit Conduit and strain relief must be provided by the electrician F 55 fryers require a 208VAC or 240VAC 40 amp circuit with ground Raise the element head remove the frypot and the cover at the rear of the fryer to gain access to the terminal block The electrical inlet is provided by a knock out in the rear panel If an equipment shutdown interface is required by local fire code the flame sensor terminal block may be accessed by removing the back panel Replace the jumper of the terminal block with wiring to a normally closed contact of the building fire management system DO NOT connect power to the flame sensor terminal block Wiring and contacts must be capable of handling 30 amps F 67 FRYER ELECTRICAL INSTALLATION F 67 fryers must be connected directly to the electric circuit Conduit and stra
19. y for repairs Element head will not Frypot out of position or has excess Check frypot for position raise will not stay in the cooking debris in bottom Clean frypot i postion Or willsnat Damaged hinge bracket or support Contact Wells Authorized Service PNET rod Agency for repairs The hi limit safety is designed to shut down the fryer if the oil temperature exceeds 440 F A build up of cooking debris between the heating element and the thermobulb of the hi limit safety will cause the hi limit to trip prematurely Clean the element so that oil may circulate freely between the element and the thermobulb Reset the safety by pressing the red button on the bask of the element head A build up of cooking debris between the heating element and the thermobulb temperature control thermostat will cause inconsistent temperatures Clean the element so that oil may circulate freely between the element and the thermobulb Periodic cleaning is necessary to remove carbonization from the elements and frypot Frypot may be cleaned by the method described at right or with a commercial frypot cleaner Be sure to follow the manufacturer s directions Before cleaning ALWAYS e Unplug the fryer and allow to cool e Drain the oil and wipe out the frypot PERIODIC CLEANING Add 1 2 cup of granulated dishwasher detergent to frypot Fill with water to the MAX OIL line Lower the element into the frypot and set the control knob to 225 F
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